WO2022147876A1 - 一种双电机驱动的行走辊 - Google Patents

一种双电机驱动的行走辊 Download PDF

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Publication number
WO2022147876A1
WO2022147876A1 PCT/CN2021/075399 CN2021075399W WO2022147876A1 WO 2022147876 A1 WO2022147876 A1 WO 2022147876A1 CN 2021075399 W CN2021075399 W CN 2021075399W WO 2022147876 A1 WO2022147876 A1 WO 2022147876A1
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Prior art keywords
roller
outer rotor
motor
rotor motor
end cover
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PCT/CN2021/075399
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English (en)
French (fr)
Inventor
曹惠昌
李敏
刘永胜
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绿友机械集团股份有限公司
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Publication of WO2022147876A1 publication Critical patent/WO2022147876A1/zh

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/02Driving mechanisms or parts thereof for harvesters or mowers electric
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters

Definitions

  • the invention belongs to the field of lawn maintenance machinery, in particular to a walking roller driven by double motors.
  • the traditional walking roller is driven by an engine or motor through a chain or belt.
  • the walking roller is equipped with a built-in differential device or a ratchet pawl device; there are also engines or motors that drive the walking roller through an external differential device.
  • a built-in outer rotor motor is used to drive the running rollers through a built-in differential gear or a ratchet pawl device. Due to the existence of the mechanical transmission mechanism and the differential device, these structures have complex structures, high noise, low transmission efficiency, and cumbersome maintenance.
  • the purpose of the present invention is to provide a double-motor-driven traveling roller with simpler structure and more convenient maintenance.
  • the present invention adopts the following technical solutions:
  • a double-motor-driven walking roller includes a left roller and a right roller, a gap is arranged between the left roller and the right roller, a support shaft is arranged at the central axis of the left roller and the right roller, and the left side of the support shaft.
  • the left outer rotor motor connected with the left roller is sleeved
  • the right outer rotor motor connected with the right roller is sleeved on the right side of the support shaft.
  • the left outer rotor motor has the same structure as the right outer rotor motor.
  • the left outer rotor motor and the right outer rotor motor include an outer end cover, an inner end cover, a stator assembly and an outer rotor.
  • the center through hole of the stator assembly is provided with A keyway is keyed to the support shaft, a bearing is set between the stator assembly and the outer end cover and the inner end cover respectively, the outer rotor is fixedly connected to the outer end cover and the inner end cover, and the outer ring of the outer end cover is connected to the outer end cover and the inner end cover.
  • the annular plates to which the inner walls of the left and right rollers are fixed are connected by bolts.
  • the two annular plates are correspondingly welded on the inner walls of the left roller and the right roller, the inner surfaces of the annular plates are welded with nuts screwed with the bolts, or screw holes are tapped on the annular plates.
  • a left support member and a right support member with the same structure are respectively sleeved on the support shaft near the gap between the left roller and the right roller.
  • the left and right support members include left and right support plates and two bearings.
  • the left and right support members The plates are welded on the inner walls of the left roller and the right roller respectively, and the centers of the plates are respectively sleeved with bearing two and positioned against the middle step of the support shaft.
  • Locking sleeves are respectively provided on the outer support shafts of the left outer rotor motor and the right outer rotor motor, and both ends of the support shafts are provided with flat positions and are fixed on the frame through the flat positions.
