WO2022057814A1 - Transverse electromagnetic linkage-type sixteen-wheel four-way rail guided vehicle - Google Patents

Transverse electromagnetic linkage-type sixteen-wheel four-way rail guided vehicle Download PDF

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Publication number
WO2022057814A1
WO2022057814A1 PCT/CN2021/118425 CN2021118425W WO2022057814A1 WO 2022057814 A1 WO2022057814 A1 WO 2022057814A1 CN 2021118425 W CN2021118425 W CN 2021118425W WO 2022057814 A1 WO2022057814 A1 WO 2022057814A1
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WIPO (PCT)
Prior art keywords
transverse
wheel
longitudinal
jacking
lateral
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PCT/CN2021/118425
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French (fr)
Chinese (zh)
Inventor
黄晓明
马云龙
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隆链智能科技(上海)有限公司
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Publication of WO2022057814A1 publication Critical patent/WO2022057814A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0492Storage devices mechanical with cars adapted to travel in storage aisles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

Definitions

  • the invention relates to a shuttle vehicle, in particular to a transverse electromagnetic linkage type sixteen-wheel four-direction shuttle vehicle.
  • the current three-dimensional warehouse structure more adopts the mode of one loading and unloading lane and multiple storage rack lanes vertically connected to it, which requires that the shuttle car must be able to travel in two mutually perpendicular directions, vertical and horizontal.
  • the three-dimensional warehouse usually uses a sub-mother car system, that is, the main car carries the sub-cars and walks in the incoming and unloading aisles, and then the sub-cars drive out in a direction perpendicular to the direction of the mother car, enter the racking aisle, and then Back on the original road to the mother car, and finally taken away by the mother car.
  • the existing combination of two shuttles of the sub-mother car mostly adopts a two-way 8-wheel structure design, which has low cargo carrying capacity, weak ability to pass sills, and high failure rate, which can no longer meet the increasingly busy warehousing and logistics needs; and its general
  • the cam jacking structure has the defects of easy wear of the cam, uneven force on the follower and low transmission efficiency; in addition, the existing shuttle car not only occupies a considerable space by itself, but also reduces the number of shelves and partitions. It reduces the space utilization of the three-dimensional library and increases the manufacturing, procurement and maintenance costs.
  • the technical problem to be solved by the present invention is: aiming at the above-mentioned defects in the prior art, a transverse electromagnetic linkage type sixteen-wheel four-direction shuttle is proposed.
  • the present invention adopts the following technical solutions:
  • the invention provides a transverse electromagnetic linkage type sixteen-wheel four-way shuttle, which is characterized in that it includes a support frame and a lateral travel drive mechanism, a longitudinal travel drive mechanism and a clutch type jacking and reversing mechanism installed on the support frame ,in:
  • the lateral travel drive mechanism includes a first lateral driving wheel, a first lateral driven wheel, a second lateral driven wheel and a second lateral driving wheel, which are symmetrically arranged on the front and rear sides of the support frame, respectively.
  • the wheels are respectively arranged at both ends of the transverse drive shaft, and the two second transverse driving wheels are respectively arranged at both ends of the transverse connection shaft.
  • the synchronous belt is connected in a drive, and the transverse drive shaft is connected with the transverse motor through the first transverse drive belt;
  • the longitudinal travel drive mechanism includes a first longitudinal driving wheel, a second longitudinal driving wheel, a first longitudinal driven wheel and a second longitudinal driven wheel symmetrically arranged on the left and right sides of the support frame, the first longitudinal driving wheel , the second longitudinal driving wheel, the first longitudinal driven wheel and the second longitudinal driven wheel are sequentially arranged on the longitudinal top plate, and the first longitudinal driving wheel and the second longitudinal driving wheel on the same side are connected to the longitudinal transmission shaft through the first longitudinal transmission belt , and the longitudinal transmission shaft is connected to the longitudinal motor through the second longitudinal transmission belt; and
  • the clutch-type jacking and reversing mechanism includes a horizontal top plate arranged on the front and rear sides of the support frame, a longitudinal top plate on the left and right sides, an inclined-pull jacking slider and an electromagnetic clutch respectively arranged on both ends of the horizontal top plate,
  • the lateral top plate and the longitudinal top plate are integrally welded and formed;
  • the inclined-pulling jacking block is provided with a jacking shaft hole that penetrates from left to right and an inclined jacking hole that penetrates through the front and rear, and the inclined jacking hole is arranged obliquely ;
  • a ball bushing is movably arranged in the jacking shaft hole, and two sides of the ball bushing are provided with an inclined-pulling jacking shaft, and the inclined-pulling jacking shaft is movably embedded in the jacking inclined hole , the ball bushing is movably sleeved on the ball lifting shaft;
  • the ball lifting shaft is a hollow structure and is correspondingly sle
  • the front and rear side walls of the support frame are respectively provided with four circular assembly holes, and the left and right side walls of the support frame are respectively provided with four circular assembly holes.
  • the first transverse driving wheel and the second transverse driving wheel are respectively connected with the transverse transmission shaft and the transverse connection shaft passing through the corresponding jacking shaft hole and the circular assembly hole, the first transverse driven wheel and the first transverse driving wheel
  • the axles of the two lateral driven wheels respectively pass through the corresponding circular mounting holes to connect to the support frame;
  • the axles of the first longitudinal driving wheel, the second longitudinal driving wheel, the first longitudinal driven wheel, and the second longitudinal driven wheel are respectively assembled on the longitudinal transverse plate through the square mounting holes.
  • the first lateral driving wheel is connected to the first lateral driven wheel on the same side through a second lateral transmission belt; and/or the first lateral driving wheel is connected.
  • the two transverse driving pulleys are connected to the second transverse driven pulleys on the same side through a second transverse transmission belt.
  • the transverse electromagnetic linkage type sixteen-wheel four-way shuttle also includes a tensioning adjustment mechanism arranged on the outside of the first longitudinal transmission belt, wherein: the tensioning adjustment mechanism includes a A first tensioning wheel and a second tensioning wheel are arranged outside the first longitudinal transmission belt, the first tensioning wheel is fixedly arranged on the inner side wall of the support frame through a first fixing plate, and the second The wheel is movably arranged on the inner side wall of the support frame through the adjusting plate.
  • the adjusting plate is provided with an adjusting square hole horizontally, and is movably fixed to the
  • the inner side wall of the support frame is adjustable and connected to the second fixing plate fixed to the inner side wall of the support frame through adjusting nuts and bolts at one end.
  • the lateral travel drive mechanism further includes:
  • the bearing seat is arranged on the support frame, and a bearing is arranged at the top end to support the transverse transmission shaft and the transverse connection shaft.
  • the electromagnetic clutch includes a rotating wheel, an electromagnetic pressure plate and a driven wheel, wherein the rotating wheel is fixedly arranged on the lateral transmission shaft and On the transverse connection shaft, the driven wheel is fixedly arranged on the ball lifting shaft, and the rotating wheel and the driven wheel are separated or combined by an electromagnetic pressure plate.
  • the clutch-type jacking and reversing mechanism further includes:
  • the jacking nut is fixedly sleeved on the ball bearing sleeve, and the front and rear side walls of the jacking nut are respectively welded and connected with the inclined-pull jacking shaft.
  • the lateral top plate is slidably connected to the jacking guide posts at the four corners of the support frame through guide chutes opened at both ends of the lateral top plate.
  • the inclination angle of the jacking inclined hole is 5-85°, and the vertical height thereof is equal to the vertical height of the jacking shaft hole.
  • the present invention adopts the above-mentioned technical scheme, compared with the prior art, has the following technical effects:
  • the wheel transmission mechanism is optimized. By moving the position of the longitudinal transmission shaft up and increasing the diameter of the longitudinal wheels, the trolley has a better bearing capacity;
  • the clutch-type jacking reversing mechanism adopts the inclined-pulling jacking block to contact the rolling line of the inclined-pulling jacking shaft, with high transmission efficiency and no change in the pressure angle.
  • the jacking inclined holes on both sides of the jacking block are symmetrically arranged. Uniform force; its novel design, compact structure, stable operation, small size, heavy load, reduce the maintenance and maintenance times of the mechanical mechanism, high work efficiency and long service life;
  • the sixteen-wheel four-way shuttle has a compact structure design, which not only reduces the cost, but also saves space; it also reduces the overall weight and volume of the trolley, and improves the running capacity and the efficiency of cargo storage.
  • FIG. 1 is a schematic top view of a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention
  • Figure 2 is a schematic front view of the structure of a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention
  • FIG. 3 is a schematic side view of the structure of a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention
  • FIG. 4 is a schematic three-dimensional structure diagram of a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention.
  • FIG. 5 is a schematic structural diagram of a support frame in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention
  • FIG. 6 is a schematic diagram of the overall structure of a tensioning adjusting mechanism in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention
  • FIG. 7 is a schematic diagram of the overall structure of a clutch type jacking and reversing mechanism in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention
  • FIG. 8 is a cross-sectional structural schematic diagram of a clutch type jacking and reversing mechanism in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention
  • FIG. 9 is a schematic structural diagram of an inclined-pull jacking slider in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention.
  • Figure 10 is a cross-sectional structural schematic diagram of a ball jacking shaft and a ball bushing in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle of the present invention
  • each reference sign is:
  • 200-transverse driving mechanism 201-first transverse driving wheel, 202-first transverse driven wheel, 203-second transverse driven wheel, 204-second transverse driving wheel, 205-second transverse transmission belt, 206-transverse transmission Shaft, 207-first transverse transmission belt, 208-transverse motor, 209-transverse connecting shaft, 210-bearing seat;
  • 300-longitudinal travel drive mechanism 301-first longitudinal driving wheel, 302-first longitudinal driven wheel, 303-second longitudinal driven wheel, 304-second longitudinal driving wheel, 305-longitudinal transmission shaft, 306-second longitudinal Transmission belt, 307-longitudinal motor, 308-first longitudinal transmission belt;
  • 400-Clutch jacking reversing mechanism 401-Transverse top plate, 402-Longitudinal top plate, 403-Cable-pull jacking slider, 404-Electromagnetic clutch, 405-First synchronizing wheel, 406-Second synchronizing wheel, 407- Lifting timing belt, 408-Third tensioning pulley, 409-Ball lifting shaft, 410- Lifting shaft hole, 411- Lifting inclined hole, 412-Guide chute, 413-Ball bushing, 414-Jumping Nut, 415-cable-pulled jacking shaft, 416-rotating wheel, 417-electromagnetic pressure plate, 418-driven wheel;
  • 500-battery pack 600-controller; 700-tensioning adjustment mechanism, 701-first tensioning wheel, 702-first fixing plate, 703-second tensioning wheel, 704-adjusting plate, 705-adjusting square hole , 706-Second fixed plate.
  • a sixteen-wheel four-way shuttle which includes a support frame 100 , a lateral travel drive mechanism 200 , a longitudinal travel drive mechanism 300 , and a clutch top mounted on the support frame 100 .
  • the lifting and reversing mechanism 400 , the battery pack 500 and the controller 600 are provided.
  • the support frame 100 is formed by bending sheet metal and partially reinforced as a whole, which greatly improves the carrying capacity of the vehicle;
  • the battery pack 500 is used as a power source to improve the power of the vehicle, and the battery pack 500 can use lithium-ion rechargeable batteries, accumulators or any other energy storage batteries to supply power for each function of the car;
  • the controller 600 acts as the brain of the whole vehicle and controls the movement of the whole vehicle.
  • the transverse motor 208 of the drive mechanism 200 and the longitudinal motor 308 of the longitudinal travel drive mechanism 300 are controlled by the controller 600 to control the trolley to travel flexibly radially longitudinally or laterally, and the trolley can be lifted and reversed through the clutch-type jacking and reversing mechanism 400 , and the longitudinal motor 308 realizes linkage with the clutch type jacking and reversing mechanism 400 through the electromagnetic clutch 404, saving one motor.
  • the lateral travel drive mechanism 200 is used as an execution unit for lateral movement of the sixteen-wheel four-way shuttle, which includes first laterals symmetrically arranged on the front and rear sides of the support frame 100 respectively.
  • Two lateral driving wheels 204 are arranged on the front and rear sides of the support frame 100 to form a one-way 8-wheeled vehicle body structure, which improves the load capacity and the ability of the trolley to travel laterally.
  • two first lateral driving wheels 201 are respectively disposed at both ends of the lateral drive shaft 206 , and the first lateral drive wheels 201 at both ends can be driven to rotate by the lateral drive shaft 206 .
  • two second transverse driving wheels 204 are respectively arranged on both ends of the transverse connecting shaft 209, under the drive of the jacking synchronous belt 407, the second transverse driving wheels 204 at both ends can be driven to rotate by the transverse connecting shaft 209; synchronization ensures that both sides The first lateral driving wheel 201 and the second lateral driving wheel 204 run synchronously to improve the running stability of the trolley.
  • transverse transmission shaft 206 is connected to the transverse motor 208 through the first transverse transmission belt 207, and the transverse transmission shaft 206 is driven to rotate by the transverse motor 208 through the first transverse transmission belt 207, and the transverse motor 208 adopts a servo drive motor.
  • the working principle of the lateral travel drive mechanism 200 in the sixteen-wheel four-way shuttle is as follows: the lateral drive shaft 206 is driven to rotate by the lateral motor 208 through the first lateral drive belt 207 , and the lateral connection shaft is synchronously driven by the jacking synchronous belt 407 209 rotates, and then keeps the first transverse driving wheel 201 at both ends of the transverse transmission shaft 206 and the second transverse driving wheel 204 at both ends of the transverse connecting shaft 209 to rotate synchronously, and synchronously drives the first transverse driven wheel 202 and the second transverse driving wheel 202 on the support frame 100.
  • the lateral driven wheel 203 rotates to realize the lateral running of the sixteen-wheel four-way shuttle.
  • the longitudinal travel drive mechanism 300 is used as an execution unit for lateral movement of a sixteen-wheel four-way shuttle, which includes a first symmetrical arrangement on the left and right sides of the support frame 100 .
  • the first longitudinal driving wheel 301 and the second longitudinal driving wheel 304 on both sides are used as driving wheels, respectively connected to the longitudinal transmission shaft 305 , and the longitudinal transmission shaft 305
  • the longitudinal motor 308 is driven and connected through the second longitudinal transmission belt 306, and the longitudinal transmission shaft 305 is driven to rotate by the longitudinal motor 308 through the second longitudinal transmission belt 307 respectively.
  • the longitudinal motor 308 adopts a servo drive motor.
