WO2022135109A1 - 一种采用液氢预冷的液氢储氢型加氢装置 - Google Patents

一种采用液氢预冷的液氢储氢型加氢装置 Download PDF

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Publication number
WO2022135109A1
WO2022135109A1 PCT/CN2021/135195 CN2021135195W WO2022135109A1 WO 2022135109 A1 WO2022135109 A1 WO 2022135109A1 CN 2021135195 W CN2021135195 W CN 2021135195W WO 2022135109 A1 WO2022135109 A1 WO 2022135109A1
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Prior art keywords
pressure
pipeline
hydrogen storage
hydrogen
outlet
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PCT/CN2021/135195
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English (en)
French (fr)
Inventor
杜海滨
陈甲楠
王朝
魏蔚
况开锋
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江苏国富氢能技术装备股份有限公司
张家港氢云新能源研究院有限公司
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Publication of WO2022135109A1 publication Critical patent/WO2022135109A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C5/00Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures
    • F17C5/06Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures for filling with compressed gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/002Details of vessels or of the filling or discharging of vessels for vessels under pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C7/00Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C7/00Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
    • F17C7/02Discharging liquefied gases
    • F17C7/04Discharging liquefied gases with change of state, e.g. vaporisation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00Pipe-line systems
    • F17D1/02Pipe-line systems for gases or vapours
    • F17D1/065Arrangements for producing propulsion of gases or vapours
    • F17D1/07Arrangements for producing propulsion of gases or vapours by compression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00Pipe-line systems
    • F17D1/08Pipe-line systems for liquids or viscous products
    • F17D1/14Conveying liquids or viscous products by pumping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00Arrangements for supervising or controlling working operations
    • F17D3/01Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/01Pure fluids
    • F17C2221/012Hydrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/01Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
    • F17C2225/0107Single phase
    • F17C2225/0123Single phase gaseous, e.g. CNG, GNC
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/01Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
    • F17C2225/0146Two-phase
    • F17C2225/0153Liquefied gas, e.g. LPG, GPL
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/03Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the pressure level
    • F17C2225/036Very high pressure, i.e. above 80 bars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/01Propulsion of the fluid
    • F17C2227/0128Propulsion of the fluid with pumps or compressors
    • F17C2227/0157Compressors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/03Heat exchange with the fluid
    • F17C2227/0337Heat exchange with the fluid by cooling
    • F17C2227/0339Heat exchange with the fluid by cooling using the same fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/03Dealing with losses
    • F17C2260/031Dealing with losses due to heat transfer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2265/00Effects achieved by gas storage or gas handling
    • F17C2265/06Fluid distribution
    • F17C2265/061Fluid distribution for supply of supplying vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/34Hydrogen distribution

Definitions

  • the present application relates to a hydrogenation device, in particular to a liquid hydrogen storage type hydrogenation device using liquid hydrogen precooling.
  • Hydrogen refueling devices are to fuel cell vehicles, just like gas stations are to traditional fuel vehicles, and charging stations are to pure electric vehicles. They are an indispensable cornerstone to support the development of the fuel cell vehicle industry.
  • the core of the hydrogen refueling station is how to quickly and safely realize hydrogen refueling.
  • the pressure-resistant part is borne by the carbon fiber layer wrapped around the outer layer of the gas bottle.
  • the maximum operating temperature is 85 °C, and in order to meet the commercialization requirements of hydrogen fuel cell vehicles, it is necessary to ensure that the high-pressure hydrogen storage cylinder on-board can complete sufficient hydrogen filling within 5 to 10 minutes.
  • the application provides a liquid hydrogen storage type hydrogenation device with simple process, convenient operation and low cost of construction equipment, which adopts liquid hydrogen precooling.
  • the device uses liquid hydrogen as a refrigerant for a 35MPa hydrogenation machine and a 70MPa hydrogenation machine. Pre-cooling and cooling will not cause loss of hydrogen source.
  • the liquid hydrogen storage type hydrogenation device using liquid hydrogen precooling may include the following components: a liquid hydrogen storage tank with a liquid hydrogen booster pump, an air temperature type Vaporizer, low pressure accumulator, 35MPa hydrogenation machine, high pressure compressor, high pressure accumulator and 70MPa hydrogenation machine; the liquid hydrogen outlet of the liquid hydrogen booster pump in the liquid hydrogen booster pump with the liquid hydrogen booster pump is
  • the first hydrogen transport pipeline is connected with the second hydrogen transport pipeline; the first hydrogen transport pipeline is sequentially connected with the precooling pipeline of the 70MPa hydrogenation machine, the precooling pipeline of the 35MPa hydrogenation machine, and the precooling pipeline of the 35MPa hydrogenation machine.
  • the outlet of the cold pipeline is connected to the inlet of the high-pressure compressor through the third hydrogen transmission pipeline, the outlet of the high-pressure compressor is connected to the inlet of the high-pressure accumulator through the fourth hydrogen transmission pipeline, and the outlet of the high-pressure accumulator is connected to the inlet of the high-pressure accumulator through the fifth hydrogen transmission pipeline.
  • the hydrogen transfer pipeline is connected to the air inlet of the 70MPa hydrogenation machine; the second hydrogen transfer pipeline is connected to the inlet of the air-temperature vaporizer, and the outlet of the air-temperature vaporizer is connected to the sixth hydrogen transfer pipeline and the seventh hydrogen transfer pipeline respectively.
  • the sixth hydrogen transmission pipeline is connected to the inlet of the high-pressure compressor or the third hydrogen transmission pipeline, the seventh hydrogen transmission pipeline is connected to the inlet of the low-pressure accumulator, and the outlet of the low-pressure accumulator passes through the eighth hydrogen transmission pipeline.
  • the pipeline is connected to the air inlet of the 35MPa hydrogenation machine.
  • the aforementioned liquid hydrogen storage type hydrogenation device using liquid hydrogen precooling wherein, between the liquid hydrogen outlet of the liquid hydrogen booster pump and the inlet of the precooling pipeline of the 70MPa hydrogenation machine.
  • a flow meter may be provided on the first hydrogen transmission pipeline.
  • the flow rate control of the flow meter can control the hydrogen temperature of the 70MPa hydrogenation machine at -40°C ⁇ 1°C, and the hydrogen temperature of the 35MPa hydrogenation machine at -20°C ⁇ 1°C.
  • a ninth hydrogen transfer pipe with a control valve can be provided at the outlet of the high-pressure compressor or on the fourth hydrogen transfer pipeline.
  • the ninth hydrogen transport pipeline can be connected with the inlet of the 70MPa hydrogenation machine or the fifth hydrogen transport pipeline.
  • the air-temperature vaporizer may use a fin-and-tube vaporizer, and the heat exchange medium of the fin-and-tube vaporizer uses air.
  • the low-pressure accumulator may be a first sequence control panel, a plurality of first high-pressure hydrogen storage devices arranged in parallel.
  • the first sequence control panel can be composed of a first low pressure sequence control valve group, a first medium pressure sequence control valve group, a first sequence control valve group, and a second sequence control valve group.
