WO2022121225A1 - 驱动机构及空调器 - Google Patents

驱动机构及空调器 Download PDF

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Publication number
WO2022121225A1
WO2022121225A1 PCT/CN2021/091666 CN2021091666W WO2022121225A1 WO 2022121225 A1 WO2022121225 A1 WO 2022121225A1 CN 2021091666 W CN2021091666 W CN 2021091666W WO 2022121225 A1 WO2022121225 A1 WO 2022121225A1
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WO
WIPO (PCT)
Prior art keywords
wire
base
guide
deviation
guide rail
Prior art date
Application number
PCT/CN2021/091666
Other languages
English (en)
French (fr)
Inventor
姜凤华
翟富兴
穆智慧
黄彪
张哲源
刘奇伟
袁宏亮
苏炳超
朱武云
Original Assignee
广东美的制冷设备有限公司
美的集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202023003775.4U external-priority patent/CN215221593U/zh
Priority claimed from CN202023003507.2U external-priority patent/CN215221592U/zh
Priority claimed from CN202011471322.6A external-priority patent/CN114629063A/zh
Priority claimed from CN202011471321.1A external-priority patent/CN114629062A/zh
Priority claimed from CN202023002577.6U external-priority patent/CN214506398U/zh
Application filed by 广东美的制冷设备有限公司, 美的集团股份有限公司 filed Critical 广东美的制冷设备有限公司
Priority to EP21901940.3A priority Critical patent/EP4242533A4/en
Publication of WO2022121225A1 publication Critical patent/WO2022121225A1/zh
Priority to US18/138,998 priority patent/US20230258364A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0011Indoor units, e.g. fan coil units characterised by air outlets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0043Indoor units, e.g. fan coil units characterised by mounting arrangements
    • F24F1/0057Indoor units, e.g. fan coil units characterised by mounting arrangements mounted in or on a wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/12Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of sliding members

Definitions

  • the present application relates to the technical field of air conditioners, and in particular, to a drive mechanism and an air conditioner.
  • the current non-wind-sensing air conditioner products usually use a wind-scattering panel to disperse the airflow to achieve the effect of non-wind-sensing. Sensing the switching of the air supply mode.
  • the driving mechanism drives the windshield assembly to move up and down
  • the windshield assembly often does not move smoothly; some wires also move up and down together, and this part of the motor wire is prone to large-angle bending or entanglement during the up and down movement. Knotted, the motor wire is easily fatigued and damaged in this case for a long time, which affects the service life of the air conditioner. Since the drive device needs to be connected to the power cord, in the current indoor unit of the air conditioner, the power cord is arranged in a messy manner on the rear surface of the panel.
  • the main purpose of the present application is to provide a driving mechanism, which aims to solve the technical problems mentioned above in the problem air conditioner.
  • the drive mechanism proposed in this application includes:
  • a base which is provided with two guide rails;
  • the deviation-correcting guide rail is fixed on the base, the deviation-correcting guide rail is spaced apart from the guide sliding rail, and the deviation-correcting guide rail is matched with at least one groove rail of the two movable plates.
  • the base is provided with a wire passage slot, and the wire passage slot has a wire inlet.
  • the drive mechanism further includes a drive motor, the drive motor is mounted on the movable plate, the drive motor is connected with a motor wire, and the motor wire passes through the wire inlet into the passageway.
  • a wire slot, the wire inlet of the wire passage slot is provided with a first guide portion for guiding the motor wire.
  • the wire-passing slot and the driving motor are spaced apart in a sliding direction perpendicular to the movable plate.
  • the first guide portion extends obliquely upward from the wire inlet, or the first guide portion extends downward from the wire inlet obliquely.
  • the wire inlet is provided with two first guide parts, one of the first guide parts is bent downward from the wire inlet, and the other first guide part is bent downward from the wire inlet.
  • the lead portion is bent upward from the wire inlet.
  • the driving mechanism further includes a sliding driving component, the sliding driving component is drivingly connected to the movable plate, and the wire connecting the sliding driving component is disposed on the side of the base facing the housing.
  • the base includes a base and two side wings, the two side wings are respectively arranged at two ends of the base, and the base has a first side extending from one end to the other end, The two side wings protrude from the first side edge, and the two movable plates are respectively mounted on the two side wings correspondingly.
  • the sliding drive assembly includes a motor box and a stepper motor, the motor box is mounted on the side wing, the motor box is located between the movable plate and the side wing, the stepper motor It is installed in the motor box, the motor box is provided with a first wire groove, and the wire connected to the stepping motor is arranged in the first wire groove.
  • the first wiring slot on the motor box on one of the side wings has a notch facing the other side wing.
  • a first line card is disposed at the notch of the first wiring groove.
  • the base includes a base and two side wings, the two side wings are respectively arranged at two ends of the base, and the base has a first side extending along one end toward the other end, The two side wings are protruded from the first side edge, and at least one of the two side wings is installed with the deviation correcting guide rail.
  • the deflection guide rail is located between the two guide rails.
  • the side wing has an inner side adjacent to the first side of the base, and the deflection guide rail is mounted on the inner side.
  • a side plate is formed on the inner side of the side wing, and the deflection guide rail is clamped with the side plate.
  • the deviation-correcting guide rail includes a deviation-correcting chute and a deviation-correcting convex rib disposed on the deviation-correcting chute, the deviation-correcting chute is sleeved on the side plate, and the movable plate is provided with a guide groove, so that the The guide groove is slidingly matched with the deflection rectifying rib.
  • the notch of the deviation correction chute faces the guide rail, and the deviation correction protruding rib is located on a side of the deviation correction chute that faces away from the guide rail. side.
  • the side plate is provided with a fixing hole
  • the inner groove wall of the deviation correction chute is provided with a clamping table corresponding to the position of the fixing hole.
  • the card table is arranged in a triangular shape.
  • the side wings are provided with a first fixing groove located on the inner side of the side plate, and the deviation correction chute has two sides extending along the sliding direction of the side plate, one of which is provided with a The other side is provided with a first buckling platform for buckling the side plates, and a second buckling platform matched with the first fixing groove.
  • a stopper is provided on the first side of the base, a second fixing slot is formed between the stopper and the side plate, and the deviation correction chute is inserted into the first Two fixing slots.
  • the clamping table and the second locking table are disposed at an end of the deflection correcting chute away from the base.
  • the guide groove has two opposite side walls, at least two arc-surface protrusions are respectively provided on both sides of the deviation-correcting rib, and the arc-surface protrusions located on both sides of the deviation-correcting guide rail are respectively Correspondingly abuts against the two side walls of the guide groove.
  • the deviation correction guide rail includes a deviation correction chute, and a guide portion is provided on the movable plate, and the guide portion is slidably arranged in the deviation correction chute.
  • the deviation-correcting guide rail further includes a deviation-correcting protruding rib disposed on the inner wall of the deviation-correcting chute, and the deviation-correcting protruding rib abuts against the guide portion.
  • the deflection guide rails are installed on both of the side wings, and the two deflection guide rails are staggered in a direction perpendicular to the sliding direction of the movable plate.
  • the movable plate is located between the base and the panel.
  • the drive mechanism further includes a sliding drive assembly
  • the sliding drive assembly includes a stepper motor and a first gear
  • the guide slide rail is fixed on the movable plate
  • the guide slide rail is slidably mounted on the movable plate.
  • the base and the guide rail are provided with a rack that meshes with the first gear.
  • the present application also provides an air conditioner, comprising a driving mechanism and a windshield assembly;
  • the drive mechanism includes:
  • a base which is provided with two guide rails;
  • the deviation-correcting guide rail fixed on the base, the deviation-correcting guide rail is spaced from the guide slide rail, and the deviation-correcting guide rail is matched with at least one groove rail of the two movable plates;
  • the windshield assembly is connected to the two movable panels, and the windshield assembly has a first state of being accommodated inside the casing, and a second state of being shielded at the front side of the indoor air outlet.
  • the wind blocking component is a baffle, a micro-perforated plate or a swirl module, wherein the baffle is used to block the airflow from the air outlet from blowing out to the front side, and the micro-perforated plate is used to blow the airflow to the front side.
  • the swirl module is used to guide the airflow to rotate and blow out.
  • the technical solution of the present application is to add deviation-correcting guide rails on the side wings, so that the movable plate can slide more smoothly.
  • the first guide part has a guiding effect on the motor wire, the bending angle of the motor wire can be reduced, and the damage of the motor wire due to fatigue can be alleviated; Slide the drive assembly, and then hide the wires connected to the slide drive assembly in the base, so as to avoid the messy wiring of the wires connected to the slide drive assembly.
  • FIG. 1 is a schematic structural diagram of an embodiment of an indoor unit of an air conditioner of the present application.
  • FIG. 2 is a schematic cross-sectional view of the air conditioner indoor unit of FIG. 1 , wherein the windshield assembly is hidden behind the panel;
  • FIG. 3 is a schematic cross-sectional view of the air conditioner indoor unit of FIG. 1 , wherein the windshield assembly is moved to the front side of the panel;
  • FIG. 4 is a schematic diagram of the assembly structure of the panel of the indoor unit of the air conditioner, the driving mechanism and the windshield assembly of the present application;
  • FIG. 5 is a schematic diagram of the split structure of the drive mechanism and the windshield assembly in FIG. 4;
  • FIG. 6 is a schematic diagram of another viewing angle of FIG. 5;
  • Fig. 7 is the exploded view of Fig. 6;
  • Figure 8 is a top view after the base and the movable parts are assembled
  • FIG. 9 is a cross-sectional view of FIG. 8 along line M-M;
  • Figure 10 is a cross-sectional view along the N-N line of Figure 8.
  • Figure 11 is a schematic structural diagram of the base (one of the wings), the motor box and the movable plate in Figure 7 before assembly, wherein the motor box and the base are all arranged with wires;
  • Figure 12 is a schematic structural diagram of the base (the other side wing), the motor box and the movable plate before assembly in Figure 7;
  • Figure 13 is a schematic structural diagram of the base (with the addition of the rectifying guide rail), the motor box and the movable plate in Figure 7 before assembly;
  • FIG. 14 is a schematic structural diagram of another perspective before the side wings, the movable plate and the deflection guide rail in FIG. 11 are transferred;
  • Fig. 15 is a schematic structural diagram of the movable plate and the deflection rectifying guide rail in Fig. 14 from a front view;
  • Fig. 16 is a partial enlarged view of Fig. 7;
  • Fig. 17 is the assembly diagram of the side wings, the guide rail, the motor box and the movable plate in Fig. 16;
  • FIG. 18 is a schematic view of the assembly structure of the movable plate and the motor box from another perspective in FIG. 17;
  • Fig. 19 is the rear plan view of the movable plate and the side wings assembled in Fig. 17, wherein the movable plate is at the highest position;
  • Fig. 20 is the rear plan view of the movable plate and the side wings assembled in Fig. 17, wherein the movable plate is at the lowest position;
  • Fig. 21 is a top view of the back of the movable plate and the side wings after assembly in Fig. 17, wherein the movable plate is at the highest position, and the motor wires are arranged around the outer periphery of the drive motor.
