WO2022073902A1 - Coated lightweight fabric, in particular for a gliding wing - Google Patents

Coated lightweight fabric, in particular for a gliding wing Download PDF

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Publication number
WO2022073902A1
WO2022073902A1 PCT/EP2021/077235 EP2021077235W WO2022073902A1 WO 2022073902 A1 WO2022073902 A1 WO 2022073902A1 EP 2021077235 W EP2021077235 W EP 2021077235W WO 2022073902 A1 WO2022073902 A1 WO 2022073902A1
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WO
WIPO (PCT)
Prior art keywords
fabric
approximately
weight
equal
mpa
Prior art date
Application number
PCT/EP2021/077235
Other languages
French (fr)
Inventor
Stéphane VERAN
Original Assignee
Porcher Industries
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Porcher Industries filed Critical Porcher Industries
Priority to KR1020237015331A priority Critical patent/KR20230084233A/en
Priority to CN202180065965.7A priority patent/CN116324082A/en
Priority to EP21786230.9A priority patent/EP4225979A1/en
Priority to JP2023520334A priority patent/JP2023544393A/en
Publication of WO2022073902A1 publication Critical patent/WO2022073902A1/en

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036Polyester fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes

Definitions

  • TITLE Lightweight coated fabric, especially for flying wings
  • the present invention relates to a lightweight fabric for a paragliding-type flight wing and to a process for manufacturing this fabric.
  • porosity is dependent on the density of the fabric, i.e. the number of warp and weft threads per unit area.
  • the porosity is also dependent on the presence of a coating intended to more or less close the pores of the fabric.
  • the coating is actually essential and constitutes a significant part of the weight of the coated fabric and therefore of the flight wing.
  • the coating is also important to impart the right stiffness properties to the bias.
  • the coating being an essential element to confer the required porosity, it must be durable.
  • durability can cover various criteria, for example stability to UVs and stability to hydrolysis and therefore more generally to atmospheric conditions and to water.
  • the stability to hydrolysis must be considered as the preponderant factor in the preservation over time of the porosity properties.
  • flight wings such as paragliders are made of polyamide and use a polyester-based or polycarbonate-based polyurethane (PU) as coating material.
  • PU polycarbonate-based polyurethane
  • These coatings have a relatively good resistance to UVs, they are on the other hand of limited durability as regards the stability to hydrolysis.
  • the weight of the fabrics is generally between 26 and 40 g/m 2 .
  • the nature of the warp and weft yarns also has an influence on the properties and durability of sails.
  • the sails are made of polyamide 6.6, which is, however, a hydrophilic polymer which gives the fiber a propensity to absorb water.
  • a paraglider made from a polyamide 6.6 fabric then tends to become heavy and age prematurely under the combined action of UV and hydrolysis. The absorbed water degrades the mechanical performance of the polyamide and the coating.
  • An object of the invention is to remedy these drawbacks and to propose a coated fabric combining both properties of lightness and mechanical performance, and properties of porosity, of less sensitivity, or even insensitivity, to the taking of water, and durability, which is usable in use in a flight wing, in particular a paraglider, safe and durable.
  • Another object of the invention is to provide such a fabric which retains the best mechanical properties necessary for a high-level paragliding wing, with in particular an appropriate stiffness in the bias and a high resistance to tearing.
  • Another objective is to be able to print the fabric by sublimation, and therefore to propose new coated fabrics capable of being printed in this way.
  • a lightweight fabric formed from poly(ethylene terephthalate) (PET) continuous warp and weft yarns and coated on one or both sides with a polyurethane (PU) , preferably on one side only.
  • PET poly(ethylene terephthalate)
  • PU polyurethane
  • the fabric preferably has a density of between 30 and 50 threads/cm in warp and in weft.
  • the polyurethane is advantageously a crosslinked PU based on polyether, polyester or polycarbonate.
  • the PU is obtained from a single-component polyurethane elastomer.
  • This elastomer is formed from polyol segments (polyether, polyester or polycarbonate), isocyanate segments, and a chain extender or a hydroxylated crosslinking agent, as is known per se.
  • polyol segments polyether, polyester or polycarbonate
  • isocyanate segments polycyanate segments
  • chain extender or a hydroxylated crosslinking agent as is known per se.
  • An important preferred characteristic is that the elastomer has a modulus at 100% elongation less than or equal to approximately 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, for example approximately 2 MPa, according to the DIN 53504 standard.
  • Another important preferred characteristic is that the elastomer is mixed with a crosslinker (not to be confused with the crosslinking agent used to form the elastomer).
  • the proportion of dry crosslinking agent relative to the dry elastomer of between approximately 5% and approximately 30% by weight, in particular between approximately 7 and approximately 20% by weight, in particular between approximately 8 and approximately 18% by weight (by example about 8 and about 16% by weight).
  • the crosslinker comprises in particular an isocyanate, melamine, or a mixture of isocyanate and melamine. This crosslinker makes it possible in particular to block all or part of the reactive functions (in particular NCO and alcohol) remaining on the elastomer, to create additional bonds or crosslinks, and to obtain the crosslinked PU forming the coating of the fabric.
  • the fabric according to the invention is intended for, or capable of forming, flight wings, in particular paragliding wings.
  • the fabric advantageously has a TC coverage rate of between 1.8 and 4, in particular between 2.6 and 3.2.
  • the TC (coverage rate) is that of the PET fabric resulting from the weaving operation, and before any eventual calendering or similar operation.
  • the TC values retained for the invention correspond to values giving the fabric a sufficiently closed configuration, then accentuated by a possible and advantageous calendering, making it possible, on the one hand, to limit the rate of carriage of the coating material for the obtaining a low porosity adapted to the field of use of the fabric, and consequently, on the other hand, to limit the final weight of the coated fabric.
  • the invention relates in particular to a fabric for a flying wing, in particular a paraglider, formed of continuous warp and weft threads and coated on one or both of its faces with a polyurethane (PU), the bare fabric having a coverage rate TC between 1.8 and 4, characterized in that the threads are made of poly(ethylene terephthalate) (PET), in that the fabric has a density of between 30 and 50 threads/cm in warp and weft, in that the polyurethane is a crosslinked PU based on polyether, polyester or polycarbonate, and in that this PU is derived from the crosslinking (1) of a single-component polyurethane elastomer having a modulus at 100% elongation less than or equal to 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, according to standard DIN 53504, implemented in the organic solvent phase (in particular dissolved in a solvent), (2) by a crosslinking agent, at a rate of a
  • the fabrics according to the invention have a surprising capacity to retain their initial porosity (when new), or to experience only a slight increase in this porosity, during aging and therefore the use of the fabric. At the same time, these fabrics also have the advantage of only undergoing a reduced increase in their water absorption during their aging or use. It has therefore been found the formula making it possible to propose a fabric for a flight wing, in particular a paraglider, having excellent properties of porosity, of less sensitivity, or even of nsensitivity, to water intake, over time and use, making it possible to durably preserve the properties of lightness and mechanical performance allowing efficient and safe use of the sail.
  • the fabric may have a weight, coating included, ranging from 25 to 42 g/m 2 , in particular from 27 to 40 g/m 2 .
  • the dry take-up rate of the coating material is greater than or equal to 10% by weight, in particular between 10 and 30%, preferably between 12 and 30% by weight, better still between 15 and 25%.
  • the dry take-up rate is the ratio by weight of coating (in particular cross-linked PU) dry on the coated fabric, it is representative of the weight of dried/cross-linked coating present on the final fabric.
  • PET is made up of repeating units of ethylene terephthalate; however, within the scope of the invention are variants comprising a minor amount of other units, for example less than 10% molar, in particular less than 5% molar of other units, per molecular chain of the polyester (the comonomers to form such other units include, for example, isophthalic acid, naphthalene dicarboxylic acids, adipic acid, hydroxybenzoic acids, diethylene glycol, propylene glycol, trimellitic acid and pentaerythritol).
  • the comonomers to form such other units include, for example, isophthalic acid, naphthalene dicarboxylic acids, adipic acid, hydroxybenzoic acids, diethylene glycol, propylene glycol, trimellitic acid and pentaerythritol).
  • Polyester yarns are multifilament. They are formed of multiple continuous filaments. According to one embodiment, the fabric comprises warp yarns and weft yarns which have a dtex count of between 11 and 44 dtex, for example between 11 and 33 dtex, with in particular a DPF (decitex per filament) comprised between 1 and 4, preferably between 1.3 and 3.5.
  • a DPF decitex per filament
  • the warp yarns and the weft yarns are of the same title and of the same DPF.
  • the warp yarns and the weft yarns have different counts, the count of the threads in one direction being strictly greater than the count of the threads in the other direction.
  • the count of the yarns in one direction is between 30 and 44 dtex, in particular between 30 and 36 dtex, while the count of the yarns in the other direction is between between 11 and 33 dtex, in particular between 19 and 26 dtex, the count of the threads in the first direction being strictly greater than the count of the threads in the other direction.
  • the top title yarns are in the weft direction.
  • the yarns of higher title are in warp direction.
  • the tenacity (or tensile strength) of the PET yarns is in particular greater than or equal to 6 cN/dtex, in particular between 6 and 7 cN/dtex.
  • Their elongation at break is in particular greater than or equal to 20%, in particular between 20 and 30%.
  • Tenacity and elongation at break are measured according to DIN EN ISO 2062.
  • PET fibers or yarns having these characteristics are commercially accessible and/or can be produced to order.
  • the polyester yarns optionally contain one or more additives, for example a stabilizer and/or an antistatic agent.
  • the fabric of the present invention is characterized by stiffness in the bias.
  • the bias is said to be in the warp direction when it is measured in the direction at 45° in relation to the warp threads.
  • the bias is said to be in the weft direction when it is measured in the 45° direction with respect to the weft threads.
  • the elongation in % is measured under a force of 3 lbs (Lbs, or 1.36 kg) applied in the bias. This elongation characterizes the stiffness of the fabric in the bias.
  • the standard used is NF EN ISO 13934-1: specimens 50 mm wide and 300 mm long are produced. The jaws of the dynamometer are separated by 200 mm and the measurement is carried out at a speed of 100 mm/min.
  • the coated fabric according to the invention has an elongation in the bias warp and weft direction under 3 lbs less than or equal to 10%.
  • This elongation can thus be between 1 and 10%, preferably between 3 and 10%, better still between 5 and 10%.
  • the lightweight fabric has an air permeability of less than or equal to 20 L/m 2 /min under a pressure of 2000 Pa, as measured according to standard NFG 0711 1 (measurement surface of 100 cm 2 ).
  • the PET fabric used is a calendered fabric, which means that it has undergone calendering before its coating with PU. Calendering crushes the fabric and spreads the yarns as well as the constituent filaments, which helps to close the pores of the fabric and reduce its porosity.
  • the fabric of the present invention is obtained by coating polyurethane in solvent phase.
  • the coating may have any of the characteristics mentioned below.
  • the fabric can be coated on one or two sides, preferably it is coated on one side.
  • a polyurethane has a stiff part (isocyanate) and a soft part (polyol).
  • isocyanate a stiff part
  • polyol a soft part
  • the elastomer used in the coating is single-component, the isocyanate having reacted with the polyol, then with the chain extender or the crosslinking agent, forming an elastomer generally still containing reactive functions of the NCO and alcohol type.
  • the coating composition is completed with a crosslinker, in particular an isocyanate or a melamine, or even a mixture of the two.
  • a crosslinker in particular an isocyanate or a melamine, or even a mixture of the two.
  • isocyanate is meant both an isocyanate and a polyisocyanate, alone or mixed with one or more other isocyanates and/or polyisocyanates.
  • isocyanate should be understood here as combining the terms "isocyanate” and “polyisocyanate”.
  • Polyisocyanates are preferred.
  • melamine it may in particular be melamine itself (1,3, 5-triazine-2,4,6-triamine) or a melamine-containing compound or resin, for example a melamine-formaldehyde resin.
  • the proportion of dry crosslinking agent relative to the dry elastomer is between approximately 5% and approximately 30% by weight, in particular between approximately 7 and approximately 20% by weight, in particular between approximately 8 and approximately 18 % in weight.
  • the polyurethane (and the starting elastomer) is polyether-based.
  • the polyether-based polyurethane is linear or branched and comprises a polyol part of the polyether type and an isocyanate part.
  • the polyurethane (and the starting elastomer) is polyester-based.
  • the polyester-based polyurethane is linear or branched and comprises a polyol part of the polyester type and an isocyanate part.
