WO2022057084A2 - 一种高强度抗氧化耐腐镍铬电热合金及其加工方法 - Google Patents
一种高强度抗氧化耐腐镍铬电热合金及其加工方法 Download PDFInfo
- Publication number
- WO2022057084A2 WO2022057084A2 PCT/CN2020/131474 CN2020131474W WO2022057084A2 WO 2022057084 A2 WO2022057084 A2 WO 2022057084A2 CN 2020131474 W CN2020131474 W CN 2020131474W WO 2022057084 A2 WO2022057084 A2 WO 2022057084A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- alloy
- resistant
- component material
- nickel
- oxidation
- Prior art date
Links
- 239000000956 alloy Substances 0.000 title claims description 101
- 229910045601 alloy Inorganic materials 0.000 title claims description 97
- 229910018487 Ni—Cr Inorganic materials 0.000 title claims description 23
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 title claims description 23
- 230000007797 corrosion Effects 0.000 title claims description 17
- 238000005260 corrosion Methods 0.000 title claims description 17
- 238000003672 processing method Methods 0.000 title claims description 6
- 230000003064 anti-oxidating effect Effects 0.000 title description 2
- 239000000463 material Substances 0.000 claims description 31
- 238000005242 forging Methods 0.000 claims description 23
- 239000000843 powder Substances 0.000 claims description 20
- 230000003647 oxidation Effects 0.000 claims description 19
- 238000007254 oxidation reaction Methods 0.000 claims description 19
- 238000002844 melting Methods 0.000 claims description 18
- 230000008018 melting Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 16
- 229910052759 nickel Inorganic materials 0.000 claims description 14
- 229910052788 barium Inorganic materials 0.000 claims description 12
- 229910052804 chromium Inorganic materials 0.000 claims description 11
- 239000011651 chromium Substances 0.000 claims description 11
- 229910052717 sulfur Inorganic materials 0.000 claims description 11
- 229910052726 zirconium Inorganic materials 0.000 claims description 11
- 229910052796 boron Inorganic materials 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 229910052748 manganese Inorganic materials 0.000 claims description 10
- 229910052750 molybdenum Inorganic materials 0.000 claims description 10
- 229910052758 niobium Inorganic materials 0.000 claims description 10
- 229910052698 phosphorus Inorganic materials 0.000 claims description 10
- 229910052702 rhenium Inorganic materials 0.000 claims description 10
- 229910052719 titanium Inorganic materials 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 238000003723 Smelting Methods 0.000 claims description 7
- 229910052720 vanadium Inorganic materials 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- 230000005284 excitation Effects 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 16
- 239000000243 solution Substances 0.000 description 5
- 238000005485 electric heating Methods 0.000 description 4
- 208000005156 Dehydration Diseases 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001513 hot isostatic pressing Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 240000007612 Dischidia nummularia Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005121 nitriding Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/023—Alloys based on nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/058—Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
Definitions
- the invention relates to the technical field of alloy materials, in particular to a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electrothermal alloy and a processing method thereof.
- Electrothermal alloy is a functional electrothermal engineering alloy material that converts electrical energy into thermal energy through Joule heat generated by metal resistance.
- As an important classification of superalloy materials due to its good oxidation resistance, corrosion resistance, high High temperature strength and other comprehensive properties, mainly used in the form of wire, strip, pipe, mold and other forms to make precision electrical components electric heating elements with a working temperature of 500-1400 ° C. , construction, petrochemical, metallurgy and other fields, with the continuous progress of science and technology and the progress of economic globalization, electrification has penetrated into all corners of the world, the demand for electrothermal alloy materials is increasing, and it has become an important Engineering alloy materials occupy an important position in the national economy;
- Nickel-based electrothermal alloys are all austenite at room temperature and high temperature, the alloy structure is stable, and the high temperature strength is high. Because it is a uniform solid solution structure, it has good resistance to nitrogen, and can be used for heating in a nitrogen-containing atmosphere. It is widely used in environments with high service life requirements, but the disadvantage of nickel-based electrothermal alloys is that the resistance string is slightly lower, the maximum working temperature is 1200, the alloy contains a large amount of nickel and chromium, the cost is high, and the chemical stability is poor, especially It is easy to corrode and fail when used in a sulfur-containing environment. In order to improve the high-temperature strength and resistance string of nickel-based alloys, we mainly start with the design and processing technology of nickel-based alloy components. The high-temperature strength of existing nickel-chromium electrothermal alloys Relatively low, short service life, can not meet the needs of use.
