WO2022152258A1 - 整秆式或切段式的甘蔗联合收割机 - Google Patents

整秆式或切段式的甘蔗联合收割机 Download PDF

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Publication number
WO2022152258A1
WO2022152258A1 PCT/CN2022/072081 CN2022072081W WO2022152258A1 WO 2022152258 A1 WO2022152258 A1 WO 2022152258A1 CN 2022072081 W CN2022072081 W CN 2022072081W WO 2022152258 A1 WO2022152258 A1 WO 2022152258A1
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WO
WIPO (PCT)
Prior art keywords
cane
sides
sugarcane
frame
intervals
Prior art date
Application number
PCT/CN2022/072081
Other languages
English (en)
French (fr)
Inventor
陈业才
Original Assignee
陈业才
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 陈业才 filed Critical 陈业才
Priority to AU2022208937A priority Critical patent/AU2022208937A1/en
Priority to US18/271,473 priority patent/US20240065162A1/en
Publication of WO2022152258A1 publication Critical patent/WO2022152258A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D45/00Harvesting of standing crops
    • A01D45/10Harvesting of standing crops of sugar cane
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/06Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material
    • A01D43/077Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material with auxiliary means, e.g. fans, for transporting the mown crop
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/08Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters
    • A01D43/086Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters and means for collecting, gathering or loading mown material
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D57/00Delivering mechanisms for harvesters or mowers

Definitions

  • the invention belongs to the field of harvesting machinery for agricultural production, and is a stalk-type or segment-type sugarcane combine harvester.
  • the bottom end of the support frame of the cane tail cutter is set in front of the driving platform, and the warping of the harvester walking causes the upper end of the inclined plane support frame of the cane tail cutter to rise and fall greatly when the cane tail cutting positioning height is high and low. Large, severed cane tails cannot be accurately positioned on the cane row surface.
  • the head of the sugarcane has a lot of broken heads. Since the existing sugarcane root cutters are equipped with multiple sharp blades to cut the sugarcane roots, the uneven soil on the sugarcane root surface of the sugarcane row in the sugarcane field also contains a large amount of Coarse sand and stones, it is common for on-site blades to cut cane roots 40mm above the ground and 70mm below the ground. The harvester only needs to walk to harvest and cut cane roots within 30 meters and then cut the cane root surface with a sharp blade.
  • the sharp blade will immediately become a blunt blade or knife gap, so it is inevitable that the blunt knife edge or knife gap will continue to chop cane roots and many cane root breakage will occur, and at the same time lead to the regeneration of cane roots. massive production reductions.
  • the sharp blade of the existing harvester cannot achieve a machete that can remain sharp for a long time without a blunt edge when the soil of the cane root contains a lot of coarse sand and stones, so the cane head is broken or cracked after the cane root is cut off. Caused by blunt blades.
  • the cutting knife normally cuts the sugarcane mixed with mud and sand, resulting in a sharp cutting section rolling blade in a short period of time. Blunt and knife gaps, cutting the sugarcane becomes a squeeze break, resulting in an incision.
  • One end of the crushed cane sugar water is directly lost, and the mud blocks and stones larger than 20 mm are too heavy to be sucked by the leaf extractor on the tail of the harvester.
  • the gap for removing debris from the sugarcane bucket should not be larger than 20 mm, if it is too large, many sugarcane stalks with a straight diameter of less than 20 mm will fall into the sugarcane field, causing waste, scraped sugarcane leaves and peeled sugarcane.
  • Shell sediment and other sundries are discharged to the cane outlet at the rear of the harvester, and a suction fan with strong wind is set above the cane outlet to suck the cane leaves, cane husk, sand powder and other sundries and eject them to the cane field.
  • debris such as cane leaves, sand, powder and other debris are flying all over the sky, causing air pollution.
  • the sugarcane harvester is completely impossible to harvest the sugarcane fields that are prone to rollover and the slope degree is reduced in ordinary slope sugarcane fields.
  • the present invention aims to solve many defects and deficiencies in the operation technology of the existing sugarcane combine harvesters, and provides a variety of whole stalk type or segment type sugarcane combine harvesters.
  • a whole stalk type or segment type sugarcane combine harvester including a frame, a cane root grinder, several circular plates for scraping the cane leaves and peeling the cane shell and simultaneously conveying the cane stalks, and several rows for scraping the sugarcane at intervals.
  • the frame is the whole frame frame of the whole stalk type or segment type sugarcane combine harvester whose bottom wheel is connected across a single cane row or across a double cane row;
  • the cane root grinder has at least one above, and installed at the front end of the frame; the rear sides of the frame are each installed with a rollover safety device, and the top of the frame is installed with an anti-roll
  • the roller is equipped with a pressure cane cover plate; the whole stalk cane is bundled with a 180-degree steering conveyor and is installed at the rear end of the frame; the several circular plates scrape the cane leaves at intervals to peel the cane shell and convey the cane stalk at the same time.
  • Roller several rows of scraping sugarcane leaves and peeling sugarcane husk and simultaneously conveying sugarcane stalks or upper and lower layers of rollers, several rows of rubber rods scraping sugarcane leaves and peeling sugarcane shells and simultaneously conveying sugarcane stalks or upper and lower layers
  • the rollers are all provided with cane blocking leaves and cane husk blocking behind the rolls; the cane stalk guide plate is installed behind the cane blocking leaves and cane husk blocking.
  • the sugarcane combine harvester includes a frame, and a cane root grinder is arranged on the sugarcane combine to grind and cut a single cane row or a double cane row and a bottom wheel is connected across the single cane row or across the double cane row.
  • the frame frame On the two sides of the frame above the drive steering wheel of the harvester, the bearing sleeve joints of the front frame lift are set.
  • the bearing sleeve joint includes a transmission shaft, a sprocket, a bearing and a bearing sleeve; each end of the bearing sleeve is provided with an outer sleeve; the outer sleeve is provided with a steel plate, and the steel plate is provided with an outer sleeve.
  • two sides of the front end of the front frame are respectively provided with a liftable, walkable and steerable wheel
  • the liftable and walkable and steerable wheels are respectively provided with an upper wheel frame and a lower wheel frame
  • the upper wheel frame Set the wheel lifting shaft sleeve, the wheel lifting oil cylinder, the wheel steering oil cylinder, the upper and lower wheel frames on both sides are provided with the wheel steering sleeve shaft joint, and the sleeves at both ends of the sleeve shaft joint are welded to the upper and lower sides respectively.
  • the rear of the wheel frame and the middle section of the upper and lower sleeve shafts are welded with a 90-degree angle square tube and fixed on both sides of the frame.
  • the lower wheel frame on both sides is provided with a wheel and a wheel lift shaft; on both sides of the lift wheel frame A soft wire rope is respectively set, the other end of the soft wire rope is set with one end of the lifting cylinder, and the bottom end of the cylinder is set on both sides of the driving platform frame.
  • Cane support rods the bottom ends of upright support rods are arranged on both sides of the frame in front of the left and right cane root grinders, the upper ends of the upright support rods are set with plane rods on both sides, and the plane rods on both sides are spaced with cane support rods with wide front and narrow back.
  • a torsion spring is arranged at the inner end of the cane support rod, and a sleeve shaft joint is arranged at the outer end, and the torsion arm of the torsion spring is used to reset the cane support rod.
  • the bottom end of the lifting cylinder supporting the cane tail cutting machine and one end of the lifting cylinder are respectively fixed on the bottom of the scissors frame of the cane tail cutting machine by bolts, and the front ends of the scissors frame are set at intervals.
  • a row of scissors, rear ends of a row of scissors are arranged on a linear guide surface at intervals, and clips are arranged at intervals on the upper and lower surfaces of a row of scissors.
  • the rear end of the clip is fixed under the scissors, the two ends of the linear guide are provided with sliders, one end of the linear guide is provided with a hydraulic motor to drive the transmission shaft, the transmission shaft is provided with a sprocket, an eccentric axle wheel, and the eccentric axle wheel is connected to the swinging rod, swinging The rod is connected to one end of the linear guide.
  • the scissor blade rack surface is provided with a tail blade plate at intervals, and a transmission shaft is set on both sides of the tail blade plate, one of which is driven by a hydraulic motor, a sprocket on both sides of the transmission shaft, a left and right steering conveyor chain, and a tail blade lever on the conveyor chain.
  • a row of scissor blades is provided with a tail-pulling blade rotator, a transmission shaft, a tail-pulling blade, a sprocket at one end of the transmission shaft of the rotary, and a hydraulic motor transmission shaft sprocket at one end of the transmission chain connected to the linear guide.
  • the lower part of the shaft is provided with a sliding plate slot for the trailing blade; the upper end of the sliding plate groove on both sides is provided with a sleeve shaft joint fixed to the frame below the transmission shaft on both sides;
  • the bottom surface of the sliding plate groove of the trailing blade is provided with a lifting oil cylinder.
  • the cane root grinder is for a circular disc to set miscellaneous slits at intervals on the outer circumference of the disc, the top surface of the outer circumference of the disc is a conical surface, the bottom surface is a plane, The surface of the area is coated with metal sand grains, and the upper and lower surfaces of the outer circular incision of the disc can be provided with arrow-shaped triangles, the incision on the outer circumference of the disc, the upper and lower corner surfaces of the incision triangle, and the surfaces on both sides of the miscellaneous discharge seam.
  • Metal grit includes alloy steel grit, emery grit, diamond grit or iron grit.
  • the metal sand grains are all higher than the upper and lower corner surfaces of the arrow triangle of the disc incision, and a cane-pulling sheet is arranged on one side of the radius of the disc surface and fixed on the disc surface by bolts.
  • the drive shaft is respectively set on the center hole of the left and right discs, the upper and lower ends of the drive shaft are respectively set with bearings, bearing seats, and the upper and lower end bearing seats are respectively fixed on the frame with bolts.
  • V-belt pulleys are respectively set, and the pulley scrapes the sugarcane leaves through the sugarcane inlet and peels the sugarcane husk. .
  • the bottom surface of the center hole of a single disc is also provided with a drive shaft, a bearing, a bearing seat, a bevel gear, a sprocket, a lateral lift plate for fixing the disc, and a cover plate on the bottom surface of the lateral lift plate.
  • the vertical and horizontal lift plates for fixing the disc are arranged on the bottom surface of the disc.
  • the bottom surfaces of the vertical and horizontal lift plates are respectively provided with cover plates.
  • the cover plates are fixed with bolts.
  • the rear end of the vertical lift plate is welded to the middle section of the horizontal lift plate. .
  • the drive shaft is respectively arranged in the lift plate, and bevel gears are arranged at both ends of the drive shaft.
  • a transmission shaft is arranged above the center hole of the single disc, and lift rods for fixing the transmission shaft are respectively arranged in the vertical direction behind the disc surface at the lower end of the transmission shaft and in the transverse direction at the bottom of the disc rear.
  • Hook up the sugarcane stalk conveyor set a drive shaft at the front, bearings, bearing seats, sprockets, conveying chains, upper and lower surfaces on both sides of the conveying chain, and double-sided bending plates, and conveying chain surfaces on both sides.
  • a square tube with a width of 70 mm is set on the upper interval, and the two ends of the square tube are fixed with bolts on both sides of the conveyor chain surface.
  • the steel nails are fixed on the surface of the square tube by welding.
  • the interval space between the square tubes is set on the bottom surface of the conveyor chain on both sides of the square tube with a depth of 40 mm and is fixed on both sides by bolts.
  • a drive shaft is set at the back, bearing sleeve joints are set at both ends of the drive shaft, and the bearing sleeve joints are respectively set with a drive shaft, a sprocket, a bearing, a bearing sleeve, an outer sleeve at both ends of the bearing sleeve, and an outer sleeve at both ends.
  • One side of the sleeve is connected to the steel plate, and the two steel plates are drilled and fixed on both sides of the front end of the rear frame with bolts.
  • One side of the bearing sleeve is welded with a square steel and drilled in the square steel to be fixed with bolts respectively.
  • bearing seats arranged on both sides of a front drive shaft are fixed on both sides of the frame.
  • the transmission shaft of the rollers is provided with a sprocket and a transmission chain at one end, and the transmission shafts at both ends are provided with bearings and bearing seats.
  • the surface of the rollers is provided with sugarcane stalks.
  • the conveying channel, the circular plate surfaces on both sides of the rollers at each interval are respectively welded with several pieces of steel plates with vertical horizontal surfaces on each side, and the steel plates on the vertical horizontal surfaces are respectively fixed to one end of the elastic rubber sheet by splints and bolts, so that the two The opposite rubber sheet forms a lateral blocking interval.
  • a torsion spring is arranged outside the splint to increase the elasticity of the rubber sheet for a long time through the torsion arm.
  • One side of the torsion spring is fixed outside the splint by a nut.
  • Each side of the roller surface is separated from the circular plate surface on both sides, and the steel plate surface of the vertical horizontal surface is set with an elastic rubber sheet.
  • the surface of the sheet scraping towards the sugarcane stalk includes the front, the back, the left side and the right side of the rubber sheet.
  • the elastic rubber sheet includes an elastic sheet similar to the rubber sheet, and the elastic rubber sheet includes the rubber sheet.
  • the elastic rubber sheet is provided with raised ends on the surface scraping the cane stalk, including bolt heads, nuts, rivet heads, steel nail heads, metal blocks, metal blocks, spacer teeth, tooth tips, etc.
  • several elastic rubber sheets are arranged on each side of the circular plate surface at each interval of the roller surface, and one end of the rubber sheet is fixed at intervals on both sides of the circular plate by bolts.
  • a vertical circular tube is welded to the circular plate surface at one end of the fixed rubber sheet to lift the outer end of the rubber sheet, so that the two opposite rubber sheets form an inner width and the outer ends are closely attached together, and the rubber sheet is in the circle.
  • the fixed end of the plate surface is provided with a torsion spring.
  • the torsion arm is used to increase the elasticity of the rubber sheet for a long time.
  • the torsion spring is fixed by setting a card hole on the circular plate surface.
  • the elastic rubber sheet is provided with raised ends on the surface of the rubber sheet scraping towards the sugarcane stalk.
  • rollers for scraping sugarcane leaves and peeling sugarcane husks and simultaneously conveying sugarcane stalks.
  • One end of the drive shaft of the roller is provided with a sprocket, a drive chain, both ends of the drive shaft are provided with bearings and bearing seats, and both ends of the roller are provided with stop heads
  • For the circular plate several rows of vertical and horizontal steel plates are arranged at intervals on the surface of the roller. Several intervals on the surface of the roller are sugarcane stalk conveying channels.
  • Elastic rubber sheets are arranged on the steel plate surface and on both sides of the vertical and horizontal surfaces of the roller surface. The middle of the rubber sheet is fixed to the vertical steel plate surface by means of a splint.
  • Elastic rubber sheet the rubber sheets are respectively provided with raised end objects on the surface scraped towards the sugarcane stalk, and several rows of vertically spaced steel plates are also arranged on the surface of the roller.
  • the roller surface is erected on both sides of the vertical steel plate surface, and a vertical round tube is welded respectively to lift the outer end of the fixed rubber sheet, so that the rubber sheets on the two opposite sides form an inner width and the outer ends are close together, and the vertical steel plate bottom
  • the ends are fixed on the roller surface by welding, the roller surface is spaced apart from the vertical steel plate surface, and one end of the elastic rubber sheet is respectively arranged on both sides, and is fixed to the steel plate surface on both sides by bolts, and the roller surface is erected with longitudinally spaced steel plate surfaces.
  • Elastic rubber sheets are respectively arranged on both sides, and protruding ends are respectively arranged on the surfaces of the rubber sheets scraping towards the sugarcane stalk.
  • One end of the drive shaft of the roller is provided with a sprocket, a drive chain, and the two ends of the drive shaft are provided with bearings and bearing seats.
  • a sprocket for the round plate at the end, several rows of vertical and horizontal steel plates are arranged at intervals on the surface of the roller. The bottom end of the steel plate is fixed to the roller surface by welding.
  • Elastic rubber rods are arranged at intervals of different diameters, and the surface of the roller is spaced for sugarcane stalk conveying passages.
  • the steel plate surfaces of the vertical and horizontal surfaces of the roller surface are respectively provided with erected elastic rubber rods at intervals.
  • the cane pressing cover is a rectangular semi-circular shape, the front and rear edges are tilted up, the cane pressing cover is set on the circular plate surface of the cane scraping cane husk peeling roller, and the two ends of the cane pressing cover are fixed by bolts.
  • the roller discs are provided with sleeve shaft joints at the back ends of the cane cover, and the front ends are provided with tension spring rods and tension springs,
  • anti-pressure cane cover plates are set down to cover the cover rods, and the cane pressure cane cover plates are set to open the top cover rods upward;
  • one side of the roller for conveying sugarcane stalks at the same time both ends of the sugarcane cover plate are fixed on the frame with bolts.
  • the blocking cane leaves and the blocking cane husks are respectively arranged behind the rollers for scraping the cane leaves and peeling off the cane husks, and the two ends of the square steel are fixed on both sides of the frame by bolts.
  • the cane stalk guide plates are respectively arranged behind the cane leaves and the cane husks. Below the cane stalk guide plates is a cane stalk plate to prevent the rollers from rotating in the opposite direction.
  • the two ends of the rectangular steel plate of the cane stalk guide plate Bolted to both sides of the rack.
  • the cane cutting blade is equipped with an outer knife rest and an inner knife rest, and a fixed blade is set at the bottom of the two sides of the knife rest behind the outer knife rest.
  • Compression springs are arranged at intervals on both sides of the cane-supporting plate, the upper cane-supporting plate, and the bottom surface of the lower cane-supporting plate;
  • a proximity sensor is set at the middle and the lower end respectively, the middle and lower ends of the outer tool rest are set with sliders, the inner tool rest linear guides are set on both sides of the inner tool rest, and the linear guides on both sides of the inner tool rest are inserted into the outer tool rest to slide on both sides.
  • a segmented cane blade with double-sided cutting edges is arranged, and both ends of the segmented cane blade are fixed on the linear guides on both sides by bolts.
  • Bearings, bearing moving grooves, tension torsion springs, and bearing moving grooves on both sides are bolted to both sides of the rack at the tail of the harvester.
  • Both the segmented cane blades with double-sided blades and the top of the double inner tool rest are provided with one end of the lifting cylinder.
  • the lifting oil cylinder set in the inner knife holder of the above-mentioned segment cutting blade can be controlled by the automatic control unit set on the harvester to ascend or descend once to achieve the purpose of cutting the sugarcane stalks into segments.
  • Acquisition, signal processing, and driving constitute a closed-loop control system.
  • the functions of each part are automatically controlled by electric and oil through control buttons and touch screen PLC, so as to achieve the purpose of automatic equipment control.
  • Parts The control equipment on the machine is controlled by the control buttons and the touch screen. 3.
  • Signal collection different types of photoelectric sensors, proximity sensors and limit sensors. 4.
  • Signal processing The signals collected by each sensor are processed centrally by PLC. 5.
  • Drive control PLC control and drive relay solenoid valve, cylinder solenoid valve.
  • the rollover safety device is provided with the lifting frame of the left and right rollover safety devices under both sides of the harvester, the inner end of the lifting frame on both sides is provided with a sleeve shaft joint, the outer end of the lifting frame on both sides is provided with angle steel, and the two inner ends of the lifting frame on both sides are provided with an angle steel.
  • Wire ropes are set diagonally, movable joints are set at one end of the frame, bolts are set at one end of the outer side to adjust the tightness, the lifting frame surfaces on both sides are set at one end of the lifting cylinder, and the bottom end of the cylinder is set on the upper frame on both sides of the harvester.
  • the anti-rollover adjuster is provided with upright support lifting cylinders on both sides of the harvester, one end of the lifting cylinders on both sides is set with a moving frame of the adjuster, a rack is set on the moving frame, linear guide rails are set on both sides of the rack, and the distance between the linear guide rails on both sides is respectively Set 2 sliders, the slider surface is fixed with several iron plates, the middle of the several iron plates is set with a vacancy, a hydraulic motor is set in the vacancy, and the gear teeth of the hydraulic motor drive shaft roll on the rack surface to drive the teeth Several iron plates are moved, and the hydraulic motor is fixed on the first iron plate on the slider surface by bolts.
  • the moving frame is arranged into three sections, the middle section and one section on both sides.
  • the joints connect the racks and linear guides on both sides, the bottom surface of the racks on both sides is provided with one end of the lifting cylinder, the bottom end of the cylinder is set below the middle section, and the ends of the linear guides on both sides are provided with compression springs.
  • the continuous spiral blades scrape the sugarcane leaves and peel the sugarcane husks and convey the sugarcane stalks at intervals.
  • Driving wheels are arranged on both sides of the rear end of the bottom frame of the harvester, and driving and steering wheels are arranged on both sides of the front end of the rear frame.
  • Both sides are provided with liftable, walkable and steering wheels, on both sides of the front are provided with cane supporters, a transmission shaft is arranged in the center hole of the disc, and the upper end of the transmission shaft is respectively provided with a lift rod for fixing the transmission shaft, and the upper end of the transmission shaft is respectively provided with Driven by a hydraulic motor, a cane-supporting slide plate is set behind the disc to the cane outlet at the rear of the harvester, and cane-supporting slide grooves are set on both sides of the cane-supporting slide plate at the cane outlet; Soft steel wire ropes are set on both sides of the frame, the other end of the wire rope is respectively set with one end of the lifting cylinder, and the bottom end of the cylinder is set on both sides of the driving platform frame.
  • Two rows of vertical cane stalk conveying ledges are arranged above and behind the disc at intervals.
  • the space between the two rows of ledges is the channel for conveying sugarcane stalks with a wide front entrance and a narrow rear.
  • Steel mesh or steel plates are arranged on the surfaces of the two rows of ledges.
  • the front end of the ledges is provided with a sprocket shaft, a sprocket, and a bearing is arranged in the sprocket.
  • the two sides of the middle section of the two rows of ledges are provided with upright transmission shafts.
  • a sprocket is set at the lower end of the erected drive shaft on both sides of the middle section, and a ball cage constant velocity universal joint is set in the sprocket to connect the independent two sides of the front disc above the conveying sugarcane chain disc.
  • the front drive shaft and the rear sprocket shaft are erected at intervals behind the two rows of ledges, and the front drive shaft is provided with bearings, bearing seats,
  • the sprocket, transmission chain, conveying chain and conveying chain are provided with cane pulling rods at intervals, and the latter sprocket shaft is set up and down at intervals.
  • a drive shaft in the middle section is driven by the transmission chain and the sprocket at the interval between the latter sprocket shaft is driven by the conveying chain to rotate synchronously.
  • the former drive shaft drives the latter sprocket shaft.
  • the cane-pulling rods arranged at intervals of the conveying chain move one-spaced cane-pulling rods to the inlet of the spiral blade of the roller, and behind the latter sprocket shaft are arranged several overlapping synchronous counterclockwise rotating continuous spiral blades to scrape the cane.
  • the roller for peeling the cane shell and conveying the cane stalk at the same time the roller drive shaft is provided with bearings and bearing seats at both ends, the rear end is provided with bevel gears, and the top and bottom surfaces of the roller drive shaft are provided with bevel gears and bevel gears at the front end.
  • the bevel gear and sprocket are connected to the front end drive shaft, and the spiral blade is provided with the roller for scraping the cane leaves and peeling the cane shell and conveying the cane stalk at the same time.
  • the spiral blade surfaces on the opposite sides of the roller surface are respectively welded with a steel plate with a vertical horizontal surface.
  • the spiral blades on the two opposite sides are arranged at intervals and the steel plate surfaces of the vertical and horizontal surfaces are respectively provided with elastic rubber sheets, and the rubber sheets are respectively provided with raised end objects on the surfaces scraping towards the sugarcane stalks; meanwhile, the surfaces of the rollers are separated from the surfaces of the spiral blades on the two opposite sides.
  • Elastic rubber sheets are also arranged at intervals, and one end of the rubber sheet is fixed on the surfaces of the helical blades on the two opposite sides of the helical blade interval by bolts.
  • the surface of the helical blade at one end of the fixed rubber sheet is also welded with an upright circular tube to make the outer end of the rubber sheet. Tilt up, so that the two opposite rubber sheets form an inner width and two outer ends are close together, the roller surface is separated from the spiral blade surfaces on the two opposite sides, and elastic rubber sheets are arranged at intervals, and the rubber sheets are respectively arranged on the surface scraping towards the sugarcane stalk.
  • the protruding end, the cane stalk inlet end of the spiral blade of the roller is provided with a serrated edge, and a cane pressing cover plate is respectively set on one side of the continuous spiral blade scraping the cane leaves and peeling the cane shell and conveying the cane stalk at the same time.
  • the two ends and both sides of the cane cover plate are fixed on the frame by bolts, a vertical transmission shaft is arranged behind the multiple rollers, the upper and lower ends of the transmission shaft are arranged with bevel gears, bearings and bearing seats, and the upper and lower ends are arranged with sprockets ,
  • the transmission chain of the transmission chain and the lower end sprocket is driven by an engine or a hydraulic motor, and a vertical transmission shaft is arranged behind the multiple rollers.
  • the upper and lower ends of the transmission shaft and the middle are provided with bearings and bearing seats.
  • a circular saw blade is arranged at intervals between the ends and the middle, and a fence is arranged behind and on both sides of the circular saw blade.
  • a sliding cane rod is respectively set on both sides of the upper end of the back of the roller, and the upper end of the sliding cane rod is provided with a sleeve shaft joint and a sliding cane rod respectively.
  • the upper end of the rod is respectively provided with one end of the lifting oil cylinder, and the bottom end of the oil cylinder is arranged on the frame.
  • the front of the whole stalk cane conveyor connector is bolted to the frame below the tail of the harvester.
  • the whole stalk cane is bundled with a 180-degree turn around the conveyor, and the bottom frame with running wheels across the single cane row or across the double cane row is set.
  • the movable frame that can be extended backwards, the linear guide rails of the movable frame are fixed with bolts, the cane baffles are set on the upper sides of the movable frame, and the vertical rods are also arranged at intervals on both sides of the rear end of the steering disc frame, and the cane support is respectively set in front of the upper end of the vertical rods.
  • the upper ends of the vertical rods on both sides of the slide plate are respectively connected with a soft wire rope, the other end of the soft wire rope is respectively set on the lifting end of the lifting cylinder, and the bottom end of the cylinder is respectively set on both sides of the frame above the tail of the harvester.
  • One touch electric switch is set on one side of the front of the bottom frame, and an electric remote control lock is set on the other side.
  • a round hole is set in the middle of the front head on both sides of the bottom frame.
  • the center of the steering disc is 400 mm in front of the left and right sides with movable joints.
  • the movable joints are respectively connected to a round steel.
  • the other end of the round steel is connected to a soft wire rope. They are respectively set on both sides of the rack above the rear of the harvester, and one end of the lifting cylinder is also set on both sides of the front of the bottom frame. disc.
  • the outer circumference of the rotating disc is fixed on the bottom frame, the upper end of the inner disc is provided with a steering disc frame, the outer circumference of the steering disc in the bottom surface of the steering disc frame is provided with steering teeth, and the steering teeth are provided with hydraulic motor drive shaft teeth to drive the disc to rotate.
  • the hydraulic motor is set on the bottom frame, the center of the steering disc is set with a 360-degree rotating hydraulic and electric transmission joint, and the vertical rod supporting the steering disc frame is also set on the surface of the base frame.
  • Two vertical support rods are arranged in the middle of one outer side of the disc frame, the upper and lower ends of the support rods are provided with quill joints, the upper quill joints are provided with the upper end of the balance rod, the lower end of the balance rod is provided with several iron plates, and the upper and lower ends of the support rod are provided with lifting and lowering.
  • One end of the oil cylinder and the lifting oil cylinder are respectively arranged at the lower end of the support rod and the upper end of the balance rod, and the bottom end of the oil cylinder is respectively arranged at the outer side of the upper end and the lower end of the support rod.
  • the 14-tooth sprocket, the conveying chain, the conveying chain are arranged at intervals, and the cane lever is arranged at intervals, and the transmission shaft is arranged to be driven by a hydraulic motor.
  • the upper and lower movable walls of the conveyor are arranged on the other outer side of the steering disc frame.
  • the width of the upper and lower movable walls is about 2000mm.
  • the upper and lower movable walls are provided with steel mesh or steel plates.
  • the upper end of the pipe and the lower wall support the upper and lower ends of the square pipe are provided with transmission shafts, the upper transmission shaft of the upper wall is provided with 14-tooth sprockets, the conveying chains, and the conveying chains are provided with cane support hooks at intervals, and the upper transmission shaft of the lower wall is provided with 28-tooth sprockets and 14-tooth sprockets at intervals.
  • 14-tooth sprocket, conveying chain, conveying chain are spaced apart from tooth sprocket, drive shaft at the lower end of the lower wall, and cane hooks, bearing sleeve movable joint, bearing sleeve movable joint are respectively set with drive shaft, sprocket, bearing, bearing sleeve
  • Both ends of the cylinder and the bearing sleeve are provided with an outer sleeve, and one surface of the outer sleeve is connected to two steel plates respectively, and the steel plate surface is drilled and fixed with bolts on the upper end of the lower wall supporting square tube and the end of the inner disc frame square tube at the lower end.
  • a square steel is welded to one surface in the middle of the bearing sleeve, and the square steel is drilled and fixed in the lower end of the upper wall supporting square tube and the lower end of the lower wall supporting square tube by bolts.
  • One side of the bearing sleeve is welded with a square steel, and a rectangular hole is drilled at the other end of the square steel, and then a compression spring is inserted into the lower end of the upper movable wall supporting square tube and the lower end of the lower wall supporting square tube with bolts respectively.
  • the upper end of the supporting square tube is provided with a bearing sleeve.
  • the 14-tooth sprocket on the outer drive shaft of the steering disc frame and the 14-tooth sprocket at the lower end of the lower movable wall are connected by a conveying chain, and the 14-tooth sprocket at the upper and lower ends of the lower movable wall
  • the chain connection, the 14-tooth sprocket on the upper end drive shaft of the upper movable wall and the 28-tooth sprocket on the upper end drive shaft of the lower movable wall are connected by the conveying chain.
  • the bottom surface of the chain piece, the conveying chain, the cane-supporting hook and the cane-moving rod are respectively provided with a bottom support slide plate, the lower end of the upper movable wall and the lower end of the lower movable wall are respectively provided with one end of the lifting cylinder at intervals, and the upper end of the lower movable wall and the bottom end of the lower movable wall are respectively provided with a lifting end.
  • the bottom end of the cylinder is set on the outside.
  • the lower movable wall supports the 14-tooth sprocket at the upper end of the square tube.
  • a sprocket for positioning the conveyor chain, a 14-tooth sprocket of the upper and lower end drive shafts of the lower movable wall, and a 14-tooth sprocket of the upper end drive shaft of the upper movable wall are respectively set.
  • the transmission is connected through the conveying chain, and erected baffles are also arranged on the rear end edge, the right edge, and the two side edges of the upper and lower movable walls on the surface of the steering disc frame.
  • Another structure is that the upper and lower movable walls are also arranged on both sides of the steering disc frame, and the sprockets arranged at the lower end of the conveying chain of the lower movable walls on both sides are respectively provided with ordinary bicycle single-speed flywheels.
  • the upper and lower movable walls and steering The disc frame surface is also set to a width of about 1000 mm.
  • the inner and outer frames of the whole stalk cane strapping machine are set up on the surface of the steering disc frame.
  • One of the inner and outer frames is connected to the lower side of the steering disc frame, and the inner and outer frames on one side of the upper and lower movable walls are connected to the lower end of the bottom pallet frame of the strapping machine.
