WO2022105310A1 - 一种可弯折防弹板及其制备方法 - Google Patents

一种可弯折防弹板及其制备方法 Download PDF

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Publication number
WO2022105310A1
WO2022105310A1 PCT/CN2021/110822 CN2021110822W WO2022105310A1 WO 2022105310 A1 WO2022105310 A1 WO 2022105310A1 CN 2021110822 W CN2021110822 W CN 2021110822W WO 2022105310 A1 WO2022105310 A1 WO 2022105310A1
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Prior art keywords
bulletproof
bendable
plate
area
soft
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PCT/CN2021/110822
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English (en)
French (fr)
Inventor
付珊珊
于天
文俊奎
巩娜娟
辛春荣
王军卫
孙左
曾双宜
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上海斯瑞科技有限公司
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Application filed by 上海斯瑞科技有限公司 filed Critical 上海斯瑞科技有限公司
Priority to KR1020227019934A priority Critical patent/KR20220112256A/ko
Publication of WO2022105310A1 publication Critical patent/WO2022105310A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41—WEAPONS
    • F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H5/00—Armour; Armour plates
    • F41H5/02—Plate construction
    • F41H5/04—Plate construction composed of more than one layer
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41—WEAPONS
    • F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H5/00—Armour; Armour plates
    • F41H5/02—Plate construction
    • F41H5/04—Plate construction composed of more than one layer
    • F41H5/0471—Layered armour containing fibre- or fabric-reinforced layers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41—WEAPONS
    • F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H1/00—Personal protection gear
    • F41H1/02—Armoured or projectile- or missile-resistant garments; Composite protection fabrics

Definitions

  • the invention relates to the field of bulletproof plate protection, in particular to a bendable bulletproof plate and a preparation method thereof.
  • the high-performance fiber bulletproof plate is made of high-performance fiber filaments treated by special technology.
  • the compressed bulletproof plate is a hard bulletproof plate.
  • the existing rigid bulletproof plates can be bent in the following two ways:
  • Method 1 Metal riveting or gluing is used to install the unit plates at different angles to achieve the purpose of bending;
  • Method 2 Develop a pressing mold with a specific angle to meet the installation requirements.
  • the purpose of the present invention is to aim at the deficiencies in the prior art, to provide a bendable bulletproof plate and a preparation method thereof.
  • the bulletproof area ie, the bulletproof plate
  • the bulletproof area can realize the seamless connection between the soft bulletproof area and the hard bulletproof area, and by adjusting the thickness of the soft bulletproof area by design, 360° bending can be realized.
  • the technical scheme adopted by the present invention is:
  • a first aspect of the present invention provides a bendable bulletproof plate, the bendable bulletproof plate includes at least one soft bulletproof area and at least two hard bulletproof areas, and the soft bulletproof areas are arranged on two adjacent blocks. Between the hard bulletproof zones, and the thickness of the hard bulletproof zone is less than the thickness of the soft bulletproof zone, the bendable bulletproof plate is made of PE UD composite cloth.
  • the areal densities of the soft bulletproof zone and the hard bulletproof zone are both 4.0-6.0 kg/m 2 .
  • the thickness of the soft bulletproof zone is 6-10mm; the thickness of the hard bulletproof zone is 4-5mm.
  • a second aspect of the present invention provides a method for preparing the above-mentioned bendable bulletproof plate, comprising the following steps:
  • the molded backing plate with a number of hollow groove structures is obtained by producing and cutting according to the size;
  • Preparation of the core material of the bendable bulletproof plate using ultra-high molecular weight polyethylene fiber as the material, prepare and cut into a multi-layer bulletproof material that is larger than or the same size as the molded backing plate prepared in step S1, and The multi-layer bulletproof material laminations are laid up to form a bulletproof plate core material;
  • step S3 press molding: place a piece of the molded backing plate obtained in step S1 on the upper and lower sides of the core material of the bulletproof plate laid up in step S2, and put it into a molding die, the hollow groove of the molded backing plate No force is applied at all places, and the pressing treatment is carried out.
  • the pressing temperature is 128-130 ° C
  • the molding pressure is 15-25 MPa
  • the heat preservation and pressure holding time is 20-50 minutes, so as to obtain a bendable bulletproof plate, which is located in the hollow groove area.