  • a high-pressure sequential control valve group is formed;
  • the specific structure of the three-stage filling low-pressure accumulator can be as follows: the outlet of the air-temperature vaporizer is connected to the inlet of the first low-pressure sequential control valve group, the first middle The inlet of the pressure sequence control valve group and the inlet of the first high pressure sequence control valve group are connected; the outlet of the first low pressure sequence control valve group can be provided with a first connecting pipeline, and a first valve with a first valve can be arranged on the first connecting pipeline
  • the first branch pipeline, the inlet and outlet of the four first low-pressure hydrogen storage cylinders can be respectively communicated with the outlet of the first connecting pipeline through the corresponding first branch connecting pipeline; the outlet of the first medium-pressure sequential control valve group can be set There is a second connecting pipeline, and a second branch pipeline with a second valve can be arranged on the second connecting pipeline.
  • the outlets of the two connecting pipelines are connected; a third connecting pipeline is arranged at the outlet of the first high-pressure sequential control valve group, a third branch pipeline with a third valve is arranged on the third connecting pipeline, and two first high-pressure storage
  • the inlet and outlet of the hydrogen bottle can be respectively communicated with the outlet of the third connecting pipeline through the corresponding third branch connecting pipeline;
  • the eighth hydrogen transport pipeline is routed through the first branch pipeline with the fourth valve, the
  • the second branch pipeline and the third branch pipeline with the sixth valve are composed: one end of the first branch pipeline can be connected with the outlet of the first low-pressure sequential control valve group, and the other end of the first branch pipeline can be connected with the 35MPa plus
  • the inlet of the hydrogen machine is connected; one end of the second branch pipeline can be connected with the outlet of the first medium pressure sequence control valve group, and the other end of the second branch pipeline can be connected with the inlet of the 35MPa hydrogenation machine;
  • the third branch pipeline One end of the pipe can be communicated with the outlet of the first
  • each first low-pressure hydrogen storage bottle can constitute a first low-pressure hydrogen storage bottle group
  • each first medium-pressure hydrogen storage bottle A first medium-pressure hydrogen storage cylinder group can be formed
  • each first high-pressure hydrogen storage cylinder can constitute a first high-pressure hydrogen storage cylinder group
  • the first high-pressure hydrogen storage cylinder group can be arranged above the first low-pressure hydrogen storage cylinder group
  • the first high-pressure hydrogen storage cylinder group can be arranged above the first low-pressure hydrogen storage cylinder group.
  • the pressure hydrogen storage cylinder group may be arranged above the first high pressure hydrogen storage cylinder group.
  • the high-pressure accumulator may be a second sequential control panel, a plurality of second high-pressure hydrogen storage devices arranged in parallel
  • a two-stage filling high-pressure accumulator composed of a bottle and a plurality of second medium-pressure hydrogen storage bottles arranged in parallel; the ratio of the number of the second high-pressure hydrogen storage bottles to the number of the second medium-pressure hydrogen storage bottles can be 1:2.
  • the second sequence control panel may be composed of a second medium-pressure sequence control valve group and a second high-pressure sequence control valve group;
  • the specific structure of the two-stage filling high-pressure accumulator may be as follows: the outlet of the high-pressure compressor can be respectively communicated with the inlet of the second medium-pressure sequential control valve group and the inlet of the second high-pressure sequential control valve group through the fourth hydrogen transfer pipeline , a fourth connecting pipeline can be provided at the outlet of the second medium pressure sequential control valve group, and a fourth branch pipeline with a seventh valve can be provided on the fourth connecting pipeline.
  • the inlet and outlet can be respectively communicated with the outlet of the fourth connecting pipeline through the corresponding fourth branch connecting pipeline; a fifth connecting pipeline can be provided at the outlet of the second high-pressure sequential control valve group, and a fifth connecting pipeline can be provided on the fifth connecting pipeline.
  • the inlet and outlet of the three second high-pressure hydrogen storage cylinders can be respectively communicated with the outlet of the fifth connecting pipeline through the corresponding fifth branch connecting pipeline;
  • the fifth hydrogen transport pipeline It can be composed of a fourth branch pipe with a ninth valve and a fifth branch pipe with a tenth valve: one end of the fourth branch pipe can be communicated with the outlet of the second medium pressure sequence control valve group, and the fourth branch pipe The other end of the road can be communicated with the inlet of the 70MPa hydrogenation machine; one end of the fifth branch pipeline can be communicated with the outlet of the second high pressure sequence control valve group, and the other end of the fifth branch line can be communicated with the inlet of the 70MPa hydrogenation machine Connected.
  • each second medium-pressure hydrogen storage bottle can constitute a second medium-pressure hydrogen storage bottle group, and each second high-pressure hydrogen storage bottle
  • the bottles may constitute a second high-pressure hydrogen storage bottle group, and the second high-pressure hydrogen storage bottle group may be arranged above the second medium-pressure hydrogen storage bottle group.
  • the beneficial effects of the present application at least include: the device has a simple process and is easy to operate; using liquid hydrogen as a refrigerant to pre-cool the 35MPa hydrogenation machine and the 70MPa hydrogenation machine for pre-cooling and cooling, it will not cause the loss of hydrogen source, and it will reduce the air temperature type vaporizer.
  • the heat exchange area and the cost of the air-temperature vaporizer are reduced, and the special chiller unit is also omitted, which reduces the cost of station construction equipment.
  • FIG. 1 is a schematic diagram of the process flow of a liquid hydrogen storage type hydrogenation device using liquid hydrogen precooling as described in the present application.
  • FIG. 2 is a schematic diagram of a partially enlarged structure in FIG. 1 .
  • FIG. 3 is a schematic diagram of the process principle of three-stage filling of the low-pressure accumulator.
  • FIG. 4 is a schematic three-dimensional structure diagram of a three-stage filling low-pressure accumulator.
  • FIG. 5 is a schematic diagram of the process principle of the secondary filling of the high-pressure accumulator.
  • FIG. 6 is a schematic three-dimensional structure diagram of a two-stage filling high-pressure accumulator.
  • a liquid hydrogen storage type hydrogenation device using liquid hydrogen precooling described in this embodiment includes the following components: a liquid hydrogen storage tank with a liquid hydrogen booster pump 2 1. Air temperature vaporizer 3, low pressure accumulator 4, 35MPa hydrogenation machine 5, high pressure compressor 6, high pressure accumulator 8 and 70MPa hydrogenation machine 9.
  • the inlet of the liquid hydrogen storage tank 1 can be connected with the liquid hydrogen source.
  • the liquid hydrogen source comes from the liquid hydrogen tanker 100, liquid hydrogen ship, liquid hydrogen train or liquid hydrogen pipeline, etc., and is transported to the liquid hydrogen storage by the liquid hydrogen tanker 100, liquid hydrogen ship, liquid hydrogen train or liquid hydrogen pipeline and other devices Storage in tank 1.
  • the liquid hydrogen outlet of the liquid hydrogen booster pump 2 in the liquid hydrogen storage tank 1 with the liquid hydrogen booster pump 2 is respectively connected to the first hydrogen transport pipeline 10 and the second hydrogen transport pipeline 11 .
  • the first hydrogen transfer pipeline 10 is sequentially connected with the precooling pipeline of the 70MPa hydrogenation machine 9 and the precooling pipeline of the 35MPa hydrogenation machine 5, and the outlet of the precooling pipeline of the 35MPa hydrogenation machine 5 passes through the third hydrogen transmission pipeline Road 12 is connected to the inlet of the high-pressure compressor 6, the outlet of the high-pressure compressor 6 is connected to the inlet of the high-pressure accumulator 8 through the fourth hydrogen transmission pipeline 13, and the outlet of the high-pressure accumulator 8 passes through the fifth hydrogen transmission pipeline 14. It is connected to the air inlet of the 70MPa hydrogenation machine 9.
