WO2022126831A1 - 一种复合材料热压成形装置 - Google Patents

一种复合材料热压成形装置 Download PDF

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Publication number
WO2022126831A1
WO2022126831A1 PCT/CN2021/073553 CN2021073553W WO2022126831A1 WO 2022126831 A1 WO2022126831 A1 WO 2022126831A1 CN 2021073553 W CN2021073553 W CN 2021073553W WO 2022126831 A1 WO2022126831 A1 WO 2022126831A1
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WO
WIPO (PCT)
Prior art keywords
composite material
fixing plate
fiber sheet
resin fiber
forming device
Prior art date
Application number
PCT/CN2021/073553
Other languages
English (en)
French (fr)
Inventor
任明伟
王勇
范广宏
朱祥东
任张毓
Original Assignee
北京机科国创轻量化科学研究院有限公司
北京机科国创轻量化科学研究院有限公司德州分公司
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Application filed by 北京机科国创轻量化科学研究院有限公司, 北京机科国创轻量化科学研究院有限公司德州分公司 filed Critical 北京机科国创轻量化科学研究院有限公司
Publication of WO2022126831A1 publication Critical patent/WO2022126831A1/zh
Priority to ZA2023/05346A priority Critical patent/ZA202305346B/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/08—Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing

Definitions

  • the invention relates to the field of composite material forming, in particular to a composite material hot pressing forming device.
  • composite materials in which resin is impregnated with reinforcing phase fibers are continuously used in the automobile industry.
  • the composite molding method of composite materials is suitable for mass production and has attracted much attention.
  • the first method for composite molding by compression molding First, a reinforcing phase fiber and a molten resin blank are placed in a mold cavity in a molding mold including a pair of lower molds (concave molds) and upper molds (punch molds) that can be opened and closed. . After the mold is closed, the reinforcing base material is impregnated with resin. Then, by hardening the resin in the mold cavity, a composite material is obtained.
  • This molding method requires the use of a press to apply a high clamping pressure for mold clamping. The size of the press is increased, and the equipment cost is increased.
  • the molded product is placed on the surface where the reinforcing phase fibers and the molten resin blank are placed. The quality is defective and cannot be used as a production cosmetic part.
  • a preformed fiber resin sheet is provided in a cavity of a molding die including a pair of openable and closable lower molds (concave molds) and upper molds (punch molds). After the mold is closed, resin is injected from the resin injection port to impregnate the fiber resin sheet with the resin. The resin is then cured by hardening the resin in the mold cavity, resulting in a composite material.
  • the pre-forming of the fiber sheet requires a pre-forming mold for pre-forming, and a high clamping pressure is applied by a press to close the mold, and multiple sets of molds are required, and the corresponding equipment costs become high.
  • Pre-forming fiber sheets The temperature is so low that the injected resin cannot fuse well with the preformed fiber sheet after the mold is closed, resulting in a decrease in reinforcement properties.
  • the present invention provides a device for heating and transporting composite materials, which can shorten the forming time, reduce the clamping pressure, improve the compatibility with the injected resin, enhance the performance of the product, and continuously operate. advantage.
  • a composite material hot pressing forming device comprising;
  • a suction cup end picker arranged on one side of the device
  • the feeding device comprises a panel disposed below the suction cup end-receptor for providing resin fiber sheets, and a first driving mechanism for driving the panel to move upward;
  • a manipulator mechanism arranged on the other side of the device, for grabbing the resin fiber sheet
  • the furnace is arranged in the middle of the device
  • a moving mechanism one side is located on the lower side of the suction cup end picker, and the other side is located on the lower side of the manipulator mechanism, and is used for the resin fiber sheet placed in the suction cup end picker after being heated by the furnace and passing through the The robotic mechanism is transported away.
  • a forming device arranged on one side of the manipulator mechanism, for injection-molding the resin fiber sheet
  • the unloading device is arranged on one side of the forming device and is used for transporting the formed product.
  • the forming device includes a forming module and an injection moulding module
  • the forming module includes a convex module arranged below for supporting the resin fiber sheet, and a convex module arranged above the shape and the convex A concave die set that matches the die set, and the concave die set is provided with a press.
  • the unloading device includes a cantilever manipulator and a conveyor.
