WO2022032415A1 - 一种橡胶合成一次按压成型装置 - Google Patents

一种橡胶合成一次按压成型装置 Download PDF

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Publication number
WO2022032415A1
WO2022032415A1 PCT/CN2020/108059 CN2020108059W WO2022032415A1 WO 2022032415 A1 WO2022032415 A1 WO 2022032415A1 CN 2020108059 W CN2020108059 W CN 2020108059W WO 2022032415 A1 WO2022032415 A1 WO 2022032415A1
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WO
WIPO (PCT)
Prior art keywords
sliding rod
sleeve
positioning
base
molding device
Prior art date
Application number
PCT/CN2020/108059
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English (en)
French (fr)
Inventor
李恭辉
Original Assignee
南京溧水高新创业投资管理有限公司
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Priority to PCT/CN2020/108059 priority Critical patent/WO2022032415A1/zh
Publication of WO2022032415A1 publication Critical patent/WO2022032415A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/16—Cam means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/34—Feeding the material to the mould or the compression means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/44—Compression means for making articles of indefinite length

Definitions

  • the invention relates to the technical field of rubber synthesis, in particular to a one-pressing molding device for rubber synthesis.
  • Synthetic rubber also known as synthetic elastomer, is a highly elastic polymer synthesized by man. It is one of the three major synthetic materials. Its output is only lower than that of synthetic resin (or plastic) and synthetic fiber.
  • synthetic resin or plastic
  • synthetic fiber There are various classification methods and a long history of development. , with extensive research before. It is an indispensable step when rubber needs to be pressed after being synthesized.
  • the existing rubber synthesis pressing methods mostly use combined rollers to press, press multiple sets of rollers against each other, and the rollers are squeezed. And the lack of cutting function, the function is single. For this reason, we propose a rubber synthetic one-press molding device.
  • the main purpose of the present invention is to provide a one-press molding device for rubber synthesis, which can effectively solve the problems in the background technology.
  • a rubber synthetic one-press molding device includes a base, a support frame is provided on the outer side of the top outer surface of the base, a top cover is provided on the top outer surface of the support frame, and a motor box is provided on the top outer surface of the top cover , a sleeve is provided at the bottom of the motor box and on the outer surface of the bottom of the top cover, the interior of the sleeve is provided with a sliding rod, and the bottom outer surface of the sliding rod is located on the top of the base with a positioning plate, the The bottom outer surface of the positioning plate and the top outer surface of the base are provided with pressure plates, both sides of the top pressure plate and the bottom outer surface of the positioning plate are provided with positioning blocks, and the top outer surfaces of the positioning blocks are tangent to each other. There are knives on both sides of the pressing plate.
  • the support frame is fixedly connected to the base and the top cover, and the motor box is fixedly connected to the top cover.
  • the sleeve and the top cover are fixedly connected, the inner and outer surfaces of the top of the sleeve are provided with a positioning ring, and the top of the positioning ring is located inside the motor box and is provided with a motor, and the motor is connected to the motor box.
  • a cam is provided on the outside of the motor and inside the motor box, the cam is movably connected to the motor, and a roller is provided at the bottom of the cam and on the top of the sliding rod, and the roller is in phase with the cam.
  • the top of the sliding rod is provided with a groove corresponding to the roller, the roller and the groove of the sliding rod are movably connected, and the two sides of the top of the sliding rod are provided with grooves corresponding to the positioning ring.
  • the sleeve and the sliding rod are movably connected, the bottom of the sleeve is provided with an opening corresponding to the sliding rod, and the outer surface of the sliding rod is provided with a sliding block tangential to the inner side of the sleeve, A No. 1 spring is arranged at the bottom of the sliding rod and inside the sleeve.
  • a telescopic rod is arranged on the top of the positioning block and inside the positioning plate
  • a No. 2 spring is arranged inside the telescopic rod
  • both sides of the pressing plate at the bottom are provided with a length corresponding to the positioning block.
  • the slot, the bottom of the positioning block and the outer side of the tool and the bottom plate are provided with magnets, the top magnet is fixedly connected to the positioning plate, and the bottom magnet is fixedly connected to the base.
