WO2022134526A1 - 一种分片式塔架段的密封防水结构及塔架 - Google Patents

一种分片式塔架段的密封防水结构及塔架 Download PDF

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Publication number
WO2022134526A1
WO2022134526A1 PCT/CN2021/104315 CN2021104315W WO2022134526A1 WO 2022134526 A1 WO2022134526 A1 WO 2022134526A1 CN 2021104315 W CN2021104315 W CN 2021104315W WO 2022134526 A1 WO2022134526 A1 WO 2022134526A1
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WO
WIPO (PCT)
Prior art keywords
tower
segmented
segment
sealing
fixing member
Prior art date
Application number
PCT/CN2021/104315
Other languages
English (en)
French (fr)
Inventor
王子月
戚玉超
张国伟
焦守雷
宋健
Original Assignee
山东中车风电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 山东中车风电有限公司 filed Critical 山东中车风电有限公司
Priority to EP21908531.3A priority Critical patent/EP4130464A4/en
Publication of WO2022134526A1 publication Critical patent/WO2022134526A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • F16J15/104Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing characterised by structure
    • F16J15/106Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing characterised by structure homogeneous
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/02Structures made of specified materials
    • E04H12/08Structures made of specified materials of metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/80Arrangement of components within nacelles or towers
    • F03D80/88Arrangement of components within nacelles or towers of mechanical components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B1/00Devices for securing together, or preventing relative movement between, constructional elements or machine parts
    • F16B1/02Means for securing elements of mechanisms after operation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2/00Friction-grip releasable fastenings
    • F16B2/02Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening
    • F16B2/18Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening using cams, levers, eccentrics, or toggles
    • F16B2/185Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening using cams, levers, eccentrics, or toggles using levers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/061Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with positioning means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00Pipe-line systems
    • F17D1/08Pipe-line systems for liquids or viscous products
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/57Seals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2200/00Constructional details of connections not covered for in other groups of this subclass
    • F16B2200/50Flanged connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2200/00Constructional details of connections not covered for in other groups of this subclass
    • F16B2200/50Flanged connections
    • F16B2200/506Flanged connections bolted or riveted
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B33/00Features common to bolt and nut
    • F16B33/004Sealing; Insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/728Onshore wind turbines

Definitions

  • the present disclosure belongs to the field of wind power generation, and in particular relates to a sealed waterproof structure of a segmented tower section and a tower.
  • the first objective of the present disclosure is to provide a sealed waterproof structure for a segmented tower section. Improve the requirements for rapid positioning and installation during the assembly of the segmented tower, ensure that the ring flange and longitudinal flange meet the tolerance requirements after the segmented tower is assembled, reduce the dislocation of the cylinder, and improve the sealing and waterproofing of the segmented tower section.
  • the second object of the present disclosure is to provide a tower, through the water collection system inside the tower, the water entering the interior from the seam of the segmented tower segment can be drained, and at the same time cooperate with the segmented tower segment.
  • the sealing system can effectively prevent rain, snow, sand, flying insects, etc. from entering the inside of the tower in the later stage, and ensure the safety of the equipment inside the cylinder.
  • At least one embodiment of the first object of the present disclosure provides a sealed and waterproof structure for a segmented tower segment, the structure comprising a sealing sheet and an installation guide disposed between longitudinal flanges on two mutually butted tower segments
  • the installation guide mechanism includes a first fixing member and a second fixing member, the first fixing member is arranged on the inner wall surface of one of the tower segments, and the second fixing member is arranged on the inner wall surface of the other tower segment.
  • the first fixing piece and the second fixing piece are detachably connected through the guide block, and can slide along the guide block.
  • first fixing member is rotatably connected to a fixed handle
  • handle is rotatably connected to a U-shaped ring
  • second fixing member is provided with a slot for placing the U-shaped ring
  • the U-shaped ring of the handle is clamped on the second fixing member.
  • the handle can be rotatably connected to the first fixing member in a detachable manner when it is on the card slot.
  • first fixing member and the second fixing member are U-shaped fixing members, and the two longitudinal sides of the U-shaped fixing member are vertically fixed on the outer wall surface of the tower segment, and fit with the inner wall surface, and the guide block is arranged on the U-shaped fixing member.
  • the U-shaped fixing piece, the sliding block and the handle are provided with corresponding pin shaft holes.