  • the transmission mechanism of the longitudinal wheels is optimized, and the position of the longitudinal transmission shaft 305 is moved up, located above the transverse top plate 401, and arranged in a staggered manner, so that the longitudinal transmission shaft 305, the first longitudinal transmission shaft 305 and the first longitudinal
  • the assembly structure of the driving wheel 301 and the second longitudinal driving wheel 302 forms a triangular structure on its side.
  • a longitudinal transmission shaft 305 is used to synchronously drive the first longitudinal driving wheel 301 and the second longitudinal driving wheel 302 to rotate at the same time.
  • the longitudinal transmission shaft 305 arranged to be lifted can be well staggered from the clutch-type jacking and reversing mechanism 400 arranged below it, which makes the design of the trolley more compact and reasonable, and saves space.
  • the longitudinal The 8 longitudinal wheels used on the travel drive mechanism 300 all use longitudinal wheels with larger diameters.
  • the diameters of the transverse driving wheel 201 , the first transverse driven wheel 202 , the second transverse driven wheel 203 and the third transverse driven wheel 204 are slightly smaller than the diameters of the first longitudinal driving wheel 301 , the first longitudinal driven wheel 302 , the second longitudinal driven wheel 302 , and the second longitudinal driven wheel 301 .
  • the diameter ratio of the driving wheel 303 and the second longitudinal driving wheel 304 is 1:1.1-1:1.3, preferably, the diameter ratio is 1:1.2.
  • the working principle of the longitudinal travel drive mechanism 300 in the sixteen-wheel four-way shuttle is as follows: the longitudinal motor 308 drives the front and rear longitudinal transmission shafts 305 through the chain 307 to rotate, and synchronously drives the first longitudinal transmission shafts 305 at both ends of the front and rear longitudinal transmission shafts 305.
  • the driving wheel 301 and the second longitudinal driving wheel 304 rotate, and synchronously drive the first longitudinal driven wheel 302 and the second longitudinal driven wheel 303 on the support frame 100 to rotate, realizing the longitudinal running of the sixteen-wheel four-way shuttle.
  • the working principle of the longitudinal driving mechanism 300 in the sixteen-wheel four-way shuttle is as follows: the longitudinal motor 307 drives the longitudinal transmission shaft 305 to rotate through the second longitudinal transmission belt 306, and simultaneously drives the first longitudinal driving wheels 301 at both ends of the longitudinal transmission shaft 305. , The second longitudinal driving wheel 302 rotates, and synchronously drives the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 on the support frame 100 to rotate, so as to realize the longitudinal travel of the sixteen-wheel four-way shuttle.
  • the clutch type top During the lifting process of the lifting and reversing mechanism 400, the lifting slider 403 moves up and down. At this time, the position of the first longitudinal driving wheel 301 and the second longitudinal driving wheel 302 relative to the longitudinal transmission shaft 305 is displaced, and the first longitudinal transmission belt 308 There is a problem of repeated tension or slack during the lifting process.
  • the tension adjustment mechanism 700 is used to move laterally to adjust the first longitudinal direction.
  • the purpose of the belt 308 being elastic.
  • the clutch-type jacking and reversing mechanism 400 is used as a mechanism for jacking up and down and reversing the sixteen-wheel four-way shuttle.
  • the execution unit includes a horizontal top plate 401 arranged on the front and rear sides of the support frame 100, a vertical top plate 402 on the left and right sides, an inclined-pull jacking slider 403 and an electromagnetic clutch 404 respectively arranged on both ends of the horizontal top plate 401, and the horizontal top plate 401 It is integrally welded with the longitudinal top plate 402;
  • the inclined-pull jacking block 403 is provided with a jacking shaft hole 410 penetrating left and right and a jacking inclined hole 411 passing through the front and rear, and the jacking inclined hole 411 is arranged obliquely;
  • the jacking shaft hole A ball bushing 413 is movably arranged in the 410, two sides of the ball bushing 413 are provided with an inclined-pull jacking shaft 415, and the inclined-pulling jacking shaft 415 is movably embedded in the jacking inclined hole 411, and the ball bushing 413 is a movable sleeve It is
  • the drive shaft 206 and the transverse connecting shaft 209 are separated or combined. That is, the clutch-type jacking and reversing mechanism 400 is also driven by the transverse motor 208, and shares a motor with the transverse traveling driving mechanism 200. Compared with the existing jacking and reversing mechanism, one motor is saved, and the production cost is greatly reduced.
  • the working principle of the clutch-type jacking and reversing mechanism 400 in the sixteen-wheel four-way shuttle is as follows: the horizontal motor 208 drives the horizontal drive shaft 206 to rotate through the first horizontal drive belt 207, and then drives the horizontal connecting shaft synchronously through the jacking synchronous belt.
  • the ball bushing 413 and the two inclined jacking shafts 415 are driven to slide left and right along the jacking shaft hole 410 and the jacking inclined hole 411 respectively, and synchronously drive the jacking slider 402 to move up and down.
  • the first longitudinal driving wheel 301 , the second longitudinal driving wheel 302 , the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 are sequentially arranged on the longitudinal top plate 402
  • the vertical top plate 402 moves up and down synchronously with the lifting cross plate 401, and then drives the vertical travel drive mechanism 300 to be driven by the first longitudinal driving wheel 301, the second longitudinal driving wheel 302, the first longitudinal driven wheel 303 and the second longitudinal driving wheel 300.
  • the 8 transverse wheels formed by the driven wheels 304 move up and down synchronously relative to the 8 longitudinal wheels on the transverse travel drive mechanism 200 to separate from the ground or contact the ground, so as to realize the reversing function between the longitudinal travel drive mechanism 300 and the transverse travel drive mechanism 200 .
  • the two inclined-pulling jacking blocks 403 on the left and the same side are linked by the transverse transmission shaft 206 and the transverse connecting shaft 209 respectively, and the two inclined-pulling jacking blocks 403 are respectively linked.
  • the sliders 403 are respectively disposed on both ends of the transverse transmission shaft 206 and the transverse connection shaft 209 through the ball lift shaft 409 , and bearings are provided between the ball lift shaft 409 and the transverse transmission shaft 206 and the transverse connection shaft 209 .
  • the transverse motor 208 controls the torque of the transverse transmission shaft 206 after being driven by the first transverse transmission belt 207 , and then drives the transverse connection shaft 209 to rotate synchronously through the jacking synchronous belt 407 .
  • the electromagnetic clutches 404 provided at both ends of the transverse transmission shaft 206 and the transverse connection shaft 209 drive the inclined-pull jacking block 403 on one side to move up and down, so as to control the jacking cross plate 401 and the jacks disposed on the jacking cross plate 401 .
  • the lifting platform is lifted and lowered to realize the functions of car jacking and reversing.
  • the lateral drive shaft 206 and the lateral connection shaft 209 on the same side are linked by a jack-up synchronous belt 407 , and a first synchronization is provided at both ends of the lateral drive shaft 206 .
  • wheel 405, and a second synchronizing wheel 406 is provided at both ends of the transverse connection shaft 209, and the two ends of the jacking synchronous belt 407 are respectively connected to the first synchronizing wheel 405 and the second synchronizing wheel 406. 405 , the second synchronizing wheel 406 and the jacking synchronous belt 407 realize the synchronous lateral walking and jacking action of the lateral transmission shaft 206 and the lateral connecting shaft 209 .
  • the timing belt 407 are respectively provided with third tensioning pulleys 408 at the positions close to the first timing wheel 405 and the second timing wheel 406 .
  • the position of the tensioning pulley 407 plays a tensioning role, and the two ends of the third tensioning pulley 408 are fixedly installed on the bottom of the support frame 100 through the fixing plate.
  • the support frame 100 is formed by bending sheet metal and partially reinforced to form a whole, and four front and rear side walls of the support frame 100 are respectively provided for assembling transverse wheels.
  • the circular mounting holes 101 four square mounting holes 102 for mounting longitudinal wheels are respectively opened on the left and right side walls of the support frame 100 .
  • the first transverse driving wheel 201 and the second transverse driving wheel 204 on the front and rear sides are respectively connected to the circular
  • the transverse drive shaft 206 of the mounting hole 101 is connected with the transverse connection shaft 209, and the axles of the first transverse driven wheel 202 and the second transverse driven wheel 203 pass through the corresponding circular mounting holes 101 respectively to connect to the support frame 100;
  • the first transverse driving wheel 201 and the second transverse driving wheel 204 are driving wheels, and the first transverse driving wheel 202 and the second transverse driving wheel 203 in the middle are passive wheels, which improve the carrying and overpassing ability of the trolley.
  • the axles of 304 are respectively assembled on the longitudinal transverse plate 402 through the square assembly holes 102 .
  • the first longitudinal driving wheel 301, the second longitudinal driving wheel 302, the first longitudinal driven wheel 303, and the second longitudinal driven wheel 304 can follow the longitudinal direction.
  • the top plate 402 is vertically limited and lifted within the corresponding square mounting hole 102 .
  • the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 are driven as driven wheels, and are driven by the support frame 100 to passively run, mainly to play the role of The support function is greatly improved, and the ability to pass the sill is greatly improved, and the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 are arranged through the corresponding square mounting holes 102 .
  • the wheel mounting structure of the sixteen-wheel four-way shuttle is optimized, and the first lateral driven wheel 202 is used as the auxiliary driving wheel of the trolley, and further Improve the lateral grip and over-the-sill ability of the trolley.
  • the first transverse driving pulley 201 is connected to the first transverse driven pulley 202 on the same side through the second transverse transmission belt 205 , and the power of the second transverse driving pulley 204 is transmitted to the second transverse driven pulley through the second transverse transmission belt 205 203, synchronously driving the second lateral driven wheel 203 to rotate.
  • the first transverse driving wheel 201 can also be connected to the second transverse driven wheel 203 on the same side through the second transverse transmission belt 205, and the second transverse driven wheel 203 can be the linkage of the first transverse driving wheel 201. mechanism, thereby further improving the stability of the trolley's lateral walking and the ability to grip the ground and pass over sills.
  • the lateral travel drive mechanism 200 further includes: a bearing seat 210, which is arranged on the support frame 100, and a bearing is arranged at the top end to support the longitudinal transmission shaft 305; There are at least two bearing seats 210 on each side, which are respectively disposed on the transverse drive shaft 206 and the transverse connection shaft 209 between the two electromagnetic clutches 404 on the same side.
  • the bearing seat 210 plays the role of stabilizing and supporting the horizontal drive shaft 206 and the horizontal connecting shaft 209, which improves the tilt Pulling reversing is the stability of the operation of the jacking assembly.
  • the sixteen-wheel four-way shuttle in order to ensure the stability of the power transmission of the longitudinal travel drive mechanism 300 , the sixteen-wheel four-way shuttle further includes a tensioner disposed outside the first longitudinal transmission belt 308 .
  • the tension adjustment mechanism 700 optimizes the connection between the first longitudinal drive belt 308 and the first longitudinal drive pulley 301 and the second longitudinal drive pulley 302 through the tension adjustment mechanism 700 , making the first longitudinal drive belt 308 more convenient to install.
  • the tensioning mechanism 700 includes a first tensioning pulley 701 and a second tensioning pulley 703 disposed on the outside of the first longitudinal transmission belt 308 , and the first tensioning pulley 701 passes through the first fixing plate 702 is fixedly arranged on the inner side wall of the support frame 100, the first tensioning wheel 701 is fixed and is always located between the first tensioning wheel 701 and the longitudinal transmission shaft 305, and is always in a fit state with the first longitudinal transmission belt 308;
  • the second tensioning wheel 703 can be movably disposed on the inner side wall of the support frame 100 through the adjusting plate 704 , and under the adjusting action of the adjusting plate 704 , the second tensioning wheel 703 can move toward the longitudinal transmission shaft relative to the second tensioning wheel 703 305 produces relative displacement, presses against the other side end face of the first longitudinal transmission belt 308, and forms a tensioned state for the first longitudinal transmission belt 308;
  • a longitudinal drive belt 308 is disengaged, removing the tension of
  • an adjusting square hole 705 is horizontally opened on the adjusting plate 704 , and is movably fixed to the inner side wall of the support frame 100 by bolts passing through the adjusting square hole 705 .
  • the 705 plays a certain limiting role under the action of the bolt, and the length of the adjusting square hole 705 determines the left and right adjustable spacing of the second tensioning pulley 703 to meet the tensioning requirement of the first longitudinal transmission belt 308 .
  • the distal end of the adjustment plate 704 is adjusted and connected to the second fixing plate 706 through adjustment nuts and bolts, and the adjustment plate 704 and the above-mentioned adjustment plate 704 can be controlled through adjustment nuts and bolts.
  • the second tensioning wheel 703 moves left and right along the length direction of the adjusting square hole 705 to adjust the tension of the first longitudinal transmission belt 308
  • the second fixing plate 706 is fixed to the inner side wall of the support frame 100 .
  • the adjusting plate 704 and the second fixing plate 706 are both L-shaped plates, and their side end faces are arranged oppositely.
  • the adjusting nuts and bolts are arranged on the oppositely arranged L-shaped plates, and the adjustment methods of the adjusting nuts and bolts adopt the existing conventional structure. The implementation is not repeated here.
  • the electromagnetic clutch 404 adopts a commercially available miniature electromagnetic clutch, which is an automatic electrical appliance operated by the suction force of an electromagnet, and the specific structural principle is not repeated here.
  • the electromagnetic clutch 404 includes a rotating wheel 416, an electromagnetic pressure plate 417 and a driven wheel 418, wherein the rotating wheel 416 is fixedly arranged on the transverse transmission shaft 206 and the transverse connecting shaft 209, and the driven wheel 418 is fixedly arranged on the ball lifting shaft 409, According to the needs of the work, the rotating wheel 416 and the driven wheel 418 are separated or combined by the electromagnetic pressure plate 417, so as to transmit the power of one transverse drive shaft 206 and transverse connection shaft 209 to the corresponding ball lift shaft 409, so as to control the ball lift The rotation or stop of the lift shaft 409 then realizes the jacking control of the inclined-pull jacking block 403 .
  • the clutch-type jacking and reversing mechanism 400 in which the inclined-pull jacking slider 403 is linked with the electromagnetic clutch 404 has a novel structure and design, and realizes the sharing of a drive motor for lateral walking and jacking and reversing, which can be automatically controlled by the electromagnetic clutch 404
  • the jacking action of the inclined-pull jacking slider 403 since the clutch-type jacking and reversing mechanism 400 shares a drive motor with the lateral traveling drive mechanism 200, the lateral traveling driving mechanism 200 of the clutch-type jacking and reversing mechanism 400 is also in the process of jacking and reversing.
  • the transverse motor 208 needs to be slowly run at a low speed until the longitudinal wheel group completely touches the ground or leaves the ground, so as to ensure the stability of the trolley during the jacking and reversing process.