  • the polyurethane (and the starting elastomer) is polycarbonate-based.
  • the polycarbonate-based polyurethane is linear or branched and comprises a polyol part of the polycarbonate type and an isocyanate part.
  • the isocyanate part is preferably aliphatic, in fact aromatic isocyanates have the particular disadvantage of yellowing over time, which makes them less preferred, even if they can be used .
  • the lightweight fabric of the present invention is obtained by coating with polyurethane in the solvent phase.
  • This method of producing a coated fabric from the polyester fabric is another object of the invention.
  • the coating may have any of the characteristics mentioned below.
  • the coating step is carried out by techniques conventionally used in the coating of textiles, such as direct coating.
  • Direct coating means coating by direct application, for example using a doctor blade, cylinder, air knife, scarf, Meyer bar (or Champion process).
  • Another object of the invention is the use of a PU elastomer or a cross-linked PU coating as defined here, for the coating of a high tenacity PET fabric as defined here.
  • This coating is in particular intended to give it the property or properties described here, in particular an elongation in the bias as described here; and/or very low water absorption when new and after aging or use as described herein; and/or no or very little increase in porosity between new coated fabric and coated fabric after aging or use as described herein.
  • This use can result in the manufacturing process which follows and which is another object of the invention.
  • the process for manufacturing the coated fabric comprises in particular the following steps: (a) a polyester fabric according to the invention is available; preferably, this fabric is calendered;
  • one or two faces of this fabric are coated with a solvent-based PU according to the invention, preferably from a single-component elastomer dissolved in the solvent and mixed with the crosslinker, as described here, with a coating rate in accordance with the invention;
  • the fabric is printed, for example by sublimation, on one or both sides.
  • the subject of the invention is in particular a process for manufacturing the coated fabric in which: a fabric made of poly(ethylene terephthalate) (PET) having a density of between 30 and 50 threads/cm, in warp and in weft; one or two faces of this fabric are coated with a mixture of single-component polyurethane elastomer having a modulus at 100% of elongation less than or equal to approximately 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, according to standard DIN 53504, of solvent for the elastomer and of a crosslinker, at the rate of a proportion of dry crosslinker relative to the dry elastomer of between approximately 5% and approximately 30% by weight, in particular between about 7 and about 20% by weight, in particular between about 8 and about 18% by weight; the fabric is heated until the coating dries and reticulates,
  • PET poly(ethylene terephthalate)
  • the fabric is printed, for example by sublimation, on one or both sides.
  • This process aims to manufacture a fabric as described above and consequently, the characteristics of the elements entering into the composition of the fabric are applicable to the process, to the choice of these elements for their implementation in the process, without it it is necessary to repeat them in what follows.
  • the PET fabric can advantageously undergo calendering before coating.
  • the PET fabric is calendered before coating between a calendering tool, cylinder or roller and a counter-plate.
  • the side of the fabric which undergoes the passage of the calendering tool called the calendering side
  • the coating is carried out on this calendering face.
  • the adhesion of the polymer can be improved by first applying a primer treatment to this smooth face. It can be a physical treatment or a chemical treatment. This is for example a chemical treatment providing functional groups capable of reacting with groups of the polymer to form chemical bonds.
  • the coating is carried out on the other side, not smoothed. It is understood that the take-up rate varies according to the face concerned, this rate being higher on the unsmoothed face, which allows the person skilled in the art to play on the quantity and the weight of the coating. You can also coat both sides.
  • the PET fabric is calendered before coating between two calendering tools, cylinders or rollers. Both sides of the fabric are smoothed. One or both sides are then coated, with or without adhesion treatment as described above.
  • the calendering of the PET fabric is preferably carried out at a temperature between 150 and 250°C, preferably between 180 and 210°C.
  • the calendering is preferably carried out with a pressure ranging from 150 to 250 kg, preferably between 180 and 230 kg.
  • the rotation speed of the calender can be between 1 and 30 m/min, preferably between 10 and 20 m/min.
  • the lightweight fabric of the present invention is obtained by coating with polyurethane in the solvent phase.
  • the coating may have any of the characteristics mentioned below.
  • PU has a modulus at 100% elongation of less than or equal to approximately 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, according to standard DIN 53504. It is dissolved in an organic solvent . The polymer is dissolved in the medium. The PU crosslinker is added to this solution. In particular, the proportion of dry crosslinking agent relative to the dry polyurethane is between approximately 5% and approximately 30% by weight, in particular between approximately 7 and approximately 20% by weight, in particular between approximately 8 and approximately 18% by weight.
  • the fabric of the present invention is obtained by coating polyurethane dissolved in a solvent.
  • the coating contains the single-component elastomer (formed in particular from the isocyanate, the polyol and the chain extender or the crosslinking agent), in solution in the solvent.
  • the film forms naturally during the evaporation of the solvent.
  • the solvent is an organic solvent and can in particular be chosen from the group consisting of aromatic solvents, alcohols, ketones, esters, dimethylformamide and n-methylpyrolidone.
  • the solvent is chosen from the group consisting of toluene, xylene, isopropanol, butanol, 1-methoxypropan-2-ol, methyl ethyl ketone, acetone, butanone, ethyl acetate, dimethylformamide, n-methylpyrrolidone, and a mixture of at least two of them.
  • a mixture of toluene and isopropanol for example, a mixture of toluene and isopropanol.
  • the solvent-phase polyurethane can be characterized by its concentration of between 20 and 50% by weight of uncrosslinked PU, in particular single-component elastomer, relative to the PU and solvent mixture.
  • this solvent-phase polyurethane, in particular the elastomer in solution in the solvent can be characterized by a viscosity of less than 100,000 mPa.s at 23° C., preferably between 5,000 and 60,000 mPa.s at 23°C (DIN EN ISO/A3 standard).
  • the drying and crosslinking step first comprises drying, for example at a temperature of between approximately 90 and approximately 120° C., then cross-linking at a temperature of between approximately 140 and approximately 210° C.
  • the fabric coating composition of the present invention may further comprise additives.
  • Said additives can be any additive commonly used in fabric coating compositions. They are chosen in particular from the group consisting of viscosity modifiers, UV stabilizers, colorants, dispersants and surfactants.
  • the coating comprises an anti-UV agent.
  • the method comprises, after drying and crosslinking, one or more post-treatment step(s) giving the fabric anti-soiling and/or water-repellent properties.
  • anti-fouling treatment is meant a treatment using anti-static and/or anti-tack products.
  • water-repellent treatment is meant a treatment using fluorinated resins with or without crosslinking of the fluorinated resin, for example unisocyanate. The water-repellent treatment is followed by a drying/cross-linking step.
  • the post-processing is applied by any known method of skilled in the art and in particular by padding, coating, spraying or plasma treatment.
  • the invention has the advantage of using fine yarns and comprising a high number of constituent filaments. In addition to bringing lightness to the fabric, this allows, at the time of coating, and in particular if the latter is preceded by a step of spreading the fibers by calendering, to significantly reduce the porosity of the fabric before coating, this which makes it possible to reduce the polymer load and therefore the relative weight of the coating, and ultimately this also makes it possible to reduce the final weight of the fabric, while having good properties in terms of porosity and durability.
  • this coated fabric is colored, printed or decorated by a sublimation technique.
  • This can in particular be implemented by printing a pattern on a support (transfer support) with one or more sublimable dyes at high temperature.
  • the support is then applied in contact with the coated fabric, then hot calendered, for example at approximately 200° C. and under pressure.
  • the dyes pass into the gas phase and are transferred to the coating, and/or to the surface and/or to the fiber.
  • PET polyester remains stable at this temperature.
  • the invention also relates to a lightweight fabric obtained or capable of being obtained by implementing the method according to the invention.
  • the subject of the invention is thus an article such as a flight wing, in particular for a paraglider, comprising or made from a fabric according to the invention. It can carry a pattern printed by sublimation.
  • the fabric of the invention advantageously has high durability, in particular high water stability. This stability can be assessed by various accelerated aging methods, described in the examples section:
  • This example compares the impact of a polyurethane coating on one side of a classic PU coated polyamide 6.6 fabric (Control) and a high tenacity polyethylene terephthalate (PET) fabric coated on one side with a PU according to the invention.
  • PA6.6 is a classic polyamide fabric in the field of paragliding, however with a PU coating obtained from PU elastomer with a modulus at 100% elongation of 2 MPa and isocyanate + melamine formaldehyde crosslinker.
  • the proportion of dry crosslinker to dry elastomer is 8.4%.
  • the PU is processed in a 50/50 mixture of toluene and isopropanol.
  • the PET has a PU coating obtained from PU elastomer having a modulus at 100% elongation of 2 MPa and isocyanate + melamine formaldehyde crosslinker.
  • the proportion of dry crosslinker to dry elastomer is 8.4%.
  • the PU is processed in a 50/50 mixture of toluene and isopropanol.
  • the PET has a PU coating obtained from PU elastomer having a modulus at 100% elongation of 2 MPa and isocyanate + melamine formaldehyde crosslinker.
  • the proportion of dry crosslinker to dry elastomer is 15.4%.
  • the PU is processed in a 50/50 mixture of toluene and isopropanol.
  • the PU is a one-component PU based on aliphatic polycarbonate.
  • the tenacity of PET is 6.25 cN/dtex.
  • the elongation at break is 24.6%.
  • the coating is carried out using a doctor blade, and is followed by drying at 100°C, then crosslinking at 180°C.
  • the speed is 27 m/min.
  • Breaking force (unit centiNewton - cN): maximum force developed to break the sample during a tensile test conducted until failure
  • Elongation at break (%): increase in the length of the sample measured when it breaks
  • the test makes it possible to measure the force and the elongation at break of the sample, characteristic quantities of the yarn.
  • the wire is placed between two clamps, 500 mm apart.
  • the device (Dynamometer) then moves the grippers away from each other at a constant displacement speed of 500 mm/min and measures the force applied continuously.
  • the force required to break the thread is measured as well as the increase in length of the thread upon breaking.
  • Mean breaking force and mean elongation at break are the two data characterized by this test.
  • Tenacity is calculated from the breaking force related to the linear mass.
  • the 100% elongation modulus of the one-component polyurethane elastomer is measured according to DIN 53504. The modulus is defined in 3.4 of the “Spannungsplin” standard.
  • dumbbell-shaped specimens Schoulterstab
  • the equipment used is a dynamometer.
  • the dumbbell specimen is placed in the fixing clamps, spaced apart by a length Lo with the minimum possible pretension.
  • the clamps are then moved away from each other at a constant speed of 400 mm/min and the dynamometer measures the force applied as a function of the elongation.
  • the modulus or stress at 100% elongation in MPa is the force ratio measured at 100% elongation on the initial section of the specimen. This is described in paragraph 9.4matsock of DIN 53504.
  • the porosity of the tissue after hydrolysis is also measured.
  • the fabric is placed for 4 hours in a pressure cooker pressure cooker with water at operating temperature and pressure. We then apply 1 hour of treatment by floating in the open air and at high speed the fabric fixed on a windmill-type assembly (assembly with 4 blades, the fabric being fixed at the end of one of the blades).
  • Water absorption new and after aging is, and has been measured according to Tappi 441 om-90. It is expressed in %.
  • the equipment consists of a square rubber support and a metal ring coated at its base with a rubber seal. The sample is placed on the square holder and the metal ring is placed on the sample. A clamping device makes the system watertight. A certain quantity of water (100 ml) is placed in the ring, in contact with the sample for a determined time (1 minute). When the time is up, the water is removed from the cylindrical ring, the residual water remaining on the surface of the sample is removed using a cylinder as described in the standard, via a round- return of this cylinder to the sample placed between two blotters, without applying pressure. The percentage of water absorbed is calculated by weight difference before and after contact with water.
  • the porosity is, and was measured new and after aging in accordance with standard NFG 071 11 or standard NF EN ISO 9237 - Determination of the air permeability of fabrics, the latter replacing the former, but giving results identical.
  • the sample is mounted on a circular sample holder. A suction is launched in order to create a depression of 2000 Pa which induces a flow of air through the sample. The flow rate of this flow is measured and given in L/m 2 /min. The % elongation of the fabric under a force of 3 pounds (Lbs) applied in the bias is measured, and was measured. This elongation characterizes the stiffness of the fabric in the bias.
  • the standard used is NF EN ISO 13934-1. Is realiz-ie test pieces 50 mm wide and 300 mm long. The jaws of the dynamometer are 200 mm apart and the measurement is, and was carried out at a speed of 100 mm/min.
