WO2022110267A1 - 一种双向dc/dc变流器、城轨车辆及其牵引系统 - Google Patents
一种双向dc/dc变流器、城轨车辆及其牵引系统 Download PDFInfo
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- WO2022110267A1 WO2022110267A1 PCT/CN2020/133547 CN2020133547W WO2022110267A1 WO 2022110267 A1 WO2022110267 A1 WO 2022110267A1 CN 2020133547 W CN2020133547 W CN 2020133547W WO 2022110267 A1 WO2022110267 A1 WO 2022110267A1
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- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
- H02M3/1582—Buck-boost converters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/007—Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
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- B60L9/00—Electric propulsion with power supply external to the vehicle
- B60L9/16—Electric propulsion with power supply external to the vehicle using ac induction motors
- B60L9/18—Electric propulsion with power supply external to the vehicle using ac induction motors fed from dc supply lines
- B60L9/22—Electric propulsion with power supply external to the vehicle using ac induction motors fed from dc supply lines polyphase motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/32—Means for protecting converters other than automatic disconnection
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/32—Means for protecting converters other than automatic disconnection
- H02M1/322—Means for rapidly discharging a capacitor of the converter for protecting electrical components or for preventing electrical shock
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/003—Constructional details, e.g. physical layout, assembly, wiring or busbar connections
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
- H02M3/1584—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load with a plurality of power processing stages connected in parallel
- H02M3/1586—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load with a plurality of power processing stages connected in parallel switched with a phase shift, i.e. interleaved
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- B60—VEHICLES IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60L2220/40—Electrical machine applications
- B60L2220/42—Electrical machine applications with use of more than one motor
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- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/52—Drive Train control parameters related to converters
- B60L2240/527—Voltage
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0043—Converters switched with a phase shift, i.e. interleaved
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
- H02M1/007—Plural converter units in cascade
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/08—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M1/088—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the simultaneous control of series or parallel connected semiconductor devices
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
Definitions
- the present application relates to the field of rail transportation, in particular to a bidirectional DC/DC converter, an urban rail vehicle and a traction system thereof.
- the bidirectional DC/DC converter is the core of regulating and managing the energy flow between energy storage, energy supply and load. It can store and release electric energy by controlling the energy flow, and it plays an important role in the energy management system of urban rail vehicles.
- Location At present, urban rail vehicles work in the DC1500V system, which cannot be directly operated on the DC3000V network voltage line. If you want to operate on the DC3000V network voltage line, there are the following two ways. First, the entire traction system is redesigned according to the DC3000V line network voltage requirements. The second is to set up a bidirectional DC/DC converter for assistance, while the conventional bidirectional DC/DC converter adopts a single topology scheme and has a small range of boost and voltage, which cannot meet the requirements of the urban rail vehicle traction system.
- the purpose of this application is to provide a bidirectional DC/DC converter, an urban rail vehicle and its traction system, which does not require redesign of the original traction system, has a large range of boost and voltage, and can meet the requirements of the urban rail vehicle traction system. Small size and low cost.
- the present application provides a bidirectional DC/DC converter, including a DC/DC module, a control module, a chopper inductance module and a bypass contactor, wherein:
- the DC/DC module includes n upper bridge arms and n lower bridge arms connected in one-to-one correspondence, and each of the upper bridge arms and each of the lower bridge arms includes m parallel switch tube modules, Each of the switch tube modules includes a thyristor element and a diode in anti-parallel with the thyristor element, and the DC/DC module further includes a first end connected to the first end of each of the upper bridge arms, The second end of the input capacitor is connected to the second end of each of the lower bridge arms, the input end of the DC/DC module is connected to the power supply module, and the output end of the DC/DC module is connected to the chopper inductance module connection, the chopper inductance module is connected to the traction converter, the first end of the bypass contactor is connected to the power supply module, and the second end of the bypass contactor is connected to the traction converter , n is an integer not less than 2, m is a positive integer;
- the control module is configured to detect the output voltage of the power supply module, and control the DC/DC module to work or control the bypass contactor to close according to the output voltage.
- the power supply module is a DC3000V power grid, a DC1500V power grid or a regenerative braking energy feedback module.
- control module is also used for:
- the protection parameters of the bidirectional DC/DC converter determine whether the working parameters meet the protection conditions, and if so, execute the protection measures corresponding to the protection conditions, and the protection conditions are overvoltage protection conditions, undervoltage protection conditions condition and overcurrent protection condition.
