WO2022111023A1 - 一种阻燃abs组合物及其制备方法和应用 - Google Patents

一种阻燃abs组合物及其制备方法和应用 Download PDF

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WO2022111023A1
WO2022111023A1 PCT/CN2021/120546 CN2021120546W WO2022111023A1 WO 2022111023 A1 WO2022111023 A1 WO 2022111023A1 CN 2021120546 W CN2021120546 W CN 2021120546W WO 2022111023 A1 WO2022111023 A1 WO 2022111023A1
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flame
abs composition
retardant abs
cyclic phosphazene
phosphazene compound
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PCT/CN2021/120546
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English (en)
French (fr)
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秦旺平
叶南飚
黄险波
王亮
刘凯
付锦锋
杨霄云
陈平绪
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金发科技股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L55/00Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
    • C08L55/02ABS [Acrylonitrile-Butadiene-Styrene] polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition

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  • the present invention relates to the field of engineering plastics, and more particularly, to a flame-retardant ABS composition and a preparation method and application thereof.
  • ABS is a terpolymer, and its chemical structure contains polybutadiene rubber components, which is flammable. Compared with engineering materials, it is difficult to form charcoal during the combustion process, and it is technically difficult to achieve high-grade flame retardant performance. . At present, ABS materials are commonly used in the housing of household appliances. These products will cause fires due to overheating, leakage, and aging during use, posing a huge threat to people's lives. Flame retardant ABS can currently achieve V-0, V-1 and V-2 flame retardant grades, but only V-2 grade can achieve halogen-free flame retardant, and V-0 grade can only be achieved by brominated flame retardant systems.
  • halogenated flame retardant, brominated flame retardant ABS materials will generate large smoke and poisonous gas during the combustion process, which will cause great harm to human health.
  • the halogen-free flame retardant system is less harmful during the combustion process.
  • flame retardant materials in the future, and has always been a research hotspot.
  • it can meet the halogen-free V-0 flame retardant ABS materials, but there are some performance defects, such as poor mechanical properties, which limit the halogen-free flame retardant.
  • Application of ABS material is the halogen-free flame retardant, brominated flame retardant ABS materials will generate large smoke and poisonous gas during the combustion process, which will cause great harm to human health.
  • the halogen-free flame retardant system is less harmful during the combustion process.
  • it can meet the halogen-free V-0 flame retardant ABS materials, but there are some performance defects, such as poor mechanical properties, which limit the halogen-free flame retardant.
  • Application of ABS material is to say, halogenated flame retardant,
  • Chinese patent (CN104968691A) discloses a method for preparing an ABS composition with an improved surface. Although the patent discloses that a phosphorus-based flame retardant is used to improve its flame retardancy, the mechanical properties of the composition have advantages and disadvantages. Not known.
  • the existing ABS composition has the problem that it cannot guarantee the flame retardancy of halogen-free V-1 and above and high mechanical properties at the same time.
  • the purpose of the present invention is to overcome the defect that the above-mentioned prior art cannot have the halogen-free V-1 flame retardant grade and above and high mechanical properties at the same time, and provide a flame retardant ABS composition.
  • Another object of the present invention is to provide a preparation method of a flame retardant ABS composition.
  • Another object of the present invention is to provide an application of the flame retardant ABS composition.
  • a flame retardant ABS composition comprising the following components:
  • the weight ratio of the cyclic phosphazene compound to the DOPO derivative is (1-3):1.
  • the invention adopts the compounding of cyclic phosphazene compound and DOPO derivative, so that the ABS composition can reach V-0 level of halogen-free flame retardant, and the inventor unexpectedly found that when the cyclic phosphazene compound and the DOPO derivative are selected, the When the weight ratio is (1 ⁇ 3): 1, its mechanical properties can be maintained without increasing the toughening agent.
  • DOPO derivatives play a reactive flame retardant effect, with low addition amount, high flame retardant efficiency, and phosphorus.
  • the synergistic compound of nitrile can play a synergistic flame retardant effect and mechanical properties.
  • the relative density of the ABS resin is 1.03-1.08%, and the polybutadiene content is 12-25%.
  • the cyclic phosphazene compound is a compound with the following general structural formula:
  • R group is selected from -SiOH 2 , -NHR, -NH 2 , -NR 2 , -NCH, -NCO, -N(CH 3 ), -C 6 H 5 , -CH 2 CH 3 , -CH 3 one of the.
  • the R group of the cyclic phosphazene compound is selected from -C 6 H 5 .
  • the phosphorus content of the cyclic phosphazene compound is 12%-15%, and the melting point is 110-125°C.
  • the test method for the content of phosphorus element is: take 0.4-0.6g of the sample particles to be tested and place them in a round-bottom flask, add 10mL of concentrated H 2 SO 4 and 5mL of H 2 O 2 , and place them on an electric hot plate at 480°C for digestion until complete carbonization. It takes 35 to 45 minutes; after carbonization is completed, cool down for 5 minutes, and then add an appropriate amount of H 2 O 2 to determine whether it is completely carbonized. If not, continue to add H 2 O 2 until it is completely carbonized, and then cool it in a 100mL volumetric flask to constant volume, filter , the supernatant was collected by centrifugation, and then the ICP was tested by inductively coupled plasma emission spectrometry.
  • the DOPO derivative is a compound having the following general structural formula:
  • R' substituent is selected from -NHR, -NH2 , -NR2 , -H, -NCH, -NO3, -NCO, -N( CH3 ) , -N2Cl , -CH3 , -C6 One of H 3 (OH) 2 .
  • the melting point of the DOPO derivative is 115-130°C.
  • the processing aid is at least one of antioxidants, lubricants or anti-drip agents, and the lubricants are selected from stearamide lubricants, such as EBS B50, EB-FF, EBS P400, WK1890.
  • stearamide lubricants such as EBS B50, EB-FF, EBS P400, WK1890.
  • the antioxidant is selected from one or more of alkyl monophenols, alkyl polyphenols or thiobisphenols.
  • the anti-drip agent is selected from polytetrafluoroethylene compounds, for example, SN80-SA7, POLY TS 30A.
  • the present invention also provides a preparation method of the flame retardant ABS composition, comprising the following steps:
  • step S2 The premix prepared in step S1 is fed into an extruder, extruded, and processed to obtain a flame-retardant ABS composition.
  • the post-processing is water cooling and granulation.
  • the present invention provides a flame retardant ABS composition, which is compounded by a cyclic phosphazene compound and a DOPO derivative, so that the ABS composition can reach a halogen-free flame retardant V-1 level or higher and maintain high mechanical properties.
  • reagents, methods and equipment used in the present invention are conventional reagents, methods and equipment in the technical field.
  • ABS resin ABS 0215A, Jilin Petrochemical, relative density 1.04g/cm 3 , butadiene content 18%;
  • Cyclic phosphazene compound A R group in the structure is -C 6 H 5 group, HT-231, phosphorus content 13%, melting point 115 ° C, Shandong Taixing New Materials Co., Ltd.;
  • Cyclic phosphazene compound B the R group in the structure is -CH 3 , the phosphorus content is 12%, the melting point is 110°C, and it is commercially available;
  • Cyclic phosphazene compound C the R group in the structure is -F, the phosphorus content is 13%, the melting point is 117°C, and it is commercially available;
  • Cyclic phosphazene compound D the R group in the structure is -NH 2 , the phosphorus content is 12%, the melting point is 118°C, and it is commercially available;
  • DOPO Derivative A The R group in the structure is -H; DOPO flame retardant, Jingmen Dongxin Biotechnology Co., Ltd.;
  • DOPO derivative B the R group in the structure is -CH 3 , commercially available;
  • DOPO derivative C the R group in the structure is -NH 2 , commercially available;
  • DOPO derivative D the R group in the structure is a hydroquinone substituent, commercially available
  • Processing aids antioxidants, BASF, Irganox 1010;
  • Lubricant choose Changzhou Kesai Company, EBS B50;
  • Anti-drip agent Guangzhou Entropy Energy Company, SN80-SA7;
  • the weight ratio of the antioxidant: lubricant: anti-drip agent is 1:3:1.
  • Examples 1 to 17 and Comparative Examples 1 to 5 all prepare ABS compositions by the following methods, weigh the components according to the weight ratios in Tables 1 to 4, and produce at a rotational speed of 350 r/min and a temperature of 200 °C. Proceed as follows:
  • step S2 The premix prepared in step S1 is fed into an extruder, extruded, cooled with water, and pelletized to obtain a flame-retardant ABS composition.
  • Example 1 Example 2
  • Example 3 Example 4
  • ABS resin 58 65 75 88.8 65
  • 10 10 5 Processing aids 0.5 0.5 0.5 0.5 0.5 0.5 0.5
  • Example 6 Example 7
  • Example 8 Example 9
  • Example 10 Example 11 ABS resin 65 65 65 65 65 65
  • Test items Executive standard Test Conditions unit Izod notched impact strength ISO 180/1A: 2000 4mm, 23°C KJ/m 2 vertical combustion UL 94:2015 2.0mm /
  • Examples 12 to 14 different types of cyclic phosphazene compounds are selected, which are V-1 flame retardant grades, and the impact strength of the -CH 3 and -NH 2 phosphazene compounds of the R group is better than that of the -F group phosphazene compounds.