  • the core material of the bulletproof plate is a soft bulletproof area
  • the core material of the bulletproof plate located outside the hollow groove area and located between two adjacent molded pads is a hard bulletproof area.
  • step S4 post-processing: removing the burrs of the bendable bulletproof plate prepared in step S3, and beautifying and packaging according to requirements to form a finished product.
  • the size of the molded backing plate is not less than 420mm ⁇ 420mm, and the thickness is 5-20mm.
  • the width of the hollow groove is 35-45 mm.
  • the weight of the bulletproof plate core material does not exceed 5.5 kg/m 2 , and the thickness thereof is 4-6 mm.
  • the bendable bulletproof plate is sealed with waterproof polyester cloth after removing the burrs.
  • the present invention adopts the above technical scheme, compared with the prior art, has the following technical effects:
  • the soft bulletproof area and the hard bulletproof area of the present invention are seamlessly connected. Compared with the traditional structure, the product has no protective blind spots, which greatly improves the safety of users;
  • bendable bulletproof plates of different continuous shapes can be flexibly made; at the same time, bendable bulletproof plates of different protection levels can be flexibly made;
  • the molded backing plate has a single curvature, but can be bent at various angles, which simplifies the production and facilitates the operation, thereby improving the production efficiency, the production process is more stable, and the product quality is also improved. Stablize.
  • FIG. 1 is a schematic diagram of a bendable bulletproof plate in the present invention
  • Fig. 2 is the schematic diagram of the molded pad in the present invention.
  • FIG. 3 is a schematic diagram of the bending of the bulletproof plate and the molding pad pressing in the present invention.
  • FIG. 4 is a schematic diagram of the structure of the core material of the bulletproof plate in Embodiment 1 of the present invention.
  • Fig. 5 is the schematic diagram of the core material structure of the bulletproof plate in Embodiment 2 of the present invention.
  • FIG. 6 is a schematic diagram of the core material structure of the bulletproof plate in Embodiment 3 of the present invention.
  • FIG. 7 is a schematic diagram of the core material structure of the bulletproof plate in Embodiment 4 of the present invention.
  • FIG. 8 is a bar graph of the GA2-level ballistic resistance test of the bendable bulletproof plate in Examples 1 to 3 of the present invention.
  • the steps of the manufacturing method of the bendable bulletproof plate in this embodiment are as follows:
  • the molded backing plate 3 according to the designed size ( ⁇ 420mm ⁇ 420mm), the molded backing plate 3 with the structure of several hollow grooves 4 is produced and cut, wherein the thickness of the molded backing plate 3 is 10mm, and the width of the hollow groove 4 is 35mm , the number of hollow grooves 4 is 1, and the design number of hollow grooves 4 can be determined according to the bending requirements;
  • Press molding Put the laminated core material structure of the bulletproof plate, and put a designed and produced molded backing plate 3 on the upper and lower sides, put it into the molding die, and press it according to the pressing process.
  • the pressing temperature is 128°C
  • the molding pressure is is 15MPa
  • the heat preservation and pressure holding time is 20min
  • the bendable bulletproof plate is obtained;
  • Post-processing remove the burrs of the bulletproof plate, beautify the packaging according to the needs, and form the finished product.
  • the steps of the manufacturing method of the bendable bulletproof plate in this embodiment are as follows:
  • the molded backing plate 3 according to the designed size ( ⁇ 420mm ⁇ 420mm), the molded backing plate 3 with the structure of several hollow grooves 4 is produced and cut, wherein the thickness of the molded backing plate 3 is 20mm, and the width of the hollow groove 4 is 35mm , the number of hollow grooves 4 is 1, and the design number of hollow grooves 4 can be determined according to the bending requirements;
  • Compression molding Put the laminated core material structure of the bulletproof plate, put a designed and produced molded backing plate 3 on the upper and lower sides, put it into the molding die, and press it according to the pressing process.
  • the pressing temperature is 129 °C
  • the molding pressure is 17MPa
  • the heat preservation and pressure holding time is 40min
  • the bendable bulletproof plate is obtained;
  • Post-processing remove the burrs of the bulletproof plate, beautify the packaging according to the needs, and form the finished product.
