WO2022138459A1 - Resin composition - Google Patents
Resin composition Download PDFInfo
- Publication number
- WO2022138459A1 WO2022138459A1 PCT/JP2021/046583 JP2021046583W WO2022138459A1 WO 2022138459 A1 WO2022138459 A1 WO 2022138459A1 JP 2021046583 W JP2021046583 W JP 2021046583W WO 2022138459 A1 WO2022138459 A1 WO 2022138459A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pressure
- sensitive adhesive
- adhesive layer
- resin composition
- present
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 71
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims abstract description 598
- 239000010410 layer Substances 0.000 claims abstract description 417
- 230000001070 adhesive effect Effects 0.000 claims abstract description 279
- 239000000853 adhesive Substances 0.000 claims abstract description 278
- 230000008859 change Effects 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 107
- 239000012790 adhesive layer Substances 0.000 claims description 80
- 239000000203 mixture Substances 0.000 claims description 64
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 42
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 41
- 238000006073 displacement reaction Methods 0.000 claims description 29
- 229910052742 iron Inorganic materials 0.000 claims description 21
- 238000012360 testing method Methods 0.000 claims description 14
- 229910001220 stainless steel Inorganic materials 0.000 claims description 10
- 239000010935 stainless steel Substances 0.000 claims description 10
- 229920006267 polyester film Polymers 0.000 claims description 5
- 239000000178 monomer Substances 0.000 description 126
- 239000000758 substrate Substances 0.000 description 78
- 229920000058 polyacrylate Polymers 0.000 description 64
- 239000003431 cross linking reagent Substances 0.000 description 56
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 54
- 238000000034 method Methods 0.000 description 54
- 239000003999 initiator Substances 0.000 description 42
- 229920001296 polysiloxane Polymers 0.000 description 41
- -1 2-ethylhexyl Chemical group 0.000 description 37
- 238000010521 absorption reaction Methods 0.000 description 37
- 239000000523 sample Substances 0.000 description 37
- 239000003795 chemical substances by application Substances 0.000 description 36
- 229920000642 polymer Polymers 0.000 description 32
- 239000000047 product Substances 0.000 description 31
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 28
- 238000012546 transfer Methods 0.000 description 28
- 230000035939 shock Effects 0.000 description 23
- 238000012545 processing Methods 0.000 description 22
- 125000000217 alkyl group Chemical group 0.000 description 21
- 125000000524 functional group Chemical group 0.000 description 21
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 19
- 230000000052 comparative effect Effects 0.000 description 18
- 229920005601 base polymer Polymers 0.000 description 17
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 16
- 239000002904 solvent Substances 0.000 description 16
- 239000000126 substance Substances 0.000 description 16
- 239000012948 isocyanate Substances 0.000 description 15
- 229920002050 silicone resin Polymers 0.000 description 15
- 150000001875 compounds Chemical class 0.000 description 14
- 238000011156 evaluation Methods 0.000 description 14
- 239000004065 semiconductor Substances 0.000 description 14
- 238000001035 drying Methods 0.000 description 13
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 13
- 239000003505 polymerization initiator Substances 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 12
- 238000004132 cross linking Methods 0.000 description 12
- 230000002829 reductive effect Effects 0.000 description 12
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 11
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 11
- 239000000470 constituent Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- 229920002379 silicone rubber Polymers 0.000 description 10
- 239000004945 silicone rubber Substances 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 238000003860 storage Methods 0.000 description 10
- JJLKTTCRRLHVGL-UHFFFAOYSA-L [acetyloxy(dibutyl)stannyl] acetate Chemical compound CC([O-])=O.CC([O-])=O.CCCC[Sn+2]CCCC JJLKTTCRRLHVGL-UHFFFAOYSA-L 0.000 description 9
- 230000005855 radiation Effects 0.000 description 9
- 238000001723 curing Methods 0.000 description 8
- 230000003287 optical effect Effects 0.000 description 8
- 150000002978 peroxides Chemical class 0.000 description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 7
- 238000007259 addition reaction Methods 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 229920001519 homopolymer Polymers 0.000 description 7
- 150000002513 isocyanates Chemical class 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 7
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 6
- 239000004088 foaming agent Substances 0.000 description 6
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 6
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 5
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 239000012965 benzophenone Substances 0.000 description 5
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 229920001971 elastomer Polymers 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 5
- 239000002985 plastic film Substances 0.000 description 5
- 229920006255 plastic film Polymers 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 239000005060 rubber Substances 0.000 description 5
- 229920005573 silicon-containing polymer Polymers 0.000 description 5
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- NLGDWWCZQDIASO-UHFFFAOYSA-N 2-hydroxy-1-(7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-yl)-2-phenylethanone Chemical compound OC(C(=O)c1cccc2Oc12)c1ccccc1 NLGDWWCZQDIASO-UHFFFAOYSA-N 0.000 description 4
- PCKZAVNWRLEHIP-UHFFFAOYSA-N 2-hydroxy-1-[4-[[4-(2-hydroxy-2-methylpropanoyl)phenyl]methyl]phenyl]-2-methylpropan-1-one Chemical compound C1=CC(C(=O)C(C)(O)C)=CC=C1CC1=CC=C(C(=O)C(C)(C)O)C=C1 PCKZAVNWRLEHIP-UHFFFAOYSA-N 0.000 description 4
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- 208000009415 Spinocerebellar Ataxias Diseases 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 4
- 235000019400 benzoyl peroxide Nutrition 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 4
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 230000001678 irradiating effect Effects 0.000 description 4
- 230000000116 mitigating effect Effects 0.000 description 4
- 229910052697 platinum Inorganic materials 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 201000003624 spinocerebellar ataxia type 1 Diseases 0.000 description 4
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 230000001225 therapeutic effect Effects 0.000 description 4
- 238000012719 thermal polymerization Methods 0.000 description 4
- 230000000930 thermomechanical effect Effects 0.000 description 4
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000004342 Benzoyl peroxide Substances 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- 229920000103 Expandable microsphere Polymers 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 244000028419 Styrax benzoin Species 0.000 description 3
- 235000000126 Styrax benzoin Nutrition 0.000 description 3
- 235000008411 Sumatra benzointree Nutrition 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- 229960002130 benzoin Drugs 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 235000019382 gum benzoic Nutrition 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 150000002923 oximes Chemical class 0.000 description 3
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 230000036961 partial effect Effects 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 239000005056 polyisocyanate Substances 0.000 description 3
- 229920001228 polyisocyanate Polymers 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- YBBRCQOCSYXUOC-UHFFFAOYSA-N sulfuryl dichloride Chemical compound ClS(Cl)(=O)=O YBBRCQOCSYXUOC-UHFFFAOYSA-N 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical class CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- YIKSHDNOAYSSPX-UHFFFAOYSA-N 1-propan-2-ylthioxanthen-9-one Chemical compound S1C2=CC=CC=C2C(=O)C2=C1C=CC=C2C(C)C YIKSHDNOAYSSPX-UHFFFAOYSA-N 0.000 description 2
- PIZHFBODNLEQBL-UHFFFAOYSA-N 2,2-diethoxy-1-phenylethanone Chemical compound CCOC(OCC)C(=O)C1=CC=CC=C1 PIZHFBODNLEQBL-UHFFFAOYSA-N 0.000 description 2
- LCHAFMWSFCONOO-UHFFFAOYSA-N 2,4-dimethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC(C)=C3SC2=C1 LCHAFMWSFCONOO-UHFFFAOYSA-N 0.000 description 2
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 2
- FGTYTUFKXYPTML-UHFFFAOYSA-N 2-benzoylbenzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(=O)C1=CC=CC=C1 FGTYTUFKXYPTML-UHFFFAOYSA-N 0.000 description 2
- ZCDADJXRUCOCJE-UHFFFAOYSA-N 2-chlorothioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC=C3SC2=C1 ZCDADJXRUCOCJE-UHFFFAOYSA-N 0.000 description 2
- KMNCBSZOIQAUFX-UHFFFAOYSA-N 2-ethoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCC)C(=O)C1=CC=CC=C1 KMNCBSZOIQAUFX-UHFFFAOYSA-N 0.000 description 2
- MYISVPVWAQRUTL-UHFFFAOYSA-N 2-methylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC=C3SC2=C1 MYISVPVWAQRUTL-UHFFFAOYSA-N 0.000 description 2
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 2
- CUXGDKOCSSIRKK-UHFFFAOYSA-N 7-methyloctyl prop-2-enoate Chemical compound CC(C)CCCCCCOC(=O)C=C CUXGDKOCSSIRKK-UHFFFAOYSA-N 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- BWPYBAJTDILQPY-UHFFFAOYSA-N Methoxyphenone Chemical compound C1=C(C)C(OC)=CC=C1C(=O)C1=CC=CC(C)=C1 BWPYBAJTDILQPY-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 125000005370 alkoxysilyl group Chemical group 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
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- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
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- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J7/00—Adhesives in the form of films or foils
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/50—Additional features of adhesives in the form of films or foils characterized by process specific features
- C09J2301/502—Additional features of adhesives in the form of films or foils characterized by process specific features process for debonding adherents
Definitions
- the present invention relates to a resin composition. More specifically, the present invention relates to a resin composition that can be suitably used for forming an adhesive layer used for transfer of small electronic components such as semiconductor chips and LED chips.
- a semiconductor wafer is individually prepared by dicing while temporarily fixed on a dicing tape, and the individualized semiconductor chip is pushed by a pin member from the dicing tape side on the back surface of the wafer to collet. It is picked up by a suction jig called, and mounted on a mounting board such as a circuit board (for example, Patent Document 1).
- laser transfer As a means for solving the above problems, a technique called laser transfer is being studied (see, for example, Patent Document 2).
- small electronic components such as semiconductor chips (for example, squares with a side of 100 ⁇ m or less) are arranged in a grid pattern on a temporary fixing material, and the surface on which the electronic components are arranged is arranged downward. ..
- a transfer substrate for transferring (receiving) the electronic component is arranged with a gap facing the surface on which the electronic component of the temporary fixing material is arranged.
- the temporary fixing is released, the electronic component is peeled off, and the electronic component is dropped onto the transfer substrate to transfer the component.
- the electronic components transferred to the transfer board can be transferred to another carrier board and mounted on the mounting board, or can be mounted by transferring directly from the transfer board to the mounting board.
- the temporary fixing material and the transfer board are arranged with a gap (clearance), so when the peeled electronic component collides with the transfer board, it is damaged by impact or bounces off the position.
- the surface of the transfer substrate is required to have shock absorption for alleviating the impact when an electronic component collides with the transfer substrate.
- adhesiveness is also required so as not to be misaligned or fall off. Therefore, a pressure-sensitive adhesive layer having both shock absorption and adhesiveness is provided on the surface of the transfer substrate (for example, Patent Document 2).
- the surface (adhesive surface) of the adhesive layer is usually protected by a peeling liner, and the peeling liner is peeled off immediately before use and assembled to the device for use.
- a peeling liner is peeled off and exposed to the atmospheric environment, there is a problem that the wettability of the adhesive surface changes with time, causing misalignment or dropping when transporting electronic components.
- the present invention has been made in view of the above problems, and an object of the present invention is that the wettability of the adhesive surface does not easily change even when exposed to an air environment, and misalignment or dropout occurs when transporting electronic components. It is an object of the present invention to provide a resin composition for forming a pressure-sensitive adhesive layer that is unlikely to occur.
- the first aspect of the present invention provides a resin composition.
- the resin composition of the first aspect of the present invention is used to form a pressure-sensitive adhesive layer.
- the resin composition of the present invention is referred to as "the resin composition of the present invention”
- the pressure-sensitive adhesive layer formed by the resin composition of the first aspect of the present invention is referred to as "adhesive of the present invention”. It may be referred to as "agent layer”.
- the pressure-sensitive adhesive layer of the present invention can be suitably used for receiving the electronic component arranged on the temporary fixing material, and more specifically, the pressure-sensitive adhesive layer faces the surface on which the electronic component is arranged on the temporary fixing material. It is arranged with a gap and can be suitably used for receiving electronic components. Therefore, the pressure-sensitive adhesive layer of the present invention has both shock absorption for alleviating the impact when receiving the electronic component and adhesiveness so as not to be displaced or fall off when transporting the received electronic component. Is.
- the resin composition of the present invention can be suitably used for forming the pressure-sensitive adhesive layer of the present invention having such shock absorption and adhesiveness.
- the adhesive layer of the present invention has its adhesive surface protected by a peeling liner.
- the peeling liner is laminated on at least one adhesive surface in order to protect the impact absorption and adhesiveness of the pressure-sensitive adhesive layer of the present invention, and the pressure-sensitive adhesive layer of the present invention receives the electronic component. It is peeled off just before it is used for.
- the peeling liner is exposed to the atmospheric environment after peeling, there is a problem that the wettability of the adhesive surface changes with time, causing misalignment or dropping when transporting electronic components.
- the pressure-sensitive adhesive layer of the present invention has a displacement R of water contact angles ⁇ 1 and ⁇ 2 with respect to the pressure-sensitive adhesive surface under the following conditions T 1 and T 2 of 5 ° or less.
- T 1 and T 2 Immediately after peeling off the peeling liner in a T 1 : 23 ° C environment
- T 2 After peeling off the peeling liner in a 23 ° C environment and exposing the adhesive surface to an atmospheric environment for 2 hours
- ⁇ 1 The above in T 1 Water contact angle of adhesive surface (°) ⁇ 2 : Water contact angle (°) of the adhesive surface at T 2 .
- Displacement R (°) ⁇ 2 - ⁇ 1
- the configuration in which the displacement R is 5 ° or less makes it difficult for the wettability of the pressure-sensitive adhesive surface to change over time even when the peeling liner is exposed to the atmospheric environment after peeling, and the electrons It is preferable in that it can prevent misalignment and dropout when transporting parts.
- the ratio of the sinking depth of the pressure-sensitive adhesive layer to the thickness of the pressure-sensitive adhesive layer (subduction depth / thickness ⁇ 100) by the iron ball drop test under the following conditions with respect to the pressure-sensitive adhesive surface of the pressure-sensitive adhesive layer of the present invention is determined. It is preferably 15% or more.
- Iron ball drop test 1 g of iron ball is freely dropped from a height of 1 m onto the adhesive surface.
- the pressure-sensitive adhesive layer of the present invention exhibits excellent shock absorption, and when receiving an electronic component, it may be damaged, bounced, misaligned, or turned inside out. It is preferable in that it can prevent problems from occurring.
- the displacement R is adjusted to 5 ° or less, and the wettability of the adhesive surface is obtained even when the peeling liner is peeled off and then exposed to the air environment. Is preferable in that it does not easily change over time and can prevent misalignment and dropout when transporting electronic components.
- the thickness of the pressure-sensitive adhesive layer of the present invention is preferably 1 ⁇ m or more and 500 ⁇ m or less.
- the configuration in which the thickness of the pressure-sensitive adhesive layer of the present invention is 1 ⁇ m or more is preferable in that it is excellent in shock absorption due to collision of electronic components. Further, the configuration in which the thickness of the pressure-sensitive adhesive layer of the present invention is 500 ⁇ m or less is preferable from the viewpoint of transferability when the received electronic component is transferred to another carrier substrate or mounting substrate.
- the resin composition of the present invention is preferably an acrylic pressure-sensitive adhesive composition.
- the configuration in which the resin composition of the present invention is an acrylic pressure-sensitive adhesive composition is in terms of ease of designing a pressure-sensitive adhesive that adjusts the displacement R to 5 ° or less, transparency, adhesiveness, cost, and the like. ,preferable.
- the pressure-sensitive adhesive layer of the present invention may have another pressure-sensitive adhesive layer laminated on the surface opposite to the pressure-sensitive adhesive surface.
- the displacement R of the adhesive surface is adjusted to 5 ° or less, and the wettability of the adhesive surface does not easily change over time even when exposed to an atmospheric environment, and the position when transporting electronic components is achieved. It is preferable in that it can prevent displacement and falling off, and further, it is possible to adjust the shock absorption when receiving the electronic component by another pressure-sensitive adhesive layer laminated on the surface opposite to the pressure-sensitive adhesive surface.
- another pressure-sensitive adhesive layer can be attached to a substrate constituting a transfer substrate, a carrier substrate, or the like.
- the base material layer may be laminated on the surface opposite to the pressure-sensitive adhesive surface. It is preferable that the pressure-sensitive adhesive layer of the present invention has a base material layer on a surface opposite to the pressure-sensitive adhesive surface in that stability and handleability when receiving electronic components are improved.
- another pressure-sensitive adhesive layer may be laminated on the surface of the base material layer on which the pressure-sensitive adhesive layer is not laminated.
- another pressure-sensitive adhesive layer By laminating another pressure-sensitive adhesive layer on the surface of the base material layer on which the pressure-sensitive adhesive layer is not laminated, for example, another pressure-sensitive adhesive layer can be fixed to the carrier substrate, and from the viewpoint of workability. Is preferable.
- the base material layer is preferably formed of a polyester film from the viewpoint of stability and handleability when receiving electronic components.
- the second aspect of the present invention provides a pressure-sensitive adhesive layer formed by the resin composition of the present invention.
- the third aspect of the present invention provides a pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the second aspect of the present invention. Since the pressure-sensitive adhesive layer on the second side surface of the present invention and the pressure-sensitive adhesive sheet on the third side surface of the present invention have the pressure-sensitive adhesive layer of the present invention, they are suitable for receiving electronic components arranged on the temporary fixing material. More specifically, the electronic component is arranged on the temporary fixing material with a gap facing the surface on which the electronic component is arranged, and can be suitably used for receiving the electronic component.
- the pressure-sensitive adhesive layer (the pressure-sensitive adhesive layer of the present invention) formed from the resin composition of the present invention does not easily change the wettability of the pressure-sensitive adhesive surface over time even when exposed to the air environment after the peeling liner is peeled off. , It is possible to prevent misalignment and dropout when transporting electronic parts. Therefore, the resin composition of the present invention can be suitably used for forming a pressure-sensitive adhesive layer having both shock absorption and adhesiveness used for laser transfer.
- FIG. 3 is a schematic cross-sectional view showing a first step in an embodiment of a method for processing an electronic component using the adhesive sheet shown in FIG.
- FIG. 3 is a schematic cross-sectional view showing a second step and a third step in an embodiment of a method for processing an electronic component using the adhesive sheet shown in FIG.
- the resin composition of the present invention is used to form a pressure-sensitive adhesive layer (the pressure-sensitive adhesive layer of the present invention) whose adhesive surface is protected by a peeling liner.
- the pressure-sensitive adhesive layer of the present invention is used in a processing technique for transferring a small electronic component such as a semiconductor chip or an LED chip to a mounting substrate such as a circuit board, and specifically, on a temporary fixing material.
- the pressure-sensitive adhesive layer of the present invention By using the pressure-sensitive adhesive layer of the present invention for transferring electronic parts, it is possible to arrange a plurality of electronic parts on the pressure-sensitive adhesive layer of the present invention on an optical time scale, and it is not necessary to pick them up individually. ..
- the electronic components arranged on the pressure-sensitive adhesive layer of the present invention can be transferred to another carrier substrate and mounted on the mounting substrate, or can be directly transferred from the pressure-sensitive adhesive layer of the present invention to the mounting substrate. Therefore, the manufacturing efficiency can be significantly improved.
- the pressure-sensitive adhesive layer of the present invention has both shock absorption for alleviating the impact when receiving the electronic component and adhesiveness so as not to be displaced or fall off when the received electronic component is transported. ..
- the form of the pressure-sensitive adhesive layer of the present invention is not particularly limited as long as it has the pressure-sensitive adhesive surface (the surface of the pressure-sensitive adhesive layer).
- a single-sided adhesive sheet having only one side as an adhesive surface may be formed, or a double-sided adhesive sheet having both sides having an adhesive surface may be formed.
- the double-sided pressure-sensitive adhesive sheet may have a form in which both pressure-sensitive adhesive surfaces are provided by the pressure-sensitive adhesive layer of the present invention, or one of them.
- the adhesive surface is provided by the pressure-sensitive adhesive layer of the present invention, and the other pressure-sensitive adhesive surface is provided by a pressure-sensitive adhesive layer other than the pressure-sensitive adhesive layer of the present invention (sometimes referred to as "another pressure-sensitive adhesive layer" in the present specification). It may have a form to be used.
- the pressure-sensitive adhesive layer of the present invention may form a so-called “base material-less type” pressure-sensitive adhesive sheet having no base material (base material layer), or may form a type of pressure-sensitive adhesive sheet having a base material. good.
- the "base material-less type” adhesive sheet may be referred to as “base material-less adhesive sheet”
- the type of adhesive sheet having a base material may be referred to as “base material-based adhesive sheet”.
- Examples of the base material-less pressure-sensitive adhesive sheet include a double-sided pressure-sensitive adhesive sheet composed of only the pressure-sensitive adhesive layer of the present invention, and a pressure-sensitive adhesive layer different from the pressure-sensitive adhesive layer of the present invention (a pressure-sensitive adhesive layer other than the pressure-sensitive adhesive layer of the present invention).
- Examples thereof include a double-sided adhesive sheet made of.
- Examples of the pressure-sensitive adhesive sheet with a base material include a single-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on one side of the base material, and a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on both sides of the base material.
- Examples thereof include a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on one surface side of the base material and another pressure-sensitive adhesive layer on the other side surface.
- base material (base material layer) is a support, and when the pressure-sensitive adhesive layer of the present invention is used, it is a portion that receives electronic components together with the pressure-sensitive adhesive layer.
- the peeling liner that is peeled off when the pressure-sensitive adhesive layer is used is not included in the above-mentioned substrate.
- the "adhesive sheet” shall include the meaning of "adhesive tape”. That is, the adhesive sheet may be an adhesive tape having a tape-like form.
- the adhesive surface (adhesive surface for receiving electronic components) of the adhesive layer of the present invention is protected by a peeling liner.
- the peeling liner is laminated on at least one adhesive surface in order to protect the impact absorption and adhesiveness of the pressure-sensitive adhesive layer of the present invention, and the pressure-sensitive adhesive layer of the present invention receives the electronic component. It is peeled off just before it is used for.
- FIG. 1 is a schematic cross-sectional view showing an embodiment of a pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention, in which 1 is a pressure-sensitive adhesive sheet, 10 is a pressure-sensitive adhesive layer, and R1 and R2 are peeling liners.
- the pressure-sensitive adhesive sheet 1 has a laminated structure in which a peeling liner R1, a pressure-sensitive adhesive layer 10, and a peeling liner R2 are laminated in this order.
- the adhesive sheet 1 is used in a processing technique for mounting a small electronic component such as a semiconductor chip or an LED chip on a mounting substrate such as a circuit board.
- the pressure-sensitive adhesive layer 10 is composed of the pressure-sensitive adhesive layer of the present invention, and is suitably used for separating electronic parts arranged on the temporary fixing material and receiving the separated electronic parts. Is to be done.
- the peeling liner R1 is peeled off from the pressure-sensitive adhesive layer 10 before use, and receives electronic components on the exposed pressure-sensitive adhesive surface 10a.
- the adhesive surface 10b exposed by peeling off the peeling liner R2 is bonded to a substrate constituting a transfer substrate, a carrier substrate, or the like.
- FIG. 2 is a schematic cross-sectional view showing another embodiment of the pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention, where 2 is a pressure-sensitive adhesive sheet, 20 and 21 are pressure-sensitive adhesive layers, and R1 and R2 are peeling liners.