- the chopper inductor module includes n chopper inductors.
- the DC/DC converter further includes:
- the control module is further configured to control the output contactor to close when the output voltage of the DC/DC module increases to a preset voltage value.
- the DC/DC converter further includes:
- An input filter reactor arranged between the power supply module and the DC/DC module.
- the DC/DC converter further includes:
- An output capacitor arranged between the chopper inductance module and the traction converter.
- the DC/DC converter further includes:
- the first end of the shorting contactor is connected to the power module and the first end of the charging contactor respectively, the second end of the shorting contactor is connected to the input capacitor, and the charging contactor The second end of the contactor is connected to the second end of the shorting contactor through the charging resistor.
- the DC/DC converter further includes:
- the process of controlling the operation of the DC/DC module according to the output voltage is specifically:
- the DC/DC module is controlled to work in the buck step-down state through the phase-shift control signal corresponding to the traction working condition. model;
- the DC/DC is controlled by the phase-shift control signal corresponding to the regenerative braking condition.
- the module works in boost boost mode.
- the DC/DC converter further includes a cabinet, and the left side inside the cabinet is provided with the DC/DC module, the cooling module and the input filter reactor which are distributed in sequence from front to back, and the cooling module
- the right side is provided with the chopper inductance module
- the cooling module is used to cool the DC/DC module, the input filter reactor and the chopper inductance module
- the right side of the DC/DC module is A low pressure cavity
- the control module, the network pressure sensor, the intermediate voltage sensor, the output voltage sensor and the output current sensor are arranged in the low pressure cavity
- the right side of the input filter reactor is the high pressure cavity
- the high pressure cavity is provided with There are charging and discharging modules, the bypass contactor, the output contactor, the input current sensor and the input wiring busbar.
- the cooling module includes a cooling fan and a fan contactor
- the cabinet is provided with an air inlet filter located on the top or front side of the DC/DC module
- the cabinet is provided with an input filter reactor The air inlet filter on the top of the unit.
- the interior of the cabinet is divided into two sets of installation cavities distributed on the left and right by partitions, and the installation cavity on the left includes three left cavities distributed in sequence from front to back, and the three left cavities
- the DC/DC module, the cooling module and the input filter reactor are respectively installed in the cavity;
- the installation cavity on the right includes the high-voltage cavity distributed in sequence from front to back, and the chopper inductor is installed The middle cavity of the module and the low pressure cavity.
- the application also provides a traction system for urban rail vehicles, including a DC3000V arrester, a DC1500V arrester, a selection switch for the arrester, a high-voltage electrical box, a DC high-speed circuit breaker, a line reactor, a traction converter, Traction motor, braking resistor and bidirectional DC/DC converter as described in any of the above.
- the present application also provides an urban rail vehicle, including the traction system of the urban rail vehicle as described above.
- the present application provides a bidirectional DC/DC converter, which includes a DC/DC module, a control module, a chopper inductance module and a bypass contactor.
- the control module selects the DC/DC module to work or to operate according to the output voltage of the power supply module. Close the bypass contactor to complete the power transmission. For example, when the output voltage is DC3000V, the DC/DC module can be controlled to work, and the DC3000V voltage can be reduced to DC1500V and then output to the back-end equipment. When the output voltage is DC1500V, it can be controlled The bypass contactor is closed, so that the output voltage of the power module can be directly transmitted to the back-end equipment, and the original traction system does not need to be redesigned, which saves costs.
- the output power of the bidirectional DC/DC converter is improved, and the range of boost and voltage is large, which can meet the requirements of the traction system of urban rail vehicles.
- the volume of the device saves the cost.
- the present application also provides an urban rail vehicle and a traction system thereof, which have the same beneficial effects as the above-mentioned bidirectional DC/DC converter.
- FIG. 1 is a schematic structural diagram of a bidirectional DC/DC converter provided by the application.
- FIG. 2 is a schematic diagram of an equivalent circuit of a DC/DC module when a bidirectional DC/DC converter provided by the application operates in a forward buck step-down mode;
- FIG. 3 is a schematic diagram of an equivalent circuit of a DC/DC module when a bidirectional DC/DC converter provided by the application works in a reverse boost mode;
- FIG. 4 is a schematic structural diagram of another bidirectional DC/DC converter provided by the application.
- FIG. 5 is a schematic structural diagram of another bidirectional DC/DC converter provided by the application.
