WO2022169006A1 - Lifting apparatus for crane - Google Patents

Lifting apparatus for crane Download PDF

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Publication number
WO2022169006A1
WO2022169006A1 PCT/KR2021/001599 KR2021001599W WO2022169006A1 WO 2022169006 A1 WO2022169006 A1 WO 2022169006A1 KR 2021001599 W KR2021001599 W KR 2021001599W WO 2022169006 A1 WO2022169006 A1 WO 2022169006A1
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WO
WIPO (PCT)
Prior art keywords
lifting
longitudinal direction
sling
crane
lifting device
Prior art date
Application number
PCT/KR2021/001599
Other languages
French (fr)
Korean (ko)
Inventor
전재영
윤만중
Original Assignee
주식회사 파워엠엔씨
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Application filed by 주식회사 파워엠엔씨 filed Critical 주식회사 파워엠엔씨
Publication of WO2022169006A1 publication Critical patent/WO2022169006A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/06Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads

Definitions

  • the present invention relates to a lifting device for a crane, and more particularly, to a lifting device for transporting a heavy object according to the movement of the crane by hanging a heavy object in a state suspended from the crane.
  • Cranes are widely used in industrial sites to transport heavy goods. Cranes carry heavy objects by suspending them and moving up and down or horizontally.
  • a crane is provided with a hook, and a sling or wire wound around the heavy object is hung on the hook to suspend and move the heavy object.
  • a heavy object to be transported by a crane is large, and especially a long weight such as a turbine rotor of a generator must be transported while maintaining a horizontal posture, but it is difficult to move the heavy object by maintaining the posture with only slings or wires. There is a high risk of collision with surrounding objects, tilting or falling of heavy objects.
  • a lifting beam composed of a long extending beam is suspended on a hook of a crane and the article is coupled to a plurality of points of the lifting beam and transported.
  • the lifting beam has a problem in that it is difficult to stably couple or suspend the article because the point for joining the article is fixed.
  • Korean Patent Application Laid-Open No. 10-2015-0008532 discloses an invention called "a lifting device of a crane”.
  • lugs are installed at both ends of the elongated lifting beam, and the wire bound between the lugs is hung on the hook of the crane to install the lifting beam in the crane.
  • Two trolleys moving by rollers are installed on the lifting beam in the longitudinal direction, and the position of the trolley is adjusted with a wire wound by a motor, and a heavy object is hung on the trolley to move.
  • the present invention is to provide a lifting device of a configuration that is easy to transport the heavy object according to the movement of the crane by hanging the heavy object in a state suspended from the crane in consideration of the problems of the prior art described above.
  • the present invention is to provide a lifting device that facilitates leveling the device suspended on the crane and maintains the aligned horizontal posture.
  • Another object of the present invention is to provide a lifting device that facilitates positioning and maintaining the position of a mechanism such as a trolley on which a heavy object is suspended.
  • the present invention is to provide a lifting device that can be easily adjusted to a position for suspending a heavy object.
  • the lifting device of the present invention which is suspended by a crane to move and transport the article.
  • the lifting device of this invention is,
  • a first beam extending in the longitudinal direction and having first points spaced apart from the center in the longitudinal direction on both sides respectively to be coupled to the crane; a second beam disposed below the first beam and extending in a longitudinal direction; It connects between the second points spaced apart to both sides from the longitudinal center of the first beam and the third points spaced apart from the longitudinal center of the second beam to both sides, and the length is stretched and contracted to adjust the horizontality of the second beam a leveling means configured to do so; a plurality of lifting blocks spaced apart from each other along the longitudinal direction of the second beam and movably installed along the longitudinal direction of the second beam, the plurality of lifting blocks having a suspension point at which the article is suspended; and a positioning mechanism driven to respectively adjust the positions of the lifting blocks in the longitudinal direction of the second beam, wherein the article is suspended and movable by the plurality of lifting blocks.
  • the leveling means is connected to the second points of the first beam and Adjusting the distance between the third points of the second beam respectively allows the second beam or article to remain level.
  • the installation work of the lifting device and the fixing operation of the article can be easily performed without performing several manual tasks for measuring the inclination and correcting the posture of the second beam of the lifting device to maintain the level of the lifting device.
  • a hydraulic cylinder may be disposed at a third point of the second beam, respectively, and a piston of the hydraulic cylinder may be respectively coupled to a second point of the first beam.
  • the horizontal adjustment means is a hydraulic cylinder
  • the first point and the second point in the first beam are provided at the same position, and a pin penetrating the first beam in the width direction is disposed at the first point, and each A sling wound on the hook of the crane is wound on both ends of the pin, and the piston of the hydraulic cylinder passes through the pin and the tip end is fixed to the pin.
  • the configuration of the lifting device is simplified by implementing the configuration in which the first beam is coupled to the crane and the configuration in which the piston of the hydraulic cylinder is coupled to the first beam as one element called a pin.
  • the positioning mechanism includes a drive motor and a lead screw rotated by the drive motor, and each lifting block is screwed with the lead screw and moves along the longitudinal direction of the lifting beam according to the rotation of the lead screw to adjust the position It can be configured to be
  • a linear movement in the longitudinal direction of the lifting block is implemented through a simple configuration called a lead screw.
  • the lifting block should be fixed in place. Even without a separate fixing means, the lifting block is fixed in place by the lead screw mechanism, so the overall configuration is simple and the lifting block is accidentally positioned there will be no way out of
  • the lifting device of the invention comprises:
  • a wheel for rotating the lead screw and a clutch installed between the wheel and the lead screw to control transmission of rotational force between the wheel and the lead screw, and rotate the lead screw by manual rotation of the wheel in the longitudinal direction of each lifting block It can be configured that the position is adjusted.
  • the position of the lifting block can be adjusted by manual operation of the wheel without rotating the lead screw by the driving motor.
  • the second beam may be provided with a first position indicating means for illuminating the article with light to indicate the relative position of the article with respect to the second beam.
  • each lifting block may be provided with a second position indicating means for displaying the relative position of the article with respect to the lifting block by irradiating light to the article.
  • 1 and 2 are a front view and a plan view of a lifting device according to an embodiment of the present invention.
  • FIG. 3 is a cross-sectional view taken along line A-A in FIG. 1 ;
  • Fig. 4 is a cross-sectional view taken along line B-B of Fig. 1;
  • FIG 5 is a perspective view showing a positioning mechanism in the lifting device according to the embodiment of the present invention.
  • Figure 6 is a front view of the lifting device according to the embodiment of the present invention, showing the operation of the lifting device.
  • the turbine rotor rotor as an article to be transported is only an example, and the lifting device of this embodiment may be used for transporting any article suitable for transporting by winding it in a sling.
  • a hook or other mechanism capable of suspending the article may be installed on the lifting block of the lifting device to secure and transport the article.
  • the crane in which the lifting device of this embodiment is used is equipped with a hook 1 as a mechanism for suspending the lifting device, and the hook 1 is provided on both sides of a bar 2 extending downwardly from the crane. 5) to which the ring (3) is formed.
  • Each of the hooks 3 is wound with a sling 5 wound around the lifting device of this embodiment to fix the lifting device to the crane.
  • the lifting device of the present invention can be suspended on the hook 1 of a crane having only one hook without having two hooks 5, and even a crane not equipped with a hook for hanging the sling can use the sling 5 or other It can be suspended on the crane through the means of
  • the lifting device of the present invention is configured so that a wire or a sling or other coupling mechanism fixed to the crane is coupled between a plurality of points of the lifting device and the crane.
  • the term 'longitudinal direction' refers to a direction in which the second beam (lifting beam of the embodiment), which is an element constituting the lifting device of the present invention, extends
  • ' The 'width direction' refers to a direction substantially parallel to the paper surface and perpendicular to the longitudinal direction
  • the term "vertical direction” refers to a direction perpendicular to the paper surface.
  • the sling beam 10 as a first beam extending in the longitudinal direction and directly coupled to the crane, disposed under the sling beam 10 and extending in the longitudinal direction
  • Lifting beam 20 as a beam
  • two hydraulic cylinders 30 as horizontal adjustment means installed on the lifting beam 20 and the piston 32 front end is coupled to the sling beam 10, the longitudinal direction of the lifting beam 20
  • the two lifting blocks 40 and the lifting beam 20 having a suspension point spaced apart from each other along A position adjusting mechanism 50 driven to adjust the position of the lifting block in the .
  • the sling beam 10 is configured in the form of an elongated beam.
  • Three sling pins 11 and 12 are coupled to the sling beam 10 penetrating in the width direction.
  • Two sling pins 11 are installed at both ends in the longitudinal direction of the sling beam 10
  • one sling pin 12 is installed in the longitudinal center of the sling beam 10 .
  • Each sling 5 has one end wound on the sling pin 11 of the sling beam and the other end wound on the hook 3 of the hook 1, so that the sling beam 10 is kept horizontal with respect to the ground. It is suspended on the hook (1) of the crane.
  • the lifting beam 20 extends long in the longitudinal direction and lies below the sling beam 10 .
  • the lifting beam 20 has a long channel with a rectangular cross section, and is provided with upper and lower surfaces 21 and 22 that are parallel and flat to the ground at the upper and lower sides, respectively, so that the lifting device of this embodiment is mounted on these surfaces.
  • the constituent elements are arranged.
  • the hydraulic cylinder 30 is arranged in the vertical direction on the lower surface 22 of the lifting beam 20 at the same distance on both sides from the center in the longitudinal direction.
  • Each hydraulic cylinder 30 is disposed on the lower surface 22 of the lifting beam so that the piston 32 extends upwards.
  • the piston 32 penetrates the upper surface 21 of the lifting beam and is inserted into the sling beam 10 and is coupled to the sling pin 11 of the sling beam.
  • a first laser pointer 24 for irradiating a laser beam in a direct direction toward the ground is provided as a first position indicating means.
  • the first laser pointer 24 is disposed at a central position in the longitudinal direction of the lifting beam, that is, between hydraulic cylinders and irradiates the laser vertically downward.
  • the laser beam irradiated in this way is irradiated to the surface of the turbine rotor rotor 7 .
  • the operator can immediately grasp the relative position of the turbine rotor and the lifting beam through the laser beam irradiated to the turbine rotor (7).
  • the position at which the center of gravity lies on the surface of the turbine rotor 7 is marked in the longitudinal direction, and when the turbine rotor 7 is suspended from the lifting device, the laser light from the first laser pointer 24 is emitted from the turbine rotor.
  • the center of gravity of the turbine rotor 7 can be placed in the longitudinal center of the lifting device.
  • the sling pin 11 is formed in the form of a cylindrical bar as a whole, and a winding groove 111 in which the sling 5 is wound is formed around both ends. Both ends of the sling pin 11 protrude from the width direction of the sling beam 10 so that the winding groove 111 protrudes outward in the width direction of the sling beam 10 to facilitate winding of the sling 5 .
  • the longitudinal center of the sling pin 11, that is, the through hole 112 penetrating the sling pin 11 in the vertical direction is formed in the center of the width direction with respect to the sling beam 10, and the The peripheral surface of the sling pin 11 at the upper end and the lower end is machined flat.
  • the piston 32 of the hydraulic cylinder 30 is inserted into the through hole 112 and a nut 321 is fastened to the tip protruding to the upper portion of the sling pin 11 so that the piston 32 is attached to the sling pin 11 . It is fixed.
  • the hydraulic cylinder 30 is arranged and coupled to the lower surface 22 of the lifting beam 20 , and the tip of the piston 32 is fixed to the sling pin 11 fixedly installed in the sling beam 10 .
  • a lifting beam 20 is coupled to a sling beam 10 by two hydraulic cylinders 30 .
  • the winding groove 111 of the sling pin 11 disposed at both ends in the longitudinal direction of the sling beam is the first point where the sling 5 is wound to couple the sling beam 10 to the hook 1 of the crane. do.
  • the through hole 112 in the center of the sling pin 11 is a second point where the piston 32 of the hydraulic cylinder is coupled to the front end of the hydraulic cylinder and the lifting beam 20 is coupled to the sling beam 10 by the hydraulic cylinder 30 . becomes this In addition, the point at which the hydraulic cylinder 30 is disposed and fixed on the lower surface 22 of the lifting beam 20 becomes the third point.
  • both the first point and the second point on the sling beam 10 are formed on the sling pin 11, the first point and the second point are at the same position in the longitudinal direction.
  • the piston 32 of the hydraulic cylinder may be coupled to another point of the sling beam 10 other than the sling pin 11 on which the sling 5 is wound.
  • the first points on the sling beam on which the sling 5 is wound, the second points on the sling beam to which the piston 32 of the hydraulic cylinder is coupled, and the third on the lifting beam where the hydraulic cylinder 30 is coupled are respectively provided at points spaced apart on both sides from the longitudinal center of the sling beam and the lifting beam, preferably at the same distance from the longitudinal center.
  • the two hydraulic cylinders 30 each operate independently. As the hydraulic cylinder 30 expands and contracts together, the position in the vertical direction of the lifting beam 20 with respect to the sling beam 10 is adjusted, so that it is possible to adjust the height of the lifting beam.
  • the height of the lifting beam 20 is adjusted by the action of elevating the hook 1 in the crane, fine height adjustment is possible by the expansion and contraction of the hydraulic cylinder 30 .
  • the lifting beam or an article suspended on the lifting beam can be leveled or adjusted.
  • An angle sensor 25 is arranged in the longitudinal center of the lifting beam 20 .
  • the angle sensor 25 measures the inclination of the lifting beam 20, and the measured angle is input to a control module (not shown) that controls the lifting device.
  • the control module changes the inclination of the lifting beam 20 with respect to the sling beam 10 by controlling the expansion and contraction of the hydraulic cylinders 30 on both sides in the longitudinal direction according to the inclination of the lifting beam 20 input from the angle sensor 25 to keep the lifting beam 20 level with respect to the ground.
  • the hydraulic cylinder 30 functions as the lifting beam 10 leveling means.
  • the implementation of this function will be described in detail later.
  • the lifting beam 20 is provided with two lifting blocks 40 on both sides from the center in the longitudinal direction.
  • the lifting block 40 is configured in the form of a square channel and is disposed on the inside of the body 41 and the body 41 to surround the lifting beam 20, and the upper surface 21 to slide the upper surface 21 of the lifting beam. It has a sliding surface 42 placed on the and an installation surface 43 vertically installed in the longitudinal direction in the main body 41 .
  • a screw hole 431 to which the lead screw 54 of the positioning mechanism 60 is screwed is formed in the mounting surface 43 through the mounting surface in the longitudinal direction.
  • a sling pin 45 on which a sling 6 for suspending an article is wound is installed on both sides 411 of the main body.
  • the sling pin 45 has a concave outer circumferential surface so that the sling 6 does not come off. Both ends of the sling 6 are wound on a sling pin 45 , and another sling 8 that wraps around the turbine rotor 7 is caught to suspend the turbine rotor 7 to the lifting block 40 .
  • the inner side of the main body side 411 is provided with a traveling wheel 46 which is placed on the lower surface 22 of the lifting beam and rotates, so as to facilitate movement of the lifting block 40 in the longitudinal direction of the lifting beam 20 . do.
  • a second laser pointer 47 is provided on the bottom surface of the main body 41 of the lifting block, and a laser beam is irradiated toward the surface of the turbine rotor 7 .
  • the second laser pointer 47 is disposed at the central position of the sling pin 45 with respect to the longitudinal direction and irradiates the laser beam in the direct direction.
  • the position of the lifting block 40 with respect to the turbine rotor 7 can be easily adjusted by irradiation of such a laser beam.
  • the position of the laser beam irradiated from the second laser pointer 47 is aligned with the position of the lifting block 40 . position can be adjusted.
  • a position display panel 26 on which a scale for measuring a distance from a longitudinal center position of the lifting beam is displayed is disposed in the longitudinal direction.
  • the position of the lifting block 40 may be visually confirmed and the position of the lifting block 40 may be manually adjusted through this.
  • the positioning mechanism 50 adjusts the longitudinal position of the lifting block 40 in the lifting beam 20 .
  • the positioning mechanism 50 is mounted on an installation bracket 57 installed on the upper surface 21 of the lifting beam.
  • the position adjustment mechanism 50 is screwed to the lifting block 40 to provide a rotating lead screw 54 and a driving motor 51 to provide rotational force to the lead screw, and to decelerate and change the direction of the rotation of the driving motor to form the lead screw ( 54) and a chain wheel 56 and a clutch 55 for manually rotating the lead screw 54 and two speed reducers 52 and 53.
  • the drive motor 51 is constituted by a servo motor, and the rotating shaft is disposed in the longitudinal direction.
  • a first reduction gear 52 is coupled to the drive motor 52, and the rotation axis of the drive motor 51 is decelerated while being switched from the longitudinal direction to the width direction by the meshing of the bevel gear.
  • the second reducer 53 is coupled to the first reducer 52 .
  • the second reducer 53 converts the deceleration and rotation axis direction from the width direction to the longitudinal direction again by rotating the worm gear by the output of the first reducer 52 and rotating the worm wheel placed in the longitudinal direction.
  • a lead screw 54 is coupled to the output shaft 531 of the second reducer 53 by a coupling 532 , and the lead screw penetrates while being supported by the vertical part 571 of the installation bracket and passes through the lifting block 40 ) is extended toward the longitudinal end of the lifting beam 20 while being screwed with the installation surface 43 of the.
  • a chain wheel 56 is coupled to the input side of the second reduction gear 53 , that is, the worm gear, via a clutch 55 on the opposite side of the wheel on which the drive motor 51 is installed.
  • the chain wheel 56 is installed on the mounting bracket 572 , the axis of rotation lies in the width direction, and protrudes outward in the width direction from the upper surface 21 of the lifting beam 20 .
  • the chain wheel is rotated by winding the chain on the chain wheel 56 and pulling the wound chain to either side.
  • the clutch 55 is short-circuited so that the rotation of the chain wheel 56 is not transmitted to the lead screw, but the chain wheel 56 is used to rotate the lead screw (
  • the clutch 55 is engaged and the lead screw is rotated by the chain wheel 56 .
  • the position of the lifting block 40 can be manually adjusted by rotating the lead screw 54 by the chain wheel 56 instead of the driving motor 51 .
  • the hook 1 of the crane is lowered and the sling 5 is placed between the two sling pins 11 and the hook provided on the sling beam 10, respectively.
  • Raising the hook 1 raises the lifting device and the lifting beam 20 is transported to the position where the turbine rotor 7 is placed.
  • the sling beam 10 and the lifting beam 20 are combined with the longitudinal center at the same position, and the sling pins 11 on both sides are spaced apart by the same distance from the longitudinal center, and the slings 5 of the same length. Using , the sling beam 10 and the lifting beam 20 are suspended from the crane in a horizontal posture with respect to the ground.
  • the lifting beam may not maintain an accurate horizontal state despite the above conditions.
  • This inclination of the lifting beam 20 is detected by the angle sensor 25 and the control module extends the hydraulic cylinder 30 on the side from which the lifting beam is lifted up among the hydraulic cylinders 30 so that the piston 32 protrudes. . Accordingly, as the distance between the position of the sling pin 11 to which the tip of the piston 32 is coupled and the position of the lift beam 30 to which the hydraulic cylinder 30 is coupled increases, the lifting beam 20 becomes the hydraulic cylinder 30 ) As the extended side descends downward, the lifting beam 20 becomes horizontal.
  • FIG. 6 shows an exaggerated state in which the sling beam 10 is inclined, in fact, the inclination of the sling beam 10 or the lifting beam 20 occurs in a very small range.
  • the first laser pointer 24 provided on the lifting beam 20 irradiates a laser beam in a direct downward direction, and the laser beam is irradiated to the turbine rotor 7 .
  • the position of the center of gravity in the longitudinal direction is marked on the turbine rotor 7 , and when the laser beam irradiated from the first laser pointer 24 is irradiated to the position where the center of gravity of the turbine rotor 7 is marked, the lifting device is returned to the position. It can be visually determined that it has been placed.
  • the points suspended by the slings 6 wound on the sling pins 45 of the lifting block 40 are marked on both sides of the longitudinal center, respectively.
  • a laser beam is irradiated in a direct direction from the second laser pointer 47 of the lifting block 40 .
  • the positioning mechanism 50 is operated to rotate the lead screw 54 by the drive motor 51, and the lifting block 40 moves in the longitudinal direction. It moves on the lifting beam 20 accordingly.
  • the crane is operated to raise the hook 1 to lift the turbine rotor 7 from the ground.
  • the center of gravity and the winding point of the slings (6, 7) are marked in advance, and a lifting device is placed according to this, and even if the slings (6, 7) are wound, the difference between the calculated and actual weight distribution or other For this reason, the turbine rotor 7 may tilt.
  • the turbine rotor 7 may be leveled by tilting the lifting beam 20 by operating the hydraulic cylinder 30 to maintain the horizontal attitude, and may be leveled by moving the lifting block 40 have.
  • the crane is operated to transport the turbine rotor 7 .
  • the turbine rotor 7 can be transported and positioned in a specific position.
  • the position of the turbine rotor 7 can move the hook 1 of the crane and raise or lower the hook even when matching the height.
  • the height of the turbine rotor 7 may be finely adjusted by adjusting the distance of the lifting beam 20 with respect to the sling beam 10 by extension or contraction of the hydraulic cylinder 30 rather than the operation of the hook 1 . .
  • the position of the lifting block 40 is adjusted by the rotation of the driving motor 51 according to the irradiation position on the turbine rotor 7 of the laser light irradiated by the second laser pointer 47, but the lifting beam 20 ) It is also possible to calculate and adjust the position of the lifting block through the position display panel 26 displayed on the.
  • the position of the lifting block 40 may be adjusted by manual operation of the chain wheel 56 by connecting the clutch 55 of the positioning mechanism 50 for precise operation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

The present invention relates to a lifting apparatus which is suspended from a crane and moves to transport an article. The lifting apparatus of the present invention comprises: a first beam extending in a longitudinal direction and having first points which are spaced apart from each other from the longitudinal center to both sides and are respectively coupled to the crane; a second beam disposed below the first beam and extending in the longitudinal direction; a horizontal adjustment means which connects second points spaced apart from each other from the longitudinal center of the first beam to both sides thereof and the third points spaced apart from each other from the longitudinal center of the second beam to both sides thereof, and is configured such that the length is expanded and contracted to adjust the horizontality of the second beam; a plurality of lifting blocks spaced apart from each other along the longitudinal direction of the second beam and movably installed along the longitudinal direction of the second beam, wherein each lifting block has a suspension point at which the article is suspended; and a positioning mechanism driven so as to adjust the respective positions of the lifting blocks in the longitudinal direction of the second beam, wherein the article is suspended by means of the plurality of lifting blocks and is movable.