- the pressure-sensitive adhesive sheet 2 has a laminated structure in which a peeling liner R1, a pressure-sensitive adhesive layer 20, a pressure-sensitive adhesive layer 21, and a peeling liner R2 are laminated in this order.
- the adhesive sheet 2 is used in a processing technique for mounting a small electronic component such as a semiconductor chip or an LED chip on a mounting substrate such as a circuit board.
- the pressure-sensitive adhesive layer 20 is composed of the pressure-sensitive adhesive layer of the present invention, and is suitably used for separating electronic parts arranged on the temporary fixing material and receiving the separated electronic parts. Is to be done.
- the pressure-sensitive adhesive layer 21 can adjust the shock absorption when receiving electronic components together with the pressure-sensitive adhesive layer 20.
- the pressure-sensitive adhesive layer 21 may be composed of the pressure-sensitive adhesive layer of the present invention, or may be composed of a pressure-sensitive adhesive layer other than the pressure-sensitive adhesive layer of the present invention.
- the peeling liner R1 is peeled off from the pressure-sensitive adhesive layer 20 before use, and receives electronic components on the exposed pressure-sensitive adhesive surface 20a.
- the adhesive surface 21b exposed by peeling off the peeling liner R2 is bonded to a substrate constituting a transfer substrate, a carrier substrate, or the like.
- FIG. 3 is a schematic cross-sectional view showing another embodiment of the pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention, in which 3 is a pressure-sensitive adhesive sheet, 30 is a pressure-sensitive adhesive layer, S1 is a base material, and R1 is a peeling liner. ..
- the pressure-sensitive adhesive sheet 3 has a laminated structure in which the peeling liner R1, the pressure-sensitive adhesive layer 30, and the base material S1 are laminated in this order.
- the adhesive sheet 3 is used in a processing technique for mounting a small electronic component such as a semiconductor chip or an LED chip on a mounting substrate such as a circuit board.
- the pressure-sensitive adhesive layer 30 is composed of the pressure-sensitive adhesive layer of the present invention, and is suitably used for separating electronic parts arranged on the temporary fixing material and receiving the separated electronic parts. Is to be done.
- the base material S1 improves stability and handleability when receiving electronic components.
- the peeling liner R1 is peeled off from the pressure-sensitive adhesive layer 30 before use, and receives electronic components on the exposed pressure-sensitive adhesive surface 30a.
- FIG. 4 is a schematic cross-sectional view showing another embodiment of the pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention. Indicates a peeling liner.
- the pressure-sensitive adhesive sheet 4 has a laminated structure in which a peeling liner R1, a pressure-sensitive adhesive layer 40, a base material S1, a pressure-sensitive adhesive layer 41, and a peeling liner R2 are laminated in this order.
- the adhesive sheet 4 is used in a processing technique for mounting a small electronic component such as a semiconductor chip or an LED chip on a mounting substrate such as a circuit board.
- the pressure-sensitive adhesive layer 40 is composed of the pressure-sensitive adhesive layer of the present invention, and is suitably used for separating electronic parts arranged on the temporary fixing material and receiving the separated electronic parts. Is to be done.
- the base material S1 improves stability and handleability when receiving electronic components.
- the pressure-sensitive adhesive layer 41 in the pressure-sensitive adhesive sheet 4, the pressure-sensitive adhesive layer 41, together with the pressure-sensitive adhesive layer 40, can adjust the impact absorption when receiving electronic components.
- the pressure-sensitive adhesive layer 41 may be composed of the pressure-sensitive adhesive layer of the present invention, or may be composed of a pressure-sensitive adhesive layer other than the pressure-sensitive adhesive layer of the present invention.
- the peeling liner R1 is peeled off from the pressure-sensitive adhesive layer 40 before use, and receives electronic components on the exposed pressure-sensitive adhesive surface 40a.
- the adhesive surface 41b exposed by peeling off the peeling liner R2 is attached to a substrate constituting a transfer substrate, a carrier substrate, or the like.
- the pressure-sensitive adhesive layer of the present invention has a displacement R of water contact angles ⁇ 1 and ⁇ 2 with respect to the pressure-sensitive adhesive surface under the following conditions T 1 and T 2 of 5 ° or less.
- T 1 and T 2 Immediately after peeling off the peeling liner in a T 1 : 23 ° C environment
- T 2 After peeling off the peeling liner in a 23 ° C environment and exposing the adhesive surface to an atmospheric environment for 2 hours
- ⁇ 1 The above in T 1 Water contact angle of adhesive surface (°) ⁇ 2 : Water contact angle (°) of the adhesive surface at T 2 .
- Displacement R (°) ⁇ 2 - ⁇ 1
- the configuration in which the displacement R is 5 ° or less makes it difficult for the wettability of the pressure-sensitive adhesive surface to change over time even when the peeling liner is exposed to the atmospheric environment after peeling, and the electrons It is preferable in that it can prevent misalignment and dropout when transporting parts.
- the displacement R is preferably 4.5 ° or less, more preferably 4 ° or less, still more preferably 3.5 ° or less, and 3 ° in terms of preventing misalignment and falling off when transporting electronic components. Below, it may be 2.5 ° or less, 2 ° or less, or 1.5 ° or less.
- the lower limit of the displacement R is not particularly limited, but when the wettability of the adhesive surface increases when the adhesive surface is exposed to the atmospheric environment, the transferability of the electronic component to another carrier substrate or mounting substrate becomes high. May decrease. From the viewpoint of transferability of electronic components, the displacement R is preferably ⁇ 5 ° or higher, more preferably -4 ° or higher, and even more preferably -3 ° or higher.
- the water contact angle ⁇ 1 is preferably 120 ° or less, more preferably 118 ° or less, in that it can prevent misalignment and falling off when transporting electronic components. Further, the water contact angle ⁇ 1 is preferably 110 ° or more, more preferably 111 ° or more, from the viewpoint of transferability of electronic components.
- the water contact angle and its displacement R are specifically measured by the method described in the examples below.
- the water contact angle and the displacement R are the type and composition (monomer composition) of the resin composition (resin composition of the present invention) constituting the pressure-sensitive adhesive layer of the present invention, the type and amount of the cross-linking agent, and the pressure-sensitive adhesive layer. It can be adjusted according to the thickness and the like.
- the ratio of the sinking depth of the pressure-sensitive adhesive layer to the thickness of the pressure-sensitive adhesive layer (subduction depth / thickness ⁇ 100) by the iron ball drop test under the following conditions with respect to the pressure-sensitive adhesive surface of the pressure-sensitive adhesive layer of the present invention is determined. It is preferably 15% or more.
- Iron ball drop test 1 g of iron ball is freely dropped from a height of 1 m onto the adhesive surface.
- the configuration in which the ratio (sinking depth / thickness ⁇ 100) is 15% or more shows that the pressure-sensitive adhesive layer of the present invention exhibits excellent shock absorption, and is damaged or damaged when receiving an electronic component. It is preferable in that it can prevent problems such as bouncing and misalignment or turning over.
- the ratio is more preferably 17% or more, further preferably 20% or more, and particularly preferably 30% or more.
- the ratio (sinking depth / thickness ⁇ 100) is preferably 95% or less, more preferably 90% or less.
- the ratio (sinking depth / thickness ⁇ 100) in the iron ball drop test is the type and composition (monomer composition) and crosslinking of the resin composition (resin composition of the present invention) constituting the pressure-sensitive adhesive layer of the present invention. It can be adjusted according to the type and amount of the agent, the thickness of the adhesive layer, and the like.
- the displacement R is adjusted to 5 ° or less, and the wettability of the adhesive surface is obtained even when the peeling liner is peeled off and then exposed to the air environment. Is preferable in that it does not easily change over time and can prevent misalignment and dropout when transporting electronic components.
- the rate of change in the adhesive force during irradiation is more preferably 94% or less, further preferably 93% or less, and may be 90% or less.
- the rate of change in the adhesive force during irradiation is preferably 1% or more, more preferably 5% or more.
- the initial adhesive force F 0 of the adhesive layer of the present invention with respect to stainless steel on the adhesive surface is preferably 0.1 N / 20 mm or more at room temperature.
- the configuration in which the initial adhesive force F 0 is 0.1 N / 20 mm or more is preferable in that it is possible to suppress misalignment and flipping due to bouncing of electronic components at the time of collision.
- the initial adhesive force F 0 is more preferably 0.2 N / 20 mm or more, and may be 0.3 N / 20 mm or more in terms of suppressing misalignment and turning over of the electronic component.
- the upper limit of the initial adhesive force F 0 is not particularly limited, but is preferably 7.5 N / 20 mm or less, more preferably 7 N / 20 mm, from the viewpoint of transferability of the received electronic component to another carrier substrate or mounting substrate. Below, it is more preferably 6.5 N / 20 mm or less.
- the initial adhesive strength is the adhesive strength before irradiation.
- the adhesive force F 1 of the pressure-sensitive adhesive layer of the present invention to stainless steel after irradiation of the pressure-sensitive adhesive layer is preferably 0.01 N / 20 mm or more at room temperature.
- the configuration in which the adhesive force F 1 after irradiation is 0.01 N / 20 mm or more is preferable in that it suppresses and retains the misalignment of the received electronic component when it is transported to the next step or the like, and after the irradiation.
- the adhesive strength F 1 is more preferably 0.03 N / 20 mm or more, and further preferably 0.05 N / 20 mm or more.
- the adhesive force F 1 after irradiation is preferably 2N / 20 mm or less, more preferably 1.5N / 20 mm or less, from the viewpoint of transferability of the received electronic component to another carrier substrate or mounting substrate.
- the radiation irradiation means irradiation of ultraviolet rays (specific wavelength: 365 nm, integrated light amount: 460 mJ / cm 2 ) of a high-pressure mercury lamp.
- the initial adhesive force F 0 , the adhesive force F 1 after irradiation, and the rate of change thereof can be measured by, for example, the adhesive force measurement described in Examples described later, and the adhesive layer of the present invention can be measured. It can be adjusted according to the type and composition (monomer composition) of the resin composition (resin composition of the present invention) constituting the above, the type and amount of the cross-linking agent, the thickness of the pressure-sensitive adhesive layer, the type and amount of the photopolymerization initiator, and the like. can.
- the thickness of the pressure-sensitive adhesive layer of the present invention is preferably 1 ⁇ m or more and 500 ⁇ m or less.
- the configuration in which the thickness of the pressure-sensitive adhesive layer of the present invention is 1 ⁇ m or more is preferable from the viewpoint of preventing the pressure-sensitive adhesive layer from being lost.
- the thickness of the pressure-sensitive adhesive layer of the present invention is preferably 5 ⁇ m or more, and may be 10 ⁇ m or more, 20 ⁇ m or more, or 30 ⁇ m or more.
- the configuration in which the thickness of the pressure-sensitive adhesive layer of the present invention is 500 ⁇ m or less is preferable from the viewpoint of transferability when transferring to another carrier substrate or mounting substrate of an electronic component, and may be 400 ⁇ m or less or 300 ⁇ m or less. ..
- the thickness of the pressure-sensitive adhesive layer is the thickness of the entire laminated structure.
- the thickness of the pressure-sensitive adhesive layer of the present invention that does not include another pressure-sensitive adhesive layer is preferably 1 ⁇ m or more and 50 ⁇ m or less.
- the structure in which the thickness of the pressure-sensitive adhesive layer of the present invention is 1 ⁇ m or more is preferable from the viewpoint of suppressing changes in the wettability of the pressure-sensitive adhesive surface, preferably 2 ⁇ m or more, and more preferably 5 ⁇ m or more.
- the configuration in which the thickness of the pressure-sensitive adhesive layer of the present invention is 50 ⁇ m or less is preferable from the viewpoint of transferability when transferring to another carrier substrate or mounting substrate of an electronic component, and even if it is 40 ⁇ m or less or 30 ⁇ m or less. good.
- the initial probe tack value of the pressure-sensitive adhesive layer of the present invention at room temperature is preferably 5 N / cm 2 or more and 42 N / cm 2 or less.
- the configuration in which the initial probe tack value is 5 N / cm 2 or more can sufficiently absorb the impact caused by the collision with the adhesive layer of the electronic component, and can suppress the displacement and inside out due to the bouncing of the electronic component at the time of collision. Is preferable.
- the initial probe tack value is preferably 8 N / cm 2 or more, and may be 10 N / cm 2 or more, or 12 N / cm 2 or more, from the viewpoint of suppressing misalignment and turning over of electronic components.
- the configuration in which the probe tack value is 42 N / cm 2 or less is preferable from the viewpoint of preventing the adhesive from sticking to the received electronic component and the adhesive residue, and is 40 N / cm 2 or less or 35 N / cm 2 or less. There may be.
- the initial probe tack value is the probe tack value of the adhesive surface immediately after the peeling liner is peeled off.
- the rate of change of the probe tack value after exposing the adhesive surface of the pressure-sensitive adhesive layer of the present invention to the initial probe tack value for 2 hours in an air environment is preferably more than -14%.
- the configuration in which the rate of change of the probe tack value exceeds -14% is preferable in that it is possible to suppress the dropping and misalignment of electronic components during transportation.
- the rate of change of the probe tack value is preferably ⁇ 10% or more, more preferably ⁇ 8% or more, in that the dropping or misalignment of the electronic component can be suppressed.
- the upper limit of the rate of change of the probe tack value is not particularly limited, but is preferably 10% or less, preferably 5%, from the viewpoint of transferability when transferring the received electronic component to another carrier substrate or mounting substrate.
- the probe tack value after exposure to 2 hours in an air environment is the probe tack value of the adhesive surface after peeling off the peeling liner and then exposing to 2 hours in an air environment.
- the rate of change of the probe tack value is obtained by the following formula.
- P 0 Initial probe tack value
- P 1 Probe tack value after exposure for 2 hours in the atmospheric environment
- Change rate of probe tack value (P 1 -P 0 ) / P 0 ⁇ 100
- the initial probe tack value, the probe tack value after exposure to the air environment for 2 hours, and the rate of change thereof can be specifically measured by the method described in Examples described later, and the present invention can be used. It can be adjusted by the type and composition (monomer composition) of the resin composition (resin composition of the present invention) constituting the pressure-sensitive adhesive layer, the type and amount of the cross-linking agent, the thickness of the pressure-sensitive adhesive layer, and the like.
- thermomechanical analysis TMA
- Probe diameter 1.0 mm
- Mode Needle insertion mode
- Pushing load 0.05N
- Pushing load time 20 minutes
- the optical time scale correlates with the frequency at which the laser beam is swept, and is, for example, 100 kHz.
- the physical properties of the pressure-sensitive adhesive in the frequency range of 100 kHz correspond to the physical characteristics of the pressure-sensitive adhesive in the low temperature region of -40 ° C according to the temperature-time conversion rule. It means that the relaxation characteristics are excellent.
- TMA thermomechanical analysis
- the above ratio (sinking depth / thickness ⁇ 100) when a load is applied to the pressure-sensitive adhesive layer at ⁇ 40 ° C. can be used as an index of impact mitigation characteristics.
- thermomechanical analysis (TMA) at -40 ° C is 10% or more is due to collision of electronic parts even if the adhesive layer is thinned. It is preferable in that it can sufficiently absorb impact and can receive electronic components without damage or misalignment. From the viewpoint of sufficiently absorbing the impact caused by the collision of electronic parts, the ratio is preferably 15% or more, 20% or more, 30% or more, 40% or more, 50% or more, 60% or more, 70% or more, or. It may be 80% or more. From the viewpoint of transferability of the received electronic component to another carrier substrate or mounting substrate, the above ratio is preferably 95% or less, and may be 90% or less.
- the above ratio (sinking depth / thickness ⁇ 100) is the type and composition (monomer composition) of the resin composition (resin composition of the present invention) constituting the pressure-sensitive adhesive layer of the present invention and the type and amount of the cross-linking agent. , It can be adjusted by the thickness of the adhesive layer and the like.
- the transfer of electronic components is completed on an optical time scale, so the impact mitigation characteristics of the pressure-sensitive adhesive on this time scale are important.
- the optical time scale correlates with the frequency at which the laser beam is swept, and is, for example, 100 kHz. When converted to a time scale, it is about 10 microseconds, and the adhesive needs to be deformed in response to an impact on this time scale.
- the common logarithm (Log 10 G') of the storage elastic modulus (Pa) at a frequency of 100 kHz and 25 ° C. of the pressure-sensitive adhesive layer of the present invention is preferably 7.5 or less.
- the configuration in which the common logarithm of the storage elastic modulus is 7.5 or less can sufficiently absorb the impact caused by the collision with the pressure-sensitive adhesive layer of the electronic component, and causes the electronic component to be displaced or turned inside out due to the bounce at the time of collision. It is preferable in that it can be suppressed.
- the common logarithm of the storage elastic modulus is preferably 7.4 or less, even if it is 7.3 or less, 7.2 or less, 7.1 or less, or 7 or less. good.
- the common logarithm of the storage elastic modulus is preferably 4 or more, and may be 5 or more.
- the loss coefficient (tan ⁇ ) of the pressure-sensitive adhesive layer of the present invention at a frequency of 100 kHz and 25 ° C. is preferably 0.8 or more.
- the pressure-sensitive adhesive layer exhibits excellent damping property on an optical time scale, and can sufficiently absorb the impact due to collision with the pressure-sensitive adhesive layer such as an electronic component. It is preferable in that it can suppress misalignment and flipping due to bouncing of electronic parts at the time of collision.
- the loss coefficient is preferably 0.95 or more, and may be 1.2 or more.
- the loss coefficient is preferably 2.8 or less, and may be 2.3 or less.
- the common logarithm (Log 10 G') of the storage elastic modulus (Pa) at a frequency of 1 Hz and ⁇ 40 ° C. of the pressure-sensitive adhesive layer of the present invention is preferably 8.5 or less.
- the configuration in which the common logarithm of the storage elastic modulus is 8.5 or less can sufficiently absorb the impact caused by the collision with the adhesive layer of the electronic component, and causes the electronic component to be displaced or turned inside out due to the bounce at the time of collision.
- the common logarithm of the storage elastic modulus is preferably 8.4 or less, even if it is 8.3 or less, 8.2 or less, 8.1 or less, or 8 or less. good.
- the common logarithm of the storage elastic modulus is preferably 4 or more, and may be 5 or more.
- the loss coefficient (tan ⁇ ) of the pressure-sensitive adhesive layer of the present invention at a frequency of 1 Hz and ⁇ 40 ° C. is preferably 0.1 or more.
- the configuration in which the loss coefficient is 0.1 or more shows that the pressure-sensitive adhesive layer exhibits excellent damping properties at low temperatures, can sufficiently absorb the impact due to collision with the pressure-sensitive adhesive layer such as electronic components, and can sufficiently absorb electrons at the time of collision. It is preferable in that it can suppress misalignment and turning over due to the bouncing of parts.
- the loss coefficient is preferably 0.2 or more, and may be 0.3 or more, 0.4 or more, or 0.5 or more.
- the loss coefficient is preferably 2.2 or less, and may be 1.7 or less.
- the common logarithm and loss coefficient of the storage elastic modulus can be measured by, for example, dynamic viscoelasticity measurement, and the resin composition constituting the pressure-sensitive adhesive layer of the present invention (the resin composition of the present invention). It can be adjusted according to the type and composition (monomer composition) and the type and amount of the cross-linking agent.
- the resin composition (adhesive composition) constituting the pressure-sensitive adhesive layer of the present invention is not particularly limited, and for example, an acrylic pressure-sensitive adhesive, a rubber-based pressure-sensitive adhesive, a vinyl alkyl ether-based pressure-sensitive adhesive, a silicone-based pressure-sensitive adhesive, and the like. Examples thereof include polyester-based adhesives, polyamide-based adhesives, urethane-based adhesives, fluorine-based adhesives, and epoxy-based adhesives.
- an acrylic pressure-sensitive adhesive and a silicone-based pressure-sensitive adhesive are preferable, and among them, the desired various physical properties of the pressure-sensitive adhesive layer of the present invention, particularly the displacement R is adjusted to 5 ° or less.
- Acrylic adhesives are preferable from the viewpoints of ease of design, transparency, adhesiveness, cost, and the like. That is, the pressure-sensitive adhesive layer of the present invention is preferably an acrylic pressure-sensitive adhesive layer composed of an acrylic pressure-sensitive adhesive composition.
- the above-mentioned pressure-sensitive adhesive can be used alone or in combination of two or more.
- the acrylic pressure-sensitive adhesive composition contains an acrylic polymer as a base polymer.
- the acrylic polymer is a polymer containing an acrylic monomer (a monomer having a (meth) acryloyl group in the molecule) as a monomer component constituting the polymer.
- the acrylic polymer is preferably a polymer containing a (meth) acrylic acid alkyl ester as a monomer component constituting the polymer.
- the acrylic polymer can be used alone or in combination of two or more.
- the pressure-sensitive adhesive composition forming the pressure-sensitive adhesive layer of the present invention may be in any form.
- the pressure-sensitive adhesive composition may be an emulsion type, a solvent type (solution type), an active energy ray curing type, a heat melting type (hot melt type), or the like.
- a solvent-type or active energy ray-curable pressure-sensitive adhesive composition is preferable because it is easy to obtain a pressure-sensitive adhesive layer having excellent productivity, optical properties and appearance.
- a solvent-type pressure-sensitive adhesive composition is preferable from the viewpoint of absorbing the impact caused by the collision of the electronic components and suppressing the displacement and turning over of the electronic components.
- the pressure-sensitive adhesive layer of the present invention is an acrylic-based pressure-sensitive adhesive layer containing an acrylic-based polymer as a base polymer, and is preferably formed by a solvent-type acrylic pressure-sensitive adhesive composition.
- the active energy rays include ionizing radiation such as ⁇ rays, ⁇ rays, ⁇ rays, neutron rays, and electron beams, ultraviolet rays, and the like, and ultraviolet rays are particularly preferable. That is, the active energy ray-curable pressure-sensitive adhesive composition is preferably an ultraviolet-curable pressure-sensitive adhesive composition.
- the pressure-sensitive adhesive composition (acrylic pressure-sensitive adhesive composition) for forming the acrylic pressure-sensitive adhesive layer is, for example, an acrylic pressure-sensitive adhesive composition containing an acrylic-based polymer as an essential component, or a simple material constituting the acrylic-based polymer.
- examples thereof include a mixture of weights (monomers) (sometimes referred to as a "monomer mixture") or an acrylic pressure-sensitive adhesive composition containing a partial polymer thereof as an essential component.
- the former include so-called solvent-type acrylic pressure-sensitive adhesive compositions.
- Examples of the latter include so-called active energy ray-curable acrylic pressure-sensitive adhesive compositions.
- the above-mentioned "monomer mixture” means a mixture containing a monomer component constituting a polymer.
- the above-mentioned "partial polymer” may also be referred to as a "prepolymer", and means a composition in which one or more of the monomer components in the monomer mixture are partially polymerized. do.
- the acrylic polymer is a polymer composed (formed) of an acrylic monomer as an essential monomer component (monomer component).
- the acrylic polymer is preferably a polymer composed (formed) of a (meth) acrylic acid alkyl ester as an essential monomer component. That is, the acrylic polymer preferably contains (meth) acrylic acid alkyl ester as a constituent unit.
- (meth) acrylic refers to "acrylic” and / or "methacrylic” (either or both of "acrylic” and “methacrylic"), and so on.
- the acrylic polymer is composed of one kind or two or more kinds of monomer components.
- (meth) acrylic acid alkyl ester as an essential monomer component, a (meth) acrylic acid alkyl ester having a linear or branched-chain alkyl group is preferably mentioned.