  • Overhead two opposite slanted cane-supporting slides are set on the inner and both sides of the top of the frame, quill joints are respectively set at both ends of the inner frame of the cane-supporting slide, and steel plates for adjusting the inclination of the cane-supporting slide are respectively set at both ends of the outer frame of the cane-supporting slide.
  • a seam is set in the middle of the steel plate, and the seam of the steel plate is fixed to the outer frame by bolts.
  • the high-temperature-resistant and non-toxic plastic sheet reels are installed at the outer sides of the cane-supporting slide plate.
  • Cane-supporting plates are installed on both sides of the bottom of the cane-supporting slide plate.
  • the bottom surface of the slider is respectively fixed on a rectangular steel plate surface
  • the outer end of the steel plate is respectively provided with a sleeve shaft joint
  • the sleeve shaft joint is fixed on the outer frame
  • the bottom surface of the inner end of the steel plate is respectively provided with a support rod
  • a cane support plate is set on one side.
  • the inner end is provided with grooves
  • the middle of the inner end of the other side of the cane support plate is provided with a protruding serrated edge or a knife edge
  • the inner ends of both sides of the cane support plate are provided with support rods
  • the middle bottom surface of one side of the cane support plate is set with weighing Sensors
  • two proximity sensors are arranged at the bottom surface of one end of the cane support plate on both sides
  • lifting cylinders are installed on the bottom surfaces of both ends of the cane support plates on both sides.
  • Compression molding racks are arranged on both sides under the bottom of the cane support plate, two proximity sensors are arranged at the bottom surface of one end of the compression molding racks on both sides, and linear guide rails are arranged at intervals between the compression molding racks on both sides.
  • the assembly is provided with a hollow pressure plate, an electric heating tube, a temperature sensor, a compression spring, a bolt, a groove on the surface of the hollow pressure plate of the assembly on both sides, a serrated edge in the middle of the groove on the hollow pressure plate of one side of the assembly, and a linear guide on both sides
  • the sliders are arranged at intervals, and the bottom surface of the slider is fixed on the frame, and a lifting cylinder is arranged in the middle of the bottom surface of the compression molding frame on both sides.
  • a lifting oil cylinder is arranged in the middle of the bottom surface of the cane pressing racks on both sides, one end of the lifting oil cylinder is arranged on the inside of the pressing cane rack, the bottom end of the oil cylinder is arranged on the outer frame, the bottom brackets are arranged on both sides under the bottom of the pressing cane rack, and the bottom brackets on both sides are arranged.
  • Two proximity sensors are arranged on the bottom surface of one end of the plate, linear guide rails are arranged at intervals between the bottom brackets on both sides, sliders are arranged at intervals between the linear guide rails, and the sliding bottom surfaces are respectively fixed on the frame.
  • the bottom end of the oil cylinder is arranged on the outer frame.
  • the cane-supporting slide plate of the whole-stalk sugarcane strapping machine there are also set cane-blocking boards that can be extended backward.
  • a soft wire rope is also set on both sides of the rear end of the top surface of the sugarcane binding machine, the other end of the soft wire rope is connected to one end of the lifting cylinder, and the bottom end of the cylinder is respectively set on both sides of the frame above the tail of the harvester.
  • the sugarcane rack is opened at the same time, and the bottom bracket is opened and closed at the same time.
  • the chain transports the bundled sugarcane stalks to the lower end of the upper and lower movable walls, and then the upper and lower movable wall conveying chains transport the bundled sugarcane stalks to the carriage of the sugarcane truck. Open again and repeat the action continuously, and the whole process is controlled by the automatic control unit arranged on the outer side of the top surface of the strapping machine.
  • the technical scheme of the front and rear four-drive wheels of the harvester is set with reference to the prior art of automobiles.
  • the hydraulic oil tank supplies oil to the hydraulic oil pump, and the output pressure oil of the hydraulic oil pump is distributed to the hydraulic oil combination manual switch control system and the electric hydraulic oil combination control system, and then distributed to each lifting cylinder, motor or supplied to the hydraulic electric steering joint and then to
  • the electro-hydraulic oil combined control system redistributes the lifting cylinders and the motor, and the oil pipe returns the oil to the hydraulic oil cooler, and then the oil pipe returns to the hydraulic oil tank.
  • the present invention has the following positive effects and advantages:
  • a cane root grinder is arranged on the sugarcane combine to grind and cut a single cane row or a double cane row and the bottom wheel is connected across the single cane row or across the double cane row.
  • the front and upper sides of the drive steering wheel of the harvester are provided with bearing sleeve joints for lifting the front frame. Setting the bearing sleeve joint behind the front frame can make the front frame rise and fall, and the rear roller drive shaft can also drive the front The rotation of the roller drive shaft on the frame can make the front and rear body warp when the harvester is running. The impact will be smaller.
  • the front frame is lifted and lowered by setting up and down cylinders on both sides of the front frame to make the harvester body shorter and turn around faster.
  • the rear frame roller drive shaft drive sets the roller drive of the bearing sleeve joint.
  • the rotation of the front roller drive shaft does not affect the lifting of the front frame and the rotation of the bearing sleeve joint drive shaft, so that the front frame roller does not need to be driven by additional power, and the cane root grinder and cutter are installed at the front end of the frame.
  • the front frame is provided with cane scraping rollers for peeling cane husks.
  • the rear frame is provided with rollers, so that there is enough space inside the steering wheel at the front end of the rear frame to set the driving steering wheel, so that the harvester can realize the four-drive front and rear wheels. Driving on arable ground.
  • the sugarcane stalk of the sugarcane combine harvester of the present invention the front of the stalk is wide and the back is narrow, so that the scattered cane stalks are more favorable to enter the cane stalk, the upper end of the cane stalk is supported by the stalk, and the cane root is supported by the cane root. Grinding and cutting device, after grinding and cutting, it will not fall down, which makes the sugarcane stalk more favorable to be sent away by the hook-pulling sugarcane stalk conveyor.
  • the cane tail cutting machine of the sugarcane combine harvester of the present invention is provided with the supporting feet of the cane tail cutting machine on the left and right sides in front of the front frame.
  • the tilting range of the cane tail cutting machine is smaller, the positioning of the cutting cane tail is more accurate, and a row of scissors is arranged at intervals, which is conducive to the growth of the sugarcane. Accurate and cleaner. If the scattered cane tails are narrowed too much and then the cutting effect is not good, the falling tail blade sliding plate grooves are set under the drive shafts on both sides of the scissors frame, and the scissors are set to line up the cut cane tails.
  • the leaves are neatly pulled down to the slat plate through the tail blade rotator, and then sent to the side of the tail blade slide slot by the conveyor chain that can be turned left and right. Precisely specify the distance, so that the tail blade can slide down to the designated sugarcane surface, which is conducive to the centralized recovery of the tail blade.
  • the existing tail blade cutting machine cuts the tail blade and scatters it everywhere.
  • the left and right cane root grinders of the sugarcane combine harvester of the present invention are circular discs and are spaced with miscellaneous slits on the outer circumference of the disc.
  • the incision and the upper and lower corner surfaces of the incision triangle and the surfaces on both sides of the miscellaneous seam are provided with alloy steel sand grains.
  • the upper and lower ends are respectively provided with bearings, bearing seats, and the upper and lower end bearing seats are respectively fixed on the frame with bolts.
  • the disc is fixed on the lower end and upper end of the transmission shaft through a circular splint. V-belt pulleys are respectively set, and the pulley scrapes the sugarcane leaves through the sugarcane inlet.
  • One end of the drive shaft of the shell and roller is driven by a chain and a horizontal drive shaft is set above it, and then the V-belt set on the lateral drive shaft is crossed by the V-belt to drive the disc to rotate left and right; Shaft, bearing, bearing seat, bevel gear, sprocket, lateral lift plate for fixing the disc, cover plate on the bottom surface of the lateral lift plate, the cover plate is fixed with bolts, transmission chain, drive shaft and drive shaft are set in the lift plate.
  • the end is provided with a bevel gear
  • the two ends of the lifting plate are fixed on both sides of the frame by bolts
  • the disc is fixed on the lifting plate surface of the upper end of the transmission shaft through a circular splint
  • one end of the lifting plate is provided with an upright transmission shaft
  • the lower end of the transmission shaft is respectively set Conical gears, sprockets, and V-belt pulleys at the upper end
  • the third type elastic rubber sheet baffles are arranged on both sides of the front end of a single disc
  • the bottom surface of the plate, the vertical and horizontal lift plates are respectively provided with cover plates, the cover plates are fixed with bolts, the rear end of the vertical lift plate is welded to the middle section of the horizontal lift plate, the drive shaft is respectively set in the lift plate, and the two ends of the drive shaft are installed Bevel gear
  • the fifth type a drive shaft is set on the center hole of a single disc, and the lift rods for fixing the drive shaft are respectively set in the vertical direction behind the disc surface at
  • the single or two discs are driven by one end drive shaft of the sugarcane inlet and the sugarcane leaf scraping roller to avoid using the oil motor to drive, which will save more fuel.
  • the alloy steel grit has super hardness and a sharp corner edge, it can directly cut hard stones and keep the incision blunt for a long time, it is a way of grinding and cutting cane roots instead of using a knife
  • the way to cut off the cane roots, the discs are provided with spaced miscellaneous slits, which is beneficial for the mud powder under the cane roots to enter the incision surface of the disc circumference when grinding and cutting the cane roots.
  • the upward hook of the sugarcane combine harvester of the present invention pulls the sugarcane stalk conveyor, and the square tubes arranged at intervals are low in front and high in the back.
  • the root of the sugarcane stalk enters the square tube that moves upward continuously, and the sugarcane root also moves up under the action of the friction force of the square tube.
  • Under the action of the square tube steel nails that move downwards and move up continuously, the sugarcane stalks are strongly tied into the steel nails on the square tube surface at about 20 mm from the bottom of the cane root.
  • the nails are set facing the entrance of the roller cane trough, so that the cane stalks will be accurately hooked into the roller cane trough, and the steel nails on the square tube surface are automatically pulled out and inserted after the circular sprocket of the conveyor chain is reversed.
  • Cane stalk steel nails so that after the cane roots are cut, the cane roots are directly hooked and pulled up into the rollers that are higher from the ground, so that the cane stalks do not need to be bent before entering the rollers.
  • the circular plate surface of the roller is provided with an elastic rubber sheet, which can be closely attached to the surface of the sugarcane stalk like a human palm.
  • the outer hexagonal bolt head can be inserted into the sugarcane husk to peel off the sugarcane husk, and the bolt head can also pass through the gasket. Set the length of the surface of the bolt head away from the rubber sheet to locate the depth of the edge of the bolt head inserted into the cane husk to ensure that the cane husk will not be damaged by peeling the cane husk.
  • Several circular plates are spaced apart to scrape the cane leaves to peel the cane husk and convey the cane stalks at the same time.
  • the cane pressure cover is set on the top, the cane leaf and cane husk blocking and the cane stalk guide plate are set on the back to form several independent channels for scraping the cane leaves, peeling the cane husk and conveying the cane stalk.
  • the channels are set with elastic rubber. There will be no forced entry of sugarcane stalks at the entrance of the slices and channels. Each channel can only enter 1 to 2 sugarcane stalks at the same time.
  • Several rollers are installed continuously and rotate clockwise at about 500 revolutions per minute.
  • the rubber on the surface of the rollers Pieces and bolt heads appear on each cane segment, repeatedly scraping cane leaves and peeling cane husks, which can quickly and effectively scrape cane leaves, peel cane husks, cut the bottom and fall off cleanly, and scrape and fall directly to the rollers with debris such as weeds, soil, and gravel.
  • the sugarcane surface under the drum if each channel is set to enter 3 to 4 sugarcane stalks at the same time, it is necessary to install about 10 continuous rollers and increase the diameter of the circular plate on the surface of the rollers to scrape the sugarcane leaves and peel the shells cleanly.
  • the single-tier setup results in a shorter frame, lighter body, more fuel economy, and higher effective mass.
  • the bearing seats at both ends of the drive shaft of several rollers are continuously installed with bolts on the bottom surface of both sides of the frame facing down to facilitate the removal of the rollers and maintenance.
  • the clockwise rotation is about 500 revolutions, and the outer hexagonal bolt heads and nuts arranged at intervals on both sides of the rubber rod on the surface of the roller appear on each cane segment repeatedly scraping the cane leaves and peeling the cane shells, which can quickly and effectively scrape the cane leaves, peel the cane shells and cut the cane shells.
  • the bottom falls off cleanly, and the weeds, soil, gravel and other sundries are scraped directly to the sugarcane surface under the rollers.
  • the speed of harvesting sugarcane and scraping sugarcane leaves is faster and the quality is better.
  • the cane pressure cover plate of the sugarcane combine harvester of the present invention is a rectangular semicircle, the front and rear sides are lifted up, and the cane pressure cover plate is respectively arranged and covered on the circular plate surface of the sugarcane leaf peeling cane husk roller,
  • the two sides of the cane press cover plate are covered with the uppermost top surface of the roller circular plate and the two sides of the roller circular plate are more than 30mm downwards.
  • Both ends of the cane press cover plate are fixed on both sides of the frame by bolts.
  • the two ends of the drum are provided with bearing sleeve joints on the surface of the roller disc, and the back ends of the cane cover plate are provided with sleeve shaft joints.
  • one side of the roller that transports the cane stalks, the upper and lower edges of the cane pressing cover cover the edges of the two sides of the spiral blade with the widest surface on the outside of the helical blade and inwards more than 30 mm, the two ends of the cane pressing cover and Both sides are fixed on both sides of the frame by bolts.
  • the cane pressing cover plate plays a key role in whether the single-layer roller can scrape the cane leaves and peel the cane shell cleanly.
  • the stalk is transported through a single channel and is beneficial to the roller to scrape the cane leaves, and the cane husks are peeled more cleanly.
  • the cane leaves and cane husks of the sugarcane combine harvester of the present invention can effectively block the cane husks, cane leaves, weeds, etc.
  • the material falls to the sugarcane surface under the roller. If there is no inertia to prevent the sugarcane leaves and the sugarcane husk from blocking the transportation of the sugarcane stalk, the sugarcane husk, sugarcane leaf weeds, etc.
  • the whole stalk cane conveyor or the segment cane conveyor that the debris is brought to the rear end of the harvester outside the cane outlet of the rearmost roller leads to a large increase in debris.
  • the cane stalk guide plate of the sugarcane combine harvester of the present invention is set to be narrow in the front and wide in the back, which can effectively guide the cane stalk to be transported in the independent cane stalk transportation channel, and will not cause the cane stalk to be dismantled due to passing through another cane stalk transportation channel.
  • the two ends of the rectangular steel plate of the cane stalk guide plate are fixed on both sides of the frame with bolts, and a cane stalk guide plate is set under the cane stalk guide plate to prevent the roller from rotating and the cane leaves from running in the opposite direction.
  • the lifting oil cylinder set in the inner blade holder of the sugarcane combine harvester of the present invention is controlled by the automatic control unit set in the harvester to rise or fall once every 1 second, 2 seconds, 3 seconds or 6 seconds
  • the automatic control unit a closed-loop control system composed of power supply, control, signal acquisition, signal processing, and drive, through the control buttons and touch screen PLC, the functions of each part are automatically controlled by electric oil to achieve equipment.
  • the touch screen operation control panel can adjust the length of the cane segment as needed, such as each cane segment 600, 800, 1000 mm long or more.
  • the left and right rollover safety device of the sugarcane combine harvester of the present invention can effectively prevent the left and right rollover of the harvester, and the lifting frames arranged on both sides are mainly used for the lifting and lowering of the side below the slope mountain ground when the harvester operates on the slope mountain ground.
  • the angle steel of the outer frame is lowered to drive close to the ground. For example, when the harvester rolls over in an accident, the outer frame is lifted and lowered to be close to the ground. At this time, the harvester can only be tilted within 80 mm from the side of the lifting frame.
  • the angle steel is firmly inserted into the ground to withstand it, so that it is safe for the harvester to roll over, and the driver can only dare to drive the harvester to work in the sloping sugarcane field after eliminating the fear of the rollover machine being destroyed.
  • the ends of the linear guide rails on both sides are provided with compression springs.
  • the spring can no longer move forward after the oil motor tooth moves to the end of the rack.
  • the manual switch controls the oil motor to stop moving and the compressed spring can rebound the oil motor tooth to the rack position, which is beneficial to the rotation of the oil motor tooth. Biting on the surface of the rack, setting the manual switch to control the oil motor to move the iron plate left and right is beneficial to the iron plate to stop and move at any position.
  • the hydraulic motor moves several iron plates to the side above the sloped mountain ground.
  • the outer end of the frame exceeds the upper edge of the harvester to increase the weight and pressure, so that the center of gravity of the harvester is above the ground on the slope, so that the harvester cannot tilt down the ground on the slope and then fall over. Only after eliminating the fear of the rollover machine crashing and killing people, did they dare to drive the harvester to work in the slopes and mountains. It is lowered to the lowest position by the lifting cylinder to avoid affecting the super-width of the fuselage, and the adjuster moving frame is adjusted to the lowest position through the lifting cylinder to avoid super-high.
  • the continuous spiral blade of the sugarcane combine harvester of the present invention scrapes the sugarcane leaves and peels the sugarcane husk at intervals and simultaneously transports the sugarcane stalk.
  • the sugarcane stalks are directly conveyed by the two rows of vertical ledges on the upper and lower sides of the sugarcane stalk conveying channel.
  • the whole sugarcane pulling rod is erected and conveyed to the extrusion space. Because the sugarcane does not grow completely in the sugarcane field, it is erected vertically.
  • the oblique cane stalk is stuck and conveyed by the pulling rods of the upper and lower conveying chains, so that the cane root or the cane tail first arrives at the squeeze space in the oblique cane stalk conveying.
  • the conveying chain is quickly sent to the entrance of the extrusion space, and the original oblique cane stalks will become erect and vertical due to the extrusion and movement of the latter conveying sugarcane stalks, and then the erected sugarcane stalks will be conveyed by the rear conveying chain pulling cane rods.
  • the serrated edge set at the inlet will directly cut the sugarcane stalk to avoid jamming the rollers.
  • Each space is 100 mm wide, and the vertical connection line of the overlapping leaves has 17 spiral blades with a width of 100 mm, which scrape the sugarcane leaves and peel the sugarcane stalks and transport the sugarcane stalks.
  • the strips are scraped up and down at the same time and the cane leaves are scraped and the cane husks are peeled off, and each segment of the cane stalks is repeated 17 times from the roller inlet to the roller outlet. Grass and other sundries fall to the sugarcane surface under one side of the roller. If the spiral blades enter 3 to 4 erected sugarcane stalks at the same time at every interval, scrape the sugarcane leaves and peel the sugarcane shells at the same time, then a continuous spiral blade roller must be installed.
  • the longer and larger diameter of the helical blade can scrape the cane leaves and peel off the shell cleanly, and at the same time convey the cane stalks to the bulk stalk cane conveyor installed behind the cane outlet at the rear of the harvester, if a circular saw blade is installed at the cane outlet and installed behind Sliced sugarcane conveyor, in fact, the harvester is used for both whole stalk and segmented sugarcane, as long as you change the conveyor behind the tail of the harvester, you can get two results.
  • the culm straight into the roller has higher effective quality and the harvesting speed of sugarcane is increased several times.
  • the whole stalk cane conveyor connector of the sugarcane combine harvester of the present invention can effectively and quickly connect the round holes on both sides of the front end of various types of cane stalk conveyors, the rectangular lower support plate and the rectangular upper cover plate, the triangular shape.
  • the steel plate is arranged on the whole stalk cane conveyor, which is beneficial to the steering and stable lifting.
  • the electromagnet is arranged on the lower support plate to absorb the triangular steel plate to prevent displacement.
  • the whole stalk cane bundle of the sugarcane combine harvester of the present invention is turned to the conveyor at about 180 degrees, and the cane stalks of the cane support slides on the two opposite slopes above the whole stalk cane bundler slide down to the lower two sides. After the load cell weighs the sugarcane stalk to the specified weight, the sugarcane stalks on both sides are opened and the sugarcane stalk falls to the bottom of the pallet, and the sugarcane pallets are closed at the same time.
  • the dropped sugarcane stalks are pressed on the surface and both sides of the bottom pallet, the yoke-shaped forks of the sugarcane racks on both sides are closed, and the sugarcane stalks are pressed into a circle, and the plastic-pressing sheet assembly set on both sides of the compression molding racks closes the handle
  • the plastic sheets on both sides are glued together with a height of about 20 mm.
  • the serrated edge in the groove is divided in the middle.
  • the good sugarcane stalks fall to the steering disc frame, and the bundled sugarcane stalks are transported to the lower end of the upper and lower movable walls by the conveying chain on the surface of the disc frame, and then the bundled sugarcane stalks are transported to the lower end of the upper and lower movable walls by the upper and lower movable wall conveyor chains.
  • the sugarcane stalks on the sugarcane board are weighed to the specified weight and then open again. This is a continuous and repeated action.
  • the whole process is controlled by the automatic control unit set on the outer side of the top surface of the strapping machine: power supply, Control, signal acquisition, signal processing, and drive form a closed-loop control system.
  • the functions of each part are automatically controlled by electric and oil through control buttons and touch-screen PLC, so as to achieve the purpose of automatic equipment control.
  • the steering conveyor is equipped with running wheels to walk across the double cane row and the whole stalk cane bundling machine is set on the steering disc frame, and the two opposite slopes are set on the upper part of the whole stalk cane bundling machine. Set up the cane stalks that discharge the cane openings at the tail of the receiving and cutting machine, so that it becomes a 180-degree steering conveyor for the whole stalk cane bundling that walks across the double cane row.
  • the steering conveyor is set on the whole stalk cane bundling rack set on the surface of the steering disc frame, and the accessories of the strapping machine are removed from the two opposite slopes below the cane support slides, and the two opposite slopes cane support slides are installed. It can make the sugarcane stalk conveyed from the sugarcane mouth at the tail of the harvester slide accurately to the rear sugarcane baffle, and the sugarcane root and sugarcane tail will fall to the bottom of the turning disc frame without stopping.
  • the cane stalks are transported by the upper and lower movable wall conveyor chains to the carriages of the sugarcane trucks parallel to one side of the harvester, which can reduce the number of conveyor frames, and the heavy pressure of the conveyor wall is conducive to safety, fuel saving, and reduction of tying ropes.
  • this setting becomes a 180-degree turning conveyor for loose whole stalk sugarcane, and the disc frame is set to change the direction around 180 degrees to convey sugarcane stalks, which is beneficial for the harvester to turn around and turn around.
  • the steering disc frame of the whole stalk cane strapping machine is set on the surface of the steering disc frame of the whole stalk cane strapping machine.
  • the linear guide rails of the cane-blocking board are fixed on the frame by bolts, and rectangular bottom frames are also set on both outer sides of the bottom surface of the bottom support plate of the whole-stalk cane strapping machine.
  • the steel plate and bolts are sealed, and a soft wire rope is respectively set on both sides of the rear end of the top surface of the whole stalk cane binding machine.
  • the back end of the bottom frame is provided with running wheels on both sides, so that it becomes an independent whole-stalk sugarcane bundling machine.
  • the steering disc frame surface of the steering disc frame is also provided with erected baffles, the rear end edge, the right edge, and the two side edges of the upper and lower movable walls.
  • a conveyor chain and a disc frame surface are arranged at an interval of about 200 mm wide on the wall surface, and a width of about 1000 mm is set on the movable wall surface, so that it becomes a 180-degree steering conveyor for the horizontal conveying of cut cane stalks.
  • the steering conveyor is also set up on the bottom frame surface to support the steering disc frame, and the vertical rods are also set at intervals on both sides of the rear end of the steering disc frame, and one is set in front of the upper end of the vertical rod.
  • the two opposite sides of the cane support slides are connected to the two cane outlets at the tail of the receiving and harvesting machine.
  • Upper and lower movable walls are set on both sides of the steering disc frame, and ordinary bicycles are respectively set in the sprockets set at the lower end of the transmission chain of the lower movable walls on both sides.
  • the single-speed flywheel makes the inner flywheel set on the drive shaft at the lower end of the lower movable wall on both sides rotate clockwise to drive the outer sprocket to rotate, and the inner flywheel set on the drive shaft at the lower end of the left lower movable wall stops driving the outer sprocket.
  • the sprocket rotates, when the drive shafts on both sides rotate counterclockwise, the inner flywheel on the right stops to drive the outer sprocket to rotate, and the inner flywheel on the left drives the outer sprocket to rotate. In this way, more than 4 harvesters can be docked at the same time.
  • the scattered whole cane cane is transported on the left and right sides in the horizontal direction.
  • the cutting blade is installed at the cane outlet at the rear of the harvester.
  • the upper and lower movable walls and the steering disc frame are also set with a width of about 1000 mm.
  • the upper and lower movable walls and steering discs A conveyor chain is set up at about 200 mm wide on the rack surface, and erected baffles are set on the rear edge of the steering disc rack surface, and on both sides of the upper and lower movable walls.
  • the front ends of the conveyors on the left and right sides of the segmented cane are also bolted to the bottom of the cane outlet at the tail of the harvester.
  • Fig. 1 is a top view of the bottom frame of the sugarcane combine harvester of the present invention for the whole stalk type or segment type row harvesting with the bottom wheel walking across the single cane row. Components such as the cane tail cutter and the cane scraping roller for peeling cane leaves have been removed.
  • FIG. 2 is a top view of the bottom frame of the sugarcane combine harvester with the bottom wheel walking across the double sugarcane rows for the whole stalk type or the segment type two-row simultaneous harvesting of the present invention, the cane tail cutter, the cane leaf scraping cane shell roller and other components have been removed .
  • FIG 3 is a top view of the bottom frame of the sugarcane combine harvester of the present invention, where the bottom wheel of the sugarcane combine harvester is simultaneously harvested by four rows of whole stalk type or section type .
  • FIG. 4 is a schematic diagram 1 of the sugarcane combine harvester of the present invention for whole-stalk type one-row harvesting.
  • FIG. 5 is a top view of the sugarcane combine harvester of the present invention for whole-stalk type row harvesting.
  • FIG. 4 has removed components such as the cane tail cutter, driving wheel, driving steering wheel, and elevating and walking and steering wheels.
  • FIG. 6 is a top view of the disc of the left and right cane root grinders of the whole stalk type or segment type sugarcane combine harvester of the present invention.
  • FIG. 7 is a sectional view of a disc of the left and right cane root grinders of the whole stalk type or segment type sugarcane combine harvester of the present invention.
  • Fig. 8, Fig. 9, Fig. 10, Fig. 11 are the schematic diagrams of the structure of the rollers of the whole-stalk type or segment-type sugarcane combine harvester of the present invention for scraping the sugarcane leaves and peeling the sugarcane shell at intervals and conveying the sugarcane stalks at the same time. Bearings have been removed. Seats, sprockets, etc.
  • FIG. 12 is a schematic structural diagram of the cane leaf blocking and cane husk blocking of the whole stalk type or segment type sugarcane combine harvester of the present invention.
  • FIG. 13 is a schematic structural diagram of the cane stalk guide plate of the whole stalk type or segmented type sugarcane combine harvester of the present invention.
  • Figure 14 is a schematic structural diagram of the cane pressing cover of the whole stalk type or segment type sugarcane combine harvester of the present invention covering the surface of the roller disc to demonstrate scraping cane leaves and peeling cane husks, A cane leaves, B cane husks, and C cane stalks .
  • Fig. 15 is a schematic diagram of the whole stalk type sugarcane combine harvester in one row harvesting according to the present invention.
  • Fig. 4 is a schematic diagram of the bundling machine on the steering disc frame of the whole stalk sugarcane bundled around 180 degrees at the rear of the harvester.
  • 16 is a schematic diagram of the bearing sleeve joint structure set on the bottom frame of the whole stalk type or segment type sugarcane combine harvester of the present invention with rollers and the upper and lower movable walls of the whole stalk sugarcane bundling 180-degree steering conveyor.
  • FIG. 17 is a schematic diagram 2 of the sugarcane combine harvester of the present invention for whole-stalk type one-row harvesting.
  • Figure 18 is a top view of the sugarcane combine harvester of the present invention for whole stalk type row harvesting Figure 17 has removed the cane tail cutter, drive wheel, drive steering wheel, elevating and walking and steering wheel and other components.
  • Figure 19 Figure 20, Figure 21, Figure 22 are schematic diagrams of the structure of several rows of rollers for scraping sugarcane leaves and peeling sugarcane husks and simultaneously conveying sugarcane stalks in the whole stalk type or segmented sugarcane combine harvester of the present invention.
  • Figure 23 is a schematic diagram of a segmented sugarcane combine harvester for harvesting in one row with two upper and lower layers of rollers according to the present invention
  • Figure 24 and Figure 25 are schematic diagrams of the structure of the upper and lower two layers of rollers for scraping sugarcane leaves and peeling sugarcane shells and simultaneously conveying sugarcane stalks in several rows of the whole stalk type or segmented sugarcane combine harvester of the present invention.
  • Figure 26 is a schematic structural diagram of the sugarcane combine harvester cutting blade of the present invention.
  • Fig. 28 is a schematic diagram 3 of the whole stalk type one-row sugarcane combine harvester of the present invention.
  • Figure 29, Figure 30, Figure 31, Figure 32 are schematic diagrams of the roller structure of the continuous helical blade of the whole stalk type or segment type sugarcane combine harvester of the present invention, which scrapes the sugarcane leaves at intervals and peels the sugarcane shell and simultaneously conveys the sugarcane stalks.
  • Figure 33 is a schematic diagram of the sugarcane combine harvester of the present invention for simultaneous harvesting in two rows of the whole stalk type.
  • Fig. 34 is the sugarcane combine harvester of the present invention for the whole stalk type two-row simultaneous harvesting.
  • Fig. 33 is a top view of the cane tail cutter, driving wheels, driving steering wheels, and lifting and walking and steering wheels.
  • 35 is a schematic diagram of the roller structure of several rows of rubber rods for scraping sugarcane leaves at intervals and peeling sugarcane husks and conveying sugarcane stalks at the same time in the whole stalk type or segmented sugarcane combine harvester of the present invention.
  • 36 is a schematic structural diagram of the upper and lower two layers of rollers for scraping sugarcane leaves and peeling sugarcane husks and conveying sugarcane stalks simultaneously in several rows of rubber rods of the whole stalk type or segmented sugarcane combine harvester of the present invention.
  • 37 is a schematic structural diagram of the conveying chain of the whole stalk type or segment type sugarcane combine harvester of the present invention.
  • FIG. 38 is a schematic diagram of the structure of the left and right upper and lower movable wall conveyors for scattered whole stalk sugarcane arranged at the tail of the harvester where the bottom wheel of the sugarcane combine harvester is simultaneously harvested with four rows of whole stalks according to the present invention.
  • Figure 39 is a schematic diagram of the whole stalk type two-row simultaneous harvesting sugarcane combine harvester according to the present invention
  • Figure 33 is a schematic diagram of the 180-degree steering conveyor for scattered whole stalk sugarcane, the strapping machine frame on the steering disc frame, and the two opposite sides of the sugarcane slide plate set at the tail .
  • Figure 40 is a schematic structural diagram of the two opposite sides of the sugarcane support slides on the left and right conveying rack surfaces of the left and right upper and lower movable wall conveyors for scattered whole stalk sugarcane set at the rear of the harvester of Figure 38 .
  • Figure 41 is a schematic structural diagram of a transmission connection structure for grinding and cutting with double discs.
  • the center holes of the left and right discs are respectively provided with a drive shaft
  • the upper and lower ends of the drive shaft are respectively provided with bearings, bearing seats, and the upper and lower end bearing seats are respectively fixed on the frame with bolts
  • the discs are fixed on the lower and upper ends of the drive shaft by means of circular splints.