  • the first driving mechanism includes a servo motor, a reducer drivingly connected to the servo motor, a transmission shaft connected to the reducer, a transmission component connected to the transmission shaft, and a transmission shaft connected to the transmission shaft.
  • the transmission part is connected to the first screw rod arranged under the panel, and makes the panel rise or fall through the conversion of power.
  • a second screw rod is arranged on the lower side of the panel to rotate horizontally
  • a first hand wheel is arranged on one side of the second screw rod, and two symmetrically arranged and Passing through the first positioning block of the panel, a guide shaft passing through the first positioning block is further provided above the second screw rod.
  • the furnace includes;
  • thermo insulation device arranged on the inner side of the casing
  • An exhaust port is provided on the housing.
  • the moving mechanism includes a moving cabinet, the moving cabinet is arranged on the lower side of the casing, a slider is arranged on the lower side of the moving cabinet, a driving motor is arranged on the slider, and the casing is A slide rail matched with the sliding block is provided, and a rack matched with the drive motor is provided on the slide rail.
  • the housing is provided with a connection and fixing plate, the connection and fixing plate is hinged with a cylinder, and the other end of the connection and fixing plate is hinged with an insulation layer fixing plate, and the insulation layer fixing plate is driven by the cylinder. End hinged.
  • a fixing plate is provided inside the furnace, and the fixing plate includes a positioning part, a first screw, a spacer, a fixing part and a second screw, and the spacer is connected to the second screw through the second screw.
  • the fixing plate is connected, and the positioning component is connected with the spacer block through the first screw.
  • the beneficial effects of the present application are: the entire work flow is compact, the operation can be performed quickly, the handling time is shortened, the heat loss of the heated resin fiber sheet is reduced, the compatibility between the resin fiber sheet and the long-fiber thermoplastic resin is improved, and the resin fiber sheet is reinforced.
  • Product performance and has the advantages of shortening molding time, reducing mold clamping pressure, improving compatibility with injected resin, enhancing product performance, and continuous operation.
  • FIG. 1 is a flowchart of the composite material hot press molding apparatus of the present embodiment.
  • FIG. 2 is a schematic diagram of the heating and conveying structure of the composite material thermoforming apparatus according to the present embodiment.
  • FIG. 3 is a schematic structural diagram of the elevating mechanism for heating and conveying of the composite material thermoforming apparatus according to the present embodiment.
  • FIG. 4 is a furnace cross-sectional view of the composite material hot press molding apparatus according to the present embodiment.
  • FIG. 5 is a schematic diagram of the manipulator mechanism of the present embodiment.
  • FIG. 6 is a partial cross-sectional view of the sheet fixing plate according to the present embodiment.
  • FIG. 7 is a schematic diagram of the structure of the composite material thermoforming apparatus according to the present embodiment.
  • FIG. 8 is a cross-sectional view of a molding die set of the composite material hot press molding apparatus according to the present embodiment.
  • a composite material hot pressing forming device comprising;
  • a suction cup end picker 102 provided on one side of the device
  • the feeding device includes a panel 1021 arranged below the suction cup end-receiving device 102 for providing resin fiber sheets, and a first driving mechanism for driving the panel 1021 to move upward;
  • a manipulator mechanism arranged on the other side of the device, for grabbing the resin fiber sheet
  • the furnace 103 is arranged in the middle of the device.
  • a moving mechanism one side is located on the lower side of the suction cup end 102, and the other side is located on the lower side of the manipulator mechanism, and the resin fiber sheet placed in the suction cup end 102 is heated through the furnace 103 Afterwards, it is transported away by the manipulator mechanism.
  • a forming device arranged on one side of the manipulator mechanism, for injection-molding the resin fiber sheet
  • the unloading device is arranged on one side of the forming device and is used for transporting the formed product.
  • the suction cup picks up the resin fiber sheet on the panel
  • the oven drawer is opened at the position I in FIG. 2
  • the resin fiber sheet is put in
  • the resin fiber sheet is moved to the furnace with the movement of the moving mechanism. Heating is carried out at position II of 2.
  • the oven drawer is moved to position III, and the needle end picker is driven by the manipulator to pick up the resin fiber sheet and place it at position IV for thermoforming, followed by the manipulator.