  • This example compares the tenacity impact of PET yarn.
  • the PET has a tenacity of 4.3 cN/dtex, lower than that of the yarn used in the invention.
  • the fabric in both cases has a PU coating obtained from PU elastomer with a 100% elongation modulus of 2 MPa and isocyanate + melamine formaldehyde crosslinker.
  • the proportion of dry crosslinking agent relative to the dry elastomer is 15.4% for the two tests.
  • the PU is implemented in a 50/50 mixture of toluene and isopropanol, identical formulation for the two tests.
  • the elongation in the bias of the control fabric is less than 5.2% of the example according to the invention and its porosity after aging is also significantly higher than that of the example according to the invention. This result is surprising, knowing that the degree of coating is higher in the control than that of the fabric of the example according to the invention.
  • Example 3 This example shows the effect of the modulus at 100% elongation of PU.
  • Example Control PET has a PU coating obtained from PU elastomer having a modulus at 100% elongation of 8 MPa and melamine formaldehyde crosslinker.
  • the proportion of dry crosslinker relative to the dry elastomer is 15.1%.
  • the PU is processed in a 50/50 mixture of toluene and isopropanol in the same way as the other examples.
  • the textile support is the same.
  • the water resistance of the fabrics of the invention is remarkable. These fabrics are also printable by sublimation. Finally, the fabrics of the invention have a high level of porosity stability after aging, a performance which was not expected.

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Abstract

Fabric for a gliding wing, in particular for paragliding, formed from warp threads and continuous weft threads and coated on one or both faces with a polyurethane (PU), the bare fabric having a coverage rate TC of between 1.8 and 4, characterized in that the yarns are made of polyethylene terephthalate (PET), in that the fabric has a density of between 30 and 50 yarns/cm in warp and weft, in that the polyurethane is a polyether-, polyester- or polycarbonate-based cross-linked PU, and in that said PU is derived from the crosslinking (1) of a one-component polyurethane having a modulus at 100% elongation of 5 MPa or less, according to standard DIN 53504, carried out in an organic solvent phase, (2) by a cross-linking agent, with a proportion of dry cross-linking agent relative to dry elastomer of between approximately 5% and approximately 30% by weight.

Description

TITRE : Tissu léger enduit, notamment pour voile de vol TITLE: Lightweight coated fabric, especially for flying wings
La présente invention concerne un tissu léger pour voile de vol type parapente et à un procédé de fabrication de ce tissu. The present invention relates to a lightweight fabric for a paragliding-type flight wing and to a process for manufacturing this fabric.
Dans le domaine des voiles de vol, par exemple du parapente, les fabricants des tissus cherchent depuis longtemps à combiner légèreté, faible porosité et durabilité. L’équation est difficile à résoudre, la diminution de la porosité étant généralement synonyme d’augmentation de poids. En effet, la porosité est dépendante de la densité du tissu, c’est- à-dire du nombre de fils en chaîne et en trame par unité de surface. La porosité est également dépendante de la présence d’une enduction destinée à fermer plus ou moins les pores du tissu. L’enduction est en réalité indispensable et constitue une part non négligeable du poids du tissu enduit et donc de la voile de vol. L’enduction est également importante pour conférer les bonnes propriétés de raideur dans le biais. In the field of flight wings, for example paragliders, fabric manufacturers have long sought to combine lightness, low porosity and durability. The equation is difficult to solve, the decrease in porosity being generally synonymous with an increase in weight. Indeed, porosity is dependent on the density of the fabric, i.e. the number of warp and weft threads per unit area. The porosity is also dependent on the presence of a coating intended to more or less close the pores of the fabric. The coating is actually essential and constitutes a significant part of the weight of the coated fabric and therefore of the flight wing. The coating is also important to impart the right stiffness properties to the bias.
L’enduction étant un élément indispensable pour conférer la porosité requise, elle doit être durable. La notion de durabilité peut recouvrir divers critères, par exemple la stabilité aux UVs et la stabilité à l’hydrolyse et donc plus généralement aux conditions atmosphériques et à l’eau. La stabilité à l’hydrolyse doit être considérée comme le facteur prépondérant dans la conservation dans le temps des propriétés de porosité. Actuellement, les voiles de vol telles que les parapentes sont confectionnées en polyamide et utilisent un polyuréthane (PU) base polyester ou polycarbonate comme matériau d’enduction. Ces enductions ont une relativement bonne résistance aux UVs, elles sont en revanche d’une durabilité limitée pour ce qui concerne la stabilité à l’hydrolyse. Le poids des tissus est généralement compris entre 26 et 40 g/m2. The coating being an essential element to confer the required porosity, it must be durable. The notion of durability can cover various criteria, for example stability to UVs and stability to hydrolysis and therefore more generally to atmospheric conditions and to water. The stability to hydrolysis must be considered as the preponderant factor in the preservation over time of the porosity properties. Currently, flight wings such as paragliders are made of polyamide and use a polyester-based or polycarbonate-based polyurethane (PU) as coating material. These coatings have a relatively good resistance to UVs, they are on the other hand of limited durability as regards the stability to hydrolysis. The weight of the fabrics is generally between 26 and 40 g/m 2 .
La nature des fils de chaîne et de trame a aussi une influence sur les propriétés et la durabilité des voiles. Dans la pratique, les voiles sont réalisées en polyamide 6.6, qui est, pourtant, un polymère hydrophile qui confère à la fibre une propension à absorber l’eau. Un parapente réalisé à partir d’un tissu en polyamide 6.6 a alors tendance à s’alourdir et à vieillir prématurément sous l’action combinée des UV et de l’hydrolyse. L’eau absorbée vient dégrader les performances mécaniques du polyamide et de l’enduction. The nature of the warp and weft yarns also has an influence on the properties and durability of sails. In practice, the sails are made of polyamide 6.6, which is, however, a hydrophilic polymer which gives the fiber a propensity to absorb water. A paraglider made from a polyamide 6.6 fabric then tends to become heavy and age prematurely under the combined action of UV and hydrolysis. The absorbed water degrades the mechanical performance of the polyamide and the coating.
L’on sait donc produire des tissus enduits ayant une porosité adéquate lorsque le tissu enduit est neuf. Toutefois, dans la pratique du parapente, les tissus enduits connus voient cette propriété se détériorer en milieu humide, ce qui pose le problème de la longévité des voiles qui en sont faites. It is therefore known to produce coated fabrics having adequate porosity when the coated fabric is new. However, in the practice of paragliding, the known coated fabrics see this property deteriorates in a humid environment, which poses the problem of the longevity of the sails made of it.
Un objectif de l’invention est de remédier à ces inconvénients et de proposer un tissu enduit combinant à la fois des propriétés de légèreté et de performances mécanique, et des propriétés de porosité, de moindre sensibilité, voire d’insensibilité, à la prise d’eau, et de durabilité, qui soit utilisable dans une utilisation dans une voile de vol, notamment parapente, sûre et durable. An object of the invention is to remedy these drawbacks and to propose a coated fabric combining both properties of lightness and mechanical performance, and properties of porosity, of less sensitivity, or even insensitivity, to the taking of water, and durability, which is usable in use in a flight wing, in particular a paraglider, safe and durable.
Un autre objectif de l’invention est de proposer un tel tissu qui conserve les meilleures propriétés mécaniques nécessaires à une voile de parapente de haut niveau, avec notamment une raideur appropriée dans le biais et une résistance élevée à la déchirure. Another object of the invention is to provide such a fabric which retains the best mechanical properties necessary for a high-level paragliding wing, with in particular an appropriate stiffness in the bias and a high resistance to tearing.
Un autre objectif est de pouvoir imprimer le tissu par sublimation, et donc de proposer de nouveaux tissus enduits aptes à être ainsi imprimés. Another objective is to be able to print the fabric by sublimation, and therefore to propose new coated fabrics capable of being printed in this way.
D’autres objectifs encore apparaîtront à la lecture de la description de l’invention qui va suivre. Still other objectives will appear on reading the description of the invention which follows.
Ces objectifs ainsi que d’autres sont atteints grâce à un tissu léger formé de fils de chaîne et de fils de trame continus en poly(téréphtalate d’éthylène) (PET) et enduit sur une ou ses deux faces par un polyuréthane (PU), de préférence sur une seule face. Le tissu a de préférence une densité comprise entre 30 et 50 fils/cm en chaîne et en trame. Le polyuréthane est avantageusement un PU réticulé à base polyéther, polyester ou polycarbonate. Suivant une autre caractéristique préférée, le PU est obtenu à partir d’un élastomère polyuréthane monocomposant. Cet élastomère est formé des segments polyols (polyéther, polyester ou polycarbonate), des segments isocyanates, et d’un allongeur de chaînes ou d’un agent réticulant hydroxylé, comme cela est connu en soi. Une caractéristique préférée importante est que l’élastomère a un module à 100% d’allongement inférieur ou égal à environ 5 MPa, notamment compris entre 1 et 4 MPa, en particulier entre 1 et 3 MPa, par exemple 2 MPa environ, selon la norme DIN 53504. Une autre caractéristique préférée importante est que l’élastomère est en mélange avec un réticulant (à ne pas confondre avec l’agent réticulant utilisé pour former l’élastomère). Notamment, la proportion de réticulant sec par rapport à l’élastomère sec compris entre environ 5 % et environ 30% en poids, notamment entre environ 7 et environ 20 % en poids, en particulier entre environ 8 et environ 18 % en poids (par exemple environ 8 et environ 16 % en poids). Le réticulant comprend notamment un isocyanate, de la mélamine, ou un mélange d’isocyanate et de mélamine. Ce réticulant permet notamment de bloquer tout ou partie des fonctions réactives (notamment NCO et alcool) subsistant sur l’élastomère, de créer des liaisons ou réticulations supplémentaires, et d’obtenir le PU réticulé formant l’enduction du tissu. Le tissu selon l’invention est destiné à, ou apte à former, des voiles de vol, en particulier des voiles de parapente. These and other objectives are achieved with a lightweight fabric formed from poly(ethylene terephthalate) (PET) continuous warp and weft yarns and coated on one or both sides with a polyurethane (PU) , preferably on one side only. The fabric preferably has a density of between 30 and 50 threads/cm in warp and in weft. The polyurethane is advantageously a crosslinked PU based on polyether, polyester or polycarbonate. According to another preferred characteristic, the PU is obtained from a single-component polyurethane elastomer. This elastomer is formed from polyol segments (polyether, polyester or polycarbonate), isocyanate segments, and a chain extender or a hydroxylated crosslinking agent, as is known per se. An important preferred characteristic is that the elastomer has a modulus at 100% elongation less than or equal to approximately 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, for example approximately 2 MPa, according to the DIN 53504 standard. Another important preferred characteristic is that the elastomer is mixed with a crosslinker (not to be confused with the crosslinking agent used to form the elastomer). In particular, the proportion of dry crosslinking agent relative to the dry elastomer of between approximately 5% and approximately 30% by weight, in particular between approximately 7 and approximately 20% by weight, in particular between approximately 8 and approximately 18% by weight (by example about 8 and about 16% by weight). The crosslinker comprises in particular an isocyanate, melamine, or a mixture of isocyanate and melamine. This crosslinker makes it possible in particular to block all or part of the reactive functions (in particular NCO and alcohol) remaining on the elastomer, to create additional bonds or crosslinks, and to obtain the crosslinked PU forming the coating of the fabric. The fabric according to the invention is intended for, or capable of forming, flight wings, in particular paragliding wings.
Le tissu a avantageusement un taux de couverture TC compris entre 1 ,8 et 4, notamment entre 2,6 et 3,2. Le TC (taux de couverture) est celui du tissu en PET issu de l’opération de tissage, et avant toute opération éventuelle de calandrage ou similaire. Le TC est calculé comme suit : TC = (nombre de filaments/cm x diamètre d’1 filament en cm)Chaîne + (nombre de filaments/cm x diamètre d’1 filament en cm)trame. Les valeurs de TC retenues pour l’invention correspondent à des valeurs conférant au tissu une configuration suffisamment fermée, accentuée ensuite par un éventuel et avantageux calandrage, permettant d’une part, de limiter le taux d’emport du matériau d’enduction pour l’obtention d’une basse porosité adaptée au domaine d’utilisation du tissu, et en conséquence, d’autre part, de limiter le poids final du tissu enduit. The fabric advantageously has a TC coverage rate of between 1.8 and 4, in particular between 2.6 and 3.2. The TC (coverage rate) is that of the PET fabric resulting from the weaving operation, and before any eventual calendering or similar operation. The TC is calculated as follows: TC = (number of filaments/cm x diameter of 1 filament in cm) Chain + (number of filaments/cm x diameter of 1 filament in cm) thread . The TC values retained for the invention correspond to values giving the fabric a sufficiently closed configuration, then accentuated by a possible and advantageous calendering, making it possible, on the one hand, to limit the rate of carriage of the coating material for the obtaining a low porosity adapted to the field of use of the fabric, and consequently, on the other hand, to limit the final weight of the coated fabric.
