WO2022057261A1 - 一种在深海原位下对电缆绝缘层修复的装置 - Google Patents

一种在深海原位下对电缆绝缘层修复的装置 Download PDF

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Publication number
WO2022057261A1
WO2022057261A1 PCT/CN2021/089500 CN2021089500W WO2022057261A1 WO 2022057261 A1 WO2022057261 A1 WO 2022057261A1 CN 2021089500 W CN2021089500 W CN 2021089500W WO 2022057261 A1 WO2022057261 A1 WO 2022057261A1
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WIPO (PCT)
Prior art keywords
underwater
cable
frame
push rod
electric push
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PCT/CN2021/089500
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English (en)
French (fr)
Inventor
王瑞
范华涛
许可
赵飞虎
刘欢
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中国船舶科学研究中心
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Application filed by 中国船舶科学研究中心 filed Critical 中国船舶科学研究中心
Publication of WO2022057261A1 publication Critical patent/WO2022057261A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/16Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for repairing insulation or armouring of cables

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  • the invention relates to the technical field of underwater cable repairing equipment, in particular to a device for repairing cable insulation layers in deep sea in situ.
  • Watertight cables in the deep sea are often damaged due to seawater corrosion, erosion, sand and gravel scraping after a long period of use. If they are not repaired in time, seawater leakage will occur. , circuit short circuit, etc.
  • the applicant provides a device for repairing the cable insulation layer in situ in the deep sea, so that the repair work of the cable insulation layer can be conveniently completed, and the work can be directly carried out underwater without transportation to On land, it saves time and effort, realizes concealed operations, and protects the safety of operators and national defense.
  • a device for repairing a cable insulation layer in a deep sea in situ comprising a frame, four corners of the bottom of the frame are respectively installed with underwater electric wheels, and the frame above the underwater electric wheel is installed with seabed sediment filling
  • a buried device and a seabed sediment suction and removal device ; a cable insulation layer repair mechanism is fixedly installed inside the frame, and arc-shaped fixed blocks are arranged on the frames on both sides of the cable insulation layer repair mechanism, and the bottom of the arc-shaped fixed block is installed
  • a cable pick-and-place mechanism is provided; an underwater high-pressure air device, an underwater glue filling device, and an underwater water pumping device are also fixedly installed on the frame.
  • the structure of the cable insulation layer repairing mechanism is as follows: it includes a rear half pressure-resistant casing and a front half pressure-resistant casing, the rear half pressure-resistant casing is welded on the frame, and the inner side of the frame is fixed at intervals There are multiple underwater electric push rods, the output end of each underwater electric push rod is fixed with the front half of the pressure-resistant shell, and the underwater electric push rod pushes the position of the front half of the pressure-resistant shell, so that the rear half of the pressure-resistant shell is resistant to
  • the pressure casing and the front half pressure casing are attached or separated; the rear half pressure casing and the front half pressure casing are provided with threads at intervals along the length direction, and the threads are fitted with tapered threads.
  • the semicircular locking block with teeth the underwater electromagnetic thimble is installed on the rear half pressure shell and the front half pressure shell, and the underwater electromagnetic thimble passes through the hole of the conical thread toothed semicircular locking block.
  • fix the conical threaded semicircular locking block with teeth it also includes an underwater rack electric push rod, the underwater rack electric push rod is fixed on the rear half of the pressure-resistant shell, and the underwater rack electric push rod is The rack meshes with the tapered thread toothed semicircular locking block.
  • the rear half-side pressure-resistant shell and the front half-side pressure-resistant shell are installed with an underwater pumping control solenoid valve, an underwater glue filling control solenoid valve, and an underwater high-pressure air control solenoid valve at intervals from one end to the other end.
  • the underwater pumping control solenoid valve is connected with the underwater pumping device
  • the underwater glue filling control solenoid valve is connected with the underwater glue replenishing device
  • the underwater high pressure air control solenoid valve is connected with the underwater high pressure air device.
  • a T-shaped sealing ring is installed on the rear half of the pressure-resistant casing.
  • the structure of the cable pick-and-place mechanism is: including the front underwater electric push rod, the middle underwater electric push rod and the rear underwater electric push rod, the front underwater electric push rod, the middle underwater electric push rod and the rear underwater electric push rod.
  • the top of the front underwater electric push rod is locked on the arc-shaped fixed block, the output end of the front underwater electric push rod is connected to the front semicircular cable gripper, and the output end of the rear underwater electric push rod is connected to the rear
  • the first semicircular cable gripper, the output end of the middle underwater electric push rod is connected to the front semicircular cable gripper and the rear semicircular cable gripper at the same time, and the front semicircular cable gripper and the rear semicircular cable gripper are symmetrical semicircular structure.
  • the seabed sediment burying device and the seabed sediment suction device are respectively arranged at both ends of the frame.
  • the middle of the frame is also provided with an underwater cable surface flushing device and an underwater cable surface condition monitoring device.
  • One end of the frame is installed with monitoring of sediment suction removal, and the other end of the frame is installed with monitoring of underwater sediment landfill.
  • the invention has compact and reasonable structure and convenient operation.
  • the sediment of the buried cable is sucked by the submarine sediment suction mechanism, the cable is picked up by the cable retraction mechanism, and then the cable surface cleaning mechanism cleans the sediment and dirt on the cable surface.
