WO2022033508A1 - Dual-drive type membrane hole-opening and seeding device and method - Google Patents

Dual-drive type membrane hole-opening and seeding device and method Download PDF

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Publication number
WO2022033508A1
WO2022033508A1 PCT/CN2021/112025 CN2021112025W WO2022033508A1 WO 2022033508 A1 WO2022033508 A1 WO 2022033508A1 CN 2021112025 W CN2021112025 W CN 2021112025W WO 2022033508 A1 WO2022033508 A1 WO 2022033508A1
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WIPO (PCT)
Prior art keywords
hole
opening
disc
seeding
frame
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PCT/CN2021/112025
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French (fr)
Chinese (zh)
Inventor
史嵩
李慧
周纪磊
荐世春
刘虎
位国建
张荣芳
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山东省农业机械科学研究院
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Publication of WO2022033508A1 publication Critical patent/WO2022033508A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C5/00Making or covering furrows or holes for sowing, planting or manuring
    • A01C5/04Machines for making or covering holes for sowing or planting
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C19/00Arrangements for driving working parts of fertilisers or seeders
    • A01C19/02Arrangements for driving working parts of fertilisers or seeders by a motor
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C7/00Sowing
    • A01C7/002Dibble seeders
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C7/00Sowing
    • A01C7/18Machines for depositing quantities of seed at intervals

Definitions

  • the present disclosure relates to the field of film-covered planting, and in particular, to a double-drive type hole-opening planting device and method on a film.
  • sowing on film is widely used, and film-covering cultivation has significant effects such as heat preservation, moisture preservation, promotion of early maturity of crops and increase of yield.
  • people also use some simple mulching machines, usually some small, simple structure and single-function mulching machines. Spraying, mulching and other repeated labor can be completed. Generally, one or two rows are planted in one ridge. The work efficiency is low and the labor intensity is high. It is not suitable for large plots and large areas of mulching and sowing.
  • the purpose of the present disclosure is to address the defects in the prior art, and to provide a dual-drive type on-film hole-opening seeding device and method, which can drive the turntable to realize active lateral hole-opening at different speeds, and cooperate with the driving seed meter to output at different speeds. It can meet the operation requirements of different plant spacing, and the hole opening mechanism can realize horizontal hole opening perpendicular to the walking direction, which reduces the area of film rupture, reduces the phenomenon of film tearing and film tearing, realizes high-speed and precise sowing on the film, and solves the problem of single-row operation. The problem of uneven hole opening depth caused by different ridge types.
  • the first object of the present disclosure is to provide a dual-drive type membrane-hole-opening seeding device, which adopts the following technical solutions:
  • the frame includes a frame and a first suspension, a disc and a second suspension arranged in sequence on the frame.
  • the disc is rotatably mounted on the frame, and a hole-opening mechanism is matched along the circumferential edge of the disc.
  • the cam of the hole opening mechanism, the seed metering device, the disc and the seed metering device are all equipped with a driving mechanism.
  • the hole opening mechanism rotates around the axis of the disk to the position of the matching cam, the hole opening mechanism opens to the side away from the end face of the disk, forming a
  • the seeding port communicates with the seeding cavity inside the hole-opening mechanism.
  • the first suspension includes a first support rod, a first support wheel and a first telescopic rod, one end of the first support rod is hinged on the frame, the other end is rotatably connected to the first support wheel, and one end of the first telescopic rod is The first support rod is hinged, and the other end is hinged on the frame;
  • the second suspension includes a second support rod, a second support wheel and a second telescopic rod, one end of the second support rod is hinged on the frame, and the other end is rotatably connected to the first support rod.
  • Two support wheels, one end of the second telescopic rod is hinged to the second support rod, and the other end is hinged to the frame, the axes of the first support wheel, the second support wheel and the disk are arranged in parallel.
  • the hole-opening mechanism includes a fixed plate, a tongue piece and a roller.
  • One side of the fixed plate is installed on the disc, and the other side forms a groove and is matched with a tongue piece.
  • the tongue piece cooperates with the groove to form a seeding cavity, and the roller
  • the tongue piece is connected by the roller shaft; the tongue piece can be rotated toward the side away from the end face of the disc to form a seeding port that communicates with the seeding cavity.
  • one end of the tongue is hinged to the fixing plate through a pin, the axis of the pin is perpendicular to the axis of the disc, the tongue extends out of the fixing plate to form an extension part arranged relative to the cam, and the roller shaft is installed on the extension part;
  • a tension spring connects the disc.
  • a drive mechanism is installed on the frame, and the drive mechanism includes two drive motors that act together, wherein the output end of one drive motor is matched with the disc through the transmission mechanism, and the output end of the other drive motor is matched with the seed metering through the transmission device. device.
  • the seed metering device is arranged on the side of the disk where the hole opening mechanism is installed, and the output port of the seed metering device faces the seed throwing mechanism located at the bottom of the disk.
  • Another object of the present disclosure is to provide a double-drive method for seeding holes on a membrane, using the above-mentioned seeding device, comprising the following steps:
  • the support wheel supports the frame and moves with the frame as a whole, and the disc drives the hole-opening mechanism to rotate around the axis of the disc;
  • the seeding device outputs the seeds into the seeding cavity, and the hole-opening mechanism cooperates with the action of the cam to tear the film in the direction perpendicular to the advance of the disc and make holes on the ground, forming a seeding port to output the seeds in the seeding cavity into the soil hole;
  • the hole-opening mechanism of the next station cooperates with the cam to realize continuous film tearing, hole-opening and seeding; the suspension located at the rear suppresses and covers the soil after seeding.
  • the rotating speed of the disc is adjusted, the working interval of the hole opening mechanism is changed, and the seeding speed of the seed thrower is adjusted to suit the working interval of the hole opening device.
  • the hole opening mechanism can realize horizontal hole opening perpendicular to the walking direction, reducing the need for The area of the membrane ruptured, thus solving the problem that the existing hole-opening and tearing of the membrane are serious and the operation speed is difficult to control due to the influence of the running speed of the traction equipment;
  • the active drive disc is used to drive the hole-opening mechanism to work, and the operation speed is easy to adjust, and it is not necessary to obtain reverse thrust from the ground to rotate, which avoids excessive contact between the hole-opening mechanism and the mulch, and improves the traditional passive hole-opening. It is not limited by the depth of the hole opening mechanism, it can be adjusted according to the needs, and it can effectively realize the shallow hole opening and sowing;
  • Active hole opening is driven by its own electric power and cooperates with the active drive of the seed metering device to realize a double drive structure, which simplifies the power transmission device and complex mechanical structure of mechanical active hole opening.
  • Independent plant spacing adjustment according to the moisture content of each row, one machine can be used to meet the requirements of precision seeding operations in different rows; it can reduce the phenomenon of film tearing, realize high-speed precision planting on the film, and solve the problem of different ridge types and openings in single-row operation. The problem of uneven hole depth.
  • FIG. 1 is a schematic diagram of the overall structure of the hole-opening seeding device in Embodiments 1 and 2 of the present disclosure
  • FIG. 2 is a schematic diagram of the cooperation between the hole-opening seeding device and the suspension in Embodiments 1 and 2 of the present disclosure
  • FIG. 3 is a schematic structural diagram of the drive mechanism matching the disk in Embodiments 1 and 2 of the present disclosure
  • FIG. 5 is a schematic structural diagram of the first suspension in Embodiments 1 and 2 of the present disclosure.
  • FIG. 6 is a schematic side view of the drive mechanism mating disc in Embodiments 1 and 2 of the present disclosure
  • FIG. 7 is a schematic structural diagram of the second suspension in Embodiments 1 and 2 of the present disclosure.
  • FIG. 8 is a schematic front view of the hole-opening mechanism in Embodiments 1 and 2 of the disclosure.
  • Embodiments 1 and 2 of the present disclosure are schematic side views of the hole opening mechanism in Embodiments 1 and 2 of the present disclosure.
  • the holes are opened in the same direction along the advancing direction of the machine, which is seriously affected by the advancing speed of the machine.
  • the increase of the area makes the heat preservation effect and the effect of restricting the growth of weeds worse; in view of the above problems, the present disclosure proposes a double-drive type hole-opening planting device and method on the membrane.
  • FIG. 1 to FIG. 9 a dual-drive type hole-opening device for seeding on the membrane is proposed.
  • the frame is used as a fixed support structure as a whole, and other components are correspondingly installed on the frame.
  • the frame can be connected with external traction equipment, and a parallel four-bar suspension frame 4 is installed at its end, through which external traction equipment is received.
  • the function of the hole-opening planting device drives the movement of the whole hole-opening planting device, and the hole-opening mechanism is driven on the frame to perform the hole-opening operation, and does not rely on traction to provide power, and can realize the seed-metering operation under the action of the seed-metering device and the hole-opening mechanism.