- the technical problem to be solved by the present invention is to overcome the existing defects and provide a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electrothermal alloy and a processing method thereof, which have good compactness, high operating temperature and long service life, and can effectively solve the problems in the background art.
- the problem is to overcome the existing defects and provide a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electrothermal alloy and a processing method thereof, which have good compactness, high operating temperature and long service life, and can effectively solve the problems in the background art. The problem.
- a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electrothermal alloy the raw material of which includes the following components in terms of mass percentage: C 0.05-0.10%, P 0.02-0.03%, S 0.02- 0.03%, Mn 0.20-0.80%, Si 0.60-1.80%, Cr 18.00-30.00%, Ni 34.0-60.0%, Al 0.05-6.00%, Mo 1.20-2.00%, Fe 0.02-0.04%, Nb 0.01-0.04% , Zr 0.01-0.03%, Ba 0.02-0.04%, Re 0.02-0.04%, Ti 0.01-0.03%, B 0.01-0.03%, Ng 0.02-0.04%, V 0.01-0.03%, Y 0.02-0.04%.
- the present invention also includes a method for processing a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electrothermal alloy, comprising the following steps:
- the alloy component material A includes the elements C, P, S, Mn, Si, Cr, Al, Mo, and Fe, and the smelting temperature is 1450.00-1520.00 DEG C, the melting time is 15.00-25.00 minutes, and the molten alloy melt a is obtained;
- the alloy component material B includes elements Ni, Nb, Zr, Ba, Re, Ti, B, Ng, V, and Y.
- the melting temperature is 1000.00-1200.00°C, and the melting time is 5.00-10.00 minutes to obtain molten alloy melt b;
- the forging temperature is 800.00-900.00 ° C
- the forging body c is obtained, and the forging body c is put into the pulverizer, and the obtained product is powder d;
- the water content in the alloy component material A is lower than 0.04%, and the water content in the alloy component material B is lower than 0.05%.
- the frequency of the intermediate frequency induction vacuum furnace is 20.00-50.00Hz, and the excitation current is 300.00-400.00A.
- the particle size of the powder d is 300.0-400.0 mesh.
- the beneficial effects of the present invention are: the nickel-chromium electrothermal alloy is added with Ti, which can improve the compactness of the oxide film on the surface of the alloy, purify the grain boundary by adding B and Ng, and reduce hydrogen embrittlement and grain boundary.
- a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electric heating alloy the raw material of which comprises the following components according to mass percentage: C 0.05%, P 0.02%, S 0.02%, Mn 0.20%, Si 0.60%, Cr 18.00%, Ni 34.0- 60.0%, Al 0.05%, Mo 1.20%, Fe 0.02%, Nb 0.01%, Zr 0.01%, Ba 0.02%, Re 0.02%, Ti 0.01%, B 0.01%, Ng 0.02%, V 0.01%, Y 0.02% .
- the present invention also includes a method for processing a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electrothermal alloy, comprising the following steps:
- the dehydrated alloy component material A into the intermediate frequency induction vacuum furnace for smelting, the water content in the alloy component material A is less than 0.04%, the frequency of the intermediate frequency induction vacuum furnace is 20.00Hz, and the excitation current is 300.00A , the alloy component material A includes elements C, P, S, Mn, Si, Cr, Al, Mo, Fe, the melting temperature is 1450.00 ° C, and the melting time is 15.00 minutes to obtain a molten alloy melt a;
- the alloy component material B after dehydration treatment is evenly added into the molten alloy melt a, the water content in the alloy component material B is less than 0.05%, and the alloy component material B includes elements Ni, Nb, Zr, Ba, Re, Ti, B, Ng, V, Y, the melting temperature is 1000.00°C, and the melting time is 5.00 minutes to obtain molten alloy melt b;
- the forging temperature is 800.00-900.00 ° C
- a forged body c is obtained, and the forged body c is put into a pulverizer to obtain a powder d.