  • the left outer rotor motor and the right outer rotor motor are controlled by the controller to rotate synchronously and asynchronously, and rotate in different directions, so that the walking roller can realize the functions of straight walking, turning walking and in-situ steering.
  • the left roller and the right roller of the present invention respectively adopt the motor direct drive mode, and the functions of straight walking and turning walking of the walking roller can be realized through electronic differential speed.
  • Figure 1 is a schematic structural diagram of the present invention.
  • a double-motor-driven walking roller includes a left roller 1 and a right roller 2, a gap is set between the left roller 1 and the right roller 2, and the center of the left roller 1 and the right roller 2
  • a support shaft 3 is set at the axis, the left outer rotor motor 4 connected to the left roller 3 is inherently set on the left side of the support shaft 3, and the right outer rotor motor connected to the right roller 2 is inherently sleeved on the right side of the support shaft 3 5.
  • the left outer rotor motor 4 has the same structure as the right outer rotor motor 5 .
  • the left outer rotor motor 4 includes an outer end cover 41 , an inner end cover 42 , a stator assembly 43 and an outer rotor 44 .
  • the central through hole formed into 43 is provided with a keyway and is connected to the support shaft 3 and 6.
  • the stator assembly 43 and the outer end cover 41 and the inner end cover 42 are respectively positioned between the sealing bearing 1, the outer rotor 44 and the outer end cover 41 and
  • the inner end cover 42 is fixedly connected, and the outer ring of the outer end cover 41 and the annular plate 11 fixedly connected to the inner wall of the left roller 1 are fixedly connected by bolts 7, which can transmit torque.
  • the nut 8 is welded on the inner wall of the annular plate 11, or the annular plate 11 is tapped with screw holes, so that the outer rotor motor can be easily installed and fixed from the outside.
  • a left support member 9 and a right support member 10 with the same structure are respectively sleeved on the support shaft near the gap between the left roller and the right roller.
  • the left support member 9 includes a left support plate and a sealed bearing.
  • the left support plate is welded on the inner wall of the left roller, the center of which is sleeved with a bearing and positioned by the middle step of the support shaft, and the right side has the same structure.
  • Locking sleeves 11 are respectively provided on the outer support shafts of the left outer rotor motor and the right outer rotor motor, and are fixed on the frame by flat positions at both ends.
  • the support shaft of the present invention is connected to the entire stator assembly by a key, and the whole is kept in a static state.
  • the innermost side of the roller is welded with a support plate as the inner support of the roller; the outer side is welded with a ring plate, and the ring plate is tapped or welded with nuts on the inner side, which is convenient for the motor to be loaded and fixed from the outside.
  • the left outer rotor motor and the right outer rotor motor are controlled by the controller to rotate synchronously and asynchronously, and rotate in different directions, so that the walking roller can realize the functions of straight walking, turning walking and in-situ steering.
  • the mechanical differential mechanism is replaced by an electronic controller in order to realize turning.
  • the left roller and the right roller are driven by their respective motors at the same speed at the same time, and the double rollers keep moving forward.
  • the left roller When it needs to turn left, it is controlled by the machine handrail, the left roller is powered off or decelerated, and the speed of the right roller remains unchanged or accelerated, so that the machine can turn left; when it needs to turn right, it is controlled by the machine handrail, and the right roller is powered off or decelerated , the left roller speed remains the same or accelerates, so as to realize the right turn.
  • the two motors are powered off and driven by external force, or one motor rotates forward and one motor rotates reversely, so as to realize the in-situ steering.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Rehabilitation Tools (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