  • the present invention has the following beneficial effects: the rubber is synthesized into a one-time pressing molding device, and the cam is driven to rotate by the motor, and the cam drives the roller to roll down. It is in a state of intermittent up and down movement, thereby driving the positioning plate to move, thus achieving the effect of intermittent pressing; the positioning plate drives the positioning block to move downward, and the positioning block drives the corresponding magnet to attract each other, pulling the telescopic rod to extend , When the corresponding pressure plate is tangent, the tool slides down quickly along both sides of the pressure plate, so as to achieve the effect of precise rubber cutting and greatly improve the production efficiency.
  • FIG. 1 is a schematic three-dimensional structure diagram of a rubber synthesis one-press molding device according to the present invention.
  • FIG. 2 is a cross-sectional view of the front structure of a one-press-press-molding device for rubber synthesis according to the present invention.
  • FIG. 3 is an enlarged schematic view of the area A in FIG. 2 of a one-pressing molding device for rubber synthesis according to the present invention.
  • FIG. 4 is a schematic top-view structural diagram of a rubber compounding one-press molding device of the present invention to achieve a positioning ring.
  • a rubber synthetic one-press molding device includes a base 1, a support frame 2 is provided on the outer side of the top outer surface of the base 1, and a top cover 3 is provided on the top outer surface of the support frame 2.
  • the top cover 3 The top outer surface of the motor box 4 is provided with a motor box 4, the bottom outer surface of the motor box 4 and located on the bottom outer surface of the top cover 3 is provided with a sleeve 5, the interior of the sleeve 5 is provided with a sliding rod 6, and the bottom outer surface of the sliding rod 6 is located in the base
  • the top of the 1 is provided with a positioning plate 7, the bottom outer surface of the positioning plate 7 and the top outer surface of the base 1 are provided with a pressure plate 8, both sides of the top pressure plate 8 and the bottom outer surface of the positioning plate 7 are provided with positioning blocks. 9.
  • the top outer surface of the positioning block 9 is tangent to both sides of the pressing plate 8 with cutters 10 .
  • the support frame 2 is fixedly connected to the base 1 and the top cover 3
  • the motor box 4 is fixedly connected to the top cover 3 .
  • the sleeve 5 and the top cover 3 are fixedly connected, the inner and outer surface of the top of the sleeve 5 is provided with a positioning ring 11, and the top of the positioning ring 11 is located inside the motor box 4 and is provided with a motor 12, and the motor 12 can be a Y200L2-2 model
  • the asynchronous motor has a power of 37kW.
  • the motor 12 is electrically connected to the motor box 4.
  • a cam 13 is provided outside the motor 12 and located inside the motor box 4.
  • the cam 13 is movably connected to the motor 12.
  • the bottom of the cam 13 is located in the sliding
  • the top of the rod 6 is provided with a roller 14, and the roller 14 is tangent to the cam 13, so that the sliding rod 6 moves downward intermittently.
  • the top of the sliding rod 6 is provided with a groove corresponding to the roller 14.
  • the roller 14 and the sliding rod The grooves of 6 are movably connected, and two sides of the top of the sliding rod 6 are provided with grooves corresponding to the positioning rings 11 , which are used to limit the position of the sliding rod 6 .
  • the sleeve 5 and the sliding rod 6 are movably connected.
  • the bottom of the sleeve 5 is provided with an opening corresponding to the sliding rod 6.
  • the outer surface of the sliding rod 6 is provided with a sliding block 15 that is tangent to the inner side of the sleeve 5.
  • the sliding rod A No. 1 spring 16 is provided at the bottom of the 15 and inside the sleeve 5 for the position of the sliding rod 6 to rebound.
  • the top of the positioning block 9 and inside the positioning plate 7 is provided with a telescopic rod 17
  • the interior of the telescopic rod 17 is provided with a No. 2 spring 18
  • both sides of the bottom platen 8 are provided with long grooves corresponding to the positioning block 9
  • the bottom of the positioning block 9 and the outer side of the cutter 10 and both sides of the bottom platen 8 are provided with magnets 19, the corresponding magnets 19 attract each other to improve the cutting efficiency
  • the top magnet 19 and the positioning plate 7 are fixedly connected
  • the bottom magnet 19 is fixedly connected with the base 1 .
