WO2022160245A1 - Integrated circuit packaging member, preparation method therefor, and terminal - Google Patents

Integrated circuit packaging member, preparation method therefor, and terminal Download PDF

Info

Publication number
WO2022160245A1
WO2022160245A1 PCT/CN2021/074398 CN2021074398W WO2022160245A1 WO 2022160245 A1 WO2022160245 A1 WO 2022160245A1 CN 2021074398 W CN2021074398 W CN 2021074398W WO 2022160245 A1 WO2022160245 A1 WO 2022160245A1
Authority
WO
WIPO (PCT)
Prior art keywords
metal
heat dissipation
integrated circuit
layer
circuit package
Prior art date
Application number
PCT/CN2021/074398
Other languages
French (fr)
Chinese (zh)
Inventor
张童龙
Original Assignee
华为技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Priority to CN202180091460.8A priority Critical patent/CN116806368A/en
Priority to PCT/CN2021/074398 priority patent/WO2022160245A1/en
Publication of WO2022160245A1 publication Critical patent/WO2022160245A1/en

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/36Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73253Bump and layer connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/161Cap
    • H01L2924/162Disposition
    • H01L2924/16251Connecting to an item not being a semiconductor or solid-state body, e.g. cap-to-substrate

Definitions

  • the present application relates to the technical field of semiconductor manufacturing, and in particular, to an integrated circuit package, a preparation method and a terminal thereof.
  • the flip-chip integrated circuit package is usually equipped with a lid (Lid) that can help heat dissipation, which can be called a heat dissipation cover, and the heat dissipation cover set above the chip and the chip are generally made of a thermal interface material (TIM). ) are connected.
  • TIM should have good flexibility and good deformation ability.
  • TIM materials are usually organic materials with good flexibility (such as thermally conductive silicone grease, thermally conductive silicone, etc.), but their thermal conductivity is limited. Therefore, it is necessary to provide a TIM that can achieve both high thermal conductivity and high flexibility.
  • the embodiments of the present application provide an integrated circuit package, which uses the metal connection structure spaced on the back of the chip as a TIM connecting the chip and the heat dissipation cover, which can take into account high thermal conductivity and good flexibility at the same time.
  • the heat is fully dissipated while taking into account the reliability.
  • a first aspect of the embodiments of the present application provides an integrated circuit package, which includes a substrate, a chip and a heat dissipation cover sequentially arranged on the substrate, and the chip is located in a container surrounded by the heat dissipation cover and the substrate.
  • the surface of the side of the chip away from the substrate is provided with a metal primer layer and a plurality of metal connection structures arranged on the metal primer layer at intervals, and the metal connection structures are metal sheets or metal wires. Two opposite sides of each of the metal sheets or two ends of each of the metal wires are respectively connected with the metal base layer and the heat dissipation cover.
  • the metal connection structure distributed at intervals on the back of the chip is used as the heat dissipation medium material for connecting the chip and the heat dissipation cover in the package.
  • the overall structure arranged by the metal connection structure not only has good thermal conductivity, but also has good flexibility. , the deformation ability is strong, and the heat generated by the chip can be effectively conducted to the heat dissipation cover, and at the same time, the warpage of the package can be reduced/compensated for the displacement caused by the warpage of the package. Therefore, the integrated circuit package can achieve better heat dissipation effect and at the same time have good quality reliability.
  • the material of the metal connection structure includes at least one of copper, silver, gold, and alloys thereof. These metals have high thermal conductivity and have a strong ability to conduct heat.
  • the thickness of the metal sheet is nanometer. In some embodiments, the thickness of the metal sheet is 10 nm-100 nm. Metal sheets with nanometer thickness can be densely distributed on the metal base layer to achieve good toughness and certain mechanical strength.
  • the aspect ratio of the metal wire is greater than or equal to 10.
  • the wire diameter of the metal wire is 10 nm-100 nm.
  • the overall structure formed by the metal nanowires with suitable wire diameters can have good toughness without increasing the difficulty of manufacturing the metal nanowires.
  • the aspect ratio of the metal wire is greater than or equal to 200. At this time, the flexibility of the structure arranged by the metal wires is relatively high.
  • the length of the metal wire is 20 ⁇ m-1000 ⁇ m.
  • a metal wire with a suitable extension length can avoid that the length is too short to effectively compensate for the displacement caused by the warpage of the package, and it will not increase the difficulty of manufacturing the metal wire and increase the thermal resistance due to the too long length.
  • the total coverage ratio of the plurality of metal connection structures on the surface of the metal primer layer is 10%-70%.
  • the coverage of the multiple metal connection structures on the surface of the metal base layer is appropriate, and the overall structure arranged by them has a suitable toughness to resist package warpage while achieving good thermal conductivity.
  • the distance between any two adjacent metal connection structures is 10 nm-200 nm.
  • the distribution spacing of the adjacent metal connection structures is appropriate, so that the critical pressure for instability is large and the deformation capacity under compression is good under the condition of achieving good thermal conductivity.
  • the thickness of the metal primer layer is 50 nm-1000 nm.
  • a thinner metal base layer can provide stress buffering between the metal connection structure and the chip, and improve the adhesion strength of the metal connection structure without significantly increasing the internal stress of the package.
  • the material of the metal primer layer includes one or more of copper, titanium, gold, silver, palladium, nickel, tungsten, molybdenum, zinc, aluminum and alloys thereof. At this time, the thermal conductivity of the metal base layer is also relatively good. In some embodiments, the material of the metal base layer is silver, copper, gold, aluminum or molybdenum and other metals with high thermal conductivity.
  • the metal primer layer contains the same metal element as the metal connection structure. This can further help reduce the difference in thermal expansion coefficient between the metal base layer and the metal connection structure, and improve the bonding force of the two.
  • the metal primer layer is a copper layer, a gold layer, a silver layer, a titanium-gold alloy layer or a titanium-target-gold alloy layer.
  • the metal sheet or the metal wire is welded with the heat dissipation cover.
  • a welded portion may be formed therebetween, and the thickness of the welded portion is less than or equal to 1/10 of the height of the metal connection structure. Soldering parts of suitable thickness can have lower thermal resistance and reduce the stress between the increased heat dissipation cover and the metal connection structure.
  • the surface of the substrate facing away from the chip is provided with an array of solder balls.
  • the solder ball array is formed by arranging a plurality of solder balls, and the package at this time is a BGA package, which has the advantages of multi-function, high density, and small volume at the same time.
  • a second aspect of the embodiments of the present application provides a method for preparing an integrated circuit package, including:
  • a plurality of metal connection structures distributed at intervals are formed on the metal base layer to obtain a wafer intermediate structure; wherein, the metal connection structures are metal sheets or metal wires;
  • the encapsulation core includes a chip, the metal base layer disposed on one side surface of the chip, and a plurality of base layers arranged on the metal base layer at intervals. the metal connection structure;
  • the side of the chip away from the metal connection structure and the heat dissipation cover are mounted on the substrate, so that the package core is located in the accommodating space surrounded by the heat dissipation cover and the substrate, and the metal
  • the connection structure is connected with the heat dissipation cover to obtain an integrated circuit package; wherein, opposite sides of each of the metal sheets or two ends of each of the metal wires are respectively in contact with the metal base layer and the heat dissipation cover connect.
  • the metal connection structure is formed by the following method: placing a porous template with a plurality of through holes on the metal underlayer, and depositing the metal connection structure in the through holes.
  • the morphology of the metal connection structure formed by the template method is relatively uniform and high in integrity.
  • the pore size of the through holes is nanometer size, for example, 10 nm-100 nm. This method is especially suitable for the preparation of metal wires with large aspect ratios.
  • the method further includes: forming a solder layer in the through hole, so that the solder layer is located on the metal connection structure.
  • the solder layer can improve the solderability between the metal connection structure and the heat dissipation cover.
  • the solder layer can form a low thermal resistance metal-to-metal interconnection with the metal connection structure of the heat dissipation cover.
  • the solder layer may include pure tin plating layer or lead-free tin-based alloy plating layer or the like.
  • the method before or after cutting the wafer intermediate structure, the method further includes: removing the porous template.
  • the method further includes: coating and forming solder on one end of the metal wire away from the metal underlayer or at the side of the metal sheet away from the metal underlayer Floor.
  • the method before the heat dissipation cover is mounted on the substrate, the method further includes: coating a flux and/or plating a surface treatment layer on a region where the heat dissipation cover and the metal connection structure are to be connected. All of these treatments help to improve the welding strength between the heat dissipation cover and the metal connection structure.
  • the surface treatment layer may be, but not limited to, a tin plating layer, a nickel plating layer, a gold plating layer, a nickel gold plating layer, a nickel palladium gold plating layer, or the like.
  • the method for preparing an integrated circuit package provided by the second aspect of the embodiment of the present application has the advantages of simple process, low cost and high production efficiency, and is suitable for industrialized batch preparation.
  • the prepared package has strong heat dissipation capability, better anti-warping capability and high quality reliability.
  • a third aspect of the embodiments of the present application provides a terminal, where the terminal has built-in integrated circuit packages as described above in the embodiments of the present application.
  • Figure 1 is a schematic diagram of a common structure of a BGA package
  • FIG. 2a is a schematic structural diagram of an integrated circuit package provided by an embodiment of the present application.
  • Figure 2b shows a schematic structural diagram of a metal sheet
  • FIG. 3 is another schematic structural diagram of an integrated circuit package provided by an embodiment of the present application.
  • FIG. 4 is a schematic flowchart of a method for manufacturing an integrated circuit package according to an embodiment of the present application
  • FIG. 5 is a specific flowchart of steps S20-S30 in FIG. 4 provided by an embodiment of the present application;
  • FIG. 6 is a schematic structural diagram of a terminal provided in an embodiment of the present application.
  • FIG. 1 shows the general structure of a package commonly used in the field of integrated circuits—BGA (Ball Grid Array, Ball Grid Array, or Solder Ball Array) package.
  • the BGA package generally includes a substrate 100 and is attached to the substrate 100.
  • On the chip 10 a plurality of solder balls 10 a on the bottom outer surface of the substrate 100 , the plurality of solder balls 10 a are arranged in an array to form a solder ball array, and the BGA package further includes a heat dissipation cover 20 on the back of the chip 10 .
  • the heat dissipation cover 20 and the chip 10 are connected by a heat dissipation medium layer 12.
  • the heat dissipation medium layer 12 is generally formed by coating a TIM material such as thermally conductive silica gel.
  • the TIM material is usually an organic material. Although its flexibility is good, its thermal conductivity is not sufficient. .
  • the embodiments of the present application provide a novel integrated circuit package and a preparation method thereof.
  • an integrated circuit package 300 provided by an embodiment of the present application includes a substrate 100 , a chip 10 and a heat dissipation cover 20 arranged on the substrate 100 in sequence, and the chip 10 is located in the area surrounded by the heat dissipation cover 20 and the substrate 100 . into the accommodating space.
  • the side surface of the chip 10 away from the substrate 100 is provided with a metal base layer 11, and a plurality of metal connection structures 121 are distributed on the metal base layer 11 at intervals.
  • the metal connection structures 121 can be metal wires or metal sheets. The ends or opposite sides of each metal sheet are respectively connected with the metal base layer 11 and the heat dissipation cover 20 .
  • the metal wire For the metal wire, it extends in the direction away from the metal base layer 11, one end is connected to the metal base layer 11, and the other end (ie, the end away from the metal base layer 11) is fixedly connected to the heat dissipation cover 20, specifically with the heat dissipation
  • the top of the cover 20 is fixedly attached.
  • the metal connection structure is a metal sheet, see FIG. 2 b , the metal sheet includes opposite sides 121 a and 121 b , wherein the side 121 a can be connected to the metal base layer 11 , and the side 121 b can be connected to the top side of the heat dissipation cover 20 . That is to say, the metal sheet is not laid flat on the metal base layer, but "stands" on the metal base layer.
  • the surface of the metal sheet (indicated by the arrow in FIG. 2 b , the surface perpendicular to the thickness direction of the metal sheet) is not connected to the metal base layer 11 and the heat dissipation cover 20 .
  • the thickness direction of the metal sheet is not perpendicular to the metal underlayer 11 , and its thickness direction is parallel or approximately parallel to the metal underlayer.
  • a plurality of metal connection structures 121 distributed at intervals on the back of the chip are used as the TIM for connecting the chip 10 and the heat dissipation cover 20 , wherein the material of the metal connection structure has good thermal conductivity.
  • the metal can effectively conduct the heat generated by the chip 10 to the heat dissipation cover 20, and then dissipate it into the external environment; at the same time, the structure formed by a plurality of metal connecting structures 121 arranged at intervals also has good flexibility and strong deformation ability. Overall package warpage can be reduced or displacement due to package warpage can be compensated. Therefore, the integrated circuit package provided by the embodiments of the present application can achieve a better heat dissipation effect and at the same time have good quality reliability.
  • each metal connection structure 121 can be grown in-situ on the metal primer layer 11 to be integrally formed with the metal primer layer, or can be fixedly connected to the metal primer layer 11 by other means (eg, welding). For example, for a metal wire with good toughness, it can be deposited in-situ on the surface of the metal primer layer 11 .
  • Each metal connection structure 121 may be fixedly connected to the heat dissipation cover 20 by welding, or may be fixedly connected to the heat dissipation cover 20 by other means, such as by thermally conductive glue.
  • the metal connection structure 121 When the metal connection structure 121 is a metal sheet, its thickness can be in nanometer order, for example, 10 nm-100 nm. Metal sheets with nanometer thickness can be densely distributed on the metal base layer to achieve good toughness and certain mechanical strength. In some embodiments, the maximum lateral dimension of the side surface of the metal sheet connected with the metal base layer 11 and the heat dissipation cover (ie, the side length of the side surface except for the thickness) may also be in the range of 10nm-100nm, so that the metal sheet distribution density is high.
  • the aspect ratio of the metal wire when the metal connection structure 121 is a metal wire, the aspect ratio of the metal wire may be greater than or equal to 10, and the metal wire has a certain flexibility in this case.
  • “aspect ratio” refers to the ratio of the length of the metal wire extending in the direction away from the metal base layer 11 and its wire diameter.
  • the wire diameter of the metal wire is also its maximum lateral dimension, specifically the distance between two points with the largest dimension on its cross-section, which can be determined according to the specific shape of the cross-section.
  • the cross-sectional shape of the metal connection structure 121 is not limited to a regular shape such as a circle, an ellipse, a triangle, a rectangle, a polygon, etc., or an irregular shape.
  • the maximum lateral dimension of the metal wire when the cross section is a circle; when the cross section is a polygon, the maximum lateral dimension is the diameter of the circumscribed circle of the polygon.
  • the aspect ratio of the metal wire is greater than 20, such as ⁇ 100, ⁇ 200, or even ⁇ 1000.
  • the metal wire has an aspect ratio greater than or equal to 200.
  • the flexibility of the structure arranged by the metal wires is relatively high.
  • the aspect ratio of the metal wire may be 200-10 5 , for example, 200-30000.
  • the wire diameter of the metal wire may be nanoscale, and the metal wire at this time may be referred to as a "metal nanowire".
  • the wire diameter of the metal wire may be 10 nm-100 nm.
  • the overall structure of metal nanowires with suitable wire diameters can have good toughness without increasing the difficulty of making metal nanowires.
  • the wire diameter specifically refers to the diameter of the metal nanowire.
  • the wire diameter of the metal nanowire may be 15 nm, 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm or 90 nm.
  • the extending direction of the metal lines is not coplanar with the metal underlayer 11 .
  • the metal wire may be straight or curvilinear. That is, the metal lines may extend straight or curved in a direction away from the metal underlayer 11 .
  • the straight line extension may be a vertical extension or an oblique extension.
  • the length of the metal wire is generally more than 1 ⁇ m. In the embodiment of the present application, the length of the metal wire (ie, the extension length in the direction away from the metal base layer) is 20 ⁇ m-1000 ⁇ m.
  • a metal wire with a suitable extension length can not only avoid the displacement caused by the warpage of the package due to being too short, but also will not increase the difficulty of manufacturing the metal wire and increase the thermal resistance due to the too long length.
  • the extension length of the metal wire may be 22 ⁇ m, 25 ⁇ m, 30 ⁇ m, 50 ⁇ m, 80 ⁇ m, 100 ⁇ m, 200 ⁇ m, 280 ⁇ m, 300 ⁇ m, 400 ⁇ m, 500 ⁇ m, 600 ⁇ m or 800 ⁇ m, and the like.
  • the extension length of the metal line is 20 ⁇ m-300 ⁇ m, so as to better balance the package warpage resistance and low thermal resistance.
  • the height of the metal connection structure 121 is 18 ⁇ m-990 ⁇ m.
  • the height refers to the distance between the side where the metal sheet is connected with the heat dissipation cover and the side where the metal sheet is connected with the metal base layer.
  • metal wires it refers to the distance between the two ends of the metal wire.
  • the total coverage ratio of the plurality of metal connection structures 121 on the surface of the metal base layer 11 may be 10%-70%.
  • the sum of the bottom surface areas of the plurality of metal connection structures 121 in contact with the metal underlayer 11 is 10%-70% of the surface area of the side of the metal underlayer 11 facing the metal connection structure.
  • the coverage of the plurality of metal connection structures 121 on the surface of the metal base layer 11 is appropriate, and the overall structure arranged therein can achieve good thermal conductivity and also have suitable toughness to resist package warpage.
  • the total coverage of the plurality of metal connection structures 121 on the surface of the metal primer layer 11 is 15%-50%. In this case, the effective heat conduction effect will not be achieved because the coverage is too low, and the overall structural toughness of the multiple metal connection structures will not be too low due to the coverage is too high.
  • the distance between any two adjacent metal connection structures 121 is in the range of 10 nm-200 nm.
  • the distribution gap of the metal connection structure is suitable, and under the condition of achieving good thermal conductivity, it can also have a large instability critical pressure and a good compressive deformation ability.
  • the spacing between any two adjacent metal connection structures 121 may be 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, 110 nm, 120 nm, 140 nm, 150 nm, 160 nm, 180 nm, 190 nm or 200nm.
  • the spacing may be 10 nm-100 nm.
  • the material of the metal connection structure 121 may be, but not limited to, at least one of copper (Cu), silver (Ag), gold (Au) and alloys thereof with excellent thermal conductivity.
  • the metal connection structure 121 may be elemental Cu, Ag, or Au, which has a lower thermal conductivity than the corresponding alloy.
  • the metal connection structure may be prepared by electroplating, electroless plating, physical vapor deposition (PVD) or chemical vapor deposition (CVD), etc., but is not limited thereto.
  • the metal connection structure 121 is Cu or Ag, which is low in cost and difficult to fabricate by electroplating technology.
  • the metal connection structures 121 distributed at intervals may be prepared by an electroplating method using a porous template, so as to have a relatively uniform and complete morphology. At this time, precise control of the morphology of the metal connection structure 121 can be achieved by adjusting the pore shape of the used porous template.
  • the metal base layer 11 can also be used as a conductive base layer for forming the metal connection structure 121 by electroplating, which is used as a working electrode for electroplating.
  • the formation method of the metal primer layer 11 includes, but is not limited to, at least one selected from electroplating, physical vapor deposition (PVD), and chemical vapor deposition (CVD).
  • the thickness of the metal primer layer 11 may be 50 nm-1000 nm.
  • the thinner metal base layer 11 can function as a working electrode for electroplating without significantly increasing the internal stress of the overall package.
  • the thickness of the metal underlayer 11 may be 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, 120 nm, 200 nm, 300 nm, 400 nm, 600 nm, 700 nm, 800 nm, and 950 nm.
  • the thickness of the metal underlayer 11 may be 60 nm-900 nm.
  • the material of the metal base layer 11 may include copper (Cu), titanium (Ti), gold (Au), silver (Ag), palladium (Pd), nickel (Ni), tungsten (W), molybdenum (Mo) ), one or more of zinc (Zn), aluminum (Al) and its alloys.
  • the metal primer layer 11 may be a metal element layer, an alloy layer, or a composite layer of a metal element and an alloy, and may be a one-layer or multi-layer structure.
  • the alloy layer is preferably formed by an electroplating process, so that the cost is low and the preparation process is simple.
  • the metal primer layer 11 When the metal primer layer 11 is a one-layer structure, it can be a certain metal element layer or alloy layer; when the metal primer layer 11 is a multi-layer structure with more than two layers, it can be a stack of multiple metal element layers, Stacking of multiple alloy layers or stacking of metal element layers and alloy layers, etc.
  • the metal base layer 11 may contain the same metal elements as the following metal connection structure 121 , that is, the metal elements of the two may be completely or partially the same, which can help reduce the difference between the metal base layer and the metal The difference in thermal expansion coefficient between the connecting structures 121 improves the bonding force of the two.
  • the metal primer layer 11 is a Cu layer, an Au layer, an Ag layer, a TiAu alloy layer or a TiPdAu alloy layer. Under the condition that a firm bonding force is formed between the metal connecting structure 121 and the metal connecting structure 121 , the metal base layer itself also has high thermal conductivity.
  • the side surface of the chip 10 away from the substrate 100 may be referred to as the back surface of the chip 10 , and the active surface disposed opposite to the back surface may also be referred to as the “front surface”.
  • the active surface of the chip 10 is provided with functional transistors, various fine circuits, and the like.
  • the surface of the substrate 100 on which the chips 10 are provided may be referred to as the first surface 100a, and the surface opposite thereto may be referred to as the second surface 100b.
