WO2022110304A1 - 转子冲片、转子、电机、压缩机和制冷设备 - Google Patents
转子冲片、转子、电机、压缩机和制冷设备 Download PDFInfo
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- WO2022110304A1 WO2022110304A1 PCT/CN2020/134783 CN2020134783W WO2022110304A1 WO 2022110304 A1 WO2022110304 A1 WO 2022110304A1 CN 2020134783 W CN2020134783 W CN 2020134783W WO 2022110304 A1 WO2022110304 A1 WO 2022110304A1
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- Prior art keywords
- rotor
- outer edge
- magnetic pole
- center line
- magnet
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- 238000004080 punching Methods 0.000 title claims abstract description 32
- 238000005057 refrigeration Methods 0.000 title claims abstract description 9
- 239000004020 conductor Substances 0.000 claims description 20
- 238000002955 isolation Methods 0.000 claims description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 230000005284 excitation Effects 0.000 abstract description 12
- 230000008859 change Effects 0.000 description 21
- 238000013461 design Methods 0.000 description 21
- 230000009286 beneficial effect Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 230000004907 flux Effects 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 230000003313 weakening effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- the embodiments of the present application relate to the technical field of motor equipment, and in particular, to a rotor punch, a rotor, a motor, a compressor, and a refrigeration device.
- a rotor punching structure with slits opened on the inner side of the outer circumference of the rotor is also used.
- the manufacturability of this rotor structure is not good enough. Due to the large number of slits and the narrower slit width, the mold life is low. Frequent maintenance and poor manufacturability.
- the embodiments of the present application aim to solve at least one of the technical problems existing in the prior art.
- a first aspect of the embodiments of the present application provides a rotor punch.
- a second aspect of embodiments of the present application provides a rotor.
- a third aspect of the embodiments of the present application provides a motor.
- a fourth aspect of embodiments of the present application provides a compressor.
- a fifth aspect of the embodiments of the present application provides a refrigeration apparatus.
- a rotor blank in view of this, according to a first aspect of the embodiments of the present application, the rotor blank includes a body and a plurality of magnet slots, the plurality of magnet slots are spaced around the centerline of the body, and the magnet slots are close to the body
- One side wall of the outer edge of the magnet slot is the first slot wall, and one side wall of the magnet slot away from the outer edge of the body is the second slot wall
- the first slot wall includes a plurality of stepped surfaces
- the plurality of stepped surfaces include the first stepped surface and The second stepped surface, wherein the first stepped surface is disposed closer to the center line of the magnetic pole than the second stepped surface, and the distance between the first stepped surface and the second groove wall along the direction of the magnetic pole center line is smaller than the distance between the second stepped surface and the second groove wall along the direction of the magnetic pole center line The spacing in the direction of the pole centerline.
- the rotor punch provided by the embodiment of the present application includes a body and a plurality of magnet slots. Specifically, a plurality of magnet slots are spaced along the center line of the body, and a side wall of the magnet slot close to the outer edge of the body is the first slot wall The side wall of the magnet slot away from the outer edge of the body is the second slot wall, and the side wall of the magnet slot away from the outer edge of the body is the side wall of the magnet slot close to the center line of the body.
- the first groove wall includes a plurality of stepped surfaces, wherein the plurality of stepped surfaces include a first stepped surface and a second stepped surface, and the first stepped surface is disposed closer to the center line of the magnetic pole than the second stepped surface, that is, , in the circumferential direction of the main body, the second stepped surface and the first stepped surface are arranged in a left and right distribution.
- the center line of the magnetic pole is the center line passing through the magnet slot.
- the center line between the poles is also included between two adjacent magnet slots. That is, for one magnet slot, the center line passes through its center. The line is the center line of the magnetic pole, and the two sides of the magnet slot are the center line between the poles.
- the distance between the first step surface and the second slot wall along the direction of the magnetic pole centerline is smaller than the distance between the second step surface and the second slot wall along the direction of the magnetic pole centerline, that is, in the direction along the magnetic pole center In the direction of the line, the thickness of the magnet slot where the first stepped surface is located is smaller than the thickness of the magnet slot where the second stepped surface is located.
- the thickness of the magnet slot gradually increases from the proximity of the magnetic pole centerline to the interpole centerline on one side.
- the thickness of the magnet slot gradually increases.
- the first The distance between a groove wall and the outer edge of the main body gradually decreases, that is to say, the change trend of the distance between the multiple stepped surfaces of the first groove wall and the outer edge of the main body is a peak with the center of the magnetic pole as the peak.
- the sinusoidal waveform changes, that is, from the middle to the two sides, the distance between the multiple stepped surfaces of the first slot wall and the outer edge of the body gradually decreases, so that the fundamental wave of the air-gap magnetic field and its harmonic amplitudes can be reduced and weakened.
- the load armature reaction on the stator side effectively reduces the amplitude of the electromagnetic excitation force of each radial harmonic wave, thereby improving the efficiency of the motor with the rotor punch and reducing the electromagnetic vibration noise of the motor.
- the variation trend of the distance between the plurality of stepped surfaces of the first groove wall and the outer edge of the main body can be a sine with the center of the magnetic pole as the peak.
- the waveform change that is, the changing trend of the magnetic flux located in the rotor punch is limited, that is, the magnetic flux gradually decreases from the middle to the two sides, showing a sinusoidal waveform change with the center of the magnetic pole as the peak, thereby weakening the torque ripple of the motor.
