WO2022134885A1 - Led thick copper circuit board press-fitting front structure and fabrication method therefor - Google Patents

Led thick copper circuit board press-fitting front structure and fabrication method therefor Download PDF

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Publication number
WO2022134885A1
WO2022134885A1 PCT/CN2021/128764 CN2021128764W WO2022134885A1 WO 2022134885 A1 WO2022134885 A1 WO 2022134885A1 CN 2021128764 W CN2021128764 W CN 2021128764W WO 2022134885 A1 WO2022134885 A1 WO 2022134885A1
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WIPO (PCT)
Prior art keywords
edge
hot
board
top surface
copper foil
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PCT/CN2021/128764
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French (fr)
Chinese (zh)
Inventor
王康兵
周刚
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智恩电子(大亚湾)有限公司
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Publication of WO2022134885A1 publication Critical patent/WO2022134885A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4611Manufacturing multilayer circuits by laminating two or more circuit boards
    • H05K3/4638Aligning and fixing the circuit boards before lamination; Detecting or measuring the misalignment after lamination; Aligning external circuit patterns or via connections relative to internal circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/06Lamination
    • H05K2203/061Lamination of previously made multilayered subassemblies
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/06Lamination
    • H05K2203/065Binding insulating layers without adhesive, e.g. by local heating or welding, before lamination of the whole PCB

Definitions

  • the present application relates to the technical field of LED thick copper circuit board fabrication, and in particular, to a pre-pressing structure of an LED thick copper circuit board and a fabrication method thereof.
  • PP is a prepreg, so during the lamination process, PP will be in a high temperature and high pressure environment, PP After being melted by high temperature, the formed PP glue will flow under the high pressure of the press and its own gravity, which will cause the relative position between the inner layer board and the outer layer copper foil or other boards to shift, that is, As a result, the problem of sliding plate is prone to occur during the pressing process.
  • the purpose of the present application is to provide a pre-pressing structure of an LED thick copper circuit board, so as to solve the technical problem of easy occurrence of sliding plates and voids during the pressing process.
  • the technical solution of the present application provides a pre-pressing structure of an LED thick copper circuit board, including an inner layer board, a first prepreg is provided on the top surface of the inner layer board, and the top of the first prepreg is The surface is provided with a first copper foil, the bottom surface of the inner layer board is provided with a second prepreg, and the bottom surface of the second prepreg is provided with a second copper foil;
  • the inner layer board includes a forming board and an edge board, and the edge The plate is fixed on the horizontal edge of the forming plate;
  • the top surface and the bottom surface of the edge plate are respectively provided with several hot-melt areas, and the hot-melt area on the top surface of the edge plate and the first copper foil Hot-melt fixing is performed between the edges of the bottom surface, and hot-melting fixing is performed between the hot-melting area of the bottom surface of the edge plate and the edge of the top surface of the second copper foil; the hot-melting area is close to the forming plate
  • a large copper block is fixed in the middle of the hot-melt zone, and the large copper block is located outside the NPTH explosion-proof hole; the large copper block in the hot-melt zone on the top surface of the edge plate and the The edge of the bottom surface of a copper foil is hot-melted and fixed by the edge of the first prepreg, and the large copper block in the hot-melt area of the bottom surface of the edge plate and the edge of the top surface of the second copper foil pass through the The edges of the second prepreg are heat-fused.
  • the distance between the large copper block and the forming plate is greater than 5mm, and the distance between the large copper block and the NPTH explosion-proof hole is 1mm.
  • the diameter of the NPTH explosion-proof hole is 1.5mm
  • the distance between the center lines of two adjacent NPTH explosion-proof holes in the same row of the NPTH explosion-proof holes is 3.5mm
  • the two adjacent rows of The distance between the center lines of the NPTH explosion-proof holes is 1mm.
  • the shape of the edge plate is a rectangular ring, and the shape of the forming plate is a rectangular plate; the two sides of each included angle of the top surface of the edge plate are respectively provided with one of the hot melt One of the hot-melt regions is respectively provided on both sides of each included angle of the bottom surface of the edge plate.
  • top surface and the bottom surface of the edge plate are respectively provided with a number of rivet holes, and the rivet holes on the top surface of the edge plate and the edge of the first prepreg and the edge of the bottom surface of the first copper foil are connected by rivets. Riveting and fixing; the rivet holes on the bottom surface of the edge plate, the edge of the second prepreg, and the edge of the top surface of the second copper foil are riveted and fixed by rivets.
  • a plurality of the rivet holes are respectively located at positions close to the middle of the front, rear, left, and right sides of the edge plate.
  • the edge plate is a rectangular ring
  • the forming plate is a rectangular plate; the center line of the rivet hole on the short side of the edge plate and the hot melt zone on the short side of the edge plate
  • the distance between the centerlines is greater than 28mm, and the distance between the centerline of the rivet hole on the long side of the edge plate and the centerline of the hot melt zone on the long side of the edge plate is greater than 40mm.
  • the rivet holes are circular holes with a diameter of 3.0mm, and the number of the rivet holes is four; the length and width of the hot-melt zone are 40mm and 16mm respectively, and the thermal The number of melting zones is eight, respectively.
  • the present application also provides a method for manufacturing a pre-pressing structure of an LED thick copper circuit board, comprising the following steps:
  • pre-stacking stacking the top surface of the inner layer board with the first prepreg and the first copper foil in turn, and stacking the bottom surface of the inner layer board with the second prepreg and the second copper foil in sequence layer placement;
  • Hot-melt hot-melt and fix between the hot-melt area of the top surface of the edge plate of the inner layer board and the edge of the bottom surface of the first copper foil, and heat the bottom surface of the edge plate of the inner layer board. Hot-melt fixing is performed between the fusion zone and the edge of the top surface of the second copper foil;
  • step S1 two rows of staggered holes are drilled on the side of the edge plate of the inner layer plate close to the forming plate in the hot-melt zone to be hot-melted and fixed. NPTH blast hole.
  • the structural design and step design of the present application are reasonable, (1) in terms of quality: because the heat of the top surface of the edge plate is pre-heated before pressing The fusion zone and the edge of the bottom surface of the first copper foil are hot-melted and fixed, and the hot-melt zone of the bottom surface of the edge plate and the edge of the top surface of the second copper foil are hot-melted and fixed, so that during the pressing process, the To prevent the abnormality of the sliding plate; and by providing two rows of NPTH explosion-proof holes staggered with each other on the side of the hot-melt zone near the forming plate, the air in the air bubbles in the pressing process can be discharged into the NPTH explosion-proof hole for Stored to prevent anomalies such as voids, burst holes, etc.
  • the present application adopts the reasonable matching of eight hot-melt zones and four rivet holes, that is, by making the center line of the rivet holes on the short side of the edge plate and all the rivet holes on the short side of the edge plate
  • the distance between the center lines of the hot melt zone is greater than 28mm, and the distance between the center line of the rivet hole on the long side of the edge plate and the center line of the hot melt zone on the long side of the edge plate It is larger than 40mm, so as to prevent the abnormality of sliding plate and edge burst during the pressing process, it can also improve the efficiency of discharging the air in the bubble into the explosion-proof hole for storage.
  • FIG. 1 is a schematic structural diagram of the structure of the LED thick copper circuit board of the present application before pressing
  • Fig. 2 is the top view of the inner layer board of the LED thick copper circuit board structure of the present application before pressing;
  • FIG. 3 is a partial enlarged view of the top view of the inner layer board of the structure before the LED thick copper circuit board of the present application is pressed;
  • the observer faces the accompanying drawing 2 to observe, the left side of the observer is set as left, the right side of the observer is set as right, the front of the observer is set as down, the observer The rear is set to the top, the top of the observer is set to the front, and the bottom of the observer is set to the rear.
  • the indicated orientation or positional relationship is based on the orientation or positional relationship set in the accompanying drawings, which is only for the convenience of clearly describing the present application, rather than indicating or implying that the structures or components referred to must have a specific orientation or a specific orientation. structure, and therefore should not be construed as a limitation on this application.
  • the terms “first”, “second”, “third”, “fourth” are used only for the purpose of clarity or simplicity of the description and should not be construed to indicate or imply relative importance or quantity.
  • this embodiment provides a pre-pressing structure of an LED thick copper circuit board, including an inner layer board 1 , a first prepreg 2 is provided on the top surface of the inner layer board 1 , and the first prepreg 2
  • the top surface of the inner layer board 1 is provided with a first copper foil 3
  • the bottom surface of the inner layer board 1 is provided with a second prepreg 4
  • the bottom surface of the second prepreg 4 is provided with a second copper foil 5 .