- the (meth) acrylic acid alkyl ester can be used alone or in combination of two or more.
- the (meth) acrylic acid alkyl ester having a linear or branched alkyl group is not particularly limited, and for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, (.
- the (meth) acrylic acid alkyl ester having a linear or branched alkyl group is preferably a (meth) acrylic acid alkyl ester having a linear or branched alkyl group having 4 to 18 carbon atoms. , More preferably 2-ethylhexyl acrylate (2EHA), n-butyl acrylate (BA), lauryl acrylate (LA), lauryl methacrylate (LMA). Further, the (meth) acrylic acid alkyl ester having a linear or branched alkyl group can be used alone or in combination of two or more.
- EHA 2-ethylhexyl acrylate
- BA n-butyl acrylate
- LA lauryl acrylate
- LMA lauryl methacrylate
- the (meth) acrylic acid alkyl ester having a linear or branched alkyl group can be used alone or in combination of two or more.
- the ratio of the (meth) acrylic acid alkyl ester in all the monomer components (100% by weight) constituting the acrylic polymer is not particularly limited, but it absorbs the impact caused by the collision of the electronic component and the position of the electronic component shifts. It is preferably 80% by weight or more from the viewpoint of controlling the above-mentioned characteristics (particularly, impact collection property) from the viewpoint of suppressing the flipping and turning over, and the viewpoint of suppressing the dropping and misalignment of electronic components during transportation. It may be 85% by weight or more, or 90% by weight or more.
- the upper limit of the ratio of the (meth) acrylic acid alkyl ester is also not particularly limited, but may be 99% by weight or less, or 98% by weight or less.
- the acrylic polymer may contain a copolymerizable monomer together with the (meth) acrylic acid alkyl ester as a monomer component constituting the polymer. That is, the acrylic polymer may contain a copolymerizable monomer as a constituent unit.
- the copolymerizable monomer may be used alone or in combination of two or more.
- the copolymerizable monomer is not particularly limited, but is a reaction point with a cross-linking agent described later, an isocyanate compound having an ultraviolet polymerizable carbon-carbon double bond and an isocyanate group as a second functional group, and the like.
- a monomer having a hydroxyl group in the molecule and a monomer having a carboxyl group in the molecule are preferably mentioned. That is, the acrylic polymer preferably contains a monomer having a hydroxyl group in the molecule as a constituent unit. Further, the acrylic polymer preferably contains a monomer having a carboxyl group in the molecule as a constituent unit.
- the monomer having a hydroxyl group in the molecule is a monomer having at least one hydroxyl group (hydroxyl group) in the molecule (inside one molecule), and is a polymerization having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group. Those having a sex functional group and having a hydroxyl group are preferably mentioned.
- the above-mentioned "monomer having a hydroxyl group in the molecule” may be referred to as "hydroxyl group-containing monomer".
- the hydroxyl group-containing monomer can be used alone or in combination of two or more.
- hydroxyl group-containing monomer examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and (. Contains hydroxyl groups such as 6-hydroxyhexyl acrylate, (meth) hydroxyoctyl acrylate, (meth) hydroxydecyl acrylate, (meth) hydroxylauryl acrylate, (meth) acrylate (4-hydroxymethylcyclohexyl). Meta) Acrylic acid ester; Vinyl alcohol; Allyl alcohol and the like can be mentioned.
- hydroxyl group-containing monomer a hydroxyl group-containing (meth) acrylic acid ester is preferable, and 2-hydroxyethyl acrylate (HEA) and 4-hydroxybutyl acrylate (4HBA) are more preferable.
- the proportion of the hydroxyl group-containing monomer in all the monomer components (100% by weight) constituting the acrylic polymer is particularly limited. Although it is not, it becomes a reaction point with a cross-linking agent described later or an isocyanate compound having both an ultraviolet polymerizable carbon-carbon double bond and an isocyanate group as a second functional group, and controls the degree of cross-linking and radiation curability. From the viewpoint of transparency, control of adhesive strength, etc., it is preferably 0.5% by weight or more, more preferably 0.8% by weight or more, and further preferably 1% by weight or more.
- the upper limit of the proportion of the hydroxyl group-containing monomer is preferably 20% by weight or less, more preferably 18% by weight or less, and further preferably 15% by weight or less.
- the monomer having a carboxyl group in the molecule is a monomer having at least one carboxyl group in the molecule (inside one molecule), and is polymerizable with an unsaturated double bond such as a (meth) acryloyl group or a vinyl group. Those having a functional group and a carboxyl group are preferably mentioned.
- the above-mentioned "monomer having a carboxyl group in the molecule” may be referred to as "monomer containing a carboxyl group”.
- the carboxyl group-containing monomer may be used alone or in combination of two or more.
- carboxyl group-containing monomer examples include (meth) acrylic acid, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid. Further, the carboxyl group-containing monomer shall also include, for example, an acid anhydride group-containing monomer such as maleic anhydride and itaconic anhydride.
- (meth) acrylic acid is preferable, and acrylic acid (AA) is more preferable.
- the acrylic polymer contains the carboxyl group-containing monomer as a monomer component constituting the polymer
- the ratio of the carboxyl group-containing monomer to all the monomer components (100% by weight) constituting the acrylic polymer is determined.
- it serves as a reaction point with a cross-linking agent described later or an isocyanate compound having both an ultraviolet polymerizable carbon-carbon double bond and an isocyanate group as a second functional group, and controls the degree of cross-linking and radiation curability. It is preferably 0.5% by weight or more, more preferably 0.8% by weight or more, still more preferably 1% by weight or more, from the viewpoints of squeezing, transparency, control of adhesive force and the like.
- the upper limit of the proportion of the carboxyl group-containing monomer is preferably 20% by weight or less, more preferably 18% by weight or less, and further preferably 15% by weight or less.
- the total ratio of the hydroxyl group-containing monomer and the carboxyl group-containing monomer to the total monomer components (100% by weight) constituting the acrylic polymer is not particularly limited, but is not particularly limited, but the cross-linking agent and ultraviolet-polymerizable carbon-carbon described later are not particularly limited. It is preferably 1% by weight or more from the viewpoint of a reaction point with an isocyanate compound having both a double bond and an isocyanate group as a second functional group, transparency, control of adhesive strength, and the like. It is preferably 3% by weight or more.
- the upper limit of the total of the above ratios is preferably 20% by weight or less, more preferably 15% by weight, from the viewpoint of obtaining a pressure-sensitive adhesive layer having appropriate flexibility and obtaining a pressure-sensitive adhesive layer having excellent transparency. % Or less.
- examples of the copolymerizable monomer include a polyfunctional monomer.
- examples of the polyfunctional monomer include hexanediol di (meth) acrylate, butanediol di (meth) acrylate, (poly) ethylene glycol di (meth) acrylate, (poly) propylene glycol di (meth) acrylate, and neopentyl.
- Glycoldi (meth) acrylate pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate, trimethylolpropanetri (meth) acrylate, tetramethylol methanetri (meth) acrylate, Examples thereof include allyl (meth) acrylate, vinyl (meth) acrylate, divinylbenzene, epoxy acrylate, polyester acrylate, and urethane acrylate.
- the polyfunctional monomer may be used alone or in combination of two or more.
- the ratio of the polyfunctional monomer to the total monomer component (100% by weight) constituting the acrylic polymer is determined.
- 0.5% by weight or less for example, more than 0% by weight and 0.5% by weight or less
- more preferably 0.2% by weight or less for example, more than 0% by weight and 0% by weight. 2% by weight or less).
- the above acrylic polymer is a monomer unit derived from one or more other monomers copolymerizable with (meth) acrylic acid ester, for example, from the viewpoint of modifying its cohesive force and heat resistance. It may be included.
- Other copolymerizable monomers for forming the monomer unit of the acrylic polymer include, for example, a nitrogen-containing monomer, an alicyclic structure-containing monomer, an epoxy group-containing monomer, a sulfonic acid group-containing monomer, and a phosphoric acid group-containing monomer.
- Examples of the nitrogen-containing monomer include acryloylmorpholine, acrylamide, N-vinylpyrrolidone, and acrylonitrile.
- Examples of the alicyclic structure-containing monomer include cyclopropyl (meth) acrylate, cyclobutyl (meth) acrylate, cyclopentyl (meth) acrylate, cyclohexyl (meth) acrylate, cycloheptyl (meth) acrylate, cyclooctyl (meth) acrylate, and isobornyl. Examples thereof include (meth) acrylate and dicyclopentanyl (meth) acrylate.
- Examples of the epoxy group-containing monomer include glycidyl (meth) acrylate and methyl glycidyl (meth) acrylate.
- sulfonic acid group-containing monomer examples include styrene sulfonic acid, allyl sulfonic acid, 2- (meth) acrylamide-2-methylpropane sulfonic acid, (meth) acrylamide propane sulfonic acid, and (meth) acryloyloxynaphthalene sulfonic acid.
- phosphoric acid group-containing monomer examples include 2-hydroxyethylacryloyl phosphate.
- the acrylic polymer may contain, as a monomer component constituting the polymer, a monomer having a low glass transition temperature (Tg) when a homopolymer is formed (hereinafter, may be referred to as “low Tg monomer”). It is preferably contained.
- Tg monomer a monomer having a low glass transition temperature (Tg) when a homopolymer is formed
- the pressure-sensitive adhesive containing the acrylic polymer becomes soft, and the above-mentioned properties (particularly, shock absorption) of the pressure-sensitive adhesive layer of the present invention are controlled, due to collision of electronic components. It is preferable from the viewpoint of absorbing an impact and suppressing the misalignment and turning over of the electronic component, and from the viewpoint of suppressing the dropping and misalignment of the electronic component during transportation.
- the glass transition temperature when the homopolymer of the low Tg monomer is formed is not particularly limited, but is, for example, 0 ° C. or lower, preferably ⁇ 10 ° C. or lower, and more preferably ⁇ 25 ° C. or lower.
- the Tg of the low Tg monomer is in the above range, the impact absorption of the pressure-sensitive adhesive layer is improved.
- the low Tg monomer may be the above-mentioned monomer exemplified as the monomer contained in the monomer component constituting the acrylic polymer, or may be another monomer.
- the monomer component constituting the acrylic polymer is preferably the monomer exemplified as the monomer component constituting the acrylic polymer described above, and preferably contains a monomer component which is a low Tg monomer.
- the low Tg monomer may be only one kind or two or more kinds.
- the low Tg monomer is not particularly limited, and is, for example, 2-ethylhexyl acrylate (EHA, homopolymer Tg: -70 ° C), butyl acrylate (BA, homopolymer Tg: -55 ° C), and methacrylic acid.
- EHA 2-ethylhexyl acrylate
- BA butyl acrylate
- methacrylic acid Lauryl (LMA, homopolymer Tg: -65 ° C), lauryl acrylate (LA, homopolymer Tg: -23 ° C), isononyl acrylate (iNAA, homopolymer Tg: -58 ° C) and the like can be mentioned.
- 2-Ethylhexyl acrylate, butyl acrylate, and lauryl methacrylate are preferred.
- the proportion of the low Tg monomer in the total monomer component (100% by weight) constituting the acrylic polymer is particularly limited. However, it is preferably 80% by weight or more, and may be 85% by weight or more, or 90% by weight or more.
- the upper limit of the proportion of the low Tg monomer is also not particularly limited, but may be 99% by weight or less, or 98% by weight or less.
- the above-mentioned "ratio of low Tg monomers" is the total of the proportions of the above two or more kinds of low Tg monomers.
- the content of the base polymer (particularly acrylic polymer) in the pressure-sensitive adhesive layer of the present invention is not particularly limited, but is 50% by weight or more (for example, 50) with respect to 100% by weight of the total weight of the pressure-sensitive adhesive layer of the present invention. ⁇ 100% by weight), more preferably 80% by weight or more (for example, 80 to 100% by weight), still more preferably 90% by weight or more (for example, 90 to 100% by weight).
- the base polymer such as the acrylic polymer contained in the pressure-sensitive adhesive composition of the present invention can be obtained by polymerizing a monomer component.
- the polymerization method is not particularly limited, and examples thereof include a solution polymerization method, an emulsion polymerization method, a bulk polymerization method, and a polymerization method by irradiation with active energy rays (active energy ray polymerization method).
- active energy ray polymerization method active energy ray polymerization method
- the solution polymerization method and the active energy ray polymerization method are preferable, and the solution polymerization method is more preferable, from the viewpoints of transparency and cost of the pressure-sensitive adhesive layer.
- various general solvents may be used for the polymerization of the above-mentioned monomer components.
- the solvent include esters such as ethyl acetate and n-butyl acetate; aromatic hydrocarbons such as toluene and benzene; aliphatic hydrocarbons such as n-hexane and n-heptane; cyclohexane, methylcyclohexane and the like. Hydrocarbons of the above; organic solvents such as ketones such as methyl ethyl ketone and methyl isobutyl ketone can be mentioned.
- the solvent can be used alone or in combination of two or more.
- a polymerization initiator such as a thermal polymerization initiator or a photopolymerization initiator (photoinitiator) may be used depending on the type of the polymerization reaction.
- the polymerization initiator may be used alone or in combination of two or more.
- the thermal polymerization initiator is not particularly limited, but is, for example, an azo-based polymerization initiator, a peroxide-based polymerization initiator (for example, dibenzoyl peroxide, tert-butyl permalate, etc.), a redox-based polymerization initiator, and the like. Can be mentioned. Of these, peroxide-based polymerization initiators are preferable.
- azo-based polymerization initiator examples include 2,2'-azobisisobutyronitrile (hereinafter, may be referred to as "AIBN”) and 2,2'-azobis-2-methylbutyronitrile (hereinafter, “" AMBN "), 2,2'-azobis (2-methylpropionic acid) dimethyl, 4,4'-azobis-4-cyanovalerian acid and the like.
- AIBN 2,2'-azobisisobutyronitrile
- AMBN 2,2'-azobis-2-methylbutyronitrile
- 2,2'-azobis (2-methylpropionic acid) dimethyl 2,4'-azobis-4-cyanovalerian acid and the like.
- the thermal polymerization initiator may be used alone or in combination of two or more.
- the amount of the thermal polymerization initiator used is not particularly limited, but is preferably 0.05 parts by weight or more, more preferably 0, with respect to 100 parts by weight of all the monomer components constituting the acrylic polymer. It is preferably 1 part by weight or more, preferably 0.5 part by weight or less, and more preferably 0.3 part by weight or less.
- the photopolymerization initiator is not particularly limited, and is, for example, a benzoin ether-based photopolymerization initiator, an acetophenone-based photopolymerization initiator, an ⁇ -ketol-based photopolymerization initiator, an aromatic sulfonyl chloride-based photopolymerization initiator, and light.
- Examples thereof include an active oxime-based photopolymerization initiator, a benzoin-based photopolymerization initiator, a benzyl-based photopolymerization initiator, a benzophenone-based photopolymerization initiator, a ketal-based photopolymerization initiator, and a thioxanthone-based photopolymerization initiator.
- an acylphosphine oxide-based photopolymerization initiator and a titanocene-based photopolymerization initiator can be mentioned.
- benzoin ether-based photopolymerization initiator examples include benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2,2-dimethoxy-1,2-diphenylethan-1-one, and the like. Anisole methyl ether and the like can be mentioned.
- acetophenone-based photopolymerization initiator include 2,2-diethoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexylphenylketone, 4-phenoxydichloroacetophenone, and 4- (t-butyl).
- Dichloroacetophenone and the like can be mentioned.
- Examples of the ⁇ -ketol-based photopolymerization initiator include 2-methyl-2-hydroxypropiophenone, 1- [4- (2-hydroxyethyl) phenyl] -2-methylpropan-1-one, and the like. Be done.
- Examples of the aromatic sulfonyl chloride-based photopolymerization initiator include 2-naphthalene sulfonyl chloride and the like.
- Examples of the photoactive oxime-based photopolymerization initiator include 1-phenyl-1,1-propanedione-2- (O-ethoxycarbonyl) -oxime.
- Examples of the benzoin-based photopolymerization initiator include benzoin and the like.
- Examples of the benzyl-based photopolymerization initiator include benzyl and the like.
- Examples of the benzophenone-based photopolymerization initiator include benzophenone, benzoylbenzoic acid, 3,3'-dimethyl-4-methoxybenzophenone, polyvinylbenzophenone, ⁇ -hydroxycyclohexylphenylketone and the like.
- Examples of the ketal-based photopolymerization initiator include benzyldimethyl ketal and the like.
- Examples of the thioxanthone-based photopolymerization initiator include thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, isopropylthioxanthone, 2,4-diisopropylthioxanthone, dodecylthioxanthone and the like.
- Examples of the acylphosphine oxide-based photopolymerization initiator include 2,4,6-trimethylbenzoyl-diphenyl-phosphinoxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphinoxide and the like. ..
- titanium-based photopolymerization initiator examples include bis ( ⁇ 5-2,4 -cyclopentadiene-1-yl) -bis (2,6-difluoro-3- (1H-pyrrole-1-yl) -phenyl. ) Titanium and the like can be mentioned.
- the photopolymerization initiator may be used alone or in combination of two or more.
- the amount of the photopolymerization initiator used is not particularly limited, but for example, with respect to 100 parts by weight of all the monomer components constituting the acrylic polymer.
- the amount is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, and more preferably 3 parts by weight or less, still more preferably 1.5 parts by weight or less.
- the acrylic pressure-sensitive adhesive composition of the present invention preferably contains a cross-linking agent.
- the reason why the wettability of the adhesive surface changes with time when the peeling liner is exposed to the air environment after peeling is that the peeling agent contained in the peeling layer formed on the surface of the peeling liner moves to the adhesive layer. It is considered that the release agent transferred to the pressure-sensitive adhesive layer bleeds out to the surface of the pressure-sensitive adhesive surface. Therefore, the acrylic polymer in the acrylic pressure-sensitive adhesive layer is crosslinked, the movement of the release agent transferred to the pressure-sensitive adhesive layer in the pressure-sensitive adhesive layer is suppressed, and the bleed-out of the release agent to the surface of the pressure-sensitive adhesive surface is suppressed.
- the cross-linking agent can be used alone or in combination of two or more.
- the cross-linking agent is not particularly limited, and is, for example, an isocyanate-based cross-linking agent, an epoxy-based cross-linking agent, a melamine-based cross-linking agent, a peroxide-based cross-linking agent, a urea-based cross-linking agent, a metal alkoxide-based cross-linking agent, and a metal chelate-based cross-linking agent.
- examples thereof include agents, metal salt-based cross-linking agents, carbodiimide-based cross-linking agents, oxazoline-based cross-linking agents, aziridine-based cross-linking agents, and amine-based cross-linking agents.
- isocyanate-based cross-linking agents and epoxy-based cross-linking agents are preferable, and isocyanate-based cross-linking agents are more preferable.
- isocyanate-based cross-linking agent examples include lower aliphatic polyisocyanates such as 1,2-ethylenediisocyanate, 1,4-butylenediocyanate, and 1,6-hexamethylene diisocyanate; cyclopentylene diisocyanate.
- Examples of the isocyanate-based cross-linking agent include a trimethylolpropane / tolylene diisocyanate adduct (trade name "Coronate L", manufactured by Nippon Polyurethane Industry Co., Ltd.) and a trimethylolpropane / hexamethylene diisocyanate adduct (trade name "”.
- Commercial products such as "Coronate HL” (manufactured by Nippon Polyurethane Industry Co., Ltd.) and trimethylolpropane / xylylene diisocyanate adduct (trade name "Takenate D-110N", manufactured by Mitsui Chemicals Co., Ltd.) can also be mentioned.
- epoxy-based cross-linking agent examples include N, N, N', N'-tetraglycidyl-m-xylene diamine, diglycidyl aniline, and 1,3-bis (N, N-diglycidyl).
- the amount of the cross-linking agent used is not particularly limited, but from the viewpoint that the displacement R can be controlled to prevent the electronic parts from falling off or being displaced during transportation. It is preferably 1 part by weight or more, more preferably 1.5 parts by weight or more, and further preferably 2 parts by weight or more with respect to 100 parts by weight of the base polymer. Further, the upper limit of the amount used is preferably 10 parts by weight or less with respect to 100 parts by weight of the base polymer, more preferably, from the viewpoint of obtaining appropriate flexibility in the pressure-sensitive adhesive layer and improving the adhesive strength. Is 5 parts by weight or less.
- the acrylic pressure-sensitive adhesive composition of the present invention is not particularly limited, but may contain a cross-linking accelerator.
- the type of the cross-linking accelerator can be appropriately selected depending on the type of the cross-linking agent used.
- the cross-linking accelerator refers to a catalyst that increases the rate of the cross-linking reaction by the cross-linking agent.
- Examples of such a cross-linking accelerator include tin (Sn) -containing compounds such as dioctyl tin dilaurate, dibutyl tin dilaurate, dibutyl tin diacetate, dibutyl tin diacetylacetonate, tetra-n-butyl tin, and trimethyl tin hydroxide; Examples thereof include amines such as N', N'-tetramethylhexanediamine and triethylamine, and N-containing compounds such as imidazoles. Of these, Sn-containing compounds are preferable.
- cross-linking accelerators are particularly effective when a hydroxyl group-containing monomer is used as the sub-monomer and an isocyanate-based cross-linking agent is used as the cross-linking agent.
- the amount of the cross-linking accelerator contained in the pressure-sensitive adhesive composition is, for example, about 0.001 to 0.5 parts by mass (preferably about 0.001 to 0.1 parts by mass) with respect to 100 parts by mass of the acrylic polymer. ).
- the pressure-sensitive adhesive layer of the present invention may be a pressure-sensitive adhesive layer (adhesive force-reducable type pressure-sensitive adhesive layer) capable of intentionally reducing the adhesive force by an action from the outside, or may be a pressure-sensitive adhesive layer by an action from the outside. May be a pressure-sensitive adhesive layer (adhesive strength non-reducing type pressure-sensitive adhesive layer) in which the adhesive strength is hardly reduced or not reduced at all, and can be appropriately selected depending on a method and conditions for mounting an electronic component.
- the pressure-sensitive adhesive layer of the present invention is a pressure-reducable type pressure-sensitive adhesive layer
- the state in which the pressure-sensitive adhesive layer of the present invention exhibits a relatively high adhesive force is utilized to apply the pressure-sensitive adhesive layer to the electronic component or the like. The impact caused by the collision can be sufficiently absorbed, and the position shift and turning over due to the bouncing of electronic components at the time of the collision can be suppressed.
- the adhesive force of the adhesive layer of the present invention is reduced to improve the transferability (delivery property) and to the electronic component. It is possible to suppress the adhesive residue of.
- the pressure-sensitive adhesive forming such a pressure-reducing type pressure-sensitive adhesive layer examples include a radiation-curable pressure-sensitive adhesive and a heat-foaming type pressure-sensitive adhesive, and the radiation-curable pressure-sensitive adhesive is preferable in terms of operability. That is, the pressure-sensitive adhesive layer of the present invention is preferably formed from a radiation-curable pressure-sensitive adhesive.
- the pressure-sensitive adhesive forming the pressure-reducing adhesive layer one type of pressure-sensitive adhesive may be used, or two or more types of pressure-sensitive adhesive may be used.
- the radiation-curable pressure-sensitive adhesive for example, a type of pressure-sensitive adhesive that cures by irradiation with an electron beam, ultraviolet rays, ⁇ -rays, ⁇ -rays, ⁇ -rays, or X-rays can be used, and a type that cures by irradiation with ultraviolet rays can be used.