  • the second hydrogen transfer pipeline 11 is connected to the inlet of the air-temperature vaporizer 3, and the outlet of the air-temperature vaporizer 3 is connected to the sixth hydrogen transfer pipeline 15 and the seventh hydrogen transfer pipeline 16, respectively.
  • the sixth hydrogen transfer pipeline 15 It is connected with the inlet of the high pressure compressor 6 or the third hydrogen transport pipeline 12, the seventh hydrogen transport pipeline 17 is connected with the inlet of the low pressure accumulator 4, and the outlet of the low pressure accumulator 4 is connected with the eighth hydrogen transport pipeline 17.
  • the air inlet of 35MPa hydrogenation machine 5 is connected.
  • a flow meter 7 is provided on the first hydrogen transfer pipeline 10 between the liquid hydrogen outlet of the liquid hydrogen booster pump 2 and the inlet of the precooling pipeline of the 70MPa hydrogenation machine 9 .
  • the on-board high-pressure hydrogen storage cylinder can be filled with sufficient quality hydrogen within 5 to 10 minutes.
  • High-pressure hydrogen storage cylinders are safe to use, so it is necessary to cool high-pressure hydrogen to -40°C and low-pressure hydrogen to -20°C.
  • the flow rate control of the flow meter 7 can control the hydrogen temperature of the 70MPa hydrogenation machine 9 at -40°C ⁇ 1°C, and the hydrogen temperature of the 35MPa hydrogenation machine 5 at -20°C ⁇ 1°C.
  • a ninth hydrogen transmission pipeline 18 with a control valve 52 is provided at the outlet of the high-pressure compressor 6 or the fourth hydrogen transmission pipeline 13, and the ninth hydrogen transmission pipeline
  • the road 18 communicates with the inlet of the 70MPa hydrogenation machine 9 or the fifth hydrogen transport pipeline 14 .
  • the air-temperature type evaporator 3 adopts a fin-and-tube type evaporator, and the heat exchange medium of the fin-and-tube type evaporator can use air. When working, it exchanges heat with air and liquid hydrogen by natural convection.
  • the working principle of a liquid hydrogen storage type hydrogenation device using liquid hydrogen precooling is as follows: the liquid hydrogen in the liquid hydrogen storage tank 1 is pressurized to 45MPa by the liquid hydrogen booster pump 2 and then divided into two diversions: one through the The air-temperature vaporizer 3 is pressurized and vaporized to 50MPa high-pressure hydrogen, and then it is divided into two branches again; In the cold pipeline, the 70MPa hydrogenation machine 9 and the 35MPa hydrogenation machine 5 are successively used for pre-cooling and cooling, and then mixed with the branched one way of which is pressurized and vaporized to 50MPa high-pressure hydrogen through the air-temperature vaporizer 3 and then enters the high-pressure compressor 6.
  • This embodiment specifically describes the structure of the low-pressure accumulator 4 on the basis of some embodiments of the present application.
  • the low-pressure accumulator 4 is composed of a first sequence control panel, a number of first high-pressure hydrogen storage cylinders 30 arranged in parallel, a number of first medium-pressure hydrogen storage cylinders 29 arranged in parallel, and a number of parallel-arranged first medium-pressure hydrogen storage cylinders 29
  • the first sequence control panel may be composed of a first low pressure sequence control valve group 19 , a first medium pressure sequence control valve group 20 , and a first high pressure sequence control valve group 21 .
  • the specific structure of the three-stage filling low-pressure accumulator can be as follows: the outlet of the air-temperature vaporizer 3 is connected to the inlet of the first low-pressure sequential control valve group 19 and the first medium-pressure sequential control valve group through the seventh hydrogen transfer pipeline 16 respectively. The inlet of 20 and the inlet of the first high pressure sequential control valve group 21 are communicated.
  • a first connecting pipeline 22 is provided at the outlet of the first low-pressure sequential control valve group 19 , a first branch pipeline with a first valve 34 is arranged on the first connecting pipeline 22 , and four first low-pressure hydrogen storage bottles 28
  • the inlets and outlets of the 2 are communicated with the outlet of the first connecting pipeline 22 through the corresponding first branch connecting pipeline 25 respectively.
  • a second connecting pipeline 23 is arranged at the outlet of the first medium pressure sequential control valve group 20, a second branch pipeline with a second valve 35 is arranged on the second connecting pipeline 23, and three first medium pressure hydrogen storage
  • the inlet and outlet of the bottle 29 are respectively communicated with the outlet of the second connection pipe 23 through the corresponding second branch connection pipes 26 .
  • a third connecting pipeline 24 is arranged at the outlet of the first high-pressure sequential control valve group 21, a third branch pipeline with a third valve 36 is arranged on the third connecting pipeline 24, and two first high-pressure hydrogen storage bottles 30
  • the inlets and outlets of the 2 are communicated with the outlet of the third connecting pipeline 24 through the corresponding third branch connecting pipeline 27 respectively.
  • the eighth hydrogen transfer pipeline 17 is composed of a first branch pipeline 31 with a fourth valve 37 , a second branch pipeline 32 with a fifth valve 38 , and a third branch pipeline 33 with a sixth valve 39 .
  • one end of the first branch pipeline 31 is connected to the outlet of the first low pressure sequential control valve group 19, the other end of the first branch pipeline 31 is connected to the inlet of the 35MPa hydrogenation machine 5;
  • one end of the second branch pipeline 32 is connected to the The outlet of the first medium pressure sequential control valve group 20 is connected, the other end of the second branch pipe 32 is connected with the inlet of the 35MPa hydrogenation machine 5;
  • one end of the third branch pipe 33 is connected with the first high pressure sequential control valve group 21.
  • the outlet is in communication, and the other end of the third branch pipeline 33 is in communication with the inlet of the 35MPa hydrogenation machine 5 .
  • each first low-pressure hydrogen storage cylinder 28 may constitute a first low-pressure hydrogen storage cylinder group
  • each first medium-pressure hydrogen storage cylinder 29 may constitute a first medium-pressure hydrogen storage cylinder group
  • the bottle 30 may constitute a first high-pressure hydrogen storage bottle group
  • the first high-pressure hydrogen storage bottle group may be arranged above the first low-pressure hydrogen storage bottle group
  • the first medium-pressure hydrogen storage bottle group may be arranged above the first high-pressure hydrogen storage bottle group .
  • each first high pressure hydrogen storage bottle 30 , each first medium pressure hydrogen storage bottle 29 , and each first low pressure hydrogen storage bottle 28 is 45MPa, and the initial hydrogen filling pressure is 42.5 ⁇ 2.5MPa.
  • the three-stage filling low-pressure accumulator contains a total of nine hydrogen storage cylinders, which are divided into three groups of low pressure, medium pressure and high pressure according to the control logic of the first sequence control panel and are connected in parallel.
  • first medium-pressure hydrogen storage cylinders are connected in parallel to form a first medium-pressure hydrogen storage group
  • two first high-pressure hydrogen storage cylinders are connected in parallel to form a first high-pressure hydrogen storage group.
  • the initial pressure of all nine hydrogen storage cylinders is 42.5 ⁇ 2.5MPa.
  • the first sequence control panel is used to preferentially open each bottle valve of the first low-pressure gas cylinder group to refuel the hydrogen fuel cell vehicle to 35MPa, and refill several times until the first low-pressure gas cylinder group and the vehicle-mounted hydrogen storage cylinder are filled.