  • the disc is the driving disc 6, which is rotatably mounted on the frame 2, and the cam is mounted on the frame and is located below the disc 6;
  • the center of the disc is configured with its corresponding rotating shaft, and the disc is rotatably matched with the frame through the rotating shaft, thereby realizing the connection with the frame;
  • the driving mechanism in this embodiment, is configured as two driving motors that work respectively, including a drive that cooperates with the disc and drives the disc to rotate.
  • the motor I3-1 and the drive motor II6-1 which cooperates with the seed meter and drives the output of the seed meter; the drive motor I and the drive motor II adopt cooperative control.
  • the front profiling frame 5 and the rear profiling frame 7 are formed respectively after being matched with the frame, which have the function of front and rear profiling, and can realize floating profiling according to the actual terrain. It is required to use a single or two installations;
  • the first suspension includes a first support rod, a first support wheel and a first telescopic rod, one end of the first support rod is hinged on the frame, the other end is rotatably connected to the first support wheel, and one end of the first telescopic rod is The first support rod is hinged, and the other end is hinged on the frame;
  • the second suspension includes a second support rod, a second support wheel and a second telescopic rod, one end of the second support rod is hinged on the frame, and the other end is rotatably connected to the first support rod.
  • Two support wheels, one end of the second telescopic rod is hinged with the second support rod, and the other end is hinged on the frame, the axes of the first support wheel, the second support wheel and the disk are arranged in parallel;
  • the front profiling frame is composed of a column 5-1, a compression spring 5-2, a pressing wheel 5-3, and a triangular support 5-4, and the column is fixed by a bolt On the frame;
  • the first telescopic rod corresponds to the elastic telescopic structure formed by the column and the compression spring;
  • the rear profiling frame is composed of a pressing wheel 5-3, a triangular support 5-4, a screw handle 7-1, an upper sleeve 7-2, a locking spring 7-3, a lower sleeve 7-4, and the lower sleeve.
  • 7-4 is sleeved in the upper sleeve 7-2, and can be adjusted up and down through the screw handle 7-1;
  • the second telescopic rod corresponds to the elastic expansion formed by the upper sleeve 7-2 and the lower sleeve 7-4 with the locking spring. structure;
  • the upper casing and the lower casing are all square tubes, and the front profile frame and the rear profile frame cooperate with the frame to achieve support and stability.
  • the hole-opening mechanism on the top can work normally.
  • the electric drive hole opening device is used as the main working unit, which consists of a motor I3-1, a reducer 3-2, a pulley I3-3, a belt 3-4, a pulley II3-8, and a hole opener 3 -5.
  • the drive disc 3-6 and the hole-opening cam 3-7 are composed.
  • the drive disc is powered by the motor I, the reducer, the pulley I, the belt, and the pulley II to realize the rotation, and the hole-opening device passes through the
  • the fixed bolt axis I and the fixed bolt axis II are installed on different holes of the driving disc, and the opening and closing action of the hole opener is realized by cooperating with the hole opening cam;
  • the motor I and the reducer form a cavity drive to provide power for the rotation of the disc
  • the active drive disc is used to drive the hole-opening mechanism to work, and the operating speed is easy to adjust. Moreover, it is not necessary to obtain reverse thrust from the ground to rotate, which avoids excessive contact between the hole-opening mechanism and the mulch, and improves the traditional passive hole-opening caused by tearing of the film. Serious Problem;
  • the disc is fitted with a plurality of hole-opening mechanisms, which are arranged at intervals along the circular direction of the disk.
  • the edge of the disk is provided with a plurality of stations corresponding to each hole-opening mechanism, and the hole-opening mechanism adjusts the hole-opening by cooperating with different stations. spacing;
  • the hole-opening mechanism is installed on the edge of the disc in the circumferential direction, and the hole-opening mechanism includes a seeding cavity with an opening toward the center of the disc and a tongue piece that rotates and cooperates with the main body of the hole-opening mechanism.
  • the disc is connected with a cam, and the hole-opening mechanism When rotating around the axis of the disc to the matching cam position, the tongue piece rotates towards the side away from the end face of the disc, forming a seeding port that communicates with the seeding cavity;
  • the hole-opening mechanism is a hole-opener 3-5.
  • a hole-opener is fitted at intervals on the circumferential edge of the disc.
  • the hole opener is installed on different holes of the driving disc through the fixed bolt axis I and the fixed bolt axis II, and the opening and closing action of the hole opener is realized by cooperating with the hole opening cam;
  • the driving disc has a plurality of sets of holes, which can realize the adjustment of the installation position and the installation number of the hole openers 3-5.
  • the hole-opening mechanism For the hole-opening mechanism, it includes a fixed plate, a tongue piece and a roller. One side of the fixed plate is installed on the disc, and the other side forms a groove and is matched with a tongue piece. The tongue piece cooperates with the groove to form a seeding cavity, and the roller passes through the roller shaft. connecting tongue;
  • One end of the tongue piece is hinged to the fixed plate through a pin, the axis of the pin shaft is perpendicular to the axis of the disc, the tongue piece extends out of the fixed plate to form an extension part arranged relative to the cam, and the roller shaft is installed on the extension part;
  • the roller shaft is connected with a tension spring, the roller shaft is connected to the disc through the tension spring, the roller cooperates with the cam to drive the tongue to act, and the tension spring and the cam act together to drive the tongue to open or close the seeding cavity of the seeding cavity.
  • the hole opener consists of a rotating shaft 3-5-1, a fixing groove 3-5-2, a rotating tongue 3-5-3, a hole opening tongue 3-5-4, and a fixing bolt shaft I3 -5-5, the fixing bolt shaft II3-5-6, the tension spring 3-5-7, the roller 3-5-8, the roller shaft 3-5-9, the two ends of the tension spring are wound around the roller shaft and the fixing bolt shaft
  • the rotating tongue rotates around the rotating shaft, and realizes the lateral hole-opening
  • the rotating tongue is installed on the rotating shaft and can be rotated in the fixing groove to realize the opening and closing of the rotating tongue;
  • a hole-opening tongue is riveted on the rotating tongue for easy replacement, and the head of the hole-opening tongue is provided with a sharp angle, which can realize rapid and sharp transverse film opening operation;
  • the fixing grooves are welded with fixing bolt shafts I and II, which are fixed and installed in the corresponding holes of the driving disc by bolts.
  • the fixing groove is V-shaped in the upper width and narrower at the bottom, and is attached to one side of the driving disc, and the upper part is not flat. , the lower part is an inclined surface, and the head of the fixed groove is also provided with a knife edge.
  • the transverse direction perpendicular to the overall advancement direction of the disc is used to realize the hole opening, and the membrane rupture range is small, which avoids the problem of excessive tearing of the membrane by the hole opening mechanism during the overall advancement process when the hole is opened longitudinally along the overall advancement of the disk. , so as to ensure the thermal insulation effect of the mulch film and the effect of restricting the growth of weeds.
  • the cam it is arranged below the disc and fixed on the frame.
  • the disc can rotate relative to the cam, and can cooperate with the hole-opening mechanism at the bottom of the cam to open or close the tongue.
  • the trajectory line of the collision surface of the roller can meet the needs of the hole-opening action;
  • the cam pushes the tongue to open gradually, thereby pushing the upper tongue to open the hole.
  • the tongue piece is opened to the maximum width.
  • the tongue piece is opened to the maximum, and the seeding operation can be carried out; in the process of the fixing groove gradually separating from the fixing groove, the tongue piece is gradually closed, and the cooperation with the cam ends, and it is closed under the action of the tension spring. as the disc gradually rises;
  • the hole opening mechanism of the next station gradually approaches the cam, and the above process is repeated.
  • the side of the disk where the seed throwing mechanism is installed is provided with a seed metering device, and the output port of the seed metering device faces the seed throwing cavity at the bottom of the disk;
  • the seed meter is a part of the electric drive seed metering unit 6, and is composed of a motor II6-1, a gear I6-3, a gear II6-4 and a seed meter 6-2.
  • the motor sends the power through the gears.
  • I and gear II are transmitted to the seed metering device, which can be an air suction or mechanical seed metering device, including a socket-type seed metering device, a spoon-and-disc seed metering device, and the like.
  • the seed metering device It is used in conjunction with the seed metering device to realize sowing on the membrane, wherein the seed metering device is installed on the side of the frame, and the seed box 1 is placed at the rear of the frame.
  • the control device is discharged to the hole opener to realize the seeding operation on the film.
  • the electric drive hole opening device is installed on the inner side of the frame, the electric drive seed metering unit is installed on the outside of the frame, and the electric drive seed metering is synchronized with the hole opening operation. Give the hole opener.
  • the electric-driven seed-metering unit and the electric-driven hole-opening device adopt a motor dual-control system, so as to realize the precise seeding operation of single-seeding per hole.
  • FIGS. 1-9 a dual-drive method for seeding holes on a membrane is proposed.
  • a plurality of hole-opening mechanisms are arranged at intervals along the circular direction of the disk, and the disk drives the hole-opening mechanism to rotate around its axis and move forward;
  • the tongue rotates toward the side away from the end face of the cam, breaking the membrane in the vertical direction relative to the advancing direction of the disc and opening holes on the ground;
  • the hole-opening mechanism cooperates with the cam in turn to achieve continuous interval membrane rupture and hole-opening
  • the hole opening mechanism can realize horizontal hole opening perpendicular to the walking direction, reducing the area of film rupture, thus solving the problem of severe film tearing in the existing hole opening.
