WO2022102206A1 - 漂白パルプの製造方法 - Google Patents
漂白パルプの製造方法 Download PDFInfo
- Publication number
- WO2022102206A1 WO2022102206A1 PCT/JP2021/031196 JP2021031196W WO2022102206A1 WO 2022102206 A1 WO2022102206 A1 WO 2022102206A1 JP 2021031196 W JP2021031196 W JP 2021031196W WO 2022102206 A1 WO2022102206 A1 WO 2022102206A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pulp
- bleaching
- acid
- chlorine dioxide
- mass
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 238000004061 bleaching Methods 0.000 claims abstract description 328
- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 claims abstract description 314
- 239000002253 acid Substances 0.000 claims abstract description 215
- 238000000034 method Methods 0.000 claims abstract description 162
- 239000004155 Chlorine dioxide Substances 0.000 claims abstract description 157
- 235000019398 chlorine dioxide Nutrition 0.000 claims abstract description 157
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000001301 oxygen Substances 0.000 claims abstract description 58
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 58
- 239000002351 wastewater Substances 0.000 claims description 85
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 78
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 43
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 39
- 229910052799 carbon Inorganic materials 0.000 claims description 39
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 31
- 238000009897 hydrogen peroxide bleaching Methods 0.000 claims description 20
- 150000004968 peroxymonosulfuric acids Chemical class 0.000 claims description 8
- 238000007430 reference method Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 description 80
- 238000010411 cooking Methods 0.000 description 35
- 239000013055 pulp slurry Substances 0.000 description 34
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 30
- 229920005610 lignin Polymers 0.000 description 26
- 239000012286 potassium permanganate Substances 0.000 description 23
- 239000000126 substance Substances 0.000 description 23
- 230000014759 maintenance of location Effects 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 239000007844 bleaching agent Substances 0.000 description 14
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 238000001179 sorption measurement Methods 0.000 description 12
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 10
- 230000006866 deterioration Effects 0.000 description 10
- 239000000123 paper Substances 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 10
- 235000011121 sodium hydroxide Nutrition 0.000 description 10
- 238000005406 washing Methods 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- 230000002378 acidificating effect Effects 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- 239000003513 alkali Substances 0.000 description 7
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 6
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 6
- 229910052801 chlorine Inorganic materials 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 229910017604 nitric acid Inorganic materials 0.000 description 6
- 239000002023 wood Substances 0.000 description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 5
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 5
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 5
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 5
- 239000004327 boric acid Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000002655 kraft paper Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- SMNDYUVBFMFKNZ-UHFFFAOYSA-N 2-furoic acid Chemical compound OC(=O)C1=CC=CO1 SMNDYUVBFMFKNZ-UHFFFAOYSA-N 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 4
- 229920002488 Hemicellulose Polymers 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- BZSXEZOLBIJVQK-UHFFFAOYSA-N 2-methylsulfonylbenzoic acid Chemical compound CS(=O)(=O)C1=CC=CC=C1C(O)=O BZSXEZOLBIJVQK-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229920001732 Lignosulfonate Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 3
- 150000004056 anthraquinones Chemical class 0.000 description 3
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 3
- XNGBCVRGPNWAGY-UHFFFAOYSA-N 1,4-dihydroanthracene-9,10-diol Chemical compound C1=CC=C2C(O)=C(CC=CC3)C3=C(O)C2=C1 XNGBCVRGPNWAGY-UHFFFAOYSA-N 0.000 description 2
- ASHGTJPOSUFTGB-UHFFFAOYSA-N 3-methoxyphenol Chemical compound COC1=CC=CC(O)=C1 ASHGTJPOSUFTGB-UHFFFAOYSA-N 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 2
- SHNRXUWGUKDPMA-UHFFFAOYSA-N 5-formyl-2-furoic acid Chemical compound OC(=O)C1=CC=C(C=O)O1 SHNRXUWGUKDPMA-UHFFFAOYSA-N 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000005903 acid hydrolysis reaction Methods 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- DUYCTCQXNHFCSJ-UHFFFAOYSA-N dtpmp Chemical compound OP(=O)(O)CN(CP(O)(O)=O)CCN(CP(O)(=O)O)CCN(CP(O)(O)=O)CP(O)(O)=O DUYCTCQXNHFCSJ-UHFFFAOYSA-N 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 235000019253 formic acid Nutrition 0.000 description 2
- LHGVFZTZFXWLCP-UHFFFAOYSA-N guaiacol Chemical compound COC1=CC=CC=C1O LHGVFZTZFXWLCP-UHFFFAOYSA-N 0.000 description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 2
- 239000012510 hollow fiber Substances 0.000 description 2
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- TXXHDPDFNKHHGW-UHFFFAOYSA-N muconic acid Chemical compound OC(=O)C=CC=CC(O)=O TXXHDPDFNKHHGW-UHFFFAOYSA-N 0.000 description 2
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 2
- 238000010979 pH adjustment Methods 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- JNIQBPHJIAOMQU-FSIIMWSLSA-N (2s,3s,4s,5r)-2,3,4,5-tetrahydroxy-6-oxoheptanoic acid Chemical compound CC(=O)[C@H](O)[C@@H](O)[C@H](O)[C@H](O)C(O)=O JNIQBPHJIAOMQU-FSIIMWSLSA-N 0.000 description 1
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 1
- AGMNQPKGRCRYQP-UHFFFAOYSA-N 2-[2-[2-[bis(carboxymethyl)amino]ethylamino]ethyl-(carboxymethyl)amino]acetic acid Chemical compound OC(=O)CN(CC(O)=O)CCNCCN(CC(O)=O)CC(O)=O AGMNQPKGRCRYQP-UHFFFAOYSA-N 0.000 description 1
- FEWFXBUNENSNBQ-UHFFFAOYSA-N 2-hydroxyacrylic acid Chemical compound OC(=C)C(O)=O FEWFXBUNENSNBQ-UHFFFAOYSA-N 0.000 description 1
- BLQFHJKRTDIZLX-UHFFFAOYSA-N 5-amino-2-methoxyphenol Chemical compound COC1=CC=C(N)C=C1O BLQFHJKRTDIZLX-UHFFFAOYSA-N 0.000 description 1
- YYVYAPXYZVYDHN-UHFFFAOYSA-N 9,10-phenanthroquinone Chemical compound C1=CC=C2C(=O)C(=O)C3=CC=CC=C3C2=C1 YYVYAPXYZVYDHN-UHFFFAOYSA-N 0.000 description 1
- 244000283070 Abies balsamea Species 0.000 description 1
- 235000007173 Abies balsamea Nutrition 0.000 description 1
- 241000208140 Acer Species 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 241001070941 Castanea Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- 241001672694 Citrus reticulata Species 0.000 description 1
- 240000005109 Cryptomeria japonica Species 0.000 description 1
- 244000301850 Cupressus sempervirens Species 0.000 description 1
- 244000166124 Eucalyptus globulus Species 0.000 description 1
- 240000000731 Fagus sylvatica Species 0.000 description 1
- 235000010099 Fagus sylvatica Nutrition 0.000 description 1
- 240000000797 Hibiscus cannabinus Species 0.000 description 1
- 241000282821 Hippopotamus Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 240000007472 Leucaena leucocephala Species 0.000 description 1
- 235000010643 Leucaena leucocephala Nutrition 0.000 description 1
- TXXHDPDFNKHHGW-CCAGOZQPSA-N Muconic acid Natural products OC(=O)\C=C/C=C\C(O)=O TXXHDPDFNKHHGW-CCAGOZQPSA-N 0.000 description 1
- QPCDCPDFJACHGM-UHFFFAOYSA-N N,N-bis{2-[bis(carboxymethyl)amino]ethyl}glycine Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(=O)O)CCN(CC(O)=O)CC(O)=O QPCDCPDFJACHGM-UHFFFAOYSA-N 0.000 description 1
- 229930192627 Naphthoquinone Natural products 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- 241000286209 Phasianidae Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000219000 Populus Species 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 241001106462 Ulmus Species 0.000 description 1
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- RJGDLRCDCYRQOQ-UHFFFAOYSA-N anthrone Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3CC2=C1 RJGDLRCDCYRQOQ-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- YALMXYPQBUJUME-UHFFFAOYSA-L calcium chlorate Chemical compound [Ca+2].[O-]Cl(=O)=O.[O-]Cl(=O)=O YALMXYPQBUJUME-UHFFFAOYSA-L 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 229960001867 guaiacol Drugs 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- DKPHLYCEFBDQKM-UHFFFAOYSA-H hexapotassium;1-phosphonato-n,n-bis(phosphonatomethyl)methanamine Chemical compound [K+].[K+].[K+].[K+].[K+].[K+].[O-]P([O-])(=O)CN(CP([O-])([O-])=O)CP([O-])([O-])=O DKPHLYCEFBDQKM-UHFFFAOYSA-H 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 150000004966 inorganic peroxy acids Chemical class 0.000 description 1
- 239000012978 lignocellulosic material Substances 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- ZADYMNAVLSWLEQ-UHFFFAOYSA-N magnesium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[Mg+2].[Si+4] ZADYMNAVLSWLEQ-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000002791 naphthoquinones Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 description 1
- IWZKICVEHNUQTL-UHFFFAOYSA-M potassium hydrogen phthalate Chemical compound [K+].OC(=O)C1=CC=CC=C1C([O-])=O IWZKICVEHNUQTL-UHFFFAOYSA-M 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004076 pulp bleaching Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- UKLNMMHNWFDKNT-UHFFFAOYSA-M sodium chlorite Chemical compound [Na+].[O-]Cl=O UKLNMMHNWFDKNT-UHFFFAOYSA-M 0.000 description 1
- 229960002218 sodium chlorite Drugs 0.000 description 1
- HYHCSLBZRBJJCH-UHFFFAOYSA-N sodium polysulfide Chemical compound [Na+].S HYHCSLBZRBJJCH-UHFFFAOYSA-N 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000011071 total organic carbon measurement Methods 0.000 description 1
- 150000004823 xylans Chemical group 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/12—Bleaching ; Apparatus therefor with halogens or halogen-containing compounds
- D21C9/14—Bleaching ; Apparatus therefor with halogens or halogen-containing compounds with ClO2 or chlorites
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/147—Bleaching ; Apparatus therefor with oxygen or its allotropic modifications
- D21C9/153—Bleaching ; Apparatus therefor with oxygen or its allotropic modifications with ozone
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/16—Bleaching ; Apparatus therefor with per compounds
Definitions
- the present invention relates to a method for producing bleached pulp.
- pulp bleaching is generally performed by chlorine-free (ECF: Elemental Chlorine Free) bleaching that does not use chlorine itself or hypochlorous acid.
- ECF Elemental Chlorine Free
- unbleached pulp obtained by evaporating a lignocellulose substance is bleached with alkali oxygen, then treated with inorganic peroxyic acid and / or a salt thereof without adding a chelating agent, and then washed.
- an invention relating to a method for producing bleached pulp which comprises performing a multi-stage bleaching treatment starting from an ozone treatment, is described.
- Patent Document 1 describes that the use of chlorine dioxide (ClO 2 ) is the mainstream in ECF bleaching, and that light ECF bleaching that reduces the amount of chlorine dioxide used as much as possible is drawing attention. There is.
- Patent Document 1 by performing ozone bleaching after performing acid cleaning with an inorganic peroxy acid as a pretreatment, the reaction selectivity of ozone bleaching is improved and the reaction efficiency is improved, and the latter stage. It is stated that the amount of chlorine dioxide used in can be reduced.