  • the present invention is a one-time pressing molding device for rubber synthesis.
  • the staff places the synthesized rubber plate on the bottom platen 8, starts the motor 12, drives the cam 13 to rotate, and the cam 13 drives the sliding The roller 14 at the top of the rod 15 rolls down, thereby driving the slide bar 6 to move downward.
  • the resilience of the No. 1 spring 16 is used to drive the slide bar 6 to move upward with the slider 15. , so that the sliding bar 6 moves up and down intermittently, thereby driving the positioning plate 7 to move, so that the corresponding pressing plates 8 are separated and tangent.
  • the magnets 18 at the top attract each other, thereby pulling the telescopic rods 17 at the bottom of the positioning plate 7 to extend, so that the cutter 10 slides down quickly along both sides of the pressing plate 8, thereby achieving the effect of precise rubber cutting and greatly improving the production efficiency.
  • the durability of the tool 10 is prevented from being improved, and the practicability is strong.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

一种橡胶合成一次按压成型装置，包括底座（1），所述底座（1）顶部外表面的外侧设置有支撑架（2），所述支撑架（2）的顶部外表面设置有顶盖（3），所述顶盖（3）的顶部外表面设置有电机箱（4），所述电机箱（4）底部且位于顶盖（3）的底部外表面设置有套筒（5），所述套筒（5）的内部设置有滑杆（6），所述滑杆（6）的底部外表面且位于底座（1）的顶部设置有定位板（7），所述定位板（7）的底部外表面与底座（1）的顶部外表面均设置有压板（8），所述顶部的压板（8）的两侧且位于定位板（7）的底部外表面均设置有定位块（9），所述定位块（9）的顶部外表面且相切于压板（8）的两侧均设置有刀具（10）。该橡胶合成一次按压成型装置，具有按压一次成型的效果，大大提高了橡胶合成的生产效率，方便快捷。

Description

一种橡胶合成一次按压成型装置 技术领域
本发明涉及橡胶合成技术领域，特别涉及一种橡胶合成一次按压成型装置。
 背景技术
合成橡胶，又称为合成弹性体，是由人工合成的高弹性聚合物，是三大合成材料之一，其产量仅低于合成树脂（或塑料）、合成纤维，分类方法多样，发展历史悠久，有着广阔的研究前。橡胶在合成后需要橡胶按压时必不可少的一步，现有橡胶合成按压方式多采用组合辊筒按压，将多组辊筒相靠，滚筒挤压，实用不够广，只适用于条状橡胶，并且缺少切割功能，功能性单一的为此，我们提出一种橡胶合成一次按压成型装置。
 技术问题
本发明的主要目的在于提供一种橡胶合成一次按压成型装置，可以有效解决背景技术中的问题。
 技术解决方案
为实现上述目的，本发明采取的技术方案为。
