WO2022160803A1 - 一种发光模组和显示装置 - Google Patents
一种发光模组和显示装置 Download PDFInfo
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- WO2022160803A1 WO2022160803A1 PCT/CN2021/125864 CN2021125864W WO2022160803A1 WO 2022160803 A1 WO2022160803 A1 WO 2022160803A1 CN 2021125864 W CN2021125864 W CN 2021125864W WO 2022160803 A1 WO2022160803 A1 WO 2022160803A1
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- H01L33/44—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
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- H01—ELECTRIC ELEMENTS
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- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
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- H01L27/15—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
- H01L27/153—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
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- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
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- H—ELECTRICITY
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Definitions
- the present disclosure relates to the field of display technology, and in particular, to a light-emitting module and a display device.
- the light-emitting module is a component that provides a light source for display products. According to the different distribution positions of the light source, it is divided into two types: side light type and direct type. Compared with edge-lit light sources, direct-lit light sources have more advantages in luminous uniformity and brightness, and compared with edge-lit light sources, direct-lit light sources are easier to achieve high dynamic range images (High-Dynamic Range, referred to as HDR).
- HDR High-Dynamic Range
- the present disclosure provides a light-emitting module and a display device, so as to improve the problems of lamp shadow, uneven light output and thick light-emitting module in the prior art light-emitting module.
- An embodiment of the present disclosure provides a light-emitting module, the light-emitting module is used to provide a light source for a display panel, and the light-emitting module includes:
- the light-emitting substrate is provided with a plurality of light-emitting elements arranged in an array;
- An optical film group is located on the light-emitting side of the light-emitting substrate, the optical film group at least includes a diffusion plate, and the orthographic projection of all the light-emitting elements located on the light-emitting substrate on the diffusion plate is located at the at least part of the area of the light-emitting substrate is in direct physical contact with the diffusion plate.
- the light-emitting substrate comprises: a lamp board base material, and a first reflective layer on the side of the lamp board base material facing the diffuser plate;
- the first reflective layer includes a plurality of hollows arranged at intervals, the hollows are arranged corresponding to the light-emitting elements, and the orthographic projection of at least one of the light-emitting elements on the light board substrate is located in the corresponding hollows in the light-emitting element. In the orthographic projection of the light panel substrate.
- the surface of the first reflective layer away from the light panel substrate is in direct physical contact with the diffuser panel, and/or the surface of the light-emitting element facing away from the light panel substrate The surface is in direct physical contact with the diffuser plate.
- the smallest distance between the centers of any two adjacent light-emitting elements is taken as the first distance; the light-emitting elements are away from the The distance between the surface of the light plate base material and the surface of the diffuser plate facing the light-emitting substrate is taken as the second distance;
- the first distance is greater than the second distance.
- the first reflective layer includes a main body part and an extension part, and the extension part is located on at least one side of the main body part.
- the main body part and the extension part have an integral structure, and a first angle exists between the extension part and the main body part, and the first angle is not equal to zero.
- the light-emitting substrate includes at least one support member, the support member is located on the side where the light-emitting element of the light board substrate is located, and the support member is directly physically connected to the diffuser plate touch.
- the support member is disposed corresponding to at least one of the hollows, and the orthographic projection of the support on the lamp panel substrate corresponds to the corresponding hollow on the lamp panel substrate.
- the orthographic projections overlap at least partially.
- the light-emitting substrate further includes: a second reflection layer located between the lamp board substrate and the first reflection layer;
- the distance from the surface of the second reflective layer away from the lamp board base material to the lamp board base material is smaller than the maximum distance from the surface of the light-emitting element away from the lamp board base material to the lamp board base material.
- the light-emitting substrate further includes: a first wiring layer located between the lamp board base material and the second reflective layer, and a first wiring layer located on the lamp board base material away from the The second wiring layer on one side of the first reflective layer.
- the light-emitting substrate includes a plurality of sub-light-emitting substrates, the plurality of the sub-light-emitting substrates are arranged in sequence at least along the first direction and/or the second direction, and the plurality of the sub-light-emitting substrates are formed by splicing the light-emitting substrate.
- At least two of the sub-light-emitting substrates are correspondingly provided with the same first reflective layer, and the at least two sub-light-emitting substrates are located on the corresponding first reflective layer on the lamp board substrate within the orthographic projection area.
- the first gap there is a first gap between the adjacent sub-light-emitting substrates along the arrangement direction, and the first gap is 0.08 mm ⁇ 0.12 mm.
- each of the sub-light-emitting substrates has a plurality of light-emitting units arranged in an array, each of the light-emitting units includes a plurality of light-emitting elements connected in series, and the plurality of light-emitting elements connected in series The elements are arranged in an array.
- the light-emitting module further includes light-emitting control chips corresponding to the plurality of sub-light-emitting substrates one-to-one;
- n light-emitting units are electrically connected to the same positive output pin of the light-emitting control chip, and the output ends of the m light-emitting units are electrically connected to the same negative output pin of the light-emitting control chip, wherein, n is less than the total number of the light-emitting units in the sub-light-emitting substrate, and m is less than the total number of the light-emitting units in the sub-light-emitting substrate.
- the light-emitting substrate includes a first area and a second area, the second area is located in the first area in the orthographic projection of the light-emitting substrate, and the second area is located in the first area.
- the orthographic projection area of the light-emitting substrate is smaller than the orthographic projection area of the first region on the light-emitting substrate; wherein, the second region coincides with the display region of the display panel;
- the light-emitting substrate further includes a third area, the orthographic projection of the third area on the light-emitting substrate is located in the first area, and the orthographic projection of the third area on the light-emitting substrate is the same as the second area.
- the orthographic projections of the regions on the light-emitting substrate do not overlap, and a plurality of the light-emitting elements are arranged in the third region.
- the maximum distance between the light-emitting element located in the third area and the edge of the second area is 0.5 mm ⁇ 1.5 mm; In two extending directions, the maximum distance between the light-emitting element in the third area and the edge of the second area is 0.5 mm to 1.5 mm, wherein the first area is rectangular, and the first extending direction is rectangular.
- the extension direction of the long side, and the second extension direction is the extension direction of the short side of the rectangle.
- the optical film group further includes: a diffusion sheet on the side of the diffusion plate away from the light-emitting substrate, the diffusion sheet includes a first surface facing the diffusion plate, and a diffusion sheet away from the light-emitting substrate
- the second surface of the diffuser plate at least one of the first surface and the second surface is provided with a plurality of microstructure units, and a light conversion material is provided at a corresponding position of each of the microstructure units.
- the diffusion sheet includes an inner area and a peripheral area located on at least one side of the inner area, and the second area of the light-emitting substrate is in the orthographic projection of the diffusion sheet and the surrounding area.
- the peripheral area overlaps; the microstructure units are located only in the peripheral area.
- the first surface is a rectangle, the extending direction of the long side of the rectangle is taken as the third direction, and the direction of the short side of the rectangle is taken as the fourth direction;
- the peripheral area further Including a corner area, the corner area is the part of the peripheral area extending along the third direction, and the area formed by the intersection of the part of the peripheral area extending along the fourth direction;
- the density distribution of the microstructure units in the corner area satisfies the following relation:
- the outer contour of the orthographic projection of the first region of the light-emitting substrate on the diffuser is located in the peripheral region, and the second region of the light-emitting substrate is located in the peripheral region.
- the outer contour of the orthographic projection of the diffuser is located in the peripheral area.
- the peripheral area includes a first peripheral area and a second peripheral area, the second peripheral area is located on a side of the first peripheral area away from the inner area; the first peripheral area The average distribution density of the microstructure units in the peripheral region is smaller than the average distribution density of the microstructure units in the second peripheral region.
- the distribution density of the microstructure units in a unit area gradually decreases.
- the outer contour of the orthographic projection of the first region of the light-emitting substrate on the diffuser sheet is located in the second peripheral region, and the second region of the light-emitting substrate is located in the second peripheral region.
- the outer contour of the orthographic projection of the diffusing sheet is located in the first peripheral region.
- the second peripheral area further includes a corner area, and the corner area is a portion of the second peripheral area extending along the first extending direction, and the second peripheral area an area formed by intersecting portions of the area extending along the second extending direction;
- the average distribution density of the microstructure units in the corner area is greater than the average distribution density of the microstructure units in other areas in the second peripheral area.