  • the cable pick-and-place mechanism puts the cable in the cable insulation repair mechanism for repair work.
  • the cable pick-up mechanism will grab the cable and place it on the seabed.
  • the sediment filling mechanism will bury the cable and complete the seabed.
  • the repair work of the watertight cable will be carried out in situ on the seabed.
  • Watertight cables in the deep sea are often damaged due to seawater corrosion, erosion, sand and gravel scraping after a long period of use. If they are not repaired in time, seawater leakage will occur. , circuit short circuit, etc., the invention can realize the operation on the seabed, can easily realize the work of repairing the cable insulation layer, achieve the effect of cable insulation, avoid the operation of the cable on land or on the ship, and facilitate and quickly repair the damaged watertight cable on the seabed. It saves money, time and effort, is not easy to be discovered by the enemy, realizes concealed operations, and protects the safety of operators and national defense.
  • FIG. 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is a schematic structural diagram of another perspective of the present invention.
  • FIG. 3 is a schematic structural diagram of the cable grabbing mechanism of the present invention.
  • FIG. 4 is a schematic structural diagram of the cable insulation layer repairing mechanism in the present invention.
  • FIG. 5 is a schematic view of the installation of the rear half pressure shell of the present invention.
  • Fig. 6 is an assembly sectional view of the electric push rod of the underwater rack, the conical thread toothed semicircular locking block and the rear half pressure shell of the present invention.
  • FIG. 7 is a schematic structural diagram of an underwater rack electric push rod of the present invention.
  • FIG. 8 is a schematic structural diagram of the conical thread toothed semicircular locking block of the present invention.
  • 201 front underwater electric push rod
  • 202 middle underwater electric push rod
  • 203 rear underwater electric push rod
  • 204 rear semicircular cable gripper
  • 205 front semicircular cable gripper
  • 301 Rear half pressure housing; 302. Underwater pumping control solenoid valve; 303. Underwater electromagnetic thimble; 304. Underwater rack electric push rod; 305. Tapered thread semicircular locking block with teeth; 306, Underwater glue control solenoid valve; 307, underwater high-pressure air control solenoid valve; 308, T-ring; 309, underwater electric push rod; 310, front half pressure shell.
  • the device for repairing the cable insulation layer in the deep sea in this embodiment includes a frame 1, and the four corners of the bottom of the frame 1 are respectively equipped with underwater electric wheels 9, which are located underwater.
  • the frame 1 above the electric wheel 9 is installed with a seabed sediment filling device 8 and a seabed sediment suction device 12; a cable insulation layer repair mechanism 3 is fixedly installed inside the frame 1, and the cable insulation layer repair mechanism 3 is on both sides of the frame 1.
  • An arc-shaped fixing block 101 is provided, and a cable pick-and-place mechanism 2 is installed at the bottom of the arc-shaped fixing block 101; the frame 1 is also fixedly installed with an underwater high-pressure air device 4, an underwater glue filling device 5, and an underwater water pumping device. 6.
  • the structure of the cable insulation layer repairing mechanism 3 is as follows: including a rear half pressure-resistant casing 301 and a front half pressure-resistant casing 310 arranged oppositely, the rear half-pressure-resistant casing 301 is welded on the frame 1, and the inner side of the frame 1 A plurality of underwater electric push rods 309 are fixed at intervals, the output end of each underwater electric push rod 309 is fixed with the front half pressure-resistant casing 310, and the underwater electric push rod 309 pushes the front half of the pressure-resistant casing 310.
  • Thread a conical thread semicircular locking block 305 with teeth is fitted on the thread, and an underwater electromagnetic thimble 303 is installed on the rear half pressure shell 301 and the front half pressure shell 310, and the underwater electromagnetic thimble 303
  • the conical thread toothed semicircular locking block 305 it is used to fix the conical thread toothed semicircular locking block 305; it also includes the underwater rack electric push rod 304, and the underwater rack electric push rod 304 is fixed on the On the rear half of the pressure-resistant casing 301, the rack of the underwater rack electric push rod 304 meshes with the conical thread semicircular locking block 305 with teeth.
  • the rear half-side pressure-resistant casing 301 and the front half-side pressure-resistant casing 310 are installed with an underwater pumping control solenoid valve 302, an underwater glue filling control solenoid valve 306 and an underwater high-pressure air control solenoid valve at intervals from one end to the other end.
  • Valve 307, the underwater pumping control solenoid valve 302 is connected with the underwater pumping device 6, the underwater glue filling control solenoid valve 306 is connected with the underwater glue replenishing device 5, and the underwater high pressure air control solenoid valve 307 is connected with the underwater high pressure air device 4 .
  • a T-shaped sealing ring 308 is installed on the rear half of the pressure-resistant casing 301 .
  • the structure of the cable pick-and-place mechanism 2 is: including a front underwater electric push rod 201, a middle underwater electric push rod 202 and a rear underwater electric push rod 203, the front underwater electric push rod 201, the middle underwater electric push rod 201, and the middle underwater electric push rod 201.