  • the pressure difference is less than or equal to 2MPa, start the filling of the first medium pressure gas cylinder group.
  • the pressure difference between the first medium-pressure gas cylinder group and the vehicle-mounted hydrogen storage cylinder is less than or equal to 2MPa and is not full, start the first high-pressure gas cylinder group to refill.
  • This embodiment specifically describes the structure of the high-pressure accumulator 8 on the basis of some embodiments of the present application.
  • the high-pressure accumulator 8 is a two-stage composed of a second sequence control panel, a plurality of second high-pressure hydrogen storage cylinders 47 arranged in parallel, and a plurality of second medium-pressure hydrogen storage cylinders 46 arranged in parallel Fill the high-pressure accumulator; the ratio of the quantity of the second high-pressure hydrogen storage cylinder 47 to the quantity of the second medium-pressure hydrogen storage cylinder 46 is 1:2.
  • the second sequence control panel may be composed of a second medium pressure sequence control valve group 40 and a second high pressure sequence control valve group 41 .
  • the specific structure of the two-stage filling high-pressure accumulator is as follows: the outlet of the high-pressure compressor 6 is connected to the inlet of the second medium-pressure sequential control valve group 40 and the second high-pressure sequential control valve group 41 through the fourth hydrogen pipeline 13 respectively.
  • the inlet is connected, a fourth connecting pipeline 42 is arranged at the outlet of the second medium pressure sequential control valve group 40, a fourth branch pipeline with a seventh valve 29 is arranged on the fourth connecting pipeline 42, and six second medium
  • the inlet and outlet of the pressurized hydrogen storage bottle 46 are respectively communicated with the outlet of the fourth connection pipeline 42 through the corresponding fourth branch connection pipeline 44 .
  • a fifth connecting pipeline 43 is provided at the outlet of the second high-pressure sequential control valve group 41 , a fifth branch pipeline with an eighth valve 30 is provided on the fifth connecting pipeline 43 , and three second high-pressure hydrogen storage bottles 47 The inlets and outlets of the 12 are respectively communicated with the outlet of the fifth connecting pipeline 43 through the corresponding fifth branch connecting pipeline 45 .
  • the fifth hydrogen transmission pipeline 14 is composed of a fourth branch pipeline 48 with a ninth valve 50 and a fifth branch pipeline 49 with a tenth valve 51: one end of the fourth branch pipeline 48 is connected to the second middle pipeline 48.
  • the outlet of the pressure sequence control valve group 40 is connected, the other end of the fourth branch pipe 48 is communicated with the inlet of the 70MPa hydrogenation machine 9; one end of the fifth branch pipe 49 is communicated with the outlet of the second high pressure sequence control valve group 41, The other end of the fifth branch pipeline 49 is communicated with the inlet of the 70MPa hydrogenation machine 9 .
  • each second medium-pressure hydrogen storage bottle 46 can constitute a second medium-pressure hydrogen storage bottle group
  • each second high-pressure hydrogen storage bottle 47 can constitute a second high-pressure hydrogen storage bottle group
  • the second high-pressure hydrogen storage bottle The group may be arranged above the second medium pressure hydrogen storage cylinder group.
  • each second high pressure hydrogen storage bottle 47 and each second medium pressure hydrogen storage bottle 46 is 90MPa, and the initial hydrogen filling pressure is 87.5 ⁇ 2.5MPa.
  • the two-stage filling high-pressure accumulator contains a total of nine hydrogen storage cylinders, which are divided into two groups of medium pressure and high pressure according to the control logic of the second sequence control panel and are connected in parallel.
  • the medium-pressure hydrogen storage group three second high-pressure hydrogen storage cylinders 47 are connected in parallel to form a second high-pressure hydrogen storage group.
  • the initial pressure of all nine hydrogen storage cylinders is 87.5 ⁇ 2.5MPa, and the filling method can be:
  • the secondary filling of the high-pressure accumulator for air supply stop when the pressure of each second medium-pressure hydrogen storage cylinder 46 and each second high-pressure hydrogen storage cylinder 47 of the secondary filling high-pressure accumulator reaches 87.5 ⁇ 2.5MPa Tonic.
  • the first-stage gas filling of the medium-pressure hydrogen storage cylinder group After the second-stage filling of the high-pressure accumulator is completed, when the first 70MPa high-pressure hydrogen filling is carried out, the second medium-pressure sequence control is activated through the hydrogen refueling station control system The valve group 40 takes gas from the second medium-pressure hydrogen storage cylinder group to hydrogenate the hydrogen fuel cell vehicle to 70MPa. After the first filling is completed, the hydrogen pressure of the second medium-pressure hydrogen storage cylinder group will be lower than the hydrogen pressure in the second high-pressure hydrogen storage cylinder group.
  • the second medium-pressure sequence control valve group 40 is still activated through the hydrogen refueling station control system to take gas from the second medium-pressure hydrogen storage cylinder group and refill until the pressure difference between the second medium-pressure hydrogen storage cylinder group and the 70MPa pressure difference is reached. ⁇ 2MPa, the hydrogenation requirement of 70MPa cannot be achieved by one-stage gas injection and filling.
  • the medium-pressure sequential control valve group 40 is activated, and the second high-pressure sequential control valve group 41 is activated to take gas from the second high-pressure hydrogen storage cylinder group and fill it until the pressure of the vehicle-mounted hydrogen storage cylinder reaches 70MPa.
  • the pressure difference between the second medium-pressure hydrogen storage cylinder group and the second high-pressure hydrogen storage cylinder group is both ⁇ 2MPa, the secondary filling of the high-pressure accumulator is performed again.
  • This scheme realizes multi-stage gas intake and filling by setting up a second medium-pressure hydrogen storage cylinder group and a second high-pressure hydrogen storage cylinder group, thereby maximizing the utilization rate of hydrogen in the second medium-pressure hydrogen storage cylinder group and effectively reducing the cost of hydrogen use. , improve the economy of hydrogen refueling station.
  • the beneficial effects of the present application at least include: the device has a simple process and is easy to operate; using liquid hydrogen as a refrigerant to pre-cool the 35MPa hydrogenation machine 5 and the 70MPa hydrogenation machine 9, it will not cause loss of hydrogen source, and it will reduce the air temperature.
  • the heat exchange area of the type vaporizer is reduced, the cost of the air-temperature vaporizer is reduced, and the special chiller unit is also omitted, which reduces the equipment cost of the station construction.
  • the application provides a liquid hydrogen storage type hydrogenation device using liquid hydrogen precooling, which is characterized by comprising the following components: a liquid hydrogen storage tank with a liquid hydrogen booster pump, an air-temperature vaporizer, a low-pressure energy storage 35MPa hydrogenation machine, high pressure compressor, high pressure accumulator and 70MPa hydrogenation machine; the liquid hydrogen outlet of the liquid hydrogen booster pump in the liquid hydrogen storage tank with liquid hydrogen booster pump is respectively connected with the first hydrogen transfer pipe
  • the pipeline is connected with the second hydrogen transmission pipeline; each component is connected through the pipeline system, so as to achieve the purpose of pre-cooling and cooling the 35MPa hydrogenation machine and 70MPa hydrogenation machine, and charging the low-pressure accumulator and the high-pressure accumulator with liquid hydrogen.
  • the device has a simple process and is easy to operate; by using liquid hydrogen as a refrigerant to pre-cool the 35MPa hydrogenation machine 5 and the 70MPa hydrogenation machine 9, it will not cause loss of hydrogen source, and it will reduce the heat exchange area of the air-temperature vaporizer and reduce the At the same time, the cost of the air-temperature vaporizer also eliminates the need for a special chiller, reducing the cost of station equipment.