  • the mechanism puts the resin fiber sheet into the forming device, closes the mold for injection molding, and cools it to form a formed product.
  • the formed product is transported to the area to be inspected through the unloading device to complete a working cycle, and so on.
  • the forming device includes a forming module 3 and an injection moulding module 4.
  • the forming module 3 includes a convex module 302 arranged below for supporting the resin fiber sheet, and a convex module 302 arranged above The concave die set 301 matched with the convex die set 302, wherein the semi-finished product is placed in the cavity between the concave die 301 and the convex die 302. Press, the injection molding machine injects the long fiber reinforced thermoplastic resin 702 into the forming module, and after forming and cooling, the formed product 7 is obtained.
  • the unloading device includes a cantilever manipulator 5 and a conveyor 6 .
  • the first driving mechanism includes a servo motor 1011 , a reducer 1012 drivingly connected to the servo motor 1011 , a transmission shaft 1013 connected to the reducer 1012 , and a transmission shaft 1013 connected to the transmission shaft 1013 .
  • the servo motor runs, it is converted by the reducer to drive the transmission
  • the shaft rotates, and the drive shaft rotates and is converted by the right-angle transmission mechanism, so that the lifting screw can be lifted and lowered, so that the work panel can be lifted and lowered.
  • the lower side of the panel 1021 is provided with a second screw 1017 that rotates in the horizontal direction
  • the second screw 1017 is provided with a first hand wheel 1016 on one side
  • the second screw 1017 is provided with a first hand wheel 1016 .
  • Two symmetrically arranged first positioning blocks 1020 passing through the panel 1021, and a guide shaft 1018 passing through the first positioning block 1020 is also provided above the second screw rod 1017.
  • a hand wheel drives the second screw rod to rotate, so that the first positioning block moves axially along the guide shaft, and the lateral direction of the position of the resin fiber sheet can be adjusted.
  • a second positioning block and a second hand wheel are also provided. It is used to adjust the longitudinal direction of the position where the resin fiber sheet is located to ensure the accuracy of the position.
  • the furnace chamber 103 includes;
  • thermal insulation device 1032 arranged on the inner side of the casing 1031;
  • thermo insulation device 1032 a plurality of infrared ceramic heating blocks 1033 arranged inside the thermal insulation device 1032;
  • the exhaust port 1034 is provided on the housing 1031 .
  • the inner side of the oven shell 1031 is provided with a thermal insulation device 1032, and the inner side of the thermal insulation device 1032 is equipped with one or more infrared ceramic heating blocks 1033 evenly and densely distributed, wherein the drawer 104 includes a drawer shell 1041, a thermal insulation device 1032, an infrared The ceramic heating block 1033, the exhaust port 1034, the inner side of the drawer shell 1041 is equipped with a thermal insulation device 1032, the inner side of the thermal insulation device 1032 is equipped with one or more uniformly densely distributed infrared ceramic heating blocks 1033, the thermal insulation layer fixing plate 1035 Equipped with thermal insulation device 1032, the heating method is flexible and efficient, and the material is heated evenly.
  • the moving mechanism includes a moving cabinet 104 , the moving cabinet 104 is disposed on the lower side of the outer casing 1031 , a sliding block 1045 is provided on the lower side of the moving cabinet 104 , and the sliding block 1045 is provided with
  • the drive motor 1048 the housing 1031 is provided with a slide rail 1046 matched with the slider 1045, the slide rail 1046 is provided with a rack 1047 matched with the drive motor 1048, the mobile cabinet is an oven drawer, Fig. 104 of 4 is the outer casing of the oven drawer. Under the driving force of the driving motor and the limit cooperation between the slider and the slide rail, the oven drawer can move in position I, position II, position III and position IV in the oven shell. .
  • the outer shell 1031 is provided with a connecting and fixing plate 1037, the connecting and fixing plate 1037 is hinged with a cylinder 1039, and the other end of the connecting and fixing plate 1037 is hinged with an insulating layer fixing plate 1035, and the insulating layer fixing plate 1035 is hinged with the driving end of the cylinder 1039, the insulation layer fixing plate 1035 and the connection fixing plate 1037 are connected by a pin I1036, one end of the cylinder 1039 is connected with the insulation layer fixing plate 1035 by a pin III 1042, and the other end of the cylinder 1039 is connected with the connection fixing plate 1037 is connected by pin shaft II 1038, and the cylinder 1039 expands and contracts to drive the insulation layer fixing plate 1035 to rotate along the pin shaft I1036, so that the insulation layer fixing plate can be driven by the cylinder to enhance the tightness of the oven and make the temperature in the furnace uniform.