  • the top of the rod 202 and the rear underwater electric push rod 203 are locked on the arc-shaped fixed block 101, the output end of the front underwater electric push rod 201 is connected to the front semicircular cable gripper 205, and the rear underwater electric push rod
  • the output end of the rod 203 is connected to the rear semicircular cable gripper 204, and the output end of the middle underwater electric push rod 202 is simultaneously connected to the front semicircular cable gripper 205 and the rear semicircular cable gripper 204, and the front semicircular cable gripper 205 and The rear semicircular cable gripper 204 has a symmetrical semicircular structure.
  • the seabed sediment filling device 8 and the seabed sediment suction removal device 12 are respectively arranged at both ends of the frame 1 .
  • an underwater cable surface washing device 10 and an underwater cable surface condition monitoring device 11 are also arranged oppositely.
  • One end of the frame 1 is installed with a sediment suction monitoring 13 , and the other end of the frame 1 is installed with an underwater sediment landfill monitoring 7 .
  • FIG. 1 it includes a frame 1, wherein the frame 1 is fixed with a cable pick-and-place mechanism 2, a cable insulation layer repair mechanism 3, an underwater high-pressure air device 4, an underwater glue replenishing device 5, an underwater pumping device 6, a water Lower sediment landfill monitoring 7, submarine sediment landfill device 8, underwater electric wheel 9, underwater cable surface flushing device 10, underwater cable surface condition monitoring 11, submarine sediment suction device 12, sediment suction Monitor 13.
  • One of the left and right seabed sediment suction devices 12 is fixed on the bottom end of the frame 1, and is used to absorb the sediment on the submarine cable and throw it on both sides of the cable to expose the cable;
  • the seabed sediment filling device 8 is fixed on the bottom end of the frame 1 on the left and right, and the sediment on both sides of the cable is buried on the cable.
  • the upper end of the front underwater electric push rod 201 is fixed on the arc-shaped fixing block 101 of the frame 1, and the lower end controls the opening and closing of the front semicircular cable gripper 205;
  • the upper end of the rear underwater electric push rod 203 is fixed on the arc-shaped fixing block 101 of the frame 1, and the lower end controls the opening and closing of the rear semicircular cable gripper 204;
  • the upper end of the middle underwater electric push rod 202 is fixed on the arc-shaped fixing block 101 of the frame 1, and together with the front underwater electric push rod 201 and the rear underwater electric push rod 203 control the front semicircular cable gripper 205 and the rear
  • the entire semicircular cable gripper 204 is lifted and lowered to pick up and place cables.
  • the rear half of the pressure-resistant casing 301 is fixed on the frame 1 by welding;
  • the underwater pumping control solenoid valve 302, the underwater glue filling control solenoid valve 306, and the underwater high-pressure air control solenoid valve 307 penetrate into the rear half pressure housing 301 and the front half pressure housing 310 through threads and sealing rings, Guaranteed sealing;
  • the three underwater electric push rods 309 are all fixed in the frame 1, and the other end is fixed to the front half pressure housing 310, which can push the front half pressure housing 310 to move, and is in phase with the rear half pressure housing 301.
  • the T-ring 308 is installed on the rear half pressure casing 301, and can be connected with the front half pressure casing 310.
  • the cable is in close contact to play a sealing role;
  • the four underwater electromagnetic thimbles 303 are fixed on the rear half of the pressure-resistant housing 301 and the front half of the pressure-resistant housing 310 by threads, and the underwater electromagnetic thimbles 303 can pass through the holes of the conical thread semicircular locking block 305 with teeth In the middle, it plays the role of fixing the conical thread toothed semicircular locking block 305;
  • the underwater rack electric push rod 304 is fixed on the rear half pressure housing 301 by bolts, and the rack and the conical thread toothed semicircle locking block 305 are engaged with the external teeth, which can control the conical thread toothed semicircle locking
  • the block 305 is rotated, when the rack moves downward, the two matched conical thread toothed semicircular locking blocks 305 rotate to the end with the larger outer diameter of the conical thread, connecting the rear half pressure-resistant housing 301 and the front
  • the half-side pressure-resistant shell 310 is clamped, and the sealing ring is pressed tightly, which ensures the sealing effect.
  • the rack moves upward, the two matching tapered thread semicircular locking blocks 305 with teeth with small outer diameters move toward the tapered thread.
  • the underwater pumping control solenoid valve 302 is connected to the underwater pumping device 6, and the underwater pumping device 6 pumps the water in the rear half pressure housing 301 and the front half pressure housing 310 through the underwater pumping control solenoid valve 302. Dry, convenient sealing rubber to better bond the cable surface;
  • the underwater glue filling control solenoid valve 306 is connected to the underwater glue filling device 5, and the underwater glue filling device 5 is controlled by the underwater glue filling control solenoid valve 306 to control the rear half pressure shell 301 and the front half pressure resistance
  • the shell 310 is filled with glue
  • the underwater high-pressure air control solenoid valve 307 is connected to the underwater high-pressure air device 4, and the underwater high-pressure air device 4 controls the solenoid valve 307 of the underwater high-pressure air to control the rear half pressure housing 301 and the front half pressure housing 310. Filled with high-pressure air to prevent the entry of seawater and better squeeze the sealing rubber into the defect of the cable to bond tightly.
  • the seabed sediment suction device 12 at the front end blows the sediment from the buried cable and puts it on both sides of the cable, and the sediment suction monitoring 13 monitors the suction situation.
