WO2019019972A1 - 用于空调室内机的导风板驱动装置及空调室内机 - Google Patents

用于空调室内机的导风板驱动装置及空调室内机 Download PDF

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Publication number
WO2019019972A1
WO2019019972A1 PCT/CN2018/096664 CN2018096664W WO2019019972A1 WO 2019019972 A1 WO2019019972 A1 WO 2019019972A1 CN 2018096664 W CN2018096664 W CN 2018096664W WO 2019019972 A1 WO2019019972 A1 WO 2019019972A1
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WO
WIPO (PCT)
Prior art keywords
connecting rod
driving device
terminal block
air deflector
box
Prior art date
Application number
PCT/CN2018/096664
Other languages
English (en)
French (fr)
Inventor
崔文娟
郝红波
李柯飞
董慧
刘博�
王鑫
臧金玲
Original Assignee
青岛海尔空调器有限总公司
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Application filed by 青岛海尔空调器有限总公司 filed Critical 青岛海尔空调器有限总公司
Publication of WO2019019972A1 publication Critical patent/WO2019019972A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/14Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
    • F24F13/1426Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre characterised by actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/14Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
    • F24F13/1426Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre characterised by actuating means
    • F24F2013/1433Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre characterised by actuating means with electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/14Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
    • F24F13/1426Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre characterised by actuating means
    • F24F2013/1446Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre characterised by actuating means with gearings

Definitions

  • the present invention relates to air conditioning technology, and more particularly to an air deflector driving device and an air conditioning indoor unit for an indoor unit of an air conditioner.
  • the general air conditioner indoor unit is provided with an air deflector for adjusting the air blowing direction thereof and a wind deflector driving device for driving the air deflector movement.
  • the wind deflector driving device mainly comprises a driving box, a connecting rod and a motor, the connecting rod is slidably disposed in the driving box, the tail portion is connected with the motor through the rack and pinion transmission mechanism, and the head is connected with the air guiding plate.
  • the electrical connecting line drawn from the tail end of the connecting rod is usually long. During the sliding process of the connecting rod, the electric connecting line moves and changes the curved shape, which not only causes the electric connecting line to occupy.
  • the space is large, affecting the installation of other components, and the connection between the terminal and the connecting rod is loosened due to the movement of the electric connecting wire, thereby reducing the stability of the electrical connection, resulting in the wind deflector driving device It is prone to failure.
  • An object of the first aspect of the present invention is to overcome at least one of the deficiencies of the prior art, and to provide an air deflector driving device having a short connecting wire length for an air conditioner indoor unit and a high connection stability of a connecting wire.
  • Another object of the first aspect of the present invention is to improve the mechanical strength and rigidity of the portion of the connecting wire portion to keep it stable, thereby further improving the connection stability of the connecting wire.
  • An object of the second aspect of the present invention is to provide an air conditioner indoor unit.
  • the present invention provides an air deflector driving device for an indoor unit of an air conditioner for driving a wind deflector movement of the air conditioner indoor unit, including a drive box and slidably disposed in the a link in the drive box, the head of the link extending from the drive box, wherein
  • a terminal block is disposed in the drive box, a connecting line leading from the tail end of the connecting rod is connected to the terminal block row, and the terminal block row is obliquely arranged to be used for connecting with the tail end of the connecting rod
  • the wire-connected terminals are inclined toward the side where the link is located.
  • the tilting state of the terminal block is configured to form the terminal block row and the outgoing direction of the connecting rod when the connecting rod is retracted into the innermost limit retracting position in the driving box
  • the angle of the preset angle is greater than the angle of the right angle and less than the angle of the flat angle.
  • the preset angle is any angle value ranging between 105° and 135°.
  • a first binding sleeve is disposed on a section of the connecting line adjacent to the terminal block;
  • a length of the first connecting line section between the incoming end of the first binding sleeve adjacent to the tail end of the connecting rod and the tail end of the connecting rod and a diameter of the connecting line are selected to be at the connecting rod During the sliding process, the connecting wire section between the outlet end of the first cable sleeve adjacent to the terminal block and the terminal block remains stable.
  • the length of the connecting line segment between the outgoing end of the first binding sleeve adjacent to the terminal block and the terminal block is greater than zero and less than or equal to 1 cm.
  • a second cable sleeve is disposed on a section of the connecting line adjacent to the tail of the connecting rod, and one end of the second binding sleeve extends into the interior of the tail of the connecting rod.
  • the length of the second binding sleeve is greater than the length of the first binding sleeve.
  • the length of the first connecting line segment is greater than a maximum linear distance between the outgoing end of the first binding sleeve adjacent to the terminal block and the outgoing position of the tail of the connecting rod.
  • the driving box is provided with an outlet hole for the connecting wire to pass through
  • the inside of the driving box is provided with a folding line column adjacent to the outlet hole, and the position of the folding line column is set such that The connecting wire is wound around the folding line and bent out of a predetermined angle to pass through the outlet hole.
  • the present invention further provides an air conditioner indoor unit, comprising:
  • a housing having a wind deflector for guiding and adjusting a blowing direction at a lower portion of the front side;
  • the air deflector driving device of any one of the above is disposed in the housing and configured to drive the air deflector to move.
  • the wind deflector driving device of the present invention is designed such that the terminal block in the drive box is inclined such that the terminal for connecting with the electrical connection line drawn from the tail end of the connecting rod is inclined toward the side where the connecting rod is located, compared with the present
  • the arrangement of the terminal block is placed horizontally or vertically, the length of the connecting line between the tail end of the connecting rod and the terminal block can be greatly reduced, and the connecting wire can be prevented from being wound onto other components, which can be omitted.
  • a structure such as a wire card slot is opened on the drive box, which reduces the space occupied by the connection line and optimizes the space layout in the drive box.
  • the present invention particularly designs a first binding sleeve on a section of the connecting line adjacent to the terminal block, and the plurality of strands of the connecting line can be bundled by the first binding sleeve, thereby improving the connecting line section And the mechanical strength and rigidity of the connecting line section between the incoming end of the first binding sleeve and the tail of the connecting rod.
  • the shorter the length of the connecting wire the stronger its rigidity and mechanical strength
  • the larger the wire diameter of the connecting wire the stronger its rigidity and mechanical strength, that is, the length and wire diameter of the connecting wire can affect the rigidity of the connecting wire and Mechanical strength.
  • the present invention also specifically designs the length of the connecting line section between the incoming end of the first binding sleeve and the tail of the connecting rod and the diameter of the connecting line to ensure the between the incoming end and the tail of the connecting rod.
  • the mechanical strength and rigidity of the connecting line section are sufficient to resist the influence of the external force caused by the sliding of the connecting rod, and the connecting line section between the incoming end and the tail of the connecting rod is kept stable during the sliding process of the connecting rod. Move, thereby further improving the connection stability of the connection line.
  • FIG. 1 is a schematic structural view of a wind deflector driving device according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a wind deflector driving device with its link in a limit retracted position according to an embodiment of the present invention
  • Figure 3 is a schematic structural view of a wind deflector driving device with its link in an extreme extended position, in accordance with one embodiment of the present invention
  • FIG. 4 is a schematic structural view of the air deflector driving device after a part of the housing is hidden according to an embodiment of the present invention
  • Figure 5 is a schematic structural view of the wind deflector driving device of Figure 4 as viewed from the other side;
  • Figure 6 is a schematic enlarged view of a portion B of Figure 4.
  • Figure 7 is a schematic structural exploded view of a drive box in accordance with one embodiment of the present invention.
  • Figure 8 is a schematic structural exploded view of the drive cartridge as viewed from another direction, in accordance with one embodiment of the present invention.
  • Figure 9 is a schematic structural exploded view of a wind deflector driving device according to an embodiment of the present invention.
  • Figure 10 is a schematic enlarged view of a portion A of Figure 9;
  • Figure 11 is a schematic structural view of a connecting rod according to an embodiment of the present invention.
  • Figure 12 is a schematic enlarged view of a portion C of Figure 11;
  • Figure 13 is a schematic structural view of an indoor unit of an air conditioner according to an embodiment of the present invention.
  • Figure 14 is a schematic structural view of a casing and a wind deflector driving device according to an embodiment of the present invention.
  • the embodiment of the invention firstly provides an air deflector driving device for an indoor unit of an air conditioner.
  • 1 is a schematic structural view of a wind deflector driving device according to an embodiment of the present invention.
  • the air deflector driving device 40 of the present invention is used to drive the air deflector movement of the air conditioner indoor unit, thereby guiding and adjusting the air blowing direction of the air conditioner indoor unit.
  • the air deflector driving device 40 includes a driving box 41 and a connecting rod 42 slidably disposed in the driving box 41.
  • the head of the connecting rod 42 protrudes from the driving box 41 to be connected with the air guiding plate, thereby driving the wind guiding body. Board movement.
  • one side of the drive box 41 may be provided with an extension port 415 from which the head of the link 42 protrudes.
  • the connecting rod 42 has two extreme positions during sliding, which are respectively the innermost limit retracting position in the retracting drive box 41 and the outermost limit extending position of the extended driving box 41, The rod 42 slides between its extreme retracted position and the extreme extended position.
  • 2 is a schematic structural view of a wind deflector driving device in a limit retracted position thereof according to an embodiment of the present invention
  • FIG. 3 is a guide plate driving device at a connecting rod thereof according to an embodiment of the present invention. Schematic diagram of the structure in the extreme extended position.
  • the deflector drive 40 can also include a drive motor 44 and a drive gear 45.
  • the drive motor 44 is disposed outside the drive case 41, and its output shaft 441 passes through the housing of the drive case 41 on the side and projects into the drive case 41.
  • the transmission gear 45 is fixed to the output shaft of the drive motor 44 and meshes with the link 42. The forward and reverse rotation of the drive gear 45 can drive the forward and reverse rotation of the drive gear 45, thereby driving the link 42 to expand and contract, thereby driving the wind deflector to move.