  • a sealing strip is provided between the two butted tower segments, and the sealing surface of the sealing strip is abutted with the connecting surfaces of the two mutually butted tower segments.
  • the sealing strip includes a vertical section, a horizontal section and an arrow-shaped tail section that are connected to each other in sequence, the outer wall surfaces of the two-end segmented towers adjacent to the vertical section are fitted together, and the horizontal section is arranged on two mutually On the joint surfaces of the butted tower segments, the tail section is in contact with the inner wall surfaces of the two mutually butted tower segments.
  • At least one embodiment of the second object of the present disclosure provides a tower, the tower includes a tower body formed by butt joint of multiple segmented towers, and each segmented tower includes one of the above-mentioned one
  • the sealing and waterproof structure of a segmented tower section also includes a water collection system arranged between the annular flanges of two adjacent segmented towers, and the water collection system includes a collection system arranged inside the tower.
  • the water tank, the deflector and the water collection pipeline, the water collection tank is arranged at the bottom of the annular flange connection gap on the two-segment tower, the deflector is arranged on both sides of the annular flange connection gap, and is connected to the water collection tank.
  • the top is connected, and the bottom of the water collecting tank is connected with the water collecting pipeline.
  • the water collecting pipelines on the adjacent two segmented towers are connected, and the water collecting pipelines on the bottommost segmented tower are connected with the pre-buried drainage pipes inside the tower body.
  • the top of the water collecting tank is connected to the lower side of the annular flange connection gap on the two-segment tower through the inclined plate.
  • the guide plate is attached and fixed on the annular flange and the inner surface of the tower body.
  • the sealing and waterproof structure of the fragmented tower section of the present disclosure can meet the manufacturing requirements of large-diameter fragmented towers, and can meet the requirements of rapid positioning and assembly in the tower fragmentation assembly process by installing the guide structure, and improve fragmentation.
  • the assembly accuracy of the tower can reduce the dislocation of the cylinder and increase the sealing of the cylinder.
  • the water collecting system inside the tower provided by the present disclosure will lead the rainwater entering the inside of the cylinder through the splicing joint of the slicing tower to the inside of the tower through the drainage pipeline at the bottom of the tower, so as to avoid water ingress leading to the cylinder and bolts. Corrosion and failure of electrical cabinets.
  • the sealing and waterproofing system on the slicing tower can ensure the sealing and waterproofing of the cylinder, which can effectively prevent rain, sand, flying insects, etc. from entering the tower in the later stage, and finally solve the slicing tower. Shelf sealing waterproof short board problem.
  • FIG. 1 is a schematic diagram of a segmented tower with a sealed waterproof system provided by an embodiment of the present disclosure
  • Fig. 2 is a partial enlarged view at A in Fig. 1;
  • FIG. 3 is an exploded schematic diagram of an installation guide structure provided by an embodiment of the present disclosure.
  • FIG. 4 is a schematic diagram of state 1 of the installation process of the guide structure provided by the embodiment of the present disclosure.
  • FIG. 5 is a schematic diagram of state 2 of the installation process of the guide structure provided by the embodiment of the present disclosure.
  • FIG. 6 is a schematic diagram of state 3 of the installation process of the guide structure provided by the embodiment of the present disclosure.
  • FIG. 7 is a schematic diagram of an internal sealing system of a tower provided by an embodiment of the present disclosure.
  • FIG. 8 is a schematic cross-sectional view of a sealing strip provided by an embodiment of the present disclosure.
  • FIG. 9 is a schematic diagram of an internal water collection system of a tower provided by an embodiment of the present disclosure.
  • FIG. 10 is a front view of a water collection tank provided by an embodiment of the present disclosure.
  • FIG. 11 is an axonometric view of a water collection tank provided by an embodiment of the present disclosure.
  • FIG. 12 is a schematic structural diagram of a water guide strip provided by an embodiment of the present disclosure.
  • FIG. 13 is a schematic diagram of installation of a water collection system in a tower provided by an embodiment of the present disclosure
  • FIG. 14 is a partial enlarged view of B in FIG. 13 .
  • FIG. 1 shows a tower.
  • the tower includes a multi-segment segmented tower segment 100 that is connected from bottom to top.
  • segmented tower in this embodiment is The segment 100 is composed of two or more segmented tower shells, specifically by butting together the longitudinal flanges of the segmented tower shells to form a cylindrical tower segment, while the longitudinal flanges are inside the tower, and the segments are divided.