  • the clutch type jacking and reversing mechanism 400 further includes: a jacking nut 414 , which is fixedly sleeved on the ball bushing 413 , and whose front and rear side walls are They are respectively welded and connected with the inclined-pull jacking shaft 415 .
  • the jacking nut 414 adopts a copper nut, and the jacking nut 414 is fixedly sleeved on the ball bushing 413, and the transmission efficiency reaches 50%-70%, which reduces the kinetic energy loss.
  • different inclination angles of the lifting inclined holes 411 can be designed according to the implementation requirements and for different working conditions.
  • the inclination angle of the jacking inclined hole 411 is 5-85°; preferably, the inclination angle of the jacking inclined hole 411 is 15-75°; preferably, the inclination angle of the jacking inclined hole 342 is 25-65°; further preferably Preferably, the inclination angle of the jacking inclined hole 411 is 30-65°; more preferably, the inclination angle of the jacking inclined hole 411 is 35-65°; more preferably, the inclination angle of the jacking inclined hole 411 is 40-65° 45°.
  • the jacking shaft hole 410 is communicated with the jacking inclined hole 411 , and the shapes of the jacking shaft holes 410 are all designed with arc-shaped slot holes.
  • the vertical height of the jacking shaft hole 410 is equal to the vertical height of the jacking inclined hole 411 , so as to satisfy the requirement that the horizontal drive shaft 206 and the horizontal connecting shaft 209 are synchronously within the jacking shaft hole 410 during the upward and downward movement of the jacking block.
  • the relative up and down movement of the inclined-pull jacking shaft 415 in the jacking inclined hole 411 are examples of the inclined-pull jacking shaft 415 in the jacking inclined hole 411 .
  • the jacking beam 401 passes through guide chute 412 opened at both ends of the jacking beam 401 .
  • the jacking guide columns 103 at the four corners of the support frame 100 are connected by sliding up and down, and both ends of the jacking beam 401 can slide along the jacking guide columns 103 during the lifting process, avoiding the defect of the jacking beam 401 shaking left and right during the jacking process.
  • the upper and lower ends of the lifting guide column 103 are respectively fixed and connected to the support frame 100 through the guide column fixing plate 104.
  • the cable-pulling jacking reversing type sixteen-wheel four-way shuttle provided by the present invention adopts 8 wheels on each side to form a structure design of a 16-wheel two-way traveling trolley, which greatly improves the load capacity and sill-crossing ability of the trolley;
  • the lifting reversing mechanism and the horizontal and vertical traveling driving mechanism are controlled by linkage, sharing a driving motor, and the structure design is novel. Compared with the existing jacking and reversing mechanism, it saves one motor and greatly reduces the production cost; and the clutch-type jacking and reversing is adopted.
  • the mechanism uses the inclined-pulling jacking block to contact the rolling line of the inclined-pulling jacking shaft, with high transmission efficiency and no change in the pressure angle.
  • the lifting inclined holes on both sides of the jacking block are symmetrically arranged, and the force is uniform. It has compact structure, stable operation, small volume and heavy load, which reduces the maintenance and maintenance times of the mechanical mechanism, and has high working efficiency and long service life.
  • the cable-pulling jacking reversing type sixteen-wheel four-way shuttle has a compact structure design, which not only reduces costs, but also saves space; it also reduces the overall weight and volume of the trolley, and improves the running capacity and cargo storage efficiency.

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Abstract

A transverse electromagnetic linkage-type sixteen-wheel four-way rail guided vehicle, comprising a supporting frame (100), a transverse traveling driving mechanism (200), a longitudinal traveling driving mechanism (300) and clutch-type jacking and reversing mechanisms (400). The transverse traveling driving mechanism (200) comprises a first transverse driving wheel (201), a first transverse driven wheel (202), a second transverse driven wheel (203) and a second transverse driving wheel (204). The longitudinal traveling driving mechanism (300) comprises a first longitudinal driving wheel (301), a second longitudinal driving wheel (302), a first longitudinal driven wheel (303) and a second longitudinal driven wheel (304). Each of the clutch-type jacking and reversing mechanisms (400) comprises transverse top plates (401), longitudinal top plates (402), obliquely pulled jacking sliders (403) and electromagnetic clutches (404), wherein the obliquely pulled jacking sliders (403) are separated from or combined with a transverse transmission shaft (206) and a transverse connecting shaft (209) by means of the electromagnetic clutches (404). The transverse electromagnetic linkage-type sixteen-wheel four-way rail guided vehicle uses a sixteen-wheel structural design, thereby improving the loading capability and the ridge-passing capability of the vehicle; and the jacking and reversing mechanisms and the transverse traveling driving mechanism share one driving electric motor, such that the structural design is new and compact, the cost is reduced, and space is saved.

Description

一种横向电磁联动式十六轮四向穿梭车A transverse electromagnetic linkage type sixteen-wheel four-way shuttle 技术领域technical field
本发明涉及一种穿梭车,尤其涉及一种横向电磁联动式十六轮四向穿梭车。The invention relates to a shuttle vehicle, in particular to a transverse electromagnetic linkage type sixteen-wheel four-direction shuttle vehicle.
背景技术Background technique
随着仓储物流业的快速发展,对立体仓库空间的利用率提出了越来越高的要求,希望立体仓库平面上布置更多的货架,高度方向上布置更多的货架隔层,最大限度减少进货、卸货通道占据的空间。With the rapid development of warehousing and logistics industry, higher and higher requirements are put forward for the utilization rate of three-dimensional warehouse space. The space occupied by the incoming and outgoing aisles.
目前的立体库结构更多采用一条进货卸货巷道与多条与其垂直相连存货架巷道的模式,这就要求穿梭车必须可以纵向、横向两个互相垂直的方向行走。现有技术中,立体仓库通常使用子母车系统,即母车承载着子车在进货、卸货巷道行走,然后子车从与母车行走方向相垂直的方向驶出,进入货架巷道,之后再原路回到母车上,最后再由母车带走。The current three-dimensional warehouse structure more adopts the mode of one loading and unloading lane and multiple storage rack lanes vertically connected to it, which requires that the shuttle car must be able to travel in two mutually perpendicular directions, vertical and horizontal. In the prior art, the three-dimensional warehouse usually uses a sub-mother car system, that is, the main car carries the sub-cars and walks in the incoming and unloading aisles, and then the sub-cars drive out in a direction perpendicular to the direction of the mother car, enter the racking aisle, and then Back on the original road to the mother car, and finally taken away by the mother car.
现有子母车两台穿梭车组合的方式,大多采用双向8轮结构设计,其货物承载量低、过坎能力弱,且故障率高,已不能满足日益繁忙的仓储物流需要;且其一般采用凸轮顶升结构,存在凸轮易磨损,从动件受力不均匀及传动效率低的缺陷;此外,现有的子母车穿梭车,不仅自身占据了相当大的空间,减少货架及隔层的数量,降低了立体库的空间利用率,还增加了制造、采购及维护成本。The existing combination of two shuttles of the sub-mother car mostly adopts a two-way 8-wheel structure design, which has low cargo carrying capacity, weak ability to pass sills, and high failure rate, which can no longer meet the increasingly busy warehousing and logistics needs; and its general The cam jacking structure has the defects of easy wear of the cam, uneven force on the follower and low transmission efficiency; in addition, the existing shuttle car not only occupies a considerable space by itself, but also reduces the number of shelves and partitions. It reduces the space utilization of the three-dimensional library and increases the manufacturing, procurement and maintenance costs.
发明内容SUMMARY OF THE INVENTION
本发明所要求解决的技术问题是:针对现有技术中的上述缺陷,提出一种横向电磁联动式十六轮四向穿梭车。The technical problem to be solved by the present invention is: aiming at the above-mentioned defects in the prior art, a transverse electromagnetic linkage type sixteen-wheel four-direction shuttle is proposed.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明提供一种横向电磁联动式十六轮四向穿梭车,其特征在于,包括支撑框架和装设于所述支撑框架上的横向行走驱动机构、纵向行走驱动机构和离合式顶升换向机构,其中:The invention provides a transverse electromagnetic linkage type sixteen-wheel four-way shuttle, which is characterized in that it includes a support frame and a lateral travel drive mechanism, a longitudinal travel drive mechanism and a clutch type jacking and reversing mechanism installed on the support frame ,in:
所述横向行走驱动机构包括分别对称布置于所述支撑框架前后两侧的第一 横向主动轮、第一横向从动轮、第二横向从动轮和第二横向主动轮,两所述第一横向主动轮及分别设置于横向传动轴两端,两所述第二横向主动轮分别设置于横向连接轴两端,所述横向传动轴的两端与所述横向连接轴的两端之间分别通过顶升同步带传动连接,且所述横向传动轴通过第一横向传动带传动连接横向电机;The lateral travel drive mechanism includes a first lateral driving wheel, a first lateral driven wheel, a second lateral driven wheel and a second lateral driving wheel, which are symmetrically arranged on the front and rear sides of the support frame, respectively. The wheels are respectively arranged at both ends of the transverse drive shaft, and the two second transverse driving wheels are respectively arranged at both ends of the transverse connection shaft. The synchronous belt is connected in a drive, and the transverse drive shaft is connected with the transverse motor through the first transverse drive belt;
所述纵向行走驱动机构包括分别对称布置于所述支撑框架左右两侧的第一纵向主动轮、第二纵向主动轮、第一纵向从动轮和第二纵向从动轮,所述第一纵向主动轮、第二纵向主动轮、第一纵向从动轮和第二纵向从动轮依次设置于纵向顶板上,同侧的所述第一纵向主动轮和第二纵向主动轮通过第一纵向传动带连接纵向传动轴,且所述纵向传动轴通过第二纵向传动带传动连接纵向电机;以及The longitudinal travel drive mechanism includes a first longitudinal driving wheel, a second longitudinal driving wheel, a first longitudinal driven wheel and a second longitudinal driven wheel symmetrically arranged on the left and right sides of the support frame, the first longitudinal driving wheel , the second longitudinal driving wheel, the first longitudinal driven wheel and the second longitudinal driven wheel are sequentially arranged on the longitudinal top plate, and the first longitudinal driving wheel and the second longitudinal driving wheel on the same side are connected to the longitudinal transmission shaft through the first longitudinal transmission belt , and the longitudinal transmission shaft is connected to the longitudinal motor through the second longitudinal transmission belt; and
所述离合式顶升换向机构包括分别布置于所述支撑框架前后两侧的横向顶板、左右两侧的纵向顶板、分别设置于所述横向顶板两端的斜拉顶升滑块和电磁离合器,所述横向顶板和所述纵向顶板一体焊接成型;所述斜拉顶升滑块上开设有左右贯通的顶升轴孔和前后贯通的顶升斜孔,且所述顶升斜孔呈倾斜布置;所述顶升轴孔内活动设置有滚珠轴套,所述滚珠轴套的两侧设置有斜拉顶升轴,且所述斜拉顶升轴活动嵌设于所述顶升斜孔内,所述滚珠轴套活动套设于滚珠顶升轴上;所述滚珠顶升轴为中空结构,对应套设于所述横向传动轴和所述横向连接轴上,且左右两侧的所述滚珠顶升轴通过电磁离合器分别与所述横向传动轴和所述横向连接轴分离或结合。The clutch-type jacking and reversing mechanism includes a horizontal top plate arranged on the front and rear sides of the support frame, a longitudinal top plate on the left and right sides, an inclined-pull jacking slider and an electromagnetic clutch respectively arranged on both ends of the horizontal top plate, The lateral top plate and the longitudinal top plate are integrally welded and formed; the inclined-pulling jacking block is provided with a jacking shaft hole that penetrates from left to right and an inclined jacking hole that penetrates through the front and rear, and the inclined jacking hole is arranged obliquely ; A ball bushing is movably arranged in the jacking shaft hole, and two sides of the ball bushing are provided with an inclined-pulling jacking shaft, and the inclined-pulling jacking shaft is movably embedded in the jacking inclined hole , the ball bushing is movably sleeved on the ball lifting shaft; the ball lifting shaft is a hollow structure and is correspondingly sleeved on the lateral transmission shaft and the lateral connecting shaft, and the left and right sides of the The ball jacking shaft is separated or combined with the transverse transmission shaft and the transverse connection shaft respectively through an electromagnetic clutch.
进一步地,在所述的横向电磁联动式十六轮四向穿梭车上,所述支撑框架的前后两侧壁分别开设四个圆形装配孔,所述支撑框架的左右两侧壁分别开设四个方形装配孔,其中:Further, on the lateral electromagnetic linkage type sixteen-wheel four-way shuttle, the front and rear side walls of the support frame are respectively provided with four circular assembly holes, and the left and right side walls of the support frame are respectively provided with four circular assembly holes. square mounting holes, where:
第一横向主动轮和第二横向主动轮分别与穿过对应所述顶升轴孔、所述圆形装配孔的所述横向传动轴和横向连接轴连接,所述第一横向从动轮和第二横向从动轮的轮轴分别穿过对应的所述圆形装配孔连接所述支撑框架;The first transverse driving wheel and the second transverse driving wheel are respectively connected with the transverse transmission shaft and the transverse connection shaft passing through the corresponding jacking shaft hole and the circular assembly hole, the first transverse driven wheel and the first transverse driving wheel The axles of the two lateral driven wheels respectively pass through the corresponding circular mounting holes to connect to the support frame;
所述第一纵向主动轮、第二纵向主动轮、第一纵向从动轮、第二纵向从动轮的轮轴分别穿过所述方形装配孔装配于所述纵向横板上。The axles of the first longitudinal driving wheel, the second longitudinal driving wheel, the first longitudinal driven wheel, and the second longitudinal driven wheel are respectively assembled on the longitudinal transverse plate through the square mounting holes.
进一步地,在所述的横向电磁联动式十六轮四向穿梭车上,所述第一横向主动轮通过第二横向传动带连接同侧的所述第一横向从动轮;和/或所述第二横向主动轮通过第二横向传动带连接同侧的所述第二横向从动轮。Further, on the lateral electromagnetic linkage type sixteen-wheel four-way shuttle, the first lateral driving wheel is connected to the first lateral driven wheel on the same side through a second lateral transmission belt; and/or the first lateral driving wheel is connected. The two transverse driving pulleys are connected to the second transverse driven pulleys on the same side through a second transverse transmission belt.