  • a fixing plate 1044 is provided inside the furnace chamber 103, and the fixing plate 1044 includes a positioning part 10441, a first screw 10442, a spacer 10443, a fixing part 10444 and a second screw 10445.
  • the spacer 10443 The second screw 10445 is connected to the fixing plate 1044, the positioning member 10441 is connected to the spacer 10443 through the first screw 10442, the connecting member is a wedge-shaped structure, and this mechanism has a positioning effect on the resin fiber sheet , to prevent the resin fiber sheet from being displaced during the movement of the drawer.
  • the manipulator mechanism 105 includes a beam fixing frame 1051, a beam 1052, a beam elevation rail 1053, a beam elevation rack 1054, a beam upper rail 1055, a column 1056, a servo motor II 1057, a sliding beam rail 1058, Sliding beam slider 1060, load-bearing wheel 1061, column sliding track 1062, column rack 1063, sliding beam rack 1064, acupuncture end picker slider 1065, acupuncture end picker slide rail 1066, sliding beam 1067, of which the beam
  • the fixing frame 1051 is connected to the beam 1052, the rails 1053 of the elevation of the beam are connected to the beam 1052, the rails 1053 of the elevation of the beam are connected to the beam 1052, the racks 1054 of the elevation of the beam are connected to the beam 1052, the rails 1055 of the upper beam are connected to the beam 1052 , the column 1056 is connected with the servo motor II 1057, the servo motor II 1057 is connected with the
  • the acupuncture end picker slider 1065 is connected with the acupuncture end picker 106
  • the acupuncture end picker slide rail 1066 is connected with the sliding beam 1067
  • the column 1056 slides on the beam 1055 on the cross beam 1052 Move left and right along the Y-axis direction, after the servo motor II 1057 is running, the column sliding track 1062 of the column 1056 on the beam 1052 moves up and down along the Z-axis direction, wherein the servo motor II 1057 is running after the sliding beam 1067 is running on the column 1056