- the plurality of microstructure units are located on the second surface, the inner region of the second surface has substantially the same roughness as the first surface, the first surface The roughness is less than the roughness of the peripheral region.
- the light-emitting module further includes a backplane located on a side of the light-emitting substrate away from the diffuser plate, the backplane includes a bottom plate, and the bottom plate faces the diffuser plate. side panels extending from one side;
- the side of the light-emitting substrate facing the backplane has a first colloid, and the light-emitting substrate is fixed to the backplane through the first colloid.
- the first colloid includes a colloidal base material, a first adhesive layer located on the side of the colloidal base material facing the sub-light-emitting substrate, and a first adhesive layer located on the side of the colloidal base material facing the bottom plate second adhesive layer on one side.
- the surface of the diffuser plate facing the light-emitting substrate has a plurality of microstructures, and the microstructures are depressions facing the surface of the light-emitting substrate relative to the diffuser plate.
- the microstructure is a pyramid structure, and a bottom surface of the pyramid structure is a virtual surface coplanar with a surface of the diffusion plate facing the light-emitting substrate.
- the roughness of the surface of the diffuser plate facing away from the light-emitting substrate is smaller than the roughness of the surface of the diffuser plate facing the light-emitting substrate.
- the thickness of the diffuser plate is 2.5mm ⁇ 3.5mm.
- the diffuser plate includes a diffuser body, and a light diffusing agent and shielding particles mixed in the diffuser body.
- the diffuser plate includes a diffuser body and a plurality of closed cavities inside the body, and the cavities are filled with air.
- the diffuser plate has a first diffuser surface facing the light-emitting substrate, and a second diffuser surface facing away from the light-emitting substrate, and connecting the first diffuser surface and the second diffuser surface at least one side surface of the diffusing surface; at least one of the side surfaces is provided with a third reflective layer.
- the optical film group further includes: a light conversion film located between the diffuser plate and the diffuser sheet.
- the third reflective layer and the light conversion film have a second gap.
- the light-emitting element is a Min-LED.
- An embodiment of the present disclosure provides a display device, including the light-emitting module provided by the embodiment of the present disclosure, and further comprising: a display panel located on a light-emitting side of the light-emitting module.
- the back plate includes: a bottom plate, and a side plate extending from the bottom plate toward one side of the diffuser plate;
- the display device further includes: a plastic frame fixed to the end of the side plate; the display panel is fixed to the plastic frame through foam.
- the light-emitting module further includes: a front frame located on the side of the back panel away from the light-emitting substrate, the front frame includes: a frame for accommodating the plastic frame and the back panel A bottom frame, and a side frame extending from the bottom frame toward one side of the display panel, the front frame is fixed to the bottom plate by nuts.
- the light emitting module further includes: a rear case located on a side of the bottom frame away from the back plate, and the rear case is fixed to the front frame through a buckle.
- the light-emitting module includes: a light-emitting substrate and an optical film group.
- the optical film group is located on the light-emitting side of the light-emitting substrate.
- the orthographic projection of all light-emitting elements on the diffuser plate is located in the diffuser plate, and further, the light emitted by the light-emitting elements is modulated by the diffuser plate, on the one hand to ensure uniform light output to avoid lamp shadows, and on the other hand to prevent unmodulated light from leaking directly from the edge This leads to the appearance of obvious bright areas around.
- the orthographic projection of the light-emitting substrate on the diffuser plate can be located in the orthographic projection area of the diffuser plate, and the area of the orthographic projection area of the light-emitting substrate in this direction is smaller than that of the diffuser plate in this direction.
- the area of the orthographic projection area of the light-emitting substrate is reduced, so as to ensure that the light emitted by all the light-emitting elements on the light-emitting substrate is modulated by the diffuser plate while reducing the size of the light-emitting substrate to achieve a narrow frame of the light-emitting module;
- the direct physical contact of the diffuser plate can make the overall thickness of the light-emitting module smaller, and realize the ultra-thin light-emitting module.
- FIG. 1 is one of a schematic cross-sectional structure diagram of a light-emitting module provided by an embodiment of the present disclosure
- FIG. 2A is a schematic diagram of an arrangement structure of a sub-light-emitting substrate according to an embodiment of the present disclosure
- FIG. 2B is a schematic diagram of the arrangement structure of another sub-light-emitting substrate according to an embodiment of the present disclosure
- FIG. 2C is a schematic top-view structure diagram of a light-emitting substrate according to an embodiment of the present disclosure
- FIG. 2D is a schematic structural diagram of a light-emitting element according to an embodiment of the present disclosure.
- FIG. 2E is a schematic diagram of the distribution of a light-emitting element according to an embodiment of the present disclosure.
- FIG. 3 is a schematic structural diagram of a light-emitting unit according to an embodiment of the present disclosure
- FIG. 4A is one of the schematic cross-sectional structural diagrams of the light-emitting substrate provided by the embodiment of the present disclosure.
- 4B is the second schematic cross-sectional structure diagram of the light-emitting substrate provided by the embodiment of the present disclosure.
- 4C is a schematic structural diagram of a sub-light-emitting substrate and a first reflective layer provided by an embodiment of the present disclosure
- FIG. 4D is a schematic cross-sectional view at the dotted line in FIG. 4C;
- FIG. 4E is a schematic structural diagram of a light-emitting module including a support member according to an embodiment of the present disclosure
- FIG. 4F is a schematic structural diagram of a light-emitting element T distribution provided by an embodiment of the present disclosure.
- FIG. 5 is a schematic cross-sectional structural diagram of a specific light-emitting substrate according to an embodiment of the present disclosure
- 6A is the second schematic cross-sectional structure diagram of the light emitting module provided by the embodiment of the present disclosure.
- 6B is one of the schematic diagrams of a diffuser plate provided by an embodiment of the present disclosure.
- FIG. 6C is the second schematic diagram of a diffuser plate provided by an embodiment of the present disclosure.
- FIG. 7 is a schematic cross-sectional structural diagram of a first colloid provided in an embodiment of the present disclosure.
- FIG. 8 is a schematic structural diagram of a back plate and a diffuser plate according to an embodiment of the present disclosure.
- FIG. 9 is one of the surface schematic diagrams of the diffuser plate provided by the embodiment of the present disclosure.
- FIG. 10A is a third schematic cross-sectional structure diagram of a light emitting module provided by an embodiment of the present disclosure.
- FIG. 10B is one of the top schematic views of the diffusion plate and the quantum dot membrane provided by the embodiment of the present disclosure.
- FIG. 11 is a fourth schematic cross-sectional structure diagram of a light emitting module provided by an embodiment of the present disclosure.
- FIG. 12A is one of the top schematic diagrams of the diffusion sheet provided by the embodiment of the present disclosure.
- FIG. 12B is the second schematic top view of the diffusion sheet provided by the embodiment of the present disclosure.
- FIG. 13 is a schematic cross-sectional view of a diffusion sheet provided by an embodiment of the present disclosure.
- FIG. 14 is a schematic diagram of the distribution of microstructure units provided in an embodiment of the present disclosure.
- 15A is a fifth schematic diagram of a cross-sectional structure of a light-emitting module according to an embodiment of the present disclosure.
- FIG. 15B is the second schematic top view of the diffusion plate and the quantum dot membrane provided by the embodiment of the present disclosure.
- FIG. 16 is a fourth schematic diagram of a cross-sectional structure of a display device according to an embodiment of the present disclosure.
- the present disclosure provides a light-emitting module for providing a light source for a display panel, as shown in FIG. 1 , including:
- Light-emitting substrate 2 specifically, a plurality of light-emitting elements T arranged in an array may be provided on the light-emitting substrate 2, and specifically, the light-emitting elements T may be located on at least one side of the light-emitting substrate 2;
- the optical film group 3 is located on the light-emitting side of the light-emitting substrate 1, and the optical film group 3 at least includes a diffuser plate 31, and the orthographic projection of all the light-emitting elements T on the light-emitting substrate 2 on the diffuser plate 31 is located on the diffuser plate 31.
- At least a partial area of the light-emitting substrate 2 is in direct physical contact with the diffusion plate 31 .
- the light-emitting module includes: a light-emitting substrate 2 , an optical film group 3 , the optical film group 3 is located on the light-emitting side of the light-emitting substrate 1 , the optical film group 3 at least includes a diffusion plate 31 , and all the The orthographic projection of the light-emitting element T on the diffuser plate 31 is located in the diffuser plate 31, and further, the light emitted by the light-emitting element T is modulated by the diffuser plate 31, on the one hand to ensure uniform light output to avoid lamp shadows, and on the other hand to avoid unmodulated light. Leaking directly from the edges results in noticeable bright areas all around.