进一步地,在所述的横向电磁联动式十六轮四向穿梭车上,还包括设置于所述所述第一纵向传动带外侧的张紧调节机构,其中:所述张紧调节机构包括贴合于所述第一纵向传动带外侧布置的第一张紧轮和第二张紧轮,所述第一张紧轮通过第一固定板固定设置于所述支撑框架内侧壁,所述第二张紧轮通过调节板活动设置于所述支撑框架内侧壁。Further, on the transverse electromagnetic linkage type sixteen-wheel four-way shuttle, it also includes a tensioning adjustment mechanism arranged on the outside of the first longitudinal transmission belt, wherein: the tensioning adjustment mechanism includes a A first tensioning wheel and a second tensioning wheel are arranged outside the first longitudinal transmission belt, the first tensioning wheel is fixedly arranged on the inner side wall of the support frame through a first fixing plate, and the second The wheel is movably arranged on the inner side wall of the support frame through the adjusting plate.
进一步优选地,在所述的横向电磁联动式十六轮四向穿梭车上,所述调节板上水平开设调节方孔,并通过穿设于所述调节方孔内的螺栓活动固定于所述支撑框架内侧壁,且其一端通过调节螺母及螺栓与固定于所述支撑框架内侧壁的第二固定板可调节连接。Further preferably, on the lateral electromagnetic linkage type sixteen-wheel four-way shuttle, the adjusting plate is provided with an adjusting square hole horizontally, and is movably fixed to the The inner side wall of the support frame is adjustable and connected to the second fixing plate fixed to the inner side wall of the support frame through adjusting nuts and bolts at one end.
进一步地,在所述的横向电磁联动式十六轮四向穿梭车上,所述横向行走驱动机构还包括:Further, on the lateral electromagnetic linkage type sixteen-wheel four-way shuttle, the lateral travel drive mechanism further includes:
轴承座,其设置于所述支撑框架上,其顶端设置有轴承,以支撑所述横向传动轴和所述横向连接轴。The bearing seat is arranged on the support frame, and a bearing is arranged at the top end to support the transverse transmission shaft and the transverse connection shaft.
进一步地,在所述的横向电磁联动式十六轮四向穿梭车上,所述电磁离合器包括旋转轮、电磁压盘和从动轮,其中,所述旋转轮固定设置于所述横向传动轴和所述横向连接轴上,所述从动轮固定设置于所述滚珠顶升轴上,所述旋转轮与所述从动轮之间通过电磁压盘分离或结合。Further, on the lateral electromagnetic linkage type sixteen-wheel four-way shuttle, the electromagnetic clutch includes a rotating wheel, an electromagnetic pressure plate and a driven wheel, wherein the rotating wheel is fixedly arranged on the lateral transmission shaft and On the transverse connection shaft, the driven wheel is fixedly arranged on the ball lifting shaft, and the rotating wheel and the driven wheel are separated or combined by an electromagnetic pressure plate.
进一步地,在所述的横向电磁联动式十六轮四向穿梭车上,所述离合式顶升换向机构还包括:Further, on the lateral electromagnetic linkage type sixteen-wheel four-way shuttle, the clutch-type jacking and reversing mechanism further includes:
顶升螺母,其固定套设于所述滚珠轴套上,且其前后两侧壁分别与所述斜拉顶升轴焊接连接。The jacking nut is fixedly sleeved on the ball bearing sleeve, and the front and rear side walls of the jacking nut are respectively welded and connected with the inclined-pull jacking shaft.
进一步地,在所述的横向电磁联动式十六轮四向穿梭车上,所述横向顶板通过其两端开设的导向滑槽上下滑动连接所述支撑框架四角位置的顶升导柱。Further, on the lateral electromagnetic linkage type sixteen-wheel four-way shuttle, the lateral top plate is slidably connected to the jacking guide posts at the four corners of the support frame through guide chutes opened at both ends of the lateral top plate.
进一步地,在所述的横向电磁联动式十六轮四向穿梭车上,所述顶升斜孔的倾斜角度为5-85°,且其垂直高度等于所述顶升轴孔的垂直高度。Further, on the lateral electromagnetic linkage type sixteen-wheel four-way shuttle, the inclination angle of the jacking inclined hole is 5-85°, and the vertical height thereof is equal to the vertical height of the jacking shaft hole.
本发明采用上述技术方案,与现有技术相比,具有如下技术效果:The present invention adopts the above-mentioned technical scheme, compared with the prior art, has the following technical effects:
(1)采用横向8轮纵向8轮及强化的支撑框架,提高了载重能力;并优化了各车轮的安装位置,使小车具有较好的过坎能力;(1) The use of 8 horizontal wheels and 8 vertical wheels and a reinforced support frame improves the load capacity; and optimizes the installation position of each wheel, so that the trolley has a better ability to pass sills;
(2)为匹配16轮,优化了车轮传动机构,通过将纵向传动轴的位置上移, 及加大纵向车轮的直径,使小车具有较好的承载能力;(2) In order to match the 16 wheels, the wheel transmission mechanism is optimized. By moving the position of the longitudinal transmission shaft up and increasing the diameter of the longitudinal wheels, the trolley has a better bearing capacity;
(3)离合式顶升换向机构与横向纵向行走驱动机构联动控制,共用一个驱动电机,结构设计新颖,相比现有顶升换向机构节省了一个电机,大大降低了生产成本;(3) The clutch-type jacking reversing mechanism and the horizontal and vertical traveling drive mechanism are linked and controlled, sharing a drive motor, and the structure design is novel. Compared with the existing jacking and reversing mechanism, one motor is saved, and the production cost is greatly reduced;
(4)离合式顶升换向机构采用斜拉顶升滑块与斜拉顶升轴滚动线接触,传动效率高,压力角无变化,顶升滑块两侧的顶升斜孔对称布置,受力均匀;其设计新颖,结构紧凑,运行稳定,体积小,载重大,减少了机械机构的维护、保养次数,工作效率高,使用寿命长;(4) The clutch-type jacking reversing mechanism adopts the inclined-pulling jacking block to contact the rolling line of the inclined-pulling jacking shaft, with high transmission efficiency and no change in the pressure angle. The jacking inclined holes on both sides of the jacking block are symmetrically arranged. Uniform force; its novel design, compact structure, stable operation, small size, heavy load, reduce the maintenance and maintenance times of the mechanical mechanism, high work efficiency and long service life;
(5)采用滚珠顶升轴与滚珠轴套相配合的传动结构,传动效率达50%-70%,且滚珠轴套与顶升轴之间通过顶升螺母直接配合连接,减少了动能损失;(5) The transmission structure in which the ball jacking shaft and the ball bushing are matched, the transmission efficiency is 50%-70%, and the ball bushing and the jacking shaft are directly connected by the jacking nut, which reduces the kinetic energy loss;
(6)该十六轮四向穿梭车,结构设计紧凑,既降低成本,又节省空间;且减小了小车整体重量和体积,提升运行能力和货物存取效率。(6) The sixteen-wheel four-way shuttle has a compact structure design, which not only reduces the cost, but also saves space; it also reduces the overall weight and volume of the trolley, and improves the running capacity and the efficiency of cargo storage.
附图说明Description of drawings
图1为本发明一种横向电磁联动式十六轮四向穿梭车的俯视结构示意图;1 is a schematic top view of a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图2为本发明一种横向电磁联动式十六轮四向穿梭车的主视结构示意图;Figure 2 is a schematic front view of the structure of a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图3为本发明一种横向电磁联动式十六轮四向穿梭车的侧视结构示意图;3 is a schematic side view of the structure of a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图4为本发明一种横向电磁联动式十六轮四向穿梭车的立体结构示意图;4 is a schematic three-dimensional structure diagram of a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图5为本发明一种横向电磁联动式十六轮四向穿梭车中支撑框架的结构示意图;5 is a schematic structural diagram of a support frame in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图6为本发明一种横向电磁联动式十六轮四向穿梭车中张紧调节机构的整体结构示意图;6 is a schematic diagram of the overall structure of a tensioning adjusting mechanism in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图7为本发明一种横向电磁联动式十六轮四向穿梭车中离合式顶升换向机构的整体结构示意图;7 is a schematic diagram of the overall structure of a clutch type jacking and reversing mechanism in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图8为本发明一种横向电磁联动式十六轮四向穿梭车中离合式顶升换向机构的剖视结构示意图;8 is a cross-sectional structural schematic diagram of a clutch type jacking and reversing mechanism in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图9为本发明一种横向电磁联动式十六轮四向穿梭车中斜拉顶升滑块的结构示意图;9 is a schematic structural diagram of an inclined-pull jacking slider in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to the present invention;
图10为本发明一种横向电磁联动式十六轮四向穿梭车中滚珠顶升轴与滚珠 轴套的剖视结构示意图;Figure 10 is a cross-sectional structural schematic diagram of a ball jacking shaft and a ball bushing in a transverse electromagnetic linkage type sixteen-wheel four-way shuttle of the present invention;
其中,各附图标记为:Among them, each reference sign is:
100-支撑框架,101-圆形装配孔,102-方形装配孔,103-顶升导柱,104-导柱固定板;100-support frame, 101-circular assembly hole, 102-square assembly hole, 103-lifting guide post, 104-guide post fixing plate;
200-横向行走驱动机构,201-第一横向主动轮,202-第一横向从动轮,203-第二横向从动轮,204-第二横向主动轮,205-第二横向传动带,206-横向传动轴,207-第一横向传动带,208-横向电机,209-横向连接轴,210-轴承座;200-transverse driving mechanism, 201-first transverse driving wheel, 202-first transverse driven wheel, 203-second transverse driven wheel, 204-second transverse driving wheel, 205-second transverse transmission belt, 206-transverse transmission Shaft, 207-first transverse transmission belt, 208-transverse motor, 209-transverse connecting shaft, 210-bearing seat;
300-纵向行走驱动机构,301-第一纵向主动轮,302-第一纵向从动轮,303-第二纵向从动轮,304-第二纵向主动轮,305-纵向传动轴,306-第二纵向传动带,307-纵向电机,308-第一纵向传动带;300-longitudinal travel drive mechanism, 301-first longitudinal driving wheel, 302-first longitudinal driven wheel, 303-second longitudinal driven wheel, 304-second longitudinal driving wheel, 305-longitudinal transmission shaft, 306-second longitudinal Transmission belt, 307-longitudinal motor, 308-first longitudinal transmission belt;
400-离合式顶升换向机构,401-横向顶板,402-纵向顶板,403-斜拉顶升滑块,404-电磁离合器,405-第一同步轮,406-第二同步轮,407-顶升同步带,408-第三张紧轮,409-滚珠顶升轴,410-顶升轴孔,411-顶升斜孔,412-导向滑槽,413-滚珠轴套,414-顶升螺母,415-斜拉顶升轴,416-旋转轮,417-电磁压盘,418-从动轮;400-Clutch jacking reversing mechanism, 401-Transverse top plate, 402-Longitudinal top plate, 403-Cable-pull jacking slider, 404-Electromagnetic clutch, 405-First synchronizing wheel, 406-Second synchronizing wheel, 407- Lifting timing belt, 408-Third tensioning pulley, 409-Ball lifting shaft, 410- Lifting shaft hole, 411- Lifting inclined hole, 412-Guide chute, 413-Ball bushing, 414-Jumping Nut, 415-cable-pulled jacking shaft, 416-rotating wheel, 417-electromagnetic pressure plate, 418-driven wheel;
500-电池组;600-控制器;700-张紧调节机构,701-第一张紧轮,702-第一固定板,703-第二张紧轮,704-调节板,705-调节方孔,706-第二固定板。500-battery pack; 600-controller; 700-tensioning adjustment mechanism, 701-first tensioning wheel, 702-first fixing plate, 703-second tensioning wheel, 704-adjusting plate, 705-adjusting square hole , 706-Second fixed plate.
具体实施方式detailed description
下面通过具体实施例对本发明进行详细和具体的介绍,以使更好的理解本发明,但是下述实施例并不限制本发明范围。The present invention will be described in detail and concretely below through specific embodiments, so as to make the present invention better understood, but the following embodiments do not limit the scope of the present invention.
在一些实施例中,如图1所示,提供一种十六轮四向穿梭车,包括支撑框架100和装设于支撑框架100上的横向行走驱动机构200、纵向行走驱动机构300、离合式顶升换向机构400、电池组500和控制器600。In some embodiments, as shown in FIG. 1 , a sixteen-wheel four-way shuttle is provided, which includes a support frame 100 , a lateral travel drive mechanism 200 , a longitudinal travel drive mechanism 300 , and a clutch top mounted on the support frame 100 . The lifting and reversing mechanism 400 , the battery pack 500 and the controller 600 .
在其中的一个实施例中,支撑框架100是通过钣金折弯及局部加筋连成的一个整体,极大提高整车的承载能力;电池组500作为动力源给整车提高动力,电池组500可采用锂离子可充电电池、蓄电池或其他任何蓄能电池,为小车各功能电源供电;控制器600作为整车的大脑,控制整车的运动,控制器600电连接电池组500、横向行走驱动机构200的横向电机208、纵向行走驱动机构300的纵 向电机308,通过控制器600控制小车灵活径向纵向或横向行走,并通过离合式顶升换向机构400实现小车顶升和换向,且纵向电机308通过电磁离合器404与离合式顶升换向机构400实现联动,节省一个电机。In one of the embodiments, the support frame 100 is formed by bending sheet metal and partially reinforced as a whole, which greatly improves the carrying capacity of the vehicle; the battery pack 500 is used as a power source to improve the power of the vehicle, and the battery pack 500 can use lithium-ion rechargeable batteries, accumulators or any other energy storage batteries to supply power for each function of the car; the controller 600 acts as the brain of the whole vehicle and controls the movement of the whole vehicle. The transverse motor 208 of the drive mechanism 200 and the longitudinal motor 308 of the longitudinal travel drive mechanism 300 are controlled by the controller 600 to control the trolley to travel flexibly radially longitudinally or laterally, and the trolley can be lifted and reversed through the clutch-type jacking and reversing mechanism 400 , and the longitudinal motor 308 realizes linkage with the clutch type jacking and reversing mechanism 400 through the electromagnetic clutch 404, saving one motor.
在一些实施例中,如图2和图4所示,横向行走驱动机构200作为十六轮四向穿梭车横向移动的执行单元,其包括分别对称布置于支撑框架100前后两侧的第一横向主动轮201、第一横向从动轮202、第二横向从动轮203和第二横向主动轮204,其中,第一横向主动轮201、第一横向从动轮202、第二横向从动轮203和第二横向主动轮204均为两个布置在支撑框架100的前后两侧位置,形成单向8轮车体结构,提高了小车的横向行走的载重能力和过坎能力。In some embodiments, as shown in FIG. 2 and FIG. 4 , the lateral travel drive mechanism 200 is used as an execution unit for lateral movement of the sixteen-wheel four-way shuttle, which includes first laterals symmetrically arranged on the front and rear sides of the support frame 100 respectively. The driving wheel 201, the first lateral driven wheel 202, the second lateral driven wheel 203 and the second lateral driving wheel 204, wherein the first lateral driving wheel 201, the first lateral driven wheel 202, the second lateral driven wheel 203 and the second lateral driving wheel 201 Two lateral driving wheels 204 are arranged on the front and rear sides of the support frame 100 to form a one-way 8-wheeled vehicle body structure, which improves the load capacity and the ability of the trolley to travel laterally.