- the rotor punch provided according to the above technical solutions of the present application also has the following additional technical features:
- the first groove wall further includes a plurality of connecting surfaces, any one of the connecting surfaces of the plurality of connecting surfaces is located between any two adjacent stepped surfaces among the plurality of stepped surfaces, and the connecting surfaces are respectively connected with Two adjacent step surfaces are connected, and one step surface forms a step with a connecting surface on the side facing the center line of the magnetic pole.
- the first groove wall also includes a plurality of connecting surfaces.
- the connecting surfaces are located between two adjacent stepped surfaces, that is, two ends of one connecting surface are respectively connected to two adjacent stepped surfaces. , so that the first step surface and the connecting surface facing the magnetic pole centerline side form a step, so that the first groove wall includes a plurality of steps.
- the end point with the shortest radial distance from the center of the body is the first point, that is, the distance between the two end points of a step is the center of the body.
- One end point with the closest radial distance is the reference point.
- the center of the body is the center point of the center line of the body on the cross section of the rotor punching piece, wherein the cross section is a section perpendicular to the center line of the body.
- the distance between the first point and the outer edge of the body in the preset direction is L
- the angle between the connection between the first point and the center of the body and the center line between the poles on the side close to the step is ⁇
- the distance between them in the preset direction is a sinusoidal waveform relative to the angle between the connection line between the end point and the center of the body and the center line between the poles, so that the torque ripple can be weakened, the harmonics of the induced voltage can be reduced, and the The amplitude of each radial harmonic electromagnetic excitation force is effectively reduced, thereby improving the efficiency of the motor with the rotor punching sheet and reducing the electromagnetic vibration noise of the motor.
- the predetermined direction is the radial direction of the body.
- the preset direction is specifically defined as the radial direction of the body.
- the preset direction is the radial direction of the body, that is, two steps of any one of the multiple steps in the first groove wall.
- the distance in the radial direction between the end point (the first point) with the closest radial distance from the center of the body and the outer edge of the body in the radial direction, relative to the angle between the line connecting the end point and the center of the body and the center line between the poles In other words, it is a sinusoidal waveform with the center line of the magnetic pole as the peak, which can effectively reduce the fundamental wave of the air-gap magnetic field and the amplitude of its harmonics, weaken the load armature reaction on the stator side, and effectively reduce the radial harmonics of each order.
- the amplitude of the electromagnetic excitation force is further improved, and the efficiency of the motor with the rotor punching sheet is improved, and the electromagnetic vibration noise of the motor is reduced.
- the end point with the closest radial distance to the center of the body is the second point
- the distance between the second point and the outer edge of the body in the radial direction is H1
- the distance between the second point and the body in the radial direction is H1.
- P is the rotor number of poles.
- the radial distance between the end point with the shortest radial distance from the center of the body and the outer edge of the body between the two end points of any one step in the plurality of steps of the first groove wall is relative to the line connecting the end point and the center of the body.
- the change trend of the angle between the center lines between the poles is a sinusoidal waveform change with the center of the magnetic pole as the peak, which limits the change trend of the magnetic flux located in the rotor punching piece, that is, the magnetic flux gradually decreases from the middle to both sides. Small, showing a sinusoidal waveform change with the center of the magnetic pole as the peak, thereby weakening the torque ripple of the motor.
- the predetermined direction is a direction parallel to the pole centerline.
- the preset direction is specifically defined as the direction parallel to the center line of the magnetic pole.
- the preset direction is the direction parallel to the center line of the magnetic pole.
- it is a sinusoidal waveform with the center line of the magnetic pole as the peak, which can effectively reduce the amplitude of the fundamental wave of the air gap magnetic field and its harmonics, and weaken the load armature reaction on the stator side. , effectively reducing the amplitude of each radial harmonic electromagnetic excitation force, thereby improving the efficiency of the motor with the rotor punching piece, and reducing the electromagnetic vibration noise of the motor.
- the end point closest to the radial distance from the center of the body is the third point, and the distance between the third point and the outer edge of the body in the direction parallel to the center line of the magnetic pole is H2,
- P is the number of poles of the rotor, where C2 is not equal to C1.
- the distance between the end point with the shortest radial distance from the center of the body and the outer edge of the body along the direction parallel to the center line of the magnetic pole is relative to the
- the change trend of the angle between the end point and the center line of the body and the center line between the poles presents a sinusoidal waveform change with the center of the magnetic pole as the peak, thereby weakening the torque ripple of the motor.
- it can also prevent the problem of magnetic saturation caused by opening a gap between the magnet slot and the outer edge of the body in the related art, resulting in a small width between the magnet slot and the outer edge of the body, and also avoid the problem of magnetic saturation in the related art.
- There is a gap between the magnet slot and the outer edge of the body which leads to problems such as difficulty in processing the rotor sheet, which improves the efficiency of the motor and reduces the noise generated during the operation of the motor.
- the preset direction may also be other directions between the radial direction and the direction parallel to the center line of the magnetic poles. It can be understood that as long as the distance between the plurality of stepped surfaces of the first groove wall and the outer edge of the body is within
- the change trend in other directions can be a sinusoidal waveform with the center line of the magnetic pole as the peak relative to the angle between the endpoint with the smallest radial distance from the center of the body and the line connecting the center of the body and the center line between the poles. .
