WO2022019211A1 - 積層体、剥離剤組成物及び加工された半導体基板の製造方法 - Google Patents
積層体、剥離剤組成物及び加工された半導体基板の製造方法 Download PDFInfo
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- WO2022019211A1 WO2022019211A1 PCT/JP2021/026650 JP2021026650W WO2022019211A1 WO 2022019211 A1 WO2022019211 A1 WO 2022019211A1 JP 2021026650 W JP2021026650 W JP 2021026650W WO 2022019211 A1 WO2022019211 A1 WO 2022019211A1
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- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 125000003854 p-chlorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C([H])=C1Cl 0.000 description 1
- 229930004008 p-menthane Natural products 0.000 description 1
- 125000000636 p-nitrophenyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)[N+]([O-])=O 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000002255 pentenyl group Chemical group C(=CCCC)* 0.000 description 1
- 125000004115 pentoxy group Chemical group [*]OC([H])([H])C([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- YFSUTJLHUFNCNZ-UHFFFAOYSA-N perfluorooctane-1-sulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YFSUTJLHUFNCNZ-UHFFFAOYSA-N 0.000 description 1
- IDISMEQKBNKWJX-UHFFFAOYSA-N phenol;pyridine Chemical compound C1=CC=NC=C1.OC1=CC=CC=C1 IDISMEQKBNKWJX-UHFFFAOYSA-N 0.000 description 1
- 229940044654 phenolsulfonic acid Drugs 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 229940100595 phenylacetaldehyde Drugs 0.000 description 1
- 125000004344 phenylpropyl group Chemical group 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002401 polyacrylamide Chemical class 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920001444 polymaleic acid Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 235000010483 polyoxyethylene sorbitan monopalmitate Nutrition 0.000 description 1
- 235000010989 polyoxyethylene sorbitan monostearate Nutrition 0.000 description 1
- 235000010988 polyoxyethylene sorbitan tristearate Nutrition 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 125000001844 prenyl group Chemical group [H]C([*])([H])C([H])=C(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229940100515 sorbitan Drugs 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 1
- 239000001570 sorbitan monopalmitate Substances 0.000 description 1
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000005415 substituted alkoxy group Chemical group 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- LYPVBFXTKUJYDL-UHFFFAOYSA-N sulfanium;trifluoromethanesulfonate Chemical compound [SH3+].[O-]S(=O)(=O)C(F)(F)F LYPVBFXTKUJYDL-UHFFFAOYSA-N 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- QSUJAUYJBJRLKV-UHFFFAOYSA-M tetraethylazanium;fluoride Chemical compound [F-].CC[N+](CC)(CC)CC QSUJAUYJBJRLKV-UHFFFAOYSA-M 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- POSYVRHKTFDJTR-UHFFFAOYSA-M tetrapropylazanium;fluoride Chemical compound [F-].CCC[N+](CCC)(CCC)CCC POSYVRHKTFDJTR-UHFFFAOYSA-M 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-M toluene-4-sulfonate Chemical compound CC1=CC=C(S([O-])(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-M 0.000 description 1
- 125000005951 trifluoromethanesulfonyloxy group Chemical group 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Chemical class 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/16—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers in which all the silicon atoms are connected by linkages other than oxygen atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/16—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers in which all the silicon atoms are connected by linkages other than oxygen atoms
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02057—Cleaning during device manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/60—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which all the silicon atoms are connected by linkages other than oxygen atoms
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/50—Additional features of adhesives in the form of films or foils characterized by process specific features
- C09J2301/502—Additional features of adhesives in the form of films or foils characterized by process specific features process for debonding adherents
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/68327—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/68381—Details of chemical or physical process used for separating the auxiliary support from a device or wafer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/68381—Details of chemical or physical process used for separating the auxiliary support from a device or wafer
- H01L2221/68386—Separation by peeling
- H01L2221/6839—Separation by peeling using peeling wedge or knife or bar
Definitions
- the present invention relates to a laminate, a release agent composition, and a method for manufacturing a processed semiconductor substrate.
- semiconductor wafers that have been integrated in a two-dimensional plane direction are required to have a semiconductor integration technology in which planes are further integrated (laminated) in a three-dimensional direction for the purpose of further integration.