  • the lamella tower shells are connected by a guide mechanism 200 to form a segmented tower segment 100 .
  • the two inner ends of the segmented tower disclosed in this embodiment are connected by installing guiding mechanisms 200 to ensure that the longitudinal flange of the segmented tower is assembled, meet the tolerance requirements, and reduce the number of cylinders. Dislocation improves the sealing and waterproofing of the segmented tower section.
  • the installation guide mechanism 200 mainly includes a first fixing plate 210 , a second fixing plate 220 , a guide pin 230 , a buckle 240 and a handle 260 .
  • first fixing plate 210 and the second fixing plate 220 are respectively fixed on the inner wall surfaces of the two segmented towers that are butted against each other, and are arranged on the side of the opposite position, in order to reduce the welding stress at the ends of the fixing plates.
  • the end of the fixed plate transitions to the wall of the tower in the form of an arc, and the tail is polished and smoothly transitioned to the inner wall of the cylinder to improve the fatigue level of the segmented tower.
  • the first fixing plate 210 and the second fixing plate 220 are U-shaped fixing plates, the U-shaped fixing is fixed on the inner wall of the tower through two longitudinal plates, and the space formed by the U-shaped fixing plate and the inner wall of the tower is used for
  • the guide pin 230 is placed, and the longitudinal side plates of the first fixing plate 210 and the second fixing plate 220 are provided with pin shaft holes and the pin shaft holes on the guide pins 230 are connected to realize the connection between the two.
  • the side plate of the first fixing plate 210 in this embodiment is provided with the first fixing plate fixing pin hole 213 , and the guide pin guide surface 233 of the guide pin 230 is connected to the first fixing plate 210 at the same time.
  • the inner surfaces 211 of the first fixing plate are butted to realize the nesting of the two.
  • the first fixing plate 210 is also provided with a buckle fixing groove 212 which is the same as the stuck buckle 240 .
  • the side plate of the second fixing plate 220 is provided with a fixing pin hole a222 on the second fixing plate and a fixing pin hole b223 on the second fixing plate, and the inner surface 221 of the second fixing plate on the second fixing plate 220 is also connected to The cooperation of the guide pin guide surfaces 233 of the guide pin 230 realizes the nesting of the two.
  • the fixing pin holes a222 on the second fixing plate 220 are also used to rotate the connecting handle 260.
  • the wrench is also a U-shaped fixing plate.
  • the longitudinal side plate of the handle 260 is provided with three Fixing pin holes, the three fixing pin holes are distributed in a triangular shape, and the buckle mounting hole 263 located on the outermost side is mainly used for rotating connection with the U-shaped buckle 240, and the buckle is installed on the handle and can rotate freely, Further, the handle fixing pin hole a261 on the longitudinal plate on the outside of the handle is mainly used to connect with the fixing pin hole a222 on the second fixing plate 220 through 250a.
  • Step 1 Referring to FIG. 4, before use, first connect the buckle 240 to the handle 260 through the buckle mounting hole 263, the first fixing pin 250 passes through the handle fixing pin hole 1 261, and the second fixing plate is fixed pin
  • the hole a222 and the guide pin fixing pin hole b232 connect the handle 260, the guide pin 230, and the second fixing plate 220 together.
  • the second step referring to FIGS. 5-6, first, the guide pin 230 passes through the interior of the first fixing plate and the guide pin guide surface 233 has a certain matching relationship with the inner surface 211 of the first fixing plate; secondly, the buckle 240 is placed on the In the snap fixing groove 212 on the first fixing plate, the handle 260 is pulled so that the tower segments are locked along the guide pin 230 under the action of the installation guide structure; finally, the third fixing pin 250 is passed through the The handle fixing pin hole b262 and the fixing pin hole b223 on the second fixing plate on the second fixing plate lock the handle, and at the same time pass the second fixing pin 250 through the fixing pin hole 213 on the first fixing plate and the guide pin.
  • the fixed pin hole a231 completely locks the installation guide structure, so as to play the role of guiding and initial preloading for the assembly of the segmented tower.
  • the above-mentioned installation guide structure can improve the rapid positioning and installation requirements during assembly of the segmented tower, ensure that the longitudinal flange of the segmented tower meets the tolerance requirements after assembly, and improve the sealing and waterproof performance of the segmented tower section 100 .