  • the operating speed is affected by the operating speed of the traction equipment and is difficult to control.
  • the frame is installed on the external traction mechanism through the parallel four-bar suspension frame, and under the action of the external traction mechanism, the hole-opening device is driven forward as a whole, and the motor obtains electric energy from the external traction mechanism and controls it;
  • the motor drives the disc to rotate, so that a plurality of hole-opening mechanisms rotate around the axis of the disk, adjust the rotational speed of the motor, adjust the working interval of the hole-opening mechanism, and coordinately adjust the hole-opening distance with the traction speed of the traction mechanism;
  • the seed meter puts the seeds into the seeding cavity, the fixed groove penetrates the film and penetrates into the ground, and the roller cooperates with the cam to open the tongue for hole opening. Drop into the opened soil hole along the seeding opening;
  • the disc rotates continuously, the roller is in contact with the cam, and the tongue is closed, and the fixed groove is separated from the soil, and the hole opening mechanism of the next station cooperates with the cam and pierces the hole spaced from the previous soil hole. position, repeat the operation of opening acupuncture and seeding.
  • Active hole opening is driven by its own electric power and cooperates with the active drive of the seed metering device to realize a double drive structure, which simplifies the power transmission device and complex mechanical structure of mechanical active hole opening, and can realize independent variable plant spacing for single row of sowing. adjust;
  • one machine can realize precise seeding of different rows; it can reduce the phenomenon of film tearing, realize high-speed precise seeding on the film, and solve the problems of different ridge types and uneven depth of hole opening in single-row operation.

Abstract

Disclosed are a dual-drive type membrane hole-opening and seeding device and method. The dual-drive type membrane hole-opening and seeding device comprises a rack (2), and a first suspension, a disc and a second suspension which are sequentially arranged on the rack (2), wherein the disc is rotatably mounted on the rack (2), a hole-opening mechanism is provided along a circumferential edge of the disc in a matching manner, a hole-opening cam (3-7) and a seed metering device (6-2) which match the hole-opening mechanism are mounted on the rack (2), and the disc and the seed metering device (6-2) are each fitted with a driving mechanism; and when the hole-opening mechanism rotates around an axis of the disc to a position matching the hole-opening cam (3-7), the hole-opening mechanism is opened towards a side away from an end face of the disc to form a seed feeding port in communication with a seed feeding cavity in the hole-opening mechanism, and the disc can be driven to achieve active transverse hole opening at different rotation speeds.

Description

一种双驱动式膜上开穴播种装置及方法A kind of double-drive type membrane hole-opening seeding device and method 技术领域technical field
本公开涉及覆膜种植领域,特别涉及一种双驱动式膜上开穴播种装置及方法。The present disclosure relates to the field of film-covered planting, and in particular, to a double-drive type hole-opening planting device and method on a film.
背景技术Background technique
本部分的陈述仅仅是提供了与本公开相关的背景技术,并不必然构成现有技术。The statements in this section merely provide background related to the present disclosure and do not necessarily constitute prior art.
目前膜上播种较为广泛,覆膜栽培具有保温、保墒、促进作物早熟和增产等显著效果。人们除了用人工种植外也使用一些简单的覆膜机械,一般是一些小型的、结构简单、功能单一的覆膜机,在使用过程中需要用人工辅助进行施肥、起垄、开沟、播种、喷药、覆膜等多次重复劳动才能完成,一般是一垄种植一行或两行,工作效率低,劳动强度大,不适用于大地块、大面积覆膜播种作业。At present, sowing on film is widely used, and film-covering cultivation has significant effects such as heat preservation, moisture preservation, promotion of early maturity of crops and increase of yield. In addition to artificial planting, people also use some simple mulching machines, usually some small, simple structure and single-function mulching machines. Spraying, mulching and other repeated labor can be completed. Generally, one or two rows are planted in one ridge. The work efficiency is low and the labor intensity is high. It is not suitable for large plots and large areas of mulching and sowing.
发明人发现,目前的一些膜上穴播机,由于成穴播种过程中成穴部件在覆好膜的土地上进行打孔播种,对土壤的扰动小,同时省去了后续的人工打孔的环节,节省了人力物力,但是现有的膜上穴播机在播种精度、撕膜扯膜及作业的效率上还存在一定的技术问题,作业的适应性较差;当土地不平时膜上开穴播种深度不同,出苗后苗株长势不一,不能达到苗齐的播种农艺要求;另外目前的开穴方式大多采用沿机器前进方向进行同向开穴,受机器前进速度的影响撕膜严重,一方面限定了机器的作业速度,另一方面撕膜会使穴口面积增加,使得保温效果和限制杂草生长作用变差。The inventors found that some of the current hole seeding machines on the membrane have little disturbance to the soil and save the subsequent manual drilling process because the hole-forming components are perforated and planted on the soil covered with the membrane during the hole-forming sowing process. , saving manpower and material resources, but the existing film hole seeder still has certain technical problems in sowing accuracy, film tearing and operation efficiency, and the adaptability of the operation is poor; when the land is uneven, the hole is planted on the film With different depths, the seedlings grow in different ways after emergence, which cannot meet the agronomic requirements of seedlings. In addition, most of the current hole opening methods use the same direction hole opening along the advancing direction of the machine, which is seriously affected by the speed of the machine. The operating speed of the machine is limited. On the other hand, tearing the film will increase the area of the hole, making the thermal insulation effect and the effect of restricting the growth of weeds worse.
发明内容SUMMARY OF THE INVENTION
本公开的目的是针对现有技术存在的缺陷,提供一种双驱动式膜上开穴播种装置及方法,能够驱动转盘实现不同转速的主动横向开穴,并配合驱动排种器不同速度输出,满足不同株距的作业要求,并且,开穴机构能够垂直于行走方向实现横向开穴,减小了破膜的面积,能够减少撕膜扯膜现象,实现膜上高速精量播种,解决单垄作业垄型不一造成的开穴深度不均等问题。The purpose of the present disclosure is to address the defects in the prior art, and to provide a dual-drive type on-film hole-opening seeding device and method, which can drive the turntable to realize active lateral hole-opening at different speeds, and cooperate with the driving seed meter to output at different speeds. It can meet the operation requirements of different plant spacing, and the hole opening mechanism can realize horizontal hole opening perpendicular to the walking direction, which reduces the area of film rupture, reduces the phenomenon of film tearing and film tearing, realizes high-speed and precise sowing on the film, and solves the problem of single-row operation. The problem of uneven hole opening depth caused by different ridge types.
本公开的第一目的是提供一种双驱动式膜上开穴播种装置,采用以下技术方案:The first object of the present disclosure is to provide a dual-drive type membrane-hole-opening seeding device, which adopts the following technical solutions:
包括机架和依次布置在机架上的第一悬架、圆盘和第二悬架,圆盘转动安装在机架上,沿圆盘环向边沿配合有开穴机构,机架安装有配合开穴机构的凸轮和排种器,圆盘和排种器均配合有驱动机构,开穴机构绕圆盘轴线转动到配合凸轮位置时,开穴机构向远离圆盘端面的一侧开启,形成连通开穴机构内部投种腔的投种口。It includes a frame and a first suspension, a disc and a second suspension arranged in sequence on the frame. The disc is rotatably mounted on the frame, and a hole-opening mechanism is matched along the circumferential edge of the disc. The cam of the hole opening mechanism, the seed metering device, the disc and the seed metering device are all equipped with a driving mechanism. When the hole opening mechanism rotates around the axis of the disk to the position of the matching cam, the hole opening mechanism opens to the side away from the end face of the disk, forming a The seeding port communicates with the seeding cavity inside the hole-opening mechanism.
进一步地,所述第一悬架包括第一支撑杆、第一支撑轮和第一伸缩杆,第一支撑杆一端铰接在机架上,另一端转动连接第一支撑轮,第一伸缩杆一端铰接第一支撑杆,另一端铰接在机架上;第二悬架包括第二支撑杆、第二支撑轮和第二伸缩杆,第二支撑杆一端铰接在机架上,另一端转动连接第二支撑轮,第二伸缩杆一端铰接第二支撑杆,另一端铰接在机架上,第一支撑轮、第二支撑轮和圆盘的轴线平行布置。Further, the first suspension includes a first support rod, a first support wheel and a first telescopic rod, one end of the first support rod is hinged on the frame, the other end is rotatably connected to the first support wheel, and one end of the first telescopic rod is The first support rod is hinged, and the other end is hinged on the frame; the second suspension includes a second support rod, a second support wheel and a second telescopic rod, one end of the second support rod is hinged on the frame, and the other end is rotatably connected to the first support rod. Two support wheels, one end of the second telescopic rod is hinged to the second support rod, and the other end is hinged to the frame, the axes of the first support wheel, the second support wheel and the disk are arranged in parallel.