  • the chip 10 is attached to the substrate 100 in a “flip-chip” manner, with the active surface of the chip 10 facing the first surface 100 a of the substrate 100 .
  • the chip 10 may be fixed on the substrate 100 by reflow soldering through a surface mount process.
  • a plurality of solder bumps 101 are also provided on the active surface of the chip 10, and the electrical connection between the chip 10 and the substrate 100 can be realized by the remelting of the solder bumps 101, so that the two The connection strength is high and the precision is high.
  • the solder bumps 101 may be, but not limited to, a stack of copper (near chip 10 ) layers + SnAg alloy layers, or SnAgCu alloy layers.
  • the first surface 100 a of the substrate 100 has a mounting area for the chip 10 , and the mounting area may include an array of pads corresponding to the solder bumps 101 .
  • an underfill material 102 may also be provided in the gaps of the solder bumps 101 to fill the space between the chip 10 and the substrate 100 to provide a more stable connection.
  • the underfill material 102 may be formed by coating, specifically epoxy resin, thermoplastic adhesive or any other suitable type of underfill material.
  • the heat dissipation cover 20 has an open end, and the open end is mounted on the first surface 100 a of the substrate 100 so that the chip 10 is located in the accommodating space surrounded by the heat dissipation cover 20 and the substrate 100 .
  • the heat dissipation cover 20 surrounds the chip 10 and structures such as the metal base layer 11 and the metal connection structure 121 , which can provide environmental protection for the chip 10 and facilitate the heat dissipation of the chip.
  • the heat dissipation cover 20 can be made of thermally conductive metal materials, including but not limited to stainless steel, copper, copper alloy, aluminum alloy or nickel alloy. The specific shape and structure of the heat dissipation cover 20 is not limited.
  • the heat dissipation cover 20 includes a heat dissipation top and a surrounding side wall extending longitudinally from the heat dissipation top. 2a).
  • the side wall of the heat dissipation cover 20 is fixed on the substrate 100 , and the side wall of the heat dissipation cover 20 can be connected with the substrate 100 by glue or welding. That is, in FIG. 2a, the connection part 201 between the heat dissipation cover 20 and the substrate 100 may be an adhesive layer or a welding part.
  • the adhesive layer may specifically be conductive silver adhesive or organic adhesive (eg, epoxy adhesive) or the like.
  • the metal connection structure 121 in the integrated circuit package 300 may not be completely perpendicular to the back surface of the chip 10.
  • the metal connection structure 121 may be bent to a certain extent (as shown in FIG. 2a). , so that its height is lower than its length.
  • the metal connection structure 121 and the heat dissipation cover 20 are welded, and a welding portion 122 is formed therebetween.
  • the composition of the soldering portion 122 can be determined according to the solder base, solder, and the like.
  • the soldering portion 122 may be formed by remelting the solder layer provided on the heat dissipation cover 20 and/or the solder layer on the metal connection structure 121 , or the surface treatment layer on the heat dissipation cover 20 may be partially or completely connected with the metal provided on the heat dissipation cover 20 .
  • the solder on the structure 121 reacts and so on.
  • the thickness of the welding portion 122 should not be too thick in order not to affect the low thermal resistance metal-to-metal interconnection between the metal connection structure 121 and the heat dissipation cover. In some embodiments, the thickness of the welding portion 122 may be less than or equal to 1/10 of the height of the metal connecting structure 121 .
  • the chip 10 attached to the integrated circuit package 300 may be a chip with different functions, and may be selected according to the needs of different functions.
  • the integrated circuit package 300 may include multiple chips 10, and the multiple chips may be chips with different functions.
  • the integrated circuit package 300 further includes other electronic components disposed on the substrate 100 , and the other electronic components may include, but are not limited to, resistors, capacitors, inductors, thermal sensing elements, and the like. Other electronic components can also be packaged various types of devices.
  • the integrated circuit package 300 may further include a plastic package (not shown in FIG. 2 a ) covering the substrate 100 , the chip 10 and the heat dissipation cover 20 , and the heat dissipation top of the heat dissipation cover 20 exposes the top surface of the plastic package.
  • the material of the molding body 40 may be epoxy resin.
  • the material of the plastic sealing body is solid epoxy resin, which is obtained by liquefying the solid epoxy resin and then injection molding.
  • the plastic package has good heat dissipation performance and can form a good heat dissipation channel; at the same time, the plastic package can provide mechanical support for electronic components such as chips, and protect electronic components such as chips from external physical or chemical damage.
  • the integrated circuit package shown in FIG. 2a may be a Land Grid Array (LGA) package.
  • LGA Land Grid Array
  • a surface of the substrate 100 facing away from the chip 10 may further be provided with a solder ball array, which is formed by an array of a plurality of solder balls 103 (as shown in FIG. 3 ).
  • the solder balls 103 are not encapsulated by the plastic body, and are located at the outermost part of the entire integrated circuit package.
  • the integrated circuit package at this time may be referred to as a "BGA package", and the solder balls 103 are located at the bottom of the package.
  • the packages with the heat dissipation lids, metal connections, etc. described above may also be other types of integrated circuit packages for efficient thermal conduction and reduced package warpage song.
  • an embodiment of the present application provides a method for fabricating an integrated circuit package, including the following steps S10 to S40 .
  • the side surface of the wafer 10 ′ on which the metal primer layer 11 is formed may be the back surface 10 ′B of the wafer 10 ′, and the back surface of the wafer 10 ′ is disposed opposite to the active surface of the wafer 10 ′.
  • Face 10'A The wafer 10' is a base material for preparing a "chip" of a semiconductor component, and various fine circuits, functional transistors, a plurality of pads, etc. can be provided on the active surface 10'B of the wafer 10'.
  • the active surface 10'B may have staggered dicing lines, and the dicing lines may define a plurality of dies or chips.
  • the active surface of the wafer 10' may also have a plurality of solder bumps, and the chips cut from the wafer can be soldered to the substrate of the package through the solder bumps.
  • the solder bumps may also be fabricated after the wafer is diced into chips.
  • the metal underlayer 11 can be a whole metal layer, that is, the whole surface covers the back surface of the wafer 10', and its deposition method can be selected from at least one of electroplating, PVD, and CVD.
  • PVD may include one or more of evaporation, magnetron sputtering, ion plating (eg arc ion plating, radio frequency ion plating), etc.
  • CVD may include hot filament chemical vapor deposition (HFCVD), plasma enhanced chemical One or more of Vapor Deposition (PECVD) etc.
  • the material of the metal primer layer 11 may not be limited to include one or more of Cu, Ti, Au, Ag, Pd and their alloys, for example, a Cu layer, an Au layer, a Ti layer, a TiAu alloy layer or TiPdAu alloy layer, etc. Among them, the cost of forming the metal bottom layer 11 through the electroplating process is low and the preparation process is simple.
  • the package core includes a chip 10 , a metal primer layer 11 disposed on one side surface of the chip 10 , and metal connections arranged on the metal primer layer 11 at intervals Structure 121.
  • the metal connection structure 121 may be prepared by electroplating, electroless plating, PVD, chemical vapor deposition CVD or plasma etching, etc., but is not limited thereto.
  • the prepared metal connection structures 121 can be arranged in an array on the metal base layer 11, and can also be arranged in other ways as required.
  • step S20 when the metal connection structure is a metal wire, it extends in a direction away from the metal base layer 11, rather than laying on the metal base layer; when the metal connection structure is a metal sheet, it is not evenly spread on the metal base layer. On the bottom layer, but "standing" on the metal bottom layer, one side of the metal sheet is connected to the metal bottom layer 11, and the other side is away from the metal bottom layer.
  • the process of electroplating the metal nanowire 121 by a template method and subsequent operations are shown for the above steps S20-S30, as shown in FIG. 5 , the specific include:
  • the porous template 200 has a plurality of nano-holes 200a arranged at intervals, which penetrate the thickness direction of the porous template 200, the hole depth is equal to the thickness of the porous template 200, and the pore diameter can be the same as the wire diameter of the metal nanowires 121. Correspondingly, it can be in the range of 10nm-100nm.
  • the porous template 200 may specifically include a porous silicon template, a porous anodic aluminum oxide (AAO) template, a track etched membrane, or the like. Among them, the AAO template can be prepared by anodizing the aluminum substrate.
  • the track-etched film can prepare nano-holes by heavy ion track etching on the tracked polymer film material, and the hole morphology can be modulated by changing the etching conditions.
  • the material of the track etching film includes at least one of polycarbonate (PC), polyethylene terephthalate (PET), polyimide (PI) and the like.
  • the porous template 200 is a track etched film made of organic polymer, which can be easily removed by an organic solvent and will not cause damage to the metal nanowires.
  • place the porous template 200 on the metal primer layer 11 includes: placing the porous template 200 on the metal primer layer 11 by at least one method such as thermocompression bonding, gluing, or the like.
  • the adhesive tape used needs to be resistant to the electrochemical deposition solution used for electroplating.
  • the thermocompression bonding method is particularly suitable for fixing the track etching film with certain flexibility.
  • depositing to form metal nanowires 121 in the nano-via hole 200a by electroplating may specifically include: fixing the structure as shown in (a) in FIG. Electrode (connected to the cathode of the electrolytic cell), with an inert electrode as the counter electrode (connected to the anode of the electrolytic cell), electrochemical deposition is performed in the first electrochemical deposition solution to deposit in the nano-through holes 200a of the porous template 200 Metal nanowires 121 are formed.
  • the first electrochemical deposition solution contains metal ions corresponding to the metal nanowires 121 .
  • the deposition temperature, deposition time, deposition potential, current density, etc. can be adjusted according to the specific metal nanowire 121 and its thickness.
  • step S21 since the metal nanowires 121 are deposited in the pores of the porous template 200, the size of the metal nanowires 121 obtained by electroplating can be controlled by the pore shape and pore size of the porous template 200 used.
  • the aspect ratio of the metal nanowires is controlled by the pore size and the length. Therefore, the pore size of the metal nanowires 121 obtained by the template method can be precisely controlled, has good uniformity, and has a large aspect ratio.
  • using the template method to prepare metal nanowires has higher efficiency and lower cost, and is more suitable for industrial production.
  • step S21 after the metal nanowires 12 are deposited in the nanovias 200 a , the method further includes: forming a solder layer in the nanovias 200 122', so that the solder layer 122' is located on the metal nanowire 121, and the wafer intermediate structure as shown in FIG. 5(b) is obtained.
  • the solder layer 122' may be reflowed during the soldering process to realize the interconnection between the metal nanowires 121 and the heat dissipation cover 20.
  • a solder layer 122' is formed on one end of each metal nanowire away from the metal underlayer 11.
  • the solder layer 122' may be formed by electroplating deposition.
  • the structure shown in Fig. 5 (a) can be fixed in the electrolytic cell, the metal bottom layer 11 is used as the working electrode, the inert electrode is used as the counter electrode, and the first electrochemical deposition solution Electrochemical deposition is performed in the porous template 200 to form metal nanowires 121 in the nano-through holes 200a of the porous template 200; and then electrochemical deposition is performed in the second electrochemical deposition solution to form a solder layer 122' on the metal nanowires 121. .
  • the second electrochemical deposition solution contains metal ions corresponding to the solder layer 122'.
  • the deposition temperature, deposition time, deposition potential, current density, etc. can be adjusted according to the specific solder layer 122' and its thickness.
  • the size of the solder layer 122' can also be controlled by the pore size of the porous template 200 and its corresponding deposition process, and the like. Since the solder layers 122' are distributed on the top of the metal nanowires 121, the plurality of solder layers 122' are also arranged in an array, and the arrangement method is the same as that of the metal nanowires 121.
  • the thickness of the solder layer 122' may be 1 ⁇ m-20 ⁇ m.
  • a solder layer with a suitable thickness can form a low thermal resistance metal-to-metal interconnection between the metal nanowires 121 and the heat dissipation cover 20 , which can effectively improve the nail welding performance between the heat dissipation cover 20 and the metal nanowires 121 without excessive heat dissipation.
  • High thermal resistance it can also protect the metal nanowires 121 to prevent the metal nanowires 121 from being remelted and deformed during the welding process.
  • the length of the metal nanowire 121 may be 10-400 times, preferably 20-300 times, the thickness of the solder layer 122'.
  • the material of the solder layer 122' may be pure tin plating or lead-free tin-based alloy plating.
  • the lead-free tin-based alloy plating layer may not be limited to include Sn-Ag alloy, Sn-Cu alloy, Sn-Bi alloy, and the like. These coatings do not contain Pb, are environmentally friendly, and have good ductility and solderability.
  • the solder layer made of Sn-Ag alloy has faster plating speed, better uniformity, smoother surface morphology of the plating layer, and a smoother connection interface without holes.
  • the nano-through holes 200a of the porous template 200 are filled with metal nanowires 121 and solder layers 122' in sequence.
  • the metal nanowires 121 are close to the metal underlayer 11, and the sum of the thicknesses of the metal nanowires 121 and the solder layer 122' may be less than or equal to the depth of the nanovias 200a of the porous template.
  • the sum of the thicknesses of the metal nanowires 121 and the solder layer 122' is 21 ⁇ m-1020 ⁇ m, and further may be 21 ⁇ m-320 ⁇ m.
  • step S31 when cutting the wafer intermediate structure shown in (b) of FIG. 5, the active surface of the wafer 10' can be placed upward, and cutting is performed according to the cutting mark line marked on the active surface, Get multiple small cubes.
  • the overall structure of the obtained small squares is similar to that in FIG. 5( b ), except that the cross section of each small square is square, while the cross section of the structure shown in FIG. 5( b ) is circular.
  • the porous template is removed, and a plurality of encapsulated cores as shown in Fig. 5(c) can be obtained.
  • porous template 5 includes a chip 10 , a metal base layer 11 disposed on one side surface of the chip 10 , and metal nanowires 121 arranged on the metal base layer 11 at intervals, and the metal nanowires 121 are away from A solder layer 122 ′ is also provided at one end of the metal underlayer 11 .
  • porous template is a porous silicon template, an AAO template or a track etching membrane, it can be removed by dry ion etching.
  • the porous template is a track etched film, it can also be dissolved by an organic solvent, and the morphology of the metal nanowires can be better maintained.
  • the porous template When the porous template is an AAO template, it can also be removed by at least one template remover from NaOH, phosphoric acid, sulfuric acid, oxalic acid, etc. At this time, attention should be paid to the selected metal bottom layer 11, metal nanowires 121 and solder layer 122' Resistant to these template removers as needed.
  • the porous template on the wafer intermediate structure shown in (b) in FIG. 5 may also be removed first, and then cut to obtain a plurality of templates as shown in (c) in FIG. 5 . the packaged kernel shown.
  • the above-mentioned solder layer 122' may be formed by coating on the metal nanowires 121 of the encapsulation core.
  • Specific coating methods may include brushing or dipping.
  • the substrate 100 of the package has a first surface 100a and a second surface 100b that are oppositely disposed.
  • the chip 10 may be mounted on the first surface 100 a of the substrate 100 through solder bumps 101 .
  • the chip 10 is attached to the substrate 100 in a “flip-chip” manner, with the active surface of the chip 10 facing the substrate 100 . That is, all the solder bumps 101 on the chip 10 are located on the lower surface of the chip (the side to be connected with the substrate 100 , the active surface).
  • the chip 10 is attached to the substrate 100 by reflowing the solder bumps 101 .
  • the underfill material 102 may also be coated on the gaps of the solder bumps 101 to fill the space between the chip 10 and the substrate 100 to achieve a more stable connection.
  • the underfill material 102 may be epoxy, thermoplastic adhesive, or any other suitable type of underfill material.
  • the heat dissipation cover 20 has an open end, and the connection between the open end of the heat dissipation cover 20 and the first surface 100a of the substrate can be realized by gluing or welding. That is, in FIG. 4 , the connection part 201 between the heat dissipation cover 20 and the substrate 100 may be an adhesive layer or a welding part.
  • the heat dissipation top side will directly contact the metal connection structure 121 or directly contact the above-mentioned solder layer 122 ′, and the heat dissipation cover 20 will generate a certain downward pressure on the metal connection structure 121 .
  • the metal connection structure 121 may be bent to a certain extent, as shown in step S40 in FIG. 4 .
  • the above-mentioned solder layer 122' may also be formed by coating or dip coating on the metal connection structure 121 of the package core.
  • the welding between the metal connection structure 121 and the heat dissipation cover 20 may be achieved by remelting the solder layer 122' (see FIG. 5 ) on the metal connection structure 121.
  • the soldering portion 122 at this time may be a reaction alloy layer formed by the reaction between the material of the heat dissipation cover 20 and the solder layer, or may include the reaction alloy layer and the residual solder layer in sequence, wherein the residual solder layer is close to the metal connection structure 121 .
  • a surface treatment layer (not shown in FIG. 4 ) may be pre-plated on the area where the heat dissipation cover 20 and the metal connection structure 121 are to be connected.
  • the heat dissipation cover 20 includes a heat dissipation cover body and a surface treatment layer disposed on the inner surface of the heat dissipation top side of the heat dissipation cover.
  • the surface treatment layer can form an intermetallic compound (IMC, Intermetallic Compound) with the solder layer, which can improve the welding performance of the heat dissipation cover 20 and the connecting structure 121, and can improve the anti-oxidation performance of the formed welding part 122, effectively preventing the normal environment Oxidized during storage and packaging processes.
  • the soldering portion 122 may include a residual surface treatment layer, a reaction alloy layer and a residual solder layer in sequence, but the thicknesses of the residual surface treatment layer and the residual solder layer may be 0.
  • the reaction alloy layer is the surface treatment and the solder layer. reaction is formed.
  • the surface treatment layer may be Sn coating, Ni coating, Au coating, NiAu coating, NiPdAu coating and the like.
  • the surface treatment layer may be an electroless Ni plating immersion gold Au layer, an electroless Ni plating electroless Au plating layer, or an electroless Ni plating electroless plating Pd immersion Au layer, or the like.
  • the thickness of the surface treatment layer may be 0.03 ⁇ m-25 ⁇ m. In some embodiments, the thickness of the surface treatment layer may be 0.1 ⁇ m-20 ⁇ m. In other embodiments, the thickness of the surface treatment layer is 0.5 ⁇ m-15 ⁇ m. In some other embodiments, the thickness of the surface treatment layer is 1 ⁇ m-5 ⁇ m.
  • the improvement of welding performance and oxidation resistance can be taken into account, without increasing the plating cost of the surface treatment layer.
  • a flux may be pre-coated on the area where the heat dissipation cover 20 and the metal connection structure 121 are to be connected.
  • the flux can remove oxides on the soldering surface (specifically, the surface of the solder layer and the surface of the heat dissipation cover, etc.), prevent the reoxidation of the soldering surface, reduce the surface tension of the material to be soldered, and improve the soldering strength.
  • the flux is selected from one or more of SF64, SF36, NC 5070, SURF 20, TACFlux 025, etc., but not limited thereto.
  • the flux can be applied either to the inner surface of the heat dissipation top side of the heat dissipation cover 20 or to the solder layer 122' on the metal connection structure 121.
  • the above-mentioned surface treatment layer may still be plated on the heat dissipation cover 20 before the flux is applied on the heat dissipation cover 20 .
  • solder paste containing flux may also be directly coated on the inner surface of the heat dissipation cover 20 on the heat dissipation side.
  • the coated solder paste may not be limited to one or more of SAC305 (Sn96.5/Ag3/Cu0.5), SAC307 (Sn99/Ag0.3/Cu0.7) and the like.
  • the method may further include: plastic sealing the substrate 100 on which the chip 10 and the heat dissipation cover 20 are mounted with a plastic sealing mold and a plastic sealing material to form a plastic package. After being plastic-sealed, the heat-dissipating top of the heat-dissipating cover 20 is exposed from the plastic-sealing body, so as to conduct the heat generated by the chips inside the packaging body to the outside of the packaging body.
  • the plastic encapsulation material of the present application can be various plastic encapsulation materials commonly used in the field of semiconductor encapsulation, such as epoxy resin.
  • a specific plastic sealing process may be to inject a liquid plastic sealing material into a plastic sealing cavity of a plastic sealing mold, and obtain a plastic sealing body after the liquefied epoxy resin is cured.
  • the metal connection structure is formed on the back of the wafer and then cut, and then the metal connection structure and the heat dissipation cover are welded together.
  • the preparation method has simple process and low cost. Low cost, high production efficiency, suitable for industrial batch preparation.
  • the metal connection structure has good thermal conductivity and good flexibility, which can fully conduct the heat generated during the use of the chips in the package to the heat dissipation cover, and at the same time, the overall package has better anti-warping ability, High quality and reliability.
  • the embodiment of the present application further provides a terminal, where the terminal has a built-in integrated circuit package as described in the embodiment of the present application.
  • the terminal can be various handheld devices with wireless communication functions (such as various mobile phones, tablet computers), vehicle-mounted devices (such as driving recorders), wearable devices (such as smart watches), computing devices (such as notebook computers) ) or other processing equipment connected to a wireless modem, as well as various forms of user equipment (UE), mobile station (MS), terminal device, etc.
  • wireless communication functions such as various mobile phones, tablet computers
  • vehicle-mounted devices such as driving recorders
  • wearable devices such as smart watches
  • computing devices such as notebook computers
  • UE user equipment
  • MS mobile station
  • terminal device etc.
  • FIG. 6 is a schematic structural diagram of a terminal 400 according to an embodiment of the present application.
  • the terminal 400 includes a housing 401 assembled outside the terminal, and a circuit board and a battery (not shown in the figure) inside the housing 401, wherein the integrated circuit package provided by the above embodiments of the present application is provided on the circuit board.
  • the housing 401 may include a display screen assembled on the front side of the terminal and a back cover assembled on the back side, a battery may be fixed inside the back cover, and the battery is electrically connected to the circuit board for supplying power to the circuit board of the terminal 400 .
  • the above-mentioned terminal 400 includes the above-mentioned integrated circuit package, the heat generated during the operation of the terminal can be fully released, the use temperature of the terminal is not high, and the terminal has high quality reliability and long service life.