  • the lower cable surface condition monitoring 11 searches for the damaged position of the cable. When the damaged position of the cable surface is determined to be directly under the cable insulation layer repairing mechanism 3, the two cable pick-and-place mechanisms 2 descend, grab the cable and then rise, and put the cable into the cable insulation layer. Inside the repair facility 3.
  • the underwater cable surface washing device 10 starts to wash the cable surface, and the underwater cable surface condition monitoring 11 observes the washing situation; when the damaged part is washed clean, the two cable pick-and-place mechanisms 2 continue to rise and place the cable on the rear half
  • the first half pressure housing 301 and the front half pressure housing 310 are sandwiched in the middle.
  • the two underwater racks are electrically pushed
  • the rack of the rod 304 moves downward, and drives the four matched conical thread semicircular locking blocks 305 with teeth to rotate to the end with the larger outer diameter of the conical thread, and the rear half pressure-resistant casing 301 and the front half pressure-resistant
  • the housing 310 is clamped, and the sealing ring and cable are compressed, ensuring a seal.
  • the underwater water pumping control solenoid valve 302 is turned on, and the underwater water pumping device 6 drains the water in the pressure-resistant housing through the underwater water pumping control solenoid valve 302, so that the back sealing rubber can better bond the damaged surface of the cable; then wait for the water After draining, the underwater pumping control solenoid valve 302 is closed, and the underwater pumping device 6 stops working; the underwater glue filling control solenoid valve 306 is opened, and the underwater glue filling device 5 is controlled by the underwater glue filling control solenoid valve 306.
  • the rear half pressure shell 301 and the front half pressure shell 310 are filled with glue.
  • the underwater glue filling control solenoid valve 306 When the rubber tank is full, the underwater glue filling control solenoid valve 306 is closed, and the underwater glue replenishing device 5 stops working; underwater high-pressure air
  • the control solenoid valve 307 is opened, and the underwater high-pressure air device 4 controls the solenoid valve 307 for the underwater high-pressure air to fill the rear half pressure-resistant casing 301 and the front half-pressure-resistant casing 310 with high-pressure air to prevent seawater from entering and changing. It is better to squeeze the sealing rubber into the defect of the cable and bond tightly.