进一步地,所述开穴机构包括固定板、舌片和滚轮,固定板一侧安装在圆盘上,另一侧形成凹槽并配合有舌片,舌片配合凹槽形成投种腔,滚轮通过滚轮轴连接舌片;舌片能够朝向远离圆盘端面一侧转动,形成连通投种腔的投种口。Further, the hole-opening mechanism includes a fixed plate, a tongue piece and a roller. One side of the fixed plate is installed on the disc, and the other side forms a groove and is matched with a tongue piece. The tongue piece cooperates with the groove to form a seeding cavity, and the roller The tongue piece is connected by the roller shaft; the tongue piece can be rotated toward the side away from the end face of the disc to form a seeding port that communicates with the seeding cavity.
进一步地,所述舌片一端通过销轴铰接固定板,销轴轴线与圆盘轴线垂直, 舌片延伸出固定板外形成相对凸轮布置的延伸部,滚轮轴安装在延伸部上;滚轮轴通过拉簧连接圆盘。Further, one end of the tongue is hinged to the fixing plate through a pin, the axis of the pin is perpendicular to the axis of the disc, the tongue extends out of the fixing plate to form an extension part arranged relative to the cam, and the roller shaft is installed on the extension part; A tension spring connects the disc.
进一步地,所述机架上安装驱动机构,驱动机构包括两个协同动作的驱动电机,其中一个驱动电机的输出端通过传动机构配合圆盘,另一个驱动电机的输出端通过传动装置配合排种器。Further, a drive mechanism is installed on the frame, and the drive mechanism includes two drive motors that act together, wherein the output end of one drive motor is matched with the disc through the transmission mechanism, and the output end of the other drive motor is matched with the seed metering through the transmission device. device.
进一步地,所述排种器布置在圆盘安装开穴机构的一侧,排种器的输出口朝向位于圆盘最下方的投种机构。Further, the seed metering device is arranged on the side of the disk where the hole opening mechanism is installed, and the output port of the seed metering device faces the seed throwing mechanism located at the bottom of the disk.
本公开的另一目的是提供一种双驱动式膜上开穴播种方法,利用如上所述的播种装置,包括以下步骤:Another object of the present disclosure is to provide a double-drive method for seeding holes on a membrane, using the above-mentioned seeding device, comprising the following steps:
支撑轮对机架进行支撑,并随机架整体移动,圆盘带动开穴机构绕圆盘轴线转动;The support wheel supports the frame and moves with the frame as a whole, and the disc drives the hole-opening mechanism to rotate around the axis of the disc;
一开穴机构转动至圆盘最下端位置时,穿过薄膜刺入地面;When the hole-opening mechanism rotates to the lowest position of the disc, it penetrates the membrane and penetrates into the ground;
投种器输出种子到投种腔内,开穴机构配合凸轮动作,沿垂直于圆盘前进的方向撕膜并对地面进行开穴,形成投种口输出投种腔内的种子到土穴内;The seeding device outputs the seeds into the seeding cavity, and the hole-opening mechanism cooperates with the action of the cam to tear the film in the direction perpendicular to the advance of the disc and make holes on the ground, forming a seeding port to output the seeds in the seeding cavity into the soil hole;
随着圆盘的转动前进,下一工位的开穴机构与凸轮配合,实现连续间隔撕膜、开穴和投种;位于后方的悬架对投种后的土穴进行镇压覆土。With the rotation of the disc, the hole-opening mechanism of the next station cooperates with the cam to realize continuous film tearing, hole-opening and seeding; the suspension located at the rear suppresses and covers the soil after seeding.
进一步地,调节圆盘转速,改变开穴机构的工作间隔,调节投种器的排种速度,与开穴器的工作间隔相适应。Further, the rotating speed of the disc is adjusted, the working interval of the hole opening mechanism is changed, and the seeding speed of the seed thrower is adjusted to suit the working interval of the hole opening device.
与现有技术相比,本公开具有的优点和积极效果是:Compared with the prior art, the advantages and positive effects of the present disclosure are:
(1)能够驱动转盘实现不同转速的主动横向开穴,并配合驱动排种器不同速度输出,满足不同株距的作业要求,并且,开穴机构能够垂直于行走方向实现横向开穴,减小了破膜的面积,从而解决了现有开穴撕膜严重且作业速度受到牵 引设备运行速度影响难以调控的问题;(1) It can drive the turntable to realize active horizontal hole opening at different speeds, and cooperate with the different speed output of the drive seed metering device to meet the operation requirements of different plant spacings. Moreover, the hole opening mechanism can realize horizontal hole opening perpendicular to the walking direction, reducing the need for The area of the membrane ruptured, thus solving the problem that the existing hole-opening and tearing of the membrane are serious and the operation speed is difficult to control due to the influence of the running speed of the traction equipment;
(2)采用主动驱动圆盘转动从而带动开穴机构工作,作业速度调整方便,并且,无需从地面获取反推力进行转动,避免了开穴机构与地膜的过度接触,改善了传统被动开穴导致的撕膜严重问题,不受开穴机构入土深度的限制,能够根据需求进行调节,能够有效实现浅层开穴和播种;(2) The active drive disc is used to drive the hole-opening mechanism to work, and the operation speed is easy to adjust, and it is not necessary to obtain reverse thrust from the ground to rotate, which avoids excessive contact between the hole-opening mechanism and the mulch, and improves the traditional passive hole-opening. It is not limited by the depth of the hole opening mechanism, it can be adjusted according to the needs, and it can effectively realize the shallow hole opening and sowing;
(3)采用垂直于圆盘整体前进方向的横向来实现开穴,其破膜范围小,避免了顺着圆盘前进的纵向开穴时,整体前进过程中开穴机构对覆膜的过度撕裂的问题,从而保证了地膜的保温效果和限制杂草生长的作用;(3) The transverse direction perpendicular to the overall advancement direction of the disc is used to realize the hole opening, and the membrane rupture range is small, which avoids the excessive tearing of the film by the hole opening mechanism during the overall advancement process when the hole is opened longitudinally along the overall advancement of the disc. Therefore, the insulation effect of the mulch film and the effect of restricting the growth of weeds are ensured;
(4)主动开穴由于自带电力驱动,并且配合对排种器的主动驱动,实现双驱动结构,简化了机械式主动开穴的动力传输装置和复杂的机械结构,同时可实现播种单行的独立变株距调节,根据每行墒情,以一台机器实现不同行的精量播种作业要求;能够减少撕膜扯膜现象,实现膜上高速精量播种,解决单垄作业垄型不一、开穴深度不均等问题。(4) Active hole opening is driven by its own electric power and cooperates with the active drive of the seed metering device to realize a double drive structure, which simplifies the power transmission device and complex mechanical structure of mechanical active hole opening. Independent plant spacing adjustment, according to the moisture content of each row, one machine can be used to meet the requirements of precision seeding operations in different rows; it can reduce the phenomenon of film tearing, realize high-speed precision planting on the film, and solve the problem of different ridge types and openings in single-row operation. The problem of uneven hole depth.
附图说明Description of drawings
构成本公开的一部分的说明书附图用来提供对本公开的进一步理解,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。The accompanying drawings that constitute a part of the present disclosure are used to provide further understanding of the present disclosure, and the exemplary embodiments of the present disclosure and their descriptions are used to explain the present disclosure and do not constitute an improper limitation of the present disclosure.
图1为本公开实施例1、2中开穴播种装置的整体结构示意图;1 is a schematic diagram of the overall structure of the hole-opening seeding device in Embodiments 1 and 2 of the present disclosure;
图2为本公开实施例1、2中开穴播种装置与悬架的配合示意图;2 is a schematic diagram of the cooperation between the hole-opening seeding device and the suspension in Embodiments 1 and 2 of the present disclosure;
图3为本公开实施例1、2中驱动机构配合圆盘的结构示意图;FIG. 3 is a schematic structural diagram of the drive mechanism matching the disk in Embodiments 1 and 2 of the present disclosure;
图4为本公开实施例1、2中悬挂架的结构示意图;4 is a schematic structural diagram of the suspension frame in Embodiments 1 and 2 of the present disclosure;
图5为本公开实施例1、2中第一悬架的结构示意图;5 is a schematic structural diagram of the first suspension in Embodiments 1 and 2 of the present disclosure;
图6为本公开实施例1、2中驱动机构配合圆盘的侧视示意图;6 is a schematic side view of the drive mechanism mating disc in Embodiments 1 and 2 of the present disclosure;
图7为本公开实施例1、2中第二悬架的结构示意图;7 is a schematic structural diagram of the second suspension in Embodiments 1 and 2 of the present disclosure;
图8为本公开实施例1、2中开穴机构的正视示意图;8 is a schematic front view of the hole-opening mechanism in Embodiments 1 and 2 of the disclosure;
图9为本公开实施例1、2中开穴机构的侧视示意图。9 is a schematic side view of the hole opening mechanism in Embodiments 1 and 2 of the present disclosure.