  • the steps of the manufacturing method of the bendable bulletproof plate in this embodiment are as follows:
  • the molded backing plate 3 according to the designed size ( ⁇ 420mm ⁇ 420mm), the molded backing plate 3 with the structure of several hollow grooves 4 is produced and cut, wherein the thickness of the molded backing plate 3 is 15mm, and the width of the hollow groove 4 is 35mm , the number of hollow grooves 4 is 1, and the design number of hollow grooves 4 is determined according to the bending requirements;
  • the core material of the bendable bulletproof plate according to the design requirements and design thickness (the weight does not exceed 5.5kg/m 2 , the molding thickness is about 6mm), the ultra-high molecular weight polyethylene fiber is used as the material, and it is prepared, cut and molded.
  • the multi-layer bulletproof material of the same size of the backing plate 3 is completely overlapped and laid up to form a bulletproof board core material structure, wherein the soft bulletproof area 1 and the hard bulletproof area 2 of the bulletproof board core material have an area density of 5.5kg /m 2 ;
  • Compression molding Put the laminated core material structure of the bulletproof plate, put a designed and produced molded backing plate 3 on the upper and lower sides, put it into the molding die, and press it according to the pressing process.
  • the pressing temperature is 130 ° C
  • the molding pressure is is 25MPa
  • the heat preservation and pressure holding time is 50min
  • the bendable bulletproof plate is obtained;
  • Post-processing remove the burrs of the bulletproof plate, beautify the packaging according to the needs, and form the finished product.
  • Fig. 8 1.
  • the anti-ballistic performance of the soft bulletproof zone 1 of the bendable plate is reduced by an average of 13% compared with the anti-ballistic performance of the hard bulletproof zone 2;
  • Soft bulletproof area 1 the density of the protective surface should preferably be 5.5kg/m 2 to be safe enough, while the hard bulletproof area 2, the protective surface density of 4.5kg/m 2 has enough margin.
  • the molded backing plate 3 is produced and cut according to the designed size ( ⁇ 420mm ⁇ 420mm), wherein the thickness of the molded backing plate 3 is 20mm, the width of the hollow groove 4 is 40mm, and the number of the hollow grooves 4 is 12 block, in which the number of hollow grooves 4 can be determined according to the bending requirements;
  • the core material of the bendable bulletproof plate according to the design requirements and design thickness (the weight does not exceed 4.2kg/m 2 , and the molding thickness is about 5mm), use ultra-high molecular weight polyethylene fiber as the material, prepare and cut a variety of sizes
  • the multi-layer bulletproof material and the multi-layer bulletproof material are laid up according to the lap lamination shown in FIG. 7 to form a bulletproof board core material structure, wherein the soft bulletproof area 1 area of the bulletproof board core material has a density of 6kg/m 2 and a hard core.
  • the surface density of the mass bulletproof zone 2 is 4.0kg/m 2 ;
  • press molding put the laminated core material structure of the bulletproof plate, and put a designed and produced molded backing plate 3 on the upper and lower sides, put it into the molding die, and press it according to the pressing process.
  • the pressing temperature is 128°C
  • the forming pressure is 15MPa
  • the heat preservation and pressure holding time is 45min
  • the bendable bulletproof plate is obtained;
  • Post-processing remove the burrs of the bulletproof plate, and seal the waterproof polyester cloth to form the finished product.
  • 12 lap joints are used for the 12 soft bulletproof areas 1.
  • the specific process is: choose a single-layer density of 240g/ m2 PE UD composite cloth, the hard bulletproof area 2 is laid with 17 layers of this material (that is, the surface density of the hard bulletproof area 2 is 4.0kg/m 2 ), while the soft bulletproof area 1 needs to be laid with 25 layers of this material (that is, the hard bulletproof area The area density is 6.0kg/m 2 ).
  • the soft bulletproof area 1 needs to be covered with 8 more layers of PE UD composite cloth with a density of 220g/m 2 .
  • the soft bulletproof area 1 should be spread. 8 more layers (as shown in Figure 7) are overlapped, and 1 layer is overlapped at intervals of 1 layer, until 8 more layers are overlapped. In the same way as above, 12 soft bulletproof areas 1 are overlapped respectively, and 8 layers of soft bulletproof areas 1 are overlapped at each location.
