WO2022102132A1 - Tape feeder - Google Patents

Tape feeder Download PDF

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Publication number
WO2022102132A1
WO2022102132A1 PCT/JP2020/042630 JP2020042630W WO2022102132A1 WO 2022102132 A1 WO2022102132 A1 WO 2022102132A1 JP 2020042630 W JP2020042630 W JP 2020042630W WO 2022102132 A1 WO2022102132 A1 WO 2022102132A1
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WO
WIPO (PCT)
Prior art keywords
tape
carrier tape
transport path
supply
guide
Prior art date
Application number
PCT/JP2020/042630
Other languages
French (fr)
Japanese (ja)
Inventor
広康 大橋
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to JP2022561247A priority Critical patent/JP7420970B2/en
Priority to CN202080106459.3A priority patent/CN116508407A/en
Priority to DE112020007775.6T priority patent/DE112020007775T5/en
Priority to PCT/JP2020/042630 priority patent/WO2022102132A1/en
Publication of WO2022102132A1 publication Critical patent/WO2022102132A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes
    • H05K13/0419Feeding with belts or tapes tape feeders

Definitions

  • This specification relates to a tape feeder that sends carrier tapes to supply parts.
  • the tape feeder of Patent Document 1 has a pair of tape support portions that support both ends (two side edges) in the width direction of the carrier tape, a concave groove provided between the tape support portions, and a tape having a concave groove. It is provided with a support surface provided at the insertion side end portion and located at a height higher than the tape support portion. According to this, it is said that it is possible to avoid a state in which one of both ends of the carrier tape falls into the concave groove and the carrier tape can be stably inserted.
  • the carrier tape bends at a position where it is inserted into the tape support portion from the support surface provided at a high position. Therefore, when the operator inserts the carrier tape, a feeling of resistance is generated, which is not preferable. Further, the tape feeder is required to have good usability regardless of the type of carrier tape.
  • a tape feeder including a tape transport mechanism for transporting to a supply position, wherein the carrier tape opens upward to accommodate the component, and a portion higher than the lower surface of the cavity in the tape width direction.
  • the tape carrier includes two outwardly extending base tapes with side edges and an embossed carrier tape with a cover tape covering the cavity, the tape carrier having two contacts with the lower surfaces of the two side edges.
  • a supply-side transport path having a transport guide and a guide groove formed between the two transport guides into which the cavity portion enters, and a supply-side transport path arranged behind the supply-side transport path and the lower surface of the cavity portion.
  • a tape feeder comprising a bottom in contact with, and an insertion-side carrier with an inclined guide that contacts the inferior surface of the side edge while gradually separating upward from the bottom as it advances forward from the insertion position. do.
  • the tape transport path includes a supply side transport path with two transport guides and a guide groove, and an insertion side transport path with a bottom and tilted guide. Therefore, when the embossed carrier tape is inserted into the insertion side transport path, the side edge portion rises along the inclined guide, and when advancing to the supply side transport path, the side edge portion changes from the inclined guide to the transport guide. Transfers smoothly, and the cavity smoothly enters the guide groove. Further, other types of carrier tapes other than the embossed carrier tape smoothly transfer from the inclined guide to the transport guide. Therefore, the operator can smoothly insert the carrier tape regardless of the type.
  • the carrier tape (91, 95) accommodates the component P in each of the plurality of cavities (921, 961), and these components P can be supplied in order.
  • the carrier tape (91, 95) is provided in a form wound around a reel and is drawn out from the reel for use.
  • the carrier tapes (91, 95) are roughly classified into an embossed carrier tape 91 and a constant thickness carrier tape 95.
  • the embossed carrier tape 91 is composed of a base tape 92 and a cover tape 93.
  • the base tape 92 has a plurality of cavity portions 921.
  • the cavity portion 921 is provided at a constant pitch in the tape length direction and is opened upward to accommodate the component P.
  • the base tape 92 also has a portion higher than the lower surface of the cavity portion 921, specifically, a side edge portion 922 extending outward in the tape width direction from the upper edge portion of the cavity portion 921, and a side edge portion 923.
  • the thickness T of the cavity portion 921 is appropriately changed according to the height of the component P to be housed.
  • One side edge portion 922 is formed wider in the tape width direction than the other side edge portion 923, and a feed hole 924 is formed by drilling.
  • the feed holes 924 are provided at a constant pitch in the tape length direction.
  • the pitch of the feed hole 924 and the pitch of the cavity portion 921 are preferably, but not limited to, one being an integral multiple of the other.
  • the base tape 92 is formed by embossing a flexible tape-shaped material such as resin.
  • the width dimension of the cover tape 93 in the tape width direction is smaller than that of the base tape 92.
  • the cover tape 93 has side edges on both sides in the width direction adhered to the base tape 92 to cover the cavity portion 921 and prevent the component P from scattering.
  • the cover tape 93 is arranged so as to avoid the feed hole 924.
  • the cover tape 93 is formed, for example, by using a thin and transparent polymer film.
  • the constant-thickness carrier tape 95 is composed of a base tape 96, a bottom tape 97, and a cover tape 98.
  • the base tape 96 is made of a flexible material such as paper or resin, and has a constant thickness.
  • the base tape 96 has a plurality of cavity portions 961.
  • the cavity portion 961 is formed by drilling at a constant pitch in the tape length direction, and accommodates the component P.
  • the position of the cavity 961 in the tape width direction is off the center.
  • the bottom tape 97 is adhered to the lower side of the base tape 96.
  • the width dimension of the bottom tape 97 in the tape width direction substantially matches that of the base tape 96.
  • the bottom tape 97 covers the underside of the cavity 961 and prevents the component P from falling off.
  • the bottom tape 97 is formed by using a thin paper material, a polymer film, or the like, and is transparent or translucent.
  • the base tape 96 and the bottom tape 97 have side edge portions 962 and side edge portions 963 on both sides separated from the cavity portion 961.
  • One side edge portion 962 is formed wider in the tape width direction than the other side edge portion 963, and the feed hole 964 is formed by drilling.
  • the feed holes 964 are provided at a constant pitch in the tape length direction.
  • Base tape may be used as a general term for base tape 96 and bottom tape 97.
  • the cover tape 98 is formed in the same shape as the cover tape 93 of the embossed carrier tape 91 and is adhered to the base tape 96 to prevent the component P from scattering.
  • the tape feeder 1 is formed in a flat shape having a small thickness in the width direction (the front and back directions of the paper surface in FIG. 3).
  • the tape feeder 1 is of a method called an autoloading feeder.
  • a plurality of tape feeders 1 are arranged and used in the component mounting machine.
  • the tape feeder 1 is composed of a feeder main body 2, an insertion guide member 3, a tape transfer path 4, a tape transfer mechanism 7, a control unit 8, and the like.
  • the feeder main body 2 is formed in a flat shape having a length in the front-rear direction, a short length in the vertical direction, and a small thickness in the width direction.
  • the insertion guide member 3 is formed of a member different from the feeder main body 2.
  • the insertion guide member 3 is coupled to the vicinity of the intermediate height on the rear side of the feeder main body 2 by using a mounting plate 31, a mounting screw 32, or the like.
  • the tape transport path 4 is provided from the insertion guide member 3 to the upper part of the front side of the feeder main body 2.
  • the tape transport path 4 guides the transport of the embossed carrier tape 91 and the constant thickness carrier tape 95.
  • the tape transport path 4 includes a supply-side transport path 5 on the feeder main body 2 side and an insertion-side transport path 6 on the insertion guide member 3.
  • a supply position 51 for supplying the component P is provided near the front end of the supply-side transport path 5.
  • An insertion position 61 for inserting the carrier tape (91, 95) is provided near the rear end of the insertion-side transport path 6.
  • the supply-side transport path 5 extends at an angle from approximately the middle height of the rear portion of the feeder main body 2 to near the upper surface of the front portion of the feeder main body 2. Not limited to this, the supply side transport path 5 may extend horizontally.
  • the supply position 51 is located on the upper side near the front end of the supply side transport path 5.
  • a tape peeling mechanism 52 is provided behind the supply position 51 of the supply-side transport path 5.
  • a levitation prevention member 53 is provided on the rear side of the tape peeling mechanism 52 of the supply side transport path 5. The detailed configuration of the tape transport path 4 will be described later separately.
  • the carrier tapes (91, 95) are conveyed by the tape transfer mechanism 7 and proceed from the rear side of the supply side transfer path 5 toward the supply position 51 on the front side. At this time, the carrier tape (91, 95) is prevented from floating from the supply-side transport path 5 by the floating prevention member 53. Further, in the carrier tape (91, 95), one side edge of the cover tape (93, 98) is peeled off by the tape peeling mechanism 52. Subsequently, the cover tape (93, 98) is folded back on the other side edge, and the component P can be supplied at the supply position 51.
  • the tape transport mechanism 7 transports the carrier tape (91, 95) inserted at the insertion position 61 to the supply position 51.
  • the tape transport mechanism 7 has a first sprocket 71, a second sprocket 72, and a front servomotor 75 on the lower side of the supply-side transport path 5 near the front of the feeder main body 2.
  • the first sprocket 71 is rotatably supported substantially below the supply position 51.
  • the second sprocket 72 is rotatably supported under the tape peeling mechanism 52.
  • the first sprocket 71 and the second sprocket 72 have the same diameter and are provided with engaging protrusions all around the outer circumference.
  • the engaging protrusions of the first sprocket 71 and the second sprocket 72 penetrate the engaging groove formed in the supply side transport path 5 and engage with the feed hole (924, 964) of the carrier tape (91, 95).
  • the front servomotor 75 rotationally drives the first sprocket 71 and the second sprocket 72 at equal angular velocities via a gear mechanism of abbreviation.
  • the tape transport mechanism 7 can transport the carrier tape (91, 95) to the supply position 51.
  • the carrier tape (91, 95) from which the component P is taken out at the supply position 51 is discharged forward.
  • the tape transport mechanism 7 also has a third sprocket 73, a fourth sprocket 74, and a rear servomotor 76 on the lower side of the supply side transport path 5 near the rear of the feeder main body 2.
  • the third sprocket 73 and the fourth sprocket 74 are rotatably supported under the supply side transport path 5.
  • the fourth sprocket 74 is located behind the third sprocket 73.
  • the third sprocket 73 and the fourth sprocket 74 have the same diameter. Engagement protrusions are provided on the entire circumference of the outer circumference of the third sprocket 73.
  • Engagement protrusions are discretely provided on the outer periphery of the fourth sprocket 74.
  • the fourth sprocket 74 has two engaging protrusions that are 180 ° apart. Therefore, the number of engaging protrusions on the fourth sprocket 74 is smaller than that on the third sprocket 73.
  • the engaging protrusions of the third sprocket 73 and the fourth sprocket 74 penetrate the engaging groove formed in the supply side transport path 5 and engage with the feed hole (924, 964) of the carrier tape (91, 95).
  • the rear servomotor 76 rotationally drives the third sprocket 73 and the fourth sprocket 74 via a gear mechanism of abbreviation.