- unbleached pulp obtained by evaporating a lignocellulose substance is bleached with alkali oxygen, then treated with inorganic peroxyic acid and / or a salt thereof, and then further subjected to a multi-stage bleaching treatment starting with chlorine dioxide treatment.
- An invention relating to a method for producing a bleached pulp, which is characterized by the above-mentioned technique, is described.
- pulp is bleached by combining various bleaching methods in addition to bleaching with chlorine dioxide as described above, but a method for preferably producing bleached pulp having a higher degree of whiteness is required. ing.
- the present invention provides a means for producing bleached pulp having excellent whiteness.
- the present inventors have conducted diligent research to solve the above problems. As a result, the above problem is solved by combining the bleaching step with monopersulfuric acid and the bleaching step with chlorine dioxide, and setting the ratio of the monopersulfuric acid addition rate and the chlorine dioxide addition rate in each step within a predetermined range. It was found that this could be done, and the present invention was completed. That is, the present invention is, for example, as follows.
- An alkaline oxygen bleaching process for bleaching unbleached pulp with alkaline oxygen.
- Monosulfuric acid bleaching process and monosulfuric acid bleaching process The first chlorine dioxide bleaching process, which is treated with chlorine dioxide, Including The ratio of the addition rate of monopersulfuric acid (% by mass) to the absolute dry mass of the unbleached pulp and the addition rate of chlorine dioxide (mass%) to the absolute dry mass of the unbleached pulp (addition rate of chlorine dioxide / mono).
- a method for producing bleached pulp, wherein the addition rate of persulfuric acid) is 0.25 to 4.0.
- Alkaline oxygen bleaching process for bleaching unbleached pulp with alkaline oxygen, Monosulfuric acid bleaching process and monosulfuric acid bleaching process
- the first chlorine dioxide bleaching process which is treated with chlorine dioxide, Including The ratio of the addition rate of monopersulfuric acid (mass%) to the absolute dry mass of the unbleached pulp and the addition rate of chlorine dioxide (mass%) to the absolute dry mass of the unbleached pulp (addition rate of chlorine dioxide / mono).
- the addition rate of persulfuric acid is 0.25 to 2.0.
- a method for producing bleached pulp wherein the treatment temperature of the monosulfuric acid bleaching step is 70 to 98 ° C.
- Monosulfuric acid bleaching process and monosulfuric acid bleaching process The first chlorine dioxide bleaching process, which is treated with chlorine dioxide, Alkaline hydrogen peroxide bleaching process that treats with alkaline hydrogen peroxide, A second chlorine dioxide bleaching process that treats with chlorine dioxide, In this order, The ratio of the addition rate of monopersulfuric acid (% by mass) to the absolute dry mass of the unbleached pulp and the addition rate (mass%) of chlorine dioxide to the absolute dry mass of the unbleached pulp in the first chlorine dioxide bleaching step. (Chlorine dioxide addition rate / monopersulfuric acid addition rate) is 0.25 to 2.0.
- a method for producing bleached pulp, wherein the treatment temperature of the monosulfuric acid bleaching step is 70 to 98 ° C.
- An alkaline oxygen bleaching process for bleaching unbleached pulp with alkaline oxygen.
- Monosulfuric acid bleaching process and monosulfuric acid bleaching process The first chlorine dioxide bleaching process, which is treated with chlorine dioxide, Including The addition ratio (mass%) of monosulfuric acid to the absolute dry mass of the unbleached pulp is 0.30 to 1.75% by mass.
- a method for producing bleached pulp, wherein the addition rate of persulfuric acid) is 0.5 to 2.0.
- the TOC increase rate (TOC 1 / TOC 2 ⁇ 100) with respect to the total organic carbon (TOC 2 ) of the wastewater obtained in the sulfuric acid bleaching step and the first chlorine dioxide bleaching step in the method is more than 100%, the above [1].
- the present invention may include, for example, the following aspects.
- the first chlorine dioxide bleaching process which is treated with chlorine dioxide, Including The ratio of the addition rate of monopersulfuric acid (% by mass) to the absolute dry mass of the unbleached pulp and the addition rate of chlorine dioxide (mass%) to the absolute dry mass of the unbleached pulp (addition rate of chlorine dioxide / mono).
- a method for producing bleached pulp, wherein the addition rate of persulfuric acid) is 0.25 to 4.0.
- a sulfuric acid bleaching step of treating with sulfuric acid is performed instead of the monopersulfuric acid bleaching step of the total organic carbon (TOC 1 ) of the wastewater obtained in the monopersulfuric acid bleaching step and the first chlorine dioxide bleaching step.
- the TOC increase rate (TOC 1 / TOC 2 ⁇ 100) with respect to the total organic carbon (TOC 2 ) of the wastewater obtained in the sulfuric acid bleaching step and the first chlorine dioxide bleaching step in the reference method is more than 100%, as described above [1].
- [6'] The production method according to any one of the above [1'] to [5'], wherein the treatment pH of the monosulfuric acid bleaching step is 2 to 5.
- [7'] The production method according to any one of [1'] to [6'] above, further comprising an alkaline hydrogen peroxide bleaching step of treating with alkaline hydrogen peroxide.
- [8'] The production method according to any one of the above [1'] to [7'], further comprising an ozone bleaching step of treating with ozone.
- a means for producing bleached pulp having excellent whiteness is provided.
- the method for producing bleached pulp of the present invention includes an alkaline oxygen bleaching step of bleaching unbleached pulp with alkaline oxygen, a monopersulfate bleaching step of treating with monopersulfate, and a first chlorine dioxide bleaching step of treating with chlorine dioxide. ,including.
- the rate / addition rate of monopersulfuric acid is 0.25 to 4.0.
- the method for producing bleached pulp may further include an unbleached pulp preparation step, an alkaline hydrogen peroxide bleaching step for treating with alkaline hydrogen peroxide, and an ozone bleaching step for treating with ozone.
- each step may be repeated two or more times. For example, when the chlorine dioxide bleaching step is performed twice, the first chlorine dioxide bleaching step and the second chlorine dioxide bleaching step may be included.
- the method for producing bleached pulp is an unbleached pulp preparation step, an alkali oxygen bleaching step (O step), a monopersulfate bleaching step (MPS step), an ozone bleaching step (Z step), and a chlorine dioxide bleaching step (step).
- Step D) and alkaline hydrogen peroxide bleaching step (Ep step) are included in this order.
- each step will be described.
- the unbleached pulp preparation step is a step of preparing unbleached pulp mainly from a lignocellulosic substance.
- lignocellulosic substance examples include wood, non-wood, used paper and the like.
- the wood is not particularly limited, and examples thereof include broad-leaved trees such as eucalyptus, acacia, poplar, beech, maple, chestnut, kiri, hippopotamus, and elm; and coniferous trees such as sugi, pine, fir, cypress, and hemlock.
- broad-leaved trees such as eucalyptus, acacia, poplar, beech, maple, chestnut, kiri, hippopotamus, and elm
- coniferous trees such as sugi, pine, fir, cypress, and hemlock.
- the non-wood is not particularly limited, and examples thereof include straw, pragmites, quail, kenaf, orange, and mandarin orange.
- the lignocellulosic substance is preferably wood or used paper, more preferably wood, and even more preferably hardwood.
- the above-mentioned lignocellulosic substance may be used alone or in combination of two or more.
- Unbleached pulp is prepared by separating (melting) at least a portion of lignin from a lignocellulosic substance containing the cellulose that forms the backbone of the lignocellulosic substance, the cross-linking component hemicellulose, and the adhesive component lignin. .. That is, in one embodiment, the unbleached pulp preparation step comprises the step of cooking the lignocellulosic material. The unbleached pulp obtained after cooking is appropriately washed.
- the cooking method is not particularly limited, and examples thereof include soda cooking, craft cooking, and sulfite cooking.
- the soda cooking is a cooking method using sodium hydroxide and sodium carbonate.
- the craft cooking is a cooking method using sodium hydroxide and sodium sulfide and / or polysodium sulfide.
- the unbleached pulp obtained by kraft cooking is generally referred to as kraft pulp (KP).
- the sulfite cooking is a cooking method using sulfurous acid or a salt thereof.
- alkaline sulfide cooking using Na 2 SO 3 alkaline sulfide cooking using Na 2 SO 3 ; neutral sulfide cooking using Na 2 SO 3 and Na HSO 3 ; slightly acidic sulfide method using Na HSO 3 or Mg (HSO 3 ) 2 ; Acid sulphite method using NaHSO 3 and SO 2 , Mg (HSO 3 ) 2 and SO 2 , or Ca (HSO 3 ) 2 and SO 2 ; polysulfite method using sodium polysulfide (Na 2 S x ), etc. Can be mentioned.
- the unbleached pulp obtained by sulphite cooking is generally referred to as sulphite pulp (SP).
- a cooking aid may be used.
- the cooking aid is not particularly limited, and examples thereof include benzoquinone, naphthoquinone, anthraquinone, anthrone, and phenanthroquinone.
- Specific examples of the cooking aid include anthraquinone (AQ), 1,4-dihydro-9,10-dihydroxyanthracene (DDA) and the like. These cooking aids may be used alone or in combination of two or more.
- kraft cooking and sulfite cooking are preferable, and kraft cooking and polysulfite cooking are more preferable.
- the above-mentioned cooking method may be carried out alone or in combination of two or more.
- hydrolysis may be carried out for the purpose of further removing at least a part of hemicellulose, which is a lignocellulosic substance.
- the hydrolysis is usually performed prior to cooking. That is, in one embodiment, the unbleached pulp preparation step includes a step of hydrolyzing a lignocellulosic substance to obtain a hydrolyzate and a step of cooking the hydrolyzate. The hydrolyzate and / or unbleached pulp obtained after cooking is appropriately washed.
- the method of hydrolysis is not particularly limited, and examples thereof include a method of adding water to a lignocellulosic substance and heating it. As a result, the acetyl group is desorbed from hemicellulose to generate acetic acid, the liquid becomes acidic, and acid hydrolysis proceeds. An acid may be added for the purpose of promoting hydrolysis.
- the whiteness of the unbleached pulp is preferably 30 to 60%, more preferably 40 to 55%.
- the whiteness of the unbleached pulp is 30% or more, the cost of the bleaching treatment can be reduced, which is preferable.
- the whiteness of the unbleached pulp is 60% or less, the cost of cooking can be reduced, which is preferable.
- the whiteness of unbleached pulp is measured by the following method. That is, two sheets having a basis weight of 400 g / m 2 were prepared according to ISO3688: 1977. Using the obtained sheet, the whiteness (%) of the pulp is measured according to JIS P8148: 2001.
- the potassium permanganate value (K value) of the unbleached pulp is preferably 5 to 10, and more preferably 6 to 9.
- K value of the unbleached pulp is 5 or more, the cost of cooking can be reduced, which is preferable.
- the K value of the unbleached pulp is 10 or less, the amount of chlorine dioxide used and the cost of the bleaching treatment can be reduced, which is preferable.
- the K value of unbleached pulp is measured by the following method. That is, the K value of the unbleached pulp is measured according to TAPPI UM 253: 2010.
- the viscosity of the unbleached pulp is preferably 15 cP or more, more preferably 17 cP or more, and further preferably 20 cP or more.
- the upper limit of the viscosity of the unbleached pulp is not particularly limited, but is preferably 25 cP or less.
- the viscosity of the unbleached pulp is 25 cP or less, the viscosity of the paper can be maintained, which is preferable.