  • V-belt pulleys are respectively set at the head, and the pulley scrapes the sugarcane leaves through the sugarcane inlet and peels the sugarcane husk. rotate.
  • Figure 42 is a schematic structural diagram of a transmission structure for grinding and cutting a single disc.
  • the bottom surface of the center hole of a single disc is provided with a drive shaft, a bearing, a bearing seat, a bevel gear, a sprocket, a lateral lift plate for fixing the disc, and a cover plate on the bottom surface of the lateral lift plate.
  • the transmission chain, the transmission shaft, the two ends of the transmission shaft are provided with bevel gears, the two ends of the lifting plate are fixed on both sides of the frame by bolts, the disc is fixed on the lifting plate surface of the upper end of the transmission shaft through the circular splint, and one end of the lifting plate is set
  • the vertical transmission shaft and the lower end of the transmission shaft are respectively provided with bevel gears and sprockets, and the upper end is provided with a V-belt pulley, and elastic rubber sheet baffles are provided on both sides of the front end of a single disc.
  • Figure 43 is a schematic structural diagram of another transmission structure for grinding and cutting with a single disc.
  • the bottom surface of the disc is provided with vertical and horizontal lift plates for fixing the disc, and the bottom surfaces of the vertical and horizontal lift plates are respectively provided with cover plates.
  • a transmission shaft is arranged in the section and the lift plate respectively, and bevel gears are arranged at both ends of the transmission shaft.
  • Fig. 44 is a schematic structural diagram of still another transmission structure cut by a single disc.
  • the center hole of a single disc is provided with a transmission shaft, and the vertical direction behind the disc surface at the lower end of the transmission shaft and the lateral direction at the bottom of the back of the disc are respectively provided with lifting rods for fixing the transmission shaft.
  • the sugarcane combine harvester of the whole stalk type is equipped with a frame frame 1 whose bottom wheel walks across the single sugarcane row, and a bearing sleeve joint 2 for lifting the front frame is set on both sides of the frame above the driving steering wheel.
  • the bearing sleeve joints are respectively Set the transmission shaft, sprocket, bearing 3, bearing sleeve 4, both ends of the bearing sleeve are provided with outer sleeve 5, one surface of the outer sleeve at both ends is connected to the steel plate 6, and the two steel plates are drilled and fixed with bolts respectively
  • a square steel 8 is welded to one surface in the middle of the bearing sleeve, and the square steel is drilled and fixed to the rear end 9 of the front frame with bolts, and driving wheels are arranged on both sides of the rear end of the rear frame.
  • Wheels 11 for driving and steering are provided on both sides of the front end, and wheels that can be lifted, walked and turned are set on both sides of the front end of the front frame.
  • the upper wheel frame is provided with a wheel lift shaft sleeve 12, a wheel lift cylinder 13, and a wheel steering cylinder 14, and behind the upper wheel frame on both sides are vertical wheel steering quill joints and quill joints.
  • the sleeves at both ends are respectively welded to the back of the upper wheel frame, and the middle section of the upper and lower sleeve shafts is welded with a square tube 15 bent at an angle of 90 degrees, which is fixed on both sides of the frame, and the lower wheel frames on both sides are provided with wheels 16,
  • the wheel lifting shaft 17 is provided with a soft wire rope 18 on both sides of the lifting wheel frame, the other end of the soft wire rope is provided with one end of the lifting cylinder, and the bottom end of the cylinder is set on both sides of the cab frame, the cab 19, manual hydraulic oil Combined control system 20, electro-hydraulic oil combined control system 21, hydraulic oil pump 22, engine and gearbox assembly 23, transmission half shaft 24, gear box assembly 25, transmission shaft 26, clutch assembly 27
  • cane rollers are arranged on both sides of the front of the front frame, and the upper drive shaft of the cane rollers on both sides is driven by a hydraulic motor, and the cane rollers are
  • the cane stalk lifting helix 31 is respectively set on the surface of the cylinder, the lower end of the roller is respectively set with a triangular shovel head, the bottom end 32 of the lifting cylinder supporting the cane tail cutting machine is set up on both sides of the front of the front frame, and one end of the lifting cylinder is respectively fixed with bolts
  • a row of scissor blades 34 is arranged at intervals at the front end of the scissor blade frame, the rear end of a row of scissor blades is arranged on a linear guide surface 35, and the upper and lower surfaces of a row of scissor blades are spaced apart
  • Set the clip 36 the rear end of the clip is fixed under the scissors, the two ends of the linear guide are set with sliders 37, one end of the linear guide is set with a hydraulic motor 38 to drive the transmission shaft, the transmission shaft is provided with a sprocket, an eccentric shaft wheel 39, an eccentric The axle wheel
  • the scissor blade frame is provided with a tail blade plate at intervals, and a transmission shaft is provided on both sides of the tail blade plate.
  • One of the transmission shafts is provided with a hydraulic motor to drive 41, and the two transmission shafts
  • the sprockets, the left and right steering conveyor chains 42 are arranged at intervals, the conveyor chain is provided with a tail-pulling lever, a tail-pulling rotator, a drive shaft, and a tail-pulling blade 43 are arranged on the front of a row of scissors, and a sprocket and a transmission shaft are set at one end of the drive shaft of the rotator.
  • the chain 44 is connected to the hydraulic motor drive shaft sprocket driven, and the drive shafts on both sides of the scissors frame are under the
  • the trailing blade sliding plate slot 45 is arranged in the square, the upper end of the trailing blade sliding plate groove on both sides is provided with a sleeve shaft joint fixed to the frame below the transmission shaft on both sides, and the trailing blade falling baffle plate 46 is arranged at the front end of the exit of the two falling trailing blade sliding plate grooves.
  • a lifting end 47 of a lifting oil cylinder is arranged on the bottom surface of the sliding plate groove of the side fall tail blade.
  • Left and right cane root grinders 48 are arranged on both sides of the front of the front frame.
  • the cane root grinders are circular discs.
  • the outer circumference of the disc is provided with a width of 33mm 49 and a width of 8mm 50mm and a depth of 26mm.
  • the upper and lower surfaces of the incision on the outer circumference of the disc are provided with an arrow triangle, the incision 51 on the outer circumference of the disc, the corner edge surface of the upper 52 and the lower 53 of the incision triangle, and the surfaces 54 on both sides of the drainage seam are provided with alloy steel sand grains.
  • the alloy steel sand grains are all higher than the upper and lower corner surfaces of the arrow triangle of the disc incision
  • the drive shaft 55 is arranged in the center hole of the left and right discs
  • the upper end of the drive shaft is respectively provided with a lifting rod 56 for fixing the drive shaft
  • the upper end of the drive shaft is respectively provided with a cone
  • a drive shaft 57 is provided on both sides of the left and right discs
  • a bevel gear is set at one end of the drive shaft disc
  • a sprocket 58 is set on the two outer sides.
  • Both sides of the front end of the cane root grinder 48 are provided with elastic rubber sheet baffles, and a cane pulling sheet is arranged on one side of the disc surface, which is fixed on the disc surface by bolts.
  • the drive shaft is respectively set on the center hole of the left and right discs, the upper and lower ends of the drive shaft are respectively set with bearings, bearing seats, and the upper and lower end bearing seats are respectively fixed on the frame with bolts.
  • a V-belt pulley is provided, the pulley scrapes the sugarcane leaves through the sugarcane inlet and one end of the roller drive shaft is driven by the chain to set a horizontal drive shaft above, and then the V-belt wheel set by the horizontal drive shaft is crossed by the V-belt to drive the disc to rotate left and right.
  • Vertical cane blocking boards are arranged from the rear end of the bottom of the cane supporting rollers on both sides to both sides of the cane root grinder 48, and a single layer and a single row are installed on both sides of the rack behind the left and right cane root grinders.
  • the rollers 59 for scraping the sugarcane leaves and peeling the sugarcane husks and conveying the sugarcane stalks are separated by several circular plates that rotate at about 500 revolutions per minute.
  • One end of the transmission shaft is provided with a sprocket and a transmission chain 60, and two ends of the transmission shaft are provided with bearings and bearing seats.
  • the two ends of the first roller transmission shaft of the sugarcane inlet are provided with a sprocket, a transmission chain, and the third roller transmission shaft is provided at both ends.
  • Bearing sleeve joint 2 several discs are spaced apart to scrape the cane leaves and peel the cane shell and convey the cane stalks at the same time.
  • One side of the torsion spring is fixed on the outside of the splint by a nut, and the circular plate surface on both sides of the roller surface is set at an interval of vertical horizontal direction.
  • a piece of elastic rubber sheet 68 is respectively set on the steel plate surface of the surface, the rubber sheet is drilled on the surface scraping the sugarcane stalk, and the outer hexagonal bolt head 69 with a diameter of 5 mm is fixed with a nut respectively.
  • the lower ends of the protruding flat-headed round steel, square steel, steel nails, steel blocks, tooth tips, etc. are also fixed by cast rubber sheets, and 10 pieces of thickness of each side are also arranged on each side of the circular plate surface at each interval of the roller.
  • the rubber sheet is provided with a torsion spring at the fixed end of the circular plate surface to increase the rubber sheet through the torsion arm.
  • the spring is fixed by arranging card holes on the surface of the circular plate, and a piece of elastic rubber sheet 72 is arranged on the circular plate surface on both sides of each interval of the roller.
  • the outer hexagon bolt head 73 with a diameter of 5 mm is set behind the left and right cane root grinders and installed in a single row and a single layer.
  • the bearing seats at both ends of the roller drive shaft are bolted to the bottom surface 74 facing down on both sides of the frame.
  • Vertical linear guide rails are arranged on both sides of the front of the roller, sliders on both sides of the linear guide rails, and disc saw blade transmission on both sides of the sliders.
  • the bearing seats at both ends of the shaft and the drive shaft of the circular saw blade are lifted and lowered by a lifting oil cylinder, and the drive shaft is driven by a hydraulic motor.
  • the cane leaves and cane husk blocks 75 are provided.
  • the cane leaves and cane hull blocks are on the upper and lower surfaces of a square steel.
  • a circular hole is drilled to communicate with each other 76.
  • the upper and lower communication holes are respectively provided with the upper end of a steel wire rope
  • One side of the square steel is drilled with a row of connecting holes on the upper and lower sides of the square steel.
  • the connecting holes are respectively fixed with bolts 77 on one end of a wire rope, and the two ends of the square steel are fixed on both sides of the frame with bolts.
  • Sugarcane stalk guide plates 78 are respectively arranged behind the cane blocking leaves and the cane husk block.
  • the cane stalk guiding plate is a triangle shape with a narrow front and a wide rear.
  • Several triangles are welded to the bottom surface 79 of a rectangular steel plate at intervals.
  • the narrow side 80 is arranged in front of the harvester, and below the cane stalk guide plate is respectively provided a cane-blocking blade 81 to prevent the rollers from rotating and the cane leaves go in the opposite direction. side.
  • Cane pressing cover plates 82 are respectively arranged on the top surface of the circular plate of the roller 59.
  • the cane pressing cover plate is rectangular and semi-circular, the edges of the front and rear sides are raised, and the two sides of the cane pressing cover plate are covered at the highest point of the roller circular plate.
  • the top surface is more than 30mm 83.
  • Both ends of the cane press cover are fixed on both sides of the frame with bolts, wherein the two ends of the roller 59 are provided with bearing sleeve joints 2. Press the cane cover on the circular plate surface of the roller Sleeve joints 84 are provided at both ends of the rear, tension spring rods and tension springs are provided at both ends of the front, and cover support rods are provided on both sides of the frame to hold the cane cover plate and cover down, and top cover rods are provided to open upwards. .
  • the lifting frames of the left and right rollover safety devices are arranged under both sides of the harvester, the inner ends of the lifting frames on both sides are provided with sleeve shaft joints 85, the outer ends of the lifting frames on both sides are provided with angle steel 86, and the two opposite corners in the lifting frames on both sides are arranged Wire rope 87.
  • the wire rope is provided with a movable joint at one end of the frame, and a bolt is set at one end of the angle steel to adjust the tightness.
  • the lifting frame surface on both sides is provided with one end of the lifting cylinder, and the bottom end of the cylinder is set on the upper frame on both sides of the harvester.
  • the vertical support lifting cylinders 88 for the anti-left and right rollover adjusters are arranged above both sides of the harvester.
  • One end of the lifting cylinders on both sides is arranged on the adjuster moving frame, the moving frame is provided with a rack 89, and the two sides of the rack are provided with linear guide rails 90, two Two sliders 91 are arranged at intervals between the side linear guide rails.
  • Several iron plates 92 are fixed on the surface of the slider by bolts.
  • the middle of the several iron plates is provided with a mouth opening, and a hydraulic motor 93 and a gear of the hydraulic motor transmission shaft are arranged in the opening of the opening.
  • the teeth roll on the rack surface and the teeth drive several iron plates to move.
  • the hydraulic motor is fixed on the first iron plate on the slider surface by bolts.
  • Hinge joints 94 are installed on the bottom surfaces of both ends of the linear guide rail to connect the racks on both sides and the linear guide rail, and the bottom surface of the two sides of the racks is provided with a lifting cylinder 95.
  • the whole stalk cane conveyor connector is fixed with bolts on the frame under the tail of the harvester.
  • the whole stalk cane conveyor connector is provided with a rectangular lower support plate, a triangular steel plate on the surface of the lower support plate, and a joint round shaft 97 on both sides behind the triangular steel plate.
  • a rectangular cover is set on the surface of the triangular steel plate, and a steering circular shaft hole 98 is set in the middle of the lower support plate, the triangular steel plate, and the front of the rectangular cover.
  • electromagnet The whole stalk cane is bundled around 180 degrees, and the conveyor is equipped with a bottom frame where the bottom wheel walks across the single cane row, and round holes 99 are set in the middle of the front ends on both sides of the bottom frame.
  • the joint round shaft 97 connected to the connecting head of the whole stalk cane conveyor, the running wheels 100 are arranged on both sides of the middle of the bottom frame, and the movable frame 101 and the movable frame that can be extended backward are arranged on both sides of the rear end of the bottom frame.
  • the linear guide rail is provided with bolts 102, the cane baffles 103 are provided on the upper sides of the movable frame, a touch electric switch 104 is provided on one side of the front side of the bottom frame, and an electric remote control lock 105 is provided on the other side, and the bottom frame is turned to the center of the disc
  • the movable joints are set on the left and right sides of the front 400 mm.
  • the movable joints are respectively connected to a round steel.
  • the other end of the round steel is respectively connected to a soft wire rope 106.
  • a 360-degree left and right rotating disc 108 is set later in the middle of the bottom frame, the outer circumference of the rotating disc is fixed on the bottom frame, and the upper end of the inner disc is provided with a turning disc frame 109 and a turning disc
  • the outer circumference of the steering disc in the bottom surface of the frame is provided with steering teeth, the steering teeth are provided with hydraulic motor drive shaft teeth to drive the disc to rotate, the hydraulic motor is set on the bottom frame 110, and the center of the steering disc is provided with a 360-degree rotating hydraulic and electrical transmission joint 111,
  • Steel plates are arranged at intervals on the surface of the steering disc frame, two upright support rods are arranged in the middle of one outer side of the steering disc frame, the upper and lower ends of the support rods are provided with sleeve shaft joints 112, and the upper end of the sleeve shaft joints are provided with the upper end of the balance rod and the balance rod.
  • lifting oil cylinders are arranged at the upper and lower ends of the support rod, one end of the lifting oil cylinder is respectively arranged at the lower end of the support rod and the upper end of the balance rod 114, and the bottom end of the oil cylinder is arranged outside the upper and lower ends of the support rod, at one end of the steering disc frame.
  • the transmission shaft 115 is arranged on the outside, the bearing is arranged at intervals of the transmission shaft, the bearing seat is arranged at an interval of 400 mm, a 14-tooth sprocket is arranged at an interval of 400 mm, the conveying chain is arranged at intervals, and the cane lever 116 is arranged at intervals, and the transmission shaft is arranged with a hydraulic motor to drive 117.
  • the other outer side is provided with the upper and lower movable walls of the conveyor, the upper and lower movable walls are set with a width of 2000 mm, the upper and lower movable walls are spaced with steel mesh or steel plates, the upper and lower movable walls are spaced with upper and lower movable walls supporting square tubes 118, and the upper movable wall supports the upper end of the square tube and the upper and lower movable walls.
  • the lower movable wall supports the upper and lower ends of the square tube with a drive shaft 119, the upper end of the upper movable wall is provided with a 14-tooth sprocket at an interval of 400 mm, the conveying chain and the conveying chain are spaced with cane hooks 120, and the upper end of the lower movable wall
  • the drive shaft is at an interval of 400 mm Set a 28-tooth sprocket 121, and a 14-tooth sprocket 122, set a 14-tooth sprocket at an interval of 400 mm at the lower end of the lower movable wall, set a 14-tooth sprocket, a conveyor chain, and set a cane hook, bearing sleeve joint 2, bearing sleeve at intervals
  • the barrel joint 2 is respectively provided with a transmission shaft, a bearing 3, a bearing sleeve 4, an outer sleeve 5 is arranged at both ends of the bearing sleeve,
  • the movable wall supports the upper end 123 of the square tube and the end of the inner disc frame square tube at the lower end
  • the head 124, the middle surface of the bearing sleeve is welded with a square steel 8, and the square steel is drilled with bolts to be fixed to the lower end 125 of the upper movable wall supporting square tube and the lower end of the lower movable wall supporting square tube 126.
  • the upper end of the wall supporting square tube is provided with bearing sleeves 3, 4, 8 and 127 respectively.
  • the steering disc frame has a 14-tooth sprocket on the outer side of the drive shaft and the 14-tooth sprocket on the lower end of the lower movable wall.
  • the 14-tooth sprocket of the end drive shaft is connected by the conveyor chain
  • the 14-tooth sprocket of the upper drive shaft of the upper movable wall and the 28-tooth sprocket of the upper drive shaft of the lower movable wall are connected by the conveyor chain.
  • the rollers in the chain are all higher than the bottom surface of the chain pieces on both sides
  • the conveying chain, the cane supporting hook 120, and the cane pulling rod 116 are respectively provided with bottom supporting sliding plates 128, and the lower end 129 of the upper movable wall and the lower end 130 of the lower movable wall are respectively provided with lifting and lowering at intervals on both sides.
  • the inner and outer frames of the whole stalk cane strapping machine are arranged on the surface of the steering disc frame, one of which is connected to the lower side of the turning disc frame 131, and one side of the upper and lower movable walls is connected to the bottom pallet frame of the strapping machine.
  • the lower end is overhead, two opposite slopes 132 are arranged on the top and inner sides of the rack, the two ends of the inner frame of the rack are respectively provided with quill joints 133, and the two ends of the outer rack of the rack are respectively set to adjust the inclination of the rack.
  • the steel plate seam in the middle of the steel plate and the steel plate, and the steel plate seam is fixed on the outer frame 134 by bolts, and four high temperature resistant and non-toxic plastic sheet reels 135 are arranged on the outer sides of the cane-supporting slide plate.
  • the cane-supporting plate 136, the two-side cane-supporting plates are provided with linear guide rails at intervals, the linear guide rails are provided with sliding blocks 137 at intervals, the bottom surface of the sliding block is respectively fixed on a rectangular steel plate surface, and the outer end of the steel plate is respectively provided with a sleeve shaft joint and a sleeve shaft joint.
  • the bottom surface of one end of the steel plate is provided with a support rod
  • the inner end of one side of the cane supporting plate is provided with a groove
  • the inner end of the other side of the cane supporting plate is provided with a protruding serrated edge or blade
  • two sides The two ends of the inner side of the cane support plate are provided with support rods 138
  • the middle bottom surface of one side cane support plate is provided with a load cell 139
  • two proximity sensors 140 are arranged at the bottom surface of one end of the cane support plate on both sides
  • two proximity sensors 140 are arranged on both sides of the cane support plate.
  • the bottom surface of the end is provided with a lifting cylinder 141, one end of the lifting cylinder is set on the inside of the cane support plate, and the bottom end of the cylinder is set on the outer frame, and a compression molding frame 142 is installed on both sides under the bottom of the sugarcane support plate, and the bottom surface of one end of the compression molding frame on both sides is spaced apart from each other.
  • linear guide rails on both sides of the compression molding frame are respectively equipped with a compression plastic sheet assembly 143, the assembly is equipped with a hollow pressure plate, an electric heating tube, a temperature sensor, a compression spring, bolts, two
  • the hollow platen surface of the side assembly is provided with grooves, the hollow platen surface of one side is provided with a serrated edge, the linear guide rails on both sides are spaced with sliders, the bottom surface of the sliders is fixed on the frame, and the bottom surfaces of the compression molding racks on both sides are provided with lifts in the middle.
  • One end of the oil cylinder and the lifting oil cylinder is arranged on the inside of the compression molding frame, and the bottom end of the oil cylinder is arranged on the outer frame.
  • the pressing cane racks 144 are arranged on both sides of the bottom of the compression molding frame, and two proximity sensors are arranged on the bottom surface of one end of the pressing cane racks on both sides.
  • the cane racks are provided with linear guide rails at intervals, the inner ends of the linear guide rails are provided with ya-shaped forks 145, the linear guide rails are provided with sliders at intervals, the bottom surface of the sliders is fixed on the frame, and a lifting oil cylinder is arranged in the middle of the bottom surfaces of the cane racks on both sides, and one end of the lifting oil cylinder is arranged at The inner side of the cane rack and the bottom end of the oil cylinder are arranged on the outer rack, bottom brackets 146 are arranged on both sides under the bottom of the cane rack, two proximity sensors are arranged on the bottom surface of one end of the bottom brackets on both sides, and linear guide rails are arranged at intervals between the bottom brackets on both sides.
  • Linear guide rails are set with sliders at intervals, the bottom of the sliders are respectively fixed on the frame, the middle of the bottom surfaces of the bottom brackets on both sides is set with a lifting cylinder, one end of the lifting cylinder is set on the inner side of the bottom bracket, and the bottom end of the cylinder is set on the outer frame.
  • the cane stalks of the above-mentioned whole stalk cane strapping machine are provided with the cane-supporting slides 132 with two opposite slopes and slide down to the lower two-side cane-supporting plates 136.
  • the cane stalks are opened and the cane stalks drop to the bottom of the cane-supporting plate 146, the cane-supporting plates are closed at the same time, and the plastic sheets in the rolls 135 on both sides of the cane-supporting slide plate have been connected to the bottom 136 of the cane-supporting plate and the dropped cane stalks are pressed on the bottom.
  • the bottom pallet surface 146 and the forks 145 of the cane racks 144 on both sides and both sides are closed, the cane stalks are pressed into a circular shape, and the plastic pressing sheet assemblies 143 provided on the two sides of the compression molding racks 142 are closed, and the plastic sheets on both sides are closed.
  • the sheets are glued together with a height of 20 mm and the serrated edge in the groove is divided in the middle.
  • the bottom support plate 146 is opened and then closed at the same time.
  • the bundled sugarcane stalks Falling to the turning disc frame surface 109, the bundled sugarcane stalks are transported to the lower end of the upper and lower movable walls by the conveying chain on the disc frame surface, and then the bundled sugarcane stalks are transported to the harvester by the upper and lower movable wall conveying chains.
  • the sugarcane stalks of the sugarcane pallets are weighed to the specified weight and then opened again.
  • the automatic control unit 147 set on the outer side of the top surface of the strapping machine: power supply, control , Signal acquisition, signal processing, drive to form a closed-loop control system, through the control button and touch screen PLC to automatically control the functions of each part of the electric oil, to achieve the purpose of automatic control of the equipment, 1. Switches and transformers. 2. Control part: On-board control equipment is controlled by control buttons and operating touch screen. 3. Signal collection: It consists of different types of photoelectric sensors, proximity sensors, limit sensors, temperature sensors, load cells and , C conversion for acquisition, 4. Signal processing: The signals collected by each sensor are processed in a centralized manner by PLC. 5. Drive control: PLC controls and drives relay solenoid valves and oil cylinder solenoid valves.
  • Embodiment 1 The difference from Embodiment 1 is that the bottom ends of the upright support rods are also provided on both sides of the front frame of the left and right cane root grinders.
  • the cane-supporting rod with wide and narrow rear, the inner end of the cane-supporting rod is provided with a torsion spring 149, and the outer end is provided with a sleeve shaft joint 150 to reset the cane-supporting rod through the torsion arm of the torsion spring, and a puller is provided on the upper end of the drive shaft of the center hole of the left and right discs.
  • the cane rod and the bottom are respectively provided with bevel gears and fixed lift plates 151 on the left and right sides of the disc bottom.
  • a transmission shaft 152 is arranged in the fixed lift plates on both sides.
  • One end of the transmission shaft disc is respectively provided with bevel gears, and the left and right outer sides are respectively provided with chains.
  • Wheel 153, a single disc 48 is also provided with a drive shaft, a bearing, a bearing seat, a sprocket, a lateral lift plate for fixing the disc, and a cover plate on the bottom surface of the lift plate on the bottom surface of the central hole.
  • the two ends of the transmission chain and the lifting plate are fixed on both sides of the frame by bolts, the disc 48 is fixed on the lifting plate surface of the upper end of the transmission shaft through the circular splint, one end of the lifting plate is provided with an erect transmission shaft, and the lower end of the transmission shaft is provided with a sprocket, The upper end is provided with a V-belt pulley, and the pulley is set by hooking up the cane rod conveyor.
  • the V-belt pulley at one end of the drive shaft is crossed by the V-belt to drive the disc to rotate left and right, and the drive shaft on the bottom surface of the center hole of the disc 48 is also provided with a bevel gear.
  • the lift plate are provided with a drive shaft
  • both ends of the drive shaft are provided with bevel gears
  • one end of the lift plate is provided with a bevel gear below the drive shaft
  • elastic rubber sheet baffles are provided on both sides of the front end of a single disc 48 .
  • a drive shaft 154 is set in the front
  • bearings, bearing seats, sprockets, conveyor chains 155 are provided at both ends of the drive shaft, and the upper and lower surface intervals on both sides of the conveyor chain are provided
  • Set up double-sided bending plates and set a square tube 156 with a width of 70 mm on the conveyor chain surface on both sides.
  • Both ends of the square tube are fixed with bolts on both sides of the conveyor chain surface.
  • a plurality of sets of spaced steel nails 157 are installed on the surface of the square tube.
  • the steel nails are fixed on the surface of the square tube by welding.
  • the space between the square tubes is set on the bottom surface of the conveyor chain on both sides of the square tube at a depth of 40 mm. It is fixed on both sides of the curved plate by bolts, a drive shaft is set at the back, bearing sleeve joints 2 are set at both ends of the drive shaft, a triangular pulley is set at one end, and the bearing seat set on both sides of the front drive shaft is fixed. on both sides of the rack.
  • a single-layer, single-row continuous interval is installed with five clockwise rotations at about 500 rpm in several rows to scrape the sugarcane leaves and peel the sugarcane shells and transport the sugarcane stalks at the same time.
  • Cylinder 159 wherein the first roller 160 of the cane inlet rotates counterclockwise, and the back of the circular plate of the roller is separated by 85 mm, and the transmission shaft of 5 rollers is installed at one end with a sprocket, a transmission chain, and a transmission shaft at both ends. Bearings, bearing seats are set, and sprockets and transmission chains are set at both ends of the drive shaft of the second roller of the cane inlet.
  • the diameter of the roller is 88 mm 161, the length is 648 mm 162, and the two ends of the roller are set with a diameter of 318 mm and a thickness of 1.5 mm
  • the bottom end of the steel plate between the vertical and horizontal surfaces of the conveyor channel and the vertical and horizontal surfaces of the roller surface is welded and fixed to the steel surface of the roller surface and the vertical and horizontal surfaces of the roller surface.
  • a piece of elastic rubber sheet with a thickness of 4.5 mm is set on both sides, and between the rubber sheets
  • the splint is fixed on the erected steel plate surface with bolts 166.
  • the torsion spring is set outside the splint to increase the elasticity of the rubber sheets on both sides for a long time through the torsion arm.
  • the torsion spring is fixed outside the splint by a nut.
  • a piece of elastic rubber sheet is set on the steel plate surface and both sides of the surface respectively. The rubber sheet is drilled on the surface scraped to the sugarcane stalk, and the hexagon bolt heads 167 with a diameter of 5 mm are fixed with nuts respectively, and the surface of the roller is also spaced.
  • the bottom end of the erected steel plate is fixed to the roller surface by welding.
  • One end of the elastic rubber sheet with a thickness of 6 mm one end of the rubber sheet is fixed on the steel plate surface on both sides with bolts 170, and one elastic rubber sheet is respectively set on both sides of the vertical steel plate surface on the roller surface.
  • the sheet drills holes on the surface scraping the sugarcane stalks and uses nuts to fix the bolt heads 171 with a diameter of 5 mm.
  • the upper end of the steel plate erected on the roller surface of the sugarcane inlet is provided with a circular plate ring, and the circular plate ring is fixed on the upper end of the vertical steel plate by bolts.
  • the sprocket shaft 172 and the sprocket that rotate counterclockwise are driven by the sprocket that rotates clockwise by the second roller, and the bottom surface of the roller that rotates counterclockwise is set at the cane inlet Bottom bracket 173, the bearing seats at both ends of the roller drive shaft of the cane inlet are fixed on the surfaces on both sides of the frame with bolts, and the bearing seats at both ends of the roller drive shaft of the second continuous rearward installation of the sugarcane inlet are bolted It is fixed on the bottom surface on both sides of the frame facing down, and the frame under the tail of the harvester adopts bolts to fix the connector of the whole stalk cane conveyor and connect the round hole 99 of the whole stalk cane strapping machine.
  • the rear ends of both sides of the cane support slide plate 132 are also provided with a cane blocking plate 174 that can be extended backward.
  • the linear guide rails that can extend the cane blocking board backward are fixed on the frame with bolts, and the bottom supporting plates 146 on both sides of the binding machine are two
  • a rectangular bottom frame 175 is also set on the outside, a round hole 99 is set in the middle of the two sides of the front end of the bottom frame, the gap on the bottom of the round hole is sealed by steel plates and bolts, and the bottom frame is provided with running wheels on both sides, and is set in the middle of the bottom frame.
  • Cane blocking plates are set on the inner side of the two wheels, and a soft wire rope is respectively set on both sides of the rear end of the top surface of the whole stalk cane strapping machine. side.
  • Example 1 The difference from Example 1 and Example 2 is that the center hole of the left and right cane root grinders is provided with the upper end of the drive shaft.
  • the rotating V-belt pulley 176 and the V-belt pulley pass through the lower layer of the sugarcane inlet and are arranged at both ends of the third roller drive shaft.
  • the V-belt rotating in the vertical direction is driven by the V-belt to change the angle of the horizontal plane, and the transmission is arranged on the bottom surface of the center hole of the single disc 48
  • the bottom surface of the shaft, bearing, bearing seat, bevel gear, and disc 48 is also provided with vertical and horizontal lift plates for fixing the disc.
  • the drive shaft is respectively set in the lift plate, the two ends of the drive shaft are provided with bevel gears, the two ends of the lift plate are fixed on both sides of the frame with bolts, and the disc 48 is fixed on the upper end of the drive shaft by a circular splint
  • one end of the lift plate is set with a solid drive shaft
  • the lower end of the drive shaft is set with a bevel gear
  • the upper end is set with a V-belt pulley.
  • the horizontal drive shaft and the V-belt pulley arranged by the horizontal drive shaft cross the drive disc to rotate left and right through the V-belt.