  • the tape transport mechanism 7 can transport the carrier tape (91, 95) to the front side along the supply side transport path 5.
  • the fourth sprocket 74 and the rear servomotor 76 correspond to a feeding mechanism provided near the rear end of the supply side transport path 5 to feed carrier tapes (91, 95).
  • next tape holding portion 77 is provided on the upper side of the supply-side transport path 5 near the rear of the feeder main body 2.
  • the next tape holding unit 77 allows the insertion of the second carrier tape (91, 95) while the first carrier tape (91, 95) is being conveyed to the supply position 51. Further, the next tape holding unit 77 holds the tip of the second carrier tape (91, 95) at the standby position 7B (described later).
  • the next tape holding portion 77 is composed of a tape holding member 78, an operating lever 79, a stopper member 7A, and the like.
  • the tape holding member 78 is arranged on the upper side of the supply side transport path 5 on the rear side of the fourth sprocket 74.
  • the tape holding member 78 is a member that is long in the front-rear direction, and the lower portion on the rear side is cut out in a tapered shape to facilitate the insertion of the carrier tape (91, 95) (see FIG. 4).
  • the tape holding member 78 is brought into contact with and separated from the supply-side transport path 5, and is normally pressed downward by a spring of reference numeral.
  • the tape holding member 78 holds the inserted first carrier tape (91, 95) between the supply side transport path 5 and restricts the insertion of the second carrier tape (91, 95). ..
  • the front end of the operating lever 79 is swingably supported by the feeder body 2.
  • the rear end of the operation lever 79 projects to the rear of the feeder main body 2 and can be raised by the operator.
  • the operating lever 79 raises the tape holding member 78 against the spring when the rear end is raised. According to this ascending operation, the operator inserts the tip of the second carrier tape (91, 95) to the lower side of the tape holding member 78, and the operator inserts the upper side of the first carrier tape (91, 95) in use. Can be layered on.
  • the stopper member 7A is provided at a position on the front side of the tape holding member 78 and the fourth sprocket 74.
  • the stopper member 7A regulates the tip of the inserted second carrier tape (91, 95) and causes the stopper member 7A to stand by at the standby position 7B in the supply-side transport path 5.
  • the standby position 7B is set on the front side of the position where the engaging projection of the fourth sprocket 74 penetrates the supply side transport path 5.
  • the stopper member 7A releases the restriction on the tip of the second carrier tape (91, 95) after the rear end of the first carrier tape (91, 95) has passed through the fourth sprocket 74.
  • the feed hole (924, 964) near the tip of the second carrier tape (91, 95) engages with a small number of engaging protrusions of the fourth sprocket 74 and is conveyed forward at a low speed.
  • the tip of the second carrier tape (91, 95) reaches the third sprocket 73, the second carrier tape (91, 95) is conveyed forward at high speed by the third sprocket 73.
  • the second carrier tape (91, 95) is automatically loaded up to the supply position 51 by the cooperation of the third sprocket 73, the second sprocket 72, and the first sprocket 71.
  • the applicant discloses a detailed configuration example of the tape transport mechanism 7 in International Publication No. 2016/098235.
  • the control unit 8 is provided on the rear side of the front servomotor 75 of the feeder main body 2, and is not limited to this, and may be provided at another position of the feeder main body 2.
  • the control unit 8 is communicated and connected to the upper control unit of the component mounting machine.
  • the control unit 8 controls the supply of the component P at the supply position 51 by controlling the tape transfer mechanism 7 according to a command from the upper control unit.
  • control unit 8 acquires a detection signal from the sensor shown in the figure that detects the end of use of the first carrier tape (91, 95). Based on this detection signal, the control unit 8 waits for the tip of the second carrier tape (91, 95) after the rear end of the first carrier tape (91, 95) has passed through the fourth sprocket 74.
  • the tape transfer mechanism 7 is controlled so as to automatically transfer from 7B to the supply position 51. That is, the control unit 8 also serves as an automatic loading control unit.
  • the tape transport path 4 includes the supply side transport path 5 and the insertion side transport path 6.
  • the tape transport path 4 includes the supply side transport path 5 and the insertion side transport path 6.
  • a part of the side wall material on the front side forming the supply side transport path 5 and the insertion side transport path 6 is omitted.
  • the supply side transport path 5 has two transport guides (55, 56) and a guide groove 58.
  • the two transport guides (55, 56) are formed by a portion extending in parallel in the anteroposterior direction while being separated, and the upper surface of the portion serves as a guide.
  • Tapered chamfered portions 57 are provided at the rear ends of the two transport guides (55, 56) to facilitate transfer of the carrier tape (91, 95).
  • the space between the two transport guides (55, 56) is the guide groove 58.
  • the groove width dimension of the guide groove 58 is set to be slightly larger than the outer shape of the cavity portion 921 of the embossed carrier tape 91.
  • One transport guide 55 contacts and supports the lower surface of the wide side edge portion 922 having the feed hole 924 of the inserted embossed carrier tape 91.
  • the other transport guide 56 contacts and supports the lower surface of the narrow side edge portion 923 of the embossed carrier tape 91.
  • the cavity portion 921 automatically enters the guide groove 58.
  • the constant-thickness carrier tape 95 is bridged and supported by two transport guides (55, 56), and has no portion to enter the guide groove 58.
  • the insertion side transport path 6 is arranged behind the supply side transport path 5. If the insertion-side transport path 6 is omitted, the carrier tape (91, 95) may be inserted into the guide groove 58 while standing upright in the width direction, which is not preferable.
  • the insertion side transport path 6 has a bottom portion 62 and an inclined guide 63. The bottom portion 62 is formed by most of the upper surface of the insertion guide member 3.
  • the inclined guide 63 is formed on the upper side of one of the two side edges in the width direction of the bottom portion 62 (the side edge on the back side in FIG. 4), and extends in the front-rear direction.
  • the upper surface of the inclined guide 63 serves as a guide.
  • the tilt guide 63 is tilted with respect to the bottom 62 so as to gradually move upward from the bottom 62 as it advances forward from the insertion position 61.
  • the height H from the bottom portion 62 at the front end of the tilt guide 63 is set to be larger than the thickness T of the largest cavity portion 921 of the embossed carrier tape 91.
  • the insertion side transport path 6 further has two side wall members 64 and a levitation suppressing member 66.
  • the two side wall members 64 are provided so as to stand up from two side edges in the width direction of the bottom portion 62.
  • a tapered chamfered portion 65 is provided inside the two side wall members 64 so as to face each other, facilitating the insertion of the carrier tape (91, 95).
  • the side wall material on the front side is not shown, and the side wall material 64 on the back side is in contact with the outside of the inclined guide 63.
  • the buoyancy inhibitor 66 is bridged over the upper edges of the two side wall members 64.
  • a tapered chamfered portion 67 is provided on the lower surface of the rear end of the levitation suppressing member 66, facilitating the insertion of the carrier tape (91, 95).
  • a bottom 62, two side wall members 64, and a buoyancy inhibitor 66 form a rectangular insertion slot in front of the insertion position 61.
  • the carrier tape (91, 95) is inserted forward from the insertion position 61 via the insertion slot.
  • the two side wall members 64 suppress the swing of the carrier tape (91, 95) in the tape width direction.
  • the levitation suppressing material 66 suppresses the carrier tape (91, 95) from levitation from the bottom portion 62 and the inclined guide 63.
  • the inclined guide 63 contacts the lower surface of the side edge portion 922 on the wide side of the embossed carrier tape 91 and the lower surface of the side edge portion 962 on the wide side of the constant thickness carrier tape 95, and guides them diagonally forward and upward. do.
  • the bottom portion 62 contacts and supports the lower surface of the cavity portion 921 up to a certain position in the middle of the insertion side transport path 6, and the inclined guide 63 supports the lower surface of the cavity portion 921. Separated from the lower surface of the portion 922. Then, in front of the insertion-side transport path 6 past a certain position, conversely, the bottom portion 62 is separated from the lower surface of the cavity portion 921, and the inclined guide 63 is in contact with the lower surface of the side edge portion 922, so that the embossed carrier tape is used. Supports the whole of 91.
  • the bottom portion 62 contacts the lower surface of the constant-thickness carrier tape 95 to support the constant-thickness carrier tape 95 in a limited range on the front side of the insertion position 61. Then, in the range where the inclined guide 63 exists, the inclined guide 63 comes into contact with the lower surface of the side edge portion 962 to support the entire constant-thickness carrier tape 95.
  • the inclined guide 63 of the insertion side transport path 6 and the two transport guides (55, 56) of the supply side transport path 5 are arranged on one plane. That is, the tilt guide 63 and the transport guides (55, 56) have the same tilt angle. On the other hand, the tilt angle of the bottom portion 62 is smaller than the tilt angle of the tilt guide 63.
  • the embossed carrier tape 91 is inserted from the insertion position 61 toward the front.
  • the embossed carrier tape 91 advances while the side edge portion 922 on the wide side is in contact with and supported by the inclined guide 63.
  • the embossed carrier tape 91 can advance with almost no inclination in the tape width direction.
  • the configuration in which the tilt guide 63 contacts the lower surface of the side edge portion 923 on the narrow side cannot be adopted because the embossed carrier tape 91 tends to tilt in the tape width direction.
  • the embossed carrier tape 91 reaches the boundary position between the insertion side transport path 6 and the supply side transport path 5 with the cavity portion 921 floating from the bottom portion 62.
  • the tilt guide 63 and the transport guides (55, 56) are arranged on one plane, the side edge portion 922 smoothly moves from the tilt guide 63 to the transport guide 55 without changing the traveling direction. You can transfer.
  • the cavity portion 921 can smoothly enter the guide groove 58 located in the front without changing the traveling direction. Therefore, the operator can smoothly insert the embossed carrier tape 91.
  • the constant thickness carrier tape 95 is inserted from the insertion position 61 toward the front.
  • the constant-thickness carrier tape 95 reaches the boundary position between the insertion-side transport path 6 and the supply-side transport path 5 in a state where the wide side edge portion 962 is in contact with and supported by the inclined guide 63.
  • the tilt guide 63 and the transport guide (55, 56) are arranged on one plane, the constant-thickness carrier tape 95 can be transferred from the tilt guide 63 to the transport guide (55,) without changing the traveling direction. You can smoothly transfer to 56). Therefore, the operator can smoothly insert the constant-thickness carrier tape 95.
  • the insertion side transport path 6X does not include the inclined guide 63.
  • the configuration of the supply-side transport path 5 is the same as that of the embodiment.
  • the bottom portion 62X of the insertion-side transport path 6X is arranged on the same plane as the transport guides (55, 56). Therefore, the constant-thickness carrier tape 95 can be smoothly transferred from the bottom portion 62X to the transport guides (55, 56).
  • the embossed carrier tape 91 sinks by the thickness T of the cavity portion 921, and the side edge portion 922 comes into contact with the transport guide 55, and the side edge portion 91 comes into contact with the transport guide 55.