- FIG. 6 is a schematic structural diagram of another bidirectional DC/DC converter provided by the application.
- FIG. 7 is a schematic structural diagram of a traction system of an urban rail vehicle provided by the application.
- the core of this application is to provide a bidirectional DC/DC converter, an urban rail vehicle and its traction system, which does not require redesign of the original traction system, has a large range of buck-boost, and can meet the requirements of the urban rail vehicle traction system. Small size and low cost.
- FIG. 1 is a schematic structural diagram of a bidirectional DC/DC converter provided by the application.
- the bidirectional DC/DC converter includes a DC/DC module 1 , a control module 3 , and a chopper inductance module 2 . and bypass contactor KM31, where:
- the DC/DC module 1 includes n upper bridge arms and n lower bridge arms connected in one-to-one correspondence, each upper bridge arm and each lower bridge arm includes m parallel switch tube modules, and each switch tube module It includes a thyristor element V and a diode D in anti-parallel with the thyristor element V.
- the DC/DC module 1 also includes a first end connected to the first end of each upper bridge arm, and a second end connected to each lower bridge arm.
- the second end of the input capacitor C31 is connected to the input capacitor C31, the input end of the DC/DC module is connected to the power supply module, the output end of the DC/DC module 1 is connected to the chopper inductance module 2, and the chopper inductance module 2 is connected to the traction converter.
- the first end of the bypass contactor KM31 is connected to the power supply module, the second end of the bypass contactor KM31 is connected to the traction converter, n is an integer not less than 2, and m is a positive integer;
- the control module 3 is used to detect the output voltage of the power supply module, and control the DC/DC module 1 to work or control the bypass contactor KM31 to close according to the output voltage.
- the chopping inductor module 2 includes n chopping inductors
- the DC/DC converter further includes: an input filter reactor L31 arranged between the power supply module and the DC/DC module 1, and arranged in the chopping inductor module 2 and the output capacitor C32 between the traction converter.
- the DC/DC module 1 in the present application is the core component of the bidirectional DC/DC converter, which includes n upper bridge arms and n lower bridge arms connected in one-to-one correspondence, each upper bridge arm and each Each of the lower bridge arms includes m parallel switch tube modules, and each switch tube module includes a thyristor element V and a diode D in anti-parallel with the thyristor element V, that is, the DC/DC module 1 in this application adopts Multiple multi-phase, staggered parallel circuit structure, each phase is composed of multi-channel thyristor components V in parallel, which can improve the current capacity, thereby improving the output power and buck-boost range of the bidirectional DC/DC converter to meet the needs of urban rail transit. Requirements for vehicle traction systems.
- FIG. 1 shows the structure of a two-phase two-phase DC/DC module 1 , and the solution of the present application is described by taking the two-layer two-phase DC/DC module 1 as an example.
- the structure of triple-three-phase, quadruple-four-phase, or even more staggered parallel structures can be selected according to actual engineering needs, which is not specifically limited in this application.
- the two-phase two-phase DC/DC module 1 mainly integrates eight 750A/6500V thyristor elements V with reverse diode D.
- the thyristor element V is represented in the form of a voltage-type IGBT element.
- silicon controlled components V can also choose MOS tubes, triodes, high-frequency silicon carbide components, and so on.
- the DC/DC module 1 also integrates components such as capacitors, radiators, pulse distribution boards, composite bus bars, drive boards, power modules, temperature relays, etc., which are not shown in FIG. 1 .
- the key parameters V of the two thyristors connected in parallel that form the same bridge arm must be close, and the same pulse signal controls the turn-on and turn-off to ensure the turn-on and turn-off synchronization and current sharing.
- the DC3000V+ input terminal of the DC/DC module 1 is connected to the input filter reactor L31, and the output terminals P1 and P2 are respectively connected to the chopper inductors L32 and L33 in the chopper inductor module 2.
- DC3000V and DC1500V share the same negative line and are connected to the negative line of the main circuit of DC/DC module 1.
- one end of the chopper inductors L32 and L33 in the chopper inductor module 2 is connected to P1 and P2 of the DC/DC module 1, and the other end is connected to the output capacitor C32.
- the chopper inductors L32 and L33 are formed together with the output capacitor C32.
- Output filter for buck chopping Further, in the traction system of the urban rail vehicle, the output capacitor C32 can be omitted.