- This three-dimensional stacking is a technology that integrates in multiple layers while connecting with a through silicon via (TSV: through silicon via).
- TSV through silicon via
- the unthinned semiconductor wafer (also simply referred to here as a wafer) is adhered to the support for polishing with a polishing device.
- the adhesion at that time is called temporary adhesion because it must be easily peeled off after polishing.
- This temporary bond must be easily removed from the support, and the thinned semiconductor wafer may be cut or deformed if a large force is applied to the removal so that this does not occur. Easy to remove.
- the semiconductor wafer is disengaged or displaced due to polishing stress when the back surface is polished. Therefore, the performance required for temporary bonding is to withstand the stress during polishing and to be easily removed after polishing.
- the present invention has been made in view of the above circumstances, and is excellent in heat resistance at the time of joining a support substrate and a semiconductor substrate, processing the back surface of the semiconductor substrate, mounting a component, etc. It can be easily peeled off at the time of peeling, and further, it cannot be preferably removed by any of an alkaline developer, a chemical solution such as a hydrogen peroxide solution used in the production of an organic solvent, an acid and a semiconductor device, but a cleaning agent.
- a laminate having a release layer that can be suitably removed by the composition a release agent composition that provides a film suitable as such a release layer, and a method for producing a processed semiconductor substrate using such a laminate. With the goal.
- a laminate having a semiconductor substrate, a support substrate, and an adhesive layer and a release layer provided between the semiconductor substrate and the support substrate.
- a film obtained from a release agent composition containing an organic resin, branched chain polysilane, and a solvent as the release layer can be solved by using a film obtained from a release agent composition containing an organic resin, branched chain polysilane, and a solvent as the release layer, and completed the present invention.
- the present invention 1.
- a semiconductor substrate Support board and It is provided with an adhesive layer and a release layer provided between the semiconductor substrate and the support substrate.
- a laminate characterized in that the release layer is a film obtained from a release agent composition containing an organic resin, branched chain polysilane, and a solvent.
- the branched chain polysilane contains a structural unit represented by the formula (B), (Wherein, R B represents a hydrogen atom, a hydroxyl group, a silyl group or an organic group.) 3.
- the R B is, 2 of the laminate is an aryl group, 4.
- the R B is, third stack of a phenyl group, 5.
- the organic resin is a novolak resin.
- the above novolak resin is one or 2 selected from the group consisting of a unit represented by the formula (C1-1), a unit represented by the formula (C1-2) and a unit represented by the formula (C1-3).
- a laminate of 7 that is a polymer containing more than a seed (In the formula, C 1 represents a group derived from an aromatic compound containing a nitrogen atom, and C 2 is at least one selected from the group consisting of a secondary carbon atom, a quaternary carbon atom and an aromatic ring. the represents a group containing a tertiary carbon atom in a side chain, C 3 represents a group derived from an aliphatic polycyclic compound, C 4 is, a group derived from phenol, a group derived from bisphenol, naphthol Represents a derived group, a biphenyl-derived group, or a biphenol-derived group.) 9.
- the stripping agent composition is a laminate according to any one of 1 to 8 containing a cross-linking agent.
- the adhesive layer contains at least one selected from a polysiloxane-based adhesive, an acrylic resin-based adhesive, an epoxy resin-based adhesive, a polyamide-based adhesive, a polystyrene-based adhesive, a polyimide adhesive, and a phenol-resin-based adhesive.
- the R B is, stripping composition 15 is a phenyl group, 17.
- the above novolak resin is one or 2 selected from the group consisting of a unit represented by the formula (C1-1), a unit represented by the formula (C1-2) and a unit represented by the formula (C1-3).
- C 1 represents a group derived from an aromatic compound containing a nitrogen atom
- C 2 is at least one selected from the group consisting of a secondary carbon atom, a quaternary carbon atom and an aromatic ring.
- the represents a group containing a tertiary carbon atom in a side chain
- C 3 represents a group derived from an aliphatic polycyclic compound
- C 4 is, a group derived from phenol, a group derived from bisphenol, naphthol Represents a derived group, a biphenyl-derived group, or a biphenol-derived group.