  • the sliding beam slide rail 1058 Move back and forth along the X-axis direction, wherein after the servo motor II 1057 is running, the needle-punching end picker 106 moves back and forth along the X-axis direction on the sliding beam slide rail 1058, wherein the sliding beam 1067 and the acupuncture end-picker 106 can be on the X-axis at the same time. Independent movement, can also

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  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
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Abstract

一种复合材料热压成形装置，包括：吸盘端拾器，设置在该装置一侧上；上料装置，上料装置包括设置在吸盘端拾器下方用于提供树脂纤维片材的面板，以及驱动面板上移的第一驱动机构；机械手机构，设置在该装置的另一侧上，用于抓取树脂纤维片材；炉膛，设置在该装置的中部；移动机构，一侧位于吸盘端拾器下侧，另一侧位于机械手机构下侧，用于将吸盘端拾器放入的树脂纤维片材经炉膛加热后，通过机械手机构运走，成形装置，设置在机械手机构一侧上，用于将树脂纤维片材注塑成形；下料装置，设置在成形装置一侧上，用于运输成形产品，缩短搬运时间，且具备能够缩短成形时间、降低合模压力、提高与注入树脂相容性、增强制品性能、连续作业的优点。

Description

一种复合材料热压成形装置 技术领域
本发明涉及复合材料成形领域，尤其涉及一种复合材料热压成形装置。
背景技术
随着汽车轻量化的要求不断的提高，树脂浸渗于增强相纤维的复合材料不断应用于汽车行业。复合材料模压复合成形方法适用于量产化备受瞩目。
第一种复合材料模压复合成形方法，首先，在包括能够开闭的一对下模(凹模)、上模(凸模)的成形模具内的模腔放置增强相纤维与熔融状态的树脂坯料。在合模之后，使树脂浸渗于增强基材。然后，通过在模腔内使树脂硬化，获得复合材料。这种成形方法需要利用压力机施加较高的合模压力来进行合模，压力机大型化，与此相伴设备费用变高，且成形制品在放置增强相纤维与熔融状态的树脂坯料位置的表面质量有缺陷，不能用作生产外观件。
第二种复合材料模压加注塑复合成形方法，首先，在包括能够开闭的一对下模(凹模)、上模(凸模)的成形模具内的模腔设置预成形纤维树脂片材。在合模之后，从树脂注入口注入树脂，使树脂浸渗于纤维树脂片材。然后，树脂通过在模腔内使树脂硬化，获得复合材料。纤维片材的预成形需要预成形模具进行预成形，要利用压力机施加较高的合模压力来进行合模，且需要多套模具，与之对应的设备费用变高，预成形纤维片材温度较低以至于合模后注入树脂与预成形纤维片材不能很好的熔合，导致增强性能下降。
发明内容
为了弥补现有技术的不足，本发明提供了一种用于复合材料加热及搬运的装置，具备能够缩短成形时间、降低合模压力、提高与注入树脂相容性、 增强制品性能、连续作业的优点。
为实现上述目的，本技术方案如下：
一种复合材料热压成形装置，包括；
吸盘端拾器，设置在该装置一侧上；
上料装置，所述上料装置包括设置在所述吸盘端拾器下方用于提供树脂纤维片材的面板，以及驱动所述面板上移的第一驱动机构；
机械手机构，设置在该装置的另一侧上，用于抓取树脂纤维片材；
炉膛，设置在该装置的中部；
移动机构，一侧位于所述吸盘端拾器下侧，另一侧位于所述机械手机构下侧，用于将所述吸盘端拾器放入的树脂纤维片材经所述炉膛加热后，通过机械手机构运走。
成形装置，设置在所述机械手机构一侧上，用于将树脂纤维片材注塑成形；
下料装置，设置在所述成形装置一侧上，用于运输成形产品。
在一些实施例中，所述成形装置包括成形模组以及注塑模组，所述成形模组包括设置在下方用于承托树脂纤维片材的凸模组，以及设置在上方形状与所述凸模组相匹配的凹模组，所述凹模组设有压机。