- the intermediate support capacitor in the traction converter can be directly connected to the output capacitor of the bidirectional DC/DC converter, effectively reducing the power consumption. cost, space and weight savings.
- the process of controlling the operation of the DC/DC module 1 according to the output voltage is as follows:
- the DC/DC module 1 is controlled to work in the buck step-down mode through the phase-shift control signal corresponding to the traction working condition;
- the DC/DC module 1 is controlled to work in the boost boost mode through the phase-shift control signal corresponding to the regenerative braking condition. .
- the power module can provide DC3000V or DC1500V voltage.
- the power module can be DC1500V power grid, DC3000V power grid or regenerative braking energy.
- the current working condition is the traction working condition
- the power supply module is a DC3000V power grid, that is, the output voltage of the power supply module is DC3000V
- the DC/DC converter is controlled to work in the buck mode , to step down the DC3000V voltage to a stable DC1500V output and supply the back-end traction inverter and auxiliary inverter; if the current working condition is the regenerative braking condition, the power module is the regenerative braking energy feedback module at this time.
- the output voltage of the power module is in the preset range (such as 1650V ⁇ 1950V), it is determined that the starting conditions corresponding to the regenerative braking condition are met, and the DC/DC converter is controlled to work in the boost mode, which can reduce the regenerative braking of the traction motor.
- the energy is fed back to the DC side of the traction inverter, which increases the DC1500V to DC3000V and feeds it back to the grid.
- the input DC1500V voltage can be directly sent to the output end without any change by turning on the bypass contactor KM31 for the back-end traction inverter and auxiliary inverter or feedback to the grid.
- FIG. 2 is a schematic diagram of the equivalent circuit of the DC/DC module 1 when the bidirectional DC/DC converter operates in the forward buck step-down mode.
- the diodes VD2, VD4, the chopping inductor L32 and the output capacitor C32 on the periphery of the DC/DC module 1 together form the first buck circuit
- the chopper inductor L33 and the output capacitor C32 on the periphery of the DC/DC module 1 together form the second heavy buck circuit.
- the first heavy buck circuit and the second heavy buck circuit adopt 180° phase shift control, and the two phases are superimposed and output.
- FIG. 3 is a schematic diagram of the equivalent circuit of the DC/DC module 1 when the bidirectional DC/DC converter works in the reverse boost mode.
- the diodes VD1, VD3, the chopping inductor L32 and the output capacitor C32 on the periphery of the DC/DC module 1 together form the first boost circuit
- the chopper inductor L33 and the output capacitor C32 on the periphery of the DC/DC module 1 together form the second boost circuit.
- the first boost circuit and the second boost circuit adopt 180° phase shift control, and the output is performed after the two phases are superimposed.
- the phase-shifting control angle is determined according to n. For example, when n is 2, 180° phase-shifting control is adopted, and n When n is 3, adopt 120° phase shift control, when n is 4, adopt 90° phase shift control, and so on.
- the control module selects the DC/DC module to work or closes the bypass contactor to complete the power transmission according to the output voltage of the power supply module.
- the DC/DC module can be controlled
- the bypass contactor can be controlled to close, so that the output voltage of the power module can be directly transmitted to the back-end equipment, without the need for the original traction system Redesigned to save costs.
- the DC/DC module adopts a multi-phase, interleaved and parallel circuit structure, which on the one hand improves the output power of the bidirectional DC/DC converter.
- the requirements of the system on the other hand, due to the fact that multiple phases share a control module, the volume of the bidirectional DC/DC converter is further reduced, and the cost is saved.
- control module 3 is also used for:
- the protection conditions are overvoltage protection conditions, undervoltage protection conditions and overcurrent protection conditions. any one.
- control module 3 is also used to obtain the working parameters of the bidirectional DC/DC converter, wherein the working parameters include but are not limited to: the output voltage of the power supply module, that is, the grid voltage, the output current of the power supply module, the intermediate voltage, the DC/DC The output voltage of the DC module 1, the output current of the DC/DC module 1, etc.
- the present application also sets a voltage sensor and a current sensor at the corresponding position of the bidirectional DC/DC converter, as shown in FIG. 1 , wherein:
- the first voltage sensor SV31 is a network voltage sensor, which is used to detect the network voltage of the grid (pantograph) at the front end of the system, and send the detection signal including the grid voltage to the control module 3.