  • the function of the first prepreg 2 and the second prepreg 4 is to be melted into a flowable PP glue at high temperature during the lamination process, and under the action of the high pressure of the press and its own gravity, it is carried out to a low pressure and a lower copper-free area. After the PP glue is cured, the first copper foil 3, the second copper foil 5 and the inner layer board 1 are fixed.
  • first copper foil 3 and the second copper foil 5 are respectively located on the upper and lower outermost layers of the structure of the present application, and can also be placed between the first copper foil 3 and the top surface of the inner layer board 1 as required.
  • the corresponding number of layers of the first prepreg 2 or other inner layer boards 1, so as to form the structure of the multi-layer board before lamination, the second copper foil 5 and the bottom surface of the inner layer board 1 can also be placed between the second copper foil 5 and the bottom surface of the inner layer board 1 as required.
  • the first prepreg 2 and the second prepreg 4 may be prepregs such as non-woven prepregs or organic glass prepregs.
  • the inner layer board 1 includes a molding board 101 and an edge board 102.
  • the edge board 102 is fixed to the horizontal edge of the molding board 101. 102 refers to the part used to assist positioning in the molding process of the product, which needs to be cut and separated after the product is made.
  • a forming line 103 may be set at the junction of the forming plate 101 and the edge plate 102 .
  • the top surface and the bottom surface of the edge plate 102 are respectively provided with a plurality of hot-melt regions 1022.
  • the hot-melt regions 1022 on the top surface of the edge plate 102 and the edge of the bottom surface of the first copper foil 3 are fixed by hot-melt.
  • the hot-melt area 1022 on the bottom surface and the edge of the top surface of the second copper foil 5 are hot-melted and fixed.
  • the method of hot-melt fixing is preferably the first prepreg 2 and the second prepreg 4 corresponding to the hot-melt area 1022. Local high-temperature heating is performed to form a hot-melt fixation.
  • additional hot-melt adhesive blocks can be added for hot-melt fixation.
  • Two rows of NPTH explosion-proof holes 10222 staggered from each other are provided on the side of the hot melt zone 1022 close to the forming plate 101 .
  • a large copper block 10221 is fixed in the middle of the hot melt zone 1022, and the large copper block 10221 is located outside the NPTH explosion-proof hole 10222;
  • the edge of the bottom surface of 3 is fixed by heat fusion through the edge of the first prepreg 2 , and the large copper block 10221 in the hot melt zone 1022 of the bottom surface of the edge plate 102 and the edge of the top surface of the second copper foil 5 pass through the edge of the second prepreg 4 .
  • the edges are hot-melt fixed.
  • the role of the large copper block 10221 is to rapidly conduct high temperature to the first prepreg 2 and the second prepreg 4, so that the first prepreg 2 and the second prepreg 4 can be quickly fixed by hot melt.
  • a local high temperature can be generated by means of a hot-melting machine during hot-melting.
  • the distance between the large copper block 10221 and the forming plate 101 is greater than 5 mm, and the distance between the large copper block 10221 and the NPTH explosion-proof hole 10222 is 1 mm.
  • the diameter of the NPTH explosion-proof hole 10222 is 1.5mm
  • the distance between the center lines of two adjacent NPTH explosion-proof holes 10222 in the same row of NPTH explosion-proof holes 10222 is 3.5mm
  • the two adjacent rows of NPTH explosion-proof holes 10222 The centerline spacing is 1mm.
  • the shape of the edge plate 102 is a rectangular ring shape
  • the shape of the forming plate 101 is a rectangular plate shape
  • the two sides of each included angle of the top surface of the edge plate 102 are respectively provided with a hot melt zone 1022
  • the edge plate A hot melt zone 1022 is respectively provided on both sides of each included angle of the bottom surface of the bottom surface 102 . Therefore, the positional distribution of the hot melt zone 1022 is more reasonable, and the force generated by the fixing is evenly distributed.
  • rivet holes 1021 are respectively provided on the top surface and bottom surface of the edge plate 102 , and the rivet holes 1021 on the top surface of the edge plate 102 pass through the edge of the first prepreg 2 and the edge of the bottom surface of the first copper foil 3 .
  • the rivets are riveted and fixed; the rivet holes 1021 on the bottom surface of the edge plate 102 and the edge of the second prepreg 4 and the edge of the top surface of the second copper foil 5 are riveted and fixed by rivets, so that the hot melt zone 1022 can be considered.
  • the unreachable area is fixed, so that the distribution of the fixed force is more balanced.
  • the plurality of rivet holes 1021 are respectively located at positions close to the middle of the front, rear, left, and right sides of the edge plate 102 , which can make the distribution of the fixing force more balanced.
  • the edge plate 102 is a rectangular ring
  • the forming plate 101 is a rectangular plate;
  • the distance is greater than 28mm, and the distance between the center line of the rivet hole 1021 on the long side of the edge plate 102 and the center line of the hot melt zone 1022 on the long side of the edge plate 102 is greater than 40mm, so that the rivet hole 1021 and the hot melt zone 1022 can be separated from each other.
  • the collocation is more reasonable, so that the distribution of the fixed force is more balanced.
  • the wettability of the contact surface between the resin (ie PP glue) and the inner layer board is different, when the temperature is 3-5 degrees Celsius higher than the glass transition temperature of the resin, the higher the pressure, the better the fluidity of the resin.
  • the plate is also subjected to its own gravitational force.
  • the side with poor wettability or the side with an excessively high copper thickness face downward.
  • the short-side hot-melt area 1022 exceeds the molding line by 6mm, and the long-side hot-melt area 1022 shrinks the molding line by 6mm.
  • the rivet holes 1021 are circular holes with a diameter of 3.0 mm, and the number of rivet holes 1021 is four; The number is eight.
  • the present application adopts the reasonable matching of eight hot-melt zones and four rivet holes, that is, by making the center line of the rivet holes on the short side of the edge plate and the short side of the edge plate
  • the distance between the centerlines of the hot-melt zone of the edge is greater than 28mm, the centerline of the rivet hole on the long side of the edge plate and the center of the hot-melt zone on the long side of the edge plate
  • the spacing of the lines is greater than 40mm, so as to prevent the abnormality of sliding plates and edge bursts during the pressing process, it can also improve the efficiency of discharging the air in the bubbles into the explosion-proof holes for storage.
  • the two ends of each side of the inner layer board of the present application are provided with hot-melt zones, and the rivet hole is located between the two hot-melt zones, it is necessary to align the centerlines of the rivet holes on each side with the The distance between the center lines of the hot-melt zone is reasonably distributed, so as to prevent the abnormality of slippage and edge explosion during the pressing process, and at the same time, it can also improve the efficiency of discharging the air in the bubbles into the explosion-proof hole for storage. After multiple cycles and long-term trial and error, it is found that this distance matching is the most reasonable. This can meet product design requirements, reduce production difficulty, and improve quality yield.
  • the present application also provides a method for manufacturing a pre-pressing structure of an LED thick copper circuit board, comprising the following steps:
  • Pre-stacking Lay the top surface of the inner layer board 1 with the first prepreg 2 and the first copper foil 3 in sequence, and place the bottom surface of the inner layer board 1 with the second prepreg 4 and the second copper foil 5 in sequence. Laminate placement;
  • Hot-melt hot-melt and fix the hot-melt zone 1022 on the top surface of the edge plate 102 of the inner layer board 1 and the edge of the bottom surface of the first copper foil 3, and fix the bottom surface of the edge plate 102 of the inner layer board 1 by hot-melting. Hot-melt fixing is performed between the hot-melt zone 1022 and the edge of the top surface of the second copper foil 5;
  • the top surface of the edge plate 102 of the inner layer board 1 is riveted and fixed with the edge of the first prepreg 2 and the bottom surface of the first copper foil 3, and the edge plate 102 of the inner layer board 1 is riveted and fixed.
  • the bottom surface is riveted and fixed with the edges of the top surface of the second prepreg 4 and the second copper foil 5;
  • step S1 two rows of staggered holes are drilled on the side of the edge plate 102 of the inner layer board 1 near the forming plate 101 in the hot-melt zone 1022 to be hot-melted and fixed.
  • NPTH blast hole 10222 NPTH blast hole 10222.
  • the pressing can be performed next, and the next process can be performed after the pressing is completed.

