WO2022161536A2 - 自动化裁切设备 - Google Patents

自动化裁切设备 Download PDF

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Publication number
WO2022161536A2
WO2022161536A2 PCT/CN2022/092900 CN2022092900W WO2022161536A2 WO 2022161536 A2 WO2022161536 A2 WO 2022161536A2 CN 2022092900 W CN2022092900 W CN 2022092900W WO 2022161536 A2 WO2022161536 A2 WO 2022161536A2
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WO
WIPO (PCT)
Prior art keywords
roller
cutting
film
tape
pressing
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PCT/CN2022/092900
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English (en)
French (fr)
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WO2022161536A3 (zh
Inventor
徐永进
Original Assignee
苏州睿特盟信息技术有限公司
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Publication of WO2022161536A2 publication Critical patent/WO2022161536A2/zh
Publication of WO2022161536A3 publication Critical patent/WO2022161536A3/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/08—Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
    • B26D3/085—On sheet material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/0073—Details
    • B65H35/008—Arrangements or adaptations of cutting devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
    • B26D2007/005—Details, accessories or auxiliary or special operations not otherwise provided for cutters, e.g. guillotines, used in a label maker or printer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/50—Auxiliary process performed during handling process
    • B65H2301/51—Modifying a characteristic of handled material
    • B65H2301/515—Cutting handled material
    • B65H2301/5153—Details of cutting means
    • B65H2301/51532—Blade cutter, e.g. single blade cutter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/17—Nature of material
    • B65H2701/172—Composite material
    • B65H2701/1722—Composite material including layer with adhesive properties