图中:1、种箱,2、机架,3、电驱开穴装置,4、平行四杆悬挂架,5、前仿形架,6、电驱排种单元,7、后仿形架,3-1、电机I,3-2、减速器,3-3、带轮I,3-4、皮带,3-5、开穴器,3-6、驱动圆盘,3-7、开穴凸轮3-8,3-8、带轮II,4-1、手柄螺栓,4-2、四杆结构,4-3、拉簧,5-1、立柱,5-2、压簧,5-3、镇压轮,5-4、三角支撑,6-1、电机II,6-2、排种器,6-3、齿轮I,6-4齿轮II,7-1、螺杆手柄,7-2、上套管,7-3、锁紧弹簧,7-4、下套管,3-5-1、旋转轴,3-5-2、固定槽,3-5-3、转动舌,3-5-4、开穴舌片,3-5-5、固定螺栓轴I,3-5-6、固定螺栓轴II,3-5-7、拉簧,3-5-8、滚轮,3-5-9、滚轮轴。In the picture: 1. Seed box, 2. Rack, 3. Electric drive hole opening device, 4. Parallel four-bar suspension frame, 5. Front copying frame, 6. Electric drive seed metering unit, 7. Rear copying frame , 3-1, motor I, 3-2, reducer, 3-3, pulley I, 3-4, belt, 3-5, hole opener, 3-6, drive disc, 3-7, open Hole cam 3-8, 3-8, pulley II, 4-1, handle bolt, 4-2, four-bar structure, 4-3, tension spring, 5-1, column, 5-2, compression spring, 5 -3, Pressing wheel, 5-4, Triangular support, 6-1, Motor II, 6-2, Seed meter, 6-3, Gear I, 6-4 Gear II, 7-1, Screw handle, 7- 2. Upper casing, 7-3, Locking spring, 7-4, Lower casing, 3-5-1, Rotating shaft, 3-5-2, Fixing groove, 3-5-3, Rotating tongue, 3 -5-4, hole-opening tongue, 3-5-5, fixing bolt shaft I, 3-5-6, fixing bolt shaft II, 3-5-7, tension spring, 3-5-8, roller, 3 -5-9, roller shaft.
具体实施方式detailed description
应该指出,以下详细说明都是例示性的,旨在对本公开提供进一步地说明。除非另有指明,本文使用的所有技术和科学术语具有与本公开所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the present disclosure. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本公开的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that the presence of features, steps, operations, devices, components and/or combinations thereof;
为了方便叙述,本公开中如果出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于 描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本公开的限制。For the convenience of description, if the words "up", "down", "left" and "right" appear in the present disclosure, it only means that the directions of up, down, left and right are consistent with the drawings themselves, and do not limit the structure. It is only for the convenience of describing the present invention and to simplify the description, not to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present disclosure.
正如背景技术中所介绍的,现有技术中采用沿机器前进方向进行同向开穴,受机器前进速度的影响撕膜严重,一方面限定了机器的作业速度,另一方面撕膜会使穴口面积增加,使得保温效果和限制杂草生长作用变差;针对上述问题,本公开提出了一种双驱动式膜上开穴播种装置及方法。As described in the background art, in the prior art, the holes are opened in the same direction along the advancing direction of the machine, which is seriously affected by the advancing speed of the machine. The increase of the area makes the heat preservation effect and the effect of restricting the growth of weeds worse; in view of the above problems, the present disclosure proposes a double-drive type hole-opening planting device and method on the membrane.
实施例1Example 1
本公开的一种典型的实施方式中,如图1-图9所示,提出了一种双驱动式膜上开穴播种装置。In a typical embodiment of the present disclosure, as shown in FIG. 1 to FIG. 9 , a dual-drive type hole-opening device for seeding on the membrane is proposed.
主要包括机架2、第一悬架、圆盘、第二悬架、开穴机构、凸轮、驱动机构和排种器;It mainly includes a frame 2, a first suspension, a disc, a second suspension, a hole opening mechanism, a cam, a driving mechanism and a seed meter;
其中机架作为整体的固定支撑结构,其他各元件对应安装在机架上,机架能够与外部的牵引设备连接,其端部安装有平行四杆悬挂架4,通过该悬挂架接收外部牵引设备的作用带动整个开穴播种装置移动,开穴机构在机架上受到驱动作用进行开穴作业,并不依赖于牵引提供动力,能够在排种器配合开穴机构的作用下实现排种作业。The frame is used as a fixed support structure as a whole, and other components are correspondingly installed on the frame. The frame can be connected with external traction equipment, and a parallel four-bar suspension frame 4 is installed at its end, through which external traction equipment is received. The function of the hole-opening planting device drives the movement of the whole hole-opening planting device, and the hole-opening mechanism is driven on the frame to perform the hole-opening operation, and does not rely on traction to provide power, and can realize the seed-metering operation under the action of the seed-metering device and the hole-opening mechanism.
对于平行四杆悬挂架4,如图4所示,其由手柄螺栓4-1、四杆结构4-2、拉簧4-3组成,机架整体作为四杆机构的连杆,可通过手柄螺栓调节不同的挂接角度。For the parallel four-bar suspension frame 4, as shown in Figure 4, it is composed of handle bolt 4-1, four-bar structure 4-2, and tension spring 4-3. Bolts adjust different hooking angles.
圆盘为驱动圆盘6,其转动安装在机架2上,凸轮安装在机架上且位于圆盘6的下方;The disc is the driving disc 6, which is rotatably mounted on the frame 2, and the cam is mounted on the frame and is located below the disc 6;
具体的,所述圆盘中心配置有其相应的转动轴,圆盘通过转动轴与机架转动 配合,从而实现与机架的连接;Specifically, the center of the disc is configured with its corresponding rotating shaft, and the disc is rotatably matched with the frame through the rotating shaft, thereby realizing the connection with the frame;
需要指出的是,为了满足主动驱动调节开穴播种速度、间距的需求,对于驱动机构,在本实施例中,配置为两个分别工作的驱动电机,包括配合圆盘并驱动圆盘转动的驱动电机I3-1和配合排种器并驱动排种器输出的驱动电机II6-1;驱动电机I和驱动电机II采用协同控制。It should be pointed out that, in order to meet the requirements of active driving to adjust the speed and spacing of hole-opening, the driving mechanism, in this embodiment, is configured as two driving motors that work respectively, including a drive that cooperates with the disc and drives the disc to rotate. The motor I3-1 and the drive motor II6-1 which cooperates with the seed meter and drives the output of the seed meter; the drive motor I and the drive motor II adopt cooperative control.
对于第一悬架和第二悬架,配合机架后分别形成前仿形架5和后仿形架7,具有前后仿形功能,可根据实际地形实现浮动仿形,仿形装置可根据实际需求采用单个或是两个皆安装;For the first suspension and the second suspension, the front profiling frame 5 and the rear profiling frame 7 are formed respectively after being matched with the frame, which have the function of front and rear profiling, and can realize floating profiling according to the actual terrain. It is required to use a single or two installations;
具体的,所述第一悬架包括第一支撑杆、第一支撑轮和第一伸缩杆,第一支撑杆一端铰接在机架上,另一端转动连接第一支撑轮,第一伸缩杆一端铰接第一支撑杆,另一端铰接在机架上;第二悬架包括第二支撑杆、第二支撑轮和第二伸缩杆,第二支撑杆一端铰接在机架上,另一端转动连接第二支撑轮,第二伸缩杆一端铰接第二支撑杆,另一端铰接在机架上,第一支撑轮、第二支撑轮和圆盘的轴线平行布置;Specifically, the first suspension includes a first support rod, a first support wheel and a first telescopic rod, one end of the first support rod is hinged on the frame, the other end is rotatably connected to the first support wheel, and one end of the first telescopic rod is The first support rod is hinged, and the other end is hinged on the frame; the second suspension includes a second support rod, a second support wheel and a second telescopic rod, one end of the second support rod is hinged on the frame, and the other end is rotatably connected to the first support rod. Two support wheels, one end of the second telescopic rod is hinged with the second support rod, and the other end is hinged on the frame, the axes of the first support wheel, the second support wheel and the disk are arranged in parallel;
在本实施例中,如图5、图7所示,所述前仿形架由立柱5-1、压簧5-2、镇压轮5-3、三角支撑5-4组成,立柱通过插销固定在机架上;第一伸缩杆对应立柱配合压簧形成的弹性伸缩结构;In this embodiment, as shown in Figures 5 and 7, the front profiling frame is composed of a column 5-1, a compression spring 5-2, a pressing wheel 5-3, and a triangular support 5-4, and the column is fixed by a bolt On the frame; the first telescopic rod corresponds to the elastic telescopic structure formed by the column and the compression spring;
所述后仿形架由镇压轮5-3、三角支撑5-4、螺杆手柄7-1、上套管7-2、锁紧弹簧7-3、下套管7-4组成,下套管7-4套接在上套管7-2内,可通过螺杆手柄7-1上下调节;第二伸缩杆对应上套管7-2、下套管7-4配合锁紧弹簧形成的弹性伸缩结构;The rear profiling frame is composed of a pressing wheel 5-3, a triangular support 5-4, a screw handle 7-1, an upper sleeve 7-2, a locking spring 7-3, a lower sleeve 7-4, and the lower sleeve. 7-4 is sleeved in the upper sleeve 7-2, and can be adjusted up and down through the screw handle 7-1; the second telescopic rod corresponds to the elastic expansion formed by the upper sleeve 7-2 and the lower sleeve 7-4 with the locking spring. structure;
所述上套管和下套管皆为方形管,前仿形架和后仿形架配合机架实现支撑稳 定,在地形有波动时,能够通过伸缩对机架整体进行稳定,从而使得圆盘上的开穴机构能够正常工作。The upper casing and the lower casing are all square tubes, and the front profile frame and the rear profile frame cooperate with the frame to achieve support and stability. The hole-opening mechanism on the top can work normally.