- the particle size of the powder d is 300.0 mesh ;
- the particle size of the powder d is 300.0 mesh, and at this time, the compactness of the alloy is average.
- a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electric heating alloy the raw material of which comprises the following components according to mass percentage: C 0.08%, P 0.02%, S 0.02%, Mn 0.40%, Si 0.8%, Cr 20.00%, Ni 40.0% , Al 0.05%, Mo 1.60%, Fe 0.03%, Nb 0.03%, Zr 0.02%, Ba 0.03%, Re 0.03%, Ti 0.02%, B 0.02%, Ng 0.03%, V%, Y 0.03%.
- the present invention also includes a method for processing a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electrothermal alloy, comprising the following steps:
- the dehydrated alloy component material A into the intermediate frequency induction vacuum furnace for smelting, the water content in the alloy component material A is less than 0.04%, the frequency of the intermediate frequency induction vacuum furnace is 30.00Hz, and the excitation current is 350.00A , the alloy component material A includes elements C, P, S, Mn, Si, Cr, Al, Mo, Fe, the melting temperature is 1500.0000 ° C, and the melting time is 20.00 minutes to obtain a molten alloy melt a;
- the alloy component material B after dehydration treatment is evenly added into the molten alloy melt a, the water content in the alloy component material B is less than 0.05%, and the alloy component material B includes elements Ni, Nb, Zr, Ba, Re, Ti, B, Ng, V, Y, the melting temperature is 1100.00-°C, and the melting time is 7.00 minutes to obtain molten alloy melt b;
- the particle size of the powder d is 350.0 mesh, and at this time, the compactness of the alloy is improved.
- a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electric heating alloy the raw material of which comprises the following components according to mass percentage: C 0.10%, P 0.03%, S 0.03%, Mn 0.80%, Si 1.80%, Cr 130.00%, Ni 60.0% , Al 6.00%, Mo 2.00%, Fe 0.04%, Nb 0.04%, Zr 0.03%, Ba 0.04%, Re 0.02-0.04%, Ti 0.03%, B 0.03%, Ng 0.04%, V 0.03%, Y 0.04% .
- the present invention also includes a method for processing a high-strength, oxidation-resistant, corrosion-resistant nickel-chromium electrothermal alloy, comprising the following steps:
- the dehydrated alloy component material A into the intermediate frequency induction vacuum furnace for smelting, the water content in the alloy component material A is less than 0.04%, the frequency of the intermediate frequency induction vacuum furnace is 50.00Hz, and the excitation current is 400.00A , the alloy component material A includes elements C, P, S, Mn, Si, Cr, Al, Mo, Fe, the melting temperature is 1520.00 ° C, and the melting time is 25.00 minutes to obtain a molten alloy melt a;
- the alloy component material B after dehydration treatment is evenly added into the molten alloy melt a, the water content in the alloy component material B is less than 0.05%, and the alloy component material B includes elements Ni, Nb, Zr, Ba, Re, Ti, B, Ng, V, Y, the melting temperature is 1200.00°C, and the melting time is 10.00 minutes to obtain molten alloy melt b;
- the particle size of the powder d is 400.0 mesh.
- the alloy has good densification and high overall strength.
- Ti in the present invention can improve the compactness of the oxide film on the surface of the alloy, and by adding B and Ng to purify the grain boundary, reduce hydrogen embrittlement and grain boundary crack initiation, and improve the oxidation resistance and nitridation resistance of the alloy by adding V and Y At the same time, it can eliminate intergranular oxidation and weaken brittleness, improve the thermal stability, high temperature strength and creep resistance of the alloy.