  • sealing plugs 420 are provided on the butt surfaces of the two longitudinal flanges to eliminate the need for the segmented longitudinal flanges of the tower to be separated from each other.
  • the gap and deformation of the sheet tower during production and transportation increase the tightness of the tower after assembly.
  • the thickness of the sealing plug is adjusted according to the gap between the longitudinal flanges of adjacent tower segments.
  • the tower body is provided with a sealing strip between the adjacent segmented tower segments 100, as shown in Figs.
  • the sealing strip is a T-shaped piece as a whole, and the sealing strip includes a sealing strip horizontal surface 412 and a sealing strip vertical surface 413, and the end of the horizontal sealing strip surface 412 is connected to an arrow-shaped sealing strip tail 411.
  • the sealing strip 410 The method of use is to set the horizontal sealing strip surface 412 of the sealing strip on the joint surface of the adjacent adjacent segmented towers, and attach the vertical sealing strip surface 413 to the outer wall of the tower body at the same time.
  • the tail 411 of the shaped sealing strip is attached to the inner wall of the tower body, and the sealing system formed in this way can effectively prevent rainwater, sandstorm, flying insects, etc. from entering the interior of the tower in the later stage.
  • an embodiment of the present disclosure also provides a tower body, the tower body includes a bottom-to-up connection of a plurality of segmented tower segments 100, each segmented tower segment 100 includes The segmented tower section sealing system provided by the above embodiments.
  • the adjacent segmented tower sections of the tower body provided in this implementation are butted together by the annular flanges at the top or bottom of the segmented tower segment.
  • the ring flanges When the ring flanges are butted together, there will also be a gap, and the external water may also enter the interior of the tower through the gap.
  • a water collection system 300 is provided under the butt joint gap of the annular flange inside the segmented tower, and the water collection system 300 includes a water collection tank 310 , a guide strip 320 and a water collection pipe Road 330, wherein the water collecting tank is close to the bottom of the butt joint gap of the annular flange inside the slicing tower for collecting the water entering the interior from the gap, and the guide strips are arranged on both sides of the gap and are close to the ring flange.
  • the inner wall is connected to the top of the water collecting tank 310, and is used to drain the water entering the inside into the water collecting tank 310, and then lead out of the tower through the water collecting pipeline 330 connected to the bottom of the water collecting tank.
  • the water collecting tank 310 is formed by a conical body composed of a side plate a312, a side plate b313, a side plate c314, a side plate d315 and a bottom plate 316, and the bottom plate is provided with a water collecting tank joint 317 It is used to connect with the water collection pipeline 330, and further, the top of the water collection tank 310 abuts the lower side of the cutting seam of the tower segment ring flange through the tip of the guide plate 311 inclined facing the inner wall of the ring flange, so as to ensure that the tower The rainwater at the splicing gap of the racks flows into the water collecting tank through the drainage plate.
  • a guide strip 320 is connected to the top installation of the water collecting tank 310.
  • the shape of the guide strip 320 in this embodiment is a stepped shape, which is mainly for fitting It is fixed on the ring flange and the surface of the cylinder.
  • this is not a limitation on the shape of the guide bar of the present disclosure.
  • the shape of the guide bar needs to be adjusted according to the shape of the specific ring flange.
  • the guide bar is provided with an upper end 321 and a The lower end 321 , wherein the upper end 321 is flared to ensure the diversion effect, and the lower end 322 is attached to the diversion plate 311 to drain water into the water collecting tank 310 .
  • the water collection pipes on the segmented tower section 100 are connected to each other, and the segmented tower located at the bottom of the tower is connected to each other.
  • the water collection pipeline on the frame section is led out into the tower through the drainage pipeline at the bottom of the tower.
  • the embodiment of the present disclosure provides an internal water collecting system of the tower, and the rainwater entering the interior of the cylinder through the joints of the split towers is led out of the tower through the drainage pipeline at the bottom of the tower, so as to avoid the corrosion of the cylinder and bolts caused by water ingress.
  • the electrical cabinet fails, and at the same time, the sealing and waterproofing system on the slicing tower can ensure the sealing and waterproofing of the cylinder, which can effectively prevent rainwater, sand, flying insects, etc. Seal the waterproof short board problem.