- a pressure-sensitive adhesive (ultraviolet curable pressure-sensitive adhesive) can be particularly preferably used.
- the radiation-curable pressure-sensitive adhesive includes, for example, a base polymer such as an acrylic polymer and a radiation-polymerizable monomer component or oligomer component having a functional group such as a radiation-polymerizable carbon-carbon double bond.
- a base polymer such as an acrylic polymer and a radiation-polymerizable monomer component or oligomer component having a functional group such as a radiation-polymerizable carbon-carbon double bond.
- examples include mold radiation curable adhesives.
- the base polymer an acrylic polymer similar to the above can be used.
- Examples of the radiation-polymerizable monomer component include urethane (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, and dipentaerythritol monohydroxypenta ( Examples thereof include meta) acrylate, dipentaerythritol hexa (meth) acrylate, and 1,4-butanediol di (meth) acrylate.
- the radiation-polymerizable oligomer component examples include various oligomers such as urethane-based, polyether-based, polyester-based, polycarbonate-based, and polybutadiene-based, and those having a molecular weight of about 100 to 30,000 are preferable.
- the content of the radiation-curable monomer component and the oligomer component in the radiation-curable pressure-sensitive adhesive forming the pressure-sensitive adhesive layer of the present invention is, for example, 5 to 500 parts by mass, preferably 5 to 500 parts by mass, based on 100 parts by mass of the base polymer. It is about 40 to 150 parts by mass.
- the additive-type radiation-curable pressure-sensitive adhesive for example, those disclosed in Japanese Patent Application Laid-Open No. 60-196956 may be used.
- the radiation-curable pressure-sensitive adhesive is an intrinsic radiation-curing agent containing a base polymer having a functional group such as a radiation-polymerizable carbon-carbon double bond at the polymer backbone or at the end of the polymer backbone in the polymer backbone.
- a functional group such as a radiation-polymerizable carbon-carbon double bond at the polymer backbone or at the end of the polymer backbone in the polymer backbone.
- Sexual pressure-sensitive adhesives can also be mentioned.
- an intrinsically curable pressure-sensitive adhesive it tends to be possible to suppress an unintended change in adhesive properties over time due to the movement of low molecular weight components in the formed pressure-sensitive adhesive layer.
- Acrylic polymer is preferable as the base polymer contained in the internal radiation curable pressure-sensitive adhesive.
- a method for introducing a radiation-polymerizable carbon-carbon double bond into an acrylic polymer for example, a raw material monomer containing a monomer component having a first functional group is polymerized (copolymerized) to obtain an acrylic polymer. Later, a compound having a second functional group capable of reacting with the first functional group and a radiopolymerizable carbon-carbon double bond is added to an acrylic polymer while maintaining the radiopolymerizability of the carbon-carbon double bond. Examples thereof include a method of subjecting to a condensation reaction or an addition reaction.
- Examples of the combination of the first functional group and the second functional group include a carboxy group and an epoxy group, an epoxy group and a carboxy group, a carboxy group and an aziridyl group, an aziridyl group and a carboxy group, and a hydroxy group and an isocyanate group.
- Examples thereof include an isocyanate group and a hydroxy group.
- a combination of a hydroxy group and an isocyanate group and a combination of an isocyanate group and a hydroxy group are preferable from the viewpoint of easiness of reaction tracking.
- the above-mentioned first functional group is used.
- a combination in which the hydroxy group is used and the second functional group is an isocyanate group is preferable.
- Compounds having an isocyanate group and a radiopolymerizable carbon-carbon double bond, that is, a radiopolymerizable unsaturated functional group-containing isocyanate compound include, for example, methacryloyl isocyanate, 2-methacryloyloxyethyl isocyanate, and m-isopropenyl-.
- Examples thereof include ⁇ and ⁇ -dimethylbenzyl isocyanate.
- Examples of the acrylic polymer having a hydroxy group include those containing the above-mentioned hydroxy group-containing monomer and structural units derived from ether compounds such as 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, and diethylene glycol monovinyl ether. Be done.
- the content of the above-mentioned radiopolymerizable unsaturated functional group-containing isocyanate compound in the radiation-curable pressure-sensitive adhesive forming the pressure-sensitive adhesive layer of the present invention is The amount is, for example, about 5 to 100 parts by mass, preferably about 7 to 50 parts by mass with respect to 100 parts by mass of the base polymer.
- the radiation curable pressure-sensitive adhesive preferably contains a photopolymerization initiator.
- the photopolymerization initiator include ⁇ -ketor compounds, acetophenone compounds, benzoin ether compounds, ketal compounds, aromatic sulfonyl chloride compounds, photoactive oxime compounds, benzophenone compounds, and thioxanthone compounds. Examples thereof include camphorquinone, halogenated ketone, acylphosphinoxide, acylphosphonate and the like.
- the ⁇ -ketol compound include 4- (2-hydroxyethoxy) phenyl (2-hydroxy-2-propyl) ketone, ⁇ -hydroxy- ⁇ , ⁇ '-dimethylacetophenone, and 2-methyl-2-hydroxy.
- Examples thereof include propiophenone, 1-hydroxycyclohexylphenyl ketone, 2-hydroxy-1- (4- (4- (2-hydroxy-2-methylpropionyl) benzyl) phenyl) -2-methylpropan-1-one and the like.
- Examples of the acetophenone compound include methoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxyacetophenone, 2-methyl-1- [4- (methylthio) -phenyl] -2-morpholino.
- Propane-1 and the like can be mentioned.
- Examples of the benzoin ether-based compound include benzoin ethyl ether, benzoin isopropyl ether, anisoin methyl ether and the like.
- Examples of the ketal-based compound include benzyldimethyl ketal and the like.
- Examples of the aromatic sulfonyl chloride compound include 2-naphthalene sulfonyl chloride and the like.
- Examples of the photoactive oxime compound include 1-phenyl-1,2-propanedione-2- (O-ethoxycarbonyl) oxime.
- Examples of the benzophenone compound include benzophenone, benzoylbenzoic acid, 3,3'-dimethyl-4-methoxybenzophenone and the like.
- thioxanthone-based compound examples include thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, isopropylthioxanthone, 2,4-dichlorothioxanthone, 2,4-diethylthioxanthone, and 2,4-diisopropyl.
- examples thereof include thioxanthone.
- the content of the photopolymerization initiator in the radiation-curable pressure-sensitive adhesive is, for example, 0.05 to 20 parts by mass with respect to 100 parts by mass of the base polymer.
- the heat-foaming pressure-sensitive adhesive is a pressure-sensitive adhesive containing a component (foaming agent, heat-expandable microspheres, etc.) that foams or expands when heated.
- foaming agent include various inorganic foaming agents and organic foaming agents.
- the inorganic foaming agent include ammonium carbonate, ammonium hydrogencarbonate, sodium hydrogencarbonate, ammonium nitrite, sodium borohydride, azides and the like.
- organic foaming agent examples include salt fluoride alkanes such as trichloromonofluoromethane and dichloromonofluoromethane; azo compounds such as azobisisobutyronitrile, azodicarboxylicamide and barium azodicarboxylate; paratoluene.
- Hydrazide compounds such as sulfonyl hydrazide, diphenylsulfone-3,3'-disulfonyl hydrazide, 4,4'-oxybis (benzenesulfonyl hydrazide), allylbis (sulfonyl hydrazide); p-toluylene sulfonyl semicarbazide, 4,4'- Semi-carbazide compounds such as oxybis (benzenesulfonyl semicarbazide); triazole compounds such as 5-morphory-1,2,3,4-thiatriazole; N, N'-dinitrosopentamethylenetetramine, N, N'-dimethyl- Examples thereof include N-nitroso compounds such as N, N'-dinitrosoterephthalamide.
- heat-expandable microspheres examples include microspheres having a structure in which a substance that easily gasifies and expands by heating is enclosed in a shell.
- the substance that easily gasifies and expands by the above heating examples include isobutane, propane, and pentane.
- a heat-expandable microsphere can be produced by encapsulating a substance that easily gasifies and expands by heating in a shell-forming substance by a core selvation method, an interfacial polymerization method, or the like.
- the shell-forming substance a substance exhibiting thermal meltability or a substance that can explode due to the action of thermal expansion of the encapsulating substance can be used.
- Examples of such substances include vinylidene chloride / acrylonitrile copolymer, polyvinyl alcohol, polyvinyl butyral, polymethylmethacrylate, polyacrylonitrile, polyvinylidene chloride, polysulfone and the like.
- Examples of the pressure-sensitive pressure-sensitive adhesive layer include a pressure-sensitive pressure-sensitive adhesive layer.
- the pressure-sensitive pressure-sensitive adhesive layer has a form in which the pressure-sensitive adhesive layer formed from the above-mentioned radiation-curable pressure-sensitive adhesive is cured in advance by irradiation with respect to the pressure-reducing type pressure-sensitive adhesive layer and has a certain adhesive strength. Contains an adhesive layer.
- the pressure-sensitive adhesive forming the non-reducing adhesive strength type pressure-sensitive adhesive layer one type of pressure-sensitive adhesive may be used, or two or more types of pressure-sensitive adhesive may be used.
- the entire pressure-sensitive adhesive layer of the present invention may be a non-reduced pressure-sensitive adhesive layer, or a part of the pressure-sensitive adhesive layer may be a non-reduced pressure-sensitive adhesive layer.
- the entire pressure-sensitive adhesive layer of the present invention may be a non-reduced pressure-sensitive adhesive layer, or a specific site in the pressure-sensitive adhesive layer of the present invention. Is a non-reducing adhesive force type pressure-sensitive adhesive layer, and other portions may be a pressure-reducing type pressure-sensitive adhesive layer.
- the pressure-sensitive adhesive layer of the present invention has a laminated structure
- all the pressure-sensitive adhesive layers in the laminated structure may be non-reduced adhesive strength type pressure-sensitive adhesive layers, or some of the pressure-sensitive adhesive layers in the laminated structure may be. It may be a non-reducing adhesive strength type pressure-sensitive adhesive layer.
- the pressure-sensitive adhesive layer (irradiated radiation-curable pressure-sensitive adhesive layer) in which the pressure-sensitive adhesive layer (non-irradiated radiation-curable pressure-sensitive adhesive layer) formed from the radiation-curable pressure-sensitive adhesive is previously cured by irradiation is radiation. Even if the adhesive strength is reduced by irradiation, the adhesive strength due to the contained polymer component is exhibited, and the adhesive strength required for the adhesive layer of the present invention can be exhibited at the minimum.
- the entire pressure-sensitive adhesive layer of the present invention may be the radiation-irradiated radiation-curable pressure-sensitive adhesive layer in the surface spreading direction of the pressure-sensitive adhesive layer of the present invention.
- a part of the pressure-sensitive adhesive layer of the present invention may be a radiation-irradiated radiation-curable pressure-sensitive adhesive layer, and the other part may be a radiation-curable pressure-sensitive adhesive layer that has not been irradiated.
- the "radiation-curable pressure-sensitive adhesive layer” means a pressure-sensitive adhesive layer formed of a radiation-curable pressure-sensitive adhesive, and is a radiation-non-irradiation radiation-curable pressure-sensitive adhesive layer having radiation curability and the pressure-sensitive adhesive. Includes both a radiation-cured radiation-curable pressure-sensitive adhesive layer after the agent layer has been cured by radiation irradiation.
- the pressure-sensitive adhesive for forming the pressure-sensitive pressure-sensitive adhesive layer a known or conventional pressure-sensitive pressure-sensitive adhesive can be used, and an acrylic pressure-sensitive adhesive using an acrylic polymer as a base polymer can be preferably used.
- the pressure-sensitive adhesive layer of the present invention contains an acrylic polymer as a pressure-sensitive pressure-sensitive adhesive
- the acrylic polymer is a polymer containing a structural unit derived from a (meth) acrylic acid ester as the structural unit having the largest mass ratio. It is preferable to have.
- the acrylic polymer for example, the acrylic polymer described as the acrylic polymer that can be contained in the above-mentioned additive-type radiation-curable pressure-sensitive adhesive can be adopted.
- the silicone-based pressure-sensitive adhesive is not particularly limited, and known or commonly used silicone-based pressure-sensitive adhesives can be used. Adhesives and the like can be used.
- the silicone-based adhesive may be either a one-component type or a two-component type.
- the silicone-based adhesive may be used alone or in combination of two or more.
- the addition type silicone-based pressure-sensitive adhesive is an addition reaction of an organopolysiloxane having an alkenyl group such as a vinyl group on a silicon atom and an organopolysiloxane having a hydrosilyl group using a platinum compound catalyst such as platinum chloride acid. It is a pressure-sensitive adhesive that produces a silicone-based polymer by subjecting it to a hydrosilylation reaction.
- the peroxide-curable silicone-based pressure-sensitive adhesive is generally a pressure-sensitive adhesive that cures (crosslinks) an organopolysiloxane with a peroxide to produce a silicone-based polymer.
- the condensed silicone-based pressure-sensitive adhesive is generally a pressure-sensitive adhesive that produces a silicone-based polymer by dehydration or dealcoholization reaction between polyorganosiloxanes having a hydrolyzable silyl group such as a silanol group or an alkoxysilyl group at the terminal. ..
- silicone-based adhesive it is easy to control low adhesiveness and low tackiness, and it is possible to suppress changes in the wettability of the adhesive surface over time and prevent the electronic parts from falling off or misaligning during transportation.
- a silicone-based pressure-sensitive adhesive composition containing a silicone rubber and a silicone resin can be mentioned.
- the silicone rubber is not particularly limited as long as it is a silicone-based rubber component, but for example, organopolysiloxane having dimethylsiloxane, methylphenylsiloxane, or the like as a main constituent unit can be used. Further, depending on the type of reaction, a silicone-based rubber having an alkenyl group bonded to a silicon atom (alkenyl group-containing organopolysiloxane; in the case of an addition reaction type) and a silicone-based rubber having at least a methyl group (peroxide curable type).
- a silicone-based rubber having a silanol group or a hydrolyzable alkoxysilyl group at the terminal in the case of a condensation type or the like can be used.
- the weight average molecular weight of the organopolysiloxane in the silicone rubber is usually 150,000 or more, preferably 280,000 to 1,000,000, and particularly preferably 500,000 to 900,000.
- the silicone resin is not particularly limited as long as it is a silicone-based resin used for a silicone-based pressure-sensitive adhesive, and for example, an M unit composed of the constituent unit "R 3 Si 1/2 " and the constituent unit "SiO". It consists of a (co) polymer having at least one unit selected from the Q unit consisting of " 2 ", the T unit consisting of the constituent unit "RSiO 3/2 ", and the D unit consisting of the constituent unit "R 2 SiO". Examples thereof include silicone resins made of organopolysiloxane.
- R in the said structural unit represents a hydrocarbon group or a hydroxyl group.
- hydrocarbon group examples include an aliphatic hydrocarbon group (an alkyl group such as a methyl group and an ethyl group), an alicyclic hydrocarbon group (a cycloalkyl group such as a cyclohexyl group), and an aromatic hydrocarbon group (such as a cycloalkyl group such as a cyclohexyl group).
- Eryl groups such as phenyl group and naphthyl group
- Various functional groups such as a vinyl group may be introduced into the organopolysiloxane in such a silicone resin, if necessary.
- the functional group to be introduced may be a functional group capable of causing a crosslinking reaction.
- the silicone resin an MQ resin composed of M units and Q units is preferable.
- the weight average molecular weight of the organopolysiloxane in the silicone resin is usually 1000 or more, preferably 1000 to 20000, and particularly preferably 1500 to 10000.
- the blending ratio of the silicone rubber and the silicone resin is not particularly limited, but from the viewpoint of easy control of low adhesiveness and low tackiness, for example, 100 to 220 parts by weight of the silicone resin is 100 parts by weight of the silicone rubber. (In particular, it is preferably 120 to 180 parts by weight).
- the silicone rubber and the silicone resin may be in a mixed state in which they are simply mixed, and react with each other to form a condensate (particularly a portion). It may be a condensate), a cross-linking reaction product, an addition reaction product, or the like.
- peroxide-curable silicone-based adhesive for example, the product name "KR-100", the product name “KR-101-10”, and the product name “KR-130” (all manufactured by Shin-Etsu Chemical Co., Ltd.). Etc. are commercially available.
- the silicone-based adhesive composition containing silicone rubber and silicone resin is easy to control with low adhesiveness and low tackiness, and suppresses changes in the wettability of the adhesive surface over time, so that the electronic parts being transported It is preferable to contain a cross-linking agent from the viewpoint of suppressing dropping and misalignment.
- the reason why the wettability of the adhesive surface changes with time when the peeling liner is exposed to the air environment after peeling is that the peeling agent contained in the peeling layer formed on the surface of the peeling liner moves to the adhesive layer. It is considered that the release agent transferred to the pressure-sensitive adhesive layer bleeds out to the surface of the pressure-sensitive adhesive surface.
- the silicone rubber and the silicone resin in the silicone-based pressure-sensitive adhesive layer are crosslinked to suppress the movement of the release agent transferred to the pressure-sensitive adhesive layer in the pressure-sensitive adhesive layer, and the release agent bleeds out to the surface of the pressure-sensitive adhesive surface. By suppressing it, it is considered that the change over time in the wettability of the adhesive surface can be suppressed. It should be noted that this is a guess and should not be construed as limiting the present invention.
- the cross-linking agent is not particularly limited, but a siloxane-based cross-linking agent (silicone-based cross-linking agent) and a peroxide-based cross-linking agent can be preferably used. Of these, a siloxane-based cross-linking agent is preferable.
- the cross-linking agent can be used alone or in combination of two or more.
- polyorganohydrogensiloxane having two or more hydrogen atoms bonded to silicon atoms in the molecule can be preferably used.
- various organic groups may be bonded to the silicon atom to which the hydrogen atom is bonded in addition to the hydrogen atom.
- the organic group include an alkyl group such as a methyl group and an ethyl group; an aryl group such as a phenyl group, and an alkyl halide group, but a methyl group is preferable from the viewpoint of synthesis and handling.
- the skeleton structure of the polyorganohydrogensiloxane may have any of linear, branched, and cyclic skeleton structures, but linear skeletons are preferable.
- peroxide-based cross-linking agent for example, diacyl peroxide, alkyl peroxy ester, peroxy dicarbonate, monoperoxy carbonate, peroxyketal, dialkyl peroxide, hydroperoxide, ketone peroxide and the like can be used. .. More specifically, for example, benzoyl peroxide, t-butylperoxybenzoate, dicumyl peroxide, t-butylcumyl peroxide, di-t-butyl peroxide, 2,5-dimethyl-2,5-di.
- siloxane-based cross-linking agent for example, the product name "BY24-741", the product name “SE1700Catalyst” (above, manufactured by Dow Toray Co., Ltd.); the product name "X-92-122” (above, manufactured by Shin-Etsu Chemical Co., Ltd.). ) Is commercially available.
- the amount of the cross-linking agent used is not particularly limited, but low adhesiveness and low tackiness are controlled to suppress dropping and misalignment of electronic parts during transportation. From the viewpoint of being able to do so, it is preferably 0.5 parts by weight or more, more preferably 0.7 parts by weight or more, and further preferably 1 part by weight or more with respect to 100 parts by weight of the base polymer. Further, the upper limit of the amount used is preferably 10 parts by weight or less with respect to 100 parts by weight of the base polymer, more preferably, from the viewpoint of obtaining appropriate flexibility in the pressure-sensitive adhesive layer and improving the adhesive strength. Is 5 parts by weight or less.
- the additive silicone-based pressure-sensitive adhesive composition preferably contains a curing catalyst such as a platinum catalyst.
- a curing catalyst such as a platinum catalyst.
- platinum catalysts for example, trade names "CAT-PL-50T” (manufactured by Shin-Etsu Chemical Co., Ltd.), "DOWNSIL NC-25 Catalyst” or “DOWNSIL SRX212 Catalyst” (manufactured by Dow Toray Co., Ltd.) are commercially available. Has been done. From the viewpoint of the balance between the receivability of electronic parts of the adhesive layer, position accuracy, transferability to the mounting substrate, tack force, etc., the content of the curing catalyst is determined by the silicone polymer (silicone rubber, silicone resin, etc.) as the base polymer. (Including) 100 parts by weight, preferably about 0.1 to 10 parts by weight.
- the resin composition of the present invention further comprises a tackifier resin (rosin derivative, polyterpene resin, petroleum resin, oil-soluble phenol, etc.), an antiaging agent, a filler, a colorant (pigment, dye, etc.), if necessary.
- a tackifier resin Rosin derivative, polyterpene resin, petroleum resin, oil-soluble phenol, etc.
- an antiaging agent e.g., an antiaging agent
- a filler e.g., a filler, a colorant (pigment, dye, etc.)
- a colorant pigment, dye, etc.
- Additives such as an ultraviolet absorber, an antioxidant, a chain transfer agent, a plasticizer, a softener, a surfactant, and an antioxidant may be contained within a range that does not impair the effects of the present invention. Such additives can be used alone or in combination of two or more.
- the method for producing the pressure-sensitive adhesive layer (particularly, the acrylic pressure-sensitive adhesive layer) of the present invention is not particularly limited, but for example, the above-mentioned resin composition is applied (coated) on a base material or a peeling liner to obtain a pressure-sensitive adhesive.
- the agent composition layer can be dried and cured, or the above resin composition can be applied (coated) on a base material or a peeling liner, and the obtained pressure-sensitive adhesive composition layer can be irradiated with active energy rays to be cured. Can be mentioned. Further, if necessary, it may be further heated and dried.
- the active energy rays include ionizing radiation such as ⁇ rays, ⁇ rays, ⁇ rays, neutron rays, and electron beams, ultraviolet rays, and the like, and ultraviolet rays are particularly preferable. Further, the irradiation energy of the active energy ray, the irradiation time, the irradiation method, and the like are not particularly limited.
- the above resin composition can be produced by a known or conventional method.
- a solvent-type acrylic pressure-sensitive adhesive composition can be prepared by mixing an additive (for example, an ultraviolet absorber, etc.) with a solution containing the acrylic polymer, if necessary.
- the active energy ray-curable acrylic pressure-sensitive adhesive composition is prepared by mixing an additive (for example, an ultraviolet absorber) with the mixture of the acrylic monomers or a partial polymer thereof, if necessary. Can be made.
- a known coating method may be used for applying (coating) the above resin composition.
- a coater such as a gravure roll coater, a reverse roll coater, a kiss roll coater, a dip roll coater, a bar coater, a knife coater, a spray coater, a comma coater, or a direct coater may be used.
- the active energy ray-curable pressure-sensitive adhesive composition contains a photopolymerization initiator.
- the active energy ray-curable pressure-sensitive adhesive composition contains an ultraviolet absorber
- the photopolymerization initiator contains at least a photopolymerization initiator having absorption characteristics in a wide wavelength range.
- the photopolymerization initiator having absorption characteristics even in visible light. This is because there is a concern that the action of the ultraviolet absorber may inhibit the curing by the active energy rays.
- the pressure-sensitive adhesive composition has high photocurability. This is because it is easy to obtain.
- the adhesive surface of the pressure-sensitive adhesive layer and / or another pressure-sensitive adhesive layer of the present invention is protected by a peeling liner until use.
- each pressure-sensitive adhesive surface may be protected by two peeling liners, or a roll may be provided by one peeling liner having both sides as peeling surfaces. It may be protected in a form of being wound in a shape (winding body).
