WO2022088567A1 - Integrated test paper-based detection method and apparatus, and production process therefor - Google Patents

Integrated test paper-based detection method and apparatus, and production process therefor Download PDF

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Publication number
WO2022088567A1
WO2022088567A1 PCT/CN2021/078085 CN2021078085W WO2022088567A1 WO 2022088567 A1 WO2022088567 A1 WO 2022088567A1 CN 2021078085 W CN2021078085 W CN 2021078085W WO 2022088567 A1 WO2022088567 A1 WO 2022088567A1
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WO
WIPO (PCT)
Prior art keywords
test paper
reagent
detection
integrated
substrate
Prior art date
Application number
PCT/CN2021/078085
Other languages
French (fr)
Chinese (zh)
Inventor
王忠堂
Original Assignee
厦门波耐模型设计有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202011236155.7A external-priority patent/CN112362648B/en
Priority claimed from CN202011324527.1A external-priority patent/CN112505027B/en
Application filed by 厦门波耐模型设计有限责任公司 filed Critical 厦门波耐模型设计有限责任公司
Publication of WO2022088567A1 publication Critical patent/WO2022088567A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/12Stencil printing; Silk-screen printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/26Printing on other surfaces than ordinary paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00Printing processes to produce particular kinds of printed work, e.g. patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/75Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated
    • G01N21/77Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator
    • G01N21/78Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator producing a change of colour
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/48Biological material, e.g. blood, urine; Haemocytometers
    • G01N33/50Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing
    • G01N33/53Immunoassay; Biospecific binding assay; Materials therefor
    • G01N33/543Immunoassay; Biospecific binding assay; Materials therefor with an insoluble carrier for immobilising immunochemicals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/48Biological material, e.g. blood, urine; Haemocytometers
    • G01N33/50Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing
    • G01N33/53Immunoassay; Biospecific binding assay; Materials therefor
    • G01N33/558Immunoassay; Biospecific binding assay; Materials therefor using diffusion or migration of antigen or antibody
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/48Biological material, e.g. blood, urine; Haemocytometers
    • G01N33/50Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing
    • G01N33/58Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing involving labelled substances
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/48Biological material, e.g. blood, urine; Haemocytometers
    • G01N33/50Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing
    • G01N33/68Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing involving proteins, peptides or amino acids

Definitions

  • the invention relates to the technical field of medical detection, in particular to an integrated test paper detection method, a detection device and a preparation process thereof.
  • test strips can detect human and natural specimens, partially replacing complex and expensive liquid or gas-phase detection technologies.
  • test strip reagent blocks Based on the consideration of satisfying the results of both the instrument and the naked eye interpretation, the size of the test strip reagent blocks is large. Based on the consideration of avoiding interference between different reagent blocks, the distance between the reagent blocks is large, and the number of reagent blocks contained in one test paper is limited. If multiple indicators are detected, a large number of test strips and samples are required, thus limiting the application and popularization of test strips.
  • the total number of blood biochemical indicators, immune indicators, and cancer indicators is as high as hundreds. It is necessary to repeatedly draw a large number of blood samples, use multiple complex and expensive equipment, and consume a large amount of medical expenses. If hundreds of tests are integrated into a test strip containing hundreds of micro-detection reagent blocks, a few blood samples can be drawn, and hundreds of index test results can be obtained in one test, which will definitely improve the efficiency of blood tests in hospitals and reduce the waste of medical resources.
  • test strip detection methods such as test strip dipping into the specimen, dropper dripping, or specimen coating test paper, are not suitable for integrated test strips.
  • the reasons include: (1) the infiltration of the integrated test strip is uneven, some of the samples are wasted due to excessive infiltration, and the results are inaccurate due to insufficient infiltration or omission; (2) the size of the reagent block of the integrated test strip is small, and samples or reagents are manually added. , the operation is difficult; (3) when the reagent block is reacting with color, temperature and humidity cannot be adjusted; (4) biological pollution cannot be controlled.
  • the integrated detection test paper is prepared by printing process.
  • One test paper is set with hundreds of reagent blocks.
  • Each reagent block detects one or more indicators.
  • the reagent block provides a suitable environment and uses computer vision to accurately interpret the test results, thereby achieving the effect of simplifying operations, controlling biological contamination, and saving samples and reagents with accurate detection.
  • the purpose of the present invention is to provide an integrated test paper detection method, detection device and preparation process thereof.
  • Hundreds of reagent blocks are set on a test paper, and each reagent block detects one or more indicators, so as to realize a few samples, and only one test is required.
  • the detection method of the integrated test paper includes the following steps: (1) collecting and preprocessing samples; (2) spraying the sample to soak the integrated test paper; (3) coloring the reagent block of the integrated detection test paper; (4) Identify and interpret, and obtain the test results of the specimen.
  • the flow of the spray sample method includes transferring the prepared test sample to a syringe, the syringe is connected to the spray and color reaction device, the integrated detection test paper is placed in the spray and color reaction device, and the spray and color reaction device is sprayed according to a preset setting.
  • the test sample in the syringe forms sample droplets through the spray head, and the sample droplets infiltrate part of the reagent block of the integrated detection test paper, move the spray head, and push the syringe again until the sample droplets infiltrate the integrated detection test paper. up to all reagent blocks.
  • the identification and interpretation method of one embodiment of the present invention includes taking out the integrated detection test paper that has completed the color reaction, inserting the identification and interpretation device, and a microscopic computer vision sensor of the identification and interpretation device to identify and collect the dot matrix points of the integrated detection test paper reagent block
  • the color reaction data and the reagent block identification code refer to the color reaction data of the reagent block, the negative control, the standard control, and the dilution ratio when preprocessing the sample, and use a specific algorithm to obtain the test result of the sample.
  • An integrated test paper detection device includes an integrated detection test paper, a spray and color reaction device, and an identification and interpretation device.
  • the integrated detection test paper is placed in the spray and color reaction device for sample addition. , and then insert the identification and interpretation device to obtain the detection result.
  • An integrated detection test paper includes a substrate, a baffle array, a reagent block lattice, and a graphic code.
  • the substrate includes a front and a back.
  • the front is provided with a baffle array, a reagent block lattice, and a graphic code, which are reagent blocks.
  • a block lattice and a graphic code carrier, the baffle array is arranged on the front of the substrate to divide and surround the reagent blocks, the reagent block lattice is arranged on the front of the substrate, and the graphic code is arranged in the blank area of the substrate.
  • the reagent blocks are distributed in the baffle array space in a dot matrix, and their types include dry chemical detection test paper blocks, immunological detection test paper blocks, and chip test paper blocks, and their structures include sample pads, reagent binding pads, reaction pads, water absorption pads
  • the pad, the backing plate and the protective film, and the reagent combination includes a single-item detection reagent combination and a multi-item detection reagent combination.
  • the multi-item detection reagent combination is to integrate two or more item detection reagents into the same reagent block, and the detection substrate display includes different color display and the same color display, and the same color display is based on different The components to be detected of the project migrate and gather at different positions on the reagent block, and then analyze and detect. The different color displays will develop together. According to the principle of three primary colors, according to the algorithm, the intensity of the original single color is analyzed, and the detection of the specific component to be detected is obtained separately. The color value of the substrate is analyzed and detected.
  • the spray and color reaction device of one embodiment of the present invention includes a casing, a displacement regulator, a shower head, and a chamber
  • the casing includes a cover, a casing, and an opening
  • the cover includes a main body, a lens structure, and a top groove , Side groove
  • the top groove is used for the interface to move along the long axis
  • the side groove is used for the gear shaft to move along the long axis
  • the chamber is used for accommodating the sprinkler head
  • the opening is arranged at the bottom of the chamber for inserting the integrated detection test paper.
  • the displacement adjuster includes a rack, a gear, a knob, a pinion, and a slot
  • the rack and the gear are paired in the chamber and fixed on the housing wall, and the gears are arranged in pairs.
  • the middle section of the pinion is provided with the slot
  • the slot is used to connect the shower head
  • the knob is provided at the end of the pinion on one side
  • the knob is provided with a scale
  • Rotating the knob by one scale drives the gear to move along the rack, and pushes the shower head connected with the card slot to generate one displacement unit.
  • the shower head comprises an interface, a buffer chamber, a micro-hole, and a bayonet, one end of the interface is connected to a syringe, and one end of the interface is connected to the buffer chamber, a plurality of the micro-holes are arranged on the side and bottom of the buffer chamber, and the syringe
  • the inner sample or reagent enters the buffer chamber through the interface, and is ejected through the micropore.
  • the casing can also be disc-shaped, which is used for the detection of the disc-shaped integrated detection test paper, a rotating shaft is arranged in the center of the chamber, the number of the rack and the gear is one, and they are arranged at the center of the chamber. the outer casing wall, one end of the pinion is connected to the gear, the other end of the pinion is connected to the rotating shaft, and the shower head is connected to the slot through the bayonet. The head rotates around the rotating shaft, and sprays the sample or reagent onto the disc-shaped integrated detection test paper reagent block.
  • the identification and interpretation device of an embodiment of the present invention includes an illumination component, a Cartesian coordinate robot, and an end effector, the illumination component includes visible light, infrared light, laser light, and ultraviolet light, the end effector includes a microscopic computer vision sensor, and the end effector includes a microscopic computer vision sensor.
  • the microscopic computer vision sensor identifies and collects the reflected light or excitation light data and the reagent block data of the dot matrix site of the integrated detection test paper reagent block.
  • the preparation process of the integrated test paper detection device includes the preparation of integrated detection test paper, and the integrated detection test paper preparation process includes substrate preparation, reagent preparation, reagent block preparation, and reagent block printing.
  • the substrate preparation process of one embodiment of the present invention includes designing a floor plan according to the inspection project scheme, 3D modeling, designing a 3D mold, opening the mold, and fabricating a substrate including a baffle array structure, wherein the plan layout includes blank ends, baffles Plate array, reagent block dot matrix, graphic code.
  • the reagent block preparation process of one embodiment of the present invention includes preparing a large piece of test paper, soaking the large piece of test paper with adsorbing reagents, cutting the large piece of test paper into small pieces of reagent blocks, loading the reagent blocks into solid refills, and making a large number of different test items.
  • the solid refill of the test paper block, the solid refill includes a pen tube, a reagent block, a buffer pad, and a bayonet, the upper end of which is the outlet of the reagent block, and the lower end is the bayonet, which is used to connect with the base, and the buffer pad is above the reagent block. , Connect the propulsion device under the cushion pad.
  • the reagent block printing process of an embodiment of the present invention includes designing a layout diagram, typesetting, gluing the substrate, and printing to obtain a finished product of the integrated detection test paper.
  • the typesetting includes arranging a solid refill array on the base according to the plan layout, connecting the propelling end of the propulsion device and the solid refill buffer, the substrate gluing includes the reagent block dot matrix spot gluing, and the printing Including transferring the glued substrate to the base, the substrate reagent block dot matrix point corresponds to the base solid refill array, the propulsion device pushes the buffer pad, the buffer pad discharges the reagent block from the solid refill, and sticks the reagent block according to the floor plan On the substrate, at the same time, the graphic code is printed on the blank end of the substrate to produce a complete integrated test paper.
  • it also includes cutting a large piece of test paper into small pieces of test paper, pasting the small pieces of test paper to the substrate through a printing process, making a test paper dot matrix substrate, typesetting and fixing the liquid refill with reagents preloaded on the base, so as to
  • the spray method makes the small pieces of test paper on the test paper dot matrix substrate infiltrate the adsorption reagent, and after drying, an integrated detection test paper is produced.
  • the propulsion device of one embodiment of the present invention includes a charge force drive system, a lead screw system, and a pneumatic propulsion system.
  • the charge force driving system includes applying glue to the substrate to carry charges, and during printing, the reagent block in the solid refill carries an opposite charge, which urges the reagent block to separate from the solid refill and stick to the substrate.
  • the lead screw system includes a push end, a support plate, a motor slider complex, and a lead screw column, the push end is arranged on the support plate in an array, the support plate is connected with the motor slider complex, and the motor slider complex Move along the lead screw column, and the lead screw column is fixed on the base.
  • the pneumatic propulsion system includes a gas compressor, a gas pipeline, a gas valve, and a gas nozzle.
  • the gas generated by the gas compressor reaches the gas nozzles arranged in an array through the gas pipeline and its branches, and each gas nozzle is configured with one gas nozzle.
  • Air valve the gas enters the lower end of the solid refill through the air nozzle, and the gas pressure pushes the reagent block in the solid refill to be discharged from the solid refill outlet, and is pasted on the substrate.
  • the detection test paper is highly integrated and can perform multi-item detection with high efficiency: the integrated detection of the present invention is provided with a baffle array, and the baffle separates different reagent blocks to avoid interference between reagents and sample overflow between different reagent blocks. The spacing is reduced to the micron level.
  • the integrated detection of the present invention is provided with a baffle array, and the baffle separates different reagent blocks to avoid interference between reagents and sample overflow between different reagent blocks. The spacing is reduced to the micron level.
  • the baffle array separates different reagent blocks to avoid interference between reagents and sample overflow between different reagent blocks. The spacing is reduced to the micron level.
  • the size of reagent blocks and graphic codes can be reduced to millimeter and micron levels, and hundreds of reagent blocks can be set on a common size test paper, which greatly increases the number of the same test paper. The number of detection indicators.
  • the present invention uses millimeter-scale and micron-scale reagent blocks to prepare test strips, and with the help of a robot processing scheme, pre-designs the floor plan, and pre-installs reagent blocks or special pens for reagents Core typesetting, with the help of electric charge force, mechanical or pneumatic propulsion device, the reagent block or reagent in the special refill is printed on the substrate, the reagent block or reagent is equivalent to the printing ink, the special refill is equivalent to the single letter plate of the printing process, specially made
  • the typesetting of the pen core is equivalent to the movable letter version of the single-character stereotype collection of printing technology
  • the substrate is equivalent to the paper of printing technology, so that reagent blocks or reagents of different types and shapes are pasted or sprayed onto the substrate to form a reagent block lattice.
  • each solid refill is pre-installed with a reagent block, and the upper end of the solid refill is a reagent
  • the block outlet, the lower end bayonet is connected to the base, the propulsion device is intelligently controlled, and the reagent block in the solid refill is pushed to the outlet, so that the uppermost reagent block in the solid refill is pasted to the base plate, and an integrated detection test paper is prepared.
  • the pressure sensor collects the pressure data between the reagent block and the substrate, and the pressure data information is fed back to the propulsion device to form a closed loop of intelligent control; the second is: each liquid refill is pre-installed with a detection reagent, and one end of the liquid refill is the detection reagent nozzle, which is connected with The intelligently controlled pump device is connected to print the reagent in the liquid refill to the blank test paper block of the substrate by inkjet, and the amount of the sprayed reagent is precisely controlled to prepare an integrated test paper.
  • the spray and color reaction device is a transparent and closed structure. Through the cover with the function of magnifying lens, the lattice of the inserted integrated test paper reagent blocks can be observed, and at the same time, biological contamination during the detection process can be avoided.
  • the spray head of the spray and color reaction device has a compact structure, which reduces the loss of samples caused by contamination.
  • the magnifying glass can be operated under the visibility. Excessive, insufficient or missing block infiltration improves sample utilization and detection accuracy.
  • the spray and color reaction device has simple structure, cheap materials, easy customization, and can be reused, which helps to reduce medical testing costs.
  • Figure 1 is a schematic structural diagram of an integrated detection test paper, including a substrate and a baffle array
  • Figure 2 is a schematic structural diagram of a baffle unit
  • Figure 3 is a schematic structural diagram of an integrated detection test paper, including a substrate, a baffle array, a reagent block lattice, and a graphic code.
  • FIG. 4 is a schematic structural diagram of the integrated detection test paper, including two-area baffle arrays and reagent block lattices
  • Figure 5 is a schematic structural diagram of the integrated detection test paper, including three-area baffle arrays and reagent block lattices
  • Figure 6 is Figure 7 is a schematic diagram of the cross-sectional structure of the immunological detection reagent block
  • Figure 8 is a schematic diagram of the production process and structure of the solid refill
  • Figure 9 is a schematic diagram of the layout structure of the solid refill on the base
  • Figure 10 11 is a schematic structural diagram of a liquid refill
  • FIG. 12 is a schematic structural diagram of a liquid refill printing integrated detection test paper flow
  • Fig. 14 is the structural schematic diagram of the displacement regulator of the detection device of the integrated detection test paper
  • Fig. 15 is the structural schematic diagram of the sprinkler head of the detection device of the integrated detection test paper
  • 17 is a schematic structural diagram of the disc-type displacement regulator of the detection device of the integrated detection test paper.
  • the detection method of the integrated test paper includes the following steps: (1) collecting and pre-processing specimens; (2) spraying the samples to soak the integrated test paper; (3) coloring the reagent block of the integrated detection test paper; (4) Identify and interpret, and obtain the test results of the specimen.
  • the flow of the spray sample method in the preferred embodiment of the present invention includes transferring the prepared test sample to a syringe, the syringe is connected to the spray and color reaction device, the integrated detection test paper is placed in the spray and color reaction device, and the spray and color reaction device are sprayed according to preset settings.
  • the test sample in the syringe forms sample droplets through the spray head, and the sample droplets infiltrate part of the reagent block of the integrated detection test paper, move the spray head, and push the syringe again until the sample droplets infiltrate the integrated detection test paper. up to all reagent blocks.
  • the identification and interpretation method of the preferred embodiment of the present invention includes taking out the integrated detection test paper that has completed the color reaction, inserting the identification and interpretation device, and a microscopic computer vision sensor of the identification and interpretation device to identify and collect the integrated detection test paper reagent block lattice site
  • the color reaction data and the reagent block identification code refer to the color reaction data of the reagent block, the negative control, the standard control, and the dilution ratio when preprocessing the sample, and use a specific algorithm to obtain the test result of the sample.
  • the detection device of the integrated test paper in the preferred embodiment of the present invention includes an integrated detection test paper, a spray and color reaction device, and an identification and interpretation device, and the integrated detection test paper is placed in the spray and color reaction device for sample addition. , and then insert the identification and interpretation device to obtain the detection result.
  • the integrated detection test paper of the preferred embodiment of the present invention includes a substrate, a baffle array, a reagent block lattice, and a graphic code.
  • a block lattice and a graphic code carrier, the baffle array is arranged on the front of the substrate to divide and surround the reagent blocks, the reagent block lattice is arranged on the front of the substrate, and the graphic code is arranged in the blank area of the substrate.
  • the shower and color reaction device of the preferred embodiment of the present invention includes a casing, a displacement regulator, a shower head, and a chamber
  • the casing includes a cover, a casing, and an opening
  • the cover includes a main body, a lens structure, a top groove , Side groove, the top groove is used for the interface to move along the long axis, the side groove is used for the gear shaft to move along the long axis, the chamber is used for accommodating the sprinkler head, the displacement adjustment a device and an integrated detection test paper, and the opening is arranged at the bottom of the chamber for inserting the integrated detection test paper.
  • the identification and interpretation device of a preferred embodiment of the present invention includes an illumination assembly, a Cartesian coordinate robot, and an end effector, the illumination assembly includes visible light, infrared light, laser, and ultraviolet light, the end effector includes a microscopic computer vision sensor, and the end effector includes a microscopic computer vision sensor.
  • the microscopic computer vision sensor identifies and collects the reflected light or excitation light data and the reagent block data of the dot matrix site of the integrated detection test paper reagent block.
  • the preparation process of the integrated test paper detection device of the preferred embodiment of the present invention includes the preparation of integrated detection test paper, and the integrated detection test paper preparation process includes substrate preparation, reagent preparation, reagent block preparation, and reagent block printing.
  • the substrate preparation process of the preferred embodiment of the present invention includes designing a plan layout, 3D modeling, designing a 3D mold, opening the mold, and fabricating a substrate including a baffle array structure according to the inspection project plan, and the plan layout includes blank ends, baffles Plate array, reagent block dot matrix, graphic code.