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Abstract

本公开提供了一种分片式塔架段的密封防水结构及塔架。属于风力发电领域,该结构包括设置在塔架分片上纵向法兰之间的密封片和安装导向机构,所述安装导向机构包括第一固定件和第二固定件,第一固定件设置在其中一个塔架分片的内壁面上,第二固定件设置在另一个相邻塔架分片的内壁面上,两者通过一个导向块可拆卸连接,且可沿着导向块滑动。

Description

一种分片式塔架段的密封防水结构及塔架 技术领域
本公开属于风力发电领域,具体涉及一种分片式塔架段的密封防水结构及塔架。
背景技术
这里的陈述仅提供与本公开相关的背景技术,而不必然地构成现有技术。
当前风电市场,随着各整机政策的调整、限电的改善,弃风率大幅下降,各地均已具备良好的并网条件。为了提高机组的发电量,风力发电机组单机容量的不断增大、风电场开发逐步向低风速区域的扩展以及对高空风能利用的迫切性,高塔架势在必行。然而考虑风机塔架的承载性、安全性,塔架直径必须随之增加,大直径塔架的运输成为限制风电机组发展的脖颈,由此,大直径分片塔架应运而生。
大直径分片塔架分片连接部位的密封及防水要求对机组后期运行至关重要,分片连接片体的结构不合理,导致在片体组装时定位不准确、连接困难、进而产生缝隙进水。
发明内容
针对现有技术的不足,本公开的第一目的是提供一种分片式塔架段的密封防水结构。提高分片塔架组装时快速定位安装要求,保证分片塔架装配后环法兰、纵法兰满足公差要求,减少筒体错位,提高分 片塔架段密封防水性。
本公开的第二目的是提供一种塔架,通过塔架内部的集水系统,可以将从分片式塔架段拼接缝进入内部的水给排除,同时配合分片式塔架段上的密封系统,可有效避免后期雨雪、风沙、飞虫等的进入塔架内部,保证筒体内部设备的安全性。
本公开的第一目的至少一实施例提供了一种分片式塔架段的密封防水结构,该结构包括设置在两个相互对接的塔架分片上纵向法兰之间的密封片和安装导向机构,所述安装导向机构包括第一固定件和第二固定件,第一固定件设置在其中一个塔架分片的内壁面上,第二固定件设置在另一个塔架分片的内壁面上,第一固定件和第二固定件通过导向块可拆卸的连接,且可沿着导向块滑动。
进一步地,第一固定件上转动连接固定把手,所述把手上转动连接U形环,第二固定件上设有可放置U形环的卡槽,把手的U形环卡在第二固定件上的卡槽上时,把手可旋转与第一固定件可拆卸连接。
进一步地,第一固定件和第二固定件为U型固定件,U型固定件的两个纵向边垂直固定塔架分片的外壁面上,且与内壁面相贴合,导向块设置在U型固定件的内部凹槽中,且与U型固定件的内壁面上相贴合,U型固定件、滑动块以及把手上设有相对接的销轴孔。
进一步地,在两个相互对接的塔架分片之间设有密封条,密封条的密封面与两个相互对接的塔架分片的连接面相贴合。
进一步地,所述密封条包括依次相互连接的竖直段、水平段和呈 箭头状的尾部段,竖直段相邻的两端分片式塔架的外壁面相贴合,水平段设置在两个相互对接的塔架分片的结合面上,尾部段与两个相互对接的塔架分片的内壁面相接触。
本公开的第二目的至少一实施例提供了一种塔架,该塔架包括由多段分片式塔架对接形成的塔体,每段分片式塔架包括上述任一项所述的一种分片式塔架段的密封防水结构;还包括设置在相邻的两段分片塔架上环向法兰之间的集水系统,所述集水系统包括设置在塔架内部的集水槽、导流板以及集水管路,集水槽设置在两段分片塔架上环向法兰连接缝隙的底部,导流板设置在环向法兰连接缝隙的两侧,且与集水槽的顶部相连接,集水槽的底部与集水管路相连通。
进一步地,相邻的两段分片塔架上的集水管路相连通,位于最底部的分片式塔架上的集水管路与塔体内部的预埋的排水管相连通。
进一步地,所述集水槽的顶部通过斜板与两段分片塔架上环向法兰连接缝隙的下侧相对接。
进一步地,所述导流板贴合固定在环向法兰及塔体的内表面。
上述本发明的实施例的有益效果如下:
(1)、本公开的分片式塔架段的密封防水结构,能够满足大直径分片塔制造要求,通过安装导向结构可以满足塔架分片组装过程中快速定位装配的要求,提高分片塔架装配精度,减少筒体错位,增加筒体密封性。