  • rollers 177 On both sides of the rack behind the left and right cane root grinders, there are double-layer, single-row, upper- and lower-layer rollers 177 . , the back of the circular plate with 7 rollers in each layer is installed at a continuous interval of 85 mm, and the tops of the rubber sheets for scraping sugarcane leaves and peeling sugarcane shells are spaced in several rows on the surface of the upper and lower rollers. Bearings and bearing seats are installed at both ends of the transmission shaft where two layers of 7 rollers are installed, and gears are installed at one end. The lower roller gear rotates clockwise to drive the upper roller gear to rotate counterclockwise. One end of the lower roller is respectively provided with chains.
  • Bearing sleeve joints 2 and V-belt pulleys are installed at both ends of the drive shaft of the wheel, transmission chain, and the third roller on the lower layer.
  • the diameter of the upper and lower rollers is 113 mm
  • the length of the upper roller is 648 mm178
  • the length of the lower roller is 658 mm179
  • Both ends of the lower roller are provided with end-stop circular plates 180 with a diameter of 285 mm and a thickness of 1.5 mm
  • the surfaces of the upper and lower rollers are respectively provided with 5 rows of steel plates with vertical horizontal surface intervals.
  • the width of the steel plate is 18 mm and the height is 86 mm.
  • the width of each interval is 87 mm, and there are 6 cane stalk conveying channels.
  • the width of the steel plate on the vertical horizontal surface at both ends of the lower roller is 23 mm.
  • the bottom end of the steel plate on the vertical horizontal surface is welded and fixed on the surface of the roller.
  • a 4.5 mm thick elastic rubber sheet is set on the steel plate surface and both sides of the surface.
  • the middle of the rubber sheet is fixed on the erected steel plate surface with bolts 182 through a splint, and a torsion spring is set on the outside of the splint to increase the rubber sheets on both sides through torsion arms. It remains elastic for a long time.
  • the torsion spring is fixed on the outside of the plywood by a nut.
  • the surface of the roller is separated from the steel plate surface of the vertical horizontal surface and an elastic rubber sheet 183 is set on both sides.
  • the outer hexagonal bolt heads 184 with a diameter of 5 mm are respectively fixed by nuts, and a transverse rod parallel to the roller is set up and down in front of the upper and lower cane inlet rollers.
  • a transverse rod parallel to the roller is set up and down in front of the upper and lower cane inlet rollers.
  • 5 curved vertical rods with 10 mm of steel plate ends with vertical horizontal surface are set at intervals from the roller surface, and the cane cutting blade 185 is set at the cane outlet at the rear of the harvester.
  • Frame 186, inner tool holder 187, the bottom end of the tool holder on both sides of the back of the outer tool holder are respectively provided with a fixed blade 188 two blade edges at intervals up and down and opposite, and the upper and lower cane support plates 189 are arranged behind the upper and lower blade edges.
  • Compression springs 190 are arranged at intervals on both sides of the top and bottom surfaces of the cane-supporting plate, the bottom end of the lifting cylinder is arranged at the top of the outer tool holder, and one end of the lifting cylinder is arranged at the top of the inner tool holder, and the middle and lower ends of one side of the outer tool holder are respectively
  • a proximity sensor 191 is provided, sliders 192 are respectively provided at the middle and lower ends of both sides of the outer tool rest, and linear guide rails 193 for the inner tool rest are provided on both sides of the inner tool rest.
  • a segmented cane blade 194 with double-sided cutting edges is arranged.
  • bearing, bearing moving groove 195, tension torsion spring 196, bearing moving grooves on both sides are fixed with bolts on both sides of the rack at the tail of the harvester, and the inner knife rest of the cutting blade is also provided with double inner knife rests 197, Both the double inner tool rests are provided with double-sided cutting cane blades 198, and the top of the double inner tool rests are provided with one end of a lifting cylinder. Rising and lowering at intervals of 1 second, 2 seconds, 3 seconds, 4 to 6 seconds to achieve the purpose of cutting the cane stalk into segments of 600, 800, 1000 mm long or more, automatic control unit: by power supply, control, signal Acquisition, signal processing, and driving constitute a closed-loop control system.
  • each part The functions of each part are automatically controlled by electric and oil through control buttons and touch screen PLC, so as to achieve the purpose of automatic control of the equipment.
  • Control part The on-board control equipment is controlled by control buttons and touch screen operation.
  • Signal collection Signals are collected by different types of photoelectric sensors, proximity sensors, and limit sensors.
  • Signal processing The signals collected by each sensor are processed centrally by PLC.
  • Drive control PLC controls and drives the solenoid valve of the relay and the solenoid valve of the oil cylinder.
  • the frame below the tail of the harvester is bolted to fix the connector of the whole stalk cane conveyor, and the circular hole 99 for connecting the horizontal cane stalk conveyor of the cut cane.
  • the cut cane stalks are turned around 180 degrees in the lateral direction of the conveyor's rear end edge 199, the right edge 200, and the two side edges 201 of the upper and lower movable walls.
  • a conveyor chain is set with a width of 1100 mm on the surface, the upper and lower movable walls and the disc frame surfaces on both sides are set with a width of 200 mm, and a lifting end 202 of a lifting cylinder is set on the front and both sides of the wheel of the bottom frame.
  • bolts are used to fix both sides of the front end of the bottom frame of the conveyor that cuts the cane stalks horizontally at about 180 degrees.
  • Example 1 The difference from Example 1, Example 2, and Example 3 is that the upper ends of the drive shafts of the disc center holes of the left and right cane root grinders are respectively provided with hydraulic motors to drive 203, and the rear ends of the left and right disc frames are provided with sleeves.
  • a cane-supporting slide plate 205 is set behind the left and right discs to the sugarcane outlet at the rear of the harvester, and a cane-supporting slide plate slot with a width of 20 mm and a height of 20 mm is suddenly narrowed on both sides of the cane-supporting slide surface of the cane outlet.
  • Two rows of vertical cane stalk conveying ledges 206 are arranged above and behind the disc at intervals.
  • the space between the two rows of ledges is a channel for conveying sugarcane stalks with a wide front entrance and a narrow rear.
  • Steel meshes or steel plates are arranged at intervals on the surfaces of the two rows of ledges.
  • the front ends of the two rows of ledges are provided with a sprocket shaft 207, a sprocket 208, and bearings are arranged in the sprockets, and two vertical transmission shafts 209 are arranged on both sides of the middle section of the two rows of ledges.
  • the chain 210, the conveying chain is provided with a cane pulling rod
  • the inner side of the middle section of the conveying chain is provided with a pressure sprocket 211
  • the lower ends of the transmission shafts on both sides of the middle section of the two rows of ledges are provided with a transmission shaft to drive the other transmission shaft to rotate in the opposite direction.
  • sprocket 212, transmission chain, a sprocket 213 is respectively set at the lower end of the transmission shaft erected on both sides of the middle section, and a ball cage constant velocity universal joint is set in the sprocket to connect the independent two sides above the front disc.
  • the front end of the disc is provided with a sprocket, the middle inner side is provided with a pressure sprocket, a conveying chain 214, a cane pulling rod is provided in the conveying chain, and a sliding plate slot 215 is provided on both sides of the front for fixing the chain disc.
  • the space 216 where the sugarcane is transported by the conveying chain makes the sugarcane stalks move after being squeezed by the sugarcane stalks moved by the front conveying chain.
  • the front drive shaft 217 and the rear sprocket shaft 218 are erected at intervals behind the two rows of ledges.
  • Bearings, bearing seats, sprockets, transmission chains, conveying chains, and conveying chains are spaced up and down with a bearing, a bearing seat, a sprocket, a cane-pulling rod, and the bearing seat is fixed on the frame.
  • Bearings are set, the latter sprocket shaft is fixed on the frame with bolts, the former transmission shaft 217 drives a transmission shaft in the middle section through the transmission chain 219, and the rear sprocket shaft 218 is driven by the conveying chain 220.
  • the segment drive shaft rotates synchronously with the former drive shaft 217 and the latter sprocket shaft 218, and the former drive shaft 217 drives the conveying chain 220 of the latter sprocket shaft 218.
  • the front end of the roller drive shaft on the top and bottom surfaces is provided with a cone
  • the bevel gear and the bevel gear are respectively connected to the bevel gears and sprockets provided on the upper and lower front end drive shafts 222.
  • the rollers for scraping the cane leaves and peeling the cane shells and conveying the cane stalks at the same time are provided with a diameter of 88 mm.
  • the torsion arm increases the rubber sheet to keep it elastic for a long time, torsion spring
  • One side is fixed by a nut on the plywood surface, and the spiral blades on the two opposite sides of the roller surface are spaced apart from each other.
  • the steel plate surface of the vertical horizontal surface is respectively provided with a piece of elastic rubber sheet 230.
  • the outer hexagonal bolt head 231 with a diameter of 5 mm is used to fix the bolts, and a piece of elastic rubber sheet with a thickness of 6 mm is also arranged on the surface of the spiral blade on the opposite sides of the roller surface.
  • the rubber sheet is provided with a torsion spring at the fixed end of the helical blade surface.
  • the torsion arm increases the rubber sheet to maintain elasticity for a long time.
  • the torsion spring is fixed by setting a card hole on the helical blade surface.
  • the roller surface is spaced between the two opposite helical blades
  • a piece of elastic rubber sheet 235 is arranged at intervals on the surface, and the rubber sheet is drilled on the surface scraping the sugarcane stalk, and the outer hexagonal bolt head 236 with a diameter of 5 mm is respectively fixed with a nut.
  • the serrated edge 237 is provided with a cane pressure cover plate 238 on one side of the continuous helical blade for scraping the cane leaves and peeling the cane husk and at the same time conveying the cane stalk roller.
  • the wide surface is more than 30mm inward on both sides of the edge, the two ends and both sides of the cane cover are fixed on the frame with bolts, and a vertical drive shaft 240 is arranged behind the multiple rollers, and the upper and lower ends of the drive shaft are
  • the bevel gears 241, bearings and bearing seats are arranged at intervals, the upper and lower ends are arranged with a sprocket 242 and a transmission chain, and the transmission chain of the lower end sprocket is driven by an engine or a hydraulic motor.
  • the rod 243 and the upper end of the cane rod are respectively provided with a quill joint, the upper end of the linear guide rail is respectively provided with one end of the lifting cylinder, and the bottom end of the cylinder is set on the frame.
  • the gears are installed in the opposite direction, and the rotation direction of the helical blades of the rollers is changed to realize the clockwise rotation of the 7 rollers.
  • the frame below the tail of the harvester adopts bolts to fix the connector of the whole stalk cane conveyor, the joint circular shaft 97, and the 180-degree steering conveyor circular hole 99 for connecting the scattered whole stalk cane, and weld a surface in the middle of the upper and lower movable wall bearing sleeves.
  • the root square steel 8 also drills a rectangular hole at the other end of the square steel 8 and then sets the compression spring into the lower end 125 of the upper movable wall supporting square tube and the lower end of the lower movable wall supporting square tube 126. The upper end of the square tube is supported on the lower movable wall.
  • the back of the 14-tooth sprocket 122 is also provided with a double-sided bending plate for the chain or a roller 244 for the roller.
  • the rollers are provided with two bearings. In the middle of the bearings, the seam of the cane hook through the conveyor chain is provided, and the top surfaces of the bearings on both sides support the conveyor chain.
  • a sprocket for positioning the conveying chain is respectively set on the double-sided bending plates or rollers on both sides and above the rollers.
  • the 14-tooth sprocket of the upper and lower end drive shafts of the lower movable wall and the 14-tooth sprocket of the upper drive shaft of the upper movable wall are connected and driven by the conveying chain. .
  • Example 1 The difference from Example 1, Example 2, Example 3, and Example 4 is that the sugarcane combine harvester of the whole stalk type two-row simultaneous harvesting is provided with a frame frame 1 whose bottom wheel is connected across the two cane rows.
  • the width of the tail cutting machine is set to cut across the two cane rows, and double rows of single-layer, continuous intervals are installed on both sides of the rear frame of the double row left and right cane root grinders.
  • the rollers rotate clockwise at about 500 revolutions per minute. There are 7 rollers in a continuous double row and a single layer.
  • Wheels, transmission chains, and transmission shafts at both ends are provided with bearings and bearing seats, of which the third roller transmission shaft is provided with bearing sleeve joints 2 and V-belt pulleys 246 at both ends.
  • Both ends of the drum are provided with end-stopping circular plates 249 with a diameter of 362 mm and a thickness of 1.5 mm, and 10 rows of steel plates 250 with vertical transverse planes are arranged at intervals on the surface of the roller.