  • the reagent block preparation process of the preferred embodiment of the present invention includes preparing a large test paper, infiltrating the large test paper with adsorption reagents, cutting the large test paper into small pieces of reagent blocks, loading the reagent blocks into solid refills, and making a large number of different test items.
  • the solid refill of the test paper block, the solid refill includes a pen tube, a reagent block, a buffer pad, and a bayonet, the upper end of which is the outlet of the reagent block, and the lower end is the bayonet, which is used to connect with the base, and the buffer pad is above the reagent block. , Connect the propulsion device under the cushion pad.
  • the reagent block printing process of the preferred embodiment of the present invention includes designing a layout diagram, typesetting, gluing the substrate, and printing to obtain a finished product of the integrated detection test paper.
  • the typesetting includes arranging a solid refill array on the base according to the plan layout, connecting the propelling end of the propulsion device and the solid refill buffer, the substrate gluing includes the reagent block dot matrix spot gluing, and the printing Including transferring the glued substrate to the base, the substrate reagent block dot matrix point corresponds to the base solid refill array, the propulsion device pushes the buffer pad, the buffer pad discharges the reagent block from the solid refill, and sticks the reagent block according to the floor plan On the substrate, at the same time, the graphic code is printed on the blank end of the substrate to produce a complete integrated test paper.
  • orientation terms such as up, down, left, right, front, rear, front, back, and side in this embodiment are only relative concepts to each other or refer to the normal use state of the product, and should not be used. considered restrictive.
  • embodiments of the present invention disclose a detection method, a detection device and a preparation process for an integrated test paper.
  • An embodiment of the present invention discloses a detection method for an integrated detection test paper.
  • the process 1000 includes the following steps: 1010: Collecting a sample includes that the amount of the sample collected is not less than the minimum amount required by the integrated detection test paper 5, and the sample is collected.
  • Specimens include but are not limited to soil, water, animal tissue, and plant tissue; 1020: Preprocess the specimen, including preprocessing the specimen collected in step 1010 to obtain a test sample, the form of the test sample is liquid, and the amount of the test sample Not less than the minimum infiltration amount of the integrated test paper, among which, blood is drawn from veins or peripheral puncture, plasma or plasma dilution is prepared, feces are prepared as fecal filtrate, and plant tissue and animal tissue are prepared as eluate or tissue homogenate; 1030: Set Insert the integrated detection test paper 5, including the selected integrated detection test paper 5 into the spray and color reaction device 810 with matching specifications, the detection area of the integrated detection test paper 5 is upward, and the blank area of the integrated detection
  • reagent block 4 moves the spray head 813, push the syringe again, the sample droplets infiltrate other reagent blocks 4 of the integrated detection test paper 5;
  • the displacement distance of the spray head 813, the total spray dose, the number of sprays is calculated, and a few reagent blocks 4 are allowed to overlap spraying to avoid the omission of reagent blocks 4;
  • 1050 color reaction, including integrated detection test paper 5
  • Reagent blocks 4 through the steps 1040 spray the detection sample and fully infiltrate the color reaction, and the spray and color reaction device 810 in step 1030 provides suitable conditions for the color reaction, which further includes the following steps: 1052: temperature control, including real-time monitoring of spray and color reaction.
  • the internal temperature of the color reaction device 810 if necessary, start the temperature control component to maintain the optimal color reaction temperature of 42 ° C, or adjust to the specific suitable temperature required by the specific integrated detection test paper 1; 1054: humidity control, including real-time monitoring The internal humidity of the spray and color reaction device 810, activate the humidity control component if necessary to maintain the optimum color reaction humidity; 1056: Add reagents, including integrated detection test paper 5 Reagent block 4 Substrate color reaction or marker color reaction During the process, reagents need to be added, and the reagent addition procedure is the same as the spray operation in step 1040; 1060: identification and interpretation, including step 1050 to complete the integrated detection test paper 5 of the color reaction from spraying and color reaction.
  • the device 810 is taken out, and then, the identification and interpretation device is inserted, and the microscopic computer vision sensor of the identification and interpretation device identifies and collects the color reaction data of the dot matrix points of the reagent block 4 on the integrated detection test paper 5 and the identification code of the reagent block 4; 1070: After analyzing the results, the data processor receives the data collected by the microscopic computer vision sensor in step 1060, refers to the color reaction data of the reagent block 4, the negative control, the standard control, and the dilution ratio of the sample pretreatment, and uses a specific algorithm to obtain the test result of the sample.
  • an embodiment of the present invention discloses an integrated detection test paper and a preparation process thereof.
  • an integrated detection test paper 5 includes a substrate 1 , an array of baffles 2 , a dot matrix of reagent blocks 4 , and a graphic code 3 .
  • the array of baffles 2 and the dot matrix of reagent blocks 4 are taken as an example with an array and a lattice of three rows and five columns.
  • the array of baffles 2 The number of rows and columns of the reagent block 4 dot matrix can be set to several, tens or hundreds. Take one main graphic code 3 and three auxiliary graphic codes 3-1 as an example. In fact, according to requirements, the main graphic Multiple code 3 and auxiliary graphic code 3-1 can be set.
  • the substrate 1 includes a front side 1-4 and a back side 1-3.
  • the front side 1-4 includes a blank end 1-1 and a test end 1-2.
  • the blank end 1-1 is provided with a main graphic code 3 and an auxiliary graphic code 3-1.
  • the test terminal 1-2 Set the baffle 2 array and the reagent block 4 dot matrix, and the back 1-3 is smooth and flat.
  • the graphic code 3 and the auxiliary graphic code 3-1 are not only arranged on the blank end 1-1 of the base plate 1, but also can be arranged on the upper edge of the wall 2-1-1 of the baffle 2, or the edge of the test end 1-2.
  • Two-dimensional code, three-dimensional code, and chip carry the basic information corresponding to the integrated test strip.
  • the baffle 2 is arranged on the front surface 1-4 of the base plate 1, and a plurality of baffle 2 units are combined and arranged to form an array of baffle 2.
  • the thickness of the baffle 2 wall 2-1-1 does not exceed 0.5mm, and the baffle 2 wall 2-1 -1
  • the height is not less than the thickness of the reagent block 4 contained, the length and width of the wall 2-1-1 of the baffle 2 depends on the size of the reagent block 4 accommodated, the area 2-1 surrounded by the wall 2-1-1 of the baffle 2 -2 is used to hold reagent block 4.
  • the baffle 2 array forms a one-to-one corresponding site relationship with the reagent block 4 dot matrix, which is used to divide and surround the reagent block 4 to avoid contact between reagent components and reagent reaction products between the reagent blocks 4, as well as the overflow of detection samples and reagents.
  • the front side 1-4 of the substrate 1 is provided with a blank end 1-1 in the center, a test end 1-2A and a test end 1-2B are respectively set on both sides, and the blank end 1-1 is used for printing testing
  • the main graphic code 3 and the auxiliary graphic code 3-1 of the terminal 1-2A and the test terminal 1-2B, the test terminal 1-2A and the test terminal 1-2B are respectively provided with a baffle 2 array and a reagent block 4 dot matrix for setting
  • Two types of testing items with large differences such as dry chemical testing, immunological testing, chip testing, and other testing, are conducive to applying different intervention steps, such as heating and cooling, in two different sections of the same test strip. , moisturizing, drying, adding reagents, special light irradiation, special wavelength color collection and analysis.
  • the front surface 1-4 of the substrate 1 is provided with a test end 1-2A, a blank end 1-1A, a test end 1-2B, a blank end 1-1B, and a test end 1 respectively from left to right -2C
  • blank terminal 1-1A, blank terminal 1-1B are used to print the main graphic code 3 and auxiliary graphic code 3-1 of test terminal 1-2A, test terminal 1-2B, test terminal 1-2C, test terminal 1 -2A, test end 1-2B, and test end 1-2C are respectively provided with baffle 2 array and reagent block 4 dot matrix, which are used to set up three types of detection items with large differences, such as dry chemical detection, immunological detection , chip detection, and other detections, it is beneficial to apply different intervention steps in three different sections of the same test strip, such as heating, cooling, moisturizing, drying, adding reagents, special light irradiation, special wavelength color collection and analysis.
  • the partitions and quantities of the test end 1-2 and the blank end 1-1 can be flexibly set on the front 1-4 of the substrate 1, and the partitions of the baffle 2 array and the reagent block 4 dot matrix can be flexibly set. Partition and quantity to meet detection needs.
  • the reagent block 4 is arranged on the front surface 1-4 of the substrate 1 , and is distributed in a lattice pattern in the space of the area 2-1-2 surrounded by the array of the baffle 2 Inside.
  • the 4 types of reagent blocks include but are not limited to dry chemical detection reagent blocks, immunological detection reagent blocks, and chip reagent blocks.
  • the structure of the reagent block 4 includes at least sample pad 10 , reagent binding pad 20 , reaction pad 30 , absorbent pad 40 , and back plate 50 , a protective film 60 and the like.
  • Reagent block 4 The reagent combination method includes single-item detection and multi-item detection.
  • the reagent substrate for single-item detection displays a single color and is used for single-component analysis and inspection.
  • the reagents for multi-item detection include two or more item detection reagents , integrated into the same reagent block 4, the detection substrates of different items display different colors, such as dry chemical detection test paper, two or more colors, according to the principle of three primary colors, according to the algorithm, analyze the intensity of the original single color, and obtain the color rendering value of the specific component respectively, Qualitative or quantitative detection and analysis are carried out respectively, or the substrate shows the same color, such as immunological detection test paper and chip test paper, but the migration distance or aggregation position of the components to be detected in different items is different on the reagent block 4, and the same reagent block 4 is analyzed. Multiple ingredients.
  • the process 2000 of the preparation process of the integrated detection test paper includes the following steps: 2100: preparation of the substrate 1, including the preparation of the substrate 1 and the array of baffles 2 on the substrate 1; 2200 : Reagent preparation, including preparing detection reagents and auxiliary reagents according to the test item setting scheme, the reagents include but are not limited to enzymes, reaction substrates, reaction intermediates, reaction primers, chromogenic luminescent substrates, buffers, labeled antigens, Labeled antibodies, nucleotides, polypeptides, DNA, RNA, probes, stabilizers; 2300: Preparation of reagent block 4, including but not limited to dry chemical detection reagent block 4 production, immunological detection reagent block 4 production, chip reagent block 4 Manufacture, integrate the reagent of step 2200 into the test paper, make small pieces of reagent block 4, and put the reagent block 4 into the solid refill 300; 2400
  • a process flow 2100 for preparing a substrate 1 includes the following steps: 2110 : Design a floor plan according to the requirements of the test item setting scheme.
  • the design of the floor plan includes the position and number of blank ends 1-1, The position and quantity of the detection end 1-2, the position and quantity of the graphic code 3, the shape and size of the baffle 2 of the baffle 2 array, the arrangement method, and the corresponding detection item category planning of the corresponding reagent block 4 dot matrix ;
  • 2120 perform 3D modeling according to the plan layout of step 2110, design a 3D mold, the 3D mold includes a substrate 1 and baffle 2 array integrated mold, a substrate 1 mold and a baffle 2 array mold;
  • 2130 According to step 2120 3D modeling, open the mold; 2140: mold trial production, mold revision, mold finalization;
  • 2150 Integrate the mold with the substrate 1 and the baffle 2 array, and make the substrate 1, and the substrate 1 selects PVC, PE, carbon fiber
  • the manufacturing process 2310 of the dry chemical detection reagent block 4 includes the following steps: 2311 : preparing a large test paper and preparing reagents; 2312 : soaking the large test paper 200 in step 2311 to adsorb the reagents ; 2313: Dry the large piece of test paper 200 that adsorbs the reagent in step 2312, and the processing methods include vacuum low-temperature drying and vacuum room temperature drying; 2314: Cut the large piece of test paper 200 dried in step 2313 into small pieces of reagent block 4; 2315 : Load the reagent block 4 made in step 2314 into the solid refill 300, and the solid refill 300 is made by micro-machining and robotic technology, including the pen tube 300-1, the reagent block 4, the buffer pad 300-2, the bayonet 300-3, the outlet 300-4, the upper end of which is the outlet 300-4 of the reagent block 4, the lower end is the bayonet 300-3 connected with the base
  • the manufacturing process 2320 of the immunological detection reagent block 4 includes the following steps: 2321: preparing a large sample pad 10, making a large binding pad 20 coated with a labeled antibody, and a large water absorption The pad 40, the large back plate 50, and the large protective film 60.
  • the labeled antibody is usually labeled with colloidal gold, or enzyme-labeled in combination with a chromogenic substrate reagent.
  • the large protective film 60 is usually made of a water-repellent transparent material.
  • Preparation; 2322 Prepare a large sheet of nitrocellulose membrane to coat the antibody or antigen of the object to be tested, make a large sheet of reaction pad 30, and coat the large sheet of reaction pad 30 with antigens or antibodies of various objects to be tested, which can be prepared for For the reagent block 4 that simultaneously detects a variety of analytes, the nitrocellulose membrane can also be replaced by other materials; 2323: Combine the large sample pads 10, large binding pads 20, and large reaction pads in step 2321 and step 2322 30.
  • the large absorbent pad 40, the large back plate 50, and the large protective film 60 are cut into strip-shaped sample pads 10-1, binding pads 20-1, reaction pads 30-1, absorbent pads 40-1, The back plate 50-1 and the protective film 60-1, the width of which is determined by the size of the reagent block 4 preset in the floor plan; 2324: the strip-shaped sample pad 10-1, the binding pad 20-1, the reaction
  • the pad 30-1 and the absorbent pad 40-1 are assembled and assembled according to the top-to-bottom plane sequence of the sample pad 10-1, the binding pad 20-1, the reaction pad 30-1, and the absorbent pad 40-1, and are pasted on the back of the strip.
  • a strip-shaped composite body 600 is produced;
  • the reaction pad 30-1 and the absorbent pad 40-1 keep the strip-shaped sample pad 10-1 exposed;
  • a reagent block printing process flow 2400 includes the following steps: 2410 : According to requirements, design the reagent block 4 dot matrix layout diagram of the integrated detection test paper, the graphic code 3 plane layout diagram, and the substrate 1 block Board 2 array plan; 2420: Typesetting, including the reagent block 4 dot matrix plan designed in step 2410, the graphic code 3 plan, the substrate 1 baffle 2 array plan, the solid refill 300 is arranged on the base, and the specific It includes the following three sub-steps: 2420-1: Prepare the solid pen refill 300, including different types of reagent blocks 4 are loaded into the solid pen refill 300 respectively for use; 2420-2: Prepare the base 400, including laying on the base 400 2420-3: The solid pen refill 300 prepared in step 2420-1 is installed in an array; 2420-3: The solid pen refill 300 prepared in step 2420-1 is connected to the advancing end of the lead screw system 500 of the base 400 through the bayonet 300-3 at its lower end 500-1; the
  • the buffer pad 300-2 of the solid refill 300 can be additionally provided with a spring device to reduce the strict restriction requirement on the advancing accuracy of the lead screw system 500;
  • the substrate 1 is coated with glue, including glue Apply to the test end 1-2 of the front side 1-4 of the substrate 1, then wipe off the glue on the upper edge of the wall 2-1-1 of the baffle 2, and keep the glue that accommodates the 4 dot matrix sites of the reagent block;
  • 2440 printing, including the The glue-coated substrate 1 prepared in step 2430 is transferred to the base 400 prepared in step 2420, and by means of the screw system 500, the reagent block 4 in the solid refill 300 is pasted to the substrate 1, the reagent block 4 lattice site, and the integrated detection is produced.
  • Test paper Prepare a series of solid refills 30 with different reagent blocks 4 by designing different integrated detection test paper reagent blocks 4 dot matrix plan, graphic code 3 plan layout, substrate 1 baffle array plan 0, carry out combined typesetting, print reagent block 4 to substrate 1, obtain different types of integrated detection test strips, and mass produce.
  • the printing process flow 2440 of an embodiment of the present invention includes the following steps: 2441 : the glue-coated substrate 1 prepared in step 2430 is transferred to the base 400 ; 2442 : the reagent blocks on the front side 1-4 of the glue-coated substrate 1 4 dot matrix points According to the floor plan, accurately align the solid refill 300 array typed by the base 400; 2443: The intelligent motor of the screw system 500 starts, and pushes the reagent block 4 in the solid refill 300 through the push end 500-1. The solid refill 300 is discharged and pasted on the dot matrix site of the reagent block 4 on the substrate 1.
  • a pressure sensor is set in the buffer pad 300-2 to sense that the resistance between the reagent block 4 and the substrate 1 reaches a predetermined value, and the motor-slider complex 500 is intelligently controlled.
  • the manufacturing process 3000 of a solid refill includes the following steps: 3100: prepare a large piece of test paper, reagents, and a blank solid refill 300; 3200: cut the large piece of test paper into small pieces of test paper; 3300: step 3200 3400: the solid refill 300 with the test paper block produced in step 3300 is infiltrated with the adsorption reagent; 3500: the solid refill 300 produced in step 3400 is dried; 3600: batch production Solid refills 300 for specific testing items; according to requirements, change the reagent combination scheme to make solid refills 300 for different testing items.
  • a manufacturing process 4000 of an integrated detection test paper includes the following steps: 4100 : preparing a large test paper 200 , a substrate 1 , a reagent, and an empty liquid refill 700 ; the liquid
  • the refill 700 includes a pen tube 700-1, a reagent 700-4, a smart pump 700-5, and a nozzle 700-6.
  • the smart pump 700-5 is turned on, and the reagent 700-4 contained in the pen tube 700-1 passes through the nozzle 700-6.
  • the reagent block printing process 5000 which is used to replace the lead screw system 500, includes the following steps: 5100: pretreating the substrate 1, so that the substrate 1 is glued to carry a positive charge; 5200: a solid refill 300 Typesetting, array arrangement is fixed on the base 400, the solid refill 300, the pen tube 300-1, the buffer pad 300-2, and the bayonet 300-3 are made of insulating materials, the pen tube 300-1 has a built-in conductive circuit, and the base The stage 400 is equipped with a negative charge generating device, and the built-in conductive circuit is connected to the negative charge generating device; 5300: The substrate 1 with the positive charge glue made in step 5100 is transferred to the base 400, so that the front surfaces 1-4 of the substrate 1 are The reagent block has 4 dot matrix sites, and the solid refill 300 is precisely aligned at the exit 300-4 of the array; 5400: the negative charge generating device is activated, and the negative charge is transmitted to the reagent block in
  • the reagent block 4 Under the action of the charge force, the reagent block 4 is separated from the solid refill 300, adsorbed to the position of the reagent block 4 on the substrate 1, and adhered to complete the printing of the reagent block 4 to the substrate 1; 5500: The negative charge generating device stops In operation, the remaining reagent blocks 4 in the solid refill 300 are discharged, and the integrated detection test paper produced in step 5400 is removed; 5600: Appropriately pressurize and dry the integrated detection test paper produced in step 5500 to obtain a finished integrated detection test paper.
  • the substrate 1 can also be pretreated to make the glue carry negative charges.
  • the base 400 is equipped with a positive charge generating device.
  • the reagent block printing process 6000 which is used to replace the lead screw system 500, includes the following steps: 6100: The glue-coated substrate 1 prepared in step 2430 is transferred to the base 400, and the base 400 is configured A pneumatic system, the pneumatic system includes an intelligently controlled gas compressor, a gas pipeline, an intelligently controlled gas valve, and a gas nozzle, and the high-pressure gas generated by the intelligently controlled gas compressor passes through the gas pipeline and its branches to the gas nozzles arranged in an array , each air nozzle is equipped with an intelligent control air valve; 6200: 1-4 reagent blocks 4 dot matrix points on the front side of the glued substrate 1, according to the plan layout, the solid refills 300 arrays of the base 400 typesetting are precisely aligned, the said The bottom bayonet 300-3 of the solid refill 300 has a built-in air seal, and the air nozzle is inserted into the air seal; 6300: The intelligent control gas compressor is started, the intelligent control air valve is opened, and the
  • the high pressure gas pushes the reagent block 4 in the solid refill 300 to be discharged from the outlet 300-4 of the solid refill 300, and is pasted on the substrate 1 at the reagent block 4 dot matrix site, and the pressure sensor in the buffer pad 300-2 senses the reagent.
