WO2022067672A1 - 一种纱线浸染装置 - Google Patents

一种纱线浸染装置 Download PDF

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Publication number
WO2022067672A1
WO2022067672A1 PCT/CN2020/119417 CN2020119417W WO2022067672A1 WO 2022067672 A1 WO2022067672 A1 WO 2022067672A1 CN 2020119417 W CN2020119417 W CN 2020119417W WO 2022067672 A1 WO2022067672 A1 WO 2022067672A1
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Prior art keywords
yarn
wire
comb
dip dyeing
swing arm
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PCT/CN2020/119417
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English (en)
French (fr)
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王彬
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王彬
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Priority to PCT/CN2020/119417 priority Critical patent/WO2022067672A1/zh
Publication of WO2022067672A1 publication Critical patent/WO2022067672A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14—Containers, e.g. vats
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments

Definitions

  • the utility model belongs to the technical field of textile equipment, in particular to a yarn impregnation device.
  • Yarn is made by twisting and polymerizing cotton, hemp, silk and other fibers by spinning machine.
  • the general process is to first dip-dye the yarn in a dyeing barrel, and then put it on a paddle to dry it.
  • Insufficient yarn is easy to cause partial color segmentation and uneven dyeing, which affects the quality of the yarn, requires secondary dyeing, and wastes time.
  • the yarn itself is also easily entangled with each other, resulting in the problem of thread jamming.
  • the structure of the current practical dip dyeing equipment is also relatively complex.
  • the utility model proposes a yarn impregnation device, which effectively solves the related technical defects.
  • the specific scheme is as follows:
  • a yarn dyeing device comprises a dyeing box and wire rolls arranged at both ends of the dyeing box, a pair of wire combs are arranged between the wire rolls, a wire management card is arranged between the wire combs, and the wire management
  • the bottom surface of the comb plate is provided with parallel and equally spaced partitions, the top surface is connected with a vertical rotation mechanism, one side of the partition is provided with a number of wire hooks from top to bottom, and the vertical rotation mechanism is connected to the side
  • There is a moving plate and the moving plate is matched and connected with the guide rail arranged on the side of the impregnation box.
  • the wire comb plate includes a frame body, and the frame body is vertically and parallelly provided with a comb shape formed by arranging dense flexible wires, and the flexible wires are composed of a single wire or not less than 8
  • the root line is arranged in 1 strand.
  • the number of the wire-arranging combs is not less than one group, and they are all linearly arranged on the connecting line between the wire rollers.
  • the vertical rotating mechanism includes a rotating motor erected on the moving plate, the output end of the rotating motor is provided with a swing arm, and the swing arm and the wire-arranging comb plate are connected through a reverse Connect to a rotating rotary motor.
  • the vertical rotation mechanism includes a swing arm whose root is hinged on the moving plate, the end of the swing arm is hinged with the middle of the wire-arranging comb plate, and the root of the swing arm is provided with Spin the motor.
  • the impregnation box is provided with a liquid inlet and a liquid outlet, and one side of the wire roller is provided with a tension adjustment roller.
  • the beneficial effects of the above scheme are as follows: the overall structure is simple and practical, the dyeing efficiency of the yarn can be fully improved by the driving action of the thread management card, and the physical properties of the yarn can be improved during the dyeing process, ensuring that the yarn is The thread can be run smoothly without knotting, which ensures the dyeing quality of the yarn.
  • FIG. 1 is a schematic diagram of the overall structure of the present invention.
  • FIG. 2 is a front view of the wire comb plate 3 .
  • FIG. 3 is an embodiment of the vertical rotation mechanism 6 .
  • FIG. 4 is another embodiment of the vertical rotation mechanism 6 .