- the peeling liner is used as a shock-absorbing and adhesive protective material for the adhesive layer, and is peeled off during use. Further, when the pressure-sensitive adhesive layer of the present invention constitutes a base material-less pressure-sensitive adhesive sheet, the peeling liner also serves as a support for the pressure-sensitive adhesive layer.
- a conventional release paper or the like can be used, and the present invention is not particularly limited, and examples thereof include a base material having a release layer.
- the base material having the release layer include plastic films and paper surface-treated with a release agent such as silicone-based, long-chain alkyl-based, and fluorine-based.
- silicone-based release agent examples include known silicone-based release agents such as addition reaction type, condensation reaction type, cationic polymerization type, and radical polymerization type.
- Products commercially available as addition reaction type silicone release agents include, for example, KS-776A, KS-847T, KS-779H, KS-837, KS-778, KS-830 (manufactured by Shin-Etsu Chemical Co., Ltd.).
- Examples thereof include SRX-211, SRX-345, SRX-357, SD7333, SD7220, SD7223, LTC-300B, LTC-350G, and LTC-310 (manufactured by Dow Toray Co., Ltd.).
- Examples of products commercially available as a condensation reaction type include SRX-290 and SYLOFF-23 (manufactured by Dow Toray Co., Ltd.).
- Products commercially available as cationically polymerized products include, for example, TPR-6501, TPR-6500, UV9300, VU9315, UV9430 (manufactured by Momentive Performance Materials), X62-7622 (manufactured by Shin-Etsu Chemical Co., Ltd.). And so on.
- Examples of products commercially available as a radical polymerization type include X62-7205 (manufactured by Shin-Etsu Chemical Co., Ltd.).
- silicone resin silicone resin composed of R 3 SiO 1/2 unit and SiO 4/2 unit
- silica silica
- ethyl cellulose and the like may be added to these release agents.
- Long-chain alkyl group diameter strippers include long-chain alkyl group-containing aminoalkyd resins, long-chain alkyl group-containing acrylic resins, long-chain aliphatic pendant resins (polyvinyl alcohol, ethylene / vinyl alcohol copolymers, polyethyleneimine, and Examples thereof include known long-chain alkyl-based release agents (reaction products of at least one active hydrogen-containing polymer selected from the compound group consisting of hydroxyl group-containing cellulose derivatives) and long-chain alkyl group-containing isocyanates. It may be a release agent that carries out a curing reaction by adding a curing agent or an ultraviolet initiator, or it may be a release agent that volatilizes and solidifies a solvent.
- an alkyl group having 8 to 30 carbon atoms is preferable, and an alkyl group having 10 or more carbon atoms, 12 or more, 18 or less, 24 or less, etc. may be used, and a linear alkyl group is particularly preferable.
- a decyl group an undecyl group, a lauryl group, a dodecyl group, a tridecylic group, a myristyl group, a tetradecyl group, a pentadecyl group, a cetyl group, a palmitic acid group, a hexadecyl group, a heptadecyl group, a stearyl group, an octadecyl group, and a nonadecylic group.
- Examples thereof include one or more alkyl groups selected from an icosyl group, a docosyl group and the like.
- Products commercially available as long-chain alkyl release agents include, for example, Asioresin (registered trademark) RA-30 manufactured by Asio Sangyo Co., Ltd., Pyroyl (registered trademark) 1010, Pyroyl 1010S, and Pyroyl 1050 manufactured by Yushi Kogyo Co., Ltd. , Piroyl HT, Resem N-137 manufactured by Chukyo Yushi Co., Ltd., Exepearl (registered trademark) PS-MA manufactured by Kao Co., Ltd., Tessfine (registered trademark) 303 manufactured by Hitachi Kasei Co., Ltd., and the like.
- Asioresin registered trademark
- RA-30 manufactured by Asio Sangyo Co., Ltd.
- Piroyl HT Resem N-137 manufactured by Chukyo Yushi Co., Ltd
- fluorine-based release agent examples include a vinyl ether polymer containing a perfluoroalkyl group and a coating agent in which a fluororesin such as tetrafluoroethylene or trifluoroethylene is dispersed in a binder resin.
- the release agent may contain an antistatic agent, a silane coupling agent, a lubricant and the like, if necessary.
- the release agent layer may be formed on the surface of the plastic film or paper by a known method. Specifically, known coating methods such as gravure coating, Mayer bar coating, and air knife coating can be used.
- the thickness of the peeling liner is not particularly limited and may be appropriately selected from the range of 5 to 100 ⁇ m.
- the pressure-sensitive adhesive layer of the present invention may form a pressure-sensitive adhesive sheet in which another pressure-sensitive adhesive layer is laminated on a surface opposite to the pressure-sensitive adhesive surface. That is, the pressure-sensitive adhesive layer of the present invention may constitute a base-less double-sided pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a two-layer structure.
- the pressure-sensitive adhesive layer of the present invention comprises a base material-less double-sided pressure-sensitive adhesive sheet having a two-layer structure pressure-sensitive adhesive layer, whereby, for example, the pressure-sensitive adhesive layer of the present invention is combined with another pressure-sensitive adhesive layer. , Shock absorption can be controlled. Further, another pressure-sensitive adhesive layer can be fixed to another substrate (carrier substrate), which is preferable from the viewpoint of workability.
- the other pressure-sensitive adhesive layer may be composed of the same pressure-sensitive adhesive as the pressure-sensitive adhesive layer of the present invention, or may be composed of a pressure-sensitive adhesive different from the pressure-sensitive adhesive layer of the present invention.
- a layer of a pressure-sensitive adhesive that can reduce the adhesive strength such as a radiation-curable pressure-sensitive adhesive or a heat-foaming type pressure-sensitive adhesive, is preferable.
- Electronic components can be transferred with high adhesion between another adhesive layer and the carrier substrate, and then the adhesive strength of the other adhesive layer is reduced by irradiation or heating to easily peel off from the carrier substrate. Therefore, the carrier substrate can be easily reused, which is preferable from the viewpoint of excellent reworkability.
- the thickness of the separate pressure-sensitive adhesive layer is not particularly limited, but is preferably 1 ⁇ m or more, and more preferably 3 ⁇ m or more. When the thickness is a certain value or more, it becomes easy to control the shock absorption and it becomes easy to stably fix it to the carrier substrate, which is preferable.
- the upper limit of the thickness of another pressure-sensitive adhesive layer is not particularly limited, but is preferably 450 ⁇ m or less, and more preferably 300 ⁇ m or less. When the thickness is not more than a certain level, it is easy to peel off from the carrier substrate, and reworkability is improved, which is preferable.
- the pressure-sensitive adhesive layer of the present invention may form a pressure-sensitive adhesive sheet in which a base material layer is laminated on a surface opposite to the pressure-sensitive adhesive surface. That is, the pressure-sensitive adhesive layer of the present invention (including a two-layer structure with another pressure-sensitive adhesive layer) may constitute a pressure-sensitive adhesive sheet with a base material.
- the base material functions as a support, which is preferable in that stability and handleability when receiving electronic components are improved.
- the base material is not particularly limited, but for example, a plastic film can be preferably used.
- a thermoplastic resin is preferable from the viewpoint of stability and handleability when receiving electronic parts.
- the thermoplastic resin include polyolefins, polyesters, polyurethanes, polycarbonates, polyether ether ketones, polyimides, polyetherimides, polyamides, all aromatic polyamides, polyvinyl chlorides, polyvinylidene chlorides, polyphenylsulfides, aramids, and fluororesins.
- Cellulosic resin, and silicone resin, and polyester film is preferable.
- polystyrene resin examples include ethylene-vinyl acetate copolymers, ionomer resins, ethylene- (meth) acrylic acid copolymers, ethylene- (meth) acrylic acid ester copolymers, ethylene-butene copolymers, and ethylene-hexene copolymers. Be done.
- the polyester examples include polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate.
- the base material is preferably formed of a polyester film from the viewpoint of stability and handleability when receiving electronic components.
- the base material may be made of one kind of material or may be made of two or more kinds of materials.
- the base material may have a single-layer structure or a multi-layer structure.
- the base material is made of a plastic film, it may be a non-stretched film, a uniaxially stretched film, or a biaxially stretched film. The peeling liner that is peeled off during use is not included in the "base material".
- the thickness of the base material is not particularly limited, but is preferably 10 ⁇ m or more, more preferably 30 ⁇ m or more, for example, from the viewpoint of ensuring the strength for functioning as a support. Further, from the viewpoint of achieving appropriate flexibility, the thickness of the base material is preferably 200 ⁇ m or less, more preferably 180 ⁇ m or less.
- the base material may have either a single layer or a plurality of layers. Further, in order to improve the adhesion to the pressure-sensitive adhesive layer of the present invention, the surface of the base material is known and commonly used, for example, physical treatment such as corona discharge treatment and plasma treatment, and chemical treatment such as undercoat treatment. Surface treatment may be appropriately applied.
- the pressure-sensitive adhesive layer of the present invention (including a two-layer structure with another pressure-sensitive adhesive layer) constitutes a pressure-sensitive adhesive sheet with a base material
- another pressure-sensitive adhesive layer is formed on the surface of the base material layer on which the pressure-sensitive adhesive layer is not laminated.
- the agent layer may be laminated. That is, the pressure-sensitive adhesive layer of the present invention (including a two-layer structure with another pressure-sensitive adhesive layer) may form a double-sided pressure-sensitive adhesive sheet with a base material.
- the pressure-sensitive adhesive layer of the present invention (including a two-layer structure with another pressure-sensitive adhesive layer) constitutes a double-sided pressure-sensitive adhesive sheet with a base material, so that the base material functions as a support and stability when receiving electronic components. It is preferable from the viewpoint of workability because it is possible to fix another pressure-sensitive adhesive layer to another substrate (carrier substrate) while improving the handleability.
- the method for producing a pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention includes the composition of the resin composition (pressure-sensitive adhesive composition) of the present invention. It depends on the above, and the known forming method can be used without particular limitation, and examples thereof include the following methods (1) to (4).
- (1) The above resin composition is applied (coated) on a substrate to form a composition layer, and the composition layer is cured (for example, heat curing or curing by irradiation with an active energy ray such as ultraviolet rays).
- Adhesive Layer to Produce Adhesive Sheet (2) The above resin composition is applied (coated) on a peeling liner to form a composition layer, and the composition layer is cured (for example, heat).
- the above resin composition is applied (coated) on a peeling liner, dried and adhered.
- a method for producing an adhesive sheet by transferring the adhesive layer onto a substrate after forming the agent layer.
- a method of forming a pressure-sensitive adhesive layer by drying is preferable in terms of excellent productivity.
- a known coating method can be adopted, and is not particularly limited, but for example, a roll coat, a kiss roll coat, a gravure coat, a reverse coat, etc. Examples thereof include a roll brush, a spray coat, a dip roll coat, a bar coat, a knife coat, an air knife coat, a curtain coat, a lip coat, and an extrusion coat method using a die coater.
- the thickness (total thickness) of the pressure-sensitive adhesive sheet of the present invention is not particularly limited, but is preferably 1 ⁇ m or more, more preferably 2 ⁇ m or more, still more preferably 3 ⁇ m or more. When the thickness is at least a certain level, it is preferable that the electronic component is easily transferred to the pressure-sensitive adhesive layer of the present invention with high accuracy.
- the upper limit of the thickness (total thickness) of the pressure-sensitive adhesive sheet of the present invention is not particularly limited, but is preferably 500 ⁇ m or less, and more preferably 300 ⁇ m or less. When the thickness is not more than a certain level, it becomes easy to transfer the electronic component to another carrier board or mounting board with high accuracy, which is preferable.
- the thickness of the pressure-sensitive adhesive sheet of the present invention does not include the thickness of the peeling liner.
- the pressure-sensitive adhesive sheet of the present invention has the pressure-sensitive adhesive layer of the present invention, it exhibits excellent shock absorption.
- the impact absorption rate (%) in the above iron ball drop test is 10% or more, preferably 15% or more, 20% or more, 25% or more, 30% or more, 35% or more, or 40% or more. May be.
- the impact absorption rate (%) is obtained by measuring the impact load F when an impact is applied under the above conditions with the above iron ball drop tester and using the following formula.
- Impact absorption rate (%) ⁇ (S 0 -S 1 ) / S 0 ⁇ x 100 (In the above formula, S 0 is the impact load when the iron ball is made to collide only with the SUS plate without attaching the adhesive sheet, and S 1 is the adhesive sheet of the structure composed of the SUS plate and the adhesive sheet. It is the impact load when an iron ball collides with the top.)
- the adhesive sheet of the present invention is used as a method for processing electronic components (used for processing electronic components). More specifically, the pressure-sensitive adhesive sheet of the present invention is preferably used for receiving electronic components arranged on a temporary fixing material (board or pressure-sensitive adhesive sheet) in the pressure-sensitive adhesive layer of the present invention. Since the pressure-sensitive adhesive sheet of the present invention has the pressure-sensitive adhesive layer of the present invention, it can sufficiently absorb the impact caused by the collision with the pressure-sensitive adhesive layer such as electronic parts, and suppresses the displacement and turning over due to the bounce of the electronic parts at the time of collision. can. Further, since the pressure-sensitive adhesive sheet of the present invention has the pressure-sensitive adhesive layer of the present invention, it is possible to prevent the electronic parts from falling off or being displaced during transportation of the received electronic parts.
- the method for processing an electronic component of the present invention includes a step (first step) of receiving the electronic component arranged on the temporary fixing material on the adhesive surface of the adhesive layer of the adhesive sheet of the present invention.
- the pressure-sensitive adhesive sheet of the present invention can sufficiently absorb the impact caused by a collision with an adhesive layer such as an electronic component, and suppresses misalignment and turning over due to bouncing of the electronic component at the time of collision. can.
- the surface on which the electronic component is arranged on the temporary fixing material and the adhesive surface of the adhesive layer of the adhesive sheet of the present invention face each other and are arranged with a gap.
- This configuration is preferable in that the positional relationship between the temporary fixing material and the pressure-sensitive adhesive sheet of the present invention can be controlled, and electronic components can be arranged at a desired position on the pressure-sensitive adhesive sheet.
- the method for processing an electronic component of the present invention further includes a step of arranging the electronic component on the pressure-sensitive adhesive sheet on another pressure-sensitive adhesive sheet or another substrate (second step), and a pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet. It is preferable to include a step (third step) of peeling the electronic component from the adhesive surface of the above.
- the method for processing an electronic component of the present invention can efficiently transfer the electronic component by including the second step and the third step.
- FIG. 5 is a schematic cross-sectional view showing a first step in an embodiment of the method for processing an electronic component of the present invention using the adhesive sheet 3 shown in FIG.
- the peeling liner R1 of the adhesive sheet 3 is peeled off to expose the adhesive surface 30a (see FIG. 5A), and the temporary fixing material 50 is used.
- This is a step of separating the electronic component 51 (see FIG. 5 (b)) arranged in the above and receiving it on the adhesive surface 30a of the adhesive layer 30 of the adhesive sheet 3 (see FIGS. 5 (c) and 5 (d)).
- the peeling liner R1 of the adhesive sheet 3 is peeled off to expose the adhesive surface 30a of the adhesive layer 30.
- a release layer made of a silicone-based, long-chain alkyl-based, fluorine-based or other release agent is formed (not shown). A part of the release agent contained in the release layer has been transferred to the pressure-sensitive adhesive layer 30.
- a plurality of electronic components 51 are arranged on one side of the temporary fixing material 50.
- the material constituting the temporary fixing material 50 is not particularly limited, and examples thereof include the above-mentioned plastic film and glass substrate.
- the temporary fixing material 50 may be an adhesive sheet, and in that case, the electronic component 51 may be arranged on the adhesive surface of the adhesive sheet.
- the temporary fixing material 50 is preferably made of a radiation-permeable material.
- the method of arranging the electronic component 51 on one side of the temporary fixing material 50 is not particularly limited, and examples thereof include arranging the electronic component 51 via the adhesive force-reducable adhesive layer described above. In that case, the temporary fixing state can be released by irradiating or heating the pressure-sensitive adhesive layer with reduced adhesive strength.
- the electronic component 51 is arranged on the temporary fixing material 50 via the radiation-curable pressure-sensitive adhesive layer (not shown).
- a plurality of electronic components 51 are arranged on one side of the temporary fixing material 50.
- the size of the electronic component 51 is, for example, 1 ⁇ m 2 to 250,000 ⁇ m 2 . According to the method for processing an electronic component of the present invention, such a small electronic component can be efficiently transferred.
- the surface on which the electronic component 51 of the temporary fixing material 50 is arranged is arranged downward, the adhesive surface 30a of the adhesive layer 30 of the adhesive sheet 3 is arranged upward, and the temporary fixing material 50 is arranged.
- the surface on which the electronic component 51 is temporarily fixed and the adhesive surface 30a of the adhesive layer 30 of the adhesive sheet 3 face each other, and a gap d is provided.
- the gap d By providing the gap d, the positional relationship between the temporary fixing material 50 and the adhesive sheet 3 can be controlled, and the electronic component 51 can be arranged at a desired position of the adhesive sheet 3.
- the interval of the gap d is not particularly limited, but is, for example, about 1 to 1000 ⁇ m.
- the pressure-sensitive adhesive layer 30 is formed from the pressure-sensitive adhesive layer of the present invention and has impact absorption. Further, the surface of the pressure-sensitive adhesive sheet 3 on which the pressure-sensitive adhesive layer 30 is not formed may be laminated with another pressure-sensitive adhesive layer, and in that case, it is fixed to another substrate via another pressure-sensitive adhesive layer. It may be (not shown).
- the electronic component 51 is irradiated with laser light L from the side of the temporary fixing material 50 to release the temporary fixing state of the electronic component 51, and the electronic component 51 is separated from the temporary fixing material 50. More specifically, when the temporary fixing material 50 in the portion where the electronic component 51 is in contact is irradiated with the laser beam L, the adhesive force is reduced, and the electronic component 51 is separated from the temporary fixing material 50. Will be done.
- the laser beam L may irradiate a plurality of electronic components 51 individually, irradiate a part thereof, irradiate all the electronic components 51 at once, or irradiate the electronic components 51 by sweeping. good. In this embodiment, a part of a plurality of electronic components 51 is irradiated.
- the electronic component 51 separated from the temporary fixing material 50 falls toward the adhesive sheet 3 and is received by the adhesive surface 30a of the adhesive layer 30.
- the pressure-sensitive adhesive layer 30 is composed of the pressure-sensitive adhesive layer of the present invention and exhibits excellent shock absorption. Therefore, the pressure-sensitive adhesive layer 30 absorbs the shock caused by the collision of electronic parts to prevent damage, and suppresses misalignment and turning over of electronic parts. can.
- FIGS. 5D and 5E another electronic component 51 arranged on the temporary fixing material 50 is irradiated with laser light L to be separated and dropped, and is received by the adhesive surface 30a of the adhesive layer 30 (transfer). do).
- the laser beam L is irradiated to the electronic component 51 adjacent to the electronic component 51 irradiated with the laser beam L in FIG. 5 (b).
- the positional relationship between the temporary fixing material 50 and the adhesive sheet 3 may be the same as that in FIG. 5 (b), or the positional relationship may be shifted.
- the temporary fixing material 50 is shifted to the right of FIG. 5 by a predetermined interval with respect to the pressure-sensitive adhesive sheet 3, and then the laser beam L is irradiated.
- the electronic component 51 can be arranged on the pressure-sensitive adhesive layer 30 of the pressure-sensitive adhesive sheet 3 by controlling the pitch to a desired level.
- FIG. 5 (f) shows a form in which all the electronic components 51 are received by the pressure-sensitive adhesive layer 30 by repeating the steps shown in FIGS. 5 (d) and 5 (e).
- the electronic components 51 are arranged with a desired pitch.
- the adhesive surface 30a of the adhesive layer 30 is exposed to the atmospheric environment.
- the release agent transferred from the release layer formed on the surface of the peeling liner R1 in contact with the adhesive surface 30a to the adhesive layer 30 bleeds out to the adhesive surface 30a. It is conceivable that.
- the release agent bleeds out to the adhesive surface 30a, the wettability and adhesiveness of the adhesive surface 30a decrease with time, the ability to hold the electronic component 51 decreases, and the adhesive surface 30a retains the adhesive layer 30.
- problems such as dropping or misalignment of the electronic component 51 may occur.
- the pressure-sensitive adhesive layer 30 is composed of the pressure-sensitive adhesive layer of the present invention, and the release agent transferred to the pressure-sensitive adhesive layer 30 is suppressed from moving in the pressure-sensitive adhesive layer 30, and bleed-out to the pressure-sensitive adhesive surface 30a occurs. It is suppressed. Therefore, the wettability and the adhesiveness of the adhesive surface 30a in the atmospheric environment are suppressed from being lowered with time, and when the electronic component 51 held in the adhesive layer 30 is transported or used in the next step, it is used. It is possible to suppress problems such as dropping and misalignment of the electronic component 51.
- FIG. 6 is a schematic cross-sectional view showing the second step and the third step in one embodiment of the method for processing an electronic component of the present invention using the adhesive sheet 3 shown in FIG.
- the electronic components 51 arranged on the adhesive surface 30a of the adhesive layer 30 of the adhesive sheet 3 are arranged so as to face or separate from the other adhesive sheet or the substrate 60.
- the surface 61 of the substrate 60 facing the adhesive sheet 3 is an adhesive surface
- the surface 61 is a circuit surface.
- the electronic component 51 in the state of FIG. 5F is inverted and arranged downward facing the surface 61 of the substrate 60.
- the pressure-sensitive adhesive layer 30 is composed of the pressure-sensitive adhesive layer of the present invention, the wettability of the pressure-sensitive adhesive surface 30a and the deterioration of the adhesiveness with time in an air environment are suppressed. Therefore, in FIG. 6A. Even if the electronic component 51 is conveyed to the form and arranged downward, the electronic component 51 on the adhesive surface 30a of the adhesive layer 30 is maintained without falling off or being displaced.
- the surface 61 of another adhesive sheet or substrate 60 and the electronic component 51 arranged on the adhesive surface 30a of the adhesive layer 30 of the adhesive sheet 3 are brought close to each other to obtain electrons.
- the electronic component 51 can be placed on the surface 61 of another adhesive sheet or substrate 60.
- the electronic component 51 is irradiated with ultraviolet rays U from the base material S1 side of the pressure-sensitive adhesive sheet 3 as shown in FIG. 6 (c).
- the ultraviolet U U cures the pressure-sensitive adhesive layer 30 formed from the radiation-curable pressure-sensitive adhesive, reduces the adhesive strength, and makes the electronic component 51 peelable.
- the ultraviolet rays U may irradiate all the electronic components 51, or may irradiate some of the electronic components 51 with a mask or the like, if necessary. In this embodiment, all the electronic components 51 are irradiated with ultraviolet rays U.
- the electronic component 51 is peeled off from the pressure-sensitive adhesive surface 30a of the pressure-sensitive adhesive layer 30 of the pressure-sensitive adhesive sheet 3. At the same time, it can be transferred to the surface 61 of another adhesive sheet or substrate 60. Since the radiation-curable pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer 30 is cured by ultraviolet rays U and its adhesive strength is reduced, the electronic component 51 can be easily peeled off to the surface 61 of another pressure-sensitive adhesive sheet or substrate 60. It can be transferred and placed. The electronic component 51 arrangement pattern on the pressure-sensitive adhesive layer 30 of the pressure-sensitive adhesive sheet 3 is maintained, and the electronic component 51 is transferred and arranged on the surface 61.