Definitions

  • the invention belongs to the technical field of cutting equipment, in particular to an automatic cutting equipment.
  • the cutting process can cut the film according to the pre-designed graphics, so that the shape of the film is no longer limited to straight edges and right angles, and different shapes can be achieved by different cutting knives to meet various needs.
  • the development of electronic products the development of the die-cutting industry has been accelerated.
  • the blade of the die cuts the film, because the film is squeezed and deformed by the blade, the edge of the cut product is uneven, which cannot meet the needs of customers.
  • the main technical problem to be solved by the present invention is to provide an automatic cutting device, which firstly presses the tape through the pressing frame and then uses the cutting knife to cut, so as to ensure the flatness of the cutting of the tape.
  • an automatic cutting device comprising a film unwinding roller, a first pressing roller, a cutting mechanism, a second pressing roller, and a third pressing roller and a rewinding roller, the film unwinding roller is located upstream of the first pressing roller, the first pressing roller is located upstream of the cutting mechanism, and the cutting mechanism is located on the second pressing roller.
  • the second pinch roll is located upstream of the third pinch roll, and the third pinch roll is located upstream of the take-up roll;
  • a bottom film discharging roller is arranged below the adhesive film discharging roller, and the bottom film discharging roller is covered with a substrate film, and the adhesive film discharging roller is sheathed with an adhesive tape, and the adhesive tape passes through the first pressing belt.
  • the roller is attached to the substrate film, and a waste take-up roller for winding up the waste of the outer frame is arranged above the second belt pressing roller;
  • the cutting mechanism includes a cutting knife, a lifting block and a cutting cylinder for driving the cutting knife to cut, the cutting knife is fixed to the cutting block, the cutting block is installed on the lifting block, and the lifting block is connected to the the cutting cylinder is connected, the cutting cylinder is fixed to the bracket, and the bracket is fixed to the frame;
  • the lower part of the lifting block is provided with a pressing frame, two sides of the pressing frame extend upward to form a connecting rod, the connecting rod is provided with a sliding block, and the lifting block is provided with a sliding block matching the sliding block.
  • a spring is installed inside the chute, and the spring is located between the slider and the top surface of the chute to make the pressing frame press the tape.
  • a surface layer film feeding roller is arranged above the third belt pressing roller, the surface film feeding roller is covered with a protective film, and the protective film is attached to the tape through the third belt pressing roller, and the cutting The tape at the back plays a protective role and prevents scratches.
  • a buffer layer is provided on the lower surface of the pressing frame, and the buffer layer is a rubber buffer layer.
  • the upper and lower surfaces of the adhesive tape are provided with adhesive layers.
  • the protective film is a PC protective film.
  • the substrate film is a PET substrate film.
  • the lower part of the lifting block of the present invention is provided with a pressing frame, the two sides of the pressing frame extend upward to form a connecting rod, the connecting rod is provided with a sliding block, the lifting block is provided with a sliding groove matching the sliding block, and the inner part of the sliding groove is installed There is a spring, the spring is located between the slider and the top surface of the chute to make the pressing frame press the tape.
  • the top of the second belt pressing roller of the present invention is provided with a waste take-up roller for winding the waste of the outer frame, so as to remove the waste of the outer frame;
  • the top of the third belt pressing roller of the present invention is provided with a surface layer film discharge roller, and the surface layer film discharge roller is covered with a protective film, which protects the tape after cutting and prevents scratches.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the structural representation of the cutting mechanism of the present invention
  • Fig. 3 is the sectional view of the cutting mechanism of the present invention.
  • Fig. 4 is the enlarged view of the A place of Fig. 3 of the present invention.
  • Fig. 5 is the schematic diagram after the tape is cut by the cutting mechanism
  • Fig. 6 is the structural representation of the product wound by the winding roller
  • an automatic cutting device as shown in Figure 1, includes a film unwinding roller 1, a first pressing roller 2, a cutting mechanism 3, a second pressing roller 4, a third pressing roller 5 and Winding roller 6, the film unwinding roller 1 is located upstream of the first pinch roller 2, the first pinch roller 2 is located upstream of the cutting mechanism 3, and the cutting mechanism 3 is located at the upstream of the second pinch roll 4, the second pinch roll 4 is located upstream of the third pinch roll 5, and the third pinch roll 5 is located upstream of the take-up roll 6;
  • the bottom film feeding roller 7 is provided with a bottom film feeding roller 7, and the bottom film feeding roller 7 is covered with a substrate film 71, and the adhesive film feeding roller 1 is covered with an adhesive tape 11.
  • the adhesive tape 11 is attached to the substrate film 71 through the first pinch roller 2, and a waste take-up roller 8 for winding the outer frame waste 81 is arranged above the second pinch roll 4, as shown in FIG. 5 .
  • the waste of the outer frame needs to be removed by the waste collection roller;
  • the cutting mechanism 3 includes a cutting knife 31 , a lifting block 32 and a cutting cylinder 33 for driving the cutting knife 31 to cut, and the cutting knife 31 is fixed to the cutting block 34 , the cutting block 34 is installed on the lifting block 32, the lifting block 32 is connected with the cutting cylinder 33, the cutting cylinder 33 is fixed on the bracket 35, and the bracket 35 is fixed on the frame 9;
  • a pressing frame 36 is provided below the lifting block 32 , and connecting rods 37 are formed on both sides of the pressing frame 36 .
  • the block 32 is provided with a chute 321 matching the slider 371 , a spring 38 is installed inside the chute 321 , and the spring 38 is located between the slider 371 and the top surface of the chute 321 so that the pressing frame 36 presses the tape 11 .
  • the top of the third belt pressing roller 5 is provided with a surface layer film feeding roller 10, the surface layer film feeding roller 10 is covered with a protective film 101, and the protective film 101 is pasted on the tape 11 by the third belt pressing roller 5, The product shown in Figure 6 is formed.
  • a buffer layer is provided on the lower surface of the pressing frame 36, and the buffer layer is a rubber buffer layer.
  • Adhesive layers are provided on the upper and lower surfaces of the adhesive tape 11 .
  • the protective film 101 is a PC protective film 101 .
  • the base film 71 is a PET base film 71 .
  • the working principle of the present invention is as follows: the tape is pasted on the substrate film by the first pressing roller, and during the lowering process of the cutting cylinder driving the lifting block, the pressing frame first presses the tape, the spring shrinks the pressing frame and retreats, and the cutting knife presses the tape on the tape.
  • the cutting knife only cuts the tape, not the substrate film, pulls off the outer frame waste of the tape by the waste take-up roller, and then uses the surface film discharge roller to stick the protective film on the tape, and finally passes the take-up roller. Roll up.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Adhesive Tape Dispensing Devices (AREA)
  • Nonmetal Cutting Devices (AREA)

Abstract

本发明公开了一种自动化裁切设备，包括胶膜放料辊、第一压带辊、裁切机构、第二压带辊、第三压带辊和收卷辊，所述胶膜放料辊位于所述第一压带辊的上游，所述第一压带辊位于所述裁切机构的上游，所述裁切机构位于所述第二压带辊的上游，所述第二压带辊位于所述第三压带辊的上游，所述第三压带辊位于所述收卷辊的上游；裁切机构包括裁切刀、升降块和驱动裁切刀裁切的裁切气缸，所述裁切刀固定于裁切块，所述裁切块安装于升降块，所述升降块与所述裁切气缸连接，所述裁切气缸固定于所述支架，所述支架固定于机架。本发明先通过压料框压紧胶带再利用裁切刀进行裁切，保证胶带裁切的平整度。