  • Dyeing box 1 wire roller 2, wire comb plate 3, wire management comb plate 4, partition plate 5, vertical rotation mechanism 6, wire hook 7, moving plate 8, guide rail 9, frame body 10, flexible wire 11, Rotary motor 12 , swing arm 13 , liquid inlet 14 , liquid discharge port 15 , tension adjustment roller 16 .
  • a yarn dyeing device includes a dyeing box 1 and wire rolls 2 arranged at both ends of the dyeing box 1.
  • a pair of wire combs 3 are arranged between the wire rolls 2.
  • the wire combs 3 There is a wire-arranging comb plate 4 between, the bottom surface of the wire-arranging comb plate 4 is provided with parallel and equally spaced partitions 5, the top surface is connected with a vertical rotation mechanism 6, and one side of the partition 5 is from top to bottom.
  • There are several wire hooks 7 and a moving plate 8 is connected to the side of the vertical rotation mechanism 6 .
  • the wire roller 2 guides the yarn into the dyeing box 1 for dyeing.
  • the dyeing box 1 contains dye liquor, and the wire comb 3 ensures that the yarn enters the dyeing box 1 and leaves the dyeing box 1.
  • the thread-arranging comb plate 4 rotates in a plane perpendicular to the threading direction, so that the yarn can be omnidirectionally arranged at multiple angles. Dip dyeing is carried out for many times until the dyeing operation is completed, and it can also be stretched to a certain extent to improve the physical properties and promote the improvement of the dyeing rate.
  • the separator 5 of the thread management card 4 and the wire hook 7 can ensure that the yarn rotates The phenomenon of knotting will not occur during the dip dyeing operation, and the front and rear positions are adjusted according to the action of the guide rail 9, thereby changing the size of the yarn tension during dip dyeing, wherein, the moving plate 8 is essentially a moving platform driven by an orbital moving motor, It can be controlled electronically or manually.
  • the wire comb plate 3 includes a frame body 10, and the frame body 10 is provided with a comb-shaped arrangement of dense flexible wires 11 vertically and parallel.
  • the flexible silk thread 11 is arranged in a single thread or not less than 8 threads in one strand, which can ensure that the yarn will not be knotted when the thread is routed, and the contact with the yarn is a flexible contact without damage. yarn.
  • the number of the wire-arranging combs 4 is not less than 1 group, which are linearly arranged on the connecting line between the wire rollers 2, so that rotations in different dimensions can be performed at the same time. Dip dyeing operation to improve the efficiency of dip dyeing.
  • the vertical rotating mechanism 6 includes a rotating motor 12 erected on the moving plate 8, the output end of the rotating motor 12 is provided with a swing arm 13, the The swing arm 13 and the wire management comb plate 4 are connected by a reverse rotating rotating motor 12, so that the rotating motor 12 and the reverse rotating motor 12 can be used to ensure that the cable management comb plate 4 is always horizontal and parallel during the rotation.
  • the vertical rotation mechanism 6 includes a swing arm 13 whose root is hinged on the moving plate 8 , and the end of the swing arm 13 is hinged with the middle of the wire-arranging comb plate 4 ,
  • the root of the swing arm 13 is provided with a rotating motor 12 .
  • the self-weight and center balance of the wire-arranging comb plate 4 are used to achieve horizontal parallelism, and the structure is simpler than the previous embodiment.
  • the dyeing box 1 is provided with a liquid inlet 14 and a liquid discharge port 15, one side of the wire roller 2 is provided with a tension adjustment roller 16, and the liquid inlet 14 And the liquid discharge port 15 can be used to fill the dye liquor and discharge the waste liquid, and the tension adjustment roller 16 can assist the thread management card 4 to adjust the yarn tension during the dyeing process.
  • the tension adjustment roller 16 is a common structure, so the controllability better.
  • the beneficial effects of the above scheme are as follows: the overall structure is simple and practical, the dyeing efficiency of the yarn can be fully improved by the driving action of the thread management card, and the physical properties of the yarn can be improved during the dyeing process, ensuring that the yarn is The thread can be run smoothly without knotting, which ensures the dyeing quality of the yarn.