  • the underwater high-pressure air control solenoid valve 307 After a certain period of time, the underwater high-pressure air control solenoid valve 307 is closed, and the underwater high-pressure air device 4 stops working.
  • the racks of the two underwater rack electric push rods 304 move upward, driving the four matching conical thread semicircular locking blocks 305 with teeth to rotate to the end with the smaller outer diameter of the conical thread, and the rear half of the pressure-resistant housing is rotated. 301 and the front half of the pressure-resistant casing 310 are loosened, and the sealing ring and cable seal fail.
  • the rack moves a certain distance, the four underwater electromagnetic thimbles 303 start to move, and the thimbles pass through the conical thread and toothed semicircle locking block 305 the holes, and the four conical threaded semicircular locking blocks 305 with teeth will no longer slide and fall off.
  • the three underwater electric push rods 309 start to move to separate the rear half pressure housing 301 from the front half pressure housing 310, and then; the two cable pick-and-place mechanisms 2 for grabbing the cable descend, and at this time underwater
  • the cable surface condition monitoring 11 observes the repair of the cable surface. If the repair is unsuccessful, the above actions will be repeated. After the repair is successful, the repaired cable will be put into the seabed. At this time, the underwater electric wheel 9 starts to move forward. At the same time, the seabed mud
  • the sand landfill device 8 re-fills the repaired submarine cable with the originally absorbed sediment, and the underwater sediment landfill monitoring 7 observes the landfill situation, and finally completes the entire repair work of the cable insulation layer.
  • the device can quickly repair the damaged insulation layer of the cable in situ on the seabed, avoiding the need to bring the submarine cable to land or ship for complicated repair.

Abstract

本发明涉及一种在深海原位下对电缆绝缘层修复的装置,包括框架,所述框架的底部四个角处分别安装有水下电动轮,位于水下电动轮上方的框架处安装有海底泥沙填埋装置和海底泥沙吸除装置;所述框架内部固定安装有电缆绝缘层修复机构,电缆绝缘层修复机构两旁的框架上设置有圆弧形固定块,所述圆弧形固定块的底部安装有电缆取放机构;所述框架上还固定安装有水下高压空气装置、水下补胶装置、水下抽水装置。方便的完成电缆绝缘层的修复工作,直接在水下工作,无需运输到陆地上,省时省力,实现隐蔽作业,保护作业人员和国防的安全。

Description

一种在深海原位下对电缆绝缘层修复的装置 技术领域
本发明涉及水下电缆修复设备技术领域,尤其是一种在深海原位下对电缆绝缘层修复的装置。
背景技术
在深海中的水密电缆经过长时间的使用,由于海水腐蚀、冲刷、沙石刮碰等原因,经常会出现水密电缆绝缘层或者保护套破损的情况,如果天长日久不及时修复,会出现海水渗漏,电路短路等情况。
但是一般情况下,需要将海底电缆拿到陆地上进行修复,不仅耗资巨大,而且延误电缆的修补时间,容易被敌方发现,特别是军用电缆,更是威胁到了作业人员的安全,延误军用海底电缆的修复时间,威胁国家的国防安全。