  • liquid hydrogen storage type hydrogenation device of the present application using liquid hydrogen precooling is reproducible and can be used in various industrial applications.
  • the liquid hydrogen storage type hydrogenation device of the present application using liquid hydrogen precooling can be used in application fields that require hydrogenation.

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Abstract

一种采用液氢预冷的液氢储氢型加氢装置,包括以下组成部分:带液氢增压泵(2)的液氢储罐(1)、空温式汽化器(3)、低压蓄能器(4)、35MPa加氢机(5)、高压压缩机(6)、高压蓄能器(8)和70MPa加氢机(9);带液氢增压泵(2)的液氢储罐(1)中的液氢增压泵(2)的液氢出口分别与第一输氢管路(10)和第二输氢管路(11)连接;各组成部分通过管路系统连接,从而实现液氢为35MPa加氢机(5)和70MPa加氢机(9)预冷降温、低压蓄能器(4)和高压蓄能器(8)充装的目的,不会造成氢源损耗,在减少空温式汽化器(3)换热面积、降低空温式汽化器(3)成本的同时能够省去专门的冷水机组,减少建站设备成本。

Description

一种采用液氢预冷的液氢储氢型加氢装置
相关申请的交叉引用
本申请要求于2020年12月25日提交中国国家知识产权局的申请号为202011558450.4、名称为“一种采用液氢预冷的液氢储氢型加氢装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及加氢装置,尤其涉及一种采用液氢预冷的液氢储氢型加氢装置。
背景技术
随着全球温室效应问题的日益突出以及各国对氢能源开发利用的鼓励,越来越多的氢燃料电池汽车投入市场。加氢装置之于燃料电池汽车,犹如加油站之于传统燃油汽车、充电站之于纯电动汽车,是支撑燃料电池汽车产业发展必不可少的基石。
加氢站的核心是如何快速、安全的实现氢燃料加注。目前,不管是35MPa的铝内胆储氢气瓶还是70MPa的塑料内胆储氢气瓶,其耐压部分均靠气瓶外层缠绕的碳纤维层承担。然而不管是进口碳纤维还是国产碳纤维,最高使用温度均为85℃,而为了满足氢燃料电池车的商业化要求,需要保证车载高压储氢气瓶在5~10分钟内完成足量的氢气加注,但是高压氢气快速加注过程中会带来温升效应,因而高压氢气的加氢速度受到限制;此外充装完成时,如果车载高压储氢气瓶内部氢气温度过高,车载高压储氢气瓶虽能达到充装目标压力,但其加注质量也可能仍达不到额定重量。因此为了满足加氢站的商业化运营要求,提高高压氢气加注速率,需要对加氢机进行预冷。目前常规的加氢站均为加氢机配备相应的冷水机组来对加氢机进行预冷,但采用配备相应的冷水机组的方式的成本较高。
发明内容
本申请提供了一种流程简单、操作方便、建站设备成本低的采用液氢预冷的液氢储氢型加氢装置,该装置利用液氢作为制冷剂为35MPa加氢机、70MPa加氢机进行预冷降温,不会造成氢源损耗。
在本申请的一些实施方式中,所述的一种采用液氢预冷的液氢储氢型加氢装置,可以包括以下组成部分:带液氢增压泵的液氢储罐、空温式汽化器、低压蓄能器、35MPa加氢机、高压压缩机、高压蓄能器和70MPa加氢机;带液氢增压泵的液氢储罐中的液氢增压泵的液氢出口分别与第一输氢管路和第二输氢管路连接;第一输氢管路依次与70MPa加氢机的预冷管路、35MPa加氢机的预冷管路连接,35MPa加氢机的预冷管路的出口通过第三输氢管路与高压压缩机的进口连接,高压压缩机的出口通过第四输氢管路与高压蓄能器的进口连接,高压蓄能器的出口通过第五输氢管路与70MPa加氢机的进气口连接;第二输氢管 路与空温式汽化器的进口连接,空温式汽化器的出口分别与第六输氢管路和第七输氢管路连接,第六输氢管路与高压压缩机的进口或第三输氢管路连通,第七输氢管路与低压蓄能器的进口连接,低压蓄能器的出口通过第八输氢管路与35MPa加氢机的进气口连接。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,在液氢增压泵的液氢出口与70MPa加氢机的预冷管路的进口之间的第一输氢管路上可以设置有流量计。
可选地,所述流量计的流速控制可以将70MPa加氢机的氢气温度控制在-40℃±1℃,将35MPa加氢机的氢气温度控制在-20℃±1℃。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,在高压压缩机的出口或第四输氢管路上可以设置有带控制阀门的第九输氢管路,第九输氢管路可以与70MPa加氢机的进口或第五输氢管路连通。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,空温式汽化器可以采用翅片管式汽化器,翅片管式汽化器的换热介质采用空气。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,所述的低压蓄能器可以为由第一顺序控制盘、若干并联设置的第一高压储氢瓶、若干并联设置的第一中压储氢瓶、若干并联设置的第一低压储氢瓶构成的三级加注低压蓄能器;第一低压储氢瓶的数量:第一中压储氢瓶的数量:第一高压储氢瓶的数量=4:3:2。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,第一顺序控制盘可以由第一低压顺序控制阀组、第一中压顺序控制阀组、第一高压顺序控制阀组构成;三级加注低压蓄能器的具体结构可以为:空温式汽化器的出口通过第七输氢管路分别与第一低压顺序控制阀组的进口、第一中压顺序控制阀组的进口、第一高压顺序控制阀组的进口连通;在第一低压顺序控制阀组的出口可以设置有第一连接管路,在第一连接管路上设置有带第一阀门的第一分支管道,四个第一低压储氢瓶的进出口可以分别通过对应第一分支连接管路与第一连接管路的出口连通;在第一中压顺序控制阀组的出口可以设置有第二连接管路,在第二连接管路上可以设置有带第二阀门的第二分支管道,三个第一中压储氢瓶的进出口可以分别通过对应第二分支连接管路与第二连接管路的出口连通;在第一高压顺序控制阀组的出口设置有第三连接管路,在第三连接管路上设置有带第三阀门的第三分支管道,二个第一高压储氢瓶的进出口可以分别通过对应第三分支连接管路与第三连接管路的出口连通;所述的第八输氢管路由带第四阀门的第一分支管路、带第五阀门的第二分支管路、带第六阀门的第三分支管路构成:第一分支管路的一端可以与第一低压顺序控制阀组的出口连通,第一分支管路的另一端可以与35MPa加氢机的进口连通;第二分支管路的一端可以与第一中压顺序控制阀组的出口连通,第二分支管路的另一端可以与35MPa加氢机的进口连通;第三分支管路的一端可以与第一高压顺序控制阀组的出口连通,第三分支管 路的另一端可以与35MPa加氢机的进口连通。