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  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)

Abstract

Disclosed by the present application is an LED thick copper circuit board press-fitting front structure, which comprises an inner laminate, wherein a first prepreg and a first copper foil are provided on the top surface of the inner laminate, and a second prepreg and a second copper foil are provided on the bottom surface of the inner laminate. The inner laminate comprises a forming plate and an edge plate; a hot melt region of the top surface of the edge plate is fixed by hot melting to the edge of the bottom surface of the first copper foil; and a hot melt region of the bottom surface of the edge plate is fixed by hot melting to the edge of the top surface of the second copper foil. Two rows of staggered NPTH explosion-proof holes are formed in the hot melt region at the side close to the forming plate. Further disclosed by the present application is a method for fabricating an LED thick copper circuit board press-fitting front structure. The present application has rational designs for structure and steps, a combination of eight hot melt regions and four rivet holes, as well as two rows of staggered NPTH explosion-proof holes to thus prevent the occurrence of abnormalities such as sliding plates, cavities, explosion holes and so on, thereby improving the core competitiveness of the product.

Description

一种LED厚铜电路板压合前结构及其制作方法A structure of LED thick copper circuit board before pressing and its manufacturing method 技术领域technical field
本申请涉及LED厚铜电路板制作技术领域,尤其涉及一种LED厚铜电路板压合前结构及其制作方法。The present application relates to the technical field of LED thick copper circuit board fabrication, and in particular, to a pre-pressing structure of an LED thick copper circuit board and a fabrication method thereof.
背景技术Background technique
第一、由于LED厚铜电路板在产品设计中存在板厚高、不对称叠构、内夹层多张PP,PP即半固化片,因此在压合过程中,PP会处于高温高压的环境中,PP在被高温熔化后,所形成的PP胶会在压机的高压以及自身重力的作用下进行流动,从而会导致内层板与外层铜箔或其他板子之间的相对位置发生偏移,即导致在压合过程中易出现滑板的问题。First, because the LED thick copper circuit board has high board thickness, asymmetric stacking, and multiple PP interlayers in the product design, PP is a prepreg, so during the lamination process, PP will be in a high temperature and high pressure environment, PP After being melted by high temperature, the formed PP glue will flow under the high pressure of the press and its own gravity, which will cause the relative position between the inner layer board and the outer layer copper foil or other boards to shift, that is, As a result, the problem of sliding plate is prone to occur during the pressing process.
第二、现有技术为了解决上述在压合过程中易出现滑板的技术问题,从而通常采用四角热熔+四角铆合的技术手段,从而防止在压合过程中出现滑板。但是由于四角热熔+四角铆合位置的存在,从而在压合过程中容易导致PP向外排出的气泡会受阻而返回成型板内,从而导致PP与内层板的成型板之间会存在气泡,从而导致在成型板内出现空洞的问题。Second, in the prior art, in order to solve the above-mentioned technical problem that a sliding plate is prone to occur during the pressing process, the technical means of four-corner hot-melting + four-corner riveting are usually adopted to prevent the occurrence of a sliding plate during the pressing process. However, due to the existence of the four-corner hot-melt + four-corner riveting position, it is easy to cause the air bubbles discharged from the PP to be blocked and return to the forming plate during the pressing process, resulting in the existence of air bubbles between the forming plate of the PP and the inner layer plate. , resulting in the problem of voids in the formed plate.
第三、现有的四角热熔+四角铆合工艺也无法满足产品设计要求,导致生产困难度大、品质良率低。Third, the existing four-corner hot-melt + four-corner riveting process cannot meet the product design requirements, resulting in high production difficulties and low quality yield.
申请内容Application content
本申请的目的在于提供一种LED厚铜电路板压合前结构,以解决在压合过程中容易出现滑板和空洞的技术问题。The purpose of the present application is to provide a pre-pressing structure of an LED thick copper circuit board, so as to solve the technical problem of easy occurrence of sliding plates and voids during the pressing process.
为了实现上述目的,本申请的技术方案提供了一种LED厚铜电路板压合前结构,包括内层板,所述内层板的顶面设有第一半固化片,所述第一半固化片的顶面设有第一铜箔,所述内层板的底面设有第二半固化片,所述第二半固化片的底面设有第二铜箔;所述内层板包括成型板、边缘板,所述边缘板固定于所述成型板的水平方向的边缘;所述边缘板的顶面、底面分别设有若干个热熔区,所述边缘板的顶面的热熔区与所述第一铜箔的底面的边缘之间进行热熔固定,所述边缘板的底面的热熔区与所述第二铜箔的顶面的边缘之间进行热熔固定;所述热熔区中靠近所述成型板的一侧设有两排相互错开的NPTH防爆孔。In order to achieve the above purpose, the technical solution of the present application provides a pre-pressing structure of an LED thick copper circuit board, including an inner layer board, a first prepreg is provided on the top surface of the inner layer board, and the top of the first prepreg is The surface is provided with a first copper foil, the bottom surface of the inner layer board is provided with a second prepreg, and the bottom surface of the second prepreg is provided with a second copper foil; the inner layer board includes a forming board and an edge board, and the edge The plate is fixed on the horizontal edge of the forming plate; the top surface and the bottom surface of the edge plate are respectively provided with several hot-melt areas, and the hot-melt area on the top surface of the edge plate and the first copper foil Hot-melt fixing is performed between the edges of the bottom surface, and hot-melting fixing is performed between the hot-melting area of the bottom surface of the edge plate and the edge of the top surface of the second copper foil; the hot-melting area is close to the forming plate There are two rows of NPTH explosion-proof holes staggered from each other on one side.
进一步地,所述热熔区的中部固定有大铜块,所述大铜块位于所述NPTH防爆孔的外侧;所述边缘板的顶面的热熔区中的大铜块与所述第一铜箔的底面的边缘通过所述第一半固化片的边缘进行热熔固定,所述边缘板的底面的热熔区中的大铜块与所述第二铜箔的顶面的边缘通过所述第二半固化片的边缘进行热熔固定。Further, a large copper block is fixed in the middle of the hot-melt zone, and the large copper block is located outside the NPTH explosion-proof hole; the large copper block in the hot-melt zone on the top surface of the edge plate and the The edge of the bottom surface of a copper foil is hot-melted and fixed by the edge of the first prepreg, and the large copper block in the hot-melt area of the bottom surface of the edge plate and the edge of the top surface of the second copper foil pass through the The edges of the second prepreg are heat-fused.
进一步地,所述大铜块与所述成型板的间距大于5mm,所述大铜块与所述NPTH防爆孔之间的 距离为1mm。Further, the distance between the large copper block and the forming plate is greater than 5mm, and the distance between the large copper block and the NPTH explosion-proof hole is 1mm.
进一步地,所述NPTH防爆孔的孔径为1.5mm,同一排的所述NPTH防爆孔中相邻的两个所述NPTH防爆孔的中心线之间的距离为3.5mm,相邻的两排所述NPTH防爆孔的中心线的间距为1mm。Further, the diameter of the NPTH explosion-proof hole is 1.5mm, the distance between the center lines of two adjacent NPTH explosion-proof holes in the same row of the NPTH explosion-proof holes is 3.5mm, and the two adjacent rows of The distance between the center lines of the NPTH explosion-proof holes is 1mm.
进一步地,所述边缘板的形状为矩形环状,所述成型板的形状为矩形板状;所述边缘板的顶面的每个夹角处的两侧边分别设有一个所述热熔区,所述边缘板的底面的每个夹角处的两侧边分别设有一个所述热熔区。Further, the shape of the edge plate is a rectangular ring, and the shape of the forming plate is a rectangular plate; the two sides of each included angle of the top surface of the edge plate are respectively provided with one of the hot melt One of the hot-melt regions is respectively provided on both sides of each included angle of the bottom surface of the edge plate.
进一步地,所述边缘板的顶面、底面分别设有若干个铆钉孔,所述边缘板的顶面的铆钉孔与第一半固化片的边缘、第一铜箔的底面的边缘之间通过铆钉进行铆合固定;所述边缘板的底面的铆钉孔与第二半固化片的边缘、第二铜箔的顶面的边缘之间通过铆钉进行铆合固定。Further, the top surface and the bottom surface of the edge plate are respectively provided with a number of rivet holes, and the rivet holes on the top surface of the edge plate and the edge of the first prepreg and the edge of the bottom surface of the first copper foil are connected by rivets. Riveting and fixing; the rivet holes on the bottom surface of the edge plate, the edge of the second prepreg, and the edge of the top surface of the second copper foil are riveted and fixed by rivets.