在其中的一个实施例中,如图2和图4所示,两第一横向主动轮201分别设置于横向传动轴206两端,通过横向传动轴206可带动两端的第一横向主动轮201转动;以及两第二横向主动轮204分别设置于横向连接轴209两端,在顶升同步带407的传动下,通过横向连接轴209可带动两端的第二横向主动轮204转动;同步保证两侧第一横向主动轮201和第二横向主动轮204同步运行,提高小车的运行稳定性。且横向传动轴206通过第一横向传动带207传动连接横向电机208,由横向电机208通过第一横向传动带207驱动横向传动轴206转动,所横向电机208采用伺服驱动电机。In one embodiment, as shown in FIG. 2 and FIG. 4 , two first lateral driving wheels 201 are respectively disposed at both ends of the lateral drive shaft 206 , and the first lateral drive wheels 201 at both ends can be driven to rotate by the lateral drive shaft 206 . and two second transverse driving wheels 204 are respectively arranged on both ends of the transverse connecting shaft 209, under the drive of the jacking synchronous belt 407, the second transverse driving wheels 204 at both ends can be driven to rotate by the transverse connecting shaft 209; synchronization ensures that both sides The first lateral driving wheel 201 and the second lateral driving wheel 204 run synchronously to improve the running stability of the trolley. And the transverse transmission shaft 206 is connected to the transverse motor 208 through the first transverse transmission belt 207, and the transverse transmission shaft 206 is driven to rotate by the transverse motor 208 through the first transverse transmission belt 207, and the transverse motor 208 adopts a servo drive motor.
该十六轮四向穿梭车中横向行走驱动机构200的工作原理为:由横向电机208通过第一横向传动带207驱动横向传动轴206转动,在顶升同步带407的传动下同步带动横向连接轴209转动,继而保持横向传动轴206两端的第一横向主动轮201和横向连接轴209两端的第二横向主动轮204同步转动,并同步带动支撑框架100上的第一横向从动轮202、第二横向从动轮203转动,实现该十六轮四向穿梭车的横向行走。The working principle of the lateral travel drive mechanism 200 in the sixteen-wheel four-way shuttle is as follows: the lateral drive shaft 206 is driven to rotate by the lateral motor 208 through the first lateral drive belt 207 , and the lateral connection shaft is synchronously driven by the jacking synchronous belt 407 209 rotates, and then keeps the first transverse driving wheel 201 at both ends of the transverse transmission shaft 206 and the second transverse driving wheel 204 at both ends of the transverse connecting shaft 209 to rotate synchronously, and synchronously drives the first transverse driven wheel 202 and the second transverse driving wheel 202 on the support frame 100. The lateral driven wheel 203 rotates to realize the lateral running of the sixteen-wheel four-way shuttle.
在一些实施例中,如图3和图4所示,纵向行走驱动机构300作为十六轮四向穿梭车横向移动的执行单元,其包括包括分别对称布置于支撑框架100左右两侧的第一纵向主动轮301、第一纵向从动轮302、第二纵向从动轮303和第二纵向主动轮304,其中第一纵向主动轮301、第一纵向从动轮302、第二纵向从动轮303和第二纵向主动轮304均为两个,呈对称布置在支撑框架100的两侧位置,形成单向8轮车体结构,提高了小车纵向行走的载重能力和过坎能力。In some embodiments, as shown in FIG. 3 and FIG. 4 , the longitudinal travel drive mechanism 300 is used as an execution unit for lateral movement of a sixteen-wheel four-way shuttle, which includes a first symmetrical arrangement on the left and right sides of the support frame 100 . Longitudinal driving wheel 301, first longitudinal driven wheel 302, second longitudinal driven wheel 303 and second longitudinal driving wheel 304, wherein the first longitudinal driving wheel 301, the first longitudinal driven wheel 302, the second longitudinal driven wheel 303 and the second longitudinal driving wheel 301 There are two longitudinal driving wheels 304, which are symmetrically arranged on both sides of the support frame 100 to form a one-way 8-wheeled vehicle body structure, which improves the load capacity and the ability of the trolley to travel longitudinally.
在其中的一个实施例中,如图3和图4所示,两侧的第一纵向主动轮301和第二纵向主动轮304均作为主动轮,分别连接纵向传动轴305,且纵向传动轴305通过第二纵向传动带306传动连接纵向电机308,由纵向电机308分别通过第二纵向传动带307驱动纵向传动轴305转动,纵向电机308采用伺服驱动电机。In one of the embodiments, as shown in FIG. 3 and FIG. 4 , the first longitudinal driving wheel 301 and the second longitudinal driving wheel 304 on both sides are used as driving wheels, respectively connected to the longitudinal transmission shaft 305 , and the longitudinal transmission shaft 305 The longitudinal motor 308 is driven and connected through the second longitudinal transmission belt 306, and the longitudinal transmission shaft 305 is driven to rotate by the longitudinal motor 308 through the second longitudinal transmission belt 307 respectively. The longitudinal motor 308 adopts a servo drive motor.
在其中的一个实施例中,为匹配16轮,优化了纵向车轮的传动机构,将纵向传动轴305的位置上移,位于横向顶板401的上方,错开布置,使纵向传动轴305、第一纵向主动轮301和第二纵向主动轮302的装配结构在其侧面形成三角结构,一方面采用一根纵向传动轴305同步带动第一纵向主动轮301和第二纵向主动轮302同时转动,另一方面抬升布置的纵向传动轴305可很好的错开其下方布置的离合式顶升换向机构400,使得小车设计更为紧凑、合理,节省了空间。In one of the embodiments, in order to match 16 wheels, the transmission mechanism of the longitudinal wheels is optimized, and the position of the longitudinal transmission shaft 305 is moved up, located above the transverse top plate 401, and arranged in a staggered manner, so that the longitudinal transmission shaft 305, the first longitudinal transmission shaft 305 and the first longitudinal The assembly structure of the driving wheel 301 and the second longitudinal driving wheel 302 forms a triangular structure on its side. On the one hand, a longitudinal transmission shaft 305 is used to synchronously drive the first longitudinal driving wheel 301 and the second longitudinal driving wheel 302 to rotate at the same time. The longitudinal transmission shaft 305 arranged to be lifted can be well staggered from the clutch-type jacking and reversing mechanism 400 arranged below it, which makes the design of the trolley more compact and reasonable, and saves space.
在其中的一个实施例中,为使得小车具有较好的承载能力以及为便于实现离合式顶升换向机构400的换向功能,相比横向行走驱动机构200所采用的8个横向车轮,纵向行走驱动机构300上所采用的8个纵向车轮均采用较大直径的纵向车轮。具体地,横向主动轮201、第一横向从动轮202、第二横向从动轮203和第三横向从动轮204的直径略小于第一纵向主动轮301、第一纵向从动轮302、第二纵向从动轮303和第二纵向主动轮304的直径,其直径比为1:1.1-1:1.3,优选地,其直径比为1:1.2。In one embodiment, in order to make the trolley have better bearing capacity and to facilitate the realization of the reversing function of the clutch-type jacking and reversing mechanism 400, compared with the 8 transverse wheels used by the transverse travel drive mechanism 200, the longitudinal The 8 longitudinal wheels used on the travel drive mechanism 300 all use longitudinal wheels with larger diameters. Specifically, the diameters of the transverse driving wheel 201 , the first transverse driven wheel 202 , the second transverse driven wheel 203 and the third transverse driven wheel 204 are slightly smaller than the diameters of the first longitudinal driving wheel 301 , the first longitudinal driven wheel 302 , the second longitudinal driven wheel 302 , and the second longitudinal driven wheel 301 . The diameter ratio of the driving wheel 303 and the second longitudinal driving wheel 304 is 1:1.1-1:1.3, preferably, the diameter ratio is 1:1.2.
该十六轮四向穿梭车中纵向行走驱动机构300的工作原理为:由纵向电机308通过链条307驱动前后两侧纵向传动轴305转动,同步带动前后两根纵向传动轴305两端的第一纵向主动轮301、第二纵向主动轮304转动,并同步带动支撑框架100上的第一纵向从动轮302和第二纵向从动轮303转动,实现该十六轮四向穿梭车的纵向行走。The working principle of the longitudinal travel drive mechanism 300 in the sixteen-wheel four-way shuttle is as follows: the longitudinal motor 308 drives the front and rear longitudinal transmission shafts 305 through the chain 307 to rotate, and synchronously drives the first longitudinal transmission shafts 305 at both ends of the front and rear longitudinal transmission shafts 305. The driving wheel 301 and the second longitudinal driving wheel 304 rotate, and synchronously drive the first longitudinal driven wheel 302 and the second longitudinal driven wheel 303 on the support frame 100 to rotate, realizing the longitudinal running of the sixteen-wheel four-way shuttle.
该十六轮四向穿梭车中纵向行走驱动机构300的工作原理为:由纵向电机307通过第二纵向传动带306驱动纵向传动轴305转动,同步带动纵向传动轴305两端的第一纵向主动轮301、第二纵向主动轮302转动,并同步带动支撑框架100上的第一纵向从动轮303和第二纵向从动轮304转动,实现该十六轮四向穿梭车的纵向行走。此外,在该纵向行走驱动机构300中,因第一纵向主动轮301、第二纵向主动轮302、第一纵向从动轮303和第二纵向从动轮304设置在纵向顶板402上,在离合式顶升换向机构400顶升过程中随斜拉顶升滑块403上下移动, 此时第一纵向主动轮301、第二纵向主动轮302相对纵向传动轴305的位置发生位移,第一纵向传动带308在升降过程中存在重复张紧或松弛的问题,对此在该第一纵向主动轮301、第二纵向主动轮302侧根据皮带轮的松紧情况,采用张紧调节机构700横向移动达到调节第一纵向传动带308松紧的目的。The working principle of the longitudinal driving mechanism 300 in the sixteen-wheel four-way shuttle is as follows: the longitudinal motor 307 drives the longitudinal transmission shaft 305 to rotate through the second longitudinal transmission belt 306, and simultaneously drives the first longitudinal driving wheels 301 at both ends of the longitudinal transmission shaft 305. , The second longitudinal driving wheel 302 rotates, and synchronously drives the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 on the support frame 100 to rotate, so as to realize the longitudinal travel of the sixteen-wheel four-way shuttle. In addition, in the longitudinal travel drive mechanism 300, since the first longitudinal driving wheel 301, the second longitudinal driving wheel 302, the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 are arranged on the longitudinal top plate 402, the clutch type top During the lifting process of the lifting and reversing mechanism 400, the lifting slider 403 moves up and down. At this time, the position of the first longitudinal driving wheel 301 and the second longitudinal driving wheel 302 relative to the longitudinal transmission shaft 305 is displaced, and the first longitudinal transmission belt 308 There is a problem of repeated tension or slack during the lifting process. For this, on the side of the first longitudinal driving pulley 301 and the second longitudinal driving pulley 302, according to the tightness of the pulley, the tension adjustment mechanism 700 is used to move laterally to adjust the first longitudinal direction. The purpose of the belt 308 being elastic.
在一些实施例中,如图1、图4、图7、图8、图9和图10所示,离合式顶升换向机构400作为十六轮四向穿梭车上下顶升和换向的执行单元,其包括分别布置于支撑框架100前后两侧的横向顶板401、左右两侧的纵向顶板402、分别设置于横向顶板401两端的斜拉顶升滑块403和电磁离合器404,横向顶板401和纵向顶板402一体焊接成型;斜拉顶升滑块403上开设有左右贯通的顶升轴孔410和前后贯通的顶升斜孔411,且顶升斜孔411呈倾斜布置;顶升轴孔410内活动设置有滚珠轴套413,滚珠轴套413的两侧设置有斜拉顶升轴415,且斜拉顶升轴415活动嵌设于顶升斜孔411内,滚珠轴套413活动套设于滚珠顶升轴409上;滚珠顶升轴409为中空结构,对应套设于横向传动轴206和横向连接轴209上,且左右两侧的滚珠顶升轴409通过电磁离合器404分别与横向传动轴206和横向连接轴209分离或结合。即该离合式顶升换向机构400同样由横向电机208进行驱动,与横向行走驱动机构200共用一个电机,相比现有顶升换向机构,节省了一个电机,大大降低了生产成本。In some embodiments, as shown in FIG. 1 , FIG. 4 , FIG. 7 , FIG. 8 , FIG. 9 and FIG. 10 , the clutch-type jacking and reversing mechanism 400 is used as a mechanism for jacking up and down and reversing the sixteen-wheel four-way shuttle. The execution unit includes a horizontal top plate 401 arranged on the front and rear sides of the support frame 100, a vertical top plate 402 on the left and right sides, an inclined-pull jacking slider 403 and an electromagnetic clutch 404 respectively arranged on both ends of the horizontal top plate 401, and the horizontal top plate 401 It is integrally welded with the longitudinal top plate 402; the inclined-pull jacking block 403 is provided with a jacking shaft hole 410 penetrating left and right and a jacking inclined hole 411 passing through the front and rear, and the jacking inclined hole 411 is arranged obliquely; the jacking shaft hole A ball bushing 413 is movably arranged in the 410, two sides of the ball bushing 413 are provided with an inclined-pull jacking shaft 415, and the inclined-pulling jacking shaft 415 is movably embedded in the jacking inclined hole 411, and the ball bushing 413 is a movable sleeve It is arranged on the ball lifting shaft 409; the ball lifting shaft 409 is a hollow structure and is correspondingly sleeved on the transverse transmission shaft 206 and the transverse connecting shaft 209, and the ball lifting shafts 409 on the left and right sides are respectively connected with the transverse shaft through the electromagnetic clutch 404. The drive shaft 206 and the transverse connecting shaft 209 are separated or combined. That is, the clutch-type jacking and reversing mechanism 400 is also driven by the transverse motor 208, and shares a motor with the transverse traveling driving mechanism 200. Compared with the existing jacking and reversing mechanism, one motor is saved, and the production cost is greatly reduced.