技术问题
现有技术中的电缆修复装置,虽然可以完成水密电缆的修复工作,但是其操作仍然需要在陆地上修复,不能隐蔽作业,费时费力,容易被敌方发现,威胁修补人员和船舶的安全。
目前在修复电缆的产品中,未发现可以在深海原位中可直接对电缆修补的产品。
为了方便快速修复海底破损的水密电缆,实现隐蔽作业,保护作业人员和国防的安全,发明了一种在深海原位下对电缆绝缘层修复的装置。
技术解决方案
本申请人针对上述现有生产技术中的缺点,提供一种在深海原位下对电缆绝缘层修复的装置,从而可以方便的完成电缆绝缘层的修复工作,直接在水下工作,无需运输到陆地上,省时省力,实现隐蔽作业,保护作业人员和国防的安全。
本发明所采用的技术方案如下:
一种在深海原位下对电缆绝缘层修复的装置,包括框架,所述框架的底部四个角处分别安装有水下电动轮,位于水下电动轮上方的框架处安装有海底泥沙填埋装置和海底泥沙吸除装置;所述框架内部固定安装有电缆绝缘层修复机构,电缆绝缘层修复机构两旁的框架上设置有圆弧形固定块,所述圆弧形固定块的底部安装有电缆取放机构;所述框架上还固定安装有水下高压空气装置、水下补胶装置、水下抽水装置。
其进一步技术方案在于:
所述电缆绝缘层修复机构的结构为:包括相对设置的后部半边耐压壳体和前部半边耐压壳体,所述后部半边耐压壳体焊接在框架上,框架的内侧间隔固定有多个水下电动推杆,每个水下电动推杆的输出端与前部半边耐压壳体固定,水下电动推杆推动前部半边耐压壳体的位置,使得后部半边耐压壳体和前部半边耐压壳体贴合或者分离;后部半边耐压壳体和前部半边耐压壳体的长度方向上均间隔设置有螺纹,所述螺纹上配合安装有锥形螺纹带齿半圆锁紧块,后部半边耐压壳体和前部半边耐压壳体上均安装有水下电磁顶针,水下电磁顶针穿过锥形螺纹带齿半圆锁紧块的孔,用来固定锥形螺纹带齿半圆锁紧块;还包括水下齿条电动推杆,所述水下齿条电动推杆固定在后部半边耐压壳体上,水下齿条电动推杆的齿条与锥形螺纹带齿半圆锁紧块啮合。
所述后部半边耐压壳体和前部半边耐压壳体内部从一端到另一端均间隔安装有水下抽水控制电磁阀、水下灌胶控制电磁阀和水下高压空气控制电磁阀,水下抽水控制电磁阀和水下抽水装置连接,水下灌胶控制电磁阀和水下补胶装置连接,水下高压空气控制电磁阀和水下高 压空气装置。
后部半边耐压壳体上安装有T型密封圈。
所述电缆取放机构的结构为:包括前部水下电动推杆、中部水下电动推杆和后部水下电动推杆,前部水下电动推杆、中部水下电动推杆和后部水下电动推杆的顶部锁紧在圆弧形固定块上,所述前部水下电动推杆的输出端连接前部半圆电缆抓手,后部水下电动推杆的输出端连接后部半圆电缆抓手,所述中部水下电动推杆的输出端同时连接前部半圆电缆抓手和后部半圆电缆抓手,所述前部半圆电缆抓手和后部半圆电缆抓手为对称的半圆形结构。
所述海底泥沙填埋装置和海底泥沙吸除装置分别设置在框架的两端。
框架中部还相对设置有水下电缆表面冲洗装置和水下电缆表面情况监控。
框架的一端安装有泥沙吸除监控,框架的另一端安装有水下泥沙填埋监控。
有益效果
本发明的有益效果如下:
本发明结构紧凑、合理,操作方便,通过海底泥沙吸除机构将埋藏电缆的泥沙吸除,电缆收放机构将电缆抓取上来,其次电缆表面清洗机构清洗掉电缆表面的泥沙和污物,电缆取放机构将电缆放于电缆绝缘层修复机构中进行修补工作,当电缆修补完成后,电缆收放机构将抓取电缆放于海底,最后泥沙填满机构将电缆埋藏,完成海底水密电缆的修复工作,整个工作过程将在海底原位实施。
在深海中的水密电缆经过长时间的使用,由于海水腐蚀、冲刷、沙石刮碰等原因,经常会出现水密电缆绝缘层或者保护套破损的情况,如果天长日久不及时修复,会出现海水渗漏,电路短路等情况,通过本发明可以实现在海底作业,可以轻松实现电缆绝缘层修补的工作,达到电缆绝缘的效果,避免将电缆拿到陆地或者船上作业,方便快速修复海底破损的水密电缆,省钱省时省力,不容易被敌方发现,实现隐蔽作业,保护作业人员和国防的安全。
附图说明
图1为本发明的结构示意图。
图2为本发明另一视角的结构示意图。
图3为本发明电缆抓取机构的结构示意图。
图4为本发明中电缆绝缘层修复机构的结构示意图。
图5为本发明后部半边耐压壳体的安装示意图。
图6为本发明水下齿条电动推杆、锥形螺纹带齿半圆锁紧块和后部半边耐压壳体的装配剖视图。
图7为本发明水下齿条电动推杆的结构示意图。
图8为本发明锥形螺纹带齿半圆锁紧块的结构示意图。
其中:1、框架;2、电缆取放机构;3、电缆绝缘层修复机构;4、水下高压空气装置;5、水下补胶装置;6、水下抽水装置;7、水下泥沙填埋监控;8、海底泥沙填埋装置;9、水下电动轮;10、水下电缆表面冲洗装置;11、水下电缆表面情况监控;12、海底泥沙吸除装置;13、泥沙吸除监控;
101、圆弧形固定块;
201、前部水下电动推杆;202、中部水下电动推杆;203、后部水下电动推杆;204、后部半圆电缆抓手;205、前部半圆电缆抓手;
301、后部半边耐压壳体;302、水下抽水控制电磁阀;303、水下电磁顶针;304、水下齿条电动推杆;305、锥形螺纹带齿半圆锁紧块;306、水下灌胶控制电磁阀;307、水下高压空气控制电磁阀;308、T型密封圈;309、水下电动推杆;310、前部半边耐压壳体。
本发明的实施方式
下面结合附图,说明本发明的具体实施方式。
如图1-图8所示,本实施例的在深海原位下对电缆绝缘层修复的装置,包括框架1,框架1的底部四个角处分别安装有水下电动轮9,位于水下电动轮9上方的框架1处安装有海底泥沙填埋装置8和海底泥沙吸除装置12;框架1内部固定安装有电缆绝缘层修复机构3,电缆绝缘层修复机构3两旁的框架1上设置有圆弧形固定块101,圆弧形固定块101的底部安装有电缆取放机构2;框架1上还固定安装有水下高压空气装置4、水下补胶装置5、水下抽水装置6。