进一步地,若干个所述铆钉孔分别位于所述边缘板的前后左右侧的靠近中间的位置。Further, a plurality of the rivet holes are respectively located at positions close to the middle of the front, rear, left, and right sides of the edge plate.
进一步地,所述边缘板为长方形环,所述成型板为长方形板;处于所述边缘板的短边的所述铆钉孔的中心线与处于所述边缘板的短边的所述热熔区的中心线之间的距离大于28mm,处于所述边缘板的长边的所述铆钉孔的中心线与处于所述边缘板的长边的所述热熔区的中心线的间距大于40mm。Further, the edge plate is a rectangular ring, and the forming plate is a rectangular plate; the center line of the rivet hole on the short side of the edge plate and the hot melt zone on the short side of the edge plate The distance between the centerlines is greater than 28mm, and the distance between the centerline of the rivet hole on the long side of the edge plate and the centerline of the hot melt zone on the long side of the edge plate is greater than 40mm.
进一步地,所述铆钉孔为直径3.0mm的圆孔,所述铆钉孔的数量为四个;所述热熔区的长宽分别为40mm、16mm,所述边缘板的顶面以及底面的热熔区的数量分别为八个。Further, the rivet holes are circular holes with a diameter of 3.0mm, and the number of the rivet holes is four; the length and width of the hot-melt zone are 40mm and 16mm respectively, and the thermal The number of melting zones is eight, respectively.
本申请还提供了一种LED厚铜电路板压合前结构的制作方法,包括以下步骤:The present application also provides a method for manufacturing a pre-pressing structure of an LED thick copper circuit board, comprising the following steps:
S1、对内层板依次进行:打靶、裁边、一次钻孔、棕化、CO2镭射钻孔、等离子除胶、沉铜、填孔电镀、全板电镀、二次钻孔、线路前处理、压膜、曝光、显影、蚀刻、AOI;S1. Perform the following steps on the inner layer board: target shooting, edge trimming, primary drilling, browning, CO2 laser drilling, plasma degumming, copper sinking, hole-filling electroplating, full-board electroplating, secondary drilling, circuit pretreatment, Lamination, exposure, development, etching, AOI;
S2、预叠:将所述内层板的顶面与第一半固化片、第一铜箔依次进行叠层放置,以及将所述内层板的底面与第二半固化片、第二铜箔依次进行叠层放置;S2, pre-stacking: stacking the top surface of the inner layer board with the first prepreg and the first copper foil in turn, and stacking the bottom surface of the inner layer board with the second prepreg and the second copper foil in sequence layer placement;
S3、热熔:将所述内层板的边缘板的顶面的热熔区与第一铜箔的底面的边缘之间进行热熔固定,将所述内层板的边缘板的底面的热熔区与第二铜箔的顶面的边缘之间进行热熔固定;S3. Hot-melt: hot-melt and fix between the hot-melt area of the top surface of the edge plate of the inner layer board and the edge of the bottom surface of the first copper foil, and heat the bottom surface of the edge plate of the inner layer board. Hot-melt fixing is performed between the fusion zone and the edge of the top surface of the second copper foil;
S4、铆合:将所述内层板的边缘板的顶面与第一半固化片的边缘、第一铜箔的底面的边缘进行铆合固定,以及将所述内层板的边缘板的底面与第二半固化片、第二铜箔的顶面的边缘进行铆合固定;S4, riveting: riveting and fixing the top surface of the edge plate of the inner layer board, the edge of the first prepreg, and the edge of the bottom surface of the first copper foil, and riveting the bottom surface of the edge plate of the inner layer board with the edge of the bottom surface of the first copper foil. The edges of the top surface of the second prepreg and the second copper foil are riveted and fixed;
在步骤S1中的一次钻孔或二次钻孔时,对所述内层板的边缘板中准备进行热熔固定的热熔区中靠近所述成型板的一侧钻出两排相互错开的NPTH防爆孔。During the primary drilling or secondary drilling in step S1, two rows of staggered holes are drilled on the side of the edge plate of the inner layer plate close to the forming plate in the hot-melt zone to be hot-melted and fixed. NPTH blast hole.
综上所述,运用本申请的技术方案,具有如下的有益效果:本申请的结构设计、步骤设计合理,(1)在品质上:由于在压合之前就预先将边缘板的顶面的热熔区与第一铜箔的底面的边缘之间 进行热熔固定,边缘板的底面的热熔区与第二铜箔的顶面的边缘之间进行热熔固定,从而在压合过程中能够防止出现滑板的异常;而通过在热熔区中靠近成型板的一侧设有两排相互错开的NPTH防爆孔,从而能够将压合过程中出现的气泡中的空气排入NPTH防爆孔内进行储存,从而防止出现空洞、爆孔等异常。由此可知,本申请的技术方案已经解决了现有技术中存在的滑板、空洞、爆孔等问题,提高产品核心竞争力。在效率上:无需返工,提升制程能力。To sum up, using the technical solution of the present application has the following beneficial effects: the structural design and step design of the present application are reasonable, (1) in terms of quality: because the heat of the top surface of the edge plate is pre-heated before pressing The fusion zone and the edge of the bottom surface of the first copper foil are hot-melted and fixed, and the hot-melt zone of the bottom surface of the edge plate and the edge of the top surface of the second copper foil are hot-melted and fixed, so that during the pressing process, the To prevent the abnormality of the sliding plate; and by providing two rows of NPTH explosion-proof holes staggered with each other on the side of the hot-melt zone near the forming plate, the air in the air bubbles in the pressing process can be discharged into the NPTH explosion-proof hole for Stored to prevent anomalies such as voids, burst holes, etc. It can be seen from this that the technical solutions of the present application have solved the problems of skateboards, voids, burst holes, etc. existing in the prior art, and improved the core competitiveness of products. In terms of efficiency: no need to rework, improve process capability.
(2)本申请通过八个热熔区与四个铆钉孔的合理搭配,即通过使处于所述边缘板的短边的所述铆钉孔的中心线与处于所述边缘板的短边的所述热熔区的中心线之间的距离大于28mm,处于所述边缘板的长边的所述铆钉孔的中心线与处于所述边缘板的长边的所述热熔区的中心线的间距大于40mm,从而在防止压合过程中出现滑板、爆边的异常的同时,还能够提高将气泡内的空气排入防爆孔内进行储存的效率。(2) The present application adopts the reasonable matching of eight hot-melt zones and four rivet holes, that is, by making the center line of the rivet holes on the short side of the edge plate and all the rivet holes on the short side of the edge plate The distance between the center lines of the hot melt zone is greater than 28mm, and the distance between the center line of the rivet hole on the long side of the edge plate and the center line of the hot melt zone on the long side of the edge plate It is larger than 40mm, so as to prevent the abnormality of sliding plate and edge burst during the pressing process, it can also improve the efficiency of discharging the air in the bubble into the explosion-proof hole for storage.
附图说明Description of drawings
图1是本申请LED厚铜电路板压合前结构的结构示意图;FIG. 1 is a schematic structural diagram of the structure of the LED thick copper circuit board of the present application before pressing;
图2是本申请LED厚铜电路板压合前结构的内层板的俯视图;Fig. 2 is the top view of the inner layer board of the LED thick copper circuit board structure of the present application before pressing;
图3是本申请LED厚铜电路板压合前结构的内层板的俯视的局部放大图;3 is a partial enlarged view of the top view of the inner layer board of the structure before the LED thick copper circuit board of the present application is pressed;
附图标记说明:1-内层板,101-成型板,102-边缘板,1021-铆钉孔,1022-热熔区,10221-大铜块,10222-NPTH防爆孔,103-成型线,2-第一半固化片,3-第一铜箔,4-第二半固化片,5-第二铜箔。Explanation of reference numerals: 1-inner layer board, 101-forming board, 102-edge board, 1021-rivet hole, 1022-hot melt zone, 10221-large copper block, 10222-NPTH explosion-proof hole, 103-forming line, 2 - 1st prepreg, 3- 1st copper foil, 4- 2nd prepreg, 5- 2nd copper foil.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,但并不构成对本申请保护范围的限制。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, but this does not constitute a limitation on the protection scope of the present application.