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Fireproofing Substances (AREA)

Abstract

本发明公开了一种阻燃ABS组合物,包括如下重量份的组分:ABS树脂58~88.8份;环状磷腈化合物10~25份;DOPO衍生物5~15份;加工助剂0.2~2份,所述环状磷腈化合物与所述DOPO衍生物的重量比为(1~3):1。本发明采用环状磷腈化合物与DOPO衍生物复配,使得ABS组合物能够达到无卤阻燃V-1等级以上,且两者之间的复配在不增加增韧剂的情况下还能保持其力学性能。该组合物可以用于制备家用电器外壳中的应用。

Description

一种阻燃ABS组合物及其制备方法和应用 技术领域
本发明涉及一种工程塑料领域,更具体地,涉及一种阻燃ABS组合物及其制备方法和应用。
背景技术
ABS属于三元共聚物,其化学结构中含有聚丁二烯橡胶组份,具有易燃性,相比工程材料,其在燃烧过程中难以成炭,实现高等级阻燃性能具有较大技术难度。目前ABS材料常用作家用电器的外壳,这些产品在使用过程中会因过热、漏电、和老化等原因引起火灾,对人们的生命造成巨大威胁。阻燃ABS目前都可以实现V-0,V-1和V-2阻燃等级,但是只有V-2等级可以实现无卤阻燃,V-0等级目前只有溴系阻燃体系才可以实现,也就是有卤阻燃,溴系阻燃ABS材料在燃烧过程中会产生较大的烟雾及毒气,对人体健康会造成很大伤害,无卤阻燃体系在燃烧过程中产生的危害性较小,是未来阻燃材料的发展趋势,也一直成为研究的热点,但是目前能够满足无卤V-0阻燃ABS材料,都存在一些性能上的缺陷,比如力学性能差,限制了无卤阻燃ABS材料的应用。
中国专利(CN104968691A)公开了一种用于制备具有改善的表面的ABS组合物的方法,该专利虽然公开了磷系阻燃剂用来提高其阻燃,但是该组合物的力学性能的优劣并未可知。
因此,目前现有的ABS组合物存在无法同时保证无卤V-1阻燃等级以上和力学性能高的问题。
发明内容
本发明的目的在于克服上述现有技术不能同时具有无卤V-1阻燃等级以上和高力学性能的缺陷,提供一种阻燃ABS组合物。
本发明的另一目的在于提供一种阻燃ABS组合物的制备方法。
本发明的另一目的在于提供一种阻燃ABS组合物的应用。
本发明的目的是通过以下技术方案实现的:
一种阻燃ABS组合物,所述组合物包括如下组分:
Figure PCTCN2021120546-appb-000001
Figure PCTCN2021120546-appb-000002
所述环状磷腈化合物与所述DOPO衍生物重量比为(1~3):1。
本发明采用环状磷腈化合物与DOPO衍生物复配,使得ABS组合物能够达到无卤阻燃V-0等级,且发明人意外发现,当选用环状磷腈化合物与所述DOPO衍生物的重量比为(1~3):1时,在不增加增韧剂的情况下还能保持其力学性能,DOPO衍生物发挥反应型阻燃作用,具有添加量低,阻燃效率高,与磷腈协同复配,才能起到增效阻燃作用和力学性能。
所述ABS树脂的相对密度为1.03~1.08%,聚丁二烯含量为12~25%。
优选地,所述环状磷腈化合物为有如下结构通式的化合物:
Figure PCTCN2021120546-appb-000003
其中,R基团选自-SiOH 2、-NHR、-NH 2、-NR 2、-NCH、-NCO、-N(CH 3)、-C 6H 5、-CH 2CH 3、-CH 3中的一种。
优选地,所述环状磷腈化合物的R基团选自-C 6H 5
所述环状磷腈化合物的磷含量12%~15%,熔点110~125℃。