L’invention concerne notamment un tissu pour voile de vol, notamment parapente, formé de fils de chaîne et de fils de trame continus et enduit sur une ou ses deux faces par un polyuréthane (PU), le tissu nu présentant un taux de couverture TC compris entre 1 ,8 et 4, caractérisé en ce que les fils sont en poly(téréphtalate d’éthylène) (PET), en ce que le tissu a une densité comprise entre 30 et 50 fils/cm en chaîne et en trame, en ce que le polyuréthane est un PU réticulé à base polyéther, polyester ou polycarbonate, et en ce que ce PU est issu de la réticulation (1) d’un élastomère de polyuréthane monocomposant ayant un module à 100% d’allongement inférieur ou égal à 5 MPa, notamment compris entre 1 et 4 MPa, en particulier entre 1 et 3 MPa, selon la norme DI N 53504, mis en œuvre en phase solvant organique (notamment dissout dans un solvant), (2) par un réticulant, à raison d’une proportion de réticulant sec par rapport à l’élastomère sec compris entre environ 5 % et environ 30% en poids, notamment entre environ 7 et environ 20 % en poids, en particulier entre environ 8 et environ 18 % en poids. The invention relates in particular to a fabric for a flying wing, in particular a paraglider, formed of continuous warp and weft threads and coated on one or both of its faces with a polyurethane (PU), the bare fabric having a coverage rate TC between 1.8 and 4, characterized in that the threads are made of poly(ethylene terephthalate) (PET), in that the fabric has a density of between 30 and 50 threads/cm in warp and weft, in that the polyurethane is a crosslinked PU based on polyether, polyester or polycarbonate, and in that this PU is derived from the crosslinking (1) of a single-component polyurethane elastomer having a modulus at 100% elongation less than or equal to 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, according to standard DIN 53504, implemented in the organic solvent phase (in particular dissolved in a solvent), (2) by a crosslinking agent, at a rate of a proportion of dry crosslinker relative to the dry elastomer of between about 5% and about 30% by weight oids, in particular between about 7 and about 20% by weight, in particular between about 8 and about 18% by weight.
Les tissus selon l’invention ont une capacité surprenante à conserver leur porosité initiale (à neuf), ou à connaître seulement une augmentation légère de cette porosité, lors du vieillissement et donc l’utilisation du tissu. En parallèle, ces tissus présentent aussi l’avantage de ne subir qu’une augmentation réduite de leur absorption d’eau au cours de leur vieillissement ou de leur utilisation. Il a donc été trouvé la formule permettant de proposer un tissu pour voile de vol, notamment parapente, ayant d’excellentes propriétés de porosité, de moindre sensibilité, voire d’ nsensibilité, à la prise d’eau, au cours du temps et de l’utilisation, permettant de conserver durablement les propriétés de légèreté et de performances mécaniques permettant un usage performant et sûr de la voile. The fabrics according to the invention have a surprising capacity to retain their initial porosity (when new), or to experience only a slight increase in this porosity, during aging and therefore the use of the fabric. At the same time, these fabrics also have the advantage of only undergoing a reduced increase in their water absorption during their aging or use. It has therefore been found the formula making it possible to propose a fabric for a flight wing, in particular a paraglider, having excellent properties of porosity, of less sensitivity, or even of nsensitivity, to water intake, over time and use, making it possible to durably preserve the properties of lightness and mechanical performance allowing efficient and safe use of the sail.
Le tissu peut avoir un poids, enduction comprise, allant de 25 à 42 g/m2, notamment de 27 à 40 g/m2. The fabric may have a weight, coating included, ranging from 25 to 42 g/m 2 , in particular from 27 to 40 g/m 2 .
Suivant un mode de réalisation, le taux d’emport sec du matériau d’enduction est supérieur ou égal à 10 % en poids, notamment compris entre 10 et 30%, de préférence compris entre 12 et 30 % en poids, mieux entre 15 et 25 %. Le taux d’emport sec est le ratio en poids d’enduction (notamment PU réticulé) sec sur le tissu enduit, il est représentatif du poids d’enduction séchée/réticulée présent sur le tissu final. According to one embodiment, the dry take-up rate of the coating material is greater than or equal to 10% by weight, in particular between 10 and 30%, preferably between 12 and 30% by weight, better still between 15 and 25%. The dry take-up rate is the ratio by weight of coating (in particular cross-linked PU) dry on the coated fabric, it is representative of the weight of dried/cross-linked coating present on the final fabric.
Le PET est constitué d'unités répétées de téréphtalate d'éthylène ; toutefois, entrent dans le champ de l’invention des variantes comportant une quantité minoritaire d’autres unités, par exemple moins de 10% molaire, notamment moins de 5 % molaire d’autres unités, par chaîne moléculaire du polyester (le comonomères pour former ces autres unités comprennent, par exemple, l'acide isophtalique, les acides naphtalène dicarboxyliques, l'acide adipique, les acides hydroxybenzoïques, le diéthylène glycol, le propylène glycol, l'acide triméllitique et le pentaérythritol). PET is made up of repeating units of ethylene terephthalate; however, within the scope of the invention are variants comprising a minor amount of other units, for example less than 10% molar, in particular less than 5% molar of other units, per molecular chain of the polyester (the comonomers to form such other units include, for example, isophthalic acid, naphthalene dicarboxylic acids, adipic acid, hydroxybenzoic acids, diethylene glycol, propylene glycol, trimellitic acid and pentaerythritol).
Les fils de polyester sont multifilamentaires. Ils sont formés de multiples filaments continus. Suivant un mode de réalisation, le tissu comporte des fils de chaîne et des fils de trame qui ont un titre en dtex compris entre 1 1 et 44 dtex, par exemple entre 11 et 33 dtex, avec notamment un DPF (decitex par filament) compris entre 1 et 4, de préférence entre 1 ,3 et 3,5. Polyester yarns are multifilament. They are formed of multiple continuous filaments. According to one embodiment, the fabric comprises warp yarns and weft yarns which have a dtex count of between 11 and 44 dtex, for example between 11 and 33 dtex, with in particular a DPF (decitex per filament) comprised between 1 and 4, preferably between 1.3 and 3.5.
Dans un mode de réalisation, les fils de chaîne et les fils de trame sont de même titre et de même DPF. In one embodiment, the warp yarns and the weft yarns are of the same title and of the same DPF.
Dans un autre mode de réalisation, les fils de chaîne et les fils de trame ont des titres différents, le titre des fils dans un sens étant strictement supérieur au titre des fils dans l’autre sens. Par exemple, le titre des fils dans un sens est compris entre 30 et 44 dtex, notamment entre 30 et 36 dtex, tandis que le titre des fils dans l’autre sens est compris entre 11 et 33 dtex, notamment entre 19 et 26 dtex, le titre des fils dans le premier sens étant strictement supérieur au titre des fils dans l’autre sens. Suivant une modalité, les fils de titre supérieur sont en sens trame. Suivant une autre modalité, les fils de titre supérieur sont en sens chaîne. In another embodiment, the warp yarns and the weft yarns have different counts, the count of the threads in one direction being strictly greater than the count of the threads in the other direction. For example, the count of the yarns in one direction is between 30 and 44 dtex, in particular between 30 and 36 dtex, while the count of the yarns in the other direction is between between 11 and 33 dtex, in particular between 19 and 26 dtex, the count of the threads in the first direction being strictly greater than the count of the threads in the other direction. According to one modality, the top title yarns are in the weft direction. According to another modality, the yarns of higher title are in warp direction.
Dans un autre mode de réalisation, on peut prévoir des titres panachés dans un même sens, chaîne ou trame, ou dans les deux sens, chaîne et trame. Dans ce cas, en chaîne et/ou en trame, il y a au moins deux types de fils de titres différents. In another embodiment, it is possible to provide variegated titles in the same direction, warp or weft, or in both directions, warp and weft. In this case, in warp and/or weft, there are at least two types of threads with different counts.
La ténacité (ou résistance à la traction) des fils de PET est notamment supérieure ou égale à 6 cN/dtex, en particulier comprise entre 6 et 7 cN/dtex. Leur allongement à la rupture est notamment supérieur ou égal à 20%, en particulier compris entre 20 et 30 %. Ténacité et allongement à la rupture sont mesurés selon la norme DIN EN ISO 2062. The tenacity (or tensile strength) of the PET yarns is in particular greater than or equal to 6 cN/dtex, in particular between 6 and 7 cN/dtex. Their elongation at break is in particular greater than or equal to 20%, in particular between 20 and 30%. Tenacity and elongation at break are measured according to DIN EN ISO 2062.
Des fibres ou fils de PET ayant ces caractéristiques sont accessibles commercialement et/ou peuvent être produits à façon. PET fibers or yarns having these characteristics are commercially accessible and/or can be produced to order.
Les fils de polyester contiennent éventuellement un ou plusieurs additifs, par exemple un agent stabilisant et/ou un agent antistatique. The polyester yarns optionally contain one or more additives, for example a stabilizer and/or an antistatic agent.
Dans un mode de réalisation, le tissu de la présente invention est caractérisé par une raideur dans le biais. Le biais est dit sens chaîne lorsqu’il est mesuré selon la direction à 45° par rapport aux fils de chaîne. Le biais est dit sens trame lorsqu’il est mesuré selon la direction à 45° par rapport aux fils de trame. On mesure l’allongement en % sous une force de 3 livres (Lbs, soit 1 ,36 kg) appliquée dans le biais. Cet allongement caractérise la raideur du tissu dans le biais. La norme utilisée est la NF EN ISO 13934-1 : on réalise des éprouvettes de largeur 50 mm et de longueur 300 mm. Les mords du dynamomètre sont éloignés de 200 mm et la mesure est réalisée à une vitesse de 100 mm/min. In one embodiment, the fabric of the present invention is characterized by stiffness in the bias. The bias is said to be in the warp direction when it is measured in the direction at 45° in relation to the warp threads. The bias is said to be in the weft direction when it is measured in the 45° direction with respect to the weft threads. The elongation in % is measured under a force of 3 lbs (Lbs, or 1.36 kg) applied in the bias. This elongation characterizes the stiffness of the fabric in the bias. The standard used is NF EN ISO 13934-1: specimens 50 mm wide and 300 mm long are produced. The jaws of the dynamometer are separated by 200 mm and the measurement is carried out at a speed of 100 mm/min.
En particulier, le tissu enduit selon l’invention a un allongement dans le biais sens chaîne et trame sous 3 Lbs inférieur ou égal à 10 %. Cet allongement peut ainsi être compris entre 1 et 10%, de préférence entre 3 et 10%, mieux entre 5 et 10%. In particular, the coated fabric according to the invention has an elongation in the bias warp and weft direction under 3 lbs less than or equal to 10%. This elongation can thus be between 1 and 10%, preferably between 3 and 10%, better still between 5 and 10%.
Suivant un mode de réalisation, le tissu léger a une perméabilité à l’air inférieure ou égale à 20 L/m2/min sous une pression de 2000 Pa, telle que mesurée selon la norme NFG 0711 1 (surface de mesure de 100 cm2). Suivant un mode de réalisation, le tissu de PET mis en œuvre est un tissu calandré, ce qui signifie qu’il a subi un calandrage avant son enduction par le PU. Le calandrage écrase le tissu et étale les fils ainsi que les filaments constitutifs, ce qui contribue à refermer les pores du tissu et en diminuer la porosité. According to one embodiment, the lightweight fabric has an air permeability of less than or equal to 20 L/m 2 /min under a pressure of 2000 Pa, as measured according to standard NFG 0711 1 (measurement surface of 100 cm 2 ). According to one embodiment, the PET fabric used is a calendered fabric, which means that it has undergone calendering before its coating with PU. Calendering crushes the fabric and spreads the yarns as well as the constituent filaments, which helps to close the pores of the fabric and reduce its porosity.