电缆绝缘层修复机构3的结构为:包括相对设置的后部半边耐压壳体301和前部半边耐压壳体310,后部半边耐压壳体301焊接在框架1上,框架1的内侧间隔固定有多个水下电动推杆309,每个水下电动推杆309的输出端与前部半边耐压壳体310固定,水下电动推杆309推动前部半边耐压壳体310的位置,使得后部半边耐压壳体301和前部半边耐压壳体310贴合或者分离;后部半边耐压壳体301和前部半边耐压壳体310的长度方向上均间隔设置有螺纹,螺纹上配合安装有锥形螺纹带齿半圆锁紧块305,后部半边耐压壳体301和前部半边耐压壳体310上均安装有水下电磁顶针303,水下电磁顶针303穿过锥形螺纹带齿半圆锁紧块305的孔,用来固定锥形螺纹带齿半圆锁紧块305;还包括水下齿条电动推杆304,水下齿条电动推杆304固定在后部半边耐压壳体301上,水下齿条电动推杆304的齿条与锥形螺纹带齿半圆锁紧块305啮合。
后部半边耐压壳体301和前部半边耐压壳体310内部从一端到另一端均间隔安装有水下抽水控制电磁阀302、水下灌胶控制电磁阀306和水下高压空气控制电磁阀307,水下抽水控制电磁阀302和水下抽水装置6连接,水下灌胶控制电磁阀306和水下补胶装置5连接,水下高压空气控制电磁阀307和水下高压空气装置4。
后部半边耐压壳体301上安装有T型密封圈308。
电缆取放机构2的结构为:包括前部水下电动推杆201、中部水下电动推杆202和后部水下电动推杆203,前部水下电动推杆201、中部水下电动推杆202和后部水下电动推杆203的顶部锁紧在圆弧形固定块101上,前部水下电动推杆201的输出端连接前部半圆电缆抓手205,后部水下电动推杆203的输出端连接后部半圆电缆抓手204,中部水下电动推杆202的输出端同时连接前部半圆电缆抓手205和后部半圆电缆抓手204,前部半圆电缆抓手205和后部半圆电缆抓手204为对称的半圆形结构。
海底泥沙填埋装置8和海底泥沙吸除装置12分别设置在框架1的两端。
框架1中部还相对设置有水下电缆表面冲洗装置10和水下电缆表面情况监控11。
框架1的一端安装有泥沙吸除监控13,框架1的另一端安装有水下泥沙填埋监控7。
本发明的具体结构和功能如下:
如图1所示,包括框架1,其中框架1上固定了电缆取放机构2、电缆绝缘层修复机构3、水下高压空气装置4、水下补胶装置5、水下抽水装置6、水下泥沙填埋监控7、海底泥沙填埋装置8、水下电动轮9、水下电缆表面冲洗装置10、水下电缆表面情况监控11、海底泥沙吸除装置12、泥沙吸除监控13。
其中海底泥沙吸除装置12左右各一个固定在框架1的底端,用来将海底电缆上的泥沙吸除抛在电缆两边,使电缆暴露出来;
海底泥沙填埋装置8左右各一个固定在框架1的底端,将电缆两边的泥沙填埋电缆上。
如图3所示,其中在电缆取放机构2中,
前部水下电动推杆201上端固定在框架1的圆弧形固定块101上,下端控制前部半圆电缆抓手205的张合;
后部水下电动推杆203上端固定在框架1的圆弧形固定块101上,下端控制后部半圆电缆抓 手204的张合;
中部水下电动推杆202上端固定在框架1的圆弧形固定块101上,和前部水下电动推杆201、后部水下电动推杆203一块控制前部半圆电缆抓手205和后部半圆电缆抓手204整体的升降来取放电缆。
如图3所示,在电缆绝缘层修复机构3中,后部半边耐压壳体301通过焊接固定在框架1上;
水下抽水控制电磁阀302、水下灌胶控制电磁阀306和水下高压空气控制电磁阀307通过螺纹和密封圈深入后部半边耐压壳体301和前部半边耐压壳体310内部,保证了密封;
三个水下电动推杆309都固定在框架1中,另一端和前部半边耐压壳体310固定,可以推动前部半边耐压壳体310移动,和后部半边耐压壳体301相配合,后部半边耐压壳体301和前部半边耐压壳体310贴合后,T型密封圈308安装在后部半边耐压壳体301上,可以和前部半边耐压壳体310以及电缆紧密接触,起到密封的作用;
锥形螺纹带齿半圆锁紧块305有四个,四个锥形螺纹带齿半圆锁紧块305的内螺纹和后部半边耐压壳体301和前部半边耐压壳体310的螺纹啮合,并且要确保两个相对的锥形螺纹带齿半圆锁紧块305相配合;
四个水下电磁顶针303通过螺纹固定在后部半边耐压壳体301和前部半边耐压壳体310上,水下电磁顶针303可以穿过锥形螺纹带齿半圆锁紧块305的孔中,起到固定锥形螺纹带齿半圆锁紧块305的作用;
水下齿条电动推杆304通过螺栓固定在后部半边耐压壳体301上,齿条和锥形螺纹带齿半圆锁紧块305外齿相啮合,可以控制锥形螺纹带齿半圆锁紧块305的转动,当齿条向下运动时,两个配合的锥形螺纹带齿半圆锁紧块305向锥形螺纹外径大的一端转动,将后部半边耐压壳体301和前部半边耐压壳体310夹紧,密封圈被压紧,保证了密封的作用,当齿条向上运动时,两个配合的锥形螺纹带齿半圆锁紧块305向锥形螺纹外径小的一端转动,将后部半边耐压壳体301和前部半边耐压壳体310松开,不再密封,当转动到一定距离时,四个水下电磁顶针303开始动作将顶针插入锥形螺纹带齿半圆锁紧块305的孔内,将四个锥形螺纹带齿半圆锁紧块305固定。
水下抽水控制电磁阀302和水下抽水装置6连接,水下抽水装置6通过水下抽水控制电磁阀302将后部半边耐压壳体301和前部半边耐压壳体310内的水抽干,方便密封橡胶更好的粘合电缆表面;
水下灌胶控制电磁阀306和水下补胶装置5连接,水下补胶装置5通过水下灌胶控制电磁阀306的控制来对后部半边耐压壳体301和前部半边耐压壳体310内灌胶;
水下高压空气控制电磁阀307和水下高压空气装置4连接,水下高压空气装置4通过水下高压空气控制电磁阀307对后部半边耐压壳体301和前部半边耐压壳体310内充高压空气,防止海水的进入和更好将密封橡胶挤压进电缆的缺损处紧密粘合。
实际工作过程中:
在海底依靠水下电动轮9跨在海底电缆两边运行,前端的海底泥沙吸除装置12将填埋电缆的泥沙吹除放在电缆两边,泥沙吸除监控13观看吸除情况,水下电缆表面情况监控11寻找电缆破损位置,当电缆表面破损位置确定在电缆绝缘层修复机构3正下方后,两个电缆取放机构2下降,抓取电缆后上升,将电缆放入电缆绝缘层修复机构3内。