在本申请中,为了更清楚的描述,作出如下说明:观察者面对附图2进行观察,观察者左侧设为左,观察者右侧设为右,观察者前方设为下,观察者后方设为上,观察者上面设为前,观察者下面设为后,应当指出文中的术语“前端”、“后端”、“左侧”“右侧”“中部”“上方”“下方”等指示方位或位置关系为基于附图所设的方位或位置关系,仅是为了便于清楚地描述本申请,而不是指示或暗示所指的结构或零部件必须具有特定的方位、以特定的方位构造,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”、“第四”仅用于为了清楚或简化描述的目的,而不能理解为指示或暗示相对重要性或数量。In this application, for a clearer description, the following description is made: the observer faces the accompanying drawing 2 to observe, the left side of the observer is set as left, the right side of the observer is set as right, the front of the observer is set as down, the observer The rear is set to the top, the top of the observer is set to the front, and the bottom of the observer is set to the rear. The indicated orientation or positional relationship is based on the orientation or positional relationship set in the accompanying drawings, which is only for the convenience of clearly describing the present application, rather than indicating or implying that the structures or components referred to must have a specific orientation or a specific orientation. structure, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first", "second", "third", "fourth" are used only for the purpose of clarity or simplicity of the description and should not be construed to indicate or imply relative importance or quantity.
参见图1、图2、图3,本实施例提供一种LED厚铜电路板压合前结构,包括内层板1,内层板1的顶面设有第一半固化片2,第一半固化片2的顶面设有第一铜箔3,内层板1的底面设有第二半固化片4,第二半固化片4的底面设有第二铜箔5。第一半固化片2、第二半固化片4的作用 在于在压合过程中被高温熔化成可流动的PP胶,并在压机的高压以及自身重力的作用下往低压以及位置较低的无铜区进行流动,在PP胶固化后将第一铜箔3、第二铜箔5与内层板1进行固定。需要注意的是,第一铜箔3、第二铜箔5分别位于本申请的结构的上下最外层,而在第一铜箔3与内层板1的顶面之间还可以根据需要放置相应层数的第一半固化片2或者其他内层板1,从而形成多层板的压合前结构,第二铜箔5与内层板1的底面之间还可以根据需要放置相应层数的第二半固化片4或者其他内层板1,从而形成多层板的压合前结构。而第一半固化片2和第二半固化片4可以是无纺布半固化片或者有机玻布半固化片等半固化片。内层板1包括成型板101、边缘板102,边缘板102固定于成型板101的水平方向的边缘,成型板101指的是成型后的产品进行保留的部分,用以交给客户,边缘板102指的是用于对产品的成型过程进行协助定位的部分,在产品制作完成后需要进割离。为了使成型板101与边缘板102之间更好的进行区分,可以在成型板101与边缘板102的交界处设定一条成型线103。边缘板102的顶面、底面分别设有若干个热熔区1022,边缘板102的顶面的热熔区1022与第一铜箔3的底面的边缘之间进行热熔固定,边缘板102的底面的热熔区1022与第二铜箔5的顶面的边缘之间进行热熔固定,这里进行热熔固定的方式优选为对热熔区1022所对应的第一半固化片2和第二半固化片4进行局部高温加热,从而使其形成热熔固定,当然也可以是额外增加热熔胶块等进行热熔固定。热熔区1022中靠近成型板101的一侧设有两排相互错开的NPTH防爆孔10222。两排NPTH防爆孔的位置相互错开的原因在于,能够避免同一排的NPTH防爆孔之间存在的缝隙问题,从而使气泡中的空气尽可能的排入NPTH防爆孔内进行储存,从而防止空洞、爆孔等问题。Referring to FIG. 1 , FIG. 2 , and FIG. 3 , this embodiment provides a pre-pressing structure of an LED thick copper circuit board, including an inner layer board 1 , a first prepreg 2 is provided on the top surface of the inner layer board 1 , and the first prepreg 2 The top surface of the inner layer board 1 is provided with a first copper foil 3 , the bottom surface of the inner layer board 1 is provided with a second prepreg 4 , and the bottom surface of the second prepreg 4 is provided with a second copper foil 5 . The function of the first prepreg 2 and the second prepreg 4 is to be melted into a flowable PP glue at high temperature during the lamination process, and under the action of the high pressure of the press and its own gravity, it is carried out to a low pressure and a lower copper-free area. After the PP glue is cured, the first copper foil 3, the second copper foil 5 and the inner layer board 1 are fixed. It should be noted that the first copper foil 3 and the second copper foil 5 are respectively located on the upper and lower outermost layers of the structure of the present application, and can also be placed between the first copper foil 3 and the top surface of the inner layer board 1 as required The corresponding number of layers of the first prepreg 2 or other inner layer boards 1, so as to form the structure of the multi-layer board before lamination, the second copper foil 5 and the bottom surface of the inner layer board 1 can also be placed between the second copper foil 5 and the bottom surface of the inner layer board 1 as required. Two prepregs 4 or other inner layer boards 1, thereby forming the pre-lamination structure of the multi-layer board. The first prepreg 2 and the second prepreg 4 may be prepregs such as non-woven prepregs or organic glass prepregs. The inner layer board 1 includes a molding board 101 and an edge board 102. The edge board 102 is fixed to the horizontal edge of the molding board 101. 102 refers to the part used to assist positioning in the molding process of the product, which needs to be cut and separated after the product is made. In order to better distinguish between the forming plate 101 and the edge plate 102 , a forming line 103 may be set at the junction of the forming plate 101 and the edge plate 102 . The top surface and the bottom surface of the edge plate 102 are respectively provided with a plurality of hot-melt regions 1022. The hot-melt regions 1022 on the top surface of the edge plate 102 and the edge of the bottom surface of the first copper foil 3 are fixed by hot-melt. The hot-melt area 1022 on the bottom surface and the edge of the top surface of the second copper foil 5 are hot-melted and fixed. Here, the method of hot-melt fixing is preferably the first prepreg 2 and the second prepreg 4 corresponding to the hot-melt area 1022. Local high-temperature heating is performed to form a hot-melt fixation. Of course, additional hot-melt adhesive blocks can be added for hot-melt fixation. Two rows of NPTH explosion-proof holes 10222 staggered from each other are provided on the side of the hot melt zone 1022 close to the forming plate 101 . The reason why the positions of the two rows of NPTH explosion-proof holes are staggered is that it can avoid the problem of gaps between the NPTH explosion-proof holes in the same row, so that the air in the bubbles can be discharged into the NPTH explosion-proof holes as much as possible for storage, thereby preventing voids, Holes, etc.
该部分的有益效果:在品质上:由于在压合之前就预先将边缘板的顶面的热熔区与第一铜箔的底面的边缘之间进行热熔固定,边缘板的底面的热熔区与第二铜箔的顶面的边缘之间进行热熔固定,从而在压合过程中能够防止出现滑板的异常;而通过在热熔区中靠近成型板的一侧设有两排相互错开的NPTH防爆孔,从而能够将压合过程中出现的气泡中的空气排入NPTH防爆孔内进行储存,从而防止出现空洞、爆孔等异常。由此可知,本申请的技术方案已经解决了现有技术中存在的滑板、空洞、爆孔等问题,提高产品核心竞争力。在效率上:无需返工,提升制程能力。Beneficial effects of this part: In terms of quality: since the hot-melt area of the top surface of the edge plate and the edge of the bottom surface of the first copper foil are pre-heated and fixed before pressing, the bottom surface of the edge plate is hot-melted. Hot-melt fixing is performed between the edge of the top surface of the second copper foil and the top surface of the second copper foil, so that the abnormality of the sliding plate can be prevented during the pressing process; NPTH explosion-proof hole, so that the air in the air bubbles in the pressing process can be discharged into the NPTH explosion-proof hole for storage, so as to prevent the occurrence of holes, explosion holes and other abnormalities. It can be seen from this that the technical solutions of the present application have solved the problems of skateboards, voids, burst holes, etc. existing in the prior art, and improved the core competitiveness of products. In terms of efficiency: no need to rework, improve process capability.