Description

크레인용 리프팅 장치Lifting devices for cranes
이 발명은 크레인용 리프팅 장치에 관한 것으로서, 구체적으로는 크레인에 현수된 상태에서 중량물을 매달아 크레인의 이동에 따라 중량물을 운반하는 리프팅 장치에 관한 것이다.The present invention relates to a lifting device for a crane, and more particularly, to a lifting device for transporting a heavy object according to the movement of the crane by hanging a heavy object in a state suspended from the crane.
산업 현장에서 중량이 큰 물품을 운반하는 데에 크레인이 널리 사용된다. 크레인은 중량물을 매달고 승하강하거나 수평 이동하여 중량물을 운반한다. 크레인에는 후크가 마련되고 중량물을 감은 슬링이나 와이어 등을 후크에 걸어서 중량물을 현수하고 이동한다. Cranes are widely used in industrial sites to transport heavy goods. Cranes carry heavy objects by suspending them and moving up and down or horizontally. A crane is provided with a hook, and a sling or wire wound around the heavy object is hung on the hook to suspend and move the heavy object.
크레인으로 운반하고자 하는 중량물이 대형이고, 특히 발전기의 터빈 로터과 같이 길이가 긴 중량물은 수평 등의 자세를 유지한 상태로 현수되어 운반되어야 하지만, 슬링이나 와이어만으로 중량물의 자세를 유지하여 이동하기는 곤란하며, 주변 물체와의 충돌이나 중량물의 기울어짐이나 추락의 우려가 크다.A heavy object to be transported by a crane is large, and especially a long weight such as a turbine rotor of a generator must be transported while maintaining a horizontal posture, but it is difficult to move the heavy object by maintaining the posture with only slings or wires. There is a high risk of collision with surrounding objects, tilting or falling of heavy objects.
이러한 이유로 중량이 크거나 길이가 긴 물품을 운반하는 경우에는 길게 연장되는 비임으로 구성되는 리프팅 비임을 크레인의 후크에 현수하고 리프팅 비임의 복수의 지점에 물품을 결합하여 운반하는 구성을 이용한다.For this reason, in the case of transporting an article having a large weight or a long length, a lifting beam composed of a long extending beam is suspended on a hook of a crane and the article is coupled to a plurality of points of the lifting beam and transported.
그러나, 리프팅 비임은 물품을 결합하는 지점이 고정되어 있어서 물품을 안정적으로 결합하거나 현수하여 운반하기 어려운 문제가 있다.However, the lifting beam has a problem in that it is difficult to stably couple or suspend the article because the point for joining the article is fixed.
이러한 문제점을 해결하고자 하는 리프팅 장치로서, 대한민국 공개특허공보 제10-2015-0008532호(문헌 1)에서는 "크레인의 리프팅 장치"라는 명칭의 발명을 개시한다.As a lifting device to solve this problem, Korean Patent Application Laid-Open No. 10-2015-0008532 (Document 1) discloses an invention called "a lifting device of a crane".
문헌 1의 발명에서는 길게 연장되는 리프팅 빔의 양단에 러그를 설치하고 러그 사이에 결속되는 와이어를 크레인의 후크에 걸어 리프팅 빔을 크레인에 설치한다. In the invention of Document 1, lugs are installed at both ends of the elongated lifting beam, and the wire bound between the lugs is hung on the hook of the crane to install the lifting beam in the crane.
리프팅 빔에는 길이 방향을 따라 롤러에 의해 이동하는 2개의 트롤리를 설치하고 모터에 의해 권취되는 와이어로 트롤리의 위치를 조정하며, 트롤리에 중량물을 매달아서 이동한다.Two trolleys moving by rollers are installed on the lifting beam in the longitudinal direction, and the position of the trolley is adjusted with a wire wound by a motor, and a heavy object is hung on the trolley to move.
그러나, 문헌 1의 발명에 따른 리프팅 장치에서는 리프팅 빔이 와이어에 의해 크레인의 후크에 매달리므로 리프팅 빔의 수평 조절과 유지가 매우 어렵다는 문제가 있다.However, in the lifting device according to the invention of Document 1, since the lifting beam is hung on the hook of the crane by a wire, there is a problem in that it is very difficult to horizontally adjust and maintain the lifting beam.
또한, 중량물이 현수되는 트롤리가 리프팅 빔의 길이 방향을 따라 로울러에 의해 이동하여 위치가 조정되므로 조정된 위치의 고정을 위해 스토퍼를 수동으로 설치하여야 한다. 따라서, 위치 조정 작업에서는 수차례에 걸쳐 위치 조정 및 스토퍼의 설치를 반복하여야 한다는 문제가 있다.In addition, since the position of the trolley on which the heavy object is suspended is adjusted by moving by the rollers along the longitudinal direction of the lifting beam, a stopper must be manually installed to fix the adjusted position. Therefore, there is a problem that the position adjustment and the installation of the stopper must be repeated several times in the position adjustment operation.
이 발명은 전술한 종래 기술의 문제점을 고려하여, 크레인에 현수된 상태에서 중량물을 매달아 크레인의 이동에 따라 중량물을 운반하기 용이한 구성의 리프팅 장치를 제공하려는 것이다.The present invention is to provide a lifting device of a configuration that is easy to transport the heavy object according to the movement of the crane by hanging the heavy object in a state suspended from the crane in consideration of the problems of the prior art described above.
구체적으로, 이 발명은 크레인에 현수된 장치의 수평을 맞추기가 용이하고 맞추어진 수평 자세의 유지가 용이한 리프팅 장치를 제공하려는 것이다.Specifically, the present invention is to provide a lifting device that facilitates leveling the device suspended on the crane and maintains the aligned horizontal posture.
또한, 이 발명은 중량물이 현수되는 트롤리와 같은 기구의 위치 조정 및 위치의 유지가 용이한 리프팅 장치를 제공하려는 것이다.Another object of the present invention is to provide a lifting device that facilitates positioning and maintaining the position of a mechanism such as a trolley on which a heavy object is suspended.
또한, 이 발명은 중량물을 현수하는 위치의 맞춤이 용이한 리프팅 장치를 제공하려는 것이다.In addition, the present invention is to provide a lifting device that can be easily adjusted to a position for suspending a heavy object.
전술한 이 발명이 해결하고자 하는 과제는 크레인에 현수되어 이동하여 물품을 이송하는 것인 이 발명의 리프팅 장치에 의해 달성된다.The above-described problem to be solved by the present invention is achieved by the lifting device of the present invention, which is suspended by a crane to move and transport the article.
이 발명의 리프팅 장치는, The lifting device of this invention is,
길이 방향으로 연장되고 길이 방향의 중심에서 양측으로 이격되는 제1 지점들이 각각 크레인에 결합되는 제1 비임; 제1 비임의 하부에 배치되고 길이 방향으로 연장되는 제2 비임; 제1 비임의 길이 방향의 중심에서 양측으로 이격된 제2 지점들과 제2 비임의 길이 방향의 중심에서 양측으로 이격된 제3 지점들 사이를 연결하며 길이가 신축되어 제2 비임의 수평을 조절하도록 구성되는 수평 조정 수단; 제2 비임의 길이 방향을 따라 서로 이격되고 제2 비임의 길이 방향으로 따라 이동 가능하게 설치되며, 물품이 현수되는 현수 지점을 갖춘 복수 개의 인양 블록; 및 제2 비임의 길이 방향에서의 인양 블록의 위치를 각각 조정하도록 구동되는 위치 조정 기구를 포함하고, 물품은 복수 개의 인양 블록에 의해 현수되어 이동 가능한 것이다.a first beam extending in the longitudinal direction and having first points spaced apart from the center in the longitudinal direction on both sides respectively to be coupled to the crane; a second beam disposed below the first beam and extending in a longitudinal direction; It connects between the second points spaced apart to both sides from the longitudinal center of the first beam and the third points spaced apart from the longitudinal center of the second beam to both sides, and the length is stretched and contracted to adjust the horizontality of the second beam a leveling means configured to do so; a plurality of lifting blocks spaced apart from each other along the longitudinal direction of the second beam and movably installed along the longitudinal direction of the second beam, the plurality of lifting blocks having a suspension point at which the article is suspended; and a positioning mechanism driven to respectively adjust the positions of the lifting blocks in the longitudinal direction of the second beam, wherein the article is suspended and movable by the plurality of lifting blocks.
이러한 구성에서는 크레인에 직접 현수되는 제1 비임의 기울어지거나 인양 블록에 의해 현수되는 물품의 중량 분포 등에 의해 물품 또는 제2 비임이 기울어지게 되는 경우에 수평 조정 수단이 제1 비임의 제2 지점들과 제2 비임의 제3 지점들 사이의 거리를 각각 조절함으로써 제2 비임 또는 물품이 수평을 유지하도록 한다.In this configuration, when the article or the second beam is inclined due to the inclination of the first beam directly suspended on the crane or the weight distribution of the article suspended by the lifting block, the leveling means is connected to the second points of the first beam and Adjusting the distance between the third points of the second beam respectively allows the second beam or article to remain level.
따라서, 리프팅 장치의 수평을 유지하기 위하여 기울기 측정과 리프팅 장치의 제2 비임의 자세를 교정하기 위한 수차례의 수작업을 하는 일이 없이 리프팅 장치의 설치 작업과 물품의 고정 작업이 쉽게 이루어질 수 있다.Accordingly, the installation work of the lifting device and the fixing operation of the article can be easily performed without performing several manual tasks for measuring the inclination and correcting the posture of the second beam of the lifting device to maintain the level of the lifting device.
이 발명의 부가의 특징으로서, 이 발명의 리프팅 장치에서, As a further feature of this invention, in the lifting device of this invention,
수평 조정 수단으로서 제2 비임의 제3 지점에는 각각 유압 실린더가 배치되고, 유압 실린더의 피스톤은 제1 비임의 제2 지점에 각각 결합되는 것으로 구성할 수 있다.As a horizontal adjustment means, a hydraulic cylinder may be disposed at a third point of the second beam, respectively, and a piston of the hydraulic cylinder may be respectively coupled to a second point of the first beam.
이러한 구성에 따르면, 비교적 제어가 용이한 신축 작동이라는 단순한 작동을 하는 유압 실린더을 제어하여 리프팅 장치의 수평 제어를 할 수 있다.According to this configuration, it is possible to control the horizontal control of the lifting device by controlling the hydraulic cylinder which performs a simple operation of a relatively easy expansion and contraction operation.
수평 조정 수단을 유압 실린더로 구성하는 경우에, 제1 비임에서 제1 지점과 제2 지점은 같은 위치에 마련되고, 제1 지점에는 제1 비임을 폭방향으로 관통하는 핀이 배치되고, 각각의 핀의 양단에는 크레인의 후크에 권취되는 슬링이 권취되고, 유압 실린더의 피스톤은 핀을 관통하여 선단이 핀에 고정되는 것으로 구성할 수 있다.When the horizontal adjustment means is a hydraulic cylinder, the first point and the second point in the first beam are provided at the same position, and a pin penetrating the first beam in the width direction is disposed at the first point, and each A sling wound on the hook of the crane is wound on both ends of the pin, and the piston of the hydraulic cylinder passes through the pin and the tip end is fixed to the pin.