- the orthographic projection here is the orthographic projection along the thickness direction of the diffuser plate 31 , that is, the orthographic projections of all light-emitting elements T on the light-emitting substrate 2 along the thickness direction of the diffuser plate 31 are located on the diffuser plate 31 itself along the direction of the thickness. within the orthographic projection area. Further, the orthographic projection of the light-emitting substrate 2 on the diffuser plate 31 can be located in the orthographic projection area of the diffuser plate 31, and the area of the orthographic projection area of the light-emitting substrate 2 in this direction is smaller than the orthographic projection of the diffuser plate 31 in this direction.
- the area of the projection area can be reduced to reduce the size of the light-emitting substrate while ensuring that the light emitted by all the light-emitting elements T on the light-emitting substrate 2 is modulated by the diffuser plate 31 , so as to realize the narrow frame of the light-emitting module. Moreover, at least a part of the area of the light-emitting substrate 2 is in direct physical contact with the diffuser plate 31 , so that the overall thickness of the light-emitting module can be reduced, thereby realizing an ultra-thin light-emitting module.
- the light-emitting substrate 2 includes a plurality of sub-light-emitting substrates 200 .
- the plurality of sub-light-emitting substrates 200 are sequentially arranged at least along the first direction. They are arranged in sequence in the horizontal direction, wherein the first direction is the horizontal direction; they can also be arranged in sequence in the vertical direction, as shown in FIG. 2B , where the first direction is the vertical direction.
- the following is a schematic illustration by taking a plurality of sub-light-emitting substrates 200 arranged in the lateral direction as an example:
- the first gap Gap between adjacent sub-light-emitting substrates 200 along the arrangement direction there is a first gap Gap between adjacent sub-light-emitting substrates 200 along the arrangement direction, and the first gap is 0.08 mm ⁇ 0.12 mm.
- a plurality of sub-light-emitting substrates 200 are assembled to form the light-emitting substrate 2 .
- the light-emitting substrate 2 includes a plurality of sub-light-emitting substrates 200 arranged in sequence along the same direction, and the plurality of sub-light-emitting substrates 200 are spliced to form the light-emitting substrate 2, which can prevent the light-emitting substrate 2 from being an integrated structure, which is large and easy to damage. , which is not conducive to the assembly of the light-emitting module.
- the first gap Gap between adjacent sub-light-emitting substrates 200 is 0.1 ( ⁇ 0.02) mm.
- each sub-light-emitting substrate 200 has a plurality of light-emitting units 210 arranged in an array.
- each light-emitting unit 210 includes: an input end V1, an output end V2, As well as a plurality of light-emitting elements T electrically connected between the input end V1 and the output end V2 and connected in series in sequence, the independent light-emitting control of each light-emitting unit 210 can be realized.
- each light-emitting unit 210 includes nine light-emitting elements T connected in series. It should be noted that FIG.
- each sub-light-emitting substrate 200 may also be a light-emitting unit 210 with other rows and columns, and each light-emitting unit 210 may have light-emitting elements T with other rows and columns, which is not considered in the present disclosure. limit.
- the light-emitting element T provided by the embodiment of the present disclosure may be a Mini Light Emitting Diode (Mini-LED).
- Mini-LED is small in size and high in brightness, and can be widely used in backlight modules of display devices, and can finely adjust the backlight, thereby realizing the display of High-Dynamic Range (HDR) images.
- a typical size (eg, length) of a Mini-LED is 50-150 microns, eg, 80-120 microns.
- the light-emitting module further includes light-emitting control chips 220 corresponding to the sub-light-emitting substrates 200 one-to-one.
- the light-emitting control chip 220 includes PIN1-96 pins, wherein PIN1-24 are positive pins, PINs 25-96 are negative pins, four light-emitting units 210 share one negative pin, and 12 light-emitting units 210 shares a positive pin, specifically, for example, the input terminals V1 of the 12 light-emitting units 210 may be electrically connected to the same positive pin, and the output terminals V2 of the four light-emitting units 210 may be electrically connected to the same negative pin, In order to realize that 12 light-emitting units 210 share one positive pin, and four light-emitting units 210 share one negative pin.
- each sub-light-emitting substrate 200 includes: a lamp board substrate 201 ; It includes a plurality of hollows T0 arranged at intervals, the hollows T0 are correspondingly arranged with the light-emitting elements T, and the orthographic projection of at least one light-emitting element T on the lamp board substrate 201 is located in the orthographic projection of the corresponding hollow T0 on the lamp board substrate 201 .
- the surface of the first reflective layer 2092 away from the lamp panel substrate 201 is in direct physical contact with the diffuser plate 31
- the surface of the light emitting element T away from the lamp panel substrate 201 is in direct physical contact with the diffuser panel 31 .
- each sub-light-emitting substrate 200 includes: a first wiring layer 202 located between the lamp board substrate 201 and the first reflective layer 2092 , a first wiring layer 202 located between the first wiring layer 202 and the first A second reflective layer 2091 between the reflective layers 2092, and a second wiring layer 203 located on the side of the lamp panel substrate 201 away from the first reflective layer 2092; the second reflective layer 2091 is far from the surface of the lamp panel substrate 201 to The distance k1 of the light board substrate 201 is smaller than the maximum distance k2 from the surface of the light-emitting element T facing away from the light board substrate 201 to the light board substrate 201.
- the light-emitting element T facing away from the light board substrate 201 is a curved surface
- the light-emitting element T The maximum distance k2 from the surface facing away from the lamp board substrate 201 to the lamp board substrate 201 is the maximum distance from the vertex of the light-emitting element T away from the surface of the lamp board substrate 201 to the lamp board substrate 201 .
- the first wiring layer 202 and the second wiring layer 203 are respectively disposed on both sides of the light board substrate 201, which can reduce the wiring complexity during single-layer wiring.
- the second reflective layer 2091 may be provided with a hollow area at the position where the light emitting element T is located, so that the light emitting element T can conduct conduction with the first wiring layer 201 or the second wiring layer 203 below through the hollow area.
- the first reflective layer 2092 can be a reflective layer formed by coating, or can be a reflective layer attached or stacked on the lamp board substrate 201 .
- the second reflective layer 2092 is a reflective layer formed on the lamp panel substrate 201 through a coating process, and the first reflective layer 2091 is a reflective film attached to the lamp panel substrate 201 or stacked on the lamp panel Reflective sheet on substrate 201 .
- the second reflective layer 2091 coated on the side of the light-emitting substrate 2 facing the diffuser plate 31 may be a white oil layer to reflect light to the diffuser plate 31 side and increase light utilization.
- the coating thickness of the white oil layer is not uniform or the color is mixed with errors, chromatic aberration will occur.
- a first reflective layer 2092 (specifically, a first reflective layer 2092 can be provided on the side of the second reflective layer 2091 facing the diffuser plate 31) is a white film), the first reflective layer 2092 can be disposed on the side of the second reflective layer facing the diffuser 31 by attachment or other means, the first reflective layer 2092 can improve the light utilization rate and improve the different sub-light-emitting substrates The chromatic aberration between 200 and the chromatic aberration at different positions within the single light-emitting substrate 200.
- the first reflective layer 2092 may be a single film layer structure or a composite structure composed of multiple film layers.
- the first reflective layer 2092 has a hollow hole at the position corresponding to each light-emitting element T.
- the top surface of the light-emitting element T (the surface away from the lamp board substrate 201 ) can be aligned with the first reflective layer 2092.
- the surface of the layer 2092 facing the diffuser plate 31 is flush or substantially flush, so that the first reflective layer can also protect the light emitting element without adversely affecting the light extraction efficiency of the light emitting element.
- the light-emitting element includes a light-emitting chip and an encapsulation structure covering the light-emitting chip.
- the surface of the encapsulation structure may be a curved surface, so the top surface of the light-emitting element T and the surface of the first reflective layer 2092 facing the diffuser plate 31 Flush or substantially flush may also mean that the surface of the package structure of the light emitting element is flush or substantially flush with the surface of the first reflective layer 2092 facing the diffusion plate 31 .
- the surface of the package structure of the light emitting element is flush or substantially flush with the surface of the first reflective layer 2092 facing the diffusion plate 31 .