磷元素的含量的测试方法为:取0.4~0.6g待测样品粒子置于圆底烧瓶,加10mL浓H 2SO 4和5mLH 2O 2,置于480℃的电热板进行消解直至完全碳化,需要35~45min;碳化结束后进行冷却5min,然后加适量H 2O 2,判断是否完全碳化,未完全则继续加H 2O 2直至完全碳化,然后在100mL容量瓶中进行冷却定容,过滤,离心取上清液,然后进行电感耦合等离子体发射光谱测试ICP。
优选地,所述DOPO衍生物为具有以下结构通式的化合物:
Figure PCTCN2021120546-appb-000004
其中R'取代基选自-NHR、-NH 2、-NR 2、-H、-NCH、-NO 3、-NCO、-N(CH 3)、-N 2Cl、-CH 3、-C 6H 3(OH) 2中的一种。
优选地,其中R取代基选自-H,所述DOPO衍生物的熔点在115-130℃。
优选地,所述加工助剂为抗氧剂、润滑剂或抗滴落剂中的至少一种,所述润滑剂选自硬脂酰胺类润滑剂,例如EBS B50、EB-FF、EBS P400、WK1890。
优选地,所述抗氧剂选自烷基单酚类、烷基多酚类或硫代双酚类中的一种或几种。
优选地,所述抗滴落剂选自聚四氟乙烯类化合物,例如,SN80-SA7,POLY TS 30A。
本发明还提供了一种阻燃ABS组合物的制备方法,包括以下步骤:
S1.称量ABS树脂、环状磷腈化合物、DOPO衍生物以及加工助剂,将上述原料投入混料机中混合均匀,得到预混料;
S2.将步骤S1制备好的预混料送入挤出机中,挤出,后加工得到阻燃ABS组合物。
所述后加工为过水冷却,造粒。
所述阻燃ABS组合物在制备家用电器外壳制品中的应用。
与现有技术相比,本发明的有益效果是:
本发明提供一种阻燃ABS组合物,采用环状磷腈化合物与DOPO衍生物复配,使得ABS组合物能够达到无卤阻燃V-1等级以上并且保持高力学性能。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,但本发明的实施方式不限于此。
本发明所采用的试剂、方法和设备,如无特殊说明,均为本技术领域常规试剂、方法和设备。
以下实施例及对比例中采用的原料如下:
ABS树脂:ABS 0215A,吉林石化,相对密度1.04g/cm 3,丁二烯含量18%;
环状磷腈化合物A:结构中R基团为-C 6H 5基团,HT-231,磷含量13%,熔点115℃,山东泰星新材料股份有限公司;
环状磷腈化合物B:结构中R基团为-CH 3,磷含量12%,熔点110℃,市售;
环状磷腈化合物C:结构中R基团为-F,磷含量13%,熔点117℃,市售;
环状磷腈化合物D:结构中R基团为-NH 2,磷含量12%,熔点118℃,市售;
DOPO衍生物A:结构中R基团为-H;DOPO阻燃剂,荆门市东昕生物科技有限公司;
DOPO衍生物B:结构中R基团为-CH 3,市售;
DOPO衍生物C:结构中R基团为-NH 2,市售;
DOPO衍生物D:结构中R基团为对苯二酚取代基,市售;
加工助剂:抗氧剂,选用巴斯夫公司,Irganox 1010;
润滑剂:选用常州可赛公司,EBS B50;
抗滴落剂:广州熵能公司,SN80-SA7;
所述抗氧剂:润滑剂:抗滴落剂的重量比为1:3:1。
下面结合实施例来详细说明本发明。
下面实施例1~17和对比例1~5均通过以下方法制备ABS组合物,按照表1~表4的重量比称取各组分,在350r/min的转速,200℃温度进行生产,具体步骤如下:
S1.称量ABS树脂、环状磷腈化合物、DOPO衍生物以及加工助剂后,将上述原料投入高速搅拌混料机中混合均匀,得到预混料;
S2.将步骤S1制备好的预混料送入挤出机中,挤出,过水冷却,造粒得到阻燃ABS组合物。
表1实施例1~5的配方
质量份数 实施例1 实施例2 实施例3 实施例4 实施例5