Le tissu de la présente invention est obtenu par enduction de polyuréthane en phase solvant. L’enduction peut avoir l’une quelconque des caractéristiques mentionnées ci- après. En premier lieu, le tissu peut être enduit sur une ou deux faces, de préférence il est enduit sur une face. The fabric of the present invention is obtained by coating polyurethane in solvent phase. The coating may have any of the characteristics mentioned below. First, the fabric can be coated on one or two sides, preferably it is coated on one side.
Un polyuréthane comporte une partie raide (isocyanate) et une partie souple (polyol). L’homme du métier sait trouver le compromis entre le ratio isocyanate/polyol et la nature des composants pour obtenir l’élastomère de raideur voulue, caractérisée par le module à 100% d’allongement. De préférence, l’élastomère engagé dans l’enduction est monocomposant, l’isocyanate ayant réagi sur le polyol, puis avec l’allongeur de chaîne ou l’agent réticulant, formant un élastomère renfermant généralement encore des fonctions réactives type NCO et alcool. L’homme du métier pourra se référer à la littérature sur la production de copolymères ou élastomères obtenus à partir d’isocyanate, de polyol et d’allongeurs de chaîne ou d’agent réticulant, en particulier à la Thèse en Matériaux Polymères et Composites de Ségolène Hibon, INSA de Lyon, France, 2006. A polyurethane has a stiff part (isocyanate) and a soft part (polyol). A person skilled in the art knows how to find the compromise between the isocyanate/polyol ratio and the nature of the components to obtain the elastomer with the desired stiffness, characterized by the modulus at 100% elongation. Preferably, the elastomer used in the coating is single-component, the isocyanate having reacted with the polyol, then with the chain extender or the crosslinking agent, forming an elastomer generally still containing reactive functions of the NCO and alcohol type. Those skilled in the art may refer to the literature on the production of copolymers or elastomers obtained from isocyanate, polyol and chain extenders or crosslinking agent, in particular to the Thesis in Polymer Materials and Composites of Ségolène Hibon, INSA Lyon, France, 2006.
La composition d’enduction est complétée par un réticulant, en particulier un isocyanate ou une mélamine, ou encore un mélange des deux. Par isocyanate, on entend à la fois un isocyanate et un polyisocyanate, seul ou en mélange avec un ou plusieurs autres isocyanates et/ou polyisocyanates. Le terme « isocyanate" doit être compris ici comme regroupant les termes "isocyanate" et "polyisocyanate". Les polyisocyanates sont préférés. Pour ce qui est de la mélamine, il peut notamment s’agir de la mélamine proprement dite (1 ,3,5-triazine-2,4,6-triamine) ou d’un composé ou d’une résine contenant de la mélamine, par exemple une résine mélamine-formaldéhyde. The coating composition is completed with a crosslinker, in particular an isocyanate or a melamine, or even a mixture of the two. By isocyanate is meant both an isocyanate and a polyisocyanate, alone or mixed with one or more other isocyanates and/or polyisocyanates. The term "isocyanate" should be understood here as combining the terms "isocyanate" and "polyisocyanate". Polyisocyanates are preferred. As regards melamine, it may in particular be melamine itself (1,3, 5-triazine-2,4,6-triamine) or a melamine-containing compound or resin, for example a melamine-formaldehyde resin.
Suivant un mode de réalisation, la proportion de réticulant sec par rapport à l’élastomère sec est compris entre environ 5 % et environ 30% en poids, notamment entre environ 7 et environ 20 % en poids, en particulier entre environ 8 et environ 18 % en poids. Suivant un mode de réalisation, le polyuréthane (et l’élastomère de départ) est à base polyéther. Notamment, le polyuréthane base polyéther est linéaire ou ramifié et comporte une partie polyol de type polyéther et une partie isocyanate. According to one embodiment, the proportion of dry crosslinking agent relative to the dry elastomer is between approximately 5% and approximately 30% by weight, in particular between approximately 7 and approximately 20% by weight, in particular between approximately 8 and approximately 18 % in weight. According to one embodiment, the polyurethane (and the starting elastomer) is polyether-based. In particular, the polyether-based polyurethane is linear or branched and comprises a polyol part of the polyether type and an isocyanate part.
Suivant un autre mode de réalisation, le polyuréthane (et l’élastomère de départ) est à base polyester. Notamment, le polyuréthane base polyester est linéaire ou ramifié et comporte une partie polyol de type polyester et une partie isocyanate. According to another embodiment, the polyurethane (and the starting elastomer) is polyester-based. In particular, the polyester-based polyurethane is linear or branched and comprises a polyol part of the polyester type and an isocyanate part.
Suivant un autre mode de réalisation, le polyuréthane (et l’élastomère de départ) est à base polycarbonate. Notamment, le polyuréthane base polycarbonate est linéaire ou ramifié et comporte une partie polyol de type polycarbonate et une partie isocyanate. According to another embodiment, the polyurethane (and the starting elastomer) is polycarbonate-based. In particular, the polycarbonate-based polyurethane is linear or branched and comprises a polyol part of the polycarbonate type and an isocyanate part.
Pour ce qui est de l’élastomère et du réticulant, la partie isocyanate est de préférence aliphatique, en effet les isocyanates aromatiques ont notamment l’inconvénient de jaunir au cours du temps, ce qui les rends moins préférés, même s’ils sont utilisables. As regards the elastomer and the crosslinker, the isocyanate part is preferably aliphatic, in fact aromatic isocyanates have the particular disadvantage of yellowing over time, which makes them less preferred, even if they can be used .
Dans un mode de réalisation, le tissu léger de la présente invention est obtenu par enduction de polyuréthane en phase solvant. Cette méthode de production d’un tissu enduit à partir du tissu polyester est un autre objet de l’invention. L’enduction peut avoir l’une quelconque des caractéristiques mentionnées ci-après. In one embodiment, the lightweight fabric of the present invention is obtained by coating with polyurethane in the solvent phase. This method of producing a coated fabric from the polyester fabric is another object of the invention. The coating may have any of the characteristics mentioned below.
L’étape d’enduction est effectuée par les techniques classiquement utilisées dans l’enduction des textiles, comme l’enduction directe. On entend par « enduction directe » une enduction par dépose directe, par exemple à l’aide d’une racle, d’un cylindre, par lame d’air, par foulard, à la barre Meyer (ou procédé Champion). The coating step is carried out by techniques conventionally used in the coating of textiles, such as direct coating. “Direct coating” means coating by direct application, for example using a doctor blade, cylinder, air knife, scarf, Meyer bar (or Champion process).
Un autre objet de l’invention est l’utilisation d’un élastomère de PU ou d’une enduction de PU réticulé tel que défini ici, pour l’enduction d’un tissu en PET haute ténacité tel que défini ici. Cette enduction est notamment destinée à lui conférer la ou les propriétés décrites ici, notamment un allongement dans le biais tel que décrit ici ; et/ou une très faible absorption d’eau à neuf et après vieillissement ou utilisation comme décrit ici ; et/ou une porosité qui n’augmente pas ou que très peu entre le tissu enduit neuf et le tissu enduit après vieillissement ou utilisation comme décrit ici. Cette utilisation peut se traduire par le procédé de fabrication qui suit et qui est un autre objet de l’invention. Another object of the invention is the use of a PU elastomer or a cross-linked PU coating as defined here, for the coating of a high tenacity PET fabric as defined here. This coating is in particular intended to give it the property or properties described here, in particular an elongation in the bias as described here; and/or very low water absorption when new and after aging or use as described herein; and/or no or very little increase in porosity between new coated fabric and coated fabric after aging or use as described herein. This use can result in the manufacturing process which follows and which is another object of the invention.
Le procédé de fabrication du tissu enduit comprend notamment les étapes suivantes : (a) on dispose d’un tissu en polyester selon l’invention ; de préférence on calandre ce tissu ; The process for manufacturing the coated fabric comprises in particular the following steps: (a) a polyester fabric according to the invention is available; preferably, this fabric is calendered;
(b) on enduit une ou deux faces de ce tissu à l’aide d’un PU en phase solvant selon l’invention, de préférence à partir d’un élastomère monocomposant dissout dans le solvant et en mélange avec le réticulant, comme décrit ici, avec un taux d’enduction conforme à l’invention ; (b) one or two faces of this fabric are coated with a solvent-based PU according to the invention, preferably from a single-component elastomer dissolved in the solvent and mixed with the crosslinker, as described here, with a coating rate in accordance with the invention;
(c) on chauffe le tissu jusqu’au séchage et la réticulation de l’enduction, (c) the fabric is heated until the coating has dried and crosslinked,
(d) on obtient un tissu enduit conforme à l’invention ; (d) a coated fabric according to the invention is obtained;
(e) éventuellement, on imprime le tissu, par exemple par sublimation, sur une ou ses deux faces. (e) optionally, the fabric is printed, for example by sublimation, on one or both sides.
L’invention a notamment pour objet un procédé de fabrication du tissu enduit dans lequel : on dispose d’un tissu en poly(téréphtalate d’éthylène) (PET) ayant une densité comprise entre 30 et 50 fils/cm, en chaîne et en trame; on enduit une ou deux faces de ce tissu à l’aide d’un mélange d’élastomère de polyuréthane monocomposant ayant un module à 100% d’allongement inférieur ou égal à environ 5 MPa, notamment compris entre 1 et 4 MPa, en particulier entre 1 et 3 MPa, selon la norme DI N 53504, de solvant de l’élastomère et d’un réticulant, à raison d’une proportion de réticulant sec par rapport à l’élastomère sec comprise entre environ 5 % et environ 30 % en poids, notamment entre environ 7 et environ 20 % en poids, en particulier entre environ 8 et environ 18 % en poids ; on chauffe le tissu jusqu’au séchage et la réticulation de l’enduction, The subject of the invention is in particular a process for manufacturing the coated fabric in which: a fabric made of poly(ethylene terephthalate) (PET) having a density of between 30 and 50 threads/cm, in warp and in weft; one or two faces of this fabric are coated with a mixture of single-component polyurethane elastomer having a modulus at 100% of elongation less than or equal to approximately 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, according to standard DIN 53504, of solvent for the elastomer and of a crosslinker, at the rate of a proportion of dry crosslinker relative to the dry elastomer of between approximately 5% and approximately 30% by weight, in particular between about 7 and about 20% by weight, in particular between about 8 and about 18% by weight; the fabric is heated until the coating dries and reticulates,
- on obtient un tissu enduit ; - A coated fabric is obtained;
- éventuellement, on imprime le tissu, par exemple par sublimation, sur une ou ses deux faces. - Optionally, the fabric is printed, for example by sublimation, on one or both sides.
Ce procédé vise à fabriquer un tissu tel que décrit ci-avant et par conséquent, les caractéristiques des éléments entrant dans la composition du tissu sont applicables au procédé, au choix de ces éléments pour leur mise en œuvre dans le procédé, sans qu’il soit nécessaire de les répéter dans ce qui suit. This process aims to manufacture a fabric as described above and consequently, the characteristics of the elements entering into the composition of the fabric are applicable to the process, to the choice of these elements for their implementation in the process, without it it is necessary to repeat them in what follows.
Le tissu PET peut avantageusement subir un calandrage avant enduction. The PET fabric can advantageously undergo calendering before coating.
Suivant un mode de réalisation, on calandre le tissu PET avant enduction entre un outil, cylindre ou rouleau de calandrage et une contre-platine. La face du tissu qui subi le passage de l’outil de calandrage, appelée face de calandrage, est lissée par rapport à l’autre face. Suivant une modalité, on réalise l’enduction sur cette face de calandrage. On peut améliorer l’accroche du polymère en appliquant au préalable, sur cette face lisse, un traitement d’apprêt. Il peut s’agir d’un traitement physique ou d’un traitement chimique. Il s’agit par exemple d’un traitement chimique apportant des groupements fonctionnels susceptibles de réagir avec des groupements du polymère pour former des liaisons chimiques. According to one embodiment, the PET fabric is calendered before coating between a calendering tool, cylinder or roller and a counter-plate. The side of the fabric which undergoes the passage of the calendering tool, called the calendering side, is smoothed with respect to the other side. According to one modality, the coating is carried out on this calendering face. The adhesion of the polymer can be improved by first applying a primer treatment to this smooth face. It can be a physical treatment or a chemical treatment. This is for example a chemical treatment providing functional groups capable of reacting with groups of the polymer to form chemical bonds.