在一些实施例中，所述下料装置包括悬臂机械手以及运输机。
在一些实施例中，所述第一驱动机构包括伺服电机、与所述伺服电机驱动连接的减速器、与所述减速器连接的传动轴、与所述传动轴连接的传动部件、与所述传动部件连接并且设置在所述面板下的第一丝杆，通过动力的转换使得所述面板上升或下降。
在一些实施例中，所述面板下侧水平方向转动设置有第二丝杆，所述第二丝杆一侧设有第一手轮，所述第二丝杆上设有两个对称设置且穿过所述面板的第一定位块，所述第二丝杆上方还设置有穿过所述第一定位块的导向轴。
在一些实施例中，所述炉膛包括；
外壳；
设置在所述外壳内侧的隔热保温装置；
若干个设置在所述隔热保温装置内侧的红外线陶瓷加热块；
设置在所述外壳上的排气口。
在一些实施例中，所述移动机构包括移动柜，所述移动柜设置在所述外壳下侧，所述移动柜下侧设有滑块，所述滑块上设有驱动电机，所述外壳设有与所述滑块配合的滑轨，在所述滑轨上设有与所述驱动电机配合的齿条。
在一些实施例中，所述外壳设有连接固定板，所述连接固定板铰接有气缸，所述连接固定板另一端铰接有保温层固定板，所述保温层固定板与所述气缸的驱动端铰接。
在一些实施例中，所述炉膛内部设有固定板，所述固定板包括定位部件、第一螺钉、垫块、固定部件以及第二螺钉，所述垫块通过所述第二螺钉与所述固定板连接，所述定位部件通过所述第一螺钉与所述垫块连接。
本申请有益效果为：整个工作流程紧凑，可快速作业，缩短搬运时间，降低加热后的树脂纤维片材热量散失，提高树脂纤维片材与长纤维热塑树脂相容性、增强树脂纤维片材制品性能，且具备能够缩短成形时间、降低合模压力、提高与注入树脂相容性、增强制品性能、连续作业的优点。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍。
图1是本实施方式的复合材料热压成形装置的流程图。
图2是本实施方式的复合材料热压成形装置的加热及搬运结构示意图。
图3是本实施方式的复合材料热压成形装置的加热及搬运的升降机构结构示意图。
图4是本实施方式的复合材料热压成形装置的炉膛剖视图。
图5是本实施方式的机械手机构示意图。
图6是本实施方式的片材固定板的局部剖视图。
图7是本实施方式的复合材料热压成形装置的结构示意图。
图8是本实施方式的复合材料热压成形装置的成形模组剖视图。
具体实施方式
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
请参照图1至6所示，一种复合材料热压成形装置，包括；
吸盘端拾器102，设置在该装置一侧上；
上料装置，所述上料装置包括设置在所述吸盘端拾器102下方用于提供树脂纤维片材的面板1021，以及驱动所述面板1021上移的第一驱动机构；
机械手机构，设置在该装置的另一侧上，用于抓取树脂纤维片材；
炉膛103，设置在该装置的中部；
移动机构，一侧位于所述吸盘端拾器102下侧，另一侧位于所述机械手机构下侧，用于将所述吸盘端拾器102放入的树脂纤维片材经所述炉膛103加热后，通过机械手机构运走。
成形装置，设置在所述机械手机构一侧上，用于将树脂纤维片材注塑成形；
下料装置，设置在所述成形装置一侧上，用于运输成形产品。
首先吸盘端拾器拾取在面板上的树脂纤维片材，烤箱抽屉在图2的位置I处打开，将树脂纤维片材放入，随着移动机构的移动带动树脂纤维片移至炉膛上即图2的位置II处进行加热，待树脂纤维片材至临近熔融状态，烤箱抽屉移动至位置III处，通过机械手机构带动刺针端拾器拾取树脂纤维片材放至位置IV处进行热成形，其次机械手机构将树脂纤维片材放入成形装置内，合模 注塑成形冷却后形成成形制品，最后通过下料装置输送成形制品至待检验区，完成一个工作循环，如此往复。
在本实施例中，所述成形装置包括成形模组3以及注塑模组4，所述成形模组3包括设置在下方用于承托树脂纤维片材的凸模组302，以及设置在上方形状与所述凸模组302相匹配的凹模组301，其中半成品置于凹模301与凸模302之间的模腔内，所述凹模组301设有压机2，压机合模保压，注塑机向成形模组注射长纤维增强热塑树脂702，待成形冷却后得到成形制品7，压机开模，悬臂机械手带动取件端拾器501拾取成形制品7至输送机。
在本实施例中，所述下料装置包括悬臂机械手5以及运输机6。
在本实施例中，所述第一驱动机构包括伺服电机1011、与所述伺服电机1011驱动连接的减速器1012、与所述减速器1012连接的传动轴1013、与所述传动轴1013连接的传动部件1014、与所述传动部件1014连接并且设置在所述面板1021下的第一丝杆1015，通过动力的转换使得所述面板1021上升或下降，伺服电机运转后，经减速器转换带动传动轴运转，传动轴运转经直角传动机构转换后使升降丝杠实现抬升和下降，从而使工作面板实现抬升和下降。