ABS树脂 58 65 75 88.8 65
环状磷腈化合物A 15 15 15 15 10
DOPO衍生物A 10 10 10 10 5
加工助剂 0.5 0.5 0.5 0.5 0.5
表2实施例6~11的配方
质量份数 实施例6 实施例7 实施例8 实施例9 实施例10 实施例11
ABS树脂 65 65 65 65 65 65
环状磷腈化合物A 10 20 25 15 15 15
DOPO衍生物 10 10 10 5 8 15
加工助剂 0.5 0.5 0.5 0.5 0.5 0.5
表3实施例12~17的配方
质量份数 实施例12 实施例13 实施例14 实施例15 实施例16 实施例17
ABS树脂 65 65 65 65 65 65
环状磷腈化合物A 15 15 15
环状磷腈化合物B 15
环状磷腈化合物C 15
环状磷腈化合物D 15
DOPO衍生物A 10 10 10
DOPO衍生物B 10
DOPO衍生物C 10
DOPO衍生物D 10
加工助剂 0.5 0.5 0.5 0.5 0.5 0.5
表4对比例1~5的配方
质量份数 对比例1 对比例2 对比例3 对比例4 对比例5
ABS树脂 65 65 65 65 65
环状磷腈化合物A 15 25 10
DOPO衍生物A 10 5 15
加工助剂 0.5 0.5 0.5 0.5 0.5
表5性能测试方法:
检测项目 执行标准 测试条件 单位
悬臂梁缺口冲击强度 ISO 180/1A:2000 4mm,23℃ KJ/m 2
垂直燃烧 UL 94:2015 2.0mm /
表6性能测试结果
  悬臂梁缺口冲击强度(KJ/m 2) 阻燃等级
实施例1 17 V-0
实施例2 19 V-0
实施例3 22 V-0
实施例4 24 V-0
实施例5 20 V-0
实施例6 26 V-0
实施例7 18 V-0
实施例8 15 V-0
实施例9 25 V-0
实施例10 23 V-0
实施例11 18 V-0
实施例12 15 V-1
实施例13 12 V-1
实施例14 16 V-1
实施例15 14 V-1
实施例16 14 V-1
实施例17 12 V-1
对比例1 15 V-2达不到
对比例2 14 V-2达不到
对比例3 16 V-2达不到
对比例4 6 V-2达不到
对比例5 9 V-2达不到
从实施例1~4看,随着ABS树脂的增加,其缺口冲击强度略微上升,这是因为树脂的含量增多,聚丁二烯含量增多,所以缺口冲击强度增加。
从实施例2和6~8看,随着环状磷腈化合物的增加,其缺口冲击强度略微下降,这是因为环状磷腈化合物与ABS树脂相容性差,随着环状磷腈化合物的增加,其缺口冲击强度稍有下降。
从实施例2和9~11看,随着DOPO衍生物的增加,其缺口冲击强度略微下降,这是因为DOPO衍生物与ABS树脂相容性差,随着DOPO衍生物的增加, 其缺口冲击强度稍有下降。
从实施例12~14看,选择不同类型的环状磷腈化合物,为V-1阻燃等级,当R基团的-CH 3和-NH 2磷腈化合物的冲击强度要好于-F基团的磷腈化合物。
从实施例15~17看,选择不同DOPO衍生物,为V-1阻燃等级不变,但是当R基团的-CH 3和-NH 2的DOPO衍生物的冲击强度要好于R基团为对苯二酚取代基。
从对比例1~3看,当不添加环状磷腈化合物和DOPO衍生物时或者两者只添加其一,都不能满足V-0阻燃,从对比例4和5看,若环状磷腈化合物与DOPO衍生物的质量比高于3:1,其力学性能急剧下降;当环状磷腈化合物与DOPO衍生物的质量比低于1:1,其阻燃等级达不到V-2。
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。