  • the drive box 41 is provided with a terminal block 46, and the connecting line 471 led from the tail portion 42a of the connecting rod 42 is connected to the terminal block 46, and the terminal block 46 is obliquely disposed for use with the tail of the connecting rod 42.
  • the terminal 461 to which the connecting wire 471 is connected is inclined toward the side where the link 42 is located.
  • the present invention can greatly reduce the length of the connecting line 471 between the tail portion of the connecting rod 42 and the terminal block 46, avoiding the connecting line.
  • the 471 is wound onto other components, and the structure such as the wire card slot on the drive box 41 can be omitted, the space occupied by the connection line is reduced, and the space layout in the drive box 41 is optimized.
  • the terminal block 46 is designed to be inclined in the above-described oblique direction, the force generated when the link 42 slides is transmitted to the terminal block 46 through the connecting wire 471, which is substantially perpendicular to the incoming direction of the terminal block 46. That is, the force component has a small or even no component force in the direction in which the connecting wire 471 is inserted into the terminal, so that the looseness between the connecting wire 471 and the terminal is not caused, and the connecting wire 471 is improved. Connection stability between terminals.
  • the inclined state of the terminal block 46 may be set such that the angle of the preset angle ⁇ formed by the terminal block 46 and the outgoing direction of the link 42 is greater than the right angle and smaller than when the link 42 is in the limit retracted position. Flat angle. That is, the tilt state of the terminal block 46 can be based on the direction of the exit when the link 42 is in the limit retracted position to ensure that the terminal block 46 is neither horizontal nor vertical.
  • the preset angle ⁇ may be further selected to be any angle value ranging between 105° and 135°.
  • the preset angle ⁇ may be 105°, 110°, 115°, 120°, 125°, 130°, or 135°. Setting the preset angle ⁇ within the above range shortens the length of the connecting line 471 between the tail portion of the connecting rod 42 and the terminal block 46 as much as possible, and tries to ensure that the force when the connecting rod 42 slides acts through the connecting line 471. There is almost no component in the direction in which the connecting wire 471 is inserted into the terminal block 46 at the position where the connecting wire 471 is connected to the terminal block 46. In particular, the effect is best when the angle of the preset angle ⁇ is selected in the range between 119° and 121°.
  • a portion of the connecting wire 471 adjacent to the terminal block 46 is provided with a first cable sleeve 48 having a wire end 48a adjacent the tail of the link 42 and The line end 48b is opposite the line end 48b.
  • the plurality of strands of the connecting wire 471 can be bundled by the first binding sleeve 48, thereby improving the bundled connecting wire segment and the incoming end of the first binding sleeve 48 and the tail 42a of the link 42.
  • the mechanical strength and rigidity of the connecting wire section is provided.
  • the present invention selects the length of the first connecting line section between the incoming end of the first binding sleeve 48 and the tail of the link 42 and the wire diameter of the connecting line 471 to be made during the sliding of the link 42.
  • the portion of the first cable sleeve 48 adjacent the wire end 48b of the terminal block 46 and the terminal block 46 remains stationary, ensuring a line segment between the wire end 48b and the terminal block 46.
  • connection stability of the connection line 471 is further improved.
  • the designer of the present invention has found through a large number of experiments and analyses that if the length of the connecting line section between the outgoing end 48b of the first binding sleeve 48 adjacent to the terminal block 46 and the terminal block 46 is too long, the connection The rigidity and mechanical strength of the wire section are weakened, and the bending deformation is easily generated when the external force is applied; if the length is too short, the first binding sleeve 48 is not easily disposed, even if the first binding sleeve 48 is provided, each The bending deformation of the bundle connection line is also serious.
  • the length of the connecting line section between the outgoing end 48b of the first binding sleeve 48 and the terminal block 46 is greater than zero and less than or equal to 1 cm.
  • the length of the connecting line section can be, for example, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm, 0.9 mm or 1.0 mm.
  • a portion of the connecting wire 471 adjacent to the tail portion of the connecting rod 42 is provided with a second binding sleeve 49, and one end of the second binding sleeve 49 projects into the interior of the tail portion 42a of the connecting rod 42, thereby It is possible to avoid a large sway of the connecting line section of the tail portion of the adjacent link 42, and to avoid loosening of the connection between the connecting line 471 and the connecting rod 42.
  • the force exerted by the sliding of the connecting rod 42 firstly causes the third connecting line section between the second binding sleeve 49 and the first binding sleeve 48 to be bent and deformed.
  • the internal stress generated by the bending of the third connecting line section itself is substantially the same at both ends.
  • the second connecting wire section bound by the first binding sleeve 48 is bent, the length of the second binding sleeve 49 is specifically designed to be larger than the length of the first binding sleeve 48.
  • the immunity of the fourth connecting line section bound by the second binding sleeve 49 (in the present invention, the rigidity) is weaker than the resistance of the second connecting line section bound by the first binding sleeve 48. Disturbance.
  • the additional tendency of the movement caused by the sliding of the link 42 to be completely eliminated by the bending deformation of the third connecting line section acts on the fourth connecting line section, causing a certain bending deformation.
  • a further possible tendency to be completely eliminated by the bending deformation of the fourth connecting line section acts on the subsection of the second connecting line section adjacent to the outgoing end of the first binding sleeve 48. .
  • the length of the first connecting line segment is set to be greater than between the outgoing end 48b of the first binding sleeve 48 adjacent the terminal block 46 and the outgoing position 42b of the tail 42a of the link 42.
  • the maximum linear distance ensures that the connecting wire 471 always has a section of bending relaxation during the sliding of the connecting rod 42 between its limit retracted position and the extreme extended position, and the connecting line 471 does not suddenly appear in a certain position. In the tight case, the stability of the connection of the connecting wire 471 is further ensured.
  • the straight line distance between the outlet end of the first binding sleeve 48 and the outlet position 42b of the tail of the connecting rod 42 is always in the process of the link 42 sliding between its limit retracted position and the extreme extended position. It is changing.
  • the connecting rod 42 can be at Its limit retracted position can also be in its extreme extended position, and of course it may be in a position between the limit retracted position and the extreme extended position.
  • FIG. 4 is a schematic structural view of the air deflector driving device after a part of the casing is hidden according to an embodiment of the present invention
  • FIG. 5 is a schematic structural view of the wind deflector driving device of FIG. 4 as viewed from the other side.
  • the housing of the driving box 41 is provided with a threading hole 4172.
  • the connecting wire 472 led out by the driving motor 44 extends through the threading hole 4172 into the driving box 41 and passes through the outlet hole 4171.
  • the mounting position and orientation of the driving motor 44 are set such that the outgoing direction of the driving motor 44 faces or tends toward the outlet hole 4171, that is, the mounting position and orientation of the driving motor 44 are set such that the outgoing direction of the driving motor 44 is as close as possible to the outlet hole. 4171, it can be ensured that the outgoing direction of the driving motor 44 is substantially the same as the direction of the outlet hole 4171, thereby effectively avoiding the phenomenon that the connecting line is bent and bent in the driving box 41, shortening the length of the connecting line 472 and the routing path, and reducing the number of lines.
  • the wire structure of the drive box 41 is reduced, thereby reducing the cost and facilitating the arrangement of other components within the drive box 41.
  • the position of the threading hole 4172 corresponds to the position at which the connecting line of the driving motor 44 is led out, so that the connecting line 472 is taken out by the driving motor 44 and directly protrudes into the driving box 41 through the threading hole 4172.
  • the length of the connecting wire 472 remaining outside the driving box 41 is avoided, which not only further shortens the length of the connecting wire 472, improves the aesthetic effect of the wind deflector driving device 40, but also prevents the wind deflector driving device 40 from being disassembled.
  • the other structure in which the air-conditioning indoor unit is caught by the connection cable 472 affects the connection stability of the connection line.
  • Figure 6 is a schematic enlarged view of a portion B of Figure 4.
  • the drive box 41 is provided with an outlet hole 4171 for the inner connecting line
  • the inside of the drive box 41 is provided with a fold line 418 adjacent to the outlet hole 4171, and the position of the fold line 418 It is arranged such that the connecting wire is wound around the folding line 418 and bent at a predetermined angle and then passed out through the outlet hole 4171.
  • the design of the folding line column 418 can restrain the outgoing direction of the connecting line, and can decompose the tensile force received by the connecting line onto the folding line column 418, thereby reducing the force of the root of the connecting line at the connecting terminal, effectively preventing the connecting line from being wired.
  • Looseness at the terminals or detachment from the terminals causes the connection of the connecting wires to be more stable, so that the electrical connection between the wind deflector driving device 40 and the electronic control unit of the air conditioner is more stable.
  • the position of the fold line 418 is further configured such that the connecting wire is wound around the fold line 418 and bent 90 degrees and then vertically passed out from the outlet hole 4171, that is, the vertical exit mode of the drive box 41 is realized.
  • the vertical exit mode not only avoids the problem that the bending angle of the connecting line is too large, thereby causing easy breakage, but also enables the connecting wire to receive the pulling direction perpendicular to the extending direction of the connecting line in the driving box 41.
  • the folding line column The 418 can withstand a large part of the tensile force on the connecting wire, greatly reducing the force of the root of the connecting wire at the terminal, thereby more effectively preventing the connecting wire from being loosened at the terminal or falling off from the terminal.
  • the inside of the driving box 41 is further provided with a clamping piece 419 disposed adjacent to the folding line 418 and opposite to the outlet opening 4171.
  • the clamping piece 419 is located on the inner side of the folding line 418 facing away from the outlet opening 4171. And extending along the outgoing direction of the connecting line perpendicular to the outlet hole 4171 to limit the connecting line to the outer side of the clamping piece 419 facing the folding post 418, thereby avoiding the excessive space occupied by the connecting line in the driving box 41.
  • the connection lines in the drive box 41 are also prevented from being disordered.
  • the mating design of the fold line 418 and the tension piece 419 makes it easier to have a predetermined bend angle for the link, especially for a longer length and a curved shape.