- the control module 3 detects that the grid voltage is DC3000V , will control the DC/DC module 1 to start work, carry out step-down conversion, reduce the grid voltage to DC1500V, and then output to the back-end equipment, when the DC/DC module 1 detects that the grid voltage is DC1500V, the DC/DC module 1 will not be activated , control the bypass contactor KM31 to close, and send the unchanged grid voltage directly to the back-end equipment.
- the first voltage sensor SV31 is also used for grid voltage overvoltage and undervoltage protection control. When the grid voltage meets the overvoltage protection condition or undervoltage protection condition, the corresponding protection operation is performed to ensure the safety of the bidirectional DC/DC converter. .
- the second voltage sensor SV32 is an intermediate voltage sensor, which is used to detect the intermediate voltage of the bidirectional DC/DC converter, that is, the voltage across the input capacitor C31, and is also used for intermediate voltage overvoltage and undervoltage protection control. If the voltage protection condition or the undervoltage protection condition is satisfied, the corresponding protection operation is performed to ensure the safety of the bidirectional DC/DC converter.
- the third voltage sensor SV33 is an output voltage sensor, used for detecting the output voltage of the DC/DC module 1, and sending the detection signal including the output voltage to the control module 3 for closed-loop control.
- the first current sensor SC31 is a positive line current sensor at the input terminal, which is mainly used for input overcurrent protection control. When the input current meets the overcurrent protection condition, corresponding protection operations are performed to ensure the safety of the bidirectional DC/DC converter.
- the second current sensor SC32 and the third current sensor SC33 are output current sensors, which are mainly used for output overcurrent protection control. They are respectively connected in series with the rear ends of the chopper inductors L32 and L33. When the output current meets the overcurrent protection conditions, Then the corresponding protection operation is performed to ensure the safety of the bidirectional DC/DC converter.
- the voltage sensor and current sensor in this application use the principle of magnetic balance of active sensors, and other passive voltage/current transformers, or sensors based on the principle of direct amplification can also be used instead.
- the DC/DC converter further includes:
- the output contactor KM32 is set between the chopper inductance module 2 and the traction converter;
- the control module 3 is further configured to control the output contactor KM32 to close when the output voltage of the DC/DC module 1 increases to a preset voltage value.
- one end of the output contactor KM32 is connected to the chopper inductor, and the other end is connected to the back-end load or the traction converter, which mainly plays the role of turning on the output and isolating it.
- the control module 3 controls the DC/DC module 1 to start working, and the third voltage sensor SV33 detects that the output voltage of the DC/DC module 1 linearly increases gradually from 0 to a preset output voltage value, the DC/DC module 1 controls the output voltage
- the contactor KM32 is closed, and the output voltage is sent to the back-end load or traction converter, which improves the operation safety of the bidirectional DC/DC converter.
- the DC/DC converter further includes:
- the charging short-circuit module located between the power supply module and the DC/DC module 1.
- the charging short-circuit module includes a charging contactor KM33, a short-circuit contactor KM34, a charging resistor R31 and an input capacitor C31, among which:
- the first end of the short-circuit contactor KM34 is connected to the power module and the first end of the charging contactor KM33 respectively, the second end of the short-circuit contactor KM34 is connected to the input capacitor C31, and the second end of the charging contactor KM33 is connected to the charging resistor.
- R31 is connected to the second end of the shorting contactor KM34.
- the charging shorting module is composed of a charging contactor KM33, a shorting contactor KM34, a charging resistor R31 and an input capacitor C31.
- the input capacitor C31 is also used as an output filter capacitor for boosting and chopping.
- the control module 3 detects the front-end high voltage, it first closes the charging contactor KM33, and the input capacitor C31 starts to charge.
- the preset value which can be set to 85% of the rated value
- the shorting contactor is closed.
- KM34 and then disconnect the charging contactor KM33 for a preset time to avoid voltage shocks on the input capacitor C31 and the emptied silicon components in the DC/DC module 1, further improving safety.
- the DC/DC converter further includes:
- Cooling fan M for cooling the bidirectional DC/DC converter.
- the cooling fan M is connected to the AC380 power supply through the fan contactor KF31, and performs forced cooling for the input filter reactor L31, DC/DC module 1, chopper inductors L32 and L33 in the bidirectional converter, so as to ensure the normal cooling of the system. Can continue to work stably.
- the DC/DC converter further includes a constant discharge resistor R32 and a discharge resistor R33.