  • the intelligently controlled gas valve is closed, and the intelligently controlled gas compressor is shut down; 6400: Remove the substrate 1 on which the printing of the reagent block 4 is completed to obtain an integrated detection test paper.
  • An embodiment of the present invention provides a detection device 800 for an integrated detection test paper, including a sample collection device, a sample pretreatment device, a spray and color reaction device 810, and an identification and interpretation device, see FIG. 13 , FIG. 14 and FIG. 15 , which discloses a spraying and coloring reaction device 810 suitable for a strip-shaped integrated detection test paper 5 .
  • the shower and color reaction device 810 includes a housing 811 , a displacement regulator 812 , a shower head 813 , and a chamber 814 .
  • the housing 811 includes a cover 811 - 1 , a housing 811 - 2 , and an opening 811 -3
  • the cover 811-1 includes a main body 811-1-1, a lens structure 811-1-2, a top groove 811-1-3, a side groove 811-1-4, the top groove 811-1-3
  • the side grooves 811-1-4 for the gear shaft 812-4 to move along the long axis
  • the chamber 814 for accommodating the shower head 813 , the displacement regulator 812 , the integrated detection test paper 5 , the opening 811 - 3 is arranged on the right side of the bottom of the chamber 814 , and is used for inserting the long strip-shaped integrated detection test paper 5 .
  • the displacement adjuster 812 includes a rack 812-1, a gear 812-2, a knob 812-3, a pinion 812-4, and a slot 812-5
  • the rack 812-1 includes a proximal rack 812-1A and A distal rack 812-1B
  • the gear 812-2 includes a proximal gear 812-2A and a distal gear 812-2B, respectively
  • the proximal rack 812-1A and the proximal gear 812-2A are disposed in the chamber 814 and fixed to the proximal wall of the housing 811
  • the distal rack 812-1A and the distal gear 812-2A are arranged in the chamber 814 and fixed to the distal wall of the housing 811
  • the proximal gear 812 -2A and the distal gear 812-2B are connected by the pinion 812-4
  • the middle section of the pinion 812-4 is provided with the slot 812-5
  • the slot 812-5 passes through the slot 813-4
  • the shower head 813 includes an interface 813-1, a buffer chamber 813-2, a micro-hole 813-3, and a bayonet 813-4.
  • the upper end of the interface 813-1 is connected to a syringe, and the lower end of the interface 813-1 is connected to the buffer chamber.
  • 813-2, the side and bottom of the buffer chamber 813-2 are provided with a plurality of the micro holes 813-3, the sample or reagent in the syringe enters the buffer chamber 813-2 through the interface 813-1,
  • the hole 813-3 is ejected.
  • the minimum and maximum sample volume for complete infiltration of the reagent block, and the prepared sample volume is between the minimum and the minimum amount for complete infiltration of the reagent block.
  • select the matching spray and color reaction device 810 and shower head 813 open the cover 811-1, install the shower head 813, close the cover 811-1, and open the cover 811-3 from the opening 811-3.
  • a spray and color reaction device 810 suitable for the disc-shaped integrated detection test paper 5 is disclosed.
  • the spray and color reaction device 810 includes a casing 811, a displacement regulator 812, a shower head 813, and a chamber 814.
  • the casing 811 is cylindrical and includes a cover 811-1, a casing 811- 2.
  • the cover 811-1 includes a main body 811-1-1, a lens structure 811-1-2, a top groove 811-1-3, and a side groove 811-1-4.
  • the top groove 811-1-3 is used for As the interface 813-1 moves along the long axis, the side grooves 811-1-4 are used for the gear shaft 812-4 to move along the long axis, and the chamber 814 is used for accommodating the shower head 813, The displacement regulator 812 , the rotating shaft 812 - 6 , and the disc-shaped integrated detection test paper 5 .
  • the displacement adjuster 812 includes a rack 812-1, a gear 812-2, a knob 812-3, a pinion 812-4, a rotating shaft 812-6, a card slot 812-5, the rack 812-1 and the gear 812 -2 is surrounded and fixed on the wall of the cover 811-1, the gear 812-2 and the rotating shaft 812-6 are connected by the gear shaft 812-4, the middle section of the gear shaft 812-4 is provided with the slot 812-5 , the slot 812-5 is connected to the shower head 813 through the bayonet 813-4, wherein the end of the pinion 812-4 protrudes from the main body 811-1-1 and the knob 812-3 is installed, so
  • the knob 812-3 is set with a scale, and turning the knob 812-3 one scale drives the gear 812-2 to move along the rack 812-1, and pushes the spray connected to the card slot 812-5.
  • the head 813 is displaced by one unit. When the operation is performed, the spray head 813 rotates
  • the minimum and maximum sample volume for complete infiltration of the reagent block, and the prepared sample volume is between the minimum and the minimum amount for complete infiltration of the reagent block.
  • select the matching spray and color reaction device 810 and the shower head 813 open the cover 811-1, insert the disc-shaped integrated detection test paper 5, install the shower head 813, Close the cover 811-1, and other operations are the same as the strip-shaped integrated test strip 5.
  • An integrated test strip detection system includes an integrated test strip 5 , a detection device 800 , an identification and interpretation algorithm, software, and a server.
  • Graphical code 3. Reagent block color reaction data, blank control, negative control, positive standard control, color reaction dose-response relationship, to obtain integrated test paper 5 hundreds of test results for hundreds of reagent blocks, the software It includes a rectangular coordinate robot operation code, a microscopic computer vision sensor operation code, a recognition and interpretation algorithm code, and a data security code, and the server includes a cloud server.

Abstract

An integrated test paper-based detection apparatus, comprising integrated detection test paper, a spray and reaction device, and an identification and interpretation device. The integrated detection test paper is produced by a printing process. Hundreds of reagent blocks are integrated on one base to enable detection of hundreds of indicators at one time; the spray and reaction device is customized according to the specifications of the integrated detection test paper; sample droplets are sprayed onto the integrated detection test paper; and the identification and interpretation device collects data to obtain the detection result, thereby achieving a multi-indicator detection effect by means of a small amount of samples.

Description

集成化试纸检测方法、装置及其制备工艺Integrated test strip detection method, device and preparation process thereof 技术领域technical field
本发明涉及医疗检测技术领域,尤其是涉及一种集成化试纸检测方法、检测装置及其制备工艺。The invention relates to the technical field of medical detection, in particular to an integrated test paper detection method, a detection device and a preparation process thereof.
背景技术Background technique
试纸作为经典固相检测技术,检测人体和自然界标本,部分替代了复杂昂贵的液相或气相检测技术。As a classic solid-phase detection technology, test strips can detect human and natural specimens, partially replacing complex and expensive liquid or gas-phase detection technologies.
基于同时满足仪器和肉眼判读结果考虑,试纸试剂块尺寸大,基于避免不同试剂块间干扰考虑,试剂块间距大,一张试纸容纳的试剂块数量受限。如果检测多项指标,需要大量试纸和样本,因此,限制了试纸应用与普及。Based on the consideration of satisfying the results of both the instrument and the naked eye interpretation, the size of the test strip reagent blocks is large. Based on the consideration of avoiding interference between different reagent blocks, the distance between the reagent blocks is large, and the number of reagent blocks contained in one test paper is limited. If multiple indicators are detected, a large number of test strips and samples are required, thus limiting the application and popularization of test strips.
以医院血液检查为例,血液生化指标、免疫指标、癌症指标总数量高达数百项,需要反复抽取大量血液标本,动用多台复杂昂贵设备,耗费大额医疗经费。如果数百项检测集成于一张包含数百项微型检测试剂块的试纸,抽取少许血液标本,一次检测即可获得数百项指标检查结果,必将提高医院血液检查效率、减少医疗资源浪费。Taking hospital blood tests as an example, the total number of blood biochemical indicators, immune indicators, and cancer indicators is as high as hundreds. It is necessary to repeatedly draw a large number of blood samples, use multiple complex and expensive equipment, and consume a large amount of medical expenses. If hundreds of tests are integrated into a test strip containing hundreds of micro-detection reagent blocks, a few blood samples can be drawn, and hundreds of index test results can be obtained in one test, which will definitely improve the efficiency of blood tests in hospitals and reduce the waste of medical resources.
常规试纸条检测方法,比如试纸条浸入标本、滴管滴加或标本涂布试纸,并不适合集成化检测试纸。原因包括:(1)集成化检测试纸浸润不均匀,部分过度浸润而造成标本浪费,部分浸润不够或遗漏而造成结果不准确;(2)集成化检测试纸试剂块尺寸小,人工添加样本或试剂,操作难;(3)试剂块呈色反应时,不能进行温度、湿度调节;(4)不能控制生物污染。Conventional test strip detection methods, such as test strip dipping into the specimen, dropper dripping, or specimen coating test paper, are not suitable for integrated test strips. The reasons include: (1) the infiltration of the integrated test strip is uneven, some of the samples are wasted due to excessive infiltration, and the results are inaccurate due to insufficient infiltration or omission; (2) the size of the reagent block of the integrated test strip is small, and samples or reagents are manually added. , the operation is difficult; (3) when the reagent block is reacting with color, temperature and humidity cannot be adjusted; (4) biological pollution cannot be controlled.
鉴于此,集成化检测试纸采用印刷工艺制备,一张试纸设置数百试剂块,每个试剂块检测一个或多个指标,检测样本以微滴方式分区喷淋集成化检测试纸,精确浸润每个试剂块,提供适宜环境,借助计算机视觉,准确判读检测结果,进而达到简化操作、控制生物污染、精确检测而节约样本和试剂的效果。In view of this, the integrated detection test paper is prepared by printing process. One test paper is set with hundreds of reagent blocks. Each reagent block detects one or more indicators. The reagent block provides a suitable environment and uses computer vision to accurately interpret the test results, thereby achieving the effect of simplifying operations, controlling biological contamination, and saving samples and reagents with accurate detection.
技术问题technical problem
本发明目的是提供一种集成化试纸检测方法、检测装置及其制备工艺,在一张试纸上设置数百试剂块,每个试剂块检测一个或多个指标,实现少许标本,一次检测即可获取数百项指标检查结果,提高医疗服务效率、减少资源浪费。The purpose of the present invention is to provide an integrated test paper detection method, detection device and preparation process thereof. Hundreds of reagent blocks are set on a test paper, and each reagent block detects one or more indicators, so as to realize a few samples, and only one test is required. Obtain hundreds of index inspection results to improve the efficiency of medical services and reduce waste of resources.
技术解决方案technical solutions
本发明的一个实施例的集成化试纸的检测方法包括以下步骤:(1)采集及预处理标本;(2)喷淋样本,浸润集成化试纸;(3)集成化检测试纸试剂块呈色;(4)识别判读,获得标本的检测结果。The detection method of the integrated test paper according to an embodiment of the present invention includes the following steps: (1) collecting and preprocessing samples; (2) spraying the sample to soak the integrated test paper; (3) coloring the reagent block of the integrated detection test paper; (4) Identify and interpret, and obtain the test results of the specimen.
本发明的一个实施例的喷淋样本方法流程包括制备的检测样本转移到注射器,注射器连接喷淋和呈色反应装置,集成化检测试纸置入喷淋和呈色反应装置,按照预先设定喷淋程序,推动注射器,注射器内检测样本经喷淋头形成样本微滴,样本微滴浸润集成化检测试纸的部分试剂块,移动喷淋头,再次推动注射器,直到样本微滴浸润集成化检测试纸的全部试剂块为止。The flow of the spray sample method according to an embodiment of the present invention includes transferring the prepared test sample to a syringe, the syringe is connected to the spray and color reaction device, the integrated detection test paper is placed in the spray and color reaction device, and the spray and color reaction device is sprayed according to a preset setting. In the shower procedure, push the syringe, the test sample in the syringe forms sample droplets through the spray head, and the sample droplets infiltrate part of the reagent block of the integrated detection test paper, move the spray head, and push the syringe again until the sample droplets infiltrate the integrated detection test paper. up to all reagent blocks.
本发明的一个实施例的识别判读方法包括完成呈色反应的集成化检测试纸取出,置入识别判读装置,识别判读装置的显微计算机视觉传感器识别并采集集成化检测试纸试剂块点阵位点呈色反应数据和试剂块标识码,参考试剂块呈色反应数据、阴性对照、标准对照、及预处理标本时稀释比例,利用特定算法,获得标本的检测结果。The identification and interpretation method of one embodiment of the present invention includes taking out the integrated detection test paper that has completed the color reaction, inserting the identification and interpretation device, and a microscopic computer vision sensor of the identification and interpretation device to identify and collect the dot matrix points of the integrated detection test paper reagent block The color reaction data and the reagent block identification code, refer to the color reaction data of the reagent block, the negative control, the standard control, and the dilution ratio when preprocessing the sample, and use a specific algorithm to obtain the test result of the sample.
本发明的一个实施例的集成化试纸的检测装置包括集成化检测试纸、喷淋和呈色反应装置、识别判读装置,所述集成化检测试纸置入所述喷淋和呈色反应装置加样,再置入所述识别判读装置获取检测结果。An integrated test paper detection device according to an embodiment of the present invention includes an integrated detection test paper, a spray and color reaction device, and an identification and interpretation device. The integrated detection test paper is placed in the spray and color reaction device for sample addition. , and then insert the identification and interpretation device to obtain the detection result.
本发明的一个实施例的集成化检测试纸包括基板、挡板阵列、试剂块点阵、图形码,所述基板包括正面和背面,正面设置挡板阵列、试剂块点阵、图形码,为试剂块点阵和图形码载体,所述挡板阵列排列于基板正面,分割和包围试剂块,所述试剂块点阵设置于基板正面,所述图形码设置于基板空白区。An integrated detection test paper according to an embodiment of the present invention includes a substrate, a baffle array, a reagent block lattice, and a graphic code. The substrate includes a front and a back. The front is provided with a baffle array, a reagent block lattice, and a graphic code, which are reagent blocks. A block lattice and a graphic code carrier, the baffle array is arranged on the front of the substrate to divide and surround the reagent blocks, the reagent block lattice is arranged on the front of the substrate, and the graphic code is arranged in the blank area of the substrate.
优选地,所述试剂块点阵分布于挡板阵列空间内,其种类包括干化学检测试纸块、免疫学检测试纸块、芯片试纸块,其结构包括样品垫、试剂结合垫、反应垫、吸水垫、背板和保护膜,其试剂组合包括单一项目检测试剂组合和多项目检测试剂组合。Preferably, the reagent blocks are distributed in the baffle array space in a dot matrix, and their types include dry chemical detection test paper blocks, immunological detection test paper blocks, and chip test paper blocks, and their structures include sample pads, reagent binding pads, reaction pads, water absorption pads The pad, the backing plate and the protective film, and the reagent combination includes a single-item detection reagent combination and a multi-item detection reagent combination.
优选地,所述多项目检测试剂组合是将两种或两种以上项目检测试剂整合到同一试剂块,其检测底物显示包括不同颜色显示和同一种颜色显示,所述同一种颜色显示依据不同项目的待检测成分在试剂块上迁徙聚集位置不同,进行分析检测,所述不同颜色显示将共同显色,依据三原色原理,按照算法,解析出原单一颜色强度,分别获得特定待检测成分的检测底物显色数值,进行分析检测。Preferably, the multi-item detection reagent combination is to integrate two or more item detection reagents into the same reagent block, and the detection substrate display includes different color display and the same color display, and the same color display is based on different The components to be detected of the project migrate and gather at different positions on the reagent block, and then analyze and detect. The different color displays will develop together. According to the principle of three primary colors, according to the algorithm, the intensity of the original single color is analyzed, and the detection of the specific component to be detected is obtained separately. The color value of the substrate is analyzed and detected.
本发明的一个实施例的喷淋和呈色反应装置包括外壳、位移调节器、喷淋头、腔室,所述外壳包括盖、壳体、开口,所述盖包括主体、透镜结构、顶槽、侧槽,所述顶槽用于所述接口沿长轴移动,所述侧槽用于所述齿轴沿长轴移动,所述腔室用于容纳所述喷淋头、所述位移调节器、集成化检测试纸,所述开口设置于所述腔室底部,用于置入集成化检测试纸。The spray and color reaction device of one embodiment of the present invention includes a casing, a displacement regulator, a shower head, and a chamber, the casing includes a cover, a casing, and an opening, and the cover includes a main body, a lens structure, and a top groove , Side groove, the top groove is used for the interface to move along the long axis, the side groove is used for the gear shaft to move along the long axis, the chamber is used for accommodating the sprinkler head, the displacement adjustment a device and an integrated detection test paper, and the opening is arranged at the bottom of the chamber for inserting the integrated detection test paper.
优选地,所述位移调节器包括齿条、齿轮、旋钮、齿轴、卡槽,所述齿条和所述齿轮成对设置于所述腔室并固定于所述外壳壁,所述齿轮间由所述齿轴连接,所述齿轴中段设置所述卡槽,所述卡槽用于联结所述喷淋头,其中一侧所述齿轴末端设置所述旋钮,所述旋钮设置刻度,转动所述旋钮一个刻度,带动所述齿轮沿着所述齿条移动,推动所述卡槽联结的所述喷淋头发生一个位移单位。Preferably, the displacement adjuster includes a rack, a gear, a knob, a pinion, and a slot, the rack and the gear are paired in the chamber and fixed on the housing wall, and the gears are arranged in pairs. Connected by the pinion, the middle section of the pinion is provided with the slot, the slot is used to connect the shower head, the knob is provided at the end of the pinion on one side, and the knob is provided with a scale, Rotating the knob by one scale drives the gear to move along the rack, and pushes the shower head connected with the card slot to generate one displacement unit.
优选地,所述喷淋头包括接口、缓冲室、微孔、卡口,所述接口一端连接注射器,一端连接所述缓冲室,所述缓冲室侧面和底面设置多个所述微孔,注射器内样本或试剂经所述接口进入所述缓冲室,经所述微孔喷出。Preferably, the shower head comprises an interface, a buffer chamber, a micro-hole, and a bayonet, one end of the interface is connected to a syringe, and one end of the interface is connected to the buffer chamber, a plurality of the micro-holes are arranged on the side and bottom of the buffer chamber, and the syringe The inner sample or reagent enters the buffer chamber through the interface, and is ejected through the micropore.
优选地,所述外壳还可为圆盘型,用于圆盘状集成化检测试纸的检测,所述腔室中心设置一个转轴,所述齿条和所述齿轮数目分别为一个,设置于所述外壳壁,所述齿轴一端联结所述齿轮,所述齿轴另一端联结所述转轴,所述喷淋头通过所述卡口与所述卡槽联结,实施作业时,所述喷淋头绕所述转轴旋转,喷淋样品或试剂到圆盘状集成化检测试纸试剂块。Preferably, the casing can also be disc-shaped, which is used for the detection of the disc-shaped integrated detection test paper, a rotating shaft is arranged in the center of the chamber, the number of the rack and the gear is one, and they are arranged at the center of the chamber. the outer casing wall, one end of the pinion is connected to the gear, the other end of the pinion is connected to the rotating shaft, and the shower head is connected to the slot through the bayonet. The head rotates around the rotating shaft, and sprays the sample or reagent onto the disc-shaped integrated detection test paper reagent block.
本发明的一个实施例的识别判读装置包括照明组件、直角坐标机器人、末端执行器,所述照明组件包括可见光、红外光、激光、紫外线,所述末端执行器包括显微计算机视觉传感器,所述显微计算机视觉传感器识别并采集集成化检测试纸试剂块点阵位点反射光或激发光数据及试剂块数据。The identification and interpretation device of an embodiment of the present invention includes an illumination component, a Cartesian coordinate robot, and an end effector, the illumination component includes visible light, infrared light, laser light, and ultraviolet light, the end effector includes a microscopic computer vision sensor, and the end effector includes a microscopic computer vision sensor. The microscopic computer vision sensor identifies and collects the reflected light or excitation light data and the reagent block data of the dot matrix site of the integrated detection test paper reagent block.