이와 같은 구성에 따르면, 제1 비임을 크레인에 결합하는 구성과 유압 실린더의 피스톤이 제1 비임에 결합되는 구성을 핀이라는 하나의 요소로 구현함으로써 리프팅 장치의 구성이 간단하게 된다.According to such a configuration, the configuration of the lifting device is simplified by implementing the configuration in which the first beam is coupled to the crane and the configuration in which the piston of the hydraulic cylinder is coupled to the first beam as one element called a pin.
이 발명의 추가의 특징으로서, 이 발명의 리프팅 장치에서, As a further feature of this invention, in the lifting device of this invention,
위치 조정 기구는 구동 모터와 구동 모터에 의해 회전하는 리드 스크류를 포함하여 구성되고, 각각의 인양 블록은 리드 스크류와 나사 결합되어 리드 스크류의 회전에 따라 리프팅 비임의 길이 방향을 따라 이동하여 위치가 조정되는 것으로 구성할 수 있다.The positioning mechanism includes a drive motor and a lead screw rotated by the drive motor, and each lifting block is screwed with the lead screw and moves along the longitudinal direction of the lifting beam according to the rotation of the lead screw to adjust the position It can be configured to be
이러한 구성에 따르면, 리드 스크류라는 간단한 구성을 통하여 인양 블록의 길이 방향의 선형 이동이 구현된다. 특히, 인양 블록의 위치를 조정한 후에 인양 블록은 제 위치에 고정되어야 하는데, 별도의 고정 수단이 없어도 리드 스크류 기구에 의해 인양 블록은 제 위치에 고정되므로 전체적인 구성이 간단하고 인양 블록이 우발적으로 위치를 벗어나는 일이 없게 된다.According to this configuration, a linear movement in the longitudinal direction of the lifting block is implemented through a simple configuration called a lead screw. In particular, after adjusting the position of the lifting block, the lifting block should be fixed in place. Even without a separate fixing means, the lifting block is fixed in place by the lead screw mechanism, so the overall configuration is simple and the lifting block is accidentally positioned there will be no way out of
이 발명의 추가의 특징으로서, 이 발명의 리프팅 장치는, As a further feature of the invention, the lifting device of the invention comprises:
리드 스크류를 회전시키는 휘일, 휘일과 리드 스크류 사이에 설치되어 휘일과 리드 스크류 사이의 회전력 전달을 단속하는 클러치를 더 포함하고, 휘일의 수동 회전에 의해 리드 스크류를 회전시켜 각각의 인양 블록의 길이 방향 위치가 조정되는 것으로 구성할 수 있다.a wheel for rotating the lead screw, and a clutch installed between the wheel and the lead screw to control transmission of rotational force between the wheel and the lead screw, and rotate the lead screw by manual rotation of the wheel in the longitudinal direction of each lifting block It can be configured that the position is adjusted.
이러한 구성에 따라, 구동 모터에 의해 리드 스크류를 회전하지 않고 휘일의 수동 조작에 의해 인양 블록의 위치를 조정할 수 있다.According to this configuration, the position of the lifting block can be adjusted by manual operation of the wheel without rotating the lead screw by the driving motor.
이 발명의 추가의 특징으로서, 이 발명의 리프팅 장치에서, As a further feature of this invention, in the lifting device of this invention,
제2 비임에는 물품에 광을 조사하여 제2 비임에 대한 물품의 상대 위치를 표시하는 제1 위치 표시 수단이 마련될 수 있다. 또한, 각각의 인양 블록에는 물품에 광을 조사하여 인양 블록에 대한 물품의상대 위치를 표시하는 제2 위치 표시 수단이 마련될 수 있다.The second beam may be provided with a first position indicating means for illuminating the article with light to indicate the relative position of the article with respect to the second beam. In addition, each lifting block may be provided with a second position indicating means for displaying the relative position of the article with respect to the lifting block by irradiating light to the article.
이와 같이, 인양 블록 또는 제2 비임에 광 조사에 의해 상대 위치를 표시하는 수단이 마련됨으로써, 물품에 조사되는 광을 시각적으로 확인하고 제2 비임에 대한 물품의 위치 또는 인양 블록의 위치를 조정하는 작업이 확실하고 시행 착오 없이 간단하게 이루어질 수 있다.In this way, by providing a means for indicating a relative position by light irradiation on the lifting block or the second beam, visually confirming the light irradiated to the article and adjusting the position of the article or the position of the lifting block with respect to the second beam The operation is reliable and can be done simply without trial and error.
도 1과 도 2는 이 발명의 실시예에 따른 리프팅 장치의 정면도 및 평면도이다.1 and 2 are a front view and a plan view of a lifting device according to an embodiment of the present invention.
도 3은 도 1의 선 A-A에 따른 단면도이다.FIG. 3 is a cross-sectional view taken along line A-A in FIG. 1 ;
도 4는 도 1의 선 B-B에 따른 단면도이다.Fig. 4 is a cross-sectional view taken along line B-B of Fig. 1;
도 5는 이 발명의 실시예에 따른 리프팅 장치에서 위치 조정 기구를 도시하는 사시도이다.5 is a perspective view showing a positioning mechanism in the lifting device according to the embodiment of the present invention.
도 6은 이 발명의 실시예에 따른 리프팅 장치의 정면도로서, 리프팅 장치의 동작을 보여주는 것이다.Figure 6 is a front view of the lifting device according to the embodiment of the present invention, showing the operation of the lifting device.
이하에서는 첨부 도면을 참조하여 이 발명을 실시하기 위한 구체적인 내용으로서, 이 발명에 따른 실시예의 리프팅 장치의 구성과 작동을 설명한다.Hereinafter, the configuration and operation of a lifting device of an embodiment according to the present invention will be described as detailed contents for carrying out this invention with reference to the accompanying drawings.
이하의 설명과 도면에서는 실시예의 리프팅 장치로 발전기용 터빈 로터의 로터를 현수하여 운반하는 것으로 설명하고 도시한다. 다만, 운반하려는 물품으로서의 터빈 로터 로터는 예시일 뿐이고 이 실시예의 리프팅 장치는 슬링으로 권취하여 운반하기에 적절한 어떠한 물품의 운반에도 이용될 수 있다. 또한, 슬링 외에도 리프팅 장치의 인양 블록에 물품을 매달 수 있는 후크나 그 밖의 기구를 설치하여 물품을 고정하여 운반 할 수 있다.In the following description and drawings, it is described and illustrated as a lifting device of an embodiment for carrying the rotor of a turbine rotor for a generator in suspension. However, the turbine rotor rotor as an article to be transported is only an example, and the lifting device of this embodiment may be used for transporting any article suitable for transporting by winding it in a sling. In addition, in addition to the sling, a hook or other mechanism capable of suspending the article may be installed on the lifting block of the lifting device to secure and transport the article.
먼저, 도 1과 도 2를 참조하여 이 실시예의 리프팅 장치의 전체적인 구성을 설명한다.First, the overall configuration of the lifting device of this embodiment will be described with reference to FIGS. 1 and 2 .
이 실시예의 리프팅 장치가 사용되는 크레인은 리프팅 장치를 현수하기 위한 기구로서 후크(1)를 갖추고 있으며, 후크(1)는 크레인으로부터 하측으로 연장되는 바아(2)의 양측에 물품 인양을 위한 슬링(5)이 걸리는 고리(3)가 형성되어 있는 것이다. 후크의 고리(3)에는 이 실시예의 리프팅 장치에 권취되어 리프팅 장치를 크레인에 고정하는 슬링(5)이 각각 권취된다.The crane in which the lifting device of this embodiment is used is equipped with a hook 1 as a mechanism for suspending the lifting device, and the hook 1 is provided on both sides of a bar 2 extending downwardly from the crane. 5) to which the ring (3) is formed. Each of the hooks 3 is wound with a sling 5 wound around the lifting device of this embodiment to fix the lifting device to the crane.
그러나, 이 발명의 리프팅 장치는 2개의 고리(5)를 갖추지 않고 1개의 고리만을 갖춘 크레인의 후크(1)에도 현수될 수 있으며, 슬링을 걸기 위한 고리를 갖추지 않은 크레인이라도 슬링(5)이나 기타의 수단을 통하여 크레인에 현수될 수 있다.However, the lifting device of the present invention can be suspended on the hook 1 of a crane having only one hook without having two hooks 5, and even a crane not equipped with a hook for hanging the sling can use the sling 5 or other It can be suspended on the crane through the means of
다만, 이 발명의 리프팅 장치는 크레인에 고정되는 와이어나 슬링 또는 그 밖의 결합용 기구가 리프팅 장치의 복수 개의 지점과 크레인 사이를 결합하도록 구성된다.However, the lifting device of the present invention is configured so that a wire or a sling or other coupling mechanism fixed to the crane is coupled between a plurality of points of the lifting device and the crane.
이하의 설명 및 이 명세서 전체에서, 달리 정의하지 않는 한, '길이 방향'이라 함은 이 발명의 리프팅 장치를 구성하는 요소인 제2 비임(실시예의 리프팅 비임)이 연장되는 방향을 지칭하고, '폭방향'이라 함은 지면에 대체로 평행하고 길이 방향에 수직한 방향을 지칭하고, 수직 방향이라 함은 지면에 대하여 수직한 방향을 지칭한다.In the following description and throughout this specification, unless otherwise defined, the term 'longitudinal direction' refers to a direction in which the second beam (lifting beam of the embodiment), which is an element constituting the lifting device of the present invention, extends, and ' The 'width direction' refers to a direction substantially parallel to the paper surface and perpendicular to the longitudinal direction, and the term "vertical direction" refers to a direction perpendicular to the paper surface.
이 실시예의 리프팅 장치를 구성하는 요소를 대별하면, 길이 방향으로 연장되고 크레인에 직접 결합되는 제1 비임으로서의 슬링 비임(10), 슬링 비임(10)의 하부에 배치되고 길이 방향으로 연장되는 제2 비임으로서의 리프팅 비임(20), 리프팅 비임(20)에 설치되고 피스톤(32) 선단이 슬링 비임(10)에 결합되는 수평 조정 수단으로서의 2개의 유압 실린더(30), 리프팅 비임(20)의 길이 방향을 따라 서로 이격되어 리프팅 비임(20)의 길이 방향으로 따라 이동 가능하게 설치되고 인양하여 운반하고자 하는 터빈 로터가 현수되는 현수 지점을 갖춘 2개의 인양 블록(40) 및 리프팅 비임(20)의 길이 방향에서의 인양 블록의 위치를 각각 조정하도록 구동되는 위치 조정 기구(50)가 마련되어 있다.Broadly classifying the elements constituting the lifting device of this embodiment, the sling beam 10 as a first beam extending in the longitudinal direction and directly coupled to the crane, disposed under the sling beam 10 and extending in the longitudinal direction Lifting beam 20 as a beam, two hydraulic cylinders 30 as horizontal adjustment means installed on the lifting beam 20 and the piston 32 front end is coupled to the sling beam 10, the longitudinal direction of the lifting beam 20 The two lifting blocks 40 and the lifting beam 20 having a suspension point spaced apart from each other along A position adjusting mechanism 50 driven to adjust the position of the lifting block in the .