  • the present application proposes a driving mechanism and an air conditioner equipped with the driving mechanism.
  • the air conditioner may be a split type or an integrated type.
  • split type air conditioners it can be a wall-mounted air conditioner, a floor-standing air conditioner, a duct unit, a ceiling-mounted air conditioner, or a ceiling unit.
  • an integrated air conditioner it can be a window unit, a mobile air conditioner, and the like.
  • the air conditioner indoor unit includes a casing 10, the casing 10 includes a face frame 10a and a panel 10b mounted on the face frame 10a, the face frame 10a is provided with an air outlet 101, and the air outlet 101 is usually located below the panel 10b.
  • the inner side of the panel 10b is provided with a driving mechanism, the driving mechanism is connected to the windshield assembly 30, and the windshield assembly 30 is slidably installed on the driving mechanism along the up-down direction, so that the windshield assembly 30 has a first state of being accommodated inside the housing 10b, and The second state of being blocked at the front side of the indoor air outlet 101 . In this way, the switching of the air outlet mode is realized.
  • the wind shielding assembly 30 is a baffle, a microporous plate or a swirl module, wherein the baffle is used to block the airflow from the air outlet 101 from blowing out to the front side, and the microporous plate It is used to disperse the airflow and blow out, and the swirl module is used to guide the airflow to rotate and blow out.
  • the baffle is blocked on the front side of the air outlet 101, which can change the air outlet direction of the air outlet 101, so that the air outlet 101 can supply air downward; After being scattered, the wind speed and air volume are both reduced; for the swirl module, the air passage 300 is provided on it, and the air passage 300 is provided with a fan blade 301, and the fan blade 301 can be actively rotated, It can also be passively rotated. When the airflow is blown out from the air outlet 101 and passes through the air hole 300, the fan blade 301 can send the airflow in a rotating way, whether it is actively rotating or passively rotating. The air is mixed, so that the air blown out is softer.
  • the driving mechanism includes a base 20 and a movable plate 20d , and the movable plate 20d is installed on the base 20 so as to be slidable up and down.
  • the number of movable plates 20d may be one or two.
  • the base 20 may be a whole (the base 20 may extend in the length direction of the panel 10b, or the size may be substantially the same as that of the movable panel 20d), or the base 20 may include two separate parts.
  • the installation relationship between the movable plate 20d and the base 20 can be that one movable plate 20d is installed on an integral base 20 (for the case that the base 20 extends along the length direction of the panel 10b, the movable plate 20d can be installed in the middle of the base 20 )
  • the base 20 can be installed in the middle position of the panel 10b or the frame 10a);
  • two movable panels 20d are arranged at intervals in the length direction of the panel 10b.
  • the two movable plates 20d are mainly installed at both ends of the base 20 in the longitudinal direction as an example for introduction.
  • the movable plate 20d is provided with a guide rail 20f, the guide rail 20f is detachably fixed on the movable plate 20d, and one end of the guide rail 20f is connected to the movable plate 20d is inserted or buckled, and the other end is fixed on the movable plate 20d by screws (so it is convenient for the installation and removal of the guide rail 20f).
  • the base 20 is provided with a guide chute 224 ( FIG. 9 and FIG. 10 ), and the guide rail 20f is adapted to the guide chute 224 , so that the movable plate 20d is relative to the base 20 through the cooperation of the guide rail 20f and the guide chute 224 Swipe up and down.
  • no drive source may be provided in the drive mechanism, that is, the user may manually operate the windshield assembly 30 to move up and down.
  • a drive source may also be provided in the drive mechanism, and by controlling the drive source, the windshield assembly 30 can be automatically raised and lowered.
  • the basic structure of the base 20 is as follows: it includes a base 20a and two side wings 20b, the two side wings 20b are respectively arranged at two ends of the base 20a, and the base 20a has a base 20a extending from one end to the other end.
  • the first side 201 and the two side wings 20b protrude from the first side 201 (the base 20a and the side wings 20b may be integrally formed or connected by connecting pieces), so that in the indoor unit of the air conditioner, the entire base 20 may be approximately an inverted U-shaped structure.
  • both the windshield assembly 30 and the base 20a have a certain thickness. Between the face frames 10a, at the beginning of the design, a large gap needs to be reserved between the face plate 10b and the face frame 10a, which will affect the overall shape of the air conditioner indoor unit (the overall air conditioner indoor unit appears thick).
  • the width of the air outlet 101 is generally about 15 cm, so the width of the wind shield assembly 30 is generally designed according to the width of the air outlet 101, and its width is not much different from that of the air outlet 101, and the width of the entire panel 10b is relatively large, so even if the shield is blocked
  • the wind assembly 30 and the base 20 are stacked. When the wind shield assembly 30 is accommodated inside the panel 10b, the large space left before the panel 10b and the frame 10a is not used, which also leads to a waste of space.
  • the windshield assembly 30 can be set at the middle gap of the inverted U-shaped structure, thereby greatly improving the space utilization rate between the panel 10b and the face frame 10a.
  • the base 20 further includes a motor box 20c mounted on the side wings 20b.
  • the motor box 20c is detachably fixed to the side wings 20b, so that the installation and removal of the motor box 20c is convenient.
  • the motor box 20c itself is formed with a concave portion 222 for accommodating the stepping motor 220a, a groove 211 for accommodating the concave portion 222 is formed on the side wing 20b, an insertion hole 214 is provided on the side wing 20b, and one end of the motor box 20c is provided with a lug 225a, the other end of the motor box 20c is fixed on the side wing 20b through a connecting piece. As shown in FIGS.
  • the other end of the motor box 20c is provided with a screw hole 225b and a positioning hole 225c.
  • a screw hole 225b and a positioning hole 225c For the positioning post 216, when the motor box 20c is installed on the side wing 20b, first insert the lug 225a into the insertion hole 214, and then place the recessed portion 222 into the groove 211 step by step, and then fit the positioning hole 225c and the positioning post 216 into place. After mating and plugging, finally insert the screw into the screw hole 225b and screw it into the screw column 215, so as to realize the installation of the motor box 20c. After the motor box 20c is installed on the side wing 20b, on the one hand, both ends of the motor box 20c are fixed.
  • a stepping motor 220a and a first gear 221a are installed in the motor box 20c.
  • the stepping motor 220a is fixed in the recess 222 of the motor box 20c by screws, and the first gear 221a is Mounted on the motor shaft of the stepping motor 220a.
  • the motor box 20c is provided with a first wiring slot 223, the lugs 225a and the insertion hole 214 of the motor box 20c are located in the extending direction of the first wiring slot 223, and the slot of the first wiring slot 223 is provided with a first wiring slot.
  • the wire 20g connected to the stepper motor 220a is inserted into the first wire slot 223, and under the limiting action of the first wire clip 226, the wire 20g is not easy to come out of the first wire slot 223.
  • a display module is set on the panel 10b, for example, parameters such as target temperature, air conditioner operating mode, humidity, etc. are displayed; and the positions of the display module and the driving mechanism are both inside the panel 10b, please refer to FIG. 13, in order to improve the air conditioner
  • the display module (the display module is not installed in the figure) can be integrated on the base 20, and the wire 20g connecting the stepping motor 220a can be connected to the display module, and then connected to the electric control box through the display module.
  • the side wings 20b have a certain distance from the display module. Please continue to refer to FIG. 11 and FIG. 12.
  • the base 20a is provided with There is a second wiring slot 202, the second wiring slot 202 extends from the side 20b toward the display box, and the wire 20g passes through the first wiring slot 223 and then enters the second wiring slot 202, and then penetrates into the display box.
  • the base 20 a is provided with a wire hole 203 , and the wire hole 203 is located between the first wire groove 223 and the second wire groove 202 .
  • the wire passage hole 203 is relatively close to the first wire routing slot 223 , which can reduce the deflection force of the wire 20g detaching from the first wire routing slot 223 . Further, since there is also a certain distance between the wire hole 203 and the first wire groove 223, if the distance is too long, the wire 20g will appear redundant here, and the redundant wire 20g will pass through the wire hole 203 and the second wire.
  • a pressure plate 204 is further provided on the base 20a, and the pressure plate 204 is located between the wire hole 203 and the second wire groove 202. The lower end is connected to the base 20a and extends upward.
  • the arrangement of the crimping plate 204 can, on the one hand, crimp the wire 20g on the base 20a, and on the other hand, can also play a bearing role on the wire 20g, so that even if the wire 20g is slightly redundant, it will not fall into the gap of the base 20 place.
  • the second wiring slot 202 its main function is to accommodate and hide the wires 20g.
  • the notch of the second wiring slot 202 faces the panel 10b, and a second line card 205 is disposed at the slot of the second wiring slot 202.
  • the second wiring slot 202 has two side walls extending in the left-right direction, the second line card 205 is connected to one side wall, and the other side wall is provided with an escape notch 206 corresponding to the second line card 205 .
  • the second line card 205 is bypassed by avoiding the notch 206 , so that it is convenient for both wiring and removing the wire 20g from the second wiring groove 202 .
  • the notch of the first wire routing groove 223 on one of the lateral wings 20b is facing the other lateral wing 20b, so that it is convenient to hide the wires 20g, whether the user is from the front side or the back side When the base 20 was observed, the lead wire 20g was not seen.
  • the motor box 20c is slidably matched with the guide rail 20f.
  • the motor box 20c is provided with the above-mentioned guide slot 224.
  • the opening direction of the guide slot 224 is opposite to the opening direction of the first wire slot 223.
  • the chute 224 is laterally open (in the indoor unit of the air conditioner, the opening of the guide chute 224 is left or right), so the guide chute 224 has a limiting effect on the guide rail 20f and can limit the guide rail 20f Displacement occurs forward or backward. Since both the guide rail 20f and the guide slot 224 extend in the up-down direction, after the guide rail 20f is matched with the guide slot 224, the guide rail 20f is in the guide slot 224. Swipe up and down only.