- Zr and Ba to improve the maximum service temperature of the alloy, during the processing process In the process, the alloy is first made into powder, and then the product is prepared by a hot isostatic pressing process. The obtained alloy can be completely densified and the overall mechanical properties of the alloy are improved.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
Description
本发明涉及合金材料技术领域，具体为一种高强度抗氧化耐腐镍铬电热合金及其加工方法。
电热合金是一种通过金属电阻产生的焦耳热使电能转换为热能的功能性电热工程合金材料，作为高温合金材料的一个重要分类，由于其具有良好的抗氧化性、抗腐蚀性、较高的高温强度等综合性能，主要以丝材、带材、管材、型村等形态用于制作工作温度在500-1400℃的精密电用元件电热元件，在电子电工、军工、航空航天、汽车、家电、建筑、石油化工、冶金等领域泛应用，随着科技不断进步和经济全球化的进展，电气化已深入到世界各个角落，电热合金材料的需求量日益增大，目前已成为一种重委的工程合金材料，在国民经济中占有重要的地位；
镍基电热合金在室温高温下均为奥氏体组织，合金组织稳定，高温强度高，由于它是均匀的固溶体组织,具有较好抗氮气能力，可用于含氮气氛环境的加热，在加热精度和使用寿命要求高的环境中应用较广泛，但镍基电热合金的缺点是电阻串稍低，最高工作温度为1200，合金中含有大量的镍、铬,成本较高，化学稳定性较差尤其在含硫的环境中使用时易腐蚀失效，为了提高镍基合金的高温强度和电阻串，目前主要从镍基合金成分的设计和加工工艺方面入手例，现有的镍铬电热合金的高温强度相对较低，使用寿命短，不能够满足使用需求。
发明内容
本发明要解决的技术问题是克服现有的缺陷，提供一种高强度抗氧化耐腐镍铬电热合金及其加工方法，致密性好，使用温度高，使用寿命长，可以有效解决背景技术中的问题。
为实现上述目的，本发明提供如下技术方案：一种高强度抗氧化耐腐镍铬电热合金，其原料按照质量百分比计包括以下成分：C 0.05-0.10％、P 0.02-0.03％、S 0.02-0.03％、Mn 0.20-0.80％、Si 0.60-1.80％、Cr 18.00-30.00％、Ni 34.0-60.0％、Al 0.05-6.00％、Mo 1.20-2.00％、Fe 0.02-0.04％、Nb 0.01-0.04％、Zr 0.01-0.03％、Ba 0.02-0.04％、Re 0.02-0.04％、Ti 0.01-0.03％、B 0.01-0.03％、Ng 0.02-0.04％、V 0.01-0.03％、Y 0.02-0.04％。
本发明还包括一种高强度抗氧化耐腐镍铬电热合金的加工方法，包括以下步骤：
1)将脱水处理后的合金组份材料A放入中频感应真空炉内进行熔炼，合金组份材料A包括元素C、P、S、Mn、Si、Cr、Al、Mo、Fe，熔炼温度为1450.00-1520.00℃，熔炼时间为15.00-25.00分钟，得到熔融合金熔体a；。
2)将脱水处理后的合金组份材料B均匀加入熔融合金熔体a中，合金组份材料B包括元素Ni、Nb、Zr、Ba、Re、Ti、B、Ng、V、Y，熔炼温度为1000.00-1200.00℃，熔炼时间为5.00-10.00分钟，得到熔融合金熔体b；
3)将熔融合金熔体b进行锻造，锻造温度800.00-900.00℃，锻造完成后，得到锻造体c,将锻造体c投入粉碎机中，制得产物为粉末d；
4)将粉末d进行热等静压-烧结-挤压工艺后最终得到镍铬电热合金产物。
作为本发明的一种优选技术方案，所述合金组份材料A中的含水量低于0.04％，合金组份材料B中的含水量低于0.05％。
作为本发明的一种优选技术方案，所述中频感应真空炉的频率20.00-50.00Hz，激磁电流为300.00-400.00A。
作为本发明的一种优选技术方案，所述粉末d的粒度为300.0-400.0目。
与现有技术相比，本发明的有益效果是：本镍铬电热合金中加入有Ti，可以提高合金表面氧化膜的致密性，通过加入B和Ng来净化晶界，减少氢脆和晶界裂纹萌生，通过加入V和Y来提高合金抗氧化和抗氮化能力，延长其 使用寿命，同时，能够消除晶间氧化和弱化脆性，提高了合金的热稳定性、高温强度和抗蠕变能力，通过加入Zr和Ba来提高合金的最高使用温度，在加工过程中，先将合金制成粉末，然后通过热等静压工艺来制备产品，得到的合金可以完全致密化，且提高了合金的整体力学性能。