一种橡胶合成一次按压成型装置，包括底座，所述底座顶部外表面的外侧设置有支撑架，所述支撑架的顶部外表面设置有顶盖，所述顶盖的顶部外表面设置有电机箱，所述电机箱底部且位于顶盖的底部外表面设置有套筒，所述套筒的内部设置有滑杆，所述滑杆的底部外表面且位于底座的顶部设置有定位板，所述定位板的底部外表面与底座的顶部外表面均设置有压板，所述顶部的压板的两侧且位于定位板的底部外表面均设置有定位块，所述定位块的顶部外表面且相切于压板的两侧均设置有刀具。
优选的，所述支撑架与底座以及顶盖均为固定连接，所述电机箱与顶盖为固定连接。
通过采用上述技术方案，可达到如下技术效果：从而达到了提高按压的支撑效果。
优选的，所述套筒与顶盖为固定连接，所述套筒顶部的内侧外表面设置有定位环，所述定位环的顶部切位于电机箱的内部设置有电动机，所述电动机与电机箱为电性连接，所述电动机的外侧且位于电机箱的内部设置有凸轮，所述凸轮与电动机为活动连接，所述凸轮的底部且位于滑杆的顶部设置有滚轮，所述滚轮与凸轮相切，所述滑杆的顶部设置有于滚轮相对应的凹槽，所述滚轮与滑杆的凹槽为活动连接，所述滑杆顶部的两侧设置有与定位环相对应的凹槽。
通过采用上述技术方案，可达到如下技术效果：从而达到了间歇按压的效果。
优选的，所述套筒与滑杆为活动连接，所述套筒的底部开设有与滑杆相对应的开口，所述滑杆的外侧外表面设置有相切于套筒内侧的滑块，所述滑杆的底部且位于套筒的内部设置有一号弹簧。
 有益效果
通过采用上述技术方案，可达到如下技术效果：从而达到了自动化调节的效果。
优选的，所述定位块的顶部且位于定位板的内部设置有伸缩杆，所述伸缩杆的内部设置有二号弹簧，所述底部的压板的两侧均设置有于定位块相对应的长条槽，所述定位块的底部且位于刀具的外侧以及底部的压板的两侧均设置有磁铁，所述顶部的磁铁与定位板为固定连接，所述底部的磁铁与底座为固定连接。
通过采用上述技术方案，可达到如下技术效果：从而达到了精准切割的效果。
与现有技术相比，本发明具有如下有益效果：该橡胶合成一次按压成型装置，通过电动机带动凸轮转动，凸轮带动滚轮向下滚动，在一号弹簧与滑块的组合试用下，使滑杆呈间歇性的上下移动的状态，由此带动定位板移动，从而达到了间歇性的按压的效果；通过定位板带动定位块向下移动，定位块带动对应的磁铁相吸，拉动伸缩杆伸长，在对应的压板相切时，刀具沿着压板的两侧向下快速滑动，从而达到了精准切割橡胶的效果，大大提高了生产效率。
 附图说明
图1为本发明一种橡胶合成一次按压成型装置的立体结构示意图。
图2为本发明一种橡胶合成一次按压成型装置的正视结构剖视图。
图3为本发明一种橡胶合成一次按压成型装置的图2中A区放大示意图。
图4为本发明一种橡胶合成一次按压成型装置的从而达到了定位环俯视结构示意图。
图中：1、底座；2、支撑架；3、顶盖；4、电机箱；5、套筒；6、滑杆；7、定位板；8、压板；9、定位块；10、刀具；11、定位环；12、电动机；13、凸轮；14、滚轮；15、滑块；16、一号弹簧；17、伸缩杆；18、二号弹簧；19、磁铁。
 本发明的实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
如图1-4所示，一种橡胶合成一次按压成型装置，包括底座1，底座1顶部外表面的外侧设置有支撑架2，支撑架2的顶部外表面设置有顶盖3，顶盖3的顶部外表面设置有电机箱4，电机箱4底部且位于顶盖3的底部外表面设置有套筒5，套筒5的内部设置有滑杆6，滑杆6的底部外表面且位于底座1的顶部设置有定位板7，定位板7的底部外表面与底座1的顶部外表面均设置有压板8，顶部的压板8的两侧且位于定位板7的底部外表面均设置有定位块9，定位块9的顶部外表面且相切于压板8的两侧均设置有刀具10。
支撑架2与底座1以及顶盖3均为固定连接，电机箱4与顶盖3为固定连接。
套筒5与顶盖3为固定连接，套筒5顶部的内侧外表面设置有定位环11，定位环11的顶部切位于电机箱4的内部设置有电动机12，电动机12可采用Y200L2-2型号异步电动机，功率为37kW，电动机12与电机箱4为电性连接，电动机12的外侧且位于电机箱4的内部设置有凸轮13，凸轮13与电动机12为活动连接，凸轮13的底部且位于滑杆6的顶部设置有滚轮14，滚轮14与凸轮13相切，从而是滑杆6间歇性的向下移动，滑杆6的顶部设置有于滚轮14相对应的凹槽，滚轮14与滑杆6的凹槽为活动连接，滑杆6顶部的两侧设置有与定位环11相对应的凹槽，用于滑杆6限位。