本发明的一个实施例的集成化试纸检测装置的制备工艺包括集成化检测试纸制备,所述集成化检测试纸制备流程包括基板制备、试剂制备、试剂块制备、试剂块印刷。The preparation process of the integrated test paper detection device according to an embodiment of the present invention includes the preparation of integrated detection test paper, and the integrated detection test paper preparation process includes substrate preparation, reagent preparation, reagent block preparation, and reagent block printing.
本发明的一个实施例的基板制备流程包括依据检测项目方案设计平面布局图、3D建模、设计3D模具、开模、制作包含挡板阵列结构的基板,所述平面布局图包括空白端、挡板阵列、试剂块点阵、图形码。The substrate preparation process of one embodiment of the present invention includes designing a floor plan according to the inspection project scheme, 3D modeling, designing a 3D mold, opening the mold, and fabricating a substrate including a baffle array structure, wherein the plan layout includes blank ends, baffles Plate array, reagent block dot matrix, graphic code.
本发明的一个实施例的试剂块制备流程包括准备大张试纸、大张试纸浸润吸附试剂、大张试纸切割成小块的试剂块、试剂块装入固体笔芯,制作大量装有不同检测项目试纸块的固体笔芯,所述固体笔芯包括笔管、试剂块、缓冲垫、卡口,其上端为试剂块出口,下端为卡口,用于与基台联结,缓冲垫上面承接试剂块、缓冲垫下面连接推进装置。The reagent block preparation process of one embodiment of the present invention includes preparing a large piece of test paper, soaking the large piece of test paper with adsorbing reagents, cutting the large piece of test paper into small pieces of reagent blocks, loading the reagent blocks into solid refills, and making a large number of different test items. The solid refill of the test paper block, the solid refill includes a pen tube, a reagent block, a buffer pad, and a bayonet, the upper end of which is the outlet of the reagent block, and the lower end is the bayonet, which is used to connect with the base, and the buffer pad is above the reagent block. , Connect the propulsion device under the cushion pad.
本发明的一个实施例的试剂块印刷流程包括设计平面布局图、排版、基板涂胶、印刷,获得集成化检测试纸成品,所述平面布局图为集成化检测试纸的试剂块点阵排列组合方案,所述排版包括依据平面布局图在基台上安置固体笔芯阵列,联结推进装置的推进端和固体笔芯缓冲垫,所述基板涂胶包括试剂块点阵位点涂胶,所述印刷包括将涂胶基板转移到基台,基板试剂块点阵位点对应基台固体笔芯阵列,推进装置推动缓冲垫,缓冲垫将试剂块从固体笔芯排出,按照平面布局图,试剂块粘贴于基板,同时,印刷图形码到基板空白端,制作出完整集成化检测试纸。The reagent block printing process of an embodiment of the present invention includes designing a layout diagram, typesetting, gluing the substrate, and printing to obtain a finished product of the integrated detection test paper. , the typesetting includes arranging a solid refill array on the base according to the plan layout, connecting the propelling end of the propulsion device and the solid refill buffer, the substrate gluing includes the reagent block dot matrix spot gluing, and the printing Including transferring the glued substrate to the base, the substrate reagent block dot matrix point corresponds to the base solid refill array, the propulsion device pushes the buffer pad, the buffer pad discharges the reagent block from the solid refill, and sticks the reagent block according to the floor plan On the substrate, at the same time, the graphic code is printed on the blank end of the substrate to produce a complete integrated test paper.
优选地,还包括将大张试纸,切割成小块试纸,小块试纸通过印刷工艺粘贴到所述基板,制作试纸点阵基板,排版并固定在基台上预装试剂的液体笔芯,以喷淋方式,使得试纸点阵基板的小块试纸浸润吸附试剂,经干燥处理,制作出集成化检测试纸。Preferably, it also includes cutting a large piece of test paper into small pieces of test paper, pasting the small pieces of test paper to the substrate through a printing process, making a test paper dot matrix substrate, typesetting and fixing the liquid refill with reagents preloaded on the base, so as to The spray method makes the small pieces of test paper on the test paper dot matrix substrate infiltrate the adsorption reagent, and after drying, an integrated detection test paper is produced.
本发明的一个实施例的推进装置包括电荷力驱动系统、丝杠系统、气动推进系统。The propulsion device of one embodiment of the present invention includes a charge force drive system, a lead screw system, and a pneumatic propulsion system.
优选地,所述电荷力驱动系统包括将基板涂胶携带电荷,印刷时,固体笔芯内试剂块携带相反电荷,促使试剂块脱离固体笔芯,贴服到基板。Preferably, the charge force driving system includes applying glue to the substrate to carry charges, and during printing, the reagent block in the solid refill carries an opposite charge, which urges the reagent block to separate from the solid refill and stick to the substrate.
优选地,所述丝杠系统包括推进端、支撑板、电机滑块复合体、丝杠立柱,推进端以阵列方式设置于支撑板,支撑板与电机滑块复合体联结,电机滑块复合体沿着丝杠立柱移动,丝杠立柱固定于所述基台。Preferably, the lead screw system includes a push end, a support plate, a motor slider complex, and a lead screw column, the push end is arranged on the support plate in an array, the support plate is connected with the motor slider complex, and the motor slider complex Move along the lead screw column, and the lead screw column is fixed on the base.
优选地,所述气动推进系统包括气体压缩机、气体管路、气阀、气嘴,气体压缩机产生的气体,经气体管路及其分支到达阵列排列的气嘴,每个气嘴配置一个气阀,气体经气嘴进入固体笔芯的下端卡口内,气体气压推动固体笔芯内试剂块从固体笔芯出口排出,粘贴于基板。Preferably, the pneumatic propulsion system includes a gas compressor, a gas pipeline, a gas valve, and a gas nozzle. The gas generated by the gas compressor reaches the gas nozzles arranged in an array through the gas pipeline and its branches, and each gas nozzle is configured with one gas nozzle. Air valve, the gas enters the lower end of the solid refill through the air nozzle, and the gas pressure pushes the reagent block in the solid refill to be discharged from the solid refill outlet, and is pasted on the substrate.
有益效果beneficial effect
(1)检测试纸高度集成,可高效率实施多项目检测:本发明的集成化检测设置挡板阵列,挡板将不同试剂块分开,避免不同试剂块间试剂之间干扰和标本溢出,试剂块间距缩小到微米级,另外,在一张检测试纸上设置不同试剂块点阵区域,不同反应原理、反应条件试剂块集成于同一张试纸成为可能,实现同一张试纸设置数百种试剂块,同时检测数百项指标。借助微加工技术、机器人技术和计算机视觉微识别结果判读技术,试剂块和图形码尺寸缩小到毫米级、微米级,一张普通尺寸试纸设置成百上千种试剂块,极大增加同一张试纸检测指标数量。(1) The detection test paper is highly integrated and can perform multi-item detection with high efficiency: the integrated detection of the present invention is provided with a baffle array, and the baffle separates different reagent blocks to avoid interference between reagents and sample overflow between different reagent blocks. The spacing is reduced to the micron level. In addition, by setting different reagent block lattice areas on one test paper, it is possible to integrate the reagent blocks with different reaction principles and reaction conditions into the same test paper. It is possible to set hundreds of reagent blocks on the same test paper. Check hundreds of metrics. With the help of micro-processing technology, robotic technology and computer vision micro-recognition result interpretation technology, the size of reagent blocks and graphic codes can be reduced to millimeter and micron levels, and hundreds of reagent blocks can be set on a common size test paper, which greatly increases the number of the same test paper. The number of detection indicators.
(2)采用排版、印刷工艺,精准高效制备集成化检测试纸:本发明采用毫米级、微米级试剂块制备试纸,借助机器人加工方案,预先设计平面布局图,预装试剂块或试剂的特制笔芯排版,借助电荷力、机械或气动推进装置,将特制笔芯内试剂块或试剂印刷到基板,试剂块或试剂相当于印刷术的油墨,特制笔芯相当于印刷术的单个字刻板,特制笔芯排版相当于印刷术的单个字刻板汇集的活字母版,基板相当于印刷术的纸张,使得不同种类、不同形态试剂块或试剂粘贴或喷淋到基板,形成试剂块点阵。(2) Precisely and efficiently prepare integrated test strips by using typesetting and printing processes: the present invention uses millimeter-scale and micron-scale reagent blocks to prepare test strips, and with the help of a robot processing scheme, pre-designs the floor plan, and pre-installs reagent blocks or special pens for reagents Core typesetting, with the help of electric charge force, mechanical or pneumatic propulsion device, the reagent block or reagent in the special refill is printed on the substrate, the reagent block or reagent is equivalent to the printing ink, the special refill is equivalent to the single letter plate of the printing process, specially made The typesetting of the pen core is equivalent to the movable letter version of the single-character stereotype collection of printing technology, and the substrate is equivalent to the paper of printing technology, so that reagent blocks or reagents of different types and shapes are pasted or sprayed onto the substrate to form a reagent block lattice.
(3)笔芯两种技术方案制作,采用精妙的设计,满足不同印刷工艺需求,制备集成化检测试纸:其一是:每个固体笔芯预装一种试剂块,固体笔芯上端为试剂块出口,下端卡口与基台联结,推进装置智能控制,将固体笔芯内试剂块向出口推移,使得固体笔芯内最上面试剂块粘贴到基板,制备出集成化检测试纸,缓冲垫内压力传感器采集试剂块与基板间压力数据,压力数据信息反馈到推进装置,形成智能控制闭环;其二是:每个液体笔芯预装一种检测试剂,液体笔芯一端为检测试剂喷嘴,与智能控制的泵装置联结,将液体笔芯内试剂以喷墨方式打印到基板空白试纸块,精确控制喷淋试剂量,制备出集成化检测试纸。(3) There are two technical solutions for the production of refills, which use exquisite designs to meet the needs of different printing processes and prepare integrated test paper: one is: each solid refill is pre-installed with a reagent block, and the upper end of the solid refill is a reagent The block outlet, the lower end bayonet is connected to the base, the propulsion device is intelligently controlled, and the reagent block in the solid refill is pushed to the outlet, so that the uppermost reagent block in the solid refill is pasted to the base plate, and an integrated detection test paper is prepared. The pressure sensor collects the pressure data between the reagent block and the substrate, and the pressure data information is fed back to the propulsion device to form a closed loop of intelligent control; the second is: each liquid refill is pre-installed with a detection reagent, and one end of the liquid refill is the detection reagent nozzle, which is connected with The intelligently controlled pump device is connected to print the reagent in the liquid refill to the blank test paper block of the substrate by inkjet, and the amount of the sprayed reagent is precisely controlled to prepare an integrated test paper.
(4)喷淋和呈色反应装置为透明封闭结构,透过具有放大透镜功能的盖,可观察到置入的集成化检测试纸试剂块点阵,同时,避免检测过程中生物污染。(4) The spray and color reaction device is a transparent and closed structure. Through the cover with the function of magnifying lens, the lattice of the inserted integrated test paper reagent blocks can be observed, and at the same time, biological contamination during the detection process can be avoided.
(5)喷淋和呈色反应装置喷淋头结构小巧,减少沾染导致的样本损失,放大镜可视下操作,淋喷头随着位移调节器推进,样本分区滴淋浸润检测试纸,避免检测试纸试剂块浸润过度、不足或遗漏,提高样本利用率及检测精确性。(5) The spray head of the spray and color reaction device has a compact structure, which reduces the loss of samples caused by contamination. The magnifying glass can be operated under the visibility. Excessive, insufficient or missing block infiltration improves sample utilization and detection accuracy.
(6)检测前,依据集成化检测试纸最小浸润量,准确预估需要获取临床标本量,避免样本量不足,需要二次采集,或获取临床标本量过多,造成医疗资源浪费。(6) Before the test, based on the minimum infiltration amount of the integrated test strip, accurately estimate the amount of clinical specimens to be obtained, so as to avoid insufficient sample amount, the need for secondary collection, or the excessive amount of clinical specimens obtained, resulting in a waste of medical resources.
(7)喷淋和呈色反应装置结构简单、材料便宜、定制容易,且可重复使用,有助于降低医疗检测费用。(7) The spray and color reaction device has simple structure, cheap materials, easy customization, and can be reused, which helps to reduce medical testing costs.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性前提下,还可以根据这些附图获得其他附图。此外,这些介绍并不构成对实施例的限定。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, other drawings can also be obtained based on these drawings without the premise of creative labor. Furthermore, these descriptions do not constitute limitations on the embodiments.
图1是集成化检测试纸结构示意图,包括基板和挡板阵列;图2是挡板单元结构示意图;图3是集成化检测试纸结构示意图,包括基板、挡板阵列、试剂块点阵、图形码;图4是集成化检测试纸结构示意图,包括两区设置挡板阵列和试剂块点阵;图5是集成化检测试纸结构示意图,包括三区设置挡板阵列和试剂块点阵;图6是免疫学检测试剂块制作流程和结构示意图;图7是免疫学检测试剂块截面结构示意图;图8是固体笔芯制作流程和结构示意图;图9是固体笔芯在基台排版结构示意图;图10是固体笔芯印刷集成化检测试纸结构示意图;图11是液体笔芯结构示意图;图12是液体笔芯印刷集成化检测试纸流程结构示意图;图13是集成化检测试纸的检测装置外壳结构示意图;图14是集成化检测试纸的检测装置位移调节器结构示意图;图15是集成化检测试纸的检测装置喷淋头结构示意图;图16是集成化检测试纸的检测装置圆盘型外壳结构示意图;图17是集成化检测试纸的检测装置圆盘型位移调节器结构示意图。Figure 1 is a schematic structural diagram of an integrated detection test paper, including a substrate and a baffle array; Figure 2 is a schematic structural diagram of a baffle unit; Figure 3 is a schematic structural diagram of an integrated detection test paper, including a substrate, a baffle array, a reagent block lattice, and a graphic code. ; Figure 4 is a schematic structural diagram of the integrated detection test paper, including two-area baffle arrays and reagent block lattices; Figure 5 is a schematic structural diagram of the integrated detection test paper, including three-area baffle arrays and reagent block lattices; Figure 6 is Figure 7 is a schematic diagram of the cross-sectional structure of the immunological detection reagent block; Figure 8 is a schematic diagram of the production process and structure of the solid refill; Figure 9 is a schematic diagram of the layout structure of the solid refill on the base; Figure 10 11 is a schematic structural diagram of a liquid refill; FIG. 12 is a schematic structural diagram of a liquid refill printing integrated detection test paper flow; Fig. 14 is the structural schematic diagram of the displacement regulator of the detection device of the integrated detection test paper; Fig. 15 is the structural schematic diagram of the sprinkler head of the detection device of the integrated detection test paper; 17 is a schematic structural diagram of the disc-type displacement regulator of the detection device of the integrated detection test paper.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
本发明的优选实施例的集成化试纸的检测方法包括以下步骤:(1)采集及预处理标本;(2)喷淋样本,浸润集成化试纸;(3)集成化检测试纸试剂块呈色;(4)识别判读,获得标本的检测结果。The detection method of the integrated test paper according to the preferred embodiment of the present invention includes the following steps: (1) collecting and pre-processing specimens; (2) spraying the samples to soak the integrated test paper; (3) coloring the reagent block of the integrated detection test paper; (4) Identify and interpret, and obtain the test results of the specimen.
本发明的优选实施例的喷淋样本方法流程包括制备的检测样本转移到注射器,注射器连接喷淋和呈色反应装置,集成化检测试纸置入喷淋和呈色反应装置,按照预先设定喷淋程序,推动注射器,注射器内检测样本经喷淋头形成样本微滴,样本微滴浸润集成化检测试纸的部分试剂块,移动喷淋头,再次推动注射器,直到样本微滴浸润集成化检测试纸的全部试剂块为止。The flow of the spray sample method in the preferred embodiment of the present invention includes transferring the prepared test sample to a syringe, the syringe is connected to the spray and color reaction device, the integrated detection test paper is placed in the spray and color reaction device, and the spray and color reaction device are sprayed according to preset settings. In the shower procedure, push the syringe, the test sample in the syringe forms sample droplets through the spray head, and the sample droplets infiltrate part of the reagent block of the integrated detection test paper, move the spray head, and push the syringe again until the sample droplets infiltrate the integrated detection test paper. up to all reagent blocks.
本发明的优选实施例的识别判读方法包括完成呈色反应的集成化检测试纸取出,置入识别判读装置,识别判读装置的显微计算机视觉传感器识别并采集集成化检测试纸试剂块点阵位点呈色反应数据和试剂块标识码,参考试剂块呈色反应数据、阴性对照、标准对照、及预处理标本时稀释比例,利用特定算法,获得标本的检测结果。The identification and interpretation method of the preferred embodiment of the present invention includes taking out the integrated detection test paper that has completed the color reaction, inserting the identification and interpretation device, and a microscopic computer vision sensor of the identification and interpretation device to identify and collect the integrated detection test paper reagent block lattice site The color reaction data and the reagent block identification code, refer to the color reaction data of the reagent block, the negative control, the standard control, and the dilution ratio when preprocessing the sample, and use a specific algorithm to obtain the test result of the sample.
本发明的优选实施例的集成化试纸的检测装置包括集成化检测试纸、喷淋和呈色反应装置、识别判读装置,所述集成化检测试纸置入所述喷淋和呈色反应装置加样,再置入所述识别判读装置获取检测结果。The detection device of the integrated test paper in the preferred embodiment of the present invention includes an integrated detection test paper, a spray and color reaction device, and an identification and interpretation device, and the integrated detection test paper is placed in the spray and color reaction device for sample addition. , and then insert the identification and interpretation device to obtain the detection result.
本发明的优选实施例的集成化检测试纸包括基板、挡板阵列、试剂块点阵、图形码,所述基板包括正面和背面,正面设置挡板阵列、试剂块点阵、图形码,为试剂块点阵和图形码载体,所述挡板阵列排列于基板正面,分割和包围试剂块,所述试剂块点阵设置于基板正面,所述图形码设置于基板空白区。The integrated detection test paper of the preferred embodiment of the present invention includes a substrate, a baffle array, a reagent block lattice, and a graphic code. A block lattice and a graphic code carrier, the baffle array is arranged on the front of the substrate to divide and surround the reagent blocks, the reagent block lattice is arranged on the front of the substrate, and the graphic code is arranged in the blank area of the substrate.
本发明的优选实施例的喷淋和呈色反应装置包括外壳、位移调节器、喷淋头、腔室,所述外壳包括盖、壳体、开口,所述盖包括主体、透镜结构、顶槽、侧槽,所述顶槽用于所述接口沿长轴移动,所述侧槽用于所述齿轴沿长轴移动,所述腔室用于容纳所述喷淋头、所述位移调节器、集成化检测试纸,所述开口设置于所述腔室底部,用于置入集成化检测试纸。The shower and color reaction device of the preferred embodiment of the present invention includes a casing, a displacement regulator, a shower head, and a chamber, the casing includes a cover, a casing, and an opening, and the cover includes a main body, a lens structure, a top groove , Side groove, the top groove is used for the interface to move along the long axis, the side groove is used for the gear shaft to move along the long axis, the chamber is used for accommodating the sprinkler head, the displacement adjustment a device and an integrated detection test paper, and the opening is arranged at the bottom of the chamber for inserting the integrated detection test paper.
本发明的优选实施例的识别判读装置包括照明组件、直角坐标机器人、末端执行器,所述照明组件包括可见光、红外光、激光、紫外线,所述末端执行器包括显微计算机视觉传感器,所述显微计算机视觉传感器识别并采集集成化检测试纸试剂块点阵位点反射光或激发光数据及试剂块数据。The identification and interpretation device of a preferred embodiment of the present invention includes an illumination assembly, a Cartesian coordinate robot, and an end effector, the illumination assembly includes visible light, infrared light, laser, and ultraviolet light, the end effector includes a microscopic computer vision sensor, and the end effector includes a microscopic computer vision sensor. The microscopic computer vision sensor identifies and collects the reflected light or excitation light data and the reagent block data of the dot matrix site of the integrated detection test paper reagent block.