- the adhesive layer contains at least one selected from a polysiloxane-based adhesive, an acrylic resin-based adhesive, an epoxy resin-based adhesive, a polyamide-based adhesive, a polystyrene-based adhesive, a polyimide adhesive, and a phenol-resin-based adhesive.
- 23. 22 release agent compositions containing a polysiloxane-based adhesive, wherein the adhesive component (S) is a polysiloxane-based adhesive. 24.
- a method for producing a processed semiconductor substrate wherein the detergent composition is a detergent composition containing a quaternary ammonium salt and an organic solvent.
- the quaternary ammonium salt is a halogen-containing quaternary ammonium salt.
- the halogen-containing quaternary ammonium salt provides a method for producing a processed semiconductor substrate of 28, which is a fluorine-containing quaternary ammonium salt.
- the laminate of the present invention includes a semiconductor substrate, a support substrate, and an adhesive layer and a release layer provided between the semiconductor substrate and the support substrate, and the release layer includes an organic resin and a branched chain polysilane. Since it is a film obtained from a release agent composition containing a solvent and a solvent, the semiconductor substrate and the support substrate can be separated without applying an excessive load for peeling to the semiconductor substrate, and the separated semiconductor substrate can be separated. By cleaning with the cleaning agent composition, suitable cleaning of the substrate can be realized without leaving a residue of the release layer on the surface thereof.
- the support substrate of the laminate of the present invention has light transmission property
- the organic resin absorbs the light in the release layer, and the necessary alteration is preferable.
- good peeling ability is exhibited, and as a result, the semiconductor substrate and the support substrate can be separated without applying an excessive physical load for peeling, and the separated semiconductor substrate can be separated.
- cleaning with the cleaning agent composition suitable cleaning of the substrate can be realized without leaving a residue of the release layer on the surface thereof.
- the release layer provided in the laminate of the present invention cannot be suitably removed by any of an organic solvent, an acid, and a chemical solution (alkaline developer, hydrogen peroxide solution, etc.) used in the production of a semiconductor device. It was
- the laminate of the present invention having such characteristics, for example, when the back surface of a silicon wafer as a semiconductor substrate is processed and then the glass substrate as a support substrate and the processed silicon wafer are separated, peeling is performed. Because the processed silicon wafer can be easily separated without applying an excessive load for the above, especially when the support substrate has light transmission, it can be peeled off by irradiating light from the support substrate side. Since the processed silicon wafer can be separated more easily without further applying an excessive load for the silicon wafer, mechanical stress on the silicon wafer can be avoided, and as a result, the silicon wafer is warped, deformed, etc. You can avoid damage.
- the release layer provided in the laminate of the present invention cannot be suitably removed by an organic solvent, an acid, and a chemical solution (alkali developing solution, hydrogen peroxide solution, etc.) used in the production of a semiconductor element, and thus is finally supported by a semiconductor substrate. Even if the laminate is exposed to an organic solvent, an acid, or a chemical solution used in the manufacture of semiconductor elements before the substrate is separated, and the release layer comes into contact with it, unintended release occurs. While the possibility of the semiconductor substrate being sufficiently reduced, the release layer can be suitably removed by the cleaning agent composition. Therefore, after the semiconductor substrate and the support substrate are separated, the separated semiconductor substrate is cleaned with the cleaning agent composition. By doing so, good cleaning can be realized without leaving a residue of the peeling layer on the surface.
- a chemical solution alkali developing solution, hydrogen peroxide solution, etc.
- the release agent composition of the present invention contains branched chain-shaped polysilane together with an organic resin and a solvent, a film having excellent uniformity can be easily and reproducibly provided by a wet method such as spin coating, and the release agent composition thereof.
- a wet method such as spin coating
- the release agent composition thereof When the organic resin contained in the substance absorbs light and deteriorates, the film obtained from the release agent composition is irradiated with light, so that the organic resin absorbs light in the film and the necessary deterioration is preferable. As a result, good peeling ability is exhibited, and as a result, peelability is improved.
- the release agent composition contains branched chain-shaped polysilane
- the film obtained from the release agent composition cannot be suitably removed by any of an organic solvent, an acid, and a chemical solution used in the production of a semiconductor device. It can be suitably removed by the cleaning agent composition.