Claims (10)

  1. 一种阻燃ABS组合物,其特征在于,包括如下重量份的组分:
    Figure PCTCN2021120546-appb-100001
    所述环状磷腈化合物与所述DOPO衍生物的重量比为(1~3):1。
  2. 如权利要求1所述阻燃ABS组合物,其特征在于,所述环状磷腈化合物为以下结构通式的化合物:
    Figure PCTCN2021120546-appb-100002
    其中,R基团选自-SiOH 2、-NHR、-NH 2、-NR 2、-NCH、-NCO、-N(CH 3)、-C 6H 5、-CH 2CH 3、-CH 3中的一种。
  3. 如权利要求2所述阻燃ABS组合物,其特征在于,所述环状磷腈化合物的R基团选自-C 6H 5
  4. 如权利要求1所述阻燃ABS组合物,其特征在于,所述DOPO衍生物为以下结构通式的化合物:
    Figure PCTCN2021120546-appb-100003
    其中R'取代基选自-NHR、-NH 2、-NR 2、-H、-NCH、-NO 3、-NCO、-N(CH 3)、-N 2Cl、-CH 3或-C 6H 3(OH) 2中的一种。
  5. 如权利要求4所述阻燃ABS组合物,其特征在于,所述DOPO衍生物的R'选自-H。
  6. 如权利要求1所述阻燃ABS组合物,其特征在于,所述加工助剂为抗氧剂、润滑剂或抗滴落剂中至少一种。
  7. 如权利要求6所述阻燃ABS组合物,其特征在于,所述抗氧剂为烷基单酚类,烷基多酚类或硫代双酚类中的一种或几种。
  8. 如权利要求6所述阻燃ABS组合物,其特征在于,所述抗滴落剂为聚四氟乙烯类化合物。
  9. 如权利要求1~8任一项所述阻燃ABS组合物的制备方法,其特征在于,包括以下步骤:
    S1.称量ABS树脂、环状磷腈化合物、DOPO衍生物以及加工助剂后,将上述原料投入混料机中混合均匀,得到预混料;
    S2.将步骤S1制备好的预混料送入挤出机中挤出,后加工得到阻燃ABS组合物。
  10. 权利要求1~8任一项所述阻燃ABS组合物在制备家用电器外壳中的应用。
PCT/CN2021/120546 2020-11-30 2021-09-26 一种阻燃abs组合物及其制备方法和应用 WO2022111023A1 (zh)

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