本发明的优选实施例的集成化试纸检测装置的制备工艺包括集成化检测试纸制备,所述集成化检测试纸制备流程包括基板制备、试剂制备、试剂块制备、试剂块印刷。The preparation process of the integrated test paper detection device of the preferred embodiment of the present invention includes the preparation of integrated detection test paper, and the integrated detection test paper preparation process includes substrate preparation, reagent preparation, reagent block preparation, and reagent block printing.
本发明的优选实施例的基板制备流程包括依据检测项目方案设计平面布局图、3D建模、设计3D模具、开模、制作包含挡板阵列结构的基板,所述平面布局图包括空白端、挡板阵列、试剂块点阵、图形码。The substrate preparation process of the preferred embodiment of the present invention includes designing a plan layout, 3D modeling, designing a 3D mold, opening the mold, and fabricating a substrate including a baffle array structure according to the inspection project plan, and the plan layout includes blank ends, baffles Plate array, reagent block dot matrix, graphic code.
本发明的优选实施例的试剂块制备流程包括准备大张试纸、大张试纸浸润吸附试剂、大张试纸切割成小块的试剂块、试剂块装入固体笔芯,制作大量装有不同检测项目试纸块的固体笔芯,所述固体笔芯包括笔管、试剂块、缓冲垫、卡口,其上端为试剂块出口,下端为卡口,用于与基台联结,缓冲垫上面承接试剂块、缓冲垫下面连接推进装置。The reagent block preparation process of the preferred embodiment of the present invention includes preparing a large test paper, infiltrating the large test paper with adsorption reagents, cutting the large test paper into small pieces of reagent blocks, loading the reagent blocks into solid refills, and making a large number of different test items. The solid refill of the test paper block, the solid refill includes a pen tube, a reagent block, a buffer pad, and a bayonet, the upper end of which is the outlet of the reagent block, and the lower end is the bayonet, which is used to connect with the base, and the buffer pad is above the reagent block. , Connect the propulsion device under the cushion pad.
本发明的优选实施例的试剂块印刷流程包括设计平面布局图、排版、基板涂胶、印刷,获得集成化检测试纸成品,所述平面布局图为集成化检测试纸的试剂块点阵排列组合方案,所述排版包括依据平面布局图在基台上安置固体笔芯阵列,联结推进装置的推进端和固体笔芯缓冲垫,所述基板涂胶包括试剂块点阵位点涂胶,所述印刷包括将涂胶基板转移到基台,基板试剂块点阵位点对应基台固体笔芯阵列,推进装置推动缓冲垫,缓冲垫将试剂块从固体笔芯排出,按照平面布局图,试剂块粘贴于基板,同时,印刷图形码到基板空白端,制作出完整集成化检测试纸。The reagent block printing process of the preferred embodiment of the present invention includes designing a layout diagram, typesetting, gluing the substrate, and printing to obtain a finished product of the integrated detection test paper. , the typesetting includes arranging a solid refill array on the base according to the plan layout, connecting the propelling end of the propulsion device and the solid refill buffer, the substrate gluing includes the reagent block dot matrix spot gluing, and the printing Including transferring the glued substrate to the base, the substrate reagent block dot matrix point corresponds to the base solid refill array, the propulsion device pushes the buffer pad, the buffer pad discharges the reagent block from the solid refill, and sticks the reagent block according to the floor plan On the substrate, at the same time, the graphic code is printed on the blank end of the substrate to produce a complete integrated test paper.
本发明的实施方式Embodiments of the present invention
为使本申请的目的、技术方案和优点更加清楚,下面结合具体实施例,进一步阐明本发明。应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。In order to make the objectives, technical solutions and advantages of the present application clearer, the present invention is further illustrated below with reference to specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. After reading the present invention, modifications of various equivalent forms of the present invention by those skilled in the art all fall within the appended claims of the present application limited range.
需要说明的是,本实施例的上、下、左、右、前、后、正、背、侧等方位语,仅是互为相对概念或是以产品正常使用状态为参考的,而不应该认为是具有限制性的。It should be noted that the orientation terms such as up, down, left, right, front, rear, front, back, and side in this embodiment are only relative concepts to each other or refer to the normal use state of the product, and should not be used. considered restrictive.
如图1-图17所示,本发明实施例揭示了一种集成化试纸的检测方法、检测装置及其制备工艺。As shown in FIGS. 1-17 , embodiments of the present invention disclose a detection method, a detection device and a preparation process for an integrated test paper.
本发明的一个实施例揭示了一种集成化检测试纸的检测方法,其流程1000包括以下步骤:1010:采集标本包括标本采集量不少于集成化检测试纸5所需要的最少量,所述标本包括临床标本、环境标本,所述临床标本包括但不限于血液、尿液、粪便、胸腹水、脑脊液、前列腺液、精液、白带、唾液、呕吐物、创面或体表洗脱液,所述环境标本包括但不限于土壤、水、动物组织、植物组织;1020:预处理标本,包括步骤1010采集的标本进行预处理,获取检测样本,所述检测样本的形态为液态,所述检测样本的量不少于集成化检测试纸最小浸润量,其中,静脉抽血或末梢穿刺血,制备血浆或血浆稀释液,粪便制备粪便滤液,植物组织和动物组织制备洗脱液或组织匀浆液;1030:置入集成化检测试纸5,包括选取的集成化检测试纸5放入规格匹配的喷淋和呈色反应装置810,集成化检测试纸5检测区向上,集成化检测试纸5空白区部分裸露在喷淋和呈色反应装置810外,方便置入和取出集成化检测试纸5;1040:喷淋样本,包括步骤1020制备的检测样本转移到注射器,注射器连接步骤1030的喷淋和呈色反应装置810,按照预先设定喷淋程序,分次推动注射器,透镜结构811-1-2放大可视下操作,注射器内检测样本经喷淋头813形成样本微滴,样本微滴浸润集成化检测试纸5的部分试剂块4,移动喷淋头813,再次推动注射器,样本微滴浸润集成化检测试纸5的其他试剂块4;所述喷淋程序由喷淋头813尺寸、每次喷淋剂量、每次喷淋头813位移距离、总喷淋剂量,计算出喷淋次数,允许少许试剂块4重叠喷淋,避免试剂块4遗漏;1050:呈色反应,包括集成化检测试纸5试剂块4经步骤1040喷淋检测样本并充分浸润后发生呈色反应,步骤1030的喷淋和呈色反应装置810提供呈色反应的适宜条件,其又包括以下步骤:1052:温度控制,包括实时监测喷淋和呈色反应装置810内部温度,必要时启动温控组件,保持最佳呈色反应温度42°C,或调节到特定集成化检测试纸1所需求的特定适宜温度;1054:湿度控制,包括实时监测喷淋和呈色反应装置810内部湿度,必要时启动湿度控制组件,保持最佳呈色反应湿度;1056:添加试剂,包括集成化检测试纸5试剂块4底物呈色反应或标记呈色反应过程中,需要添加试剂,试剂添加程序同步骤1040的喷淋操作;1060:识别判读,包括步骤1050完成呈色反应的集成化检测试纸5从喷淋和呈色反应装置810取出,然后,置入识别判读装置,识别判读装置的显微计算机视觉传感器识别并采集集成化检测试纸5上试剂块4点阵位点呈色反应数据和试剂块4标识码;1070:结果分析,数据处理器接收步骤1060显微计算机视觉传感器采集数据,参考试剂块4呈色反应数据、阴性对照、标准对照、标本预处理稀释比例,利用特定算法,获得标本的检测结果。An embodiment of the present invention discloses a detection method for an integrated detection test paper. The process 1000 includes the following steps: 1010: Collecting a sample includes that the amount of the sample collected is not less than the minimum amount required by the integrated detection test paper 5, and the sample is collected. Including clinical specimens, environmental specimens, including but not limited to blood, urine, feces, pleural and ascites, cerebrospinal fluid, prostatic fluid, semen, leucorrhea, saliva, vomit, wound or body surface eluate, the environment Specimens include but are not limited to soil, water, animal tissue, and plant tissue; 1020: Preprocess the specimen, including preprocessing the specimen collected in step 1010 to obtain a test sample, the form of the test sample is liquid, and the amount of the test sample Not less than the minimum infiltration amount of the integrated test paper, among which, blood is drawn from veins or peripheral puncture, plasma or plasma dilution is prepared, feces are prepared as fecal filtrate, and plant tissue and animal tissue are prepared as eluate or tissue homogenate; 1030: Set Insert the integrated detection test paper 5, including the selected integrated detection test paper 5 into the spray and color reaction device 810 with matching specifications, the detection area of the integrated detection test paper 5 is upward, and the blank area of the integrated detection test paper 5 is partially exposed in the spray In addition to the color reaction device 810, it is convenient to insert and remove the integrated detection test paper 5; 1040: spray the sample, including the test sample prepared in step 1020 and transfer it to the syringe, and the syringe is connected to the spray and color reaction device 810 in step 1030, According to the preset spray program, push the syringe step by step, the lens structure 811-1-2 can be operated under magnification, and the test sample in the syringe forms sample droplets through the spray head 813, and the sample droplets infiltrate the integrated detection test paper 5. Part of the reagent block 4, move the spray head 813, push the syringe again, the sample droplets infiltrate other reagent blocks 4 of the integrated detection test paper 5; The displacement distance of the spray head 813, the total spray dose, the number of sprays is calculated, and a few reagent blocks 4 are allowed to overlap spraying to avoid the omission of reagent blocks 4; 1050: color reaction, including integrated detection test paper 5 Reagent blocks 4 through the steps 1040 spray the detection sample and fully infiltrate the color reaction, and the spray and color reaction device 810 in step 1030 provides suitable conditions for the color reaction, which further includes the following steps: 1052: temperature control, including real-time monitoring of spray and color reaction. The internal temperature of the color reaction device 810, if necessary, start the temperature control component to maintain the optimal color reaction temperature of 42 ° C, or adjust to the specific suitable temperature required by the specific integrated detection test paper 1; 1054: humidity control, including real-time monitoring The internal humidity of the spray and color reaction device 810, activate the humidity control component if necessary to maintain the optimum color reaction humidity; 1056: Add reagents, including integrated detection test paper 5 Reagent block 4 Substrate color reaction or marker color reaction During the process, reagents need to be added, and the reagent addition procedure is the same as the spray operation in step 1040; 1060: identification and interpretation, including step 1050 to complete the integrated detection test paper 5 of the color reaction from spraying and color reaction. The device 810 is taken out, and then, the identification and interpretation device is inserted, and the microscopic computer vision sensor of the identification and interpretation device identifies and collects the color reaction data of the dot matrix points of the reagent block 4 on the integrated detection test paper 5 and the identification code of the reagent block 4; 1070: After analyzing the results, the data processor receives the data collected by the microscopic computer vision sensor in step 1060, refers to the color reaction data of the reagent block 4, the negative control, the standard control, and the dilution ratio of the sample pretreatment, and uses a specific algorithm to obtain the test result of the sample.
如图1-图12所示,本发明实施例揭示了一种集成化检测试纸及其制备工艺。As shown in FIG. 1 to FIG. 12 , an embodiment of the present invention discloses an integrated detection test paper and a preparation process thereof.
参见图1-3,本发明的一个实施例的集成化检测试纸5包括基板1、挡板2阵列、试剂块4点阵、图形码3。为了简洁、清晰展示本发明实施例的结构要点,图例中,挡板2阵列、试剂块4点阵以三排五列的阵列和点阵为例,实际上,依据需求,挡板2阵列、试剂块4点阵的排数量和列数量可以设置数个、数十个或数百个,以一个主图形码3和三个辅助图形码3-1为例,实际上,依据需求,主图形码3和辅助图形码3-1可以设置多个。Referring to FIGS. 1-3 , an integrated detection test paper 5 according to an embodiment of the present invention includes a substrate 1 , an array of baffles 2 , a dot matrix of reagent blocks 4 , and a graphic code 3 . In order to show the main points of the structure of the embodiment of the present invention concisely and clearly, in the legend, the array of baffles 2 and the dot matrix of reagent blocks 4 are taken as an example with an array and a lattice of three rows and five columns. In fact, according to requirements, the array of baffles 2, The number of rows and columns of the reagent block 4 dot matrix can be set to several, tens or hundreds. Take one main graphic code 3 and three auxiliary graphic codes 3-1 as an example. In fact, according to requirements, the main graphic Multiple code 3 and auxiliary graphic code 3-1 can be set.
基板1包括正面1-4和背面1-3,正面1-4包括空白端1-1和测试端1-2,空白端1-1设置主图形码3和辅助图形码3-1,测试端1-2设置挡板2阵列和试剂块4点阵,背面1-3光滑平整。图形码3和辅助图形码3-1除了设置于基板1空白端1-1,也可设置于挡板2壁2-1-1上缘,或测试端1-2边缘,其类型包括条形码、二维码、三维码、芯片,承载集成化检测试纸对应的基本信息。The substrate 1 includes a front side 1-4 and a back side 1-3. The front side 1-4 includes a blank end 1-1 and a test end 1-2. The blank end 1-1 is provided with a main graphic code 3 and an auxiliary graphic code 3-1. The test terminal 1-2 Set the baffle 2 array and the reagent block 4 dot matrix, and the back 1-3 is smooth and flat. The graphic code 3 and the auxiliary graphic code 3-1 are not only arranged on the blank end 1-1 of the base plate 1, but also can be arranged on the upper edge of the wall 2-1-1 of the baffle 2, or the edge of the test end 1-2. Two-dimensional code, three-dimensional code, and chip carry the basic information corresponding to the integrated test strip.
挡板2设置于基板1正面1-4,多个挡板2单元组合排列,构筑成挡板2阵列,挡板2壁2-1-1厚度不超过0.5mm,挡板2壁2-1-1高度不低于所容纳的试剂块4厚度,挡板2壁2-1-1长度和宽度取决于所容纳试剂块4尺寸,挡板2壁2-1-1包围的区域2-1-2用于容纳试剂块4。挡板2阵列与试剂块4点阵形成一一对应的位点关系,用于分割和包围试剂块4,避免试剂块4间试剂成分、试剂反应产物接触、以及检测样本和试剂溢出。The baffle 2 is arranged on the front surface 1-4 of the base plate 1, and a plurality of baffle 2 units are combined and arranged to form an array of baffle 2. The thickness of the baffle 2 wall 2-1-1 does not exceed 0.5mm, and the baffle 2 wall 2-1 -1 The height is not less than the thickness of the reagent block 4 contained, the length and width of the wall 2-1-1 of the baffle 2 depends on the size of the reagent block 4 accommodated, the area 2-1 surrounded by the wall 2-1-1 of the baffle 2 -2 is used to hold reagent block 4. The baffle 2 array forms a one-to-one corresponding site relationship with the reagent block 4 dot matrix, which is used to divide and surround the reagent block 4 to avoid contact between reagent components and reagent reaction products between the reagent blocks 4, as well as the overflow of detection samples and reagents.
参见图4,本发明的一个实施例的基板1正面1-4中央设置空白端1-1,两侧分别设置测试端1-2A和测试端1-2B,空白端1-1用于印刷测试端1-2A和测试端1-2B的主图形码3和辅助图形码3-1,测试端1-2A和测试端1-2B分别设置挡板2阵列和试剂块4点阵,用于设置两种类型差异较大的检测项目,比如干化学检测类、免疫学检测类、芯片检测类、其他检测类,利于在同一张检测试纸的两个不同分区施加不同的干预步骤,比如加热、制冷、保湿、干燥、添加试剂、特殊光线照射、特殊波长颜色采集分析。Referring to FIG. 4 , according to an embodiment of the present invention, the front side 1-4 of the substrate 1 is provided with a blank end 1-1 in the center, a test end 1-2A and a test end 1-2B are respectively set on both sides, and the blank end 1-1 is used for printing testing The main graphic code 3 and the auxiliary graphic code 3-1 of the terminal 1-2A and the test terminal 1-2B, the test terminal 1-2A and the test terminal 1-2B are respectively provided with a baffle 2 array and a reagent block 4 dot matrix for setting Two types of testing items with large differences, such as dry chemical testing, immunological testing, chip testing, and other testing, are conducive to applying different intervention steps, such as heating and cooling, in two different sections of the same test strip. , moisturizing, drying, adding reagents, special light irradiation, special wavelength color collection and analysis.
参见图5,本发明的一个实施例的基板1正面1-4从左到右分别设置测试端1-2A、空白端1-1A、测试端1-2B、空白端1-1B、测试端1-2C,空白端1-1A、空白端1-1B用于印刷测试端1-2A、测试端1-2B、测试端1-2C的主图形码3和辅助图形码3-1,测试端1-2A、测试端1-2B、测试端1-2C分别设置挡板2阵列和试剂块4点阵,用于设置三种类型差异较大的检测项目,比如干化学检测类、免疫学检测类、芯片检测类、其他检测类,利于在同一张检测试纸的三个不同分区施加不同的干预步骤,比如加热、制冷、保湿、干燥、添加试剂、特殊光线照射、特殊波长颜色采集分析。Referring to FIG. 5 , the front surface 1-4 of the substrate 1 according to an embodiment of the present invention is provided with a test end 1-2A, a blank end 1-1A, a test end 1-2B, a blank end 1-1B, and a test end 1 respectively from left to right -2C, blank terminal 1-1A, blank terminal 1-1B are used to print the main graphic code 3 and auxiliary graphic code 3-1 of test terminal 1-2A, test terminal 1-2B, test terminal 1-2C, test terminal 1 -2A, test end 1-2B, and test end 1-2C are respectively provided with baffle 2 array and reagent block 4 dot matrix, which are used to set up three types of detection items with large differences, such as dry chemical detection, immunological detection , chip detection, and other detections, it is beneficial to apply different intervention steps in three different sections of the same test strip, such as heating, cooling, moisturizing, drying, adding reagents, special light irradiation, special wavelength color collection and analysis.
以此类推,根据检测项目类型和特点,可以在基板1正面1-4灵活设置测试端1-2和空白端1-1的分区和数量,灵活设置挡板2阵列和试剂块4点阵的分区和数量,满足检测需求。By analogy, according to the type and characteristics of the test items, the partitions and quantities of the test end 1-2 and the blank end 1-1 can be flexibly set on the front 1-4 of the substrate 1, and the partitions of the baffle 2 array and the reagent block 4 dot matrix can be flexibly set. Partition and quantity to meet detection needs.
参见图1、图3、图6、图7,本发明的一个实施例的试剂块4设置于基板1正面1-4,点阵状分布于挡板2阵列包围的区域2-1-2空间内。试剂块4种类包括但不限于干化学检测试剂块、免疫学检测试剂块、芯片试剂块,试剂块4结构至少包括样品垫10、试剂结合垫20、反应垫30、吸水垫40、背板50、保护膜60等的一种。试剂块4试剂组合方式包括单项目检测和多项目检测,其中,单项目检测的试剂底物显示单一颜色,用于单一成分分析检查,多项目检测的试剂包括两种或两种以上项目检测试剂,整合到同一试剂块4,不同项目检测底物显示不同颜色,比如干化学检测试纸,两种以上颜色,依据三原色原理,按照算法,解析出原单一颜色强度,分别获得特定成分显色数值,分别进行定性或定量检测分析,或者底物显示同一种颜色,比如免疫学检测试纸、芯片试纸,但不同项目的待检测成分在试剂块4上迁徙距离或聚集位置不同,实现同一试剂块4分析多种成分。Referring to FIGS. 1 , 3 , 6 and 7 , the reagent block 4 according to an embodiment of the present invention is arranged on the front surface 1-4 of the substrate 1 , and is distributed in a lattice pattern in the space of the area 2-1-2 surrounded by the array of the baffle 2 Inside. The 4 types of reagent blocks include but are not limited to dry chemical detection reagent blocks, immunological detection reagent blocks, and chip reagent blocks. The structure of the reagent block 4 includes at least sample pad 10 , reagent binding pad 20 , reaction pad 30 , absorbent pad 40 , and back plate 50 , a protective film 60 and the like. Reagent block 4 The reagent combination method includes single-item detection and multi-item detection. The reagent substrate for single-item detection displays a single color and is used for single-component analysis and inspection. The reagents for multi-item detection include two or more item detection reagents , integrated into the same reagent block 4, the detection substrates of different items display different colors, such as dry chemical detection test paper, two or more colors, according to the principle of three primary colors, according to the algorithm, analyze the intensity of the original single color, and obtain the color rendering value of the specific component respectively, Qualitative or quantitative detection and analysis are carried out respectively, or the substrate shows the same color, such as immunological detection test paper and chip test paper, but the migration distance or aggregation position of the components to be detected in different items is different on the reagent block 4, and the same reagent block 4 is analyzed. Multiple ingredients.