Suivant une autre modalité, on réalise l’enduction sur l’autre face, non lissée. On comprend que le taux d’emport varie selon la face concernée, ce taux étant plus élevé sur la face non lissée, ce qui permet à l’homme du métier de jouer sur la quantité et le poids de l’enduction. On peut aussi enduire les deux faces. According to another modality, the coating is carried out on the other side, not smoothed. It is understood that the take-up rate varies according to the face concerned, this rate being higher on the unsmoothed face, which allows the person skilled in the art to play on the quantity and the weight of the coating. You can also coat both sides.
Suivant un autre mode de réalisation, on calandre le tissu PET avant enduction entre deux outils, cylindres ou rouleaux de calandrage. Les deux faces du tissu sont lissées. L’une ou les deux faces sont ensuite enduites, avec ou sans traitement d’accroche tel que décrit ci- dessus. According to another embodiment, the PET fabric is calendered before coating between two calendering tools, cylinders or rollers. Both sides of the fabric are smoothed. One or both sides are then coated, with or without adhesion treatment as described above.
Le calandrage du tissu de PET est réalisé de préférence à une température comprise entre 150 et 250 °C, de préférence entre 180 et 210 °C. Le calandrage est de préférence réalisé avec une pression allant de 150 à 250 kg, de préférence entre 180 et 230 kg. La vitesse de rotation de la calandre peut être compris entre 1 et 30 m/min, de préférence entre 10 et 20 m/min. The calendering of the PET fabric is preferably carried out at a temperature between 150 and 250°C, preferably between 180 and 210°C. The calendering is preferably carried out with a pressure ranging from 150 to 250 kg, preferably between 180 and 230 kg. The rotation speed of the calender can be between 1 and 30 m/min, preferably between 10 and 20 m/min.
Le tissu léger de la présente invention est obtenu par enduction de polyuréthane en phase solvant. L’enduction peut avoir l’une quelconque des caractéristiques mentionnées ci- après. The lightweight fabric of the present invention is obtained by coating with polyurethane in the solvent phase. The coating may have any of the characteristics mentioned below.
Le PU a un module à 100% d’allongement inférieur ou égal à environ 5 MPa, notamment compris entre 1 et 4 MPa, en particulier entre 1 et 3 MPa, selon la norme DIN 53504. Il est mis en solution dans un solvant organique. Le polymère est dissout dans le milieu. On ajoute à cette solution le réticulant du PU. Notamment, la proportion de réticulant sec par rapport au polyuréthane sec est compris entre environ 5 % et environ 30% en poids, notamment entre environ 7 et environ 20 % en poids, en particulier entre environ 8 et environ 18 % en poids. Le tissu de la présente invention est obtenu par enduction de polyuréthane dissout dans un solvant. Notamment, l’enduction contient l’élastomère monocomposant (formé notamment à partir de l’isocyanate, du polyol et de l’allongeur de chaîne ou de l’agent réticulant), en solution dans le solvant. Le film se forme naturellement lors de l’évaporation du solvant. Le solvant est un solvant organique et peut notamment être choisi dans le groupe constitué par les solvants aromatiques, les alcools, les cétones, les esters, le diméthylformamide et la n-méthylpyrolidone. Dans un mode de réalisation particulier le solvant est choisi dans le groupe constitué par le toluène, le xylène, l’isopropanol, le butanol, le 1-méthoxypropane- 2-ol, la méthyl éthyl cétone, l’acétone, la butanone, l’acétate d’éthyle, le diméthylformamide, la n-méthylpyrolidone, et un mélange d’au moins deux d’entre eux. Par exemple, un mélange de toluène et d’isopropanol. PU has a modulus at 100% elongation of less than or equal to approximately 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, according to standard DIN 53504. It is dissolved in an organic solvent . The polymer is dissolved in the medium. The PU crosslinker is added to this solution. In particular, the proportion of dry crosslinking agent relative to the dry polyurethane is between approximately 5% and approximately 30% by weight, in particular between approximately 7 and approximately 20% by weight, in particular between approximately 8 and approximately 18% by weight. The fabric of the present invention is obtained by coating polyurethane dissolved in a solvent. In particular, the coating contains the single-component elastomer (formed in particular from the isocyanate, the polyol and the chain extender or the crosslinking agent), in solution in the solvent. The film forms naturally during the evaporation of the solvent. The solvent is an organic solvent and can in particular be chosen from the group consisting of aromatic solvents, alcohols, ketones, esters, dimethylformamide and n-methylpyrolidone. In a particular embodiment, the solvent is chosen from the group consisting of toluene, xylene, isopropanol, butanol, 1-methoxypropan-2-ol, methyl ethyl ketone, acetone, butanone, ethyl acetate, dimethylformamide, n-methylpyrrolidone, and a mixture of at least two of them. For example, a mixture of toluene and isopropanol.
Dans un mode de réalisation, le polyuréthane phase solvant peut être caractérisé par sa concentration comprise entre 20 et 50% en poids de PU non réticulé, notamment élastomère monocomposant, par rapport au mélange PU et solvant. Dans un mode de réalisation ce polyuréthane phase solvant, notamment l’élastomère en solution dans le solvant, peut être caractérisé par une viscosité inférieure à 100 000 mPa.s à 23 °C, de préférence comprise entre 5 000 et 60 000 mPa.s à 23 °C (norme DIN EN ISO/A3). In one embodiment, the solvent-phase polyurethane can be characterized by its concentration of between 20 and 50% by weight of uncrosslinked PU, in particular single-component elastomer, relative to the PU and solvent mixture. In one embodiment, this solvent-phase polyurethane, in particular the elastomer in solution in the solvent, can be characterized by a viscosity of less than 100,000 mPa.s at 23° C., preferably between 5,000 and 60,000 mPa.s at 23°C (DIN EN ISO/A3 standard).
Notamment, l’étape de séchage et réticulation comprend d’abord le séchage, par exemple à une température comprise entre environ 90 et environ 120 °C, puis la réticulation à une température comprise entre environ 140 et environ 210° C. In particular, the drying and crosslinking step first comprises drying, for example at a temperature of between approximately 90 and approximately 120° C., then cross-linking at a temperature of between approximately 140 and approximately 210° C.
La composition d’enduction du tissu de la présente invention peut comprendre en outre des additifs. Lesdits additifs peuvent être tout additif couramment employés dans les compositions d’enduction de tissu. Ils sont notamment choisis dans le groupe constitué par les modificateurs de viscosité, les stabilisateurs UV, les colorants, les dispersants, les tensio-actifs. Suivant un mode de réalisation, l’enduction comprend un agent anti-UV. The fabric coating composition of the present invention may further comprise additives. Said additives can be any additive commonly used in fabric coating compositions. They are chosen in particular from the group consisting of viscosity modifiers, UV stabilizers, colorants, dispersants and surfactants. According to one embodiment, the coating comprises an anti-UV agent.
Dans un mode de réalisation, le procédé comprend après de séchage et réticulation, une ou plusieurs étape(s) de post-traitement conférant au tissu des propriétés anti-salissures et/ou déperlantes. On entend, par traitement anti-salissure, un traitement à l’aide de produits anti-statiques et/ou anti-tack. On entend, par traitement déperlant, un traitement à l’aide de résines fluorées avec ou sans réticulant de la résine fluorée, par exemple unisocyanate. Le traitement déperlant est suivi d’une étape de séchage/réticulation. Dans un mode de réalisation, le post-traitement est appliqué par toute méthode connue de l’homme du métier et notamment par foulardage, enduction, pulvérisation ou traitement plasma. In one embodiment, the method comprises, after drying and crosslinking, one or more post-treatment step(s) giving the fabric anti-soiling and/or water-repellent properties. By anti-fouling treatment is meant a treatment using anti-static and/or anti-tack products. By water-repellent treatment is meant a treatment using fluorinated resins with or without crosslinking of the fluorinated resin, for example unisocyanate. The water-repellent treatment is followed by a drying/cross-linking step. In one embodiment, the post-processing is applied by any known method of skilled in the art and in particular by padding, coating, spraying or plasma treatment.
L’invention a l’avantage d’utiliser des fils fins et comportant un nombre élevé de filaments constitutifs. En plus d’apporter une légèreté au tissu, cela permet, au moment de l’enduction, et notamment si cette dernière est précédée d’une étape d’étalement des fibres par calandrage, de diminuer sensiblement la porosité du tissu avant enduction, ce qui permet de diminuer l’emport de polymère et donc le poids relatif de l’enduction, et en fin de compte cela permet aussi de diminuer le poids final du tissu, tout en ayant de bonnes propriétés en termes de porosité et de durabilité. The invention has the advantage of using fine yarns and comprising a high number of constituent filaments. In addition to bringing lightness to the fabric, this allows, at the time of coating, and in particular if the latter is preceded by a step of spreading the fibers by calendering, to significantly reduce the porosity of the fabric before coating, this which makes it possible to reduce the polymer load and therefore the relative weight of the coating, and ultimately this also makes it possible to reduce the final weight of the fabric, while having good properties in terms of porosity and durability.
Les tissus enduits décrits ici se révèlent capable d’être imprimés par la technique dite par sublimation. Selon un aspect de l’invention, ce tissu enduit est coloré, imprimé ou décoré par une technique de sublimation. Celle-ci peut notamment être mise en œuvre en imprimant un motif sur un support (support de transfert) avec un ou des colorants sublimables à température élevée. Le support est ensuite appliqué au contact du tissu enduit, puis calandré à chaud, par exemple à 200°C environ et sous pression. Les colorants passent en phase gazeuse et sont transférés dans l’enduction, et/ou à la surface et/ou dans la fibre. Le polyester PET reste stable à cette température. The coated fabrics described here prove capable of being printed by the so-called sublimation technique. According to one aspect of the invention, this coated fabric is colored, printed or decorated by a sublimation technique. This can in particular be implemented by printing a pattern on a support (transfer support) with one or more sublimable dyes at high temperature. The support is then applied in contact with the coated fabric, then hot calendered, for example at approximately 200° C. and under pressure. The dyes pass into the gas phase and are transferred to the coating, and/or to the surface and/or to the fiber. PET polyester remains stable at this temperature.
L’invention a aussi pour objet un tissu léger obtenu ou susceptible d’être obtenu par la mise en œuvre du procédé selon l’invention. The invention also relates to a lightweight fabric obtained or capable of being obtained by implementing the method according to the invention.
L’invention a ainsi pour objet un article tel qu’une voile de vol, notamment de parapente, comportant ou confectionné à partir d’un tissu selon l’invention. Elle peut porter un motif imprimé par sublimation. The subject of the invention is thus an article such as a flight wing, in particular for a paraglider, comprising or made from a fabric according to the invention. It can carry a pattern printed by sublimation.
Le tissu de l’invention présente avantageusement une durabilité élevée, notamment une stabilité à l’eau importante. Cette stabilité peut s’apprécier par différentes méthodes de vieillissement accéléré, décrites dans la partie exemples: The fabric of the invention advantageously has high durability, in particular high water stability. This stability can be assessed by various accelerated aging methods, described in the examples section:
- porosité après hydrolyse et sollicitation mécanique : elle doit rester de préférence inférieure ou égale à 20 L/m2/min , notamment inférieure ou égale à 12 L/m2/min , en particulier inférieure ou égale à 10 L/m2/min selon la norme NFG071 1 1 ; et/ou une absorption d’eau selon la norme Tappi 441 om-90 inférieure ou égale à 1%, notamment inférieure ou égale à 0,9%, par exemple inférieure ou égale à 0,5%, à neuf comme après vieillissement. L’invention va maintenant être décrite à l’aide d’exemples correspondant aux modes de réalisation préférés, ceux-ci étant donnés à titre d’illustration sans pour autant être limitatifs. - porosity after hydrolysis and mechanical stress: it must preferably remain less than or equal to 20 L/m 2 /min, in particular less than or equal to 12 L/m 2 /min, in particular less than or equal to 10 L/m 2 / min according to standard NFG071 1 1; and/or a water absorption according to the Tappi 441 om-90 standard of less than or equal to 1%, in particular less than or equal to 0.9%, for example less than or equal to 0.5%, both new and after ageing. The invention will now be described with the aid of examples corresponding to the preferred embodiments, these being given by way of illustration without however being limiting.
Exemple : Example :
Cet exemple compare l’impact d’une enduction polyuréthane sur une face d’un tissu classique de polyamide 6.6 enduit PU (Témoin) et d’un tissu de polyéthylènetéréphtalate (PET) haute ténacité enduit sur une face d’un PU selon l’invention. This example compares the impact of a polyurethane coating on one side of a classic PU coated polyamide 6.6 fabric (Control) and a high tenacity polyethylene terephthalate (PET) fabric coated on one side with a PU according to the invention.