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,各第一低压储氢瓶可以构成第一低压储氢瓶组,各第一中压储氢瓶可以构成第一中压储氢瓶组,各第一高压储氢瓶可以构成第一高压储氢瓶组,第一高压储氢瓶组可以布置于第一低压储氢瓶组上方,第一中压储氢瓶组可以布置于第一高压储氢瓶组上方。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,所述的高压蓄能器可以为由第二顺序控制盘、若干并联设置的第二高压储氢瓶、若干并联设置的第二中压储氢瓶构成的二级加注高压蓄能器;第二高压储氢瓶的数量与第二中压储氢瓶的数量比可以为1:2。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,第二顺序控制盘可以由第二中压顺序控制阀组和第二高压顺序控制阀组构成;二级加注高压蓄能器的具体结构可以为:高压压缩机的出口可以通过第四输氢管路分别与第二中压顺序控制阀组的进口、第二高压顺序控制阀组的进口连通,在第二中压顺序控制阀组的出口可以设置有第四连接管路,在第四连接管路上可以设置有带第七阀门的第四分支管道,六个第二中压储氢瓶的进出口可以分别通过对应第四分支连接管路与第四连接管路的出口连通;在第二高压顺序控制阀组的出口可以设置有第五连接管路,在第五连接管路上可以设置有带第八阀门的第五分支管道,三个第二高压储氢瓶的进出口可以分别通过对应第五分支连接管路与第五连接管路的出口连通;所述的第五输氢管路可以由带第九阀门的第四分支管路和带第十阀门的第五分支管路构成:第四分支管路的一端可以与第二中压顺序控制阀组的出口连通,第四分支管路的另一端可以与70MPa加氢机的进口连通;第五分支管路的一端可以与第二高压顺序控制阀组的出口连通,第五分支管路的另一端可以与70MPa加氢机的进口连通。
可选地,前述的一种采用液氢预冷的液氢储氢型加氢装置,其中,各第二中压储氢瓶可以构成第二中压储氢瓶组,各第二高压储氢瓶可以构成第二高压储氢瓶组,第二高压储氢瓶组可以布置于第二中压储氢瓶组上方。
本申请的有益效果至少包括:该装置流程简单、操作方便;利用液氢作为制冷剂为35MPa加氢机、70MPa加氢机进行预冷降温,不会造成氢源损耗,在减少空温式汽化器换热面积、降低空温式汽化器成本的同时还省去了专门的冷水机组,减少建站设备成本。
附图说明
图1是本申请所述的一种采用液氢预冷的液氢储氢型加氢装置的流程原理示意图。
图2是图1中局部放大结构示意图。
图3是三级加注低压蓄能器的流程原理示意图。
图4是三级加注低压蓄能器的立体结构示意图。
图5是二级加注高压蓄能器的流程原理示意图。
图6是二级加注高压蓄能器的立体结构示意图。
具体实施方式
下面结合附图及优选实施例对本申请所述的技术方案作进一步详细的说明。
下面描述根据本申请的一些实施方式。如图1和图2所示,本实施例中所述的一种采用液氢预冷的液氢储氢型加氢装置,包括以下组成部分:带液氢增压泵2的液氢储罐1、空温式汽化器3、低压蓄能器4、35MPa加氢机5、高压压缩机6、高压蓄能器8和70MPa加氢机9。
液氢储罐1的进口能与液氢源对接。液氢源来自于液氢槽车100、液氢船、液氢火车或液氢管道等装置,通过液氢槽车100、液氢船、液氢火车或液氢管道等装置运输至液氢储罐1内储存。带液氢增压泵2的液氢储罐1中的液氢增压泵2的液氢出口分别与第一输氢管路10和第二输氢管路11连接。
第一输氢管路10依次与70MPa加氢机9的预冷管路、35MPa加氢机5的预冷管路连接,35MPa加氢机5的预冷管路的出口通过第三输氢管路12与高压压缩机6的进口连接,高压压缩机6的出口通过第四输氢管路13与高压蓄能器8的进口连接,高压蓄能器8的出口通过第五输氢管路14与70MPa加氢机9的进气口连接。
第二输氢管路11与空温式汽化器3的进口连接,空温式汽化器3的出口分别与第六输氢管路15和第七输氢管路16连接,第六输氢管路15与高压压缩机6的进口或第三输氢管路12连通,第七输氢管路17与低压蓄能器4的进口连接,低压蓄能器4的出口通过第八输氢管路17与35MPa加氢机5的进气口连接。
本实施例中,在液氢增压泵2的液氢出口与70MPa加氢机9的预冷管路的进口之间的第一输氢管路10上设置有流量计7。为了满足氢燃料电池车的商业化要求,需要保证车载高压储氢气瓶在5~10分钟内完成足够质量氢气的充装,但是氢气增压快速加注过程带来的温升效应会显著影响车载高压储氢气瓶的使用安全,因此需要将高压氢气冷却至-40℃,低压氢气冷却至-20℃。本实施例通过流量计7的流速控制可以将70MPa加氢机9的氢气温度控制在-40℃±1℃,将35MPa加氢机5的氢气温度控制在-20℃±1℃。
如图1和图5所示,本实施例中,在高压压缩机6的出口或第四输氢管路13上设置有带控制阀门52的第九输氢管路18,第九输氢管路18与70MPa加氢机9的进口或第五输氢管路14连通。
本实施例中,空温式汽化器3采用翅片管式汽化器,翅片管式汽化器的换热介质可以采用空气。工作时通过空气与液氢自然对流换热。
一种采用液氢预冷的液氢储氢型加氢装置的工作原理为:液氢储罐1中的液氢通过液 氢增压泵2增压至45MPa后分为两路分流:一路通过空温式汽化器3增压汽化至50MPa高压氢气后再次分为两路分流;另一路通过第一输氢管路10依次进入70MPa加氢机9的预冷管路、35MPa加氢机5的预冷管路中,依次为70MPa加氢机9、35MPa加氢机5进行预冷降温,然后与通过空温式汽化器3增压汽化至50MPa高压氢气的其中分流的一路混合后进入高压压缩机6中,经高压压缩机6压缩至87.5±2.5MPa后存储于高压蓄能器8中或通过第九输氢管路18输送至70MPa加氢机9中。通过空温式汽化器3增压汽化至50MPa高压氢气的其中分流的另一路则存储于低压蓄能器4中。
下面描述根据本申请的另一些实施方式。本实施例是在本申请的一些实施方式的基础上对低压蓄能器4的结构具体展开描述。
如图3所示,所述的低压蓄能器4为由第一顺序控制盘、若干并联设置的第一高压储氢瓶30、若干并联设置的第一中压储氢瓶29、若干并联设置的第一低压储氢瓶28构成的三级加注低压蓄能器;第一低压储氢瓶28的数量:第一中压储氢瓶29的数量:第一高压储氢瓶30的数量=4:3:2。
第一顺序控制盘可以由第一低压顺序控制阀组19、第一中压顺序控制阀组20、第一高压顺序控制阀组21构成。