如图1-12所示,本发明一个实施例的集成化检测试纸的制备工艺,其流程2000包括如下步骤:2100:基板1制备,包括基板1和基板1上挡板2阵列的制作;2200:试剂制备,包括依据检测项目设置方案,准备检测试剂和辅助试剂,所述试剂包括但不限于酶、反应底物、反应中间物、反应引物、显色发光底物、缓冲液、标记抗原、标记抗体、核苷酸、多肽、DNA、RNA、探针、稳定剂;2300:试剂块4制备,包括但不限于干化学检测试剂块4制作、免疫学检测试剂块4制作、芯片试剂块4制作,将步骤2200的试剂融入试纸,制作小块的试剂块4,将试剂块4装入固体笔芯300;2400:试剂块4印刷,包括步骤2300制作的固体笔芯300,在基台上排版,以印刷方式,转印试剂块4到步骤2100制备的基板1,在基板1的挡板2阵列内形成试剂块4点阵,同时,印制图形码3;2500:干燥处理,包括常温干燥处理、低温干燥处理、真空低温干燥处理,使得试剂块4与基板1粘贴牢固,获得集成化检测试纸5成品;2600:质检,包括采用计算机视觉识别检测试剂块4点阵位点有无试剂块4脱落、漏缺,图形码3缺失,和抽样批检试剂块4检测的准确度、灵敏度、稳定性,为改进工艺流程提供依据;2700:封装,包括单个集成化检测试纸5封装,以隔绝空气和水分,必要时,封装入稳定剂或惰性气体。As shown in Figures 1-12, the process 2000 of the preparation process of the integrated detection test paper according to an embodiment of the present invention includes the following steps: 2100: preparation of the substrate 1, including the preparation of the substrate 1 and the array of baffles 2 on the substrate 1; 2200 : Reagent preparation, including preparing detection reagents and auxiliary reagents according to the test item setting scheme, the reagents include but are not limited to enzymes, reaction substrates, reaction intermediates, reaction primers, chromogenic luminescent substrates, buffers, labeled antigens, Labeled antibodies, nucleotides, polypeptides, DNA, RNA, probes, stabilizers; 2300: Preparation of reagent block 4, including but not limited to dry chemical detection reagent block 4 production, immunological detection reagent block 4 production, chip reagent block 4 Manufacture, integrate the reagent of step 2200 into the test paper, make small pieces of reagent block 4, and put the reagent block 4 into the solid refill 300; 2400: print the reagent block 4, including the solid refill 300 produced in step 2300, on the base Typesetting, by printing, transfer the reagent block 4 to the substrate 1 prepared in step 2100, form a dot matrix of the reagent block 4 in the baffle 2 array of the substrate 1, and at the same time, print the graphic code 3; 2500: drying treatment, including normal temperature Drying treatment, low-temperature drying treatment, and vacuum low-temperature drying treatment make the reagent block 4 stick firmly to the substrate 1, and obtain the finished product of the integrated detection test paper 5; 2600: Quality inspection, including the use of computer vision recognition to detect the presence or absence of the dot matrix site of the reagent block 4 Reagent block 4 falls off, is missing, graphic code 3 is missing, and the accuracy, sensitivity and stability of sampling batch inspection reagent block 4 provide a basis for improving the technological process; 2700: Package, including a single integrated test paper 5 package, To isolate air and moisture, if necessary, encapsulate into stabilizer or inert gas.
参见图1,本发明一个实施例的基板1制备工艺流程2100包括如下步骤:2110:依据检测项目设置方案要求,设计平面布局图,平面布局图的设计包括空白端1-1的位置和数量、检测端1-2的位置和数量、以及图形码3的位置和数量,挡板2阵列的挡板2的外形及尺寸、排列方式、及相应的试剂块4点阵所对应的检测项目类别规划;2120:依据步骤2110的平面布局图,进行3D建模,设计3D模具,3D模具包括基板1和挡板2阵列一体化模具、基板1模具和挡板2阵列模具;2130:依据步骤2120的3D建模,开出模具;2140:模具试产,修正模具,模具定型;2150:以基板1和挡板2阵列一体化模具,一体化成型,制作基板1,基板1选择PVC、PE、碳纤维、玻璃纤维等材质;2160-1:以基板1模具,制作基板1;2160-2:以挡板2阵列模具,制作挡板2阵列;2170:将步骤2160-1制作的基板1和步骤2160-2制作的挡板2阵列粘接组合;2180:也可以依据步骤2120的3D建模,采用3D打印制作基板1和挡板2阵列;2190:步骤2150一体成型、步骤2170粘接组合基板1和挡板2阵列、步骤2180的3D打印基板1和挡板2阵列,均可获得基板1和挡板2阵列成品。Referring to FIG. 1 , a process flow 2100 for preparing a substrate 1 according to an embodiment of the present invention includes the following steps: 2110 : Design a floor plan according to the requirements of the test item setting scheme. The design of the floor plan includes the position and number of blank ends 1-1, The position and quantity of the detection end 1-2, the position and quantity of the graphic code 3, the shape and size of the baffle 2 of the baffle 2 array, the arrangement method, and the corresponding detection item category planning of the corresponding reagent block 4 dot matrix ; 2120: perform 3D modeling according to the plan layout of step 2110, design a 3D mold, the 3D mold includes a substrate 1 and baffle 2 array integrated mold, a substrate 1 mold and a baffle 2 array mold; 2130: According to step 2120 3D modeling, open the mold; 2140: mold trial production, mold revision, mold finalization; 2150: Integrate the mold with the substrate 1 and the baffle 2 array, and make the substrate 1, and the substrate 1 selects PVC, PE, carbon fiber , glass fiber and other materials; 2160-1: Use the substrate 1 mold to make the substrate 1; 2160-2: Use the baffle 2 array mold to make the baffle 2 array; 2170: Use the substrate 1 produced in step 2160-1 and step 2160 -2 The baffle 2 array bonding combination; 2180: You can also use 3D printing to make the substrate 1 and the baffle 2 array according to the 3D modeling in step 2120; 2190: Step 2150 is integrally formed, and step 2170 Bonds the combined substrate 1 And the baffle 2 array, the 3D printing substrate 1 and baffle 2 array in step 2180, the finished product of the substrate 1 and baffle 2 array can be obtained.
参见图8和图9,本发明一个实施例的干化学检测试剂块4制作工艺流程2310包括以下步骤:2311:准备大张试纸、准备试剂;2312:将步骤2311的大张试纸200浸润吸附试剂;2313:将步骤2312吸附试剂的大张试纸200干燥处理,处理方式包括真空低温干燥和真空常温干燥;2314:将步骤2313经过干燥处理的大张试纸200切割成小块的试剂块4;2315:将步骤2314制作的试剂块4装入固体笔芯300,所述固体笔芯300经过微加工工艺和机器人技术制作,包括笔管300-1、试剂块4、缓冲垫300-2、卡口300-3、出口300-4,其上端为试剂块4出口300-4,下端为与基台400基座联结的卡口300-3,卡口300-3上端为缓冲垫300-2,缓冲垫300-2内置压力传感器,缓冲垫300-2与基台400的丝杠系统500的推进端500-1连接,缓冲垫300-2可沿笔管300-1在一定阻尼范围内移动,丝杠系统500的推进端500-1推动缓冲垫300-2,将固体笔芯300内试剂块4向上端的出口300-4推移,使得固体笔芯300内最上面的试剂块4排出;2316:将步骤2311的大张试纸200浸润吸附不同种类的试剂,制作大量装有不同检测项目试纸块4的固体笔芯300。Referring to FIGS. 8 and 9 , the manufacturing process 2310 of the dry chemical detection reagent block 4 according to an embodiment of the present invention includes the following steps: 2311 : preparing a large test paper and preparing reagents; 2312 : soaking the large test paper 200 in step 2311 to adsorb the reagents ; 2313: Dry the large piece of test paper 200 that adsorbs the reagent in step 2312, and the processing methods include vacuum low-temperature drying and vacuum room temperature drying; 2314: Cut the large piece of test paper 200 dried in step 2313 into small pieces of reagent block 4; 2315 : Load the reagent block 4 made in step 2314 into the solid refill 300, and the solid refill 300 is made by micro-machining and robotic technology, including the pen tube 300-1, the reagent block 4, the buffer pad 300-2, the bayonet 300-3, the outlet 300-4, the upper end of which is the outlet 300-4 of the reagent block 4, the lower end is the bayonet 300-3 connected with the base of the base 400, the upper end of the bayonet 300-3 is the buffer pad 300-2, the buffer The pad 300-2 has a built-in pressure sensor, the buffer pad 300-2 is connected to the advancing end 500-1 of the lead screw system 500 of the base 400, the buffer pad 300-2 can move along the pen tube 300-1 within a certain damping range, and the screw The pushing end 500-1 of the lever system 500 pushes the buffer pad 300-2, and pushes the reagent block 4 in the solid refill 300 to the outlet 300-4 at the upper end, so that the uppermost reagent block 4 in the solid refill 300 is discharged; 2316: put The large test paper 200 in step 2311 is soaked and adsorbed with different kinds of reagents, and a large number of solid refills 300 containing test paper blocks 4 of different detection items are produced.
参见图6-9,本发明一个实施例的免疫学检测试剂块4制作工艺流程2320包括以下步骤:2321:准备大张样品垫10、制作包被标记抗体的大张结合垫20、大张吸水垫40、大张背板50、大张保护膜60,所述标记抗体通常选择胶体金标记,也可以采用酶标记结合显色底物试剂,所述大张保护膜60通常选择拒水透明材料制作;2322:准备大张硝酸纤维素膜包被待测物的抗体或抗原,制作大张反应垫30,将大张反应垫30包被多种待测物的抗原或抗体,可制作用于同时检测多种待测物的试剂块4,所述硝酸纤维素膜也可由其他材料替代;2323:将步骤2321和将步骤2322的大张样品垫10、大张结合垫20、大张反应垫30、大张吸水垫40、大张背板50、大张保护膜60分别裁切为条状的样品垫10-1、结合垫20-1、反应垫30-1、吸水垫40-1、背板50-1、保护膜60-1,其宽度由平面布局图预设的试剂块4尺寸决定;2324:将步骤2323制作的条状的样品垫10-1、结合垫20-1、反应垫30-1、吸水垫40-1按照样品垫10-1、结合垫20-1、反应垫30-1、吸水垫40-1自上而下的平面顺序拼接组合,粘贴于条状的背板50-1上,制作出条状复合体600;2325:将步骤2324制作的条状复合体600贴覆条状的保护膜60-1,保护膜60-1覆盖条状的结合垫20-1、反应垫30-1和吸水垫40-1,保持条状的样品垫10-1裸露状态;2326:通过包被不同种类待测物的抗体或抗原,获得不同种类的条状复合体试纸100;2227:将步骤2326制作的条状复合体试纸100再切割为试剂块4;2228:将步骤2327制作的试剂块4装入固体笔芯300;2229:通过改变步骤2321大张结合垫20包被标记抗体的种类和步骤2322大张硝酸纤维素膜包被待测物的抗体或抗原种类,制作出大量装有不同检测项目试剂块4的固体笔芯300。6-9, the manufacturing process 2320 of the immunological detection reagent block 4 according to an embodiment of the present invention includes the following steps: 2321: preparing a large sample pad 10, making a large binding pad 20 coated with a labeled antibody, and a large water absorption The pad 40, the large back plate 50, and the large protective film 60. The labeled antibody is usually labeled with colloidal gold, or enzyme-labeled in combination with a chromogenic substrate reagent. The large protective film 60 is usually made of a water-repellent transparent material. Preparation; 2322: Prepare a large sheet of nitrocellulose membrane to coat the antibody or antigen of the object to be tested, make a large sheet of reaction pad 30, and coat the large sheet of reaction pad 30 with antigens or antibodies of various objects to be tested, which can be prepared for For the reagent block 4 that simultaneously detects a variety of analytes, the nitrocellulose membrane can also be replaced by other materials; 2323: Combine the large sample pads 10, large binding pads 20, and large reaction pads in step 2321 and step 2322 30. The large absorbent pad 40, the large back plate 50, and the large protective film 60 are cut into strip-shaped sample pads 10-1, binding pads 20-1, reaction pads 30-1, absorbent pads 40-1, The back plate 50-1 and the protective film 60-1, the width of which is determined by the size of the reagent block 4 preset in the floor plan; 2324: the strip-shaped sample pad 10-1, the binding pad 20-1, the reaction The pad 30-1 and the absorbent pad 40-1 are assembled and assembled according to the top-to-bottom plane sequence of the sample pad 10-1, the binding pad 20-1, the reaction pad 30-1, and the absorbent pad 40-1, and are pasted on the back of the strip. On the plate 50-1, a strip-shaped composite body 600 is produced; 2325: The strip-shaped composite body 600 produced in step 2324 is attached to the strip-shaped protective film 60-1, and the protective film 60-1 covers the strip-shaped bonding pad 20- 1. The reaction pad 30-1 and the absorbent pad 40-1 keep the strip-shaped sample pad 10-1 exposed; 2326: Obtain different types of strip-shaped complex test strips by coating antibodies or antigens of different types of analytes 100; 2227: Re-cut the strip composite test paper 100 made in step 2326 into reagent blocks 4; 2228: Load the reagent block 4 made in step 2327 into the solid refill 300; 2229: Change the large binding pad 20 in step 2321 The type of coated labeled antibody and the type of antibody or antigen of the object to be tested are coated on a large sheet of nitrocellulose membrane in step 2322 to produce a large number of solid refills 300 containing reagent blocks 4 of different detection items.
参见图9,本发明一个实施例的试剂块印刷工艺流程2400包括以下步骤:2410:依据需求,设计集成化检测试纸的试剂块4点阵平面布局图、图形码3平面布局图、基板1挡板2阵列平面图;2420:排版,包括参照步骤2410设计的试剂块4点阵平面布局图、图形码3平面布局图、基板1挡板2阵列平面图,固体笔芯300排列到基台,具体又包括如下三个分步骤:2420-1:准备固体笔芯300,包括不同种类的试剂块4分别装入固体笔芯300,备用;2420-2:准备基台400,包括在基台400上布设安装步骤2420-1准备的固体笔芯300,阵列排列;2420-3:步骤2420-1准备的固体笔芯300通过其下端的卡口300-3联结基台400的丝杠系统500的推进端500-1;所述丝杠系统500包括推进端500-1、支撑板500-2、智能控制电机滑块复合体500-3、丝杠立柱500-4,其中,推进端500-1以阵列方式设置于用于支撑板500-2上,推进端500-1可以在支撑板500-2上调节间距,以满足排版需求,支撑板500-2与智能控制电机滑块复合体500-3联结,智能控制电机滑块复合体500-3沿着丝杠立柱500-4移动,丝杠立柱500-4固定于基台400,进而,控制推进端500-1移动的方向和距离;在固体笔芯300的缓冲垫300-2内设置压力传感器,用于感受试剂块4与基板1间阻力,并将试剂块4与基板1间阻力反馈到智能控制电机滑块复合体500-3,使得智能控制电机的控制器适时决策,自动控制智能控制电机滑块复合体500-3的运行;依据实际需要,基台400可以连接一套或多套丝杠系统500,以满足固体笔芯300内试剂块4的推进距离不同的需求;另外,固体笔芯300的缓冲垫300-2可以增加设置弹簧装置,以降低对丝杠系统500推进精度的严格限制要求;2430:基板1涂胶,包括胶涂到基板1正面1-4的测试端1-2,然后擦除挡板2壁2-1-1上缘的胶,保留容纳试剂块4点阵位点的胶;2440:印刷,包括将步骤2430准备的涂胶基板1传送到步骤2420准备的基台400,借助丝杠系统500,使得固体笔芯300内试剂块4粘贴到基板1试剂块4点阵位点,制作出集成化检测试纸;2450:通过设计不同的集成化检测试纸的试剂块4点阵平面布局图、图形码3平面布局图、基板1挡板阵列平面图,准备一系列装有不同试剂块4的固体笔芯300,进行组合排版,印刷试剂块4到基板1,获得不同种类集成化检测试纸,并批量生产。Referring to FIG. 9 , a reagent block printing process flow 2400 according to an embodiment of the present invention includes the following steps: 2410 : According to requirements, design the reagent block 4 dot matrix layout diagram of the integrated detection test paper, the graphic code 3 plane layout diagram, and the substrate 1 block Board 2 array plan; 2420: Typesetting, including the reagent block 4 dot matrix plan designed in step 2410, the graphic code 3 plan, the substrate 1 baffle 2 array plan, the solid refill 300 is arranged on the base, and the specific It includes the following three sub-steps: 2420-1: Prepare the solid pen refill 300, including different types of reagent blocks 4 are loaded into the solid pen refill 300 respectively for use; 2420-2: Prepare the base 400, including laying on the base 400 2420-3: The solid pen refill 300 prepared in step 2420-1 is installed in an array; 2420-3: The solid pen refill 300 prepared in step 2420-1 is connected to the advancing end of the lead screw system 500 of the base 400 through the bayonet 300-3 at its lower end 500-1; the lead screw system 500 includes a push end 500-1, a support plate 500-2, an intelligent control motor slider complex 500-3, and a lead screw column 500-4, wherein the push end 500-1 is arranged in an array The method is arranged on the support plate 500-2, the propelling end 500-1 can adjust the spacing on the support plate 500-2 to meet the layout requirements, and the support plate 500-2 is connected with the intelligent control motor slider complex 500-3 , intelligently control the motor slider complex 500-3 to move along the lead screw column 500-4, and the lead screw column 500-4 is fixed on the base 400, and further, controls the direction and distance of the movement of the propulsion end 500-1; A pressure sensor is arranged in the buffer pad 300-2 of the core 300 to sense the resistance between the reagent block 4 and the substrate 1, and feedback the resistance between the reagent block 4 and the substrate 1 to the intelligent control motor slider complex 500-3, so that the intelligent control The controller that controls the motor makes timely decisions, and automatically controls the operation of the intelligent control motor slider complex 500-3; according to actual needs, the base 400 can be connected to one or more sets of screw systems 500 to meet the reagents in the solid refill 300. Different requirements for the advancing distance of the block 4; in addition, the buffer pad 300-2 of the solid refill 300 can be additionally provided with a spring device to reduce the strict restriction requirement on the advancing accuracy of the lead screw system 500; 2430: The substrate 1 is coated with glue, including glue Apply to the test end 1-2 of the front side 1-4 of the substrate 1, then wipe off the glue on the upper edge of the wall 2-1-1 of the baffle 2, and keep the glue that accommodates the 4 dot matrix sites of the reagent block; 2440: printing, including the The glue-coated substrate 1 prepared in step 2430 is transferred to the base 400 prepared in step 2420, and by means of the screw system 500, the reagent block 4 in the solid refill 300 is pasted to the substrate 1, the reagent block 4 lattice site, and the integrated detection is produced. Test paper; 2450: Prepare a series of solid refills 30 with different reagent blocks 4 by designing different integrated detection test paper reagent blocks 4 dot matrix plan, graphic code 3 plan layout, substrate 1 baffle array plan 0, carry out combined typesetting, print reagent block 4 to substrate 1, obtain different types of integrated detection test strips, and mass produce.