  • the drive box 41 usually has a plurality of connecting lines, and a plurality of connecting lines need to pass through the outlet holes 4171.
  • the design of the folding line 418 and the clamping piece 419 can limit each connecting line to the clamping piece.
  • the outer region of the 419 is wound around the fold line 418 so that the connection stability of each of the connecting wires is relatively high.
  • FIG. 7 is a schematic structural exploded view of a drive box in accordance with one embodiment of the present invention.
  • a plurality of limiting posts are disposed in the drive box 41 to define displacement of the link 42 in a direction perpendicular to the direction of movement of the link 42 and to guide the link 42 along the preset
  • the trajectory of the slid is slid so that the connecting rod 42 can smoothly slide during the extending and retracting process, thereby achieving smooth running of the wind deflector.
  • Each of the limiting posts is fixed in the driving box 41, and the circumferential surface of each of the limiting posts for contacting the connecting rods 42 is smooth, so that each of the limiting posts has a sliding limit guiding effect.
  • the plurality of limit posts form a rail structure for restricting and guiding the sliding of the link 42, and can guide the link 42 to smoothly and stably slide.
  • This structure eliminates the need for a roller assembly that is independently assembled, and correspondingly, the complicated operation of assembling the roller is omitted, and the structure and assembly operation of the wind deflector driving device 40 are simplified.
  • the limit post of the present invention and the link 42 are sliding guides, the overall noise when the link 42 slides is greatly reduced compared to the prior art rolling guide.
  • the drive housing 41 includes a first housing 41a and a second housing 41b that are detachably coupled together. It should be noted that the first casing 41a and the second casing 41b of the present invention simply distinguish the two casings of the drive casing 41 by name for convenience of description, and do not specifically refer to a casing.
  • the inner side of the first housing 41a and the second housing 41b are respectively provided with a plurality of protrusions, and the protrusion 431 of the first housing 41a and the protrusion 432 of the second housing 41b are Correspondingly, after the first housing 41a and the second housing 41b are connected, the corresponding protrusions of the first housing 41a and the second housing 41b are abutted, thereby forming a limiting post. Therefore, it is only necessary to fasten the two housings of the drive case 41 to form a limit post structure capable of stably guiding and restricting the sliding of the link 42, thereby simplifying the assembly operation of the wind deflector driving device 40.
  • the protrusion 431 on the inner side of the first housing 41a is integrally formed with the first housing 41a
  • the protrusion 432 on the inner side of the second housing 41b is integrally formed with the second housing 41b, thereby further simplifying the wind deflector driving device. 40 structure and assembly operations.
  • At least a portion of the limiting post is provided with a connecting hole 4311 for fasteningly connecting the first housing 41a and the second housing 41b by fasteners passing through the connecting hole 4311.
  • the at least part of the limiting post can simultaneously have the functions of limiting, guiding and fixing, so that part or even all of the screw columns for fastening the first housing 41a and the second housing 41b can be replaced. That is, the screw column in the drive box 41 is greatly reduced or even completely eliminated, which not only simplifies the structure of the wind deflector driving device 40, reduces the cost, but also reduces the space inside the box occupied by the screw column, and optimizes the inside of the box.
  • the spatial layout facilitates the arrangement of other components in the box, so that the structure in the entire drive box 41 is simple and clear.
  • the plurality of limiting posts include an extension port 415 adjacent to the drive box 41 for the extension of the link 42 and a first limit post and a second limit respectively located on opposite sides of the link 42.
  • the post is spaced to define upward and downward displacement of the head from the sides of the link 42 during sliding.
  • the tail portion of the link 42 opposite to the head thereof is provided with a chute guide 421 extending along the movement locus of the link 42.
  • the plurality of limiting posts further includes a third limiting post disposed in the sliding guide rail 421 and cooperating therewith, and a fourth limiting post disposed on a side of the connecting rod 42 opposite to the third limiting post, respectively. The rearward displacement of the tail portion during the sliding process is defined from both sides of the link 42.
  • the first limiting post, the second limiting post, the third limiting post, and the fourth limiting post are each provided with a connecting hole 4311, because the limiting post is distributed at different positions of the driving box 41. Therefore, it is possible to completely replace the screw column to achieve a stable connection of the two housings.
  • FIG 8 is a schematic structural exploded view of the drive box as viewed from another direction, in accordance with one embodiment of the present invention.
  • the first housing 41a and the second housing 41b are engaged by a clamping mechanism.
  • the clamping mechanism includes a plurality of clamping units, each of which includes a locking hole 413 formed at a circumferential edge portion of the first housing 41a and a claw 414 disposed at a circumferential edge portion of the second housing 41b.
  • the claw 414 passes through the lock hole 413 and is fastened from the inside to the outside at the outer edge of the lock hole 413.
  • the wind deflector driving device 40 of the present invention forms a locking unit by providing a locking hole 413 on the first housing 41a and a claw 414 matching the locking hole 413 on the second housing 41b, thereby merely passing the lock
  • the engagement between the hole 413 and the claw 414 allows the first housing 41a and the second housing 41b to be coupled together for easy operation.
  • the clamping structure can replace the screw as a fixed connection or can serve as a limiting structure with a limiting function, even if the two housings need to be reinforced by a small number of fasteners, in the first housing 41a After the locking of the second housing 41b is completed, the fastening connecting holes of the two housings are also aligned one by one, and no other limiting structure is required, and the structure of the driving box 41 is optimized.
  • the present invention is specifically designed such that the clamping unit 414 is passed through the locking hole 413 and then fastened from the inside to the outside at the outer edge of the locking hole 413, so that the clamping claw 414 and the locking hole 413 can be ensured. More mating interfaces prevent the jamming effect between the two from weakening or even failing after prolonged use, thereby improving the firmness and stability of the connection between the first housing 41a and the second housing 41b.
  • the first housing 41a has a main body 411a and a first flange 412a protruding from the edge of the main body 411a toward the second housing 41b.
  • the locking hole 413 is opened in the main body 411a.
  • the first flange 412a is adjacent to the position.
  • the structure is independent of the first housing 41a and is prone to breakage, bending or deformation, thereby ensuring that the locking hole 413 and the claw 414 can be perfectly matched for a long time or even at all times, thereby improving the structural strength and lengthening of the clamping unit. Its service life.
  • the second housing 41b has a main body 411b and a second flange 412b protruding from the edge of the main body 411b toward the first housing 41a, and the claw 414 is disposed at the extended end of the second flange 412b.
  • the chuck 414 is easily caught in the lock hole 413 while avoiding a large amount of deformation of the second flange 412b and the first flange 412a.
  • the outer side of the second flange 412b is formed with a convex edge 413b to abut the extended end of the first flange 412a when the first housing 41a is engaged with the second housing 41b.
  • the protruding edge 413b is used to facilitate the appearance of the driving box 41, and effectively prevents dust, water drops, and the like from entering the interior thereof. Further, the protruding edge 413b may be disposed only on the section of the second flange 412b that does not have the claw 414 to facilitate the snapping and disengaging between the first housing 41a and the second housing 41b.
  • Figure 9 is a schematic structural exploded view of a wind deflector driving device according to an embodiment of the present invention
  • Figure 10 is a schematic enlarged view of a portion A of Figure 9.
  • the drive motor 44 is disposed outside the drive case 41, and its output shaft 441 passes through the housing of the drive case 41 on the side and projects into the drive case 41.
  • the transmission gear 45 is fixed to the output shaft of the drive motor 44 and meshes with the link 42. The forward and reverse rotation of the drive gear 45 can drive the forward and reverse rotation of the drive gear 45, thereby driving the link 42 to expand and contract, thereby driving the wind deflector to move.
  • the inside of the housing of the drive box 41 is provided with curved stiffeners 416 that surround the outside of the drive gear 45.
  • the drive box 41 may include a first housing 41a and a second housing 41b that are coupled together. It should be noted that the first casing 41a and the second casing 41b of the present invention simply distinguish the two casings of the drive casing 41 by name for convenience of description, and do not specifically refer to a casing.
  • the driving motor 44 may be disposed outside the first housing 41a, and the output shaft 441 extends into the driving box 41 through the first housing 41a, and the curved reinforcing rib 416 is disposed inside the first housing 41a.
  • the arrangement of the curved stiffeners 416 greatly enhances the structural strength of the first housing 41a, particularly the structural strength of the first housing 41a surrounding a portion of the area surrounding the drive motor 44, while the stationary drive motor 44 is stationary. It is precisely this part of the area that is most prone to cracking. Therefore, the present invention can effectively avoid the occurrence of cracks, cracks, and the like of the casing of the wind deflector driving device 40, thereby improving the yield thereof.
  • the arrangement of the arcuate stiffeners 416 also isolates the drive gear 45 from other components located in most of the circumferential region of the drive gear 45, effectively avoiding the connection of the drive line within the drive box 41 into the drive gear 45.
  • the angular extent of the arcuate stiffener 416 extending around the drive gear 45 in the circumferential direction of the drive gear 45 is such that the link 42 is always formed with the ends of the curved stiffener 416 during the sliding process. interval. That is, the angular extent of the curved stiffener 416 extends as wide as possible, as long as there is no structural interference with the link 42.
  • the curved reinforcing rib 416 surrounds the circumference of the transmission gear 1/3 to 2/3 in the circumferential direction of the transmission gear 45. That is, the angle at which the curved bead 416 extends around the transmission gear 45 may be any angle value ranging between 120° and 240°, which may be, for example, 120°, 130°, 140°, 150°. , 160°, 170°, 180°, 190°, 200°, 210°, 220°, 230° or 240°. Thereby, it is possible to ensure that the first housing 41a has sufficient strength and structural interference between the curved reinforcing rib 416 and the connecting rod 42 can be avoided.
  • the angle at which the arcuate stiffener 416 extends around the drive gear 45 can be further selected to be any angle value ranging between 160° and 200° to allow for the connection of the first housing 41a while ensuring higher strength.