具体地,热熔区1022的中部固定有大铜块10221,大铜块10221位于NPTH防爆孔10222的外侧;边缘板102的顶面的热熔区1022中的大铜块10221与第一铜箔3的底面的边缘通过第一半固化片2的边缘进行热熔固定,边缘板102的底面的热熔区1022中的大铜块10221与第二铜箔5的顶面的边缘通过第二半固化片4的边缘进行热熔固定。其中大铜块10221的作用在于能够将高温快速传导到第一半固化片2和第二半固化片4上,从而第一半固化片2、第二半固化片4能够快速进行热熔固定。具体地,热熔时可以借助热熔机进行产生局部高温。Specifically, a large copper block 10221 is fixed in the middle of the hot melt zone 1022, and the large copper block 10221 is located outside the NPTH explosion-proof hole 10222; The edge of the bottom surface of 3 is fixed by heat fusion through the edge of the first prepreg 2 , and the large copper block 10221 in the hot melt zone 1022 of the bottom surface of the edge plate 102 and the edge of the top surface of the second copper foil 5 pass through the edge of the second prepreg 4 . The edges are hot-melt fixed. The role of the large copper block 10221 is to rapidly conduct high temperature to the first prepreg 2 and the second prepreg 4, so that the first prepreg 2 and the second prepreg 4 can be quickly fixed by hot melt. Specifically, a local high temperature can be generated by means of a hot-melting machine during hot-melting.
具体地,大铜块10221与成型板101的间距大于5mm,大铜块10221与NPTH防爆孔10222之间的距离为1mm。Specifically, the distance between the large copper block 10221 and the forming plate 101 is greater than 5 mm, and the distance between the large copper block 10221 and the NPTH explosion-proof hole 10222 is 1 mm.
具体地,NPTH防爆孔10222的孔径为1.5mm,同一排的NPTH防爆孔10222中相邻的两个NPTH防爆孔10222的中心线之间的距离为3.5mm,相邻的两排NPTH防爆孔10222的中心线的间距为1mm。Specifically, the diameter of the NPTH explosion-proof hole 10222 is 1.5mm, the distance between the center lines of two adjacent NPTH explosion-proof holes 10222 in the same row of NPTH explosion-proof holes 10222 is 3.5mm, and the two adjacent rows of NPTH explosion-proof holes 10222 The centerline spacing is 1mm.
具体地,边缘板102的形状为矩形环状,成型板101的形状为矩形板状;边缘板102的顶面的每个夹角处的两侧边分别设有一个热熔区1022,边缘板102的底面的每个夹角处的两侧边分别设有一个热熔区1022。从而使热熔区1022的位置分布更加合理,使固定所产生的力分布均匀。Specifically, the shape of the edge plate 102 is a rectangular ring shape, and the shape of the forming plate 101 is a rectangular plate shape; the two sides of each included angle of the top surface of the edge plate 102 are respectively provided with a hot melt zone 1022, and the edge plate A hot melt zone 1022 is respectively provided on both sides of each included angle of the bottom surface of the bottom surface 102 . Therefore, the positional distribution of the hot melt zone 1022 is more reasonable, and the force generated by the fixing is evenly distributed.
具体地,边缘板102的顶面、底面分别设有若干个铆钉孔1021,边缘板102的顶面的铆钉孔1021与第一半固化片2的边缘、第一铜箔3的底面的边缘之间通过铆钉进行铆合固定;边缘板102的底面的铆钉孔1021与第二半固化片4的边缘、第二铜箔5的顶面的边缘之间通过铆钉进行铆合固定,从而可以对热熔区1022顾及不到的区域进行固定作用,使固定作用力的分布更加均衡。Specifically, several rivet holes 1021 are respectively provided on the top surface and bottom surface of the edge plate 102 , and the rivet holes 1021 on the top surface of the edge plate 102 pass through the edge of the first prepreg 2 and the edge of the bottom surface of the first copper foil 3 . The rivets are riveted and fixed; the rivet holes 1021 on the bottom surface of the edge plate 102 and the edge of the second prepreg 4 and the edge of the top surface of the second copper foil 5 are riveted and fixed by rivets, so that the hot melt zone 1022 can be considered. The unreachable area is fixed, so that the distribution of the fixed force is more balanced.
具体地,若干个铆钉孔1021分别位于边缘板102的前后左右侧的靠近中间的位置,这样的作用可以使固定力的分布更加均衡。Specifically, the plurality of rivet holes 1021 are respectively located at positions close to the middle of the front, rear, left, and right sides of the edge plate 102 , which can make the distribution of the fixing force more balanced.
具体地,边缘板102为长方形环,成型板101为长方形板;处于边缘板102的短边的铆钉孔1021的中心线与处于边缘板102的短边的热熔区1022的中心线之间的距离大于28mm,处于边缘板102的长边的铆钉孔1021的中心线与处于边缘板102的长边的热熔区1022的中心线的间距大于40mm,从而能够使铆钉孔1021与热熔区1022的搭配更加合理,使固定作用力的分布更加均衡。针对不对称压合,因为树脂(即PP胶)与内层板的接触面的湿润性不同,在温度高于树脂玻璃转化温度3-5摄氏度时,是压力越大树脂流动性越好,考虑板子在压机受到的除垂直向下的力的矢量以外,还有自身的重力作用。综上考虑,优选为湿润性不好的一面、或者铜厚过高的一面朝下。短边热熔区1022超出成型线6mm,长边热熔区1022内缩成型线6mm,当然还可以是其他距离,根据需要进行选择即可,从而保证热熔区1022对整个板面有个不错的整体控制力。Specifically, the edge plate 102 is a rectangular ring, and the forming plate 101 is a rectangular plate; The distance is greater than 28mm, and the distance between the center line of the rivet hole 1021 on the long side of the edge plate 102 and the center line of the hot melt zone 1022 on the long side of the edge plate 102 is greater than 40mm, so that the rivet hole 1021 and the hot melt zone 1022 can be separated from each other. The collocation is more reasonable, so that the distribution of the fixed force is more balanced. For asymmetric pressing, because the wettability of the contact surface between the resin (ie PP glue) and the inner layer board is different, when the temperature is 3-5 degrees Celsius higher than the glass transition temperature of the resin, the higher the pressure, the better the fluidity of the resin. Considering In addition to the vector of the vertical downward force, the plate is also subjected to its own gravitational force. In view of the above, it is preferable that the side with poor wettability or the side with an excessively high copper thickness face downward. The short-side hot-melt area 1022 exceeds the molding line by 6mm, and the long-side hot-melt area 1022 shrinks the molding line by 6mm. Of course, other distances are also possible. You can choose according to your needs, so as to ensure that the hot-melt area 1022 has a good effect on the entire board surface. overall control.
具体地,铆钉孔1021为直径3.0mm的圆孔,铆钉孔1021的数量为四个;热熔区1022的长宽分别为40mm、16mm,边缘板102的顶面以及底面的热熔区1022的数量分别为八个。Specifically, the rivet holes 1021 are circular holes with a diameter of 3.0 mm, and the number of rivet holes 1021 is four; The number is eight.
该部分的有益效果:本申请通过八个热熔区与四个铆钉孔的合理搭配,即通过使处于所述边缘板的短边的所述铆钉孔的中心线与处于所述边缘板的短边的所述热熔区的中心线之间的距离大于28mm,处于所述边缘板的长边的所述铆钉孔的中心线与处于所述边缘板的长边的所述热熔区的中心线的间距大于40mm,从而在防止压合过程中出现滑板、爆边的异常的同时,还能够提高将气泡内的空气排入防爆孔内进行储存的效率。该有益效果产生的原因如下:因为在板子整体受压时,假如气泡在树脂(即PP胶)内的运动速度一定,则防爆孔与铆钉孔的距离越短则在一定的时间内, 排除气泡内的空气效率越高,气泡残余量越低。同时因为本申请的内层板的前后左右的每一侧边的两端都设有热熔区,且铆钉孔是位于两个热熔区之间,需要对各边的铆钉孔的中心线与热熔区的中心线的间距大小进行合理分布,从而在防止压合过程中出现滑板、爆边的异常的同时,还能够提高将气泡内的空气排入防爆孔内进行储存的效率,而经过多周期长时间的反复试验,发现此种距离搭配是最合理的。从而能够满足产品设计要求,降低生产难度,提升品质良率。Beneficial effects of this part: the present application adopts the reasonable matching of eight hot-melt zones and four rivet holes, that is, by making the center line of the rivet holes on the short side of the edge plate and the short side of the edge plate The distance between the centerlines of the hot-melt zone of the edge is greater than 28mm, the centerline of the rivet hole on the long side of the edge plate and the center of the hot-melt zone on the long side of the edge plate The spacing of the lines is greater than 40mm, so as to prevent the abnormality of sliding plates and edge bursts during the pressing process, it can also improve the efficiency of discharging the air in the bubbles into the explosion-proof holes for storage. The reason for this beneficial effect is as follows: when the entire board is under pressure, if the moving speed of the air bubbles in the resin (ie PP glue) is constant, the shorter the distance between the explosion-proof hole and the rivet hole, the air bubbles can be eliminated within a certain period of time. The higher the air efficiency inside, the lower the residual air bubbles. At the same time, because the two ends of each side of the inner layer board of the present application are provided with hot-melt zones, and the rivet hole is located between the two hot-melt zones, it is necessary to align the centerlines of the rivet holes on each side with the The distance between the center lines of the hot-melt zone is reasonably distributed, so as to prevent the abnormality of slippage and edge explosion during the pressing process, and at the same time, it can also improve the efficiency of discharging the air in the bubbles into the explosion-proof hole for storage. After multiple cycles and long-term trial and error, it is found that this distance matching is the most reasonable. This can meet product design requirements, reduce production difficulty, and improve quality yield.