- the method of processing electronic components can be similarly carried out by using the adhesive sheets 1, 2 and 4 shown in FIGS. 1, 2 and 4 instead of the adhesive sheet 3. In that case, it is preferable to peel off the peeling liner R2 of the adhesive sheets 1, 2 and 4 and fix it to a carrier substrate formed of a glass plate or the like for use.
- the electronic components to be mounted on the mounting board are not particularly limited, but can be suitably used for fine and thin semiconductor chips and LED chips.
- Example 1 (Preparation of adhesive) Acrylic polymer solution A containing 100 parts by weight of acrylic polymer A, 3 parts by weight of a cross-linking agent (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name “Coronate L”), ⁇ -hydroxyketone-based photopolymerization initiator (manufactured by BASF Japan, A pressure-sensitive adhesive was obtained by adding 3 parts by weight (trade name "Irgacure 127", molecular weight: 340.4, absorption coefficient at wavelength 365 nm: 1.07 ⁇ 10 2 ml / g ⁇ cm).
- a cross-linking agent manufactured by Nippon Polyurethane Industry Co., Ltd., trade name "Coronate L
- ⁇ -hydroxyketone-based photopolymerization initiator manufactured by BASF Japan
- a pressure-sensitive adhesive was obtained by adding 3 parts by weight (trade name "Irgacure 127", molecular weight: 340.4, absorption coefficient at wavelength 365
- Adhesive sheet The above adhesive is applied to the release-treated surface of the release liner 1 (manufactured by Fujiko Co., Ltd., trade name "PET-75-SCA1", thickness: 75 ⁇ m) so that the thickness after solvent volatilization (drying) is 50 ⁇ m. Formed a pressure-sensitive adhesive layer. The adhesive surface of the obtained adhesive layer is protected by a peeling liner 2 (manufactured by Toray Industries, Inc., trade name "Therapeutic MDA", thickness: 38 ⁇ m) from (peeling liner 1 / adhesive layer / peeling liner 2). I got an adhesive sheet.
- Example 2 A pressure-sensitive adhesive sheet composed of (peeling liner 1 / pressure-sensitive adhesive layer / peeling liner 2) was obtained in the same manner as in Example 1 except that the thickness of the pressure-sensitive adhesive layer after solvent volatilization (drying) was 100 ⁇ m.
- Example 3 A pressure-sensitive adhesive sheet composed of (peeling liner 1 / pressure-sensitive adhesive layer / peeling liner 2) was obtained in the same manner as in Example 1 except that the thickness of the pressure-sensitive adhesive layer after solvent volatilization (drying) was 150 ⁇ m.
- Example 4 (Preparation of adhesive) An adhesive was obtained by adding 2 parts by weight of a cross-linking agent (manufactured by Mitsubishi Gas Chemical Company, Inc., trade name "Tetrad C”) to an acrylic polymer solution B containing 100 parts by weight of acrylic polymer B. (Adhesive sheet) The above adhesive is applied to the release-treated surface of the release liner 1 (manufactured by Fujiko Co., Ltd., trade name "PET-75-SCA1", thickness: 75 ⁇ m) so that the thickness after solvent volatilization (drying) is 50 ⁇ m. Formed a pressure-sensitive adhesive layer.
- a cross-linking agent manufactured by Mitsubishi Gas Chemical Company, Inc., trade name "Tetrad C
- acrylic polymer solution B containing 100 parts by weight of acrylic polymer B.
- Adhesive sheet The above adhesive is applied to the release-treated surface of the release liner 1 (manufactured by Fujiko Co., Ltd., trade name "PET-75-
- peeling liner 2 manufactured by Toray Industries, Inc., trade name "Therapeutic MDA", thickness: 38 ⁇ m
- Acrylic polymer solution A containing 100 parts by weight of acrylic polymer A, 0.2 parts by weight of a cross-linking agent (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name "Coronate L”), ⁇ -hydroxyketone-based photopolymerization initiator (BASF Japan)
- Acrylic 2 was obtained by adding 3 parts by weight of the product, trade name "Irgacure 127", molecular weight: 340.4, absorption coefficient at wavelength 365 nm: 1.07 ⁇ 10 2 ml / g ⁇ cm).
- the above adhesive 1 is applied to the release-treated surface of the release liner 2 (manufactured by Toray Industries, Inc., trade name “Therapeutic MDA”, thickness: 38 ⁇ m) so that the thickness after solvent volatilization (drying) is 10 ⁇ m.
- the pressure-sensitive adhesive layer 1 was formed.
- the above pressure-sensitive adhesive 2 is applied to the release-treated surface of the release liner 1 (manufactured by Fujiko Co., Ltd., trade name "PET-75-SCA1", thickness: 75 ⁇ m) so that the thickness after solvent volatilization (drying) is 50 ⁇ m.
- the pressure-sensitive adhesive layer 2 was formed.
- a pressure-sensitive adhesive sheet composed of (peeling liner 2 / pressure-sensitive adhesive layer 1 / pressure-sensitive adhesive layer 2 / peeling liner 1) is bonded so that the pressure-sensitive adhesive surfaces of the pressure-sensitive adhesive layer 1 and the pressure-sensitive adhesive layer 2 obtained above are in contact with each other. Obtained.
- Example 6 It is composed of (peeling liner 2 / pressure-sensitive adhesive layer 1 / pressure-sensitive adhesive layer 2 / peeling liner 1) in the same manner as in Example 5 except that the thickness of the pressure-sensitive adhesive layer 1 after solvent volatilization (drying) is 20 ⁇ m. Obtained an adhesive sheet.
- Example 7 (Preparation of adhesive) Silicone polymer C (manufactured by Dow Toray Co., Ltd., trade name "SD4600FC”) containing 100 parts by weight of a cross-linking agent (manufactured by Dow Toray Co., Ltd., trade name "BY 24-741”) 1.0 A pressure-sensitive adhesive was obtained by adding 0.9 parts by weight and 0.9 parts by weight of a platinum catalyst (manufactured by Dow Toray Co., Ltd., trade name "SRX212 Catalyst").
- Adhesive sheet The above adhesive is applied to the release-treated surface of the release liner 3 (manufactured by Mitsubishi Chemical Corporation, trade name "MRS # 50", thickness: 50 ⁇ m) so that the thickness after solvent volatilization (drying) is 50 ⁇ m. A pressure-sensitive adhesive layer was formed. The adhesive surface of the obtained adhesive layer is protected by a peeling liner 4 (manufactured by Fujiko Co., Ltd., trade name "SK1U”, thickness: 38 ⁇ m), and is composed of (peeling liner 3 / adhesive layer / peeling liner 4). I got an adhesive sheet.
- Example 8 (Preparation of adhesive) Crosslinked to a silicone polymer solution D containing 100 parts by weight of silicone polymer C (manufactured by Dow Toray Co., Ltd., trade name "SD4600FC”) and 30 parts by weight of silicone polymer D (manufactured by Dow Toray Co., Ltd., trade name "SE1700").
- a pressure-sensitive adhesive layer was formed.
- the adhesive surface of the obtained adhesive layer is protected by a peeling liner 4 (manufactured by Fujiko Co., Ltd., trade name "SK1U", thickness: 38 ⁇ m), and is composed of (peeling liner 3 / adhesive layer / peeling liner 4). I got an adhesive sheet.
- Adhesive sheet The above adhesive is applied to the release-treated surface of the release liner 1 (manufactured by Fujiko Co., Ltd., trade name "PET-75-SCA1", thickness: 75 ⁇ m) so that the thickness after solvent volatilization (drying) is 30 ⁇ m. Formed a pressure-sensitive adhesive layer. The adhesive surface of the obtained adhesive layer is protected by a peeling liner 2 (manufactured by Toray Industries, Inc., trade name "Therapeutic MDA", thickness: 38 ⁇ m) from (peeling liner 1 / adhesive layer / peeling liner 2). I got an adhesive sheet.
- Example 1 to 4 are peeling liners 2, Examples 5 and 6 are peeling liners 1, and Examples 7 and 8 are peeling lines.
- the peeling liner 2 was peeled off, and the exposed adhesive layer surface was attached to a slide glass (manufactured by Matsunami Glass Industry Co., Ltd., 26 mm ⁇ 76 mm) using a 2 kg hand roller. did.
- the peeling liner on the evaluation surface of the evaluation sample obtained as described above (Examples 1 to 4 are peeling liners 1, Examples 5 and 6 are peeling liners 2, and Examples 7 and 8 are peeling liners 3).
- Examples 1 to 4 are peeling liners 1, Examples 5 and 6 are peeling liners 2, and Examples 7 and 8 are peeling liners 3).
- the peeling liner 1) was peeled off, and a 1 g iron ball was freely dropped from a height of 1 m onto the exposed pressure-sensitive adhesive layer surface using a ball drop tester. The amount of the iron ball subducting into the pressure-sensitive adhesive layer surface was measured with a confocal laser scanning microscope.
- the subduction amount ( ⁇ m) is divided by the thickness ( ⁇ m) of the pressure-sensitive adhesive layer (in Examples 5 and 6, the total of the pressure-sensitive adhesive layer 1 and the pressure-sensitive adhesive layer 2), and the value per unit thickness ( The amount of subduction / thickness ⁇ 100) (%) was determined.
- Examples 1 to 4 are peeling liners 1
- Examples 5 and 6 are peeling liners 2
- Examples 7 and 8 are peeling liners 3
- Comparative Examples 1 and 2 are peeling liners.
- the initial adhesive force F 0 of the adhesive sheet was set according to the method according to JIS Z 0237: 2000 (bonding condition: 2 kg roller 1 reciprocation, tension). The measurement was carried out at a speed of 300 mm / min, a peeling angle of 180 °, and a measurement temperature of 23 ° C.).
- Examples 1 to 4 are peeling liners 1, Examples 5 and 6 are peeling liners 2, and Examples 7 and 8 are peeling liners 3).
- the probe tack value of the exposed pressure-sensitive adhesive layer surface was measured by a probe tack measuring machine (manufactured by RHESCA, trade name "TACKINESS Model TAC-II").
- the initial adhesive force F 0 of the adhesive layer to the stainless steel on the adhesive surface and the adhesive force F 1 of the adhesive layer to the stainless steel on the adhesive surface after irradiation are as follows.
- Rate of change in adhesive strength during irradiation (%) (F 0 -F 1 ) / F 0 x 100
- the resin composition according to any one of Supplementary note 1 to 5 wherein the thickness of the pressure-sensitive adhesive layer is 1 ⁇ m or more and 500 ⁇ m or less.
- Adhesive sheet 10 Adhesive layers R1, R2 Peeling liner 2 Adhesive sheets 20, 21 Adhesive layer 3 Adhesive sheet 30 Adhesive layer S1 Base material 4 Adhesive sheets 40, 41 Adhesive layer 50 Temporary fixing material (board or adhesive sheet) 51 Electronic components 60 Adhesive sheet or substrate
Abstract
Description
本明細書において、本発明の第1の側面の樹脂組成物を「本発明の樹脂組成物」、本発明の第1の側面の樹脂組成物により形成される粘着剤層を「本発明の粘着剤層」を称する場合がある。 The first aspect of the present invention provides a resin composition. The resin composition of the first aspect of the present invention is used to form a pressure-sensitive adhesive layer.
In the present specification, the resin composition of the first aspect of the present invention is referred to as "the resin composition of the present invention", and the pressure-sensitive adhesive layer formed by the resin composition of the first aspect of the present invention is referred to as "adhesive of the present invention". It may be referred to as "agent layer".
T1:23℃環境下で前記はく離ライナーを剥離した直後
T2:23℃環境下で前記はく離ライナーを剥離し、前記粘着面を大気環境下で2時間曝露後
θ1:T1での前記粘着面の水接触角(°)
θ2:T2での前記粘着面の水接触角(°)
変位R(°)=θ2-θ1 The pressure-sensitive adhesive layer of the present invention has a displacement R of water contact angles θ 1 and θ 2 with respect to the pressure-sensitive adhesive surface under the following conditions T 1 and T 2 of 5 ° or less.
Immediately after peeling off the peeling liner in a T 1 : 23 ° C environment T 2 : After peeling off the peeling liner in a 23 ° C environment and exposing the adhesive surface to an atmospheric environment for 2 hours θ 1 : The above in T 1 Water contact angle of adhesive surface (°)
θ 2 : Water contact angle (°) of the adhesive surface at T 2 .
Displacement R (°) = θ 2 -θ 1
鉄球落下試験:1gの鉄球を高さ1mから粘着面に自由落下させる。 The ratio of the sinking depth of the pressure-sensitive adhesive layer to the thickness of the pressure-sensitive adhesive layer (subduction depth / thickness × 100) by the iron ball drop test under the following conditions with respect to the pressure-sensitive adhesive surface of the pressure-sensitive adhesive layer of the present invention is determined. It is preferably 15% or more.
Iron ball drop test: 1 g of iron ball is freely dropped from a height of 1 m onto the adhesive surface.
放射線照射時粘着力の変化率(%)=(F0-F1)/F0×100 The initial adhesive force F 0 of the pressure-sensitive adhesive layer of the present invention to the stainless steel on the adhesive surface and the adhesive force F 1 of the pressure-sensitive adhesive layer to the stainless steel of the adhesive surface after irradiation are as follows. It is preferable that the rate of change in the adhesive strength at the time of irradiation shown is 95% or less.
Rate of change in adhesive strength during irradiation (%) = (F 0 -F 1 ) / F 0 x 100
前記基材層は、電子部品を受け取る際の安定性や取り扱い性の観点から、ポリエステルフィルムから形成されることが好ましい。 In the pressure-sensitive adhesive layer of the present invention, another pressure-sensitive adhesive layer may be laminated on the surface of the base material layer on which the pressure-sensitive adhesive layer is not laminated. By laminating another pressure-sensitive adhesive layer on the surface of the base material layer on which the pressure-sensitive adhesive layer is not laminated, for example, another pressure-sensitive adhesive layer can be fixed to the carrier substrate, and from the viewpoint of workability. Is preferable.
The base material layer is preferably formed of a polyester film from the viewpoint of stability and handleability when receiving electronic components.
本発明の粘着剤層は、半導体チップやLEDチップなどの小型の電子部品を回路基板などの実装基板に移載する加工技術に使用されるものであり、具体的には、仮固定材上に配置された電子部品を受け取るために使用される粘着剤層、より詳細には、仮固定材上に電子部品が配置された面と対向して隙間を設けて配置され、電子部品を受け取るために使用される粘着剤層として好適に使用されるものである。本発明の粘着剤層を電子部品の移載に使用することにより、複数の電子部品を光学的な時間スケールで本発明の粘着剤層に配置することが可能となり、個別にピックアップする必要がない。本発明の粘着剤層に配置された電子部品は、別のキャリア基板に転写して実装基板に実装することができ、或いは、本発明の粘着剤層から実装基板に直接移載することができるため、製造効率を格段に向上させることができる。本発明の粘着剤層は、前記電子部品を受け取る際の衝撃を緩和するための衝撃吸収性と、受け取った電子部品を搬送する際に位置ずれや脱落しないような粘着性とを兼ね備えるものである。 The resin composition of the present invention is used to form a pressure-sensitive adhesive layer (the pressure-sensitive adhesive layer of the present invention) whose adhesive surface is protected by a peeling liner.
The pressure-sensitive adhesive layer of the present invention is used in a processing technique for transferring a small electronic component such as a semiconductor chip or an LED chip to a mounting substrate such as a circuit board, and specifically, on a temporary fixing material. An adhesive layer used to receive the placed electronic components, more specifically to be placed on the temporary fixing material with a gap facing the surface on which the electronic components are placed to receive the placed electronic components. It is preferably used as a pressure-sensitive adhesive layer to be used. By using the pressure-sensitive adhesive layer of the present invention for transferring electronic parts, it is possible to arrange a plurality of electronic parts on the pressure-sensitive adhesive layer of the present invention on an optical time scale, and it is not necessary to pick them up individually. .. The electronic components arranged on the pressure-sensitive adhesive layer of the present invention can be transferred to another carrier substrate and mounted on the mounting substrate, or can be directly transferred from the pressure-sensitive adhesive layer of the present invention to the mounting substrate. Therefore, the manufacturing efficiency can be significantly improved. The pressure-sensitive adhesive layer of the present invention has both shock absorption for alleviating the impact when receiving the electronic component and adhesiveness so as not to be displaced or fall off when the received electronic component is transported. ..
図1は、本発明の粘着剤層を有する粘着シートの一実施形態を示す断面模式図であり、1は粘着シート、10は粘着剤層、R1、R2ははく離ライナーを示す。 An embodiment of the pressure-sensitive adhesive layer of the present invention will be described below with reference to the drawings, but the pressure-sensitive adhesive layer of the present invention is not limited to the embodiment.
FIG. 1 is a schematic cross-sectional view showing an embodiment of a pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention, in which 1 is a pressure-sensitive adhesive sheet, 10 is a pressure-sensitive adhesive layer, and R1 and R2 are peeling liners.
以下、各構成について、説明する。 As shown in FIG. 4, the pressure-sensitive adhesive sheet 4 has a laminated structure in which a peeling liner R1, a pressure-
Hereinafter, each configuration will be described.
本発明の粘着剤層は、下記条件T1、T2における前記粘着面に対する水の接触角θ1、θ2の変位Rが5°以下である。
T1:23℃環境下で前記はく離ライナーを剥離した直後
T2:23℃環境下で前記はく離ライナーを剥離し、前記粘着面を大気環境下で2時間曝露後
θ1:T1での前記粘着面の水接触角(°)
θ2:T2での前記粘着面の水接触角(°)
変位R(°)=θ2-θ1 (Adhesive layer of the present invention)
The pressure-sensitive adhesive layer of the present invention has a displacement R of water contact angles θ 1 and θ 2 with respect to the pressure-sensitive adhesive surface under the following conditions T 1 and T 2 of 5 ° or less.
Immediately after peeling off the peeling liner in a T 1 : 23 ° C environment T 2 : After peeling off the peeling liner in a 23 ° C environment and exposing the adhesive surface to an atmospheric environment for 2 hours θ 1 : The above in T 1 Water contact angle of adhesive surface (°)
θ 2 : Water contact angle (°) of the adhesive surface at T 2 .
Displacement R (°) = θ 2 -θ 1
鉄球落下試験:1gの鉄球を高さ1mから粘着面に自由落下させる。 The ratio of the sinking depth of the pressure-sensitive adhesive layer to the thickness of the pressure-sensitive adhesive layer (subduction depth / thickness × 100) by the iron ball drop test under the following conditions with respect to the pressure-sensitive adhesive surface of the pressure-sensitive adhesive layer of the present invention is determined. It is preferably 15% or more.
Iron ball drop test: 1 g of iron ball is freely dropped from a height of 1 m onto the adhesive surface.
放射線照射時粘着力の変化率(%)=(F0-F1)/F0×100 The initial adhesive force F 0 of the adhesive layer to the stainless steel on the adhesive surface and the adhesive force F 1 of the adhesive layer to the stainless steel on the adhesive surface after irradiation are represented by the following formulas. It is preferable that the rate of change in the adhesive force during irradiation is 95% or less.
Rate of change in adhesive strength during irradiation (%) = (F 0 -F 1 ) / F 0 x 100
P0:初期プローブタック値
P1:大気環境下で2時間曝露後のプローブタック値
プローブタック値の変化率=(P1-P0)/P0×100 The rate of change of the probe tack value after exposing the adhesive surface of the pressure-sensitive adhesive layer of the present invention to the initial probe tack value for 2 hours in an air environment is preferably more than -14%. The configuration in which the rate of change of the probe tack value exceeds -14% is preferable in that it is possible to suppress the dropping and misalignment of electronic components during transportation. The rate of change of the probe tack value is preferably −10% or more, more preferably −8% or more, in that the dropping or misalignment of the electronic component can be suppressed. The upper limit of the rate of change of the probe tack value is not particularly limited, but is preferably 10% or less, preferably 5%, from the viewpoint of transferability when transferring the received electronic component to another carrier substrate or mounting substrate. The following is preferable. The probe tack value after exposure to 2 hours in an air environment is the probe tack value of the adhesive surface after peeling off the peeling liner and then exposing to 2 hours in an air environment. Further, the rate of change of the probe tack value is obtained by the following formula.
P 0 : Initial probe tack value P 1 : Probe tack value after exposure for 2 hours in the atmospheric environment Change rate of probe tack value = (P 1 -P 0 ) / P 0 × 100
・熱機械分析(TMA)
プローブ直径:1.0mm
モード:針入モード
押し込み荷重:0.05N
測定雰囲気温度:-40℃
押し込み負荷時間:20分 The ratio of the sinking depth to the thickness of the pressure-sensitive adhesive layer (subduction depth / thickness × 100) by thermomechanical analysis (TMA) under the following conditions for the pressure-sensitive adhesive layer of the present invention is 10% or more. preferable.
・ Thermomechanical analysis (TMA)
Probe diameter: 1.0 mm
Mode: Needle insertion mode Pushing load: 0.05N
Measurement atmosphere temperature: -40 ° C
Pushing load time: 20 minutes
本発明の粘着剤層の周波数100kHz、25℃での貯蔵弾性率(Pa)の常用対数(Log10G')は7.5以下であることが好ましい。前記貯蔵弾性率の常用対数が7.5以下であるという構成は、電子部品などの粘着剤層への衝突による衝撃を十分に吸収でき、衝突時の電子部品の跳ねによる位置ずれや裏返りなどを抑制できる点で好ましい。電子部品の衝突による衝撃吸収性の観点から、前記貯蔵弾性率の常用対数は、7.4以下が好ましく、7.3以下、7.2以下、7.1以下、又は7以下であってもよい。本発明の粘着剤層上に受け取った電子部品を搬送する際に位置がずれるのを防ぐ観点から、上記貯蔵弾性率の常用対数は、4以上が好ましく、5以上であってもよい。 In the laser transfer process, the transfer of electronic components is completed on an optical time scale, so the impact mitigation characteristics of the pressure-sensitive adhesive on this time scale are important. Specifically, the optical time scale correlates with the frequency at which the laser beam is swept, and is, for example, 100 kHz. When converted to a time scale, it is about 10 microseconds, and the adhesive needs to be deformed in response to an impact on this time scale.
The common logarithm (Log 10 G') of the storage elastic modulus (Pa) at a frequency of 100 kHz and 25 ° C. of the pressure-sensitive adhesive layer of the present invention is preferably 7.5 or less. The configuration in which the common logarithm of the storage elastic modulus is 7.5 or less can sufficiently absorb the impact caused by the collision with the pressure-sensitive adhesive layer of the electronic component, and causes the electronic component to be displaced or turned inside out due to the bounce at the time of collision. It is preferable in that it can be suppressed. From the viewpoint of shock absorption due to collision of electronic components, the common logarithm of the storage elastic modulus is preferably 7.4 or less, even if it is 7.3 or less, 7.2 or less, 7.1 or less, or 7 or less. good. From the viewpoint of preventing the position of the received electronic component from shifting on the pressure-sensitive adhesive layer of the present invention, the common logarithm of the storage elastic modulus is preferably 4 or more, and may be 5 or more.