  • the V50 value of the hard bulletproof zone 2 is 515m/s
  • the V50 value of the soft bulletproof zone 1 is 530m/s, which is far greater than the GA141-2010 standard
  • the bullet velocity specified in the 2nd grade is 445m/s.
  • the hard bulletproof zone 2 exceeds the standard value of 70m/s
  • the soft bulletproof zone 1 exceeds the standard value of 85m/s.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

一种可弯折防弹板及其制备方法，可弯折防弹板包括至少一处软质防弹区（1）和至少二处硬质防弹区（2），软质防弹区（1）设置于相邻两块硬质防弹区（2）之间，且硬质防弹区（2）的厚度小于软质防弹区（1）的厚度，可弯折防弹板采用PE UD复合布制成。可弯折防弹板通过设置至少一处软质防弹区和至少二处硬质防弹区，能实现软质防弹区和硬质防弹区无缝隙连接，并通过设计调整软质防弹区的厚度，可以实现360°折弯。

Description

一种可弯折防弹板及其制备方法
本申请要求于2020年11月23日提交中国专利局、申请号为202011325072.5、发明名称为“一种可弯折防弹板及其制备方法”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本发明涉及防弹板防护领域，尤其涉及一种可弯折防弹板及其制备方法。
背景技术
高性能纤维防弹板是由经过特殊工艺处理的高性能纤维丝合压而成，合压后的防弹板为硬质防弹板，质硬，不能强行折弯，但为满足多种部件不同外形的安装需求，现有硬质防弹板之间通过以下两种方式来实现弯折：
方式1：单元防弹板之间多通过金属铆接或者胶粘粘接来实现单元板之间不同角度的安装，达到弯折目的；方式2：开发特定角度的压制模具，来实现安装需求。
但是，上述两种方式存在明显的缺陷：方式1中单元板之间连接时有缝隙，连接处无防护能力；方式2中模具费用成本高，安装角度单一。
发明内容
本发明的目的是针对现有技术中的不足，提供一种可弯折防弹板及其制备方法，该防弹板通过设置至少一处软质防弹区(即折弯区)和至少二处硬质防弹区(即防弹板)，能实现软质防弹区和硬质防弹区无缝隙连接，并通过设计调整软质防弹区的厚度，可以实现360°折弯。
为实现上述目的，本发明采取的技术方案是：
本发明第一方面提供一种可弯折防弹板，所述可弯折防弹板包括至少一处软质防弹区和至少二处硬质防弹区，所述软质防弹区设置于相邻两块所述硬质防弹区之间，且所述硬质防弹区的厚度小于所述软质防弹区的厚度，所述可弯折防弹板采用PE UD复合布制成。
优选地，所述软质防弹区和硬质防弹区的面密度均为4.0～6.0kg/m 2。
优选地，所述软质防弹区的厚度为6～10mm；所述硬质防弹区的厚度 为4～5mm。
本发明第二方面提供上述可弯折防弹板的制备方法，包括如下步骤：
S1、模压垫板制备：按尺寸生产并裁切得到具有若干空心槽结构的模压垫板；
S2、可弯折防弹板芯材制备：以超高分子量聚乙烯纤维为材料，准备并裁切成大于或与步骤S1中制得的所述模压垫板相同尺寸的多层防弹材料，并将所述多层防弹材料叠片铺叠成防弹板芯材；
S3、压制成型：将步骤S2中铺叠好的所述防弹板芯材上下各垫一块步骤S1中制得的所述模压垫板，并放入成型模具里，所述模压垫板的空心槽处不受力，进行压制处理，所述压制温度为128～130℃，成型压力为15～25MPa，保温保压时间为20～50min，制得可弯折防弹板，位于所述空心槽区域内的防弹板芯材为软质防弹区，位于所述空心槽区域外且位于相邻两块模压垫板之间的防弹板芯材为硬质防弹区。