该十六轮四向穿梭车中离合式顶升换向机构400的工作原理为:由横向电机208通过第一横向传动带207带动横向传动轴206转动,继而通过顶升同步带同步带动横向连接轴209转动;同步通过四角对应布置的电磁离合器404控制横向传动轴206、横向连接轴209与相应的滚珠顶升轴409分离断开或结合连接,从而控制滚珠顶升轴409转动;滚珠顶升轴409在转动过程中,带动其上的滚珠轴套413及两斜拉顶升轴415分别沿顶升轴孔410和顶升斜孔411进行左右滑动,并同步带动顶升滑块402进行上下移动,继而带动斜拉顶升轴415顶部的顶升横板401及设置于顶升横板401上设置的顶升平台升降,实现小车顶升及换向功能。The working principle of the clutch-type jacking and reversing mechanism 400 in the sixteen-wheel four-way shuttle is as follows: the horizontal motor 208 drives the horizontal drive shaft 206 to rotate through the first horizontal drive belt 207, and then drives the horizontal connecting shaft synchronously through the jacking synchronous belt. 209 rotates; synchronously controls the transverse drive shaft 206, the transverse connection shaft 209 and the corresponding ball lift shaft 409 to be separated or connected through the electromagnetic clutches 404 arranged at the four corners, thereby controlling the ball lift shaft 409 to rotate; the ball lift shaft During the rotation process of the 409, the ball bushing 413 and the two inclined jacking shafts 415 are driven to slide left and right along the jacking shaft hole 410 and the jacking inclined hole 411 respectively, and synchronously drive the jacking slider 402 to move up and down. , and then drive the jacking cross plate 401 on the top of the inclined-pull jacking shaft 415 and the jacking platform arranged on the jacking cross plate 401 to lift and lower, so as to realize the function of car jacking and reversing.
在其中的一个实施例中,如图4和图7所示,第一纵向主动轮301、第二纵向主动轮302、第一纵向从动轮303和第二纵向从动轮304依次设置于纵向顶板402上,该纵向顶板402随顶升横板401同步进行上下移动,继而带动纵向行走驱动机构300上由第一纵向主动轮301、第二纵向主动轮302、第一纵向从动轮 303和第二纵向从动轮304组成的8个横向车轮相对横向行走驱动机构200上的8个纵向车轮同步上下移动,以脱离地面或接触地面,实现纵向行走驱动机构300与横向行走驱动机构200之间的换向功能。In one embodiment, as shown in FIG. 4 and FIG. 7 , the first longitudinal driving wheel 301 , the second longitudinal driving wheel 302 , the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 are sequentially arranged on the longitudinal top plate 402 The vertical top plate 402 moves up and down synchronously with the lifting cross plate 401, and then drives the vertical travel drive mechanism 300 to be driven by the first longitudinal driving wheel 301, the second longitudinal driving wheel 302, the first longitudinal driven wheel 303 and the second longitudinal driving wheel 300. The 8 transverse wheels formed by the driven wheels 304 move up and down synchronously relative to the 8 longitudinal wheels on the transverse travel drive mechanism 200 to separate from the ground or contact the ground, so as to realize the reversing function between the longitudinal travel drive mechanism 300 and the transverse travel drive mechanism 200 .
在其中的一个实施例中,如图7和图9所示,左右同侧的两斜拉顶升滑块403之间分别通过横向传动轴206、横向连接轴209联动,且两斜拉顶升滑块403分别通过滚珠顶升轴409对应设置于横向传动轴206、横向连接轴209两端,滚珠顶升轴409与横向传动轴206、横向连接轴209之间设置有轴承。横向电机208通过第一横向传动带207传动后控制横向传动轴206的转矩大小,再通过顶升同步带407同步带动横向连接轴209转动。横向传动轴206、横向连接轴209两端设置的电磁离合器404带动其一侧的斜拉顶升滑块403进行升降,从而控制顶升横板401及设置于顶升横板401上设置的顶升平台升降,实现小车顶升及换向功能。In one of the embodiments, as shown in FIGS. 7 and 9 , the two inclined-pulling jacking blocks 403 on the left and the same side are linked by the transverse transmission shaft 206 and the transverse connecting shaft 209 respectively, and the two inclined-pulling jacking blocks 403 are respectively linked. The sliders 403 are respectively disposed on both ends of the transverse transmission shaft 206 and the transverse connection shaft 209 through the ball lift shaft 409 , and bearings are provided between the ball lift shaft 409 and the transverse transmission shaft 206 and the transverse connection shaft 209 . The transverse motor 208 controls the torque of the transverse transmission shaft 206 after being driven by the first transverse transmission belt 207 , and then drives the transverse connection shaft 209 to rotate synchronously through the jacking synchronous belt 407 . The electromagnetic clutches 404 provided at both ends of the transverse transmission shaft 206 and the transverse connection shaft 209 drive the inclined-pull jacking block 403 on one side to move up and down, so as to control the jacking cross plate 401 and the jacks disposed on the jacking cross plate 401 . The lifting platform is lifted and lowered to realize the functions of car jacking and reversing.
在其中的一个实施例中,如图1和图4所示,同侧的横向传动轴206和横向连接轴209之间通过顶升同步带407联动,在横向传动轴206两端设置第一同步轮405,以及在横向连接轴209的两端设置第二同步轮406,顶升同步带407的两端分别连接第一同步轮405和第二同步轮406,通过述第一同步第一同步轮405和第二同步轮406和顶升同步带407实现横向传动轴206和横向连接轴209的同步横向行走和顶升动作。In one of the embodiments, as shown in FIG. 1 and FIG. 4 , the lateral drive shaft 206 and the lateral connection shaft 209 on the same side are linked by a jack-up synchronous belt 407 , and a first synchronization is provided at both ends of the lateral drive shaft 206 . wheel 405, and a second synchronizing wheel 406 is provided at both ends of the transverse connection shaft 209, and the two ends of the jacking synchronous belt 407 are respectively connected to the first synchronizing wheel 405 and the second synchronizing wheel 406. 405 , the second synchronizing wheel 406 and the jacking synchronous belt 407 realize the synchronous lateral walking and jacking action of the lateral transmission shaft 206 and the lateral connecting shaft 209 .
在其中的一个实施例中,如图1和图4所示,为保证顶升及换向动作的稳定性,需确保横向传动轴206和横向连接轴209之间的传动稳定,故在顶升同步带407的两端靠近第一同步轮405和第二同步轮406的位置分别设置第三张紧轮408,该第三张紧轮408至少为两个设置在顶升同步带407的上端面位置,对顶升同步带407起到张紧作用,且该第三张紧轮408的两端通过固定板固定安装在支撑框架100的底部。In one of the embodiments, as shown in FIG. 1 and FIG. 4 , in order to ensure the stability of the jacking and reversing actions, it is necessary to ensure the stability of the transmission between the transverse transmission shaft 206 and the transverse connecting shaft 209 . The two ends of the timing belt 407 are respectively provided with third tensioning pulleys 408 at the positions close to the first timing wheel 405 and the second timing wheel 406 . The position of the tensioning pulley 407 plays a tensioning role, and the two ends of the third tensioning pulley 408 are fixedly installed on the bottom of the support frame 100 through the fixing plate.
在一些实施例中,如图5所示,支撑框架100是通过钣金折弯及局部加筋连成的一个整体,在支撑框架100的前后两侧壁分别开设四个用于装配横向车轮的圆形装配孔101,相对应的在支撑框架100的左右两侧壁分别开设四个用于装配纵向车轮的方形装配孔102。In some embodiments, as shown in FIG. 5 , the support frame 100 is formed by bending sheet metal and partially reinforced to form a whole, and four front and rear side walls of the support frame 100 are respectively provided for assembling transverse wheels. For the circular mounting holes 101 , four square mounting holes 102 for mounting longitudinal wheels are respectively opened on the left and right side walls of the support frame 100 .
在其中的一个实施例中,如图2、图4和图7所示,前后两侧的第一横向主 动轮201和第二横向主动轮204分别与穿过对应顶升轴孔410、圆形装配孔101的横向传动轴206和横向连接轴209连接,第一横向从动轮202和第二横向从动轮203的轮轴分别穿过对应的圆形装配孔101连接支撑框架100;即前后两远端的第一横向主动轮201和第二横向主动轮204为主动轮,中间的第一横向从动轮202和第二横向从动轮203为被动轮,提高小车了的运载和过坎能力。In one of the embodiments, as shown in FIG. 2 , FIG. 4 and FIG. 7 , the first transverse driving wheel 201 and the second transverse driving wheel 204 on the front and rear sides are respectively connected to the circular The transverse drive shaft 206 of the mounting hole 101 is connected with the transverse connection shaft 209, and the axles of the first transverse driven wheel 202 and the second transverse driven wheel 203 pass through the corresponding circular mounting holes 101 respectively to connect to the support frame 100; The first transverse driving wheel 201 and the second transverse driving wheel 204 are driving wheels, and the first transverse driving wheel 202 and the second transverse driving wheel 203 in the middle are passive wheels, which improve the carrying and overpassing ability of the trolley.
在其中的一个实施例中,如图3、图4、图5和图/7所示,第一纵向主动轮301、第二纵向主动轮302、第一纵向从动轮303、第二纵向从动轮304的轮轴分别穿过方形装配孔102装配于纵向横板402上。此外,为配合离合式顶升换向机构400的顶升及换向功能,第一纵向主动轮301、第二纵向主动轮302、第一纵向从动轮303、第二纵向从动轮304可随纵向顶板402在相应的方形装配孔102内进行上下限位升降。In one of the embodiments, as shown in Figures 3, 4, 5 and 7, a first longitudinal driving wheel 301, a second longitudinal driving wheel 302, a first longitudinal driven wheel 303, and a second longitudinal driving wheel The axles of 304 are respectively assembled on the longitudinal transverse plate 402 through the square assembly holes 102 . In addition, in order to cooperate with the jacking and reversing functions of the clutch-type jacking and reversing mechanism 400, the first longitudinal driving wheel 301, the second longitudinal driving wheel 302, the first longitudinal driven wheel 303, and the second longitudinal driven wheel 304 can follow the longitudinal direction. The top plate 402 is vertically limited and lifted within the corresponding square mounting hole 102 .
在其中的一个实施例中,如图3、图4和图5所示,第一纵向从动轮303和第二纵向从动轮304作为从动轮,在支撑框架100的带动下被动运行,主要起到支撑作用,过坎能力大大提高,且该第一纵向从动轮303和第二纵向从动轮304穿过对应的方形装配孔102布置。In one of the embodiments, as shown in FIG. 3 , FIG. 4 and FIG. 5 , the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 are driven as driven wheels, and are driven by the support frame 100 to passively run, mainly to play the role of The support function is greatly improved, and the ability to pass the sill is greatly improved, and the first longitudinal driven wheel 303 and the second longitudinal driven wheel 304 are arranged through the corresponding square mounting holes 102 .
在一些实施例中,如图2、图4和图6所示,对该十六轮四向穿梭车的车轮安装结构进行了优化,将第一横向从动轮202作为小车的辅助主动轮,进一步提高了小车的横向抓地和过坎能力。具体地,将第一横向主动轮201通过第二横向传动带205连接同侧的第一横向从动轮202,及通过第二横向传动带205将第二横向主动轮204的动力输送给第二横向从动轮203,同步带动第二横向从动轮203转动。In some embodiments, as shown in FIG. 2 , FIG. 4 and FIG. 6 , the wheel mounting structure of the sixteen-wheel four-way shuttle is optimized, and the first lateral driven wheel 202 is used as the auxiliary driving wheel of the trolley, and further Improve the lateral grip and over-the-sill ability of the trolley. Specifically, the first transverse driving pulley 201 is connected to the first transverse driven pulley 202 on the same side through the second transverse transmission belt 205 , and the power of the second transverse driving pulley 204 is transmitted to the second transverse driven pulley through the second transverse transmission belt 205 203, synchronously driving the second lateral driven wheel 203 to rotate.
此外,根据实际小车运行需要,还可以将第一横向主动轮201通过第二横向传动带205连接同侧的第二横向从动轮203,将第二横向从动轮203为第一横向主动轮201的联动机构,从而进一步提高了小车的横向行走的稳定性和抓地和过坎能力。In addition, according to the actual operation requirements of the trolley, the first transverse driving wheel 201 can also be connected to the second transverse driven wheel 203 on the same side through the second transverse transmission belt 205, and the second transverse driven wheel 203 can be the linkage of the first transverse driving wheel 201. mechanism, thereby further improving the stability of the trolley's lateral walking and the ability to grip the ground and pass over sills.
在其中的一个实施例中,如图4和图8所示,横向行走驱动机构200还包括:轴承座210,其设置于支撑框架100上,其顶端设置有轴承,以支撑纵向传动轴305;每侧轴承座210至少为两个,分别设置于同侧两电磁离合器404之间的横向传动轴206和横向连接轴209上,横向传动轴206和横向连接轴209通过轴承 设在轴承座210上端的安装孔内,横向传动轴206和横向连接轴209的两端穿过滚珠顶升轴409布置,轴承座210起到稳定和支撑横向传动轴206和横向连接轴209的作用,提高了该斜拉换向即顶升组件运行的稳定性。In one of the embodiments, as shown in FIG. 4 and FIG. 8 , the lateral travel drive mechanism 200 further includes: a bearing seat 210, which is arranged on the support frame 100, and a bearing is arranged at the top end to support the longitudinal transmission shaft 305; There are at least two bearing seats 210 on each side, which are respectively disposed on the transverse drive shaft 206 and the transverse connection shaft 209 between the two electromagnetic clutches 404 on the same side. In the mounting hole of the horizontal drive shaft 206 and the two ends of the horizontal connecting shaft 209 are arranged through the ball jacking shaft 409, the bearing seat 210 plays the role of stabilizing and supporting the horizontal drive shaft 206 and the horizontal connecting shaft 209, which improves the tilt Pulling reversing is the stability of the operation of the jacking assembly.
在一些实施例中,如图1和图10所示,为保证纵向行走驱动机构300动力传输的稳定性,该十六轮四向穿梭车中,还包括设置于第一纵向传动带308外侧的张紧调节机构700,通过张紧调节机构700优化了第一纵向传动带308与第一纵向主动轮301、第二纵向主动轮302之间连接,使第一纵向传动带308更方便安装。In some embodiments, as shown in FIG. 1 and FIG. 10 , in order to ensure the stability of the power transmission of the longitudinal travel drive mechanism 300 , the sixteen-wheel four-way shuttle further includes a tensioner disposed outside the first longitudinal transmission belt 308 . The tension adjustment mechanism 700 optimizes the connection between the first longitudinal drive belt 308 and the first longitudinal drive pulley 301 and the second longitudinal drive pulley 302 through the tension adjustment mechanism 700 , making the first longitudinal drive belt 308 more convenient to install.