在本实施例中，所述面板1021下侧水平方向转动设置有第二丝杆1017，所述第二丝杆1017一侧设有第一手轮1016，所述第二丝杆1017上设有两个对称设置且穿过所述面板1021的第一定位块1020，所述第二丝杆1017上方还设置有穿过所述第一定位块1020的导向轴1018，转动第一手轮，第一手轮带动第二丝杆旋转，使得第一定位块沿导向轴轴向移动，可以调节树脂纤维片材所在的位置的横向方向，当然还设置有第二定位块以及第二手轮，用于调节树脂纤维片材所在的位置的纵向方向，确保位置的准确。
在本实施例中，所述炉膛103包括；
外壳1031；
设置在所述外壳1031内侧的隔热保温装置1032；
若干个设置在所述隔热保温装置1032内侧的红外线陶瓷加热块1033；
设置在所述外壳1031上的排气口1034。
烤箱外壳1031内侧装有隔热保温装置1032，隔热保温装置1032内侧装有1个或多个均匀密集分布的红外线陶瓷加热块1033，其中抽屉104包括抽屉外壳1041、隔热保温装置1032、红外线陶瓷加热块1033、排气口1034，抽屉外壳1041内侧装有隔热保温装置1032，隔热保温装置1032内侧装有1个或多个均匀密集分布的红外线陶瓷加热块1033，保温层固定板1035装有隔热保温装置1032，加热方式灵活、效率高，材料受热均匀。
在本实施例中，所述移动机构包括移动柜104，所述移动柜104设置在所述外壳1031下侧，所述移动柜104下侧设有滑块1045，所述滑块1045上设有驱动电机1048，所述外壳1031设有与所述滑块1045配合的滑轨1046，在所述滑轨1046上设有与所述驱动电机1048配合的齿条1047，移动柜为烤箱抽屉，图4的104为烤箱抽屉外壳，在驱动电机的驱动作用力下，以及滑块与滑轨的限位配合下，烤箱抽屉能于烤箱外壳内的位置I、位置II、位置III以及位置IV内移动。
在本实施例中，所述外壳1031设有连接固定板1037，所述连接固定板1037铰接有气缸1039，所述连接固定板1037另一端铰接有保温层固定板1035，所述保温层固定板1035与所述气缸1039的驱动端铰接，保温层固定板1035与连接固定板1037通过销轴Ⅰ1036连接，气缸1039一端与保温层固定板1035通过销轴Ⅲ1042连接，气缸1039另一端与连接固定板1037通过销轴Ⅱ1038连接，气缸1039伸缩带动保温层固定板1035沿销轴Ⅰ1036旋转运动，以使得保温层固定板能通过气缸的驱动作用以增强烤箱的密封性，使炉膛内温度均匀。
在本实施例中，所述炉膛103内部设有固定板1044，所述固定板1044包括定位部件10441、第一螺钉10442、垫块10443、固定部件10444以及第二螺钉10445，所述垫块10443通过所述第二螺钉10445与所述固定板1044 连接，所述定位部件10441通过所述第一螺钉10442与所述垫块10443，连接部件为楔形结构，此机构对树脂纤维片材产生定位作用，防止抽屉运动过程中树脂纤维片材产生位移。
请参考图5，机械手机构105包括横梁固定架1051、横梁1052、横梁立面滑轨1053、横梁立面齿条1054、横梁上面滑轨1055、立柱1056、伺服电机Ⅱ1057、滑动横梁滑轨1058、滑动横梁滑块1060、承重轮1061、立柱滑动轨道1062、立柱齿条1063、滑动横梁齿条1064、针刺端拾器滑块1065、针刺端拾器滑轨1066、滑动横梁1067，其中横梁固定架1051与横梁1052相连，横梁立面滑轨1053与横梁1052相连，横梁立面滑轨1053与横梁1052相连，横梁立面齿条1054与横梁1052相连，横梁上面滑轨1055与横梁1052相连，立柱1056与伺服电机Ⅱ1057相连，伺服电机Ⅱ1057与横梁立面齿条1054相连，承重轮1061与立柱1056相连，承重轮1061与横梁上面滑轨1055相连，立柱滑动轨道1062与立柱1056相连，立柱滑动轨道1062与横梁1052相连，立柱齿条1063与立柱1056相连，滑动横梁滑块1060与立柱1056相连，滑动横梁滑轨1058与滑动横梁滑块1060相连，滑动横梁齿条1064与滑动横梁1067相连，针刺端拾器滑块1065与针刺端拾器106相连，针刺端拾器滑轨1066与滑动横梁1067相连，其中伺服电机Ⅱ1057运转后立柱1056在横梁1052上的横梁上面滑轨1055沿Y轴方向左右移动，其中伺服电机Ⅱ1057运转后立柱1056在横梁1052上的立柱滑动轨道1062沿Z轴方向上下移动，其中伺服电机Ⅱ1057运转后滑动横梁1067在立柱1056上的滑动横梁滑轨1058沿X轴方向前后移动，其中伺服电机Ⅱ1057运转后针刺端拾器106在滑动横梁滑轨1058上沿X轴方向前后移动，其中滑动横梁1067与针刺端拾器106可同时在X轴上独立运动，亦可联动。