- due to actual process errors it may be difficult to realize that each position of the light-emitting substrate 2 is in direct physical contact with the diffuser plate 31 .
- the light-emitting substrate 2 is in direct physical contact with the diffuser plate 31 , which may be the The light-emitting element T is in direct physical contact with the diffuser plate 31 , the first reflective layer 2092 may also be in direct physical contact with the diffuser plate 31 , or both the light-emitting element T and the cover film 2092 may be in direct physical contact with the diffuser plate 31 .
- at least one of the light-emitting element T of the light-emitting substrate 2 and the first reflective layer 2092 is in direct physical contact with the diffuser plate 31, which can realize an ultra-thin light-emitting module with zero light mixing distance.
- the light emitting module includes a backplane 1 .
- the backplane 1 may include: a bottom plate 110 , and the bottom plate 110 faces the diffuser plate
- the side plate 120 extending from one side of 31.
- the first reflective layer 2092 includes a main body part Y1 and an extension part Y2, and the extension part Y2 is located on at least one side of the main body part Y1.
- the orthographic projections of all the light-emitting elements T on the light-emitting substrate 2 along the thickness direction of the lamp board base material 201 are located within the range defined by the outer peripheral edge of the orthographic projection of the main body portion Y1 in this direction.
- the main body part Y1 and the extension part Y2 have an integral structure, and a first angle ⁇ exists between the extension part Y2 and the main body part Y1 , and the first angle ⁇ is not equal to zero.
- the first reflective layer 2092 can be in the shape of a reflective sheet, which is directly stacked on the lamp board substrate 201, and the extension Y2 of the first reflective layer 2092 is bent toward the side of the diffuser plate 31, and further the extension can be Y2 is overlapped on the side plate 120 of the back plate 1 for fixing.
- the extension part Y2 can be bent in a plane form or in an arc surface form, and the extension part Y2 can be fixedly connected with the back plate 1 .
- the first reflection layer 2092 further includes an extension portion Y2, and there is a first angle between the extension portion Y2 and the main body portion Y1, so that the reflection area can be enlarged and the overall brightness of the light emitting module can be improved.
- At least two sub-light-emitting substrates 200 are provided with the same first reflective layer 2092 correspondingly.
- the upper and lower sub-light-emitting substrates 200 on the side correspond to the first reflective layer 2092 on the right side, and at least two sub-light-emitting substrates 200 are located in the orthographic projection area of the corresponding first reflective layer 2092 in the light panel substrate 201 .
- corresponding to the same first reflective layer 2092 can be understood as the first reflective layer 2092 corresponding to the at least two sub-light-emitting substrates 200 is an integrally formed complete communication structure.
- At least two sub-light-emitting substrates 200 are correspondingly provided with the same first reflective layer 2092 , which can enhance the uniformity of light output from the light-emitting substrate 2 and reduce the effect of seams between adjacent sub-light-emitting substrates 200 on the uniformity of light output.
- the orthographic projections of all light-emitting elements T on the at least two sub-light-emitting substrates 200 along the thickness direction of the light-emitting board substrate 201 are located at The main body portion Y1 of the same first reflective layer 2092 is within the range defined by the outer peripheral edge of the orthographic projection of the direction.
- the light-emitting substrate 201 includes at least one supporter K, the supporter K is located on the side of the light-emitting element T of the light board substrate 201, and the supporter K is in direct physical contact with the diffuser plate 31.
- the support member K can be fixed on the side of the light panel base material 201 facing the diffuser plate 31 by means of snapping or bonding.
- a through hole/groove structure for matching the snap structure is provided on the upper part, so as to fix the support member K.
- the support member K is disposed corresponding to at least one hollow T0 , and the orthographic projection of the support member K on the lamp panel substrate 201 at least partially overlaps with the orthographic projection of the corresponding hollow T0 on the lamp panel substrate 201 .
- the smallest distance between the centers of any two adjacent light-emitting elements T is taken as the first distance D.
- the light-emitting element T in the second row and second column in 4C is taken as an example for illustration.
- It has a second oblique distance d2, and has a third vertical distance d3 from the light-emitting element T directly above, wherein the second oblique distance d2 is greater than the first lateral distance d1 and also greater than the third vertical distance d3.
- either one of d1 and d3 can be used as the first distance D, and when the first horizontal distance d1 and the third vertical distance d3 are not equal, the higher of the The smaller one is used as the first distance D; the distance between the light-emitting element T facing away from the surface of the lamp board substrate 201 and the surface of the diffuser plate 31 facing the light-emitting substrate 2 is used as the second distance D2; the first distance D1 is greater than the second distance D1 Distance D2.
- the first distance D1 is greater than the second distance D2, and the light-emitting modules composed of light-emitting substrates with different parameters can achieve the purpose of reducing the light mixing distance, thereby realizing the thinning of the display device.
- FIG. 4C is a schematic illustration of the light-emitting substrate 201 having three rows and three columns of light-emitting elements T.
- the light-emitting substrate 201 may also be light-emitting elements T with other numbers of rows and columns, which is not used in the present disclosure. limited.
- a first adhesive layer located on the side of the first adhesive layer away from the lamp board substrate, a The first solder resist layer on the side of the power supply layer away from the first adhesive layer; the side of the second wiring layer away from the base material of the lamp board is also sequentially provided with: a second adhesive layer, a second adhesive layer located on the second adhesive layer away from the second wiring The ground layer on one side of the layer, and the second solder mask layer on the side of the ground layer away from the second adhesive layer.
- the light-emitting substrate 2 includes the first area BB (the distribution area of the light-emitting elements T, that is, the outer contour formed by the outermost light-emitting elements T, and all the light-emitting elements T are located along the thickness direction of the light-emitting substrate 2 .
- the light-emitting substrate 2 further includes a third area CC, and the orthographic projection of the third area CC on the light-emitting substrate 2 is located in the first area BB and the orthographic projection of the third area CC on the light-emitting substrate 2 does not overlap with the orthographic projection of the second area AA on the
- the maximum distance h1 between the light-emitting element T in the third area CC and the edge of the second area AA is 0.5 mm to 1.5 mm, specifically, it can be 0.8 mm;
- the maximum distance h2 between the light-emitting element T in the third area CC and the edge of the second area AA is 0.5 mm to 1.5 mm, specifically, 0.8 mm, wherein the first area BB is a rectangle, and the first area BB is a rectangle.
- the first extension direction AB is the extension direction of the long side of the rectangle
- the second extension direction CD is the extension direction of the short side of the rectangle.
- the light-emitting substrate 2 is also provided with light-emitting elements T in areas other than the second area AA, but when the distance between the outermost light-emitting element T on the light-emitting substrate 2 and the second area AA is too large, the light-emitting element T will be wasted, The light source cannot be fully utilized, and if the distance value is too small, the peripheral part of the display area will be insufficiently lit, and the peripheral edge will be dark, which will affect the taste of the picture.
- the maximum distance h1 between T and the edge of the second area AA is 0.5mm ⁇ 1.5mm; parallel to the second extending direction CD, the maximum distance h2 between the light-emitting element T in the third area CC and the edge of the second area is 0.5mm ⁇ 1.5mm , while avoiding the waste of the light-emitting element T, at the same time, it can avoid the problem that the distance value is too small, which will lead to insufficient peripheral light and dark peripheral edges, which affects the taste of the picture.
- the distance h1 between the outer contour of the first area BB and the outer contour of the second area AA in the first extending direction AB is smaller than the outer contour of the first area BB and the outer contour of the second area AA in the second extending direction CD
- the spacing h2 is smaller than the outer contour of the first area BB and the outer contour of the second area AA in the second extending direction CD
- the spacing h2 since a single light-emitting element T (which may be an unpackaged light-emitting chip, including a positive electrode Ta and a negative electrode Tb) is rectangular as shown in FIG.
- the light intensity distribution of the light emitting element T is greater than the light intensity distribution in the left and right directions of its width, and the arrangement of the light emitting element T in the light emitting substrate 2 is shown in FIG.
- the long side of the light emitting element T is parallel to the short side of the light emitting substrate 2
- the short side of T is parallel to the long side of the light-emitting substrate 2
- the light-emitting brightness in the direction of the long side of the light-emitting substrate 2 is greater than the light-emitting brightness in the direction of the short side of the light-emitting substrate 2
- h1 is smaller than h2, which can prevent uneven image quality.