- the number of steps is at least two, and the at least two steps are symmetrically arranged along the center line of the magnetic pole.
- the number of steps is limited to at least two, and they are arranged symmetrically along the center line of the magnetic pole.
- the number of steps is four, that is, there are two steps on the left and right sides of the pole centerline.
- the position where the step surface and the connecting surface are connected is provided with a chamfer, the distances L1 and L2 in the preset direction between the two ends of the step and the outer edge of the body, and the distance between any point of the step and the body
- the minimum value h1 of the spacing between the outer edges in the preset direction satisfies L1 ⁇ h1 ⁇ L2.
- a chamfer is defined at the connection position between any one of the plurality of stepped surfaces and its adjacent connecting surface.
- the chamfer may be a rounded corner, that is, the connection between the stepped surface and the connecting surface is limited. structure at the location. Further, the distances between the two ends of the step and the outer edge of the body in the preset direction are L1 and L2.
- the distances in the preset direction are all located between the two end points of the steps and the distances in the
- the connecting surface is a circular arc surface
- the distances L3 and L4 in the preset direction between the two ends of the step and the outer edge of the main body, and the distance between any point of the step and the outer edge of the main body is in a predetermined direction. It is assumed that the minimum value h2 of the pitch in the direction satisfies L3 ⁇ h2 ⁇ L4.
- the connecting surface is defined as a circular arc surface.
- the distances between the two ends of the step and the outer edge of the body in the preset direction are L3 and L4.
- one end of the connecting surface away from the outer edge of the body is inclined to one side of the center line of the magnetic pole.
- the connecting surface is defined as an inclined surface. Specifically, the end of the connecting surface away from the outer edge of the main body is inclined to the side where the center line of the magnetic pole is located.
- the inclination angle of the connecting surface can be related to the distance between the center of the connecting surface and the center of the main body. The angle between the line connecting the point with the closest radial distance and the center of the body and the center line between the poles is the same. Wherein, the inclination angles of the plurality of connecting surfaces are the same.
- the connecting surface extends in a direction parallel to the center line of the magnetic pole.
- the connecting surface extends in a direction parallel to the center line of the magnetic pole, that is, the connecting surface is perpendicular to the first slot wall, that is, another setting method of the connecting surface is defined.
- the magnet slot includes a magnet slot section and a magnetic isolation slot section, the magnet slot section is used to place the magnet conducting body of the rotor, the magnetic isolation slot section is located at both ends of the magnet slot section, and the magnetic isolation slot section is connected with the magnet slot. segment connection.
- the magnet slot also includes a magnet slot segment and a magnetic isolation slot segment.
- the magnet slot segment is used to place the magnet conducting body of the rotor, and a magnetic isolation slot segment is provided at both ends of the magnet slot segment, wherein The magnetic isolation slot section is connected with the magnet slot section. Since the magnetic conductor is prevented from being in the magnet slot section, that is, the magnetic isolation slot section is the gap at the end of the magnet, by setting the magnetic isolation slot section, the magnetic leakage phenomenon at the end of the magnet conductor can be suppressed.
- a rotor is provided, the rotor includes a rotor iron core and a plurality of magnetic conductors, wherein the rotor iron core includes a plurality of rotor punches provided by any of the above technical solutions, and thus the rotor is provided with the rotor. All the beneficial technical effects of punching will not be repeated here.
- the magnet slot segments of the plurality of rotor punching pieces pass through along the axial direction of the rotor core to form slots, and the plurality of magnetic conductors are disposed in the slots in a one-to-one correspondence.
- the rotor core is formed by stacking a plurality of rotor punching pieces, and the multiple rotor punching pieces have the same structure, so that the magnet slot segments can pass through along the axial direction of the rotor core to form a slot, and the magnet guide is connected to the insertion slot.
- the slots are arranged in a one-to-one correspondence. Specifically, the magnetic conductor can be inserted into the slot.
- the magnetic conductor can be a permanent magnet, and the permanent magnet can be a rare earth magnet. Further, the permanent magnet may be a non-spliced integral insert, which facilitates inserting the permanent magnet into the slot and improves the production efficiency of the rotor.
- the polarities of the magnetic conductors in the adjacent two slots are opposite, that is, one N pole and one S pole.
- the projection of the magnetizer on the cross section of the rotor core is a rectangle.
- the projection of the magnetizer on the cross section of the rotor core is defined as a rectangle, that is to say, the structure of the magnetizer is limited to a cuboid structure, which is convenient for inserting the magnetizer into the slot and reduces the processing difficulty of the rotor.
- the machining of the magnet slots is also facilitated, thereby further improving the production efficiency of the rotor.
- a motor which includes the rotor provided by any of the above technical solutions, and thus has all the beneficial technical effects of the rotor, which will not be repeated here.
- the motor further includes a stator, and the stator is sleeved on the outer side of the rotor. That is, the motor defined by this technical solution is a motor with a built-in rotor. Specifically, the motor can use a device using silicon carbide for the switching part of the main inverter circuit to drive the circuit.
- a compressor which includes the motor provided by any of the above technical solutions, and thus has all the beneficial technical effects of the motor, which will not be repeated here.