  • the steel plates are respectively 40 mm high and 639 mm long. Welded and fixed on the surface of the roller, the steel plates of the 10 rows of vertical horizontal surfaces were drilled with a width of 35, 45, 50, 55, 65, and 75 mm, respectively.
  • an erection was set at a width of 45 mm.
  • the steel plate surface of the vertical horizontal surface is fixed at a width of 45 mm, and the steel surface of the vertical horizontal surface of the roller surface is set at a distance of 45 mm.
  • a rubber rod with a diameter of 12 mm and a height of 160 mm is erected and elastic. The rubber rod is scraping towards the sugarcane.
  • the surfaces on both sides of the stalk are drilled at intervals to fix the outer hexagonal bolt head 253 and the nut 254 with a bolt diameter of 5 mm.
  • Two rows of left and right cane root grinders are installed on both sides of the rear rack, with two rows of upper and lower layers, and two layers are installed at continuous intervals.
  • the rollers for conveying sugarcane stalks are continuously installed with double rows of upper and lower layers of 7 rollers at a distance of 85 mm behind the circular plates, and the tops of several rows of rubber rods on the upper and lower layers of the rollers are inserted into the opposite rollers at intervals close to each other.
  • the upper end of the steel plate with the horizontal surface is erected, and the transmission shaft of the double row, the upper and lower layers, with 7 rollers on each layer, is installed at a continuous interval.
  • the drum gear rotates counterclockwise, and one end of the lower drum is provided with a sprocket and a transmission chain respectively.
  • the two ends of the third drum drive shaft of the lower layer are respectively provided with bearing sleeve joints 2 and V-belt pulleys 246.
  • the diameter of the upper and lower drums is 42 mm.
  • the upper and lower roller surfaces have 11 intervals with a width of 45 mm for 11 sugarcane stalk conveying channels.
  • the bottom end of the erect elastic rubber rod passes through.
  • the holes are drilled with bolts with a diameter of 5 mm and fixed to the steel plate surface of the vertical horizontal surface at a distance of 45 mm, respectively, and a rubber rod with a vertical diameter of 12 mm and a height of 160 mm is set at an interval of 45 mm on the steel plate surface of the vertical horizontal surface of the roller surface.
  • the rubber rod is scraped to the sides of the sugarcane stalk and the holes are drilled to fix the outer hexagonal bolt head and nut with a diameter of 5 mm, and the lower end of the 5 mm diameter bolt and the upper end of the rubber rod are also fixed in the rubber rod through the cast rubber rod.
  • the bolt heads are respectively provided with round steel and square steel with a protruding 3 mm and a diameter of 7 mm on both sides of the rubber rod.
  • the frame below the tail of the harvester uses bolts to fix the connector of the whole stalk sugarcane conveyor, and the joint round shaft 97 is connected and scattered.
  • the round hole 99 of the stalk cane 180-degree steering conveyor, the 180-degree steering conveyor for the scattered whole stalk cane is set on the two opposite sides of the whole stalk cane strapping machine on the 109 surface of the whole stalk cane strapping machine.
  • One set width of the inclined cane support sliding plate 132 is opposite to receiving the cane stalks from the two discharge cane openings at the tail of the harvester.
  • the bottom wheel is set to work across the double cane row.
  • the rear of the circular plate is separated by 85mm, and the frame below the harvesting tail adopts bolts to fix the connector of the whole cane conveyor, the joint round shaft 97 is connected to the round holes 99 of the left and right conveyors of the scattered cane, and the left and right conveyors of the scattered cane are set.
  • the bottom wheel walks across the two cane rows and the vertical rods 258 supporting the left and right conveyors are also arranged on the surface of the bottom frame, and vertical rods are arranged at intervals on both sides of the rear end of the bottom frame.
  • the sugarcane sliding plate 132 has two sugarcane outlets at the tail of the receiving and harvester, wherein the upper ends 260 of the vertical rods on both sides are respectively connected with a soft wire rope, the other end of the wire rope is respectively set at one end of the lifting cylinder, and the bottom end of the cylinder is respectively set at the upper end of the harvester tail.
  • left and right upper and lower movable walls are installed on both sides of the left and right conveyor frames 261, the upper and lower movable walls are 2000 mm wide, and the sprockets set at the lower ends of the conveyor chains of the lower movable walls on both sides are respectively provided with ordinary bicycle single-speed flywheels 262,
  • the inner flywheel arranged on the lower end drive shaft of the right lower movable wall drives the outer sprocket to rotate, and the inner flywheel arranged on the lower end drive shaft of the left lower movable wall stops driving the outer sprocket to rotate.
  • a segment cutter 185 is also installed at the sugarcane outlet at the tail of the harvester, and a width of 1100 mm is set on the upper and lower movable walls on the left and right sides and the left and right conveyor surfaces.
  • the chain, the rear end edge 199 on the left and right conveyor racks, and the two side edges of the upper and lower movable walls on the left and right sides are respectively provided with upright baffles 201, and the front end of the bottom frame of the horizontal upper and lower movable wall conveyors on the left and right sides of the cut cane is fixed with bolts.
  • the rear of the harvester exits the rack below the cane mouth.

Abstract

一种整秆式或切段式的甘蔗联合收割机,包括机架、蔗根磨切器(48)、数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(59)、压蔗盖板(82)、阻蔗叶和阻蔗壳拦(75)、蔗秆导向板(78)、侧翻安全器、防侧翻调节器、整秆蔗捆扎180度左右转向输送器;蔗根磨切器(48)安装于机架行进的前端;机架的后两侧各安装一侧翻安全器,其顶部安装有防侧翻调节器;辊筒(59)安装于机架,辊筒(59)圆板的顶面安装有压蔗盖板(82),后面安装有阻蔗叶和阻蔗壳拦(75)、蔗秆导向板(78),整秆蔗捆扎180度左右转向输送器安装于机架行进的后端。

Description

整秆式或切段式的甘蔗联合收割机 技术领域
本发明属于农业生产的收获机械领域,是一种整秆式或切段式的甘蔗联合收割机。
背景技术
现有甘蔗联合收割机作业取得了一定的经剂效果,但这些作业技术大多数仍存在着许多缺陷和不足导致出现主要不利的因素:
1.蔗尾切割器支撑架底端设置在驾驶台前、收割机行走的翘动导致蔗尾切割器斜平面支撑架上端大幅度时升时降出现蔗尾切割定位高度时高时低偏差很大,切割断的蔗尾无法精准定位放在蔗行面上。
2.蔗根砍断蔗头出现破头率很多,由于现有蔗根切割器设置多个锋利的刀刃片砍蔗根,蔗地里蔗行的蔗根面上的泥土凹凸不平还含有大量的粗砂子和石头,现场刀片砍蔗根发生高出地面40亳米和低于地面70毫米是常有的事,收割机只要行走收割砍蔗根在30米以内再锋利的刀刃砍在蔗根面凹凸不平的泥砂和石头里,锋利的刀刃立即会变成钝刀口或刀缺口,所以钝的刀口或刀缺口继续砍蔗根出现许多蔗根破头是在所难免的,同时导致蔗根再生年的大量减产。现有收割机锋利的刀刃无法实现砍在蔗根的泥土含有许多粗砂子和石头里还能保持长时间锋利不出现钝口的砍刀,所以蔗根砍断后出现蔗头破碎或裂开是由于砍刀刃变钝后造成的。
3.在蔗根砍断时泥土、沙石等杂物混夹在蔗秆中间顺着蔗秆输送的惯性排出,排到收割机尾部出蔗口处,由设置在收割机尾部的切段刀切断成130毫米一段左右,切段刀由于正常切在混夹有泥块和沙石的甘蔗导致锋利的切段滚动刀刃在短时间内出现钝口和刀缺口、切断蔗成为挤压断导致切口一端压爆蔗糖水直接流失,直经大于20毫米以上的泥块、石头因过重收割机尾上面抽叶风机抽吸不起和蔗段一起掉入集蔗斗后再排到运蔗车的车厢里,因集蔗斗的排杂物缝隙设置不得大于20毫米,如大了就有许多直经在20毫米以内的蔗秆掉下到蔗地里造成浪费,刮的蔗叶和剥的蔗壳泥沙等杂物排到收割机尾部的出蔗口、在出蔗口上面设置一个有强风力的抽风机抽吸蔗叶蔗壳泥沙粉等杂物喷出抽风机口排到蔗地里,导致蔗叶泥沙粉等杂物满天飞造成空气污染。
4.整秆式收割机刮蔗叶剥蔗壳技术也不成熟、刮蔗叶剥蔗壳无法做到剥干净,把蔗堆放在蔗地里不能同时把蔗秆输送到运蔗车的车厢里,导致二次作业工作效率低。
5.甘蔗收割机在普通斜坡蔗地里收割易出现侧翻、斜坡度消大一些的蔗地收割完全无法实现。
技术问题
本发明要解决现有甘蔗联合收割机的作业技术多数存在许多缺陷和不足,提供多种整秆式或切段式的甘蔗联合收割机。
技术解决方案
为解决上述作业枝术多数存在许多缺陷和不足,本发明通过以下技术方案实现的:
一种整秆式或切段式的甘蔗联合收割机,包括机架、蔗根磨切器、数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒或上下两层辊筒、连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒或上下两层辊筒、压蔗盖板、阻蔗叶和阻蔗壳拦、蔗秆导向板、侧翻安全器、防侧翻调节器、整秆蔗捆扎180度左右转向输送器;所述机架为整秆式或切段式的甘蔗联合收割机底轮跨单蔗行或跨双蔗行作业连接的整个框机架;所述蔗根磨切器具有至少一个以上,并安装于所述机架行进的前端;所述机架的后两侧各安装一侧翻安全器,而其顶部安装有防侧翻调节器;所述数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒或上下两层辊筒、连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒或数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的上下两层辊筒安装于机架,辊筒安装有压蔗盖板;所述整秆蔗捆扎180度左右转向输送器安装于机架行进的后端;所述数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒或上下两层辊筒、数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒或上下两层辊筒均在辊筒后面安装有阻蔗叶和阻蔗壳拦;所述蔗秆导向板安装在所述阻蔗叶和阻蔗壳拦的后面。
进一步地,甘蔗联合收割机包括机架,在甘蔗联合收割机设置蔗根磨切器磨切单蔗行或双蔗行和底轮跨单蔗行或跨双蔗行作业连接的框机架,在收割机驱动转向轮上方两侧的机架设置前面机架升降的轴承套筒关节。
进一步地,所述轴承套筒关节包括传动轴、链轮、轴承与轴承套筒;所述轴承套筒的两端各设置一外套筒;所述外套筒设有钢板,所述钢板开设有通孔,两块钢板夹持于后面机架的前端,并通过螺栓固定连接;所述轴承套筒的外侧面设有一根方钢,所述方钢开设有通孔,所述方钢与前面机架的后端搭接,并通过螺栓固定连接;所述后面机架的后端两侧各设置一驱动轮、前端两侧各设置一驱动和转向的轮。
进一步地,所述前面机架的前端两侧各设置一可升降且可行走和转向的轮,可升降且可行走和转向的轮分别设置上走轮架和下走轮架,上走轮架设置走轮升降轴套筒、走轮升降油缸、走轮转向油缸,两侧上走轮架后面上下设置走轮转向套筒轴关节、套筒轴关节的两端套筒一个面分别焊接在上走轮架后面、上下套筒轴中间节分别焊接一根弯90度角方管固定在机架两侧,两侧下走轮架设置走轮、走轮升降轴;在升降轮机架两侧分别设置一根软钢丝绳,软钢丝绳另一端设置升降油缸升降一端、油缸底端设置在驾驶台机架两侧。
托蔗杆,在左右蔗根磨切器前面机架两侧设置竖立的支撑杆底端,竖立的支撑杆上端前面两侧设置平面杆、两侧平面杆间隔设置前面宽后面窄的托蔗杆。托蔗杆内端设置扭转弹簧,外端设置套筒轴关节、通过扭转弹簧的扭臂来复位托蔗杆。
蔗尾切割机,在前机架前面两侧设置竖立的支撑蔗尾切割机的升降油缸底端、升降油缸一端采用螺栓分别固定在蔗尾切割机的剪刀片架底部,剪刀片架前端间隔设置一排剪刀片、一排剪刀片的后端间隔设置在一根直线导轨面上、一排剪刀片上下的面间隔设置卡条。卡条后端固定在剪刀片的下面,直线导轨的两端设置滑块,直线导轨的一端设置液压马达带动传动轴、传动轴设置链轮、偏心轴轮、偏心轴轮连接来回摆动杆、摆动杆连接直线导轨一端。
剪刀片架面间隔设置托尾叶板、托尾叶板两侧设置传动轴其中一侧设置液压马达带动、两侧传动轴间隔设置链轮、左右转向输送链条、输送链条设置拔尾叶杆,一排剪刀片上前方设置拔尾叶旋转器、传动轴、拔尾叶条、旋转器一端传动轴设置链轮、传动链条连接直线导轨的一端液压马达传动轴链轮带动,剪刀片架两侧传动轴下方设置落尾叶滑板槽、两侧落尾叶滑板槽上端设置套筒轴关节固定在两侧传动轴下方机架、两侧落尾叶滑板槽出口前端设置尾叶回落挡板,两侧落尾叶滑板槽底面设置升降油缸。
蔗根磨切器,为圆形的圆盘在圆盘外圆周间隔设置排杂缝,所述圆盘外圆周切口的顶面呈锥形面,底面呈平面,所述圆盘外圆周切口的区域面上均涂覆金属砂粒,可为圆盘外圆切口上下的面设置像箭头三角形、圆盘外圆周的切口和切口三角形上下的角边面、排杂缝两侧的面均设置金属砂粒,金属砂粒包括合金钢砂粒、金刚砂粒、金刚石砂粒或铁砂粒。金属砂粒均高出圆盘切口箭头三角形上下的角边面,在圆盘面半径的一侧设置拔蔗片采用螺栓固定在圆盘面。
在左右圆盘中心孔上面分别设置传动轴、传动轴上下端分别设置轴承、轴承座、上下端轴承座采用螺栓分别固定在机架,圆盘通过圆夹板固定在传动轴的下端头、上端头分别设置三角皮带轮,皮带轮通过蔗入口刮蔗叶剥蔗壳辊筒传动轴的一端通过链条传动上方设置横向的传动轴、再由横向传动轴设置的三角皮带轮通过三角皮带交叉传动圆盘左右向旋转。
还在单个圆盘中心孔底面设置传动轴、轴承、轴承座、锥形齿轮、链轮、固定圆盘的横向抬板、横向抬板的底面设置盖板、盖板采用螺栓固定、抬板内设置传动链条、传动轴、传动轴两端设置锥形齿轮、抬板的两端采用螺栓固定在机架两侧、圆盘通过圆夹板固定在传动轴上端抬板面上、抬板的一端设置竖立的传动轴、传动轴下端分别设置锥形齿轮、链轮、上端设置三角皮带轮,在单个圆盘的前端两侧设置有弹性的橡胶片拦板。
在圆盘底面设置固定圆盘的直向和横向抬板、直向和横向抬板的底面分别设置盖板、盖板采用螺栓固定、直向抬板后端头焊接在横向抬板的中间段、抬板内分别设置传动轴、传动轴两端设置锥形齿轮。
在单个圆盘中心孔上面设置传动轴、传动轴下端圆盘面后面的直向、圆盘后面底下的横向分别设置固定传动轴的抬杆。
往上钩拉蔗秆输送器,前面设置一根传动轴、传动轴两端设置轴承、轴承座、链轮、输送链条、输送链条两侧上下的面间隔设置双侧弯板、两侧输送链条面上间隔宽70毫米设置一根方管、方管的两端采用螺栓固定在输送链条面两侧的双侧弯板、方管间隔数根设置一根方管面安装多组间隔的钢钉,钢钉采用焊接固定在方管的面,方管的间隔空间在方管的上面往下面深40亳米的两侧输送链条底面设置托蔗板并采用螺栓固定在两侧双侧弯板面,后面设置一根传动轴、传动轴的两端设置轴承套筒关节、轴承套筒关节分别设置传动轴、链轮、轴承、轴承套筒、轴承套筒的两端设置外套筒、两端外套筒的一个面连接钢板并在两块钢板面钻孔采用螺栓分别固定在后面机架前端的两侧,轴承套筒中间的一个面焊接一根方钢并在方钢钻孔采用螺栓分别固定在前面机架后端的两侧,前面一根传动轴两侧设置的轴承座固定在机架两侧。
数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,辊筒的传动轴一端设置链轮、传动链条、两端传动轴设置轴承、轴承座,辊筒面间隔设置蔗秆输送通道、在辊筒每间隔两侧的圆板面分别每侧间隔焊接数片竖立横向面的钢板、竖立横向面的钢板面通过夹板和螺栓分别固定有弹性的橡胶片的一端头,使两对面的橡胶片形成横向拦住间隔,夹板的外面设置扭转弹簧通过扭臂来增加橡胶片保持在长时间都有弹性,扭转弹簧一侧在夹板外面通过螺母固定。辊筒面每间隔两侧圆板面间隔设置竖立横向面的钢板面分别设置1片有弹性的橡胶片,橡胶片在刮向蔗秆的面分别设置凸起的端头物,有弹性的橡胶片在刮向蔗秆的面包括橡胶片的前面、后面、左侧面、右侧面,有弹性的橡胶片包括类似橡胶片有弹性的片状物,有弹性的橡胶片包括橡胶片内设置有绳子或钢丝,有弹性的橡胶片在刮向蔗秆的面设置凸起的端头物包括设置螺栓头、螺母、铆钉头、钢钉头、金属块、金属块设置间隔齿、齿尖等物均属所述凸起的端头物;同时辊筒面每间隔两侧圆板面还分别每侧间隔设置数片有弹性的橡胶片、橡胶片的一端采用螺栓分别间隔固定在两侧圆板面,在固定橡胶片一端的圆板面还分别焊接一根竖立的圆管使橡胶片的外端翘起,使两对面的橡胶片形成内宽外端紧贴在一起,橡胶片在圆板面固定的一端设置扭转弹簧通过扭臂来增加橡胶片保持在长时间都有弹性,扭转弹簧通过在圆板面设置卡孔来固定,辊筒面每间隔两侧的圆板面分别间隔设置有弹性的橡胶片,橡胶片在刮向蔗秆的面分别设置凸起的端头物。
数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,辊筒的传动轴一端设置链轮、传动链条、两端传动轴设置轴承、轴承座,辊筒的两端设置拦端头圆板,在辊筒的面间隔设置数排竖立横向面间隔的钢板,辊筒面数个间隔为蔗秆输送通道,辊筒面竖立横向面间隔的钢板底端采用焊接固定在辊筒面,辊筒面竖立横向面间隔的钢板面和两侧分别设置有弹性的橡胶片,橡胶片中间通过夹板采用螺栓固定在竖立的钢板面,辊筒面竖立横向面间隔的钢板面和两侧分别设置有弹性的橡胶片,橡胶片在刮向蔗秆的面分别设置凸起的端头物,在辊筒的面还间隔设置数排竖立纵向间隔的钢板,辊筒面数个间隔为蔗秆输送通道,辊筒面竖立纵向钢板面的两侧分别焊接一根竖立的圆管使固定的橡胶片外端翘起,使两对面的橡胶片形成内宽外端紧贴在一起,竖立的钢板底端采用焊接固定在辊筒面,辊筒面间隔竖立纵向的钢板面两侧分别设置有弹性的橡胶片的一端头,并采用螺栓固定在两侧钢板面,辊筒面竖立纵向间隔的钢板面两侧分别设置有弹性的橡胶片,橡胶片在刮向蔗秆的面分别设置凸起的端头物。
数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,辊筒的传动轴一端设置链轮、传动链条、两端传动轴设置轴承、轴承座,辊筒的两端设置拦端头圆板,在辊筒的面间隔设置数排竖立横向面的钢板,钢板底端采用焊接固定在辊筒面,数排间隔竖立横向面的钢板面分别间隔钻孔,根据各地种植蔗秆直径的大小间隔设置有弹性的橡胶杆,辊筒面多个间隔为蔗秆输送通道,竖立有弹性的橡胶杆底端通过钻孔采用螺栓固定在竖立横向面的钢板面。
辊筒面竖立横向面的钢板面分别间隔设置竖立有弹性的橡胶杆,橡胶杆在刮向蔗秆两侧的面和橡胶杆的上端头分别设置凸起的端头物。
压蔗盖板,为长方半圆形、前后两侧边缘翘起、压蔗盖板分别设置盖在刮蔗叶剥蔗壳辊筒的圆板面上,压蔗盖板两端采用螺栓固定在机架两侧,其中辊筒两端设置有轴承套筒关节的辊筒圆板面上压蔗盖板后面两端设置套筒轴关节,前面两端设置拉伸弹簧杆和拉伸弹簧、在机架两侧设置防压蔗盖板往下盖托盖杆和设置压蔗盖板往上开顶盖杆;所述压蔗盖板还分别设置盖在连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒的一侧面,压蔗盖板两端采用螺栓固定在机架。
阻蔗叶和阻蔗壳拦分别设置在刮蔗叶剥蔗壳的辊筒后面,方钢两端采用螺栓固定在机架两侧。
蔗秆导向板分别设置在阻蔗叶和阻蔗壳拦的后面,蔗秆导向板下方分别设置一块防止辊筒旋转蔗叶反向走的拦蔗叶板,蔗秆导向板长方形钢板的两端采用螺栓固定在机架两侧。
切段蔗刀片器,设置外刀架和内刀架、外刀架后面两侧刀架底端上下分别间隔设置一把固定的刀片两刀片刃口并相对着、上下两刀刃边缘的前面设置上下托蔗板、上托蔗板面上、下托蔗板底面两侧分别间隔设置压缩弹簧、外刀架顶端设置升降油缸底端、升降油缸一端设置在内刀架顶端,外刀架一侧的中间和下端分别设置1个接近传感器、外刀架两侧的中间和下端设置滑块、内刀架两侧设置内刀架直线导轨、内刀架两侧直线导轨套入外刀架两侧滑块内、内刀架两侧直线导轨下端设置一把双面刀刃的切段蔗刀片、切段蔗刀片的两端采用螺栓固定在两侧直线导轨、外刀片架底端两侧设置轴承轴、轴承、轴承移动槽、拉扭簧、两侧轴承移动槽采用螺栓固定在收割机尾出蔗口的机架两侧,切段刀片器的内刀架还设置双内刀架、双内刀架均设置双面刀刃的切段蔗刀片、双内刀架顶端均设置升降油缸升降一端。
以上所述切段刀片器的内刀架设置的升降油缸通过在收割机设置的自动控制单元控制上升或降下一次来实现把蔗秆切成段的目的,自动控制单元:由电源、操控、信号采集、信号处理、驱动构成闭环控制系统,通过控制按钮和触摸屏PLC对各部位功能进行电油自动化控制,达到设备自动控制目的,1、电源部份:由机载蓄电池、开关,2、操控部份:机上控制设备由控制按钮和触摸屏操作控制,3、信号采集:由不同类型光电传感器、接近传感器、限位传感器,4、信号处理:由各传感器采集回来的信号由PLC集中处理完成,5、驱动控制:PLC控制和驱动继电器电磁阀、油缸电磁阀。
侧翻安全器,在收割机两侧下方设置左右侧翻安全器的升降架、两侧升降架内端头设置套筒轴关节,两侧升降架外端设置角钢、两侧升降架内的两对角设置钢丝绳、钢丝绳在机架一端设置活动关节、外侧一端头设置螺栓调节松紧,两侧升降架面设置升降油缸升降一端、油缸底端设置在收割机两侧上方机架。
防侧翻调节器,在收割机两侧设置竖立的支撑升降油缸、两侧升降油缸一端头设置调节器移动架、移动架设置齿条、齿条两侧设置直线导轨、两侧直线导轨间隔分别设置2个滑块、滑块面采用螺栓固定数块铁板、数块铁板的中间设置口字空缺、口字空缺内设置液压马达、液压马达传动轴的齿轮齿滚动在齿条面齿带动数块铁板移动、液压马达采用螺栓固定在滑块面第一块铁板,移动架设置成三段、中间段和两侧各一段,中间段的齿条和直线导轨的两端底面设置合页关节连接两侧齿条和直线导轨,两侧齿条底面设置升降油缸升降一端,油缸底端设置在中间段下方,两侧直线导轨端头设置压缩弹簧。
连续螺旋叶片间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,在收割机底机架后端两侧设置驱动轮、后机架前端两侧设置驱动和转向的轮、前机架前面两侧设置可升降且可行走、和转向的轮、在前面两侧设置扶蔗器,在圆盘中心孔设置传动轴、传动轴上端分别间隔设置固定传动轴的抬杆、传动轴上端分别设置液压马达带动,圆盘后面设置托蔗滑板到收割机尾出蔗口,出蔗口托蔗滑板面上两侧设置托蔗滑板槽,圆盘机架两侧后端设置套筒轴关节、前机架两侧设置软钢丝绳,钢丝绳另一端分别设置升降油缸升降一端、油缸底端设置在驾驶台机架两侧,
圆盘上方和后面间隔设置两排竖立的蔗秆输送壁架、两排壁架内间隔的空间为前面入口宽后面窄的输送蔗秆通道、两排壁架面间隔设置钢网或钢板、两排壁架前端头设置链轮轴、链轮、链轮内设置轴承,两排壁架中间段两侧设置竖立的传动轴、传动轴上下间隔设置轴承、轴承座、链轮、输送链条、输送链条设置拔蔗杆、输送链条中间段内侧设置压链轮,两排壁架中间段两侧的传动轴下端设置一根传动轴传动另一根传动轴反方向旋转的链轮轴、链轮、传动链条,中间段两侧竖立的传动轴下端分別设置一个链轮、链轮内设置球笼等速万向节连接前面圆盘上方独立的两侧输送蔗链盘、链盘前端设置链轮、中间内侧设置压链轮、输送链条、输送链条设置拔蔗杆、前面两侧设置固定链盘的滑板槽,两排壁架的蔗秆输送通道中间段设置一段无经输送链条传送蔗秆的空间、使蔗秆受到前面输送链条移动的蔗秆挤压后才移动,两排壁架后面间隔设置竖立的前一根传动轴和后一根链轮轴,前一根传动轴上下间隔设置轴承、轴承座、链轮、传动链条、输送链条、输送链条间隔设置拔蔗杆,后一根链轮轴上下间隔设置链轮链轮内设置轴承、后一根链轮轴采用螺栓固定在机架,前一根传动轴通过传动链条传动中间段一根传动轴和通过输送链条传动后一根链轮轴间隔的链轮同步转动,前一根传动轴传动后一根链轮轴的输送链条间隔设置的拔蔗杆在螺旋叶片的辊筒每旋转一圆周、输送链条间隔设置的拔蔗杆移动一间隔拔蔗杆到辊筒螺旋叶片入口内,后一根链轮轴的后面设置数个重叠同步逆时针旋转连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、辊筒传动轴两端设置轴承、轴承座、后端设置锥形齿轮、顶面和底面的辊筒传动轴前端设置锥形齿轮、锥形齿轮连接前端传动轴设置的锥形齿轮、链轮,螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒设置螺旋叶片。
辊筒面间隔两对面的螺旋叶片面分别间隔焊接一片竖立横向面的钢板、钢板面通过夹板和螺栓分别固定有弹性的橡胶片一端头,使两对面的橡胶片形成横向拦住间隔,辊筒面两对面的螺旋叶片间隔设置竖立横向面的钢板面分别设置有弹性的橡胶片,橡胶片在刮向蔗秆的面分别设置凸起的端头物;同时辊筒面间隔两对面的螺旋叶片面还分别间隔设置有弹性的橡胶片,橡胶片的一端采用螺栓固定在螺旋叶片间隔两对面螺旋叶片的面,在固定橡胶片一端的螺旋叶片面还分别焊接竖立的圆管使橡胶片的外端翘起,使两对面的橡胶片形成内宽两外端紧贴在一起,辊筒面间隔两对面的螺旋叶片面分别间隔设置有弹的橡胶片,橡胶片在刮向蔗秆的面分别设置凸起的端头物,辊筒的螺旋叶片的蔗秆入口端头设置锯齿刃,在连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆辊筒的一侧面分別设置压蔗盖板,压蔗盖板的两端和两侧采用螺栓固定在机架,多个辊筒的后面设置一根竖立的传动轴,传动轴上下端间隔设置锥形齿轮、轴承、轴承座,上下端设置链轮、传动链条、下端链轮的传动链条设置发动机或液压马达带动,多个辊筒的后面还设置一根竖立的传动轴 ,传动轴上下端和中间设置轴承、轴承座,上端设置链轮、两端和中间间隔设置圆盘锯片、圆盘锯片后面和两侧设置围拦,辊筒的后面上端两侧分别设置一根滑蔗杆、滑蔗杆上端头分别设置套筒轴关节、滑杆上端分别设置升降油缸升降一端、油缸底端设置在机架。
整秆蔗输送器连接头前面采用螺栓固定在收割机尾下方机架。
整秆蔗捆扎180度左右转向输送器,设置走轮跨单蔗行或跨双蔗行的底机架,在底机架中间稍后两侧设置走轮,底机架后端头两侧设置可往后伸长的活动架,活动架直线导轨设置螺栓固定、活动架两侧上方设置挡蔗板,在转向圆盘架后端两侧还间隔设置竖立杆,竖立杆上端前面分别设置托蔗滑板,其中两侧的竖立杆上端分别连接一根软钢丝绳,软钢丝绳另一端分别设置在升降油缸升降一端,油缸底端分別设置在收割机尾上方机架两侧,