在本实施例中,电驱开穴装置作为主要的工作单元,由电机I3-1、减速器3-2、带轮I3-3、皮带3-4、带轮II3-8、开穴器3-5、驱动圆盘3-6、开穴凸轮3-7组成,所述驱动圆盘通过电机I、减速器、带轮I、皮带、带轮II获得动力实现自转,所述开穴器通过固定螺栓轴I和固定螺栓轴II安装在驱动圆盘不同孔位上,并通过与开穴凸轮配合实现开穴器的开合动作;In this embodiment, the electric drive hole opening device is used as the main working unit, which consists of a motor I3-1, a reducer 3-2, a pulley I3-3, a belt 3-4, a pulley II3-8, and a hole opener 3 -5. The drive disc 3-6 and the hole-opening cam 3-7 are composed. The drive disc is powered by the motor I, the reducer, the pulley I, the belt, and the pulley II to realize the rotation, and the hole-opening device passes through the The fixed bolt axis I and the fixed bolt axis II are installed on different holes of the driving disc, and the opening and closing action of the hole opener is realized by cooperating with the hole opening cam;
电机I和减速器形成开穴驱动,为圆盘转动提供动力;The motor I and the reducer form a cavity drive to provide power for the rotation of the disc;
采用主动驱动圆盘转动从而带动开穴机构工作,作业速度调整方便,并且,无需从地面获取反推力进行转动,避免了开穴机构与地膜的过度接触,改善了传统被动开穴导致的撕膜严重问题;The active drive disc is used to drive the hole-opening mechanism to work, and the operating speed is easy to adjust. Moreover, it is not necessary to obtain reverse thrust from the ground to rotate, which avoids excessive contact between the hole-opening mechanism and the mulch, and improves the traditional passive hole-opening caused by tearing of the film. Serious Problem;
不受开穴机构入土深度的限制,能够根据需求进行调节,能够有效实现浅层开穴和播种。It is not limited by the depth of the hole opening mechanism, and can be adjusted according to the needs, which can effectively realize shallow hole opening and seeding.
所述圆盘上配合安装有多个开穴机构,沿圆盘环向间隔设置,圆盘边沿对应每个开穴机构设有多个工位,开穴机构通过配合不同的工位调节开穴间距;The disc is fitted with a plurality of hole-opening mechanisms, which are arranged at intervals along the circular direction of the disk. The edge of the disk is provided with a plurality of stations corresponding to each hole-opening mechanism, and the hole-opening mechanism adjusts the hole-opening by cooperating with different stations. spacing;
具体的,开穴机构沿环向安装于圆盘边沿,开穴机构包括带有朝向圆盘中心开口的投种腔和转动配合开穴机构主体的舌片,圆盘连接有凸轮,开穴机构绕圆盘轴线转动到配合凸轮位置时,舌片朝向远离圆盘端面一侧转动,形成连通投种腔的投种口;Specifically, the hole-opening mechanism is installed on the edge of the disc in the circumferential direction, and the hole-opening mechanism includes a seeding cavity with an opening toward the center of the disc and a tongue piece that rotates and cooperates with the main body of the hole-opening mechanism. The disc is connected with a cam, and the hole-opening mechanism When rotating around the axis of the disc to the matching cam position, the tongue piece rotates towards the side away from the end face of the disc, forming a seeding port that communicates with the seeding cavity;
在本实施例中,所述的开穴机构为开穴器3-5,如图3、图8、图9所示,在圆盘的环向边沿间隔配合有个开穴器,所述开穴器通过固定螺栓轴I和固定螺栓轴II安装在驱动圆盘不同孔位上,并通过与开穴凸轮配合实现开穴器的开合动 作;In this embodiment, the hole-opening mechanism is a hole-opener 3-5. As shown in Fig. 3, Fig. 8 and Fig. 9, a hole-opener is fitted at intervals on the circumferential edge of the disc. The hole opener is installed on different holes of the driving disc through the fixed bolt axis I and the fixed bolt axis II, and the opening and closing action of the hole opener is realized by cooperating with the hole opening cam;
可以理解的是,所述驱动圆盘有多组孔位,可实现开穴器3-5安装位置和安装个数的调节。It can be understood that, the driving disc has a plurality of sets of holes, which can realize the adjustment of the installation position and the installation number of the hole openers 3-5.
对于开穴机构,包括固定板、舌片和滚轮,固定板一侧安装在圆盘上,另一侧形成凹槽并配合有舌片,舌片配合凹槽形成投种腔,滚轮通过滚轮轴连接舌片;For the hole-opening mechanism, it includes a fixed plate, a tongue piece and a roller. One side of the fixed plate is installed on the disc, and the other side forms a groove and is matched with a tongue piece. The tongue piece cooperates with the groove to form a seeding cavity, and the roller passes through the roller shaft. connecting tongue;
所述舌片一端通过销轴铰接固定板,销轴轴线与圆盘轴线垂直,舌片延伸出固定板外形成相对凸轮布置的延伸部,滚轮轴安装在延伸部上;One end of the tongue piece is hinged to the fixed plate through a pin, the axis of the pin shaft is perpendicular to the axis of the disc, the tongue piece extends out of the fixed plate to form an extension part arranged relative to the cam, and the roller shaft is installed on the extension part;
所述滚轮轴连接有拉簧,滚轮轴通过拉簧连接圆盘,滚轮配合凸轮驱动舌片动作,拉簧与凸轮共同作用驱动舌片开启或关闭投种腔投种口。The roller shaft is connected with a tension spring, the roller shaft is connected to the disc through the tension spring, the roller cooperates with the cam to drive the tongue to act, and the tension spring and the cam act together to drive the tongue to open or close the seeding cavity of the seeding cavity.
在本实施例中,所述开穴器由旋转轴3-5-1、固定槽3-5-2、转动舌3-5-3、开穴舌片3-5-4、固定螺栓轴I3-5-5、固定螺栓轴II3-5-6、拉簧3-5-7、滚轮3-5-8、滚轮轴3-5-9组成,拉簧两端缠绕在滚轮轴和固定螺栓轴I上,当开穴器运转至下方开穴处时,转动舌绕旋转轴转动,实现横向开穴;In this embodiment, the hole opener consists of a rotating shaft 3-5-1, a fixing groove 3-5-2, a rotating tongue 3-5-3, a hole opening tongue 3-5-4, and a fixing bolt shaft I3 -5-5, the fixing bolt shaft II3-5-6, the tension spring 3-5-7, the roller 3-5-8, the roller shaft 3-5-9, the two ends of the tension spring are wound around the roller shaft and the fixing bolt shaft On the 1st, when the hole-opener is operated to the lower hole-opening place, the rotating tongue rotates around the rotating shaft, and realizes the lateral hole-opening;
如图3和图4所示,所述转动舌安装在旋转轴上,并可在固定槽内转动,实现转动舌的开合;As shown in Figure 3 and Figure 4, the rotating tongue is installed on the rotating shaft and can be rotated in the fixing groove to realize the opening and closing of the rotating tongue;
所述转动舌上铆接有开穴舌片,以便于更换,开穴舌片头部设有锋利角,能实现快速锋利横向开膜作业;A hole-opening tongue is riveted on the rotating tongue for easy replacement, and the head of the hole-opening tongue is provided with a sharp angle, which can realize rapid and sharp transverse film opening operation;
所述固定槽上焊接有固定螺栓轴I、II,通过螺栓固定安装在驱动圆盘相应孔内,固定槽上宽下窄呈V字形,且与驱动圆盘贴合一侧,上不为平面,下部为倾斜面,固定槽头部也开有刀刃。The fixing grooves are welded with fixing bolt shafts I and II, which are fixed and installed in the corresponding holes of the driving disc by bolts. The fixing groove is V-shaped in the upper width and narrower at the bottom, and is attached to one side of the driving disc, and the upper part is not flat. , the lower part is an inclined surface, and the head of the fixed groove is also provided with a knife edge.