Abstract

The embodiments of the present application provide an integrated circuit packaging member, comprising a substrate, and a chip and heat dissipation cover that are sequentially disposed on the substrate. The chip is located in an accommodating space enclosed and formed by the heat dissipation cover and the substrate. A metal foundation layer and a plurality of metal connection structures, which are arranged at intervals, are disposed on the surface of a side of the chip facing away from the substrate. The metal connection structures are metal sheets or metal wires. Two sides of each metal sheet or two ends of each metal wire are each connected to the metal foundation layer and the heat dissipation cover. The metal connection structures arranged at intervals on the back portion of the chip serve as a TIM for connecting the chip and the heat dissipation cover, which can simultaneously ensure high thermal conductivity and excellent flexibility, thereby increasing the reliability of the quality of the packaging member. The present application further provides a preparation method for the described integrated circuit packaging member, and a terminal.

Description

集成电路封装件及其制备方法和终端Integrated circuit package, method of making the same, and terminal 技术领域technical field
本申请涉及半导体制造技术领域,具体涉及一种集成电路封装件及其制备方法和终端。The present application relates to the technical field of semiconductor manufacturing, and in particular, to an integrated circuit package, a preparation method and a terminal thereof.
背景技术Background technique
随着集成电路器件的密度和复杂性的增大以及器件体积的缩小,在这些器件的设计和封装方面就面临着巨大挑战,其中一个挑战就是将封装件内芯片所产生的热量有效传导出去。倒装式集成电路封装件通常配置有可帮助热散发的盖子(Lid),可称为散热盖,而设置在芯片上方的散热盖与芯片之间一般是通过散热介质材料(Thermal interface material,TIM)相连。由于要克服封装翘曲问题,TIM的柔韧性应较好、变形能力好,目前TIM材料通常为柔韧性较好的有机材料(如导热硅脂、导热硅胶等),但它们的导热能力有限。因此,有必要提供一种可以兼顾高导热性和高柔韧性的TIM。As the density and complexity of integrated circuit devices increases and the size of the devices shrinks, the design and packaging of these devices face enormous challenges, one of which is to efficiently conduct the heat generated by the chips within the package. The flip-chip integrated circuit package is usually equipped with a lid (Lid) that can help heat dissipation, which can be called a heat dissipation cover, and the heat dissipation cover set above the chip and the chip are generally made of a thermal interface material (TIM). ) are connected. To overcome the problem of package warpage, TIM should have good flexibility and good deformation ability. At present, TIM materials are usually organic materials with good flexibility (such as thermally conductive silicone grease, thermally conductive silicone, etc.), but their thermal conductivity is limited. Therefore, it is necessary to provide a TIM that can achieve both high thermal conductivity and high flexibility.
发明内容SUMMARY OF THE INVENTION
鉴于此,本申请实施例提供了一种集成电路封装件,其通过芯片背部间隔分布的金属连接结构作为连接芯片和散热盖的TIM,可同时兼顾高导热性和良好柔韧性,使终端产品的热量得到充分散发的同时兼顾可靠性。In view of this, the embodiments of the present application provide an integrated circuit package, which uses the metal connection structure spaced on the back of the chip as a TIM connecting the chip and the heat dissipation cover, which can take into account high thermal conductivity and good flexibility at the same time. The heat is fully dissipated while taking into account the reliability.
本申请实施例第一方面提供了一种集成电路封装件,包括基板和依次设置在所述基板上的芯片和散热盖,所述芯片位于由所述散热盖和所述基板围设成的容置空间内,所述芯片背离所述基板的一侧表面设有金属打底层和间隔排布在所述金属打底层上的多个金属连接结构,所述金属连接结构为金属片或金属线,每一所述金属片的相对两侧或每一所述金属线的两端分别与所述金属打底层和所述散热盖相连接。A first aspect of the embodiments of the present application provides an integrated circuit package, which includes a substrate, a chip and a heat dissipation cover sequentially arranged on the substrate, and the chip is located in a container surrounded by the heat dissipation cover and the substrate. In the storage space, the surface of the side of the chip away from the substrate is provided with a metal primer layer and a plurality of metal connection structures arranged on the metal primer layer at intervals, and the metal connection structures are metal sheets or metal wires. Two opposite sides of each of the metal sheets or two ends of each of the metal wires are respectively connected with the metal base layer and the heat dissipation cover.
本申请实施例中,采用芯片背部间隔分布的金属连接结构作为连接封装件中芯片和散热盖的散热介质材料,该金属连接结构排布成的整体结构不仅导热性良好,还具有良好的柔韧性,变形能力强,在可将芯片产生的热量有效传导至散热盖的同时,还可减少封装件翘曲/补偿封装件翘曲带来的位移。因此,所述集成电路封装件可以实现较好的散热效果,同时具有良好的质量可靠性。In the embodiment of the present application, the metal connection structure distributed at intervals on the back of the chip is used as the heat dissipation medium material for connecting the chip and the heat dissipation cover in the package. The overall structure arranged by the metal connection structure not only has good thermal conductivity, but also has good flexibility. , the deformation ability is strong, and the heat generated by the chip can be effectively conducted to the heat dissipation cover, and at the same time, the warpage of the package can be reduced/compensated for the displacement caused by the warpage of the package. Therefore, the integrated circuit package can achieve better heat dissipation effect and at the same time have good quality reliability.
本申请实施方式中,所述金属连接结构的材质包括铜、银、金及其合金中的至少一种。这些金属的导热系数较高,传导热量的能力较强。In the embodiment of the present application, the material of the metal connection structure includes at least one of copper, silver, gold, and alloys thereof. These metals have high thermal conductivity and have a strong ability to conduct heat.
本申请实施方式中,所述金属片的厚度为纳米级。在一些实施方式中,所述金属片的厚度为10nm-100nm。纳米级厚度的金属片可在金属打底层上较密分布,以达到良好韧性和一定机械强度。In the embodiment of the present application, the thickness of the metal sheet is nanometer. In some embodiments, the thickness of the metal sheet is 10 nm-100 nm. Metal sheets with nanometer thickness can be densely distributed on the metal base layer to achieve good toughness and certain mechanical strength.
本申请实施方式中,所述金属线的长径比大于或等于10。In the embodiment of the present application, the aspect ratio of the metal wire is greater than or equal to 10.
本申请实施方式中,所述金属线的线径为10nm-100nm。具有合适线径的金属纳米线排布成的整体结构可具有良好的韧性,又不会增加金属纳米线的制作难度。In the embodiment of the present application, the wire diameter of the metal wire is 10 nm-100 nm. The overall structure formed by the metal nanowires with suitable wire diameters can have good toughness without increasing the difficulty of manufacturing the metal nanowires.
本申请一些实施方式中,所述金属线的长径比大于或等于200。此时由该金属线排布成的结构的柔韧性较高。In some embodiments of the present application, the aspect ratio of the metal wire is greater than or equal to 200. At this time, the flexibility of the structure arranged by the metal wires is relatively high.
本申请实施方式中,所述金属线的长度为20μm-1000μm。此时,合适延伸长度的金属线既可避免因长度过短而不能有效补充封装翘曲带来的位移,又不会因长度过长而增加金属线的制作难度、增大热阻等。In the embodiment of the present application, the length of the metal wire is 20 μm-1000 μm. At this time, a metal wire with a suitable extension length can avoid that the length is too short to effectively compensate for the displacement caused by the warpage of the package, and it will not increase the difficulty of manufacturing the metal wire and increase the thermal resistance due to the too long length.
本申请实施方式中,多个所述金属连接结构在所述金属打底层表面上的总覆盖率为10%-70%。此时,多个金属连接结构在金属打底层表面的覆盖程度较合适,其排布成的整体结构在实现良好的导热效果的同时,还具有合适的韧性以抵抗封装翘曲。In the embodiment of the present application, the total coverage ratio of the plurality of metal connection structures on the surface of the metal primer layer is 10%-70%. At this time, the coverage of the multiple metal connection structures on the surface of the metal base layer is appropriate, and the overall structure arranged by them has a suitable toughness to resist package warpage while achieving good thermal conductivity.
本申请实施方式中,任意相邻两个所述金属连接结构之间的间距为10nm-200nm。此时,相邻金属连接结构的分布间距较合适,可在实现良好导热效果的情况下,其失稳临界压力较大,具有良好的受压变形能力。In the embodiment of the present application, the distance between any two adjacent metal connection structures is 10 nm-200 nm. At this time, the distribution spacing of the adjacent metal connection structures is appropriate, so that the critical pressure for instability is large and the deformation capacity under compression is good under the condition of achieving good thermal conductivity.
本申请实施方式中,所述金属打底层的厚度为50nm-1000nm。较薄的金属打底层可以在金属连接结构和芯片之间提供应力缓冲、提高金属连接结构的附着强度时,又不会明显增大封装件的内应力等。In the embodiment of the present application, the thickness of the metal primer layer is 50 nm-1000 nm. A thinner metal base layer can provide stress buffering between the metal connection structure and the chip, and improve the adhesion strength of the metal connection structure without significantly increasing the internal stress of the package.
本申请实施方式中,所述金属打底层的材质包括铜、钛、金、银、钯、镍、钨、钼、锌、铝及其合金中的一种或多种。此时,金属打底层的导热性也相对较好。在一些实施例中,所述金属打底层的材质为银、铜、金、铝或钼等导热系数较高的金属。In the embodiment of the present application, the material of the metal primer layer includes one or more of copper, titanium, gold, silver, palladium, nickel, tungsten, molybdenum, zinc, aluminum and alloys thereof. At this time, the thermal conductivity of the metal base layer is also relatively good. In some embodiments, the material of the metal base layer is silver, copper, gold, aluminum or molybdenum and other metals with high thermal conductivity.
本申请一些实施方式中,所述金属打底层中含有与所述金属连接结构相同的金属元素。这样可更有助于减少金属打底层与金属连接结构之间的热膨胀系数差异、提升二者结合力。In some embodiments of the present application, the metal primer layer contains the same metal element as the metal connection structure. This can further help reduce the difference in thermal expansion coefficient between the metal base layer and the metal connection structure, and improve the bonding force of the two.
本申请一些实施方式中,所述金属打底层为铜层、金层、银层、钛金合金层或钛靶金合金层。In some embodiments of the present application, the metal primer layer is a copper layer, a gold layer, a silver layer, a titanium-gold alloy layer or a titanium-target-gold alloy layer.
本申请一些实施方式中,所述金属片或所述金属线与所述散热盖相焊接。二者之间可形成有焊接部,所述焊接部的厚度小于或等于所述金属连接结构的高度的1/10。合适厚度的焊接部可具有较低的热阻,并降低增大散热盖与金属连接结构之间的应力。In some embodiments of the present application, the metal sheet or the metal wire is welded with the heat dissipation cover. A welded portion may be formed therebetween, and the thickness of the welded portion is less than or equal to 1/10 of the height of the metal connection structure. Soldering parts of suitable thickness can have lower thermal resistance and reduce the stress between the increased heat dissipation cover and the metal connection structure.
本申请实施方式中,所述基板背离所述芯片的表面设置有焊球阵列。焊球阵列由多个焊球排布而成,此时的所述封装件为BGA封装件,其同时具有多功能、高密度、小体积等优点。In the embodiment of the present application, the surface of the substrate facing away from the chip is provided with an array of solder balls. The solder ball array is formed by arranging a plurality of solder balls, and the package at this time is a BGA package, which has the advantages of multi-function, high density, and small volume at the same time.
本申请实施例第二方面提供了一种集成电路封装件的制备方法,包括:A second aspect of the embodiments of the present application provides a method for preparing an integrated circuit package, including:
在晶圆的一侧表面形成金属打底层;Form a metal base layer on one side of the wafer;
在所述金属打底层上形成间隔分布的多个金属连接结构,得到晶圆中间结构;其中,所述金属连接结构为金属片或金属线;A plurality of metal connection structures distributed at intervals are formed on the metal base layer to obtain a wafer intermediate structure; wherein, the metal connection structures are metal sheets or metal wires;
切割所述晶圆中间结构,得到多个封装内核;所述封装内核包括芯片和设置在所述芯片一侧表面的所述金属打底层及间隔排布在所述金属打底层上的多个所述金属连接结构;Cutting the wafer intermediate structure to obtain a plurality of encapsulation cores; the encapsulation core includes a chip, the metal base layer disposed on one side surface of the chip, and a plurality of base layers arranged on the metal base layer at intervals. the metal connection structure;
将所述芯片背离所述金属连接结构的一侧及散热盖安装到基板上,使所述封装内核位于由所述散热盖和所述基板围设成的容置空间内,并将所述金属连接结构与所述散热盖连接,得到集成电路封装件;其中,每一所述金属片的相对两侧或每一所述金属线的两端分别与所述金属打底层和所述散热盖相连接。The side of the chip away from the metal connection structure and the heat dissipation cover are mounted on the substrate, so that the package core is located in the accommodating space surrounded by the heat dissipation cover and the substrate, and the metal The connection structure is connected with the heat dissipation cover to obtain an integrated circuit package; wherein, opposite sides of each of the metal sheets or two ends of each of the metal wires are respectively in contact with the metal base layer and the heat dissipation cover connect.
本申请一些实施方式中,所述金属连接结构通过以下方法形成:将具有多个通孔的多孔模板放置在所述金属打底层上,并在所述通孔内沉积形成所述金属连接结构。通过模板法形成的金属连接结构的形貌较均一、完整度高。在一些实施例中,所述通孔的孔径为纳 米尺寸,例如为10nm-100nm。该方法特别适合长径比较大的金属线的制备。In some embodiments of the present application, the metal connection structure is formed by the following method: placing a porous template with a plurality of through holes on the metal underlayer, and depositing the metal connection structure in the through holes. The morphology of the metal connection structure formed by the template method is relatively uniform and high in integrity. In some embodiments, the pore size of the through holes is nanometer size, for example, 10 nm-100 nm. This method is especially suitable for the preparation of metal wires with large aspect ratios.
本申请一些实施方式中,在所述通孔内沉积形成所述金属连接结构之后,还包括:在所述通孔内形成焊料层,以使所述焊料层位于所述金属连接结构上。焊料层可提高金属连接结构与散热盖之间的焊接能力。在焊接时,焊料层可以与散热盖的金属连接结构形成低热阻金属间互联。其中,焊料层可以包括纯锡镀层或无铅锡基合金镀层等。In some embodiments of the present application, after depositing and forming the metal connection structure in the through hole, the method further includes: forming a solder layer in the through hole, so that the solder layer is located on the metal connection structure. The solder layer can improve the solderability between the metal connection structure and the heat dissipation cover. During soldering, the solder layer can form a low thermal resistance metal-to-metal interconnection with the metal connection structure of the heat dissipation cover. Wherein, the solder layer may include pure tin plating layer or lead-free tin-based alloy plating layer or the like.
本申请一些实施方式中,在切割所述晶圆中间结构之前或之后,还包括:去除所述多孔模板。In some embodiments of the present application, before or after cutting the wafer intermediate structure, the method further includes: removing the porous template.
本申请另外一些实施方式中,在得到所述封装内核后,还包括:在所述金属线背离所述金属打底层的一端或所述金属片背离所述金属打底层的一侧涂覆形成焊料层。In some other embodiments of the present application, after obtaining the package core, the method further includes: coating and forming solder on one end of the metal wire away from the metal underlayer or at the side of the metal sheet away from the metal underlayer Floor.
本申请一些实施方式中,在将所述散热盖安装到基板上之前,还包括:在所述散热盖与所述金属连接结构待连接的区域涂覆助焊剂和/或镀制表面处理层。这些处理方式均有助于提升散热盖与金属连接结构之间的焊接强度。其中,表面处理层可以但不限于是锡镀层、镍镀层、金镀层、镍金镀层或镍钯金镀层等。In some embodiments of the present application, before the heat dissipation cover is mounted on the substrate, the method further includes: coating a flux and/or plating a surface treatment layer on a region where the heat dissipation cover and the metal connection structure are to be connected. All of these treatments help to improve the welding strength between the heat dissipation cover and the metal connection structure. Wherein, the surface treatment layer may be, but not limited to, a tin plating layer, a nickel plating layer, a gold plating layer, a nickel gold plating layer, a nickel palladium gold plating layer, or the like.
本申请实施例第二方面提供的集成电路封装件的制备方法,工艺简单、成本低廉、生产效率高,适合工业化批量制备。制得的封装件的散热能力强、抗翘曲能力较佳、质量可靠性高。The method for preparing an integrated circuit package provided by the second aspect of the embodiment of the present application has the advantages of simple process, low cost and high production efficiency, and is suitable for industrialized batch preparation. The prepared package has strong heat dissipation capability, better anti-warping capability and high quality reliability.
本申请实施例第三方面提供了一种终端,所述终端内置有如本申请实施例上述的集成电路封装件。A third aspect of the embodiments of the present application provides a terminal, where the terminal has built-in integrated circuit packages as described above in the embodiments of the present application.
附图说明Description of drawings
图1为BGA封装件的常见结构示意图;Figure 1 is a schematic diagram of a common structure of a BGA package;
图2a为本申请实施例提供的集成电路封装件的一种结构示意图;2a is a schematic structural diagram of an integrated circuit package provided by an embodiment of the present application;
图2b示出了金属片的结构示意图;Figure 2b shows a schematic structural diagram of a metal sheet;
图3为本申请实施例提供的集成电路封装件的又一种结构示意图;FIG. 3 is another schematic structural diagram of an integrated circuit package provided by an embodiment of the present application;
图4为本申请实施例集成电路封装件的制备方法的流程示意图;4 is a schematic flowchart of a method for manufacturing an integrated circuit package according to an embodiment of the present application;
图5为本申请一实施例提供的图4中步骤S20-S30的具体流程示意图;FIG. 5 is a specific flowchart of steps S20-S30 in FIG. 4 provided by an embodiment of the present application;
图6为本申请实施例中提供的终端的结构示意图。FIG. 6 is a schematic structural diagram of a terminal provided in an embodiment of the present application.
具体实施方式Detailed ways
图1示出了集成电路领域中常见的一种封装件—BGA(Ball Grid Array,球栅阵列或焊球阵列)封装件的一般性结构,BGA封装件通常包括基板100、附接到基板100上的芯片10、位于基板100的底部外表面上的多个焊球10a,多个焊球10a阵列排布构成焊球阵列,BGA封装件还包括位于芯片10背部的散热盖20。散热盖20与芯片10之间通过散热介质层12相连,散热介质层12一般是通过涂覆导热硅胶等TIM材料形成,TIM材料通常为有机材料,虽然其柔韧性好,但其导热能力并不足。为使芯片和散热盖之间的TIM层同时兼顾高导热性和良好柔韧性,本申请实施例提供了一种新型的集成电路封装件及其制备方法。FIG. 1 shows the general structure of a package commonly used in the field of integrated circuits—BGA (Ball Grid Array, Ball Grid Array, or Solder Ball Array) package. The BGA package generally includes a substrate 100 and is attached to the substrate 100. On the chip 10 , a plurality of solder balls 10 a on the bottom outer surface of the substrate 100 , the plurality of solder balls 10 a are arranged in an array to form a solder ball array, and the BGA package further includes a heat dissipation cover 20 on the back of the chip 10 . The heat dissipation cover 20 and the chip 10 are connected by a heat dissipation medium layer 12. The heat dissipation medium layer 12 is generally formed by coating a TIM material such as thermally conductive silica gel. The TIM material is usually an organic material. Although its flexibility is good, its thermal conductivity is not sufficient. . In order to make the TIM layer between the chip and the heat dissipation cover take into account both high thermal conductivity and good flexibility, the embodiments of the present application provide a novel integrated circuit package and a preparation method thereof.
具体地,请参见图2a,本申请实施例提供的集成电路封装件300,包括基板100和依次设置在基板100上的芯片10和散热盖20,芯片10位于由散热盖20和基板100围设成 的容置空间内。芯片10背离基板100的一侧表面设有金属打底层11,金属打底层11上间隔分布有多个金属连接结构121,金属连接结构121可以为金属线或金属片,每一金属线的相对两端或每一金属片的相对两侧分别与金属打底层11和散热盖20相连接。Specifically, referring to FIG. 2 a , an integrated circuit package 300 provided by an embodiment of the present application includes a substrate 100 , a chip 10 and a heat dissipation cover 20 arranged on the substrate 100 in sequence, and the chip 10 is located in the area surrounded by the heat dissipation cover 20 and the substrate 100 . into the accommodating space. The side surface of the chip 10 away from the substrate 100 is provided with a metal base layer 11, and a plurality of metal connection structures 121 are distributed on the metal base layer 11 at intervals. The metal connection structures 121 can be metal wires or metal sheets. The ends or opposite sides of each metal sheet are respectively connected with the metal base layer 11 and the heat dissipation cover 20 .