底机架前面一侧设置1个触碰电开关、另一侧设置一个电遥控锁,底机架两侧前端头中间设置圆孔、圆孔底面设置缺口通过钢板和螺栓封住、底机架转向圆盘中心靠前面400毫米左右两侧设置活动关节、活动关节分别连接一根圆钢、圆钢另一端分别连接一根软钢丝绳、软钢丝绳另一端分别设置在升降油缸升降一端,油缸底端分別设置在收割机尾上方机架两侧,在底机架走轮前面两侧还设置升降油缸升降一端,油缸底端分别设置在收割机尾部下面,底机架中间稍后设置360度左右旋转圆盘。
旋转圆盘外圆周固定在底机架,内圆盘上端设置转向圆盘架,转向圆盘架底面内转向圆盘的外圆周设置转向齿,转向齿设置液压马达传动轴齿带动圆盘旋转,液压马达设置在底机架,转向圆盘中心设置360度左右旋转液电输送接头,在底机架面还设置支撑转向圆盘架的竖立杆,在转向圆盘架面间隔设置钢板,在转向圆盘架的一外侧中间设置两根竖立的支撑杆、支撑杆上下端设置套筒轴关节、上端套筒轴关节设置平衡杆上端、平衡杆下端设置数块铁板、支撑杆上下端设置升降油缸、升降油缸一端分别设置在支撑杆下端和平衡杆上端、油缸底端分别设置在支撑杆上端和下端外侧,在转向圆盘架的一外侧设置传动轴,传动轴间隔设置轴承、轴承坐,间隔设置14齿链轮、输送链条、输送链条间隔设置拨蔗杆、传动轴设置液压马达带动。
转向圆盘架的另一外侧设置输送器的上下活动壁、上下活动壁面宽约2000亳米、上下活动壁面间隔设置钢网或钢板,上下活动壁间隔设置上下壁支撑方管,上壁支撑方管上端和下壁支撑方管上下端设置传动轴、上壁上端传动轴间隔设置14齿链轮、输送链条、输送链条间隔设置托蔗钩,下壁上端传动轴间隔设置28齿链轮和14齿链轮、下壁下端传动轴间隔设置14齿链轮、输送链条、输送链条间隔设置托蔗钩、轴承套筒活动关节、轴承套筒活动关节分别设置传动轴、链轮、轴承、轴承套筒、轴承套筒的两端设置外套筒、外套筒一个面分别连接两块钢板并在钢板面钻孔采用螺栓固定在下壁支撑方管上端和下端内侧圆盘架方管的端头,轴承套筒中间的一个面分别焊接一根方钢并在方钢钻孔采用螺栓固定在上壁支撑方管下端和下壁支撑方管下端方管内。
轴承套筒中间的一个面焊接一根方钢还在方钢另一端钻长方形孔后套入压缩弹簧采用螺栓分别固定在上活动壁支撑方管下端和下壁支撑方管下端方管内,上壁支撑方管上端设置轴承套筒,转向圆盘架一外侧传动轴14齿链轮和下活动壁下端传动轴14齿链轮通过输送链条连接,下活动壁上下端传动轴14齿链轮通过输送链条连接、上活动壁上端传动轴14齿链轮和下活动壁上端传动轴28齿链轮通过输送链条连接,上下活动壁的输送链条、转向圆盘架输送链条内的滚筒均高出两侧链条片的底面、输送链条、托蔗钩、拨蔗杆分别设置底托滑板,上活动壁下端和下活动壁下端两侧分别间隔设置升降油缸升降一端,下活动壁上端和下活动壁底端外侧设置油缸底端。
下活动壁支撑方管上端14齿链轮后面还分别设置托链条的双侧弯板或托滚筒的滚轮、滚轮设置两个轴承在轴承中间设置通过输送链条托蔗钩的缝、两侧轴承顶面托住输送链条两侧的双侧弯板或滚筒、滚轮上方分别设置1个定位输送链条的链齿轮、下活动壁上下端传动轴14齿链轮和上活动壁上端传动轴14齿链轮通过输送链条连接传动,在转向圆盘架面上后端边缘、右侧边缘、上下活动壁的两侧边缘还设置竖立的拦板。另一种结构是在转向圆盘架面上两侧还均设置上下活动壁、两侧下活动壁的输送链条下端传动轴设置的链轮内分别设置普通自行车单速飞轮,上下活动壁面和转向圆盘架面还设置宽约1000毫米。
在转向圆盘架面上设置整秆蔗捆扎机竖立的内外机架,其中一侧内外架连接到下方一侧转向圆盘架,上下活动壁的一侧内外架到捆扎机底托板架下端架空,机架上方内两侧设置两对面斜面托蔗滑板,托蔗滑板内机架两端分别设置套筒轴关节,托蔗滑板外机架两端分别设置调节托蔗滑板斜度的钢板,钢板中间设置一条缝,钢板缝通过螺栓固定在外机架。
托蔗滑板两外侧间隔各设置约4个装耐高温无毒的塑料片卷筒,托蔗滑板底下面两侧设置托蔗板,两侧托蔗板间隔设置直线导轨,直线导轨间隔设置滑块,滑块底面分別固定在一块长方形的钢板面、钢板外一端头分别设置套筒轴关节,套筒轴关节固定在外侧机架、钢板内一端头底面分别设置托顶杆,一侧托蔗板内侧端头设置凹槽,另一侧托蔗板内侧端头中间设置凸出的锯齿刃或刀刃,两侧托蔗板内侧两端头设置搭托杆,一侧托蔗板中间底面设置称重传感器,两侧托蔗板一端头底面间隔各设置2个接近传感器,两侧托蔗板的两端底面设置升降油缸,升降油缸一端设置在托蔗板内侧,油缸底端设置在外侧机架,托蔗板底下面两侧设置压塑架,两侧压塑架一端头底面间隔各设置2个接近传感器,两侧压塑架间隔设置直线导轨,两侧直线导轨内端头分别设置压塑料片总成,总成设置空心压板、电发热管、温度传感器、压缩弹簧、螺栓、两侧总成空心压板面设置凹槽,一侧总成空心压板面凹槽中间设置锯齿刃、两侧直线导轨间隔设置滑块、滑块底面固定在机架,两侧压塑架底面中间设置升降油缸,升降油缸一端设置在压塑架内侧,油缸底端设置在外侧机架,压塑架底下面两侧设置压蔗架,两侧压蔗架一端底面各设置2个接近传感器,两侧压蔗架间隔设置直线导轨,直线导轨内端头设置丫形叉,直线导轨间隔设置滑块,滑块底面固定在机架,两侧压蔗架底面中间设置升降油缸,升降油缸一端设置在压蔗架内侧,油缸底端设置在外侧机架,压蔗架底下面两侧设置底托板,两侧底托板一端底面各设置2个接近传感器、两侧底托板间隔设置直线导轨,直线导轨间隔设置滑块,滑快底面分別固定在机架,两侧底托板底面中间设置升降油缸,升降油缸一端设置在底托板内侧,油缸底端设置在外侧机架。在整秆蔗捆扎机托蔗滑板两侧后端还设置可往后伸长的拦蔗板,可往后伸长拦蔗板的直线导轨采用螺栓固定在机架,在整秆蔗捆扎机底托板底面两外侧还设置长方形底机架、底机架前面端头两侧中间设置圆孔、圆孔底面设置缺口通过钢板和螺栓封住,底机架后面两侧设置走轮,在整秆蔗捆扎机顶面后端两侧还分别设置一根软钢丝绳,软钢丝绳另一端连接升降油缸升降一端、油缸底端分别设置在收割机尾上方机架两侧。
以上所述整秆蔗捆扎机上方两对面斜面的托蔗滑板的蔗秆滑落到下方两侧托蔗板、托蔗板设置的称重传感器称重蔗秆达到指定重量后、两侧托蔗板打开蔗秆掉落到底托板、托蔗板同时关闭、托蔗滑板两侧卷筒内塑料片事先在托蔗板底已连接被掉落下的蔗秆压落在底托板面和两侧、两侧压蔗架的丫形叉关闭把蔗秆压成圆形、两侧压塑架设置的压塑料片总成关闭把两侧的塑料片合在一起粘住高20毫米同时凹槽内锯齿刃在中间分割开后压塑架打开后、同时压蔗架打开,同时底托板打开后同时又关闭后、捆托好的蔗秆掉落到转向圆盘架由圆盘架面的输送链条把捆托好的蔗秆传送到上下活动壁下端、再由上下活动壁输送链条把捆托好的蔗秆输送到运蔗车的车厢里,托蔗板的蔗秆称重达到指定重量后再次打开这样连续重复动作,全部过程由在捆扎机顶面一外侧设置的自动控制单元来控制。所述本收割机前后四驱动轮技术方案参照汽车现有技术设置。
收割机工作时液压油箱供油给液压油泵,液压油泵输出压力油分配到液压油组合手动开关控制系统和电液压油组合控制系统再分配到各升降油缸、马达或供到液电转向接头再到电液压油组合控制系统再分配各升降油缸、马达工作后油管回流油到液压油冷却器后油管再回流到液压油箱,以上各部由自动控制单元来控制。
有益效果
本发明相比于现有技术具有如下积极效果和优点:
1.本发明甘蔗联合收割机的机架,在甘蔗联合收割机设置蔗根磨切器磨切单蔗行或双蔗行和底轮跨单蔗行或跨双蔗行作业连接的框机架,在收割机驱动转向轮前面上方两侧的机架设置前面机架升降的轴承套筒关节,在前机架后面设置轴承套筒关节可使前面机架升降后,后面辊筒传动轴又能传动前面机架上的辊筒传动轴旋转,能使收割机行驶时产生前后机身的翘动对设置在前机架的蔗根磨切器切割蔗根和前上方蔗尾切割器切割蔗尾的不利影响会更小,通过在前机架两侧设置升降油缸来升降前机架,使得收割机机身变短掉头转向更快,后机架辊筒传动轴传动设置轴承套筒关节的辊筒传动轴再传动前面辊筒传动轴旋转不影响前机架的升降和轴承套筒关节传动轴的转动,使得前面机架辊筒不用另设置动力驱动,在机架前端头设置蔗根磨切器和前机架设置刮蔗叶剥蔗壳辊筒连接后机架设置辊筒,使得后机架前端行走转向轮内侧有足够的空间来设置驱动转向轮,使得收割机实现前后轮四驱动能在山耕地面行驶作业。                                                          
2.本发明甘蔗联合收割机的托蔗杆,托蔗杆前面宽后面窄使得散开的蔗秆更有利进入托蔗杆内,蔗秆上端被托蔗杆托住,在蔗根被蔗根磨切器,磨切断后不会往下倒,使得蔗秆更有利被往上钩拉蔗秆输送器送走蔗秆。                                       
3.本发明甘蔗联合收割机的蔗尾切割机,在前机架前面左右两侧设置蔗尾切割机的支撑脚,相比现有蔗尾切割机的支撑脚设置在驾驶台前,在收割机行驶时产生蔗尾切割机翘动幅度更小,切割蔗尾定位上下高度更准确,间隔设置一排剪刀片,有利于甘蔗生长散开的蔗尾有800毫米宽以上原位切割、切割更准确和更干净,如果把散开的蔗尾收窄太多后再切割效果不佳,剪刀片架两侧传动轴下方设置落尾叶滑板槽、剪刀片设置一字排开切割断的蔗尾叶通过拔尾叶旋转器整齐拔倒到托叶板,再由可左右侧转向的输送链条送到一侧尾叶滑板槽口下,尾叶滑板槽通过升降油缸来调节尾叶要求滑落到的准确指定距离,这样尾叶可以滑落到指定的蔗行面上有利于尾叶集中回收,现有的尾叶切割机割断尾叶散落到四处都是。
4、本发明甘蔗联合收割机的左右蔗根磨切器,为圆形的圆盘在圆盘外圆周间隔设置排杂缝,圆盘外圆切口上下的面设置像箭头三角形、圆盘外圆周的切口和切口三角形上下的角边面、排杂缝两侧的面均设置合金钢砂粒,圆盘的传动结构方式有:第一种:在左右圆盘中心孔上面分别设置传动轴、传动轴上下端分别设置轴承、轴承座、上下端轴承座采用螺栓分别固定在机架,圆盘通过圆夹板固定在传动轴的下端头、上端头分别设置三角皮带轮,皮带轮通过蔗入口刮蔗叶剥蔗壳辊筒传动轴的一端通过链条传动上方设置横向的传动轴、再由横向传动轴设置的三角皮带轮通过三角皮带交叉传动圆盘左右向旋转;第二种:在单个圆盘中心孔底面设置传动轴、轴承、轴承座、锥形齿轮、链轮、固定圆盘的横向抬板、横向抬板的底面设置盖板、盖板采用螺栓固定、抬板内设置传动链条、传动轴、传动轴两端设置锥形齿轮、抬板的两端采用螺栓固定在机架两侧、圆盘通过圆夹板固定在传动轴上端抬板面上、抬板的一端设置竖立的传动轴、传动轴下端分别设置锥形齿轮、链轮、上端设置三角皮带轮;第三种:在单个圆盘的前端两侧设置有弹性的橡胶片拦板;第四种在圆盘底面设置固定圆盘的直向和横向抬板、直向和横向抬板的底面分别设置盖板、盖板采用螺栓固定、直向抬板后端头焊接在横向抬板的中间段、抬板内分别设置传动轴、传动轴两端设置锥形齿轮;第五种:在单个圆盘中心孔上面设置传动轴、传动轴下端圆盘面后面的直向、圆盘后面底下的横向分别设置固定传动轴的抬杆。所述单个或两个圆盘通过蔗入口剥蔗壳和刮蔗叶辊筒的一端传动轴带动,避免再用油马达传动,这样会更省油料。所述合金钢砂粒有着超强的硬度和锋利的角刃口,它可以直接切割硬石头也能保持切口在较长的时间不变钝口,它是以磨切断蔗根的方式而不是用刀砍断蔗根的方式,圆盘设置间隔的排杂缝有利于磨切蔗根时蔗根下的泥粉进入圆盘圆周的切口面吸干粘在圆盘圆周切口面黏性很大的糖水、来减少圆盘圆周上下切口面对上下蔗根面的摩察力和有利于蔗未的排出能减少蔗根面破头率,圆盘设置合金钢砂粒磨切蔗根面在有泥砂石的蔗地里连续作业3个月以上还能保持切口锋利不变钝,尤其是设计单圆盘切割碰到大块石头不会导致圆盘破损,能有效磨切蔗根使蔗根面破头率接近到零解决了人们一直渴望甘蔗收割机切割蔗根出现大量破头率的技术难题,在圆盘中心孔设置传动轴、传动轴设置多种传动技术有利于入口辊筒多种使用传动的要求。                                          
5.本发明甘蔗联合收割机的往上钩拉蔗秆输送器,间隔设置的方管前面低后面高,当蔗秆尾部被托蔗杆托住的同时蔗根被蔗根磨切器磨切断后蔗秆根部进入连续往上移动间隔的方管,蔗根在方管的摩察力作用下也往上移动,移动到一定高度时摩察力变小由于方管间隔空间,这时蔗根就会往下有力的掉落,同时连续往上移动的方管钢钉两者作用下蔗根底部往上20左右毫米处蔗秆被有力的扎在方管面的钢钉里,由于每组钢钉都是对着辊筒蔗槽入口设置这样蔗秆就会被准确钩拉进入辊筒蔗槽内,同时方管面的钢钉在输送链条圆形的链轮换向后自动拔出扎入的蔗秆钢钉,这样蔗根被切割断后直接钩拉蔗根部往上进入离地面较高的辊筒内使蔗秆不用压弯曲后再进入辊筒内。
6.本发明甘蔗联合收割机的数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的上下两层辊筒,在蔗根磨切器后面机架两侧设置单层、单排或多排辊筒,辊筒具有剥蔗壳、刮蔗叶和传送蔗秆的功能。所述辊筒圆板面设置有弹性的橡胶片它能像人的手掌一样紧贴在蔗秆面上,外六角螺栓头能插入蔗壳内把蔗壳剥开,螺栓头还可以通过垫片设置使螺栓头离开橡胶片的面长短来定位螺栓头边缘插入蔗壳的深浅来确保剥蔗壳不伤到蔗皮,数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒面上设置压蔗盖板,后面设置阻蔗叶和阻蔗壳拦和蔗秆导向板连线形成数个独立的刮蔗叶剥蔗壳和输送蔗秆的通道,通道设置是有弹性的橡胶片、通道入口不会出现有强行进入的蔗秆,每通道设置蔗入口只能同时进入1~2根蔗秆,连续安装数个辊筒每分钟顺时针旋转500转左右,辊筒面的橡胶片和螺栓头出现在每根蔗段多次重复刮蔗叶剥蔗壳,能快速有效的刮蔗叶剥蔗壳切底脱落干净并和杂草泥土砂石等杂物直接刮掉落到辊筒底下的蔗行面;如果每通道设置同时进入3到4条蔗秆就得设置连续安装10个左右的辊筒和辊筒面圆板直径加大等才能刮蔗叶剥壳干净,辊筒单层设置使得机架更矮,机身更轻、更省油料、有效质量更高。连续安装数个辊筒传动轴两端的轴承座采用螺栓固定在机架两侧朝下的底面设置便于拆除辊筒和维修。
7.本发明甘蔗联合收割机的数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,在左右蔗根磨切器后面机架两侧设置单层、单排或两到四排,两层、单排或两到四排辊筒,所述数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,在蔗入口辊筒到后面收割机尾出蔗口的辊筒蔗秆通道宽639毫米是开放性的,一次同时可进入11到33根蔗秆同时刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,连续安装7个辊筒每分钟顺时针旋转500转左右,辊筒面的橡胶杆两侧间隔设置的外六角螺栓头和螺母出现在每根蔗段多次重复刮蔗叶剥蔗壳,能快速有效的刮蔗叶剥蔗壳切底脱落干净并和杂草泥土砂石等杂物直接刮掉落到辊筒底下的蔗行面,收割甘蔗和刮蔗叶剥蔗壳速度更快、质量更好。
8.本发明甘蔗联合收割机的压蔗盖板,为长方半圆形、前后两侧边缘翘起、压蔗盖板分别设置盖在刮蔗叶剥蔗壳辊筒的圆板面上,压蔗盖板的两侧边缘盖在辊筒圆板最高的顶面往下超过30亳米的辊筒圆板两侧边缘,压蔗盖板两端采用螺栓固定在机架两侧,其中辊筒两端设置有轴承套筒关节的辊筒圆板面上压蔗盖板后面两端设置套筒轴关节,所述压蔗盖板还分别设置盖在连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒的一侧面,压蔗盖板的上下两侧边缘盖在螺旋叶片外侧最宽的面往内超过30亳米的螺旋叶片两侧的边缘、压蔗盖板两端和两侧采用螺栓固定在机架两侧,所述压蔗盖板使得单层辊筒是否能刮蔗叶剥蔗壳干净起到关键的作用,压蔗盖板能实现辊筒单层设计使蔗秆输送走单一通道和有利于辊筒刮蔗叶,剥蔗壳更加干净,压蔗盖板阻挡蔗叶、蔗壳不往上面飞并掉落到辊筒底的蔗行面,压蔗盖板能实现单个连续螺旋叶片辊筒多个重叠同步转动设计使蔗秆输送走同一通道和有利于辊筒刮蔗叶、剥蔗壳更加干净,蔗叶、蔗壳、杂草等掉落到辊筒一侧底下的蔗行面。
9.本发明甘蔗联合收割机的阻蔗叶和阻蔗壳拦,在蔗秆输送时阻蔗叶和阻蔗壳拦它能有效拦住已剥离蔗秆的蔗壳、蔗叶、杂草等杂物在辊筒旋转的作用下掉落到辊筒底下的蔗行面,如果没有阻蔗叶和阻蔗壳拦蔗秆输送的惯性会把已剥离开蔗秆的蔗壳、蔗叶杂草等杂物带到收割机尾最后面辊筒出蔗口外的整秆蔗输送器或切段蔗输送器导致含杂物大量增加。
10.本发明甘蔗联合收割机的蔗秆导向板设置为前面窄后面宽它能有效导向蔗秆输送走在独立的蔗秆输送通道内,不出现走过另一条蔗秆输送通道导致蔗秆拆断和卡死辊筒,蔗秆导向板长方形钢板的两端采用螺栓固定在机架两侧,蔗秆导向板下方分别设置一块防止辊筒旋转蔗叶反向走的拦蔗叶板。           
11.本发明甘蔗联合收割机的切段蔗刀片器的内刀架设置的升降油缸通过在收割机设置的自动控制单元控制每间隔1秒、2秒、3秒或6秒钟上升或降下一次来实现把蔗秆切成段的目的,自动控制单元:由电源、操控、信号采集、信号处理、驱动构成闭环控制系统,通过控制按钮和触摸屏PLC对各部位功能进行电油自动化控制,达到设备自动控制目的。所述触摸屏操作控制面板可随时根据需要调整需要蔗段的长短尺寸如每蔗段600、800、1000毫米长或以上。
12.本发明甘蔗联合收割机的左右侧翻安全器,能有效防止收割机左右侧翻,两侧设置的升降架主要用于收割机在斜坡山地面作业时在斜坡山地面下方一侧的升降外架角钢降到贴近地面行驶,如收割机在发生意外事故侧翻时因升降外架以降到贴近地面,这时收割机侧翻倒下只能倾斜在80毫米以内就会被升降架外侧的角钢牢牢的插入地面顶住,这样起到收割机侧翻人机都安全,驾驶员消除了侧翻机毁人亡恐惧的心理才敢大胆驾驶收割机在斜坡山蔗地里作业。
13.本发明甘蔗联合收割机的防左右侧翻调节器,两侧直线导轨端头设置压缩弹簧。所述弹簧起到油马达齿移动到齿条端头后无法再向前移动,手动开关控制油马达停止移动后曾受到压缩的弹簧可以弹回油马达齿到齿条位有利于回转油马达齿咬在齿条面,设置手动开关控制油马达左右移动铁板有利于铁板在任意位置停止和移动,在斜坡山地里作业时通过液压马达移动数块铁板到斜坡山地面上方一侧的移动架外端,超过收割机上方一侧边缘来增加重量压力使收割机重心力在斜坡山地面上方,使得收割机在斜坡山地面作业无法向斜坡山地面下方倾斜后再侧翻倒下,使得驾驶员消除了侧翻机毁人亡恐惧的心理才敢大胆驾驶收割机在斜坡山地里作业,在收割机不作业行驶时铁板通过液压马达移动到中间段移动架,左右两段移动架外端通过升降油缸来降到最低形成冂字样以免影响机身超宽,调节器移动架通过升降油缸调节到最低位以免超高。
14.本发明甘蔗联合收割机的连续螺旋叶片间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,竖立的蔗秆不算蔗尾长约3米蔗根部被蔗根磨切器切断后蔗秆直接由两排竖立的壁架蔗秆输送通道内的两侧上下多条输送链条拔蔗杆整根蔗竖立输送到挤压空间、因甘蔗在蔗地生长不完全都是竖立垂直的所以斜向蔗秆经上下多条输送链条拔蔗杆卡住输送、使斜向蔗秆输送出现蔗根部或蔗尾部先到挤压空间后蔗秆根部先到会停止快速移动、这时尾部会被输送链条快速送到挤压空间入口原来斜向的蔗秆这时因受到后面输送蔗秆的挤压移动就会变成竖立垂直向蔗秆,再由后面输送链条拔蔗杆输送竖立的蔗秆到多个重叠辊筒入口内、这时如果还有弯曲的蔗秆辊筒叶片入口设置的锯齿刃会直接割断蔗秆被免发生卡住辊筒,若连续螺旋叶片辊筒设置长2271毫米、每间隔空间宽100毫米、重叠叶片的间隔垂直连线有17条宽100毫米的螺旋叶片间隔刮蔗叶剥蔗壳和输送蔗秆,螺旋叶片每间隔设置同时只进入竖立的蔗秆1到2条进行上下同时刮蔗叶剥蔗壳、每段蔗秆从辊筒入口到辊筒出口后面出现重复17次刮蔗叶剥蔗壳的作用下能快速切底干净有效的使蔗叶蔗壳杂草等杂物掉落到辊筒一侧底下蔗行面,如果螺旋叶片每间隔设置同时进入竖立的蔗秆3到4条进行上下同时刮蔗叶剥蔗壳、就得设置连续螺旋叶片辊筒更长和螺旋叶片直径更大才能刮蔗叶剥壳干净,同时输送蔗秆到收割机尾部出蔗口后面安装的散整秆蔗输送器,如果在出蔗口安装圆盘锯片和后面安装切段蔗输送器,实际上收割机是整秆蔗和切段蔗两用的只要变换一下收割机尾后面的输送器就得两个结果,比现有收割机切割断蔗根后压弯蔗秆直向进入辊筒内相比刮蔗叶剥蔗壳的有效质量更高和收割甘蔗速度提高了数倍。
15.本发明甘蔗联合收割机的整秆蔗输送器连接头,可以有效快速的连接各种型号的蔗秆输送器前端头两侧设置的圆孔,长方形下托板和长方形上盖板,三角形钢板设置在整秆蔗输送器作业时有利于转向和平稳的升降,在斜坡山地里作业升降时下托板设置电磁铁可以吸住三角形钢板预防移位。
16.本发明甘蔗联合收割机的整秆蔗捆扎180度左右转向输送器,整秆蔗捆扎机上方两对面斜面的托蔗滑板的蔗秆滑落到下方两侧托蔗板,托蔗板设置的称重传感器称重蔗秆达到指定重量后,两侧托蔗板打开蔗秆掉落到底托板,托蔗板同时关闭,托蔗滑板两侧卷筒内塑料片事先在托蔗板底已连接被掉落下的蔗秆压落在底托板面和两侧,两侧压蔗架的丫形叉关闭把蔗秆压成圆形,两侧压塑架设置的压塑料片总成关闭把两侧的塑料片合在一起粘住高约20毫米同时凹槽内锯齿刃在中间分割开后压塑架打开后,同时压蔗架打开,同时底托板打开后同时又关闭后,捆托好的蔗秆掉落到转向圆盘架由圆盘架面的输送链条把捆托好的蔗秆传送到上下活动壁下端,再由上下活动壁输送链条把捆托好的蔗秆输送到与收割机一侧并行的运蔗车的车厢里;托蔗板的蔗秆称重达到指定重量后再次打开这样连续重复动作,全部过程由在捆扎机顶面一外侧设置的自动控制单元:电源、操控、信号采集、信号处理、驱动构成闭环控制系统,通过控制按钮和触摸屏PLC对各部位功能进行电油自动化控制,达到设备自动控制目的。
若是整秆蔗捆扎180度左右转向输送器设置走轮跨双蔗行行走和在转向圆盘架面上设置的整秆蔗捆扎机,整秆蔗捆扎机内上方设置的两对面斜面托蔗滑板设置对接收割机尾两排出蔗口的蔗秆,这样设置即变成跨双蔗行行走的整秆蔗捆扎180度左右转向输送器。
若是整秆蔗捆扎180度左右转向输送器在转向圆盘架面上设置的整秆蔗捆扎机架内上方设置的两对面斜面托蔗滑板以下捆扎机配件去除,设置两对面斜面托蔗滑板它能使收割机尾出蔗口输送的蔗秆准确滑行到后面挡蔗板后,蔗根蔗尾同时掉落到下方转向圆盘架面不用停留直接由转向圆盘架面输送链条输送到上下活动壁下端,再由上下活动壁输送链条把蔗秆输送到在收割机一侧并行的运蔗车的车厢里,这样能减少输送架,输送壁的重压有利于安全、省油料、减少捆扎绳等成本和减少榨糖捆托绳的含杂物,这样设置即变成散整秆蔗180度左右转向输送器,圆盘架设置180度左右转换方向输送蔗秆有利于收割机掉头转向作业。
若是整秆蔗捆扎180度左右转向输送器的转向圆盘架面上设置的整秆蔗捆扎机的托蔗滑板两侧后端还设置可往后伸长的拦蔗板,可往后伸长拦蔗板的直线导轨采用螺栓固定在机架,整秆蔗捆扎机底托板底面两外侧还设置长方形底机架,底机架前面端头两侧中间设置圆孔,圆孔底面设置缺口通过钢板和螺栓封住,在整秆蔗捆扎机顶面后端两侧分别设置一根软钢丝绳,软钢丝绳另一端分别连接升降油缸升降一端,油缸底端分别设置在收割机尾上方机架两侧,底机架后面端头两侧设置走轮这样设置即变成独立的整秆蔗捆扎机。
若是所述整秆蔗捆扎180度左右转向输送器的转向圆盘架面上后端边缘、右侧边缘、上下活动壁的两侧边缘还设置竖立的拦板,转向圆盘架面,上下活动壁面设置间隔宽200毫米左右设置一根输送链条和圆盘架面,活动壁面设置宽1000毫米左右,这样设置即变成切段蔗秆横向输送180度左右转向输送器。
若是整秆蔗捆扎180度左右转向输送器,在底机架面还设置支撑转向圆盘架的竖立杆,在转向圆盘架后端两侧还间隔设置竖立杆,竖立杆上端前面分别设置一个两对面托蔗滑板对接收割机尾两个出蔗口,在转向圆盘架面上两侧均设置上下活动壁,两侧下活动壁的输送链条下端传动轴设置的链轮内分别设置普通自行车单速飞轮,使得两侧下活动壁下端传动轴顺时针旋转时右侧下活动壁下端传动轴设置的内飞轮带动外链齿轮旋转,左侧下活动壁下端传动轴设置的内飞轮停止带动外链齿轮旋转,两侧传动轴逆时针旋转时右侧内飞轮停止带动外链齿轮旋转、左侧内飞轮带动外链齿轮旋转,这样设置即变成可同时对接4个以上的收割机尾出蔗口的散整秆蔗横向左右两侧输送方式,在收割机尾出蔗口均设置切段刀片器,上下活动壁面和转向圆盘架面还设置宽1000毫米左右,上下活动壁面和转向圆盘架面间隔宽200毫米左右设置一根输送链条,在转向圆盘架面上后端边缘,两侧上下活动壁的两侧边缘分别设置竖立的拦板,这样设置即变成切段蔗横向左右固定输送方式,切段蔗左右两侧输送器前端还采用螺栓固定在收割机尾出蔗口下面。
附图说明
以下结合附图对本发明进一歩描述
图1是本发明整秆式或切段式一行收割的甘蔗联合收割机底轮跨单蔗行行走的底机架俯视图已去除蔗尾切割机、刮蔗叶剥蔗壳辊筒等部件。
图2是本发明整秆式或切段式二行同时收割的甘蔗联合收割机底轮跨双蔗行行走的底机架俯视图已去除蔗尾切割机、刮蔗叶剥蔗壳辊筒等部件。
图3是本发明整秆式或切段式四行同时收割的甘蔗联合收割机底轮跨双蔗行行走的底机架俯视图已去除蔗尾切割机、刮蔗叶剥蔗壳辊筒等部件。
图4是本发明整秆式一行收割的甘蔗联合收割机示意图1。
图5是本发明整秆式一行收割的甘蔗联合收割机图4的俯视图已去除蔗尾切割机、驱动轮、驱动转向轮、可升降且可行走和转向的轮等部件。
图6是本发明整秆式或切段式的甘蔗联合收割机的左右蔗根磨切器的圆盘俯视图。
图7是本发明整秆式或切段式的甘蔗联合收割机的左右蔗根磨切器的圆盘剖视图。
图8、图9、图10、图11是本发明整秆式或切段式甘蔗联合收割机的数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒结构示意图已去除轴承座、链轮等部件。
图12是本发明整秆式或切段式甘蔗联合收割机的阻蔗叶和阻蔗壳拦的结构示意图。
图13是本发明整秆式或切段式甘蔗联合收割机的蔗秆导向板的结构示意图。
图14是本发明整秆式或切段式甘蔗联合收割机的压蔗盖板盖在辊筒圆板面示范刮蔗叶剥蔗壳、A蔗叶、B蔗壳、C蔗秆的结构示意图。
图15是本发明整秆式一行收割的甘蔗联合收割机图4收割机尾部设置的整秆蔗捆扎180度左右转向输送器转向圆盘架面上的捆扎机示意图。
图16是本发明整秆式或切段式的甘蔗联合收割机的底机架设置辊筒和整秆蔗捆扎180度左右转向输送器上下活动壁设置的轴承套筒关节结构示意图。
图17是本发明整秆式一行收割的甘蔗联合收割机示意图2。
图18是本发明整秆式一行收割的甘蔗联合收割机图17的俯视图已去除蔗尾切割机、驱动轮、驱动转向轮、可升降且可行走和转向的轮等部件。
图19、图20、图21、图22是本发明整秆式或切段式甘蔗联合收割机的数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒结构示意图。
图23是本发明上下两层辊筒一行收割的切段式甘蔗联合收割机示意图
图24、图25是本发明整秆式或切段式甘蔗联合收割机的数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的上下两层辊筒结构示意图。
图26、图27是本发明甘蔗联合收割机切段刀片器结构示意图。
图28、是本发明整秆式一行收割甘蔗联合收割机的示意图3。
图29、图30、图31、图32是本发明整秆式或切段式甘蔗联合收割机的连续螺旋叶片间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒结构示意图。
图33、是本发明整秆式二行同时收割的甘蔗联合收割机示意图。
图34是本发明整秆式二行同时收割的甘蔗联合收割机图33的俯视图已去除蔗尾切割机、驱动轮、驱动转向轮、可升降且可行走和转向的轮等部件。
图35是本发明整秆式或切段式甘蔗联合收割机的数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒结构示意图。
图36是本发明整秆式或切段式甘蔗联合收割机的数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的上下两层辊筒结构示意图。
图37是本发明整秆式或切段式甘蔗联合收割机的输送链条的结构示意图。
图38是本发明整秆式四行同时收割的甘蔗联合收割机底轮跨双蔗行行走的收割机尾部设置的散整秆蔗左右上下活动壁输送器的结构示意图。
图39是本发明整秆式二行同时收割甘蔗联合收割机图33尾部设置的散整秆蔗180度左右转向输送器、转向圆盘架面上的捆扎机机架和两对面托蔗滑板示意图。
图40是图38收割机尾部设置的散整秆蔗左右上下活动壁输送器左右输送架面的两对面托蔗滑板结构示意图。
图41是双圆盘磨切的一种传动连接结构的结构示意图。图中左右圆盘中心孔上面分别设置传动轴、传动轴上下端分别设置轴承、轴承座、上下端轴承座采用螺栓分别固定在机架,圆盘通过圆夹板固定在传动轴的下端头、上端头分别设置三角皮带轮,皮带轮通过蔗入口刮蔗叶剥蔗壳辊筒传动轴的一端通过链条传动上方设置横向的传动轴、再由横向传动轴设置的三角皮带轮通过三角皮带交叉传动圆盘左右向旋转。
图42是单圆盘磨切的一种传动结构的结构示意图。图中单个圆盘中心孔底面设置传动轴、轴承、轴承座、锥形齿轮、链轮、固定圆盘的横向抬板、横向抬板的底面设置盖板、盖板采用螺栓固定、抬板内设置传动链条、传动轴、传动轴两端设置锥形齿轮、抬板的两端采用螺栓固定在机架两侧、圆盘通过圆夹板固定在传动轴上端抬板面上、抬板的一端设置竖立的传动轴、传动轴下端分别设置锥形齿轮、链轮、上端设置三角皮带轮,在单个圆盘的前端两侧设置有弹性的橡胶片拦板。
图43是单圆盘磨切的另一种传动结构的结构示意图。图中圆盘底面设置固定圆盘的直向和横向抬板、直向和横向抬板的底面分别设置盖板、盖板采用螺栓固定、直向抬板后端头焊接在横向抬板的中间段、抬板内分别设置传动轴、传动轴两端设置锥形齿轮。
图44是单圆盘磨切的再一种传动结构的结构示意图。图中单个圆盘中心孔上面设置传动轴、传动轴下端圆盘面后面的直向、圆盘后面底下的横向分别设置固定传动轴的抬杆。
本发明的实施方式
下面结合附图和具体实施例对本发明作进一步说明。
实施例1:
整秆式一行收割的甘蔗联合收割机设置底轮跨单蔗行行走的框机架1,在驱动转向轮上方机架两侧设置前面机架升降的轴承套筒关节2,轴承套筒关节分别设置传动轴、链轮、轴承3、轴承套筒4、轴承套筒的两端设置外套筒5、两端外套筒的一个面连接钢板6并在两块钢板面钻孔采用螺栓分别固定在后面机架的前端7,轴承套筒中间的一个面焊接一根方钢8并在方钢钻孔采用螺栓分别固定在前面机架的后端9,后面机架后端两侧设置驱动轮10、前端两侧设置驱动和转向的轮11,前面机架前端两侧设置可升降且可行走和转向的轮,可升降且可行走和转向的轮分别设置上走轮架和下走轮架,上走轮架设置走轮升降轴套筒12、走轮升降油缸13、走轮转向油缸14,两侧上走轮架后面上下设置竖立的走轮转向套筒轴关节、套筒轴关节的两端套筒一个面分别焊接在上走轮架后面、上下套筒轴中间节分别焊接一根弯90度角方管15固定在机架两侧,两侧下走轮架设置走轮16、走轮升降轴17,在升降轮机架两侧分别设置一根软钢丝绳18、软钢丝绳另一端设置升降油缸升降一端、油缸底端设置在驾驶台机架两侧,驾驶室19、手动液压油组合控制系统20、电液压油组合控制系统21、液压油泵22、发动机和变速箱总成23、传动半轴24、牙箱总成 25、传动轴26、离合器总成27通过链条传动上方辊筒59的链轮、发动机油箱28、液压油箱29、液压油冷刧器30,在前机架前面两侧设置扶蔗辊筒,两侧扶蔗辊筒上端传动轴设置液压马达带动,扶蔗辊筒面分别设置扶蔗秆提升螺旋条31,辊筒下端分别设置三角铲头,在前机架前面两侧设置竖立的支撑蔗尾切割机的升降油缸底端32、升降油缸一端采用螺栓分别固定在蔗尾切割机的剪刀片架底部33,剪刀片架前端间隔设置一排剪刀片34、一排剪刀片的后端间隔设置在一根直线导轨面上35、一排剪刀片上下的面间隔设置卡条36,卡条后端固定在剪刀片的下面,直线导轨的两端设置滑块37,直线导轨的一端设置液压马达38带动传动轴、传动轴设置链轮、偏心轴轮39、偏心轴轮连接来回摆动杆40、摆动杆连接直线导轨一端,剪刀片架面间隔设置托尾叶板、托尾叶板两侧设置传动轴其中一侧传动轴设置液压马达带动41,两侧传动轴间隔设置链轮、左右转向输送链条42,输送链条设置拔尾叶杆,一排剪刀片上前方设置拔尾叶旋转器、传动轴、拔尾叶条43,旋转器一端传动轴设置链轮、传动链条44连接液压马达传动轴链轮带动,剪刀片架两侧传动轴下方设置落尾叶滑板槽45,两侧落尾叶滑板槽上端设置套筒轴关节固定在两侧传动轴下方机架、两侧落尾叶滑板槽出口前端设置尾叶回落挡板46,两侧落尾叶滑板槽底面设置升降油缸升降一端47。在前机架前面两侧设置左右蔗根磨切器48,蔗根磨切器为圆形的圆盘在圆盘外圆周切口间隔宽33亳米49设置一个宽8亳米50、深26毫米的排杂缝,圆盘外圆周切口上下的面设置像箭头三角形、圆盘外圆周的切口51和切口三角形上52下53的角边面、排杂缝两侧的面54均设置合金钢砂粒,合金钢砂粒均高出圆盘切口箭头三角形上下的角边面,在左右侧圆盘中心孔设置传动轴55、传动轴上端分别间隔设置固定传动轴的抬杆56、传动轴上端分别设置锥形齿轮、左右圆盘两侧分别设置传动轴57、传动轴圆盘一端分别设置锥形齿轮、两外侧设置链轮58,在前机架前面中间还设置单个蔗根磨切器48、在单个蔗根磨切器48前端两侧设置有弹性的橡胶片拦板,在圆盘面半经的一侧设置拔蔗片、拔蔗片采用螺栓固定在圆盘面。在左右圆盘中心孔上面分别设置传动轴、传动轴上下端分别设置轴承、轴承座、上下端轴承座采用螺栓分别固定在机架,圆盘通过圆夹板固定在传动轴下端头、上端头分别设置三角皮带轮,皮带轮通过蔗入口刮蔗叶剥蔗壳辊筒传动轴的一端通过链条传动上方设置横向的传动轴、再由横向传动轴设置的三角皮带轮通过三角皮带交叉传动圆盘左右向旋转。在两侧扶蔗辊筒底部后端至蔗根磨切器48两侧设置竖立的拦蔗板,在左右蔗根磨切器后面机架两侧设置单层、单排连续间隔安装7个顺时针旋转每分钟旋转500转左右的数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒59,辊筒的圆板后面分别间隔宽85亳米、连续安装7个辊筒的传动轴一端设置链轮、传动链条60,两端传动轴设置轴承、轴承座,其中蔗入口第一个辊筒传动轴两端设置链轮、传动链条、第三个辊筒传动轴两端设置轴承套筒关节2,数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、辊筒直径88毫米61、长661.5毫米62,辊筒面间隔设置直径318毫米、厚1.5毫米的圆板7个63、辊筒面6个间隔每间隔宽83毫米为6个蔗秆输送通道、在辊筒每间隔两侧的圆板面分别每侧间隔焊接10片竖立横向面的钢板64、钢板面宽13毫米65、高115毫米66、两侧间隔竖立横向面的钢板面通过夹板和螺栓67分别固定1片厚4.5毫米有弹性的橡胶片的一端头、使两对面的橡胶片形成横向拦住间隔,夹板的外面设置扭转弹簧通过扭臂来增加橡胶片保持在长时间都有弹性,扭转弹簧一侧在夹板外面通过螺母固定,辊筒面每间隔两侧圆板面间隔设置竖立横向面的钢板面分别设置1片有弹性的橡胶片68,橡胶片在刮向蔗秆的面钻孔采用螺母分别固定螺栓直径5毫米的外六角螺栓头69,橡胶片在刮向蔗秆的面还通过铸橡胶片固定凸出的平头圆钢、方钢、钢钉、钢块、齿尖等的下端,在辊筒每间隔两侧圆板面还分别每侧间隔设置10片、每片厚6毫米有弹性的橡胶片、橡胶片的一端采用螺栓70分别间隔固定在两侧的圆板面,在固定橡胶片一端的圆板面分别焊接一根竖立直径12毫米的圆管71使橡胶片的外端翘起,使两对面的橡胶片形成内宽外端紧贴在一起,橡胶片在圆板面固定的一端设置扭转弹簧通过扭臂来增加橡胶片保持在长时间都有弹性,扭转弹簧通过在圆板面设置卡孔来固定,辊筒每间隔两侧的圆板面分别间隔设置1片有弹性的橡胶片72,橡胶片在刮向蔗秆的面钻孔采用螺母分别固定螺栓直径5毫米的外六角螺栓头73,在左右蔗根磨切器往后设置单排单层连续安装7个辊筒传动轴两端的轴承座采用螺栓固定在机架两侧朝下的底面74,在蔗入口辊筒前面上方间隔设置6个可上下升降的圆盘锯片,在辊筒前面两侧设置竖立的直线导轨、两侧直线导轨设置滑块、两侧滑块设置圆盘锯片传动轴两端轴承座、圆盘锯片传动轴采用设置升降油缸来升降、传动轴设置液压马达带动,在辊筒后面分别设置阻蔗叶和阻蔗壳拦75,阻蔗叶和阻蔗壳拦在一根方钢上下的面间隔钻一棑圆孔连通76、上下面的连通孔分别设置一根钢丝绳的上端头,方钢的一侧面间隔钻一排对接上下面的连通孔、对接连通孔分别采用螺栓77固定一根钢丝绳上一端头,方钢两端采用螺栓固定在机架两侧。在阻蔗叶和阻蔗壳拦的后面分别设置蔗秆导向板78,蔗秆导向板为前面窄后面宽的三角形状、数个三角形间隔焊接在一块长方形钢板底面79、三角形状蔗秆导向板窄的一面80设置在收割机前面,蔗秆导向板下方分别设置一块防止辊筒旋转蔗叶反向走的拦蔗叶板81,蔗秆导向板长方形钢板的两端采用螺栓固定在机架两侧。在辊筒59圆板的顶面分别设置压蔗盖板82,压蔗盖板为长方半圆形、前后两侧边缘翘起、压蔗盖板的两侧边缘盖在辊筒圆板最高的顶面往下超过30亳米83、压蔗盖板两端采用螺栓固定在机架两侧,其中辊筒59两端设置有轴承套筒关节2的辊筒圆板面上压蔗盖板后面两端设置套筒轴关节84,前面两端设置拉伸弹簧杆和拉伸弹簧、在机架两侧设置托住压蔗盖板往下盖的托盖杆和设置往上开顶盖杆。在收割机两侧下方设置左右侧翻安全器的升降架、两侧升降架内端头设置套筒轴关节85,两侧升降架外端设置角钢86、两侧升降架内的两对角设置钢丝绳87、钢丝绳在机架一端设置活动关节、在角钢的一端设置螺栓调节松紧,两侧升降架面设置升降油缸升降一端、油缸底端设置在收割机两侧上方机架。在收割机两侧上方设置防左右侧翻调节器的竖立支撑升降油缸88,两侧升降油缸一端头设置在调节器移动架、移动架设置齿条89、齿条两侧设置直线导轨90、两侧直线导轨间隔分别设置2个滑块91、滑块面采用螺栓固定数块铁板92、数块铁板的中间设置口字空缺、口字空缺内设置液压马达93、液压马达传动轴的齿轮齿滚动在齿条面齿带动数块铁板移动、液压马达采用螺栓固定在滑块面第一块铁板,移动架设置成三段、中间段和两侧各一段、中间段的齿条和直线导轨的两端底面设置合页关节94连接两侧齿条和直线导轨、两侧齿条底面设置升降油缸升降一端95、油缸底端设置在中间段下方,两侧直线导轨端头设置压缩弹簧96。在收割机尾下面机架采用螺栓固定整秆蔗输送器连接头,整秆蔗输送器连接头设置长方形下托板、下托板面上设置三角形钢板、三角形钢板后面两侧设置接头圆轴97、三角形钢板面上设置长方形盖板,下托板、三角形钢板、长方形盖板前面的中间设置转向圆轴孔98、圆轴孔采用圆销栓栓住,在转向圆轴孔后面下托板设置电磁铁。整秆蔗捆扎180度左右转向输送器设置底轮跨单蔗行行走的底机架,底机架两侧前端头中间设置圆孔99、圆孔底面设置缺口通过钢板和螺栓封住、圆孔连接整秆蔗输送器连接头设置的接头圆轴97、在底机架中间稍后两侧设置走轮100,底机架后端头两侧设置可往后伸长的活动架101、活动架直线导轨设置螺栓固定102、活动架两侧上方设置挡蔗板103,底机架前面一侧设置1个触碰电开关104、另一侧设置一个电遥控锁105,底机架转向圆盘中心靠前面400毫米左右两侧设置活动关节、活动关节分别连接一根圆钢、圆钢另一端分别连接一根软钢丝绳106、软钢丝绳另一端分别设置在升降油缸升降一端、油缸底端分別设置在收割机尾上方机架两侧107,底机架中间稍后设置360度左右旋转圆盘108、旋转圆盘外圆周固定在底机架、内圆盘上端设置转向圆盘架109、转向圆盘架底面内转向圆盘的外圆周设置转向齿、转向齿设置液压马达传动轴齿带动圆盘旋转、液压马达设置在底机架110,转向圆盘中心设置360度左右旋转液电输送接头111,在转向圆盘架面间隔设置钢板,在转向圆盘架的一外侧中间设置两根竖立的支撑杆、支撑杆上下端设置套筒轴关节112、上端套筒轴关节设置平衡杆上端、平衡杆下端设置数块铁板113、支撑杆上下端设置升降油缸、升降油缸一端分别设置在支撑杆下端和平衡杆上端114、油缸底端设置在支撑杆上端和下端外侧,在转向圆盘架的一外侧设置传动轴115、传动轴间隔设置轴承、轴承坐、间隔400毫米设置一个14齿链轮、输送链条、输送链条间隔设置拨蔗杆116、传动轴设置液压马达带动117,转向圆盘架的另一外侧设置输送器的上下活动壁、上下活动壁设置宽2000毫米、上下活动壁面间隔设置钢网或钢板,上下活动壁间隔设置上下活动壁支撑方管118,上活动壁支撑方管上端和下活动壁支撑方管上下端设置传动轴119、上活动壁上端传动轴间隔400毫米设置一个14齿链轮、输送链条、输送链条间隔设置托蔗钩120,下活动壁上端传动轴间隔400毫米设置一个28齿链轮121、和14齿链轮122、下活动壁下端传动轴间隔400毫米设置一个14齿链轮、输送链条、输送链条间隔设置托蔗钩,轴承套筒关节2、轴承套筒关节2分别设置传动轴、轴承3、轴承套筒4、轴承套筒的两端设置外套筒5、外套筒一个面分别连接两块钢板6并在钢板面钻孔采用螺栓分别固定在下活动壁支撑方管上端123和下端内侧圆盘架方管的端头124,轴承套筒中间的一个面分别焊接一根方钢8并在方钢钻孔采用螺栓分别固定在上活动壁支撑方管下端125和下活动壁支撑方管下端方管内126,上活动壁支撑方管上端分别设置轴承套筒3、4、8、127,转向圆盘架一外侧传动轴14齿链轮和下活动壁下端传动轴14齿链轮通过输送链条连接,下活动壁上下端传动轴14齿链轮通过输送链条连接、上活动壁上端传动轴14齿链轮和下活动壁上端传动轴28齿链轮通过输送链条连接,上下活动壁的输送链条、转向圆盘架输送链条内的滚筒均高出两侧链条片的底面、输送链条、托蔗钩120、拨蔗杆116分别设置底托滑板128,上活动壁下端129和下活动壁下端130两侧分别间隔设置升降油缸升降一端,下活动壁上端和下活动壁底端外侧设置油缸底端。在转向圆盘架面上设置整秆蔗捆扎机竖立的内外机架、其中一侧内外架连接在下方一侧转向圆盘架131、上下活动壁的一侧内外架到捆扎机底托板架下端架空、机架上方内两侧设置两对面斜面托蔗滑板132、托蔗滑板内机架两端分別设置套筒轴关节133、托蔗滑板外机架两端分别设置调节托蔗滑板斜度的钢板、钢板中间设置一条钢板缝、钢板缝通过螺栓固定在外机架134,托蔗滑板两外侧间隔各设置4个装耐高温无毒的塑料片卷筒135,托蔗滑板底下面两侧设置托蔗板136、两侧托蔗板间隔设置直线导轨、直线导轨间隔设置滑块137、滑块底面分別固定在一块长方形的钢板面、钢板外一端头分别设置套筒轴关节、套筒轴关节固定在外侧机架、钢板内一端头底面分别设置托顶杆、一侧托蔗板内侧端头设置凹槽、另一侧托蔗板内侧端头中间设置凸出的锯齿刃或刀刃、两侧托蔗板内侧两端头设置搭托杆138、一侧托蔗板中间底面设置称重传感器139、两侧托蔗板一端头底面间隔各设置2个接近传感器140、两侧托蔗板的两端底面设置升降油缸141、升降油缸一端设置在托蔗板内侧、油缸底端设置在外侧机架,托蔗板底下面两侧设置压塑架142、两侧压塑架一端头底面间隔各设置2个接近传感器、两侧压塑架间隔设置直线导轨、两侧直线导轨内端头分别设置压塑料片总成143、总成设置空心压板、电发热管、温度传感器、压缩弹簧、螺栓、两侧总成空心压板面设置凹槽、一侧总成空心压板面凹槽中间设置锯齿刃、两侧直线导轨间隔设置滑块、滑块底面固定在机架,两侧压塑架底面中间设置升降油缸、升降油缸一端设置在压塑架内侧、油缸底端设置在外侧机架,压塑架底下面两侧设置压蔗架144、两侧压蔗架一端底面各设置2个接近传感器、两侧压蔗架间隔设置直线导轨、直线导轨内端头设置丫形叉145、直线导轨间隔设置滑块、滑块底面固定在机架、两侧压蔗架底面中间设置升降油缸、升降油缸一端设置在压蔗架内侧、油缸底端设置在外侧机架,压蔗架底下面两侧设置底托板146、两侧底托板一端底面各设置2个接近传感器、两侧底托板间隔设置直线导轨、直线导轨间隔设置滑块、滑块底面分別固定在机架、两侧底托板底面中间设置升降油缸、升降油缸一端设置在底托板内侧、油缸底端设置在外侧机架。以上所述整秆蔗捆扎机上方设置两对面斜面的托蔗滑板132的蔗秆滑落到下方两侧托蔗板136、托蔗板设置的称重传感器139称重蔗秆达到指定重量后、两侧托蔗板打开蔗秆掉落到底托板146、托蔗板同时关闭、托蔗滑板两侧卷筒135内塑料片事先在托蔗板底136已连接被掉落下的蔗秆压落在底托板面146和两侧、两侧压蔗架144的丫形叉145关闭把蔗秆压成圆形、两侧压塑架142设置的压塑料片总成143关闭、把两侧的塑料片合在一起粘住高20毫米同时凹槽内锯齿刃在中间分割开后压塑架142打开、同时压蔗架144打开后,底托板146打开后同时又关闭、捆托好的蔗秆掉落到转向圆盘架面109由圆盘架面的输送链条把捆托好的蔗秆输送到上下活动壁下端、再由上下活动壁输送链条把捆托好的蔗秆输送到在收割机一侧并行的运蔗车的车厢里,托蔗板的蔗秆称重达到指定重量后再次打开这样连续重复动作,全部过程由在捆扎机顶面一外侧设置的自动控制单元147:电源、操控、信号采集、信号处理、驱动构成闭环控制系统,通过控制按钮和触摸屏PLC对各部位功能进行电油自动化控制,达到设备自动控制目的,1、电源部份:由机载蓄电池、逆变器、开关、变压器构成,2、操控部份:机上控制设备由控制按钮和操作触摸屏来进行控制,3、信号采集:由不同类型光电传感器、接近传感器、限位传感器、温度传感器、称重传感器和A 、C转换进行采集,4、信号处理:由各传感器采集回来的信号由PLC集中处理完成,5、驱动控制: PLC控制和驱动继电器电磁阀、油缸电磁阀。
实施例2:
与实施例1不同之处在于,在左右蔗根磨切器前面机架两侧还设置竖立的支撑杆底端,竖立的支撑杆上端前面两侧设置平面杆148、两侧平面杆间隔设置前面宽后面窄的托蔗杆、托蔗杆内端设置扭转弹簧149、外端设置套筒轴关节150通过扭转弹簧的扭臂来复位托蔗杆,在左右侧圆盘中心孔传动轴上端设置拔蔗杆、底部分别设置锥形齿轮和圆盘底左右两侧固定抬板151、两侧固定抬板内设置传动轴152、传动轴圆盘的一端分别设置锥形齿轮、左右两外侧分别设置链轮153,单个圆盘48还在中心孔底面设置传动轴、轴承、轴承座、链轮、固定圆盘的横向抬板、抬板的底面设置盖板、盖板采用螺栓固定、抬板内设置传动链条、抬板的两端采用螺栓固定在机架两侧、圆盘48通过圆夹板固定在传动轴上端抬板面上、抬板的一端设置竖立的传动轴、传动轴下端设置链轮、上端设置三角皮带轮,皮带轮通过往上钩拉蔗杆输送器后面设置一根传动轴的一端设置的三角皮带轮通过三角皮带交叉传动圆盘左右向旋转,圆盘48中心孔底面传动轴还设置锥形齿轮、和抬板内设置传动轴、传动轴两端设置锥形齿轮、抬板的一端传动轴下方设置锥形齿轮,在单个圆盘48的前端两侧设置有弹性的橡胶片拦板。在左右蔗根磨切器后面设置往上钩拉蔗秆输送器,前面设置一根传动轴154、传动轴两端设置轴承、轴承座、链轮、输送链条155、输送链条两侧上下的面间隔设置双侧弯板、两侧输送链条面上间隔宽70毫米设置一根方管156、方管的两端采用螺栓固定在输送链条面两侧的双侧弯板、方管间隔数根设置一根方管面上安装多组间隔的钢钉157,钢钉采用焊接固定在方管面,方管的间隔空间在方管的上面往下40毫米深的两侧输送链条底面设置托蔗板158并采用螺栓固定在两侧双侧弯板面,后面设置一根传动轴、传动轴的两端设置轴承套筒关节2、其中一端设置三角形皮带轮、前面一根传动轴两侧设置的轴承座固定在机架两侧。在往上钩拉蔗秆输送器后面机架两侧设置单层、单排连续间隔安装5个顺时针旋转每分钟旋转500转左右的数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒159、其中蔗入口第一个辊筒160逆时针旋转,辊筒的圆板后面分别间隔85亳米、连续间隔安装5个辊筒的传动轴一端设置链轮、传动链条、两端传动轴设置轴承、轴承座、其中蔗入口第2个辊筒传动轴两端设置链轮、传动链条,辊筒直径88毫米161、长648毫米162、辊筒的两端设置直径318毫米、厚1.5毫米的拦端头圆板163、在辊筒的面间隔设置10排竖立横向面间隔的钢板、钢板面宽18毫米164、高115毫米、辊筒面6个间隔每间隔宽87毫米165为蔗秆输送通道、辊筒面竖立横向面间隔的钢板底端采用焊接固定在辊面、辊筒面竖立横向面间隔的钢板面和两侧分别设置1片厚4.5毫米有弹性的橡胶片、橡胶片中间通过夹板采用螺栓166固定在竖立的钢板面,夹板外面设置扭转弹簧通过扭臂来增加两侧橡胶片保持在长时间都有弹性,扭转弹簧在夹板外面通过螺母来固定,辊筒面间隔竖立横向面的钢板面和两侧分别设置1片有弹性的橡胶片,橡胶片在刮向蔗秆的面钻孔采用螺母分别固定螺栓直径5毫米的外六角螺栓头167,在辊筒的面还间隔设置10排竖立纵向间隔的钢板168、钢板面宽28毫米、钢板厚6毫米、高115毫米、辊筒面6个间隔每间隔宽81毫米为蔗秆输送通道、辊筒面竖立纵向钢板面的两侧分别焊接一根竖立直径12亳米的圆管169使固定的橡胶片外端翘起、使两对面的橡胶片形成内宽外端紧贴在一起、竖立的钢板后端设置扭转弹簧通过扭臂来增加橡胶片保持长时间都有弹性、扭转弹簧在钢板后端设置卡孔固定、竖立的钢板底端采用焊接固定在辊筒面,辊筒面间隔竖立纵向钢板面两侧分别设置1片厚6毫米有弹性的橡胶片的一端头,橡胶片的一端头采用螺栓170固定在两侧钢板面,辊筒面间隔竖立纵向钢板面的两侧分别设置1片有弹性的橡胶片,橡胶片在刮向蔗秆的面钻孔采用螺母分别固定螺栓直径5毫米的外六角螺栓头171,蔗入口的辊筒面竖立的钢板上端设置圆板圈、圆板圈采用螺栓固定在竖立钢板上端头,在蔗入口的辊筒前面一侧设置由第二个辊筒顺时针旋转的链轮传动蔗入口辊筒逆时针旋转的链轮轴172和链轮,蔗入口逆时针旋转的辊筒底面设置底托板173,蔗入口的辊筒传动轴两端的轴承座采用螺栓固定在机架两侧的面上,蔗入口第二个往后连续间隔安装的辊筒传动轴两端的轴承座采用螺栓固定在机架两侧朝下的底面,在收割机尾下面机架采用螺栓固定整秆蔗输送器连接头、连接整秆蔗捆扎机的圆孔99,在整秆蔗捆扎机的两对面斜面的托蔗滑板132两侧后端还设置可往后伸长的拦蔗板174、可往后伸长拦蔗板的直线导轨采用螺栓固定在机架,捆扎机两侧底托板146底面两外侧还设置长方形底机架175、底机架前面端头两侧中间设置圆孔99、圆孔底面设置缺口通过钢板和螺栓封住,底机架中间稍后两侧设置走轮,并在走轮两内侧设置拦蔗板,在整秆蔗捆扎机顶面后端两侧分别设置一根软钢丝绳、软钢丝绳另一端连接升降油缸升降一端、油缸底端分别设置在收割机尾上方机架两侧。         
实施例3:
与实施例1、实施例2不同之处在于,左右蔗根磨切器的圆盘中心孔设置传动轴上端的抬杆两外侧还设置转动轴、转动轴和中心孔传动轴的上端分别设置水平面旋转的三角皮带轮176、三角皮带轮通过蔗入口下层往后第3个辊筒传动轴两端设置、竖立方向旋转的三角皮带轮通过三角皮带变向水平面角度传动,在单个圆盘48中心孔底面设置传动轴、轴承、轴承座、锥形齿轮、圆盘48底面还设置固定圆盘的直向和横向抬板、抬板的底面分别设置盖板、盖板采用螺栓固定、直向抬板后端头焊接在横向抬板的中间段、抬板内分别设置传动轴、传动轴两端设置锥形齿轮、抬板两端采用螺栓固定在机架两侧,圆盘48通过圆夹板固定在传动轴上端抬板面上,抬板的一端设置坚立的传动轴、传动轴下端设置锥形齿轮上端设置三角皮带轮,皮带轮通过蔗入口下层刮蔗叶剥蔗壳辊筒传动轴的一端通过链条传动上方设置横向的传动轴、再由横向传动轴设置的三角皮带轮通过三角皮带交叉传动圆盘左右向旋转。在左右蔗根磨切器后面机架两侧设置双层、单排上下两层连续间隔安装每层7个的数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的上下两层辊筒177,连续间隔安装每层7个辊筒的圆板后面分别间隔85亳米,上下辊筒面数排间隔刮蔗叶剥蔗壳的橡胶片顶端均间隔接近插入到对面辊筒的面,连续间隔安装两层每层7个辊筒的传动轴两端分别设置轴承、轴承座,一端分别设置齿轮由下层辊筒齿轮顺时针旋转传动上层辊筒齿轮逆时针旋转,其中下层辊筒一端分别设置链轮、传动链条、下层第三个辊筒传动轴两端设置轴承套筒关节2、三角皮带轮,上下两层的辊筒直径113毫米、上层辊筒长648毫米178、下层辊筒长658毫米179、下层辊筒两端设置直径285毫米、厚1.5毫米的拦端头圆板180、上下层辊筒的面分别间隔设置5排竖立横向面间隔的钢板、钢板面宽18毫米、高86毫米、每间隔宽87毫米为6个蔗秆输送通道、其中下层辊筒两端头竖立横向面钢板宽23毫米181、竖立横向面的钢板底端采用焊接固定在辊筒面、辊筒面间隔竖立横向面的钢板面和两侧分别设置1片厚4.5毫米有弹性的橡胶片、橡胶片中间通过夹板采用螺栓182分别固定在竖立的钢板面,夹板外面设置扭转弹簧通过扭臂来增加两侧橡胶片保持在长时间都有弹性,扭转弹簧在夹板外面通过螺母来固定,辊筒面间隔竖立横向面的钢板面和两侧分别设置1片有弹性的橡胶片183,橡胶片在刮向蔗秆的面钻孔采用螺母分别固定螺栓直径5毫米的外六角螺栓头184,在上下层蔗入口辊筒前面的上下面分别设置一根与辊筒平行的横向杆、在上层横向杆面的下面、下层横向杆面的上面分别间隔设置5根离辊筒面间隔设置竖立横向面的钢板端头10毫米的弯竖立杆,在收割机尾部出蔗口设置切段蔗刀片器185,刀片器设置外刀架186和内刀架187、外刀架后面两侧刀架底端上下分别间隔设置一把固定的刀片188两刀片刃口并相对着、上下两刀刃边缘的后面设置上下托蔗板189、上托蔗板面上、下托蔗板底面两侧分别间隔设置压缩弹簧190、外刀架顶端设置升降油缸底端、升降油缸一端设置在内刀架顶端,外刀架一侧的中间和下端分别设置1个接近传感器191、外刀架两侧的中间和下端分别设置滑块192、内刀架两侧设置内刀架直线导轨193、内刀架两侧直线导轨套入外刀架两侧滑块内、内刀架两侧直线导轨下端设置一把双面刀刃的切段蔗刀片194、切段蔗刀片的两端采用螺栓固定在两侧直线导轨、外刀片架底端两侧设置轴承轴、轴承、轴承移动槽195、拉扭簧196、两侧轴承移动槽采用螺栓固定在收割机尾出蔗口的机架两侧,切段刀片器的内刀架还设置双内刀架197、双内刀架均设置双面刀刃的切段蔗刀片198、双内刀架顶端均设置升降油缸升降一端, 以上所述切段刀片器的内刀架设置的升降油缸通过设置自动控制单元控制每间隔1秒、2秒、3秒、4到6秒钟上升和降下一次来实现把蔗秆切成段600、800、1000亳米长或以上的目的,自动控制单元:由电源、操控、信号采集、信号处理、驱动构成闭环控制系统,通过控制按钮和触摸屏PLC对各部位功能进行电油自动化控制,达到设备自动控制目的,1、电源部份:由机载蓄电池、开关。2、操控部份:机上控制设备由控制按钮和触摸屏操作控制。3、信号采集:由不同类型光电传感器、接近传感器、限位传感器来采集信号。4、信号处理:由各传感器采集回来的信号由PLC集中处理完成。5、驱动控制:PLC控制和驱动继电器电磁阀、油缸电磁阀,在收割机尾下面机架采用螺栓固定整秆蔗输送器连接头、连接切段蔗横向蔗秆输送器的圆孔99、在切段蔗横向蔗秆180度左右转向输送器的圆盘架面上后端边缘199、右侧边缘200、上下活动壁的两侧边缘201还设置竖立的拦板、上下活动壁和圆盘架面设置宽1100毫米、上下活动壁和两侧圆盘架面间隔宽200毫米设置一根输送链条,在底机架走轮前面两侧分别设置升降油缸升降一端202、油缸底端分别设置在收割机尾部下面,在切段蔗横向蔗秆180度左右转向输送器的底机架前端两侧还采用螺栓固定。
实施例4:
与实施例1、实施例2、实施例3不同之处在于,在左右蔗根磨切器的圆盘中心孔传动轴上端分别设置液压马达带动203,左右圆盘机架两侧后端设置套筒轴关节204,左右圆盘后面设置托蔗滑板205到收割机尾出蔗口、出蔗口托蔗滑板面上两侧设置一个突然变窄宽20毫米、高20毫米的托蔗滑板槽,圆盘上方和后面间隔设置两排竖立的蔗秆输送壁架206、两排壁架内间隔的空间为前面入口宽后面窄的输送蔗秆通道、两排壁架面间隔设置钢网或钢板、两排壁架前端头设置链轮轴207、链轮208、链轮内设置轴承,两排壁架中间段两侧设置竖立的传动轴209、传动轴上下间隔设置轴承、轴承座、链轮、输送链条210、输送链条设置拔蔗杆、输送链条中间段内侧设置压链轮211,两排壁架中间段两侧的传动轴下端设置一根传动轴传动另一根传动轴反方向旋转的链轮轴、链轮212、传动链条,中间段两侧竖立的传动轴下端分別设置一个链轮213、链轮内设置球笼等速万向节连接前面圆盘上方独立的两侧输送蔗链盘、链盘前端设置链轮、中间内侧设置压链轮、输送链条214、输送链条设置拔蔗杆、前面两侧设置固定链盘的滑板槽215,两排壁架的蔗秆输送通道中间段设置一段无经输送链条传送蔗的空间216、使蔗秆受到前面输送链条移动的蔗秆挤压后才移动,两排壁架后面间隔设置竖立的前一根传动轴217和后一根链轮轴218,前一根传动轴上下间隔设置轴承、轴承座、链轮、传动链条、输送链条、输送链条间隔设置拔蔗杆、轴承座固定在机架,后一根链轮轴上下间隔设置链轮、链轮内设置轴承、后一根链轮轴采用螺栓固定在机架,前一根传动轴217通过传动链条219传动中间段一根传动轴和通过输送链条220传动后一根链轮轴218间隔的链轮使中间段传动轴和前一根传动轴217和后一根链轮轴218同步转动,前一根传动轴217传动后一根链轮轴218的输送链条220间隔设置的拔蔗杆在螺旋叶片的辊筒每旋转一圆周、输送链条220间隔设置的拔蔗杆移动一间隔拔蔗杆到辊筒螺旋叶片入口内,后一根链轮轴的后面设置7个重叠同步逆时针旋转、每分钟旋转400转左右的连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、辊筒传动轴两端设置轴承、轴承座、后端设置锥形齿轮221、顶面和底面的辊筒传动轴前端设置锥形齿轮、锥形齿轮分别连接上下前端传动轴222设置的锥形齿轮、链轮,螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒设置直径88毫米223、辊筒螺旋叶片厚1.5毫、直径348毫米224、螺旋叶片在辊筒面高130毫米225、辊筒面螺旋叶片每间隔宽100毫米226共17个间隔,辊筒长2271毫米227、辊筒面间隔两对面的螺旋叶片面分别间隔焊接一片竖立横向面的钢板228、钢板面宽16毫米、高130亳米、辊筒面间隔两对面的螺旋叶片面分别间隔焊接一片竖立横向面的钢板、钢板面通过夹板和螺栓229分别固定1片厚4.5毫米有弹性的橡胶片一端头、使两对面的橡胶片形成横向拦住间隔、夹板的外面设置扭转弹簧通过扭臂来增加橡胶片保持在长时间都有弹性、扭转弹簧一侧在夹板面通过螺母固定,辊筒面两对面的螺旋叶片间隔设置竖立横向面的钢板面分别设置1片有弹性的橡胶片230,橡胶片在刮向蔗秆的面钻孔采用螺母分别固定螺栓直径5毫米的外六角螺栓头231,辊筒面间隔两对面的螺旋叶片面还分别间隔设置1片厚6毫米有弹性的橡胶片、橡胶片的一端采用螺栓232固定在螺旋叶片间隔两对面螺旋叶片的面、在固定橡胶片一端的螺旋叶片面焊接一根直径12毫米竖立的圆管233使橡胶片的外端翘起、使两对面的橡胶片形成内宽两外端234紧贴在一起、橡胶片在螺旋叶片面固定的一端设置扭转弹簧通过扭臂来增加橡胶片保持长时间都有弹性、扭转弹簧通过在螺旋叶片面设置卡孔固定、辊筒面间隔两对面的螺旋叶片面分别间隔设置1片有弹性的橡胶片235,橡胶片在刮向蔗秆的面钻孔采用螺母分别固定螺栓直径5毫米的外六角螺栓头236,辊筒螺旋叶片的蔗秆入口前端头设置锯齿刃237,在连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆辊筒的一侧面分別设置压蔗盖板238、压蔗盖板的上下两侧边缘239盖在辊筒螺旋叶片外侧最宽的面往内超过30亳米的两侧边缘,压蔗盖板的两端和两侧采用螺栓固定在机架,多个辊筒的后面设置一根竖立的传动轴240、传动轴上下端间隔设置锥形齿轮241、轴承、轴承座,上下端设置链轮242和传动链条、下端链轮的传动链条设置发动机或液压马达带动,多个辊筒的后面上端两侧分别设置一根滑蔗杆243、滑蔗杆上端头分别设置套筒轴关节、直线导轨上端分别设置升降油缸升降一端、油缸底端设置在机架,7个辊筒重叠同步逆时针旋转,或传动轴222上的锥形齿轮反方向安装,并改变辊简螺旋叶片旋转方向实现7个辊筒顺时针旋转。收割机尾下面机架采用螺栓固定整秆蔗输送器连接头,接头圆轴97、连接散整秆蔗180度左右转向输送器圆孔99,在上下活动壁轴承套筒中间的一个面焊接一根方钢8还在方钢8另一端钻长方形孔后套入压缩弹簧采用螺栓固定在上活动壁支撑方管下端125和下活动壁支撑方管下端方管内126,在下活动壁支撑方管上端14齿链轮122后面还分别设置托链条的双侧弯板或托滚筒的滚轮244、滚轮设置两个轴承在轴承中间设置通过输送链条托蔗钩的缝、两侧轴承顶面托住输送链条两侧的双侧弯板或滚筒、滚轮上方分别设置1个定位输送链条的链轮,下活动壁上下端传动轴14齿链轮和上活动壁上端传动轴14齿链轮通过输送链条连接传动。
实施例5:
与实施例1、实施例2、实施例3、实施例4不同之处在于,整秆式二行同时收割的甘蔗联合收割机设置底轮跨二蔗行作业连接的框机架1,一个蔗尾切割机设置宽度跨二蔗行切割,在双排左右蔗根磨切器的后面机架两侧设置双排单层、连续间隔分别安装7个数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒245,辊筒顺时针旋转每分钟旋转500转左右、连续双排单层分别安装7个辊筒的圆板后面分别间隔85亳米,辊筒的传动轴一端设置链轮、传动链条、两端传动轴设置轴承、轴承座,其中第3个辊筒传动轴两端分别设置轴承套筒关节2、三角皮带轮246,辊筒直径42毫米247、长639毫米248、辊筒的两端设置直径362毫米、厚1.5毫米的拦端头圆板249、在辊筒的面间隔设置10排竖立横向面的钢板250、钢板面分别高40毫米、长639毫米、钢板底部采用焊接固定在辊筒面,10排竖立横向面的钢板面分别间隔宽35、45、50、55、65、75毫米均钻孔、根据各地种植蔗秆直径的大小间隔45毫米宽设置一根竖立直径12毫米251、高160毫米有弹性的橡胶杆、辊筒面11个间隔每间隔宽45毫米为11个蔗秆输送通道、竖立有弹性的橡胶杆底端通过钻孔采用直径5毫米螺栓252分别间隔宽45毫米固定在竖立横向面的钢板面,辊筒面竖立横向面的钢板面分别间隔45毫米设置一根直径12毫米、高160毫米竖立有弹性的橡胶杆,橡胶杆在刮向蔗秆两侧的面间隔钻孔分别固定螺栓直径5毫米的外六角螺栓头253和螺母254。在二排左右蔗根磨切器的后面机架两侧设置双排上下两层、连续间隔分别安装双排两层每层分别间隔安装7个数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒,连续安装双排上下两层每层7个辊筒的圆板后面分别间隔85亳米,上下两层辊筒面的数排橡胶杆顶端均间隔接近插入到对面辊筒面竖立横向面的钢板上端头,连续间隔安装双排上下两层每层7个辊筒的传动轴两端分别设置轴承、轴承座、一端分别设置齿轮由下层辊筒齿轮顺时针旋转传动上层辊筒齿轮逆时针旋转、下层辊筒一端分别设置链轮、传动链条,其中下层第3个辊筒传动轴两端分别设置轴承套筒关节2、三角皮带轮246,上下两层的辊筒直径42毫米、长639毫米、在辊筒面分别间隔设置5排竖立横向面的钢板255、钢板面分别高40毫米、长639毫米、钢板底部采用焊接固定在辊筒面,5排竖立横向面的钢板面分别间隔宽35、45、50、55、65、75毫米均钻孔、根据各地种植蔗秆直径的大小间隔45毫米宽设置一根竖立直径12毫米、高160毫米有弹性的橡胶杆、下层辊筒两端设置直径362毫米、厚1.5毫米的拦端头圆板,上下两层的辊筒面11个间隔每间隔宽45毫米为11个蔗秆输送通道、竖立有弹性的橡胶杆底端通过钻孔采用直径5毫米螺栓分别间隔45毫米固定在竖立横向面的钢板面,辊筒面竖立横向面的钢板面分别间隔45毫米设置一根竖立直径12毫米、高160毫米有弹性的橡胶杆,橡胶杆在刮向蔗秆两侧的面间隔钻孔分别固定螺栓直径5毫米的外六角螺栓头和螺母,还在橡胶杆内通过铸橡胶杆固定直径5毫米螺栓的下端、橡胶杆上端头的螺栓头在橡胶杆两侧分别设置凸出3毫米、直径7毫米的圆钢、方钢等,在收割机尾下面机架采用螺栓固定整秆蔗输送器连接头,接头圆轴97连接散整秆蔗180度左右转向输送器圆孔99,散整秆蔗180度左右转向输送器设置底轮跨二蔗行行走和转向圆盘架109面上的整秆蔗捆扎机内上方设置的两对面斜面托蔗滑板132一个设置宽度对接收割机尾两排出蔗口的蔗秆。在整秆式二行同时收割的甘蔗联合收割机设置底轮跨双蔗行作业连接的框机架1还设置四行同时收割的框机架、前面机架前端一侧间隔二行蔗行设置一个可升降且可行走和转向的轮,另一侧间隔一行蔗行设置一个可升降且可行走和转向的轮;在四排左右蔗根磨切器的后面机架两侧设置四排单层连续间隔分别安装7个数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒245,辊筒顺时针旋转每分钟旋转500转左右、连续四排分别间隔安装7个辊筒的圆板后面分别间隔85亳米,在收割尾下面机架采用螺栓固定整秆蔗输送器连接头,接头圆轴97连接散整秆蔗左右输送器圆孔99,散整秆蔗左右输送器设置底轮跨二蔗行行走和在底机架面还设置支撑左右输送架的竖立杆258,在底机架后端两侧间隔设置竖立杆、竖立杆上端前面259分别连接1个两对面斜面托蔗滑板132对接收割机尾两个出蔗口、其中两侧的竖立杆上端260分别连接一根软钢丝绳、钢丝绳另一端分别设置在升降油缸升降一端、油缸底端分別设置在收割机尾上方机架两侧,在左右输送架261两侧均设置左右上下活动壁、上下活动壁面宽2000毫米、两侧下活动壁的输送链条下端传动轴设置的链轮内分别设置普通自行车单速飞轮262、使得两侧下活动壁下端传动轴顺时针旋转时右侧下活动壁下端传动轴设置的内飞轮带动外链齿轮旋转、左侧下活动壁下端传动轴设置的内飞轮停止带动外链齿轮旋转,两侧传动轴逆时针旋转时右侧内飞轮停止带动外链齿轮旋转、左侧内飞轮带动外链齿轮旋转。在收割机尾出蔗口还均设置切段刀片器185,在左右两侧上下活动壁面和左右输送架面设置宽1100毫米,左右上下活动壁面和左右输送架面间隔宽200毫米设置一根输送链条、在左右输送架面上后端边缘199、左右两侧上下活动壁面的两侧边缘分别设置竖立的拦板201,切段蔗左右两侧横向上下活动壁输送器底机架前端采用螺栓固定收割机尾出蔗口下面机架。
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之内。
 

Claims (17)

  1. 一种整秆式或切段式的甘蔗联合收割机,其特征在于:包括机架、蔗根磨切器(48)、数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(59)、数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(159)或上下两层辊筒(177)、连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(245)或上下两层辊筒、压蔗盖板(82)、阻蔗叶和阻蔗壳拦(75)、蔗秆导向板(78)、侧翻安全器、防侧翻调节器、整秆蔗捆扎180度左右转向输送器;
    所述机架为整秆式或切段式的甘蔗联合收割机底轮跨单蔗行或跨双蔗行作业连接的整个框机架(1);
    所述蔗根磨切器(48)具有至少一个以上,并安装于所述机架行进的前端;
    所述机架的后两侧各安装一侧翻安全器,而其顶部安装有防侧翻调节器;
    所述数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(59)、数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(159)或上下两层辊筒(177)、连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒、数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(245)或数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的上下两层辊筒安装于机架,辊筒安装有压蔗盖板(82);
    所述整秆蔗捆扎180度左右转向输送器安装于机架行进的后端;
    所述数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(59)、数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(159)或上下两层辊筒(177)、数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(245)或上下两层辊筒均在辊筒后面安装有阻蔗叶和阻蔗壳拦(75);
    所述蔗秆导向板(78)安装在所述阻蔗叶和阻蔗壳拦的后面;
    所述整个框机架(1)包括前机架和后机架,所述前机架和后机架通过轴承套筒关节(2)连接;
    所述轴承套筒关节(2)包括传动轴、链轮、轴承(3)与轴承套筒(4);
    所述轴承套筒(4)的两端各设置一外套筒(5);
    所述外套筒(5)设有钢板(6),所述钢板(6)开设有通孔,两块钢板夹持于后面机架的前端(7),并通过螺栓固定连接;
    所述轴承套筒(4)的外侧面设有一根方钢(8),所述方钢(8)开设有通孔,所述方钢(8)与前面机架的后端(9)搭接,并通过螺栓固定连接;
    所述后面机架的后端两侧各设置一驱动轮(10)、前端两侧各设置一驱动和转向的轮(11)。
  2. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述前面机架前端两侧设置可升降且可行走和转向的轮(16);
    所述可升降且可行走和转向的轮(16)包括上走轮架和下走轮架;