优选地，还包括步骤S4、后处理：去除步骤S3中制得的所述可弯折防弹板的毛边，根据需求进行美化包装，形成成品。
优选地，S1中，所述模压垫板的尺寸不小于420mm×420mm，厚度为5～20mm。
优选地，S1中，所述空心槽的宽度为35～45mm。
优选地，S2中，所述防弹板芯材的重量不超过5.5kg/m 2，其厚度为4～6mm。
优选地，S4中，可弯折防弹板在去除毛边后外封防水涤纶布。
本发明采用以上技术方案，与现有技术相比，具有如下技术效果：
1、本发明的软质防弹区和硬质防弹区无缝隙连接，与传统结构相比，使得产品没有防护盲点，大大提高了使用者的安全；
2、采用本发明方法可以灵活制成不同连续形状的可弯折防弹板；同时可以灵活制成不同防护等级的可弯折防弹板；
3、本发明的可折弯防弹板压制时，模压垫板曲率单一，但可实现多种角度折弯，使生产简化、便于操作，从而提高生产效率，生产工艺更稳定，使得产品质量也更稳定。
说明书附图
图1为本发明中可弯折防弹板的示意图；
图2为本发明中模压垫板的示意图；
图3为本发明中可弯折防弹板和模压垫板压制的示意图；
图4为本发明实施例1中防弹板芯材结构的示意图；
图5为本发明实施例2中防弹板芯材结构的示意图；
图6为本发明实施例3中防弹板芯材结构的示意图；
图7为本发明实施例4中防弹板芯材结构的示意图；
图8为本发明实施例1～3中可弯折防弹板进行GA2级抗弹测试的柱状图；
其中的各附图标记为：
1-软质防弹区；2-硬质防弹区；3-模压垫板；4-空心槽；5-多层防弹材料。
具体实施方式
下面结合附图和具体实施例对本发明作进一步说明，但不作为本发明的限定。
需要说明的是，在不冲突的情况下，本发明中的实施例及实施例中的特征可以相互组合。
实施例1
(可弯折防弹板：GA2级，4.5kg/m 2，折弯宽度35mm，折弯区数量：1)
如图4所示，本实施例可弯折防弹板的制作方法步骤：
S1、制备模压垫板3：按设计的尺寸(≥420mm×420mm)生产并裁切得到具有若干空心槽4结构的模压垫板3，其中模压垫板3厚度为10mm，空心槽4宽度为35mm，空心槽4数量为1块，其中空心槽4设计数量可根据弯折需求而定；
S2、制备可弯折防弹板芯材：根据设计需求和设计厚度(重量不超过4.5kg/m 2，成型厚度约4mm)，以超高分子量聚乙烯纤维为材料，准备、裁切好与模压垫板3相同尺寸的多层防弹材料并把该多层防弹材料完全重叠铺叠成防弹板芯材结构，其中该防弹板芯材的软质防弹区1和硬质防弹区2的面密度为4.5kg/m 2；
S3、压制成型：把铺叠好的防弹板芯材结构，上下各垫一块设计生产好的模压垫板3后，放入成型模具里，根据压制工艺进行压制，压制温度为128℃，成型压力为15MPa，保温保压时间为20min，制得可弯折防弹板；
S4、后处理：去除防弹板的毛边，根据需求进行美化包装，形成成品。
实施例2
(可弯折防弹板：GA2级，5kg/m 2，折弯宽度35mm，折弯区数量：1)
如图5所示，本实施例可弯折防弹板的制作方法步骤：
S1、制备模压垫板3：按设计的尺寸(≥420mm×420mm)生产并裁切得到具有若干空心槽4结构的模压垫板3，其中模压垫板3厚度为20mm，空心槽4宽度为35mm，空心槽4数量为1块，其中空心槽4设计数量可根据折弯需求而定；
S2、制备可弯折防弹板芯材：根据设计需求和设计厚度(重量不超过5.0kg/m 2，成型厚度约5mm)，以超高分子量聚乙烯纤维为材料，准备、裁切好与模压垫板3相同尺寸的多层防弹材料并把该多层材料完全重叠铺叠成防弹板芯材结构，其中该防弹板芯材软质防弹区1和硬质防弹区2的面密度为5.0kg/m 2；
S3、压制成型：把铺叠好的防弹板芯材结构，上下各垫一块设计生产好的模压垫板3后，放入成型模具里，根据压制工艺进行压制，压制温度为129℃，成型压力为17MPa，保温保压时间为40min，制得可弯折防弹板；