- a laminate that can be separated without further applying an excessive load for peeling to a workpiece such as a semiconductor substrate or a semiconductor substrate can be obtained, and such a laminate can be used as an organic solvent in the process of manufacturing a semiconductor device. Even if exposed to any of the chemicals used in the manufacture of acids and semiconductor devices, the possibility of unintended peeling is sufficiently reduced, while the peeling layer is preferably made by the cleaning agent composition. Since it can be removed, by separating the semiconductor substrate and the support substrate and then cleaning the separated semiconductor substrate with a cleaning agent composition, good cleaning can be realized without leaving a residue of the release layer on the surface thereof.
- the laminate and the release agent composition of the present invention having the above-mentioned characteristics, it is possible to realize a method for manufacturing a well-processed semiconductor substrate, and it is expected to manufacture a more reliable semiconductor element. can do.
- the laminate of the present invention includes a semiconductor substrate, a support substrate, and an adhesive layer and a release layer provided between the semiconductor substrate and the support substrate, and the release layer includes an organic resin and a branched chain polysilane.
- the semiconductor substrate is, for example, a wafer, and specific examples thereof include, but are not limited to, a silicon wafer having a diameter of about 300 mm and a thickness of about 770 ⁇ m.
- the support substrate is a support (carrier) joined to support the semiconductor substrate.
- the support substrate is not particularly limited as long as the semiconductor substrate can be supported via a functional layer such as an adhesive layer or a release layer, but the support substrate and the release layer are separated by irradiating the release layer with light from the support substrate side.
- the support substrate needs to have light transmission.
- the light transmittance of the support substrate in the case of peeling by light irradiation is usually 50% or more, preferably 60% or more, more preferably 70% or more, still more preferably 80% or more, still more preferably 90% or more.
- the wavelength of the light used for peeling is not particularly limited as long as it is absorbed by the organic resin, but is usually light in the range of 100 nm to 600 nm, and for example, a suitable wavelength is 308 nm, 343 nm, 355 nm or 365 nm. be.
- the irradiation amount of light required for peeling is an irradiation amount that can cause suitable alteration, for example, decomposition, which will be described later.
- the light used for peeling may be laser light or non-laser light emitted from a light source such as a lamp.
- the support substrate include, but are not limited to, a glass wafer having a diameter of about 300 mm and a thickness of about 700 ⁇ m.
- the laminate of the invention has only two layers between the semiconductor substrate, the support substrate, and the semiconductor substrate and the support substrate, one of which is an adhesive layer.
- the other layer is a peeling layer.
- the laminate of the present invention is in contact with the semiconductor substrate, the support substrate, the adhesive layer provided between the semiconductor substrate and the support substrate so as to be in contact with the semiconductor substrate, and the support substrate and the adhesive layer.
- the support substrate has a light transmitting property, and the organic resin absorbs light irradiation and is altered in quality. Therefore, the laminate of the present invention is provided.
- the peeling layer can be peeled off by irradiating the peeling layer of the body with light.
- the support substrate of the laminated body of the present invention When the support substrate of the laminated body of the present invention has light transmission property, it can be peeled off without applying an excessive load for peeling by irradiating the peeling layer with light from the support substrate side, and as a result, the semiconductor substrate and the support substrate can be peeled off. It can be easily separated from the support substrate. That is, when the support substrate of the laminated body of the present invention has light transmission, the peeling layer provided in the laminated body of the present invention is irradiated with light from the support substrate side, and the peeling ability is improved as compared with that before irradiation.
- the silicon wafer which is a semiconductor substrate
- the glass wafer which is a support substrate that transmits light
- the release layer It is suitably supported via a functional layer such as a release layer, and after processing is completed, by irradiating light from the support substrate side, the light transmitted through the support substrate is absorbed by the release layer. Separation or decomposition of the release layer occurs at the interface between the release layer and the adhesive layer, the interface between the release layer and the support substrate or the semiconductor substrate, or inside the release layer, and as a result, an excessive load for release is applied.
- suitable peeling can be achieved.
- suitable cleaning of the substrate can be realized without leaving a residue of the release layer on the substrate.
- the release layer provided in the laminate of the present invention is a film obtained from a release agent composition containing an organic resin, a branched chain polysilane, and a solvent, and in one embodiment, the film is a release agent. It is a cured film obtained by curing the film constituents in the composition.