三级加注低压蓄能器的具体结构可以为:空温式汽化器3的出口通过第七输氢管路16分别与第一低压顺序控制阀组19的进口、第一中压顺序控制阀组20的进口、第一高压顺序控制阀组21的进口连通。在第一低压顺序控制阀组19的出口设置有第一连接管路22,在第一连接管路22上设置有带第一阀门34的第一分支管道,四个第一低压储氢瓶28的进出口分别通过对应第一分支连接管路25与第一连接管路22的出口连通。在第一中压顺序控制阀组20的出口设置有第二连接管路23,在第二连接管路23上设置有带第二阀门35的第二分支管道,三个第一中压储氢瓶29的进出口分别通过对应第二分支连接管路26与第二连接管路23的出口连通。在第一高压顺序控制阀组21的出口设置有第三连接管路24,在第三连接管路24上设置有带第三阀门36的第三分支管道,二个第一高压储氢瓶30的进出口分别通过对应第三分支连接管路27与第三连接管路24的出口连通。所述的第八输氢管路17由带第四阀门37的第一分支管路31、带第五阀门38的第二分支管路32、带第六阀门39的第三分支管路33构成:第一分支管路31的一端与第一低压顺序控制阀组19的出口连通,第一分支管路31的另一端与35MPa加氢机5的进口连通;第二分支管路32的一端与第一中压顺序控制阀组20的出口连通,第二分支管路32的另一端与35MPa加氢机5的进口连通;第三分支管路33的一端与第一高压顺序控制阀组21的出口连通,第三分支管路33的另一端与35MPa加氢机5的进口连通。
如图4所示,各第一低压储氢瓶28可以构成第一低压储氢瓶组,各第一中压储氢瓶29 可以构成第一中压储氢瓶组,各第一高压储氢瓶30可以构成第一高压储氢瓶组,第一高压储氢瓶组可以布置于第一低压储氢瓶组上方,第一中压储氢瓶组可以布置于第一高压储氢瓶组上方。
各第一高压储氢瓶30、各第一中压储氢瓶29、各第一低压储氢瓶28的额定工作压力为45MPa,初始充装氢气压力为42.5±2.5MPa。为提升储氢瓶氢气取气率,采用三级加注工艺。三级加注低压蓄能器共包含九个储氢瓶,根据第一顺序控制盘的控制逻辑分成低压、中压和高压三组并联连接,其中四个第一低压储氢瓶并联构成第一低压储氢组,三个第一中压储氢瓶并联构成第一中压储氢组,二个第一高压储氢瓶并联构成第一高压储氢组。所有九个储氢瓶初始压力均为42.5±2.5MPa。
首次加注时,通过第一顺序控制盘优先打开第一低压气瓶组的各瓶口阀给氢燃料电池车加氢至35MPa,多次加注直至第一低压气瓶组与车载储氢瓶压差≤2MPa时启动第一中压气瓶组加注。当第一中压气瓶组与车载储氢瓶压差≤2MPa而未加满时启动第一高压气瓶组加注。后每次加注时依次从第一低压气瓶组、第一中压气瓶组和第一高压气瓶组取气,从而通过三级取气加注提高低压蓄能器4的取气效率。当低压蓄能器4所有储氢瓶的气瓶压力均≤35MPa时启动空温式汽化器3重新充氢气,直至所有储氢瓶内压力均达到42.5±2.5MPa。
下面描述根据本申请的又一些实施方式。本实施例是在本申请的一些实施方式的基础上对高压蓄能器8的结构具体展开描述。
如图5所示,所述的高压蓄能器8为由第二顺序控制盘、若干并联设置的第二高压储氢瓶47、若干并联设置的第二中压储氢瓶46构成的二级加注高压蓄能器;第二高压储氢瓶47的数量与第二中压储氢瓶46的数量比为1:2。
第二顺序控制盘可以由第二中压顺序控制阀组40和第二高压顺序控制阀组41构成。
二级加注高压蓄能器的具体结构为:高压压缩机6的出口通过第四输氢管路13分别与第二中压顺序控制阀组40的进口、第二高压顺序控制阀组41的进口连通,在第二中压顺序控制阀组40的出口设置有第四连接管路42,在第四连接管路42上设置有带第七阀门29的第四分支管道,六个第二中压储氢瓶46的进出口分别通过对应第四分支连接管路44与第四连接管路42的出口连通。在第二高压顺序控制阀组41的出口设置有第五连接管路43,在第五连接管路43上设置有带第八阀门30的第五分支管道,三个第二高压储氢瓶47的进出口分别通过对应第五分支连接管路45与第五连接管路43的出口连通。所述的第五输氢管路14由带第九阀门50的第四分支管路48和带第十阀门51的第五分支管路49构成:第四分支管路48的一端与第二中压顺序控制阀组40的出口连通,第四分支管路48的另一端与70MPa加氢机9的进口连通;第五分支管路49的一端与第二高压顺序控制阀组41的出 口连通,第五分支管路49的另一端与70MPa加氢机9的进口连通。
如图6所示,各第二中压储氢瓶46可以构成第二中压储氢瓶组,各第二高压储氢瓶47可以构成第二高压储氢瓶组,第二高压储氢瓶组可以布置于第二中压储氢瓶组上方。
各第二高压储氢瓶47、各第二中压储氢瓶46的额定工作压力为90MPa,初始充装氢气压力为87.5±2.5MPa。为提升储氢瓶氢气取气率,采用二级加注工艺。二级加注高压蓄能器共包含九个储氢瓶,根据第二顺序控制盘的控制逻辑分成中压和高压两组并联连接,其中六个第二中压储氢瓶46并联构成第二中压储氢组,三个第二高压储氢瓶47并联构成第二高压储氢组。所有九个储氢瓶初始压力均为87.5±2.5MPa,加注方法可以为:
①二级加注高压蓄能器补气:当二级加注高压蓄能器的各第二中压储氢瓶46和各第二高压储氢瓶47的压力均达到87.5±2.5MPa时停止补气。
②中压储氢瓶组一级取气加注:二级加注高压蓄能器完成补气后,当首次进行70MPa高压氢气加注时,通过加氢站控制系统启动第二中压顺序控制阀组40从第二中压储氢瓶组取气给氢燃料电池车加氢至70MPa。完成首次加注后的第二中压储氢瓶组氢气压力将小于第二高压储氢瓶组内氢气压力。后续进行加注时仍先通过加氢站控制系统启动第二中压顺序控制阀组40从第二中压储氢瓶组取气加注,直至第二中压储氢瓶组与70MPa压差≤2MPa,无法通过一级取气加注实现70MPa加氢需求。
③第二中压储氢瓶组与第二高压储氢瓶组多级取气加注:当第二中压储氢瓶组与70MPa压差≤2MPa时,再次进行加注时先通过加氢站控制系统启动第二中压顺序控制阀组40从第二中压储氢瓶组取气加注,直至第二中压储氢瓶组与车载储氢气瓶的压差≤2MPa时关闭第二中压顺序控制阀组40,启动第二高压顺序控制阀组41从第二高压储氢瓶组取气加注,直至车载储氢气瓶压力达到70MPa。当第二中压储氢瓶组和第二高压储氢瓶组均与70MPa压差均≤2MPa时,再次进行二级加注高压蓄能器补气。
本方案通过设置第二中压储氢瓶组和第二高压储氢瓶组实现多级取气加注,从而最大限度提升第二中压储氢瓶组内氢气利用率,有效降低氢气使用成本,提高加氢站经济性。
以上所述仅是本申请的较佳实施例,并非是对本申请作任何其他形式的限制,而依据本申请的技术实质所作的任何修改或等同变化,仍属于本申请要求保护的范围。
本申请的有益效果至少包括:该装置流程简单、操作方便;利用液氢作为制冷剂为35MPa加氢机5、70MPa加氢机9进行预冷降温,不会造成氢源损耗,在减少空温式汽化器换热面积、降低空温式汽化器成本的同时还省去了专门的冷水机组,减少建站设备成本。