슬링 비임(10)은 길게 연장되는 비임의 형태로 구성되어 있다. 슬링 비임(10)에는 폭방향으로 관통하여 3개의 슬링핀(11, 12)이 결합되어 있다. 2개의 슬링핀(11)은 슬링 비임(10)의 길이 방향 양단에 설치되어 있고, 1개의 슬링 핀(12)은 슬링 비임(10)의 길이 방향 중앙에 설치되어 있다.The sling beam 10 is configured in the form of an elongated beam. Three sling pins 11 and 12 are coupled to the sling beam 10 penetrating in the width direction. Two sling pins 11 are installed at both ends in the longitudinal direction of the sling beam 10 , and one sling pin 12 is installed in the longitudinal center of the sling beam 10 .
각각의 슬링(5)은 일단이 슬링 비임의 슬링핀(11)에 권취되고 타단이 후크(1)의 고리(3)에 권취되어, 슬링 비임(10)은 지면에 대해 수평을 유지한 상태로 크레인의 후크(1)에 현수된다. Each sling 5 has one end wound on the sling pin 11 of the sling beam and the other end wound on the hook 3 of the hook 1, so that the sling beam 10 is kept horizontal with respect to the ground. It is suspended on the hook (1) of the crane.
리프팅 비임(20)은 길이 방향으로 길게 연장되어 슬링 비임(10)의 하측에 놓인다.The lifting beam 20 extends long in the longitudinal direction and lies below the sling beam 10 .
리프팅 비임(20)은 사각형의 단면을 갖는 채널이 길게 연장되며, 상측과 하측에 지면에 평행하고 편평한 상부면(21)과 하부면(22)이 각각 마련되어 있어서 이들 표면에 이 실시예의 리프팅 장치를 구성하는 요소들이 배치되어 있다.The lifting beam 20 has a long channel with a rectangular cross section, and is provided with upper and lower surfaces 21 and 22 that are parallel and flat to the ground at the upper and lower sides, respectively, so that the lifting device of this embodiment is mounted on these surfaces. The constituent elements are arranged.
리프팅 비임(20)의 길이 방향 중앙에서 양측으로 동일한 거리로 이격된 위치의 하부면(22)에는 유압 실린더(30)가 작동 방향을 수직 방향으로 하여 배치되어 있다.The hydraulic cylinder 30 is arranged in the vertical direction on the lower surface 22 of the lifting beam 20 at the same distance on both sides from the center in the longitudinal direction.
각각의 유압 실린더(30)는 리프팅 비임의 하부면(22)에 배치되어 상측을 향하여 피스톤(32)이 연장되어 있다. 피스톤(32)은 리프팅 비임의 상부면(21)을 관통하고 슬링 비임(10)에 삽입되어 슬링 비임의 슬링핀(11)에 결합되어 있다.Each hydraulic cylinder 30 is disposed on the lower surface 22 of the lifting beam so that the piston 32 extends upwards. The piston 32 penetrates the upper surface 21 of the lifting beam and is inserted into the sling beam 10 and is coupled to the sling pin 11 of the sling beam.
또한, 리프팅 비임의 하부면(22)에는 지면을 향하여 직하 방향으로 레이저광을 조사하는 제1 레이저 포인터(24)가 제1 위치 표시 수단으로서 마련되어 있다. Further, on the lower surface 22 of the lifting beam, a first laser pointer 24 for irradiating a laser beam in a direct direction toward the ground is provided as a first position indicating means.
제1 레이저 포인터(24)는 리프팅 비임의 길이 방향의 중심 위치, 즉 유압 실린더의 사이에 배치되어 수직 하방으로 레이저를 조사한다. 이렇게 조사되는 레이저광은 터빈 로터 로터(7)의 표면에 조사된다.The first laser pointer 24 is disposed at a central position in the longitudinal direction of the lifting beam, that is, between hydraulic cylinders and irradiates the laser vertically downward. The laser beam irradiated in this way is irradiated to the surface of the turbine rotor rotor 7 .
작업자는 터빈 로터(7)에 조사된 레이저광을 통하여 터빈 로터와 리프팅 비임의 상대 위치를 바로 파악할 수 있다. The operator can immediately grasp the relative position of the turbine rotor and the lifting beam through the laser beam irradiated to the turbine rotor (7).
특히, 터빈 로터(7)의 표면에 길이 방향으로 무게 중심이 놓이는 위치를 표시하여 두고, 터빈 로터(7)를 리프팅 장치에 현수할 때에 제1 레이저 포인터(24)로부터의 레이저광이 터빈 로터의 무게 중심의 표시된 위치에 놓이도록 함으로써, 터빈 로터(7)의 무게 중심이 리프팅 장치의 길이 방향 중앙에 놓이게 할 수 있다.In particular, the position at which the center of gravity lies on the surface of the turbine rotor 7 is marked in the longitudinal direction, and when the turbine rotor 7 is suspended from the lifting device, the laser light from the first laser pointer 24 is emitted from the turbine rotor. By placing the center of gravity at the marked position, the center of gravity of the turbine rotor 7 can be placed in the longitudinal center of the lifting device.
도 3을 도 1 및 도 2와 함께 참조하여 리프팅 비임, 슬링 비임 및 슬링핀의 결합 관계를 구체적으로 설명한다.The coupling relationship between the lifting beam, the sling beam and the sling pin will be described in detail with reference to FIG. 3 together with FIGS. 1 and 2 .
슬링핀(11)은 전체적으로 원통형의 바아 형태로 이루어지고, 양단의 둘레에 슬링(5)이 권취되는 권취홈(111)이 형성되어 있다. 슬링핀(11)의 양 단부는 슬링 비임(10)의 폭방향으로부터 돌출되어 권취홈(111)이 슬링 비임(10)의 폭방향 외측으로 돌출되어 슬링(5)의 권취가 용이하게 된다.The sling pin 11 is formed in the form of a cylindrical bar as a whole, and a winding groove 111 in which the sling 5 is wound is formed around both ends. Both ends of the sling pin 11 protrude from the width direction of the sling beam 10 so that the winding groove 111 protrudes outward in the width direction of the sling beam 10 to facilitate winding of the sling 5 .
슬링핀(11)의 길이 방향 중심, 즉 슬링 비임(10)에 대해서는 폭방향 중심에는 수직 방향으로 슬링핀(11)을 관통하는 관통홀(112)이 형성되어 있고, 이 관통홀(112)의 상단과 하단에서 슬링핀(11)의 둘레 표면이 편평하게 가공되어 있다.The longitudinal center of the sling pin 11, that is, the through hole 112 penetrating the sling pin 11 in the vertical direction is formed in the center of the width direction with respect to the sling beam 10, and the The peripheral surface of the sling pin 11 at the upper end and the lower end is machined flat.
유압 실린더(30)의 피스톤(32)은 이 관통홀(112)에 삽입되고 슬링핀(11)의 상부로 돌출하는 선단에 너트(321)가 체결되어 피스톤(32)이 슬링핀(11)에 고정되어 있다.The piston 32 of the hydraulic cylinder 30 is inserted into the through hole 112 and a nut 321 is fastened to the tip protruding to the upper portion of the sling pin 11 so that the piston 32 is attached to the sling pin 11 . It is fixed.
이와 같이, 유압 실린더(30)는 리프팅 비임(20)의 하부면(22)에 배치되어 결합되고 피스톤(32)의 선단은 슬링 비임(10)에 고정 설치되어 있는 슬링핀(11)에 고정됨으로써 리프팅 비임(20)이 슬링 비임(10)에 2개의 유압 실린더(30)에 의해 결합되어 있다.In this way, the hydraulic cylinder 30 is arranged and coupled to the lower surface 22 of the lifting beam 20 , and the tip of the piston 32 is fixed to the sling pin 11 fixedly installed in the sling beam 10 . A lifting beam 20 is coupled to a sling beam 10 by two hydraulic cylinders 30 .
슬링빔의 길이 방향 양 단부에 배치되어 있는 슬링핀(11)의 권취홈(111)은 슬링(5)이 권취되어 슬링빔(10)을 크레인의 후크(1)에 결합하여 주는 제1 지점이 된다.The winding groove 111 of the sling pin 11 disposed at both ends in the longitudinal direction of the sling beam is the first point where the sling 5 is wound to couple the sling beam 10 to the hook 1 of the crane. do.
슬링핀(11) 중앙의 관통홀(112)은, 유압 실린더의 피스톤(32) 선단이 결합되어 유압 실린더(30)에 의해 리프팅 비임(20)을 슬링 비임(10)에 결합시켜주는 제2 지점이 된다. 또한, 리프팅 비임(20)이 하부면(22)에서 유압 실린더(30)가 배치되어 고정되는 지점은 제3 지점이 된다.The through hole 112 in the center of the sling pin 11 is a second point where the piston 32 of the hydraulic cylinder is coupled to the front end of the hydraulic cylinder and the lifting beam 20 is coupled to the sling beam 10 by the hydraulic cylinder 30 . becomes this In addition, the point at which the hydraulic cylinder 30 is disposed and fixed on the lower surface 22 of the lifting beam 20 becomes the third point.
이 실시예에서 슬링빔(10) 상의 제1 지점과 제2 지점은 모두 슬링핀(11)에 형성되므로, 제1 지점과 제2 지점은 길이 방향으로 동일 위치에 있게 된다.In this embodiment, since both the first point and the second point on the sling beam 10 are formed on the sling pin 11, the first point and the second point are at the same position in the longitudinal direction.
그러나, 이러한 실시예의 구성과 달리, 슬링(5)이 권취되는 슬링핀(11)이 아닌 슬링빔(10)의 다른 지점에 유압 실린더의 피스톤(32)이 결합되도록 구성할 수도 있다.However, unlike the configuration of this embodiment, the piston 32 of the hydraulic cylinder may be coupled to another point of the sling beam 10 other than the sling pin 11 on which the sling 5 is wound.
다만, 슬링(5)이 권취되는 슬링 비임 상의 제1 지점들, 유압 실린더의 피스톤(32) 선단이 결합되는 슬링 비임 상의 제2 지점들, 및 유압 실린더(30)가 결합되는 리프팅 비임 상의 제3 지점들은 슬링 비임 및 리프팅 비임의 길이 방향 중앙으로부터 양측으로 이격된 지점에 각각 마련되고, 가급적 길이 방향 중앙으로부터 동일한 이격 위치에 마련되는 것이 바람직하다.However, the first points on the sling beam on which the sling 5 is wound, the second points on the sling beam to which the piston 32 of the hydraulic cylinder is coupled, and the third on the lifting beam where the hydraulic cylinder 30 is coupled The points are respectively provided at points spaced apart on both sides from the longitudinal center of the sling beam and the lifting beam, preferably at the same distance from the longitudinal center.
이러한 구성에 의해 슬링 비임과 리프팅 비임이 평행을 유지하는 것이 용이하고, 리프팅 비임의 길이 방향으로 따라 현수되는 물품의 자세를 유지하는 것도 용이하게 된다.With this configuration, it is easy to keep the sling beam and the lifting beam in parallel, and it is also easy to maintain the posture of the suspended article along the longitudinal direction of the lifting beam.
2개의 유압 실린더(30)는 각각 별개로 작동한다. 유압 실린더(30)가 함께 신축됨으로써 슬링 비임(10)에 대한 리프팅 비임(20)의 수직 방향의 위치가 조절되어 리프팅 비임의 높이를 조절하는 것이 가능하다.The two hydraulic cylinders 30 each operate independently. As the hydraulic cylinder 30 expands and contracts together, the position in the vertical direction of the lifting beam 20 with respect to the sling beam 10 is adjusted, so that it is possible to adjust the height of the lifting beam.
크레인에서 후크(1)을 승강하는 작용에 의해 리프팅 비임(20)의 높이를 조절하지만, 유압 실린더(30)의 신축에 의해 미세한 높이 조절이 가능하게 된다.Although the height of the lifting beam 20 is adjusted by the action of elevating the hook 1 in the crane, fine height adjustment is possible by the expansion and contraction of the hydraulic cylinder 30 .