本申请还提供了一种LED厚铜电路板压合前结构的制作方法,包括以下步骤:The present application also provides a method for manufacturing a pre-pressing structure of an LED thick copper circuit board, comprising the following steps:
S1、对内层板1依次进行:打靶、裁边、一次钻孔、棕化、CO2镭射钻孔、等离子除胶、沉铜、填孔电镀、全板电镀、二次钻孔、线路前处理、压膜、曝光、显影、蚀刻、AOI。该步骤S1的打靶、裁边、一次钻孔、棕化、CO2镭射钻孔、等离子除胶、沉铜、填孔电镀、全板电镀、二次钻孔、线路前处理、压膜、曝光、显影、蚀刻、AOI是本领域的常见工艺,在这里不再赘述。S1. Perform the following steps on the inner layer board 1: target shooting, edge trimming, primary drilling, browning, CO2 laser drilling, plasma degumming, copper sinking, hole-filling electroplating, full-board electroplating, secondary drilling, and circuit pretreatment , Lamination, exposure, development, etching, AOI. Targeting, edge trimming, primary drilling, browning, CO2 laser drilling, plasma degumming, copper immersion, hole-filling electroplating, full-board electroplating, secondary drilling, circuit pretreatment, lamination, exposure, Development, etching, and AOI are common processes in the art, and will not be repeated here.
S2、预叠:将内层板1的顶面与第一半固化片2、第一铜箔3依次进行叠层放置,以及将内层板1的底面与第二半固化片4、第二铜箔5依次进行叠层放置;S2. Pre-stacking: Lay the top surface of the inner layer board 1 with the first prepreg 2 and the first copper foil 3 in sequence, and place the bottom surface of the inner layer board 1 with the second prepreg 4 and the second copper foil 5 in sequence. Laminate placement;
S3、热熔:将内层板1的边缘板102的顶面的热熔区1022与第一铜箔3的底面的边缘之间进行热熔固定,将内层板1的边缘板102的底面的热熔区1022与第二铜箔5的顶面的边缘之间进行热熔固定;S3. Hot-melt: hot-melt and fix the hot-melt zone 1022 on the top surface of the edge plate 102 of the inner layer board 1 and the edge of the bottom surface of the first copper foil 3, and fix the bottom surface of the edge plate 102 of the inner layer board 1 by hot-melting. Hot-melt fixing is performed between the hot-melt zone 1022 and the edge of the top surface of the second copper foil 5;
S4、铆合:将内层板1的边缘板102的顶面与第一半固化片2的边缘、第一铜箔3的底面的边缘进行铆合固定,以及将内层板1的边缘板102的底面与第二半固化片4、第二铜箔5的顶面的边缘进行铆合固定;S4, riveting: the top surface of the edge plate 102 of the inner layer board 1 is riveted and fixed with the edge of the first prepreg 2 and the bottom surface of the first copper foil 3, and the edge plate 102 of the inner layer board 1 is riveted and fixed. The bottom surface is riveted and fixed with the edges of the top surface of the second prepreg 4 and the second copper foil 5;
在步骤S1中的一次钻孔或二次钻孔时,对内层板1的边缘板102中准备进行热熔固定的热熔区1022中靠近成型板101的一侧钻出两排相互错开的NPTH防爆孔10222。During the primary drilling or secondary drilling in step S1, two rows of staggered holes are drilled on the side of the edge plate 102 of the inner layer board 1 near the forming plate 101 in the hot-melt zone 1022 to be hot-melted and fixed. NPTH blast hole 10222.
在制作完成上述的LED厚铜电路板压合前结构后,接着可以进行压合,在压合完成后可以进行下工序。After the above-mentioned pre-pressing structure of the LED thick copper circuit board is completed, the pressing can be performed next, and the next process can be performed after the pressing is completed.
以上所述是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本申请的保护范围。The above are the preferred embodiments of the present application. It should be pointed out that for those skilled in the art, without departing from the principles of the present application, several improvements and modifications can also be made, and these improvements and modifications may also be regarded as The protection scope of this application.

Claims (10)

  1. 一种LED厚铜电路板压合前结构,包括内层板(1),其特征在于:所述内层板(1)的顶面设有第一半固化片(2),所述第一半固化片(2)的顶面设有第一铜箔(3),所述内层板(1)的底面设有第二半固化片(4),所述第二半固化片(4)的底面设有第二铜箔(5);所述内层板(1)包括成型板(101)、边缘板(102),所述边缘板(102)固定于所述成型板(101)的水平方向的边缘;所述边缘板(102)的顶面、底面分别设有若干个热熔区(1022),所述边缘板(102)的顶面的热熔区(1022)与所述第一铜箔(3)的底面的边缘之间进行热熔固定,所述边缘板(102)的底面的热熔区(1022)与所述第二铜箔(5)的顶面的边缘之间进行热熔固定;所述热熔区(1022)中靠近所述成型板(101)的一侧设有两排相互错开的NPTH防爆孔(10222)。A pre-pressing structure of an LED thick copper circuit board, comprising an inner layer board (1), characterized in that: the top surface of the inner layer board (1) is provided with a first prepreg (2), and the first prepreg ( 2) the top surface is provided with a first copper foil (3), the bottom surface of the inner layer board (1) is provided with a second prepreg (4), and the bottom surface of the second prepreg (4) is provided with a second copper foil (5); the inner layer board (1) includes a forming board (101) and an edge board (102), and the edge board (102) is fixed to the horizontal edge of the forming board (101); the edge The top surface and the bottom surface of the board (102) are respectively provided with a plurality of hot-melt regions (1022), and the hot-melt regions (1022) on the top surface of the edge board (102) and the bottom surface of the first copper foil (3) Hot-melt fixing is performed between the edges of the edge plate (102), and hot-melting is performed between the hot-melt region (1022) on the bottom surface of the edge plate (102) and the edge of the top surface of the second copper foil (5); Two rows of NPTH explosion-proof holes (10222) staggered from each other are provided on the side of the melting zone (1022) close to the forming plate (101).
  2. 根据权利要求1所述一种LED厚铜电路板压合前结构,其特征在于:所述热熔区(1022)的中部固定有大铜块(10221),所述大铜块(10221)位于所述NPTH防爆孔(10222)的外侧;所述边缘板(102)的顶面的热熔区(1022)中的大铜块(10221)与所述第一铜箔(3)的底面的边缘通过所述第一半固化片(2)的边缘进行热熔固定,所述边缘板(102)的底面的热熔区(1022)中的大铜块(10221)与所述第二铜箔(5)的顶面的边缘通过所述第二半固化片(4)的边缘进行热熔固定。The structure of the LED thick copper circuit board before lamination according to claim 1, characterized in that: a large copper block (10221) is fixed in the middle of the hot-melt zone (1022), and the large copper block (10221) is located in the middle of the hot melt zone (1022). The outer side of the NPTH explosion-proof hole (10222); the edge of the large copper block (10221) in the hot melt zone (1022) on the top surface of the edge plate (102) and the bottom surface of the first copper foil (3) The edge of the first prepreg (2) is hot-melted and fixed, and the large copper block (10221) in the hot-melt area (1022) on the bottom surface of the edge plate (102) and the second copper foil (5) The edge of the top surface of the second prepreg (4) is hot-melted and fixed.
  3. 根据权利要求2所述一种LED厚铜电路板压合前结构,其特征在于:所述大铜块(10221)与所述成型板(101)的间距大于5mm,所述大铜块(10221)与所述NPTH防爆孔(10222)之间的距离为1mm。The structure of the LED thick copper circuit board before pressing according to claim 2, characterized in that: the distance between the large copper block (10221) and the forming board (101) is greater than 5 mm, and the large copper block (10221) ) and the NPTH explosion-proof hole (10222) at a distance of 1 mm.