Le PA6.6 est un tissu de polyamide classique dans le domaine du parapente, avec cependant une enduction PU obtenue à partir d’élastomère de PU ayant un module à 100% d’allongement de 2 MPa et de réticulant isocyanate + mélamine formaldéhyde. La proportion de réticulant sec par rapport à l’élastomère sec est de 8,4%. Le PU est mis en œuvre dans un mélange 50/50 de toluène et d’isopropanol. PA6.6 is a classic polyamide fabric in the field of paragliding, however with a PU coating obtained from PU elastomer with a modulus at 100% elongation of 2 MPa and isocyanate + melamine formaldehyde crosslinker. The proportion of dry crosslinker to dry elastomer is 8.4%. The PU is processed in a 50/50 mixture of toluene and isopropanol.
Dans l’exemple 1 , Le PET a une enduction PU obtenue à partir d’élastomère de PU ayant un module à 100% d’allongement de 2 MPa et de réticulant isocyanate + mélamine formaldéhyde. La proportion de réticulant sec par rapport à l’élastomère sec est de 8,4%. Le PU est mis en œuvre dans un mélange 50/50 de toluène et d’isopropanol. In example 1, the PET has a PU coating obtained from PU elastomer having a modulus at 100% elongation of 2 MPa and isocyanate + melamine formaldehyde crosslinker. The proportion of dry crosslinker to dry elastomer is 8.4%. The PU is processed in a 50/50 mixture of toluene and isopropanol.
Dans l’exemple 2, Le PET a une enduction PU obtenue à partir d’élastomère de PU ayant un module à 100% d’allongement de 2 MPa et de réticulant isocyanate + mélamine formaldéhyde. La proportion de réticulant sec par rapport à l’élastomère sec est de 15,4%. Le PU est mis en œuvre dans un mélange 50/50 de toluène et d’isopropanol. In example 2, the PET has a PU coating obtained from PU elastomer having a modulus at 100% elongation of 2 MPa and isocyanate + melamine formaldehyde crosslinker. The proportion of dry crosslinker to dry elastomer is 15.4%. The PU is processed in a 50/50 mixture of toluene and isopropanol.
Dans les deux cas, le PU est un PU monocomposant à base de polycarbonate aliphatique. In both cases, the PU is a one-component PU based on aliphatic polycarbonate.
La ténacité du PET est de 6,25 cN/dtex. L’allongement à la rupture est de 24,6%. The tenacity of PET is 6.25 cN/dtex. The elongation at break is 24.6%.
L’enduction est réalisée en utilisant une racle, et est suivie d’un séchage à 100°C, puis d’une réticulation à 180° C. La vitesse est de 27 m/min. The coating is carried out using a doctor blade, and is followed by drying at 100°C, then crosslinking at 180°C. The speed is 27 m/min.
[Tableau 1]
Figure imgf000013_0001
Figure imgf000014_0001
[Table 1]
Figure imgf000013_0001
Figure imgf000014_0001
Méthodes et mesures employées dans la demande (caractéristiques de l’invention et exemples) : Methods and measures employed in the application (characteristics of the invention and examples):
NF EN ISO 2062 - Détermination de la force de rupture et de l’allongement à la rupture des fils individuels à l’aide d’un appareil d’essai à vitesse constante d’allongement, utilisation de la Méthode A de la norme. NF EN ISO 2062 - Determination of breaking strength and elongation at break of individual yarns using a constant rate of elongation tester, using Method A of the standard.
Force de rupture (unité centiNewton - cN) : force maximale développée pour rompre l’échantillon lors d’un essai de traction conduit jusqu’à la rupture Breaking force (unit centiNewton - cN): maximum force developed to break the sample during a tensile test conducted until failure
Allongement à la rupture (%) : accroissement de la longueur de l’échantillon mesuré à la rupture de ce dernier Elongation at break (%): increase in the length of the sample measured when it breaks
Ténacité (cN/tex) : quotient de la force de rupture exprimée en cN par la masse linéique du fil exprimée en dtex (1 tex = 1 g pour 1000 m de longueur de fil). Tenacity (cN/tex): quotient of the breaking force expressed in cN by the linear mass of the yarn expressed in dtex (1 tex = 1 g per 1000 m of yarn length).
Le test permet de mesurer la force et l’allongement à rupture de l’échantillon, grandeurs caractéristiques du fil. The test makes it possible to measure the force and the elongation at break of the sample, characteristic quantities of the yarn.
Le fil est placé entre deux pinces de fixation, distantes de 500 mm. L’appareil (Dynamomètre) éloigne alors les pinces l’une de l’autre à une vitesse de déplacement constante de 500 mm/min et mesure la force appliquée en continu. La force nécessaire pour casser le fil est mesurée ainsi que l’accroissement de longueur du fil lors de la rupture. Force de rupture moyenne et allongement moyen à la rupture sont les deux données caractérisées par ce test. La ténacité est calculée à partir de la force de rupture rapportée à la masse linéique. Le module à 100% d’allongement de l’élastomère de polyuréthane monocomposant est mesuré selon la norme DIN 53504. Le module est défini au 3.4 de la norme « Spannungswerte ». La mesure est réalisée sur des éprouvettes en forme d’haltère (Schulterstab) de type S2, avec cependant une longueur de barre Is de 55 mm et une épaisseur de 200 pm. L’équipement utilisé est un dynamomètre. L’éprouvette haltère est placée dans les pinces de fixation, espacées d’une longueur Lo avec le minimum de prétension possible. Les pinces sont alors éloignées les unes des autres à vitesse constante de 400 mm/min et le dynamomètre mesure la force appliquée en fonction de l’allongement. Le module ou contrainte à 100% d’allongement en MPa est le rapport force mesurée à 100% d’allongement sur la section initiale de l’éprouvette. Ceci est décrit au paragraphe 9.4 Spannungswerte de la norme DIN 53504. The wire is placed between two clamps, 500 mm apart. The device (Dynamometer) then moves the grippers away from each other at a constant displacement speed of 500 mm/min and measures the force applied continuously. The force required to break the thread is measured as well as the increase in length of the thread upon breaking. Mean breaking force and mean elongation at break are the two data characterized by this test. Tenacity is calculated from the breaking force related to the linear mass. The 100% elongation modulus of the one-component polyurethane elastomer is measured according to DIN 53504. The modulus is defined in 3.4 of the “Spannungswerte” standard. The measurement is carried out on dumbbell-shaped specimens (Schulterstab) of type S2, with however a bar length Is of 55 mm and a thickness of 200 μm. The equipment used is a dynamometer. The dumbbell specimen is placed in the fixing clamps, spaced apart by a length Lo with the minimum possible pretension. The clamps are then moved away from each other at a constant speed of 400 mm/min and the dynamometer measures the force applied as a function of the elongation. The modulus or stress at 100% elongation in MPa is the force ratio measured at 100% elongation on the initial section of the specimen. This is described in paragraph 9.4 Spannungswerte of DIN 53504.
La porosité et l’absorption d’eau sont, et ont été évaluées à neuf et après vieillissement. Porosity and water absorption are and have been rated new and after aging.
Pour le vieillissement, on mesure également la porosité du tissu après hydrolyse. Pour ce faire on place le tissu pendant 4 heures dans un autocuiseur Cocotte minute (« pressure cooker ») avec de l’eau à température et pression de fonctionnement. On applique ensuite 1 h de traitement en faisant flotter à l’air libre et à grande vitesse le tissu fixé sur un montage de type moulin (montage à 4 pales, le tissu étant fixé au bout d’une des pales). For ageing, the porosity of the tissue after hydrolysis is also measured. To do this, the fabric is placed for 4 hours in a pressure cooker pressure cooker with water at operating temperature and pressure. We then apply 1 hour of treatment by floating in the open air and at high speed the fabric fixed on a windmill-type assembly (assembly with 4 blades, the fabric being fixed at the end of one of the blades).
L’absorption d’eau à neuf et après vieillissement est, et a été mesurée selon la norme Tappi 441 om-90. Elle s’exprime en en %. L’équipement est composé d’un support en caoutchouc carré et d’un anneau métallique revêtu à sa base d’un joint en caoutchouc. L’échantillon est placé sur le support carré et l’anneau métallique est placé sur l’échantillon. Un dispositif de serrage permet de rendre le système étanche à l’eau. Une certaine quantité d’eau (100 ml) est placée dans l’anneau, en contact avec l’échantillon pendant un temps déterminé (1 minute). Quand le temps est écoulé, l’eau est retirée de l’anneau cylindrique, le résidu d’eau restant à la surface de l’échantillon est éliminé à l’aide d’un cylindre comme décrit dans la norme, via un aller-retour de ce cylindre sur l’échantillon placé entre deux buvards, sans appliquer de pression.. Le pourcentage d’eau absorbée est calculé par différence de poids avant et après le contact avec l’eau. Water absorption new and after aging is, and has been measured according to Tappi 441 om-90. It is expressed in %. The equipment consists of a square rubber support and a metal ring coated at its base with a rubber seal. The sample is placed on the square holder and the metal ring is placed on the sample. A clamping device makes the system watertight. A certain quantity of water (100 ml) is placed in the ring, in contact with the sample for a determined time (1 minute). When the time is up, the water is removed from the cylindrical ring, the residual water remaining on the surface of the sample is removed using a cylinder as described in the standard, via a round- return of this cylinder to the sample placed between two blotters, without applying pressure. The percentage of water absorbed is calculated by weight difference before and after contact with water.
La porosité est, et a été mesurée à neuf et après vieillissement conformément à la norme NFG 071 11 ou à la norme NF EN ISO 9237 - Détermination de la perméabilité à l’air des étoffes, cette dernière remplaçant la précédente, mais donnant des résultats identiques. L’échantillon est monté sur un porte-échantillon circulaire. Une aspiration se lance afin de créer une dépression de 2000 Pa qui induit un flux d’air à travers l’échantillon. Le débit de ce flux est mesuré et donné en L/m2/min. On mesure, et on a mesuré l’allongement en % du tissu sous une force de 3 pounds (Lbs) appliquée dans le biais. Cet allongement caractérise la raideur du tissu dans le biais. La norme utilisée est la NF EN ISO 13934-1 . On réalis-i-e des éprouvettes de largeur 50 mm et de longueur 300 mm. Les mords du dynamomètre sont éloignés de 200 mm et la mesure est, et a été réalisée à une vitesse de 100 mm/min. The porosity is, and was measured new and after aging in accordance with standard NFG 071 11 or standard NF EN ISO 9237 - Determination of the air permeability of fabrics, the latter replacing the former, but giving results identical. The sample is mounted on a circular sample holder. A suction is launched in order to create a depression of 2000 Pa which induces a flow of air through the sample. The flow rate of this flow is measured and given in L/m 2 /min. The % elongation of the fabric under a force of 3 pounds (Lbs) applied in the bias is measured, and was measured. This elongation characterizes the stiffness of the fabric in the bias. The standard used is NF EN ISO 13934-1. Is realiz-ie test pieces 50 mm wide and 300 mm long. The jaws of the dynamometer are 200 mm apart and the measurement is, and was carried out at a speed of 100 mm/min.
Exemple 2 : Example 2:
Cet exemple compare l’impact de la ténacité du fil de PET.
Figure imgf000016_0001
Figure imgf000017_0001
This example compares the tenacity impact of PET yarn.
Figure imgf000016_0001
Figure imgf000017_0001
Dans l’exemple « Témoin PET basse ténacité », le PET a une ténacité de 4.3 cN/dtex, inférieure à celle du fil utilisé dans l’invention. Le tissu dans les deux cas a une enduction PU obtenue à partir d’élastomère de PU ayant un module à 100% d’allongement de 2 MPa et de réticulant isocyanate + mélamine formaldéhyde. La proportion de réticulant sec par rapport à l’élastomère sec est de 15,4% pour les deux essais. Le PU est mis en œuvre dans un mélange 50/50 de toluène et d’isopropanol, formulation identique pour les deux essais. In the “Low tenacity PET control” example, the PET has a tenacity of 4.3 cN/dtex, lower than that of the yarn used in the invention. The fabric in both cases has a PU coating obtained from PU elastomer with a 100% elongation modulus of 2 MPa and isocyanate + melamine formaldehyde crosslinker. The proportion of dry crosslinking agent relative to the dry elastomer is 15.4% for the two tests. The PU is implemented in a 50/50 mixture of toluene and isopropanol, identical formulation for the two tests.