(2)、本公开提供的塔架内部集水系统将通过分片塔架拼接缝处进入筒体内部的雨水通过塔架底部排水管路引出塔架内部,避免进 水导致筒体、螺栓锈蚀及电器柜失效,同时配合分片塔架上的密封防水系统可保证筒体密封防水性,可有效防止可有效避免后期雨水、风沙、飞虫等的进入塔架内部,最终解决分片塔架密封防水短板问题。
附图说明
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。
图1是本公开实施例提供的带有密封防水系统的分片式塔架示意图;
图2是图1中A处局部放大图;
图3是本公开实施例提供的安装导向结构分解示意图;
图4是本公开实施例提供的导向结构安装过程状态1示意图;
图5是本公开实施例提供的导向结构安装过程状态2示意图;
图6是本公开实施例提供的导向结构安装过程状态3示意图;
图7是本公开实施例提供的塔架内部密封系统示意图;
图8是本公开实施例提供的密封条截面示意图;
图9是本公开实施例提供的塔架内部集水系统示意图;
图10是本公开实施例提供的集水槽正视图;
图11本公开实施例提供的集水槽轴测图;
图12是本公开实施例提供的导水条结构示意图;
图13是本公开实施例提供的塔架内集水系统安装示意图;
图14是图13中B处局部放大图。
图中,100-分片式塔架段;200-安装导向结构;210-第一固定板;211-第一固定板内表面;212-卡扣固定槽;213-第一固定板固定销孔;220-第二固定板2;221-第二固定板内表面;222-第二固定板上固定销孔a;223-第二固定板上固定销孔b;230-导向销;231-导向销固定销孔a;232-导向销固定销孔b;233-导向销导向面;240-卡扣;250a-第一固定销;250b-第二固定销;250c-第三固定销;260-把手;261-把手固定销孔一;262-把手固定销孔二;263-卡扣安装孔;300-集水系统;310-集水槽;311-集水槽引流板;312-侧板a;313-侧板b;314-侧板c;315-侧板d;316-底板;317-集水槽接头;320-导流条;321-导流条上端;322-导流条下端;330-集水管路;410-密封条;411-密封条尾部;412-密封条水平面;413-密封条竖直;420-密封堵。
为显示各部位位置而夸大了互相间间距或尺寸,示意图仅作示意使用。
具体实施方式
下面结合实施例对本发明进行进一步阐述。应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。
请参阅图1,图1示出了一种塔架,所述塔架包括多段分片式塔架段100由下而上对接组成,需要说明的就是,本实施例中的分片式塔架段100的是由两个或以上分片塔架外壳组成,具体是通过由分片塔架外壳的纵向法兰对接在一起形成圆柱形塔架段,同时纵向法兰在塔 架的内部,分片塔架外壳通过导向机构200连接形成一个分片式塔架段100。
进一步,如图2所示,本实施例公开的分片塔架内部两端分别通过安装导向机构200实现两者的对接,保证分片塔架装配后纵法兰、满足公差要求,减少筒体错位,提高分片塔架段密封防水性。
具体的,如图3所示,本实施中安装导向机构200主要包括第一固定板210、第二固定板220、导向销230、卡扣240以及把手260。
进一步的,第一固定板210和第二固定板220分别固定在相互对接的两个分片塔架内璧面上,且设置在相对接的位置一侧,为了减少固定板端部的焊接应力,固定板的端部以圆弧形式过渡到塔架的壁面上,并且尾部打磨平滑过渡到筒体内壁上,以提高分片塔架疲劳等级。其中第一固定板210和第二固定板220为U型固定板,该U型固定通过两个纵向板固定在塔架的内壁面上,U型固定板与塔架内壁面组成的空间用于放置导向销230,所述第一固定板210和第二固定板220的纵向侧板上都设有销轴孔与导向销230上的销轴孔对接实现两者的连接。
见3图所示,本实施例中的第一固定板210的侧板上设有第一固定板固定销孔213,同时所述导向销230的导向销导向面233与第一固定板210上的第一固定板内表面211相对接实现两者的嵌套。同时在第一固定板210上还设有同于卡住的卡扣240的卡扣固定槽212。