- the viscosity of unbleached pulp is measured by the following method. That is, the viscosity of the unbleached pulp was changed to J. TAPPI No. Measure according to the 44 method.
- the hexenuronic acid content (HexA content) of the unbleached pulp is preferably 25 to 50 ⁇ mol / g, more preferably 30 to 40 ⁇ mol / g.
- the HexA content of the unbleached pulp is 25 ⁇ mol / g or more, the cost of cooking can be reduced, which is preferable.
- the HexA content of the unbleached pulp is 50 ⁇ mol / g or less, the cost of the bleaching treatment can be reduced, which is preferable.
- the HexA content of unbleached pulp is measured by the following method.
- the alkaline oxygen bleaching step is a step of removing lignin and the like contained in pulp by oxygen bleaching under alkaline conditions.
- the alkaline oxygen bleaching step is usually carried out by adding oxygen to a pulp slurry containing alkaline pulp and bleaching it. The pulp obtained after the bleaching treatment is appropriately washed.
- Pulp slurry contains pulp and water.
- the pulp is not particularly limited and may be unbleached pulp or pulp that has undergone another bleaching step, but unbleached pulp is preferable.
- the pulp concentration is preferably 8 to 40% by mass, more preferably 10 to 35% by mass, based on the total mass of the pulp slurry.
- the pH of the pulp slurry is alkaline. Specifically, the pH of the pulp slurry is preferably 8 to 14, and more preferably 10 to 14.
- bases such as sodium hydroxide (caustic soda) and potassium hydroxide
- acids such as sulfuric acid, nitric acid, nitric acid, phosphoric acid, boric acid, and carbonic acid
- oxidized kraft white liquor can be used.
- the bleaching treatment method is not particularly limited, and examples thereof include a medium concentration method (pulp concentration: 8 to 25% by mass, preferably 10 to 15% by mass) and a high concentration method (pulp concentration: 25 to 40% by mass). .. Of these, the medium concentration method is preferable.
- the addition rate of oxygen gas is preferably 0.5 to 3% by mass with respect to the absolute dry mass of the unbleached pulp.
- the oxygen used is not particularly limited, but is oxygen obtained by the deep cold separation method, oxygen obtained by pressure swing adsorption (PSA: Pressure Swing Adsorption), and vacuum swing adsorption (VSA: Vacuum Swing Adsorption). Examples thereof include oxygen obtained by the above method.
- the mixing method is not particularly limited, but it is preferable to use a high shear mixer.
- Specific examples include the Kamyr method, the Sunds-Defibrator method, the Kunststoffa-Repola method, and the Impcpo method.
- the treatment temperature of the alkaline oxygen bleaching step is preferably 80 to 120 ° C.
- the treatment time of the alkaline oxygen bleaching step is preferably 15 to 100 minutes.
- the monosulfuric acid bleaching step is a step of removing hexaneuronic acid (HexA) and the like contained in the pulp with monosulfuric acid (MPS).
- Hexeneuronic acid (HexA) is a substance produced by demethanolization of methylglucuronic acid in the xylan side chain of hemicellulose during cooking.
- the content of hexenuronic acid (HexA) in the bleached pulp correlates with the fading of the bleached pulp.
- the monosulfuric acid bleaching step (MPS step) is usually carried out by adding monosulfuric acid (MPS) to the pulp slurry and bleaching it. The pulp obtained after the bleaching treatment is appropriately washed.
- Pulp slurry contains pulp and water. In addition, additives may be further contained.
- the pulp is not particularly limited and may be unbleached pulp or pulp that has undergone another bleaching step, but unbleached pulp or pulp that has undergone an alkali oxygen bleaching step is preferable.
- the pulp concentration is preferably 5 to 30% by mass, more preferably 8 to 15% by mass from the viewpoint of operability, with respect to the total mass of the pulp slurry.
- additives examples include lignin, bleach-derived substances and the like.
- the bleaching-derived substance is not particularly limited, but is limited to a lignin derivative, 2-methoxyphenol, 3-methoxyphenol, 4-methoxyphenol, 5-amino-methoxyphenol, muconic acid, 2,5-dimethyl-2,4-. Hexadiendionic acid, and these oxides are mentioned.
- the lignin derivative is not particularly limited, and examples thereof include lignin sulfonate calcium salt, lignin sulfonate sodium salt, lignin sulfonic acid, lignin sulfonate sodium acetate salt, and organosolvrignin.
- lignin and bleach-derived substances By adding lignin and bleach-derived substances, the ability to remove hexauronic acid (HexA) by monosulfuric acid (MPS) can be improved.
- lignin and bleach-derived substances those prepared or prepared separately may be used as additives, but wastewater obtained in the bleaching step of the method for producing bleached pulp may be used. Since lignin and bleach-derived substances are removed from the pulp in each bleaching step of the method for producing bleached pulp, the obtained wastewater may contain lignin and bleach-derived substances.
- the wastewater containing lignin and bleach-derived substances is not particularly limited, but is unbleached pulp preparation step, alkali oxygen bleaching step (O step), monopersulfate bleaching step (MPS step), ozone bleaching step (Z step), and dioxide.
- Examples thereof include a chlorine bleaching step (D step) and an alkaline hydrogen peroxide bleaching step (Ep step).
- the "drainage" is usually derived from the washing liquid of pulp after the bleaching treatment. Of these, it is preferable to reuse the wastewater from the monopersulfate bleaching step (MPS step) and the chlorine dioxide bleaching step (D step), and the monopersulfate bleaching step (MPS step) and the first chlorine dioxide bleaching step (MPS step).
- step D it is more preferable to reuse the wastewater from step D). That is, in a preferred embodiment, in the monopersulfuric acid bleaching step (MPS step), at least a part of the wastewater obtained in the monopersulfuric acid bleaching step and the wastewater obtained in the first chlorine dioxide bleaching step is monoperfused. Includes reuse in the sulfuric acid bleaching process.
- MPS step monopersulfuric acid bleaching step
- the total organic carbon (TOC) of the wastewater is preferably 50 mg / L or more, more preferably ⁇ 500 mg / L, and further preferably 95 to 300 mg / L.
- the total organic carbon (TOC) includes lignin and bleach-derived substances.
- concentration of total organic carbon (TOC) in the wastewater the value measured by the same method as the method described in the examples shall be adopted.
- the wastewater obtained by the bleaching step of the present invention contains a large amount of lignin and bleach-derived substances, so that the concentration of total organic carbon is high. Then, by reusing the wastewater in the monosulfuric acid bleaching step, HexA can be removed at low cost and with high efficiency.
- the pH of the pulp slurry is preferably 1 to 6, more preferably 2 to 5. That is, in one embodiment, the treatment pH of the monosulfuric acid bleaching step is preferably 1 to 6, and more preferably 2 to 5. When the treatment pH is in the above range, HexA can be preferably removed, which is preferable.
- Acid can be added for the purpose of adjusting the pH of the pulp slurry.
- examples of the acid include sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, boric acid, carbonic acid and the like.
- sulfuric acid is preferable as the acid used for pH adjustment.
- the acid used for the pH adjustment may be used alone or in combination of two or more.
- the bleaching treatment is preferably carried out by adding monosulfuric acid (MPS) to the pulp slurry and mixing them.
- MPS monosulfuric acid
- MPS Monopersulfuric acid
- H2 SO 5 Hydrophilic acid
- the amount of monopersulfate (MPS) added is preferably 0.01 to 5% by mass, more preferably 0.05 to 3% by mass, and 0, based on the absolute dry mass of the unbleached pulp. It is more preferably .10 to 2% by mass, particularly preferably 0.15 to 1.75% by mass, and most preferably 0.30 to 1.75% by mass.
- the amount of monopersulfate (MPS) added is preferably 0.15 to 1.75% by mass, preferably 0.22 to 1.0% by mass, based on the absolute dry mass of the unbleached pulp. %, More preferably 0.22 to 0.75% by mass, and particularly preferably 0.3 to 0.5% by mass.
- MPS monosulfuric acid
- HexA lignin and / or hexenuronic acid
- the obtained bleached pulp may have effects such as high whiteness, low K-value residual rate, and low HexA content residual rate.
- the ratio of the addition rate of monopersulfuric acid (mass%) to the absolute dry mass of unbleached pulp and the addition rate of chlorine dioxide (mass%) to the absolute dry mass of unbleached pulp (chlorine dioxide addition rate / mono).
- the addition rate of persulfuric acid is within a predetermined range and the amount of monopersulfuric acid (MPS) added is within the above-mentioned predetermined range, the amount of chlorine dioxide added in the chlorine dioxide bleaching step (step D) described later is increased. It becomes a predetermined value. That is, when the addition rate is within a predetermined range, both the bleaching effect in the monosulfuric acid bleaching step (MPS step) and the bleaching effect in the chlorine dioxide bleaching step (D step) can be effectively obtained.
- monosulfuric acid can be produced by a known method.
- specific examples of the method for producing monopersulfuric acid (MPS) include a method in which sulfuric acid is added dropwise to a hydrogen peroxide solution and mixed.
- the concentration of the hydrogen peroxide solution is preferably 20 to 70% by mass, more preferably 35 to 70% by mass.
- the concentration of the sulfuric acid is preferably 80 to 98% by mass, more preferably 93 to 98% by mass.
- the mixing molar ratio of the sulfuric acid and hydrogen peroxide is preferably 1: 1 to 5: 1, and more preferably 2: 1 to 4: 1.
- the treatment temperature of the monosulfuric acid bleaching step is preferably 40 to 110 ° C, more preferably 40 to 105 ° C, further preferably 40 to 98 ° C, and preferably 70 to 98 ° C. Especially preferable.
- the treatment temperature of the monosulfuric acid bleaching step is preferably 40 to 98 ° C, more preferably 55 to 98 ° C, still more preferably 65 to 98 ° C, and even more preferably 80 to 98 ° C. It is particularly preferable to be ° C.
- the treatment temperature of the monosulfuric acid bleaching step may have effects such as lowering the K value residual rate of the obtained bleached pulp and lowering the HexA content residual rate.
- the obtained bleached pulp may be less likely to deteriorate, for example, decrease in whiteness or decrease in viscosity.
- the treatment time of the monosulfuric acid bleaching step is preferably 2 to 200 minutes, more preferably 5 to 180 minutes, further preferably 10 to 170 minutes, and preferably 70 to 160 minutes. It is particularly preferable, and most preferably 100 to 150 minutes.
- the treatment time of the monosulfuric acid bleaching step is preferably 30 to 180 minutes, more preferably 40 to 160 minutes, further preferably 60 to 150 minutes, and even more preferably 80 to 140 minutes. Minutes are particularly preferred, and 100-130 minutes are most preferred.
- the treatment time of the monosulfuric acid bleaching step is preferably 30 to 120 minutes, more preferably 60 to 120 minutes, and 90 to 120 minutes from the viewpoint of productivity. Is more preferable.
- the ozone bleaching step is a step of removing lignin and the like contained in pulp by ozone.
- the ozone bleaching step is usually carried out by adding ozone to a pulp slurry containing pulp and bleaching it.
- the method for producing bleached pulp preferably further comprises an ozone bleaching step of treating with ozone. The pulp obtained after the bleaching treatment is appropriately washed.
- Pulp slurry contains pulp and water.
- the pulp is usually a pulp that has undergone another bleaching step, preferably at least a pulp that has undergone an alkali oxygen bleaching step and a monosulfuric acid bleaching step.