- Compensation adjustment is used to improve the problem of unevenness of the peripheral image caused by the above-mentioned different emission angles of the light-emitting elements.
- h2 may be 1.100mm ⁇ 1.200, specifically, for example, h2 may be 1.147mm, and h1 may be specifically 0.700mm ⁇ 0.800mm, and specifically, for example, h1 may be 0.793mm.
- the first region BB may be approximately rectangular, or may be approximately square.
- the light-emitting module further includes a backplane 1 located on the side of the light-emitting substrate 2 away from the diffuser plate 31 .
- the backplane 1 may include: a bottom plate 110 , and the bottom plate 110 faces the diffuser plate.
- the side plate 120 extending from one side of 31 ; the side of each sub-light-emitting substrate 200 facing the back plate 1 has a first glue 12 , and the sub-light-emitting substrate 200 is fixed to the back plate 1 by the first glue 12 .
- the first colloid 12 includes a colloidal substrate 121 , a first adhesive layer 122 located on the side of the colloidal substrate 121 facing the sub-light-emitting substrate 200 , and a second adhesive layer 123 located on the side of the colloidal substrate 121 facing the backplane 1 . .
- the first colloid 12 includes a colloidal substrate 121 , which can avoid the first adhesive layer 122 and the second adhesive layer 123 when the first colloid 12 is at high temperature and high humidity.
- the first adhesive layer 122 and the second adhesive layer 124 have the same adhesive properties (the materials and adhesive ratios are the same), which can increase the exhaust performance.
- the initial adhesion increases reworkability, and the initial adhesion is low, so that the first glue 12 can be easily removed without replacing the first glue 12, and re-attached to improve the assembly efficiency, while ensuring that no displacement occurs after increasing the roller pressing.
- the first colloid 12 may be an easy-to-pull glue.
- the light emitting module further includes a buffer pad 13 , and the diffusion plate 31 is in contact with the back plate 1 through at least one buffer pad 13 .
- the diffuser plate 31 may be easily cracked (crack) due to impact during vibration, and the vibration and expansion can be buffered by the buffer pad 13 .
- the buffer pad 13 includes corner pads as shown in FIG. 8 , and the diffuser plate 31 is in contact with the back plate 1 through the buffer pad 13 at its four corners.
- the buffer pad 13 limits the amount of movement of the diffuser plate 31 along the direction parallel to its surface facing the light-emitting substrate 2 , and along the thickness direction of the diffuser plate 31 , the diffuser plate 31 is sandwiched between the light-emitting substrate 2 and other parts of the optical module 3 . Between the optical films, the light-emitting substrate 2 and the back plate 1 are fixed, and the other optical films of the optical film group 3 are limited by the plastic frame, so the amount of movement of the diffuser 31 along its thickness direction is also limited, so as to ensure The diffusion plate 31 and the light-emitting substrate 2 are in direct contact with each other with no gap.
- the buffer pad 13 may be an injection-molded pad with a hardness of 40HA (Shore hardness).
- the diffuser plate 31 may include a diffuser body, and a light diffusing agent and shielding particles mixed in the diffusion body.
- the shielding particles may be titanium dioxide
- the diffusion plate 31 is formed by adjusting The content of titanium dioxide in the ratio can control the shielding property of the diffuser plate 31 , so that the diffuser plate 31 has a diffusing effect and at the same time, the diffuser plate 31 is prevented from being a fully transparent structure.
- the material of the diffuser body can be polystyrene or polycarbonate.
- the light diffusing agent may be organic silicon diffusion particles or inorganic diffusion particles, wherein the organic silicon diffusion particles are polymer microspheres connected by silicon-oxygen bonds and have a three-dimensional structure.
- the light diffusing particles themselves In the form of a white powder, it is added to the diffuser plate 31, because the organic lipophilic group benzyl will be uniformly dispersed in the matrix as a fine transparent glass sphere, and the inclusion of silica particles can appropriately increase the diffusion plate.
- Heat resistance For the main body of the diffuser plate made of polystyrene or polycarbonate, the extrusion molding temperature is 180°C ⁇ 230°C, and the heat resistance of the silicone diffuser particles is higher than 400°C, which will not cause molecular damage due to processing.
- the light source When the light passes through the diffuser plate Different from the refractive index difference of the diffusing particles, the light source is penetratingly refracted, changing the light path, achieving the purpose of uniform light and transparency, and at the same time meeting the requirements of haze value and light transmittance.
- the thickness h3 of the diffuser plate 31 can be 2.5mm ⁇ 3.5mm, so as to reduce the overall thickness of the light-emitting module as much as possible, and to prevent the light emitted by the light-emitting substrate from generating light spots or lamp shadows on the diffuser plate, thereby affecting the subsequent display device formed display effect.
- the distance between adjacent light-emitting elements T is too large, even if it is refracted multiple times, the amount of light refracted to the middle area of the adjacent lamps will be significantly smaller than the amount of light in the area facing the lamps, resulting in a difference in brightness and darkness; the diffusion of the diffuser plate
- the diffusing ability is poor, the light is difficult to be refracted to the middle area, and when the shielding is poor, the difference between light and dark will be directly highlighted.
- Increasing the thickness of the diffuser plate 31 increases the refraction of the light on the one hand. The number of times also increases the shielding ability of the diffuser plate 31 .
- the main body of the diffusion plate may include a plurality of closed cavities Q, and the cavity Q may be air (air bubbles), which occurs when the light enters the diffusion plate 31 and encounters the cavity Q.
- the cavity Q may be air (air bubbles), which occurs when the light enters the diffusion plate 31 and encounters the cavity Q.
- Multi-angle and multi-direction scattering, refraction and reflection can increase the diffusivity and shielding properties, so as to ensure the diffusion effect and shielding effect of the diffuser plate 31, the thickness of the diffuser plate 31 can be further reduced to achieve a thin light-emitting module. change.
- the refractive index of the diffusing particles is 1.43
- the body of the diffusing plate is filled with air (the refractive index is 1.0)
- the light enters the reflective diffusing plate through the diffusing plate body with a refractive index of 1.59
- the refraction angle is higher than the diffusing angle. The larger the refraction angle of the particles, the better the use of light in the interior.
- the diffuser plate 31 may have a multi-layer composite structure, wherein a plurality of closed cavities Q may be included in the intermediate layer, so as to prevent the multiple closed cavities Q from forming surface protrusions on the upper and lower surfaces of the diffuser plate 31 , causing damage to adjacent layers.
- the surface of the diffuser plate 31 facing the light-emitting substrate 2 has a plurality of microstructures, which can refract light in multiple directions and increase the utilization rate of light efficiency.
- the microstructure may be a microstructure that is recessed relative to the surface of the diffuser plate 31 facing the light-emitting substrate 2, so as to prevent the microstructure from scratching the light-emitting substrate 2 or the optical film material directly adjacent to it; further, the plurality of microstructures
- the structure may be a heavy-grained structure, that is, the plurality of microstructures include a plurality of microstructures with different sizes and are distributed in a disorderly manner.
- FIG. 9 shows another implementation manner of the multiple microstructures.
- the side of the diffuser plate 31 facing the light-emitting substrate 2 has 3*3 microstructures.
- FIG. 9 only The schematic illustration is given that the side of the diffuser plate 31 facing the light-emitting substrate 2 has 3*3 microstructures.
- the side of the diffuser plate 31 facing the light-emitting substrate 2 may also have other numbers of microstructures.
- the microstructures may be arranged in a one-to-one correspondence with the light-emitting elements T, or may not be arranged in a one-to-one correspondence with the light-emitting elements T.
- the microstructure may be a pyramid structure, and the bottom surface of the pyramid structure is a virtual surface coplanar with the surface of the diffuser plate 31 facing the light-emitting substrate 2 , and a pyramid-shaped microstructure is formed by concave inward with the surface as a reference.
- the pyramid structure may be a triangular pyramid, a quadrangular pyramid, a pentagonal pyramid or a hexagonal pyramid.
- the surface of the diffuser plate 31 facing the light-emitting substrate 2 has a plurality of microstructures, and the microstructures are in the shape of a polyhedron, which can effectively improve the utilization rate of light, and make full use of the multiple surfaces of the microstructures to refract light at multiple angles. , the brightness of the diffuser can be increased by 8% to 10% without changing the shielding property of the diffuser.