  • the portion 923 comes into contact with the transport guide 56, and the cavity portion 921 enters the guide groove 58.
  • the traveling direction of the embossed carrier tape 91 changes downward.
  • the downward change in the traveling direction of the embossed carrier tape 91 collides with the tape holding member 78 and is forcibly performed. Therefore, when the operator inserts the embossed carrier tape 91, a feeling of resistance is generated, which is not preferable.
  • the insertion side transport path 6Y does not include the inclined guide 63.
  • the configuration of the supply-side transport path 5 is the same as that of the embodiment.
  • the front end of the bottom portion 62Y of the insertion-side transport path 6Y is arranged lower than the transport guide (55, 56) by the thickness T of the cavity portion 921. Therefore, in the embossed carrier tape 91, the side edge portion 922 and the side edge portion 923 traveling higher than the bottom portion 62Y smoothly transfer to the transport guides (55, 56), and the cavity portion 921 smoothly enters the guide groove 58. ..
  • the constant-thickness carrier tape 95 advances along the bottom portion 62Y arranged low, it is necessary to ride on the carrier tape while colliding with the transport guides (55, 56), and the traveling direction changes upward. Further, the upward traveling direction of the constant-thickness carrier tape 95 is forcibly changed to the forward direction by the tape holding member 78. Therefore, when the operator inserts the constant-thickness carrier tape 95, a feeling of resistance is generated, which is not preferable. Even in the embossed carrier tape 91 having a small thickness T of the cavity portion 921, a feeling of resistance is generated by the same action.
  • the tape transport path 4 includes the insertion side transport path 6 having the bottom portion 62 and the inclined guide 63. Therefore, when the embossed carrier tape 91 is inserted into the insertion-side transport path 6, the side edge portion 922 rises along the inclined guide 63, and when the embossed carrier tape 91 advances to the supply-side transport path 5, the side edge portion 922 rises.
  • the inclined guide 63 smoothly transfers to the transport guide 55, and the cavity portion 921 smoothly enters the guide groove 58. Further, the constant-thickness carrier tape 95 smoothly transfers from the inclined guide 63 to the transport guides (55, 56). Therefore, the operator can smoothly insert the carrier tape regardless of the type.
  • the tilt guide 63 is one in the embodiment, it may be provided on both side edges of the bottom portion 62 in the width direction to be two.
  • the tape feeder 1 of the embodiment is an auto-loading feeder, it may be a general tape feeder for performing splicing work.
  • the distance between the insertion position 61 and the fourth sprocket 74 is larger than that of a general tape feeder due to the configuration restriction including the next tape holding portion 77. Therefore, in the tape feeder 1 of the embodiment, the insertion length for inserting the carrier tape (91, 95) becomes large, and the effect of smooth insertion becomes remarkable.
  • This embodiment can be applied and modified in various ways.
  • Tape feeder 2 Feeder body 3: Insertion guide member 4: Tape transport path 5: Supply side transport path 51: Supply position 55: Transport guide 56: Transport guide 58: Guide groove 6, 6X, 6Y: Insert side transport path 61: Insertion position 62, 62X, 62Y: Bottom 63: Inclined guide 64: Side wall material 66: Floating suppression material 7: Tape transfer mechanism 71-74: First to fourth sprockets 75: Front servo motor 76: Rear servo motor 77: Next tape holding part 78: Tape holding member 7A: Stopper member 7B: Standby position 8: Control part 91: Embossed carrier tape 92: Base tape 921: Cavity part 922: Side edge part 923: Side edge part 924: Feed hole 93: Cover tape 95: Constant thickness carrier tape 96: Base tape 961: Cavity part 962: Side edge part 963: Side edge part 964: Feed hole 97: Bottom tape 98: Cover tape

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  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

This tape feeder comprises a tape conveyance path which extends, to a front supply position where a component is supplied, from a rear insertion position where carrier tape is inserted, and a tape conveyance mechanism which conveys the carrier tape inserted from the insertion position to the supply position, wherein: the carrier tape includes a cavity that opens upward for storing the component, embossed carrier tape having base tape having two side edges extending outward in the tape width direction from a position higher than the lower surface of the cavity, and cover tape that covers the cavity; the tape conveyance path includes a supply-side conveyance path having two conveyance guides contacting the lower surface of the two side edges and a guide trench which is formed between the two conveyance guides and into which the cavity enters, and an insertion-side conveyance path which is disposed on the rear side of the supply-side conveyance path and has a bottom part contacting the lower surface of the cavity, and an inclined guide that gradually separates upward from the bottom part progressing from the insertion position toward the front, while being in contact with the lower surface of the side edges.

Description

テープフィーダTape feeder
 本明細書は、キャリアテープを送って部品を供給するテープフィーダに関する。 This specification relates to a tape feeder that sends carrier tapes to supply parts.
 プリント配線が施された基板に対基板作業を実施して、基板製品を量産する技術が普及している。対基板作業を実施する対基板作業機の代表例として、部品の装着作業を実施する部品装着機がある。多くの部品装着機は、キャリアテープを送って部品を供給するテープフィーダを備える。テープフィーダは、一般的に、形状や材質が相違する複数種類のキャリアテープの使用が可能となっている。この種のテープフィーダの一技術例が特許文献1に開示されている。 The technique of mass-producing board products by performing board-to-board work on boards with printed wiring is widespread. As a typical example of a board-to-board work machine that performs board-to-board work, there is a component-mounting machine that carries out component-mounting work. Many component mounters are equipped with a tape feeder that feeds carrier tape to supply components. In general, the tape feeder can use a plurality of types of carrier tapes having different shapes and materials. A technical example of this type of tape feeder is disclosed in Patent Document 1.
 特許文献1のテープフィーダは、キャリアテープの幅方向の両端部(二つの側縁部)を支持する一対のテープ支持部と、テープ支持部の間に設けられた凹状溝と、凹状溝のテープ挿入側端部に設けられてテープ支持部以上の高さに位置する支持面と、を備える。これによれば、キャリアテープの両端部の一方が凹状溝に落ち込む片落ちの状態を回避し、キャリアテープを安定して挿入することができる、とされている。 The tape feeder of Patent Document 1 has a pair of tape support portions that support both ends (two side edges) in the width direction of the carrier tape, a concave groove provided between the tape support portions, and a tape having a concave groove. It is provided with a support surface provided at the insertion side end portion and located at a height higher than the tape support portion. According to this, it is said that it is possible to avoid a state in which one of both ends of the carrier tape falls into the concave groove and the carrier tape can be stably inserted.
国際公開第2016/142989号International Publication No. 2016/142789
 ところで、特許文献1のテープフィーダにおいて、キャリアテープは、高い位置に設けられた支持面からテープ支持部へ挿入される箇所で屈曲する。このため、オペレータがキャリアテープを挿入するときに、抵抗感が発生して好ましくない。また、テープフィーダは、キャリアテープの種類を問わず、良好な使い勝手が必要とされる。 By the way, in the tape feeder of Patent Document 1, the carrier tape bends at a position where it is inserted into the tape support portion from the support surface provided at a high position. Therefore, when the operator inserts the carrier tape, a feeling of resistance is generated, which is not preferable. Further, the tape feeder is required to have good usability regardless of the type of carrier tape.
 それゆえ、本明細書では、キャリアテープの種類を問わずスムーズな挿入を行うことができるテープフィーダを提供することを解決すべき課題とする。 Therefore, in the present specification, it is an issue to be solved to provide a tape feeder capable of smooth insertion regardless of the type of carrier tape.
 本明細書は、複数の部品を保持したキャリアテープを挿入する後側の挿入位置から前記部品を供給する前側の供給位置まで延びるテープ搬送路と、前記挿入位置から挿入された前記キャリアテープを前記供給位置まで搬送するテープ搬送機構と、を備えるテープフィーダであって、前記キャリアテープは、上向きに開口して前記部品を収納するキャビティ部、および前記キャビティ部の下面よりも高い部位からテープ幅方向外向きに延びる二つの側縁部をもつベーステープ、ならびに、前記キャビティ部を覆うカバーテープを有するエンボスキャリアテープを含み、前記テープ搬送路は、二つの前記側縁部の下面に接触する二つの搬送ガイド、および二つの前記搬送ガイドの間に形成されて前記キャビティ部が進入するガイド溝をもつ供給側搬送路、ならびに、前記供給側搬送路の後側に配置され、前記キャビティ部の前記下面に接触する底部、および前記挿入位置から前方に進むにつれて前記底部から徐々に上方に離隔しつつ前記側縁部の前記下面に接触する傾斜ガイドをもつ挿入側搬送路、を含む、テープフィーダを開示する。 In the present specification, the tape transport path extending from the insertion position on the rear side where the carrier tape holding a plurality of parts is inserted to the supply position on the front side where the parts are supplied, and the carrier tape inserted from the insertion position are described. A tape feeder including a tape transport mechanism for transporting to a supply position, wherein the carrier tape opens upward to accommodate the component, and a portion higher than the lower surface of the cavity in the tape width direction. The tape carrier includes two outwardly extending base tapes with side edges and an embossed carrier tape with a cover tape covering the cavity, the tape carrier having two contacts with the lower surfaces of the two side edges. A supply-side transport path having a transport guide and a guide groove formed between the two transport guides into which the cavity portion enters, and a supply-side transport path arranged behind the supply-side transport path and the lower surface of the cavity portion. Disclosed is a tape feeder comprising a bottom in contact with, and an insertion-side carrier with an inclined guide that contacts the inferior surface of the side edge while gradually separating upward from the bottom as it advances forward from the insertion position. do.
 本明細書で開示するテープフィーダにおいて、テープ搬送路は、二つの搬送ガイドおよびガイド溝をもつ供給側搬送路、ならびに、底部および傾斜ガイドをもつ挿入側搬送路を含む。このため、エンボスキャリアテープは、挿入側搬送路に挿入されたときに、側縁部が傾斜ガイドに沿って上昇し、供給側搬送路に進むときに、側縁部が傾斜ガイドから搬送ガイドにスムーズに乗り移り、キャビティ部がガイド溝にスムーズに進入する。また、エンボスキャリアテープ以外の別種のキャリアテープは、傾斜ガイドから搬送ガイドにスムーズに乗り移る。したがって、オペレータは、キャリアテープの種類を問わずスムーズな挿入を行うことができる。 In the tape feeders disclosed herein, the tape transport path includes a supply side transport path with two transport guides and a guide groove, and an insertion side transport path with a bottom and tilted guide. Therefore, when the embossed carrier tape is inserted into the insertion side transport path, the side edge portion rises along the inclined guide, and when advancing to the supply side transport path, the side edge portion changes from the inclined guide to the transport guide. Transfers smoothly, and the cavity smoothly enters the guide groove. Further, other types of carrier tapes other than the embossed carrier tape smoothly transfer from the inclined guide to the transport guide. Therefore, the operator can smoothly insert the carrier tape regardless of the type.