Abstract

一种纱线浸染装置，包括浸染箱（1）以及设于浸染箱（1）两端的导线辊（2），所述导线辊（2）之间设有一对导线梳板（3），所述导线梳板（3）之间设有理线梳板（4），所述理线梳板（4）底面设有平行且间隔相等的隔板（5），顶面连接有竖直旋转机构（6），所述隔板（5）的一侧从上往下均设有若干个导线挂钩（7），所述竖直旋转机构（6）侧边连接有移动板（8），所述移动板（8）与设于浸染箱（1）侧边的导轨（9）配合相连，采用上述方案的有益效果为：整体结构简单实用，利用理线梳板（4）的带动作用可以充分提高纱线的浸染效率，并且使得纱线在浸染的过程中可以改善纱线的物理性能，保证纱线在走线的时候能够顺利而不打结，保证纱线的浸染质量。

Description

一种纱线浸染装置 技术领域
本实用新型属于纺织设备技术领域，具体涉及一种纱线浸染装置。
背景技术
纱线是由纺线机将棉、麻、丝等纤维加捻聚合而成，一般流程均是对纱线先在染色桶里浸染，再放到轧车上轧干，而染色过程中因浸染不充分容易造成纱线局部颜色分段，染色不均匀，在影响了纱线的品质、需要二次染色，造成浪费时间的同时，纱线本身也极易相互缠绕而导致卡线的问题，而要杜绝这些问题，目前的实用的浸染设备结构也都较为复杂。
实用新型内容
本实用新型针对背景技术中存在的问题，提出一种纱线浸染装置，切实地解决了相关技术缺陷，具体方案如下：
一种纱线浸染装置，包括浸染箱以及设于浸染箱两端的导线辊，所述导线辊之间设有一对导线梳板，所述导线梳板之间设有理线梳板，所述理线梳板底面设有平行且间隔相等的隔板，顶面连接有竖直旋转机构，所述隔板的一侧从上往下均设有若干个导线挂钩，所述竖直旋转机构侧边连接有移动板，所述移动板与设于浸染箱侧边的导轨配合相连。
作为本实用新型进一步的技术方案，所述导线梳板包括框体，所述框体内竖直平行地设有致密的柔性丝线排列而成的梳状，所述柔性丝线以单线或者不少于8根线1股排列。
作为本实用新型进一步的技术方案，所述理线梳板的数量不少于1组，均线性地排列于导线辊之间的连线上。
作为本实用新型进一步的技术方案，所述竖直旋转机构包括架设在移动板 上的旋转电机，所述旋转电机的输出端设有摆臂，所述摆臂与理线梳板之间通过反向旋转的旋转电机连接。
作为本实用新型进一步的技术方案，所述竖直旋转机构包括根部铰接在移动板上的摆臂，所述摆臂的端部与理线梳板的中部铰接，所述摆臂的根部设有旋转电机。
作为本实用新型进一步的技术方案，所述浸染箱设有进液口以及排液口，所述导线辊的一侧设有张力调整辊。
采用上述方案的有益效果为：整体结构简单实用，利用理线梳板的带动作用可以充分提高纱线的浸染效率，并且使得纱线在浸染的过程中可以改善纱线的物理性能，保证纱线在走线的时候能够顺利而不打结，保证纱线的浸染质量。
附图说明
图1为本实用新型的整体结构示意图。
图2为导线梳版3的主视图。
图3为竖直旋转机构6的一种实施例。
图4为竖直旋转机构6的另一种实施例。
其中：浸染箱1、导线辊2、导线梳板3、理线梳板4、隔板5、竖直旋转机构6、导线挂钩7、移动板8、导轨9、框体10、柔性丝线11、旋转电机12、摆臂13、进液口14、排液口15、张力调整辊16。
具体实施方式
下面结合附图与相关实施例对本实用新型的实施方式进行说明，需要指出的是，以下相关实施例仅是为了更好说明本实用新型本身而举的优选实施例，而本实用新型的实施方式不局限于如下的实施例中，并且本实用新型涉及本技术领域的相关必要部件，应当视为本技术领域内的公知技术，是本技术领域所 属的技术人员所能知道并掌握的。
在本实用新型的描述中，需要理解的是，术语“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了使子描述本实用新型和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本实用新型的限制。
参照附图所示，一种纱线浸染装置，包括浸染箱1以及设于浸染箱1两端的导线辊2，所述导线辊2之间设有一对导线梳板3，所述导线梳板3之间设有理线梳板4，所述理线梳板4底面设有平行且间隔相等的隔板5，顶面连接有竖直旋转机构6，所述隔板5的一侧从上往下均设有若干个导线挂钩7，所述竖直旋转机构6侧边连接有移动板8，所述移动板8与设于浸染箱1侧边的导轨9配合相连。
所述导线辊2将纱线引导至浸染箱1之中进行浸染，浸染箱1内容置有染液，而所述导线梳板3则是保证纱线在进入浸染箱1以及离开浸染箱1的时候都能够保证相互之间间隔开的状态，而理线梳板4在竖直旋转机构6的作用下，以垂直于走线方向的平面进行转动，使得纱线能够以多个角度全方位地进行多次浸染，直至完成浸染操作，并且还能得到一定程度拉伸从而改善物理性能，促进浸染率的提高，此外，理线梳板4的隔板5以及导线挂钩7可以保证纱线在旋转浸染操作的时候不会发生打结的现象，并依照导轨9的作用调节的前后位置，从而改变浸染时纱线张力的大小，其中，该移动板8实质上为轨道移动电机驱动的移动平台，可电控可手控。
结合图1和图2所示，一种优选实施例，所述导线梳板3包括框体10，所述框体10内竖直平行地设有致密的柔性丝线11排列而成的梳状，所述柔性丝 线11以单线或者不少于8根线1股排列，这样能够确保纱线在走线的时候不会发生打结的现象，并且与纱线之间的接触为柔性接触，不损伤纱线。
参照图1所示，一种优选实施例，所述理线梳板4的数量不少于1组，均线性地排列于导线辊2之间的连线上，这样能够同时进行不同维度的旋转浸染操作，提高浸染的效率。
结合图1和图3所示，一种优选实施例，所述竖直旋转机构6包括架设在移动板8上的旋转电机12，所述旋转电机12的输出端设有摆臂13，所述摆臂13与理线梳板4之间通过反向旋转的旋转电机12连接，从而可以利用旋转电机12以及反向的旋转电机12保证理线梳板4在旋转过程中始终水平平行。
参照图4所示，一种优选实施例，所述竖直旋转机构6包括根部铰接在移动板8上的摆臂13，所述摆臂13的端部与理线梳板4的中部铰接，所述摆臂13的根部设有旋转电机12，这种结构下是利用理线梳板4的自重以及中心平衡来实现水平平行，结构较上一个实施例简单。
参照图1所示，一种优选实施例，所述浸染箱1设有进液口14以及排液口15，所述导线辊2的一侧设有张力调整辊16，所述进液口14以及排液口15可以用来填充染液以及排放废液，而张力调整辊16可以辅助理线梳板4调节浸染过程中的纱线拉力，该张力调整辊16为常用结构，因此可控性较好。
采用上述方案的有益效果为：整体结构简单实用，利用理线梳板的带动作用可以充分提高纱线的浸染效率，并且使得纱线在浸染的过程中可以改善纱线的物理性能，保证纱线在走线的时候能够顺利而不打结，保证纱线的浸染质量。
以上所述仅是本实用新型的优选实施方式，应当指出，对于本技术领域的普通技术人员，在不脱离本实用新型原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本实用新型的保护范围。