L’allongement dans le biais du tissu témoin est inférieur aux 5,2% de l’exemple selon l’invention et sa porosité après vieillissement est également significativement plus élevée que celle de l’exemple selon l’invention. Ce résultat est surprenant, sachant que le taux d’enduction est supérieur chez le témoin à celui du tissu de l’exemple selon l’invention. The elongation in the bias of the control fabric is less than 5.2% of the example according to the invention and its porosity after aging is also significantly higher than that of the example according to the invention. This result is surprising, knowing that the degree of coating is higher in the control than that of the fabric of the example according to the invention.
Exemple 3 : Cet exemple montre l’effet du module à 100% d’allongement du PU.
Figure imgf000017_0002
Example 3: This example shows the effect of the modulus at 100% elongation of PU.
Figure imgf000017_0002
L’exemple Témoin PET a une enduction PU obtenue à partir d’élastomère de PU ayant un module à 100% d’allongement de 8 MPa et de réticulant mélamine formaldéhyde. La proportion de réticulant sec par rapport à l’élastomère sec est de 15,1%. Le PU est mis en œuvre dans un mélange 50/50 de toluène et d’isopropanol de la même façon que les autres exemples. Le support textile est le même. Example Control PET has a PU coating obtained from PU elastomer having a modulus at 100% elongation of 8 MPa and melamine formaldehyde crosslinker. The proportion of dry crosslinker relative to the dry elastomer is 15.1%. The PU is processed in a 50/50 mixture of toluene and isopropanol in the same way as the other examples. The textile support is the same.
L’utilisation d’un PU de module à 100% d’allongement de 8 MPa conduit à un allongement dans le biais hors des spécifications de l’invention, et une porosité après vieillissement très élevée. The use of a PU with a modulus of 100% elongation of 8 MPa leads to an elongation in the bias outside the specifications of the invention, and a very high porosity after aging.
La tenue à l’eau des tissus de l’invention est remarquable. Ces tissus s’avèrent en outre imprimables par sublimation. Enfin, les tissus de l’invention ont un haut niveau de stabilité de la porosité après vieillissement, performance qui n’était pas attendue. The water resistance of the fabrics of the invention is remarkable. These fabrics are also printable by sublimation. Finally, the fabrics of the invention have a high level of porosity stability after aging, a performance which was not expected.

Claims

REVENDICATIONS
1 . Tissu pour voile de vol, notamment parapente, formé de fils de chaîne et de fils de trame continus et enduit sur une ou ses deux faces par un polyuréthane (PU), le tissu nu présentant un taux de couverture TC compris entre 1 ,8 et 4, de préférence compris entre 2,6 et 3,2, TC étant calculé selon la formule TC = (nombre de filaments/cm x diamètre d’1 filament en cm)Chaîne + (nombre de filaments/cm x diamètre d’1 filament en cm)trame, caractérisé en ce que les fils sont en poly(téréphtalate d’éthylène) (PET), en ce que le PET a une ténacité supérieure ou égale à 6 cN/dtex, en particulier comprise entre 6 et 7 cN/dtex, en ce que le tissu a une densité comprise entre 30 et 50 fils/cm en chaîne et en trame, en ce que le polyuréthane est un PU réticulé à base polyéther, polyester ou polycarbonate, et en ce que ce PU est issu de la réticulation (1) d’un polyuréthane monocomposant ayant un module à 100% d’allongement inférieur ou égal à 5 MPa, notamment compris entre 1 et 4 MPa, en particulier entre 1 et 3 MPa, selon la norme DIN 53504, mis en œuvre en phase solvant organique, (2) par un réticulant, à raison d’une proportion de réticulant sec par rapport à l’élastomère sec compris entre environ 5 % et environ 30% en poids, notamment entre environ 7 et environ 20 % en poids, en particulier entre environ 8 et environ 18 % en poids. 1 . Fabric for a flight wing, in particular a paraglider, formed from continuous warp and weft threads and coated on one or both sides with a polyurethane (PU), the bare fabric having a TC coverage rate of between 1.8 and 4, preferably between 2.6 and 3.2, TC being calculated according to the formula TC = (number of filaments/cm x diameter of 1 filament in cm) Chain + (number of filaments/cm x diameter of 1 filament in cm) tr ame , characterized in that the yarns are made of poly(ethylene terephthalate) (PET), in that the PET has a tenacity greater than or equal to 6 cN/dtex, in particular between 6 and 7 cN/dtex, in that the fabric has a density of between 30 and 50 threads/cm in warp and weft, in that the polyurethane is a cross-linked PU based on polyether, polyester or polycarbonate, and in that this PU is derived from the crosslinking (1) of a single-component polyurethane having a modulus at 100% elongation less than or equal to 5 MPa, in particular between 1 and 4 MPa, in particular bind between 1 and 3 MPa, according to the DIN 53504 standard, implemented in the organic solvent phase, (2) by a crosslinker, at a rate of a proportion of dry crosslinker relative to the dry elastomer of between approximately 5% and approximately 30% by weight, in particular between approximately 7 and approximately 20% by weight, in particular between approximately 8 and approximately 18% by weight.
2. Tissu selon la revendication 1 , caractérisé en ce que les fils de PET ont un allongement à la rupture supérieur ou égal à 20%, en particulier compris entre 20 et 30 %, selon la norme DIN EN ISO 2062. 2. Fabric according to claim 1, characterized in that the PET yarns have an elongation at break greater than or equal to 20%, in particular between 20 and 30%, according to the DIN EN ISO 2062 standard.
3. Tissu selon l’une quelconque des revendications précédentes, caractérisé en ce que le tissu présente un poids, enduction comprise, allant de 25 à 42, notamment de 27 à 42 g/m2. 3. Fabric according to any one of the preceding claims, characterized in that the fabric has a weight, coating included, ranging from 25 to 42, in particular from 27 to 42 g/m 2 .
4. Tissu selon l’une quelconque des revendications précédentes, caractérisé en ce que le taux d’emport sec du matériau d’enduction est supérieur ou égal à 10 % en poids, notamment compris entre 10 et 30%, de préférence compris entre 12 et 30 % en poids, mieux entre 15 et 25 %. 4. Fabric according to any one of the preceding claims, characterized in that the dry take-up rate of the coating material is greater than or equal to 10% by weight, in particular between 10 and 30%, preferably between 12 and 30% by weight, better still between 15 and 25%.
5. Tissu selon l’une quelconque des revendications précédentes, caractérisé en ce que le tissu comporte des fils de chaîne et des fils de trame qui ont un dtex compris entre 1 1 et 44 dtex, de préférence entre 1 1 et 33 dtex, avec notamment un DPF (decitex par filament) compris entre 1 et 4, de préférence entre 1 ,3 et 3,5. 5. Fabric according to any one of the preceding claims, characterized in that the fabric comprises warp yarns and weft yarns which have a dtex of between 1 1 and 44 dtex, preferably between 1 1 and 33 dtex, with in particular a DPF (decitex per filament) of between 1 and 4, preferably between 1.3 and 3.5.
6. Tissu selon l’une quelconque des revendications précédentes, caractérisé en ce que le réticulant du PU est un isocyanate, un polyisocyanate, de la mélamine, un composé comprenant de la mélamine, ou un mélange d’isocyanate et de mélamine. 6. Fabric according to any one of the preceding claims, characterized in that the PU crosslinker is an isocyanate, a polyisocyanate, melamine, a compound comprising melamine, or a mixture of isocyanate and melamine.
7. Tissu selon l’une quelconque des revendications précédentes, ayant une perméabilité à l’air inférieure ou égale à 20 L/m2/min sous 2000 Pa, telle que mesurée selon la norme NFG0711 1 sur une surface de mesure de 100 cm2, et/ou une absorption d’eau selon la norme Tappi 441 om-90 inférieure ou égale à 1%, à neuf comme après vieillissement. 7. Fabric according to any one of the preceding claims, having an air permeability less than or equal to 20 L/m 2 /min under 2000 Pa, as measured according to standard NFG0711 1 on a measurement surface of 100 cm 2 , and/or water absorption according to the Tappi 441 om-90 standard of less than or equal to 1%, both new and after ageing.
8. Tissu selon l’une quelconque des revendications précédentes, caractérisé en ce qu’il présente un allongement dans le biais sens chaîne et trame sous 3 Lbs inférieur ou égal à 10 %, notamment compris entre 1 et 10%, de préférence entre 3 et 10%, mieux entre 5 et 10%, selon la norme NF EN ISO 13934-1. 8. Fabric according to any one of the preceding claims, characterized in that it has an elongation in the warp and weft direction bias under 3 lbs less than or equal to 10%, in particular between 1 and 10%, preferably between 3 and 10%, better between 5 and 10%, according to standard NF EN ISO 13934-1.
9. Voile de vol, notamment de parapente, comprenant un tissu selon l’une quelconque des revendications 1 à 8. 9. Flight wing, in particular for paragliding, comprising a fabric according to any one of claims 1 to 8.
10. Voile selon la revendication 9, caractérisée en ce qu’elle porte un motif imprimé par sublimation. 10. Veil according to claim 9, characterized in that it bears a pattern printed by sublimation.
11 . Procédé de fabrication d’un tissu enduit selon l’une quelconque des revendications 1 à 8, dans lequel : on dispose d’un tissu en poly(téréphtalate d’éthylène) (PET) ayant une densité comprise entre 30 et 50 fils/cm, en chaîne et en trame; les fils de PET ont une ténacité (ou résistance à la traction) supérieure ou égale à 6 cN/dtex, en particulier comprise entre 6 et 7 cN/dtex ; on enduit une ou deux faces de ce tissu à l’aide d’un mélange d’élastomère de polyuréthane monocomposant ayant un module à 100% d’allongement inférieur ou égal à environ 5 MPa, notamment compris entre 1 et 4 MPa, en particulier entre 1 et 3 MPa, selon la norme DI N 53504, d’un solvant de l’élastomère et d’un réticulant, à raison d’une proportion de réticulant sec par rapport à l’élastomère sec comprise entre environ 5 % et environ 30 % en poids, notamment entre environ 7 et environ 20 % en poids, en particulier entre environ 8 et environ 18 % en poids ; on chauffe le tissu jusqu’au séchage et la réticulation de l’enduction, 11 . Method of manufacturing a coated fabric according to any one of claims 1 to 8, in which: a poly(ethylene terephthalate) (PET) fabric is provided having a density of between 30 and 50 threads/cm , in warp and weft; the PET yarns have a tenacity (or tensile strength) greater than or equal to 6 cN/dtex, in particular between 6 and 7 cN/dtex; one or two faces of this fabric are coated with a mixture of single-component polyurethane elastomer having a modulus at 100% of elongation less than or equal to approximately 5 MPa, in particular between 1 and 4 MPa, in particular between 1 and 3 MPa, according to standard DIN 53504, of a solvent for the elastomer and of a crosslinker, at a rate of a proportion of dry crosslinker relative to the dry elastomer of between approximately 5% and approximately 30% by weight, in particular between approximately 7 and approximately 20% by weight, in particular between approximately 8 and approximately 18% by weight; the fabric is heated until the coating dries and reticulates,
- on obtient un tissu enduit ; - A coated fabric is obtained;
- éventuellement, on imprime le tissu, par exemple par sublimation, sur une ou ses deux faces. - Optionally, the fabric is printed, for example by sublimation, on one or both sides.
PCT/EP2021/077235 2020-10-05 2021-10-04 Coated lightweight fabric, in particular for a gliding wing WO2022073902A1 (en)

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EP21786230.9A EP4225979A1 (en) 2020-10-05 2021-10-04 Coated lightweight fabric, in particular for a gliding wing
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0305888A2 (en) * 1987-09-02 1989-03-08 Teijin Limited Coated sheet material and process for producing same
WO2011042653A1 (en) * 2009-10-05 2011-04-14 Porcher Industries Coated light fabric, in particular for a flight sail
US20110130061A1 (en) * 2007-10-05 2011-06-02 Teijin Fibers Limited Fabric material for sports equipment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0305888A2 (en) * 1987-09-02 1989-03-08 Teijin Limited Coated sheet material and process for producing same
US20110130061A1 (en) * 2007-10-05 2011-06-02 Teijin Fibers Limited Fabric material for sports equipment
WO2011042653A1 (en) * 2009-10-05 2011-04-14 Porcher Industries Coated light fabric, in particular for a flight sail

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