一种双电机驱动的行走辊,包括左辊(1)和右辊(2),该左辊(1)和该右辊(2)之间设有间隙,在该左辊(1)和右辊(2)的中心轴线处设支撑轴(3),该支撑轴(3)的左侧套固与该左辊(1)连接的左外转子电机(4),在该支撑轴(3)的右侧套固与该右辊(2)连接的右外转子电机(5)。左辊(1)和右辊(2)分别采用电机直驱模式,并通过控制器实现其同步行走及转弯功能。

Description

一种双电机驱动的行走辊 技术领域
本发明属于草坪养护机械领域,尤指一种双电机驱动的行走辊。
背景技术
传统的行走辊,是靠发动机或电机通过链条或皮带驱动行走辊轴,行走辊内部配有内置差速装置或棘轮棘爪装置;也有发动机或电机通过外差速装置驱动行走辊轴,还有采用内置一个外转子电机通过内置差速装置或棘轮棘爪装置驱动行走辊。这些结构方式由于机械传动机构和差速装置的存在,结构复杂,噪音大,传递效率不高,维修保养繁琐。
发明内容
本发明的目的在于提供一种结构更加简单、维护保养更加方便的双电机驱动的行走辊。
为达成上述目的,本发明采用以下技术方案:
一种双电机驱动的行走辊,包括左辊和右辊,该左辊和该右辊之间设有间隙,在该左辊和右辊的中心轴线处设支撑轴,该支撑轴的左侧套固与该左辊连接的左外转子电机,在该支撑轴的右侧套固与该右辊连接的右外转子电机。
所述左外转子电机与所述右外转子电机结构相同,该左外转子电机和右外转子电机包括外端盖、内端盖、定子总成及外转子,定子总成的中心通孔设有键槽与支撑轴键连接,该定子总成与外端盖和内端盖之间分别设置轴承一,外转子与该外端盖及该内端盖固接,该外端盖的外圈与该左辊和右辊的内壁固连的环形板通过螺栓连接。
两所述环形板对应焊接在左辊和右辊内壁上,所述环形板的内面上焊接与所述螺栓螺接的螺母,或在该环形板上攻有螺丝孔。
靠近左辊与右辊之间的间隙处的支撑轴上分别套设结构相同的左支撑件和右支撑件,该左、右支撑件包括左、右支撑板和轴承二,该左、右支撑板分别焊接在该左辊和该右辊的内壁上,其中心分别套设轴承二并靠支撑轴中间台阶定位。
所述左外转子电机和右外转子电机的外侧的支撑轴上分别设置锁紧套,该支撑轴两端设置扁位并通过该扁位固定在机架上。
所述左外转子电机和右外转子电机由控制器控制其同步和不同步旋转、不同向旋转,使该行走辊实现直线行走、转弯行走和原地转向的功能。
本发明的有益效果:本发明的左辊和右辊分别采用电机直驱模式,通过电子差速,即可实现行走辊的直线行走及转弯行走等功能。
附图说明
为了更清楚地说明本发明的实施例,下面将结合附图对本实施例进行描述。
图1是本发明的结构示意图。
具体实施方式
以下仅以实施例说明本发明可能的实施态样,然并非用以限制本发明所欲保护的范畴,合先叙明。
如图1所示,一种双电机驱动的行走辊,包括左辊1和右辊2,该左辊1和该右辊2之间设有间隙,在该左辊1和右辊2的中心轴线处设支撑轴3,该支撑轴3的左侧套固有与该左辊3连接的左外转子电机4,在该支撑轴3的右侧套固有与该右辊2连接的右外转子电机5。
具体地,所述左外转子电机4与所述右外转子电机5的结构相同,该左外转子电机4包括外端盖41、内端42盖、定子总成43及外转子44,定子总成43的中心通孔设有键槽与支撑轴3键6连接,该定子总成43与外端盖41和内端盖42之间分别定位密封轴承一,外转子44与该外端盖41及该内端盖42固接,该外端盖41的外圈与该左辊1的内壁固连的环形板11通过螺栓7固连,可以起到传递扭矩作用。在环形板11的内壁焊接螺母8,或在环形板11上攻有螺丝孔,方便外转子电机从外侧装入并固定。
靠近左辊与右辊之间的间隙处的支撑轴上分别套设结构相同的左支撑件9和右支撑件10,作为辊的内部支撑,该左支撑件9包括左支撑板和密封轴承二,该左支撑板焊接在该左辊的内壁上,其中心套设轴承并靠支撑轴中间台阶定位,右侧结构相同。
所述左外转子电机和右外转子电机的外侧的支撑轴上分别设置锁紧套11,并靠两端扁位固定在机架上。
本发明的支撑轴通过键连接整个定子总成,整体保持静止状态,通电时,通过固连外转子的外端盖带动相应的辊转动。辊最内侧焊接支撑板,作为辊的内部支撑;外侧焊接环形板,环形板上攻丝或内面焊接螺母,方便电机从外侧装入并固定。
所述左外转子电机和右外转子电机由控制器控制其同步和不同步旋转、不同向旋转,使该行走辊实现直线行走、转弯行走和原地转向的功能。本发明为实现转弯,由电子控制器取代机械差速机构。
直线行驶时,左辊、右辊同时由各自电机等速驱动,双辊保持前进,操作者通过机器扶手辅助方向,控制机器前进状态。
当需要左转弯时,通过机器扶手控制,左辊断电或减速,右辊速度保持不变或加速,从而实现机器左转;当需要右转弯时,通过机器扶手控制,右辊断电或减速,左辊速度保持不变或加速,从而实现右转。
当需要原地掉头时,两个电机断电而由外力驱动,或者一个电机正转、一个电机反转,从而实现原地转向。