- the surface roughness of the diffuser plate 31 away from the light-emitting substrate 2 is smaller than the surface roughness of the diffuser plate 31 facing the light-emitting substrate 2 .
- the side of the diffuser plate 31 facing the light-emitting substrate 2 has a microstructure, which can increase the utilization rate of light efficiency and improve the uniform light effect of the diffuser plate.
- the plate 31 faces the surface roughness of the light-emitting substrate 2, so as to further avoid the damage of the surface microstructure to the adjacent optical films.
- the surface of the diffuser plate 31 facing away from the light-emitting substrate 2 is a smooth surface, that is, the surface roughness is less than a certain threshold, so as to avoid the risk of the adjacent optical films being scratched by the diffuser plate.
- the optical film group 3 further includes: a light conversion film 32 on the side of the diffuser plate 31 away from the light-emitting substrate 2 , and the light conversion film 32 on the side away from the diffuser plate 31 also includes a light conversion film 32 .
- a diffusion sheet 33 may be provided, and the light conversion film 32 is located between the diffusion plate 31 and the diffusion sheet 33 .
- the light conversion film 32 can convert the light emitted by the light emitting substrate 2 into white light.
- the light emitting element of the light emitting substrate 2 emits blue light.
- the light conversion film 32 may include quantum dots, which is a quantum dot light conversion film.
- the diffusing plate 31 has a first diffusing surface 311 facing the light-emitting substrate 2, a second diffusing surface 312 facing the light conversion film 32, and at least one side surface 313 connecting the first diffusing surface 311 and the second diffusing surface 312;
- a third reflective layer 35 is disposed on at least one side surface 313 ; the third reflective layer 35 and the light conversion film 32 have a second gap J in a direction parallel to the side surface 313 and perpendicular to the second diffusion surface 312 .
- At least one side surface 313 is provided with the third reflective layer 35, so that when the light irradiated by the light-emitting substrate 2 passes through the diffuser plate 31 and exits from the side surface 313, the emitted light is further reflected back into the diffuser plate 31, so that the It is finally emitted from the second diffusing surface 312, which further improves the light emitting efficiency of the light emitting module.
- the two can be designed to avoid, for example, the third reflective layer 3 is not provided at the position where the diffuser plate and the buffer pad are in contact,
- the surface of the third reflective layer 3 facing away from the side surface 313 of the diffuser plate and the stepped structure formed by the side surface 313 of the diffuser plate cooperate with the buffer pad 13 to form a limit, which assists the positioning of the diffuser plate 313 .
- the third reflective layer 35 and the light conversion film 32 have a second gap J.
- the third reflective layer 35 is limited by the sticking process, and the side of the diffuser 31 cannot be fully affixed, and a small gap needs to be left.
- One is to prevent the third reflective layer 35 from being pasted beyond the upper and lower sides of the diffuser plate 31 and interacting with the light conversion film 32 , and the other is to prevent the overflow of glue after the diffuser plate 31 and cause poor picture.
- the light conversion film 32 has an overlapping portion 321 that overlaps with the diffuser plate 31 , that is, the orthographic projection of the overlapping portion 321 of the light conversion film 32 on the diffuser plate 31 and the diffuser plate 31 Coinciding with the conversion film extension 322 extending from the superposition 321 along the side facing the side plate 120 of the backplane 1 , the orthographic projection of the third reflective layer 35 on the light conversion film 32 is only located in the area where the conversion film extension 322 is located.
- the optical film set 3 provided by the embodiment of the present disclosure further includes: The diffusion sheet 33 on the side of the membrane 32 away from the diffusion plate 31, the diffusion sheet 33 includes a first surface 331 facing the diffusion plate 31, and a second surface 332 away from the diffusion plate 31; the first surface 331 and the second surface of the diffusion sheet 33 At least one of the 332 is provided with a plurality of microstructure units Z3 (specifically, the microstructure units Z3 can be dots), and each microstructure unit Z3 is provided with a light conversion material Z4 at a corresponding position (specifically, the light conversion material can be Specifically, the light conversion material Z4 may only cover the position of the microstructure unit Z3, and the light conversion material Z4 emits white light when irradiated by the light emitted from the light-emitting substrate 2.
- the microstructure unit Z3 may be a depression relative to the first surface 331 , and the coating thickness of the light conversion material Z4 may be 3-5 ⁇ m.
- the light conversion material Z4 covering the position of the microstructure unit Z3 can be understood as the light conversion material Z4 only located on the surface of the microstructure unit Z3, and no light is provided between the adjacent microstructure units Z3.
- the conversion material for example, in a partial area, a plurality of microstructure units Z3 are distributed at intervals, and the light conversion materials Z4 corresponding to the microstructure units Z3 are also distributed at intervals.
- the light emitted by the light-emitting element T may be blue light
- the light-conversion material Z4 may be a yellow light-conversion material.
- the light-conversion material Z4 may be a yellow phosphor. is converted to white light.
- the diffusion sheet 33 includes an inner area N, and a peripheral area Z located on at least one side of the inner area N.
- the peripheral area Z may be located on opposite sides of the inner area N, for example , located on the upper and lower sides, or the left and right sides, of the inner area N as shown in FIG. 12B .
- the microstructure unit Z3 is only located in the peripheral area Z; and the orthographic projection of the second area AA of the light-emitting substrate 2 on the diffusion sheet 33 overlaps with the peripheral area Z.
- At least one of the first surface 331 and the second surface 332 of the diffusion sheet 33 has a plurality of microstructure units Z3 and corresponding light conversion materials Z4, so as to improve the edge blue light leakage phenomenon in at least one viewing angle direction, Improve look and feel.
- a peripheral area Z is formed around the inner area of the diffuser 33, and a plurality of microstructure units Z3 and light conversion materials Z4 are provided in the peripheral area, for example, the plurality of microstructure units Z3 are distributed in a ring shape , and the surface of the microstructure unit Z3 is covered with a light conversion material Z4, which can reduce the risk of blue light leakage at any viewing angle.
- the micro-structure unit Z3 can usually be formed on the surface of the diffuser by rolling or engraving, and in terms of process realization, the control of the density distribution and size change of the micro-structure unit Z3 is also more flexible and simple. In some processes, it is difficult to directly form the light conversion material with a specific density distribution or size change on the untreated diffuser plate plane, while in the embodiment of the present disclosure, the light conversion material is coated on the surface of the formed microstructure unit Z3 by a transfer process. Z4, that is, the light conversion material Z4 only covers the position of the microstructural unit Z3, and the setting position of the light conversion material Z4 and the control of the coverage area at the corresponding position can be realized by adjusting the formation position of the microstructural unit Z3.
- the light conversion material Z4 can control the density of the light conversion material Z4 through the distribution of the microstructural units Z3, so that the light conversion material Z4 can be used to convert the blue light leaked from the periphery into white light with uniform brightness and chromaticity, so as to achieve the effect of no chromatic aberration around the periphery.
- the first surface 331 of the diffusion sheet 33 is a rectangle, the extending direction of the long side of the rectangle is taken as the third direction EF, and the direction of the short side of the rectangle is taken as the fourth direction GH; Including the corner zone ZZ, the corner zone ZZ is the part of the peripheral zone Z extending along the third direction EF, and the zone formed by intersecting the part of the peripheral zone Z extending along the fourth direction GH; specifically, the third direction EF may be the second direction.
- CD is the same, and the fourth direction GH can be the same as the first direction AB;
- the density distribution of the microstructure unit Z3 in the corner zone ZZ satisfies the following relationship:
- the density distribution of microstructure units satisfies the following relation:
- the density distribution of microstructure units satisfies the following relation:
- F X is the dot distribution density in the width direction corresponding to the grid region i in the width direction
- F Y is the dot distribution density in the longitudinal direction corresponding to the j grid region in the length direction
- Z is the dot density value in the rectangular area enclosed by the ith and j.
- the density variation range of the grid area is 42% to 84%, and the density gradually decreases from the corner area ZZ to the interior.
- the peripheral area Z may include a first peripheral area Z1 and a second peripheral area Z2 , and the second peripheral area Z2 is located at a distance of the first peripheral area Z1 away from the inner area N.
- the side, ie the first peripheral zone Z1, is located between the inner zone N and the second peripheral zone Z2.
- the first peripheral area Z1 may form an annular area surrounding the inner area N
- the second peripheral area Z2 may form an annular area surrounding the first peripheral area Z1.