또한, 유압 실린더(30)를 각각 신축시킴으로써 슬링 비임(10)에 대한 리프팅 비임(20)의 자세를 조정함으로써 리프팅 비임 또는 리프팅 비임에 현수되는 물품이 수평을 유지하거나 자세를 조정할 수 있게 된다. In addition, by adjusting the posture of the lifting beam 20 with respect to the sling beam 10 by expanding and contracting the hydraulic cylinder 30, respectively, the lifting beam or an article suspended on the lifting beam can be leveled or adjusted.
리프팅 비임(20)의 길이 방향 중앙에는 각도 센서(25)가 배치되어 있다. 각도 센서(25)는 리프팅 비임(20)의 기울기를 측정하고, 측정된 각도는 리프팅 장치를 제어하는 제어 모듈(미도시)에 입력된다. 제어 모듈은 각도 센서(25)로부터 입력되는 리프팅 비임(20)의 기울기에 따라 길이 방향 양측의 유압 실린더(30)의 신축을 제어하여 슬링 비임(10)에 대한 리프팅 비임(20)의 기울기를 변화시켜 리프팅 비임(20)이 지면에 대해 수평을 유지하도록 한다.An angle sensor 25 is arranged in the longitudinal center of the lifting beam 20 . The angle sensor 25 measures the inclination of the lifting beam 20, and the measured angle is input to a control module (not shown) that controls the lifting device. The control module changes the inclination of the lifting beam 20 with respect to the sling beam 10 by controlling the expansion and contraction of the hydraulic cylinders 30 on both sides in the longitudinal direction according to the inclination of the lifting beam 20 input from the angle sensor 25 to keep the lifting beam 20 level with respect to the ground.
이와 같이 유압 실린더(30)는 리프팅 비임(10)수평 조정 수단으로서 기능한다. 이 기능의 구현에 대해서는 뒤에서 구체적으로 설명한다.In this way, the hydraulic cylinder 30 functions as the lifting beam 10 leveling means. The implementation of this function will be described in detail later.
도 4를 도 1과 함께 참조하여 인양 블록(40)의 구성 및 이것이 리프팅 비임(20)에 결합되어 위치가 가변되는 구성에 대해 설명한다.Referring to FIG. 4 together with FIG. 1 , the configuration of the lifting block 40 and the configuration in which the position is variable by being coupled to the lifting beam 20 will be described.
리프팅 비임(20)에는 길이 방향의 중심에서 양측으로 2개의 인양 블록(40)이 설치되어 있다.The lifting beam 20 is provided with two lifting blocks 40 on both sides from the center in the longitudinal direction.
인양 블록(40)은 사각 채널 형태로 구성되어 리프팅 비임(20)을 둘러싸는 본체(41), 본체(41)의 내측에 배치되고 리프팅 비임의 상부면(21)을 활주하도록 상부면(21)에 놓이는 활주면(42) 및 본체(41) 내에 길이 방향으로 수직하게 설치되는 설치면(43)을 갖추고 있다. The lifting block 40 is configured in the form of a square channel and is disposed on the inside of the body 41 and the body 41 to surround the lifting beam 20, and the upper surface 21 to slide the upper surface 21 of the lifting beam. It has a sliding surface 42 placed on the and an installation surface 43 vertically installed in the longitudinal direction in the main body 41 .
설치면(43)에는 위치 조정 기구(60)의 리드 스크류(54)가 나사 결합되는 나사홀(431)이 길이 방향으로 설치면을 관통하여 형성되어 있다. A screw hole 431 to which the lead screw 54 of the positioning mechanism 60 is screwed is formed in the mounting surface 43 through the mounting surface in the longitudinal direction.
본체의 양 측면(411)에는 물품을 현수하는 슬링(6)이 권취되는 슬링핀(45)이 설치되어 있다. 슬링핀(45)은 외측 둘레면이 오목하게 형성되어 있어서 슬링(6)이 이탈하지 않는다. 슬링(6)은 양 단부가 슬링핀(45)에 권취되고 터빈 로터(7)를 감싸서 권취하는 다른 슬링(8)이 걸려서 터빈 로터(7)을 인양 블록(40)에 현수한다.A sling pin 45 on which a sling 6 for suspending an article is wound is installed on both sides 411 of the main body. The sling pin 45 has a concave outer circumferential surface so that the sling 6 does not come off. Both ends of the sling 6 are wound on a sling pin 45 , and another sling 8 that wraps around the turbine rotor 7 is caught to suspend the turbine rotor 7 to the lifting block 40 .
본체 측면(411)의 내측면에는 리프팅 비임의 하부면(22)에 놓여 회전하는 주행 휘일(46)이 마련되어 있어서, 리프팅 비임(20)의 길이 방향에 따른 인양 블록(40)의 이동을 용이하게 한다. The inner side of the main body side 411 is provided with a traveling wheel 46 which is placed on the lower surface 22 of the lifting beam and rotates, so as to facilitate movement of the lifting block 40 in the longitudinal direction of the lifting beam 20 . do.
인양 블록의 본체(41)의 저면에는 제2 레이저 포인터(47)가 마련되어 있어서, 터빈 로터(7)의 표면을 향하여 레이저광을 조사한다. 제2 레이저 포인터(47)는 길이 방향에 대하여 슬링핀(45)의 중심 위치에 배치되어 직하 방향으로 레이저광을 조사한다.A second laser pointer 47 is provided on the bottom surface of the main body 41 of the lifting block, and a laser beam is irradiated toward the surface of the turbine rotor 7 . The second laser pointer 47 is disposed at the central position of the sling pin 45 with respect to the longitudinal direction and irradiates the laser beam in the direct direction.
이러한 레이저광의 조사에 의해 터빈 로터(7)에 대한 인양 블록(40)의 위치를 쉽게 조절할 수 있다. 특히, 터빈 로터(7)에 인양을 위한 슬링(8)의 권취 위치가 표시되어 있는 경우에, 그 위치에 제2 레이저 포인터(47)로부터 조사되는 레이저광의 위치가 맞추어지도록 인양 블록(40)의 위치를 조절할 수 있다.The position of the lifting block 40 with respect to the turbine rotor 7 can be easily adjusted by irradiation of such a laser beam. In particular, when the winding position of the sling 8 for lifting is marked on the turbine rotor 7 , the position of the laser beam irradiated from the second laser pointer 47 is aligned with the position of the lifting block 40 . position can be adjusted.
또한, 리프팅 비임(20)의 하부면(22) 측에는 리프팅 비임의 길이 방향 중심 위치로부터의 거리를 측정할 수 있는 눈금이 표시된 위치 표시 패널(26)이 길이 방향으로 배치되어 있다. In addition, on the lower surface 22 side of the lifting beam 20, a position display panel 26 on which a scale for measuring a distance from a longitudinal center position of the lifting beam is displayed is disposed in the longitudinal direction.
이 위치 표시 패널(26)의 위치에는 인양 블록의 본체 측면(411)이 놓이게 되므로 인양 블록(40)의 위치를 시각적으로 확인하고 이를 통하여 인양 블록(40)의 위치를 수동 조정할 수도 있다.Since the main body side 411 of the lifting block is placed at the position of the position display panel 26, the position of the lifting block 40 may be visually confirmed and the position of the lifting block 40 may be manually adjusted through this.
다음으로, 도 5를 도 1 및 도 2와 함께 참조하여 인양 블록(40)의 위치를 조정하는 위치 조정 기구(50)의 구성을 설명한다.Next, the structure of the position adjustment mechanism 50 which adjusts the position of the lifting block 40 with reference to FIG. 5 together with FIG. 1 and FIG. 2 is demonstrated.
위치 조정 기구(50)는 리프팅 비임(20)에서의 인양 블록(40)의 길이 방향 위치를 조정하는 것이다. 위치 조정 기구(50)는 리프팅 비임의 상면(21)에 설치되는 설치용 브라켓(57)에 장착되어 있다.The positioning mechanism 50 adjusts the longitudinal position of the lifting block 40 in the lifting beam 20 . The positioning mechanism 50 is mounted on an installation bracket 57 installed on the upper surface 21 of the lifting beam.
위치 조정 기구(50)는 인양 블록(40)과 나사 결합되어 회전하는 리드 스크류(54)와 리드 스크류에 회전력을 제공하는 구동 모터(51), 구동 모터의 회전을 감속 및 방향 전환하여 리드 스크류(54)에 전달하는 2개의 감속기(52, 53) 및 수동으로 리드 스크류(54)를 회전시키기 위한 체인 휘일(56)과 클러치(55)를 포함하여 구성되어 있다.The position adjustment mechanism 50 is screwed to the lifting block 40 to provide a rotating lead screw 54 and a driving motor 51 to provide rotational force to the lead screw, and to decelerate and change the direction of the rotation of the driving motor to form the lead screw ( 54) and a chain wheel 56 and a clutch 55 for manually rotating the lead screw 54 and two speed reducers 52 and 53.
구동 모터(51)는 서보 모터로 구성되어 있으며, 회전축이 길이 방향으로 배치되어 있다. 구동 모터(52)에는 제1 감속기(52)가 결합되어 있어서 베벨 기어의 맞물림에 의해 구동 모터(51)의 회전 축선을 길이 방향에서 폭방향으로 전환하면서 감속한다. The drive motor 51 is constituted by a servo motor, and the rotating shaft is disposed in the longitudinal direction. A first reduction gear 52 is coupled to the drive motor 52, and the rotation axis of the drive motor 51 is decelerated while being switched from the longitudinal direction to the width direction by the meshing of the bevel gear.
제1 감속기(52)에는 제2 감속기(53)가 결합되어 있다. 제2 감속기(53)는 제1 감속기(52)의 출력에 의해 워엄 기어가 회전하여 길이 방향으로 놓이는 워엄 휘일이 회전함으로써 감속 및 회전 축선 방향을 폭방향에서 다시 길이 방향으로 전환한다.The second reducer 53 is coupled to the first reducer 52 . The second reducer 53 converts the deceleration and rotation axis direction from the width direction to the longitudinal direction again by rotating the worm gear by the output of the first reducer 52 and rotating the worm wheel placed in the longitudinal direction.
제2 감속기(53)의 출력축(531)에는 커플링(532)에 의해 리드 스크류(54)가 결합되고, 리드 스크류는 설치 브라켓의 수직부(571)에 지지된 상태로 관통하여 인양 블록(40)의 설치면(43)과 나사 결합되면서 리프팅 비임(20)의 길이 방향 단부를 향하여 연장되어 있다.A lead screw 54 is coupled to the output shaft 531 of the second reducer 53 by a coupling 532 , and the lead screw penetrates while being supported by the vertical part 571 of the installation bracket and passes through the lifting block 40 ) is extended toward the longitudinal end of the lifting beam 20 while being screwed with the installation surface 43 of the.
이러한 구성에 의해 구동 모터(51)가 회전하면 리드 스크류(54)가 회전하여 인양 블록(40)이 길이 방향을 따라 리프팅 비임(20) 상에서 이동하게 된다.When the drive motor 51 rotates by this configuration, the lead screw 54 rotates so that the lifting block 40 moves on the lifting beam 20 along the longitudinal direction.
제2 감속기(53)의 입력측, 즉 워엄 기어에는 구동 모터(51)가 설치된 방햐으이 반대쪽에 클러치(55)를 개재하여 체인 휘일(56)이 결합되어 있다. 체인 휘일(56)은 장착용 브라켓(572)에 설치되 회전 축선이 폭방향으로 놓이고 리프팅 비임(20)의 상면(21)에서 폭방향 외측으로 돌출되어 있다.A chain wheel 56 is coupled to the input side of the second reduction gear 53 , that is, the worm gear, via a clutch 55 on the opposite side of the wheel on which the drive motor 51 is installed. The chain wheel 56 is installed on the mounting bracket 572 , the axis of rotation lies in the width direction, and protrudes outward in the width direction from the upper surface 21 of the lifting beam 20 .