对于金属线来说,其朝背离金属打底层11的方向延伸,一端与金属打底层11相连接,另一端(即,背离金属打底层11的一端)与散热盖20固定连接,具体是与散热盖20的顶部固定连接。当金属连接结构为金属片时,参见图2b,该金属片包括相对设置的两侧121a和121b,其中121a侧可与金属打底层11连接,121b侧可与散热盖20的顶侧连接。也即是说,金属片不是平铺在金属打底层上,而是“立”在金属打底层上。具体地,金属片的表面(图2b中箭头所指,与金属片的厚度方向垂直的表面)并不与金属打底层11、散热盖20相连接。换句话说,金属片的厚度方向不与金属打底层11垂直,其厚度方向与金属打底层平行或近似平行。For the metal wire, it extends in the direction away from the metal base layer 11, one end is connected to the metal base layer 11, and the other end (ie, the end away from the metal base layer 11) is fixedly connected to the heat dissipation cover 20, specifically with the heat dissipation The top of the cover 20 is fixedly attached. When the metal connection structure is a metal sheet, see FIG. 2 b , the metal sheet includes opposite sides 121 a and 121 b , wherein the side 121 a can be connected to the metal base layer 11 , and the side 121 b can be connected to the top side of the heat dissipation cover 20 . That is to say, the metal sheet is not laid flat on the metal base layer, but "stands" on the metal base layer. Specifically, the surface of the metal sheet (indicated by the arrow in FIG. 2 b , the surface perpendicular to the thickness direction of the metal sheet) is not connected to the metal base layer 11 and the heat dissipation cover 20 . In other words, the thickness direction of the metal sheet is not perpendicular to the metal underlayer 11 , and its thickness direction is parallel or approximately parallel to the metal underlayer.
本申请实施例中,采用芯片背面(即,背离基板的一面)间隔分布的多个金属连接结构121作为连接芯片10和散热盖20的TIM,其中,该金属连接结构的材质是导热性较好的金属,可以将芯片10产生的热量有效传导至散热盖20,进而散发到外界环境中;同时,由多个金属连接结构121间隔排布成的结构还具有良好的柔韧性,变形能力强,可减少整体的封装件翘曲或补偿封装件翘曲带来的位移。因此,本申请实施例提供的集成电路封装件可以实现较好的散热效果,同时具有良好的质量可靠性。In the embodiment of the present application, a plurality of metal connection structures 121 distributed at intervals on the back of the chip (ie, the side away from the substrate) are used as the TIM for connecting the chip 10 and the heat dissipation cover 20 , wherein the material of the metal connection structure has good thermal conductivity. The metal can effectively conduct the heat generated by the chip 10 to the heat dissipation cover 20, and then dissipate it into the external environment; at the same time, the structure formed by a plurality of metal connecting structures 121 arranged at intervals also has good flexibility and strong deformation ability. Overall package warpage can be reduced or displacement due to package warpage can be compensated. Therefore, the integrated circuit package provided by the embodiments of the present application can achieve a better heat dissipation effect and at the same time have good quality reliability.
本申请实施方式中,每一金属连接结构121可以在金属打底层11上原位生长而与金属打底层一体成型,也可以通过其他方式(如焊接)固定连接在金属打底层11上。例如,对韧性较好的金属线来说,可以在金属打底层11的表面原位沉积而成。每一金属连接结构121可通过焊接的方式与散热盖20固定连接,也可以通过其他方式与散热盖20固定连接,例如通过导热胶胶接。In the embodiment of the present application, each metal connection structure 121 can be grown in-situ on the metal primer layer 11 to be integrally formed with the metal primer layer, or can be fixedly connected to the metal primer layer 11 by other means (eg, welding). For example, for a metal wire with good toughness, it can be deposited in-situ on the surface of the metal primer layer 11 . Each metal connection structure 121 may be fixedly connected to the heat dissipation cover 20 by welding, or may be fixedly connected to the heat dissipation cover 20 by other means, such as by thermally conductive glue.
当金属连接结构121为金属片时,其厚度可以是纳米级,例如为10nm-100nm。纳米级厚度的金属片可在金属打底层上较密分布,以达到良好韧性和一定机械强度。在一些实施方式中,与金属打底层11和散热盖相连接的金属片侧面的最大横向尺寸(即,该侧面除厚度外的边长)也可以在10nm-100nm的范围内,以使金属片的分布密度较大。When the metal connection structure 121 is a metal sheet, its thickness can be in nanometer order, for example, 10 nm-100 nm. Metal sheets with nanometer thickness can be densely distributed on the metal base layer to achieve good toughness and certain mechanical strength. In some embodiments, the maximum lateral dimension of the side surface of the metal sheet connected with the metal base layer 11 and the heat dissipation cover (ie, the side length of the side surface except for the thickness) may also be in the range of 10nm-100nm, so that the metal sheet distribution density is high.
本申请中,当金属连接结构121为金属线时,金属线的长径比可以大于或等于10,此时金属线具有一定的柔韧性。这里“长径比”是指金属线朝背离金属打底层11的方向延伸的长度与其线径的比值。金属线的线径也即是其最大横向尺寸,具体是指其横截面上尺寸最大的两点间距离,可根据横截面的具体形状来定。其中,金属连接结构121的横截面形状但不限于是圆形、椭圆形、三角形、矩形、多边形等规则形状,或者是非规则形状。例如,当横截面为圆形时,则金属线的最大横向尺寸即为该圆形的直径;当横截面为多边形时,最大横向尺寸即为该多边形的外接圆直径。In the present application, when the metal connection structure 121 is a metal wire, the aspect ratio of the metal wire may be greater than or equal to 10, and the metal wire has a certain flexibility in this case. Here, "aspect ratio" refers to the ratio of the length of the metal wire extending in the direction away from the metal base layer 11 and its wire diameter. The wire diameter of the metal wire is also its maximum lateral dimension, specifically the distance between two points with the largest dimension on its cross-section, which can be determined according to the specific shape of the cross-section. Wherein, the cross-sectional shape of the metal connection structure 121 is not limited to a regular shape such as a circle, an ellipse, a triangle, a rectangle, a polygon, etc., or an irregular shape. For example, when the cross section is a circle, the maximum lateral dimension of the metal wire is the diameter of the circle; when the cross section is a polygon, the maximum lateral dimension is the diameter of the circumscribed circle of the polygon.
本申请一些实施方式中,金属线的长径比大于20,例如≥100,≥200,甚至≥1000。在一些实施例中,金属线的长径比大于或等于200。此时由该金属线排布成的结构的柔韧性较高。具体地,金属线的长径比可以为200-10 5,例如为200-30000。 In some embodiments of the present application, the aspect ratio of the metal wire is greater than 20, such as ≥100, ≥200, or even ≥1000. In some embodiments, the metal wire has an aspect ratio greater than or equal to 200. At this time, the flexibility of the structure arranged by the metal wires is relatively high. Specifically, the aspect ratio of the metal wire may be 200-10 5 , for example, 200-30000.
本申请实施方式中,金属线的线径可为纳米尺度,此时的金属线可称为“金属纳米线”。具体地,金属线的线径可以为10nm-100nm。具有合适线径的金属纳米线排布成的整体结构 可具有良好的韧性,又不会增加金属纳米线的制作难度。其中,当金属纳米线横截面的形状是圆形时,该线径具体是指金属纳米线的直径。在具体的实施方式中,金属纳米线的线径可以为15nm、20nm、30nm、40nm、50nm、60nm、70nm、80nm或90nm。In the embodiments of the present application, the wire diameter of the metal wire may be nanoscale, and the metal wire at this time may be referred to as a "metal nanowire". Specifically, the wire diameter of the metal wire may be 10 nm-100 nm. The overall structure of metal nanowires with suitable wire diameters can have good toughness without increasing the difficulty of making metal nanowires. Wherein, when the shape of the cross section of the metal nanowire is circular, the wire diameter specifically refers to the diameter of the metal nanowire. In a specific embodiment, the wire diameter of the metal nanowire may be 15 nm, 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm or 90 nm.
金属线的延伸方向不与金属打底层11共平面。具体地,金属线可以是直线型,可以是曲线型。即,金属线可朝背离金属打底层11的方向直线延伸或弯曲延伸。其中直线延伸可以是垂直延伸,也可以是倾斜延伸。金属线的长度一般在1μm以上。本申请实施方式中,金属线的长度(即,朝背离金属打底层方向的延伸长度)为20μm-1000μm。合适延伸长度的金属线既可避免因长度过短而不能有效补充封装翘曲带来的位移,又不会因长度过长而增加金属线的制作难度、增大热阻等。金属线的延伸长度具体可以为22μm、25μm、30μm、50μm、80μm、100μm、200μm、280μm、300μm、400μm、500μm、600μm或800μm等。在一些实施例中,金属线的延伸长度为20μm-300μm,以更好地兼顾抗封装翘曲能力和低热阻等。The extending direction of the metal lines is not coplanar with the metal underlayer 11 . Specifically, the metal wire may be straight or curvilinear. That is, the metal lines may extend straight or curved in a direction away from the metal underlayer 11 . The straight line extension may be a vertical extension or an oblique extension. The length of the metal wire is generally more than 1 μm. In the embodiment of the present application, the length of the metal wire (ie, the extension length in the direction away from the metal base layer) is 20 μm-1000 μm. A metal wire with a suitable extension length can not only avoid the displacement caused by the warpage of the package due to being too short, but also will not increase the difficulty of manufacturing the metal wire and increase the thermal resistance due to the too long length. Specifically, the extension length of the metal wire may be 22 μm, 25 μm, 30 μm, 50 μm, 80 μm, 100 μm, 200 μm, 280 μm, 300 μm, 400 μm, 500 μm, 600 μm or 800 μm, and the like. In some embodiments, the extension length of the metal line is 20 μm-300 μm, so as to better balance the package warpage resistance and low thermal resistance.
本申请一些实施方式中,金属连接结构121的高度为18μm-990μm。对于金属片来说,该高度是指金属片与散热盖连接的一侧,与金属片与金属打底层连接的一侧之间的距离。对于金属线来说,是指金属线的两端之间的距离。其中,当在金属线的顶端连接一定重量的散热盖时,可能使金属线发生一定的弯曲,使得金属线的高度略低于其延伸长度,且多个金属线的弯曲方向和弯曲弧度不一定完全一样。类似地,位于金属打底层与散热盖之间的金属片也可能会弯曲,弯曲方向和弯曲弧度不一定完全一样。In some embodiments of the present application, the height of the metal connection structure 121 is 18 μm-990 μm. For the metal sheet, the height refers to the distance between the side where the metal sheet is connected with the heat dissipation cover and the side where the metal sheet is connected with the metal base layer. For metal wires, it refers to the distance between the two ends of the metal wire. Among them, when a certain weight of heat dissipation cover is connected to the top of the metal wire, the metal wire may be bent to a certain extent, so that the height of the metal wire is slightly lower than its extension length, and the bending direction and bending arc of the plurality of metal wires are not necessarily exactly the same. Similarly, the metal sheet between the metal base layer and the heat dissipation cover may also be bent, and the bending direction and bending arc may not be exactly the same.
本申请实施方式中,多个金属连接结构121在金属打底层11表面上的总覆盖率可以为10%-70%。换句话说,多个金属连接结构121与金属打底层11接触的底表面积之和是金属打底层11朝向金属连接结构的一侧表面面积的10%-70%。此时,多个金属连接结构121在金属打底层11表面的覆盖程度较合适,其排布成的整体结构可在实现良好的导热效果的同时,还具有合适的韧性以抵抗封装翘曲。在一些实施例中,多个金属连接结构121在金属打底层11表面上的总覆盖率为15%-50%。此时,既不会因覆盖程度过低而不能起到有效的导热效果,又不会因覆盖程度过高而使多个金属连接结构排布成的整体结构韧性太低。In the embodiment of the present application, the total coverage ratio of the plurality of metal connection structures 121 on the surface of the metal base layer 11 may be 10%-70%. In other words, the sum of the bottom surface areas of the plurality of metal connection structures 121 in contact with the metal underlayer 11 is 10%-70% of the surface area of the side of the metal underlayer 11 facing the metal connection structure. At this time, the coverage of the plurality of metal connection structures 121 on the surface of the metal base layer 11 is appropriate, and the overall structure arranged therein can achieve good thermal conductivity and also have suitable toughness to resist package warpage. In some embodiments, the total coverage of the plurality of metal connection structures 121 on the surface of the metal primer layer 11 is 15%-50%. In this case, the effective heat conduction effect will not be achieved because the coverage is too low, and the overall structural toughness of the multiple metal connection structures will not be too low due to the coverage is too high.
本申请实施方式中,任意相邻两个金属连接结构121之间的间距在10nm-200nm的范围内。此时,金属连接结构的分布间隙较合适,可在实现良好导热效果的情况下,还具有较大的失稳临界压力较大,受压变形能力良好。具体地,任意相邻两个金属连接结构121之间的间距可以是20nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm、110nm、120nm、140nm、150nm、160nm、180nm、190nm或200nm。在一些实施例中,该间距可以是10nm-100nm。In the embodiment of the present application, the distance between any two adjacent metal connection structures 121 is in the range of 10 nm-200 nm. At this time, the distribution gap of the metal connection structure is suitable, and under the condition of achieving good thermal conductivity, it can also have a large instability critical pressure and a good compressive deformation ability. Specifically, the spacing between any two adjacent metal connection structures 121 may be 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, 110 nm, 120 nm, 140 nm, 150 nm, 160 nm, 180 nm, 190 nm or 200nm. In some embodiments, the spacing may be 10 nm-100 nm.
本申请实施方式中,金属连接结构121的材质可以但不限于是具有优异导热性能的铜(Cu)、银(Ag)、金(Au)及其合金中的至少一种。在一些实施方式中,金属连接结构121可以为单质Cu、Ag或Au,其导热系数比相应的合金更低。金属连接结构可以通过电镀、化学镀、物理气相沉积(PVD)或化学气相沉积(CVD)等方式制备,但不限于此。In the embodiment of the present application, the material of the metal connection structure 121 may be, but not limited to, at least one of copper (Cu), silver (Ag), gold (Au) and alloys thereof with excellent thermal conductivity. In some embodiments, the metal connection structure 121 may be elemental Cu, Ag, or Au, which has a lower thermal conductivity than the corresponding alloy. The metal connection structure may be prepared by electroplating, electroless plating, physical vapor deposition (PVD) or chemical vapor deposition (CVD), etc., but is not limited thereto.
在一些实施例中,金属连接结构121为Cu或Ag,其成本低和通过电镀技术制备的难度较低。本申请一些实施方式中,间隔分布的金属连接结构121可以通过借助多孔模板的电镀法制备,以具有较均一、完整的形貌。此时,通过调整所用多孔模板的孔形状可以实 现对金属连接结构121形貌的精确控制。In some embodiments, the metal connection structure 121 is Cu or Ag, which is low in cost and difficult to fabricate by electroplating technology. In some embodiments of the present application, the metal connection structures 121 distributed at intervals may be prepared by an electroplating method using a porous template, so as to have a relatively uniform and complete morphology. At this time, precise control of the morphology of the metal connection structure 121 can be achieved by adjusting the pore shape of the used porous template.
金属打底层11除了承载上述金属连接结构121外,还可以作为通过电镀方式形成金属连接结构121的导电基础层,通过以其作为工作电极进行电镀。金属打底层11的形成方式包括但不限于选自电镀、物理气相沉积(PVD)、化学气相沉积(CVD)中的至少一种。In addition to supporting the above-mentioned metal connection structure 121 , the metal base layer 11 can also be used as a conductive base layer for forming the metal connection structure 121 by electroplating, which is used as a working electrode for electroplating. The formation method of the metal primer layer 11 includes, but is not limited to, at least one selected from electroplating, physical vapor deposition (PVD), and chemical vapor deposition (CVD).
本申请实施方式中,金属打底层11的厚度可以为50nm-1000nm。较薄的金属打底层11可以在起到电镀工作电极作用的同时,又不会明显增大整体封装件的内应力。具体地,金属打底层11的厚度可以是60nm、70nm、80nm、90nm、100nm、120nm、200nm、300nm、400nm、600nm、700nm、800nm、950nm。在一些实施方式中,金属打底层11的厚度可以为60nm-900nm。In the embodiment of the present application, the thickness of the metal primer layer 11 may be 50 nm-1000 nm. The thinner metal base layer 11 can function as a working electrode for electroplating without significantly increasing the internal stress of the overall package. Specifically, the thickness of the metal underlayer 11 may be 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, 120 nm, 200 nm, 300 nm, 400 nm, 600 nm, 700 nm, 800 nm, and 950 nm. In some embodiments, the thickness of the metal underlayer 11 may be 60 nm-900 nm.
本申请中,金属打底层11的材质可以包括铜(Cu)、钛(Ti)、金(Au)、银(Ag)、钯(Pd)、镍(Ni)、钨(W)、钼(Mo)、锌(Zn)、铝(Al)及其合金等中的一种或多种。具体地,金属打底层11可以为金属单质层、合金层、或者为金属单质和合金的复合层,可以是一层或多层结构。其中,合金层优选通过电镀工艺形成,以使成本低及制备工艺简单。当金属打底层11为一层结构时,其可以为某一金属单质层或合金层;当金属打底层11为两层以上的多层结构时,其可以是多层金属单质层的叠层、多层合金层的叠层或者金属单质层与合金层的叠层等。In this application, the material of the metal base layer 11 may include copper (Cu), titanium (Ti), gold (Au), silver (Ag), palladium (Pd), nickel (Ni), tungsten (W), molybdenum (Mo) ), one or more of zinc (Zn), aluminum (Al) and its alloys. Specifically, the metal primer layer 11 may be a metal element layer, an alloy layer, or a composite layer of a metal element and an alloy, and may be a one-layer or multi-layer structure. Among them, the alloy layer is preferably formed by an electroplating process, so that the cost is low and the preparation process is simple. When the metal primer layer 11 is a one-layer structure, it can be a certain metal element layer or alloy layer; when the metal primer layer 11 is a multi-layer structure with more than two layers, it can be a stack of multiple metal element layers, Stacking of multiple alloy layers or stacking of metal element layers and alloy layers, etc.
本申请一些实施方式中,金属打底层11可以含有与下述金属连接结构121相同的金属元素,即,二者的金属元素可以完全相同或部分相同,这样可有助于减少金属打底层与金属连接结构121之间的热膨胀系数差异、提升二者结合力。在本申请一些实施方式中,金属打底层11为Cu层、Au层、Ag层、TiAu合金层或TiPdAu合金层等,此时,这些材质的金属打底层在保证与硅基材料的芯片10之间、与金属连接结构121之间均形成牢固结合力的情况下,金属打底层自身还具有较高的导热性能。In some embodiments of the present application, the metal base layer 11 may contain the same metal elements as the following metal connection structure 121 , that is, the metal elements of the two may be completely or partially the same, which can help reduce the difference between the metal base layer and the metal The difference in thermal expansion coefficient between the connecting structures 121 improves the bonding force of the two. In some embodiments of the present application, the metal primer layer 11 is a Cu layer, an Au layer, an Ag layer, a TiAu alloy layer or a TiPdAu alloy layer. Under the condition that a firm bonding force is formed between the metal connecting structure 121 and the metal connecting structure 121 , the metal base layer itself also has high thermal conductivity.
本申请中可以将芯片10背离基板100的一侧表面称为芯片10的背面,与该背面相对设置的是其有源面,也可称为“正面”。芯片10的有源面上设置有功能晶体管、各种微细电路等。可以将基板100设置有芯片10的一面称为第一表面100a,与其相对的一面称为第二表面100b。图2a中,芯片10是以“倒装芯片”方式被附接到基板100上,芯片10的有源面面向基板100的第一表面100a。其中,芯片10可以通过表面贴装工艺,经回流焊接固定在基板100上。此种情况下,芯片10的有源面上还设置有多个焊接凸点(bump)101,可通过焊接凸点101的重熔而实现芯片10与基板100之间的电连接,这样二者之间的连接强度大、精度高。其中,焊接凸点101可以但不限于是铜(靠近芯片10)层+SnAg合金的叠层、或者SnAgCu合金层。尽管在图2a中未示出,但基板100的第一表面100a上具有用于芯片10的安装区,该安装区可以包括与焊接凸点101对应的焊盘阵列。In this application, the side surface of the chip 10 away from the substrate 100 may be referred to as the back surface of the chip 10 , and the active surface disposed opposite to the back surface may also be referred to as the “front surface”. The active surface of the chip 10 is provided with functional transistors, various fine circuits, and the like. The surface of the substrate 100 on which the chips 10 are provided may be referred to as the first surface 100a, and the surface opposite thereto may be referred to as the second surface 100b. In FIG. 2 a , the chip 10 is attached to the substrate 100 in a “flip-chip” manner, with the active surface of the chip 10 facing the first surface 100 a of the substrate 100 . The chip 10 may be fixed on the substrate 100 by reflow soldering through a surface mount process. In this case, a plurality of solder bumps 101 are also provided on the active surface of the chip 10, and the electrical connection between the chip 10 and the substrate 100 can be realized by the remelting of the solder bumps 101, so that the two The connection strength is high and the precision is high. Wherein, the solder bumps 101 may be, but not limited to, a stack of copper (near chip 10 ) layers + SnAg alloy layers, or SnAgCu alloy layers. Although not shown in FIG. 2 a , the first surface 100 a of the substrate 100 has a mounting area for the chip 10 , and the mounting area may include an array of pads corresponding to the solder bumps 101 .