进一步,第二固定板220的侧板上设有第二固定板上固定销孔a222和第二固定板上固定销孔b223,同时第二固定板220上的第二固定板内表面221也与导向销230的导向销导向面233的配合实现两者的 嵌套。同时在所述第二固定板220上固定第二固定板上固定销孔a222也是用来转动连接把手260的,所述扳手也是U型固定板,在该把手260的纵向侧板上设有三个固定销孔,该三个固定销孔呈三角分布,其中位于最外侧的卡扣安装孔263主要是用来与U型的卡扣240转动连接,卡扣安装在把手上上可以自由的转动,进一步把手外侧的纵向板上的把手固定销孔a261主要是用来与第二固定板220上的固定销孔a222相对接通过250a实现两者的连接,
下面详细说明一下通过安装导向机构将两个分片塔架片体对接在一起的使用过程:
第一步:参照图4,使用前,首先将卡扣240通过卡扣安装孔263与把手260连接到一起,第一固定销250穿过把手固定销孔一261、第二固定板上固定销孔a222、导向销固定销孔b232将把手260、导向销230、第二固定板220连接到一起。
第二步:参照图5-图6,首先,导向销230穿过第一固定板内部并且导向销导向面233与第一固定板内表面211具有一定配合关系;其次,将卡扣240置于第一固定板上的卡扣固定槽212内,扳动把手260使得塔架分片沿导向销230在安装导向结构作用下处于锁紧状态;最后,将第三固定销250穿过把手上的把手固定销孔b262及第二固定板上的第二固定板上固定销孔b223将把手锁死,同时将第二固定销250穿过第一固定板上的固定销孔213及导向销上的固定销孔a231,将安装导向结构完全锁死,从而为分片塔架装配起到导向及初预紧作用。
所以上述安装导向结构可提高分片塔架组装时快速定位安装要求,保证分片塔架装配后纵法兰满足公差要求,提高分片塔架段100密封防水性。
为了进一步的增强分片塔架纵向法兰的对接后密封性,见图9,本实施例在两个纵向法兰对接面上设置了密封堵420用于消除塔架分片纵法兰在分片塔架在生产、运输过程中产生的间隙及变形,增加塔架组装后的密封性。密封堵厚度根据相邻塔架分片纵法兰间间隙进行调整。
进一步,为了保证相邻的两个分片式塔架段100密封性,所述塔体在相邻的分片式塔架段100之间安装了密封条,如图7-8所示,所述密封条整体为T型件,该密封条包括密封条水平面412和密封条竖直面413,且所述水平密封条面412的端部连接呈箭头状的密封条尾部411,上述密封条410的使用方法,将密封条的水平密封条面412设置在相邻的相邻的分片式塔架的结合面,同时将竖直密封条面413与塔体的外壁贴合,同时依靠呈箭头状的密封条尾部411与塔体的内壁贴合,这样组成的密封系统效避免后期雨水、风沙、飞虫等的进入塔架内部。
除此之外,本公开的实施例还提供了一种塔体,该塔体包括由多段分片式塔架段100自下而上对接而成,每段分片式塔架段100均包括上述实施例提供的分片式塔架段密封系统。
需要说明的就是,本实施中提供的塔体相邻的分片式塔架段是通过分片式塔架段顶部或者是底部的环形法兰对接在一起,当上下两个 分片式塔架段环形法兰对接在一起时,也会有缝隙,外部的水也有可能会经过该缝隙进入塔体内部。
为了解决该技术问题,参照图9本实施例在分片塔架内部环形法兰对接缝隙处下面设置了集水系统300,所述集水系统300包括集水槽310、导流条320以及集水管路330,其中集水槽紧贴在分片塔架内部环形法兰对接缝隙处底部用于收集从缝隙处进入内部的水,导流条设置在缝隙处的两侧且紧贴环向法兰的内壁且与集水槽310的顶部相连接,用于将进入内部的水引流到集水槽310中,继而通过集水槽底部相连通的集水管路330引出塔外。
具体的,见图10-图12所示,所述集水槽310通过侧板a312、侧板b313、侧板c314、侧板d315以及底板316组成的一个锥形体,底板上设有集水槽接头317用于与集水管路330相连接,进一步,所述集水槽310的顶部通过面向环形法兰内壁方向倾斜设置的引流板311尖端抵在塔架分片环法兰切割缝下侧,以保证塔架分片拼接缝隙处雨水通过引流板流入集水槽中。