  • the guide rail 20f is provided with a rack, which meshes with the first gear 221a.
  • the first gear 221a can drive the guide rail 20f to move up and down .
  • the guide rail 20f includes a rack plate 241 and a track plate 242 , a gap is formed between the rack plate 241 and the track plate 242 , and the rack plate 241 is provided with teeth that engage with the first gear 221 a The rail plate 242 is inserted into the guide chute 224.
  • the rail plate 242 is provided with a plurality of first columnar bodies 243.
  • One side wall of the body 243 protrudes from one side of the track plate 242
  • the other side wall protrudes from the other side of the track plate 242 .
  • the first columnar body 243 The side wall of the guide rail 20f is in contact with the inner wall of the guide chute 224, so that the frictional force is smaller, and the sliding of the guide rail 20f and the guide chute 224 is smoother.
  • the up and down movement of the movable plate 20d can be realized by one guide rail 20f matched with one guide groove 224 , or two guide rails 20f matched with two guide grooves 224 .
  • guide rails 20f are provided on both movable panels 20d, and guide rails 20f are provided on both side wings 20b
  • the guide chute 224 is a preferred embodiment.
  • the two side wings 20b are also provided with sliding drive assemblies.
  • a deflection rectifying guide rail 20e is provided on the base 20 , and a deflection rectifying guide rail 20e is provided on the movable plate 20d to slide properly.
  • the matching guide groove 251a There may be one or two guiding guide rails 20e.
  • the main function of the deviation-correcting guide rail 20e is to improve the sliding stability of the single movable plate 20d.
  • the deviation-correcting guide rail 20e extends in the up-down direction, and the deviation-correcting guide rail 20e and the guide slide rail 20f are arranged at intervals.
  • the installation positions of the guide rail 20e can be various.
  • one guide rail 20f is located between the guide rail 20e and the other guide rail 20f. It is the deflection guide rail 20e located between the two guide rails 20f.
  • the two deviation-correcting guide rails 20e are both located between the two guiding slide rails 20f, or the deviation-correcting guide rails 20e and the guide rails 20f can be installed.
  • the slide rails 20f are alternately arranged, and two guide slide rails 20f may also be located between the two deviation correction guide rails 20e.
  • the following contents mainly describe the installation of the deviation-correcting guide rail 20e.
  • the windshield group when connected to the movable panel 20d, it is mainly connected to the inner side of the movable panel 20d (near the middle notch position of the inverted U-shaped base 20), so the inner side of the movable panel 20d needs to bear the gravity of the windshield assembly 30, while the movable panel 20d needs to bear the gravity of the windshield assembly 30.
  • the outer side has a tendency to incline to the inner side.
  • the windshield assembly 30 itself extends along the length direction of the panel 10b (the windshield assembly 30 is used to block the air outlet 101, and the air outlet 101 extends in the left-right direction), and the windshield assembly 30 is relatively long (0.6m to 1m). left and right), there is a certain tolerance in the installation of such a length of the windshield assembly 30 on the movable plate 20d, and the base 20 and the movable plate 20d are plastic parts, so when the movable plate 20d moves in the up and down direction, once the two parts of the windshield assembly 30 If the end strokes are inconsistent (one end is high and one end is low), the movable plate 20d will be stuck, and the wind shield assembly 30 will not be able to move up and down.
  • the setting of the guide rail 20e provides more tracks for the movement of the windshield assembly 30, so that the movement of the windshield assembly 30 is more stable.
  • the guide rail 20f and the deflection guide rail 20e are mutually restrained, so that the left and right swing of the movable plate 20d can be reduced, thereby reducing the problem of inconsistent strokes at both ends when the windshield assembly 30 moves up and down.
  • the rectifying guide rail 20e is installed on the inner side of the side wing 20b (FIG. 14 and FIG. 16). It should be noted that the side wing 20b has an outer side facing away from the base 20a, and a side opposite to the outer side.
  • the inner side in the figure, the side wings 20b are integrally formed with the base 20a, and part of the inner side of the side wings 20b overlaps with the base 20a, and this part of the inner side is at the junction of the side wings 20b and the base (in order to For ease of description, define the inner side as X 1 ), another part of the inner side of the side wing 20b protrudes from the first side edge 201 (define the inner side as X 2 ), and the deflection guide rail 20e can be installed on the side wing 20b Any position of the inner side of the movable plate 20d can be used as long as it can cooperate with the sliding of the movable plate 20d.
  • one of the deviation correction guide rails 20e can be installed at X1 or X2, of course, both deviation correction guide rails 20e are installed at X1, or Both are installed at X2.
  • the two deviation-correcting guide rails 20e are staggered in the sliding direction perpendicular to the movable plate 20d (that is, one of the deviation-correcting guide rails 20e is installed at X1, and the other deviation-correcting guide rail 20e is installed at X 1 ).
  • X 2 ).
  • the two rectifying guide rails 20e are provided with mutually oblique supporting force through the wind shield assembly 30, and in addition, the guiding function of the two guide rails 20f is added, and the two movable plates 20d slide more smoothly.
  • This arrangement of the two rectifying guide rails 20e makes the connection between the midpoints of the two rectifying guide rails 20e, the extending direction of the rectifying guide rail 20e, and the two movable plates 20d form a triangle from time to time, so that the stability is improved.
  • side plates 212 and 212' are formed on the inner sides of the side wings 20b (FIG. 7, FIG. 12 and FIG. 14), and the deviation-correcting guide rail 20e is clamped to the side plate 212.
  • the deviation correction guide rail 20e includes a deviation correction chute 231a and a deviation correction protruding rib 232a provided in the deviation correction chute 231a. (sliding up and down along the side plate 212), the movable plate 20d is provided with a guide groove 251a, and the guide groove 251a is slidably matched with the deviation correction ribs 232a.
  • the deflection correcting rib 232a is located on the side of the deflection correcting chute 231a facing away from the guide rail 20f of the side wing 20b. In this way, in the front-rear direction, the guide grooves 251a can hold and limit the deflection correcting ribs 232a.
  • the deviation-correcting chute 231a may be fixed to the side wing 20b in a detachable manner.
  • the side plate 212 is provided with a fixing hole 212a
  • the inner groove wall of the deviation correction chute 231a is provided with a clamping table 236 corresponding to the position of the fixing hole 212a.
  • the side wing 20b is provided with a first fixing groove 212b (located at the lower end of the side plate 20b, in the shape of a notch) located on the inner side of the side plate 212.
  • first buckle platform 234 can buckle one side of the side plate 212, so as to keep one side wall of the deviation correction chute 231a relatively fixed to the side plate 212, and the second buckle platform 235 can fasten the other side wall of the deviation correction chute 231a. Fixed on the side plate 212 . Further, please continue to refer to FIG.
  • the first side 201 of the base 20a is provided with a stopper 213, a second fixing slot 213a is formed between the stopper 213 and the side plate 212, and the deviation correction slot 231a is inserted into the The second fixing groove 213a.
  • the clamping table 236 and the second locking table 235 are disposed at one end of the deviation-correcting chute 231a away from the base 20a.
  • the above-mentioned clamping table 236 is arranged in a triangular shape. That is, when the upper port of the deviation-correcting chute 231a is aligned with the lower end of the side plate 212, the deviation-correcting chute 231a is pushed upward, and the first buckle platform 234 is buckled with one side of the side plate 212. When the lower end of the cam is abutted, continue to push the correction chute 231a upwards and forcefully. At this time, since the clamping table 236 is arranged in a triangular shape, one side of the clamping table 236 is an inclined plane.
  • the clamping table 236 Under the guiding action of the inclined plane, the clamping table 236 gradually passes over the side plate. 212, and under the abutting action of the clamping table 236 and the side plate 212, the side plate 212 and/or the deviation correction guide rail 20e are deformed until the clamping table 236 is snapped into the fixing hole 212a, the side plate 212 and/or the deviation correction guide rail 20e. 20e recovers the deformation, so that the groove bottom of the deflection correcting chute 231a can be firmly attached to the side plate 212 .
  • the deviation correction chute 231a is fixed in four ways (the upper end of the deviation correction chute 231a is inserted into the second fixing slot 213a, the first buckle platform 234 is buckled with the side plate 212, the second buckle platform 235 is connected with the first fixing slot 212b is buckled, and the clamping table 236 is clamped into the fixing hole 212a) to firmly fix the deviation correcting guide rail 20e on the side plate 212.
  • the rectifying rib 232a is roughly flush with one side of the rectifying chute 231a, and the rectifying rib 232a is snapped into the guide groove 251a, in order to reduce the friction between the rectifying rib 232a and the inner wall of the guide groove 251a
  • a plurality of second columnar bodies 233 are arranged on the deviation-correcting rib 232a, that is, the guide groove 251a has two opposite side walls, and at least two arc-surface protrusions 233a (
  • the cambered protrusions 233a are the sidewalls of the second cylindrical body 233 ), and the cambered protrusions 233a located on both sides of the deflection rectifying guide rail 20e abut against the two sidewalls of the guide groove 251a respectively.
  • the structures of the two rectifying guide rails 20e may be the same or different.
  • the deviation-correcting guide rail 20e includes a deviation-correcting chute 231b
  • the movable plate 20d is provided with a guide portion 251b
  • the guide portion is provided on the inner side of the side wings 20b (approximately located in the same direction as the base).
  • the base 20a and the side wings 20b may not have an obvious junction line, and the two may be integrally formed or of course assembled).
  • the deviation correction guide rail 20e further includes a deviation correction convex rib 232b disposed on the inner wall of the deviation correction chute 231b, and the deviation correction convex rib 232b abuts against the guide portion 251b
  • the deflection-correcting protruding rib 231b extends in the up-down direction, the contact area between it and the guide portion 251b is small, and the sliding is smoother.
  • the material of the deviation-correcting guide rail 20e can be set to a rigid material, such as stainless steel, aluminum alloy, etc.;
  • the deviation-correcting guide rail 20e slides more smoothly, and the material of the deviation-correcting guide rail 20e can be made of self-lubricating wear-resistant material.
  • the wind blades 301 provided in the wind shielding assembly 30 can be rotated by means of active driving.
  • one of the movable plates 20d is further provided with a fan blade 301 driving assembly, and the fan blade 301 driving assembly is connected to the fan blade 301 for driving the fan blade 301 to rotate.
  • the driving assembly of the fan blade 301 includes a driving motor 220b and a second gear 221b, and the second gear 221b is drivingly connected with the fan blade 301 .