체인 휘일(56)에 체인을 권취하고 권취된 체인을 어느 일측으로 당기는 동작에 의해 체인 휘일이 회전한다. 구동 모터(51)를 사용하여 리드 스크류(54)를 회전시킬 때에는 클러치(55)가 단락되어 체인 휘일(56)의 회전이 리드 스크류에 전달되지 않지만, 체인 휘일(56)을 이용하여 리드 스크류(54)를 수동 회전시키고자 할 때에는 클러치(55)를 결합시키고 체인 휘일(56)에 의해 리드 스크류를 회전시킨다.The chain wheel is rotated by winding the chain on the chain wheel 56 and pulling the wound chain to either side. When the drive motor 51 is used to rotate the lead screw 54, the clutch 55 is short-circuited so that the rotation of the chain wheel 56 is not transmitted to the lead screw, but the chain wheel 56 is used to rotate the lead screw ( When the manual rotation 54 is desired, the clutch 55 is engaged and the lead screw is rotated by the chain wheel 56 .
이에 따라, 구동 모터(51)가 아닌 체인 휘일(56)에 의해 리드 스크류(54)를 회전시켜서 인양 블록(40)의 위치를 수동 조정할 수 있게 된다.Accordingly, the position of the lifting block 40 can be manually adjusted by rotating the lead screw 54 by the chain wheel 56 instead of the driving motor 51 .
이하에서는 도 6을 참조하여, 이 실시예의 리프팅 장치로 터빈 로터(7)을 현수하여 운반하는 작동에 대해 설명한다.Hereinafter, with reference to FIG. 6 , an operation of suspending and transporting the turbine rotor 7 with the lifting device of this embodiment will be described.
먼저, 지면에 놓인 이 실시예의 리프팅 장치를 크레인에 설치하기 위하여, 크레인의 후크(1)를 하강시키고 슬링빔(10)에 마련된 2개의 슬링핀(11)과 후크 사이에 각각 슬링(5)을 건다.First, in order to install the lifting device of this embodiment placed on the ground on the crane, the hook 1 of the crane is lowered and the sling 5 is placed between the two sling pins 11 and the hook provided on the sling beam 10, respectively. hang up
후크(1)를 상승시키면 리프팅 장치가 상승하고 리프팅 비임(20)은 터빈 로터(7)이 놓인 위치로 운반된다. Raising the hook 1 raises the lifting device and the lifting beam 20 is transported to the position where the turbine rotor 7 is placed.
슬링 비임(10)과 리프팅 비임(20)은 길이 방향의 중심이 같은 위치에 맞추어져 결합되어 있고 양측의 슬링핀(11)이 길이 방향 중심으로부터 같은 거리만큼 이격되어 있으며 같은 길이의 슬링(5)을 이용하면, 슬링 비임(10)과 리프팅 비임(20)은 지면에 대해 수평인 자세로 크레인에 현수된다.The sling beam 10 and the lifting beam 20 are combined with the longitudinal center at the same position, and the sling pins 11 on both sides are spaced apart by the same distance from the longitudinal center, and the slings 5 of the same length. Using , the sling beam 10 and the lifting beam 20 are suspended from the crane in a horizontal posture with respect to the ground.
그러나, 슬링(5)의 길이에 편차가 있을 수 있고 슬링의 신율에도 편차가 있을 수 있으므로, 위와 같은 조건에도 불구하고 리프팅 비임은 정확한 수평 상태를 유지하지 않을 수 있다.However, since there may be variations in the length of the sling 5 and there may be variations in the elongation of the slings, the lifting beam may not maintain an accurate horizontal state despite the above conditions.
이러한 리프팅 비임(20)의 기울어짐은 각도 센서(25)에 의해 감지되고 제어 모듈이 유압 실린더(30) 중에서 리프팅 비임이 위로 들린 쪽의 유압 실린더(30)를 신장시켜서 피스톤(32)이 돌출된다. 이에 따라 피스톤(32)의 선단이 결합된 슬링핀(11)의 위치와 유압 실린더(30)가 결합된 리프트 비임(30)의 위치 사이의 거리가 멀어지면서 리프팅 비임(20)은 유압 실린더(30)가 신장된 쪽이 아래쪽으로 내려오면서 리프팅 비임(20)이 수평이 이루어진다.This inclination of the lifting beam 20 is detected by the angle sensor 25 and the control module extends the hydraulic cylinder 30 on the side from which the lifting beam is lifted up among the hydraulic cylinders 30 so that the piston 32 protrudes. . Accordingly, as the distance between the position of the sling pin 11 to which the tip of the piston 32 is coupled and the position of the lift beam 30 to which the hydraulic cylinder 30 is coupled increases, the lifting beam 20 becomes the hydraulic cylinder 30 ) As the extended side descends downward, the lifting beam 20 becomes horizontal.
도 6에서는 슬링 비임(10)이 기울어진 상태를 과장하여 도시하였으나, 실제로 슬링 비임(10) 또는 리프팅 비임(20)의 기울어짐은 매우 작은 범위에서 일어난다. 6 shows an exaggerated state in which the sling beam 10 is inclined, in fact, the inclination of the sling beam 10 or the lifting beam 20 occurs in a very small range.
리프팅 비임(20)에 마련된 제1 레이저 포인터(24)가 직하 방향으로 레이저광을 조사하여 레이저광이 터빈 로터(7)에 조사된다.The first laser pointer 24 provided on the lifting beam 20 irradiates a laser beam in a direct downward direction, and the laser beam is irradiated to the turbine rotor 7 .
터빈 로터(7)에는 길이 방향의 무게 중심의 위치가 표시되어 있고, 제1 레이저 포인터(24)에서 조사한 레이저광이 터빈 로터(7)의 무게 중심이 표시된 위치에 조사되면 리프팅 장치가 제 위치에 놓인 것임을 시각적으로 판정할 수 있다.The position of the center of gravity in the longitudinal direction is marked on the turbine rotor 7 , and when the laser beam irradiated from the first laser pointer 24 is irradiated to the position where the center of gravity of the turbine rotor 7 is marked, the lifting device is returned to the position. It can be visually determined that it has been placed.
터빈 로터(7)에는 길이 방향 중심의 양측으로 인양 블록(40)의 슬링핀(45)에 권취되는 슬링(6)에 의해 현수되는 지점이 각각 표시되어 있다.On the turbine rotor 7, the points suspended by the slings 6 wound on the sling pins 45 of the lifting block 40 are marked on both sides of the longitudinal center, respectively.
인양 블록(40)의 제2 레이저 포인터(47)로부터 직하 방향으로 레이저 광이 조사된다. 레이저 광이 터빈 로터(7)의 현수 지점에 조사되지 않으면, 위치 조정 기구(50)를 작동시켜 구동 모터(51)에 의해 리드 스크류(54)가 회전하고, 인양 블록(40)은 길이 방향을 따라 리프팅 비임(20) 상을 이동한다.A laser beam is irradiated in a direct direction from the second laser pointer 47 of the lifting block 40 . When the laser light is not irradiated to the suspension point of the turbine rotor 7, the positioning mechanism 50 is operated to rotate the lead screw 54 by the drive motor 51, and the lifting block 40 moves in the longitudinal direction. It moves on the lifting beam 20 accordingly.
이러한 이동에 의해 제2 레이저 포인터(47)로부터 조사되는 레이저광이 터빈 로터(7) 상의 현수 지점에 조사되면, 인양 블록(40)의 이동을 멈추고 슬링핀(45)에 권취된 슬링(6)에 터빈 로터(7)를 감싼 슬링(8)을 건다.When the laser beam irradiated from the second laser pointer 47 by this movement is irradiated to the suspension point on the turbine rotor 7 , the movement of the lifting block 40 is stopped and the sling 6 wound on the sling pin 45 . Hang the sling (8) surrounding the turbine rotor (7).
양측의 인양 블록(40)의 위치 조정과 슬링(6, 7)의 권취가 완료되면 크레인을 작동시켜서 후크(1)가 상승하여 터빈 로터(7)을 지면으로부터 들어올린다.When the positioning of the lifting blocks 40 on both sides and the winding of the slings 6 and 7 are completed, the crane is operated to raise the hook 1 to lift the turbine rotor 7 from the ground.
터빈 로터의 중량 분포를 산출하여 미리 무게 중심과 슬링(6, 7)의 권취 지점이 표시되고 여기에 맞추어 리프팅 장치가 놓이고 슬링(6, 7)을 권취하여도 계산과 실제 중량 분포의 차이나 기타 이유로 터빈 로터(7)이 기울어질 수 있다.By calculating the weight distribution of the turbine rotor, the center of gravity and the winding point of the slings (6, 7) are marked in advance, and a lifting device is placed according to this, and even if the slings (6, 7) are wound, the difference between the calculated and actual weight distribution or other For this reason, the turbine rotor 7 may tilt.
필요에 따라서는 터빈 로터(7)가 수평 자세를 유지하도록 유압 실린더(30)를 작동시켜 리프팅 비임(20)을 기울여서 터빈 로터의 수평을 맞출 수 있고 인양 블록(40)을 이동시켜 수평을 맞출 수도 있다.If necessary, the turbine rotor 7 may be leveled by tilting the lifting beam 20 by operating the hydraulic cylinder 30 to maintain the horizontal attitude, and may be leveled by moving the lifting block 40 have.
이와 같은 조정 작업을 거친 후에 크레인을 작동하여 터빈 로터(7)을 운반한다. 터빈 로터(7)을 운반하고 특정 위치에 위치시킬 수 있다.After such an adjustment operation, the crane is operated to transport the turbine rotor 7 . The turbine rotor 7 can be transported and positioned in a specific position.
이 때 터빈 로터(7)의 위치는 크레인의 후크(1)을 이동시키고 높이를 맞출 때에도 후크를 상승 또는 하강시킬 수 있다. 그러나, 후크(1)의 작동이 아닌 유압 실린더(30)의 신장 또는 수축에 의해 슬링 비임(10)에 대한 리프팅 비임(20)의 거리를 조정하여 터빈 로터(7)의 높이를 미세 조정할 수도 있다.At this time, the position of the turbine rotor 7 can move the hook 1 of the crane and raise or lower the hook even when matching the height. However, the height of the turbine rotor 7 may be finely adjusted by adjusting the distance of the lifting beam 20 with respect to the sling beam 10 by extension or contraction of the hydraulic cylinder 30 rather than the operation of the hook 1 . .
한편, 인양 블록(40)의 위치는 제2 레이저 포인터(47)에 의해 조사되는 레이저광의 터빈 로터(7) 상에서의 조사 위치에 따라 구동 모터(51)의 회전에 의해 조정하지만, 리프팅 비임(20) 상에 표시된 위치 표시 패널(26)을 통하여 인양 블록의 위치를 산출하고 조정할 수도 있다.On the other hand, the position of the lifting block 40 is adjusted by the rotation of the driving motor 51 according to the irradiation position on the turbine rotor 7 of the laser light irradiated by the second laser pointer 47, but the lifting beam 20 ) It is also possible to calculate and adjust the position of the lifting block through the position display panel 26 displayed on the.
또한, 필요에 따라서는 정밀한 조작을 위해서는 위치 조정 기구(50)의 클러치(55)를 연결하여 체인 휘일(56)의 수동 조작에 의해 인양 블록(40)의 위치를 조정할 수도 있다.In addition, if necessary, the position of the lifting block 40 may be adjusted by manual operation of the chain wheel 56 by connecting the clutch 55 of the positioning mechanism 50 for precise operation.
이상으로 이 발명에 따른 실시예의 리프팅 장치의 구성과 작동을 설명하였다. 이 발명은 이러한 실시예에 한정되지 않고 청구범위에 기재한 범위에서 다양한 수정과 변형 및 구성요소의 부가가 가능하다.The configuration and operation of the lifting device of the embodiment according to the present invention have been described above. The present invention is not limited to these embodiments, and various modifications, variations and additions of elements are possible within the scope described in the claims.