- a refrigeration device which includes the compressor provided by any of the above technical solutions, and thus has all the beneficial technical effects of the compressor, which will not be repeated here.
- FIG. 1 shows a schematic structural diagram of a rotor punching sheet according to an embodiment of the present application
- FIG. 2 shows a schematic structural diagram of a rotor punching sheet according to another embodiment of the present application
- Fig. 3 shows a partial enlarged view of the rotor punch of the embodiment shown in Fig. 2;
- Fig. 4 shows a partial enlarged view of the rotor punch of the embodiment shown in Fig. 3;
- FIG. 5 shows a schematic structural diagram of a rotor punching sheet according to an embodiment of the present application
- FIG. 6 is a schematic diagram showing the relationship between the angle from the center line between the poles and the induced voltage of the rotor die according to an embodiment of the present application;
- FIG. 7 shows a schematic structural diagram of a compressor according to an embodiment of the present application.
- the rotor punch 100 , the rotor 210 , the motor, the compressor 300 and the refrigeration equipment provided according to some embodiments of the present application will be described below with reference to FIGS. 1 to 7 .
- an embodiment of the first aspect of the present application provides a rotor blank 100 .
- the rotor blank 100 includes a body 110 and a plurality of magnet slots 120 , and a plurality of magnets
- the slots 120 are distributed at intervals around the centerline of the body 110 , one side wall of the magnet slot 120 close to the outer edge of the body 110 is the first slot wall 121 , and one side wall of the magnet slot 120 away from the outer edge of the body 110 is the second slot wall 122 ,
- the first groove wall 121 includes a plurality of stepped surfaces 1210, and the plurality of stepped surfaces 1210 includes a first stepped surface 1210 and a second stepped surface 1210, wherein the first stepped surface 1210 is closer to the magnetic pole centerline than the second stepped surface 1210. 130, the distance between the first stepped surface 1210 and the second slot wall 122 along the magnetic pole centerline 130 direction is smaller than the distance between the second stepped surface 1210
- the rotor punch 100 provided in this embodiment of the present application includes a body 110 and a plurality of magnet slots 120 .
- a plurality of magnet slots 120 are distributed at intervals along the center line of the body 110 , and the magnet slots 120 are close to a portion of the outer edge of the body 110 .
- the side wall is the first slot wall 121
- the side wall of the magnet slot 120 away from the outer edge of the main body 110 is the second slot wall 122
- the side wall of the magnet slot 120 away from the outer edge of the main body 110 is the magnet slot 120 close to the main body 110 one side wall of the centerline.
- the first groove wall 121 includes a plurality of stepped surfaces 1210 , wherein the plurality of stepped surfaces 1210 includes a first stepped surface 1210 and a second stepped surface 1210 , and the first stepped surface 1210 is closer than the second stepped surface 1210
- the magnetic pole center line 130 is arranged, that is to say, in the circumferential direction of the body 110 , the second stepped surface 1210 and the first stepped surface 1210 are arranged in a left and right distribution.
- the pole centerline 130 is the centerline passing through the magnet slot 120
- the interpole centerline 140 is also included between two adjacent magnet slots 120 , that is, for one magnet slot 120 , passing through its center line is the magnetic pole center line 130, and on both sides of the magnet slot 120 is the inter-pole center line 140, that is, the first stepped surface 1210 is set close to the magnetic pole center line 130, and the second stepped surface 1210 is close to the inter-pole center line 140 set up.
- the distance between the first stepped surface 1210 and the second groove wall 122 along the direction of the magnetic pole centerline 130 is smaller than the distance between the second stepped surface 1210 and the second groove wall 122 along the direction of the magnetic pole centerline 130, that is, That is to say, in the direction along the magnetic pole centerline 130, the thickness of the magnet slot 120 where the first stepped surface 1210 is located is smaller than the thickness of the magnet slot 120 where the second stepped surface 1210 is located.
- the number is multiple, and between the magnetic pole centerline 130 and the interpole centerline 140 on one side, from close to the magnetic pole centerline 130 to the interpole centerline 140 on one side, the thickness of the magnet slot 120 gradually increases, correspondingly , between the magnetic pole centerline 130 and the interpole centerline 140 on the other side, from close to the magnetic pole centerline 130 to the interpole centerline 140 on the other side, the thickness of the magnet slot 120 gradually increases.
- the shape is certain, and accordingly, from the center line 130 of the magnetic pole to the center line 140 between the poles on both sides, the distance between the first slot wall 121 and the outer edge of the body 110 gradually decreases, that is, the first
- the variation trend of the distances between the multiple stepped surfaces 1210 of the groove wall 121 and the outer edge of the main body 110 is a sinusoidal waveform change with the center of the magnetic pole as the peak, that is, from the middle to both sides, the multiple steps of the first groove wall 121
- the distance between the surface 1210 and the outer edge of the body 110 is gradually reduced, so that the amplitude of the fundamental wave of the air-gap magnetic field and its harmonics can be reduced, the load armature reaction on the stator 220 side can be weakened, and the radial harmonics can be effectively reduced.
- the amplitude of the electromagnetic excitation force of the electromagnetic wave is improved, thereby improving the efficiency of the motor having the rotor punching sheet 100 and reducing the electromagnetic vibration noise of the motor.
- the change trend of the distance between the plurality of stepped surfaces 1210 of the first groove wall 121 and the outer edge of the main body 110 in the same direction as the magnetic poles.