  • the movable plate 20d moves up and down, the drive assembly of the fan blade 301 moves together with the movable plate 20d, and the motor wire 20g connected to the driving motor 220b also moves together, so the motor wire 20g requires a certain length of redundancy.
  • the base 20 is provided with a wire slot 227 for wiring the motor wire 20g.
  • the motor wire 20g passes through the wire inlet 228 of the wire slot 227 and penetrates into the wire slot 227, and then connects to the display box.
  • the upper and lower directions are roughly at a 90° angle, so after the redundant motor wire 20g is drawn out from the wire inlet 228, it is easy to bend at a large angle during the movement process. If this is the case for a long time, the motor wire 20g is easily fatigued and damaged. .
  • One affects the operation of the windshield assembly 30 the other reduces the service life of the indoor unit of the air conditioner, and the other is likely to cause safety accidents.
  • the wire slot 227 and the drive motor 220b should be aligned in the length direction of the panel 10b. The interval is maintained, and the longer the interval, the less likely the motor wire 20g is to be bent at a large angle.
  • the wire inlet 228 of the wire passage slot 227 is provided with a first guide portion 229 .
  • the portion 229 can extend obliquely upward from the wire inlet 228, or can extend obliquely downward from the wire inlet 228.
  • the above-mentioned sloping extension can be inclined along a straight line or inclined along an arc.
  • the first guide portion 229 extends obliquely downward from the wire inlet 228, when the movable plate 20d moves downward, the first guide portion 229 has a certain bearing capacity for the motor wire 20g, and can also lower the motor wire 20g is the bending angle at the end of the first guide portion 229. If the first guide portion 229 extends upward from the wire inlet 228 slantingly, then when the movable plate 20d moves upward, under the action of the first guide portion 229, the motor wire 20g is drawn out from the wire inlet 228 and received Under the guidance of the first guide portion 229 and the action of the self-gravity of the motor wire 20g, the motor wire 20g will not be bent too much.
  • first guide portion 229 If there is only one first guide portion 229 above, a preferred arrangement is to extend the first guide portion 229 obliquely downward from the wire inlet 228 .
  • two first guiding parts 229 are provided at the wire inlet 228, One of the first guide portions 229 is bent downward from the wire inlet 228 , and the other first guide portion 229 is bent upward from the wire inlet 228 . In this way, whether the movable plate 20d moves upward or downward, the first guide portion 229 can guide the redundant motor, thereby preventing the motor wire 20g from being bent too large.
  • the length s1 of the first guide portion 229 extending downward from the wire inlet 228 is defined, and the length of the first guiding portion 229 extending upward from the wire inlet 228 is defined as s2, and s1 is preferably greater than s2.
  • the length of 229 itself is lengthened, and the tangent of the end of the first guide portion 229 may coincide (or substantially coincide) with the extending direction of the motor wire 20g, so that the wire 20g extends more smoothly after passing through the first guide portion 229 .
  • a gap is formed between the two first guiding parts 229 .
  • the direction is flared.
  • the two first guide portions 229 are arranged in an arc shape, and the gap between the two is arranged in a flared manner, so that the angle between the tangent lines of the two first guide portions 229 will also follow the distance away from the wire inlet 228 .
  • the direction is getting bigger and bigger, which can also reduce the large-angle bending of the motor wire 20g.
  • the large-angle bending of the motor wire 20g depends not only on the position of the wire inlet 228, but also on the wire outlet angle of the driving motor 220b itself.
  • the movable plate 20d is provided with a second guide portion 261, the second guide portion 261 is located at the periphery of the driving motor 220b, and the second guide portion 261 faces the side where the wire slot 227 is located and downwards It extends obliquely, or the second guide portion 261 faces the side where the wire-passing groove 227 is located and extends obliquely upward.
  • the movable plate 20d is provided with two second guide parts 261, the two second guide parts 261 are spaced apart, one of the second guide parts 261 is bent downward, and the other second guide part 261 is upward. bending.
  • the bending effect of the second guide part 261 can refer to the first guide part 229 .
  • a wire winding portion 262 is disposed between the two second guide portions 261 , and the wire winding portion 262 is spaced apart from the two second guide portions 261 . After the winding portion 262 is provided, the motor wire 20g can be laid on the winding portion 262. Even if a pulling force is applied, the motor wire 20g can disperse most of the pulling force to the winding portion 262, thereby avoiding the connection between the motor wire 20g and the motor interface. Solder joints are loose.
  • the gap between the wire winding portion 262 and a second guide portion 261 close to the driving motor 220b is defined as gap 1