在一些实施方式中,还可以在焊接凸点101的间隙设置底部填充材料102,以填充芯片10与基板100之间的空间,以起到更稳定的连接作用。其中,底部填充材料102可以通过涂覆方式形成,具体是环氧树脂、热塑料粘合剂或任何其他合适类型的底部填充材料。In some embodiments, an underfill material 102 may also be provided in the gaps of the solder bumps 101 to fill the space between the chip 10 and the substrate 100 to provide a more stable connection. Wherein, the underfill material 102 may be formed by coating, specifically epoxy resin, thermoplastic adhesive or any other suitable type of underfill material.
散热盖20具有一开口端,该开口端被安装到基板100的第一表面100a上,使得芯片10位于由散热盖20和基板100围设成的容置空间内。散热盖20包围芯片10及上的金属打底层11、金属连接结构121等结构,可以为芯片10提供环境保护、利于芯片散热等。散热盖20可由导 热金属材料制作而成,包括但不限于是不锈钢、铜、铜合金、铝合金或镍合金等。其中,散热盖20的具体形状结构不限,例如可以是具有一开口的锥状、圆柱状、椭圆柱状、长方柱状、圆台、棱台等规则形状,或者非规则形状等。The heat dissipation cover 20 has an open end, and the open end is mounted on the first surface 100 a of the substrate 100 so that the chip 10 is located in the accommodating space surrounded by the heat dissipation cover 20 and the substrate 100 . The heat dissipation cover 20 surrounds the chip 10 and structures such as the metal base layer 11 and the metal connection structure 121 , which can provide environmental protection for the chip 10 and facilitate the heat dissipation of the chip. The heat dissipation cover 20 can be made of thermally conductive metal materials, including but not limited to stainless steel, copper, copper alloy, aluminum alloy or nickel alloy. The specific shape and structure of the heat dissipation cover 20 is not limited.
本申请一些实施方式中,散热盖20包括散热顶部和由散热顶部纵向延伸的环绕的侧壁,散热顶部与散热盖的开口端相对设置,散热顶部和侧壁共同围成一收容空间(参见图2a)。散热盖20的侧壁固定在基板100上,其侧壁可以与基板100之间采用胶连或焊接的方式实现连接。即,图2a中,散热盖20与基板100之间的连接部201可以是胶层或焊接部。在一些实施方式中,胶层可以具体为导电银胶或有机胶(如环氧胶)等。另外,基于散热盖20有一定重量,该集成电路封装件300内的金属连接结构121可以不是完全垂直于芯片10的背部表面,例如金属连接结构121可发生一定的弯曲(如图2a所示),使得其高度低于其长度。In some embodiments of the present application, the heat dissipation cover 20 includes a heat dissipation top and a surrounding side wall extending longitudinally from the heat dissipation top. 2a). The side wall of the heat dissipation cover 20 is fixed on the substrate 100 , and the side wall of the heat dissipation cover 20 can be connected with the substrate 100 by glue or welding. That is, in FIG. 2a, the connection part 201 between the heat dissipation cover 20 and the substrate 100 may be an adhesive layer or a welding part. In some embodiments, the adhesive layer may specifically be conductive silver adhesive or organic adhesive (eg, epoxy adhesive) or the like. In addition, due to the certain weight of the heat dissipation cover 20, the metal connection structure 121 in the integrated circuit package 300 may not be completely perpendicular to the back surface of the chip 10. For example, the metal connection structure 121 may be bent to a certain extent (as shown in FIG. 2a). , so that its height is lower than its length.
本申请一些实施方式中,金属连接结构121与散热盖20之间相焊接,二者之间形成有焊接部122。焊接部122的组成可根据被焊接母体与焊料等来定。例如,焊接部122可以通过重熔设置在散热盖20上的焊料层和/或金属连接结构121上的焊料层而形成,或者通过散热盖20上的表面处理层部分或全部与设置在金属连接结构121上的焊料反应而成等。为以免影响金属连接结构121与散热盖之间形成低热阻金属间互联,焊接部122的厚度不宜过厚。在一些实施例中,焊接部122的厚度可以小于或等于金属连接结构121高度的1/10。In some embodiments of the present application, the metal connection structure 121 and the heat dissipation cover 20 are welded, and a welding portion 122 is formed therebetween. The composition of the soldering portion 122 can be determined according to the solder base, solder, and the like. For example, the soldering portion 122 may be formed by remelting the solder layer provided on the heat dissipation cover 20 and/or the solder layer on the metal connection structure 121 , or the surface treatment layer on the heat dissipation cover 20 may be partially or completely connected with the metal provided on the heat dissipation cover 20 . The solder on the structure 121 reacts and so on. The thickness of the welding portion 122 should not be too thick in order not to affect the low thermal resistance metal-to-metal interconnection between the metal connection structure 121 and the heat dissipation cover. In some embodiments, the thickness of the welding portion 122 may be less than or equal to 1/10 of the height of the metal connecting structure 121 .
本申请实施方式中,集成电路封装件300中附接的芯片10可以是不同功能的芯片,具体可根据不同功能需要进行选择。根据实际功能需要,集成电路封装件300可以包括多个芯片10,多个芯片可以是具有不同功能的芯片。根据实际功能需要,集成电路封装件300还包括设置在基板100上的有其他电子元器件,其他电子元器件可以包括但不限于是电阻、电容、电感、热感测元件等。其他电子元器件也可以是封装好的各类器件。In the embodiment of the present application, the chip 10 attached to the integrated circuit package 300 may be a chip with different functions, and may be selected according to the needs of different functions. According to actual functional requirements, the integrated circuit package 300 may include multiple chips 10, and the multiple chips may be chips with different functions. According to actual functional requirements, the integrated circuit package 300 further includes other electronic components disposed on the substrate 100 , and the other electronic components may include, but are not limited to, resistors, capacitors, inductors, thermal sensing elements, and the like. Other electronic components can also be packaged various types of devices.
本申请实施方式中,集成电路封装件300还可以包括包覆基板100、芯片10和散热盖20的塑封体(图2a中未示出),散热盖20的散热顶部露出塑封体的顶面。塑封体40的材质可以是环氧树脂。具体地,塑封体的材质为固态型环氧树脂,是通过将固态型环氧树脂液化后,注塑成型获得。塑封体具有良好的散热性能,可以形成良好的散热通道;同时塑封体可以为芯片等电子元器件提供机械支撑,并保护芯片等电子元器件免受外界物理或化学损伤。In the embodiment of the present application, the integrated circuit package 300 may further include a plastic package (not shown in FIG. 2 a ) covering the substrate 100 , the chip 10 and the heat dissipation cover 20 , and the heat dissipation top of the heat dissipation cover 20 exposes the top surface of the plastic package. The material of the molding body 40 may be epoxy resin. Specifically, the material of the plastic sealing body is solid epoxy resin, which is obtained by liquefying the solid epoxy resin and then injection molding. The plastic package has good heat dissipation performance and can form a good heat dissipation channel; at the same time, the plastic package can provide mechanical support for electronic components such as chips, and protect electronic components such as chips from external physical or chemical damage.
图2a所示的集成电路封装件可以是栅格阵列(Land Grid Array,LGA)封装件。本申请一些实施方式中,基板100背离芯片10的表面上还可以设置有焊球阵列,其由多个焊球103阵列排布而成(如图3所示)。焊球103不被塑封体包覆,其位于整个集成电路封装件的最外部。此时的集成电路封装件可以称为“BGA封装件”,焊球103位于该封装件的底部。尽管在本文中通常针对芯片倒装封装件来描述,但带有上述散热盖、金属连接结构等的封装件还可以是其他类型的集成电路封装件,以便实现有效的热传导和减小的封装翘曲。The integrated circuit package shown in FIG. 2a may be a Land Grid Array (LGA) package. In some embodiments of the present application, a surface of the substrate 100 facing away from the chip 10 may further be provided with a solder ball array, which is formed by an array of a plurality of solder balls 103 (as shown in FIG. 3 ). The solder balls 103 are not encapsulated by the plastic body, and are located at the outermost part of the entire integrated circuit package. The integrated circuit package at this time may be referred to as a "BGA package", and the solder balls 103 are located at the bottom of the package. Although generally described herein with reference to flip-chip packages, the packages with the heat dissipation lids, metal connections, etc. described above may also be other types of integrated circuit packages for efficient thermal conduction and reduced package warpage song.
请参阅图4,本申请实施例提供了一种集成电路封装件的制备方法,包括以下步骤S10至步骤S40。Referring to FIG. 4 , an embodiment of the present application provides a method for fabricating an integrated circuit package, including the following steps S10 to S40 .
S10:在晶圆10’的一侧表面形成金属打底层11。S10: forming a metal underlayer 11 on one surface of the wafer 10'.
本申请实施方式,步骤S10中,形成有金属打底层11的晶圆10’的一侧表面可以是晶圆10’的背面10’B,与该背面相对设置的是晶圆10’的有源面10’A。晶圆10’是制备半导体组件 “芯片”的基材,晶圆10’的有源面10’B上可以设置有各种微细电路、功能晶体管以及多个焊盘等。其中,有源面10’B上可具有交错排列的切割线,切割线可定义出多个晶粒(die)或芯片。此外,晶圆10’的有源面上还可以具有多个焊接凸点,由该晶圆切割成的芯片可通过焊接凸点与封装件的基板相焊接。在本申请一些实施方式中,焊接凸点也可以在晶圆切割成的芯片之后再制作。In the embodiment of the present application, in step S10 , the side surface of the wafer 10 ′ on which the metal primer layer 11 is formed may be the back surface 10 ′B of the wafer 10 ′, and the back surface of the wafer 10 ′ is disposed opposite to the active surface of the wafer 10 ′. Face 10'A. The wafer 10' is a base material for preparing a "chip" of a semiconductor component, and various fine circuits, functional transistors, a plurality of pads, etc. can be provided on the active surface 10'B of the wafer 10'. The active surface 10'B may have staggered dicing lines, and the dicing lines may define a plurality of dies or chips. In addition, the active surface of the wafer 10' may also have a plurality of solder bumps, and the chips cut from the wafer can be soldered to the substrate of the package through the solder bumps. In some embodiments of the present application, the solder bumps may also be fabricated after the wafer is diced into chips.
金属打底层11可以是一整层金属层,即,整面覆盖晶圆10’的背面,它沉积方式可以选自电镀、PVD、CVD中的至少一种。其中,PVD可以包括蒸镀、磁控溅射、离子镀(例如电弧离子镀、射频离子镀)等中的一种或多种,CVD可以包括热丝化学气相沉积(HFCVD)、等离子体增强化学气相沉积(PECVD)等中的一种或多种。如上所述,金属打底层11的材质可以不限于包括Cu、Ti、Au、Ag、Pd及其合金中的一种或多种,例如可以是Cu层、Au层、Ti层、TiAu合金层或TiPdAu合金层等。其中,通过电镀工艺形成金属打底层11的成本较低及制备工艺简单。The metal underlayer 11 can be a whole metal layer, that is, the whole surface covers the back surface of the wafer 10', and its deposition method can be selected from at least one of electroplating, PVD, and CVD. Wherein, PVD may include one or more of evaporation, magnetron sputtering, ion plating (eg arc ion plating, radio frequency ion plating), etc., CVD may include hot filament chemical vapor deposition (HFCVD), plasma enhanced chemical One or more of Vapor Deposition (PECVD) etc. As mentioned above, the material of the metal primer layer 11 may not be limited to include one or more of Cu, Ti, Au, Ag, Pd and their alloys, for example, a Cu layer, an Au layer, a Ti layer, a TiAu alloy layer or TiPdAu alloy layer, etc. Among them, the cost of forming the metal bottom layer 11 through the electroplating process is low and the preparation process is simple.
S20:在金属打底层11上形成间隔分布的多个金属连接结构121,得到晶圆中间结构;其中,金属连接结构121为金属片或金属线。S20 : forming a plurality of metal connection structures 121 distributed at intervals on the metal base layer 11 to obtain a wafer intermediate structure; wherein, the metal connection structures 121 are metal sheets or metal wires.
S30:切割所述晶圆中间结构,得到多个封装内核;所述封装内核包括芯片10和设置在芯片10一侧表面上的金属打底层11及间隔排布在金属打底层11上的金属连接结构121。S30 : cutting the wafer intermediate structure to obtain a plurality of package cores; the package core includes a chip 10 , a metal primer layer 11 disposed on one side surface of the chip 10 , and metal connections arranged on the metal primer layer 11 at intervals Structure 121.
本申请中,金属连接结构121可以是通过电镀、化学镀、PVD、化学气相沉积CVD或等离子刻蚀等方式制备,但不限于此。制得的金属连接结构121可以在金属打底层11上阵列排布,也可以根据需要按其他方式排布。步骤S20中,当金属连接结构为金属线时,其朝背离金属打底层11的方向延伸,而非平铺在金属打底层上;当金属连接结构为金属片时,也不是平铺在金属打底层上,而是“立”在金属打底层上,金属片的一侧面与金属打底层11连接,另一侧背离金属打底层。In the present application, the metal connection structure 121 may be prepared by electroplating, electroless plating, PVD, chemical vapor deposition CVD or plasma etching, etc., but is not limited thereto. The prepared metal connection structures 121 can be arranged in an array on the metal base layer 11, and can also be arranged in other ways as required. In step S20, when the metal connection structure is a metal wire, it extends in a direction away from the metal base layer 11, rather than laying on the metal base layer; when the metal connection structure is a metal sheet, it is not evenly spread on the metal base layer. On the bottom layer, but "standing" on the metal bottom layer, one side of the metal sheet is connected to the metal bottom layer 11, and the other side is away from the metal bottom layer.
本申请一具体实施方式中,以金属连接结构121为金属纳米线为例,针对上述步骤S20-S30示出了通过模板法电镀金属纳米线121的过程及后续操作,如图5所示,具体包括:In a specific embodiment of the present application, taking the metal connecting structure 121 as a metal nanowire as an example, the process of electroplating the metal nanowire 121 by a template method and subsequent operations are shown for the above steps S20-S30, as shown in FIG. 5 , the specific include:
S21:如图5中(a)所示,将具有多个纳米通孔200a的多孔模板200放置在金属打底层11上,如图5中(b)所示,在纳米通孔200a内沉积形成金属纳米线121,得到晶圆中间结构;S21 : as shown in FIG. 5( a ), placing the porous template 200 with a plurality of nano-via holes 200 a on the metal underlayer 11 , as shown in FIG. 5 ( b ), depositing the porous template 200 in the nano-via holes 200 a to form Metal nanowires 121 to obtain a wafer intermediate structure;
S31:切割上述晶圆中间结构及去除多孔模板200,得到多个如图5中(c)所示的封装内核。S31 : cutting the above-mentioned wafer intermediate structure and removing the porous template 200 to obtain a plurality of package cores as shown in FIG. 5( c ).
步骤S21中,多孔模板200具有间隔设置的多个纳米通孔200a,其贯穿多孔模板200的厚度方向,其孔深等于多孔模板200的厚度,其孔径可与上述金属纳米线121的线径相对应,可在10nm-100nm的范围内。多孔模板200具体可以包括多孔硅模板、多孔阳极氧化铝(AAO)模板或径迹蚀刻膜等。其中,AAO模板可以通过对铝基板进行阳极氧化法制得。径迹蚀刻膜可以通过在径迹高分子薄膜材料上通过重离子径迹蚀刻方法制备出纳米通孔,可以通过改变刻蚀条件来调制孔形貌。径迹蚀刻膜的材质包括聚碳酸酯(PC)、聚对苯二甲酸乙二醇酯(PET)、聚酰亚胺(PI)等中的至少一种。在本申请一些实施方式中,多孔模板200为径迹蚀刻膜,其材质为有机高分子,后续可较易通过有机溶剂来去除且基本不会对金属纳米线造成损伤。In step S21, the porous template 200 has a plurality of nano-holes 200a arranged at intervals, which penetrate the thickness direction of the porous template 200, the hole depth is equal to the thickness of the porous template 200, and the pore diameter can be the same as the wire diameter of the metal nanowires 121. Correspondingly, it can be in the range of 10nm-100nm. The porous template 200 may specifically include a porous silicon template, a porous anodic aluminum oxide (AAO) template, a track etched membrane, or the like. Among them, the AAO template can be prepared by anodizing the aluminum substrate. The track-etched film can prepare nano-holes by heavy ion track etching on the tracked polymer film material, and the hole morphology can be modulated by changing the etching conditions. The material of the track etching film includes at least one of polycarbonate (PC), polyethylene terephthalate (PET), polyimide (PI) and the like. In some embodiments of the present application, the porous template 200 is a track etched film made of organic polymer, which can be easily removed by an organic solvent and will not cause damage to the metal nanowires.
本申请中,“将多孔模板200放置在金属打底层11上”包括:通过热压合、胶粘等至少 一种方式来实现多孔模板200置于金属打底层11之上。当采用胶粘方式固定多孔模板200时,所用的胶带需要可耐电镀所用电化学沉积液。其中,热压合方式特别适合于具有一定柔韧性的径迹蚀刻膜的固定。In this application, "place the porous template 200 on the metal primer layer 11" includes: placing the porous template 200 on the metal primer layer 11 by at least one method such as thermocompression bonding, gluing, or the like. When the porous template 200 is fixed by adhesive, the adhesive tape used needs to be resistant to the electrochemical deposition solution used for electroplating. Among them, the thermocompression bonding method is particularly suitable for fixing the track etching film with certain flexibility.
其中,“在纳米通孔200a内通过电镀方式沉积形成金属纳米线121”可以具体包括:将如图5中(a)所示的结构固定在电解槽中,以导电的金属打底层11为工作电极(连接至电解槽的阴极),以惰性电极为对电极(连接至电解池的阳极),在第一电化学沉积液中进行电化学沉积,以在多孔模板200的纳米通孔200a中沉积形成金属纳米线121。其中,第一电化学沉积液中含有金属纳米线121所对应的金属离子。沉积温度、沉积时间、沉积电位、电流密度等可根据具体的金属纳米线121及其厚度来调整。Wherein, "depositing to form metal nanowires 121 in the nano-via hole 200a by electroplating" may specifically include: fixing the structure as shown in (a) in FIG. Electrode (connected to the cathode of the electrolytic cell), with an inert electrode as the counter electrode (connected to the anode of the electrolytic cell), electrochemical deposition is performed in the first electrochemical deposition solution to deposit in the nano-through holes 200a of the porous template 200 Metal nanowires 121 are formed. The first electrochemical deposition solution contains metal ions corresponding to the metal nanowires 121 . The deposition temperature, deposition time, deposition potential, current density, etc. can be adjusted according to the specific metal nanowire 121 and its thickness.
步骤S21中,基于金属纳米线121是在多孔模板200的孔内沉积,故而可以通过所用多孔模板200的孔形状、孔尺寸来控制电镀所得金属纳米线121的尺寸,也即是可由多孔模板的孔径和长度来控制金属纳米线的长径比,因此,用模板法得到的金属纳米线121的孔径可精确调控且均一性好,长径比较大。同时采用模板法制备金属纳米线的效率更高,成本更低,更适合于工业化生产。In step S21, since the metal nanowires 121 are deposited in the pores of the porous template 200, the size of the metal nanowires 121 obtained by electroplating can be controlled by the pore shape and pore size of the porous template 200 used. The aspect ratio of the metal nanowires is controlled by the pore size and the length. Therefore, the pore size of the metal nanowires 121 obtained by the template method can be precisely controlled, has good uniformity, and has a large aspect ratio. At the same time, using the template method to prepare metal nanowires has higher efficiency and lower cost, and is more suitable for industrial production.
为便于后续金属纳米线121与散热盖20的焊接,在一些实施例中,步骤S21中,在纳米通孔200a内沉积形成金属纳米线12之后,还包括:在纳米通孔200内形成焊料层122’,以使焊料层122’位于金属纳米线121上,得到如图5中(b)所示的晶圆中间结构。焊料层122’可在焊接过程中被重熔而实现金属纳米线121与散热盖20之间的互联。其中,每一金属纳米线背离金属打底层11的一端上均形成有焊料层122’。In order to facilitate subsequent welding of the metal nanowires 121 and the heat dissipation cover 20 , in some embodiments, in step S21 , after the metal nanowires 12 are deposited in the nanovias 200 a , the method further includes: forming a solder layer in the nanovias 200 122', so that the solder layer 122' is located on the metal nanowire 121, and the wafer intermediate structure as shown in FIG. 5(b) is obtained. The solder layer 122' may be reflowed during the soldering process to realize the interconnection between the metal nanowires 121 and the heat dissipation cover 20. Wherein, a solder layer 122' is formed on one end of each metal nanowire away from the metal underlayer 11.
焊料层122’可以通过电镀法沉积形成。在具体的沉积过程中,可将如图5中(a)所示的结构固定在电解槽中,以金属打底层11为工作电极,以惰性电极为对电极,先在第一电化学沉积液中进行电化学沉积,以在多孔模板200的纳米通孔200a中沉积形成金属纳米线121;再在第二电化学沉积液中进行电化学沉积,以在金属纳米线121上形成焊料层122’。The solder layer 122' may be formed by electroplating deposition. In the specific deposition process, the structure shown in Fig. 5 (a) can be fixed in the electrolytic cell, the metal bottom layer 11 is used as the working electrode, the inert electrode is used as the counter electrode, and the first electrochemical deposition solution Electrochemical deposition is performed in the porous template 200 to form metal nanowires 121 in the nano-through holes 200a of the porous template 200; and then electrochemical deposition is performed in the second electrochemical deposition solution to form a solder layer 122' on the metal nanowires 121. .
类似地,第二电化学沉积液中含有焊料层122’所对应的金属离子。沉积温度、沉积时间、沉积电位、电流密度等可根据具体的焊料层122’及其厚度来调整。焊料层122’的尺寸也可以由多孔模板200的孔尺寸及其相应的沉积工艺等来控制。由于焊料层122’是分布在金属纳米线121的顶端,则多个焊料层122’也是阵列排布的,其排布方式同金属纳米线121的排布方式相同。Similarly, the second electrochemical deposition solution contains metal ions corresponding to the solder layer 122'. The deposition temperature, deposition time, deposition potential, current density, etc. can be adjusted according to the specific solder layer 122' and its thickness. The size of the solder layer 122' can also be controlled by the pore size of the porous template 200 and its corresponding deposition process, and the like. Since the solder layers 122' are distributed on the top of the metal nanowires 121, the plurality of solder layers 122' are also arranged in an array, and the arrangement method is the same as that of the metal nanowires 121.