- the change of the sinusoidal waveform with the peak at the center that is, the change trend of the magnetic flux located in the rotor punch 100 is limited, that is, the magnetic flux gradually decreases from the middle to the two sides, showing a sinusoidal waveform change with the center of the magnetic pole as the peak, thereby weakening the motor torque ripple.
- the problem of magnetic saturation caused by the relatively small width between the magnet slot 120 and the outer edge of the body 110 due to the gap between the magnet slot 120 and the outer edge of the body 110 in the related art can also be avoided, and the problem of magnetic saturation can also be avoided.
- a gap is formed between the magnet slot 120 and the outer edge of the main body 110 , which makes the rotor punching 100 difficult to process, improves the motor efficiency, and reduces the noise generated during the motor operation.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- the first groove wall 121 further includes a plurality of connecting surfaces 1211 , any one of the connecting surfaces of the plurality of connecting surfaces 1211 . 1211 is located between any two adjacent stepped surfaces 1210 among the plurality of stepped surfaces 1210, the connecting surfaces 1211 are respectively connected with the two adjacent stepped surfaces 1210, and one stepped surface 1210 is connected to one of the side facing the magnetic pole centerline 130.
- the connecting surface 1211 forms a step.
- the point with the shortest radial distance from the center of the body 110 in the step is the first point, and the first point and the outer edge of the body 110 are in a preset direction
- the first groove wall 121 also includes a plurality of connecting surfaces 1211.
- the connecting surfaces 1211 are located between two adjacent stepped surfaces 1210, that is, the two ends of one connecting surface 1211 are connected to the phases respectively.
- two adjacent stepped surfaces 1210 so that the first stepped surface 1210 and the connecting surface 1211 facing the magnetic pole centerline 130 side form a step, so that the first groove wall 121 includes multiple steps.
- the end point with the shortest radial distance from the center of the body 110 is the first point, that is, the distance between the two end points that define a step.
- the closest end point in the radial direction of the center of the body 110 is the reference point. It can be understood that the center of the body 110 is the center point of the center line of the body 110 on the cross section of the rotor die 100 , wherein the cross section is perpendicular to the center line of the body 110 section.
- the distance between the first point and the outer edge of the main body 110 in the preset direction is L
- the angle formed between the connection between the first point and the center of the main body 110 and the interpole center line 140 on the side close to the step is ⁇
- C is a constant
- P is the number of poles of the rotor 210 , that is, the end point of any step that is closest to the center of the body 110
- the distance between the outer edge of the main body 110 in the preset direction relative to the angle between the end point and the center of the main body 110 and the center line 140 between the poles is a sinusoidal waveform, so that the torque ripple can be weakened and reduced.
- the harmonics of the induced voltage can further effectively reduce the amplitude of the electromagnetic excitation force of each radial harmonic, thereby improving the efficiency of the motor with the rotor punch 100 and reducing the electromagnetic vibration noise of the motor.
- the preset direction is the radial direction of the body 110 .
- the preset direction is specifically defined as the radial direction of the body 110 , specifically, the preset direction is the radial direction of the body 110 , that is, any one of the multiple steps in the first groove wall 121
- the distance in the radial direction between the end point (the first point) with the closest radial distance from the center of the body 110 among the two end points of the step and the outer edge of the body 110, relative to the line connecting the end point and the center of the body 110 and the pole In terms of the angle between the center lines 140 and the center line 140, it is a sinusoidal waveform with the center line 130 of the magnetic pole as the peak, which can effectively reduce the amplitude of the fundamental wave of the air gap magnetic field and its harmonics, and weaken the load armature reaction on the stator 220 side. , effectively reducing the amplitude of each radial harmonic electromagnetic excitation force, thereby improving the efficiency of the motor with the rotor punching sheet 100 and reducing the electromagnetic vibration noise of the motor.
- the end point closest to the center of the body 110 in the radial direction is the second point, and the distance between the second point and the outer edge of the body 110 in the radial direction is H1, and the second point
- the radial distance between the end point with the shortest radial distance from the center of the body 110 and the outer edge of the body 110 among the two end points of any one of the steps of the first groove wall 121 is relative to the end point and the body 110
- the change trend of the angle between the center line and the inter-pole center line 140 is a sinusoidal waveform change with the center of the magnetic pole as the peak, which limits the change trend of the magnetic flux located in the rotor punch 100, that is, from the middle
- the magnetic flux on both sides gradually decreases, showing a sinusoidal waveform change with the center of the magnetic pole as the peak, thereby weakening the torque ripple of the motor.
- the problem of magnetic saturation caused by the relatively small width between the magnet slot 120 and the outer edge of the body 110 due to the gap between the magnet slot 120 and the outer edge of the body 110 in the related art can also be avoided, and the problem of magnetic saturation can also be avoided.
- a gap is formed between the magnet slot 120 and the outer edge of the main body 110 , which makes the rotor punching 100 difficult to process, improves the motor efficiency, and reduces the noise generated during the motor operation.
- ⁇ 1 the angle between the line connecting the end point with the smallest radial distance from the center of the body 110 and the center of the body 110 in the first step and the center line 140 between the poles
- ⁇ 2 the angle between the line connecting the end point with the smallest radial distance from the center of the body 110 and the center of the body 110 in the second step and the center line 140 between the poles
- ⁇ n the angle between the line connecting the end point with the smallest radial distance from the center of the body 110 and the center of the body 110 in the nth step and the center line 140 between the poles
- C1 is a constant
- P is the number of poles
- H1 are S1 to Sn.