- the DC/DC converter further includes a cabinet, and the left side of the inside of the cabinet is provided with a DC/DC module 1, a cooling module and an input filter reactor L31 distributed in sequence from front to back.
- the right side of the module is provided with a chopper inductance module 2.
- the cooling module is used to cool the DC/DC module 1, the input filter reactor L31 and the chopper inductance module 2.
- the right side of the DC/DC module 1 is a low-voltage cavity, and the There are control module 3, network pressure sensor, intermediate voltage sensor, output voltage sensor and output current sensor.
- the right side of the input filter reactor L31 is the high-voltage cavity, and the high-voltage cavity is equipped with a charging and discharging module, bypass contactor KM31, output Contactor KM32, input current sensor and input wiring busbar.
- the cooling module includes a cooling fan M and a fan contactor KF31
- the cabinet is provided with an air inlet filter located on the top or front side of the DC/DC module 1
- the cabinet is provided with an input filter reactor L31 Air intake filter at the top.
- the interior of the cabinet is divided into two sets of installation cavities distributed on the left and right by the partition plate, and the installation cavity on the left includes three left cavities distributed in sequence from front to back, and the three left cavities
- the body is respectively installed with DC/DC module 1, cooling module and input filter reactor L31; the installation cavity on the right includes the high-voltage cavity distributed in sequence from front to back, the middle cavity and the low-voltage cavity where the chopper inductance module 2 is installed.
- the cooling device is embodied in the form of a fan, of course, it can also be a water cooling device, which is not limited in this application.
- the DC/DC module 1 can be installed on the backplane of the corresponding cavity
- the input filter reactor L31 is installed on the other side of the cabinet that is symmetrical with the DC/DC module 1, and the connection between the DC/DC module 1 and the input filter reactor L31
- the room is a cooling fan M, which is installed on the mounting beam of the left panel, and the cooling fan M sucks air to cool the DC/DC module 1 and the input filter reactor L31.
- a filter screen is provided on the top of the cabinet of the cavity where the DC/DC module 1 and the input filter reactor L31 are located.
- the chopper inductance module 2 is supported on the two main through-bearing beams in the middle of the cabinet, and is structurally connected in series with the cooling fan M.
- the cooling fan M blows air to cool the chopper inductance module 2, and the air outlet is arranged in the chopper inductance module 2 cabinet. body bottom.
- the high-voltage cavity is mainly equipped with charging short-circuit unit, bypass contactor KM31, output contactor KM32, input current sensor, input wiring busbar, other wiring structures, etc.
- the charging short-circuit unit is mainly composed of charging contactor KM33, short-circuit contactor It consists of device KM34 and charging resistor R31.
- the control module 3 is installed on the backplane of the low-voltage cavity on the right side of the DDM module cavity and stacked with the power board.
- the left side of the low-voltage chamber is the control contactor unit, which mainly includes the fan control contactor, the relay of the short-circuit contactor KM34, the relay of the bypass contactor KM31, the control power filter, and the control branch circular connector.
- the first voltage sensor SV31, the second voltage sensor SV32, the third voltage sensor SV33, the current sensor, etc. are arranged in the back cavity of the low voltage control contactor unit.
- the DC/DC module 1 in this application does not include the chopper inductor and the output capacitor C32.
- the chopper inductor and the output capacitor C32 are separately installed on the periphery of the DC/DC module 1 in the cabinet, but if the DC/DC module 1 is integrated
- Controllable power electronic components, resistors, and capacitors can also be used instead.
- the cooling method and air duct form of the DC/DC module 1 and the input filter reactor L31 can be changed. Inlet air, natural cooling is used instead of forced air cooling in the case of low power, and water cooling is used instead of forced air cooling in the case of super power.
- the cabinet of the bidirectional DC/DC converter in this application can be replaced by other forms. Without limitation, it can be implemented in other ways.
- the arrangement position and method of the main components of the present invention such as the DC/DC module 1, the cooling fan M, the chopper inductor, the input filter reactor L31, the control module 3, etc., can be adjusted, and these changes based on this application should be considered.
- the present application solves the limitations of traditional single-layer bidirectional DC/DC or multiple single-layer bidirectional DC/DC in parallel with low output power, high cost and large volume, and is not suitable for applications in high-power applications.
- the output power of the bidirectional DC/DC converter is improved, and multiple phases share a control module, so it has the characteristics of small size and low cost.