  • the winding portion 262 is defined as gap 1.
  • the gap between the wire portion 262 and the other second guide portion 261 is defined as the gap 2.
  • the motor wire 20g After the motor wire 20g is drawn out from the motor, it first passes through the second gap, then passes through the first gap, and then enters the wire inlet 228 through the gap between the two first guiding parts 229 . That is, the motor wire 20g connected to the driving motor 220b is wound around the outer circumference of the winding portion 262 and enters the wire slot 227 through the gap between the two first guide portions 229 . For this way of winding one round, if the motor wire 20g suddenly receives a large pulling force when the movable plate 20d moves up and down, the pulling force can almost be transferred to the winding part 262 in an instant. Therefore, the winding part The 262 setting provides excellent protection for the motor wire 20g connection.
  • the wire winding method can also be such that after the motor wire 20g is drawn out from the motor, it surrounds the outer circumference of the driving motor 220b and passes through the gap between the two second guide portions 261 . , and the gap between the two first guide portions 229 enters the wire slot 227 . That is, the outer wall of the driving motor 220b replaces the function of the above-mentioned winding portion 262.
  • the pulling force can be instantaneously caused by the friction force generated between the driving motor 220b and the motor wire 20g. to offset, so as to protect the connection of the motor wire 20g.
  • the movable plate 20d has two extreme positions that move to the uppermost and the lowermost position, the travel between the two extreme positions is the maximum travel of the movable plate 20d, and the redundant motor wire 20g between the wire inlet 228 and the winding portion 262
  • the length must always be greater than the straight-line distance between the wire inlet 228 and the wire winding portion 262 , otherwise the motor wire 20g will be severely pulled during the movement of the movable plate 20d up and down.
  • the redundant motor wire 20g between the wire inlet 228 and the winding part 262 should not be too long, because the excessively long motor wire 20g will be twisted and knotted between the wire inlet 228 and the winding part 262, so it is easy to Premature fatigue damage to the motor wire 20g. Therefore, the best way is that the length of the motor wire 20g from the wire inlet 228 to the winding part 262 is slightly larger than the straight line distance between the wire inlet 228 and the winding part 262, for example, the wire inlet 228 to the winding part The linear distance between the parts 262 is L1, and the length of the motor wire 20g between the wire inlet 228 and the winding part 262 is L2, 1.1 ⁇ L1 ⁇ L2 ⁇ 1.3 ⁇ L2.
  • the length of the motor wire 20g between the wire inlet 228 and the winding portion 262 is just slightly larger than The straight line distance between the wire inlet 228 and the winding portion 262, in this embodiment, the wire inlet 228 can be set in the middle of the maximum stroke of the movable plate 20d, that is, the wire inlet 228 is in the maximum stroke of the movable plate 20d. Roughly centered above.

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Abstract

本申请公开一种驱动机构和空调器,其中所述驱动机构包括底座、两个活动板和纠偏导轨,所述底座上设置有两导向滑轨;两个活动板分别对应通过两个所述导向滑轨与所述底座滑动配合;纠偏导轨固定于所述底座,所述纠偏导轨与所述导向滑轨相间隔,所述纠偏导轨与两个所述活动板中的至少一者槽轨配合。

Description

驱动机构及空调器
优先权信息
本申请要求于2020年12月11日申请的、申请号为202011471322.6、202023003775.4、202023003507.2、202011471321.1以及202023002577.6的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及空调技术领域,特别涉及一种驱动机构及空调器。
背景技术
目前的无风感空调器产品,通常采用散风面板进行打散气流,以实现无风感效果,当前采用的方案是将通过上下驱动挡风组件移动的方式,实现普通送风模式与无风感送风模式的切换。
然而驱动机构在驱动挡风组件上下移动过程中,挡风组件经常移动不顺畅;部分导线也会一起上下移动,而这部分电机线在上下移动过程中,容易发生大角度弯折,或者相互缠绕打结,电机线长期在此种情况下容易疲劳而破损,影响空调使用寿命。由于驱动装置需要连接电源线,而当前的这种空调室内机中,电源线在面板后表面布置很凌乱。
上述内容仅用于辅助理解本申请的技术方案,并不代表承认上述内容是现有技术。
发明内容
本申请的主要目的是提供一种驱动机构,旨在解决问题空调器中上述情况提到的技术问题。
为实现上述目的,本申请提出的驱动机构包括:
底座,所述底座上设置有两导向滑轨;
两个活动板,分别对应通过两个所述导向滑轨与所述底座滑动配合;
纠偏导轨,固定于所述底座,所述纠偏导轨与所述导向滑轨相间隔,所述纠偏导轨与两个所述活动板中的至少一者槽轨配合。
在一实施例中,所述底座上设置有过线槽,所述过线槽具有进线口。
在一实施例中,所述驱动机构还包括驱动电机,所述驱动电机安装于所述活动板,所述驱动电机连接有电机线,所述电机线经所述进线口穿入所述过线槽,所述过线槽的进线口处设置有用于导引所述电机线第一导引部。
在一实施例中,所述过线槽与所述驱动电机在垂直于所述活动板的滑动方向上相间隔。
在一实施例中,所述第一导引部自所述进线口向上倾斜延伸,或者所述第一导引部自所述进线口向下倾斜延伸。
在一实施例中,所述进线口处设置有两个所述第一导引部,其中一个所述第一导引部自所述进线口向下弯曲,另一所述第一导引部自所述进线口向上弯曲。
在一实施例中,所述驱动机构还包括滑动驱动组件,所述滑动驱动组件驱动连接所述活动板,连接所述滑动驱动组件的导线设置于所述底座朝向所述外壳的一侧。
在一实施例中,所述底座包括基座和两个侧翼,所述两个侧翼分设于所述基座的两端,所述基座具有由其一端朝向另一端延伸的第一侧边,两个所述侧翼于所述第一侧边凸出,两个所述活动板分别对应安装于两个所述侧翼。
在一实施例中,所述滑动驱动组件包括电机盒和步进电机,所述电机盒安装于所述侧翼,所述电机盒位于所述活动板与所述侧翼之间,所述步进电机安装于所述电机盒,所述电机盒上设置有第一走线槽,连接所述步进电机的所述导线设置于所述第一走线槽内。
在一实施例中,位于其中一个所述侧翼上的电机盒上的第一走线槽,具有朝向另一所述侧翼的槽口。
在一实施例中,所述第一走线槽的槽口处设置有第一线卡。
在一实施例中,所述底座包括基座和两个侧翼,所述两个侧翼分设于所述基座的两端,所述基座具有沿其一端朝向另一端延伸的第一侧边,两个所述侧翼由所述第一侧边凸出,所述两个侧翼中的至少一者安装有所述纠偏导轨。
在一实施例中,所述纠偏导轨位于两个所述导向滑轨之间。
在一实施例中,所述侧翼具有与所述基座的第一侧边邻接的内侧边,所述纠偏导轨安装于所述内侧边。
在一实施例中,所述侧翼的内侧边形成有边板,所述纠偏导轨与所述边板卡接。
在一实施例中,所述纠偏导轨包括纠偏滑槽和设于所述纠偏滑槽的纠偏凸筋,所述纠偏滑槽套接所述边板,所述活动板上设置有导槽,所述导槽与所述纠偏凸筋滑动配合。
在一实施例中,在同一个所述侧翼上,所述纠偏滑槽的槽口朝向所述导向滑轨,所述纠偏凸筋位于所述纠偏滑槽的背向所述导向滑轨的一侧。
在一实施例中,所述边板上设置有固定孔,所述纠偏滑槽的内槽壁设置有与所述固定孔位置对应的卡台。
在一实施例中,所述卡台呈三角状设置。
在一实施例中,所述侧翼设置有位于所述边板内侧的第一固定槽,所述纠偏滑槽具有沿所述边板的滑动方向延伸的两个侧边,其中一个侧边设置有将所述边板扣接的第一扣台,另一侧边设置有与所述第一固定槽配合的第二扣台。