  • the rod 42 has a large contact area with the transmission gear 45 to ensure that the link 42 slides stably. Further, the effect is best when the angle at which the curved bead 416 extends around the transmission gear 45 is selected to be 180°.
  • At least one end of the curved bead 416 is provided with a reverse stiffening rib 416a that extends outwardly.
  • the reverse stiffener 416a can be smoothly joined to the curved stiffener 416.
  • the reversely extending reinforcing rib can further strengthen the structural strength of the end portion of the curved reinforcing rib 416, thereby more effectively avoiding cracking and cracking of the casing of the wind deflector driving device 40, thereby further improving Its yield.
  • the reverse reinforcing rib 416a may be disposed only at one end of the curved reinforcing rib 416, or the reverse reinforcing rib 416a may be disposed at both ends of the curved reinforcing rib 416.
  • the reinforcing rib 416a and the curved reinforcing rib 416 may together form a rib structure having a substantially " ⁇ " shape.
  • the curved stiffeners 416 are arcuate stiffeners.
  • the reverse reinforcing rib 416a is also a circular arc-shaped reinforcing rib, and the center of the circle where the circle is located and the center of the circle of the curved reinforcing rib 416 are on different sides of the entire reinforcing rib structure, and the radius of the circle of the reverse reinforcing rib 416a Far less than the radius of the circle in which the curved stiffener 416 is located.
  • Figure 11 is a schematic structural view of a link according to an embodiment of the present invention
  • Figure 12 is a schematic enlarged view of a portion C of Figure 11.
  • the tail portion of the link 42 is provided with a rack 422 that meshes with the transmission gear 45, and a rack rib 423 provided along the extending direction of the rack 422 is provided outside the root portion of the rack 422.
  • the root portion of the rack 422 according to the present invention means a portion of the rack 422 opposite to the tip end portion thereof, and the outer side of the root portion means the side of the root portion facing away from the tip end portion.
  • the rack rib 423 can effectively utilize the rack rib 423 to effectively decompose the force applied to the wall surface of the rack 422, thereby avoiding
  • the local stress concentration of the rack 422 causes the cogging gap between the teeth to expand, shrink or even collapse, effectively preventing the rack 422 from being deformed, thereby ensuring that the link 42 can always slide smoothly and extend the wind deflector.
  • the service life of the drive unit 40 is not limited to.
  • the tail portion of the connecting rod 42 is further provided with a plurality of strip-shaped reinforcing ribs 424 which are sequentially arranged along the extending direction of the rack 422, and each of the strip-shaped reinforcing ribs 424 is supported by the rack reinforcing rib 423. It exits and extends away from the rack 422 in a direction perpendicular to the direction in which the rack 422 extends. Thereby, it is possible to prevent not only the link 42 (at least the link region in the vicinity of the rack 422) from being deformed in a direction perpendicular to the extending direction of the rack 422, but more importantly, the strip stiffener 424 can be coupled to the rack.
  • the reinforcing ribs 423 form mutually reinforcing effects, and the mutual vertical reinforcing effect is very effective and effective for the structural strength of the lifting link 42.
  • the rack rib 423 may be wavy and include a plurality of curved rib segments 4231, and a rib portion is disposed on the outer side of each of the adjacent teeth of the rack 422. 4231, on the one hand, the entire rack 422 can obtain a relatively balanced reinforcing support, thereby avoiding deformation of any position of the rack 422.
  • the wavy rib structure can not only save material, but also have stronger supporting ability and can The force applied to the wall surface of the rack is more effectively resolved, thereby more reliably preventing the deformation of the rack 422.
  • the outer side of the tooth groove as used in the present invention means the side of the tooth groove facing away from the tooth tip.
  • a strip-shaped reinforcing rib 424 is extended on every other rib section 4231 provided to make the structural strength of the rack 422 more uniform.
  • the tail of the link 42 is also provided with a chute guide 421 that extends along the path of motion of the link 42.
  • the extended ends of each of the strip ribs 424 are connected to the circumferential edge of the chute guide 421.
  • the embodiment of the invention further provides an air conditioner indoor unit.
  • Figure 13 is a schematic structural view of an indoor unit of an air conditioner according to an embodiment of the present invention, the front panel is omitted in Figure 13, and
  • Figure 14 is a schematic structure of a casing and a wind deflector driving device according to an embodiment of the present invention.
  • the casing and the wind deflector driving device are in an exploded state.
  • the air conditioning indoor unit 1 of the present invention includes a housing 10 which may generally include a skeleton 11, a casing, a front panel (not shown in Figure 1), a wall panel, and two side end covers. .
  • the air conditioner indoor unit 1 further includes an air deflector 50 disposed at a lower portion of the front side thereof for guiding and adjusting the air blowing direction, and an air deflector driving device 40 disposed in the casing 10 for driving the movement of the wind deflector 50.
  • the number of the wind deflector driving devices 40 may be two, respectively located at the lateral ends of the casing 10 to be respectively connected to the lateral ends of the wind deflector 50.
  • the air deflector driving device 40 is the air deflector driving device described in any of the above embodiments.
  • the air deflector 50 can be disposed at the air supply opening opened under the front side of the casing 10.
  • the number of the wind deflector driving devices 40 can be two, respectively located at the lateral ends of the casing 10.
  • the air deflector driving device 40 includes a drive box 41 disposed in the housing 10, and specifically, the drive box 41 may be disposed on the bobbin 11.
  • the driving box 41 is provided with a slidable connecting rod 42.
  • the head of the connecting rod 42 extends from the driving box 41 and is connected with the air guiding plate 50 to drive the air guiding plate 50 to guide and adjust the air supply of the air blowing port. direction.
  • the interior of the housing 10 is provided with a positioning post 12 extending rearwardly and forwardly, which can be projected forward from the rear wall of the skeleton 11. extend.
  • a lateral side portion of the drive case 41 is provided with a limiting piece 411 which projects outwardly from the outer surface thereof.
  • the limiting piece 411 is provided with a limiting hole 4111 penetrating in the front-rear direction, and the limiting hole 4111 is matched with the position of the positioning post 12 to make the positioning post 12 insert limit when the wind deflector driving device 40 is mounted to the housing 10.
  • the fixing operation can be easily performed by simply supporting or even holding the driving box 41, which greatly improves the production efficiency and reduces the product defect rate.
  • the cooperation between the positioning post 12 and the limiting hole 4111 also plays a certain fixed supporting role, the number of fasteners for fastening can be effectively reduced, and the cost is reduced.
  • the interior of the housing 10 and the exterior of the drive box 41 are also provided with matching holes for positioning the housing 10 and the drive housing 41 by fasteners disposed in the connection holes.
  • the connection is fastened, thereby improving the stability of the mounting of the drive box 41.
  • the connection hole opened in the drive case 41 is referred to as a first connection hole 412
  • the connection hole opened on the case 10 is referred to as a second connection hole 13.
  • the first connecting hole 412 and the second connecting hole 13 may each be a threaded hole having an internal thread, and the fastener passing through the two connecting holes may be a screw.
  • a side of the first connecting hole 412 facing the second connecting hole 13 is provided with a flange 4121 protruding toward the second connecting hole 13 , and the flange 4121 defines a groove surrounding the first connecting hole 412 to
  • the column 14 in which the second connecting hole 13 is located is inserted into the above-mentioned groove, thereby limiting the center deviation distance between the first connecting hole 412 and the second connecting hole 13
  • the cooperation of the groove with the cylinder 14 additionally provides a certain supporting fixing force, which can further reduce the number of fasteners.
  • the connecting hole of the driving box 41 and the limiting piece 411 are respectively located at two opposite lateral sides of the driving box 41. That is, the stopper hole 4111 for positioning and limiting the drive cartridge 41 and the first attachment hole 412 for fixing the drive cartridge 41 to the housing 10 are at different lateral sides of the drive cartridge 41. That is, it can be positioned on one side of the drive case 41 and fixed on the other side, thereby facilitating the mounting and fastening operation of the drive case 41. As described above, the cooperation between the limiting hole 4111 and the positioning post 12 can also play a certain supporting role. Therefore, the limiting piece 411 and the first connecting hole 412 are disposed side by side to ensure the lateral sides of the driving box 41. Both of them can obtain stable support and prevent the drive box 41 from being shaken, which further improves the mounting stability of the drive box 41.
  • the air conditioning indoor unit 1 further includes a heat exchange device 20 for exchanging heat with a gas stream flowing therethrough, and the wind deflector driving device 40 is disposed laterally outward of the heat exchange device 20.
  • the drive case 41 has a lateral outer side portion facing the heat exchange device 20 and a lateral outer side portion disposed opposite to the lateral inner side portion thereof, and the stopper piece 411 is disposed at a lateral outer side portion of the drive case 41, thereby being convenient when the wind deflector driving device 40 is mounted.
  • the drive box 41 is subjected to a limit operation.
  • the number of the limiting pieces 411 is two, and the two limiting pieces 411 are respectively adjacent to the upper side of the front side and the lower side of the driving case 41.
  • the number of the positioning posts 12 of the housing 10 is also two, which are respectively disposed at positions corresponding to the two limiting pieces 411.
  • the number of the first connection holes 412 is two, and the two first connection holes 412 are spaced apart in the up and down direction, so that the housing 10 and the upper portion of the drive box 41, and the housing 10 and the drive box can be realized. A stable and reliable connection between the lower portions of 41 prevents the drive box 41 from rattling.
  • the two first connecting holes 412 are adjacent to the rear side of the driving box 41, so as to facilitate the fixing operation with the second connecting hole 13 at the rear of the housing 10 without causing the second connecting hole 13 to extend too long. Affects the arrangement and operation of components such as heat exchangers 20 or cross-flow fans.
  • the number of the second connecting holes 13 is also two, which are respectively disposed at positions corresponding to the two first connecting holes 412.