Description

自动化裁切设备 技术领域
本发明属于裁切设备技术领域，特别是涉及一种自动化裁切设备。
背景技术
随着电子技术不断地发展进步，越来越多的智能电子产品正快速地进入至人们的日常生活中，例如智能手机、平板电脑等会用到薄膜产品进行覆盖，以达到防尘、绝缘等目的。
裁切工艺可以把胶膜按照事先设计好的图形进行裁切，从而使胶膜的形状不再局限于直边直角，通过裁切刀的不同来达到不同的形状，使之满足各种需求。随着电子产品的发展，加速了模切行业的发展。但是对于一些比较厚的胶膜而言，模具的刀刃在切割胶膜时，由于胶膜被刀刃挤压变形，切割后的产品边缘不平整，不能满足客户的需求。
发明内容
本发明主要解决的技术问题是提供一种自动化裁切设备，先通过压料框压紧胶带再利用裁切刀进行裁切，保证胶带裁切的平整度。
为解决上述技术问题，本发明采用的一个技术方案是：一种自动化裁切设备，包括胶膜放料辊、第一压带辊、裁切机构、第二压带辊、第三压带辊和收卷辊，所述胶膜放料辊位于所述第一压带辊的上游，所述第一压带辊位于所述裁切机构的上游，所述裁切机构位于所述第二压带辊的上游，所述第二压带辊位于所述第三压带辊的上游，所述第三压带辊位于所述收卷辊的上游；
所述胶膜放料辊的下方设有底膜放料辊，且所述底膜放料辊套有底材膜，所述胶膜放料辊套有胶带，所述胶带通过第一压带辊贴于所述底材膜，所述第二压带辊的上方设有用于收卷外框废料的废料收料辊；
所述裁切机构包括裁切刀、升降块和驱动裁切刀裁切的裁切气缸，所述裁切刀固定于裁切块，所述裁切块安装于升降块，所述升降块与所述裁切气 缸连接，所述裁切气缸固定于所述支架，所述支架固定于机架；
所述升降块的下方设有压料框，所述压料框的两侧向上延伸形成连接杆，所述连接杆设有滑块，所述升降块设有与所述滑块相匹配的滑槽，所述滑槽的内部安装有弹簧，所述弹簧位于所述滑块和所述滑槽的顶面之间以使压料框压紧胶带，当升降块下降过程中，压料框先压紧胶带，弹簧收缩压料框后退，裁切刀对胶带进行裁切，先通过压料框压紧胶带再利用裁切刀进行裁切，保证胶带裁切的平整度。
进一步地说，所述第三压带辊的上方设有表层膜放料辊，所述表层膜放料辊套有保护膜，所述保护膜通过第三压带辊贴于胶带，对裁切后的胶带起到保护的作用，防止刮伤。
进一步地说，所述压料框的下表面设有一层缓冲层，所述缓冲层为橡胶缓冲层。
进一步地说，所述胶带的上、下表面皆设有胶层。
进一步地说，所述保护膜为PC保护膜。
进一步地说，所述底材膜为PET底材膜。
本发明的有益效果至少具有以下几点：
本发明的升降块的下方设有压料框，压料框的两侧向上延伸形成连接杆，连接杆设有滑块，升降块设有与滑块相匹配的滑槽，滑槽的内部安装有弹簧，弹簧位于所滑块和滑槽的顶面之间以使压料框压紧胶带，当升降块下降过程中，压料框先压紧胶带，弹簧收缩压料框后退，裁切刀对胶带进行裁切，先通过压料框压紧胶带再利用裁切刀进行裁切，保证胶带裁切的平整度；
本发明的第二压带辊的上方设有用于收卷外框废料的废料收料辊，从而将外框的废料去除；
本发明的第三压带辊的上方设有表层膜放料辊，表层膜放料辊套有保护膜，对裁切后的胶带起到保护的作用，防止刮伤。
附图说明
图1是本发明的结构示意图；
图2是本发明的裁切机构的结构示意图；
图3是本发明的裁切机构的剖视图；
图4是本发明的图3的A处的放大图；
图5是胶带经过裁切机构裁切后的示意图；
图6是收卷辊收卷的产品的结构示意图；
附图中各部分标记如下：
1、胶膜放料辊；11、胶带；2、第一压带辊；3、裁切机构；31、裁切刀；32、升降块；321、滑槽；33、裁切气缸；34、裁切块；35、支架；36、压料框；37、连接杆；371、滑块；38、弹簧；4、第二压带辊；5、第三压带辊；6、收卷辊；7、底膜放料辊；71、底材膜；8、废料收料辊；81、外框废料；9、机架；10、表层膜放料辊；101、保护膜。
具体实施方式
下面结合附图对本发明的较佳实施例进行详细阐述，以使本发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
实施例：一种自动化裁切设备，如图1所示，包括胶膜放料辊1、第一压带辊2、裁切机构3、第二压带辊4、第三压带辊5和收卷辊6，所述胶膜放料辊1位于所述第一压带辊2的上游，所述第一压带辊2位于所述裁切机构3的上游，所述裁切机构3位于所述第二压带辊4的上游，所述第二压带辊4位于所述第三压带辊5的上游，所述第三压带辊5位于所述收卷辊6的上游；
所述胶膜放料辊1的下方设有底膜放料辊7，且所述底膜放料辊7套有底材膜71，所述胶膜放料辊1套有胶带11，所述胶带11通过第一压带辊2贴于所述底材膜71，所述第二压带辊4的上方设有用于收卷外框废料81的废料收料辊8，如图5所示的外框废料，需要经过废料收料辊进行除去；
如图2和图3所示，所述裁切机构3包括裁切刀31、升降块32和驱动裁切刀31裁切的裁切气缸33，所述裁切刀31固定于裁切块34，所述裁切块34安装于升降块32，所述升降块32与所述裁切气缸33连接，所述裁切气缸33 固定于所述支架35，所述支架35固定于机架9；
如图4所示，所述升降块32的下方设有压料框36，所述压料框36的两侧向上延伸形成连接杆37，所述连接杆37设有滑块371，所述升降块32设有与所述滑块371相匹配的滑槽321，所述滑槽321的内部安装有弹簧38，所述弹簧38位于所述滑块371和所述滑槽321的顶面之间以使压料框36压紧胶带11。
所述第三压带辊5的上方设有表层膜放料辊10，所述表层膜放料辊10套有保护膜101，所述保护膜101通过第三压带辊5贴于胶带11，形成图6所示的产品。
所述压料框36的下表面设有一层缓冲层，所述缓冲层为橡胶缓冲层。
所述胶带11的上、下表面皆设有胶层。
所述保护膜101为PC保护膜101。
所述底材膜71为PET底材膜71。
本发明的工作原理如下：胶带通过第一压带辊贴于底材膜，裁切气缸驱动升降块下降过程中，压料框先压紧胶带，弹簧收缩压料框后退，裁切刀对胶带进行裁切，裁切刀只切断胶带，未切断底材膜，通过废料收料辊将胶带的外框废料拉掉，再利用表层膜放料辊将保护膜贴于胶带，最后通过收卷辊进行收卷。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (6)