工业实用性
本申请提供了一种采用液氢预冷的液氢储氢型加氢装置,其特征在于:包括以下组成部分:带液氢增压泵的液氢储罐、空温式汽化器、低压蓄能器、35MPa加氢机、高压压缩 机、高压蓄能器和70MPa加氢机;带液氢增压泵的液氢储罐中的液氢增压泵的液氢出口分别与第一输氢管路和第二输氢管路连接;各组成部分通过管路系统连接,从而实现液氢为35MPa加氢机和70MPa加氢机预冷降温、低压蓄能器和高压蓄能器充装目的。该装置流程简单、操作方便;通过利用液氢作为制冷剂为35MPa加氢机5、70MPa加氢机9进行预冷降温,不会造成氢源损耗,在减少空温式汽化器换热面积、降低空温式汽化器成本的同时还省去了专门的冷水机组,减少建站设备成本。
此外,可以理解的是,本申请的采用液氢预冷的液氢储氢型加氢装置是可以重现的,并且可以用在多种工业应用中。例如,本申请的采用液氢预冷的液氢储氢型加氢装置可以用于需要进行加氢的应用领域。

Claims (11)

  1. 一种采用液氢预冷的液氢储氢型加氢装置,其特征在于:包括以下组成部分:带液氢增压泵的液氢储罐、空温式汽化器、低压蓄能器、35MPa加氢机、高压压缩机、高压蓄能器和70MPa加氢机;带液氢增压泵的液氢储罐中的液氢增压泵的液氢出口分别与第一输氢管路和第二输氢管路连接;第一输氢管路依次与70MPa加氢机的预冷管路、35MPa加氢机的预冷管路连接,35MPa加氢机的预冷管路的出口通过第三输氢管路与高压压缩机的进口连接,高压压缩机的出口通过第四输氢管路与高压蓄能器的进口连接,高压蓄能器的出口通过第五输氢管路与70MPa加氢机的进气口连接;第二输氢管路与空温式汽化器的进口连接,空温式汽化器的出口分别与第六输氢管路和第七输氢管路连接,第六输氢管路与高压压缩机的进口或第三输氢管路连通,第七输氢管路与低压蓄能器的进口连接,低压蓄能器的出口通过第八输氢管路与35MPa加氢机的进气口连接。
  2. 根据权利要求1所述的一种采用液氢预冷的液氢储氢型加氢装置,其特征在于:在液氢增压泵的液氢出口与70MPa加氢机的预冷管路的进口之间的第一输氢管路上设置有流量计。
  3. 根据权利要求2所述的一种采用液氢预冷的液氢储氢型加氢装置,其特征在于:所述流量计的流速控制将70MPa加氢机的氢气温度控制在-40℃±1℃,将35MPa加氢机的氢气温度控制在-20℃±1℃。
  4. 根据权利要求1至3中任一项所述的采用液氢预冷的液氢储氢型加氢装置,其特征在于:在高压压缩机的出口或第四输氢管路上设置有带控制阀门的第九输氢管路,第九输氢管路与70MPa加氢机的进口或第五输氢管路连通。
  5. 根据权利要求1至4中任一项所述的采用液氢预冷的液氢储氢型加氢装置,其特征在于:空温式汽化器采用翅片管式汽化器,翅片管式汽化器的换热介质采用空气。
  6. 根据权利要求1至5中任一项所述的采用液氢预冷的液氢储氢型加氢装置,其特征在于:所述的低压蓄能器为由第一顺序控制盘、若干并联设置的第一高压储氢瓶、若干并联设置的第一中压储氢瓶、若干并联设置的第一低压储氢瓶构成的三级加注低压蓄能器;第一低压储氢瓶的数量:第一中压储氢瓶的数量:第一高压储氢瓶的数量=4:3:2。
  7. 根据权利要求6所述的采用液氢预冷的液氢储氢型加氢装置,其特征在于:第一顺序控制盘由第一低压顺序控制阀组、第一中压顺序控制阀组、第一高压顺序控制阀组构成;三级加注低压蓄能器的具体结构为:空温式汽化器的出口通过第七输氢管路分别与第一低压顺序控制阀组的进口、第一中压顺序控制阀组的进口、第一高压顺序控制阀组的进口连通;在第一低压顺序控制阀组的出口设置有第一连接管路,在第一连接管路上设置有带第 一阀门的第一分支管道,四个第一低压储氢瓶的进出口分别通过对应第一分支连接管路与第一连接管路的出口连通;在第一中压顺序控制阀组的出口设置有第二连接管路,在第二连接管路上设置有带第二阀门的第二分支管道,三个第一中压储氢瓶的进出口分别通过对应第二分支连接管路与第二连接管路的出口连通;在第一高压顺序控制阀组的出口设置有第三连接管路,在第三连接管路上设置有带第三阀门的第三分支管道,二个第一高压储氢瓶的进出口分别通过对应第三分支连接管路与第三连接管路的出口连通;所述的第八输氢管路由带第四阀门的第一分支管路、带第五阀门的第二分支管路、带第六阀门的第三分支管路构成:第一分支管路的一端与第一低压顺序控制阀组的出口连通,第一分支管路的另一端与35MPa加氢机的进口连通;第二分支管路的一端与第一中压顺序控制阀组的出口连通,第二分支管路的另一端与35MPa加氢机的进口连通;第三分支管路的一端与第一高压顺序控制阀组的出口连通,第三分支管路的另一端与35MPa加氢机的进口连通。
  8. 根据权利要求6或7所述的采用液氢预冷的液氢储氢型加氢装置,其特征在于:各第一低压储氢瓶构成第一低压储氢瓶组,各第一中压储氢瓶构成第一中压储氢瓶组,各第一高压储氢瓶构成第一高压储氢瓶组,第一高压储氢瓶组布置于第一低压储氢瓶组上方,第一中压储氢瓶组布置于第一高压储氢瓶组上方。
  9. 根据权利要求1至8中任一项所述的采用液氢预冷的液氢储氢型加氢装置,其特征在于:所述的高压蓄能器为由第二顺序控制盘、若干并联设置的第二高压储氢瓶、若干并联设置的第二中压储氢瓶构成的二级加注高压蓄能器;第二高压储氢瓶的数量与第二中压储氢瓶的数量比为1:2。
  10. 根据权利要求9所述的采用液氢预冷的液氢储氢型加氢装置,其特征在于:第二顺序控制盘由第二中压顺序控制阀组和第二高压顺序控制阀组构成;二级加注高压蓄能器的具体结构为:高压压缩机的出口通过第四输氢管路分别与第二中压顺序控制阀组的进口、第二高压顺序控制阀组的进口连通,在第二中压顺序控制阀组的出口设置有第四连接管路,在第四连接管路上设置有带第七阀门的第四分支管道,六个第二中压储氢瓶的进出口分别通过对应第四分支连接管路与第四连接管路的出口连通;在第二高压顺序控制阀组的出口设置有第五连接管路,在第五连接管路上设置有带第八阀门的第五分支管道,三个第二高压储氢瓶的进出口分别通过对应第五分支连接管路与第五连接管路的出口连通;所述的第五输氢管路由带第九阀门的第四分支管路和带第十阀门的第五分支管路构成:第四分支管路的一端与第二中压顺序控制阀组的出口连通,第四分支管路的另一端与70MPa加氢机的进口连通;第五分支管路的一端与第二高压顺序控制阀组的出口连通,第五分支管路的另一端与70MPa加氢机的进口连通。
  11. 根据权利要求9或10所述的采用液氢预冷的液氢储氢型加氢装置,其特征在于: 各第二中压储氢瓶构成第二中压储氢瓶组,各第二高压储氢瓶构成第二高压储氢瓶组,第二高压储氢瓶组布置于第二中压储氢瓶组上方。
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