在其中的一个实施例中,张紧调节机构700包括贴合于第一纵向传动带308外侧布置的第一张紧轮701和第二张紧轮703,第一张紧轮701通过第一固定板702固定设置于支撑框架100内侧壁,第一张紧轮701固定不动,始终位于第一张紧轮701和纵向传动轴305之间位置,并始终与第一纵向传动带308呈贴合状态;而第二张紧轮703则可以通过调节板704活动设置于支撑框架100内侧壁,及第二张紧轮703在调节板704的调节作用下,可相对第二张紧轮703向纵向传动轴305产生相对位移,压紧贴合于第一纵向传动带308的另一侧端面,对第一纵向传动带308形成张紧状态;或移动第二张紧轮703远离纵向传动轴305,使其与第一纵向传动带308脱离,消除第一纵向传动带308张紧状态。In one of the embodiments, the tensioning mechanism 700 includes a first tensioning pulley 701 and a second tensioning pulley 703 disposed on the outside of the first longitudinal transmission belt 308 , and the first tensioning pulley 701 passes through the first fixing plate 702 is fixedly arranged on the inner side wall of the support frame 100, the first tensioning wheel 701 is fixed and is always located between the first tensioning wheel 701 and the longitudinal transmission shaft 305, and is always in a fit state with the first longitudinal transmission belt 308; The second tensioning wheel 703 can be movably disposed on the inner side wall of the support frame 100 through the adjusting plate 704 , and under the adjusting action of the adjusting plate 704 , the second tensioning wheel 703 can move toward the longitudinal transmission shaft relative to the second tensioning wheel 703 305 produces relative displacement, presses against the other side end face of the first longitudinal transmission belt 308, and forms a tensioned state for the first longitudinal transmission belt 308; A longitudinal drive belt 308 is disengaged, removing the tension of the first longitudinal drive belt 308 .
在其中的一个实施例中,如图10所示,调节板704上水平开设调节方孔705,并通过穿设于调节方孔705内的螺栓活动固定于支撑框架100内侧壁,该调节方孔705在螺栓的作用下起到一定的限位作用,调节方孔705的长度决定了该第二张紧轮703左右可调节的间距,以满足第一纵向传动带308张紧需要。In one embodiment, as shown in FIG. 10 , an adjusting square hole 705 is horizontally opened on the adjusting plate 704 , and is movably fixed to the inner side wall of the support frame 100 by bolts passing through the adjusting square hole 705 . The 705 plays a certain limiting role under the action of the bolt, and the length of the adjusting square hole 705 determines the left and right adjustable spacing of the second tensioning pulley 703 to meet the tensioning requirement of the first longitudinal transmission belt 308 .
在其中的一个实施例中,如图10所示,在调节板704的远端通过调节螺母及螺栓与第二固定板706可调节连接,通过调节螺母及螺栓可控制调节板704及其上的第二张紧轮703沿调节方孔705的长度方向进行左右移动,以调节的第一纵向传动带308张紧度,第二固定板706固定于支撑框架100内侧壁。调节板704和第二固定板706均采用L型板,且其侧端面呈相对布置,调节螺母及螺栓设置在该相对布置的L型板上,调节螺母及螺栓的调节方式采用现有常规结构实现,在此不再赘述。In one of the embodiments, as shown in FIG. 10 , the distal end of the adjustment plate 704 is adjusted and connected to the second fixing plate 706 through adjustment nuts and bolts, and the adjustment plate 704 and the above-mentioned adjustment plate 704 can be controlled through adjustment nuts and bolts. The second tensioning wheel 703 moves left and right along the length direction of the adjusting square hole 705 to adjust the tension of the first longitudinal transmission belt 308 , and the second fixing plate 706 is fixed to the inner side wall of the support frame 100 . The adjusting plate 704 and the second fixing plate 706 are both L-shaped plates, and their side end faces are arranged oppositely. The adjusting nuts and bolts are arranged on the oppositely arranged L-shaped plates, and the adjustment methods of the adjusting nuts and bolts adopt the existing conventional structure. The implementation is not repeated here.
在其中的一个实施例中,如图7所示,电磁离合器404采用市售微型电磁离合器,其是一种利用电磁铁吸力操纵的自动电器,具体结构原理在此不再赘述。该电磁离合器404包括旋转轮416、电磁压盘417和从动轮418,其中,旋转轮416固定设置于横向传动轴206和横向连接轴209上,从动轮418固定设置于滚珠顶升轴409上,按照工作的需要,旋转轮416与从动轮418之间通过电磁压盘417分离或结合,以将一个横向传动轴206和横向连接轴209的动力传递给对应的滚珠顶升轴409,控制滚珠顶升轴409的转动或停止,继而实现对斜拉顶升滑块403的顶升控制。In one embodiment, as shown in FIG. 7 , the electromagnetic clutch 404 adopts a commercially available miniature electromagnetic clutch, which is an automatic electrical appliance operated by the suction force of an electromagnet, and the specific structural principle is not repeated here. The electromagnetic clutch 404 includes a rotating wheel 416, an electromagnetic pressure plate 417 and a driven wheel 418, wherein the rotating wheel 416 is fixedly arranged on the transverse transmission shaft 206 and the transverse connecting shaft 209, and the driven wheel 418 is fixedly arranged on the ball lifting shaft 409, According to the needs of the work, the rotating wheel 416 and the driven wheel 418 are separated or combined by the electromagnetic pressure plate 417, so as to transmit the power of one transverse drive shaft 206 and transverse connection shaft 209 to the corresponding ball lift shaft 409, so as to control the ball lift The rotation or stop of the lift shaft 409 then realizes the jacking control of the inclined-pull jacking block 403 .
该斜拉顶升滑块403与电磁离合器404联动结合的离合式顶升换向机构400,结构设计新颖,实现了横向行走与顶升换向共用一个驱动电机,通过电磁离合器404即可自动控制斜拉顶升滑块403的顶升动作。此外,制得注意的是,因离合式顶升换向机构400与横向行走驱动机构200共用一个驱动电机,离合式顶升换向机构400在顶升换向过程中横向行走驱动机构200也在同步移动,故在径向顶升换向时,需低速缓慢运行该横向电机208,直至纵向车轮组完全接触地面或脱离地面,以保证顶升换向过程中小车的稳定性。The clutch-type jacking and reversing mechanism 400 in which the inclined-pull jacking slider 403 is linked with the electromagnetic clutch 404 has a novel structure and design, and realizes the sharing of a drive motor for lateral walking and jacking and reversing, which can be automatically controlled by the electromagnetic clutch 404 The jacking action of the inclined-pull jacking slider 403 . In addition, it should be noted that since the clutch-type jacking and reversing mechanism 400 shares a drive motor with the lateral traveling drive mechanism 200, the lateral traveling driving mechanism 200 of the clutch-type jacking and reversing mechanism 400 is also in the process of jacking and reversing. Therefore, during the radial jacking and reversing, the transverse motor 208 needs to be slowly run at a low speed until the longitudinal wheel group completely touches the ground or leaves the ground, so as to ensure the stability of the trolley during the jacking and reversing process.
在其中的一个实施例中,如图8和图10所示,离合式顶升换向机构400还包括:顶升螺母414,其固定套设于滚珠轴套413上,且其前后两侧壁分别与斜拉顶升轴415焊接连接。顶升螺母414采用铜螺母,顶升螺母414固定套设在滚珠轴套413上,传动效率达50%-70%,减少了动能损失。In one embodiment, as shown in FIG. 8 and FIG. 10 , the clutch type jacking and reversing mechanism 400 further includes: a jacking nut 414 , which is fixedly sleeved on the ball bushing 413 , and whose front and rear side walls are They are respectively welded and connected with the inclined-pull jacking shaft 415 . The jacking nut 414 adopts a copper nut, and the jacking nut 414 is fixedly sleeved on the ball bushing 413, and the transmission efficiency reaches 50%-70%, which reduces the kinetic energy loss.
在其中的一个实施例中,如图9所示,可根据实现需求,针对不同使用工况,设计不同的顶升斜孔411倾斜角。顶升斜孔411的倾斜角度为5-85°;优选地,顶升斜孔411的倾斜角度为15-75°;优选地,顶升斜孔342的倾斜角度为25-65°;进一步优选地,顶升斜孔411的倾斜角度为30-65°;较为优选地,顶升斜孔411的倾斜角度为35-65°;更为优选地,顶升斜孔411的倾斜角度为40-45°。In one of the embodiments, as shown in FIG. 9 , different inclination angles of the lifting inclined holes 411 can be designed according to the implementation requirements and for different working conditions. The inclination angle of the jacking inclined hole 411 is 5-85°; preferably, the inclination angle of the jacking inclined hole 411 is 15-75°; preferably, the inclination angle of the jacking inclined hole 342 is 25-65°; further preferably Preferably, the inclination angle of the jacking inclined hole 411 is 30-65°; more preferably, the inclination angle of the jacking inclined hole 411 is 35-65°; more preferably, the inclination angle of the jacking inclined hole 411 is 40-65° 45°.
在其中的一个实施例中,如图9所示,顶升轴孔410与顶升斜孔411相连通,其形状均采用弧形槽孔的结构设计。且顶升轴孔410的垂直高度等于顶升斜孔411的垂直高度,以满足顶升滑块在上下移动的过程中,同步满足横向传动轴206和横向连接轴209在顶升轴孔410内以及斜拉顶升轴415在顶升斜孔411内的相对上下移动。In one of the embodiments, as shown in FIG. 9 , the jacking shaft hole 410 is communicated with the jacking inclined hole 411 , and the shapes of the jacking shaft holes 410 are all designed with arc-shaped slot holes. And the vertical height of the jacking shaft hole 410 is equal to the vertical height of the jacking inclined hole 411 , so as to satisfy the requirement that the horizontal drive shaft 206 and the horizontal connecting shaft 209 are synchronously within the jacking shaft hole 410 during the upward and downward movement of the jacking block. And the relative up and down movement of the inclined-pull jacking shaft 415 in the jacking inclined hole 411 .
在其中的一个实施例中,如图7所示,为保证换向及顶升机构400在顶升及换向过程中的稳定性,在顶升梁401通过其两端开设的导向滑槽412上下滑动连接支撑框架100四角位置的顶升导柱103,顶升梁401的两端在升降过程中可沿顶升导柱103滑动,避免了顶升梁401在顶升过程中左右晃动的缺陷;且顶升导柱103的上下两端分别通过导柱固定板104固定连接支撑框架100,上下两端设置的导柱固定板104同时对顶升梁401的升降起到限位作用。In one embodiment, as shown in FIG. 7 , in order to ensure the stability of the reversing and jacking mechanism 400 during the jacking and reversing process, the jacking beam 401 passes through guide chute 412 opened at both ends of the jacking beam 401 . The jacking guide columns 103 at the four corners of the support frame 100 are connected by sliding up and down, and both ends of the jacking beam 401 can slide along the jacking guide columns 103 during the lifting process, avoiding the defect of the jacking beam 401 shaking left and right during the jacking process. And the upper and lower ends of the lifting guide column 103 are respectively fixed and connected to the support frame 100 through the guide column fixing plate 104.
本发明提供的斜拉顶升换向式十六轮四向穿梭车,采用每侧8个车轮,形成16轮双向行走小车的结构设计,大大提高小车的载重能力和过坎能力;离合式顶升换向机构与横向纵向行走驱动机构联动控制,共用一个驱动电机,结构设计新颖,相比现有顶升换向机构节省了一个电机,大大降低了生产成本;且采用离合式顶升换向机构,利用斜拉顶升滑块与斜拉顶升轴滚动线接触,传动效率高,压力角无变化,顶升滑块两侧的顶升斜孔对称布置,受力均匀,其设计新颖,结构紧凑,运行稳定,体积小,载重大,减少了机械机构的维护、保养次数,工作效率高,使用寿命长。该斜拉顶升换向式十六轮四向穿梭车的结构设计紧凑,既降低成本,又节省空间;且减小了小车整体重量和体积,提升运行能力和货物存取效率。The cable-pulling jacking reversing type sixteen-wheel four-way shuttle provided by the present invention adopts 8 wheels on each side to form a structure design of a 16-wheel two-way traveling trolley, which greatly improves the load capacity and sill-crossing ability of the trolley; The lifting reversing mechanism and the horizontal and vertical traveling driving mechanism are controlled by linkage, sharing a driving motor, and the structure design is novel. Compared with the existing jacking and reversing mechanism, it saves one motor and greatly reduces the production cost; and the clutch-type jacking and reversing is adopted. The mechanism uses the inclined-pulling jacking block to contact the rolling line of the inclined-pulling jacking shaft, with high transmission efficiency and no change in the pressure angle. The lifting inclined holes on both sides of the jacking block are symmetrically arranged, and the force is uniform. It has compact structure, stable operation, small volume and heavy load, which reduces the maintenance and maintenance times of the mechanical mechanism, and has high working efficiency and long service life. The cable-pulling jacking reversing type sixteen-wheel four-way shuttle has a compact structure design, which not only reduces costs, but also saves space; it also reduces the overall weight and volume of the trolley, and improves the running capacity and cargo storage efficiency.
以上对本发明的具体实施例进行了详细描述,但其只是作为范例,本发明并不限制于以上描述的具体实施例。对于本领域技术人员而言,任何对本发明进行的等同修改和替代也都在本发明的范畴之中。因此,在不脱离本发明的精神和范围下所作的均等变换和修改,都应涵盖在本发明的范围内。The specific embodiments of the present invention have been described above in detail, but they are only used as examples, and the present invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions to the present invention are also within the scope of the present invention. Therefore, equivalent changes and modifications made without departing from the spirit and scope of the present invention should be included within the scope of the present invention.