采用垂直于圆盘整体前进方向的横向来实现开穴,其破膜范围小,避免了顺着圆盘前进的纵向开穴时,整体前进过程中开穴机构对覆膜的过度撕裂的问题, 从而保证了地膜的保温效果和限制杂草生长的作用。The transverse direction perpendicular to the overall advancement direction of the disc is used to realize the hole opening, and the membrane rupture range is small, which avoids the problem of excessive tearing of the membrane by the hole opening mechanism during the overall advancement process when the hole is opened longitudinally along the overall advancement of the disk. , so as to ensure the thermal insulation effect of the mulch film and the effect of restricting the growth of weeds.
对于所述的凸轮,其布置在圆盘的下方,固定在机架上,圆盘相对于凸轮能够进行转动,能够与处于凸轮最下方的开穴机构进行配合,开启或关闭舌片,其接触滚轮的碰撞面的轨迹线能够满足开穴动作的需求;For the cam, it is arranged below the disc and fixed on the frame. The disc can rotate relative to the cam, and can cooperate with the hole-opening mechanism at the bottom of the cam to open or close the tongue. The trajectory line of the collision surface of the roller can meet the needs of the hole-opening action;
即在开穴机构的固定槽穿过薄膜刺入地面时,凸轮推动舌片逐渐张开,从而横向推动上舌片进行开穴,在开穴机构整体位于圆盘的最下方位置时,凸轮带动舌片开穴至最大宽度,此时舌片开启最大,可以进行投种操作;在固定槽逐渐脱离固定槽的过程中,舌片逐渐关闭,与凸轮的配合结束,在拉簧作用下闭合,随着圆盘逐渐上升;That is, when the fixed groove of the hole-opening mechanism penetrates the film and penetrates into the ground, the cam pushes the tongue to open gradually, thereby pushing the upper tongue to open the hole. The tongue piece is opened to the maximum width. At this time, the tongue piece is opened to the maximum, and the seeding operation can be carried out; in the process of the fixing groove gradually separating from the fixing groove, the tongue piece is gradually closed, and the cooperation with the cam ends, and it is closed under the action of the tension spring. as the disc gradually rises;
下一工位的开穴机构逐渐靠近凸轮,重复上述过程。The hole opening mechanism of the next station gradually approaches the cam, and the above process is repeated.
对于投种器,圆盘安装投种机构的一侧设有排种器,排种器的输出口朝向位于圆盘最下方的投种腔;For the seed thrower, the side of the disk where the seed throwing mechanism is installed is provided with a seed metering device, and the output port of the seed metering device faces the seed throwing cavity at the bottom of the disk;
在本实施例中,排种器为电驱排种单元6的一部分,由电机II6-1、齿轮I6-3、齿轮II6-4和排种器6-2组成,所述电机将动力经齿轮I和齿轮II传递给排种器,所述排种器可为气吸式或机械式排种器,包括窝眼式排种器、勺盘式排种器等。In this embodiment, the seed meter is a part of the electric drive seed metering unit 6, and is composed of a motor II6-1, a gear I6-3, a gear II6-4 and a seed meter 6-2. The motor sends the power through the gears. I and gear II are transmitted to the seed metering device, which can be an air suction or mechanical seed metering device, including a socket-type seed metering device, a spoon-and-disc seed metering device, and the like.
与排种器装置配合使用实现膜上播种,其中排种器装置安装在机架侧面,机架后部放置种箱1,作业时,种子通过排种管输送给排种器装置,并通过电控装置排给开穴器,实现膜上播种作业。It is used in conjunction with the seed metering device to realize sowing on the membrane, wherein the seed metering device is installed on the side of the frame, and the seed box 1 is placed at the rear of the frame. The control device is discharged to the hole opener to realize the seeding operation on the film.
所述电驱开穴装置安装在机架内侧,所述电驱排种单元安装在机架外侧,电驱排种与开穴作业同步,当开穴器经过时,电驱排种单元排种给开穴器。The electric drive hole opening device is installed on the inner side of the frame, the electric drive seed metering unit is installed on the outside of the frame, and the electric drive seed metering is synchronized with the hole opening operation. Give the hole opener.
所述电驱排种单元和电驱开穴装置采用电机双控系统,以实现每穴单播的精量播种作业。The electric-driven seed-metering unit and the electric-driven hole-opening device adopt a motor dual-control system, so as to realize the precise seeding operation of single-seeding per hole.
实施例2Example 2
本公开的另一典型实施方式中,如图1-图9所示,提出了一种双驱动式膜上开穴播种方法。In another typical embodiment of the present disclosure, as shown in FIGS. 1-9 , a dual-drive method for seeding holes on a membrane is proposed.
包括以下步骤:Include the following steps:
沿圆盘环向间隔布置多个开穴机构,圆盘绕其轴线带动开穴机构转动,并前进;A plurality of hole-opening mechanisms are arranged at intervals along the circular direction of the disk, and the disk drives the hole-opening mechanism to rotate around its axis and move forward;
一开穴机构转动至圆盘最下端位置时,穿过薄膜刺入地面的同时与凸轮进行配合,凸轮对舌片施加推力;When the hole-opening mechanism rotates to the lowermost position of the disc, it penetrates the film and penetrates the ground while cooperating with the cam, and the cam exerts a thrust on the tongue;
舌片朝向远离凸轮端面的一侧转动,相对圆盘前进方向的垂直方向破膜并对地面进行开穴;The tongue rotates toward the side away from the end face of the cam, breaking the membrane in the vertical direction relative to the advancing direction of the disc and opening holes on the ground;
随着圆盘的转动前进,开穴机构依次与凸轮配合,实现连续间隔破膜和开穴;With the rotation of the disc, the hole-opening mechanism cooperates with the cam in turn to achieve continuous interval membrane rupture and hole-opening;
调节圆盘转速,改变开穴机构工作间隔,从而调整相邻开穴位置的间距。Adjust the speed of the disc and change the working interval of the hole-opening mechanism, thereby adjusting the distance between adjacent hole-opening positions.
能够实现不同转速的主动横向开穴,满足不同株距的作业要求,并且,开穴机构能够垂直于行走方向实现横向开穴,减小了破膜的面积,从而解决了现有开穴撕膜严重且作业速度受到牵引设备运行速度影响难以调控的问题。It can realize active horizontal hole opening at different speeds to meet the operation requirements of different plant spacings, and the hole opening mechanism can realize horizontal hole opening perpendicular to the walking direction, reducing the area of film rupture, thus solving the problem of severe film tearing in the existing hole opening. Moreover, the operating speed is affected by the operating speed of the traction equipment and is difficult to control.
结合实施例1及附图,对于上述工作过程进行详细描述:In conjunction with Embodiment 1 and the accompanying drawings, the above-mentioned working process is described in detail:
机架通过平行四杆悬挂架安装在外部牵引机构上,在外部牵引机构的作用下带动开穴装置整体前进,电机从外部牵引机构上获取电能并进行调控;The frame is installed on the external traction mechanism through the parallel four-bar suspension frame, and under the action of the external traction mechanism, the hole-opening device is driven forward as a whole, and the motor obtains electric energy from the external traction mechanism and controls it;
电机驱动圆盘转动,从而使得多个开穴机构绕圆盘轴线转动,调节电机的转速,对开穴机构的工作间隔进行调整,配合牵引机构的牵引速度对开穴间距进行协同调节;The motor drives the disc to rotate, so that a plurality of hole-opening mechanisms rotate around the axis of the disk, adjust the rotational speed of the motor, adjust the working interval of the hole-opening mechanism, and coordinately adjust the hole-opening distance with the traction speed of the traction mechanism;
开穴机构转送到圆盘的最下端位置时,排种器向投种腔内投入种子,固定槽 穿过覆膜刺入土地内,滚轮与凸轮配合开启舌片,进行开穴,同时,种子顺着投种口落入开好的土穴内;When the hole opening mechanism is transferred to the lowermost position of the disc, the seed meter puts the seeds into the seeding cavity, the fixed groove penetrates the film and penetrates into the ground, and the roller cooperates with the cam to open the tongue for hole opening. Drop into the opened soil hole along the seeding opening;
圆盘不断转动,滚轮与凸轮接触配合,舌片关闭的同时,固定槽脱离土体,随圆盘上升,下一工位的开穴机构与凸轮配合,并刺入与上一土穴相间隔的位置,重复开穴、投种操作。The disc rotates continuously, the roller is in contact with the cam, and the tongue is closed, and the fixed groove is separated from the soil, and the hole opening mechanism of the next station cooperates with the cam and pierces the hole spaced from the previous soil hole. position, repeat the operation of opening acupuncture and seeding.
根据需求和牵引设备的速度,调节圆盘转速,并调节排种器的排种速度,改变开穴机构工作间隔,从而调整相邻开穴位置的间距。According to the demand and the speed of the traction equipment, adjust the rotating speed of the disc, adjust the seeding speed of the seed metering device, and change the working interval of the hole opening mechanism, so as to adjust the distance between the adjacent hole opening positions.