エンボスキャリアテープの構成を示すテープ幅方向の断面図である。It is sectional drawing in the tape width direction which shows the structure of the embossed carrier tape. 定厚キャリアテープの構成を示すテープ幅方向の断面図である。It is sectional drawing in the tape width direction which shows the structure of a constant thickness carrier tape. 実施形態のテープフィーダの全体構成を示す側面図である。It is a side view which shows the whole structure of the tape feeder of an embodiment. テープフィーダのテープ搬送路の詳細な構成を示す斜視図である。It is a perspective view which shows the detailed structure of the tape transport path of a tape feeder. エンボスキャリアテープをテープフィーダに挿入した場合の作用を説明する斜視図である。It is a perspective view explaining the operation when the emboss carrier tape is inserted into a tape feeder. 定厚キャリアテープをテープフィーダに挿入した場合の作用を説明する斜視図である。It is a perspective view explaining the operation when a constant thickness carrier tape is inserted into a tape feeder. 第一比較例のテープ搬送路の構成を示す斜視図である。It is a perspective view which shows the structure of the tape transport path of the 1st comparative example. 第二比較例のテープ搬送路の構成を示す斜視図である。It is a perspective view which shows the structure of the tape transport path of the 2nd comparative example.
 1.キャリアテープ(91、95)の構成
 まず、実施形態のテープフィーダ1に用いられるキャリアテープ(91、95)の構成について、図1および図2を参考にして説明する。キャリアテープ(91、95)は、複数のキャビティ部(921、961)にそれぞれ部品Pを収納し、これらの部品Pを順番に供給可能とする。キャリアテープ(91、95)は、リールに巻回された形態で提供され、リールから引き出されて用いられる。キャリアテープ(91、95)は、エンボスキャリアテープ91、および定厚キャリアテープ95に大別される。
1. 1. Configuration of Carrier Tape (91, 95) First, the configuration of the carrier tape (91, 95) used in the tape feeder 1 of the embodiment will be described with reference to FIGS. 1 and 2. The carrier tape (91, 95) accommodates the component P in each of the plurality of cavities (921, 961), and these components P can be supplied in order. The carrier tape (91, 95) is provided in a form wound around a reel and is drawn out from the reel for use. The carrier tapes (91, 95) are roughly classified into an embossed carrier tape 91 and a constant thickness carrier tape 95.
 エンボスキャリアテープ91は、図1に示されるように、ベーステープ92およびカバーテープ93で構成される。ベーステープ92は、複数のキャビティ部921をもつ。キャビティ部921は、テープ長さ方向に一定のピッチで設けられ、かつ、上向きに開口して部品Pを収納する。ベーステープ92は、また、キャビティ部921の下面よりも高い部位、具体的にはキャビティ部921の上縁部位からテープ幅方向外向きに延びる側縁部922、および側縁部923をもつ。キャビティ部921の厚みTは、収納する部品Pの高さに合わせて適宜変更される。 As shown in FIG. 1, the embossed carrier tape 91 is composed of a base tape 92 and a cover tape 93. The base tape 92 has a plurality of cavity portions 921. The cavity portion 921 is provided at a constant pitch in the tape length direction and is opened upward to accommodate the component P. The base tape 92 also has a portion higher than the lower surface of the cavity portion 921, specifically, a side edge portion 922 extending outward in the tape width direction from the upper edge portion of the cavity portion 921, and a side edge portion 923. The thickness T of the cavity portion 921 is appropriately changed according to the height of the component P to be housed.
 一方の側縁部922は、他方の側縁部923よりもテープ幅方向に広く形成されており、送り穴924が穿孔形成される。送り穴924は、テープ長さ方向に一定のピッチで設けられる。送り穴924のピッチおよびキャビティ部921のピッチは、一方が他方の整数倍であることが好ましく、これに限定されない。ベーステープ92は、例えば、樹脂等の柔軟なテープ形状の材料にエンボス加工が施されて形成される。 One side edge portion 922 is formed wider in the tape width direction than the other side edge portion 923, and a feed hole 924 is formed by drilling. The feed holes 924 are provided at a constant pitch in the tape length direction. The pitch of the feed hole 924 and the pitch of the cavity portion 921 are preferably, but not limited to, one being an integral multiple of the other. The base tape 92 is formed by embossing a flexible tape-shaped material such as resin.
 カバーテープ93は、テープ幅方向の幅寸法がベーステープ92よりも小さい。カバーテープ93は、幅方向両側の側縁がベーステープ92に接着されてキャビティ部921を覆い、部品Pの飛散を防止する。カバーテープ93は、送り穴924を避けて配置される。カバーテープ93は、例えば、薄くて透明な高分子フィルムを用いて形成される。 The width dimension of the cover tape 93 in the tape width direction is smaller than that of the base tape 92. The cover tape 93 has side edges on both sides in the width direction adhered to the base tape 92 to cover the cavity portion 921 and prevent the component P from scattering. The cover tape 93 is arranged so as to avoid the feed hole 924. The cover tape 93 is formed, for example, by using a thin and transparent polymer film.
 定厚キャリアテープ95は、図2に示されるように、ベーステープ96、ボトムテープ97、およびカバーテープ98で構成される。ベーステープ96は、紙材や樹脂等の柔軟な材料で形成され、厚みが一定とされている。ベーステープ96は、複数のキャビティ部961をもつ。キャビティ部961は、テープ長さ方向に一定のピッチで穿孔形成され、部品Pを収納する。キャビティ部961のテープ幅方向の位置は、中央から外れている。ベーステープ96の下側に、ボトムテープ97が接着される。ボトムテープ97のテープ幅方向の幅寸法は、ベーステープ96のそれに略一致している。ボトムテープ97は、キャビティ部961の下側を覆い、部品Pの脱落を防止する。ボトムテープ97は、薄い紙材や高分子フィルム等を用いて形成され、透明または半透明になっている。 As shown in FIG. 2, the constant-thickness carrier tape 95 is composed of a base tape 96, a bottom tape 97, and a cover tape 98. The base tape 96 is made of a flexible material such as paper or resin, and has a constant thickness. The base tape 96 has a plurality of cavity portions 961. The cavity portion 961 is formed by drilling at a constant pitch in the tape length direction, and accommodates the component P. The position of the cavity 961 in the tape width direction is off the center. The bottom tape 97 is adhered to the lower side of the base tape 96. The width dimension of the bottom tape 97 in the tape width direction substantially matches that of the base tape 96. The bottom tape 97 covers the underside of the cavity 961 and prevents the component P from falling off. The bottom tape 97 is formed by using a thin paper material, a polymer film, or the like, and is transparent or translucent.
 ベーステープ96およびボトムテープ97は、キャビティ部961から外れた両側に、側縁部962、および側縁部963をもつ。一方の側縁部962は、他方の側縁部963よりもテープ幅方向に広く形成されており、送り穴964が穿孔形成される。送り穴964は、テープ長さ方向に一定のピッチで設けられる。ベーステープ96およびボトムテープ97の総称として、ベーステープが用いられる場合がある。カバーテープ98は、エンボスキャリアテープ91のカバーテープ93と同様の形状に形成されてベーステープ96に接着され、部品Pの飛散を防止する。 The base tape 96 and the bottom tape 97 have side edge portions 962 and side edge portions 963 on both sides separated from the cavity portion 961. One side edge portion 962 is formed wider in the tape width direction than the other side edge portion 963, and the feed hole 964 is formed by drilling. The feed holes 964 are provided at a constant pitch in the tape length direction. Base tape may be used as a general term for base tape 96 and bottom tape 97. The cover tape 98 is formed in the same shape as the cover tape 93 of the embossed carrier tape 91 and is adhered to the base tape 96 to prevent the component P from scattering.
 2.実施形態のテープフィーダ1の全体構成
 次に、実施形態のテープフィーダ1の全体構成について、図3を参考にして説明する。図3の右側は、テープフィーダ1の前側に相当し、図3の左側は、テープフィーダ1の後側に相当する。テープフィーダ1は、幅方向(図3の紙面表裏方向)の厚みが小さな扁平形状に形成されている。テープフィーダ1は、オートローディングフィーダと呼ばれる方式のものである。テープフィーダ1は、複数台が部品装着機に配列されて使用される。テープフィーダ1は、フィーダ本体2、挿入案内部材3、テープ搬送路4、テープ搬送機構7、および制御部8などで構成される。
2. 2. Overall Configuration of Tape Feeder 1 of the Embodiment Next, the overall configuration of the tape feeder 1 of the embodiment will be described with reference to FIG. The right side of FIG. 3 corresponds to the front side of the tape feeder 1, and the left side of FIG. 3 corresponds to the rear side of the tape feeder 1. The tape feeder 1 is formed in a flat shape having a small thickness in the width direction (the front and back directions of the paper surface in FIG. 3). The tape feeder 1 is of a method called an autoloading feeder. A plurality of tape feeders 1 are arranged and used in the component mounting machine. The tape feeder 1 is composed of a feeder main body 2, an insertion guide member 3, a tape transfer path 4, a tape transfer mechanism 7, a control unit 8, and the like.
 フィーダ本体2は、前後方向に長く、上下方向に短く、幅方向の厚みが小さな扁平形状の概ね箱形に形成される。挿入案内部材3は、フィーダ本体2と相違する部材で形成される。挿入案内部材3は、取り付け板31や取り付けねじ32等を用いてフィーダ本体2の後側の中間高さ付近に結合される。挿入案内部材3をフィーダ本体2と一体にせずに、別体として後付けする構成を採用したことにより、部材の加工や組み立ての作業性が向上し、さらには製造コストが低廉化される。 The feeder main body 2 is formed in a flat shape having a length in the front-rear direction, a short length in the vertical direction, and a small thickness in the width direction. The insertion guide member 3 is formed of a member different from the feeder main body 2. The insertion guide member 3 is coupled to the vicinity of the intermediate height on the rear side of the feeder main body 2 by using a mounting plate 31, a mounting screw 32, or the like. By adopting a configuration in which the insertion guide member 3 is not integrated with the feeder main body 2 but is retrofitted as a separate body, the workability of processing and assembling the member is improved, and the manufacturing cost is further reduced.
 テープ搬送路4は、挿入案内部材3からフィーダ本体2の前側上部にわたって設けられる。テープ搬送路4は、エンボスキャリアテープ91や定厚キャリアテープ95の搬送を案内する。テープ搬送路4は、フィーダ本体2側の供給側搬送路5、および挿入案内部材3側の挿入側搬送路6を含んで構成される。供給側搬送路5の前端付近に、部品Pを供給する供給位置51が設けられる。挿入側搬送路6の後端付近に、キャリアテープ(91、95)を挿入する挿入位置61が設けられる。 The tape transport path 4 is provided from the insertion guide member 3 to the upper part of the front side of the feeder main body 2. The tape transport path 4 guides the transport of the embossed carrier tape 91 and the constant thickness carrier tape 95. The tape transport path 4 includes a supply-side transport path 5 on the feeder main body 2 side and an insertion-side transport path 6 on the insertion guide member 3. A supply position 51 for supplying the component P is provided near the front end of the supply-side transport path 5. An insertion position 61 for inserting the carrier tape (91, 95) is provided near the rear end of the insertion-side transport path 6.