    所述上走轮架包括走轮升降轴套筒(12)、走轮升降油缸(13)、走轮转向油缸(14);
    所述上走轮架的后面上、下各设置一竖立的走轮转向套筒轴关节(2);
    所述套筒轴关节的两端套筒分别焊接在上走轮架、上下套筒轴中间节分别焊接一根弯90度角方管(15)固定在机架两侧;
    所述两侧下走轮架设置走轮(16)、走轮升降轴(17);
    在升降轮机架两侧分别设置一根软钢丝绳(18);
    所述软钢丝绳另一端设置升降油缸升降一端、油缸底端设置在驾驶台机架两侧;
    所述前机架前面两侧设置竖立的支撑蔗尾切割机的升降油缸底端(32);
    所述升降油缸一端采用螺栓分别固定在蔗尾切割机的剪刀片架底部(33);
    所述剪刀片架前端间隔设置一排剪刀片(34);
    所述一排剪刀片的后端间隔设置在一根直线导轨(35)面上;
    所述一排剪刀片上下的面间隔设置卡条(36);
    所述卡条后端固定在剪刀片的下面;
    所述直线导轨的两端设置滑块(37);
    所述直线导轨的一端设置液压马达(38)带动传动轴;
    所述传动轴设置链轮、偏心轴轮(39);
    所述偏心轴轮连接来回摆动杆(40);
    所述摆动杆(40)连接直线导轨(35)一端;
    所述剪刀片架面间隔设置托尾叶板;
    所述托尾叶板的两侧设置传动轴,其中一侧传动轴设置液压马达带动(41);
    所述两侧传动轴间隔设置链轮、左右转向输送链条(42)设置拔尾叶杆;
    所述一排剪刀片上前方设置拔尾叶旋转器;
    所述拔尾叶旋转器设置传动轴、拔尾叶条(43);
    所述拔尾叶旋转器一端传动轴设置链轮、传动链条(44)连接液压马达传动轴链轮带动;所述剪刀片架两侧传动轴下方设置落尾叶滑板槽(45);
    所述两侧落尾叶滑板槽(45)上端设置套筒轴关节固定在两侧传动轴下方机架;
    所述两侧落尾叶滑板槽出口前端设置尾叶回落挡板(46);
    所述两侧落尾叶滑板槽底面设置升降油缸升降一端(47)。
  3. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述前机架前面两侧设置蔗根磨切器(48);
    所述蔗根磨切器(48)为圆形的圆盘,在圆盘的外圆周开设圆盘外圆周切口,并沿所述圆盘外圆周切口的圆周面间隔开设排杂缝;
    所述圆盘外圆周切口的顶面呈锥形面,底面呈平面;
    所述圆盘外圆周切口(51)的区域面上均涂覆金属砂粒,金属砂粒包括合金钢砂粒、金刚砂粒、金刚石砂粒或铁砂粒;
    所述合金钢砂粒均高出圆盘切口箭头三角形上下的角边面;
    圆盘的传动结构:
    圆盘中心孔上面分别设置传动轴、传动轴上下端分别设置轴承、轴承座、上下端轴承座采用螺栓分别固定在机架,圆盘通过圆夹板固定在传动轴的下端头、上端头分别设置三角皮带轮,皮带轮通过蔗入口刮蔗叶剥蔗壳辊筒传动轴的一端通过链条传动上方设置横向的传动轴、再由横向传动轴设置的三角皮带轮通过三角皮带交叉传动圆盘左右向旋转;
    或在圆盘中心孔底面设置传动轴、轴承、轴承座、锥形齿轮、链轮、固定圆盘的横向抬板、横向抬板的底面设置盖板、盖板采用螺栓固定、抬板内设置传动链条、传动轴、传动轴两端设置锥形齿轮、抬板的两端采用螺栓固定在机架两侧、圆盘通过圆夹板固定在传动轴上端抬板面上、抬板的一端设置竖立的传动轴、传动轴下端分别设置锥形齿轮、链轮、上端设置三角皮带轮,在单个圆盘的前端两侧设置有弹性的橡胶片拦板;
    或在圆盘底面设置固定圆盘的直向和横向抬板、直向和横向抬板的底面分别设置盖板、盖板采用螺栓固定、直向抬板后端头焊接在横向抬板的中间段、抬板内分别设置传动轴、传动轴两端设置锥形齿轮;
    或在单个圆盘中心孔上面设置传动轴、传动轴下端圆盘面后面的直向、圆盘后面底下的横向分别设置固定传动轴的抬杆;
    在圆盘中心孔设置传动轴(55);
    所述传动轴上端分别间隔设置固定传动轴的抬杆(56);
    所述传动轴上端分别设置锥形齿轮;
    圆盘设置传动轴(57);
    传动轴圆盘一端分别设置锥形齿轮、两外侧设置链轮(58);
    所述在蔗根磨切器后面机架两侧设置单层、单排连续间隔安装数个顺时针旋转的数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(59);
    所述连续间隔安装数个顺时针旋转的辊筒(59),辊筒(59)具有传动轴,传动轴的两端通过轴承座安装于机架,且传动轴的一端安装有链轮及传动链条(60);
    所述其中蔗入口第一个辊筒传动轴两端设置链轮、传动链条;
    所述第三个辊筒传动轴两端设置轴承套筒关节(2);
    所述数个圆板间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒面间隔设置圆板(63)数个;
    所述辊筒每间隔两侧的圆板面分别间隔焊接竖立横向面的钢板(64);所述夹板的外面设置扭转弹簧通过扭臂来增加橡胶片保持在长时间都有弹性;
    所述辊筒(59)面每间隔两侧圆板面间隔设置竖立横向面的钢板面分别设置有弹性的橡胶片(68);
    所述辊筒(59)面分別间隔设置有弹性的橡胶片在刮向蔗秆的面分别设置凸起的端头物(69);
    所述辊筒(59)面每间隔两侧圆板面间隔分别设置有弹性的橡胶片(72);
    所述橡胶片的一端采用螺栓(70)分别间隔固定在两侧的圆板面;
    在固定橡胶片一端的圆板面分别焊接一根竖立的圆管(71)使橡胶片的外端翘起,使两对面的橡胶片形成内宽外端紧贴在一起;
    所述在蔗根磨切器往后设置单排或双排单层连续间隔安装数个辊筒传动轴两端的轴承座采用螺栓固定在机架两侧朝下的底面(74);
    在蔗入口辊筒前面上方间隔设置数个可上下升降的圆盘锯片;
    在辊筒前面两侧设置竖立的直线导轨、两侧直线导轨设置滑块;
    所述两侧滑块设置圆盘锯片传动轴两端轴承座;
    所述圆盘锯片传动轴采用设置升降油缸来升降;
    所述传动轴设置液压马达带动。
  4. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述在辊筒后面分别设置阻蔗叶和阻蔗壳拦(75);
    所述阻蔗叶和阻蔗壳拦在一根方钢上、下的面间隔钻一排圆孔连通(76);
    上下面的连通孔分别设置一根钢丝绳的上端头;
    所述方钢的一侧面间隔钻一排对接上下面的连通孔;
    所述对接连通孔分别采用螺栓(77)固定一根钢丝绳上一端头;
    所述方钢两端采用螺栓固定在机架两侧;
    所述在阻蔗叶和阻蔗壳拦的后面分别设置蔗秆导向板(78);
    所述蔗秆导向板为前面窄后面宽的三角形状;
    数个三角形间隔焊接在一块长方形钢板底面(79);
    所述三角形状蔗秆导向板窄的一面(80)设置在收割机前面;
    所述蔗秆导向板下方分别设置一块防止辊筒旋转蔗叶反向走的拦蔗叶板(81);
    所述蔗秆导向板长方形钢板的两端采用螺栓固定在机架两侧。
  5. 根据权利要求3所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述辊筒(59)圆板的顶面分别设置压蔗盖板(82);
    所述压蔗盖板为长方半圆形、前后两侧边缘翘起;
    所述压蔗盖板两端采用螺栓固定在机架两侧;
    所述辊筒(59)两端设置有轴承套筒关节(2)的辊筒圆板面上压蔗盖板后面两端设置套筒轴关节(84);
    前面两端设置拉伸弹簧杆和拉伸弹簧、在机架两侧设置托住压蔗盖板往下盖的托盖杆和设置往上开顶盖杆。
  6. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述在收割机两侧下方设置左右侧翻安全器的升降架;
    所述两侧升降架内端头设置套筒轴关节(85);
    所述两侧升降架外端设置角钢(86);
    所述两侧升降架内的两对角设置钢丝绳(87);
    所述钢丝绳在机架一端设置活动关节;
    所述在角钢的一端设置螺栓调节松紧;
    两侧升降架面设置升降油缸升降一端、油缸底端设置在收割机两侧上方机架;
    所述在收割机两侧上方设置防左右侧翻调节器的竖立支撑升降油缸(88);
    所述两侧升降油缸一端头设置在调节器移动架;
    所述移动架设置齿条(89);
    所述齿条两侧设置直线导轨(90);
    所述两侧直线导轨分别间隔设置滑块(91);
    所述滑块面采用螺栓固定数块铁板(92);
    所述数块铁板的中间设置口字空缺、口字空缺内设置液压马达(93);
    所述液压马达传动轴的齿轮齿滚动在齿条面齿带动数块铁板移动、液压马达采用螺栓固定在滑块面第一块铁板;
    所述移动架设置成三段、中间段和两侧各一段;
    所述中间段的齿条和直线导轨的两端底面设置合页关节(94)连接两侧齿条和直线导轨;
    所述两侧齿条底面设置升降油缸升降一端(95)油缸底端设置在中间段下方;
    所述两侧直线导轨端头设置压缩弹簧(96)。
  7. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述在收割机尾下面机架采用螺栓固定整秆蔗输送器连接头;
    所述整秆蔗输送器连接头设置长方形下托板;
    所述下托板面上设置三角形钢板、三角形钢板后面两侧设置接头圆轴(97);
    所述三角形钢板面上设置长方形盖板;
    所述下托板、三角形钢板、长方形盖板前面的中间设置转向圆轴孔(98)、圆轴孔采用圆销栓栓住,所述在转向圆轴孔后面下托板设置电磁铁。
  8. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述整秆蔗捆扎180度左右转向输送器
    设置底轮跨单蔗行行走的底机架;
    所述底机架两侧前端头中间设置圆孔(99)、圆孔底面设置缺口通过钢板和螺栓封住;
    所述圆孔连接整秆蔗输送器连接头设置的接头圆轴(97);
    所述在底机架中间稍后两侧设置走轮(100);
    所述底机架后端头两侧设置可往后伸长的活动架(101)、活动架直线导轨设置螺栓固定(102);
    所述活动架两侧上方设置挡蔗板(103);
    所述底机架前面一侧设置1个触碰电开关(104);
    所述底机架另一侧设置一个电遥控锁(105);
    所述底机架转向圆盘中心靠前面400毫米左右两侧设置套筒轴关节;
    所述套筒轴关节分别连接一根圆钢、圆钢另一端分别连接一根软钢丝绳(106);
    所述软钢丝绳另一端分别设置在升降油缸升降一端、油缸底端分別设置在收割机尾上方机架两侧(107);
    所述底机架中间稍后设置360度左右旋转圆盘(108)、旋转圆盘外圆周固定在底机架;
    所述内圆盘上端设置转向圆盘架(109);
    所述转向圆盘架底面内转向圆盘的外圆周设置转向齿;
    所述转向齿设置液压马达传动轴齿带动圆盘旋转;
    所述液压马达设置在底机架(110);
    所述转向圆盘中心设置360度左右旋转液电输送接头(111);
    所述在转向圆盘架面间隔设置钢板;
    所述在转向圆盘架的一外侧中间设置两根竖立的支撑杆;
    所述支撑杆上下端设置套筒轴关节(112);
    所述支撑杆上端套筒轴关节设置平衡杆上端;
    所述平衡杆下端设置数块铁板(113);
    所述支撑杆上下端设置升降油缸;
    所述升降油缸一端分别设置在支撑杆下端和平衡杆上端(114);
    所述油缸底端设置在支撑杆上端和下端外侧;
    所述在转向圆盘架的一外侧设置传动轴(115);
    所述传动轴间隔设置轴承、轴承坐、14齿链轮、输送链条;
    所述输送链条间隔设置拨蔗杆(116);
    所述传动轴设置液压马达带动(117)。
  9. 根据权利要求8所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述转向圆盘架的另一外侧设置输送器的上下活动壁;
    所述上下活动壁面间隔设置钢网或钢板;
    所述上下活动壁间隔设置上下活动壁支撑方管(118);
    所述上活动壁支撑方管上端和下活动壁支撑方管上下端设置传动轴(119);
    所述上活动壁上端传动轴间隔设置14齿链轮、输送链条;
    所述输送链条间隔设置托蔗钩(120);
    所述下活动壁上端传动轴间隔设置14齿链轮(122)还间隔设置比14齿大的链轮(121);
    所述下活动壁下端传动轴间隔设置14齿链轮、输送链条;
    所述输送链条间隔设置托蔗钩;
    所述下活动壁下端传动轴间隔设置轴承套筒关节(2);
    所述轴承套筒关节(2)分别设置传动轴、轴承(3)、轴承套筒(4);
    所述轴承套筒(4)的两端设置外套筒(5);
    所述两端外套筒(5)一个面分别连接两块钢板(6)并在钢板面钻孔采用螺栓分别固定在下活动壁支撑方管上端(123)和下端内侧圆盘架方管的端头(124);
    所述轴承套筒(4)中间的一个面分别焊接一根方钢(8)并在方钢钻孔采用螺栓分别固定在上活动壁支撑方管下端(125)和下活动壁支撑方管下端方管内(126);
    所述上活动壁支撑方管上端分别设置轴承套筒(4、8、127);
    所述转向圆盘架一外侧传动轴14齿链轮和下活动壁下端传动轴14齿链轮通过输送链条连接;
    所述下活动壁上下端传动轴14齿链轮通过输送链条连接;
    所述上活动壁上端传动轴14齿链轮和下活动壁上端传动轴比14齿链轮大的链轮(121)通过输送链条连接;
    所述上下活动壁的输送链条、转向圆盘架输送链条内的滚筒均高出两侧链条片的底面;
    所述输送链条、托蔗钩(120)、拨蔗杆(116)分别设置底托滑板(128);
    所述上活动壁下端(129)和下活动壁下端(130)两侧分别间隔设置升降油缸升降一端;
    所述下活动壁上端和下活动壁底端外侧设置油缸底端。
  10. 根据权利要求9所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述在转向圆盘架面上设置整秆蔗捆扎机竖立的内外机架,其中一侧内外架连接在下方一侧转向圆盘架(131);
    所述上下活动壁的一侧内外架到捆扎机底托板架下端架空;
    所述机架上方内两侧设置两对面斜面托蔗滑板(132);
    所述托蔗滑板内机架两端分別设置套筒轴关节(133);
    所述托蔗滑板外机架两端分别设置调节托蔗滑板斜度的钢板;
    所述钢板中间设置一条钢板缝、钢板缝通过螺栓固定在外机架(134);
    所述托蔗滑板两外侧间隔各设置4个装耐高温无毒的塑料片卷筒(135);
    所述托蔗滑板底下面两侧设置托蔗板(136);
    所述两侧托蔗板间隔设置直线导轨;
    所述直线导轨间隔设置滑块(137)、滑块底面分別固定在一块长方形的钢板面;
    所述钢板外一端头分别设置套筒轴关节、套筒轴关节固定在外侧机架;
    所述钢板内一端头底面分别设置托顶杆;
    所述一侧托蔗板内侧端头设置凹槽;
    所述另一侧托蔗板内侧端头中间设置凸出的锯齿刃;
    所述两侧托蔗板内侧两端头设置搭托杆(138);
    所述一侧托蔗板中间底面设置称重传感器(139);
    所述两侧托蔗板一端头底面间隔各设置2个接近传感器(140);
    所述两侧托蔗板的两端底面设置升降油缸(141);
    所述升降油缸一端设置在托蔗板内侧、油缸底端设置在外侧机架;
    所述托蔗板底下面两侧设置压塑架(142);
    所述两侧压塑架一端头底面间隔各设置2个接近传感器;
    所述两侧压塑架间隔设置直线导轨;
    所述两侧直线导轨内端头分别设置压塑料片总成(143);
    所述总成设置空心压板、电发热管、温度传感器、压缩弹簧、螺栓;
    所述两侧总成空心压板面设置凹槽;
    所述一侧总成空心压板面凹槽中间设置锯齿刃;
    所述两侧直线导轨间隔设置滑块、滑块底面固定在机架;
    所述两侧压塑架底面中间设置升降油缸;
    所述升降油缸一端设置在压塑架内侧、油缸底端设置在外侧机架;
    所述压塑架底下面两侧设置压蔗架(144);
    所述两侧压蔗架一端底面各设置2个接近传感器;
    所述两侧压蔗架间隔设置直线导轨;
    所述直线导轨内端头设置丫形叉(145);
    所述两侧压蔗架底面中间设置升降油缸;
    所述升降油缸一端设置在压蔗架内侧、油缸底端设置在外侧机架;
    所述压蔗架底下面两侧设置底托板(146);
    所述两侧底托板一端底面各设置2个接近传感器;
    所述两侧底托板间隔设置直线导轨;
    所述两侧底托板底面中间设置升降油缸;
    所述升降油缸一端设置在底托板内侧、油缸底端设置在外侧机架;
    所述以上整秆蔗捆扎机上方设置两对面斜面的托蔗滑板(132)的蔗秆滑落到下方两侧托蔗板(136);所述托蔗板设置的称重传感器(139)称重蔗秆达到指定重量后;
    所述两侧托蔗板打开蔗秆掉落到底托板(146)托蔗板同时关闭;
    所述托蔗滑板两侧的塑料片卷筒(135)内塑料片事先在托蔗板(136)已连接被掉落下的蔗秆压落在底托板(146)面和两侧;
    所述两侧压蔗架(144)的丫形叉(145)关闭把蔗秆压成圆形;
    所述两侧压塑架(142)设置的压塑料片总成(143)关闭、把两侧的塑料片合在一起粘住高20毫米同时凹槽内锯齿刃在中间分割开后压塑架(142)打开、同时压蔗架(144)打开后,底托板(146)打开后同时又关闭;
    所述捆托好的蔗秆掉落到转向圆盘架(109)面由圆盘架面的输送链条把捆托好的蔗秆输送到上下活动壁下端;
    所述再由上下活动壁输送链条把捆托好的蔗秆输送到与收割机一侧并行的运蔗车的车厢里。
  11. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:还包括自动控制单元(147):电源、操控、信号采集、信号处理、驱动构成闭环控制系统,通过控制按钮和触摸屏PLC对各部位功能进行电油自动化控制;电源部份:由机载蓄电池、逆变器、开关、变压器构成;操控部份:机上控制设备由控制按钮和触摸屏操作控制;信号采集:由不同类型光电传感器、接近传感器、限位传感器、温度传感器、称重传感器和A 、C转换进行采集;信号处理:由各传感器采集回来的信号由PLC集中处理完成;驱动控制: PLC控制和驱动继电器电磁阀、油缸电磁阀。
  12. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:在蔗根磨切器前面机架两侧还设置竖立的支撑杆底端;
    所述竖立的支撑杆上端前面两侧设置平面杆(148);
    所述两侧平面杆间隔设置前面宽后面窄的托蔗杆;
    所述托蔗杆内端设置扭转弹簧(149);
    所述外端设置套筒轴关节(150);
    所述通过扭转弹簧的扭臂来复位托蔗杆;
    在圆盘中心孔传动轴上端设置拔蔗杆;
    所述底部分别设置锥形齿轮和圆盘底左右两侧固定抬板(151);
    在蔗根磨切器后面设置往上钩拉蔗秆输送器;
    蔗根磨切器前面设置一根传动轴(154);
    所述传动轴两端设置轴承、轴承座、链轮、输送链条(155);
    所述输送链条两侧上下的面间隔设置双侧弯板;
    所述两侧输送链条面上间隔设置一根方管(156);
    所述方管的两端采用螺栓固定在输送链条面的双侧弯板;
    所述方管间隔数根设置一根方管面上安装多组间隔的钢钉(157);
    所述钢钉采用焊接固定在方管面;
    所述方管的间隔空间在方管的上面往下的两侧输送链条底面设置托蔗板(136)并采用螺栓固定在双侧弯板面;
    所述后面设置一根传动轴;
    所述传动轴的两端设置轴承套筒关节(2);
    所述前面一根传动轴两侧设置的轴承座固定在机架两侧;
    在往上钩拉蔗秆输送器后面机架两侧设置单层、单排连续间隔安装数个顺时针旋转的数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(159);
    其中蔗入口第一个辊筒(160)逆时针旋转;
    其中蔗入口第2个辊筒传动轴两端设置链轮、传动链条;
    所述数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒的两端设置拦端头圆板(163);
    所述在辊筒的面间隔设置竖立横向面间隔的钢板;
    所述辊筒的面间隔竖立横向面间隔的钢板底端采用焊接固定在辊面;
    所述辊筒还可以间隔竖立横向面的钢板面和两侧分别设置有弹性的橡胶片或辊筒的面间隔竖立纵向钢板面的两侧分别设置有弹性的橡胶片的一端头;
    所述橡胶片中间通过夹板采用螺栓(166)固定在辊筒面间隔竖立横向面的钢板面;
    所述在辊筒面还间隔设置竖立纵向间隔的钢板(168);
    所述辊筒面间隔竖立纵向的钢板面的两侧分别焊接一根竖立的圆管(169)使固定的橡胶片外端翘起、使两对面的橡胶片形成内宽外端紧贴在一起;
    所述竖立纵向的钢板底端采用焊接固定在辊筒面;
    所述蔗入口的辊筒面间隔竖立的钢板上端设置圆板圈;
    所述圆板圈采用螺栓固定在竖立钢板上端头;
    所述在蔗入口的辊筒前面一侧设置由第二个辊筒顺时针旋转的链轮传动蔗入口辊筒逆时针旋转的链轮轴(172)和链轮;
    所述蔗入口逆时针旋转的辊筒底面设置底托板(146);
    所述在整秆蔗捆扎机的两对面斜面的托蔗滑板(132)两侧后端还设置可往后伸长的拦蔗板(174);所述可往后伸长拦蔗板的直线导轨采用螺栓固定在机架;
    所述捆扎机两侧底托板(146)底面两外侧还设置长方形底机架(175);
    所述底机架(175)后面端头两侧设置走轮;
    所述在整秆蔗捆扎机顶面后端两侧分别设置一根软钢丝绳;
    所述软钢丝绳另一端连接升降油缸升降一端、油缸底端分别设置在收割机尾上方机架两侧;
    所述在蔗根磨切器后面机架两侧设置双层、单排上下两层连续间隔安装每层数个的数排间隔刮蔗叶剥蔗壳和同时输送蔗秆的上下两层辊筒(177),辊筒的传动轴两端分别设置轴承、轴承座;
    所述连续间隔安装上下辊筒面数排间隔刮蔗叶剥蔗壳的橡胶片顶端均间隔接近插入到对面辊筒的面;
    所述两层辊筒的一端分别设置齿轮由下层辊筒齿轮顺时针旋转传动上层辊筒齿轮逆时针旋转;
    所述两层其中下层辊筒一端分别设置链轮、传动链条;
    所述两层下层第三个辊筒传动轴两端设置轴承套筒关节(2);
    所述在上下层蔗入口辊筒前面的上下面分别设置一根与辊筒平行的横向杆;
    所述在上层横向杆面的下面、下层横向杆面的上面分别间隔设置离开辊筒面间隔设置竖立横向面的钢板端头的半圆弯竖立杆。
  13. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:在收割机尾部出蔗口设置切段蔗刀片器(185),刀片器设置外刀架(186)和内刀架(187);
    所述外刀架后面两侧刀架底端上下分别间隔设置一把固定的刀片(188)两刀片刃口并相对着;
    所述上下两刀刃边缘的后面设置上下托蔗板(189);
    所述上托蔗板面上、下托蔗板底面两侧分别间隔设置压缩弹簧(190);
    所述外刀架顶端设置升降油缸底端;
    所述升降油缸一端设置在内刀架顶端;
    所述外刀架一侧的中间和下端分别设置1个接近传感器(191);
    所述外刀架两侧的中间和下端分别设置滑块(192);
    所述内刀架两侧设置内刀架直线导轨(193)内刀架两侧直线导轨套入外刀架两侧滑块内;
    所述内刀架两侧直线导轨下端设置一把双面刀刃的切段蔗刀片(194);
    所述切段蔗刀片的两端采用螺栓固定在两侧直线导轨;
    所述外刀片架底端两侧设置轴承轴、轴承、轴承移动槽(195);
    所述拉扭簧(196);
    所述两侧轴承移动槽采用螺栓固定在收割机尾出蔗口的机架两侧;
    所述切段刀片器的内刀架还可以设置双内刀架(197);
    所述双内刀架均设置双面刀刃的切段蔗刀片(198);
    所述双内刀架顶端均设置升降油缸升降一端;所述切段刀片器的内刀架设置的升降油缸通过设置自动控制单元控制上升和降下一次来实现把蔗秆切成段;
    所述在切段蔗横向蔗秆180度左右转向输送器的圆盘架面上后端边缘(199)、右侧边缘(200)、上下活动壁的两侧边缘(201)还设置竖立的拦板;
    所述上下活动壁和两侧圆盘架面间隔设置输送链条
    所述在底机架走轮前面两侧分别设置升降油缸升降一端(202);
    所述油缸底端分别设置在收割机尾部下面;
    所述在切段蔗横向蔗秆180度左右转向输送器的底机架前端两侧还采用螺栓固定。
  14. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:圆盘机架两侧后端设置套筒轴关节(204);
    所述圆盘后面设置托蔗滑板(205)到收割机尾出蔗口;
    出蔗口到托蔗滑板面上两侧设置一个托蔗滑板槽;
    所述圆盘上方和后面间隔设置两排竖立的蔗秆输送壁架(206);
    所述两排壁架内间隔的空间为前面入口宽后面窄的输送蔗秆通道;
    所述两排壁架面间隔设置钢网或钢板;
    所述两排壁架前端头设置链轮轴(207)链轮(208);
    所述链轮内设置轴承;
    所述两排壁架中间段两侧设置竖立的传动轴(209);
    所述传动轴上下间隔设置轴承、轴承座、链轮、输送链条(210);
    所述输送链条设置拔蔗杆;
    所述输送链条中间段内侧设置压链轮(211);
    所述两排壁架中间段两侧的传动轴下端设置一根传动轴传动另一根传动轴反方向旋转的链轮轴、链轮(212)、传动链条;
    所述中间段两侧竖立的传动轴下端分別设置一个链轮(213);
    所述链轮内设置球笼连接前面圆盘上方独立的两侧输送蔗链盘;
    所述链盘前端设置链轮、中间内侧设置压链轮、输送链条(214)、输送链条设置拔蔗杆;
    所述前面两侧设置固定链盘的滑板槽(215);
    所述两排壁架的蔗秆输送通道中间段设置一段无经输送链条传送蔗的空间(216);
    所述使蔗秆受到前面输送链条移动的蔗秆挤压后才移动;
    所述两排壁架后面间隔设置竖立的前一根传动轴(217)和后一根链轮轴(218);
    所述前一根传动轴上下间隔设置轴承、轴承座、链轮、传动链条、输送链条、输送链条间隔设置拔蔗杆、轴承座固定在机架;
    所述后一根链轮轴上下间隔设置链轮、链轮内设置轴承;
    所述后一根链轮轴采用螺栓固定在机架;
    所述前一根传动轴(217)通过传动链条(219)传动中间段一根传动轴和通过输送链条(220)传动后一根链轮轴(218)间隔的链轮使中间段传动轴和前一根传动轴(217)和后一根链轮轴(218)同步转动;
    所述前一根传动轴(217)传动后一根链轮轴(218)的输送链条(220)间隔设置的拔蔗杆在螺旋叶片的辊筒每旋转一圆周、输送链条(220)间隔设置的拔蔗杆移动一间隔拔蔗杆到辊筒螺旋叶片入口内。
  15. 根据权利要求14所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述后一根链轮轴(218)的后面设置数个间隔重叠同步旋转的连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒;
    所述连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆的辊筒传动轴两端设置轴承、轴承座、后端设置锥形齿轮(221);
    所述顶面和底面的辊筒传动轴前端设置锥形齿轮;
    所述顶面和底面的辊筒传动轴前端设置锥形齿轮分别连接上下前端传动轴(222)设置的锥形齿轮、链轮;
    所述辊筒面间隔两对面的连续螺旋叶片面分别间隔焊接一片竖立横向面的钢板(228)。
  16. 根据权利要求15所述的整秆式或切段式的甘蔗联合收割机,其特征在于:所述辊筒面两对面的连续螺旋叶片间隔设置竖立横向面的钢板面分别设置有弹性的橡胶片(230);
    所述辊筒面间隔两对面的连续螺旋叶片面还可以分别间隔设置有弹性的橡胶片(235);
    所述有弹性的橡胶片的一端采用螺栓(232)固定在连续螺旋叶片间隔两对面连续螺旋叶片的面;
    所述在固定橡胶片一端的连续螺旋叶片面分别焊接一根竖立的圆管(233);
    所述辊筒连续螺旋叶片的蔗秆入口前端头设置锯齿刃(237);
    所述在连续螺旋叶片刮蔗叶剥蔗壳和同时输送蔗秆辊筒的一侧面分別设置压蔗盖板(238);
    所述压蔗盖板的两端和两侧采用螺栓固定在机架;
    所述多个连续螺旋叶片辊筒的后面设置一根竖立的传动轴(240);
    所述传动轴上下端间隔设置锥形齿轮(241)、轴承、轴承座;
    所述上下端设置链轮(242)和传动链条、下端链轮的传动链条设置发动机带动;
    所述下端链轮的传动链条设置液压马达带动;
    所述多个辊筒的后面上端两侧分别设置一根滑蔗杆(243);
    所述滑蔗杆上端头分别设置套筒轴关节;
    所述直线导轨上端分别设置升降油缸升降一端、油缸底端设置在机架;7个辊筒重叠同步逆时针旋转,或传动轴(222)上的锥形齿轮反方向安装,并改变辊简螺旋叶片旋转方向实现7个辊筒顺时针旋转;
    所述在上下活动壁轴承套筒中间的一个面焊接一根方钢(8),还在方钢(8)另一端钻长方形孔后套入压缩弹簧采用螺栓固定在上活动壁支撑方管下端(125)和下活动壁支撑方管下端方管内(126);
    所述在下活动壁支撑方管上端14齿链轮(122)后面还分别设置托链条耳或托滚筒的滚轮(244);所述滚轮设置两个轴承在轴承中间设置通过输送链条托蔗钩的缝;
    所述两侧轴承顶面托住输送链条的双侧弯板或滚筒、滚轮上方分别设置1个定位输送链条的链轮;
    所述下活动壁上下端传动轴14齿链轮和上活动壁上端传动轴14齿链轮通过输送链条连接传动。
  17. 根据权利要求1所述的整秆式或切段式的甘蔗联合收割机,其特征在于:整秆式二行同时收割的甘蔗联合收割机设置底轮跨二蔗行作业连接的框机架(1),蔗尾切割机设置宽度跨二蔗行切割;
    所述蔗根磨切器的后面机架两侧设置二排单层、连续间隔分别安装数个顺时针旋转的数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(245);
    所述数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒的传动轴一端设置链轮、传动链条、两端传动轴设置轴承、轴承座;
    所述其中数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆辊筒的第3个辊筒传动轴两端分别设置轴承套筒关节(2);
    所述数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆辊筒的两端设置拦端头圆板(249);
    所述在辊筒的面间隔设置竖立横向面的钢板(250);
    所述辊筒的面间隔设置竖立横向面的钢板面分别间隔钻孔;
    所述竖立有弹性的橡胶杆底端通过钻孔采用螺栓(252)分别间隔固定在竖立横向面的钢板面;
    所述辊筒面分别间隔设置竖立有弹性的橡胶杆在刮向蔗秆两侧的面分别设置凸起的端头物;
    所述在二排左右蔗根磨切器的后面机架两侧设置二排上下两层连续间隔分别安装每层数个数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒;
    所述连续间隔安装二排上下两层辊筒的数排间隔橡胶杆顶端均间隔接近插入到对面辊筒面竖立横向面的钢板上端头;
    所述散整秆蔗180度左右转向输送器设置底轮跨二蔗行行走和转向圆盘架(109)面上设置的两对面斜面托蔗滑板(132)一个设置宽度对接收割机尾两排出蔗口的蔗秆;
    所述在整秆式二行同时收割的甘蔗联合收割机设置底轮跨二蔗行作业连接的框机架(1)还设置四行同时收割的框机架;
    所述前面机架前端两侧可升降且可行走和转向的轮,一侧间隔二行蔗行置一个可升降且可行走的轮,另一侧间隔一行蔗行设置一个可升降且可行走和转向的轮,一侧间隔二行蔗行置一个可升降且可行走的轮,另一侧间隔一行蔗行设置一个可升降且可行走和转向的轮;
    还可以在四排蔗根磨切器的后面机架两侧设置四排单层连续间隔分别安装数个顺时针旋转的数排橡胶杆间隔刮蔗叶剥蔗壳和同时输送蔗秆的辊筒(245);
    散整秆蔗左右输送器设置底轮跨二蔗行行走和在底机架面还设置支撑左右输送架的竖立杆(258);
    所述在底机架后端两侧间隔设置竖立杆、竖立杆上端前面(259)分别连接1个两对面斜面托蔗滑板(132)对接收割机尾两个出蔗口;
    所述其中两侧的竖立杆上端(260)分别连接一根软钢丝绳;
    所述钢丝绳另一端分别设置在升降油缸升降一端;
    所述油缸底端分別设置在收割机尾上方机架两侧;
    所述在左右输送架(261)两侧均设置左右上下活动壁;
    还可以在两侧下活动壁的输送链条下端传动轴设置的链轮内分别设置普通自行车单速飞轮(262);
    所述设置普通自行车单速飞轮使得两侧下活动壁下端传动轴顺时针旋转时右侧下活动壁下端传动轴设置的内飞轮带动外链齿轮旋转、左侧下活动壁下端传动轴设置的内飞轮停止带动外链齿轮旋转;
    所述两侧传动轴逆时针旋转时右侧内飞轮停止带动外链齿轮旋转、左侧内飞轮带动外链齿轮旋转;
    所述在四排收割机尾出蔗口还均设置切段刀片器(185);
    所述左右上下活动壁面和左右输送架面间隔设置输送链条;
    所述在左右两侧上下活动壁面的两侧边缘(201)和左右输送架面上后端边缘(199)分别设置竖立的拦板(201);
    所述切段蔗左右两侧横向上下活动壁输送器底机架前端采用螺栓固定收割机尾出蔗口下面机架。
PCT/CN2022/072081 2021-01-15 2022-01-14 整秆式或切段式的甘蔗联合收割机 WO2022152258A1 (zh)

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