S4、后处理：去除防弹板的毛边，根据需求进行美化包装，形成成品。
实施例3
(可弯折防弹板：GA2级，5.5kg/m 2，折弯宽度35mm，折弯区数量：1)
如图6所示，本实施例可折弯防弹板的制作方法步骤：
S1、制备模压垫板3：按设计的尺寸(≥420mm×420mm)生产并裁切得到具有若干空心槽4结构的模压垫板3，其中模压垫板3厚度为15mm，空 心槽4宽度为35mm，空心槽4数量为1块，其中空心槽4设计数量根据折弯需求而定；
S2、制备可弯折防弹板芯材：根据设计需求和设计厚度(重量不超过5.5kg/m 2，成型厚度约6mm)，以超高分子量聚乙烯纤维为材料，准备、裁切好与模压垫板3相同尺寸的多层防弹材料并把该多层材料完全重叠铺叠成防弹板芯材结构，其中该防弹板芯材软质防弹区1和硬质防弹区2的面密度为5.5kg/m 2；
S3、压制成型：把铺叠好的防弹板芯材结构，上下各垫一块设计生产好的模压垫板3后，放入成型模具里，根据压制工艺进行压制，压制温度为130℃，成型压力为25MPa，保温保压时间为50min，制得可弯折防弹板；
S4、后处理：去除防弹板的毛边，根据需求进行美化包装，形成成品。
对实施例1～3进行结构测试，分别对硬质防弹区2和软质防弹区1进行GA2级(GA141-2010标准，2级)抗弹V50测试。结果如图8所示。
由图8中可知：1、本发明中可折弯板软质防弹区1防弹性能比硬质防弹区2防弹性能下降平均13％；2、本发明中可折弯防弹板，抗GA2级防护，软质防弹区1，防护面密度最好保证5.5kg/m 2，才能足够安全，而硬质防弹区2，防护面密度4.5kg/m 2还有足够余量。
需要说明的是，实施例1～3是将软质防弹区1的防弹性能下降多少进行定量化。以此将更合适的参数设置用于实施例4中。
实施例4
(可弯折防弹板：GA2级，4.2kg/m 2，折弯宽度40mm，折弯区数量：12)
本实施例可折弯防弹板的制作方法步骤：
S1、制备模压垫板3：按设计的尺寸(≥420mm×420mm)生产并裁切得到模压垫板3，其中模压垫板3厚度为20mm，空心槽4宽度为40mm，空心槽4数量为12块，其中空心槽4设计数量可根据折弯需求而定；
S2、制备可弯折防弹板芯材：根据设计需求和设计厚度(重量不超过4.2kg/m 2，成型厚度约5mm)，以超高分子量聚乙烯纤维为材料，准备、 裁切好多种尺寸的多层防弹材料并把该多层防弹材料按照图7所示搭接叠片铺叠成防弹板芯材结构，其中该防弹板芯材软质防弹区1面密度为6kg/m 2、硬质防弹区2的面密度为4.0kg/m 2；
S3、压制成型：把铺叠好的防弹板芯材结构，上下各垫一块设计生产好的模压垫板3后，放入成型模具里，根据压制工艺进行压制，所述压制温度为128℃，成型压力为15MPa，保温保压时间为45min，制得可弯折防弹板；
S4、后处理：去除防弹板的毛边，外封防水涤纶布，形成成品。
需要说明的是，为了增厚软质防弹区1，同时提升软质防弹区1防弹能力，12处软质防弹区1采用12处搭接，具体过程为：选用单层面密度为240g/m 2PE UD复合布，硬质防弹区2铺该料叠17层(即硬质防弹区2面密度为4.0kg/m 2)，而软质防弹区1铺该料需叠25层(即硬质区面密度为6.0kg/m 2)，相比硬质防弹区2，软质防弹区1需多铺8层面密度为220g/m 2PE UD复合布，故铺料时软质防弹区1应多搭接8层(如图7中所示)，间隔1层搭接1层，直至多搭接8层为止。按以上一样连续在12处软质防弹区1分别进行搭接，每处多搭接8层软质防弹区1。
需要说明的是，空心槽4跟模压垫板3外围尺寸留有距离。
应用例
对实施例4进行结构测试，分别对硬质防弹区2和软质防弹区1进行GA2级(GA141-2010标准，2级)抗弹测试。