水下电缆表面冲洗装置10开始对电缆表面进行冲洗,水下电缆表面情况监控11观察冲洗情况;当破损处被冲洗干净后,两个电缆取放机构2继续上升,将电缆放在后部半边耐压壳体301和前部半边耐压壳体310中间;三个水下电动推杆309将推动前部半边耐压壳体310向后部半边耐压壳体301移动,要确保电缆被后部半边耐压壳体301和前部半边耐压壳体310夹在中间,当后部半边耐压壳体301和前部半边耐压壳体310进行配合后,两个水下齿条电 动推杆304的齿条向下运动,带动四个配合的锥形螺纹带齿半圆锁紧块305向锥形螺纹外径大的一端转动,将后部半边耐压壳体301和前部半边耐压壳体310夹紧,密封圈和电缆被压紧,保证了密封。
首先水下抽水控制电磁阀302打开,水下抽水装置6通过水下抽水控制电磁阀302将耐压壳体内的水抽干,方便后面密封橡胶更好的粘合电缆破损的表面;然后等水抽干后,水下抽水控制电磁阀302关闭,水下抽水装置6停止工作;水下灌胶控制电磁阀306打开,水下补胶装置5通过水下灌胶控制电磁阀306的控制来对后部半边耐压壳体301和前部半边耐压壳体310内灌胶,当橡胶罐满后,水下灌胶控制电磁阀306关闭,水下补胶装置5停止工作;水下高压空气控制电磁阀307打开,水下高压空气装置4通过水下高压空气控制电磁阀307对后部半边耐压壳体301和前部半边耐压壳体310内充高压空气,防止海水的进入和更好将密封橡胶挤压进电缆的缺损处紧密粘合,等经过一定时间后,水下高压空气控制电磁阀307关闭,水下高压空气装置4停止工作。
两个水下齿条电动推杆304的齿条向上运动,带动四个配合的锥形螺纹带齿半圆锁紧块305向锥形螺纹外径小的一端转动,将后部半边耐压壳体301和前部半边耐压壳体310放松,密封圈和电缆密封失效,当齿条移动一定距离后,四个水下电磁顶针303开始动作,顶针穿过锥形螺纹带齿半圆锁紧块305的孔,固定四个锥形螺纹带齿半圆锁紧块305不再滑动脱落。三个水下电动推杆309开始动作,将后部半边耐压壳体301和前部半边耐压壳体310分开,然后;两个抓取电缆的电缆取放机构2下降,此时水下电缆表面情况监控11观察电缆表面修复情况,如果修补不成功,将重复上述动作,修补成功后,将修补后的电缆放入海底,此时水下电动轮9开始前进,与此同时,海底泥沙填埋装置8将原来吸除的泥沙再次填埋修补后的海底电缆,水下泥沙填埋监控7观察填埋情况,最终完成了电缆绝缘层的整个修复工作。通过该装置可以在海底原位对电缆破损的绝缘层实现快速修复,避免了将海底电缆带到陆地或船上进行复杂的修复。

Claims (8)

  1. 一种在深海原位下对电缆绝缘层修复的装置,其特征在于:包括框架(1),所述框架(1)的底部四个角处分别安装有水下电动轮(9),位于水下电动轮(9)上方的框架(1)处安装有海底泥沙填埋装置(8)和海底泥沙吸除装置(12);所述框架(1)内部固定安装有电缆绝缘层修复机构(3),电缆绝缘层修复机构(3)两旁的框架(1)上设置有圆弧形固定块(101),所述圆弧形固定块(101)的底部安装有电缆取放机构(2);所述框架(1)上还固定安装有水下高压空气装置(4)、水下补胶装置(5)、水下抽水装置(6)。
  2. 如权利要求1所述的一种在深海原位下对电缆绝缘层修复的装置,其特征在于:所述电缆绝缘层修复机构(3)的结构为:包括相对设置的后部半边耐压壳体(301)和前部半边耐压壳体(310),所述后部半边耐压壳体(301)焊接在框架(1)上,框架(1)的内侧间隔固定有多个水下电动推杆(309),每个水下电动推杆(309)的输出端与前部半边耐压壳体(310)固定,水下电动推杆(309)推动前部半边耐压壳体(310)的位置,使得后部半边耐压壳体(301)和前部半边耐压壳体(310)贴合或者分离;后部半边耐压壳体(301)和前部半边耐压壳体(310)的长度方向上均间隔设置有螺纹,所述螺纹上配合安装有锥形螺纹带齿半圆锁紧块(305),后部半边耐压壳体(301)和前部半边耐压壳体(310)上均安装有水下电磁顶针(303),水下电磁顶针(303)穿过锥形螺纹带齿半圆锁紧块(305)的孔,用来固定锥形螺纹带齿半圆锁紧块(305);还包括水下齿条电动推杆(304),所述水下齿条电动推杆(304)固定在后部半边耐压壳体(301)上,水下齿条电动推杆(304)的齿条与锥形螺纹带齿半圆锁紧块(305)啮合。
  3. 如权利要求2所述的一种在深海原位下对电缆绝缘层修复的装置,其特征在于:所述后部半边耐压壳体(301)和前部半边耐压壳体(310)内部从一端到另一端均间隔安装有水下抽水控制电磁阀(302)、水下灌胶控制电磁阀(306)和水下高压空气控制电磁阀(307),水下抽水控制电磁阀(302)和水下抽水装置(6)连接,水下灌胶控制电磁阀(306)和水下补胶装置(5)连接,水下高压空气控制电磁阀(307)和水下高压空气装置(4)。
  4. 如权利要求2所述的一种在深海原位下对电缆绝缘层修复的装置,其特征在于:后部半边耐压壳体(301)上安装有T型密封圈(308)。
  5. 如权利要求1所述的一种在深海原位下对电缆绝缘层修复的装置,其特征在于:所述电缆取放机构(2)的结构为:包括前部水下电动推杆(201)、中部水下电动推杆(202)和后部水下电动推杆(203),前部水下电动推杆(201)、中部水下电动推杆(202)和后部水下电动推杆(203)的顶部锁紧在圆弧形固定块(101)上,所述前部水下电动推杆(201)的输出端连接前部半圆电缆抓手(205),后部水下电动推杆(203)的输出端连接后部半圆电缆抓手(204),所述中部水下电动推杆(202)的输出端同时连接前部半圆电缆抓手(205)和后部半圆电缆抓手(204),所述前部半圆电缆抓手(205)和后部半圆电缆抓手(204)为对称的半圆形结构。
  6. 如权利要求1所述的一种在深海原位下对电缆绝缘层修复的装置,其特征在于:所述海底泥沙填埋装置(8)和海底泥沙吸除装置(12)分别设置在框架(1)的两端。
  7. 如权利要求1所述的一种在深海原位下对电缆绝缘层修复的装置,其特征在于:框架(1)中部还相对设置有水下电缆表面冲洗装置(10)和水下电缆表面情况监控(11)。
  8. 如权利要求1所述的一种在深海原位下对电缆绝缘层修复的装置,其特征在于:框架(1)的一端安装有泥沙吸除监控(13),框架(1)的另一端安装有水下泥沙填埋监控(7)。
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