Claims (10)

  1. 一种横向电磁联动式十六轮四向穿梭车,其特征在于,包括支撑框架(100)和装设于所述支撑框架(100)上的横向行走驱动机构(200)、纵向行走驱动机构(300)和离合式顶升换向机构(400),其中:A transverse electromagnetic linkage type sixteen-wheel four-way shuttle, characterized in that it comprises a support frame (100), a lateral travel drive mechanism (200) and a longitudinal travel drive mechanism (300) mounted on the support frame (100). ) and a clutch type jacking reversing mechanism (400), wherein:
    所述横向行走驱动机构(200)包括分别对称布置于所述支撑框架(100)前后两侧的第一横向主动轮(201)、第一横向从动轮(202)、第二横向从动轮(203)和第二横向主动轮(204),两所述第一横向主动轮(201)分别设置于横向传动轴(206)两端,两所述第二横向主动轮(204)分别设置于横向连接轴(209)两端,所述横向传动轴(206)的两端与所述横向连接轴(209)的两端之间分别通过顶升同步带(407)传动连接,且所述横向传动轴(206)通过第一横向传动带(207)传动连接横向电机(208);The lateral travel drive mechanism (200) includes a first lateral driving wheel (201), a first lateral driven wheel (202), and a second lateral driven wheel (203) symmetrically arranged on the front and rear sides of the support frame (100), respectively ) and a second transverse driving wheel (204), the two first transverse driving wheels (201) are respectively arranged at both ends of the transverse transmission shaft (206), and the two second transverse driving wheels (204) are respectively arranged at the transverse connection Both ends of the shaft (209), the two ends of the transverse transmission shaft (206) and the two ends of the transverse connection shaft (209) are respectively connected by a jack-up timing belt (407), and the transverse transmission shaft (206) drive and connect the transverse motor (208) through the first transverse transmission belt (207);
    所述纵向行走驱动机构(300)包括分别对称布置于所述支撑框架(100)左右两侧的第一纵向主动轮(301)、第二纵向主动轮(302)、第一纵向从动轮(303)和第二纵向从动轮(304),所述第一纵向主动轮(301)、第二纵向主动轮(302)、第一纵向从动轮(303)和第二纵向从动轮(304)依次设置于纵向顶板(402)上,同侧的所述第一纵向主动轮(301)和第二纵向主动轮(302)通过第一纵向传动带(308)连接纵向传动轴(305),且所述纵向传动轴(305)通过第二纵向传动带(306)传动连接纵向电机(307);以及The longitudinal travel drive mechanism (300) includes a first longitudinal driving wheel (301), a second longitudinal driving wheel (302), and a first longitudinal driven wheel (303) symmetrically arranged on the left and right sides of the support frame (100), respectively ) and a second longitudinal driven wheel (304), the first longitudinal driving wheel (301), the second longitudinal driving wheel (302), the first longitudinal driven wheel (303) and the second longitudinal driven wheel (304) are arranged in sequence On the longitudinal top plate (402), the first longitudinal driving wheel (301) and the second longitudinal driving wheel (302) on the same side are connected to the longitudinal transmission shaft (305) through the first longitudinal transmission belt (308), and the longitudinal The transmission shaft (305) is drivingly connected to the longitudinal motor (307) through the second longitudinal transmission belt (306); and
    所述离合式顶升换向机构(400)包括分别布置于所述支撑框架(100)前后两侧的横向顶板(401)、左右两侧的纵向顶板(402)、分别设置于所述横向顶板(401)两端的斜拉顶升滑块(403)和电磁离合器(404),所述横向顶板(401)和所述纵向顶板(402)一体焊接成型;所述斜拉顶升滑块(403)上开设有左右贯通的顶升轴孔(410)和前后贯通的顶升斜孔(411),且所述顶升斜孔(411)呈倾斜布置;所述顶升轴孔(410)内活动设置有滚珠轴套(413),所述滚珠轴套(413)的两侧设置有斜拉顶升轴(415),且所述斜拉顶升轴(415)活动嵌设于所述顶升斜孔(411)内,所述滚珠轴套(413)活动套设于滚珠顶升轴(409)上;所述滚珠顶升轴(409)为中空结构,对应套设于所述横向传动轴(206)和所述横向连接轴(209)上,且左右两侧的所述滚珠顶升轴(409)通过电磁离合器(404)分别与所述横向传动轴(206)和所述横向连接轴(209)分离或结合。The clutch-type jacking and reversing mechanism (400) includes a lateral top plate (401) arranged on the front and rear sides of the support frame (100), respectively, and a longitudinal top plate (402) on the left and right sides, respectively disposed on the lateral top plate (401) The inclined-pulling jacking block (403) and the electromagnetic clutch (404) at both ends, the lateral top plate (401) and the longitudinal top plate (402) are integrally welded and formed; the inclined-pulling jacking block (403) ) is provided with a lifting shaft hole (410) passing through left and right and a lifting inclined hole (411) passing through the front and rear, and the lifting inclined hole (411) is arranged obliquely; the lifting shaft hole (410) Ball bushings (413) are movably arranged, two sides of the ball bushings (413) are provided with inclined-pulling jacking shafts (415), and the inclined-pulling jacking shafts (415) are movably embedded in the tops In the lift hole (411), the ball bushing (413) is movably sleeved on the ball lift shaft (409); the ball lift shaft (409) is a hollow structure and is correspondingly sleeved on the lateral transmission On the shaft (206) and the transverse connection shaft (209), the ball lift shafts (409) on the left and right sides are respectively connected with the transverse transmission shaft (206) and the transverse transmission shaft (409) through electromagnetic clutches (404). Shafts (209) are separated or joined.
  2. 根据权利要求1所述的横向电磁联动式十六轮四向穿梭车,其特征在于,所述支撑框架(100)的前后两侧壁分别开设四个圆形装配孔(101),所述支撑框架(100)的左右两侧壁分别开设四个方形装配孔(102),其中:The transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to claim 1, characterized in that, four circular assembly holes (101) are respectively formed on the front and rear two side walls of the support frame (100), and the support frame (100) The left and right side walls of the frame (100) are respectively provided with four square mounting holes (102), wherein:
    第一横向主动轮(201)和第二横向主动轮(204)分别与穿过对应所述顶升轴孔(410)、所述圆形装配孔(101)的所述横向传动轴(206)和横向连接轴(209)连接,所述第一横向从动轮(202)和第二横向从动轮(203)的轮轴分别穿过对应的所述圆形装配孔(101)连接所述支撑框架(100);The first transverse driving wheel (201) and the second transverse driving wheel (204) are respectively connected with the transverse transmission shaft (206) passing through the corresponding jacking shaft hole (410) and the circular assembly hole (101) connected with the transverse connecting shaft (209), the axles of the first transverse driven wheel (202) and the second transverse driven wheel (203) pass through the corresponding circular mounting holes (101) to connect to the supporting frame ( 100);
    所述第一纵向主动轮(301)、第二纵向主动轮(302)、第一纵向从动轮(303)、第二纵向从动轮(304)的轮轴分别穿过所述方形装配孔(102)装配于所述纵向横板(402)上。The axles of the first longitudinal driving wheel (301), the second longitudinal driving wheel (302), the first longitudinal driven wheel (303), and the second longitudinal driven wheel (304) respectively pass through the square assembly hole (102) Assembled on the longitudinal transverse plate (402).
  3. 根据权利要求1所述的横向电磁联动式十六轮四向穿梭车,其特征在于,所述第一横向主动轮(201)通过第二横向传动带(205)连接同侧的所述第一横向从动轮(202);和/或所述第二横向主动轮(204)通过第二横向传动带(205)连接同侧的所述第二横向从动轮(203)。The lateral electromagnetic linkage type sixteen-wheel four-way shuttle according to claim 1, wherein the first lateral driving wheel (201) is connected to the first lateral drive on the same side through a second lateral transmission belt (205). The driven pulley (202); and/or the second lateral driving pulley (204) is connected to the second lateral driven pulley (203) on the same side through a second lateral transmission belt (205).
  4. 根据权利要求1所述的横向电磁联动式十六轮四向穿梭车,其特征在于,还包括设置于所述所述第一纵向传动带(308)外侧的张紧调节机构(700),其中:所述张紧调节机构(700)包括贴合于所述第一纵向传动带(308)外侧布置的第一张紧轮(701)和第二张紧轮(703),所述第一张紧轮(701)通过第一固定板(702)固定设置于所述支撑框架(100)内侧壁,所述第二张紧轮(703)通过调节板(704)活动设置于所述支撑框架(100)内侧壁。The transverse electromagnetic linkage type sixteen-wheel four-direction shuttle vehicle according to claim 1, further comprising a tension adjustment mechanism (700) disposed on the outer side of the first longitudinal transmission belt (308), wherein: The tensioning adjustment mechanism (700) includes a first tensioning wheel (701) and a second tensioning wheel (703) that are attached to the outside of the first longitudinal transmission belt (308), the first tensioning wheel (701) is fixedly arranged on the inner side wall of the supporting frame (100) through a first fixing plate (702), and the second tensioning pulley (703) is movably arranged on the supporting frame (100) through an adjusting plate (704) inner side wall.
  5. 根据权利要求4所述的横向电磁联动式十六轮四向穿梭车,其特征在于,所述调节板(704)上水平开设调节方孔(705),并通过穿设于所述调节方孔(705)内的螺栓活动固定于所述支撑框架(100)内侧壁,且其一端通过调节螺母及螺栓与固定于所述支撑框架(100)内侧壁的第二固定板(706)可调节连接。The transverse electromagnetic linkage type sixteen-wheel four-direction shuttle vehicle according to claim 4, wherein an adjusting square hole (705) is horizontally formed on the adjusting plate (704), and the adjusting square hole (705) is arranged through the adjusting square hole. The bolts in (705) are movably fixed to the inner side wall of the support frame (100), and one end of the bolts is adjustable and connected to the second fixing plate (706) fixed to the inner side wall of the support frame (100) through adjusting nuts and bolts .
  6. 根据权利要求1所述的横向电磁联动式十六轮四向穿梭车,其特征在于,所述横向行走驱动机构(200)还包括:The lateral electromagnetic linkage type sixteen-wheel four-way shuttle according to claim 1, wherein the lateral travel drive mechanism (200) further comprises:
    轴承座(210),其设置于所述支撑框架(100)上,其顶端设置有轴承,以支撑所述横向传动轴(206)和所述横向连接轴(209)。A bearing seat (210) is arranged on the support frame (100), and a bearing is arranged at the top end to support the transverse transmission shaft (206) and the transverse connection shaft (209).
  7. 根据权利要求1所述的横向电磁联动式十六轮四向穿梭车,其特征在于,所述电磁离合器(404)包括旋转轮(416)、电磁压盘(417)和从动轮(418),其中,所述旋转轮(416)固定设置于所述横向传动轴(206)和所述横向连接轴(209)上,所述从动轮(418)固定设置于所述滚珠顶升轴(409)上,所述旋转轮(416)与所述从动轮(418)之间通过电磁压盘(417)分离或结合。The transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to claim 1, wherein the electromagnetic clutch (404) comprises a rotating wheel (416), an electromagnetic pressure plate (417) and a driven wheel (418), Wherein, the rotating wheel (416) is fixedly arranged on the lateral transmission shaft (206) and the lateral connecting shaft (209), and the driven wheel (418) is fixedly arranged on the ball lifting shaft (409) Above, the rotating wheel (416) and the driven wheel (418) are separated or combined by an electromagnetic pressure plate (417).
  8. 根据权利要求1所述的横向电磁联动式十六轮四向穿梭车,其特征在于,所述离合式顶升换向机构(400)还包括:The transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to claim 1, wherein the clutch type jacking and reversing mechanism (400) further comprises:
    顶升螺母(414),其固定套设于所述滚珠轴套(413)上,且其前后两侧壁分别与所述斜拉顶升轴(415)焊接连接。A jacking nut (414) is fixedly sleeved on the ball bushing (413), and its front and rear side walls are respectively welded and connected to the inclined-pull jacking shaft (415).
  9. 根据权利要求1所述的横向电磁联动式十六轮四向穿梭车,其特征在于,所述横向顶板(401)通过其两端开设的导向滑槽(412)上下滑动连接所述支撑框架(100)四角位置的顶升导柱(103)。The lateral electromagnetic linkage type sixteen-wheel four-way shuttle according to claim 1, characterized in that, the lateral top plate (401) is slidably connected to the support frame ( 100) Lifting guide posts (103) at the four corners.
  10. 根据权利要求1所述的横向电磁联动式十六轮四向穿梭车,其特征在于,所述顶升斜孔(411)的倾斜角度为5-85°,且其垂直高度等于所述顶升轴孔(410)的垂直高度。The transverse electromagnetic linkage type sixteen-wheel four-way shuttle according to claim 1, characterized in that, the inclination angle of the lifting inclined hole (411) is 5-85°, and its vertical height is equal to the lifting The vertical height of the shaft hole (410).
PCT/CN2021/118425 2020-09-15 2021-09-15 Transverse electromagnetic linkage-type sixteen-wheel four-way rail guided vehicle WO2022057814A1 (en)

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Cited By (9)

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CN114670168A (en) * 2022-04-22 2022-06-28 浙江世仓智能仓储设备有限公司 Shuttle maintenance auxiliary structure
CN114919909A (en) * 2022-05-25 2022-08-19 和通智能仓储科技(南京)有限公司 Position positioning method for four-way shuttle car of three-dimensional shuttle library
CN115123721A (en) * 2022-06-30 2022-09-30 普罗格智芯科技(湖北)有限公司 Single-power double-output transmission method of four-direction vehicle
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CN115535506A (en) * 2022-10-17 2022-12-30 青岛盈智科技有限公司 Four-way shuttle
CN116742245A (en) * 2023-06-26 2023-09-12 河南赛美科技有限公司 New energy battery protection box
CN117549926A (en) * 2023-12-19 2024-02-13 江苏新众亚智能物流装备制造有限公司 Four-way vehicle for logistics
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CN113306945B (en) * 2021-07-13 2022-10-18 隆链智能科技(上海)有限公司 Cam lifting type sixteen-wheel four-way shuttle
CN114751125A (en) * 2022-04-18 2022-07-15 太原福莱瑞达物流设备科技有限公司 Four-way shuttle based on control of inner cam profile
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CN114604554A (en) * 2022-04-06 2022-06-10 浙江世仓智能仓储设备有限公司 Carrying trolley for three-dimensional warehouse
CN114670168A (en) * 2022-04-22 2022-06-28 浙江世仓智能仓储设备有限公司 Shuttle maintenance auxiliary structure
CN114919909A (en) * 2022-05-25 2022-08-19 和通智能仓储科技(南京)有限公司 Position positioning method for four-way shuttle car of three-dimensional shuttle library
CN115123721A (en) * 2022-06-30 2022-09-30 普罗格智芯科技(湖北)有限公司 Single-power double-output transmission method of four-direction vehicle
CN115535506A (en) * 2022-10-17 2022-12-30 青岛盈智科技有限公司 Four-way shuttle
CN115535506B (en) * 2022-10-17 2024-04-19 青岛盈智科技有限公司 Four-way shuttle
CN115520557A (en) * 2022-11-09 2022-12-27 中科微至科技股份有限公司 Lead screw cam linkage lifting type ultrathin four-way shuttle
DE102022130831A1 (en) 2022-11-22 2024-05-23 Cellgo GmbH Storage robot and method for operating a storage robot
CN116742245A (en) * 2023-06-26 2023-09-12 河南赛美科技有限公司 New energy battery protection box
CN116742245B (en) * 2023-06-26 2023-12-19 河南赛美科技有限公司 New energy battery protection box
CN117549926A (en) * 2023-12-19 2024-02-13 江苏新众亚智能物流装备制造有限公司 Four-way vehicle for logistics

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