Claims (6)

  1. 一种纱线浸染装置，包括浸染箱以及设于浸染箱两端的导线辊，其特征在于，所述导线辊之间设有一对导线梳板，所述导线梳板之间设有理线梳板，所述理线梳板底面设有平行且间隔相等的隔板，顶面连接有竖直旋转机构，所述隔板的一侧从上往下均设有若干个导线挂钩，所述竖直旋转机构侧边连接有移动板，所述移动板与设于浸染箱侧边的导轨配合相连。
  2. 根据权利要求1所述的一种纱线浸染装置，其特征在于，所述导线梳板包括框体，所述框体内竖直平行地设有致密的柔性丝线排列而成的梳状，所述柔性丝线以单线或者不少于8根线1股排列。
  3. 根据权利要求1所述的一种纱线浸染装置，其特征在于，所述理线梳板的数量不少于1组，均线性地排列于导线辊之间的连线上。
  4. 根据权利要求1所述的一种纱线浸染装置，其特征在于，所述竖直旋转机构包括架设在移动板上的旋转电机，所述旋转电机的输出端设有摆臂，所述摆臂与理线梳板之间通过反向旋转的旋转电机连接。
  5. 根据权利要求1所述的一种纱线浸染装置，其特征在于，所述竖直旋转机构包括根部铰接在移动板上的摆臂，所述摆臂的端部与理线梳板的中部铰接，所述摆臂的根部设有旋转电机。
  6. 根据权利要求1所述的一种纱线浸染装置，其特征在于，所述浸染箱设有进液口以及排液口，所述导线辊的一侧设有张力调整辊。
PCT/CN2020/119417 2020-09-30 2020-09-30 一种纱线浸染装置 WO2022067672A1 (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115467111A (zh) * 2022-10-27 2022-12-13 浙江银慧纺织机械科技有限公司 一种化纤包覆纱生产用染色装置及其染色工艺

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