本申请实施方式中,焊料层122’的厚度可以为1μm-20μm。合适厚度的焊料层,能够使金属纳米线121与散热盖20之间形成低热阻金属间互联,在有效提高散热盖20与金属纳米线121之间的钉焊性能的同时,又不会具有过高的热阻;还可对金属纳米线121起保护作用,避免金属纳米线121在焊接过程中被重熔而变形。本申请一些实施方式中,金属纳米线121的长度可以是焊料层122’厚度的10-400倍,优选为20-300倍。In the embodiment of the present application, the thickness of the solder layer 122' may be 1 μm-20 μm. A solder layer with a suitable thickness can form a low thermal resistance metal-to-metal interconnection between the metal nanowires 121 and the heat dissipation cover 20 , which can effectively improve the nail welding performance between the heat dissipation cover 20 and the metal nanowires 121 without excessive heat dissipation. High thermal resistance; it can also protect the metal nanowires 121 to prevent the metal nanowires 121 from being remelted and deformed during the welding process. In some embodiments of the present application, the length of the metal nanowire 121 may be 10-400 times, preferably 20-300 times, the thickness of the solder layer 122'.
其中,焊料层122’的材质可以是纯锡镀层或无铅锡基合金镀层。具体地,无铅锡基合金镀层可以不限于包括Sn-Ag合金、Sn-Cu合金或Sn-Bi合金等。这些镀层均不含Pb,环保性高,且镀层的延展性和可焊性较好。其中,材质为Sn-Ag合金的焊料层的电镀速度更快、均匀性更佳、镀层的表面形貌更加平滑,而且连接界面更加平整、无孔洞。The material of the solder layer 122' may be pure tin plating or lead-free tin-based alloy plating. Specifically, the lead-free tin-based alloy plating layer may not be limited to include Sn-Ag alloy, Sn-Cu alloy, Sn-Bi alloy, and the like. These coatings do not contain Pb, are environmentally friendly, and have good ductility and solderability. Among them, the solder layer made of Sn-Ag alloy has faster plating speed, better uniformity, smoother surface morphology of the plating layer, and a smoother connection interface without holes.
如图5中(b)所示,多孔模板200的纳米通孔200a中依次层叠填充有金属纳米线121和 焊料层122’。其中,金属纳米线121靠近金属打底层11,金属纳米线121和焊料层122’的厚度之和可以小于或等于多孔模板的纳米通孔200a的深度。本申请一实施方式中,金属纳米线121和焊料层122’的厚度之和为21μm-1020μm,进一步地可以为21μm-320μm。As shown in (b) of FIG. 5 , the nano-through holes 200a of the porous template 200 are filled with metal nanowires 121 and solder layers 122' in sequence. Wherein, the metal nanowires 121 are close to the metal underlayer 11, and the sum of the thicknesses of the metal nanowires 121 and the solder layer 122' may be less than or equal to the depth of the nanovias 200a of the porous template. In an embodiment of the present application, the sum of the thicknesses of the metal nanowires 121 and the solder layer 122' is 21 μm-1020 μm, and further may be 21 μm-320 μm.
步骤S31中,对图5中(b)所示的晶圆中间结构进行切割时,可以将晶圆10’的有源面朝上放置,依据有源面上标出的切割标记线进行切割,得到多个小方块。所得小方块的整体结构与图5中(b)类似,只是每个小方块的横截面为方形,而图5中(b)所示结构的横截面为圆形。接着去除多孔模板,可得到多个如图5中(c)所示的封装内核。其中,图5中(c)所示的封装内核包括芯片10和设置在芯片10一侧表面的金属打底层11及间隔排布在金属打底层11上的金属纳米线121,金属纳米线121背离金属打底层11的一端还设置有焊料层122’。其中,当上述多孔模板为多孔硅模板、AAO模板或径迹蚀刻膜时,均可通过干法离子刻蚀法去除。当多孔模板为径迹蚀刻膜时,其还可以通过有机溶剂溶解掉,且能较好地保持金属纳米线的形貌。当多孔模板为AAO模板时,还可以通过NaOH、磷酸、硫酸、草酸等中的至少一种模板去除剂去除,此时应注意所选用的金属打底层11、金属纳米线121和焊料层122’等应需耐这些模板去除剂。此外,本申请其他实施方式中,步骤S31中,也可以先去除图5中(b)所示的晶圆中间结构上的多孔模板,再进行切割,得到多个如图5中(c)所示的封装内核。In step S31, when cutting the wafer intermediate structure shown in (b) of FIG. 5, the active surface of the wafer 10' can be placed upward, and cutting is performed according to the cutting mark line marked on the active surface, Get multiple small cubes. The overall structure of the obtained small squares is similar to that in FIG. 5( b ), except that the cross section of each small square is square, while the cross section of the structure shown in FIG. 5( b ) is circular. Then, the porous template is removed, and a plurality of encapsulated cores as shown in Fig. 5(c) can be obtained. The package core shown in (c) in FIG. 5 includes a chip 10 , a metal base layer 11 disposed on one side surface of the chip 10 , and metal nanowires 121 arranged on the metal base layer 11 at intervals, and the metal nanowires 121 are away from A solder layer 122 ′ is also provided at one end of the metal underlayer 11 . Wherein, when the above-mentioned porous template is a porous silicon template, an AAO template or a track etching membrane, it can be removed by dry ion etching. When the porous template is a track etched film, it can also be dissolved by an organic solvent, and the morphology of the metal nanowires can be better maintained. When the porous template is an AAO template, it can also be removed by at least one template remover from NaOH, phosphoric acid, sulfuric acid, oxalic acid, etc. At this time, attention should be paid to the selected metal bottom layer 11, metal nanowires 121 and solder layer 122' Resistant to these template removers as needed. In addition, in other embodiments of the present application, in step S31 , the porous template on the wafer intermediate structure shown in (b) in FIG. 5 may also be removed first, and then cut to obtain a plurality of templates as shown in (c) in FIG. 5 . the packaged kernel shown.
当然,在本申请其他实施方式中,也可以在步骤S30得到封装内核之后,在封装内核的金属纳米线121上经涂覆形成上述焊料层122’。具体的涂覆方式可以包括刷涂或浸涂等。Of course, in other embodiments of the present application, after the encapsulation core is obtained in step S30, the above-mentioned solder layer 122' may be formed by coating on the metal nanowires 121 of the encapsulation core. Specific coating methods may include brushing or dipping.
S40:如图4所示,将芯片10背离金属连接结构121的一侧及散热盖20安装到基板100上,使所述封装内核位于由散热盖20和基板100围设成的容置空间内,并将金属连接结构121与散热盖20连接,得到集成电路封装件;其中,每一所述金属片的相对两侧或每一所述金属线的相对两端分别与金属打底层11和散热盖20相连接。S40 : As shown in FIG. 4 , mount the side of the chip 10 away from the metal connection structure 121 and the heat dissipation cover 20 on the substrate 100 , so that the package core is located in the accommodating space surrounded by the heat dissipation cover 20 and the substrate 100 , and connect the metal connection structure 121 with the heat dissipation cover 20 to obtain an integrated circuit package; wherein, the opposite sides of each of the metal sheets or the opposite ends of each of the metal wires are respectively connected with the metal base layer 11 and the heat dissipation The cover 20 is connected.
步骤S40中,封装件的基板100具有相对设置的第一表面100a和第二表面100b。芯片10可以通过焊接凸点(bump)101安装到基板100的第一表面100a上。图4中,芯片10以“倒装芯片”方式被附接到基板100上,芯片10的有源面面向基板100。即,芯片10上的焊接凸点101全部位于芯片的下表面(与基板100待连接的一面,有源面)。芯片10通过将焊接凸点101的重熔而附接到基板100上。在一些实施方式中,还可以在焊接凸点101的间隙涂覆底部填充材料102,以填充芯片10与基板100之间的空间,起到更稳定的连接作用。其中,底部填充材料102可以是环氧树脂、热塑料粘合剂或任何其他合适类型的底部填充材料。In step S40, the substrate 100 of the package has a first surface 100a and a second surface 100b that are oppositely disposed. The chip 10 may be mounted on the first surface 100 a of the substrate 100 through solder bumps 101 . In FIG. 4 , the chip 10 is attached to the substrate 100 in a “flip-chip” manner, with the active surface of the chip 10 facing the substrate 100 . That is, all the solder bumps 101 on the chip 10 are located on the lower surface of the chip (the side to be connected with the substrate 100 , the active surface). The chip 10 is attached to the substrate 100 by reflowing the solder bumps 101 . In some embodiments, the underfill material 102 may also be coated on the gaps of the solder bumps 101 to fill the space between the chip 10 and the substrate 100 to achieve a more stable connection. Therein, the underfill material 102 may be epoxy, thermoplastic adhesive, or any other suitable type of underfill material.
散热盖20具有一开口端,该散热盖20的开口端与基板的第一表面100a之间可通过胶连或焊接的方式实现连接。即,图4中,散热盖20与基板100之间的连接部201可以是胶层或焊接部。另外,基于散热盖20在安装在基板100上时,其散热顶侧会与金属连接结构121直接接触或与上述焊料层122’直接接触,散热盖20会对金属连接结构121产生一定的下压作用,可能会使金属连接结构121发生一定的弯曲,如图4的步骤S40所示。The heat dissipation cover 20 has an open end, and the connection between the open end of the heat dissipation cover 20 and the first surface 100a of the substrate can be realized by gluing or welding. That is, in FIG. 4 , the connection part 201 between the heat dissipation cover 20 and the substrate 100 may be an adhesive layer or a welding part. In addition, when the heat dissipation cover 20 is mounted on the substrate 100 , the heat dissipation top side will directly contact the metal connection structure 121 or directly contact the above-mentioned solder layer 122 ′, and the heat dissipation cover 20 will generate a certain downward pressure on the metal connection structure 121 . As a result, the metal connection structure 121 may be bent to a certain extent, as shown in step S40 in FIG. 4 .
接着,对由上述散热盖20、金属连接结构121、芯片10、基板100等组成的互联件进行加热回流,实现金属连接结构121与散热盖20之间的焊接,在二者之间形成焊接部122,得到如图2a所示的集成电路封装件。Next, heating and reflowing the interconnects composed of the heat dissipation cover 20 , the metal connection structure 121 , the chip 10 , the substrate 100 , etc., is performed to realize the welding between the metal connection structure 121 and the heat dissipation cover 20 , and a welding part is formed between the two. 122, the integrated circuit package as shown in FIG. 2a is obtained.
当然,本申请一些实施方式中,也可以在将芯片10安装到基板100之后,在封装内核 的金属连接结构121上经涂覆或浸涂等方式形成上述焊料层122’。Of course, in some embodiments of the present application, after the chip 10 is mounted on the substrate 100, the above-mentioned solder layer 122' may also be formed by coating or dip coating on the metal connection structure 121 of the package core.
本申请一些实施方式中,步骤S40中,金属连接结构121与散热盖20之间的焊接可以通过金属连接结构121上的焊料层122’(参见图5)的重熔来实现二者的焊接。此时的焊接部122可以是散热盖20的材料与焊料层反应形成的反应合金层,也可以依次包括所述反应合金层和残留焊料层,其中,残留焊料层靠近金属连接结构121。In some embodiments of the present application, in step S40, the welding between the metal connection structure 121 and the heat dissipation cover 20 may be achieved by remelting the solder layer 122' (see FIG. 5 ) on the metal connection structure 121. The soldering portion 122 at this time may be a reaction alloy layer formed by the reaction between the material of the heat dissipation cover 20 and the solder layer, or may include the reaction alloy layer and the residual solder layer in sequence, wherein the residual solder layer is close to the metal connection structure 121 .
本申请一些实施方式中,在将散热盖20安装在基板100上之前,可在散热盖20与金属连接结构121待连接的区域上预先镀制表面处理层(图4中未示出)。经表面处理后,散热盖20包括散热盖本体和设置在散热盖的散热顶侧内表面的表面处理层。该表面处理层可以与焊料层形成界面金属间化合物(IMC,Intermetallic Compound),提高散热盖20与连接结构121的焊接性能,且可提高形成的焊接部122的抗氧化性能,有效防止在常规环境保存和封装工艺过程中被氧化。此种情况下,焊接部122可以依次包括残留表面处理层、反应合金层和残留焊料层,但残留表面处理层和残留焊料层的厚度可以为0,这里的反应合金层是表面处理与焊料层反应形成。其中,所述表面处理层可以是Sn镀层、Ni镀层、Au镀层、NiAu镀层、NiPdAu镀层等。这些表面处理层可以通过电镀、化学镀等中的至少一种方式形成。具体地,该表面处理层可以是化学镀Ni浸金Au层、化学镀Ni化学镀Au层、或化学镀Ni化学镀Pd浸Au层等。其中,表面处理层的厚度可以是0.03μm-25μm。在一些实施方式中,表面处理层的厚度可以是0.1μm-20μm。另一些实施方式中,表面处理层的厚度为0.5μm-15μm。在其他一些实施方式中,表面处理层的厚度为1μm-5μm。而通过设置适合厚度的表面处理层,可以兼顾到焊接性能和抗氧化性能的提高,又不会提高表面处理层的镀制成本。In some embodiments of the present application, before installing the heat dissipation cover 20 on the substrate 100 , a surface treatment layer (not shown in FIG. 4 ) may be pre-plated on the area where the heat dissipation cover 20 and the metal connection structure 121 are to be connected. After surface treatment, the heat dissipation cover 20 includes a heat dissipation cover body and a surface treatment layer disposed on the inner surface of the heat dissipation top side of the heat dissipation cover. The surface treatment layer can form an intermetallic compound (IMC, Intermetallic Compound) with the solder layer, which can improve the welding performance of the heat dissipation cover 20 and the connecting structure 121, and can improve the anti-oxidation performance of the formed welding part 122, effectively preventing the normal environment Oxidized during storage and packaging processes. In this case, the soldering portion 122 may include a residual surface treatment layer, a reaction alloy layer and a residual solder layer in sequence, but the thicknesses of the residual surface treatment layer and the residual solder layer may be 0. Here, the reaction alloy layer is the surface treatment and the solder layer. reaction is formed. Wherein, the surface treatment layer may be Sn coating, Ni coating, Au coating, NiAu coating, NiPdAu coating and the like. These surface treatment layers may be formed by at least one of electroplating, electroless plating, and the like. Specifically, the surface treatment layer may be an electroless Ni plating immersion gold Au layer, an electroless Ni plating electroless Au plating layer, or an electroless Ni plating electroless plating Pd immersion Au layer, or the like. Wherein, the thickness of the surface treatment layer may be 0.03 μm-25 μm. In some embodiments, the thickness of the surface treatment layer may be 0.1 μm-20 μm. In other embodiments, the thickness of the surface treatment layer is 0.5 μm-15 μm. In some other embodiments, the thickness of the surface treatment layer is 1 μm-5 μm. However, by setting the surface treatment layer of suitable thickness, the improvement of welding performance and oxidation resistance can be taken into account, without increasing the plating cost of the surface treatment layer.
本申请一些实施方式中,步骤S40中,在将散热盖20安装在基板100上之前,可在散热盖20与金属连接结构121待连接的区域上预先涂覆助焊剂(flux)。其中,助焊剂可以清除焊接表面(具体可以是焊料层表面和散热盖表面等)的氧化物,防止焊接表面的再次氧化,降低被焊接材质的表面张力,提高焊接强度等。其中,助焊剂选自SF64、SF36、NC 5070、SURF 20和TACFlux 025等中的一种或多种,但不限于此。助焊剂既可以涂覆在散热盖20的散热顶侧的内表面上,也可以涂覆在金属连接结构121上的焊料层122’上。其中,在散热盖20上涂覆助焊剂之前,仍可在散热盖20镀制上述表面处理层。本申请另外一些实施方式中,还可以直接在散热盖20的散热侧内表面上涂覆含助焊剂的锡膏。涂覆的锡膏可以不限于是SAC305(Sn96.5/Ag3/Cu0.5),SAC307(Sn99/Ag0.3/Cu0.7)等中的一种或多种。In some embodiments of the present application, in step S40, before the heat dissipation cover 20 is mounted on the substrate 100, a flux may be pre-coated on the area where the heat dissipation cover 20 and the metal connection structure 121 are to be connected. Among them, the flux can remove oxides on the soldering surface (specifically, the surface of the solder layer and the surface of the heat dissipation cover, etc.), prevent the reoxidation of the soldering surface, reduce the surface tension of the material to be soldered, and improve the soldering strength. Wherein, the flux is selected from one or more of SF64, SF36, NC 5070, SURF 20, TACFlux 025, etc., but not limited thereto. The flux can be applied either to the inner surface of the heat dissipation top side of the heat dissipation cover 20 or to the solder layer 122' on the metal connection structure 121. The above-mentioned surface treatment layer may still be plated on the heat dissipation cover 20 before the flux is applied on the heat dissipation cover 20 . In other embodiments of the present application, solder paste containing flux may also be directly coated on the inner surface of the heat dissipation cover 20 on the heat dissipation side. The coated solder paste may not be limited to one or more of SAC305 (Sn96.5/Ag3/Cu0.5), SAC307 (Sn99/Ag0.3/Cu0.7) and the like.
本申请实施方式中,在将芯片10、散热盖20安装到基板100上之后,还可以包括:采用塑封模具、塑封材料将安装有芯片10、散热盖20的基板100进行塑封,形成塑封体。经塑封后,散热盖20的散热顶部从塑封体中露出,以将封装体内部的芯片产生的热量传导至封装体外部。本申请的塑封材料可以是半导体封装领域常用的各种塑封材料,例如可以是环氧树脂。具体的塑封过程可以是将液态的塑封材料注入至塑封模具的塑封腔内,待液化后的环氧树脂固化后得到塑封体。In the embodiment of the present application, after the chip 10 and the heat dissipation cover 20 are mounted on the substrate 100 , the method may further include: plastic sealing the substrate 100 on which the chip 10 and the heat dissipation cover 20 are mounted with a plastic sealing mold and a plastic sealing material to form a plastic package. After being plastic-sealed, the heat-dissipating top of the heat-dissipating cover 20 is exposed from the plastic-sealing body, so as to conduct the heat generated by the chips inside the packaging body to the outside of the packaging body. The plastic encapsulation material of the present application can be various plastic encapsulation materials commonly used in the field of semiconductor encapsulation, such as epoxy resin. A specific plastic sealing process may be to inject a liquid plastic sealing material into a plastic sealing cavity of a plastic sealing mold, and obtain a plastic sealing body after the liquefied epoxy resin is cured.
本申请实施例提供的集成电路封装件的制备方法中,通过在晶圆的背面形成金属连接结构后再进行切割,再将金属连接结构与散热盖焊接在一起,该制备方法的工艺简单、成本低廉、生产效率高,适合工业化批量制备。所得封装件中,金属连接结构的导热性佳、 柔韧性好,可将封装件中芯片使用过程中产生的热量充分传导至散热盖的同时,还使得整体封装件的抗翘曲能力较佳、质量可靠性高。In the preparation method of the integrated circuit package provided by the embodiment of the present application, the metal connection structure is formed on the back of the wafer and then cut, and then the metal connection structure and the heat dissipation cover are welded together. The preparation method has simple process and low cost. Low cost, high production efficiency, suitable for industrial batch preparation. In the obtained package, the metal connection structure has good thermal conductivity and good flexibility, which can fully conduct the heat generated during the use of the chips in the package to the heat dissipation cover, and at the same time, the overall package has better anti-warping ability, High quality and reliability.
本申请实施例还提供了一种终端,该终端内置有本申请实施例上述的集成电路封装件。The embodiment of the present application further provides a terminal, where the terminal has a built-in integrated circuit package as described in the embodiment of the present application.
具体地,该终端可以是各种具有无线通信功能的手持设备(如各类手机、平板电脑)、车载设备(如行车记录仪)、可穿戴设备(如智能手表)、计算设备(如笔记本电脑)或连接到无线调制解调器的其他处理设备,以及各种形式的用户设备(user equipment,UE),移动台(mobile station,MS),终端设备(terminal device)等。Specifically, the terminal can be various handheld devices with wireless communication functions (such as various mobile phones, tablet computers), vehicle-mounted devices (such as driving recorders), wearable devices (such as smart watches), computing devices (such as notebook computers) ) or other processing equipment connected to a wireless modem, as well as various forms of user equipment (UE), mobile station (MS), terminal device, etc.
参见图6,图6为本申请一实施方式提供的终端400的结构示意图。该终端400包括组装在终端外侧的外壳401,以及位于外壳401内部的电路板和电池(图中未示出),其中,电路板上设置有本申请实施例上述提供的集成电路封装件。外壳401可包括组装在终端前侧的显示屏和组装在后侧的后盖,电池可固定在后盖内侧,电池与电路板电性连接,用于为终端400的电路板供电。Referring to FIG. 6 , FIG. 6 is a schematic structural diagram of a terminal 400 according to an embodiment of the present application. The terminal 400 includes a housing 401 assembled outside the terminal, and a circuit board and a battery (not shown in the figure) inside the housing 401, wherein the integrated circuit package provided by the above embodiments of the present application is provided on the circuit board. The housing 401 may include a display screen assembled on the front side of the terminal and a back cover assembled on the back side, a battery may be fixed inside the back cover, and the battery is electrically connected to the circuit board for supplying power to the circuit board of the terminal 400 .
由于上述终端400中包括上述集成电路封装件,使得该终端运行过程中产生的热量可充分释放出来、该终端的使用温度不高,并具有较高的质量可靠性,使用寿命较长。Since the above-mentioned terminal 400 includes the above-mentioned integrated circuit package, the heat generated during the operation of the terminal can be fully released, the use temperature of the terminal is not high, and the terminal has high quality reliability and long service life.