- the average distribution density of the microstructural units Z3 in the first peripheral area Z1 is smaller than the average distribution density of the microstructural units in the second peripheral area Z2.
- the average distribution density of the microstructural units Z3 can be understood as the microstructural units Z3 The proportion of the total projected area of in the projected area of the area.
- the average distribution density of the microstructure units Z3 in the first peripheral area Z1 smaller than the average distribution density of the microstructure units Z3 in the second peripheral area Z2
- the distribution density of the microstructure units in the unit area gradually decreases, as shown in FIG. 14 .
- the microstructure units Z3 in the peripheral area Z may also be distributed in a disorderly manner in the third direction EF, the microstructure units Z3 in the peripheral area are in an orderly arrangement in the fourth direction GH, and the first The surface 311 is rectangular, the third direction EF is the extending direction of the long side of the rectangle, and the fourth direction GH is the direction that the short side of the rectangle extends.
- the peripheral area Z and the display area Y have an overlapping area.
- the outer contour of the first area BB of the light emitting substrate 2 projected on the diffuser sheet 33 is located in the peripheral area Z
- the outer contour of the second area AA on the orthographic projection of the diffusing sheet 33 is located in the peripheral area Z.
- the outer contour of the first region BB of the light-emitting substrate 2 is located in the second peripheral region Z2 of the diffusion sheet 33 .
- the outer contour of the second area AA of the light-emitting substrate 2 is located in the peripheral area Z of the diffuser 33 .
- the orthographic projection area of the second area AA of the light-emitting substrate 2 along the thickness direction of the light-emitting substrate has an overlapping area with the orthographic projection area of the first peripheral area Z1 of the diffusion sheet 33 along the direction, and the projection overlap area is Area is greater than zero.
- the orthographic outline of the first area BB and the orthographic outline of the second area AA of the light-emitting substrate 2 are both located in the peripheral area Z of the diffusion sheet 33 , which can ensure the light-emitting area located at the outermost periphery of the light-emitting substrate 2 .
- the light emitted by the element T can also be modulated by the microstructure unit Z3 and the light conversion material Z4 on the diffuser 33, thereby completely avoiding the problem of blue light leakage from the edge;
- the first peripheral area Z1 of 33 because the orthographic outline of the second area AA coincides with the outline of the display area Y of the display panel, considering that when light leakage actually occurs, the amount of light leakage at the edge contour position of the second area AA is compared with that near the second area AA.
- the amount of light leakage from the edge contour of an area BB is relatively small, and the distribution density of the microstructure units Z3 in the first peripheral area Z1 is smaller than the distribution density of the microstructure units Z3 in the second peripheral area Z2.
- the second peripheral area Z2 further includes a corner area Z5 , and the corner area Z5 is the part of the second peripheral area Z2 extending along the first extending direction AB, and the second peripheral area Z2 is along the first extending direction AB.
- the average distribution density of the microstructural units Z3 in the corner zone Z5 is greater than the average distribution density of the microstructural units Z3 in other areas of the second peripheral area Z2.
- the area and shape of the orthographic projection region of the microstructure unit Z3 on the first surface 311 or the second surface 312 may be consistent, or may gradually change.
- the shape of the microstructure unit Z3 may be oval or circular.
- the microstructure unit Z3 is located on the second surface 332 , the inner area N of the second surface 332 is roughly the same as the roughness of the first surface 331 , and the roughness of the first surface 331 is smaller than that of the second surface 331 .
- the roughness of the peripheral zone Z of the surface 332 is not limited to the first surface 331 .
- the optical film set 3 further includes: a composite brightness enhancement sheet 34 located on the side of the diffusion sheet 33 away from the diffusion plate 31 to improve the brightness of the light emitting module.
- the outer edges of the light conversion film 32 are provided with lugs 320
- the side plates 120 of the back plate 1 have grooves corresponding to the lugs 320
- the lugs 320 are matched with the grooves.
- the light conversion film 32 is positioned.
- the outer edges of the diffusing sheet 33 and the composite brightening sheet 34 are also provided with lugs, and the diffusing sheet 33 and the composite brightening sheet 34 are positioned by matching with the corresponding grooves of the back plate 1 .
- the present disclosure further provides a display device, as shown in FIG. 11 and FIG. 16 , including the light-emitting module provided by the embodiment of the present disclosure, and further comprising: a display panel 8 on the light-emitting side of the light-emitting module.
- the display panel includes a display area Y and a non-display area located at the periphery of the display area Y.
- the light-emitting substrate 2 has a second area AA that coincides with the orthographic projection edge of the display area Y; along the thickness direction of the display panel, the diffusion sheet