 供給側搬送路5は、フィーダ本体2の後部の概ね中間高さからフィーダ本体2の前部の上面近くまで傾斜して延在する。これに限定されず、供給側搬送路5は、水平に延在してもよい。供給位置51は、供給側搬送路5の前端付近の上側に位置する。供給側搬送路5の供給位置51よりも後側に、テープ剥離機構52が設けられる。供給側搬送路5のテープ剥離機構52よりも後側に、浮上防止部材53が設けられる。テープ搬送路4の詳細な構成については、別途後述する。 The supply-side transport path 5 extends at an angle from approximately the middle height of the rear portion of the feeder main body 2 to near the upper surface of the front portion of the feeder main body 2. Not limited to this, the supply side transport path 5 may extend horizontally. The supply position 51 is located on the upper side near the front end of the supply side transport path 5. A tape peeling mechanism 52 is provided behind the supply position 51 of the supply-side transport path 5. A levitation prevention member 53 is provided on the rear side of the tape peeling mechanism 52 of the supply side transport path 5. The detailed configuration of the tape transport path 4 will be described later separately.
 キャリアテープ(91、95)は、テープ搬送機構7によって搬送され、供給側搬送路5の後側から前側の供給位置51に向かって進む。このとき、キャリアテープ(91、95)は、浮上防止部材53によって供給側搬送路5からの浮上が防止される。また、キャリアテープ(91、95)は、テープ剥離機構52によってカバーテープ(93、98)の一方の側縁が剥離される。続いて、カバーテープ(93、98)が他方の側縁の上に折り返され、供給位置51において部品Pの供給が可能となる。 The carrier tapes (91, 95) are conveyed by the tape transfer mechanism 7 and proceed from the rear side of the supply side transfer path 5 toward the supply position 51 on the front side. At this time, the carrier tape (91, 95) is prevented from floating from the supply-side transport path 5 by the floating prevention member 53. Further, in the carrier tape (91, 95), one side edge of the cover tape (93, 98) is peeled off by the tape peeling mechanism 52. Subsequently, the cover tape (93, 98) is folded back on the other side edge, and the component P can be supplied at the supply position 51.
 テープ搬送機構7は、挿入位置61に挿入されたキャリアテープ(91、95)を供給位置51まで搬送する。テープ搬送機構7は、フィーダ本体2の前寄りの供給側搬送路5の下側に、第一スプロケット71、第二スプロケット72、および前側サーボモータ75を有する。第一スプロケット71は、供給位置51の概ね下側に回転可能に支持される。第二スプロケット72は、テープ剥離機構52の下側に回転可能に支持される。第一スプロケット71および第二スプロケット72は、直径が等しく、外周の全周に係合突起が設けられる。第一スプロケット71および第二スプロケット72の係合突起は、供給側搬送路5に形成された係合溝を突き抜け、キャリアテープ(91、95)の送り穴(924、964)に係合する。 The tape transport mechanism 7 transports the carrier tape (91, 95) inserted at the insertion position 61 to the supply position 51. The tape transport mechanism 7 has a first sprocket 71, a second sprocket 72, and a front servomotor 75 on the lower side of the supply-side transport path 5 near the front of the feeder main body 2. The first sprocket 71 is rotatably supported substantially below the supply position 51. The second sprocket 72 is rotatably supported under the tape peeling mechanism 52. The first sprocket 71 and the second sprocket 72 have the same diameter and are provided with engaging protrusions all around the outer circumference. The engaging protrusions of the first sprocket 71 and the second sprocket 72 penetrate the engaging groove formed in the supply side transport path 5 and engage with the feed hole (924, 964) of the carrier tape (91, 95).
 前側サーボモータ75は、符号略のギヤ機構を介して、第一スプロケット71および第二スプロケット72を等しい角速度で回転駆動する。これにより、テープ搬送機構7は、キャリアテープ(91、95)を供給位置51まで搬送することができる。供給位置51で部品Pが取り出されたキャリアテープ(91、95)は、前方に排出される。 The front servomotor 75 rotationally drives the first sprocket 71 and the second sprocket 72 at equal angular velocities via a gear mechanism of abbreviation. As a result, the tape transport mechanism 7 can transport the carrier tape (91, 95) to the supply position 51. The carrier tape (91, 95) from which the component P is taken out at the supply position 51 is discharged forward.
 テープ搬送機構7は、また、フィーダ本体2の後寄りの供給側搬送路5の下側に、第三スプロケット73、第四スプロケット74、および後側サーボモータ76を有する。第三スプロケット73および第四スプロケット74は、供給側搬送路5の下側に回転可能に支持される。第四スプロケット74は、第三スプロケット73よりも後側に位置する。第三スプロケット73および第四スプロケット74は、直径が等しい。第三スプロケット73の外周の全周に係合突起が設けられる。第四スプロケット74の外周に、離散的に係合突起が設けられる。例えば、第四スプロケット74の係合突起は、180°離間した2個とされる。したがって、第四スプロケット74の係合突起は、第三スプロケット73のそれよりも少数である。第三スプロケット73および第四スプロケット74の係合突起は、供給側搬送路5に形成された係合溝を突き抜け、キャリアテープ(91、95)の送り穴(924、964)に係合する。 The tape transport mechanism 7 also has a third sprocket 73, a fourth sprocket 74, and a rear servomotor 76 on the lower side of the supply side transport path 5 near the rear of the feeder main body 2. The third sprocket 73 and the fourth sprocket 74 are rotatably supported under the supply side transport path 5. The fourth sprocket 74 is located behind the third sprocket 73. The third sprocket 73 and the fourth sprocket 74 have the same diameter. Engagement protrusions are provided on the entire circumference of the outer circumference of the third sprocket 73. Engagement protrusions are discretely provided on the outer periphery of the fourth sprocket 74. For example, the fourth sprocket 74 has two engaging protrusions that are 180 ° apart. Therefore, the number of engaging protrusions on the fourth sprocket 74 is smaller than that on the third sprocket 73. The engaging protrusions of the third sprocket 73 and the fourth sprocket 74 penetrate the engaging groove formed in the supply side transport path 5 and engage with the feed hole (924, 964) of the carrier tape (91, 95).
 後側サーボモータ76は、符号略のギヤ機構を介して、第三スプロケット73および第四スプロケット74を回転駆動する。これにより、テープ搬送機構7は、キャリアテープ(91、95)を供給側搬送路5に沿って前側に搬送することができる。第四スプロケット74および後側サーボモータ76は、供給側搬送路5の後端付近に設けられてキャリアテープ(91、95)を送る送り機構に相当する。 The rear servomotor 76 rotationally drives the third sprocket 73 and the fourth sprocket 74 via a gear mechanism of abbreviation. As a result, the tape transport mechanism 7 can transport the carrier tape (91, 95) to the front side along the supply side transport path 5. The fourth sprocket 74 and the rear servomotor 76 correspond to a feeding mechanism provided near the rear end of the supply side transport path 5 to feed carrier tapes (91, 95).
 さらに、フィーダ本体2の後寄りの供給側搬送路5の上側に、次テープ保持部77が設けられる。次テープ保持部77は、第一のキャリアテープ(91、95)が供給位置51まで搬送されている使用中に、第二のキャリアテープ(91、95)の挿入を許容する。かつ、次テープ保持部77は、第二のキャリアテープ(91、95)の先端を待機位置7B(後述)に保持する。次テープ保持部77は、テープ押さえ部材78、操作レバー79、およびストッパ部材7Aなどで構成される。 Further, the next tape holding portion 77 is provided on the upper side of the supply-side transport path 5 near the rear of the feeder main body 2. The next tape holding unit 77 allows the insertion of the second carrier tape (91, 95) while the first carrier tape (91, 95) is being conveyed to the supply position 51. Further, the next tape holding unit 77 holds the tip of the second carrier tape (91, 95) at the standby position 7B (described later). The next tape holding portion 77 is composed of a tape holding member 78, an operating lever 79, a stopper member 7A, and the like.
 テープ押さえ部材78は、第四スプロケット74よりも後側の供給側搬送路5の上側に配置される。テープ押さえ部材78は、前後方向に長い部材であり、後側下部がテーパ状に切り欠かれて、キャリアテープ(91、95)の挿入が容易化されている(図4参照)。テープ押さえ部材78は、供給側搬送路5に接離可能とされ、符号略のスプリングにより通常時には下方に押し付けられる。テープ押さえ部材78は、挿入済みの第一のキャリアテープ(91、95)を供給側搬送路5との間に挟んで保持するとともに、第二のキャリアテープ(91、95)の挿入を規制する。 The tape holding member 78 is arranged on the upper side of the supply side transport path 5 on the rear side of the fourth sprocket 74. The tape holding member 78 is a member that is long in the front-rear direction, and the lower portion on the rear side is cut out in a tapered shape to facilitate the insertion of the carrier tape (91, 95) (see FIG. 4). The tape holding member 78 is brought into contact with and separated from the supply-side transport path 5, and is normally pressed downward by a spring of reference numeral. The tape holding member 78 holds the inserted first carrier tape (91, 95) between the supply side transport path 5 and restricts the insertion of the second carrier tape (91, 95). ..
 操作レバー79の前端は、フィーダ本体2に揺動可能に支持される。操作レバー79の後端は、フィーダ本体2の後方に突出しており、オペレータによって上昇操作可能とされている。操作レバー79は、後端が上昇操作されたときに、テープ押さえ部材78をスプリングに抗して上昇させる。この上昇操作によれば、オペレータは、第二のキャリアテープ(91、95)の先端をテープ押さえ部材78の下側まで挿入して、使用中の第一のキャリアテープ(91、95)の上側に重ねることができる。 The front end of the operating lever 79 is swingably supported by the feeder body 2. The rear end of the operation lever 79 projects to the rear of the feeder main body 2 and can be raised by the operator. The operating lever 79 raises the tape holding member 78 against the spring when the rear end is raised. According to this ascending operation, the operator inserts the tip of the second carrier tape (91, 95) to the lower side of the tape holding member 78, and the operator inserts the upper side of the first carrier tape (91, 95) in use. Can be layered on.
 ストッパ部材7Aは、テープ押さえ部材78および第四スプロケット74よりも前側の位置に設けられる。ストッパ部材7Aは、挿入された第二のキャリアテープ(91、95)の先端を規制して、供給側搬送路5内の待機位置7Bに待機させる。待機位置7Bは、第四スプロケット74の係合突起が供給側搬送路5を突き抜ける位置よりも前側に設定されている。ストッパ部材7Aは、第一のキャリアテープ(91、95)の後端が第四スプロケット74を通過した後に、第二のキャリアテープ(91、95)の先端の規制を解除する。 The stopper member 7A is provided at a position on the front side of the tape holding member 78 and the fourth sprocket 74. The stopper member 7A regulates the tip of the inserted second carrier tape (91, 95) and causes the stopper member 7A to stand by at the standby position 7B in the supply-side transport path 5. The standby position 7B is set on the front side of the position where the engaging projection of the fourth sprocket 74 penetrates the supply side transport path 5. The stopper member 7A releases the restriction on the tip of the second carrier tape (91, 95) after the rear end of the first carrier tape (91, 95) has passed through the fourth sprocket 74.