Abstract

一种空调室内机(1)的导风板驱动装置(40),包括驱动盒(41)和可滑动地设置于驱动盒(41)内的连杆(42),连杆(42)的头部从驱动盒(41)伸出。驱动盒(41)内设有接线端子排(46),连杆(42)尾部(42a)引出的连接线(471)连接至接线端子排(46),且接线端子排(46)倾斜设置成使其用于与连杆(42)尾部(42a)引出的连接线(471)连接的接线端子(461)朝向连杆(42)所在的一侧倾斜。另外还公开了一种空调室内机(1),包括:壳体(10),其前侧下部设有导风板(50);和导风板驱动装置(40),设置于壳体(10)内且用于驱动导风板(50)运动。

Description

用于空调室内机的导风板驱动装置及空调室内机 技术领域
本发明涉及空气调节技术,特别是涉及一种用于空调室内机的导风板驱动装置及空调室内机。
背景技术
一般的空调室内机均设有用来调节其送风方向的导风板以及用于驱动导风板运动的导风板驱动装置。目前,导风板驱动装置主要包括驱动盒、连杆和电机,连杆可滑动地设置于驱动盒内,其尾部通过齿轮齿条传动机构与电机连接,其头部与导风板连接。为了保证连杆在驱动盒内稳定地滑动,连杆尾部引出的电连接线通常较长,在连杆滑动的过程中,电连接线随之运动并变换弯曲形状,不但会导致电连接线占用的空间较大,影响其他零部件的安装,而且还会因电连接线的运动导致其与接线端子或连杆之间的连接产生松动,从而降低电连接的稳定性,导致导风板驱动装置容易出现故障。
发明内容
本发明第一方面的一个目的旨在克服现有技术中的至少一个缺陷,提供一种用于空调室内机的连接线长度较短、连接线的连接稳定性较高的导风板驱动装置。
本发明第一方面的另一个目的是提高连接线部分区段的机械强度和刚性,使其保持稳定不动,从而进一步提高连接线的连接稳定性。
本发明第二方面的目的是提供一种空调室内机。
根据本发明的第一方面,本发明提供一种用于空调室内机的导风板驱动装置,用于驱动所述空调室内机的导风板运动,包括驱动盒和可滑动地设置于所述驱动盒内的连杆,所述连杆的头部从所述驱动盒伸出,其中
所述驱动盒内设有接线端子排,所述连杆尾部引出的连接线连接至所述接线端子排,且所述接线端子排倾斜设置成使其用于与所述连杆尾部引出的连接线连接的接线端子朝向所述连杆所在的一侧倾斜。
可选地,所述接线端子排的倾斜状态设置成在所述连杆处于缩进所述驱动盒内最里的极限缩进位置时使得所述接线端子排与所述连杆的出线方向形成的预设夹角的角度大于直角角度、且小于平角角度。
可选地,所述预设夹角为范围在105°~135°之间的任一角度值。
可选地,所述连接线的邻近所述接线端子排的区段上设有第一缚线套;且
所述第一缚线套的邻近所述连杆尾部的进线端与所述连杆尾部之间的第一连接线区段的长度和所述连接线的线径选择成在所述连杆的滑动过程中使得所述第一缚线套的邻近所述接线端子排的出线端与所述接线端子排之间的连接线区段保持稳定不动。
可选地,所述第一缚线套的邻近所述接线端子排的出线端与所述接线端子排之间的连接线区段的长度大于零且小于等于1cm。
可选地,所述连接线的邻近所述连杆尾部的区段上设有第二缚线套,所述第二缚线 套的一端伸入所述连杆尾部的内部。
可选地,所述第二缚线套的长度大于所述第一缚线套的长度。
可选地,所述第一连接线区段的长度大于所述第一缚线套的邻近所述接线端子排的出线端与所述连杆尾部的出线位置之间的最大直线距离。
可选地,所述驱动盒上开设有用于供所述连接线穿出的出线孔,所述驱动盒的内部设有邻近所述出线孔的折线柱,所述折线柱的位置设置成使得所述连接线绕设在所述折线柱上并弯折预设角度后从所述出线孔穿出。
根据本发明的第二方面,本发明还提供一种空调室内机,包括:
壳体,其前侧下部设有用于引导和调节送风方向的导风板;和
上述任一所述的导风板驱动装置,设置于所述壳体内,且用于驱动所述导风板运动。
本发明的导风板驱动装置通过将驱动盒内的接线端子排倾斜设计成使其用于与连杆尾部引出的电连接线连接的接线端子朝向连杆所在的一侧倾斜,相比于现有技术中将接线端子排水平放置或竖直放置的布置方式来说,可大大减小连杆尾部与接线端子排之间的连接线的长度,避免连接线缠绕至其他部件上,可以省去在驱动盒上开设束线卡槽等结构,减小了连接线占用的空间,优化了驱动盒内的空间布局。最重要的是,接线端子排按照上述倾斜方向倾斜设计后,连杆滑动时所产生的作用力传递至接线端子排时恰好大致垂直于接线端子排的进线方向,即该作用力在连接线与接线端子相插接的方向上几乎没有分力,因此不会造成连接线与接线端子之间的松动,提高了连接线与接线端子之间的连接稳定性。
进一步地,本发明在连接线的邻近接线端子排的区段上特别设计第一缚线套,可通过第一缚线套将连接线的多股线束捆扎起来,从而提高了该连接线区段以及第一缚线套的进线端与连杆尾部之间的连接线区段的机械强度和刚性。同时,由于连接线的长度越短,其刚性和机械强度越强;连接线的线径越大,其刚性和机械强度越强,即连接线的长度和线径均能够影响连接线的刚度和机械强度。为此,本发明还对第一缚线套的进线端与连杆尾部之间的连接线区段的长度和连接线的线径进行特别设计,可确保进线端与连杆尾部之间的连接线区段的机械强度和刚性足以抵抗由于连杆滑动所带来的外力作用的影响,保证连杆的滑动过程中,进线端与连杆尾部之间的连接线区段保持稳定不动,从而进一步提高了连接线的连接稳定性。
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。
附图说明
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:
图1是根据本发明一个实施例的导风板驱动装置的示意性结构图;
图2是根据本发明一个实施例的导风板驱动装置在其连杆处于极限缩进位置时的示意性结构图;
图3是根据本发明一个实施例的导风板驱动装置在其连杆处于极限伸出位置时的示 意性结构图;
图4是根据本发明一个实施例的导风板驱动装置隐去部分壳体后的示意性结构图;
图5是图4的导风板驱动装置自另一侧观察的示意性结构图;
图6是图4中部分B的示意性放大图;
图7是根据本发明一个实施例的驱动盒的示意性结构分解图;
图8是根据本发明一个实施例的驱动盒的自另一方向观察的示意性结构分解图;
图9是根据本发明一个实施例的导风板驱动装置的示意性结构分解图;
图10是图9中部分A的示意性放大图;
图11是根据本发明一个实施例的连杆的示意性结构图;
图12是图11中部分C的示意性放大图;
图13是根据本发明一个实施例的空调室内机的示意性结构图;
图14是根据本发明一个实施例的罩壳与导风板驱动装置的示意性结构图。
具体实施方式
本发明实施例首先提供一种用于空调室内机的导风板驱动装置。图1是根据本发明一个实施例的导风板驱动装置的示意性结构图。本发明的导风板驱动装置40用于驱动空调室内机的导风板运动,从而引导和调节空调室内机的送风方向。导风板驱动装置40包括驱动盒41和可滑动地设置于驱动盒41内的连杆42,连杆42的头部从驱动盒41伸出,以便于与导风板相连,从而带动导风板运动。具体地,驱动盒41的一侧可设有伸出口415,连杆42的头部从伸出口415伸出。
可以理解的是,连杆42在滑动过程中具有两个极限位置,分别为处于缩进驱动盒41内最里的极限缩进位置和处于伸出驱动盒41最外的极限伸出位置,连杆42在其极限缩进位置和极限伸出位置之间滑动。图2是根据本发明一个实施例的导风板驱动装置在其连杆处于极限缩进位置时的示意性结构图,图3是根据本发明一个实施例的导风板驱动装置在其连杆处于极限伸出位置时的示意性结构图。参见图2和图3,导风板驱动装置40还可包括驱动电机44和传动齿轮45。驱动电机44设置于驱动盒41一侧的外部,其输出轴441穿过驱动盒41在该侧的壳体、并伸入驱动盒41内。传动齿轮45固定在驱动电机44的输出轴上,并与连杆42啮合。可通过驱动电机44的正转和反转带动传动齿轮45正转和反转,从而带动连杆42伸缩滑动,进而带动导风板运动。
特别地,驱动盒41内设有接线端子排46,连杆42尾部42a引出的连接线471连接至接线端子排46,且接线端子排46倾斜设置成使其用于与连杆42尾部引出的连接线471连接的接线端子461朝向连杆42所在的一侧倾斜。相比于现有技术中将接线端子排水平放置或竖直放置的布置方式来说,本发明可大大减小连杆42尾部与接线端子排46之间的连接线471的长度,避免连接线471缠绕至其他部件上,可以省去在驱动盒41上开设束线卡槽等结构,减小了连接线占用的空间,优化了驱动盒41内的空间布局。最重要的是,接线端子排46按照上述倾斜方向倾斜设计后,连杆42滑动时所产生的作用力通过连接线471传递至接线端子排46时恰好大致垂直于接线端子排46的进线方向,即该作用力在连接线471与接线端子相插接的方向上的分力很小甚至几乎没有分力,因此不会造成连接线471与接线端子之间的松动,提高了连接线471与接线端子之间的连接稳定 性。
进一步地,接线端子排46的倾斜状态可设置成在连杆42处于极限缩进位置时使得接线端子排46与连杆42的出线方向形成的预设夹角α的角度大于直角角度、且小于平角角度。也即是,接线端子排46的倾斜状态可以以连杆42处于极限缩进位置时的出线方向为参考依据,以保证接线端子排46既不水平也不垂直。