在一实施例中,所述基座的第一侧边设置有止挡部,所述止挡部与所述边板之间形成第二固定槽,所述纠偏滑槽插接于所述第二固定槽。
在一实施例中,所述卡台和所述第二扣台设置于所述纠偏滑槽的远离所述基座的一端。
在一实施例中,所述导槽具有相对的两个侧壁,所述纠偏凸筋的两侧分别设置有至少两个弧面凸起,位于所述纠偏导轨两侧的弧面凸起分别对应与所述导槽的两个侧壁抵接。
在一实施例中,所述纠偏导轨包括纠偏滑槽,所述活动板上设置有导向部,所述导向部可滑动地设置于所述纠偏滑槽内。
在一实施例中,所述纠偏导轨还包括设于所述纠偏滑槽的内壁的纠偏凸筋,所述纠偏凸筋与所述导向部抵持。
在一实施例中,两个所述侧翼均安装有所述纠偏导轨,两个纠偏导轨在垂直于所述活动板滑动的方向上错开。
在一实施例中,所述活动板位于所述底座与所述面板之间。
在一实施例中,所述驱动机构还包括滑动驱动组件,所述滑动驱动组件包括步进电机和第一齿轮,所述导向滑轨固定于所述活动板,所述导向滑轨滑动安装于所述底座,所述导向滑轨上设置有与所述第一齿轮啮合的齿条。
为实现上述目的,本申请还提供一种空调器,包括驱动机构和挡风组件;
驱动机构包括:
底座,所述底座上设置有两导向滑轨;
两个活动板,分别对应通过两个所述导向滑轨与所述底座滑动配合;
纠偏导轨,固定于所述底座,所述纠偏导轨与所述导向滑轨相间隔,所述纠偏导轨与两个所述活动板中的至少一者槽轨配合;
所述挡风组件连接两个所述活动板,所述挡风组件具有收纳于所述外壳内侧的第一状态,以及遮挡在所述室内出风口前侧的第二状态。
在一实施例中,所述挡风组件为挡板、微孔板或旋流模块,其中所述挡板用于阻挡出 风口的气流向前侧吹出,所述微孔板用于将气流打散吹出,所述旋流模块用于引导气流旋转吹出。
本申请技术方案通过在侧翼上增设纠偏导轨,从而使活动板滑动更顺畅;通过在连接驱动电机的电机线经过线槽的进线口处设置有第一导引部,从而当电机线上下摆动时,第一导引部对电机线具有导引作用,从而可以降低电机线的弯折角度,减缓了电机线因疲劳而破损的情形;通过在底座的两端分别设置活动板,底座上设置滑动驱动组件,然后将连接滑动驱动组件的导线隐藏于底座,从而避免了连接滑动驱动组件的导线布线凌乱。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请空调室内机一实施例的结构示意图;
图2为图1空调室内机的截面示意图,其中挡风组件隐藏在面板后侧;
图3为图1空调室内机的截面示意图,其中挡风组件移动至面板的前侧;
图4为本申请空调室内机面板、驱动机构和挡风组件组装结构示意图;
图5为图4中驱动机构和挡风组件的分体结构示意图;
图6为图5另一视角的示意图;
图7为图6的爆炸图;
图8为底座与活动件装配后的俯视图;
图9为图8沿M-M线的剖视图;
图10为图8沿N-N线的剖视图;
图11为图7中图底座(其中一侧翼)、电机盒和活动板三者装配前的结构示意图,其中,电机盒和底座上均布置有导线;
图12为图7中底座(另一侧翼)、电机盒和活动板三者装配前的结构示意图;
图13为图7中底座(增加有纠偏导轨)、电机盒和活动板三者装配前的结构示意图;
图14为图11中侧翼、活动板和纠偏导轨转配前又一视角的结构示意图;
图15为图14中活动板和纠偏导轨装配前一视角的结构示意图;
图16为图7的局部放大图;
图17为图16中侧翼、纠偏导轨、电机盒、活动板的组装图;
图18为图17中活动板与电机盒另一视角的组装结构示意图;
图19为图17中活动板、侧翼组装后的背面俯视图,其中,活动板位于最高位置;
图20为图17中活动板、侧翼组装后的背面俯视图,其中,活动板位于最低位置;
图21为图17中活动板、侧翼组装后的背面俯视图,其中,活动板位于最高位置,电机线饶设在驱动电机外周。
附图标号说明:
标号 名称 标号 名称
10 外壳 214 插接孔
10a 面框 215 螺钉柱
10b 面板 216 定位柱
101 出风口 221a 第一齿轮
20 底座 221b 第二齿轮
20a 基座 222 凹陷部
20b 侧翼 223 第一走线槽
20c 电机盒 224 导向滑槽
20d 活动板 225a 凸耳
20e 纠偏导轨 225b 螺钉孔
20f 导向滑轨 225c 定位孔
20g 导线 226 第一线卡
20h 电机线 227 过线槽
30 挡风组件 228 进线口
300 过风孔 229 第一导引部
301 风叶 231a、231b 纠偏滑槽
201 第一侧边 232a、232b 纠偏凸筋
202 第二走线槽 233 第二柱状体
203 过线孔 233a 弧面凸起
204 压线板 234 第一扣台
205 第二线卡 235 第二扣台
206 避让缺口 236 卡台
220a 步进电机 241 齿条板
220b 驱动电机 242 轨道板
211 凹槽 243 第一柱状体
212、212’ 边板 251a 导槽
212a 固定孔 251b 导向部
212b 第一固定槽 261 第二导引部
213 止挡部 262 绕线部
213a 第二固定槽    
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,在本申请中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
本申请提出一种驱动机构以及安装有该驱动机构的空调器。该空调器可以是分体式的,也可以是一体式的。对于分体式空调器,可以是壁挂式空调器,也可以是落地式空调器,也可以是风管机,也可以是吊顶式空调器,也可以是天花机等。对于一体式空调器,可以是窗机、移动空调等。
请参阅图1至图3,对于上述驱动机构,具体以安装在壁挂式空调室内机的情形为例进行阐述。空调室内机包括外壳10,外壳10包括面框10a和安装于面框10a的面板10b,面框10a上设置有出风口101,出风口101通常位于面板10b下方。面板10b内侧设置有 驱动机构,驱动机构连接挡风组件30,挡风组件30沿上下方向可滑动的安装在驱动机构上,从而,挡风组件30具有收纳于外壳10b内侧的第一状态,以及遮挡在室内出风口101前侧的第二状态。以此实现出风模式的切换。
需要说明的是,挡风组件30的形式有多种,挡风组件30为挡板、微孔板或旋流模块,其中挡板用于阻挡出风口101的气流向前侧吹出,微孔板用于将气流打散吹出,旋流模块用于引导气流旋转吹出。挡板挡在出风口101前侧,可以改变出风口101的出风方向,使出风口101向下送风;微孔板挡在出风口101前侧,可以使气流穿过微孔,从而气流被打散,风速和风量都降低了;对于旋流模块而言,其上是设置有过风孔300的,过风孔300内设置有风叶301,该风叶301可以是主动旋转的,也可以是被动旋转的,当气流由出风口101吹出经过过风孔300时,风叶301无论是主动旋转,还是被动旋转,都可以将气流以旋转的方式送出,旋转的气流吹出后与周围空气混参,从而吹出的气流更柔和。
对于驱动机构的结构,下述内容进行详细阐述。
请参阅图4、图5和图6,驱动机构包括底座20和活动板20d,活动板20d是可上下滑动地安装在底座20上的。活动板20d可以是一个,也可以是两个。底座20可以是一个整体(底座20可以是在面板10b长度方向延伸的,也可以是尺寸大小与活动板20d基本一致),底座20也可以是包括两个分体。如此,活动板20d与底座20的安装关系可以是一个活动板20d安装在一个整体底座20上(对于底座20沿面板10b长度方向延伸的情形而言,活动板20d可以安装在底座20的中间位置;对于底座20的尺寸大致与活动板20d一致的情形,底座20可以安装在面板10b或面框10a中间位置);也可以是两个活动板20d分别安装在一个整体底座20长度方向上的两端,两个活动板20d在面板10b长度方向上间隔排布。
下述内容中主要以两个活动板20d安装在底座20的长度方向上的两端作为实施例进行介绍。
请参阅图7、图8、图9和图10,活动板20d上设置有导向滑轨20f,导向滑轨20f是可拆卸地固定在活动板20d上的,导向滑轨20f的一端与活动板20d插接或扣接,另一端通过螺钉固定在活动板20d上(如此便于导向滑轨20f的安装与拆卸)。底座20上设置有导向滑槽224(图9和图10),导向滑轨20f与导向滑槽224适配,从而活动板20d通过导向滑轨20f和导向滑槽224的配合而相对于底座20可上下滑动。需要说明的是,在空调室内机中,驱动机构内可以不设置驱动源,也就是用户可以手动操作挡风组件30上下移动。驱动机构内也可以设置驱动源,通过控制驱动源,从而可以实现挡风组件30的自动升降。
请继续参阅图6和图7,底座20的基本结构如下:包括基座20a和两侧翼20b,两个侧翼20b分设于基座20a的两端,基座20a具有沿其一端朝向另一端延伸的第一侧边201,两个侧翼20b由第一侧边201凸出(基座20a与侧翼20b可以是一体成型的,也可以是通过连接件连接的),从而在空调室内机中,整个底座20大致可以为倒U形结构。
由于空调室内机中面板10b与面框10a之间的空间有限,挡风组件30和基座20a都具有一定的厚度,如果将基座20a与挡风组件30以层叠的方式安装在面板10b与面框10a之间,那么在设计之初,就需要将面板10b与面框10a之间预留较大间隙,如此就会影响空调室内机整体造型(空调室内机整体显得较厚)。另外出风口101宽度一般15cm左右,所以挡风组件30的宽度一般也是依据出风口101的宽度设计的,其宽度与出风口101相差不大,而整个面板10b的宽度较大,所以即便将挡风组件30与底座20层叠设置,在挡风组件30收纳在面板10b内侧时,面板10b与面框10a之前剩余较大空间没有利用,从而也会导致空间浪费。
所以将底座20设置为倒U形结构后,可以将挡风组件30设置在该倒U形结构的中间缺口处,从而大大提高了面板10b与面框10a之间的空间利用率。
请继续参阅图11和图12,底座20还包括安装在侧翼20b上的电机盒20c,电机盒20c 可拆卸地固定于侧翼20b,从而电机盒20c的安装和拆卸比较方便。电机盒20c自身形成有容纳步进电机220a的凹陷部222,侧翼20b上形成有容纳该凹陷部222的凹槽211,侧翼20b上设置有插接孔214,电机盒20c的一端设置有凸耳225a,电机盒20c的另一端通过连接件固定在侧翼20b上。如图11和图12所示,电机盒20c的另一端设置有螺钉孔225b和定位孔225c,侧翼20b上设置有与该固定孔212a位置对应的螺钉柱215、以及位于该螺钉柱215旁边的定位柱216,在将电机盒20c安装在侧翼20b时,首先将凸耳225a插入插接孔214内,然后将凹陷部222逐步置于凹槽211中,然后将定位孔225c和定位柱216适配插接,最后将螺钉穿入螺钉孔225b并拧入螺钉柱215,从而实现电机盒20c的安装。电机盒20c安装在侧翼20b后,一方面电机盒20c的两端被固定,另一方面,由于凹槽211与凹陷部222的适配,电机盒20c在侧翼20b上的安装更稳定。
请一并参阅图7、图11和图12,电机盒20c内安装有步进电机220a和第一齿轮221a,步进电机220a通过螺钉固定在电机盒20c的凹陷部222内,第一齿轮221a安装在步进电机220a的电机轴上。电机盒20c上设置有第一走线槽223,电机盒20c的凸耳225a和插接孔214位于第一走线槽223延伸方向上,第一走线槽223的槽口处设置有第一线卡226,连接步进电机220a的导线20g穿入第一走线槽223中,并且在第一线卡226的限位作用下,导线20g在第一走线槽223中不易脱出。
通常情况下,面板10b上是要设置显示模块的,例如显示目标温度,空调运行模式,湿度等参数;而显示模块与驱动机构的位置都是在面板10b内侧,请参阅图13,为了提高空调室内机的装配效率,显示模块(图中未安装显示模块)可以整合到底座20上,连接步进电机220a的导线20g可以连接到显示模块上,通过显示模块再与电控盒连接。侧翼20b离显示模块具有一定距离,请继续参阅图11和图12,为了避免连接步进电机220a的导线20g从第一走线槽223引出后裸露,在一实施例中,基座20a上设置有第二走线槽202,第二走线槽202从侧翼20b朝向显示盒延伸,导线20g从第一走线槽223穿出后进入第二走线槽202,然后穿入显示盒。由于第一走线槽223是沿上下方向延伸的,第二走线槽202是沿左右方向延伸的,如果导线20g由第一走线槽223引出后直接进入第二走线槽202,那么受到第二走线槽202的影响,导线20g在第一走线槽223中会朝向第二走线槽202的方向偏移,时间久了,导线20g可能会从第一走线槽223中脱出,进而还可能会导致导线20g从第二走线槽202中脱出。鉴于此,在一实施例中,基座20a上开设有过线孔203,过线孔203位于第一走线槽223与第二走线槽202之间。如此,过线孔203相对于第一走线槽223较近,可以减缓导线20g从第一走线槽223中脱离的偏移力度。进一步而言,由于过线孔203与第一走线槽223之间也存在一定间距,该间距过长的话会导致导线20g在此显得冗长,冗长的导线20g会从过线孔203和第二走线槽202之间向下掉落,最终可能会从掉落至倒U形底座20的缺口处,从而对挡风组件30的上下滑动造成干涉,甚至引发安全事故;另一方面,导线20g还可能从面板10b下方掉落至出风口101处,从而严重影响用户体验。为了避免该情况的发生,在另一实施例中,基座20a上还设置有压线板204,压线板204位于过线孔203与第二走线槽202之间,压线板204的下端连接基座20a,并向上延伸。压线板204的设置,一方面可以将导线20g压接在基座20a上,另一方面还可以对导线20g起到承载作用,即便导线20g稍微冗长,也不会掉落至底座20的缺口处。