 これにより、第二のキャリアテープ(91、95)は、その先端付近の送り穴(924、964)が第四スプロケット74の少数の係合突起に係合し、低速で前方に搬送される。第二のキャリアテープ(91、95)は、その先端が第三スプロケット73まで到達すると、第三スプロケット73により高速で前方に搬送される。最終的に、第二のキャリアテープ(91、95)は、第三スプロケット73、第二スプロケット72、および第一スプロケット71の協働により、供給位置51まで自動装填される。なお、本件出願人は、テープ搬送機構7の詳細な構成例を国際公開第2016/098235号に開示している。 As a result, the feed hole (924, 964) near the tip of the second carrier tape (91, 95) engages with a small number of engaging protrusions of the fourth sprocket 74 and is conveyed forward at a low speed. When the tip of the second carrier tape (91, 95) reaches the third sprocket 73, the second carrier tape (91, 95) is conveyed forward at high speed by the third sprocket 73. Finally, the second carrier tape (91, 95) is automatically loaded up to the supply position 51 by the cooperation of the third sprocket 73, the second sprocket 72, and the first sprocket 71. The applicant discloses a detailed configuration example of the tape transport mechanism 7 in International Publication No. 2016/098235.
 制御部8は、フィーダ本体2の前側サーボモータ75の後側に設けられており、これに限定されず、フィーダ本体2の別の位置に設けられてもよい。制御部8は、部品装着機の上位制御部に通信接続される。制御部8は、上位制御部からの指令にしたがってテープ搬送機構7を制御することにより、供給位置51における部品Pの供給を制御する。 The control unit 8 is provided on the rear side of the front servomotor 75 of the feeder main body 2, and is not limited to this, and may be provided at another position of the feeder main body 2. The control unit 8 is communicated and connected to the upper control unit of the component mounting machine. The control unit 8 controls the supply of the component P at the supply position 51 by controlling the tape transfer mechanism 7 according to a command from the upper control unit.
 また、制御部8は、第一のキャリアテープ(91、95)の使用終了を検出する図略のセンサから検出信号を取得する。この検出信号に基づいて、制御部8は、第一のキャリアテープ(91、95)の後端が第四スプロケット74を通過した後に、第二のキャリアテープ(91、95)の先端を待機位置7Bから供給位置51まで自動搬送するようにテープ搬送機構7を制御する。つまり、制御部8は、自動装填制御部を兼ねる。 Further, the control unit 8 acquires a detection signal from the sensor shown in the figure that detects the end of use of the first carrier tape (91, 95). Based on this detection signal, the control unit 8 waits for the tip of the second carrier tape (91, 95) after the rear end of the first carrier tape (91, 95) has passed through the fourth sprocket 74. The tape transfer mechanism 7 is controlled so as to automatically transfer from 7B to the supply position 51. That is, the control unit 8 also serves as an automatic loading control unit.
 3.テープ搬送路4の詳細な構成
 次に、テープ搬送路4の詳細な構成について、図4を参考にして説明を続ける。前述したように、テープ搬送路4は、供給側搬送路5および挿入側搬送路6を含んで構成される。図4において、供給側搬送路5および挿入側搬送路6を形成する手前側の側壁材の一部が省略されている。
3. 3. Detailed Configuration of Tape Transport Path 4 Next, the detailed configuration of the tape transport path 4 will be described with reference to FIG. As described above, the tape transport path 4 includes the supply side transport path 5 and the insertion side transport path 6. In FIG. 4, a part of the side wall material on the front side forming the supply side transport path 5 and the insertion side transport path 6 is omitted.
 供給側搬送路5は、二つの搬送ガイド(55、56)およびガイド溝58をもつ。二つの搬送ガイド(55、56)は、離隔しつつ平行して前後方向に延在する部位によって形成され、部位の上面がガイドの役割を果たす。二つの搬送ガイド(55、56)の後端には、テーパ形状の面取り部57が設けられており、キャリアテープ(91、95)の乗り移りが容易化される。二つの搬送ガイド(55、56)の間の空間は、ガイド溝58となる。ガイド溝58の溝幅寸法は、エンボスキャリアテープ91のキャビティ部921の外形よりもわずかに大きく設定される。 The supply side transport path 5 has two transport guides (55, 56) and a guide groove 58. The two transport guides (55, 56) are formed by a portion extending in parallel in the anteroposterior direction while being separated, and the upper surface of the portion serves as a guide. Tapered chamfered portions 57 are provided at the rear ends of the two transport guides (55, 56) to facilitate transfer of the carrier tape (91, 95). The space between the two transport guides (55, 56) is the guide groove 58. The groove width dimension of the guide groove 58 is set to be slightly larger than the outer shape of the cavity portion 921 of the embossed carrier tape 91.
 一方の搬送ガイド55は、挿入されたエンボスキャリアテープ91の送り穴924をもつ広い側縁部922の下面に接触してこれを支持する。他方の搬送ガイド56は、エンボスキャリアテープ91の狭い側の側縁部923の下面に接触してこれを支持する。側縁部922および側縁部923が支持されたとき、キャビティ部921は、自動的にガイド溝58に進入する。一方、定厚キャリアテープ95は、二つの搬送ガイド(55、56)に架け渡されて支持され、ガイド溝58に進入する部位が無い。 One transport guide 55 contacts and supports the lower surface of the wide side edge portion 922 having the feed hole 924 of the inserted embossed carrier tape 91. The other transport guide 56 contacts and supports the lower surface of the narrow side edge portion 923 of the embossed carrier tape 91. When the side edge portion 922 and the side edge portion 923 are supported, the cavity portion 921 automatically enters the guide groove 58. On the other hand, the constant-thickness carrier tape 95 is bridged and supported by two transport guides (55, 56), and has no portion to enter the guide groove 58.
 挿入側搬送路6は、供給側搬送路5の後側に配置される。仮に、挿入側搬送路6が省略された場合、キャリアテープ(91、95)が幅方向に起立した状態でガイド溝58に挿入されるおそれがあって好ましくない。挿入側搬送路6は、底部62および傾斜ガイド63をもつ。底部62は、挿入案内部材3の上面の大部分によって形成される。 The insertion side transport path 6 is arranged behind the supply side transport path 5. If the insertion-side transport path 6 is omitted, the carrier tape (91, 95) may be inserted into the guide groove 58 while standing upright in the width direction, which is not preferable. The insertion side transport path 6 has a bottom portion 62 and an inclined guide 63. The bottom portion 62 is formed by most of the upper surface of the insertion guide member 3.
 傾斜ガイド63は、底部62の幅方向の二つの側縁のうち一方の側縁(図4では奥側の側縁)の上側に形成され、前後方向に延びている。傾斜ガイド63は、その上面がガイドの役割を果たす。傾斜ガイド63は、挿入位置61から前方に進むにつれて底部62から徐々に上方に離隔するように、底部62に対して傾斜している。傾斜ガイド63の前端における底部62からの高さHは、エンボスキャリアテープ91の最も大きなキャビティ部921の厚みTよりも大きく設定される。 The inclined guide 63 is formed on the upper side of one of the two side edges in the width direction of the bottom portion 62 (the side edge on the back side in FIG. 4), and extends in the front-rear direction. The upper surface of the inclined guide 63 serves as a guide. The tilt guide 63 is tilted with respect to the bottom 62 so as to gradually move upward from the bottom 62 as it advances forward from the insertion position 61. The height H from the bottom portion 62 at the front end of the tilt guide 63 is set to be larger than the thickness T of the largest cavity portion 921 of the embossed carrier tape 91.
 挿入側搬送路6は、さらに、二つの側壁材64および浮揚抑制材66をもつ。二つの側壁材64は、底部62の幅方向の二つの側縁から起立して設けられる。二つの側壁材64の後端の向かい合う内側には、テーパ形状の面取り部65が設けられており、キャリアテープ(91、95)の挿入が容易化される。図4において、手前側の側壁材は、図示省略され、奥側の側壁材64は、傾斜ガイド63の外側に接している。浮揚抑制材66は、二つの側壁材64の上縁に架け渡される。浮揚抑制材66の後端の下面には、テーパ形状の面取り部67が設けられており、キャリアテープ(91、95)の挿入が容易化される。底部62、二つの側壁材64、および浮揚抑制材66により、長方形の挿入口が挿入位置61の前方に形成される。 The insertion side transport path 6 further has two side wall members 64 and a levitation suppressing member 66. The two side wall members 64 are provided so as to stand up from two side edges in the width direction of the bottom portion 62. A tapered chamfered portion 65 is provided inside the two side wall members 64 so as to face each other, facilitating the insertion of the carrier tape (91, 95). In FIG. 4, the side wall material on the front side is not shown, and the side wall material 64 on the back side is in contact with the outside of the inclined guide 63. The buoyancy inhibitor 66 is bridged over the upper edges of the two side wall members 64. A tapered chamfered portion 67 is provided on the lower surface of the rear end of the levitation suppressing member 66, facilitating the insertion of the carrier tape (91, 95). A bottom 62, two side wall members 64, and a buoyancy inhibitor 66 form a rectangular insertion slot in front of the insertion position 61.
 キャリアテープ(91、95)は、挿入位置61から挿入口を経由し、前方に向かって挿入される。このとき、二つの側壁材64は、キャリアテープ(91、95)のテープ幅方向の揺動を抑制する。また、浮揚抑制材66は、キャリアテープ(91、95)が底部62および傾斜ガイド63から浮揚することを抑制する。さらに、傾斜ガイド63は、エンボスキャリアテープ91の広い側の側縁部922の下面や、定厚キャリアテープ95の広い側の側縁部962の下面に接触して、これらを前方斜め上方に案内する。 The carrier tape (91, 95) is inserted forward from the insertion position 61 via the insertion slot. At this time, the two side wall members 64 suppress the swing of the carrier tape (91, 95) in the tape width direction. Further, the levitation suppressing material 66 suppresses the carrier tape (91, 95) from levitation from the bottom portion 62 and the inclined guide 63. Further, the inclined guide 63 contacts the lower surface of the side edge portion 922 on the wide side of the embossed carrier tape 91 and the lower surface of the side edge portion 962 on the wide side of the constant thickness carrier tape 95, and guides them diagonally forward and upward. do.