- the phase-shifting method is adopted for the driving pulses of each phase, so it has the advantages of low output voltage ripple and fast dynamic response speed, which solves the problem that urban rail vehicles can operate normally on DC1500V and DC3000V hybrid power supply lines. running problem.
- FIG. 7 is a schematic structural diagram of a traction system of an urban rail vehicle provided by the application.
- the traction system includes a DC3000V surge arrester 21, a DC1500V surge arrester 22, a surge arrester selection switch KM2, a high-voltage electrical box 23, and a DC high-speed circuit breaker. 24 , line reactor L1 , bidirectional DC/DC converter 25 as described in any of the above, traction converter 26 , traction motor 27 and braking resistor 28 .
- FIG. 7 is a schematic diagram of an application circuit of the bidirectional DC/DC converter provided by the present application in a dual-current power supply (DC3000V/DC1500V) subway traction system.
- the DC3000V arrester 21 and the DC1500V arrester 22 are arranged close to the pantograph, wherein the DC3000V arrester 21 is connected to the pantograph, and the front end of the DC1500V arrester 22 is provided with a contactor.
- the vehicle control is connected to the DC1500V arrester 22 by controlling the contactor to close.
- the vehicle control contactor is disconnected, and the DC1500V arrester 22 is removed.
- the rear end of the pantograph is the high-voltage electrical box 23, the rear end of the high-voltage electrical box 23 is the DC high-speed circuit breaker 24, the rear end of the high-speed circuit breaker 24 is the line reactor L1 in the traction converter 26, and the rear end of the line reactor L1 is connected to
- the one is the bidirectional DC/DC converter 25 provided by the present application.
- the rear end of the bidirectional DC/DC converter 25 is connected to the traction converter 26, and the rear end of the traction converter is connected to the braking resistor 27 and the traction motor 28. Whether the DC/DC module in the DC/DC converter 25 works depends on the line network voltage, which is controlled by the control module.
- the bidirectional DC/DC converter 25 works in the buck mode or the boost mode, depending on the traction system in the traction system. Whether the converter 26 works in the traction state or the regenerative braking state, the control systems of the bidirectional DC/DC converter 25 , the traction inverter 26 and the urban rail vehicle need to be closely integrated to complete the corresponding logic control.
- the present application also provides an urban rail vehicle, including the traction system of the urban rail vehicle as described above.
- An urban rail vehicle provided by the present application has the same beneficial effects as the above-mentioned bidirectional DC/DC converter.
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Abstract
Description