为保证集水槽310集水性能,在集水槽310的顶部安装处连接导流条320,如图10所示,本实施例中的导流条320的形状为阶梯状,其主要是为了贴合固定在环法兰及筒体表面,当然这并不是对本公开的导流条形状的限制,需要根据具体的环法兰的形状调整导流条的形状,所述导流条设有上端321和下端321,其中上端321为保证导流效果为扩口状,下端322贴合在引流板311两测将水引流到集水槽310内。
另外需要说明的就是,如图13-图14所示,在所述塔体内部,分片式塔架段100上的集水管路相互连通,所述塔架上位于最底部的分片式塔架段上的集水管路通过塔架底部排水管路引出塔架内部。
这样本公开实施例提供了塔架内部集水系统将通过分片塔架拼接缝处进入筒体内部的雨水通过塔架底部排水管路引出塔架内部,避免进水导致筒体、螺栓锈蚀及电器柜失效,同时配合分片塔架上的密封防水系统可保证筒体密封防水性,可有效防止可有效避免后期雨水、风沙、飞虫等的进入塔架内部,最终解决分片塔架密封防水短板问题。
应当说明的是,以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包括在本发明的保护范围之内。

Claims (10)

  1. 一种分片式塔架段的密封防水结构,其特征在于,包括设置在两个相互对接的塔架分片上纵向法兰之间的密封片和安装导向机构,所述安装导向机构包括第一固定件和第二固定件,第一固定件设置在其中一个塔架分片的内壁面上,第二固定件设置在相邻塔架分片的内壁面上,第一固定件和第二固定件通过导向块可拆卸连接,且可沿着导向块滑动。
  2. 如权利要求1所述的一种分片式塔架段的密封防水结构,其特征在于,第一固定件上转动连接固定把手,所述把手上转动连接U形环,第二固定件上设有可放置U形环的卡槽,把手的U形环卡在第二固定件上的卡槽上时,把手可旋转与第一固定件可拆卸连接。
  3. 如权利要求2所述的一种分片式塔架段的密封防水结构,其特征在于,第一固定件和第二固定件为U型固定件,U型固定件的两个纵向边垂直固定塔架分片的内壁面上,且与内壁面相贴合,导向块设置在U型固定件的内部凹槽中,且与U型固定件的内壁面上相贴合,U型固定件、滑动块以及把手上设有相对接的销轴孔。
  4. 如权利要求1所述的一种分片式塔架段的密封防水结构,其特征在于,在两个相互对接的塔架分片之间设有密封条,密封条的密封面与两个相互对接的塔架分片的连接面相贴合。
  5. 如权利要求4所述的一种分片式塔架段的密封防水结构,其特征在于,所述密封条包括依次相互连接的竖直段、水平段和呈箭头状的尾部段,竖直段与两个相互对接的塔架分片的外壁面相贴合,水平段设置在两个相互对接的塔架分片的结合面上,尾部段与两个相互对接的塔架分片的内壁面相接触。
  6. 一种塔架,其特征在于,包括由多段分片式塔架对接形成的塔体,每段 分片式塔架包括权利要求1-5任一项所述的一种分片式塔架段的密封防水结构。
  7. 一种塔架,其特征在于,包括由多段分片式塔架对接形成的塔体,每段分片式塔架包括权利要求1-5任一项所述的一种分片式塔架段的密封防水结构;还包括设置在相邻的两段分片塔架上环向法兰之间的集水系统,所述集水系统包括设置在塔架内部的集水槽、导流板以及集水管路,集水槽设置在两段分片塔架上环向法兰连接缝隙的底部,导流板设置在环向法兰连接缝隙的两侧,且与集水槽的顶部相连接,集水槽的底部与集水管路相连通。
  8. 如权利要求7所述的一种塔架,其特征在于,相邻的两段分片塔架上的集水管路相连通,位于最底部的分片式塔架上的集水管路与塔体内部的预埋的排水管相连通。
  9. 如权利要求7所述的一种塔架,其特征在于,所述集水槽的顶部通过斜板与两段分片塔架上环向法兰连接缝隙的下侧相对接。
  10. 如权利要求7所述的一种塔架,其特征在于,所述导流板贴合固定在环向法兰及塔体的内表面。
PCT/CN2021/104315 2020-12-23 2021-07-02 一种分片式塔架段的密封防水结构及塔架 WO2022134526A1 (zh)

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