 したがって、エンボスキャリアテープ91が挿入されたときに、挿入側搬送路6の途中の或る位置までは、底部62がキャビティ部921の下面に接触してこれを支持し、傾斜ガイド63が側縁部922の下面から離隔する。そして、挿入側搬送路6の或る位置を過ぎた前方では、逆に、底部62がキャビティ部921の下面から離隔し、傾斜ガイド63が側縁部922の下面に接触して、エンボスキャリアテープ91の全体を支持する。 Therefore, when the embossed carrier tape 91 is inserted, the bottom portion 62 contacts and supports the lower surface of the cavity portion 921 up to a certain position in the middle of the insertion side transport path 6, and the inclined guide 63 supports the lower surface of the cavity portion 921. Separated from the lower surface of the portion 922. Then, in front of the insertion-side transport path 6 past a certain position, conversely, the bottom portion 62 is separated from the lower surface of the cavity portion 921, and the inclined guide 63 is in contact with the lower surface of the side edge portion 922, so that the embossed carrier tape is used. Supports the whole of 91.
 また、定厚キャリアテープ95が挿入されたときに、挿入位置61の前側の限られた範囲では、底部62が定厚キャリアテープ95の下面に接触してこれを支持する。そして、傾斜ガイド63が存在する範囲では、傾斜ガイド63が側縁部962の下面に接触して、定厚キャリアテープ95の全体を支持する。 Further, when the constant-thickness carrier tape 95 is inserted, the bottom portion 62 contacts the lower surface of the constant-thickness carrier tape 95 to support the constant-thickness carrier tape 95 in a limited range on the front side of the insertion position 61. Then, in the range where the inclined guide 63 exists, the inclined guide 63 comes into contact with the lower surface of the side edge portion 962 to support the entire constant-thickness carrier tape 95.
 ここで、挿入側搬送路6の傾斜ガイド63、および供給側搬送路5の二つの搬送ガイド(55、56)が一つの平面上に配置されている。つまり、傾斜ガイド63および搬送ガイド(55、56)は、同一の傾斜角度をもつ。一方、底部62の傾斜角度は、傾斜ガイド63の傾斜角度よりも小さい。 Here, the inclined guide 63 of the insertion side transport path 6 and the two transport guides (55, 56) of the supply side transport path 5 are arranged on one plane. That is, the tilt guide 63 and the transport guides (55, 56) have the same tilt angle. On the other hand, the tilt angle of the bottom portion 62 is smaller than the tilt angle of the tilt guide 63.
 4.実施形態のテープフィーダ1の作用
 次に、オペレータがキャリアテープ(91、95)をテープフィーダ1に挿入したときの作用について、図5および図6を参考にして説明する。加えて、図7および図8の比較例の構成と対比して説明する。
4. Action of Tape Feeder 1 of the Embodiment Next, the action when the operator inserts the carrier tape (91, 95) into the tape feeder 1 will be described with reference to FIGS. 5 and 6. In addition, it will be described in comparison with the configuration of the comparative example of FIGS. 7 and 8.
 図5において、挿入位置61から前方に向かってエンボスキャリアテープ91が挿入されている。エンボスキャリアテープ91は、広い側の側縁部922が傾斜ガイド63に接触して支持されつつ前進する。このとき、広い側の側縁部922が支持されるので、エンボスキャリアテープ91は、テープ幅方向に殆ど傾斜することなく進むことができる。これに対比して、傾斜ガイド63が狭い側の側縁部923の下面に接触する構成は、エンボスキャリアテープ91がテープ幅方向に傾きやすいので、採用することができない。 In FIG. 5, the embossed carrier tape 91 is inserted from the insertion position 61 toward the front. The embossed carrier tape 91 advances while the side edge portion 922 on the wide side is in contact with and supported by the inclined guide 63. At this time, since the side edge portion 922 on the wide side is supported, the embossed carrier tape 91 can advance with almost no inclination in the tape width direction. In contrast, the configuration in which the tilt guide 63 contacts the lower surface of the side edge portion 923 on the narrow side cannot be adopted because the embossed carrier tape 91 tends to tilt in the tape width direction.
 エンボスキャリアテープ91は、キャビティ部921が底部62から浮いた状態で、挿入側搬送路6と供給側搬送路5の境界位置に到達する。ここで、傾斜ガイド63および搬送ガイド(55、56)が一つの平面上に配置されているため、側縁部922は、進行方向を変更することなく、傾斜ガイド63から搬送ガイド55へスムーズに乗り移ることができる。また、キャビティ部921は、進行方向を変更することなく、正面に位置するガイド溝58にスムーズに進入することができる。したがって、オペレータは、エンボスキャリアテープ91のスムーズな挿入を行うことができる。 The embossed carrier tape 91 reaches the boundary position between the insertion side transport path 6 and the supply side transport path 5 with the cavity portion 921 floating from the bottom portion 62. Here, since the tilt guide 63 and the transport guides (55, 56) are arranged on one plane, the side edge portion 922 smoothly moves from the tilt guide 63 to the transport guide 55 without changing the traveling direction. You can transfer. Further, the cavity portion 921 can smoothly enter the guide groove 58 located in the front without changing the traveling direction. Therefore, the operator can smoothly insert the embossed carrier tape 91.
 また、図6において、挿入位置61から前方に向かって定厚キャリアテープ95が挿入されている。定厚キャリアテープ95は、広い側の側縁部962が傾斜ガイド63に接触して支持された状態で、挿入側搬送路6と供給側搬送路5の境界位置に到達する。ここで、傾斜ガイド63および搬送ガイド(55、56)が一つの平面上に配置されているので、定厚キャリアテープ95は、進行方向を変更することなく、傾斜ガイド63から搬送ガイド(55、56)へスムーズに乗り移ることができる。したがって、オペレータは、定厚キャリアテープ95のスムーズな挿入を行うことができる。 Further, in FIG. 6, the constant thickness carrier tape 95 is inserted from the insertion position 61 toward the front. The constant-thickness carrier tape 95 reaches the boundary position between the insertion-side transport path 6 and the supply-side transport path 5 in a state where the wide side edge portion 962 is in contact with and supported by the inclined guide 63. Here, since the tilt guide 63 and the transport guide (55, 56) are arranged on one plane, the constant-thickness carrier tape 95 can be transferred from the tilt guide 63 to the transport guide (55,) without changing the traveling direction. You can smoothly transfer to 56). Therefore, the operator can smoothly insert the constant-thickness carrier tape 95.
 一方、図7に示される第一比較例において、挿入側搬送路6Xは、傾斜ガイド63を備えない。また、供給側搬送路5の構成は、実施形態と同じである。そして、挿入側搬送路6Xの底部62Xは、搬送ガイド(55、56)と同じ平面上に配置されている。したがって、定厚キャリアテープ95は、底部62Xから搬送ガイド(55、56)へスムーズに乗り移ることができる。 On the other hand, in the first comparative example shown in FIG. 7, the insertion side transport path 6X does not include the inclined guide 63. Further, the configuration of the supply-side transport path 5 is the same as that of the embodiment. The bottom portion 62X of the insertion-side transport path 6X is arranged on the same plane as the transport guides (55, 56). Therefore, the constant-thickness carrier tape 95 can be smoothly transferred from the bottom portion 62X to the transport guides (55, 56).
 しかしながら、エンボスキャリアテープ91は、底部62Xから搬送ガイド(55、56)へ乗り移る際に、キャビティ部921の厚みTの分だけ沈み込んで、側縁部922が搬送ガイド55に接触し、側縁部923が搬送ガイド56に接触し、キャビティ部921がガイド溝58に進入する。このように、エンボスキャリアテープ91の進行方向は、下向きに変化する。かつ、エンボスキャリアテープ91の進行方向の下向きの変化は、テープ押さえ部材78に衝突して強制的に行われる。このため、オペレータがエンボスキャリアテープ91を挿入するときに、抵抗感が発生して好ましくない。 However, when the embossed carrier tape 91 is transferred from the bottom portion 62X to the transport guide (55, 56), the embossed carrier tape 91 sinks by the thickness T of the cavity portion 921, and the side edge portion 922 comes into contact with the transport guide 55, and the side edge portion 91 comes into contact with the transport guide 55. The portion 923 comes into contact with the transport guide 56, and the cavity portion 921 enters the guide groove 58. In this way, the traveling direction of the embossed carrier tape 91 changes downward. Further, the downward change in the traveling direction of the embossed carrier tape 91 collides with the tape holding member 78 and is forcibly performed. Therefore, when the operator inserts the embossed carrier tape 91, a feeling of resistance is generated, which is not preferable.
 また、図8に示される第二比較例において、挿入側搬送路6Yは、傾斜ガイド63を備えない。また、供給側搬送路5の構成は、実施形態と同じである。そして、挿入側搬送路6Yの底部62Yの前端は、キャビティ部921の厚みTの分だけ搬送ガイド(55、56)よりも低く配置されている。したがって、エンボスキャリアテープ91は、底部62Yよりも高い位置を進む側縁部922および側縁部923が搬送ガイド(55、56)にスムーズに乗り移り、キャビティ部921がガイド溝58にスムーズに進入する。 Further, in the second comparative example shown in FIG. 8, the insertion side transport path 6Y does not include the inclined guide 63. Further, the configuration of the supply-side transport path 5 is the same as that of the embodiment. The front end of the bottom portion 62Y of the insertion-side transport path 6Y is arranged lower than the transport guide (55, 56) by the thickness T of the cavity portion 921. Therefore, in the embossed carrier tape 91, the side edge portion 922 and the side edge portion 923 traveling higher than the bottom portion 62Y smoothly transfer to the transport guides (55, 56), and the cavity portion 921 smoothly enters the guide groove 58. ..
 しかしながら、定厚キャリアテープ95は、低く配置された底部62Yに沿って進むため、搬送ガイド(55、56)に対して衝突しながら乗り上げる必要が生じ、進行方向が上向きに変化する。さらに、定厚キャリアテープ95の上向きの進行方向は、テープ押さえ部材78によって強制的に前向きに変更される。このため、オペレータが定厚キャリアテープ95を挿入するときに、抵抗感が発生して好ましくない。なお、キャビティ部921の厚みTが小さめのエンボスキャリアテープ91でも、同様の作用により抵抗感が発生する。 However, since the constant-thickness carrier tape 95 advances along the bottom portion 62Y arranged low, it is necessary to ride on the carrier tape while colliding with the transport guides (55, 56), and the traveling direction changes upward. Further, the upward traveling direction of the constant-thickness carrier tape 95 is forcibly changed to the forward direction by the tape holding member 78. Therefore, when the operator inserts the constant-thickness carrier tape 95, a feeling of resistance is generated, which is not preferable. Even in the embossed carrier tape 91 having a small thickness T of the cavity portion 921, a feeling of resistance is generated by the same action.