- the number of poles of the rotor 210 is limited to 6 poles.
- it is a sinusoidal waveform with the center line 130 of the magnetic pole as the peak, which can effectively reduce the fundamental wave of the air gap magnetic field and the amplitude of its harmonics, weaken the load armature reaction on the stator 220 side, and effectively reduce the The amplitude of each radial harmonic electromagnetic excitation force is reduced, thereby improving the efficiency of the motor with the rotor punching sheet 100 and reducing the electromagnetic vibration noise of the motor.
- the preset direction is a direction parallel to the magnetic pole center line 130 .
- the preset direction is specifically defined as the direction parallel to the magnetic pole center line 130 , specifically, the preset direction is the direction parallel to the magnetic pole center line 130 , that is, the direction in the first slot wall 121
- the distance between the two end points of any one step in the plurality of steps, the closest radial distance from the center of the body 110 (the first point) and the outer edge of the body 110 in the direction parallel to the center line 130 of the magnetic pole, relative to The angle between the line connecting the end point and the center of the body 110 and the center line 140 between poles is a sinusoidal waveform with the center line 130 of the magnetic pole as the peak, which can effectively reduce the amplitude of the fundamental wave of the air gap magnetic field and its harmonics. value, weaken the load armature reaction on the stator 220 side, effectively reduce the amplitude of each radial harmonic electromagnetic excitation force, thereby improving the efficiency of the motor with the rotor punch 100 and reducing the electromagnetic vibration noise of the motor.
- the problem of magnetic saturation caused by the relatively small width between the magnet slot 120 and the outer edge of the body 110 due to the gap between the magnet slot 120 and the outer edge of the body 110 in the related art can also be avoided, and the problem of magnetic saturation can also be avoided.
- a gap is formed between the magnet slot 120 and the outer edge of the main body 110 , which makes the rotor punching 100 difficult to process, improves the motor efficiency, and reduces the noise generated during the motor operation.
- the preset direction may also be other directions between the radial direction and the direction parallel to the magnetic pole centerline 130 . It is understood that as long as the distance between the plurality of stepped surfaces 1210 of the first groove wall 121 and the outer edge of the main body 110 The variation trend of the distance between the two poles in other directions can be relative to the angle between the endpoint with the smallest radial distance from the center of the body 110 and the angle between the center line of the body 110 and the center line 140 between the poles, and the center line 130 of the magnetic pole.
- the peak-top sine wave can be used.
- the number of steps is at least two, and the at least two steps are symmetrically arranged along the center line 130 of the magnetic pole.
- the number of steps is limited to at least two, which are symmetrically arranged along the magnetic pole centerline 130 . Specifically, if the number of steps is two, that is, there are one on the left and right sides of the magnetic pole centerline 130 . Steps, if the number of steps is four, that is, there are two steps on the left and right sides of the magnetic pole center line 130 respectively.
- the distance between the step surface 1210 and the outer edge of the body 110 can be further changed in a sinusoidal waveform, thereby further reducing the fundamental wave of the air-gap magnetic field and its various
- the amplitude of the sub-harmonic weakens the load armature reaction on the stator 220 side, effectively reduces the amplitude of the electromagnetic excitation force of each radial harmonic, thereby improving the efficiency of the motor with the rotor punching sheet 100 and reducing the electromagnetic field of the motor. vibration noise.
- the position where the step surface 1210 is connected with the connecting surface 1211 is provided with a chamfer, and the distances L1 and L2 in the preset direction between the two ends of the step and the outer edge of the main body 110 ,
- the minimum value h1 of the distance between any point in the step and the outer edge of the body 110 in the preset direction satisfies L1 ⁇ h1 ⁇ L2.
- connection position of any one of the plurality of stepped surfaces 1210 and its adjacent connecting surface 1211 is defined as a chamfer.
- the chamfer may be a rounded corner, that is, the stepped surface is defined.
- the distances between the two ends of the step and the outer edge of the body 110 in the preset direction are L1 and L2.
- the two ends of one step are respectively connected to the connecting surface 1211 of the previous step and the step of the next step.
- the surface 1210 that is to say, the distance L1 between one end of a step and the outer edge of the body 110 in the preset direction is the distance between the end point of the previous step which is closest to the radial distance from the center of the body 110 and the outer edge of the body 110.
- the distance in the preset direction, the other end of a step is the end point with the shortest radial distance from the step to the center of the body 110
- L2 is the distance between the end point and the outer edge of the body 110 in the preset direction, that is, L1 and L2 are both.
- the minimum value of the distance between any point in the step and the outer edge of the body 110 in the preset direction is between L1 and L2, that is to say, The distance between any point of the step and the outer edge of the main body 110 in the predetermined direction is located between the two end points of the step and the distance in the predetermined direction between the outer edge of the main body 110 .
- the connecting surface 1211 is a circular arc surface, the distances L3 and L4 in the preset direction between the two ends of the step and the outer edge of the main body 110 , any point in the step and the main body 110
- the minimum value h2 of the spacing between the outer edges in the preset direction satisfies L3 ⁇ h2 ⁇ L4.