- the pulp concentration is preferably 8 to 40% by mass, more preferably 10 to 35% by mass, based on the total mass of the pulp slurry.
- the pH of the pulp slurry is preferably 1 to 6, more preferably 1 to 5, and even more preferably 1 to 3.
- bases such as sodium hydroxide (caustic soda) and potassium hydroxide; acids such as sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, boric acid and carbonic acid can be used.
- the bleaching treatment method is not particularly limited, and examples thereof include a medium concentration method (pulp concentration: 8 to 25% by mass, preferably 10 to 15% by mass) and a high concentration method (pulp concentration: 25 to 40% by mass). .. Of these, the medium concentration method is preferable.
- Ozone has a short life, so it is preferable to prepare it at the time of use.
- the method for preparing ozone is not particularly limited, but a method for preparing ozone by corona discharge of oxygen gas is preferable.
- the oxygen used is liquid oxygen, oxygen obtained by the cold separation method, oxygen obtained by pressure swing adsorption (PSA: Pressure Swing Adsorption), and oxygen obtained by vacuum swing adsorption (VSA: Vacuum Swing Adsorption). Examples include the oxygen obtained.
- the addition rate of ozone is preferably 0.05 to 20% by mass, more preferably 0.1 to 15% by mass, and 0.1 to 10% by mass with respect to the absolute dry mass of the unbleached pulp. It is more preferably%, and particularly preferably 0.1 to 1% by mass.
- the treatment temperature of the ozone bleaching step is preferably 0 to 100 ° C, more preferably 10 to 80 ° C, further preferably 30 to 80 ° C, and particularly preferably 50 to 80 ° C. preferable.
- the treatment time of the ozone bleaching step is preferably 5 seconds to 60 minutes, more preferably 10 seconds to 10 minutes.
- the chlorine dioxide bleaching step is a step of removing lignin and the like contained in pulp by chlorine dioxide.
- ECF bleaching can be achieved by using chlorine dioxide instead of chlorine itself or hypochlorous acid. Further, by appropriately combining other bleaching steps, the amount of chlorine dioxide used in the chlorine dioxide bleaching step can be reduced, and light ECF bleaching can be achieved.
- the "first chlorine dioxide bleaching step” means the chlorine dioxide bleaching step first performed in the bleaching step (bleaching sequence).
- the chlorine dioxide bleaching step is usually performed by adding chlorine dioxide to a pulp slurry containing pulp and bleaching it.
- the pulp obtained after the bleaching treatment is appropriately washed.
- Pulp slurry contains pulp and water.
- the pulp is usually a pulp that has undergone another bleaching step, preferably at least a pulp that has undergone an alkali oxygen bleaching step and a monosulfuric acid bleaching step.
- the pulp concentration is preferably 5 to 30% by mass with respect to the total mass of the pulp slurry, and more preferably 8 to 15% by mass from the viewpoint of operability.
- the pH of the pulp slurry is preferably 1.5 to 6, more preferably 2 to 6 because it can suppress the decomposition of cellulose, and 3 to 5 because it can enhance the decomposition of hexenuronic acid. More preferred.
- bases such as sodium hydroxide (caustic soda) and potassium hydroxide; acids such as sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, boric acid and carbonic acid can be used.
- the bleaching treatment is preferably carried out by adding chlorine dioxide to the pulp slurry and mixing them.
- the amount of chlorine dioxide added is preferably 0.01 to 2.0% by mass, more preferably 0.05 to 1.5% by mass, based on the absolute dry mass of the unbleached pulp. It is more preferably 0.1 to 1.0% by mass, and particularly preferably 0.1 to 0.8% by mass.
- the amount of chlorine dioxide added is preferably 0.1 to 2.0% by mass, preferably 0.1 to 1.0% by mass, based on the absolute dry mass of the unbleached pulp. Is more preferable, 0.2 to 0.8% by mass is further preferable, and 0.3 to 0.7% by mass is particularly preferable.
- bleached pulp having a higher whiteness can be produced by setting the ratio of the addition rate of monosulfuric acid to the addition rate of chlorine dioxide within a predetermined range.
- the ratio (addition rate ratio) is 0.25 to 4.0, preferably 0.25 to 3.5, more preferably 0.25 to 4.0, and even more preferably 0.5 to 4.0. It is 4.0.
- the method for producing bleached pulp includes two or more chlorine dioxide bleaching steps (step D)
- the chlorine dioxide addition rate is the same as the chlorine dioxide addition rate in the first chlorine dioxide bleaching step (step D). means.
- addition rate ratio is in the range of 0.25 or less, lignin is repolymerized in the monosulfuric acid bleaching step, and the chlorine dioxide addition rate increases in the subsequent chlorine dioxide bleaching step. If the addition rate ratio is in the range of 4.0 or more, monosulfuric acid is insufficient, so that sufficient bleaching cannot be performed in the monosulfuric acid bleaching step. As a result, it is possible to produce bleached pulp having an excellent whiteness at the addition rate ratio. In addition, the HexA content can be reduced, and bleached pulp that does not easily fade can be produced.
- the addition rate ratio is preferably 0.3 to 3.0, more preferably 0.5 to 2.3, and further preferably 0.5 to 1.8. It is preferably 0.9 to 1.8, and most preferably 1.0 to 1.5.
- the bleaching balance between the monosulfuric acid bleaching step and the chlorine dioxide bleaching step becomes suitable, and for example, lignin and / or hexeneuronic acid (HexA) can be preferably removed from unbleached pulp. can.
- the obtained bleached pulp may have effects such as high whiteness, low K-value residual rate, and low HexA content residual rate.
- the addition ratio is preferably 0.25 to 2.0, more preferably 0.25 to 1.5, and more preferably 0.25 to 1.0. Further preferably, it is particularly preferably 0.25 to 0.5, and most preferably 0.25 to 0.3.
- the bleaching balance between the monosulfuric acid bleaching step and the chlorine dioxide bleaching step is suitable, and for example, the bleached pulp is less likely to deteriorate, which is preferable. Specifically, it is preferable because the whiteness of the bleached pulp is less likely to deteriorate and the viscosity is less likely to decrease due to deterioration.
- the chlorine dioxide is, for example, a method of reacting sodium sulfite with sulfur dioxide, a method of reacting sodium chlorite with sulfuric acid, a method of reacting calcium chlorate with hydrochloric acid, and a method of reacting sodium chlorate with sodium chloride with sulfuric acid. It can be prepared by a method, a method of reacting sodium chlorate with methanol and sulfuric acid, a method of reacting sodium chlorate with hydrogen peroxide and sulfuric acid, or the like.
- the treatment temperature of the chlorine dioxide bleaching step is preferably 20 to 100 ° C, more preferably 40 to 90 ° C.
- the treatment temperature of the chlorine dioxide bleaching step is preferably 30 to 90 ° C, more preferably 40 to 90 ° C, particularly preferably 50 to 80 ° C, and 65 to 75 ° C. Is most preferable.
- the treatment time of the chlorine dioxide bleaching step is preferably 1 minute to 5 hours, more preferably 10 to 180 minutes, further preferably 20 to 150 minutes, and preferably 20 to 120 minutes. It is particularly preferable, and most preferably 50 to 130 minutes.
- the treatment time of the chlorine dioxide bleaching step is preferably 10 to 150 minutes, more preferably 10 to 130 minutes, still more preferably 15 to 100 minutes, and 20 to 80 minutes. Is particularly preferable, and 30 to 60 minutes is most preferable.
- the treatment time of the chlorine dioxide bleaching step is 10 minutes or more, the obtained bleached pulp may have a higher whiteness, and the obtained bleached pulp may be less likely to deteriorate.
- the treatment time of the chlorine dioxide bleaching step is 150 minutes or less, it is preferable from the viewpoints that bleached pulp having excellent whiteness can be efficiently produced and productivity is excellent.
- the alkaline hydrogen peroxide bleaching step is a step of removing lignin and the like contained in pulp by hydrogen peroxide bleaching under alkaline conditions.
- Alkaline hydrogen peroxide bleaching is usually carried out by adding hydrogen peroxide to a pulp slurry containing alkaline pulp and performing a bleaching treatment.
- the method for producing bleached pulp preferably further comprises an alkaline hydrogen peroxide bleaching step of treating with alkaline hydrogen peroxide. The pulp obtained after the bleaching treatment is appropriately washed.
- Pulp slurry contains pulp and water.
- the pulp is not particularly limited and may be unbleached pulp or pulp that has undergone another bleaching step, but unbleached pulp is preferable.
- the pulp concentration is preferably 8 to 40% by mass, more preferably 10 to 35% by mass, based on the total mass of the pulp slurry.
- the pH of the pulp slurry is alkaline. Specifically, the pH of the pulp slurry is preferably 8 to 14, and more preferably 10 to 14.
- bases such as sodium hydroxide (caustic soda) and potassium hydroxide; acids such as sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, boric acid and carbonic acid can be used.
- the method of bleaching treatment is not particularly limited, but is limited to a medium concentration method (pulp concentration: 8 to 25% by mass, preferably 10 to 15% by mass, preferably 10 to 15% by mass) and a high concentration method (pulp concentration: 25). ⁇ 40% by mass). Of these, the medium concentration method is preferable.
- Hydrogen peroxide is preferably added in the form of hydrogen peroxide solution.
- the hydrogen peroxide solution includes hydrogen peroxide and water.
- the hydrogen peroxide solution may further contain an additive.
- the concentration of hydrogen peroxide in the hydrogen peroxide solution is preferably 1 to 80% by mass, more preferably 10 to 70% by mass, and 30 to 65% by mass with respect to the total mass of the hydrogen peroxide solution. % Is more preferable.
- the additive is not particularly limited, but is limited to sodium silicate, magnesium silicate, nitrilotriacetic acid (NTA), ethylenediaminetetraacetic acid (EDTA), diethylenetriaminetetraacetic acid (DTPA), aminotri (methylenesulfonic acid) (ATMP), and the like.
- Stabilizers such as diethylenetriaminepenta (methylenephosphonic acid) (DTPMP) and sodium poly- ⁇ -hydroxyacrylic acid (PHAS) can be mentioned. These stabilizers may be used alone or in combination of two or more.
- the concentration of the additive in the hydrogen peroxide solution is preferably 0.01 to 5% by mass, more preferably 0.05 to 3% by mass, and 0, based on the total mass of the hydrogen peroxide solution. .1 to 1% by mass is more preferable.
- the amount of hydrogen peroxide added is preferably 0.01 to 10% by mass, more preferably 0.03 to 5% by mass, and 0.05 to the absolute dry mass of the unbleached pulp. It is more preferably to 2% by mass.
- oxygen may be further added together with hydrogen peroxide. By adding oxygen, bleaching with oxygen can also be performed.
- oxygen is used in combination in the alkaline hydrogen peroxide bleaching step (Ep step), it may be particularly referred to as an Eop step.
- the addition rate of oxygen gas is preferably 0.1 to 3% by mass with respect to the absolute dry mass of the unbleached pulp.
- the oxygen used is not particularly limited, but is oxygen obtained by the deep cold separation method, oxygen obtained by pressure swing adsorption (PSA: Pressure Swing Adsorption), and vacuum swing adsorption (VSA: Vacuum Swing Adsorption). Examples thereof include oxygen obtained by the above method.
- the treatment temperature of the alkaline hydrogen peroxide bleaching step is preferably 40 to 120 ° C, more preferably 50 to 100 ° C, and even more preferably 60 to 90 ° C.