- the release agent composition contains an organic resin.
- Such an organic resin is preferably one that can exhibit a suitable peeling ability, and when the semiconductor substrate and the support substrate are separated by irradiating the peeling layer with light, the organic resin absorbs light and has a peeling ability. Deterioration necessary for improvement, for example, decomposition occurs favorably.
- a novolak resin can be mentioned as a preferable example of the organic resin.
- a novolak resin that absorbs light having a wavelength of 190 nm to 600 nm and deteriorates is preferable, and light such as a laser having a wavelength of 308 nm, 343 nm, 355 nm, or 365 nm is preferable.
- a novolak resin that is altered by irradiation with light is more preferable.
- the novolak resin is a group consisting of a unit represented by the formula (C1-1), a unit represented by the formula (C1-2) and a unit represented by the formula (C1-3). It is a polymer containing one kind or two or more kinds selected from.
- C 1 represents a group derived from an aromatic compound containing a nitrogen atom
- C 2 has at least one selected from the group consisting of a secondary carbon atom, a quaternary carbon atom and an aromatic ring as a side chain.
- C 3 represents a group derived from an aliphatic polycyclic compound
- C 4 represents a group derived from phenol, a group derived from bisphenol, a group derived from naphthol, and the like.
- a tertiary carbon atom having at least one selected from the group consisting of a group derived from an aromatic compound containing a nitrogen atom, a secondary carbon atom, a quaternary carbon atom, and an aromatic ring in the side chain.
- a unit having a bond with a containing group (formula (C1-1)), a unit having a bond between a group derived from an aromatic compound containing a nitrogen atom and a group derived from an aliphatic polycyclic compound (formula (C1-2)).
- a group derived from phenol a group derived from bisphenol, a group derived from naphthol, a group derived from biphenyl or a group derived from biphenol and a quaternary carbon atom, and an aromatic ring.
- One or more selected from the group consisting of units ((formula (C1-3)) having a bond with a group containing a tertiary carbon atom having one kind in the side chain is a polymer which is a novolak resin. included.
- the polymer which is a novolak resin is at least one selected from the group consisting of a group derived from an aromatic compound containing a nitrogen atom and a secondary carbon atom, a quaternary carbon atom, and an aromatic ring.
- a unit (formula (C1-1)) having a bond with a group containing a tertiary carbon atom having a Includes one or both of the units having a bond of (formula (C1-2)).
- the group derived from the aromatic compound containing the nitrogen atom of C 1 may be, for example, a group derived from carbazole, a group derived from N-phenyl-1-naphthylamine, a group derived from N-phenyl-2-naphthylamine-1-naphthylamine, or the like. It can, but is not limited to these.
- Secondary carbon atom of the C 2 groups containing a tertiary carbon atom having at least one selected from the group consisting of quaternary carbon atoms and aromatic rings in the side chain, for example, from 1-naphthaldehyde Group, a group derived from 1-pyrenecarboxyaldehyde, a group derived from 4- (trifluoromethyl) benzaldehyde, a group derived from acetaldehyde, and the like, but the group is not limited thereto.
- Group derived from an aliphatic polycyclic compound of C 3 is can be a group derived from dicyclopentadiene, not limited to this.
- C 4 is, a group derived from phenol, a group derived from bisphenol, a group derived from a naphthol, a group derived from a group or biphenol derived from biphenyl.
- the polymer contains, for example, a unit represented by the formula (C1-1-1) as a unit represented by the formula (C1-1).
- R 901 and R 902 represent a substituent to be substituted on the ring, and independently, a halogen atom, a nitro group, a cyano group, an amino group, a hydroxy group, a carboxyl group and a substituent are substituted.
- R903 is a hydrogen atom, an alkyl group which may be substituted, or an substituent which may be substituted.
- R 904 represents a hydrogen atom, a substituted aryl group which may have, or optionally substituted heteroaryl group
- R 905 is optionally substituted It represents a good alkyl group, a optionally substituted aryl group or a optionally substituted heteroaryl group, and the R 904 group and the R 905 group are bonded to each other to form a divalent group.
- Examples of the substituent of the alkyl group and the alkenyl group include a halogen atom, a nitro group, a cyano group, an amino group, a hydroxy group, a carboxyl group, an aryl group, a heteroaryl group and the like, and of the aryl group and the heteroaryl group.