- the connecting surface 1211 is defined as a circular arc surface.
- the distances in the preset direction between the two ends of the step and the outer edge of the body 110 are L3 and L4.
- the two ends of one step are respectively connected to the connecting surface 1211 of the previous step and the step of the next step.
- the surface 1210 that is to say, the distance L3 in the preset direction between one end of a step and the outer edge of the body 110 is the distance between the end point of the previous step that is closest to the radial distance from the center of the body 110 and the outer edge of the body 110.
- the distance in the preset direction, the other end of a step is the end point with the shortest radial distance from the step to the center of the body 110
- L4 is the distance between the end point and the outer edge of the body 110 in the preset direction, that is, L3 and L4 are both.
- the minimum value of the distance between any point in the step and the outer edge of the body 110 in the preset direction is between L3 and L4, that is to say,
- the distance between any point of the step and the outer edge of the main body 110 in the predetermined direction is located between the two end points of the step and the distance in the predetermined direction between the outer edge of the main body 110 .
- one end of the connecting surface 1211 away from the outer edge of the body 110 is inclined to one side of the magnetic pole centerline 130 .
- connection surface 1211 is defined as an inclined surface. Specifically, the end of the connection surface 1211 away from the outer edge of the body 110 is inclined to the side where the magnetic pole center line 130 is located.
- the inclination angle of the connection surface 1211 may be the same as The angle between the point on the connection surface 1211 that is closest to the center of the body 110 in the radial direction and the line connecting the center of the body 110 and the center line 140 between the poles is the same.
- the inclination angles of the plurality of connection surfaces 1211 are the same.
- connection surface 1211 extends along a direction parallel to the magnetic pole center line 130 .
- the connecting surface 1211 is defined to extend along the direction parallel to the magnetic pole centerline 130 , that is, the connecting surface 1211 is perpendicular to the first groove wall 121 , which defines another arrangement of the connecting surface 1211 .
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- the magnet slot 120 further includes a magnet slot segment and a magnetic isolation slot segment 123 , and the magnet slot segment is used for placing the magnet conducting body 211 of the rotor 210 , and the isolation
- the magnetic slot sections 123 are located at both ends of the magnet slot sections, and the magnetic isolation slot sections 123 communicate with the magnet slot sections.
- the magnet slot 120 further includes a magnet slot segment and a magnetic isolation slot segment 123.
- the magnet slot segment is used to place the magnet conducting body 211 of the rotor 210, and spacers are provided at both ends of the magnet slot segment.
- the magnetic slot section 123 wherein the magnetic isolation slot section 123 is communicated with the magnet slot section, since the magnetic conductor 211 is prevented from being in the magnet slot section, that is, the magnetic isolation slot section 123 is a gap at the end of the magnet, by arranging the magnetic isolation slot section 123, it is possible to The magnetic leakage phenomenon at the end of the magnetic conductor 211 is suppressed.
- Embodiment 5 is a diagrammatic representation of Embodiment 5:
- a rotor 210 is provided, the rotor 210 includes a rotor iron core and a plurality of magnetic conductors 211 , wherein the rotor iron core includes a plurality of rotor punches 100 provided in any of the above embodiments, Therefore, all the beneficial technical effects of the rotor punching piece 100 are provided, which will not be repeated here.
- the magnet slot segments of the plurality of rotor punches 100 pass through along the axial direction of the rotor core to form slots, and the plurality of magnetic conductors 211 are disposed in the slots in a one-to-one correspondence.
- the rotor core is formed by stacking a plurality of rotor punches 100, and the structures of the plurality of rotor punches 100 are the same, so that the magnet slot segments can pass through along the axial direction of the rotor core to form a slot, and the guide
- the magnets 211 are arranged in a one-to-one correspondence with the slots, and specifically, the magnets 211 can be inserted into the slots.
- the magnetic conductor 211 may be a permanent magnet, and the permanent magnet may be a rare earth magnet. Further, the permanent magnets may be non-spliced integral inserts, which facilitates inserting the permanent magnets into the slots and improves the production efficiency of the rotor 210 .
- the polarities of the magnetic conductors 211 in two adjacent slots are opposite, that is, one N pole and one S pole.
- the projection of the magnetic conductor 211 on the cross section of the rotor core is a rectangle.
- the projection of the magnetic conductor 211 on the cross section of the rotor core is defined as a rectangle, that is, the structure of the magnetic conductor 211 is defined as a cuboid structure, which is convenient for inserting the magnetic conductor 211 into the slot and lowering the rotor.
- the processing difficulty of the rotor 210 is difficult, and the processing of the magnet slot 120 is also facilitated, thereby further improving the production efficiency of the rotor 210 .
- Embodiment 6 is a diagrammatic representation of Embodiment 6
- a motor which includes the rotor 210 provided in any of the above embodiments, and thus has all the beneficial technical effects of the rotor 210 , which will not be repeated here.
- the motor further includes a stator 220 , and the stator 220 is sleeved on the outer side of the rotor 210 . That is, the motor defined in this technical solution is a motor built into the rotor 210. Specifically, the motor can be driven by a device using silicon carbide for the switching part of the inverter main circuit.
- Embodiment 7 is a diagrammatic representation of Embodiment 7:
- a compressor 300 which includes the motor provided in any of the above embodiments, and thus has all the beneficial technical effects of the motor, which will not be repeated here.