Claims (22)

  1. 一种集成电路封装件,其特征在于,包括基板和依次设置在所述基板上的芯片和散热盖,所述芯片位于由所述散热盖和所述基板围设成的容置空间内,所述芯片背离所述基板的一侧表面设有金属打底层和间隔排布在所述金属打底层上的多个金属连接结构,所述金属连接结构为金属片或金属线,每一所述金属片的两侧或每一所述金属线的两端分别与所述金属打底层和所述散热盖相连接。An integrated circuit package is characterized in that it includes a substrate, a chip and a heat dissipation cover sequentially arranged on the substrate, the chip is located in an accommodating space surrounded by the heat dissipation cover and the substrate, so The surface of the side of the chip away from the substrate is provided with a metal base layer and a plurality of metal connection structures arranged on the metal base layer at intervals, and the metal connection structures are metal sheets or metal wires. Two sides of the sheet or two ends of each of the metal wires are respectively connected with the metal base layer and the heat dissipation cover.
  2. 如权利要求1所述的集成电路封装件,其特征在于,所述金属连接结构的材质包括铜、银、金及其合金中的至少一种。The integrated circuit package of claim 1, wherein the material of the metal connection structure comprises at least one of copper, silver, gold, and alloys thereof.
  3. 如权利要求1所述的集成电路封装件,其特征在于,所述金属片的厚度为纳米级。The integrated circuit package according to claim 1, wherein the thickness of the metal sheet is nanometer.
  4. 如权利要求3所述的集成电路封装件,其特征在于,所述金属片的厚度为10nm-100nm。The integrated circuit package according to claim 3, wherein the thickness of the metal sheet is 10 nm-100 nm.
  5. 如权利要求1所述的集成电路封装件,其特征在于,所述金属线的长径比大于或等于10。The integrated circuit package of claim 1 , wherein the metal wire has an aspect ratio greater than or equal to 10.
  6. 如权利要求5所述的集成电路封装件,其特征在于,所述金属线的线径为10nm-100nm。The integrated circuit package according to claim 5, wherein the wire diameter of the metal wire is 10nm-100nm.
  7. 如权利要求6所述的集成电路封装件,其特征在于,所述金属线的长径比大于或等于200。6. The integrated circuit package of claim 6, wherein an aspect ratio of the metal wire is greater than or equal to 200.
  8. 如权利要求5-7任一项所述的集成电路封装件,其特征在于,所述金属线的长度为20μm-1000μm。The integrated circuit package according to any one of claims 5-7, wherein the length of the metal wire is 20 μm-1000 μm.
  9. 如权利要求1-8任一项所述的集成电路封装件,其特征在于,多个所述金属连接结构在所述金属打底层表面的总覆盖率为10%-70%。The integrated circuit package according to any one of claims 1 to 8, wherein a total coverage ratio of the plurality of metal connection structures on the surface of the metal underlayer is 10%-70%.
  10. 如权利要求1-9任一项所述的集成电路封装件,其特征在于,任意相邻两个所述金属连接结构之间的间距为10nm-200nm。The integrated circuit package according to any one of claims 1-9, wherein a distance between any two adjacent metal connection structures is 10 nm-200 nm.
  11. 如权利要求1所述的集成电路封装件,其特征在于,所述金属打底层的厚度为50nm-1000nm。The integrated circuit package according to claim 1, wherein the thickness of the metal underlayer is 50 nm-1000 nm.
  12. 如权利要求11所述的集成电路封装件,其特征在于,所述金属打底层的材质包括铜、钛、金、银、钯、镍、钨、钼、锌、铝及其合金中的一种或多种。The integrated circuit package according to claim 11, wherein the material of the metal base layer comprises one of copper, titanium, gold, silver, palladium, nickel, tungsten, molybdenum, zinc, aluminum and alloys thereof or more.
  13. 如权利要求12所述的集成电路封装件,其特征在于,所述金属打底层中含有与所述金属连接结构相同的金属元素。13. The integrated circuit package of claim 12, wherein the metal underlayer contains the same metal element as the metal connection structure.
  14. 如权利要求13所述的集成电路封装件,其特征在于,所述金属打底层为铜层、金层、银层、钛金合金层或钛靶金合金层。The integrated circuit package of claim 13, wherein the metal primer layer is a copper layer, a gold layer, a silver layer, a titanium-gold alloy layer or a titanium-target-gold alloy layer.
  15. 如权利要求1-14任一项所述的集成电路封装件,其特征在于,所述金属片或所述金属线与所述散热盖相焊接。The integrated circuit package according to any one of claims 1-14, wherein the metal sheet or the metal wire is welded to the heat dissipation cover.
  16. 如权利要求1-15任一项所述的集成电路封装件,其特征在于,所述基板背离所述芯片的一侧表面设置有焊球阵列。The integrated circuit package according to any one of claims 1-15, wherein a surface of one side of the substrate facing away from the chip is provided with an array of solder balls.
  17. 一种集成电路封装件的制备方法,其特征在于,包括:A method for preparing an integrated circuit package, comprising:
    在晶圆的一侧表面形成金属打底层;Form a metal base layer on one side of the wafer;
    在所述金属打底层上形成间隔分布的多个金属连接结构,得到晶圆中间结构;其中,所述金属连接结构为金属片或金属线;A plurality of metal connection structures distributed at intervals are formed on the metal base layer to obtain a wafer intermediate structure; wherein, the metal connection structures are metal sheets or metal wires;
    切割所述晶圆中间结构,得到多个封装内核;所述封装内核包括芯片和设置在所述芯片一侧表面上的所述金属打底层及间隔排布在所述金属打底层上的多个所述金属连接结构;Cutting the wafer intermediate structure to obtain a plurality of encapsulation cores; the encapsulation core includes a chip, the metal primer layer disposed on one side surface of the chip, and a plurality of metal primer layers arranged at intervals on the metal primer layer. the metal connection structure;
    将所述芯片背离所述金属连接结构的一侧及散热盖安装到基板上,使所述封装内核位于由所述散热盖和所述基板围设成的容置空间内,并将所述金属连接结构与所述散热盖连接,得到集成电路封装件;其中,每一所述金属片的两侧或每一所述金属线的两端分别与所述金属打底层和所述散热盖相连接。The side of the chip away from the metal connection structure and the heat dissipation cover are mounted on the substrate, so that the package core is located in the accommodating space surrounded by the heat dissipation cover and the substrate, and the metal The connection structure is connected with the heat dissipation cover to obtain an integrated circuit package; wherein, both sides of each of the metal sheets or both ends of each of the metal wires are respectively connected to the metal base layer and the heat dissipation cover .
  18. 如权利要求17所述的制备方法,其特征在于,所述金属连接结构通过以下方法形成:将具有多个通孔的多孔模板放置在所述金属打底层上,并在所述通孔内沉积形成所述金属连接结构。The preparation method according to claim 17, wherein the metal connection structure is formed by the following method: placing a porous template having a plurality of through holes on the metal underlayer, and depositing in the through holes The metal connection structure is formed.
  19. 如权利要求18所述的制备方法,其特征在于,在所述通孔内沉积形成所述金属连接结构之后,还包括:在所述通孔内形成焊料层,以使所述焊料层位于所述金属连接结构上。The preparation method according to claim 18, wherein after depositing and forming the metal connection structure in the through hole, the method further comprises: forming a solder layer in the through hole, so that the solder layer is located in the through hole. on the metal connection structure.
  20. 如权利要求18或19所述的制备方法,其特征在于,在切割所述晶圆中间结构之前或之后,还包括:去除所述多孔模板。The preparation method according to claim 18 or 19, wherein before or after cutting the wafer intermediate structure, the method further comprises: removing the porous template.
  21. 如权利要求17-20任一项所述的制备方法,其特征在于,在将所述散热盖安装到基板上之前,还包括:在所述散热盖与所述金属连接结构待连接的区域涂覆助焊剂和/或镀制表面处理层。The preparation method according to any one of claims 17-20, characterized in that before installing the heat dissipation cover on the substrate, the method further comprises: coating a region where the heat dissipation cover and the metal connection structure are to be connected. Flux and/or plated surface finish.
  22. 一种终端,其特征在于,所述终端内置有如权利要求1-16任一项所述的集成电路封装件。A terminal, characterized in that the terminal has a built-in integrated circuit package according to any one of claims 1-16.
PCT/CN2021/074398 2021-01-29 2021-01-29 Integrated circuit packaging member, preparation method therefor, and terminal WO2022160245A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202180091460.8A CN116806368A (en) 2021-01-29 2021-01-29 Integrated circuit package, preparation method thereof and terminal
PCT/CN2021/074398 WO2022160245A1 (en) 2021-01-29 2021-01-29 Integrated circuit packaging member, preparation method therefor, and terminal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2021/074398 WO2022160245A1 (en) 2021-01-29 2021-01-29 Integrated circuit packaging member, preparation method therefor, and terminal