- Examples of the substituent include a halogen atom, a nitro group, a cyano group, an amino group, a hydroxy group, a carboxyl group, an alkyl group, an alkenyl group and the like.
- h 1 and h 2 each independently represent an integer of 0 to 3.
- the substituted alkyl group and the optionally substituted alkenyl group usually have 40 or less carbon atoms, and are preferably 30 or less, more preferably 20 or less, from the viewpoint of solubility.
- the aryl group and the heteroaryl group which may be substituted usually have 40 or less carbon atoms, and are preferably 30 or less, more preferably 20 or less, from the viewpoint of solubility.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like.
- alkyl group that may be substituted include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an i-butyl group, an s-butyl group, and a t-butyl group.
- n-pentyl group 1-methyl-n-butyl group, 2-methyl-n-butyl group, 3-methyl-n-butyl group, 1,1-dimethyl-n-propyl group, 1,2-dimethyl-n -Propyl group, 2,2-dimethyl-n-propyl group, 1-ethyl-n-propyl group, n-hexyl, 1-methyl-n-pentyl group, 2-methyl-n-pentyl group, 3-methyl- n-pentyl group, 4-methyl-n-pentyl group, 1,1-dimethyl-n-butyl group, 1,2-dimethyl-n-butyl group, 1,3-dimethyl-n-butyl group, 2,2 -Dimethyl-n-butyl group, 2,3-dimethyl-n-butyl group, 3,3-dimethyl-n-butyl group, 1-ethyl-n-butyl group, 2-ethyl-n-butyl
- alkenyl group which may be substituted include an ethenyl group, a 1-propenyl group, a 2-propenyl group, a 1-methyl-1-ethenyl group, a 1-butenyl group, a 2-butenyl group and a 3-butenyl group.
- 2-Methyl-1-propenyl group 2-methyl-2-propenyl group, 1-ethylethenyl group, 1-methyl-1-propenyl group, 1-methyl-2-propenyl group, 1-pentenyl group, 2-pentenyl Group, 3-pentenyl group, 4-pentenyl group, 1-n-propylethenyl group, 1-methyl-1-butenyl group, 1-methyl-2-butenyl group, 1-methyl-3-butenyl group, 2- Ethyl-2-propenyl group, 2-methyl-1-butenyl group, 2-methyl-2-butenyl group, 2-methyl-3-butenyl group, 3-methyl-1-butenyl group, 3-methyl-2-butenyl Group, 3-methyl-2-butenyl Group, 3-methyl-3-butenyl group, 1,1-dimethyl-2-propenyl group, 1-i-propylethenyl group, 1,2-dimethyl-1-propenyl group, 1,2-dimethyl-2- Propenyl group
- aryl group which may be substituted include a phenyl group, a 2-methylphenyl group, a 3-methylphenyl group, a 4-methylphenyl group, a 2-chlorophenyl group, a 3-chlorophenyl group and a 4-chlorophenyl group.
- heteroaryl group which may be substituted include 2-thienyl group, 3-thienyl group, 2-furanyl group, 3-furanyl group, 2-oxazolyl group, 4-oxazolyl group and 5-oxazolyl group.
- examples thereof include 3-isooxazolyl group, 4-isoxazolyl group, 5-isoxazolyl group, 2-thiazolyl group, 4-thiazolyl group, 5-thiazolyl group, 3-isothiazolyl group, 4-isothiazolyl group, 5-isothiazolyl group and the like. Not limited to these.
- the polymer contains, for example, a unit represented by the formula (C1-1-2) as a unit represented by the formula (C1-1).
- Ar 901 and Ar 902 independently represent aromatic rings such as a benzene ring and a naphthalene ring, and R 901 to R 905 and h 1 and h 2 are the same as above. Represents meaning.
- the polymer contains, for example, a unit represented by the formula (C1-2-1) or (1-2-2) as a unit represented by the formula (C1-2).
- R 906 to R 909 are substituents bonded to the ring, and each of them is independently a halogen atom, a nitro group, a cyano group, an amino group, a hydroxy group, a carboxyl group, or an alkyl that may be substituted.