参见图9和图10,本发明一个实施例的印刷工艺流程2440包括以下步骤:2441:步骤2430准备的涂胶基板1转移到基台400;2442:涂胶基板1正面1-4的试剂块4点阵位点按照平面布局图,精确对位基台400排版的固体笔芯300阵列;2443:丝杠系统500智能电机启动,通过推进端500-1推动固体笔芯300内试剂块4从固体笔芯300排出,粘贴于基板1的试剂块4点阵位点,缓冲垫300-2内设置压力传感器感受到试剂块4与基板1间阻力到达预定值,智能控制电机滑块复合体500-3的电机停止;2444:采用丝印技术,按照平面布局图印刷图形码到基板空白端;2445:移走完成试剂块4印刷的基板1,基台400接收新的基板1,实施试剂块4印刷作业,如此循环,批量制备集成化检测试纸;2446:设计不同的平面布局图,进行排版、印刷,制备不同种类集成化检测试纸。9 and 10 , the printing process flow 2440 of an embodiment of the present invention includes the following steps: 2441 : the glue-coated substrate 1 prepared in step 2430 is transferred to the base 400 ; 2442 : the reagent blocks on the front side 1-4 of the glue-coated substrate 1 4 dot matrix points According to the floor plan, accurately align the solid refill 300 array typed by the base 400; 2443: The intelligent motor of the screw system 500 starts, and pushes the reagent block 4 in the solid refill 300 through the push end 500-1. The solid refill 300 is discharged and pasted on the dot matrix site of the reagent block 4 on the substrate 1. A pressure sensor is set in the buffer pad 300-2 to sense that the resistance between the reagent block 4 and the substrate 1 reaches a predetermined value, and the motor-slider complex 500 is intelligently controlled. The motor of -3 stops; 2444: Use silk screen technology to print the graphic code to the blank side of the substrate according to the floor plan; 2445: Remove the substrate 1 that has completed the printing of the reagent block 4, the base 400 receives the new substrate 1, and implements the reagent block 4 Printing operations, such a cycle, batch preparation of integrated test strips; 2446: Design different floor plans, typesetting and printing, and prepare different types of integrated test strips.
本发明一个实施例的固体笔芯制作工艺流程3000包括以下步骤:3100:准备大张试纸、试剂、空白的固体笔芯300;3200:大张试纸切割成小块的试纸块;3300:步骤3200制作的试纸块装入空白的固体笔芯300;3400:步骤3300制作的装有试纸块的固体笔芯300浸润吸附试剂;3500:步骤3400制作的固体笔芯300进行干燥处理;3600:批量制作用于特定检测项目的固体笔芯300;根据需求,变更试剂组合方案,制作不同检测项目的固体笔芯300。The manufacturing process 3000 of a solid refill according to an embodiment of the present invention includes the following steps: 3100: prepare a large piece of test paper, reagents, and a blank solid refill 300; 3200: cut the large piece of test paper into small pieces of test paper; 3300: step 3200 3400: the solid refill 300 with the test paper block produced in step 3300 is infiltrated with the adsorption reagent; 3500: the solid refill 300 produced in step 3400 is dried; 3600: batch production Solid refills 300 for specific testing items; according to requirements, change the reagent combination scheme to make solid refills 300 for different testing items.
参见图11和图12,本发明另一个实施例的集成化检测试纸的制备工艺流程4000包括以下步骤:4100:准备大张试纸200、基板1、试剂、空的液体笔芯700;所述液体笔芯700包括笔管700-1、试剂700-4、智能泵700-5、喷嘴700-6,智能泵700-5开启,笔管700-1内部装的试剂700-4经喷嘴700-6喷淋而出;4200:大张试纸200切割成小块的试纸块;4300:步骤4200制作的试纸块,采用步骤2440工艺流程,粘贴到基板1的挡板2阵列的试剂块4点阵位点,制作空白集成化试纸;4400:不同种类试剂装入空的液体笔芯700,制作完成液体笔芯700;按照预先设计的平面布局图,将液体笔芯700排版并固定到基台400;4500:步骤4300制作的空白集成化试纸放置到基台400下,使其正面1-4试剂块4点阵位点,精确对位阵列排列的液体笔芯700喷嘴700-6,智能泵700-5开启,笔管700-1内部预装试剂700-4经喷嘴700-6喷淋到基板1正面1-4检测端1-2试剂块4位点的试纸块,试纸块浸润吸附特定种类试剂700-4,喷淋试剂达到预定剂量,智能泵700-5关闭;4600:步骤4500制作的浸润吸附试剂的集成化试纸干燥处理,获得集成化检测试纸;4700:根据需求,空的液体笔芯700装入不同种类试剂,制作不同种类液体笔芯700,不同种类液体笔芯700进行排列组合,排版,用于批量制备集成化检测试纸。Referring to FIG. 11 and FIG. 12 , a manufacturing process 4000 of an integrated detection test paper according to another embodiment of the present invention includes the following steps: 4100 : preparing a large test paper 200 , a substrate 1 , a reagent, and an empty liquid refill 700 ; the liquid The refill 700 includes a pen tube 700-1, a reagent 700-4, a smart pump 700-5, and a nozzle 700-6. The smart pump 700-5 is turned on, and the reagent 700-4 contained in the pen tube 700-1 passes through the nozzle 700-6. Spray out; 4200: The large test paper 200 is cut into small test paper blocks; 4300: The test paper block produced in step 4200 is pasted to the reagent block 4 dot matrix position of the baffle 2 array of the substrate 1 using the process of step 2440 4400: different types of reagents are loaded into the empty liquid refill 700, and the liquid refill 700 is completed; according to the pre-designed floor plan, the liquid refill 700 is typeset and fixed to the base 400; 4500: The blank integrated test paper made in step 4300 is placed under the base 400, so that the front side has 1-4 reagent blocks and 4 dot matrix points, and the liquid refill 700 nozzles 700-6 arranged in the array are precisely aligned, and the intelligent pump 700- 5 Turn on, the reagent 700-4 pre-installed in the pen tube 700-1 is sprayed through the nozzle 700-6 to the test paper block on the front side of the substrate 1 1-4 detection end 1-2 Reagent block 4, the test paper block soaks and adsorbs specific types of reagents 700-4, the spraying reagent reaches the predetermined dose, and the intelligent pump 700-5 is turned off; 4600: The integrated test paper made in step 4500 soaked with the adsorption reagent is dried to obtain an integrated detection test paper; 4700: According to requirements, empty liquid refills The 700 is loaded with different kinds of reagents to make different kinds of liquid refills 700, and the different kinds of liquid refills 700 are arranged and combined, and typeset is used for batch preparation of integrated test paper.
另外,本发明另一个实施例的试剂块印刷工艺流程5000,用于替代丝杠系统500,包括以下步骤:5100:预处理基板1,使基板1涂胶携带正电荷;5200:固体笔芯300排版,阵列排列固定于基台400,所述固体笔芯300笔管300-1、缓冲垫300-2、卡口300-3采用绝缘材料制作,笔管300-1内置导电电路,所述基台400配置负电荷发生装置,所述内置导电电路与所述负电荷发生装置连接;5300:步骤5100制作的携带正电荷涂胶的基板1传送到基台400上,使得基板1正面1-4试剂块4点阵位点,精确对位阵列排列的固体笔芯300出口300-4;5400:所述负电荷发生装置启动,负电荷经所述内置导电电路传输到固体笔芯300内试剂块4,电荷力作用下,试剂块4脱离固体笔芯300,吸附到基板1上试剂块4位点,并粘合,完成试剂块4印刷到基板1作业;5500:所述负电荷发生装置停止运行,固体笔芯300内剩余试剂块4放电,移走步骤5400制作的集成化检测试纸;5600:将步骤5500制作的集成化检测试纸适当加压、干燥处理,获得集成化检测试纸成品。当然,也可以将基板1预处理,使其涂胶携带负电荷,相应的,基台400配置正电荷发生装置。In addition, the reagent block printing process 5000 according to another embodiment of the present invention, which is used to replace the lead screw system 500, includes the following steps: 5100: pretreating the substrate 1, so that the substrate 1 is glued to carry a positive charge; 5200: a solid refill 300 Typesetting, array arrangement is fixed on the base 400, the solid refill 300, the pen tube 300-1, the buffer pad 300-2, and the bayonet 300-3 are made of insulating materials, the pen tube 300-1 has a built-in conductive circuit, and the base The stage 400 is equipped with a negative charge generating device, and the built-in conductive circuit is connected to the negative charge generating device; 5300: The substrate 1 with the positive charge glue made in step 5100 is transferred to the base 400, so that the front surfaces 1-4 of the substrate 1 are The reagent block has 4 dot matrix sites, and the solid refill 300 is precisely aligned at the exit 300-4 of the array; 5400: the negative charge generating device is activated, and the negative charge is transmitted to the reagent block in the solid refill 300 through the built-in conductive circuit 4. Under the action of the charge force, the reagent block 4 is separated from the solid refill 300, adsorbed to the position of the reagent block 4 on the substrate 1, and adhered to complete the printing of the reagent block 4 to the substrate 1; 5500: The negative charge generating device stops In operation, the remaining reagent blocks 4 in the solid refill 300 are discharged, and the integrated detection test paper produced in step 5400 is removed; 5600: Appropriately pressurize and dry the integrated detection test paper produced in step 5500 to obtain a finished integrated detection test paper. Of course, the substrate 1 can also be pretreated to make the glue carry negative charges. Correspondingly, the base 400 is equipped with a positive charge generating device.
此外,本发明另一个实施例的试剂块印刷工艺流程6000,用于替代丝杠系统500,包括以下步骤:6100:步骤2430准备的涂胶基板1转移到基台400,所述基台400配置气动系统,所述气动系统包括智能控制气体压缩机、气体管路、智能控制气阀、气嘴,智能控制气体压缩机产生的高压气体,经气体管路及其分支,到阵列排列的气嘴,每个气嘴配置一个智能控制气阀;6200:涂胶基板1正面1-4试剂块4点阵位点按照平面布局图,精确对位基台400排版的固体笔芯300阵列,所述固体笔芯300下端卡口300-3内置气封,所述气嘴插入气封;6300:智能控制气体压缩机启动,智能控制气阀开启,高压气体经气嘴进入固体笔芯300下端卡口300-3内,高压气体推动固体笔芯300内试剂块4从固体笔芯300出口300-4排出,粘贴于基板1试剂块4点阵位点,缓冲垫300-2内压力传感器感受到试剂块4与基板1间阻力到达预定值,智能控制气阀关闭,智能控制气体压缩机停机;6400:移走完成试剂块4印刷的基板1,获得集成化检测试纸。In addition, the reagent block printing process 6000 according to another embodiment of the present invention, which is used to replace the lead screw system 500, includes the following steps: 6100: The glue-coated substrate 1 prepared in step 2430 is transferred to the base 400, and the base 400 is configured A pneumatic system, the pneumatic system includes an intelligently controlled gas compressor, a gas pipeline, an intelligently controlled gas valve, and a gas nozzle, and the high-pressure gas generated by the intelligently controlled gas compressor passes through the gas pipeline and its branches to the gas nozzles arranged in an array , each air nozzle is equipped with an intelligent control air valve; 6200: 1-4 reagent blocks 4 dot matrix points on the front side of the glued substrate 1, according to the plan layout, the solid refills 300 arrays of the base 400 typesetting are precisely aligned, the said The bottom bayonet 300-3 of the solid refill 300 has a built-in air seal, and the air nozzle is inserted into the air seal; 6300: The intelligent control gas compressor is started, the intelligent control air valve is opened, and the high-pressure gas enters the lower end bayonet of the solid refill 300 through the air nozzle. In 300-3, the high pressure gas pushes the reagent block 4 in the solid refill 300 to be discharged from the outlet 300-4 of the solid refill 300, and is pasted on the substrate 1 at the reagent block 4 dot matrix site, and the pressure sensor in the buffer pad 300-2 senses the reagent. When the resistance between the block 4 and the substrate 1 reaches a predetermined value, the intelligently controlled gas valve is closed, and the intelligently controlled gas compressor is shut down; 6400: Remove the substrate 1 on which the printing of the reagent block 4 is completed to obtain an integrated detection test paper.
本发明一个实施例提供了一种集成化检测试纸的检测装置800,包括标本采集装置、标本预处理装置、喷淋和呈色反应装置810、识别判读装置,参见图13、图14和图15,其揭示了一种适用于长条状集成化检测试纸5的喷淋和呈色反应装置810。An embodiment of the present invention provides a detection device 800 for an integrated detection test paper, including a sample collection device, a sample pretreatment device, a spray and color reaction device 810, and an identification and interpretation device, see FIG. 13 , FIG. 14 and FIG. 15 , which discloses a spraying and coloring reaction device 810 suitable for a strip-shaped integrated detection test paper 5 .
本发明一个实施例的喷淋和呈色反应装置810包括外壳811、位移调节器812、喷淋头813、腔室814,所述外壳811包括盖811-1、壳体811-2、开口811-3,所述盖811-1包括主体811-1-1、透镜结构811-1-2、顶槽811-1-3、侧槽811-1-4,所述顶槽811-1-3用于所述接口813-1沿长轴移动,所述侧槽811-1-4用于所述齿轴812-4沿长轴移动,所述腔室814用于容纳所述喷淋头813、所述位移调节器812、集成化检测试纸5,所述开口811-3设置于所述腔室814底部右侧,用于置入长条状集成化检测试纸5。The shower and color reaction device 810 according to an embodiment of the present invention includes a housing 811 , a displacement regulator 812 , a shower head 813 , and a chamber 814 . The housing 811 includes a cover 811 - 1 , a housing 811 - 2 , and an opening 811 -3, the cover 811-1 includes a main body 811-1-1, a lens structure 811-1-2, a top groove 811-1-3, a side groove 811-1-4, the top groove 811-1-3 For the interface 813-1 to move along the long axis, the side grooves 811-1-4 for the gear shaft 812-4 to move along the long axis, and the chamber 814 for accommodating the shower head 813 , the displacement regulator 812 , the integrated detection test paper 5 , the opening 811 - 3 is arranged on the right side of the bottom of the chamber 814 , and is used for inserting the long strip-shaped integrated detection test paper 5 .
位移调节器812包括齿条812-1、齿轮812-2、旋钮812-3、齿轴812-4、卡槽812-5,所述齿条812-1分别包括近侧齿条812-1A和远侧齿条812-1B,所述齿轮812-2分别包括近侧齿轮812-2A和远侧齿轮812-2B,近侧齿条812-1A和近侧齿轮812-2A设置于所述腔室814并固定于所述外壳811近侧壁,远侧齿条812-1A和远侧齿轮812-2A设置于所述腔室814并固定于所述外壳811远侧壁,所述近侧齿轮812-2A和远侧齿轮812-2B间由所述齿轴812-4连接,所述齿轴812-4中段设置所述卡槽812-5,所述卡槽812-5通过卡口813-4联结所述喷淋头813,所述卡槽812-5可依据需要在所述齿轴812-4变换位置,其中,所述齿轴812-4近侧末端伸出所述外壳811,在所述齿轴812-4伸出所述外壳811端安装所述旋钮812-3,所述旋钮812-3设置刻度,转动所述旋钮812-3一个刻度,带动所述齿轮812-2沿着所述齿条812-1移动,推动所述卡槽812-5联结的所述喷淋头813发生一个位移单位。The displacement adjuster 812 includes a rack 812-1, a gear 812-2, a knob 812-3, a pinion 812-4, and a slot 812-5, and the rack 812-1 includes a proximal rack 812-1A and A distal rack 812-1B, the gear 812-2 includes a proximal gear 812-2A and a distal gear 812-2B, respectively, and the proximal rack 812-1A and the proximal gear 812-2A are disposed in the chamber 814 and fixed to the proximal wall of the housing 811, the distal rack 812-1A and the distal gear 812-2A are arranged in the chamber 814 and fixed to the distal wall of the housing 811, the proximal gear 812 -2A and the distal gear 812-2B are connected by the pinion 812-4, the middle section of the pinion 812-4 is provided with the slot 812-5, and the slot 812-5 passes through the slot 813-4 In connection with the shower head 813, the slot 812-5 can be changed in position on the pinion 812-4 as required, wherein the proximal end of the pinion 812-4 protrudes from the housing 811, where The pinion 812-4 extends out of the casing 811 to install the knob 812-3, the knob 812-3 is set with a scale, and the knob 812-3 is rotated by one scale to drive the gear 812-2 along the The rack 812-1 moves, and pushes the shower head 813 connected to the slot 812-5 to generate one displacement unit.
喷淋头813包括接口813-1、缓冲室813-2、微孔813-3、卡口813-4,所述接口813-1上端连接注射器,所述接口813-1下端连通所述缓冲室813-2,所述缓冲室813-2侧面和底面设置多个所述微孔813-3,注射器内样本或试剂经所述接口813-1进入所述缓冲室813-2,经所述微孔813-3喷出。The shower head 813 includes an interface 813-1, a buffer chamber 813-2, a micro-hole 813-3, and a bayonet 813-4. The upper end of the interface 813-1 is connected to a syringe, and the lower end of the interface 813-1 is connected to the buffer chamber. 813-2, the side and bottom of the buffer chamber 813-2 are provided with a plurality of the micro holes 813-3, the sample or reagent in the syringe enters the buffer chamber 813-2 through the interface 813-1, The hole 813-3 is ejected.
使用时,参考集成化检测试纸5的技术标准,明确集成化检测试纸5的检测区长度和宽度、试剂块完全浸润的最小样本量和最大样本量,制备样本量介于试剂块完全浸润的最小样本量和最大样本量之间,选取匹配的喷淋和呈色反应装置810和喷淋头813,打开盖811-1,安装上喷淋头813,关闭盖811-1,从开口811-3处,置入长条状集成化检测试纸5,集成化检测试纸5检测区向上,部分集成化检测试纸5空白区裸露在开口811-3外,转动旋钮812-3,将喷淋头813移动到最左侧,透过盖811-1的透镜结构811-1-2,转动旋钮812-3,调整喷淋头813正对集成化检测试纸5检测区的左侧部分;计算推注次数、每次推注剂量、喷淋头813每次移动距离;注射器抽入样本,推注一定剂量样本,转动旋钮812-3,喷淋头813移动一定距离,再次推注一定剂量样本,直到推注完样本,透过盖811-1的透镜结构811-1-2观察到集成化检测试纸5所有试剂块得到充分浸润;参考集成化检测试纸5的技术标准,明确集成化检测试纸5适宜的环境温度和湿度,根据实时监测的腔室814内环境温度和湿度,通过启动温度和湿度控制组件进行调节;参考集成化检测试纸5的技术操作流程,必要时,需要特别添加的试剂装入注射器,联结喷淋头813实施试剂添加。When using, refer to the technical standards of the integrated detection test paper 5, and specify the length and width of the detection area of the integrated detection test paper 5, the minimum and maximum sample volume for complete infiltration of the reagent block, and the prepared sample volume is between the minimum and the minimum amount for complete infiltration of the reagent block. Between the sample size and the maximum sample size, select the matching spray and color reaction device 810 and shower head 813, open the cover 811-1, install the shower head 813, close the cover 811-1, and open the cover 811-3 from the opening 811-3. , insert the long strip of integrated detection test paper 5, the detection area of the integrated detection test paper 5 is upward, and the blank area of part of the integrated detection test paper 5 is exposed outside the opening 811-3, turn the knob 812-3, and move the shower head 813 To the far left, through the lens structure 811-1-2 of the cover 811-1, turn the knob 812-3, and adjust the shower head 813 to face the left part of the detection area of the integrated test paper 5; Each time the dose is injected, the spray head 813 moves each time; the syringe draws the sample, injects a certain dose of sample, rotates the knob 812-3, the spray head 813 moves a certain distance, and injects a certain dose of sample again until the injection After the sample is completed, it is observed through the lens structure 811-1-2 of the cover 811-1 that all the reagent blocks of the integrated detection test paper 5 are fully infiltrated; refer to the technical standards of the integrated detection test paper 5 to clarify the suitable environment for the integrated detection test paper 5 The temperature and humidity are adjusted according to the real-time monitoring of the ambient temperature and humidity in the chamber 814 by starting the temperature and humidity control components; referring to the technical operation process of the integrated detection test paper 5, if necessary, special reagents need to be added into the syringe, Reagent addition is carried out in conjunction with the shower head 813 .