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合具体实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
实施例一
一种高强度抗氧化耐腐镍铬电热合金，其原料按照质量百分比计包括以下成分：C 0.05％、P 0.02％、S 0.02％、Mn 0.20％、Si 0.60％、Cr 18.00％、Ni 34.0-60.0％、Al 0.05％、Mo 1.20％、Fe 0.02％、Nb 0.01％、Zr 0.01％、Ba 0.02％、Re 0.02％、Ti 0.01％、B 0.01％、Ng 0.02％、V 0.01％、Y 0.02％。
本发明还包括一种高强度抗氧化耐腐镍铬电热合金的加工方法，包括以下步骤：
1)将脱水处理后的合金组份材料A放入中频感应真空炉内进行熔炼，合金组份材料A中的含水量低于0.04％，中频感应真空炉的频率20.00Hz，激磁电流为300.00A，合金组份材料A包括元素C、P、S、Mn、Si、Cr、Al、Mo、Fe，熔炼温度为1450.00℃，熔炼时间为15.00分钟，得到熔融合金熔体a；。
2)将脱水处理后的合金组份材料B均匀加入熔融合金熔体a中，合金组份材料B中的含水量低于0.05％，合金组份材料B包括元素Ni、Nb、Zr、Ba、Re、Ti、B、Ng、V、Y，熔炼温度为1000.00℃，熔炼时间为5.00分钟，得到熔融合金熔体b；
3)将熔融合金熔体b进行锻造，锻造温度800.00-900.00℃，锻造完成后，得到锻造体c,将锻造体c投入粉碎机中，制得产物为粉末d，粉末d的 粒度为300.0目；
4)将粉末d进行热等静压-烧结-挤压工艺后最终得到镍铬电热合金产物。
本实施例中，粉末d的粒度为300.0目，此时，该合金的致密性一般。
实施例二
一种高强度抗氧化耐腐镍铬电热合金，其原料按照质量百分比计包括以下成分：C 0.08％、P 0.02％、S 0.02％、Mn 0.40％、Si 0.8％、Cr 20.00％、Ni 40.0％、Al 0.05％、Mo 1.60％、Fe 0.03％、Nb 0.03％、Zr 0.02％、Ba 0.03％、Re 0.03％、Ti 0.02％、B 0.02％、Ng 0.03％、V％、Y 0.03％。
本发明还包括一种高强度抗氧化耐腐镍铬电热合金的加工方法，包括以下步骤：
1)将脱水处理后的合金组份材料A放入中频感应真空炉内进行熔炼，合金组份材料A中的含水量低于0.04％，中频感应真空炉的频率30.00Hz，激磁电流为350.00A，合金组份材料A包括元素C、P、S、Mn、Si、Cr、Al、Mo、Fe，熔炼温度为1500.0000℃，熔炼时间为20.00分钟，得到熔融合金熔体a；。
2)将脱水处理后的合金组份材料B均匀加入熔融合金熔体a中，合金组份材料B中的含水量低于0.05％，合金组份材料B包括元素Ni、Nb、Zr、Ba、Re、Ti、B、Ng、V、Y，熔炼温度为1100.00-℃，熔炼时间为7.00分钟，得到熔融合金熔体b；
3)将熔融合金熔体b进行锻造，锻造温度850.00℃，锻造完成后，得到锻造体c,将锻造体c投入粉碎机中，制得产物为粉末d，粉末d的粒度为350.0目；
4)将粉末d进行热等静压-烧结-挤压工艺后最终得到镍铬电热合金产物。
本实施例中，粉末d的粒度为350.0目，此时，该合金的致密性有所提高。
实施例三
一种高强度抗氧化耐腐镍铬电热合金，其原料按照质量百分比计包括以下成分：C 0.10％、P 0.03％、S 0.03％、Mn 0.80％、Si 1.80％、Cr 130.00％、Ni 60.0％、Al 6.00％、Mo 2.00％、Fe 0.04％、Nb 0.04％、Zr 0.03％、Ba 0.04％、Re 0.02-0.04％、Ti 0.03％、B 0.03％、Ng 0.04％、V 0.03％、Y 0.04％。
本发明还包括一种高强度抗氧化耐腐镍铬电热合金的加工方法，包括以下步骤：
1)将脱水处理后的合金组份材料A放入中频感应真空炉内进行熔炼，合金组份材料A中的含水量低于0.04％，中频感应真空炉的频率50.00Hz，激磁电流为400.00A，合金组份材料A包括元素C、P、S、Mn、Si、Cr、Al、Mo、Fe，熔炼温度为1520.00℃，熔炼时间为25.00分钟，得到熔融合金熔体a；。