- the treatment time of the alkaline hydrogen peroxide bleaching step is preferably 15 to 150 minutes, more preferably 15 to 120 minutes, and even more preferably 15 to 100 minutes.
- the unbleached pulp preparation step the alkaline oxygen bleaching step (O step), the monopersulfate bleaching step (MPS step), the ozone bleaching step (Z step), the chlorine dioxide bleaching step (D step), and the alkaline excess step.
- O step alkaline oxygen bleaching step
- MPS step monopersulfate bleaching step
- Z step ozone bleaching step
- D step chlorine dioxide bleaching step
- alkaline excess step the form including the hydrogen peroxide bleaching step (Ep step) in this order has been described, it is possible to use a modified example in which the presence / absence of each bleaching step, the order change, and the repetition are changed. Thereby, the physical characteristics of the obtained bleached pulp, the amount of chlorine dioxide used, and the like can be appropriately controlled.
- the method for producing bleached pulp includes an O step, an MPS step, a first D step, an Ep step, and a second D step in this order.
- the manufacturing cost can be reduced.
- the method for producing bleached pulp includes an O step, an MPS step, a Z step, a first D step, an Eop step, and a second D step in this order.
- the Eop step is a step in which oxygen is used in combination in the Ep step as described above.
- the Z step it is preferable to perform the first D step without cleaning.
- the method for producing bleached pulp includes an O step, an MPS step, a Z step, a first D step, an Ep step, and a second D step in this order. At this time, after the Z step, it is preferable to perform the first D step without cleaning.
- the method for producing bleached pulp includes an O step, an MPS step, a Z step, an Ep step, and a first D step in this order. At this time, it is preferable to perform the Ep step without washing after the Z step.
- the bleached pulp produced by the above-mentioned production method has excellent whiteness.
- the whiteness of the bleached pulp is preferably 50% or more, more preferably 50 to 80%, and even more preferably 55 to 70%.
- the whiteness of the bleached pulp is 50% or more, it is preferable because the bleached pulp has an excellent whiteness.
- the whiteness of the bleached pulp adopts the value measured by the method of the example.
- the rate of increase in whiteness of bleached pulp (whiteness of bleached pulp / whiteness of unbleached pulp ⁇ 100) is preferably 115% or more, more preferably 117% or more, and 119% or more. More preferably, it is particularly preferably 120% or more, and most preferably 121% or more.
- the potassium permanganate value (K value) of the bleached pulp is preferably 6 or less, more preferably 5 or less, further preferably 1 to 4, and particularly preferably 2 to 3. .
- the K value of bleached pulp is an index showing the amount of residual lignin in the pulp. Further, in the present specification, the K value of the bleached pulp adopts the value measured by the method of the example.
- the residual ratio of the K value of the bleached pulp is preferably 65% or less, more preferably 56% or less, and 40% or less. Is more preferable, 35% or less is particularly preferable, and 33% or less is most preferable.
- the viscosity of the bleached pulp is preferably 10 cP or more, more preferably 12 cP or more, and further preferably 14 to 20 cP.
- the viscosity of the bleached pulp is 10 cP or more, the strength of the paper can be maintained, which is preferable.
- the viscosity of the bleached pulp adopts the value measured by the method of the example.
- the retention rate of the viscosity of the bleached pulp is preferably 60% or more, more preferably 70% or more, still more preferably 80% or more. , 85% or more is particularly preferable.
- the hexenuronic acid content (HexA content) of the bleached pulp is preferably 30 ⁇ mol / g or less, more preferably 20 ⁇ mol / g or less, and further preferably 1 to 10 ⁇ mol / g.
- the HexA content of the bleached pulp is 30 ⁇ mol / g or less, the bleached pulp does not easily fade, which is preferable.
- the HexA content of the bleached pulp adopts the value measured by the method of the example.
- the residual rate of HexA content in bleached pulp is preferably 75% or less, more preferably 65% or less, and more preferably 60% or less. It is more preferably 30% or less, and most preferably 15% or less.
- the ratio of the addition rate of monopersulfate in the monopersulfuric acid bleaching step (MPS step) to the addition rate of chlorine dioxide in the first chlorine dioxide bleaching step (D step) is within a predetermined range. Therefore, lignin and the like can be removed, and bleached pulp having excellent whiteness can be produced. This effect is significantly higher than that of the prior art in which the monosulfuric acid bleaching step (MPS step) of the present invention is performed in place of the sulfuric acid bleaching step of treating with sulfuric acid. This can be confirmed by comparing the ratio of total organic carbon (TOC) in each method.
- TOC total organic carbon
- the TOC of the wastewater obtained in the monopersulfuric acid bleaching step (washing drainage of pulp after the bleaching treatment) and the wastewater obtained in the first chlorine dioxide bleaching step (after the bleaching treatment).
- TOC 1 is calculated as the sum of TOCs (washing and draining liquid of pulp).
- a method of performing a sulfuric acid bleaching step instead of the MPS step of the method of the present invention hereinafter also referred to as a "reference method”
- wastewater obtained in the sulfuric acid bleaching step specifically, a method).
- TOC 2 is calculated as the sum of the TOC of the washing and draining pulp of the pulp after the bleaching treatment and the TOC of the wastewater obtained in the first chlorine dioxide bleaching step (washing and draining of the pulp after the bleaching treatment).
- TOC increase rates (TOC 1 / TOC 2 ⁇ 100) are calculated, it is preferably more than 100%, more preferably more than 110%, and even more preferably more than 115%.
- the TOC in the wastewater contains lignin, a bleach-derived substance (lignin derivative, etc.). Therefore, when the TOC increase rate is more than 100%, it means that lignin and the like can be more preferably removed than in the conventional technique of performing a sulfuric acid bleaching step.
- a sulfuric acid bleaching step of treating with sulfuric acid instead of the monopersulfuric acid bleaching step of the total organic carbon (TOC 1 ) of the wastewater obtained in the monopersulfate bleaching step and the first chlorine dioxide bleaching step is preferably more than 100%. It is preferably more than 110%, more preferably more than 115%.
- Example 1 Using the pulp after the alkaline oxygen bleaching step (O step) in which the unbleached pulp is bleached with alkaline oxygen (hereinafter referred to as "raw pulp"), the monopersulfate bleaching step (MPS step) and the first chlorine dioxide bleaching are performed. A step (step D) was carried out to produce bleached pulp.
- O step alkaline oxygen bleaching step
- MPS step monopersulfate bleaching step
- a step D was carried out to produce bleached pulp.
- the bleaching treatment was performed by immersing in a constant temperature water tank at 98 ° C. for 120 minutes.
- the pulp after the MPS process was washed. Specifically, pure water was added until the pulp concentration reached 2.4%, and then dehydrated until the pulp concentration reached 20% (cleaning rate 90%).
- Bleaching was performed by immersing in a constant temperature water bath at 70 ° C. for 120 minutes, and the pulp was washed by the same method as in the MPS step.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp were measured by the following methods.
- a pulp sheet (acidic paper machine) prepared by the following method was used as a measurement sample.
- the pulp sheet (acidic paper) was prepared by diluting the bleached pulp with 2 L of pure water and then adjusting the pH to 5.5 with sulfurous acid water. Next, two sheets were prepared on the Büchner funnel and air-dried for 12 hours.
- K value [Potassium permanganate (K value)]
- the K value was measured according to TAPPI UM 253: 2010. As a result, the K value was 2.6 (residual rate of K value with respect to the raw material pulp: 37%).
- Total organic carbon (TOC) in wastewater 50 mL of washing wastewater (drainage from the MPS step) obtained by dehydration during pulp washing after the MPS step was collected.
- the collected wastewater from the MPS process was used as a total organic carbon meter TOV-VCN (manufactured by SHIMADZU) to volatilize inorganic carbon by adding acid and aeration treatment, and the sample was used as non-Purgeable Organic Carbon (NPOC).
- NPOC non-Purgeable Organic Carbon
- the TOC in the drainage of the MPS process was measured in the NPOC mode to be measured.
- potassium hydrogen phthalate and sodium hydrogen carbonate were used as standard samples according to JISK0551: 1994.
- total organic carbon (TOC) in the wastewater was 289 mg / L.
- the TOC increase rate in wastewater in Example 1 was calculated based on Reference Example 1 (reference method) in which a sulfuric acid bleaching step of treating with sulfuric acid was performed instead of the MPS step of Example 1.
- Reference Example 1 was carried out as follows.
- the ISO whiteness, potassium permanganate value (K value), viscosity, hexenuronic acid content (HexA content), and total organic carbon (TOC) in the wastewater of the bleached pulp are measured by the same method as above. bottom.
- the ISO whiteness was 56.4% (increased rate with respect to the raw material pulp: 115%)
- the K value was 2.6 (residual rate with respect to the raw material pulp: 37%)
- the viscosity was 14 cP (retention rate with respect to the raw material pulp: 78). %)
- the HexA content was 4.8 ⁇ mol / g (residual ratio to raw material pulp: 15%).
- the TOC in the wastewater of the MPS step (sulfuric acid bleaching step) and the TOC in the wastewater of the D step were measured, and the sum (total organic carbon (TOC) in the wastewater) was calculated. It was / L.
- the TOC increase rate in the wastewater in Example 1 was calculated by the following formula and found to be 112%.
- Example 2 Bleaching in the same manner as in Example 1 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 0.20% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 2.50.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 58.3% (increased rate with respect to the raw material pulp: 119%), the K value was 2.4 (residual rate with respect to the raw material pulp: 35%), and the viscosity was 15 cP (retention rate with respect to the raw material pulp: 83).
- the HexA content was 5.6 ⁇ mol / g (residual rate with respect to the raw material pulp: 17%), and the TOC in the wastewater was 295 mg / L (TOC increase rate with respect to Reference Example 1: 115%).
- Example 3 Bleaching in the same manner as in Example 1 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 0.25% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 2.00.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 59.0% (increased rate with respect to the raw material pulp: 120%), the K value was 2.38 (residual rate with respect to the raw material pulp: 34%), and the viscosity was 14.6 cP (retention rate with respect to the raw material pulp). : 81%), HexA content was 4.8 ⁇ mol / g (residual rate with respect to raw material pulp: 15%), and TOC in wastewater was 295 mg / L (TOC increase rate with respect to Reference Example 1: 115%).
- Example 4 The pH at the start of the reaction in the monopersulfate bleaching step (MPS step) was changed to about 3.5, and the amount of monopersulfuric acid added was changed to 0.40% by mass with respect to the absolute dry mass of the unbleached pulp.
- the bleached pulp was produced in the same manner as in Example 1 except for the above.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 1.25.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 60.6% (increased rate with respect to the raw material pulp: 123%), the K value was 2.2 (residual rate with respect to the raw material pulp: 32%), and the viscosity was 14 cP (retention rate with respect to the raw material pulp: 78). %), The HexA content was 3.9 ⁇ mol / g (residual rate with respect to raw material pulp: 12%), and the TOC in wastewater was 297 mg / L (TOC increase rate with respect to Reference Example 1: 116%).
- Example 5 Bleaching in the same manner as in Example 1 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 0.60% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp. The addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.83.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 60.0% (increased rate with respect to the raw material pulp: 122%), the K value was 2.2 (residual rate with respect to the raw material pulp: 32%), and the viscosity was 13.2 cP (retention rate with respect to the raw material pulp). : 73%), HexA content was 3.2 ⁇ mol / g (residual rate with respect to raw material pulp: 10%), and TOC in wastewater was 295 mg / L (TOC increase rate with respect to Reference Example 1: 115%).