在本发明的一些实施例中,预设夹角α可以进一步选择为范围在105°~135°之间的任一角度值。例如,预设夹角α可以为105°、110°、115°、120°、125°、130°或135°。将预设夹角α设置在上述范围内可尽可能地缩短连杆42尾部与接线端子排46之间的连接线471的长度,并尽量确保连杆42滑动时的作用力通过连接线471作用在连接线471与接线端子排46相连的位置时所具有的在连接线471与接线端子排46相插接的方向上几乎没有分力。特别地,当预设夹角α的角度在119°~121°之间的范围内选择时效果最佳。
在本发明的一些实施例中,连接线471的邻近接线端子排46的区段上设有第一缚线套48,第一缚线套48具有邻近连杆42尾部的进线端48a和与其进线端48a相对的出线端48b。可通过第一缚线套48将连接线471的多股线束捆扎起来,从而提高了该捆扎起来的连接线区段以及第一缚线套48的进线端与连杆42尾部42a之间的连接线区段的机械强度和刚性。
同时,由于连接线的长度越短,其刚性和机械强度越强;连接线的线径越大,其刚性和机械强度越强,即连接线的长度和线径均能够影响连接线的刚度和机械强度。为此,本发明将第一缚线套48的进线端与连杆42尾部之间的第一连接线区段的长度和连接线471的线径选择成在连杆42的滑动过程中使得第一缚线套48的邻近接线端子排46的出线端48b与接线端子排46之间的连接线区段保持稳定不动,确保出线端48b与接线端子排46之间的连接线区段的机械强度和刚性足以抵抗由于连杆42滑动所带来的外力作用的影响,保证连杆42的滑动过程中,出线端48b与接线端子排46之间的连接线区段保持稳定不动,从而进一步提高了连接线471的连接稳定性。
本发明的设计人通过大量的实验和分析发现,若第一缚线套48的邻近接线端子排46的出线端48b与接线端子排46之间的连接线区段的长度过长,则该连接线区段的刚度和机械强度会变弱,受到外界作用力时容易产生弯曲变形;若该长度过短,则不容易设置第一缚线套48,即使设置了第一缚线套48,各束连接线的弯曲变形也较为严重。为此,在本发明的进一步实施例中,第一缚线套48的出线端48b与接线端子排46之间的连接线区段的长度大于零且小于等于1cm。例如,该连接线区段的长度例如可以为0.3mm、0.4mm、0.5mm、0.6mm、0.7mm、0.8mm、0.9mm或1.0mm。
在本发明的一些实施例中,连接线471的邻近连杆42尾部的区段上设有第二缚线套49,第二缚线套49的一端伸入连杆42尾部42a的内部,从而可避免邻近连杆42尾部的连接线区段产生较大晃动,避免连接线471与连杆42之间的连接产生松动。
可以理解的是,连杆42滑动所带来的作用力会首先促使第二缚线套49与第一缚线套48之间的第三连接线区段产生弯曲变形。第三连接线区段本身的弯曲在其两端所产生的内应力大致是相同的。为了减少甚至避免上述内应力导致第一缚线套48所包缚的第二连接线区段产生弯曲,本发明将第二缚线套49的长度特别设计成大于第一缚线套48的 长度,从而可使第二缚线套49所包缚的第四连接线区段的抗扰性(本发明中指刚性)弱于第一缚线套48所包缚的第二连接线区段的抗扰性。连杆42滑动带来的额外的未能通过第三连接线区段的弯曲变形来完全消除的可能运动趋势会作用于第四连接线区段上,使其产生一定的弯曲变形。极端情况下,再额外的未能通过第四连接线区段的弯曲变形来完全消除的可能运动趋势会作用于第二连接线区段的邻近第一缚线套48的出线端的子区段上。由此可见,连杆42的滑动不会对第一缚线套48的进线端与连杆42尾部之间的第一连接线区段造成任何影响,有效地避免了连接线471在接线端子排处产生松动。
在本发明的一些实施例中,将第一连接线区段的长度设置成大于第一缚线套48的邻近接线端子排46的出线端48b与连杆42尾部42a的出线位置42b之间的最大直线距离,保证了连杆42在其极限缩进位置和极限伸出位置之间滑动的过程中连接线471始终具有弯曲放松的区段,不会出现在某一位置时连接线471突然绷紧的情况,从而进一步确保连接线471连接的稳定性。可以理解的是,连杆42在其极限缩进位置和极限伸出位置之间滑动的过程中,第一缚线套48的出线端与连杆42尾部的出线位置42b之间的直线距离一直在发生变化。根据连杆42的形状、尺寸以及接线端子排46的倾斜程度不同,第一缚线套48的出线端48b与连杆42尾部的出线位置42b之间存在最大直线距离时,连杆42可处于其极限缩进位置,也可以处于其极限伸出位置,当然也有可能处于极限缩进位置和极限伸出位置之间的某一位置。
图4是根据本发明一个实施例的导风板驱动装置隐去部分壳体后的示意性结构图,图5是图4的导风板驱动装置自另一侧观察的示意性结构图。在本发明的一些实施例中,驱动盒41的壳体上开设有穿线孔4172,由驱动电机44引出的连接线472穿过穿线孔4172伸入驱动盒41内、并通过出线孔4171穿出,驱动电机44的安装位置和朝向设置成使得驱动电机44的出线方向朝向或趋向于出线孔4171,即驱动电机44的安装位置和朝向设置成使得驱动电机44的出线方向尽可能地朝向出线孔4171,可确保驱动电机44的出线方向与出线孔4171方向大体一致,有效地避免了驱动盒41内出现连接线弯折走线的现象,缩短了连接线472的长度和走线路径,减少了驱动盒41的固线结构,从而降低了成本,且便于驱动盒41内的其他部件的布置。
在本发明的一些实施例中,穿线孔4172的位置与驱动电机44的连接线引出的位置相对应,以使得连接线472由驱动电机44引出后直接通过穿线孔4172伸入驱动盒41内,避免了连接线472在驱动盒41外部存留过长的区段,不但进一步缩短了连接线472的长度、提高了导风板驱动装置40的美观效果,而且还能够避免导风板驱动装置40拆装时连接线472挂住空调室内机的其他结构对连接线的连接稳定性造成影响。
图6是图4中部分B的示意性放大图。在本发明的一些实施例中,驱动盒41上开设有用于供其内部的连接线穿出的出线孔4171,驱动盒41的内部设有邻近出线孔4171的折线柱418,折线柱418的位置设置成使得连接线绕设在折线柱418上并弯折预设角度后从出线孔4171穿出。折线柱418的设计能够约束连接线的出线方向,并能够将连接线受到的拉力分解至折线柱418上,减小了连接线在接线端子处的根部受力,有效地防止了连接线在接线端子处产生松动或从接线端子脱落,从而使得连接线的连接更加稳固、使得导风板驱动装置40与空调室内机的电控装置之间的电连接稳定性更好。
在本发明的一些实施例中,折线柱418的位置进一步配置成使得连接线绕设在折线 柱418上并弯折90度后从出线孔4171垂直穿出,即实现驱动盒41的垂直出线模式。这种垂直出线模式不但能够避免连接线弯折角度过大导致容易折断的问题,而且还能够使得连接线受到的拉力方向与处于驱动盒41内的连接线的延伸方向垂直,此时,折线柱418可承受连接线受到的很大一部分的拉力,大大减小了连接线在接线端子处的根部受力,从而更加有效地防止了连接线在接线端子处产生松动或从接线端子脱落。
在本发明的一些实施例中,驱动盒41的内部还设有邻近折线柱418并与出线孔4171相对设置的夹线片419,夹线片419位于折线柱418的背离出线孔4171的内侧,并沿垂直于出线孔4171处的连接线的出线方向延伸,以将连接线限制在夹线片419的朝向折线柱418的外侧区域,避免了连接线在驱动盒41内占用过大的空间,同时也避免驱动盒41内的连接线杂乱无章。更为重要的是,折线柱418与夹线片419的配合设计更容易使连接线具有预设的弯折角度,尤其是对于长度稍长且具有一定弯曲形状的连接线。特别是,驱动盒41内通常具有多条连接线,多条连接线均需要通过出线孔4171穿出,折线柱418与夹线片419的配合设计能够使每条连接线均限制在夹线片419的外侧区域,并绕设在折线柱418上,从而使每条连接线的连接稳定性都比较高。
图7是根据本发明一个实施例的驱动盒的示意性结构分解图。在本发明的一些实施例中,驱动盒41内设有多个限位柱,以限定连杆42在与连杆42的运动方向相垂直的方向上的位移、并引导连杆42沿预设的运动轨迹滑动,从而使得连杆42在伸出和缩回过程中能够平稳地滑动,进而实现导风板的平稳运行。每个限位柱均固定在驱动盒41内,且每个限位柱的用于与连杆42接触的周向表面均光滑,以使每个限位柱均具有滑动限位导向作用。多个限位柱形成了用于限制和引导连杆42滑动的导轨结构,能够引导连杆42顺畅稳定地滑动。这种结构取消了需要独立组装的滚轮结构,相应地,也省去了组装滚轮的繁杂操作,简化了导风板驱动装置40的结构和组装操作。
进一步地,由于本发明的限位柱与连杆42之间为滑动导向,相比于现有技术中的滚动导向来说,大大降低了连杆42滑动时的整体噪音。
驱动盒41包括可拆卸地连接在一起的第一壳体41a和第二壳体41b。需要说明的是,本发明的第一壳体41a和第二壳体41b仅仅是为了便于描述而在名称上将驱动盒41的两个壳体进行简单区分,并不特指某一壳体。
在本发明的一些实施例中,第一壳体41a和第二壳体41b的内侧均设有多个凸柱,第一壳体41a的凸柱431与第二壳体41b的凸柱432一一对应,以在第一壳体41a和第二壳体41b连接后使得第一壳体41a和第二壳体41b的相应凸柱相抵接,从而形成限位柱。由此,只需要将驱动盒41的两个壳体扣合后即可形成能够稳定地引导和限制连杆42滑动的限位柱结构,简化了导风板驱动装置40的组装操作。