Claims (6)

  1. 一种双电机驱动的行走辊,其特征在于,包括左辊和右辊,该左辊和该右辊之间设有间隙,在该左辊和右辊的中心轴线处设支撑轴,该支撑轴的左侧套固与该左辊连接的左外转子电机,在该支撑轴的右侧套固与该右辊连接的右外转子电机。
  2. 根据权利要求1所述的双电机驱动的行走辊,其特征在于,所述左外转子电机与所述右外转子电机结构相同,该左外转子电机和右外转子电机包括外端盖、内端盖、定子总成及外转子,定子总成的中心通孔设有键槽并与支撑轴键连接,该定子总成与外端盖和内端盖之间分别设置轴承一,外转子与该外端盖及该内端盖固接,该外端盖的外圈与该左辊和右辊的内壁固连的环形板通过螺栓连接。
  3. 根据权利要求1所述的双电机驱动的行走辊,其特征在于,两所述环形板对应焊接在左辊和右辊内壁上,所述环形板的内面上焊接与所述螺栓螺接的螺母,或在该环形板上攻有螺丝孔。
  4. 根据权利要求1所述的双电机驱动的行走辊,其特征在于,靠近左辊与右辊之间的间隙处的支撑轴上分别套设结构相同的左支撑件和右支撑件,该左、右支撑件包括左、右支撑板和轴承二,该左、右支撑板分别焊接在该左辊和该右辊的内壁上,其中心分别套设轴承二并靠支撑轴中间台阶定位。
  5. 根据权利要求1所述的双电机驱动的行走辊,其特征在于,所述左外转子电机和右外转子电机的外侧的支撑轴上分别设置锁紧套,该支撑轴两端设置扁位并通过该扁位固定在机架上。
  6. 根据权利要求1所述的双电机驱动的行走辊,其特征在于,所述左外转子电机和右外转子电机由控制器控制其同步和不同步旋转、不同向旋转,使该行走辊实现直线行走、转弯行走和原地转向的功能。
PCT/CN2021/075399 2021-01-06 2021-02-05 一种双电机驱动的行走辊 WO2022147876A1 (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060290223A1 (en) * 2003-12-12 2006-12-28 Daniel Burri External rotor drive
CN201268008Y (zh) * 2008-08-01 2009-07-08 丁明明 一种采用外转子电机驱动的轴辊
CN207034094U (zh) * 2017-07-05 2018-02-23 衢州市辰泰机械制造有限公司 一种制砂机传动对辊机总成
CN108644080A (zh) * 2018-05-04 2018-10-12 煤炭科学技术研究院有限公司 一种皮带托辊发电装置
CN209409709U (zh) * 2018-10-23 2019-09-20 江苏陆地方舟新能源车辆股份有限公司 一种双电机驱动一体式车桥
CN210017240U (zh) * 2019-01-17 2020-02-07 成都纺织高等专科学校 一种草坪压实装置

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060290223A1 (en) * 2003-12-12 2006-12-28 Daniel Burri External rotor drive
CN201268008Y (zh) * 2008-08-01 2009-07-08 丁明明 一种采用外转子电机驱动的轴辊
CN207034094U (zh) * 2017-07-05 2018-02-23 衢州市辰泰机械制造有限公司 一种制砂机传动对辊机总成
CN108644080A (zh) * 2018-05-04 2018-10-12 煤炭科学技术研究院有限公司 一种皮带托辊发电装置
CN209409709U (zh) * 2018-10-23 2019-09-20 江苏陆地方舟新能源车辆股份有限公司 一种双电机驱动一体式车桥
CN210017240U (zh) * 2019-01-17 2020-02-07 成都纺织高等专科学校 一种草坪压实装置

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