- Example 6 The pH at the start of the reaction in the monopersulfate bleaching step (MPS step) was changed to about 3.2, and the amount of monopersulfuric acid added was changed to 1.50% by mass with respect to the absolute dry mass of the unbleached pulp.
- the bleached pulp was produced in the same manner as in Example 1 except for the above.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.33.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 59.2% (increased rate with respect to the raw material pulp: 120%), the K value was 2.3 (residual rate with respect to the raw material pulp: 33%), and the viscosity was 12 cP (retention rate with respect to the raw material pulp: 67). %), The HexA content was 2.0 ⁇ mol / g (residual rate with respect to raw material pulp: 6%), and the TOC in wastewater was 287 mg / L (TOC increase rate with respect to Reference Example 1: 112%).
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 56.2% (increased rate with respect to the raw material pulp: 114%), the K value was 2.6 (residual rate with respect to the raw material pulp: 37%), and the viscosity was 11 cP (retention rate with respect to the raw material pulp: 61). %), The HexA content was 2.5 ⁇ mol / g (residual rate with respect to raw material pulp: 8%), and the TOC in wastewater was 271 mg / L (TOC increase rate with respect to Reference Example 1: 105%).
- Example 2 The method is the same as in Example 1 except that the amount of monopersulfuric acid added in the monopersulfuric acid bleaching step (MPS step) is changed to 0.10% by mass with respect to the absolute dry mass of the unbleached pulp. Produced bleached pulp. The addition rate of chlorine dioxide / addition rate of monosulfuric acid is 5.00.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 55.8% (increased rate with respect to the raw material pulp: 113%), the K value was 2.7 (residual rate with respect to the raw material pulp: 39%), and the viscosity was 15 cP (retention rate with respect to the raw material pulp: 83). %), The HexA content was 6.7 ⁇ mol / g (residual rate with respect to raw material pulp: 21%), and the TOC in wastewater was 276 mg / L (TOC increase rate with respect to Reference Example 1: 107%).
- Example 7 Using raw pulp (whiteness: 54.7%, K value: 7.0, viscosity 19 cP, HexA content: 36.1 ⁇ mol / g), the bleaching treatment temperature in the monopersulfate bleaching step (MPS step) was set to 50 ° C. The same as in Example 1 except that the bleaching treatment time was changed to 90 minutes, the bleaching treatment temperature in the first chlorine dioxide bleaching step (step D) was changed to 60 ° C., and the bleaching treatment time was changed to 35 minutes. Bleached pulp was produced by the method of. The addition rate of chlorine dioxide / addition rate of monosulfuric acid is 3.85.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp were measured by the same method as in Example 1.
- the ISO whiteness was 63.2% (increased rate with respect to the raw material pulp: 116%)
- the K value was 4.0 (residual rate with respect to the raw material pulp: 57%)
- the viscosity was 17 cP (retention rate with respect to the raw material pulp: 89). %)
- the HexA content was 25.0 ⁇ mol / g (residual ratio to raw material pulp: 69%).
- the total organic carbon (TOC) in the wastewater was 106 mg / L when measured by the same method as in Example 1.
- the TOC increase rate in Example 7 was calculated based on Reference Example 2 (reference method) in which a sulfuric acid bleaching step of treating with sulfuric acid was performed instead of the MPS step of Example 7.
- Reference Example 2 was carried out as follows.
- the ISO whiteness, potassium permanganate value (K value), viscosity, hexenuronic acid content (HexA content), and total organic carbon (TOC) in the wastewater of the bleached pulp are measured by the same method as above. bottom.
- the ISO whiteness was 62.4% (increased rate with respect to the raw material pulp: 114%)
- the K value was 4.3 (residual rate with respect to the raw material pulp: 61%)
- the viscosity was 17 cP (retention rate with respect to the raw material pulp: 89). %)
- the HexA content was 28.9 ⁇ mol / g (residual ratio to raw material pulp: 80%).
- the TOC in the wastewater of the MPS step (sulfuric acid bleaching step) and the TOC in the wastewater of the D step were measured, and the sum (total organic carbon (TOC) in the wastewater) was calculated. It was / L.
- the TOC increase rate in wastewater in Example 7 was calculated by the following formula and found to be 116%.
- Example 8 Bleaching in the same manner as in Example 7 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 0.20% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 2.50.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 7. It was measured. As a result, the ISO whiteness was 64.2% (increased rate with respect to the raw material pulp: 117%), the K value was 3.8 (residual rate with respect to the raw material pulp: 54%), and the viscosity was 17 cP (retention rate with respect to the raw material pulp: 89). %), The HexA content was 23.5 ⁇ mol / g (residual rate with respect to raw material pulp: 65%), and the TOC in wastewater was 108 mg / L (TOC increase rate with respect to Reference Example 2: 119%).
- Example 9 Bleaching in the same manner as in Example 7 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 0.25% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 2.00.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 7. It was measured. As a result, the ISO whiteness was 65.1% (increased rate with respect to the raw material pulp: 119%), the K value was 3.7 (residual rate with respect to the raw material pulp: 53%), and the viscosity was 16.5 cP (retention rate with respect to the raw material pulp).
- Example 10 The pH at the start of the reaction in the monopersulfate bleaching step (MPS step) was changed to about 3.5, and the amount of monopersulfuric acid added was changed to 0.40% by mass with respect to the absolute dry mass of the unbleached pulp.
- the bleached pulp was produced in the same manner as in Example 7 except for the above.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 1.25.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 7. It was measured. As a result, the ISO whiteness was 66.9% (increased rate with respect to the raw material pulp: 122%), the K value was 3.6 (residual rate with respect to the raw material pulp: 51%), and the viscosity was 16 cP (retention rate with respect to the raw material pulp: 84). %), The HexA content was 21.0 ⁇ mol / g (residual rate with respect to raw material pulp: 58%), and the TOC in wastewater was 110 mg / L (TOC increase rate with respect to Reference Example 2: 121%).
- Example 11 Bleaching in the same manner as in Example 7 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 0.60% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp. The addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.83.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 7. It was measured. As a result, the ISO whiteness was 66.2% (increased rate with respect to the raw material pulp: 121%), the K value was 3.64 (residual rate with respect to the raw material pulp: 52%), and the viscosity was 15.8 cP (retention rate with respect to the raw material pulp).
- Example 12 The pH at the start of the reaction in the monopersulfate bleaching step (MPS step) was changed to about 3.2, and the amount of monopersulfuric acid added was changed to 1.50% by mass with respect to the absolute dry mass of the unbleached pulp.
- the bleached pulp was produced in the same manner as in Example 7 except for the above.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.33.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 7. It was measured. As a result, the ISO whiteness was 64.0% (increased rate with respect to the raw material pulp: 117%), the K value was 3.9 (residual rate with respect to the raw material pulp: 56%), and the viscosity was 16 cP (retention rate with respect to the raw material pulp: 84).
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 7. It was measured. As a result, the ISO whiteness was 62.1% (increased rate with respect to the raw material pulp: 114%), the K value was 4.0 (residual rate with respect to the raw material pulp: 57%), and the viscosity was 15 cP (retention rate with respect to the raw material pulp: 79).
- the HexA content was 10.5 ⁇ mol / g (residual rate with respect to the raw material pulp: 29%), and the TOC in the wastewater was 98 mg / L (TOC increase rate with respect to Reference Example 2: 108%).
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 7. It was measured. As a result, the ISO whiteness was 62.6% (increased rate with respect to the raw material pulp: 114%), the K value was 4.0 (residual rate with respect to the raw material pulp: 57%), and the viscosity was 17 cP (retention rate with respect to the raw material pulp: 89). %), The HexA content was 26.2 ⁇ mol / g (residual rate with respect to raw material pulp: 73%), and the TOC in wastewater was 101 mg / L (TOC increase rate with respect to Reference Example 2: 111%).
- Example 13 The bleached pulp was produced by the same method as in Example 4 except that the bleaching treatment time in the monosulfuric acid bleaching step (MPS step) was changed to 2 minutes.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 1.25.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 58.0% (increased rate with respect to the raw material pulp: 118%), the K value was 4.3 (residual rate with respect to the raw material pulp: 62%), and the viscosity was 17 cP (retention rate with respect to the raw material pulp: 94). %), The HexA content was 23.1 ⁇ mol / g (residual rate with respect to raw material pulp: 71%), and the TOC in wastewater was 277 mg / L (TOC increase rate with respect to Reference Example 1: 108%).
- Example 14 The bleached pulp was produced by the same method as in Example 4 except that the bleaching treatment time in the monosulfuric acid bleaching step (MPS step) was changed to 7 minutes.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 1.25.
- the ISO whiteness, potassium permanganate value (K value), viscosity, and hexenuronic acid content (HexA content) of the bleached pulp, and the total organic carbon (TOC) in the wastewater were determined by the same method as in Example 1. It was measured. As a result, the ISO whiteness was 58.3% (increased rate with respect to the raw material pulp: 118%), the K value was 4.3 (residual rate with respect to the raw material pulp: 61%), and the viscosity was 16 cP (retention rate with respect to the raw material pulp: 89).
- the HexA content was 19.1 ⁇ mol / g (residual rate with respect to raw material pulp: 59%), and the TOC in wastewater was 285 mg / L (TOC increase rate with respect to Reference Example 1: 111%).
- the wastewater contains aromatic compounds.
- the aromatic compound is presumed to be lignin or a derivative thereof.
- Example 15 Bleaching in the same manner as in Example 1 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 2.00% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.25.
- Example 16 The bleached pulp was produced by the same method as in Example 4 except that the bleaching treatment temperature in the first chlorine dioxide bleaching step (step D) was changed to 60 ° C. and the bleaching treatment time was changed to 35 minutes.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 1.25.
- Example 17 The bleached pulp was produced by the same method as in Example 6 except that the bleaching treatment temperature in the first chlorine dioxide bleaching step (step D) was changed to 60 ° C. and the bleaching treatment time was changed to 35 minutes.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.33.
- Example 18 Bleached pulp was produced in the same manner as in Example 6 except that the bleaching treatment time in the monosulfuric acid bleaching step (MPS step) was changed to 90 minutes.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.33.
- Example 19 The amount of monopersulfate added in the monopersulfate bleaching step (MPS step) was changed to 0.40% by mass with respect to the absolute dry mass of unbleached pulp, the bleaching treatment temperature was 70 ° C., and the bleaching treatment time was 90 minutes.
- the bleached pulp was produced by the same method as in Example 1 except that the bleaching treatment temperature in the first chlorine dioxide bleaching step (step D) was changed to 60 ° C. and the bleaching treatment time was changed to 35 minutes. ..
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 1.25.
- Example 20 Bleaching in the same manner as in Example 19 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 1.50% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.33.
- Example 21 The amount of monopersulfate added in the monopersulfate bleaching step (MPS step) was changed to 1.50% by mass with respect to the absolute dry mass of the unbleached pulp, the bleaching treatment time was changed to 120 minutes, and the first carbon dioxide was added.
- the bleached pulp was produced by the same method as in Example 19 except that the bleaching treatment temperature in the chlorine bleaching step (step D) was changed to 70 ° C. and the bleaching treatment time was changed to 120 minutes.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.33.
- Example 22 The bleached pulp was produced in the same manner as in Example 6 except that the bleaching treatment temperature in the monosulfuric acid bleaching step (MPS step) was changed to 60 ° C.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.33.