Claims (15)
- 一种双向DC/DC变流器,其特征在于,包括DC/DC模块、控制模块、斩波电感模块及旁路接触器,其中:所述DC/DC模块中包括一一对应连接的n个上桥臂和n个下桥臂,每个所述上桥臂和每个所述下桥臂均包括m个并联的开关管模块,每个所述开关管模块包括可控硅元件及与所述可控硅元件反并联的二极管,所述DC/DC模块还包括第一端与每个所述上桥臂的第一端连接、第二端与每个所述下桥臂的第二端连接的输入电容,所述DC/DC模块的输入端与供电模块连接,所述DC/DC模块的输出端与所述斩波电感模块连接,所述斩波电感模块与牵引变流器连接,所述旁路接触器的第一端与所述供电模块连接,所述旁路接触器的第二端与所述牵引变流器连接,n为不小于2的整数,m为正整数;所述控制模块,用于检测所述供电模块的输出电压,根据所述输出电压控制所述DC/DC模块工作或控制所述旁路接触器闭合。
- 根据权利要求1所述的双向DC/DC变流器,其特征在于,所述供电模块为DC3000V电网、DC1500V电网或再生制动能量回馈模块。
- 根据权利要求1所述的双向DC/DC变流器,其特征在于,所述控制模块还用于:获取所述双向DC/DC变流器的工作参数,判断所述工作参数是否满足保护条件,若是,执行与所述保护条件对应的保护措施,所述保护条件为过压保护条件、欠压保护条件及过流保护条件中的任意一项。
- 根据权利要求1所述的双向DC/DC变流器,其特征在于,所述斩波电感模块包括n个斩波电感。
- 根据权利要求1所述的双向DC/DC变流器,其特征在于,该DC/DC变流器还包括:设于所述斩波电感模块和所述牵引变流器之间的输出接触器;所述控制模块,还用于当所述DC/DC模块的输出电压增大至预设电压值,控制所述输出接触器闭合。
- 根据权利要求1所述的双向DC/DC变流器,其特征在于,该DC/DC 变流器还包括:设于所述电源模块和所述DC/DC模块之间的输入滤波电抗器。
- 根据权利要求1所述的双向DC/DC变流器,其特征在于,该DC/DC变流器还包括:设于所述斩波电感模块和所述牵引变流器之间的输出电容。
- 根据权利要求1所述的双向DC/DC变流器,其特征在于,该DC/DC变流器还包括:设于所述电源模块和所述DC/DC模块之间的充电短接模块,所述充电短接模块包括充电接触器、短接接触器、充电电阻及所述输入电容,其中:所述短接接触器的第一端分别与所述电源模块和所述充电接触器的第一端连接,所述短接接触器的第二端与所述输入电容连接,所述充电接触器的第二端通过所述充电电阻与所述短接接触器的第二端连接。
- 根据权利要求1所述的双向DC/DC变流器,其特征在于,该DC/DC变流器还包括:用于为所述双向DC/DC变流器散热的散热风机。
- 根据权利要求2-9任意一项所述的双向DC/DC变流器,其特征在于,所述根据所述输出电压控制所述DC/DC模块工作的过程具体为:若当前工况为牵引工况,且所述输出电压满足所述牵引工况对应的启动条件,通过与所述牵引工况对应的移相控制信号控制所述DC/DC模块工作在buck降压模式;若当前工况为再生制动工况,且所述输出电压满足所述再生制动工况对应的启动条件,通过与所述再生制动工况对应的移相控制信号控制所述DC/DC模块工作在boost升压模式。
- 根据权利要求10所述的双向DC/DC变流器,其特征在于,该DC/DC变流器还包括柜体,所述柜体内部的左侧设有从前至后依次分布的所述DC/DC模块、冷却模块和输入滤波电抗器,所述冷却模块的右侧设有所述斩波电感模块,所述冷却模块用于冷却所述DC/DC模块、所述输入滤波电抗器和所述斩波电感模块,所述DC/DC模块的右侧为低压腔,所述低压腔中设有所述控制模块、网压传感器、中间电压传感器、输出电压传感 器及输出电流传感器,所述输入滤波电抗器的右侧为高压腔,所述高压腔中设有充放电模块、所述旁路接触器、输出接触器、输入电流传感器及输入接线母排。
- 根据权利要求11所述的双向DC/DC变流器,其特征在于,所述冷却模块包括散热风机和风机接触器,所述柜体设有位于所述DC/DC模块顶部或前侧的进风滤网,所述柜体设有位于所述输入滤波电抗器顶部的进风滤网。
- 根据权利要求12所述的双向DC/DC变流器,其特征在于,所述柜体的内部通过隔板分割为左右分布的两组安装腔,左侧的所述安装腔包括从前至后依次分布的三个左侧腔体,且三个所述左侧腔体分别安装有所述DC/DC模块、所述冷却模块和所述输入滤波电抗器;右侧的所述安装腔包括从前至后依次分布的所述高压腔、安装有所述斩波电感模块的中部腔和所述低压腔。
- 一种城轨车辆的牵引系统,其特征在于,包括DC3000V避雷器、DC1500V避雷器、避雷器选择转换开关、高压电器箱、直流高速断路器、线路电抗器、牵引变流器、牵引电机、制动电阻及如权利要求1-13任意一项所述的双向DC/DC变流器。
- 一种城轨车辆,其特征在于,包括如权利要求14所述的城轨车辆的牵引系统。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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AU2020478433A AU2020478433B2 (en) | 2020-11-27 | 2020-12-03 | Bidirectional dc/dc converter, urban rail vehicle and traction system thereof |
EP20963155.5A EP4246792A4 (en) | 2020-11-27 | 2020-12-03 | BIDIRECTIONAL DC-CURRENT CONVERTER, URBAN RAIL VEHICLE AND TRACTION SYSTEM THEREFOR |
ZA2023/06444A ZA202306444B (en) | 2020-11-27 | 2023-06-21 | Bidirectional dc/dc converter, urban rail vehicle and traction system thereof |
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CN202011364325.X | 2020-11-27 | ||
CN202011364325.XA CN112542950B (zh) | 2020-11-27 | 2020-11-27 | 一种双向dc/dc变流器、城轨车辆及其牵引系统 |
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CN112542950A (zh) | 2021-03-23 |
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