  4. 根据权利要求1到3任一项所述一种LED厚铜电路板压合前结构,其特征在于:所述NPTH防爆孔(10222)的孔径为1.5mm,同一排的所述NPTH防爆孔(10222)中相邻的两个所述NPTH防爆孔(10222)的中心线之间的距离为3.5mm,相邻的两排所述NPTH防爆孔(10222)的中心线的间距为1mm。The structure of the LED thick copper circuit board before pressing according to any one of claims 1 to 3, characterized in that: the NPTH explosion-proof hole (10222) has a diameter of 1.5 mm, and the NPTH explosion-proof holes (10222) in the same row have a diameter of 1.5 mm. The distance between the center lines of two adjacent NPTH explosion-proof holes (10222) in 10222) is 3.5 mm, and the distance between the center lines of two adjacent rows of the NPTH explosion-proof holes (10222) is 1 mm.
  5. 根据权利要求1到3任一项所述一种LED厚铜电路板压合前结构,其特征在于:所述边缘板(102)的形状为矩形环状,所述成型板(101)的形状为矩形板状;所述边缘板(102)的顶面的每个夹角处的两侧边分别设有一个所述热熔区(1022),所述边缘板(102)的底面的每个夹角处的两侧边分别设有一个所述热熔区(1022)。The pre-pressing structure of the LED thick copper circuit board according to any one of claims 1 to 3, characterized in that: the shape of the edge board (102) is a rectangular ring, and the shape of the forming board (101) It is in the shape of a rectangular plate; the two sides of each included corner of the top surface of the edge plate (102) are respectively provided with one of the hot-melt regions (1022), and each of the bottom surfaces of the edge plate (102) One of the hot-melt regions (1022) is respectively provided on both sides of the included angle.
  6. 根据权利要求5所述一种LED厚铜电路板压合前结构,其特征在于:所述边缘板(102)的顶面、底面分别设有若干个铆钉孔(1021),所述边缘板(102)的顶面的铆钉孔(1021)与第一半固化片(2)的边缘、第一铜箔(3)的底面的边缘之间通过铆钉进行铆合固定;所述边缘板(102)的底面的铆钉孔(1021)与第二半固化片(4)的边缘、第二铜箔(5)的顶面的边缘之间通过铆钉进行铆合固定。The structure of the LED thick copper circuit board before pressing according to claim 5, characterized in that: the top surface and the bottom surface of the edge board (102) are respectively provided with a plurality of rivet holes (1021), and the edge board (102) The rivet holes (1021) on the top surface of 102) and the edge of the first prepreg (2) and the edge of the bottom surface of the first copper foil (3) are riveted and fixed by rivets; the bottom surface of the edge plate (102) The rivet hole (1021) of the second prepreg (4) and the edge of the top surface of the second copper foil (5) are riveted and fixed by rivets.
  7. 根据权利要求6所述一种LED厚铜电路板压合前结构,其特征在于:若干个所述铆钉孔(1021) 分别位于所述边缘板(102)的前后左右侧的靠近中间的位置。The pre-pressing structure of the LED thick copper circuit board according to claim 6, characterized in that: a plurality of the rivet holes (1021) are respectively located near the middle of the front, rear, left, right, and right sides of the edge board (102).
  8. 根据权利要求7所述一种LED厚铜电路板压合前结构,其特征在于:所述边缘板(102)为长方形环,所述成型板(101)为长方形板;处于所述边缘板(102)的短边的所述铆钉孔(1021)的中心线与处于所述边缘板(102)的短边的所述热熔区(1022)的中心线之间的距离大于28mm,处于所述边缘板(102)的长边的所述铆钉孔(1021)的中心线与处于所述边缘板(102)的长边的所述热熔区(1022)的中心线的间距大于40mm。The pre-pressing structure of an LED thick copper circuit board according to claim 7, characterized in that: the edge board (102) is a rectangular ring, and the forming board (101) is a rectangular board; The distance between the center line of the rivet hole (1021) on the short side of the edge plate (102) and the center line of the hot melt zone (1022) on the short side of the edge plate (102) is greater than 28 mm, and the distance between the center line of the hot melt zone (1022) on the short side of the edge plate (102) The distance between the center line of the rivet hole (1021) on the long side of the edge plate (102) and the center line of the hot melt zone (1022) on the long side of the edge plate (102) is greater than 40 mm.
  9. 根据权利要求6到8任一项所述一种LED厚铜电路板压合前结构,其特征在于:所述铆钉孔(1021)为直径3.0mm的圆孔,所述铆钉孔(1021)的数量为四个;所述热熔区(1022)的长宽分别为40mm、16mm,所述边缘板(102)的顶面以及底面的热熔区(1022)数量的分别为八个。The structure of the LED thick copper circuit board before pressing according to any one of claims 6 to 8, wherein the rivet hole (1021) is a circular hole with a diameter of 3.0 mm, and the rivet hole (1021) is a circular hole with a diameter of 3.0 mm. The number is four; the length and width of the hot melt zone (1022) are 40mm and 16mm respectively, and the number of hot melt zones (1022) on the top surface and the bottom surface of the edge plate (102) is eight respectively.
  10. 一种LED厚铜电路板压合前结构的制作方法,包括以下步骤:A method for manufacturing a pre-pressing structure of an LED thick copper circuit board, comprising the following steps:
    S1、对内层板(1)依次进行:打靶、裁边、一次钻孔、棕化、CO2镭射钻孔、等离子除胶、沉铜、填孔电镀、全板电镀、二次钻孔、线路前处理、压膜、曝光、显影、蚀刻、AOI;S1. Perform the following steps on the inner layer board (1): target shooting, edge trimming, primary drilling, browning, CO2 laser drilling, plasma degumming, copper sinking, hole-filling electroplating, full-board electroplating, secondary drilling, circuit Pretreatment, lamination, exposure, development, etching, AOI;
    S2、预叠:将所述内层板(1)的顶面与第一半固化片(2)、第一铜箔(3)依次进行叠层放置,以及将所述内层板(1)的底面与第二半固化片(4)、第二铜箔(5)依次进行叠层放置;S2. Pre-stacking: Lay the top surface of the inner layer board (1) with the first prepreg (2) and the first copper foil (3) in sequence, and place the bottom surface of the inner layer board (1). The second prepreg (4) and the second copper foil (5) are stacked and placed in sequence;
    S3、热熔:将所述内层板(1)的边缘板(102)的顶面的热熔区(1022)与第一铜箔(3)的底面的边缘之间进行热熔固定,将所述内层板(1)的边缘板(102)的底面的热熔区(1022)与第二铜箔(5)的顶面的边缘之间进行热熔固定;S3. Hot-melting: hot-melting is performed between the hot-melting zone (1022) on the top surface of the edge plate (102) of the inner layer board (1) and the edge of the bottom surface of the first copper foil (3), and the Hot-melt fixing is performed between the hot-melt region (1022) on the bottom surface of the edge board (102) of the inner layer board (1) and the edge of the top surface of the second copper foil (5);
    S4、铆合:将所述内层板(1)的边缘板(102)的顶面与第一半固化片(2)的边缘、第一铜箔(3)的底面的边缘进行铆合固定,以及将所述内层板(1)的边缘板(102)的底面与第二半固化片(4)、第二铜箔(5)的顶面的边缘进行铆合固定;S4, riveting: riveting and fixing the top surface of the edge board (102) of the inner layer board (1) with the edge of the first prepreg (2) and the edge of the bottom surface of the first copper foil (3), and riveting and fixing the bottom surface of the edge board (102) of the inner layer board (1) with the edges of the top surface of the second prepreg (4) and the second copper foil (5);
    其特征在于:在步骤S1中的一次钻孔或二次钻孔时,对所述内层板(1)的边缘板(102)中准备进行热熔固定的热熔区(1022)中靠近所述成型板(101)的一侧钻出两排相互错开的NPTH防爆孔(10222)。It is characterized in that: during the primary drilling or the secondary drilling in step S1, the edge plate (102) of the inner layer board (1) in the hot-melt zone (1022) to be hot-melted and fixed is close to the Two rows of NPTH explosion-proof holes (10222) staggered from each other are drilled on one side of the forming plate (101).
PCT/CN2021/128764 2020-12-21 2021-11-04 Led thick copper circuit board press-fitting front structure and fabrication method therefor WO2022134885A1 (en)

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