- Example 23 Bleaching in the same manner as in Example 7 except that the amount of monosulfuric acid added in the monosulfuric acid bleaching step (MPS step) was changed to 2.00% by mass with respect to the absolute dry mass of the unbleached pulp. Produced pulp.
- the addition rate of chlorine dioxide / addition rate of monosulfuric acid is 0.25.
- the deterioration test was carried out by holding the acidic papermaking at 80 ° C. and a relative humidity of 65% for 24 hours in accordance with the paper and paperboard-accelerated deterioration treatment method (JIS8154-: 2008).
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Abstract
Description
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
を含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.25~4.0である、漂白パルプの製造方法。
[2]未晒パルプをアルカリ酸素漂白するアルカリ酸素漂白工程と、
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
を含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.25~2.0であり、
前記モノ過硫酸漂白工程の処理温度が、70~98℃である、漂白パルプの製造方法。
[3]アルカリ過酸化水素で処理するアルカリ過酸化水素漂白工程をさらに含む、上記[2]に記載の製造方法。
[4]オゾンで処理するオゾン漂白工程をさらに含む、上記[2]または[3]に記載の製造方法。
[5]未晒パルプをアルカリ酸素漂白するアルカリ酸素漂白工程と、
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
アルカリ過酸化水素で処理するアルカリ過酸化水素漂白工程と、
二酸化塩素で処理する第2の二酸化塩素漂白工程と、
をこの順で含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、第1の二酸化塩素漂白工程における前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.25~2.0であり、
前記モノ過硫酸漂白工程の処理温度が、70~98℃である、漂白パルプの製造方法。
[6]未晒パルプをアルカリ酸素漂白するアルカリ酸素漂白工程と、
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
を含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)が、0.30~1.75質量%であり、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.5~2.0である、漂白パルプの製造方法。
[7]アルカリ過酸化水素で処理するアルカリ過酸化水素漂白工程をさらに含む、上記[6]に記載の製造方法。
[8]オゾンで処理するオゾン漂白工程をさらに含む、上記[6]または[7]に記載の製造方法。
[9]前記モノ過硫酸漂白工程の処理温度が、40~98℃である、上記[6]~[8]のいずれかに記載の製造方法。
[10]前記モノ過硫酸漂白工程および前記第1の二酸化塩素漂白工程で得られる排水の全有機炭素(TOC1)の前記モノ過硫酸漂白工程に代えて硫酸で処理する硫酸漂白工程を行う参照方法における硫酸漂白工程および第1の二酸化塩素漂白工程で得られる排水の全有機炭素(TOC2)に対するTOC増大率(TOC1/TOC2×100)が、100%超である、上記[1]~[9]のいずれかに記載の製造方法。
[11]前記モノ過硫酸漂白工程で得られる排水および前記第1の二酸化塩素漂白工程で得られる排水の少なくとも一部が、モノ過硫酸漂白工程で再利用されることを含む、上記[10]に記載の製造方法。
[12]前記モノ過硫酸漂白工程の処理時間が、2~200分である、上記[1]~[11]のいずれかに記載の製造方法。
[13]前記モノ過硫酸漂白工程の処理pHが、2~5である、上記[1]~[12]のいずれかに記載の製造方法。
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
を含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.25~4.0である、漂白パルプの製造方法。
[2’]前記モノ過硫酸漂白工程および前記第1の二酸化塩素漂白工程で得られる排水の全有機炭素(TOC1)の前記モノ過硫酸漂白工程に代えて硫酸で処理する硫酸漂白工程を行う参照方法における硫酸漂白工程および第1の二酸化塩素漂白工程で得られる排水の全有機炭素(TOC2)に対するTOC増大率(TOC1/TOC2×100)が、100%超である、上記[1’]に記載の製造方法。
[3’]前記モノ過硫酸漂白工程で得られる排水および前記第1の二酸化塩素漂白工程で得られる排水の少なくとも一部が、モノ過硫酸漂白工程で再利用されることを含む、上記[2’]に記載の製造方法。
[4’]前記モノ過硫酸漂白工程の処理時間が、2~200分である、上記[1’]~[3’]のいずれかに記載の製造方法。
[5’]前記モノ過硫酸漂白工程の処理温度が、40~98℃である、上記[1’]~[4’]のいずれかに記載の製造方法。
[6’]前記モノ過硫酸漂白工程の処理pHが、2~5である、上記[1’]~[5’]のいずれかに記載の製造方法。
[7’]アルカリ過酸化水素で処理するアルカリ過酸化水素漂白工程をさらに含む、上記[1’]~[6’]のいずれかに記載の製造方法。
[8’]オゾンで処理するオゾン漂白工程をさらに含む、上記[1’]~[7’]のいずれかに記載の製造方法。
本発明の漂白パルプの製造方法は、未晒パルプをアルカリ酸素漂白するアルカリ酸素漂白工程と、モノ過硫酸で処理するモノ過硫酸漂白工程と、二酸化塩素で処理する第1の二酸化塩素漂白工程と、を含む。この際、前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.25~4.0であることを特徴とする。
未晒パルプ調製工程は、主にリグノセルロース物質から未晒パルプを調製する工程である。
リグノセルロース物質としては、木材、非木材、古紙等が挙げられる。
未晒パルプは、リグノセルロース物質の骨格を形成するセルロース、架橋成分であるヘミセルロース、および接着成分であるリグニンを含むリグノセルロース物質から、リグニンの少なくとも一部を分離(蒸解)することで調製される。すなわち、一実施形態において、未晒パルプ調製工程は、リグノセルロース物質を蒸解する工程を含む。なお、蒸解後に得られる未晒パルプは適宜洗浄される。
未晒パルプの白色度は、30~60%であることが好ましく、40~55%であることがより好ましい。未晒パルプの白色度が30%以上であると、漂白処理のコストが低減できることから好ましい。未晒パルプの白色度が60%以下であると、蒸解のコストが低減できることから好ましい。なお、本明細書において、未晒パルプの白色度は以下の方法により測定する。すなわち、ISO3688:1977に従って坪量400g/m2のシートを2枚作製した。得られたシートを用いて、JISP8148:2001に従ってパルプの白色度(%)を測定する。
アルカリ酸素漂白工程は、アルカリ条件下、酸素漂白によりパルプに含まれるリグニン等を除去する工程である。アルカリ酸素漂白工程は、通常、アルカリ性のパルプを含むパルプスラリーに酸素を添加し、漂白処理することによって行われる。なお、漂白処理後に得られるパルプは適宜洗浄される。
パルプスラリーは、パルプおよび水を含む。
パルプとしては、特に制限されず、未晒パルプであっても、他の漂白工程を経たパルプであってもよいが、未晒パルプであることが好ましい。
漂白処理の方法としては、特に制限されないが、中濃度法(パルプ濃度:8~25質量%、好ましくは10~15質量%)、高濃度法(パルプ濃度:25~40質量%)が挙げられる。このうち中濃度法であることが好ましい。
モノ過硫酸漂白工程は、モノ過硫酸(MPS)によりパルプに含まれるヘキサンウロン酸(HexA)等を除去する工程である。ヘキセンウロン酸(HexA)は、ヘミセルロースのキシラン側鎖におけるメチルグルクロン酸が、蒸解において脱メタノール化することにより生成する物質である。なお、漂白パルプ中のヘキセンウロン酸(HexA)の含有量は、漂白パルプの褪色と相関する。
パルプスラリーは、パルプおよび水を含む。その他、添加剤をさらに含んでいてもよい。
パルプとしては、特に制限されず、未晒パルプであっても、他の漂白工程を経たパルプであってもよいが、未晒パルプ、アルカリ酸素漂白工程を経たパルプであることが好ましい。
添加剤としては、リグニン、漂白由来物質等が挙げられる。
漂白処理は、パルプスラリーにモノ過硫酸(MPS)を添加して、混合することにより行われることが好ましい。
オゾン漂白工程は、オゾンによりパルプに含まれるリグニン等を除去する工程である。オゾン漂白工程は、通常、パルプを含むパルプスラリーにオゾンを添加し、漂白処理することによって行われる。一実施形態において、漂白パルプの製造方法は、オゾンで処理するオゾン漂白工程をさらに含むことが好ましい。なお、漂白処理後に得られるパルプは適宜洗浄される。
パルプスラリーは、パルプおよび水を含む。
パルプとしては、通常、他の漂白工程を経たパルプであり、好ましくは少なくともアルカリ酸素漂白工程およびモノ過硫酸漂白工程を経たパルプである。
漂白処理の方法としては、特に制限されないが、中濃度法(パルプ濃度:8~25質量%、好ましくは10~15質量%)、高濃度法(パルプ濃度:25~40質量%)が挙げられる。このうち中濃度法であることが好ましい。
二酸化塩素漂白工程は、二酸化塩素によりパルプに含まれるリグニン等を除去する工程である。塩素そのものや次亜塩素酸に代えて二酸化塩素を使用することで、ECF漂白とすることができる。また、他の漂白工程を適宜組み合わせることで、二酸化塩素漂白工程で使用する二酸化塩素の量を低減することができ、ライトECF漂白とすることができる。ここで、本明細書において、「第1の二酸化塩素漂白工程」とは、漂白工程(漂白シークエンス)において最初に行われる二酸化塩素漂白工程を意味する。
パルプスラリーは、パルプおよび水を含む。
パルプとしては、通常、他の漂白工程を経たパルプであり、好ましくは少なくともアルカリ酸素漂白工程およびモノ過硫酸漂白工程を経たパルプである。
漂白処理は、パルプスラリーに二酸化塩素を添加して、混合することにより行われることが好ましい。
アルカリ過酸化水素漂白工程は、アルカリ条件下、過酸化水素漂白によりパルプに含まれるリグニン等を除去する工程である。アルカリ過酸化水素漂白は、通常、アルカリ性のパルプを含むパルプスラリーに過酸化水素を添加し、漂白処理をすることによって行われる。一実施形態において、漂白パルプの製造方法は、アルカリ過酸化水素で処理するアルカリ過酸化水素漂白工程をさらに含むことが好ましい。なお、漂白処理後に得られるパルプは適宜洗浄される。
パルプスラリーは、パルプおよび水を含む。
パルプとしては、特に制限されず、未晒パルプであっても、他の漂白工程を経たパルプであってもよいが、未晒パルプであることが好ましい。
漂白処理の方法としては、特に制限されないが、中濃度法(パルプ濃度:8~25質量%、好ましくは10~15質量%、好ましくは10~15質量%)、高濃度法(パルプ濃度:25~40質量%)が挙げられる。このうち中濃度法であることが好ましい。
上述の実施形態では、未晒パルプ調製工程、アルカリ酸素漂白工程(O工程)、モノ過硫酸漂白工程(MPS工程)、オゾン漂白工程(Z工程)、二酸化塩素漂白工程(D工程)、アルカリ過酸化水素漂白工程(Ep工程)をこの順で含む形態について説明したが、このうち各漂白工程の実施の有無、順序の変更、繰り返しを変更した変形例とした形態とすることができる。これにより、得られる漂白パルプの物性、使用する二酸化塩素量等を適宜制御することができる。
上述の製造方法によって製造された漂白パルプは白色度に優れる。具体的には、漂白パルプの白色度は、50%以上であることが好ましく、50~80%であることがより好ましく、55~70%であることがさらに好ましい。漂白パルプの白色度が50%以上であると、白色度に優れる漂白パルプとなることから好ましい。なお、本明細書において、漂白パルプの白色度は実施例の方法により測定された値を採用する。
未晒パルプをアルカリ酸素漂白したアルカリ酸素漂白工程(O工程)後のパルプ(以下、「原料パルプ」と称する)を用いて、モノ過硫酸漂白工程(MPS工程)、および第1の二酸化塩素漂白工程(D工程)を行い、漂白パルプを製造した。
ポリエチレン袋に絶乾質量34gの原料パルプ(白色度:49.2%、K価:7.0、粘度18cP、HexA含有量:32.6μmol/g)をサンプリングした。パルプ濃度10%で漂白するために必要な中空糸膜濾過水を添加し、次いで反応開始時のpHが3程度となる量の硫酸水溶液を添加してよく混合した。その後、未晒パルプの絶乾質量に対して0.13質量%のモノ過硫酸を添加してさらに混合した。
上記で得られた漂白後のパルプを、ポリエチレン袋に絶乾質量16gサンプリングした。パルプ濃度10%で漂白するために必要な中空糸膜濾過水を添加し、次いで反応開始時のpHが3程度となる量の硫酸水溶液を添加してよく混合した。その後、未晒パルプの絶乾質量に対して0.50質量%の二酸化塩素を添加してさらに混合した。なお、未晒パルプの絶乾質量に対するモノ過硫酸の添加率(0.13質量%)と、未晒パルプの絶乾質量に対する二酸化塩素の添加率(0.50質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)は3.85である。
JISP8148:2018に従って白色度(%)を測定した。その結果、ISO白色度は57.4%(原料パルプに対する白色度の上昇率:117%)であった。
K価をTAPPI UM 253:2010に準じて測定した。その結果、K価は2.6(原料パルプに対するK値の残存率:37%)であった。
粘度をJ.TAPPI No.44法に準じて測定した。その結果、粘度は15cP(原料パルプに対する粘度の保持率:83%)であった。