对于第二走线槽202而言,其主要作用就是收纳并隐藏导线20g。在一实施例中,为了便于导线20g在第二走线槽202中的安装,第二走线槽202的槽口朝向面板10b,第二走线槽202的槽口处设置第二线卡205。第二走线槽202具有沿左右方向延伸的两侧壁,第二线卡205连接在其中一侧壁,另一侧壁对应第二线卡205设置有避让缺口206。在布线时,通过避让缺口206绕过第二线卡205,从而无论是布线还是将导线20g从第二走线槽202中拆出都比较方便。
在底座20的两个侧翼20b中,其中一个侧翼20b上的第一走线槽223的槽口是朝向 另一侧翼20b的,如此,便于导线20g的隐藏,用户无论是从前侧还是从后侧观测底座20时,都看不到导线20g。
另外,电机盒20c是与导向滑轨20f滑动配合的,电机盒20c上设置有上述导向滑槽224,导向滑槽224的开口方向是与第一走线槽223开口方向相反的,正因为导向滑槽224是侧向开口的(在空调室内机中,导向滑槽224的开口向左或向右),所以,导向滑槽224对导向滑轨20f具有限位作用,可以限制导向滑轨20f向前或者向后发生位移,由于导向滑轨20f和导向滑槽224都是沿上下方向延伸的,所以导向滑轨20f与导向滑槽224的配合后,导向滑轨20f在导向滑槽224内只能沿上下方向滑动。
请继续参阅图7至图10,导向滑轨20f上设置有齿条,该齿条与第一齿轮221a相啮合,步进电机220a工作时,通过第一齿轮221a可以带动导向滑轨20f上下移动。请一并参阅图18,导向滑轨20f包括齿条板241和轨道板242,齿条板241和轨道板242之间形成有间隙,齿条板241上设置有与第一齿轮221a啮合的齿条,轨道板242是插入导向滑槽224中的,为了使导向滑轨20f与导向滑槽224的滑动配合阻力更小,轨道板242上设置有多个第一柱状体243,该第一柱状体243的侧壁一方面凸出于轨道板242的一侧面,另一侧壁凸出与轨道板242的另一侧面,如此,轨道板242插入导向滑槽224内时,第一柱状体243的侧壁与导向滑槽224的内壁抵接,从而摩擦力更小,导向滑轨20f与导向滑槽224的滑动更顺畅。
上述活动板20d上下移动的实现方式可以是一个导向滑轨20f与一个导向滑槽224配合,也可以是两个导向滑轨20f与两个导向滑槽224配合。考虑到壁挂式空调室内机的面板10b是在左右方向上延伸的,为了使挡风组件30滑动更顺畅,在两个活动板20d上均设置导向滑轨20f,在两个侧翼20b上均设置导向滑槽224为较佳实施例。另外,两个侧翼20b上也均设置有滑动驱动组件。
请参阅图6、图14和图15,为了使挡风组件30滑动更顺畅,在一较佳实施例中,在底座20上设置纠偏导轨20e,活动板20d上设置有与纠偏导轨20e滑动适配的导槽251a。纠偏导轨20e可以是一个,也可以是两个。纠偏导轨20e主要作用是提高单个活动板20d滑动的稳定性。纠偏导轨20e是沿上下方向延伸的,并且,纠偏导轨20e与导向滑轨20f是间隔设置的。对于底座20上只安装一个纠偏导轨20e的实施例而言,纠偏导轨20e的安装位置可以是多种,例如其中一导向滑轨20f位于纠偏导轨20e与另一导向滑轨20f之间,也可以是纠偏导轨20e位于两个导向滑轨20f之间。对于底座20上安装两个纠偏导轨20e的实施而言,纠偏导轨20e的安装方式也有多种,例如两个纠偏导轨20e都位于两个导向滑轨20f之间,也可以是纠偏导轨20e与导向滑轨20f交替排布,还可以是两个导向滑轨20f位于两个纠偏导轨20e之间。
下述内容主要阐述纠偏导轨20e的安装。
考虑到挡风组连接活动板20d时,主要连接活动板20d的内侧(靠近倒U形底座20的中间的缺口位置),从而活动板20d内侧需要承受挡风组件30的重力,而活动板20d的外侧就形成了向内侧倾斜的趋势。
挡风组件30自身是沿面板10b的长度方向延伸的(挡风组件30用来遮挡出风口101的,出风口101是沿左右方向延伸的),挡风组件30相对较长(0.6m~1m左右),如此长度的挡风组件30在活动板20d上的安装存在一定公差,另外底座20和活动板20d是塑料件,所以当活动板20d在上下方向移动时,一旦挡风组件30的两端行程不一致(一端高,一端低),就会导致活动板20d卡死,挡风组件30也就无法上下移动。
纠偏导轨20e的设置一方面为挡风组件30的移动提供了更多的轨道,使挡风组件30移动更平稳,另一方面导向滑轨20f与纠偏导轨20e组合后,活动板20d在上下滑动时,导向滑轨20f与纠偏导轨20e相互限制,从而可以将活动板20d移动时的左右摆幅降低,进而降低挡风组件30上下移动时引起两端行程不一致的问题。
由于挡风组件30与活动板20d的连接处是偏向活动板20d内侧的,所以在一实施例中,请参阅图6、图14、图16和图17,为了使纠偏导轨20e的纠偏效果更佳,将纠偏导轨20e安装在侧翼20b的内侧边(图14和图16),需要说明的是,侧翼20b是具有一个背向基座20a的外侧边,以及与该外侧边相对的内侧边,在图中侧翼20b是与基座20a是一体成型的,侧翼20b的部分内侧边是与基座20a重叠的,该部分内侧边在侧翼20b与基座的交界处(为了便于表述,定义该内侧边为X 1),侧翼20b的另一部分内侧边是从第一侧边201凸出的(定义该内侧边为X 2),纠偏导轨20e可以安装在侧翼20b的内侧边任意位置,只要能够配合活动板20d的滑动即可。对于两个侧翼20b均安装纠偏导轨20e的实施例而言,其中一个纠偏导轨20e可以安装在X1处,也可以安装在X 2处,当然,两个纠偏导轨20e均安装在X 1处,或者都安装在X 2处。为了使活动板20d整体运行更顺畅,将两个纠偏导轨20e在在垂直于活动板20d滑动的方向上错开(也即是其中一个纠偏导轨20e安装在X 1处,另一个纠偏导轨20e安装在X 2处)。如此设置,两个纠偏导轨20e通过挡风组件30给予相互斜向的支撑力,另外再加上两个导向滑轨20f的导向作用,两个活动板20d滑动更顺畅。两个纠偏导轨20e的此种布置方式,使两个纠偏导轨20e中点的连线、纠偏导轨20e的延伸方向,以及两个活动板20d时时构成三角形,从而稳固性更加。
为了便于纠偏导轨20e的组装与固定,在一实施例中,侧翼20b的内侧边形成有边板212、212’(图7、图12和图14),纠偏导轨20e与边板212卡接。具体的,纠偏导轨20e包括纠偏滑槽231a和设于纠偏滑槽231a的纠偏凸筋232a,纠偏滑槽231a套接边板212(纠偏滑槽231a在与侧翼20b固定前,纠偏滑槽231a可以沿着边板212上下滑动),活动板20d上设置有导槽251a,导槽251a与纠偏凸筋232a滑动配合,在同一侧翼20b上,纠偏滑槽231a的槽口朝向位于该侧翼20b上的导向滑轨20f,纠偏凸筋232a位于纠偏滑槽231a背向该侧翼20b的导向滑轨20f的一侧。如此,在前后方向上,导槽251a可以将纠偏凸筋232a卡持限位。
另外,为了便于纠偏滑槽231a的拆装,纠偏滑槽231a可以是以可拆卸的方式固定在侧翼20b的。在一实施例中,边板212上设置有固定孔212a,纠偏滑槽231a的内槽壁设置有与固定孔212a位置对应的卡台236。如此,在安装纠偏导轨20e时,卡台236卡入固定孔212a后,纠偏滑槽231a可以牢牢固定在边板212上(在上下方向上,纠偏滑槽231a与边板212可以保持相对固定)。为了使纠偏导轨20e安装更稳定,侧翼20b上设置有位于边板212内侧的第一固定槽212b(位于侧翼20b下端,呈缺口状),纠偏滑槽231a具有沿边板212的滑动方向延伸的两个侧边,其中一侧边设置有将边板212扣接的第一扣台234,另一侧边设置有与第一固定槽212b配合的第二扣台235。如此,第一扣台234可以将边板212的一侧扣接,从而保持纠偏滑槽231a的一侧壁与边板212相对固定,第二扣台235可以将纠偏滑槽231a另一侧壁固定在边板212上。进一步的,请继续参阅图14,基座20a的第一侧边201设置有止挡部213,止挡部213与边板212之间形成有第二固定槽213a,纠偏滑槽231a插接于第二固定槽213a。为了便于纠偏导轨20e的装配,卡台236和第二扣台235设置于纠偏滑槽231a的远离基座20a的一端。
进一步而言,请参阅图15,为了便于纠偏滑槽231a的安装与拆卸,上述卡台236呈三角状设置。也就是在将纠偏滑槽231a的上端口对准边板212的下端时,向上推动纠偏滑槽231a,第一扣台234与边板212的一侧扣接,当卡台236与边板212的下端抵接时,继续向上用力推动纠偏滑槽231a,此时由于卡台236呈三角状设置,卡台236的一侧是斜面,在该斜面的导向作用下,卡台236逐渐越过边板212的下端,并且在卡台236与边板212的抵接作用下,边板212和/或纠偏导轨20e发生形变,直至卡台236卡入固定孔212a后,边板212和/或纠偏导轨20e回复形变,从而纠偏滑槽231a的槽底可以与边板212牢牢贴合。综上,纠偏滑槽231a通过四个固定方式(纠偏滑槽231a的上端于第二固定槽213a插接、第一扣台234与边板212扣接、第二扣台235与第一固定槽212b扣接、卡台236 卡入固定孔212a内)将纠偏导轨20e牢牢固定在边板212上。
请继续参阅图14和图15,纠偏凸筋232a大致与纠偏滑槽231a的一个侧边平齐,纠偏凸筋232a卡入导槽251a中,为了降低纠偏凸筋232a与导槽251a内壁的摩擦力,在纠偏凸筋232a上设置有多个第二柱状体233,也就是导槽251a具有相对的两个侧壁,纠偏凸筋232a的两侧分别设置有至少两个弧面凸起233a(弧面凸起233a为第二柱状体233的侧壁),位于纠偏导轨20e两侧的弧面凸起233a分别对应与导槽251a的两个侧壁抵接。
对于两个纠偏导轨20e,其结构可以是一样的,也可以有所区别。在另一实施例中,请参阅图16和图17,纠偏导轨20e包括纠偏滑槽231b,活动板20d上设置有导向部251b,导向部是设置在侧翼20b的内侧的(大致位于与基座20a的交界处,基座20a与侧翼20b可以没有明显的交界线,二者可以是一体成型的,当然也可以是组装的),导向部251b可滑动地设置于纠偏滑槽231b内。
请参阅图17,为了进一步降低纠偏滑槽231b与导向部251b之间的摩擦阻力,纠偏导轨20e还包括设于纠偏滑槽231b的内壁的纠偏凸筋232b,纠偏凸筋232b与导向部251b抵持,纠偏凸筋231b是沿上下方向延伸的,其与导向部251b之间接触面积较小,滑动更顺畅。
由于纠偏导轨20e需要保障活动板20d的滑动轨迹,所以,纠偏导轨20e的材料可以设置为刚性材料,例如不锈钢、铝合金等;另外,由于纠偏导轨20e长期在导槽251a中滑动,所以为了使纠偏导轨20e滑动更顺畅,纠偏导轨20e的材料可以使用自润滑的耐磨材料。
对于挡风组件30为旋流模块时,挡风组件30内设置的风叶301可以通过主动驱动的方式使其旋转。在一实施例中,其中一个活动板20d上还设置有风叶301驱动组件,风叶301驱动组件连接风叶301,用于驱动风叶301旋转。风叶301驱动组件包括驱动电机220b和第二齿轮221b,第二齿轮221b与风叶301传动连接。
请参阅图11、图12和图18,活动板20d是上下移动的,风叶301驱动组件是随活动板20d一起移动的,连接驱动电机220b的电机线20g也要一起移动,所以,电机线20g需要冗余一定长度。底座20上设置有供电机线20g布线的过线槽227,电机线20g经过线槽227的进线口228穿入过线槽227中,然后连接显示盒,由于进线口228的开口防线与上下方向大致是呈90°角的,所以冗余的电机线20g自进线口228引出后,容易在移动过程中发生大角度弯折,长期如此,电机线20g容易疲劳,从而发生破损的现象。一者影响挡风组件30的运行,二者降低了空调室内机的使用寿命,再者容易引发安全事故。