套筒5与滑杆6为活动连接，套筒5的底部开设有与滑杆6相对应的开口，滑杆6的外侧外表面设置有相切于套筒5内侧的滑块15，滑杆15的底部且位于套筒5的内部设置有一号弹簧16，用于滑杆6位置回弹。
定位块9的顶部且位于定位板7的内部设置有伸缩杆17，伸缩杆17的内部设置有二号弹簧18，底部的压板8的两侧均设置有于定位块9相对应的长条槽，定位块9的底部且位于刀具10的外侧以及底部的压板8的两侧均设置有磁铁19，对应的磁铁19相吸，提高切割的效率，顶部的磁铁19与定位板7为固定连接，底部的磁铁19与底座1为固定连接。
需要说明的是，本发明为一种橡胶合成一次按压成型装置，在使用时，工作人员将合成后的橡胶板放置于底部的压板8上，启动电动机12，带动凸轮13转动，凸轮13带动滑杆15顶部的滚轮14向下滚动，从而带动滑杆6向下移动，当凸轮13的凸起处脱离滚轮14使，利用一号弹簧16的回弹性，用滑块15带动滑杆6向上移动，从而使滑杆6呈间歇性的上下移动的状态，由此带动定位板7移动，使对应的压板8分离与相切，在压板8相切时，定位板7底部的磁铁18与底座1顶部的磁铁18相吸，从而拉动定位板7底部的伸缩杆17伸长，使刀具10沿着压板8的两侧向下快速滑动，从而达到了精准切割橡胶的效果，大大提高了生产效率，并且在二号弹簧18的缓冲下，避免提高了刀具10的耐用性，实用性强。
 序列表自由内容
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (5)

  1. 一种橡胶合成一次按压成型装置，包括底座（1），其特征在于：所述底座（1）顶部外表面的外侧设置有支撑架（2），所述支撑架（2）的顶部外表面设置有顶盖（3），所述顶盖（3）的顶部外表面设置有电机箱（4），所述电机箱（4）底部且位于顶盖（3）的底部外表面设置有套筒（5），所述套筒（5）的内部设置有滑杆（6），所述滑杆（6）的底部外表面且位于底座（1）的顶部设置有定位板（7），所述定位板（7）的底部外表面与底座（1）的顶部外表面均设置有压板（8），所述顶部的压板（8）的两侧且位于定位板（7）的底部外表面均设置有定位块（9），所述定位块（9）的顶部外表面且相切于压板（8）的两侧均设置有刀具（10）。
  2. 根据权利要求1所述的一种橡胶合成一次按压成型装置，其特征在于：所述支撑架（2）与底座（1）以及顶盖（3）均为固定连接，所述电机箱（4）与顶盖（3）为固定连接。
  3. 根据权利要求1所述的一种橡胶合成一次按压成型装置，其特征在于：所述套筒（5）与顶盖（3）为固定连接，所述套筒（5）顶部的内侧外表面设置有定位环（11），所述定位环（11）的顶部切位于电机箱（4）的内部设置有电动机（12），所述电动机（12）与电机箱（4）为电性连接，所述电动机（12）的外侧且位于电机箱（4）的内部设置有凸轮（13），所述凸轮（13）与电动机（12）为活动连接，所述凸轮（13）的底部且位于滑杆（6）的顶部设置有滚轮（14），所述滚轮（14）与凸轮（13）相切，所述滑杆（6）的顶部设置有于滚轮（14）相对应的凹槽，所述滚轮（14）与滑杆（6）的凹槽为活动连接，所述滑杆（6）顶部的两侧设置有与定位环（11）相对应的凹槽。
  4. 根据权利要求1所述的一种橡胶合成一次按压成型装置，其特征在于：所述套筒（5）与滑杆（6）为活动连接，所述套筒（5）的底部开设有与滑杆（6）相对应的开口，所述滑杆（6）的外侧外表面设置有相切于套筒（5）内侧的滑块（15），所述滑杆（15）的底部且位于套筒（5）的内部设置有一号弹簧（16）。
  5. 根据权利要求1所述的一种橡胶合成一次按压成型装置，其特征在于：所述定位块（9）的顶部且位于定位板（7）的内部设置有伸缩杆（17），所述伸缩杆（17）的内部设置有二号弹簧（18），所述底部的压板（8）的两侧均设置有于定位块（9）相对应的长条槽，所述定位块（9）的底部且位于刀具（10）的外侧以及底部的压板（8）的两侧均设置有磁铁（19），所述顶部的磁铁（19）与定位板（7）为固定连接，所述底部的磁铁（19）与底座（1）为固定连接。
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