进一步地,第一壳体41a内侧的凸柱431与第一壳体41a一体成型,第二壳体41b内侧的凸柱432与第二壳体41b一体成型,从而进一步简化了导风板驱动装置40的结构和组装操作。
在本发明的一些实施例中,至少部分限位柱中开设有连接孔4311,以通过穿设在连接孔4311中的紧固件将第一壳体41a和第二壳体41b紧固连接。由此,该至少部分限位柱可同时具有限位、导向和固连的作用,从而能够代替部分甚至全部用于紧固第一壳体41a和第二壳体41b的螺钉柱。也即是,驱动盒41内的螺钉柱大大减少甚至可全部取消, 不但简化了导风板驱动装置40的结构、降低了成本,而且还减少了螺钉柱占用的盒内空间,优化了盒内的空间布局,便于盒内其他部件的布置,使整个驱动盒41内的结构简单明了。
在本发明的一些实施例中,多个限位柱包括靠近驱动盒41的用于供连杆42伸出的伸出口415并分别位于连杆42两侧的第一限位柱和第二限位柱,以分别从连杆42的两侧限定其头部在滑动过程中向上和向下的位移。
进一步地,连杆42的与其头部相对的尾部设有沿连杆42的运动轨迹延伸的滑槽导轨421。多个限位柱还包括穿设在滑槽导轨421内并与其相配合的第三限位柱和与第三限位柱相对地设置在连杆42一侧的第四限位柱,以分别从连杆42的两侧限定其尾部在滑动过程中向上和向下的位移。
在一些实施例中,第一限位柱、第二限位柱、第三限位柱和第四限位柱中均开设有连接孔4311,由于上述限位柱分布在驱动盒41的不同位置处,因此可全部代替螺钉柱实现两个壳体的稳固连接。
图8是根据本发明一个实施例的驱动盒的自另一方向观察的示意性结构分解图。第一壳体41a和第二壳体41b通过卡紧机构卡接。卡紧机构包括多个卡紧单元,每个卡紧单元均包括开设在第一壳体41a周向边缘部的锁孔413和设置于第二壳体41b周向边缘部的卡爪414,卡爪414穿过锁孔413并由内向外地扣接在锁孔413的外侧边缘。
本发明的导风板驱动装置40通过在第一壳体41a上设置锁孔413、在第二壳体41b上设置与锁孔413相匹配的卡爪414以形成卡紧单元,从而仅仅通过锁孔413与卡爪414之间的卡接即可使得第一壳体41a和第二壳体41b连接在一起,操作简便。这种卡紧结构既能够取代螺钉起到固定连接的作用,也可以充当具有限位功能的限位结构,即使两个壳体还需要通过少量的紧固件加强连接,在第一壳体41a和第二壳体41b卡锁完成后,两个壳体的紧固连接孔也一一对齐了,不需要设计其他的限位结构,优化了驱动盒41的结构。
进一步地,本发明将卡紧单元特别设计成使其卡爪414穿过其锁孔413后再由内向外地扣接在锁孔413的外侧边缘,能够保证卡爪414与锁孔413之间具有较多的配合界面,避免长时间使用后二者之间的卡接作用减弱甚至失效,从而提高了第一壳体41a和第二壳体41b之间连接的牢固性和稳定性。
在本发明的一些实施例中,第一壳体41a具有主体411a和由主体411a的边缘向靠近第二壳体41b的方向凸出延伸的第一翻边412a,锁孔413开设在主体411a与第一翻边412a相邻接的位置处。由此,可利用411a和第一翻边412a的结构强度提高锁孔413周围结构的结构强度(例如用于与卡爪414卡接的锁孔外侧边缘的结构强度),避免锁孔413周围的结构独立于第一壳体41a而容易出现折断、弯曲或变形的现象,从而保证了锁孔413与卡爪414能够长时间地甚至始终都能够完美配合,提高了卡紧单元的结构强度、延长其使用寿命。
进一步地,第二壳体41b具有主体411b和由主体411b的边缘向靠近第一壳体41a的方向凸出延伸的第二翻边412b,卡爪414设置于第二翻边412b的延伸末端,以在避免第二翻边412b和第一翻边412a产生较大变形量的前提下便于卡爪414卡入锁孔413中。
在本发明的一些实施例中,第二翻边412b的外侧形成有凸沿413b,以在第一壳体 41a与第二壳体41b相卡接时使得第一翻边412a的延伸末端抵接于凸沿413b,以利于驱动盒41的外形美观,并有效防止灰尘、水珠等进入其内部。进一步地,凸沿413b可仅设置于第二翻边412b的不具有卡爪414的区段上,以便于第一壳体41a与第二壳体41b之间的卡接和拆开。
图9是根据本发明一个实施例的导风板驱动装置的示意性结构分解图,图10是图9中部分A的示意性放大图。驱动电机44设置于驱动盒41一侧的外部,其输出轴441穿过驱动盒41在该侧的壳体、并伸入驱动盒41内。传动齿轮45固定在驱动电机44的输出轴上,并与连杆42啮合。可通过驱动电机44的正转和反转带动传动齿轮45正转和反转,从而带动连杆42伸缩滑动,进而带动导风板运动。
在本发明的一些实施例中,驱动盒41的壳体内侧设有围绕在传动齿轮45外侧的弧形加强筋416。具体地,驱动盒41可包括通过连接在一起的第一壳体41a和第二壳体41b。需要说明的是,本发明的第一壳体41a和第二壳体41b仅仅是为了便于描述而在名称上将驱动盒41的两个壳体进行简单区分,并不特指某一壳体。驱动电机44可设置于第一壳体41a的外侧,其输出轴441穿过第一壳体41a伸入驱动盒41内,弧形加强筋416设置于第一壳体41a的内侧。
弧形加强筋416的设置在很大程度上提高了第一壳体41a的结构强度,尤其是第一壳体41a的围绕在驱动电机44周围的部分区域的结构强度,而在固定驱动电机44时最容易出现打裂现象的恰恰就是该部分区域。由此,本发明能够有效地避免导风板驱动装置40的壳体出现打裂、裂痕等现象,提高了其成品率。
进一步地,弧形加强筋416的设置还能够将传动齿轮45与位于传动齿轮45的大部分周向区域内的其他部件相隔离,有效地避免了驱动盒41内的连接线进入传动齿轮45所在区域,从而避免出现传动齿轮45绞线、压线等现象对连杆42的滑动造成不良影响。
在本发明的一些实施例中,弧形加强筋416沿传动齿轮45的周向围绕传动齿轮45延伸的角度范围设置成使得连杆42在滑动过程中始终与弧形加强筋416的两端形成间隔。也即是,弧形加强筋416延伸的角度范围尽可能地宽,只要不与连杆42产生结构干涉即可。
进一步地,弧形加强筋416沿传动齿轮45的周向围绕传动齿轮1/3~2/3的圆周。也就是说,弧形加强筋416围绕传动齿轮45延伸的角度可以为范围在120°~240°之间的任一角度值,该角度值例如可以为120°、130°、140°、150°、160°、170°、180°、190°、200°、210°、220°、230°或240°。由此,既能够保证第一壳体41a具有足够的强度,又能够避免弧形加强筋416与连杆42产生结构干涉。优选地,弧形加强筋416围绕传动齿轮45延伸的角度可以进一步选择为范围在160°~200°之间的任一角度值,以在确保第一壳体41a具有较高强度的同时允许连杆42与传动齿轮45之间具有较大的接触面积,以确保连杆42稳定地滑动。更进一步地,当弧形加强筋416围绕传动齿轮45延伸的角度选择为180°时效果最佳。
在本发明的一些实施例中,弧形加强筋416的至少一个端部设有向外弯曲延伸的反向加强筋416a。反向加强筋416a可与弧形加强筋416平滑地连接。这种反向延伸的加强筋能够对弧形加强筋416端部的结构强度进行进一步加强,从而更加有效地避免了导风板驱动装置40的壳体出现打裂、裂痕等现象,进而进一步提高了其成品率。
具体地,可仅在弧形加强筋416的其中一个端部设置反向加强筋416a,也可以在弧形加强筋416的两个端部均设置反向加强筋416a,此时,两个反向加强筋416a与弧形加强筋416可共同形成大致呈“Ω”形状的加强筋结构。
在本发明的一些实施例中,弧形加强筋416为圆弧形加强筋。进一步地,反向加强筋416a也为圆弧形加强筋,其所在圆的圆心与弧形加强筋416所在圆的圆心处于整个加强筋结构的不同侧,且反向加强筋416a所在圆的半径远小于弧形加强筋416所在圆的半径。
图11是根据本发明一个实施例的连杆的示意性结构图,图12是图11中部分C的示意性放大图。连杆42的尾部设有与传动齿轮45相啮合的齿条422,齿条422的齿根部外侧设有沿齿条422的延伸方向设置的齿条加强筋423。需要强调的是,本发明所说的齿条422的齿根部意指齿条422的与其齿尖部相对的部位,并且,齿根部的外侧意指齿根部的背离齿尖部的一侧。
本发明通过在连杆442的齿条422处特别设计沿齿条422的延伸方向设置的齿条加强筋423,能够利用齿条加强筋423有效地分解齿条422壁面受到的作用力,从而避免齿条422局部受力集中导致其轮齿之间的齿槽间隙扩大、缩小甚至塌陷,有效地防止了齿条422产生变形,从而确保了连杆42始终能够顺畅地滑动,延长了导风板驱动装置40的使用寿命。
在本发明的一些实施例中,连杆42的尾部还设有沿齿条422的延伸方向依次间隔排列的多个条形加强筋424,每个条形加强筋424均由齿条加强筋423引出、并沿垂直于齿条422延伸方向的方向背离齿条422延伸。由此,不但可以避免连杆42(至少是齿条422附近的连杆区域)在垂直于齿条422延伸方向的方向上产生变形,而且更重要的是,条形加强筋424能够与齿条加强筋423形成相互垂直的加强效果,这种相互垂直的加强效果对提升连杆42结构强度的作用非常明显和有效。