主动开穴由于自带电力驱动,并且配合对排种器的主动驱动,实现双驱动结构,简化了机械式主动开穴的动力传输装置和复杂的机械结构,同时可实现播种单行的独立变株距调节;Active hole opening is driven by its own electric power and cooperates with the active drive of the seed metering device to realize a double drive structure, which simplifies the power transmission device and complex mechanical structure of mechanical active hole opening, and can realize independent variable plant spacing for single row of sowing. adjust;
根据每行墒情,以一台机器实现不同行的精量播种;能够减少撕膜扯膜现象,实现膜上高速精量播种,解决单垄作业垄型不一、开穴深度不均等问题。According to the moisture content of each row, one machine can realize precise seeding of different rows; it can reduce the phenomenon of film tearing, realize high-speed precise seeding on the film, and solve the problems of different ridge types and uneven depth of hole opening in single-row operation.
以上所述仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included within the protection scope of the present disclosure.
Figure PCTCN2021112025-appb-000001
Figure PCTCN2021112025-appb-000001
Figure PCTCN2021112025-appb-000002
Figure PCTCN2021112025-appb-000002
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Figure PCTCN2021112025-appb-000003
Figure PCTCN2021112025-appb-000004
Figure PCTCN2021112025-appb-000004
Figure PCTCN2021112025-appb-000005
Figure PCTCN2021112025-appb-000005
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Figure PCTCN2021112025-appb-000009

Claims (10)

  1. 一种双驱动式膜上开穴播种装置,其特征在于,包括机架和依次布置在机架上的第一悬架、圆盘和第二悬架,圆盘转动安装在机架上,沿圆盘环向边沿配合有开穴机构,机架安装有配合开穴机构的凸轮和排种器,圆盘和排种器均配合有驱动机构,开穴机构绕圆盘轴线转动到配合凸轮位置时,开穴机构向远离圆盘端面的一侧开启,形成连通开穴机构内部投种腔的投种口。A double-drive type hole-opening planting device on the membrane is characterized in that it comprises a frame and a first suspension, a disc and a second suspension arranged in sequence on the frame, and the disc is rotatably installed on the frame, along the A hole-opening mechanism is fitted on the circumferential edge of the disc, and a cam and a seed metering device are installed on the frame to match the hole-opening mechanism. When the hole-opening mechanism is opened to the side away from the end face of the disc, a seed-throwing port that communicates with the seed-throwing cavity inside the hole-opening mechanism is formed.
  2. 如权利要求1所述的双驱动式膜上开穴播种装置,其特征在于,所述第一悬架包括第一支撑杆、第一支撑轮和第一伸缩杆,第一支撑杆一端铰接在机架上,另一端转动连接第一支撑轮,第一伸缩杆一端铰接第一支撑杆,另一端铰接在机架上;第二悬架包括第二支撑杆、第二支撑轮和第二伸缩杆,第二支撑杆一端铰接在机架上,另一端转动连接第二支撑轮,第二伸缩杆一端铰接第二支撑杆,另一端铰接在机架上,第一支撑轮、第二支撑轮和圆盘的轴线平行布置。The double-drive type above-the-film seeding device according to claim 1, wherein the first suspension comprises a first support rod, a first support wheel and a first telescopic rod, and one end of the first support rod is hinged on the On the frame, the other end is rotatably connected to the first support wheel, one end of the first telescopic rod is hinged to the first support rod, and the other end is hinged to the frame; the second suspension includes a second support rod, a second support wheel and a second telescopic rod One end of the second support rod is hinged on the frame, the other end is rotatably connected to the second support wheel, one end of the second telescopic rod is hinged with the second support rod, and the other end is hinged on the frame, the first support wheel, the second support wheel arranged parallel to the axis of the disc.
  3. 如权利要求1所述的双驱动式膜上开穴播种装置,其特征在于,所述开穴机构包括固定板、舌片和滚轮,固定板一侧安装在圆盘上,另一侧形成凹槽并配合有舌片,舌片配合凹槽形成投种腔,滚轮通过滚轮轴连接舌片;舌片能够朝向远离圆盘端面一侧转动,形成连通投种腔的投种口。The double-drive type hole-opening planting device on the membrane of claim 1, wherein the hole-opening mechanism comprises a fixed plate, a tongue piece and a roller, one side of the fixed plate is mounted on the disc, and the other side forms a concave The groove is also matched with a tongue piece, the tongue piece cooperates with the groove to form a seeding cavity, and the roller connects the tongue piece through the roller shaft;
  4. 如权利要求3所述的双驱动式膜上开穴播种装置,其特征在于,所述舌片一端通过销轴铰接固定板,销轴轴线与圆盘轴线垂直,舌片延伸出固定板外形成相对凸轮布置的延伸部,滚轮轴安装在延伸部上;滚轮轴通过拉簧连接圆盘。The double-drive type hole-opening planting device on the membrane of claim 3, wherein one end of the tongue is hinged to the fixing plate through a pin, the axis of the pin is perpendicular to the axis of the disc, and the tongue extends out of the fixing plate to form Relative to the extension part arranged by the cam, the roller shaft is mounted on the extension part; the roller shaft is connected to the disc through a tension spring.
  5. 如权利要求1所述的双驱动式膜上开穴播种装置,其特征在于,所述机架上安装驱动机构,驱动机构包括两个协同动作的驱动电机,其中一个驱动电机的输出端通过传动机构配合圆盘,另一个驱动电机的输出端通过传动装置配合排种器。The double-drive type hole-opening seeding device on the film of claim 1, wherein a drive mechanism is installed on the frame, and the drive mechanism comprises two drive motors that act in concert, wherein the output end of one drive motor is driven by a transmission The mechanism is matched with the disc, and the output end of the other driving motor is matched with the seed meter through the transmission device.
  6. 如权利要求1所述的双驱动式膜上开穴播种装置,其特征在于,所述排种器布 置在圆盘安装开穴机构的一侧,排种器的输出口朝向位于圆盘最下方的投种机构。The double-drive type hole-opening planting device on the membrane according to claim 1, wherein the seed metering device is arranged on the side of the disk where the hole-opening mechanism is installed, and the output port of the seed metering device is located at the bottom of the disk. seeding agency.
  7. 如权利要求1所述的双驱动式膜上开穴播种装置,其特征在于,所述圆盘上配合安装有多个开穴机构,沿圆盘环向间隔设置,圆盘边沿对应每个开穴机构设有多个工位,开穴机构通过配合不同的工位调节开穴间距。The dual-drive type upper-membrane hole-opening seeding device according to claim 1, wherein a plurality of hole-opening mechanisms are fitted on the disc, and are arranged at intervals along the circular direction of the disc, and the edge of the disc corresponds to each hole-opening mechanism. The hole mechanism is provided with multiple stations, and the hole opening mechanism adjusts the hole spacing by cooperating with different stations.
  8. 如权利要求1所述的双驱动式膜上开穴播种装置,其特征在于,所述机架配合有平行四杆机构形成的悬挂架,用于连接外部牵引设备。The double-drive type hole-opening planting device on the membrane of claim 1, wherein the frame is matched with a suspension frame formed by a parallel four-bar mechanism, which is used to connect external traction equipment.
  9. 一种双驱动式膜上开穴播种方法,其特征在于,利用如权利要求1-8任一项所述的双驱动式膜上开穴播种装置,包括以下步骤:A method for seeding with holes on a double-drive type membrane, characterized in that, using the device for seeding with holes on a double-drive type membrane according to any one of claims 1-8, comprising the following steps:
    支撑轮对机架进行支撑,并随机架整体移动,圆盘带动开穴机构绕圆盘轴线转动;一开穴机构转动至圆盘最下端位置时,穿过薄膜刺入地面;The support wheel supports the frame and moves as a whole with the frame. The disc drives the hole-opening mechanism to rotate around the axis of the disk; when the hole-opening mechanism rotates to the lowest position of the disk, it penetrates the film and penetrates into the ground;
    投种器输出种子到投种腔内,开穴机构配合凸轮动作,沿垂直于圆盘前进的方向撕膜并对地面进行开穴,形成投种口输出投种腔内的种子到土穴内;The seeding device outputs the seeds into the seeding cavity, and the hole-opening mechanism cooperates with the action of the cam to tear the film in the direction perpendicular to the advance of the disc and make holes on the ground, forming a seeding port to output the seeds in the seeding cavity into the soil hole;
    随着圆盘的转动前进,下一工位的开穴机构与凸轮配合,实现连续间隔破膜、开穴和投种;位于后方的悬架对投种后的土穴进行覆土。As the disc rotates and advances, the hole-opening mechanism of the next station cooperates with the cam to achieve continuous interval film breaking, hole-opening and seeding; the suspension located at the rear covers the soil after seeding.
  10. 如权利要求9所述的双驱动式膜上开穴播种方法,其特征在于,调节圆盘转速,改变开穴机构的工作间隔,调节投种器的排种速度,与开穴器的工作间隔相适应。The double-drive type hole-opening seeding method on the membrane according to claim 9, characterized in that, adjusting the rotating speed of the disc, changing the working interval of the hole-opening mechanism, adjusting the seeding speed of the seeding device, and the working interval of the hole-opening device fit.
PCT/CN2021/112025 2020-08-14 2021-08-11 Dual-drive type membrane hole-opening and seeding device and method WO2022033508A1 (en)

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