Publications (1)

Publication Number Publication Date
WO2022160245A1 true WO2022160245A1 (en) 2022-08-04

Family

ID=82652882

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/074398 WO2022160245A1 (en) 2021-01-29 2021-01-29 Integrated circuit packaging member, preparation method therefor, and terminal

Country Status (2)

Country Link
CN (1) CN116806368A (en)
WO (1) WO2022160245A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107946254A (en) * 2017-12-18 2018-04-20 华天科技(昆山)电子有限公司 The silicon substrate fan-out package and wafer-level packaging method of integrated heat dissipation structure
JP2018093114A (en) * 2016-12-06 2018-06-14 株式会社東芝 Semiconductor device
CN109786336A (en) * 2017-11-13 2019-05-21 华为技术有限公司 Encapsulating structure and electronic device
CN111128912A (en) * 2019-12-23 2020-05-08 海光信息技术有限公司 Packaging structure and preparation method thereof
CN111900142A (en) * 2020-09-04 2020-11-06 星科金朋半导体(江阴)有限公司 Chip packaging structure and packaging method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018093114A (en) * 2016-12-06 2018-06-14 株式会社東芝 Semiconductor device
CN109786336A (en) * 2017-11-13 2019-05-21 华为技术有限公司 Encapsulating structure and electronic device
CN107946254A (en) * 2017-12-18 2018-04-20 华天科技(昆山)电子有限公司 The silicon substrate fan-out package and wafer-level packaging method of integrated heat dissipation structure
CN111128912A (en) * 2019-12-23 2020-05-08 海光信息技术有限公司 Packaging structure and preparation method thereof
CN111900142A (en) * 2020-09-04 2020-11-06 星科金朋半导体(江阴)有限公司 Chip packaging structure and packaging method thereof

Also Published As

Publication number Publication date
CN116806368A (en) 2023-09-26

Similar Documents

Publication Publication Date Title
CN206992089U (en) Semiconductor device
KR101119839B1 (en) Bump structure and fabrication method thereof
JP6013705B2 (en) Semiconductor device and method for forming a flip-chip interconnect structure having bumps on partial pads
US10734352B2 (en) Metallic interconnect, a method of manufacturing a metallic interconnect, a semiconductor arrangement and a method of manufacturing a semiconductor arrangement
JP5952523B2 (en) Semiconductor device and method for forming flip chip interconnect structure
US7956472B2 (en) Packaging substrate having electrical connection structure and method for fabricating the same
CN110931479A (en) Semiconductor package
CN109755208B (en) Bonding material, semiconductor device and manufacturing method thereof
US20140159235A1 (en) Electronic component, electronic apparatus including the same, and manufacturing method of the electronic apparatus
US8431478B2 (en) Solder cap bump in semiconductor package and method of manufacturing the same
US11854936B2 (en) Semiconductor device
TWI792089B (en) Semiconductor device and manufacturing method thereof
US20080036079A1 (en) Conductive connection structure formed on the surface of circuit board and manufacturing method thereof
US20200020662A1 (en) Bonding Package Components Through Plating
CN109585396A (en) The laminate packaging semiconductor packages of thermal coupling
US20190279924A1 (en) Semiconductor package structure and method of manufacturing the same
JP7176048B2 (en) Apparatus and method for forming a thermal interface bond between a semiconductor die and a passive heat exchanger
US20100167466A1 (en) Semiconductor package substrate with metal bumps
US10420211B2 (en) Semiconductor package device
WO2022160245A1 (en) Integrated circuit packaging member, preparation method therefor, and terminal
TWI553775B (en) Semiconductor device and method of confining conductive bump material with solder mask patch
CN101159253A (en) Metallic layer structure under projection, crystal round structure and forming method of the same
US8174113B2 (en) Methods of fabricating robust integrated heat spreader designs and structures formed thereby
CN112117243A (en) Semiconductor packaging structure and preparation method thereof
CN216389335U (en) Chip assembly

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21921850

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 202180091460.8

Country of ref document: CN

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21921850

Country of ref document: EP

Kind code of ref document: A1