2)将脱水处理后的合金组份材料B均匀加入熔融合金熔体a中，合金组份材料B中的含水量低于0.05％，合金组份材料B包括元素Ni、Nb、Zr、Ba、Re、Ti、B、Ng、V、Y，熔炼温度为1200.00℃，熔炼时间为10.00分钟，得到熔融合金熔体b；
3)将熔融合金熔体b进行锻造，锻造温度900.00℃，锻造完成后，得到锻造体c,将锻造体c投入粉碎机中，制得产物为粉末d，粉末d的粒度为400.0目；
4)将粉末d进行热等静压-烧结-挤压工艺后最终得到镍铬电热合金产物。
本实施例中，粉末d的粒度为400.0目，此时，该合金的致密化好，整体强度高。
本发明中加入有Ti，可以提高合金表面氧化膜的致密性，通过加入B和Ng来净化晶界，减少氢脆和晶界裂纹萌生，通过加入V和Y来提高合金抗氧化和抗氮化能力，延长其使用寿命，同时，能够消除晶间氧化和弱化脆性，提高了合金的热稳定性、高温强度和抗蠕变能力，通过加入Zr和Ba来提高合金的最高使用温度，在加工过程中，先将合金制成粉末，然后通过热等静 压工艺来制备产品，得到的合金可以完全致密化，且提高了合金的整体力学性能。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (5)
- 一种高强度抗氧化耐腐镍铬电热合金，其特征在于：其原料按照质量百分比计包括以下成分：C 0.05-0.10％、P 0.02-0.03％、S 0.02-0.03％、Mn 0.20-0.80％、Si 0.60-1.80％、Cr 18.00-30.00％、Ni 34.0-60.0％、Al 0.05-6.00％、Mo 1.20-2.00％、Fe 0.02-0.04％、Nb 0.01-0.04％、Zr 0.01-0.03％、Ba 0.02-0.04％、Re 0.02-0.04％、Ti 0.01-0.03％、B 0.01-0.03％、Ng 0.02-0.04％、V 0.01-0.03％、Y 0.02-0.04％。
- 一种高强度抗氧化耐腐镍铬电热合金的加工方法，其特征在于：包括以下步骤：1)将脱水处理后的合金组份材料A放入中频感应真空炉内进行熔炼，合金组份材料A包括元素C、P、S、Mn、Si、Cr、Al、Mo、Fe，熔炼温度为1450.00-1520.00℃，熔炼时间为15.00-25.00分钟，得到熔融合金熔体a；。2)将脱水处理后的合金组份材料B均匀加入熔融合金熔体a中，合金组份材料B包括元素Ni、Nb、Zr、Ba、Re、Ti、B、Ng、V、Y，熔炼温度为1000.00-1200.00℃，熔炼时间为5.00-10.00分钟，得到熔融合金熔体b；3)将熔融合金熔体b进行锻造，锻造温度800.00-900.00℃，锻造完成后，得到锻造体c,将锻造体c投入粉碎机中，制得产物为粉末d；4)将粉末d进行热等静压-烧结-挤压工艺后最终得到镍铬电热合金产物。
- 根据权力要求2中所述的一种高强度抗氧化耐腐镍铬电热合金的加工方法，其特征在于：所述合金组份材料A中的含水量低于0.04％，合金组份材料B中的含水量低于0.05％。
- 根据权力要求2中所述的一种高强度抗氧化耐腐镍铬电热合金的加工方法，其特征在于：所述中频感应真空炉的频率20.00-50.00Hz，激磁电流为300.00-400.00A。
- 根据权力要求2中所述的一种高强度抗氧化耐腐镍铬电热合金的加工方法，其特征在于：所述粉末d的粒度为300.0-400.0目。
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010971565.XA CN112063865A (zh) | 2020-09-16 | 2020-09-16 | 一种高电阻镍铬电热合金的生产工艺 |
| CN202010971565.X | 2020-09-16 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2022057084A2 true WO2022057084A2 (zh) | 2022-03-24 |
Family
ID=73695381
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2020/131474 WO2022057084A2 (zh) | 2020-09-16 | 2020-11-25 | 一种高强度抗氧化耐腐镍铬电热合金及其加工方法 |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN112063865A (zh) |
| WO (1) | WO2022057084A2 (zh) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111500897A (zh) * | 2020-06-02 | 2020-08-07 | 常熟市梅李合金材料有限公司 | 一种高强度抗氧化耐腐镍铬电热合金及其加工方法 |