 第一比較例および第二比較例と異なり、実施形態のテープフィーダ1において、テープ搬送路4は、底部62および傾斜ガイド63をもつ挿入側搬送路6を含む。このため、エンボスキャリアテープ91は、挿入側搬送路6に挿入されたときに、側縁部922が傾斜ガイド63に沿って上昇し、供給側搬送路5に進むときに、側縁部922が傾斜ガイド63から搬送ガイド55にスムーズに乗り移り、キャビティ部921がガイド溝58にスムーズに進入する。また、定厚キャリアテープ95は、傾斜ガイド63から搬送ガイド(55、56)にスムーズに乗り移る。したがって、オペレータは、キャリアテープの種類を問わずスムーズな挿入を行うことができる。 Unlike the first comparative example and the second comparative example, in the tape feeder 1 of the embodiment, the tape transport path 4 includes the insertion side transport path 6 having the bottom portion 62 and the inclined guide 63. Therefore, when the embossed carrier tape 91 is inserted into the insertion-side transport path 6, the side edge portion 922 rises along the inclined guide 63, and when the embossed carrier tape 91 advances to the supply-side transport path 5, the side edge portion 922 rises. The inclined guide 63 smoothly transfers to the transport guide 55, and the cavity portion 921 smoothly enters the guide groove 58. Further, the constant-thickness carrier tape 95 smoothly transfers from the inclined guide 63 to the transport guides (55, 56). Therefore, the operator can smoothly insert the carrier tape regardless of the type.
 5.実施形態の応用および変形
 なお、傾斜ガイド63は、実施形態では一つであるが、底部62の幅方向の両方の側縁にそれぞれ設けられて二つとされてもよい。また、実施形態のテープフィーダ1は、オートローディングフィーダであるが、スプライシング作業を行う一般的なテープフィーダであってもよい。ただし、実施形態のテープフィーダ1は、次テープ保持部77を備える構成上の制約から挿入位置61と第四スプロケット74の距離が一般的なテープフィーダよりも大きくなっている。したがって、実施形態のテープフィーダ1において、キャリアテープ(91、95)を挿入する挿入長さが大きくなり、スムーズな挿入を行う効果が顕著となる。本実施形態は、その他にも様々な応用や変形が可能である。
5. Application and Modification of the Embodiment Although the tilt guide 63 is one in the embodiment, it may be provided on both side edges of the bottom portion 62 in the width direction to be two. Further, although the tape feeder 1 of the embodiment is an auto-loading feeder, it may be a general tape feeder for performing splicing work. However, in the tape feeder 1 of the embodiment, the distance between the insertion position 61 and the fourth sprocket 74 is larger than that of a general tape feeder due to the configuration restriction including the next tape holding portion 77. Therefore, in the tape feeder 1 of the embodiment, the insertion length for inserting the carrier tape (91, 95) becomes large, and the effect of smooth insertion becomes remarkable. This embodiment can be applied and modified in various ways.
 1:テープフィーダ  2:フィーダ本体  3:挿入案内部材  4:テープ搬送路  5:供給側搬送路  51:供給位置  55:搬送ガイド  56:搬送ガイド  58:ガイド溝  6、6X、6Y:挿入側搬送路  61:挿入位置  62、62X、62Y:底部  63:傾斜ガイド  64:側壁材  66:浮揚抑制材  7:テープ搬送機構  71~74:第一~第四スプロケット  75:前側サーボモータ  76:後側サーボモータ  77:次テープ保持部  78:テープ押さえ部材  7A:ストッパ部材  7B:待機位置  8:制御部  91: エンボスキャリアテープ  92:ベーステープ  921:キャビティ部  922:側縁部  923:側縁部  924:送り穴  93:カバーテープ  95:定厚キャリアテープ  96:ベーステープ  961:キャビティ部  962:側縁部  963:側縁部  964:送り穴  97:ボトムテープ  98:カバーテープ 1: Tape feeder 2: Feeder body 3: Insertion guide member 4: Tape transport path 5: Supply side transport path 51: Supply position 55: Transport guide 56: Transport guide 58: Guide groove 6, 6X, 6Y: Insert side transport path 61: Insertion position 62, 62X, 62Y: Bottom 63: Inclined guide 64: Side wall material 66: Floating suppression material 7: Tape transfer mechanism 71-74: First to fourth sprockets 75: Front servo motor 76: Rear servo motor 77: Next tape holding part 78: Tape holding member 7A: Stopper member 7B: Standby position 8: Control part 91: Embossed carrier tape 92: Base tape 921: Cavity part 922: Side edge part 923: Side edge part 924: Feed hole 93: Cover tape 95: Constant thickness carrier tape 96: Base tape 961: Cavity part 962: Side edge part 963: Side edge part 964: Feed hole 97: Bottom tape 98: Cover tape

Claims (8)

  1.  複数の部品を保持したキャリアテープを挿入する後側の挿入位置から前記部品を供給する前側の供給位置まで延びるテープ搬送路と、前記挿入位置から挿入された前記キャリアテープを前記供給位置まで搬送するテープ搬送機構と、を備えるテープフィーダであって、
     前記キャリアテープは、上向きに開口して前記部品を収納するキャビティ部、および前記キャビティ部の下面よりも高い部位からテープ幅方向外向きに延びる二つの側縁部をもつベーステープ、ならびに、前記キャビティ部を覆うカバーテープを有するエンボスキャリアテープを含み、
     前記テープ搬送路は、
     二つの前記側縁部の下面に接触する二つの搬送ガイド、および二つの前記搬送ガイドの間に形成されて前記キャビティ部が進入するガイド溝をもつ供給側搬送路、ならびに、
     前記供給側搬送路の後側に配置され、前記キャビティ部の前記下面に接触する底部、および前記挿入位置から前方に進むにつれて前記底部から徐々に上方に離隔しつつ前記側縁部の前記下面に接触する傾斜ガイドをもつ挿入側搬送路、を含む、
     テープフィーダ。
    A tape transport path extending from the insertion position on the rear side where the carrier tape holding a plurality of parts is inserted to the supply position on the front side where the parts are supplied, and the carrier tape inserted from the insertion position are conveyed to the supply position. A tape feeder equipped with a tape transfer mechanism,
    The carrier tape has a cavity portion that opens upward to store the component, a base tape having two side edges extending outward in the tape width direction from a portion higher than the lower surface of the cavity portion, and the cavity. Includes embossed carrier tape with cover tape covering the section
    The tape transport path is
    A supply-side transport path having two transport guides in contact with the lower surfaces of the two side edges, and a guide groove formed between the two transport guides into which the cavity enters.
    A bottom portion of the cavity portion that is arranged on the rear side of the supply-side transport path and is in contact with the bottom surface of the cavity portion, and a bottom surface of the side edge portion that gradually separates upward from the bottom portion as it advances forward from the insertion position. Insertion side transport path, with tilted guides to contact, including,
    Tape feeder.
  2.  前記傾斜ガイドの前端における前記底部からの高さは、前記エンボスキャリアテープの前記キャビティ部の厚みよりも大きく設定されている、請求項1に記載のテープフィーダ。 The tape feeder according to claim 1, wherein the height of the front end of the inclined guide from the bottom portion is set to be larger than the thickness of the cavity portion of the embossed carrier tape.
  3.  前記傾斜ガイドは、前記テープ搬送機構を構成するスプロケットが係合する送り穴をもつ一方の前記側縁部の前記下面に接触する、請求項1または2に記載のテープフィーダ。 The tape feeder according to claim 1 or 2, wherein the tilting guide contacts the lower surface of the side edge portion having a feed hole to which the sprocket constituting the tape transport mechanism is engaged.
  4.  前記傾斜ガイドおよび前記搬送ガイドが一つの平面上に配置される、請求項1~3のいずれか一項に記載のテープフィーダ。 The tape feeder according to any one of claims 1 to 3, wherein the tilt guide and the transport guide are arranged on one plane.
  5.  前記挿入側搬送路は、
     前記底部および前記傾斜ガイドを挟んで配置され、前記キャリアテープのテープ幅方向の揺動を抑制する二つの側壁材、および、
     前記底部および前記傾斜ガイドの上方に配置され、前記キャリアテープが前記底部および前記傾斜ガイドから浮揚することを抑制する浮揚抑制材をもつ、
     請求項1~4のいずれか一項に記載のテープフィーダ。
    The insertion side transport path is
    Two side wall members arranged so as to sandwich the bottom and the inclined guide to suppress the swing of the carrier tape in the tape width direction, and
    It has a levitation inhibitor that is disposed above the bottom and the tilt guide and prevents the carrier tape from floating from the bottom and the tilt guide.
    The tape feeder according to any one of claims 1 to 4.
  6.  前記供給側搬送路および前記挿入側搬送路は、相違する部材で形成されて結合される、請求項1~5のいずれか一項に記載のテープフィーダ。 The tape feeder according to any one of claims 1 to 5, wherein the supply-side transport path and the insertion-side transport path are formed of different members and connected to each other.
  7.  前記キャリアテープは、前記キャビティ部をもち厚みが一定のベーステープ、および、前記キャビティ部を覆う前記カバーテープを有する定厚キャリアテープを含む、請求項1~6のいずれか一項に記載のテープフィーダ。 The tape according to any one of claims 1 to 6, wherein the carrier tape includes a base tape having a cavity portion and a constant thickness, and a constant-thickness carrier tape having the cover tape covering the cavity portion. feeder.
  8.  前記テープ搬送機構は、前記供給側搬送路の後端付近に前記キャリアテープを送る送り機構を有し、
     前記テープフィーダは、
     第一の前記キャリアテープが前記供給位置まで搬送されているときに、第二の前記キャリアテープの先端を前記供給側搬送路内の待機位置に保持する次テーブ保持部と、
     第一の前記キャリアテープの後端が前記送り機構を通過した後に、第二の前記キャリアテープの前記先端を前記待機位置から前記供給位置まで自動搬送するように前記送り機構および前記次テーブ保持部を制御する自動装填制御部と、をさらに備える、
     請求項1~7のいずれか一項に記載のテープフィーダ。
    The tape transport mechanism has a feed mechanism for feeding the carrier tape near the rear end of the supply side transport path.
    The tape feeder is
    When the first carrier tape is conveyed to the supply position, the next tape holding portion that holds the tip of the second carrier tape in the standby position in the supply side transfer path,
    After the rear end of the first carrier tape has passed through the feed mechanism, the feed mechanism and the next table holding portion are automatically transported from the standby position to the supply position at the tip of the second carrier tape. Further equipped with an automatic loading control unit to control
    The tape feeder according to any one of claims 1 to 7.
PCT/JP2020/042630 2020-11-16 2020-11-16 Tape feeder WO2022102132A1 (en)

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DE112020007775.6T DE112020007775T5 (en) 2020-11-16 2020-11-16 Belt feeder
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JP6467632B2 (en) * 2015-04-27 2019-02-13 パナソニックIpマネジメント株式会社 Tape feeder and component mounting apparatus
JP6761862B2 (en) * 2016-07-07 2020-09-30 株式会社Fuji Feeder device

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JP6523332B2 (en) 2014-12-18 2019-05-29 株式会社Fuji feeder
JP6449431B2 (en) 2015-03-06 2019-01-09 株式会社Fuji Optimization method for component type allocation and component type allocation optimization device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6467632B2 (en) * 2015-04-27 2019-02-13 パナソニックIpマネジメント株式会社 Tape feeder and component mounting apparatus
JP6761862B2 (en) * 2016-07-07 2020-09-30 株式会社Fuji Feeder device

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