结果如下：硬质防弹区2的V50值为515m/s，软质防弹区1的V50值为530m/s，远远大于GA141-2010标准，2级中规定的弹速445m/s。其中硬质防弹区2超标准值70m/s，软质防弹区1超标准值85m/s。
以上所述仅为本发明较佳的实施例，并非因此限制本发明的实施方式及保护范围，对于本领域技术人员而言，应当能够意识到凡运用本发明说明书内容所作出的等同替换和显而易见的变化所得到的方案，均应当包含在本发明的保护范围内。

Claims (15)

  1. 一种可弯折防弹板，其特征在于，所述可弯折防弹板包括至少一处软质防弹区(1)和至少二处硬质防弹区(2)，所述软质防弹区(1)设置于相邻两块所述硬质防弹区(2)之间，且所述硬质防弹区(2)的厚度小于所述软质防弹区(1)的厚度，所述可弯折防弹板采用PE UD复合布制成。
  2. 根据权利要求1所述的可弯折防弹板，其特征在于，所述软质防弹区(1)和硬质防弹区(2)的面密度均为4.0～6.0kg/m 2。
  3. 根据权利要求1所述的可弯折防弹板，其特征在于，所述软质防弹区(1)的厚度为6～10mm；所述硬质防弹区(2)的厚度为4～5mm。
  4. 根据权利要求1～3任一项所述的可弯折防弹板，其特征在于，所述软质防弹区(1)为12处。
  5. 根据权利要求1～4中任一项所述的可弯折防弹板的制备方法，其特征在于，包括如下步骤：
    S1、模压垫板(3)制备：按尺寸生产并裁切得到具有若干空心槽(4)结构的模压垫板(3)；
    S2、可弯折防弹板芯材制备：以超高分子量聚乙烯纤维为材料，准备并裁切成大于或与步骤S1中制得的所述模压垫板(3)相同尺寸的多层防弹材料，并将所述多层防弹材料叠片铺叠成防弹板芯材；
    S3、压制成型：将步骤S2中铺叠好的所述防弹板芯材上下各垫一块步骤S1中制得的所述模压垫板(3)，并放入成型模具里，所述模压垫板(3)的空心槽(4)处不受力，进行压制处理，所述压制处理的温度为128～130℃，成型压力为15～25MPa，保温保压时间为20～50min，制得可弯折防弹板，位于所述空心槽(4)区域内的防弹板芯材为软质防弹区(1)，位于所述空心槽(4)区域外且位于相邻两块模压垫板(3)之间的防弹板芯材为硬质防弹区(2)。
  6. 根据权利要求5所述的可弯折防弹板的制备方法，其特征在于，还包括步骤S4、后处理：去除步骤S3中制得的所述可弯折防弹板的毛边，根据需求进行美化包装，形成成品。
  7. 根据权利要求5所述的可弯折防弹板的制备方法，其特征在于，S1中，所述模压垫板(3)的尺寸不小于420mm×420mm，厚度为5～20mm。
  8. 根据权利要求5或7所述的可弯折防弹板的制备方法，其特征在于，S1中，所述空心槽(4)的宽度为35～45mm。
  9. 根据权利要求5所述的可弯折防弹板的制备方法，其特征在于，S1中，所述空心槽(4)的数量为1块。
  10. 根据权利要求5所述的可弯折防弹板的制备方法，其特征在于，S1中，所述空心槽(4)的数量为12块。
  11. 根据权利要求10所述的可弯折防弹板的制备方法，其特征在于，当所述空心槽(4)的数量为12块时，S2中，所述铺叠为搭接叠片铺叠，所述搭接叠片铺叠采用12处塔接。
  12. 根据权利要求11所述的可弯折防弹板的制备方法，其特征在于，硬质防弹区(2)铺该料叠17层，软质防弹区(1)铺该料需叠25层。
  13. 根据权利要求5所述的可弯折防弹板的制备方法，其特征在于，S2中，所述防弹板芯材的重量不超过5.5kg/m 2，厚度为4～6mm。
  14. 根据权利要求6所述的可弯折防弹板的制备方法，其特征在于，S4中，所述可弯折防弹板去除毛边后外封防水涤纶布。
  15. 权利要求5所述的可弯折防弹板的制备方法得到的模压垫板(3)，其特征在于，具有若干空心槽(4)结构。
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