本発明の粘着剤層の周波数1Hz、-40℃での貯蔵弾性率(Pa)の常用対数(Log10G')は8.5以下であることが好ましい。前記貯蔵弾性率の常用対数が8.5以下であるという構成は、電子部品などの粘着剤層への衝突による衝撃を十分に吸収でき、衝突時の電子部品の跳ねによる位置ずれや裏返りなどを抑制できる点で好ましい。電子部品の衝突による衝撃吸収性の観点から、前記貯蔵弾性率の常用対数は、8.4以下が好ましく、8.3以下、8.2以下、8.1以下、又は8以下であってもよい。本発明の粘着剤層上に受け取った電子部品を搬送する際に位置がずれるのを防ぐ観点から、上記貯蔵弾性率の常用対数は、4以上が好ましく、5以上であってもよい。 Since the physical properties of the pressure-sensitive adhesive in the frequency region of 100 kHz correspond to the physical characteristics of the pressure-sensitive adhesive in the low temperature region of −40 ° C. according to the temperature-time conversion rule, the impact mitigation characteristics of the pressure-sensitive adhesive in this temperature range are also important.
The common logarithm (Log 10 G') of the storage elastic modulus (Pa) at a frequency of 1 Hz and −40 ° C. of the pressure-sensitive adhesive layer of the present invention is preferably 8.5 or less. The configuration in which the common logarithm of the storage elastic modulus is 8.5 or less can sufficiently absorb the impact caused by the collision with the adhesive layer of the electronic component, and causes the electronic component to be displaced or turned inside out due to the bounce at the time of collision. It is preferable in that it can be suppressed. From the viewpoint of shock absorption due to collision of electronic components, the common logarithm of the storage elastic modulus is preferably 8.4 or less, even if it is 8.3 or less, 8.2 or less, 8.1 or less, or 8 or less. good. From the viewpoint of preventing the position of the received electronic component from shifting on the pressure-sensitive adhesive layer of the present invention, the common logarithm of the storage elastic modulus is preferably 4 or more, and may be 5 or more.
本発明の粘着剤層を構成する樹脂組成物(粘着剤組成物)としては、特に限定されないが、例えば、アクリル系粘着剤、ゴム系粘着剤、ビニルアルキルエーテル系粘着剤、シリコーン系粘着剤、ポリエステル系粘着剤、ポリアミド系粘着剤、ウレタン系粘着剤、フッ素系粘着剤、エポキシ系粘着剤などが挙げられる。粘着剤層を構成する樹脂組成物としては、アクリル系粘着剤、シリコーン系粘着剤が好ましく、中でも、本発明の粘着剤層の上記所望の各種物性、特に、前記変位Rを5°以下に調整する粘着剤の設計のしやすさ、透明性、粘着性、コスト等の点より、アクリル系粘着剤が好ましい。つまり、本発明の粘着剤層は、アクリル系粘着剤組成物から構成されたアクリル系粘着剤層であることが好ましい。上記粘着剤は、単独で又は2種以上組み合わせて用いることができる。 (Resin composition of the present invention)
The resin composition (adhesive composition) constituting the pressure-sensitive adhesive layer of the present invention is not particularly limited, and for example, an acrylic pressure-sensitive adhesive, a rubber-based pressure-sensitive adhesive, a vinyl alkyl ether-based pressure-sensitive adhesive, a silicone-based pressure-sensitive adhesive, and the like. Examples thereof include polyester-based adhesives, polyamide-based adhesives, urethane-based adhesives, fluorine-based adhesives, and epoxy-based adhesives. As the resin composition constituting the pressure-sensitive adhesive layer, an acrylic pressure-sensitive adhesive and a silicone-based pressure-sensitive adhesive are preferable, and among them, the desired various physical properties of the pressure-sensitive adhesive layer of the present invention, particularly the displacement R is adjusted to 5 ° or less. Acrylic adhesives are preferable from the viewpoints of ease of design, transparency, adhesiveness, cost, and the like. That is, the pressure-sensitive adhesive layer of the present invention is preferably an acrylic pressure-sensitive adhesive layer composed of an acrylic pressure-sensitive adhesive composition. The above-mentioned pressure-sensitive adhesive can be used alone or in combination of two or more.
本発明の粘着剤層及び/又は別の粘着剤層の粘着面は、使用時までははく離ライナーにより保護されている。本発明の粘着剤層が両面粘着シートを構成する場合の各粘着面は、2枚のはく離ライナーによりそれぞれ保護されていてもよいし、両面が剥離面となっているはく離ライナー1枚により、ロール状に巻回される形態(巻回体)で保護されていてもよい。はく離ライナーは粘着剤層の衝撃吸収性、粘着性の保護材として用いられ、使用する際に剥がされる。また、本発明の粘着剤層が基材レス粘着シートを構成する場合、はく離ライナーは粘着剤層の支持体としての役割も担う。 (Release liner)
The adhesive surface of the pressure-sensitive adhesive layer and / or another pressure-sensitive adhesive layer of the present invention is protected by a peeling liner until use. When the pressure-sensitive adhesive layer of the present invention constitutes a double-sided pressure-sensitive adhesive sheet, each pressure-sensitive adhesive surface may be protected by two peeling liners, or a roll may be provided by one peeling liner having both sides as peeling surfaces. It may be protected in a form of being wound in a shape (winding body). The peeling liner is used as a shock-absorbing and adhesive protective material for the adhesive layer, and is peeled off during use. Further, when the pressure-sensitive adhesive layer of the present invention constitutes a base material-less pressure-sensitive adhesive sheet, the peeling liner also serves as a support for the pressure-sensitive adhesive layer.
プラスチックフィルムや紙の表面に、剥離剤層を形成するのは、公知の方法で行えばよい。具体的には、グラビアコーティング、メイヤーバーコーティング、エアーナイフコーティングなどの、公知の塗工方法を使用することができる。
はく離ライナーの厚さは、特に限定されず、5~100μmの範囲から適宜選択すればよい。 The release agent may contain an antistatic agent, a silane coupling agent, a lubricant and the like, if necessary.
The release agent layer may be formed on the surface of the plastic film or paper by a known method. Specifically, known coating methods such as gravure coating, Mayer bar coating, and air knife coating can be used.
The thickness of the peeling liner is not particularly limited and may be appropriately selected from the range of 5 to 100 μm.
本発明の粘着剤層は、前記粘着面とは反対側の面に別の粘着剤層が積層した粘着シートを構成してもよい。すなわち、本発明の粘着剤層は、2層構造の粘着剤層を有する基材レス両面粘着シートを構成してもよい。本発明の粘着剤層が、2層構造の粘着剤層を有する基材レス両面粘着シート基材レス両面粘着シートを構成することにより、例えば、本発明の粘着剤層が別の粘着剤層と共に、衝撃吸収性を制御することができる。また、別の粘着剤層を他の基板(キャリア基板)に固定することができ、作業性の観点から好ましい。 (Another adhesive layer)
The pressure-sensitive adhesive layer of the present invention may form a pressure-sensitive adhesive sheet in which another pressure-sensitive adhesive layer is laminated on a surface opposite to the pressure-sensitive adhesive surface. That is, the pressure-sensitive adhesive layer of the present invention may constitute a base-less double-sided pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a two-layer structure. The pressure-sensitive adhesive layer of the present invention comprises a base material-less double-sided pressure-sensitive adhesive sheet having a two-layer structure pressure-sensitive adhesive layer, whereby, for example, the pressure-sensitive adhesive layer of the present invention is combined with another pressure-sensitive adhesive layer. , Shock absorption can be controlled. Further, another pressure-sensitive adhesive layer can be fixed to another substrate (carrier substrate), which is preferable from the viewpoint of workability.
本発明の粘着剤層(別の粘着剤層との2層構造を含む)は、前記粘着面とは反対側の面に基材層が積層されている粘着シートを構成してもよい。すなわち、本発明の粘着剤層(別の粘着剤層との2層構造を含む)は基材付き粘着シートを構成していてもよい。本発明の粘着剤層が基材付き粘着シートを構成することにより、基材が支持体として機能し、電子部品を受け取る際の安定性や取り扱い性が向上する点で好ましい。 (Base material)
The pressure-sensitive adhesive layer of the present invention (including a two-layer structure with another pressure-sensitive adhesive layer) may form a pressure-sensitive adhesive sheet in which a base material layer is laminated on a surface opposite to the pressure-sensitive adhesive surface. That is, the pressure-sensitive adhesive layer of the present invention (including a two-layer structure with another pressure-sensitive adhesive layer) may constitute a pressure-sensitive adhesive sheet with a base material. When the pressure-sensitive adhesive layer of the present invention constitutes a pressure-sensitive adhesive sheet with a base material, the base material functions as a support, which is preferable in that stability and handleability when receiving electronic components are improved.
本発明の粘着剤層を有する粘着シート(本明細書において、「本発明の粘着シート」と称する場合がある。)の製造方法は、本発明の樹脂組成物(粘着剤組成物)の組成などによって異なり、特に限定されず、公知の形成方法を利用することができるが、例えば、以下の(1)~(4)などの方法が挙げられる。
(1)上記樹脂組成物を基材上に塗布(塗工)して組成物層を形成し、該組成物層を硬化(例えば、熱硬化や紫外線などの活性エネルギー線照射による硬化)させて粘着剤層を形成して粘着シートを製造する方法
(2)上記樹脂組成物を、はく離ライナー上に塗布(塗工)して組成物層を形成し、該組成物層を硬化(例えば、熱硬化や紫外線などの活性エネルギー線照射による硬化)させて粘着剤層を形成した後、該粘着剤層を基材上に転写して粘着シートを製造する方法
(3)上記樹脂組成物を、基材上に塗布(塗工)し、乾燥させて粘着剤層を形成して粘着シートを製造する方法
(4)上記樹脂組成物を、はく離ライナー上に塗布(塗工)し、乾燥させて粘着剤層を形成した後、該粘着剤層を基材上に転写して粘着シートを製造する方法 (Manufacturing method of adhesive sheet)
The method for producing a pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention (sometimes referred to as “the pressure-sensitive adhesive sheet of the present invention” in the present specification) includes the composition of the resin composition (pressure-sensitive adhesive composition) of the present invention. It depends on the above, and the known forming method can be used without particular limitation, and examples thereof include the following methods (1) to (4).
(1) The above resin composition is applied (coated) on a substrate to form a composition layer, and the composition layer is cured (for example, heat curing or curing by irradiation with an active energy ray such as ultraviolet rays). Method of Forming Adhesive Layer to Produce Adhesive Sheet (2) The above resin composition is applied (coated) on a peeling liner to form a composition layer, and the composition layer is cured (for example, heat). A method of forming an adhesive layer by curing or irradiating with an active energy ray such as ultraviolet rays) and then transferring the adhesive layer onto a substrate to produce an adhesive sheet (3) Based on the above resin composition. A method of applying (coating) on a material and drying to form an adhesive layer to produce an adhesive sheet (4) The above resin composition is applied (coated) on a peeling liner, dried and adhered. A method for producing an adhesive sheet by transferring the adhesive layer onto a substrate after forming the agent layer.
衝撃吸収率(%)は、上記の鉄球落下試験機にて、上記条件で衝撃を加えた際の衝撃荷重Fを計測し、以下の式より求める。
衝撃吸収率(%)={(S0-S1)/S0}×100
(上記式において、S0は粘着シートを貼着せず、SUS板のみに鉄球を衝突させた時の衝撃荷重のことであり、S1はSUS板と粘着シートとからなる構造体の粘着シート上に鉄球を衝突させた時の衝撃荷重のことである) Since the pressure-sensitive adhesive sheet of the present invention has the pressure-sensitive adhesive layer of the present invention, it exhibits excellent shock absorption. For example, the impact absorption rate (%) in the above iron ball drop test is 10% or more, preferably 15% or more, 20% or more, 25% or more, 30% or more, 35% or more, or 40% or more. May be.
The impact absorption rate (%) is obtained by measuring the impact load F when an impact is applied under the above conditions with the above iron ball drop tester and using the following formula.
Impact absorption rate (%) = {(S 0 -S 1 ) / S 0 } x 100
(In the above formula, S 0 is the impact load when the iron ball is made to collide only with the SUS plate without attaching the adhesive sheet, and S 1 is the adhesive sheet of the structure composed of the SUS plate and the adhesive sheet. It is the impact load when an iron ball collides with the top.)
本発明の粘着シートは、電子部品の加工方法(電子部品の加工用途)に用いられる。より具体的には、本発明の粘着シートは、仮固定材(基板、もしくは粘着シート)上に配置された電子部品を本発明の粘着剤層で受け取るために好ましく使用される。本発明の粘着シートは、本発明の粘着剤層を有するため、電子部品などの粘着剤層への衝突による衝撃を十分に吸収でき、衝突時の電子部品の跳ねによる位置ずれや裏返りなどを抑制できる。また、本発明の粘着シートは、本発明の粘着剤層を有するため、受け取った電子部品の搬送時に、電子部品の脱落や位置ずれを抑制することができる。 (Processing method for electronic components)
The adhesive sheet of the present invention is used as a method for processing electronic components (used for processing electronic components). More specifically, the pressure-sensitive adhesive sheet of the present invention is preferably used for receiving electronic components arranged on a temporary fixing material (board or pressure-sensitive adhesive sheet) in the pressure-sensitive adhesive layer of the present invention. Since the pressure-sensitive adhesive sheet of the present invention has the pressure-sensitive adhesive layer of the present invention, it can sufficiently absorb the impact caused by the collision with the pressure-sensitive adhesive layer such as electronic parts, and suppresses the displacement and turning over due to the bounce of the electronic parts at the time of collision. can. Further, since the pressure-sensitive adhesive sheet of the present invention has the pressure-sensitive adhesive layer of the present invention, it is possible to prevent the electronic parts from falling off or being displaced during transportation of the received electronic parts.
トルエン中に、2-エチルヘキシルアクリレート100重量部と、2-ヒドロキシエチルアクリレート12.6重量部と、重合開始剤として過酸化ベンゾイル0.25重量部とを加えた後、窒素ガス気流下60℃で重合反応を行い、これにメタクリロイルオキシエチルイソシアネート13.5重量部を加えて付加反応させることで、炭素-炭素二重結合を有するアクリル系共重合体(アクリルポリマーA)のトルエン溶液を得た。 [Production Example 1] Production of
トルエン中に、2-エチルヘキシルアクリレート100重量部と、アクリル酸2重量部と、トリメチロールプロパントリアクリレート0.01重量部と、重合開始剤として過酸化ベンゾイル0.2重量部とを加えた後、70℃に加熱してアクリル系共重合体(アクリルポリマーB)のトルエン溶液を得た。 [Production Example 2] Production of Acrylic Polymer B In toluene, 100 parts by weight of 2-ethylhexyl acrylate, 2 parts by weight of acrylic acid, 0.01 part by weight of trimethylolpropane triacrylate, and 0 benzoyl peroxide as a polymerization initiator. After adding 2 parts by weight, the mixture was heated to 70 ° C. to obtain a toluene solution of the acrylic copolymer (acrylic polymer B).
(粘着剤の調製)
アクリルポリマーAを100重量部含むアクリル系ポリマー溶液Aに、架橋剤(日本ポリウレタン工業株式会社製、商品名「コロネートL」)3重量部、α-ヒドロキシケトン系光重合開始剤(BASFジャパン製、商品名「イルガキュア127」、分子量:340.4、波長365nmの吸光係数:1.07×102ml/g・cm)3重量部を加え粘着剤を得た。
(粘着シート)
はく離ライナー1(株式会社フジコー製、商品名「PET-75-SCA1」、厚み:75μm)の離型処理面に上記の粘着剤を溶剤揮発(乾燥)後の厚みが50μmとなるように塗布して粘着剤層を形成した。得られた粘着剤層の粘着面をはく離ライナー2(東レ株式会社製、商品名「セラピールMDA」、厚さ:38μm)で保護して、(はく離ライナー1/粘着剤層/はく離ライナー2)からなる粘着シートを得た。 [Example 1]
(Preparation of adhesive)
Acrylic polymer solution A containing 100 parts by weight of acrylic polymer A, 3 parts by weight of a cross-linking agent (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name "Coronate L"), α-hydroxyketone-based photopolymerization initiator (manufactured by BASF Japan, A pressure-sensitive adhesive was obtained by adding 3 parts by weight (trade name "Irgacure 127", molecular weight: 340.4, absorption coefficient at wavelength 365 nm: 1.07 × 10 2 ml / g · cm).
(Adhesive sheet)
The above adhesive is applied to the release-treated surface of the release liner 1 (manufactured by Fujiko Co., Ltd., trade name "PET-75-SCA1", thickness: 75 μm) so that the thickness after solvent volatilization (drying) is 50 μm. Formed a pressure-sensitive adhesive layer. The adhesive surface of the obtained adhesive layer is protected by a peeling liner 2 (manufactured by Toray Industries, Inc., trade name "Therapeutic MDA", thickness: 38 μm) from (peeling
溶剤揮発(乾燥)後の粘着剤層の厚みを100μmとしたこと以外は、実施例1と同様にして、(はく離ライナー1/粘着剤層/はく離ライナー2)からなる粘着シートを得た。 [Example 2]
A pressure-sensitive adhesive sheet composed of (
溶剤揮発(乾燥)後の粘着剤層の厚みを150μmとしたこと以外は、実施例1と同様にして、(はく離ライナー1/粘着剤層/はく離ライナー2)からなる粘着シートを得た。 [Example 3]
A pressure-sensitive adhesive sheet composed of (
(粘着剤の調製)
アクリルポリマーBを100重量部含むアクリル系ポリマー溶液Bに、架橋剤(三菱ガス化学株式会社製、商品名「テトラッドC」)2重量部を加え粘着剤を得た。
(粘着シート)
はく離ライナー1(株式会社フジコー製、商品名「PET-75-SCA1」、厚み:75μm)の離型処理面に上記の粘着剤を溶剤揮発(乾燥)後の厚みが50μmとなるように塗布して粘着剤層を形成した。得られた粘着剤層の粘着面をはく離ライナー2(東レ株式会社製、商品名「セラピールMDA」、厚さ:38μm)で保護して、(はく離ライナー1/粘着剤層/はく離ライナー2)からなる粘着シートを得た。 [Example 4]
(Preparation of adhesive)
An adhesive was obtained by adding 2 parts by weight of a cross-linking agent (manufactured by Mitsubishi Gas Chemical Company, Inc., trade name "Tetrad C") to an acrylic polymer solution B containing 100 parts by weight of acrylic polymer B.
(Adhesive sheet)
The above adhesive is applied to the release-treated surface of the release liner 1 (manufactured by Fujiko Co., Ltd., trade name "PET-75-SCA1", thickness: 75 μm) so that the thickness after solvent volatilization (drying) is 50 μm. Formed a pressure-sensitive adhesive layer. The adhesive surface of the obtained adhesive layer is protected by a peeling liner 2 (manufactured by Toray Industries, Inc., trade name "Therapeutic MDA", thickness: 38 μm) from (peeling
(粘着剤1の調製)
アクリルポリマーBを100重量部含むアクリル系ポリマー溶液Bに、架橋剤(三菱ガス化学(株)製、商品名「テトラッドC」)2重量部を加え粘着剤1を得た。
(粘着剤2の調製)
アクリルポリマーAを100重量部含むアクリル系ポリマー溶液Aに、架橋剤(日本ポリウレタン工業株式会社製、商品名「コロネートL」)0.2重量部、α-ヒドロキシケトン系光重合開始剤(BASFジャパン製、商品名「イルガキュア127」、分子量:340.4、波長365nmの吸光係数:1.07×102ml/g・cm)3重量部を加え粘着剤2を得た。
(粘着シート)
はく離ライナー2(東レ株式会社製、商品名「セラピールMDA」、厚さ:38μm)の離型処理面に上記の粘着剤1を溶剤揮発(乾燥)後の厚みが10μmとなるように塗布して粘着剤層1を形成した。
次いで、はく離ライナー1(株式会社フジコー製、商品名「PET-75-SCA1」、厚み:75μm)の離型処理面に上記の粘着剤2を溶剤揮発(乾燥)後の厚みが50μmとなるように塗布して粘着剤層2を形成した。
上記で得られた粘着剤層1と粘着剤層2の粘着面同士が接触するように貼り合わせ、(はく離ライナー2/粘着剤層1/粘着剤層2/はく離ライナー1)からなる粘着シートを得た。 [Example 5]
(Preparation of adhesive 1)
To the acrylic polymer solution B containing 100 parts by weight of the acrylic polymer B, 2 parts by weight of a cross-linking agent (manufactured by Mitsubishi Gas Chemical Company, Inc., trade name "Tetrad C") was added to obtain an
(Preparation of adhesive 2)
Acrylic polymer solution A containing 100 parts by weight of acrylic polymer A, 0.2 parts by weight of a cross-linking agent (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name "Coronate L"), α-hydroxyketone-based photopolymerization initiator (BASF Japan)
(Adhesive sheet)
The
Next, the above pressure-
A pressure-sensitive adhesive sheet composed of (
溶剤揮発(乾燥)後の粘着剤層1の厚みを20μmとしたこと以外は、実施例5と同様にして、(はく離ライナー2/粘着剤層1/粘着剤層2/はく離ライナー1)からなる粘着シートを得た。 [Example 6]
It is composed of (
(粘着剤の調製)
シリコーンポリマーC(ダウ・東レ株式会社製、商品名「SD4600FC」)100重量部含むシリコーン系ポリマー溶液Cに、架橋剤(ダウ・東レ株式会社製、商品名「BY 24-741」)1.0重量部、白金触媒(ダウ・東レ株式会社製、商品名「SRX212Catalyst」)0.9重量部を加え粘着剤を得た。
(粘着シート)
はく離ライナー3(三菱ケミカル株式会社製、商品名「MRS#50」、厚み:50μm)の離型処理面に上記の粘着剤を溶剤揮発(乾燥)後の厚みが50μmとなるように塗布して粘着剤層を形成した。得られた粘着剤層の粘着面をはく離ライナー4(株式会社フジコー製、商品名「SK1U」、厚さ:38μm)で保護して、(はく離ライナー3/粘着剤層/はく離ライナー4)からなる粘着シートを得た。 [Example 7]
(Preparation of adhesive)
Silicone polymer C (manufactured by Dow Toray Co., Ltd., trade name "SD4600FC") containing 100 parts by weight of a cross-linking agent (manufactured by Dow Toray Co., Ltd., trade name "BY 24-741") 1.0 A pressure-sensitive adhesive was obtained by adding 0.9 parts by weight and 0.9 parts by weight of a platinum catalyst (manufactured by Dow Toray Co., Ltd., trade name "SRX212 Catalyst").
(Adhesive sheet)
The above adhesive is applied to the release-treated surface of the release liner 3 (manufactured by Mitsubishi Chemical Corporation, trade name "
(粘着剤の調製)
シリコーンポリマーC(ダウ・東レ株式会社製、商品名「SD4600FC」)100重量部、シリコーンポリマーD(ダウ・東レ株式会社製、商品名「SE1700」)30重量部含むシリコーン系ポリマー溶液Dに、架橋剤(ダウ・東レ株式会社製、商品名「BY 24-741」)1.0重量部、架橋剤(ダウ・東レ株式会社製、商品名「SE1700Catalyst」)3重量部、白金触媒(ダウ・東レ株式会社製、商品名「SRX212Catalyst」)0.9重量部を加え粘着剤を得た。
(粘着シート)
はく離ライナー3(三菱ケミカル株式会社製、商品名「MRS#50」、厚み:50μm)の離型処理面に上記の粘着剤を溶剤揮発(乾燥)後の厚みが50μmとなるように塗布して粘着剤層を形成した。得られた粘着剤層の粘着面をはく離ライナー4(株式会社フジコー製、商品名「SK1U」、厚さ:38μm)で保護して、(はく離ライナー3/粘着剤層/はく離ライナー4)からなる粘着シートを得た。 [Example 8]
(Preparation of adhesive)
Crosslinked to a silicone polymer solution D containing 100 parts by weight of silicone polymer C (manufactured by Dow Toray Co., Ltd., trade name "SD4600FC") and 30 parts by weight of silicone polymer D (manufactured by Dow Toray Co., Ltd., trade name "SE1700"). Agent (manufactured by Dow Toray Co., Ltd., trade name "BY 24-741") 1.0 part by weight, cross-linking agent (manufactured by Dow Toray Co., Ltd., trade name "SE1700 Polymerist") 3 parts by weight, platinum catalyst (Dow Toray Co., Ltd.) A pressure-sensitive adhesive was obtained by adding 0.9 parts by weight (manufactured by Co., Ltd., trade name "SRX212 Catalyst").