Claims (8)

  1. 크레인에 현수되어 이동하여 물품을 이송하는 리프팅 장치로서, As a lifting device that is suspended on a crane and moves to transport goods,
    길이 방향으로 연장되고 길이 방향의 중심에서 양측으로 이격되는 제1 지점들이 각각 크레인에 결합되는 제1 비임;a first beam extending in the longitudinal direction and having first points spaced apart from the center in the longitudinal direction on both sides respectively to be coupled to the crane;
    제1 비임의 하부에 배치되고 길이 방향으로 연장되는 제2 비임;a second beam disposed below the first beam and extending in a longitudinal direction;
    제1 비임의 길이 방향의 중심에서 양측으로 이격된 제2 지점들과 제2 비임의 길이 방향의 중심에서 양측으로 이격된 제3 지점들 사이를 연결하며 길이가 신축되어 제2 비임의 수평을 조절하도록 구성되는 수평 조정 수단;Connecting between the second points spaced apart to both sides from the longitudinal center of the first beam and the third points spaced apart from the longitudinal center of the second beam to both sides, the length is stretched and contracted to adjust the horizontality of the second beam horizontal adjustment means configured to;
    제2 비임의 길이 방향을 따라 서로 이격되고 제2 비임의 길이 방향으로 따라 이동 가능하게 설치되며, 물품이 현수되는 현수 지점을 갖춘 복수 개의 인양 블록; 및a plurality of lifting blocks spaced apart from each other along the longitudinal direction of the second beam and movably installed along the longitudinal direction of the second beam, the plurality of lifting blocks having a suspension point at which the article is suspended; and
    제2 비임의 길이 방향에서의 인양 블록의 위치를 각각 조정하도록 구동되는 위치 조정 기구Positioning mechanism driven to respectively adjust the position of the lifting block in the longitudinal direction of the second beam
    를 포함하고, including,
    물품은 복수 개의 인양 블록에 의해 현수되어 이동 가능한 것인, 리프팅 장치.A lifting device, wherein the article is suspended by a plurality of lifting blocks and movable.
  2. 청구항 1에 있어서, The method according to claim 1,
    제1 비임은 제1 지점들에 권취되는 슬링들이 각각 크레인의 후크에 권취되어 크레인에 결합되는 것인, 리프팅 장치.The first beam is a lifting device, wherein the slings wound on the first points are respectively wound on the hook of the crane and coupled to the crane.
  3. 청구항 1에 있어서, The method according to claim 1,
    수평 조정 수단으로서 제2 비임의 제3 지점에는 각각 유압 실린더가 배치되고, 유압 실린더의 피스톤은 제1 비임의 제2 지점에 각각 결합되는 것인, 리프팅 장치.A lifting device, wherein a hydraulic cylinder is respectively disposed at a third point of the second beam as a leveling means, and a piston of the hydraulic cylinder is respectively coupled to a second point of the first beam.
  4. 청구항 3에 있어서, 4. The method of claim 3,
    제1 비임에서 제1 지점과 제2 지점은 같은 위치에 마련되고, 제1 지점에는 제1 비임을 폭방향으로 관통하는 핀이 배치되고, In the first beam, the first point and the second point are provided at the same position, and a pin penetrating the first beam in the width direction is disposed at the first point,
    각각의 핀의 양단에는 크레인의 후크에 권취되는 슬링이 권취되고, At both ends of each pin, a sling wound on a hook of a crane is wound,
    유압 실린더의 피스톤은 핀을 관통하여 선단이 핀에 고정되는 것인, 리프팅 장치.The lifting device, wherein the piston of the hydraulic cylinder passes through the pin and the tip is fixed to the pin.
  5. 청구항 1에 있어서, The method according to claim 1,
    위치 조정 기구는 구동 모터와 구동 모터에 의해 회전하는 리드 스크류를 포함하여 구성되고, 각각의 인양 블록은 리드 스크류와 나사 결합되어 리드 스크류의 회전에 따라 리프팅 비임의 길이 방향을 따라 이동하여 위치가 조정되는 것인, 리프팅 장치.The positioning mechanism includes a drive motor and a lead screw rotated by the drive motor, and each lifting block is screwed with the lead screw and moves along the longitudinal direction of the lifting beam according to the rotation of the lead screw to adjust the position The lifting device that becomes.
  6. 청구항 5에 있어서, 6. The method of claim 5,
    리드 스크류를 회전시키는 휘일, 휘일과 리드 스크류 사이에 설치되어 휘일과 리드 스크류 사이의 회전력 전달을 단속하는 클러치를 더 포함하고, A wheel for rotating the lead screw, and a clutch installed between the wheel and the lead screw to control transmission of rotational force between the wheel and the lead screw,
    휘일의 수동 회전에 의해 리드 스크류를 회전시켜 각각의 인양 블록의 길이 방향 위치가 조정되는 것인, 리프팅 장치.A lifting device, wherein the longitudinal position of each lifting block is adjusted by rotating the lead screw by manual rotation of the wheel.
  7. 청구항 1 내지 청구항 6 중 어느 하나의 청구항에 있어서, 7. The method according to any one of claims 1 to 6,
    제2 비임에는 물품에 광을 조사하여 제2 비임에 대한 물품의 상대 위치를 표시하는 제1 위치 표시 수단이 마련되는 것인, 리프팅 장치.wherein the second beam is provided with first position indicating means for illuminating the article with light to indicate the relative position of the article with respect to the second beam.
  8. 청구항 1 내지 청구항 6 중 어느 하나의 청구항에 있어서, 7. The method according to any one of claims 1 to 6,
    각각의 인양 블록에는 물품에 광을 조사하여 인양 블록에 대한 물품의상대 위치를 표시하는 제2 위치 표시 수단이 마련되는 것인, 리프팅 장치.Each lifting block is provided with a second position indicating means for indicating the relative position of the article with respect to the lifting block by irradiating light to the article, the lifting device.
PCT/KR2021/001599 2021-02-02 2021-02-08 Lifting apparatus for crane WO2022169006A1 (en)