- the orthographic projection of the peripheral area Z of 33 overlaps with the orthographic projection of the display area Y, and further, the orthographic projection of the first sub-peripheral area Z1 of the diffusion sheet 33 overlaps with the orthographic projection of the display area Y.
- the light emitting module further includes: a plastic frame 7 fixed to the end of the side plate 120 , and the display panel 8 is fixed to the plastic frame 7 through the foam 71 .
- a groove may be provided at the position of the plastic frame 7 facing the side plate 120 , and the side plate 120 may be limited and fixed to the plastic frame 7 through the groove.
- the display device further includes: a front frame 10 located on the side of the back panel 1 away from the light-emitting substrate 2 , the front frame 10 includes: a bottom frame 101 for accommodating the plastic frame 7 and the back panel 1 , and The side frame 102 extending from the bottom frame 101 toward the side of the display panel 8 , and the front frame 10 is fixed to the bottom plate 1 by nuts 103 .
- the light emitting module further includes: a rear shell 9 located on the side of the bottom frame 101 away from the backplane 1 , and the rear shell 9 can be fixed to the front frame 10 through a buckle.
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Abstract
Description
Claims (42)
- 一种发光模组,其中,所述发光模组用于为显示面板提供光源,所述发光模组包括:发光基板,所述发光基板设置有呈阵列排布的多个发光元件;光学膜组,所述光学膜组位于所述发光基板的出光侧,所述光学膜组至少包括扩散板,位于所述发光基板上的所有所述发光元件在所述扩散板的正投影位于所述扩散板内;所述发光基板的至少部分区域与所述扩散板直接物理接触。
- 如权利要求1所述的发光模组,其中,所述发光基板包括:灯板基材,以及位于所述灯板基材面向所述扩散板一侧的第一反射层;所述第一反射层包括多个间隔设置的镂空,所述镂空与所述发光元件对应设置,至少一个所述发光元件在所述灯板基材的正投影位于对应的所述镂空在所述灯板基材的正投影内。
- 如权利要求2所述的发光模组,其中,所述第一反射层远离所述灯板基材的表面与所述扩散板直接物理接触,和/或,所述发光元件的背离所述灯板基材的表面与所述扩散板直接物理接触。
- 如权利要求2所述的发光模组,其中,在平行于所述灯板基材的平面,将任意相邻两个所述发光元件的中心距离中最小者作为第一距离;将所述发光元件背离所述灯板基材的表面,与所述扩散板面向所述发光基板的表面之间的距离作为第二距离;所述第一距离大于所述第二距离。
- 如权利要求2所述的发光模组,其中,所述第一反射层包括主体部和延伸部,所述延伸部位于所述主体部的至少一侧。
- 如权利要求5所述的发光模组,其中,所述主体部与所述延伸部为一体结构,且所述延伸部与所述主体部之间存在第一角度,所述第一角度不等于零。
- 如权利要求2所述的发光模组,其中,所述发光基板包括至少一个支撑件,所述支撑件位于所述灯板基材的所述发光元件所在侧,且所述支撑件与所述扩散板直接物理接触。
- 如权利要求7所述的发光模组,其中,所述支撑件与至少一个所述镂空对应设置,所述支撑件在所述灯板基材的正投影与对应的所述镂空在所述灯板基材的正投影至少部分重叠。
- 如权利要求2所述的发光模组,其中,所述发光基板还包括:位于所述灯板基材与所述第一反射层之间的第二反射层;所述第二反射层远离所述灯板基材的表面到所述灯板基材的距离,小于所述发光元件背离所述灯板基材的表面到所述灯板基材的最大距离。
- 如权利要求9所述的发光模组,其中,所述发光基板还包括:位于所述灯板基材与所述第二反射层之间的第一走线层,以及位于所述灯板基材背离所述第一反射层一侧的第二走线层。
- 如权利要求2所述的发光模组,其中,所述发光基板包括多个子发光基板,多个所述子发光基板至少沿第一方向和/或第二方向依次排布,多个所述子发光基板拼接形成所述发光基板。
- 如权利要求11所述的发光模组,其中,至少两个所述子发光基板对应设置同一所述第一反射层,所述至少两个子发光基板位于对应的所述第一反射层在所述灯板基材的正投影区域内。
- 如权利要求11所述的发光模组,其中,相邻所述子发光基板之间在沿排布方向具有第一间隙,所述第一间隙为0.08mm~0.12mm。
- 如权利要求11所述的发光模组,其中,每一所述子发光基板具有多个呈阵列排布的发光单元,每一所述发光单元包括多个串联的发光元件,所述多个串联的所述发光元件呈阵列排布。
- 如权利要求14所述的发光模组,其中,所述发光模组还包括与多个所述子发光基板一一对应的发光控制芯片;n个所述发光单元的输入端电连接在所述发光控制芯片的同一正极输出 引脚,m个所述发光单元的输出端电连接在所述发光控制芯片的同一负极输出引脚,其中,n小于所述子发光基板中所述发光单元的总数量,m小于所述子发光基板中所述发光单元的总数量。
- 如权利要求1所述的发光模组,其中,所述发光基板包括第一区域和第二区域,所述第二区域在所述发光基板的正投影位于所述第一区域内,且所述第二区域在所述发光基板的正投影面积小于所述第一区域在所述发光基板的正投影面积;其中,所述第二区域与所述显示面板的显示区域重合;所述发光基板还包括第三区域,所述第三区域在所述发光基板的正投影位于所述第一区域内,且所述第三区域在所述发光基板的正投影与所述第二区域在所述发光基板的正投影不交叠,所述第三区域内设置有多个所述发光元件。
- 如权利要求16所述的发光模组,其中,在平行于第一延伸方向上,位于所述第三区域的所述发光元件与所述第二区域边缘的最大距离为0.5mm~1.5mm;在平行于第二延伸方向,所述第三区域的所述发光元件与所述第二区域边缘的最大距离为0.5mm~1.5mm,其中,所述第一区域为矩形,所述第一延伸方向为矩形的长边延伸方向,所述第二延伸方向为矩形的短边延伸方向。
- 如权利要求16所述的发光模组,其中,所述光学膜组还包括:位于所述扩散板背离所述发光基板一侧的扩散片,所述扩散片包括面向所述扩散板的第一表面,以及背离所述扩散板的第二表面;所述第一表面、所述第二表面中至少一者设置有多个微结构单元,每个所述微结构单元对应位置设置有光转换材料。
- 如权利要求18所述的发光模组,其中,所述扩散片包括内部区域,以及位于所述内部区域至少一侧的周边区域,所述发光基板的所述第二区域在所述扩散片的正投影与所述周边区域存在交叠;所述微结构单元仅位于所述周边区域。
- 如权利要求19所述的发光模组,其中,所述第一表面为矩形,将所 述矩形的长边延伸方向作为所述第三方向,所述矩形的短边方向作为第四方向;所述周边区域还包括拐角区,所述拐角区为所述周边区域沿所述第三方向延伸的部分,和所述周边区域沿所述第四方向延伸的部分交叉形成的区域;所述拐角区的所述微结构单元密度分布满足如下关系式:Z=λF X*F y;在所述三方向上相邻两个所述拐角区之间的区域内,所述微结构单元密度分布满足如下关系式:在所述第四方向上相邻两个所述拐角区之间的区域内,所述微结构单元密度分布满足如下关系式:
- 如权利要求19所述的发光模组,其中,所述发光基板的所述第一区域在所述扩散片的正投影的外轮廓位于所述周边区域内,所述发光基板的所述第二区域在所述扩散片的正投影的外轮廓位于所述周边区域内。
- 如权利里要求21所述的发光模组,其中,所述周边区域包括第一周边区域和第二周边区域,所述第二周边区域位于所述第一周边区域远离所述内部区域的一侧;所述第一周边区域的所述微结构单元的平均分布密度小于所述第二周边区域的所述微结构单元的平均分布密度。
- 如权利要求22所述的发光模组,其中,在由所述第二周边区域指向所述第一周边区域的方向上,所述微结构单元在单位面积内的分布密度逐渐降低。
- 如权利要求22所述的发光模组,其中,所述发光基板的所述第一区域在所述扩散片正投影的外轮廓位于所述第二周边区域内,所述发光基板的所述第二区域在所述扩散片正投影的外轮廓位于所述第一周边区域内。
- 如权利要求22所述的发光模组,其中,所述第二周边区域还包括边角区,所述边角区为所述第二周边区域沿所述第一延伸方向延伸的部分,和所述第二周边区域沿所述第二延伸方向延伸的部分交叉形成的区域;所述边角区内所述微结构单元的平均分布密度,大于所述第二周边区域中其它区域内所述微结构单元的平均分布密度。
- 如权利要求15所述的发光模组,其中,所述多个微结构单元位于所述第二表面,所述第二表面的所述内部区域与所述第一表面的粗糙度大致相同,所述第一表面的粗糙度小于所述周边区域的粗糙度。
- 如权利要求1所述的发光模组,其中,所述发光模组还包括位于所述发光基板背离所述扩散板一侧的背板,所述背板包括:底板,以及由所述底板朝向所述扩散板一侧延伸出的侧板;所述发光基板面向所述背板的一侧具有第一胶体,所述发光基板通过所述第一胶体与所述背板固定。
- 如权利要求27所述的发光模组,其中,所述第一胶体包括胶体基材,位于所述胶体基材面向所述子发光基板一侧的第一胶层,以及位于所述胶体基材面向所述底板一侧的第二胶层。
- 如权利要求1所述的发光模组,其中,所述扩散板的面向所述发光基板的一面具有多个微结构,所述微结构为相对所述扩散板面向所述发光基板表面的凹陷。
- 如权利要求29所述的发光模组,其中,所述微结构为棱锥结构,所述棱锥结构的底面为与所述扩散板的面向所述发光基板的表面共面的虚拟表 面。
- 如权利要求29所述的发光模组,其中,所述扩散板背离所述发光基板表面的粗糙度小于所述扩散板面向所述发光基板表面的粗糙度。
- 如权利要求1所述的发光模组,其中,所述扩散板的厚度为2.5mm~3.5mm。
- 如权利要求1所述的发光模组,其中,所述扩散板包括扩散主体,以及混合于所述扩散主体内的光扩散剂和遮蔽粒子。
- 如权利要求1所述的发光模组,其中,所述扩散板包括扩散主体以及位于所述扩散主体内的多个封闭腔体,所述腔体内为空气。
- 如权利要求1所述的发光模组,其中,所述扩散板具有面向所述发光基板的第一扩散表面,以及背离所述发光基板的第二扩散表面,以及连接所述第一扩散表面和所述第二扩散表面的至少一个侧面;至少一个所述侧面设置有第三反射层。
- 如权利要求35所述的发光模组,其中,所述光学膜组还包括:位于所述扩散板与所述扩散片之间的光转换膜。
- 如权利要求36所述的发光模组,其中,在平行于所述侧面且垂直于所述第二扩散表面的方向,所述第三反射层与所述光转换膜具有第二间隙。
- 如权利要求1所述的发光模组,其中,所述发光元件为Min-LED。
- 一种显示装置,其中,包括如权利要求1-38任一项所述的发光模组,还包括:位于所述发光模组出光侧的显示面板。
- 如权利要求39所述的显示装置,其中,所述背板包括:底板,以及由所述底板朝向所述扩散板一侧延伸出的侧板;所述显示装置还包括:与所述侧板端部固定的胶框;所述显示面板通过泡棉与所述胶框固定。
- 如权利要求40所述的显示装置,其中,所述发光模组还包括:位于所述背板背离所述发光基板一侧的前框,所述前框包括:容纳所述胶框和所述背板的底框,以及由所述底框朝向所述显示面板一侧延伸出的侧框,所述 前框通过螺母与所述底板固定。
- 如权利要求41所述的显示装置,其中,所述发光模组还包括:位于所述底框的背离所述背板一侧的后壳,所述后壳通过卡扣与所述前框固定。
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CN114842741A (zh) | 2022-08-02 |
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US20230095991A1 (en) | 2023-03-30 |
GB2611248A (en) | 2023-03-29 |
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