- Embodiment 8 is a diagrammatic representation of Embodiment 8
- a refrigeration device which includes the compressor 300 provided in any of the above embodiments, and thus has all the beneficial technical effects of the compressor 300, which will not be repeated here.
- connection may be a fixed connection, a detachable connection, or an integral connection; Directly connected or indirectly connected through an intermediary.
- connection may be a fixed connection, a detachable connection, or an integral connection; Directly connected or indirectly connected through an intermediary.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
P | β1 | 弧度 | β2 | 弧度 | β3 | 弧度 | C1 | S1 | S2 | S3 |
6 | 12.401 | 0.2164 | 14.886 | 0.2598 | 17.432 | 0.3042 | 2.3061 | 1.3944 | 1.6209 | 2.0682 |
Claims (15)
- 一种转子冲片,其中,包括:本体;多个磁体槽,围绕所述本体的中心线间隔分布,所述磁体槽靠近所述本体的外边缘的一侧壁为第一槽壁,所述磁体槽远离所述本体的外边缘的一侧壁为第二槽壁,所述第一槽壁包括多个台阶面,所述多个台阶面包括第一台阶面和第二台阶面;其中,所述第一台阶面相较于所述第二台阶面靠近磁极中心线设置,所述第一台阶面与所述第二槽壁沿磁极中心线方向的间距小于所述第二台阶面与所述第二槽壁沿磁极中心线方向的间距。
- 根据权利要求1所述的转子冲片,其中,所述第一槽壁还包括:多个连接面,所述多个连接面中的任意一个连接面位于所述多个台阶面中任意相邻的两个台阶面之间,所述连接面分别与相邻的两个所述台阶面连接,一个所述台阶面与朝向磁极中心线的一侧的一个所述连接面形成一个台阶;在所述转子冲片的横截面内,所述台阶中与所述本体中心之间径向距离最短的点为第一点,所述第一点与所述本体的外边缘在预设方向上的间距L、所述第一点与所述本体中心的连线与极间中心线之间的夹角α满足L=C×sin(α×P/2),其中,C为常数,P为极数,所述极间中心线为靠近所述台阶的极间中心线。
- 根据权利要求2所述的转子冲片,其中,所述预设方向为所述本体的径向。
- 根据权利要求2所述的转子冲片,其中,所述预设方向为与磁极中心线平行的方向。
- 根据权利要求2所述的转子冲片,其中,所述台阶的数量为至少两个,至少两个所述台阶沿磁极中心线对称设置。
- 根据权利要求2所述的转子冲片,其中,所述台阶面与所述连接面相连接的位置设置有倒角,所述台阶的两端与所述本体的外边缘之间在所述预设方向上的间距L1和L2、所述台阶中任意一点 与所述本体的外边缘之间在所述预设方向上的间距的最小值h1满足L1≤h1≤L2。
- 根据权利要求2所述的转子冲片,其中,所述连接面为圆弧面,所述台阶的两端与所述本体的外边缘之间在所述预设方向上的间距L3和L4、所述台阶中任意一点与所述本体的外边缘之间在所述预设方向上的间距的最小值h2满足L3≤h2≤L4。
- 根据权利要求2至7中任一项所述的转子冲片,其中,所述连接面中远离所述本体的外边缘的一端向磁极中心线所在的一侧倾斜设置。
- 根据权利要求2至7中任一项所述的转子冲片,其中,所述连接面沿平行于磁极中心线的方向延伸设置。
- 根据权利要求1至7中任一项所述的转子冲片,其中,所述磁体槽包括:磁体槽段,所述磁体槽段用于放置转子的导磁体;隔磁槽段,位于所述磁体槽段的两端,所述隔磁槽段与所述磁体槽段连通。
- 一种转子,其中,所述转子包括:转子铁芯,包括多个如权利要求1至10中任一项所述的转子冲片,多个所述转子冲片的磁体槽段沿所述转子铁芯的轴向贯通以形成插槽;多个导磁体,所述多个导磁体一一对应设置在所述多个插槽中。
- 根据权利要求11所述的转子,其中,所述导磁体在所述转子铁芯的横截面上的投影为矩形。
- 一种电机,其中,包括:如权利要求11或12所述的转子;定子,套设于所述转子的外侧。
- 一种压缩机,其中,包括如权利要求13所述的电机。
- 一种制冷设备,其中,包括如权利要求14所述的压缩机。
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JP5995057B2 (ja) * | 2012-04-24 | 2016-09-21 | 富士電機株式会社 | 磁石埋込型永久磁石回転電機のロータおよびその組立方法 |
CN204633494U (zh) * | 2015-05-25 | 2015-09-09 | 广东美芝制冷设备有限公司 | 外转子式电机的转子和具有该转子的压缩机 |
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JP6481642B2 (ja) * | 2016-03-03 | 2019-03-13 | トヨタ自動車株式会社 | ロータの製造方法 |
CN206542315U (zh) * | 2016-12-16 | 2017-10-03 | 日本电产凯宇汽车电器(江苏)有限公司 | 一种汽车刹车系统无刷电机转子冲片 |
CN209072187U (zh) * | 2018-12-20 | 2019-07-05 | 珠海格力节能环保制冷技术研究中心有限公司 | 永磁电机及电机转子 |
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