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KR1020210014678A KR102366998B1 (en) 2021-02-02 2021-02-02 Lifting Apparatus for Crain

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KR20230164930A (en) 2022-05-26 2023-12-05 한국항공우주연구원 Lifting apparatus and method using thereof

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JPH07215666A (en) * 1994-02-03 1995-08-15 Ishikawajima Harima Heavy Ind Co Ltd Heavy material handling attitude control device
JP2004035194A (en) * 2002-07-03 2004-02-05 Daido Steel Co Ltd Automatic long material slinging tool
JP2004115187A (en) * 2002-09-25 2004-04-15 Kenzo Sugimoto Lifting attachment for concrete block
KR20120003700A (en) * 2010-07-05 2012-01-11 주식회사 메르디안솔라앤디스플레이 Crucible moving equipment
WO2012156571A1 (en) * 2011-05-16 2012-11-22 Raunisto Yrjoe A tree processing device fastened to a work machine

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KR20150008532A (en) 2013-07-15 2015-01-23 현대중공업 주식회사 Lifting apparatus of crane

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Publication number Priority date Publication date Assignee Title
JPH07215666A (en) * 1994-02-03 1995-08-15 Ishikawajima Harima Heavy Ind Co Ltd Heavy material handling attitude control device
JP2004035194A (en) * 2002-07-03 2004-02-05 Daido Steel Co Ltd Automatic long material slinging tool
JP2004115187A (en) * 2002-09-25 2004-04-15 Kenzo Sugimoto Lifting attachment for concrete block
KR20120003700A (en) * 2010-07-05 2012-01-11 주식회사 메르디안솔라앤디스플레이 Crucible moving equipment
WO2012156571A1 (en) * 2011-05-16 2012-11-22 Raunisto Yrjoe A tree processing device fastened to a work machine

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