以上所述仅为本申请的较佳实施例，并非用来限定本申请实施的范围，其他凡其原理和基本结构与本申请相同或近似的，均在本申请的保护范围之内。

Claims (9)

  1. 一种复合材料热压成形装置，其特征在于：包括；
    吸盘端拾器(102)，设置在该装置一侧上；
    上料装置，所述上料装置包括设置在所述吸盘端拾器(102)下方用于提供树脂纤维片材的面板(1021)，以及驱动所述面板(1021)上移的第一驱动机构；
    机械手机构，设置在该装置的另一侧上，用于抓取树脂纤维片材；
    炉膛(103)，设置在该装置的中部；
    移动机构，一侧位于所述吸盘端拾器(102)下侧，另一侧位于所述机械手机构下侧，用于将所述吸盘端拾器(102)放入的树脂纤维片材经所述炉膛(103)加热后，通过机械手机构运走；
    成形装置，设置在所述机械手机构一侧上，用于将树脂纤维片材注塑成形；
    下料装置，设置在所述成形装置一侧上，用于运输成形产品。
  2. 根据权利要求1所述的一种复合材料热压成形装置，其特征在于：所述成形装置包括成形模组(3)以及注塑模组(4)，所述成形模组(3)包括设置在下方用于承托树脂纤维片材的凸模组(302)，以及设置在上方形状与所述凸模组(302)相匹配的凹模组(301)，所述凹模组(301)设有压机(2)。
  3. 根据权利要求2所述的一种复合材料热压成形装置，其特征在于：所述下料装置包括悬臂机械手(5)以及运输机(6)。
  4. 根据权利要求1所述的一种复合材料热压成形装置，其特征在于：所述第一驱动机构包括伺服电机(1011)、与所述伺服电机(1011)驱动连接的减速器(1012)、与所述减速器(1012)连接的传动轴(1013)、与所述传动轴(1013)连接的传动部件(1014)、与所述传动部件(1014)连接并且设置在所述面板(1021)下的第一丝杆(1015)，通过动力的转 换使得所述面板(1021)上升或下降。
  5. 根据权利要求4所述的一种复合材料热压成形装置，其特征在于：所述面板(1021)下侧水平方向转动设置有第二丝杆(1017)，所述第二丝杆(1017)一侧设有第一手轮(1016)，所述第二丝杆(1017)上设有两个对称设置且穿过所述面板(1021)的第一定位块(1020)，所述第二丝杆(1017)上方还设置有穿过所述第一定位块(1020)的导向轴(1018)。
  6. 根据权利要求1所述的一种复合材料热压成形装置，其特征在于：所述炉膛(103)包括；
    外壳(1031)；
    设置在所述外壳(1031)内侧的隔热保温装置(1032)；
    若干个设置在所述隔热保温装置(1032)内侧的红外线陶瓷加热块(1033)；
    设置在所述外壳(1031)上的排气口(1034)。
  7. 根据权利要求6所述的一种复合材料热压成形装置，其特征在于：所述移动机构包括移动柜(104)，所述移动柜(104)设置在所述外壳(1031)下侧，所述移动柜(104)下侧设有滑块(1045)，所述滑块(1045)上设有驱动电机(1048)，所述外壳(1031)设有与所述滑块(1045)配合的滑轨(1046)，在所述滑轨(1046)上设有与所述驱动电机(1048)配合的齿条(1047)。
  8. 根据权利要求7所述的一种复合材料热压成形装置，其特征在于：所述外壳(1031)设有连接固定板(1037)，所述连接固定板(1037)铰接有气缸(1039)，所述连接固定板(1037)另一端铰接有保温层固定板(1035)，所述保温层固定板(1035)与所述气缸(1039)的驱动端铰接。
  9. 根据权利要求8所述的一种复合材料热压成形装置，其特征在于：所述炉膛(103)内部设有固定板(1044)，所述固定板(1044)包括定位部件(10441)、第一螺钉(10442)、垫块(10443)、固定部件(10444) 以及第二螺钉(10445)，所述垫块(10443)通过所述第二螺钉(10445)与所述固定板(1044)连接，所述定位部件(10441)通过所述第一螺钉(10442)与所述垫块(10443)连接。
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