参见图16和图17,其揭示了一种适用于圆盘状集成化检测试纸5的喷淋和呈色反应装置810。Referring to FIG. 16 and FIG. 17 , a spray and color reaction device 810 suitable for the disc-shaped integrated detection test paper 5 is disclosed.
本发明一个实施例的喷淋和呈色反应装置810包括外壳811、位移调节器812、喷淋头813、腔室814,所述外壳811为圆柱型,包括盖811-1、壳体811-2,所述盖811-1包括主体811-1-1、透镜结构811-1-2、顶槽811-1-3、侧槽811-1-4,所述顶槽811-1-3用于所述接口813-1沿长轴移动,所述侧槽811-1-4用于所述齿轴812-4沿长轴移动,所述腔室814用于容纳所述喷淋头813、所述位移调节器812、转轴812-6、圆盘状集成化检测试纸5。The spray and color reaction device 810 according to an embodiment of the present invention includes a casing 811, a displacement regulator 812, a shower head 813, and a chamber 814. The casing 811 is cylindrical and includes a cover 811-1, a casing 811- 2. The cover 811-1 includes a main body 811-1-1, a lens structure 811-1-2, a top groove 811-1-3, and a side groove 811-1-4. The top groove 811-1-3 is used for As the interface 813-1 moves along the long axis, the side grooves 811-1-4 are used for the gear shaft 812-4 to move along the long axis, and the chamber 814 is used for accommodating the shower head 813, The displacement regulator 812 , the rotating shaft 812 - 6 , and the disc-shaped integrated detection test paper 5 .
位移调节器812包括齿条812-1、齿轮812-2、旋钮812-3、齿轴812-4、转轴812-6、卡槽812-5,所述齿条812-1和所述齿轮812-2围绕并固定于盖811-1壁,所述齿轮812-2和转轴812-6间由所述齿轴812-4连接,所述齿轴812-4中段设置所述卡槽812-5,所述卡槽812-5通过卡口813-4联结所述喷淋头813,其中,所述齿轴812-4末端伸出主体811-1-1并安装所述旋钮812-3,所述旋钮812-3设置刻度,转动所述旋钮812-3一个刻度,带动所述齿轮812-2沿着所述齿条812-1移动,推动所述卡槽812-5联结的所述喷淋头813发生一个位移单位,实施作业时,所述喷淋头813绕所述转轴812-6旋转,喷淋样品或试剂到圆盘状集成化检测试纸5试剂块。The displacement adjuster 812 includes a rack 812-1, a gear 812-2, a knob 812-3, a pinion 812-4, a rotating shaft 812-6, a card slot 812-5, the rack 812-1 and the gear 812 -2 is surrounded and fixed on the wall of the cover 811-1, the gear 812-2 and the rotating shaft 812-6 are connected by the gear shaft 812-4, the middle section of the gear shaft 812-4 is provided with the slot 812-5 , the slot 812-5 is connected to the shower head 813 through the bayonet 813-4, wherein the end of the pinion 812-4 protrudes from the main body 811-1-1 and the knob 812-3 is installed, so The knob 812-3 is set with a scale, and turning the knob 812-3 one scale drives the gear 812-2 to move along the rack 812-1, and pushes the spray connected to the card slot 812-5. The head 813 is displaced by one unit. When the operation is performed, the spray head 813 rotates around the rotating shaft 812-6 to spray the sample or reagent onto the disc-shaped integrated detection test paper 5 reagent block.
使用时,参考集成化检测试纸5的技术标准,明确集成化检测试纸5的检测区长度和宽度、试剂块完全浸润的最小样本量和最大样本量,制备样本量介于试剂块完全浸润的最小样本量和最大样本量之间,选取匹配的喷淋和呈色反应装置810和喷淋头813,打开盖811-1,置入圆盘状集成化检测试纸5,安装上喷淋头813,关闭盖811-1,其他操作同长条状集成化检测试纸5。When using, refer to the technical standards of the integrated detection test paper 5, and specify the length and width of the detection area of the integrated detection test paper 5, the minimum and maximum sample volume for complete infiltration of the reagent block, and the prepared sample volume is between the minimum and the minimum amount for complete infiltration of the reagent block. Between the sample size and the maximum sample size, select the matching spray and color reaction device 810 and the shower head 813, open the cover 811-1, insert the disc-shaped integrated detection test paper 5, install the shower head 813, Close the cover 811-1, and other operations are the same as the strip-shaped integrated test strip 5.
本发明一个实施例的集成化试纸的检测系统包括集成化检测试纸5、检测装置800、识别判读算法、软件、服务器,所述识别判读算法依据集成化检测试纸5技术标准、集成化检测试纸5图形码3、试剂块呈色反应数据、空白对照、阴性对照、阳性标准对照、呈色反应的量效关系,获得集成化检测试纸5数百个试剂块的数百项检测结果,所述软件包括直角坐标机器人操作代码、显微计算机视觉传感器运行代码、识别判读算法代码、数据安全代码,所述服务器包括云服务器。An integrated test strip detection system according to an embodiment of the present invention includes an integrated test strip 5 , a detection device 800 , an identification and interpretation algorithm, software, and a server. Graphical code 3. Reagent block color reaction data, blank control, negative control, positive standard control, color reaction dose-response relationship, to obtain integrated test paper 5 hundreds of test results for hundreds of reagent blocks, the software It includes a rectangular coordinate robot operation code, a microscopic computer vision sensor operation code, a recognition and interpretation algorithm code, and a data security code, and the server includes a cloud server.
本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的范围仅由所附的权利要求来限制。This application is intended to cover any variations, uses or adaptations of the invention which follow the general principles of the invention and which include common knowledge or conventional techniques in the art not disclosed by the invention . The description and examples are to be regarded as exemplary only, and the scope of the invention is limited only by the appended claims.
以上所述,仅是本发明实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。专业人员应该意识到,专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。The above are only the embodiments of the present invention and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the present invention. within the scope of the technical solution. Skilled artisans should appreciate that skilled artisans may implement the described functionality using different methods for each particular application, but such implementations should not be considered beyond the scope of the present invention.
工业实用性Industrial Applicability
(1)可实施性:所属技术领域的普通技术人员在阅读了本申请文件公开的整体技术内容后,能将该发明创造的主题予以客观再现。(1) Implementability: After reading the overall technical content disclosed in this application document, those of ordinary skill in the technical field can objectively reproduce the subject matter of the invention-creation.
(2)可再现性:所属技术领域普通技术人员根据公开的技术内容,能够重复实施本申请中为达到其目的所采用的技术方案,这种重复实施没有数量上的限制,不依赖任何随机因素,而且每次实施的结果相同。(2) Reproducibility: According to the disclosed technical content, those of ordinary skill in the art can repeatedly implement the technical solutions adopted in this application to achieve its purpose. This repeated implementation has no quantitative limit and does not rely on any random factors. , and each implementation yields the same result.
(3)有益性:本申请技术方案采用印刷工艺制备集成化检测试纸,能够能产生积极的经济和社会效益。(3) Benefit: The technical solution of the present application adopts the printing process to prepare the integrated test paper, which can produce positive economic and social benefits.

Claims (17)

  1. 一种集成化试纸的检测方法,其特征在于:包括以下步骤:(1)采集及预处理标本;(2)喷淋样本,浸润集成化检测试纸;(3)集成化检测试纸试剂块呈色;(4)识别判读,获得标本的检测结果。A detection method for an integrated test paper, which is characterized by comprising the following steps: (1) collecting and pre-processing specimens; (2) spraying the sample to infiltrate the integrated test paper; (3) coloring the reagent block of the integrated test paper ; (4) Identify and interpret, and obtain the test results of the specimen.
  2. 如权利要求1所述的检测方法,其特征在于:所述喷淋样本包括步骤(1)制备的检测样本转移到注射器,注射器连接喷淋和呈色反应装置,集成化检测试纸置入喷淋和呈色反应装置,按照预先设定喷淋程序,推动注射器,注射器内检测样本经喷淋头形成样本微滴,样本微滴浸润集成化检测试纸的部分试剂块,移动喷淋头,再次推动注射器,直到样本微滴浸润集成化检测试纸的全部试剂块为止。The detection method according to claim 1, characterized in that: the spraying of the sample comprises transferring the detection sample prepared in step (1) to a syringe, the syringe is connected to the spraying and color reaction device, and the integrated detection test paper is placed in the spraying And the color reaction device, according to the preset spray program, push the syringe, the test sample in the syringe forms sample droplets through the spray head, and the sample droplets infiltrate part of the reagent block of the integrated detection test paper, move the spray head, and push it again Syringe until the sample droplet has soaked all the reagent blocks of the integrated test strip.
  3. 如权利要求1所述的检测方法,其特征在于:所述识别判读包括取出步骤(3)完成呈色反应的集成化检测试纸,置入识别判读装置,识别判读装置识别并采集集成化检测试纸试剂块呈色反应数据和试剂块标识码,获得标本检测结果。The detection method according to claim 1, wherein the identification and interpretation comprises taking out the integrated detection test paper that has completed the color reaction in step (3), inserting the identification and interpretation device, and the identification and interpretation device recognizes and collects the integrated detection test paper The color reaction data of the reagent block and the identification code of the reagent block are used to obtain the test result of the sample.
  4. 如权利要求1所述的检测方法,其特征在于:所述识别判读包括取出步骤(3)完成呈色反应的集成化检测试纸,置入识别判读装置,识别判读装置识别并采集集成化检测试纸试剂块呈色反应数据和试剂块标识码,获得标本检测结果。The detection method according to claim 1, wherein the identification and interpretation comprises taking out the integrated detection test paper that has completed the color reaction in step (3), inserting the identification and interpretation device, and the identification and interpretation device recognizes and collects the integrated detection test paper The color reaction data of the reagent block and the identification code of the reagent block are used to obtain the test result of the sample.
  5. 如权利要求4所述的检测装置,其特征在于:所述集成化检测试纸包括基板、挡板阵列、试剂块点阵、图形码,所述基板设置挡板阵列、试剂块点阵、图形码,所述挡板阵列分割和包围试剂块。The detection device according to claim 4, wherein the integrated detection test paper comprises a substrate, a baffle array, a reagent block lattice, and a graphic code, and the substrate is provided with a baffle array, a reagent block lattice, and a graphic code. , the baffle array divides and surrounds the reagent block.
  6. 如权利要求5所述的检测装置,其特征在于:所述试剂块点阵分布于挡板阵列空间内,包括干化学检测试纸块、免疫学检测试纸块、芯片试纸块、单一项目检测试剂组合试纸块和多项目检测试剂组合试纸块。The detection device according to claim 5, wherein the reagent blocks are distributed in a dot matrix in the baffle array space, including dry chemical detection test paper blocks, immunological detection test paper blocks, chip test paper blocks, and single-item detection reagent combinations Test paper block and multi-item detection reagent combination test paper block.
  7. 如权利要求4所述的检测装置,其特征在于:所述喷淋和呈色反应装置包括外壳、位移调节器、喷淋头、腔室,所述外壳包括盖、壳体、开口,所述腔室容纳所述喷淋头、所述位移调节器、集成化检测试纸,所述开口设置于所述腔室底部。The detection device according to claim 4, wherein the spray and color reaction device comprises a casing, a displacement regulator, a shower head, and a chamber, the casing comprises a cover, a casing, and an opening, and the The chamber accommodates the shower head, the displacement regulator, and the integrated detection test paper, and the opening is arranged at the bottom of the chamber.
  8. 如权利要求7所述的检测装置,其特征在于:所述位移调节器包括齿条、齿轮、旋钮、齿轴、卡槽,所述齿条和所述齿轮成对设置于所述腔室并固定于所述外壳壁,所述齿轮间由所述齿轴连接,所述齿轴中段设置所述卡槽,所述卡槽用于联结所述喷淋头,其中一侧所述齿轴末端设置所述旋钮,转动所述旋钮,带动所述齿轮沿着所述齿条移动,推动所述卡槽联结的所述喷淋头。The detection device according to claim 7, wherein the displacement adjuster comprises a rack, a gear, a knob, a pinion, and a slot, and the rack and the gear are paired in the chamber and arranged in a pair. Fixed on the housing wall, the gears are connected by the pinion, the middle of the pinion is provided with the slot, the slot is used to connect the shower head, one side of the pinion end The knob is set, and the knob is rotated to drive the gear to move along the rack and push the shower head connected with the card slot.
  9. 如权利要求7所述的检测装置,其特征在于:所述喷淋头包括接口、缓冲室、微孔、卡口,所述接口一端连接注射器,一端连接所述缓冲室,所述缓冲室侧面和底面设置多个所述微孔。The detection device according to claim 7, wherein the shower head comprises an interface, a buffer chamber, a micro-hole, and a bayonet, one end of the interface is connected to the syringe, the other end is connected to the buffer chamber, and the side surface of the buffer chamber is and the bottom surface is provided with a plurality of the micro holes.
  10. 如权利要求7所述的检测装置,其特征在于:所述外壳还可为圆盘型,所述腔室中心设置一个转轴,所述齿条和所述齿轮数目分别为一个,设置于所述外壳壁,所述齿轴一端联结所述齿轮,所述齿轴另一端联结所述转轴,所述喷淋头通过所述卡口与所述卡槽联结。The detection device according to claim 7, characterized in that: the casing can also be a disc type, a rotating shaft is arranged in the center of the chamber, the number of the rack and the gear is one, and the number of the Shell wall, one end of the pinion is connected with the gear, the other end of the pinion is connected with the rotating shaft, and the shower head is connected with the slot through the bayonet.
  11. 如权利要求4所述的检测装置,其特征在于:所述识别判读装置包括照明组件、直角坐标机器人、末端执行器,所述末端执行器包括显微计算机视觉传感器。The detection device according to claim 4, wherein the identification and interpretation device includes an illumination assembly, a Cartesian coordinate robot, and an end effector, and the end effector includes a microscopic computer vision sensor.
  12. 一种集成化试纸检测装置的制备工艺,其特征在于:包括集成化检测试纸制备,所述集成化检测试纸制备包括基板制备、试剂制备、试剂块制备、试剂块印刷。A preparation process of an integrated test paper detection device, characterized in that it includes the preparation of an integrated detection test paper, and the integrated detection test paper preparation includes substrate preparation, reagent preparation, reagent block preparation, and reagent block printing.
  13. 如权利要求12所述的制备工艺,其特征在于:所述基板制备包括设计平面布局图、3D建模、设计3D模具、开模、制作包含挡板阵列结构的基板,所述平面布局图包括空白端、挡板阵列、试剂块点阵、图形码。The preparation process according to claim 12, wherein the preparation of the substrate comprises designing a plan layout, 3D modeling, designing a 3D mold, opening the mold, and fabricating a substrate including a baffle array structure, and the plan layout includes: Blank end, baffle array, reagent block dot matrix, graphic code.
  14. 如权利要求12所述的制备工艺,其特征在于:所述试剂块制备包括准备大张试纸、大张试纸浸润吸附试剂、大张试纸切割成小块试剂块、试剂块装入固体笔芯,制作大量装有不同检测项目试纸块的固体笔芯,所述固体笔芯包括笔管、试剂块、缓冲垫、卡口,其上端为试剂块出口,下端为卡口,所述卡口用于与基台联结,缓冲垫上面承接试剂块、缓冲垫下面连接推进装置。The preparation process according to claim 12, wherein the preparation of the reagent block comprises preparing a large test paper, infiltrating the large test paper with the adsorption reagent, cutting the large test paper into small reagent blocks, and loading the reagent block into a solid refill, A large number of solid refills are made with test paper blocks of different detection items. The solid refills include a pen tube, a reagent block, a buffer pad, and a bayonet. The upper end is the outlet of the reagent block, and the lower end is the bayonet. The bayonet is used for It is connected with the base, the upper surface of the buffer pad receives the reagent block, and the lower part of the buffer pad is connected to the propulsion device.
  15. 如权利要求12所述的制备工艺,其特征在于:所述试剂块印刷包括设计平面布局图、排版、基板涂胶、印刷、获得集成化检测试纸成品,所述平面布局图为集成化检测试纸的试剂块点阵排列组合方案,所述排版包括依据平面布局图在基台上安置固体笔芯阵列,所述印刷包括将涂胶基板转移到基台,基板试剂块点阵位点对应基台固体笔芯阵列,试剂块从固体笔芯排出,按照平面布局图,试剂块粘贴于基板,同时,印刷图形码,制作出集成化检测试纸。The preparation process according to claim 12, wherein the reagent block printing includes designing a layout diagram, typesetting, gluing a substrate, printing, and obtaining a finished product of an integrated detection test paper, and the layout diagram is an integrated detection test paper The reagent block lattice arrangement and combination scheme according to the invention, the typesetting includes arranging the solid refill array on the base according to the plan layout, the printing includes transferring the glued substrate to the base, and the substrate reagent block lattice site corresponds to the base Solid refill array, the reagent block is discharged from the solid refill, and the reagent block is pasted on the substrate according to the plan layout, and at the same time, the graphic code is printed to produce an integrated detection test paper.
  16. 如权利要求12所述的制备工艺,其特征在于:还包括将大张试纸,切割成小块试纸,小块试纸通过印刷工艺粘贴到所述基板,制作出试纸点阵基板,预装试剂的液体笔芯排版并固定在基台上,液体笔芯以喷墨打印方式,使得试纸点阵基板小块试纸浸润吸附试剂,制作出集成化检测试纸。The preparation process of claim 12, further comprising cutting a large piece of test paper into small pieces of test paper, and pasting the small pieces of test paper to the substrate through a printing process to produce a test paper dot matrix substrate, and the pre-installed reagents The liquid refill is typeset and fixed on the base, and the liquid refill is printed by inkjet, so that the test paper dot matrix substrate is soaked in small pieces of test paper to absorb the reagent, and an integrated detection test paper is produced.
  17. 如权利要求15所述的制备工艺,其特征在于:所述推进装置包括电荷力驱动系统、丝杠系统、气动推进系统,所述电荷力驱动系统包括基板涂胶携带电荷,固体笔芯内试剂块携带相反电荷,试剂块脱离固体笔芯贴服到基板;所述丝杠系统包括推进端、支撑板、电机滑块复合体、丝杠立柱,推进端以阵列方式设置于支撑板,丝杠立柱固定于所述基台;所述气动推进系统包括气体压缩机、气体管路、气阀、气嘴,气体压缩机产生的气体,经气体管路及其分支到达阵列排列的气嘴,气体经气嘴进入固体笔芯的下端卡口内,气体气压推动固体笔芯内试剂块从固体笔芯出口排出,粘贴于基板。The preparation process according to claim 15, wherein the propulsion device comprises a charge force drive system, a lead screw system, and a pneumatic propulsion system, and the charge force drive system includes a substrate coated with glue to carry a charge, and a reagent in a solid refill. The block carries opposite charges, and the reagent block is separated from the solid refill and adhered to the substrate; the lead screw system includes a push end, a support plate, a motor-slider complex, and a lead screw column, the push end is arranged on the support plate in an array, and the lead screw The upright column is fixed on the base; the pneumatic propulsion system includes a gas compressor, a gas pipeline, a gas valve, and a gas nozzle. The gas generated by the gas compressor reaches the gas nozzles arranged in an array through the gas pipeline and its branches. The gas nozzle enters into the lower end bayonet of the solid refill, and the gas pressure pushes the reagent block in the solid refill to be discharged from the outlet of the solid refill and sticks to the base plate.
PCT/CN2021/078085 2020-10-30 2021-02-26 Integrated test paper-based detection method and apparatus, and production process therefor WO2022088567A1 (en)

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CN202011236155.7A CN112362648B (en) 2020-10-30 2020-10-30 Integrated test paper and preparation process thereof
CN202011324527.1A CN112505027B (en) 2020-11-15 2020-11-15 Detection method, device and system of integrated detection test paper
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TW201502514A (en) * 2013-07-09 2015-01-16 Nat Univ Tsing Hua Method of manufacturing biomedical molecular detection platform and the detection platform manufactured therefrom
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