パルプシート(酸性抄紙)を絶乾した後、絶乾質量で0.8gのパルプシート(酸性抄紙)を精秤して耐圧容器に入れた。次いで、純水80mLを加えた後、ギ酸を加えてpH値を3に調整した。耐圧容器をオーブンに入れて120℃で4時間処理し、HexAを酸加水分解した。処理後ろ過を行い、濾別された溶液中に存在するHexAの酸加水分解物である2-フランカルボン酸と5-カルボキシ-2-フランアルデヒドをHPLCにて定量し、それらのモル量の合計から元のHexA含有量を求めた。その結果、漂白パルプのHexA含有量は6.4μmol/g(原料パルプに対するHexA含有量の残存率:20%)であった。
MPS工程後のパルプ洗浄時に脱水して得られた洗浄排水(MPS工程の排水)50mLを採取した。採取したMPS工程の排水を、全有機炭素計TOV-VCN(SHIMADZU製)を用いて、酸の添加および通気処理により無機炭素を揮発させ、試料を不揮発性有機炭素(Non-PurgeableOrganicCarbon:NPOC)として測定するNPOCモードで、MPS工程の排水中のTOCを測定した。なお、JISK0551:1994に則り標準試料にはフタル酸水素カリウムおよび炭酸水素ナトリウムを使用した。
モノ過硫酸漂白工程(MPS工程)工程において、モノ過硫酸を添加しなかったことを除いては実施例1と同様の方法で漂白パルプを製造した。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.20質量%に変更したことを除いては、実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は2.50である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.25質量%に変更したことを除いては、実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は2.00である。
モノ過硫酸漂白工程(MPS工程)における反応開始時のpHを3.5程度に変更し、モノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.40質量%に変更したことを除いては、実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は1.25である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.60質量%に変更したことを除いては、実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.83である。
モノ過硫酸漂白工程(MPS工程)における反応開始時のpHを3.2程度に変更し、モノ過硫酸の添加量を未晒パルプの絶乾質量に対して1.50質量%に変更したことを除いては、実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.33である。
モノ過硫酸漂白工程(MPS工程)における反応開始時のpHを3.2程度に変更し、モノ過硫酸の添加量を未晒パルプの絶乾質量に対して2.00質量%に変更し、第1の二酸化塩素漂白工程(D工程)における二酸化塩素の添加量を未晒パルプの絶乾質量に対して0.25質量%に変更したことを除いては、実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.13である。
モノ過硫酸漂白工程(MPS工程)工程におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.10質量%に変更したことを除いては、実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は5.00である。
原料パルプ(白色度:54.7%、K価:7.0、粘度19cP、HexA含有量:36.1μmol/g)を用い、モノ過硫酸漂白工程(MPS工程)における漂白処理温度を50℃、漂白処理時間を90分間に変更し、第1の二酸化塩素漂白工程(D工程))における漂白処理温度を60℃、漂白処理時間を35分間に変更したことを除いては実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は3.85である。
モノ過硫酸漂白工程(MPS工程)工程において、モノ過硫酸を添加しなかったことを除いては実施例7と同様の方法で漂白パルプを製造した。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.20質量%に変更したことを除いては、実施例7と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は2.50である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.25質量%に変更したことを除いては、実施例7と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は2.00である。
モノ過硫酸漂白工程(MPS工程)における反応開始時のpHを3.5程度に変更し、モノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.40質量%に変更したことを除いては、実施例7と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は1.25である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.60質量%に変更したことを除いては、実施例7と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.83である。
モノ過硫酸漂白工程(MPS工程)における反応開始時のpHを3.2程度に変更し、モノ過硫酸の添加量を未晒パルプの絶乾質量に対して1.50質量%に変更したことを除いては、実施例7と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.33である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して2.00質量%に変更し、第1の二酸化塩素漂白工程(D工程)における二酸化塩素の添加量を未晒パルプの絶乾質量に対して0.25質量%に変更したことを除いては、実施例7と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.13である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.10質量%に変更したことを除いては、実施例7と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は5.00である。
モノ過硫酸漂白工程(MPS工程)における漂白処理時間を2分間に変更したことを除いては実施例4と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は1.25である。
モノ過硫酸漂白工程(MPS工程)における漂白処理時間を7分間に変更したことを除いては実施例4と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は1.25である。
上記実施例1、2、4、6、7、10、および12、比較例2および4、参考例1および2、並びに下記実施例15~23の漂白パルプのISO白色度および粘度を測定した。また、劣化試験を行い、劣化試験後の漂白パルプのISO白色度および粘度を測定した。なお、各測定は、実施例1と同様の方法で作製したパルプシート(酸性抄紙)を測定サンプルとした。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して2.00質量%に変更したことを除いては、実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.25である。
第1の二酸化塩素漂白工程(D工程))における漂白処理温度を60℃、漂白処理時間を35分間に変更したことを除いては、実施例4と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は1.25である。
第1の二酸化塩素漂白工程(D工程))における漂白処理温度を60℃、漂白処理時間を35分間に変更したことを除いては、実施例6と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.33である。
モノ過硫酸漂白工程(MPS工程)における漂白処理時間を90分間に変更したことを除いては、実施例6と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.33である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して0.40質量%に変更し、漂白処理温度を70℃、漂白処理時間を90分間に変更し、第1の二酸化塩素漂白工程(D工程))における漂白処理温度を60℃、漂白処理時間を35分間に変更したことを除いては実施例1と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は1.25である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して1.50質量%に変更したことを除いては、実施例19と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.33である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して1.50質量%に変更し、漂白処理時間を120分間に変更し、第1の二酸化塩素漂白工程(D工程))における漂白処理温度を70℃、漂白処理時間を120分間に変更したことを除いては、実施例19と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.33である。
モノ過硫酸漂白工程(MPS工程)における漂白処理温度を60℃に変更したことを除いては、実施例6と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.33である。
モノ過硫酸漂白工程(MPS工程)におけるモノ過硫酸の添加量を未晒パルプの絶乾質量に対して2.00質量%に変更したことを除いては、実施例7と同様の方法で漂白パルプを製造した。なお、二酸化塩素の添加率/モノ過硫酸の添加率は0.25である。
劣化試験は、紙および板紙-加速劣化処理方法(JIS8154-3:2008)に則り、酸性抄紙を80℃、相対湿度65%の条件で24時間保持することにより行った。
劣化試験前後のISO白色度を実施例1と同様の方法で測定し、白色度変化率を以下の式によって算出した。得られた結果を下記表3に示す。
また、劣化試験前後の粘度を実施例1と同様の方法で測定し、粘度差を以下の式によって算出した。得られた結果を下記表3に示す。
Claims (13)
- 未晒パルプをアルカリ酸素漂白するアルカリ酸素漂白工程と、
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
を含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.25~4.0である、漂白パルプの製造方法。 - 未晒パルプをアルカリ酸素漂白するアルカリ酸素漂白工程と、
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
を含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.25~2.0であり、
前記モノ過硫酸漂白工程の処理温度が、70~98℃である、漂白パルプの製造方法。 - アルカリ過酸化水素で処理するアルカリ過酸化水素漂白工程をさらに含む、請求項2に記載の製造方法。
- オゾンで処理するオゾン漂白工程をさらに含む、請求項2または3に記載の製造方法。
- 未晒パルプをアルカリ酸素漂白するアルカリ酸素漂白工程と、
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
アルカリ過酸化水素で処理するアルカリ過酸化水素漂白工程と、
二酸化塩素で処理する第2の二酸化塩素漂白工程と、
をこの順で含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、第1の二酸化塩素漂白工程における前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.25~2.0であり、
前記モノ過硫酸漂白工程の処理温度が、70~98℃である、漂白パルプの製造方法。 - 未晒パルプをアルカリ酸素漂白するアルカリ酸素漂白工程と、
モノ過硫酸で処理するモノ過硫酸漂白工程と、
二酸化塩素で処理する第1の二酸化塩素漂白工程と、
を含み、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)が、0.30~1.75質量%であり、
前記未晒パルプの絶乾質量に対するモノ過硫酸の添加率(質量%)と、前記未晒パルプの絶乾質量に対する二酸化塩素の添加率(質量%)との比(二酸化塩素の添加率/モノ過硫酸の添加率)が、0.5~2.0である、漂白パルプの製造方法。 - アルカリ過酸化水素で処理するアルカリ過酸化水素漂白工程をさらに含む、請求項6に記載の製造方法。
- オゾンで処理するオゾン漂白工程をさらに含む、請求項6または7に記載の製造方法。
- 前記モノ過硫酸漂白工程の処理温度が、40~98℃である、請求項6~8のいずれか1項に記載の製造方法。
- 前記モノ過硫酸漂白工程および前記第1の二酸化塩素漂白工程で得られる排水の全有機炭素(TOC1)の前記モノ過硫酸漂白工程に代えて硫酸で処理する硫酸漂白工程を行う参照方法における硫酸漂白工程および第1の二酸化塩素漂白工程で得られる排水の全有機炭素(TOC2)に対するTOC増大率(TOC1/TOC2×100)が、100%超である、請求項1~9のいずれか1項に記載の製造方法。
- 前記モノ過硫酸漂白工程で得られる排水および前記第1の二酸化塩素漂白工程で得られる排水の少なくとも一部が、モノ過硫酸漂白工程で再利用されることを含む、請求項10に記載の製造方法。
- 前記モノ過硫酸漂白工程の処理時間が、2~200分である、請求項1~11のいずれか1項に記載の製造方法。
- 前記モノ過硫酸漂白工程の処理pHが、2~5である、請求項1~12のいずれか1項に記載の製造方法。
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