| CN115216657B (zh) * | 2022-07-20 | 2023-09-26 | 镇江银海镍铬化工有限公司 | 一种高性能镍铬合金电阻丝的生产工艺 |
| CN115044789A (zh) * | 2022-08-17 | 2022-09-13 | 泰州市铭昊精密合金制品有限公司 | 一种镍铬高电阻电热合金的制备方法 |
| CN116814997A (zh) * | 2023-08-30 | 2023-09-29 | 无锡亨通特种合金制造有限公司 | 一种镍基合金的制备工艺 |
-
2020
- 2020-09-16 CN CN202010971565.XA patent/CN112063865A/zh not_active Withdrawn
- 2020-11-25 WO PCT/CN2020/131474 patent/WO2022057084A2/zh active Application Filing
Also Published As
| Publication number | Publication date |
|---|---|
| CN112063865A (zh) | 2020-12-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2022057084A2 (zh) | 一种高强度抗氧化耐腐镍铬电热合金及其加工方法 | |
| CN112247043B (zh) | 一种Ti2AlNb基合金锻件的制备工艺 | |
| CN111500897A (zh) | 一种高强度抗氧化耐腐镍铬电热合金及其加工方法 | |
| CN106893893B (zh) | 一种高强低膨胀高温合金 | |
| CN104630597A (zh) | 一种铁镍铬基高温合金及其制造方法 | |
| CN109554629A (zh) | 一种超超临界火电机组用钢及其制备方法 | |
| CN104726778A (zh) | 含稀土La的具有优异抗高温氧化性能的电热合金材料 | |
| CN105154776B (zh) | 具有优异抗高温氧化性能的电热合金材料及其制备方法 | |
| CN112522545B (zh) | 镍铬高电阻电热合金 | |
| CN108193149B (zh) | 一种碳纤维增强合金复合材料及其制备方法 | |
| CN107267778B (zh) | 一种炼镁还原罐及其制作方法 | |
| CN101886230A (zh) | 一种高温钢 | |
| CN102206792B (zh) | 一种低合金材料沉没辊 | |
| CN115896611A (zh) | 一种奥氏体-铁素体双相耐热钢及其制备方法和应用 | |
| CN113981255A (zh) | 一种镍基合金生产加工工艺 | |
| CN104060190A (zh) | 节铬节镍型高硅耐热不锈钢 | |
| CN108330336A (zh) | 一种高抗氧化性能镧系镍基高温合金及其制备方法和应用 | |
| CN108220833B (zh) | 一种碳纤维增强合金复合材料及其制备方法 | |
| CN102808125B (zh) | 一种耐高温镍基合金的制备方法 | |
| CN100510138C (zh) | 一种Co改性的NiAl-Cr(Mo)双相共晶金属间化合物 | |
| CN111705272A (zh) | 一种低成本高性能耐蚀泵阀用铁素体不锈钢及其制备方法 | |
| CN108220832B (zh) | 一种碳纤维增强合金复合材料及其制备方法 | |
| CN103924156B (zh) | 一种添加纳米粒子的含铜强化钢及制备方法 | |
| CN100523250C (zh) | 一种Nb改性的NiAl-Cr(Mo)双相共晶金属间化合物 | |
| CN108220834B (zh) | 一种碳纤维增强合金复合材料及其制备方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 20953941 Country of ref document: EP Kind code of ref document: A2 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 20953941 Country of ref document: EP Kind code of ref document: A2 |