进一步地,齿条加强筋423可呈波浪形,且包括多个弧形的加强筋子区段4231,齿条422的每相邻两个轮齿之间的齿槽外侧均设有一加强筋子区段4231,一方面可使整个齿条422能够获得比较均衡的加强支撑,从而避免齿条422的任何位置产生变形,另一方面波浪形的加强筋结构不但能够节省材料,而且支撑能力更强,能够更加有效地分解齿条壁面受到的作用力,从而更加可靠地避免齿条422产生变形。需要强调的是,本发明所说的齿槽外侧意指齿槽的背离齿尖的一侧。
更进一步地,每隔一设置的加强筋子区段4231上均延伸出一条形加强筋424,以使齿条422的结构强度更加均匀。
在本发明的一些实施例中,连杆42的尾部还设有沿连杆42的运动轨迹延伸的滑槽导轨421。每个条形加强筋424的延伸末端均连接至滑槽导轨421的周向边缘。
本发明实施例还提供一种空调室内机。图13是根据本发明一个实施例的空调室内机的示意性结构图,图13中隐去了前面板,图14是根据本发明一个实施例的罩壳与导风板驱动装置的示意性结构图,在图14中,罩壳与导风板驱动装置处于分解状态。参见图13和图14,本发明的空调室内机1包括壳体10,壳体10通常可包括骨架11、罩壳、前面板(图1中未示出)、壁挂板以及两个侧端盖。空调室内机1还包括设置于其前侧下部并用于引导和调节送风方向的导风板50和设置于壳体10内并用于驱动导风板50运动 的导风板驱动装置40。导风板驱动装置40的数量可以为两个,分别位于壳体10的横向两端,以分别与导风板50的横向两端相连。该导风板驱动装置40为上述任一实施例所描述的导风板驱动装置。
具体地,导风板50可设置于壳体10前侧下方开设的送风口处,导风板驱动装置40的数量可以为两个,分别位于壳体10的横向两端。导风板驱动装置40包括设置于壳体10内的驱动盒41,具体地,驱动盒41可设置于骨架11。驱动盒41内设有可滑动的连杆42,连杆42的头部从驱动盒41伸出并与导风板50相连,以带动导风板50运动,从而引导和调节送风口的送风方向。
在本发明的一些实施例中,参见图1、图13和图14,壳体10的内部设有由后向前延伸的定位柱12,该定位柱12可由骨架11的后壁向前凸出延伸。驱动盒41的一横向侧部设有由其外表面向外凸出延伸的限位片411。限位片411上开设有沿前后方向贯穿的限位孔4111,限位孔4111与定位柱12的位置相匹配,以在导风板驱动装置40安装至壳体10时使得定位柱12插入限位孔4111中,从而对驱动盒41进行限位,避免了驱动盒41在垂直于定位柱12的平面内的任何方向上攒动。因此,避免了驱动盒41与壳体10相匹配的连接孔的中心出现偏离,实现了对导风板驱动装置40的精确定位。当操作者对驱动盒41进行紧固连接时,只需轻扶甚至不需要手扶驱动盒41即可轻松地进行固连操作,大大提高了生产效率、降低了产品不良率。
进一步地,由于定位柱12与限位孔4111之间的配合同时还起到了一定的固定支撑作用,因此能够有效地减少用于紧固的紧固件的数量,降低了成本。
在本发明的一些实施例中,壳体10的内部和驱动盒41的外部还设有位置相匹配的连接孔,以通过穿设在连接孔内的紧固件将壳体10和驱动盒41紧固连接,从而提高了驱动盒41安装的稳固性。为了便于描述,将开设在驱动盒41上的连接孔称为第一连接孔412,将开设在壳体10上的连接孔称为第二连接孔13。第一连接孔412和第二连接孔13可均为具有内螺纹的螺纹孔,穿设在两个连接孔中的紧固件可以为螺钉。
进一步地,第一连接孔412的朝向第二连接孔13的一侧周围设有朝第二连接孔13凸出的翻边4121,翻边4121限定出围绕第一连接孔412的凹槽,以在导风板驱动装置40安装至壳体10时使得第二连接孔13所在的柱体14插入上述凹槽中,从而限制了第一连接孔412和第二连接孔13之间的中心偏离距离,从而进一步提高了导风板驱动装置40的定位精确性,进而进一步提高了生产效率。同时,凹槽与柱体14的配合还额外提供了一定的支撑固定作用力,可进一步减少紧固件的数量。
在本发明的一些实施例中,驱动盒41的连接孔与限位片411分别位于驱动盒41的两个相对的横向侧部。也即是,用于对驱动盒41进行定位和限位的限位孔4111和用于将驱动盒41固定在壳体10上的第一连接孔412处于驱动盒41的不同横向侧部。也就是说,可以在驱动盒41的其中一侧对其进行定位、在另一侧对其进行固定,从而便于驱动盒41的安装和紧固操作。如上所述,限位孔4111与定位柱12之间的配合还能够起到一定的支撑作用,因此,将限位片411与第一连接孔412分侧设置可保证驱动盒41的横向两侧均能够得到稳定的支撑,避免驱动盒41产生晃动,进一步提高了驱动盒41的安装稳定性。
在本发明的一些实施例中,空调室内机1还包括用于与流经其的气流进行热交换的 换热装置20,导风板驱动装置40设置于换热装置20的横向外侧。驱动盒41具有朝向换热装置20的横向内侧部和与其横向内侧部相对设置的横向外侧部,限位片411设置于驱动盒41的横向外侧部,从而在安装导风板驱动装置40时便于对其驱动盒41进行限位操作。
进一步地,限位片411的数量为两个,两个限位片411分别邻近驱动盒41的前侧上方和后侧下方。相应地,壳体10的定位柱12的数量也为两个,分别设置于与两个限位片411相对应的位置处。由此,能够以数量尽可能少的限位片411和定位柱12实现对驱动盒41的上部、下部、前部和后部等各个区域进行精确有效地限位。
进一步地,第一连接孔412的数量为两个,两个第一连接孔412沿上下方向间隔地设置,从而可实现壳体10与驱动盒41的上部之间、以及壳体10与驱动盒41的下部之间的稳固可靠地连接,避免驱动盒41产生晃动。两个第一连接孔412均邻近驱动盒41的后侧,从而既便于与壳体10后部的第二连接孔13进行固连操作,又不会导致第二连接孔13伸出过长而影响换热装置20或贯流风机等部件的布置和运作。相应地,第二连接孔13的数量也为两个,分别设置于与两个第一连接孔412相对应的位置处。
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本发明的多个示例性实施例,但是,在不脱离本发明精神和范围的情况下,仍可根据本发明公开的内容直接确定或推导出符合本发明原理的许多其他变型或修改。因此,本发明的范围应被理解和认定为覆盖了所有这些其他变型或修改。

Claims (10)

  1. 一种用于空调室内机的导风板驱动装置,用于驱动所述空调室内机的导风板运动,其特征在于,包括驱动盒和可滑动地设置于所述驱动盒内的连杆,所述连杆的头部从所述驱动盒伸出,其中
    所述驱动盒内设有接线端子排,所述连杆尾部引出的连接线连接至所述接线端子排,且所述接线端子排倾斜设置成使其用于与所述连杆尾部引出的连接线连接的接线端子朝向所述连杆所在的一侧倾斜。
  2. 根据权利要求1所述的导风板驱动装置,其特征在于,
    所述接线端子排的倾斜状态设置成在所述连杆处于缩进所述驱动盒内最里的极限缩进位置时使得所述接线端子排与所述连杆的出线方向形成的预设夹角的角度大于直角角度、且小于平角角度。
  3. 根据权利要求2所述的导风板驱动装置,其特征在于,
    所述预设夹角为范围在105°~135°之间的任一角度值。
  4. 根据权利要求1所述的导风板驱动装置,其特征在于,
    所述连接线的邻近所述接线端子排的区段上设有第一缚线套;且
    所述第一缚线套的邻近所述连杆尾部的进线端与所述连杆尾部之间的第一连接线区段的长度和所述连接线的线径选择成在所述连杆的滑动过程中使得所述第一缚线套的邻近所述接线端子排的出线端与所述接线端子排之间的连接线区段保持稳定不动。
  5. 根据权利要求4所述的导风板驱动装置,其特征在于,
    所述第一缚线套的邻近所述接线端子排的出线端与所述接线端子排之间的连接线区段的长度大于零且小于等于1cm。
  6. 根据权利要求4所述的导风板驱动装置,其特征在于,
    所述连接线的邻近所述连杆尾部的区段上设有第二缚线套,所述第二缚线套的一端伸入所述连杆尾部的内部。
  7. 根据权利要求6所述的导风板驱动装置,其特征在于,
    所述第二缚线套的长度大于所述第一缚线套的长度。
  8. 根据权利要求4所述的导风板驱动装置,其特征在于,
    所述第一连接线区段的长度大于所述第一缚线套的邻近所述接线端子排的出线端与所述连杆尾部的出线位置之间的最大直线距离。
  9. 根据权利要求1所述的导风板驱动装置,其特征在于,
    所述驱动盒上开设有用于供所述连接线穿出的出线孔,所述驱动盒的内部设有邻近所述出线孔的折线柱,所述折线柱的位置设置成使得所述连接线绕设在所述折线柱上并弯折预设角度后从所述出线孔穿出。
  10. 一种空调室内机,其特征在于,包括:
    壳体,其前侧下部设有用于引导和调节送风方向的导风板;和
    权利要求1-9任一所述的导风板驱动装置,设置于所述壳体内,且用于驱动所述导风板运动。
PCT/CN2018/096664 2017-07-26 2018-07-23 用于空调室内机的导风板驱动装置及空调室内机 WO2019019972A1 (zh)

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