另外,过线槽227与驱动电机220b距离越近,那么位于二者之间的电机线20g越容易发生大角度弯折,所以,过线槽227与驱动电机220b在面板10b的长度方向上应当保持间隔,该间距越长,电机线20g越不容易大角度弯折。
在一实施例中,请参阅图19至图21,为了避免冗长的电机线20g发生大角度弯折,在过线槽227的进线口228设置有第一导引部229,第一导引部229可以自进线口228向上倾斜延伸,也可以自进线口228向下倾斜延伸,上述倾斜延伸可以是沿直线倾斜沿,还可以是沿弧线倾斜延伸。如果第一导引部229自进线口228向下倾斜延伸,那么当活动板20d向下移动时,第一导引部229会对电机线20g具有一定的承载力,并且还可以降低电机线20g在第一导引部229末端的折弯角。如果第一导引部229是自进线口228向上倾斜延伸,那么当活动板20d向上移动时,在第一导引部229的作用下,电机线20g自进线口228引出后,收到第一导引部229的导引,以及电机线20g自身重力的作用下,电机线20g不会发生过大弯折。
上述第一导引部229如果在数量只有一个,较佳的设置方式是将第一导引部229自进线口228向下倾斜延伸。
考虑到单个的第一导引部229的导引效果不如两个第一导引部229的导引效果,在一实施例中,进线口228处设置有两个第一导引部229,其中一第一导引部229自进线口228向下弯曲,另一第一导引部229自进线口228向上弯曲。如此,无论是活动板20d向上移动还是向下移动,第一导引部229都可以对冗长的电机有导引作用,从而避免电机线20g弯折角度偏大。
另外定义自进线口228向下延伸的第一导引部229的长度s1,定义自进线口228向上延伸的第一导引部229的长度为s2,s1大于s2较佳。这是因为电机线20g在移动时,会受到自身作用,电机线20g与向下延伸的第一导引部229末端接触时,更容易发生大角度弯曲,所以,如果将该第一导引部229自身长度加长,该第一导引部229的末端切线可能与电机线20g的延伸方向重合(或者基本重合),如此导线20g经过该第一导引部229后,延伸更平滑。
在另一较佳实施例中,为了使两个第一导引部229的导引效果更佳,两个第一导引部229之间形成有间隙,该间隙在背向进线口228的方向上呈扩口设置。一方面,两个第一导引部229呈弧形设置,二者之间的间隙呈扩口设置,从而,两个第一导引部229的切线夹角也会随远离进线口228的方向越来越大,从而也可以降低电机线20g大角度弯折。
电机线20g的大角度弯折不仅取决于进线口228的位置,还与驱动电机220b自身出线角度有关。在一实施例中,活动板20d上设置有第二导引部261,第二导引部261位于驱动电机220b的周边,第二导引部261朝向过线槽227所在的一侧且向下倾斜延伸,或者第二导引部261朝向过线槽227所在的一侧且向上倾斜延伸。
当然,与第一导引部229的情况相似,第二导引部261设置为两个较佳。也即是活动板20d上设置有两个第二导引部261,两个第二导引部261相间隔,其中一个第二导引部261向下弯曲,另一个第二导引部261向上弯曲。第二导引部261的弯曲效果可以参照第一导引部229。
另外,由于电机线20g通常是与电机的接口焊接的,所以如果电机线20g连接电机的接口处受到拉扯力,容易导致接口处焊点松动,驱动电机220b接触不良,严重时,直接导致电机线20g与电机脱离。鉴于此,在一实施例中,两个第二导引部261之间设置有绕线部262,绕线部262与两个第二导引部261间隔设置。设置绕线部262之后,电机线20g可以饶设在绕线部262上,即便受到拉扯力,电机线20g可以将大部分拉扯力分散至绕线部262,从而避免电机线20g与电机接口的焊点松动。
电机线20g在两个第二导引部261之间的走线方式有多种,例如绕线部262与靠近驱动电机220b的一个第二导引部261之间的间隙定义为间隙一,绕线部262与另一个第二导引部261之间的间隙定义为间隙二,电机线20g自驱动电机220b引出后,先穿过间隙一,然后穿过间隙二,然后由两个第一导引部229之间的间隙进入进线口228。还可以是电机线20g自电机引出后,先穿过间隙二,然后穿过间隙一,然后由两个第一导引部229之间的间隙进入进线口228。也就是连接驱动电机220b的电机线20g缠绕绕线部262外周,并穿过两个第一导引部229之间的间隙进入过线槽227。对于这种缠绕一周的方式,如果在活动板20d上下移动时,电机线20g突然收到较大拉扯力,该拉扯力在一瞬间几乎可以全部转移到绕线部262上去,所以,绕线部262的设置为电机线20g的连接提供了极好的保护作用。
对于没有绕线部262的实施例而言,绕线的方式还可以是电机线20g自电机引出之后,围绕在驱动电机220b的外周,并穿过两个第二导引部261之间的间隙,以及两个第一导引部229之间的间隙进入过线槽227。也就是驱动电机220b的外壁替代了上述绕线部262所起到的作用,当电机线20g受到突然的拉扯力后,该拉扯力可以瞬间由驱动电机220b与电机线20g之间产生的摩擦力来抵消,从而对电机线20g的连接起到保护作用。
活动板20d具有移动至最上方和最下方的两个极端位置,两个极端位置之间的行程为 活动板20d的最大行程,进线口228到绕线部262之间冗余的电机线20g长度必须要时时大于进线口228到绕线部262之间的直线距离,否则在活动板20d上下移动过程中,电机线20g会受到严重的拉扯力。另外,进线口228到绕线部262之间冗余的电机线20g也不宜过长,因为过长的电机线20g会在进线口228到绕线部262发生缠绕打结现象,从而容易使电机线20g过早疲劳受损。所以最佳的方式是电机线20g在进线口228到绕线部262之间的长度稍微大于进线口228到绕线部262之间的直线距离即可,例如进线口228到绕线部262之间的直线距离为L1,电机线20g在进线口228到绕线部262之间的长度为L2,1.1×L1≤L2≤1.3×L2。当然,由于活动板20d的极端位置有上下两个,所以,为了同时满足活动板20d在上下两个极端位置时,电机线20g在进线口228到绕线部262之间的长度刚好稍大于进线口228到绕线部262之间的直线距离,在本实施例中,可以将进线口228设置在活动板20d最大行程的中部,也即进线口228在活动板20d的最大行程上大致居中即可。
以上仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (30)

  1. 一种驱动机构,其中,包括:
    底座,所述底座上设置有两导向滑轨;
    两个活动板,分别对应通过两个所述导向滑轨与所述底座滑动配合;
    纠偏导轨,固定于所述底座,所述纠偏导轨与所述导向滑轨相间隔,所述纠偏导轨与两个所述活动板中的至少一者槽轨配合。
  2. 如权利要求1所述的驱动机构,其中,所述底座上设置有过线槽,所述过线槽具有进线口。
  3. 如权利要求2所述的驱动机构,其中,所述驱动机构还包括驱动电机,所述驱动电机安装于所述活动板,所述驱动电机连接有电机线,所述电机线经所述进线口穿入所述过线槽,所述过线槽的进线口处设置有用于导引所述电机线的第一导引部。
  4. 如权利要求3所述的驱动机构,其中,所述过线槽与所述驱动电机在垂直于所述活动板的滑动方向上相间隔。
  5. 如权利要求4所述的驱动机构,其中,所述第一导引部自所述进线口向上倾斜延伸,或者所述第一导引部自所述进线口向下倾斜延伸。
  6. 如权利要求5所述的驱动机构,其中,所述进线口处设置有两个所述第一导引部,其中一个所述第一导引部自所述进线口向下弯曲,另一所述第一导引部自所述进线口向上弯曲。
  7. 如权利要求1所述的驱动机构,其中,所述驱动机构还包括滑动驱动组件,所述滑动驱动组件连接所述活动板,连接所述滑动驱动组件的导线设置于所述底座朝向外壳的一侧。
  8. 如权利要求7所述的驱动机构,其中,所述底座包括基座和两个侧翼,所述两个侧翼分设于所述基座的两端,所述基座具有由其一端朝向另一端延伸的第一侧边,两个所述侧翼于所述第一侧边凸出,两个所述活动板分别对应安装于两个所述侧翼上。
  9. 如权利要求8所述的驱动机构,其中,所述滑动驱动组件包括电机盒和步进电机,所述电机盒安装于所述侧翼,所述电机盒位于所述活动板与所述侧翼之间,所述步进电机安装于所述电机盒,所述电机盒上设置有第一走线槽,连接所述步进电机的所述导线设置于所述第一走线槽内。
  10. 如权利要求9所述的驱动机构,其中,位于其中一个所述侧翼上的电机盒上的第一走线槽,具有朝向另一所述侧翼的槽口。
  11. 如权利要求10所述的驱动机构,其中,所述第一走线槽的槽口处设置有第一线卡。
  12. 如权利要求1所述的驱动机构,其中,所述底座包括基座和两个侧翼,所述两个侧翼分设于所述基座的两端,所述基座具有沿其一端朝向另一端延伸的第一侧边,两个所述侧翼由所述第一侧边凸出,所述两个侧翼中的至少一者安装有所述纠偏导轨。
  13. 如权利要求12所述的驱动机构,其中,所述纠偏导轨位于两个所述导向滑轨之间。
  14. 如权利要求13所述的驱动机构,其中,所述侧翼具有与所述基座的第一侧边邻接的内侧边,所述纠偏导轨安装于所述内侧边。
  15. 如权利要求14所述的驱动机构,其中,所述侧翼的内侧边形成有边板,所述纠偏导轨与所述边板卡接。
  16. 如权利要求15所述的驱动机构,其中,所述纠偏导轨包括纠偏滑槽和设于所述纠偏滑槽的纠偏凸筋,所述纠偏滑槽套接所述边板,所述活动板上设置有导槽,所述导槽 与所述纠偏凸筋滑动配合。
  17. 如权利要求16所述的驱动机构,其中,在同一个所述侧翼上,所述纠偏滑槽的槽口朝向所述导向滑轨,所述纠偏凸筋位于所述纠偏滑槽的背向所述导向滑轨的一侧。
  18. 如权利要求17所述的驱动机构,其中,所述边板上设置有固定孔,所述纠偏滑槽的内槽壁设置有与所述固定孔位置对应的卡台。
  19. 如权利要求18所述的驱动机构,其中,所述卡台呈三角状设置。
  20. 如权利要求17所述的驱动机构,其中,所述侧翼设置有位于所述边板内侧的第一固定槽,所述纠偏滑槽具有沿所述边板的滑动方向延伸的两个侧边,其中一个侧边设置有将所述边板扣接的第一扣台,另一侧边设置有与所述第一固定槽配合的第二扣台。
  21. 如权利要求20所述的驱动机构,其中,所述基座的第一侧边设置有止挡部,所述止挡部与所述边板之间形成第二固定槽,所述纠偏滑槽插接于所述第二固定槽。
  22. 如权利要求20所述的驱动机构,其中,所述卡台和所述第二扣台设置于所述纠偏滑槽的远离所述基座的一端。
  23. 如权利要求16所述的驱动机构,其中,所述导槽具有相对的两个侧壁,所述纠偏凸筋的两侧分别设置有至少两个弧面凸起,位于所述纠偏导轨两侧的弧面凸起分别对应与所述导槽的两个侧壁抵接。
  24. 如权利要求13所述的驱动机构,其中,所述纠偏导轨包括纠偏滑槽,所述活动板上设置有导向部,所述导向部可滑动地设置于所述纠偏滑槽内。
  25. 如权利要求24所述的驱动机构,其中,所述纠偏导轨还包括设于所述纠偏滑槽的内壁的纠偏凸筋,所述纠偏凸筋与所述导向部抵持。
  26. 如权利要求16所述的驱动机构,其中,两个所述侧翼均安装有所述纠偏导轨,两个纠偏导轨在垂直于所述活动板滑动的方向上错开。
  27. 如权利要求1所述的驱动机构,其中,所述活动板位于所述底座与所述面板之间。
  28. 如权利要求12至27任意一项所述的驱动机构,其中,所述驱动机构还包括滑动驱动组件,所述滑动驱动组件包括步进电机和第一齿轮,所述导向滑轨固定于所述活动板,所述导向滑轨滑动安装于所述底座,所述导向滑轨上设置有与所述第一齿轮啮合的齿条。
  29. 一种空调器,其中,包括如权利要求1至28任意一项所述的驱动机构和挡风组件;所述挡风组件连接两个所述活动板,所述挡风组件具有收纳于所述外壳内侧的第一状态,以及遮挡在所述室内出风口前侧的第二状态。
  30. 如权利要求29所述的空调器,其中,所述挡风组件为挡板、微孔板或旋流模块,其中所述挡板用于阻挡出风口的气流向前侧吹出,所述微孔板用于将气流打散吹出,所述旋流模块用于引导气流旋转吹出。
PCT/CN2021/091666 2020-12-11 2021-04-30 驱动机构及空调器 WO2022121225A1 (zh)

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