  1. 一种自动化裁切设备，其特征在于：包括胶膜放料辊(1)、第一压带辊(2)、裁切机构(3)、第二压带辊(4)、第三压带辊(5)和收卷辊(6)，所述胶膜放料辊位于所述第一压带辊的上游，所述第一压带辊位于所述裁切机构的上游，所述裁切机构位于所述第二压带辊的上游，所述第二压带辊位于所述第三压带辊的上游，所述第三压带辊位于所述收卷辊的上游；
    所述胶膜放料辊的下方设有底膜放料辊(7)，且所述底膜放料辊套有底材膜(71)，所述胶膜放料辊套有胶带(11)，所述胶带通过第一压带辊贴于所述底材膜，所述第二压带辊的上方设有用于收卷外框废料(81)的废料收料辊(8)；
    所述裁切机构包括裁切刀(31)、升降块(32)和驱动裁切刀裁切的裁切气缸(33)，所述裁切刀固定于裁切块(34)，所述裁切块安装于升降块，所述升降块与所述裁切气缸连接，所述裁切气缸固定于所述支架(35)，所述支架固定于机架(9)；
    所述升降块的下方设有压料框(36)，所述压料框的两侧向上延伸形成连接杆(37)，所述连接杆设有滑块(371)，所述升降块设有与所述滑块相匹配的滑槽(321)，所述滑槽的内部安装有弹簧(38)，所述弹簧位于所述滑块和所述滑槽的顶面之间以使压料框压紧胶带。
  2. 根据权利要求1所述的自动化裁切设备，其特征在于：所述第三压带辊的上方设有表层膜放料辊(10)，所述表层膜放料辊套有保护膜(101)，所述保护膜通过第三压带辊贴于胶带。
  3. 根据权利要求1所述的自动化裁切设备，其特征在于：所述压料框的下表面设有一层缓冲层，所述缓冲层为橡胶缓冲层。
  4. 根据权利要求1所述的自动化裁切设备，其特征在于：所述胶带的上、下表面皆设有胶层。
  5. 根据权利要1所述的自动化裁切设备，其特征在于：所述保护膜为PC保护膜。
  6. 根据权利要求1所述的自动化裁切设备，其特征在于：所述底材膜为PET底材膜。
PCT/CN2022/092900 2022-05-06 2022-05-14 自动化裁切设备 WO2022161536A2 (zh)

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