(Adhesive sheet)
The above adhesive is applied to the release-treated surface of the release liner 3 (manufactured by Mitsubishi Chemical Corporation, trade name "
(粘着剤の調製)
アクリルポリマーAを100重量部含むアクリル系ポリマー溶液Aに、架橋剤(日本ポリウレタン工業株式会社製、商品名「コロネートL」)0.2重量部、α-ヒドロキシケトン系光重合開始剤(BASFジャパン製、商品名「イルガキュア127」、分子量:340.4、波長365nmの吸光係数:1.07×102ml/g・cm)3重量部を加え粘着剤を得た。
(粘着シート)
はく離ライナー1(株式会社フジコー製、商品名「PET-75-SCA1」、厚み:75μm)の離型処理面に上記の粘着剤を溶剤揮発(乾燥)後の厚みが30μmとなるように塗布して粘着剤層を形成した。得られた粘着剤層の粘着面をはく離ライナー2(東レ株式会社製、商品名「セラピールMDA」、厚さ:38μm)で保護して、(はく離ライナー1/粘着剤層/はく離ライナー2)からなる粘着シートを得た。 [Comparative Example 1]
(Preparation of adhesive)
Acrylic polymer solution A containing 100 parts by weight of acrylic polymer A, 0.2 parts by weight of a cross-linking agent (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name "Coronate L"), α-hydroxyketone-based photopolymerization initiator (BASF Japan) Acrylic was obtained by adding 3 parts by weight of the product, trade name "Irgacure 127", molecular weight: 340.4, absorption coefficient at wavelength 365 nm: 1.07 × 10 2 ml / g · cm).
(Adhesive sheet)
The above adhesive is applied to the release-treated surface of the release liner 1 (manufactured by Fujiko Co., Ltd., trade name "PET-75-SCA1", thickness: 75 μm) so that the thickness after solvent volatilization (drying) is 30 μm. Formed a pressure-sensitive adhesive layer. The adhesive surface of the obtained adhesive layer is protected by a peeling liner 2 (manufactured by Toray Industries, Inc., trade name "Therapeutic MDA", thickness: 38 μm) from (peeling
溶剤揮発(乾燥)後の粘着剤層の厚みを50μmとしたこと以外は、比較例1と同様にして、(はく離ライナー1/粘着剤層/はく離ライナー2)からなる粘着シートを得た。 [Comparative Example 2]
A pressure-sensitive adhesive sheet composed of (
実施例及び比較例で得られた粘着シートについて、以下の評価を行った。結果を表1に示す。 <Evaluation>
The adhesive sheets obtained in Examples and Comparative Examples were evaluated as follows. The results are shown in Table 1.
実施例及び比較例で得られた粘着シートのはく離ライナー(実施例1~4は、はく離ライナー2、実施例5、6は、はく離ライナー1、実施例7、8は、はく離ライナー4、比較例1、2は、はく離ライナー2)を剥離し、曝露された粘着剤層面を、スライドガラス(松波ガラス工業株式会社製、26mm×76mm)に、2kgハンドローラーを用いて貼着した。
上記のようにして得られた評価用試料の評価面のはく離ライナー(実施例1~4は、はく離ライナー1、実施例5、6は、はく離ライナー2、実施例7、8は、はく離ライナー3、比較例1、2は、はく離ライナー1)を剥離した直後に、曝露された該粘着剤層面の接触角を、接触角計(協和界面科学株式会社製、商品名「CX-A型」)を用いて、該粘着剤層表面に水を2μL滴下して5秒後の値を計測した。測定は、N=5で実施し、これら測定値の平均値を初期接触角θ1とした。
また、曝露2時間後の接触角は、上記のようにして得られた評価用試料の評価面のはく離ライナー(実施例1~4は、はく離ライナー1、実施例5、6は、はく離ライナー2、実施例7、8は、はく離ライナー3、比較例1、2は、はく離ライナー1)を剥離し、曝露された該粘着剤層表面を大気環境下で2時間曝露した後に、上記同様の条件により曝露2時間後の接触角θ2を測定した。
接触角の変位R(°)を次式により求めた。
変位R(°)=θ2-θ1 (1) Contact angle The peeling liner of the adhesive sheet obtained in Examples and Comparative Examples (Examples 1 to 4 are peeling
The peeling liner on the evaluation surface of the evaluation sample obtained as described above (Examples 1 to 4 are peeling
Further, the contact angle after 2 hours of exposure is the peeling liner on the evaluation surface of the evaluation sample obtained as described above (Examples 1 to 4 are peeling
The displacement R (°) of the contact angle was calculated by the following equation.
Displacement R (°) = θ 2 -θ 1
実施例及び比較例で得られた粘着シート(幅30mm×長さ30mm)のはく離ライナー(実施例1~4は、はく離ライナー2、実施例5、6は、はく離ライナー1、実施例7、8は、はく離ライナー4、比較例1、2は、はく離ライナー2)を剥離し、曝露された粘着剤層面の全面を、両面接着テープ(日東電工株式会社性、商品名「No.5600」)を介して、SUS板(厚さ5mm)に、2kgハンドローラーを用いて貼着した。
上記のようにして得られた評価用試料の評価面のはく離ライナー(実施例1~4は、はく離ライナー1、実施例5、6は、はく離ライナー2、実施例7、8は、はく離ライナー3、比較例1、2は、はく離ライナー1)を剥離し、曝露された該粘着剤層面に、落球試験機を用いて、1gの鉄球を高さ1mから自由落下させた。該鉄球による粘着剤層面への沈み込み量を、共焦点レーザー顕微鏡により計測した。次に、該沈み込み量(μm)を粘着剤層(実施例5、6では、粘着剤層1、粘着剤層2の合計)の厚さ(μm)で割り、単位厚さ当たりの値(沈み込み量/厚さ×100)(%)を求めた。 (2) Iron ball drop test (subduction amount / thickness)
The peeling liner of the adhesive sheet (
The peeling liner on the evaluation surface of the evaluation sample obtained as described above (Examples 1 to 4 are peeling
実施例及び比較例で得られた粘着シート(幅30mm×長さ30mm)のはく離ライナー(実施例1~4は、はく離ライナー2、実施例5、6は、はく離ライナー1、実施例7、8は、はく離ライナー4、比較例1、2は、はく離ライナー2)を剥離し、曝露された粘着剤層面の全面に、ポリエチレンテレフタレートフィルム(東レ株式会社製、商品名「ルミラーS10」、厚み:50μm)を貼着した。次いで、評価面のはく離ライナー(実施例1~4は、はく離ライナー1、実施例5、6は、はく離ライナー2、実施例7、8は、はく離ライナー3、比較例1、2は、はく離ライナー1)を剥離し、曝露された粘着剤層面をSUS304に貼着した直後の粘着シートの初期粘着力F0を、JIS Z 0237:2000に準じた方法(貼り合わせ条件:2kgローラー1往復、引張速度:300mm/min、剥離角度:180°、測定温度:23℃)により、測定した。
また、評価面の粘着剤層面をSUS304に貼着した粘着シートの粘着剤層全面に紫外線照射装置(日東精機株式会社製、商品名「UM-810」)を用いて、高圧水銀灯の紫外線(特定波長:365nm、積算光量:460mJ/cm2)を照射し、上記と同様にして、放射線照射後粘着力F1を測定した。
放射線照射時粘着力の変化率(%)を次式により求めた。
放射線照射時粘着力の変化率(%)=(F0-F1)/F0×100 (3) Adhesive strength (against SUS304)
The peeling liner of the adhesive sheet (
In addition, using an ultraviolet irradiation device (manufactured by Nitto Seiki Co., Ltd., trade name "UM-810") on the entire surface of the adhesive layer of the adhesive sheet on which the adhesive layer surface of the evaluation surface is attached to SUS304, ultraviolet rays of a high-pressure mercury lamp (specified). The wavelength: 365 nm, the integrated light amount: 460 mJ / cm 2 ) was irradiated, and the adhesive force F 1 after irradiation was measured in the same manner as above.
The rate of change (%) of the adhesive strength during irradiation was calculated by the following formula.
Rate of change in adhesive strength during irradiation (%) = (F 0 -F 1 ) / F 0 x 100
実施例及び比較例で得られた粘着シート(幅20mm×長さ50mm)の剥離ライナー(実施例1~4は、はく離ライナー2、実施例5、6は、はく離ライナー1、実施例7、8は、はく離ライナー4、比較例1、2は、はく離ライナー2)を剥離し、曝露された粘着剤層面の全面を、両面接着テープ(日東電工株式会社、商品名「No.5600」)を介して、スライドガラス(松浪ガラス工業株式会社製、26mm×76mm)に、2kgハンドローラーを用いて貼着した。
上記のようにして得られた評価用試料の評価面のはく離ライナー(実施例1~4は、はく離ライナー1、実施例5、6は、はく離ライナー2、実施例7、8は、はく離ライナー3、比較例1、2は、はく離ライナー1)を剥離した直後に、曝露された該粘着剤層面のプローブタック値を、プローブタック測定機(RHESCA社製、商品名「TACKINESS Model TAC-II」)を用いて、5mmΦのSUS製のプローブ端子にて、プローブ下降速度(Immersion speed):120mm/min、テスト速度(test speed):600mm/min、密着荷重(Prelod):20gf、密着保持時間(press time):1秒の条件で計測した。測定はN=5で実施し、これら測定値の平均値を初期プローブタック値P0(N/cm2)とした。
また、曝露2時間後のプローブタック値は、上記のようにして得られた評価用試料の評価面のはく離ライナー(実施例1~4は、はく離ライナー1、実施例5、6は、はく離ライナー2、実施例7、8は、はく離ライナー3、比較例1、2は、はく離ライナー1)を剥離し、曝露された該粘着剤層表面を大気環境下で2時間曝露した後に、上記同様の条件にて、曝露2時間後プローブタック値P1(N/cm2)を計測した。
プローブタック値の変化率(%)を次式により求めた。
プローブタック値の変化率(%)=(P1-P0)/P0×100
また、以下の評価基準で電子部品の搬送性を評価した。
〇(搬送性良好):プローブタック値の変化率が-14%超
×(搬送性良好):プローブタック値の変化率が-14%以下 (4) Probe tack value The peeling liner of the adhesive sheet (
The peeling liner on the evaluation surface of the evaluation sample obtained as described above (Examples 1 to 4 are peeling
Further, the probe tack value after 2 hours of exposure is the peeling liner on the evaluation surface of the evaluation sample obtained as described above (Examples 1 to 4 are peeling
The rate of change (%) of the probe tack value was calculated by the following equation.
Rate of change of probe tack value (%) = (P 1 -P 0 ) / P 0 × 100
In addition, the transportability of electronic components was evaluated according to the following evaluation criteria.
〇 (Good transportability): Change rate of probe tack value exceeds -14% × (Good transportability): Change rate of probe tack value is -14% or less
〔付記1〕はく離ライナーで粘着面が保護された粘着剤層を形成するための樹脂組成物であって、
下記条件T1、T2における前記粘着面に対する水の接触角θ1、θ2の変位Rが5°以下である、樹脂組成物。
T1:23℃環境下で前記はく離ライナーを剥離した直後
T2:23℃環境下で前記はく離ライナーを剥離し、前記粘着面を大気環境下で2時間曝露後
θ1:T1での前記粘着面の水接触角(°)
θ2:T2での前記粘着面の水接触角(°)
変位R(°)=θ2-θ1
〔付記2〕前記粘着剤層が、仮固定材上に配置された電子部品を受け取るために使用される、付記1に記載の樹脂組成物。
〔付記3〕前記粘着剤層が、仮固定材上に電子部品が配置された面と対向して隙間を設けて配置され、電子部品を受け取るために使用される、付記1又は2に記載の樹脂組成物。
〔付記4〕前記粘着剤層の前記粘着面に対する下記条件の鉄球落下試験による粘着剤層の沈み込み深さの前記粘着剤層の厚さに対する割合(沈み込み深さ/厚さ×100)が、15%以上である、付記1~3のいずれか1つに記載の樹脂組成物。
鉄球落下試験:1gの鉄球を高さ1mから粘着面に自由落下させる。
〔付記5〕前記粘着剤層の前記粘着面のステンレスに対する常温での初期粘着力F0と、放射線照射後の前記粘着剤層の前記粘着面のステンレスに対する常温での粘着力F1において、下記式で示される放射線照射時粘着力の変化率が95%以下である、付記1~4のいずれか1つに記載の樹脂組成物。
放射線照射時粘着力の変化率(%)=(F0-F1)/F0×100
〔付記6〕前記粘着剤層の厚みが、1μm以上500μm以下である、付記1~5のいずれか1つに記載の樹脂組成物。
〔付記7〕アクリル系粘着剤組成物である、付記1~6のいずれか1つに記載の樹脂組成物。
〔付記8〕前記粘着剤層が、前記粘着面とは反対側の面に別の粘着剤層が積層されている、付記1~7のいずれか1つに記載の樹脂組成物。
〔付記9〕前記粘着剤層が、前記粘着面とは反対側の面に基材層が積層されている、付記1~8のいずれか1つに記載の樹脂組成物。
〔付記10〕前記基材層の前記粘着剤層が積層されていない面に、別の粘着剤層が積層されている、付記9に記載の樹脂組成物。
〔付記11〕前記基材層が、ポリエステルフィルムから形成される、付記9又は10に記載の樹脂組成物。
〔付記12〕付記1~11のいずれか1つに記載の樹脂組成物により形成される粘着剤層。
〔付記13〕付記12に記載の粘着剤層を有する粘着シート。 Variations of the invention described above are added below.
[Appendix 1] A resin composition for forming an adhesive layer whose adhesive surface is protected by a peeling liner.
A resin composition in which the displacement R of the contact angles θ 1 and θ 2 of water with respect to the adhesive surface under the following conditions T 1 and T 2 is 5 ° or less.
Immediately after peeling off the peeling liner in a T 1 : 23 ° C environment T 2 : After peeling off the peeling liner in a 23 ° C environment and exposing the adhesive surface to an atmospheric environment for 2 hours θ 1 : The above in T 1 Water contact angle of adhesive surface (°)
θ 2 : Water contact angle (°) of the adhesive surface at T 2 .
Displacement R (°) = θ 2 -θ 1
[Appendix 2] The resin composition according to
[Supplementary Note 3] The description according to
[Appendix 4] Ratio of the sinking depth of the pressure-sensitive adhesive layer to the thickness of the pressure-sensitive adhesive layer by the iron ball drop test under the following conditions with respect to the pressure-sensitive adhesive surface of the pressure-sensitive adhesive layer (subduction depth / thickness × 100). The resin composition according to any one of
Iron ball drop test: 1 g of iron ball is freely dropped from a height of 1 m onto the adhesive surface.
[Appendix 5] The initial adhesive force F 0 of the adhesive layer to the stainless steel on the adhesive surface and the adhesive force F 1 of the adhesive layer to the stainless steel on the adhesive surface after irradiation are as follows. The resin composition according to any one of
Rate of change in adhesive strength during irradiation (%) = (F 0 -F 1 ) / F 0 x 100
[Supplementary Note 6] The resin composition according to any one of
[Appendix 7] The resin composition according to any one of the
[Appendix 8] The resin composition according to any one of
[Supplementary Note 9] The resin composition according to any one of
[Appendix 10] The resin composition according to Annex 9, wherein another pressure-sensitive adhesive layer is laminated on the surface of the base material layer on which the pressure-sensitive adhesive layer is not laminated.
[Appendix 11] The resin composition according to
[Appendix 12] The pressure-sensitive adhesive layer formed by the resin composition according to any one of the
[Appendix 13] The pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer according to Appendix 12.
10 粘着剤層
R1、R2 はく離ライナー
2 粘着シート
20、21 粘着剤層
3 粘着シート
30 粘着剤層
S1 基材
4 粘着シート
40、41 粘着剤層
50 仮固定材(基板もしくは粘着シート)
51 電子部品
60 粘着シート又は基板 1
51
Claims (13)
- はく離ライナーで粘着面が保護された粘着剤層を形成するための樹脂組成物であって、
下記条件T1、T2における前記粘着面に対する水の接触角θ1、θ2の変位Rが5°以下である、樹脂組成物。
T1:23℃環境下で前記はく離ライナーを剥離した直後
T2:23℃環境下で前記はく離ライナーを剥離し、前記粘着面を大気環境下で2時間曝露後
θ1:T1での前記粘着面の水接触角(°)
θ2:T2での前記粘着面の水接触角(°)
変位R(°)=θ2-θ1 A resin composition for forming an adhesive layer whose adhesive surface is protected by a peeling liner.
A resin composition in which the displacement R of the contact angles θ 1 and θ 2 of water with respect to the adhesive surface under the following conditions T 1 and T 2 is 5 ° or less.
Immediately after peeling off the peeling liner in a T 1 : 23 ° C environment T 2 : After peeling off the peeling liner in a 23 ° C environment and exposing the adhesive surface to an atmospheric environment for 2 hours θ 1 : The above in T 1 Water contact angle of adhesive surface (°)
θ 2 : Water contact angle (°) of the adhesive surface at T 2 .
Displacement R (°) = θ 2 -θ 1 - 前記粘着剤層が、仮固定材上に配置された電子部品を受け取るために使用される、請求項1に記載の樹脂組成物。 The resin composition according to claim 1, wherein the pressure-sensitive adhesive layer is used to receive an electronic component arranged on a temporary fixing material.
- 前記粘着剤層が、仮固定材上に電子部品が配置された面と対向して隙間を設けて配置され、電子部品を受け取るために使用される、請求項1又は2に記載の樹脂組成物。 The resin composition according to claim 1 or 2, wherein the pressure-sensitive adhesive layer is arranged on the temporary fixing material with a gap facing the surface on which the electronic component is arranged, and is used for receiving the electronic component. ..
- 前記粘着剤層の前記粘着面に対する下記条件の鉄球落下試験による粘着剤層の沈み込み深さの前記粘着剤層の厚さに対する割合(沈み込み深さ/厚さ×100)が、15%以上である、請求項1~3のいずれか1項に記載の樹脂組成物。
鉄球落下試験:1gの鉄球を高さ1mから粘着面に自由落下させる。 The ratio of the sinking depth of the pressure-sensitive adhesive layer to the thickness of the pressure-sensitive adhesive layer (subduction depth / thickness × 100) by the iron ball drop test under the following conditions with respect to the pressure-sensitive adhesive surface of the pressure-sensitive adhesive layer is 15%. The resin composition according to any one of claims 1 to 3, which is the above.
Iron ball drop test: 1 g of iron ball is freely dropped from a height of 1 m onto the adhesive surface. - 前記粘着剤層の前記粘着面のステンレスに対する常温での初期粘着力F0と、放射線照射後の前記粘着剤層の前記粘着面のステンレスに対する常温での粘着力F1において、下記式で示される放射線照射時粘着力の変化率が95%以下である、請求項1~4のいずれか1項に記載の樹脂組成物。
放射線照射時粘着力の変化率(%)=(F0-F1)/F0×100 The initial adhesive force F 0 of the adhesive layer to the stainless steel on the adhesive surface and the adhesive force F 1 of the adhesive layer to the stainless steel on the adhesive surface after irradiation are represented by the following formulas. The resin composition according to any one of claims 1 to 4, wherein the rate of change in the adhesive strength at the time of irradiation is 95% or less.
Rate of change in adhesive strength during irradiation (%) = (F 0 -F 1 ) / F 0 x 100 - 前記粘着剤層の厚みが、1μm以上500μm以下である、請求項1~5のいずれか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 5, wherein the thickness of the pressure-sensitive adhesive layer is 1 μm or more and 500 μm or less.
- アクリル系粘着剤組成物である、請求項1~6のいずれか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 6, which is an acrylic pressure-sensitive adhesive composition.
- 前記粘着剤層が、前記粘着面とは反対側の面に別の粘着剤層が積層されている、請求項1~7のいずれか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 7, wherein the pressure-sensitive adhesive layer is laminated with another pressure-sensitive adhesive layer on a surface opposite to the pressure-sensitive adhesive surface.
- 前記粘着剤層が、前記粘着面とは反対側の面に基材層が積層されている、請求項1~8のいずれか1項に記載の樹脂組成物。 The resin composition according to any one of claims 1 to 8, wherein the pressure-sensitive adhesive layer has a base material layer laminated on a surface opposite to the pressure-sensitive adhesive surface.
- 前記基材層の前記粘着剤層が積層されていない面に、別の粘着剤層が積層されている、請求項9に記載の樹脂組成物。 The resin composition according to claim 9, wherein another pressure-sensitive adhesive layer is laminated on the surface of the base material layer on which the pressure-sensitive adhesive layer is not laminated.
- 前記基材層が、ポリエステルフィルムから形成される、請求項9又は10に記載の樹脂組成物。 The resin composition according to claim 9 or 10, wherein the base material layer is formed of a polyester film.
- 請求項1~11のいずれか1項に記載の樹脂組成物により形成される粘着剤層。 A pressure-sensitive adhesive layer formed by the resin composition according to any one of claims 1 to 11.
- 請求項12に記載の粘着剤層を有する粘着シート。 An adhesive sheet having the adhesive layer according to claim 12.
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JP6995505B2 (en) | 2017-06-22 | 2022-01-14 | 日東電工株式会社 | Dicing die bond film |
JP6966281B2 (en) | 2017-09-29 | 2021-11-10 | 東レエンジニアリング株式会社 | Transfer substrate and transfer method |
CN111164737B (en) * | 2017-12-07 | 2023-08-29 | 琳得科株式会社 | Workpiece processing sheet and method for manufacturing processed workpiece |
JP7219082B2 (en) * | 2018-12-25 | 2023-02-07 | リンテック株式会社 | protective sheets and laminates |
JP2020150196A (en) * | 2019-03-15 | 2020-09-17 | 日東電工株式会社 | Dicing tape with adhesive film |
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JP2014154796A (en) * | 2013-02-13 | 2014-08-25 | Furukawa Electric Co Ltd:The | Semiconductor processing adhesive tape |
JP2015003988A (en) * | 2013-06-20 | 2015-01-08 | 古河電気工業株式会社 | Adhesive tape for semiconductor processing |
JP2015168711A (en) * | 2014-03-05 | 2015-09-28 | 日東電工株式会社 | Pressure sensitive adhesive sheet |
JP2016162901A (en) * | 2015-03-02 | 2016-09-05 | 古河電気工業株式会社 | Adhesive tape for semiconductor wafer surface protection and method of processing semiconductor wafer |
WO2017138447A1 (en) * | 2016-02-08 | 2017-08-17 | 東レ株式会社 | Resin composition, resin layer, permanent adhesive, adhesive for temporary bonding, layered film, processed wafer, and process for producing electronic component or semiconductor device |
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