- h 3 to h 6 independently represent integers of 0 to 3, and R 901 to R 903 and h 1 and h 1 and so on.
- h 2 has the same meaning as above.
- the novolak resin which is the polymer used in the present invention, can be obtained by condensing a carbazole compound with an aldehyde compound or a ketone compound.
- carbazole compound examples include carbazole, 1,3,6,8-tetranitrocarbazole, 3,6-diaminocarbazole, 3,6-dibromo-9-ethylcarbazole, and 3,6-dibromo-9-phenylcarbazole.
- aldehyde compounds include formaldehyde, paraformaldehyde, acetaldehyde, propylaldehyde, butylaldehyde, isobutylaldehyde, barrel aldehyde, capron aldehyde, 2-methylbutyl aldehyde, hexyl aldehyde, undecane aldehyde, 7-methoxy-3, 7-.
- Saturated aliphatic aldehydes such as dimethyloctylaldehyde, cyclohexanealdehyde, 3-methyl-2-butylaldehyde, glioxal, malonaldehyde, succinaldehyde, glutaaldehyde, adipinaldehyde, unsaturated aliphatic aldehydes such as achlorine and metachlorine.
- Heterocyclic aldehydes such as pyridinealdehyde, benzaldehyde, naphthyl aldehyde, anthryl aldehyde, phenanthryl aldehyde, salicyl aldehyde, phenylacetaldehyde, 3-phenylpropion aldehyde, trill aldehyde, (N, N-dimethylamino)
- aldehydes such as benzaldehyde and acetoxybenzaldehyde. Of these, aromatic aldehydes are preferable.
- the aldehyde compound can be used alone or in combination of two or more.
- ketone compound examples include, but are not limited to, diarylketone compounds such as diphenylketone, phenylnaphthylketone, dinaphthylketone, phenyltrilketone, and ditrilketone.
- diarylketone compounds such as diphenylketone, phenylnaphthylketone, dinaphthylketone, phenyltrilketone, and ditrilketone.
- the ketone compound can be used alone or in combination of two or more.
- an aldehyde compound or a ketone compound is usually used in a ratio of 0.1 to 10 equivalents with respect to 1 equivalent of the benzene ring constituting the ring of the carbazole compound.
- an acid catalyst is usually used.
- the acid catalyst include mineral acids such as sulfuric acid, phosphoric acid and perchloric acid, organic sulfonic acids such as p-toluenesulfonic acid and p-toluenesulfonic acid monohydrate, and carboxylic acids such as formic acid and oxalic acid.
- mineral acids such as sulfuric acid, phosphoric acid and perchloric acid
- organic sulfonic acids such as p-toluenesulfonic acid and p-toluenesulfonic acid monohydrate
- carboxylic acids such as formic acid and oxalic acid.
- the amount of the acid catalyst cannot be unconditionally specified because it is appropriately determined depending on the type of acid to be used and the like, but it is usually appropriately determined from the range of 0.001 to 10000 parts by mass with respect to 100 parts by mass of the carbazole compound.
- the condensation reaction for obtaining the polymer may be carried out without using a solvent, but is usually carried out using a solvent.
- a solvent is not particularly limited as long as it does not inhibit the reaction, but typically examples thereof include ether compounds such as cyclic ether compounds such as tetrahydrofuran and dioxane.
- the reaction temperature is usually appropriately determined from the range of 40 ° C. to 200 ° C., and the reaction time cannot be unconditionally specified because it varies depending on the reaction temperature, but is usually appropriately determined from the range of 30 minutes to 50 hours.
- novolak resin After completion of the reaction, if necessary, purification and isolation are carried out according to a conventional method, and the obtained novolak resin is used for preparing a release agent composition.
- a person skilled in the art can determine the production conditions of the novolak resin without undue burden based on the above description and common general knowledge, and therefore can produce the novolak resin.
- the weight average molecular weight of an organic resin such as novolak resin, which is a polymer is usually 500 to 200,000, and from the viewpoint of ensuring solubility in a solvent, it is well mixed with branched chain polysilane when formed into a film. From the viewpoint of obtaining a uniform film, it is preferably 100,000 or less, more preferably 50,000 or less, still more preferably 10,000 or less, still more preferably 5,000 or less, still more preferably 3,000 or less. From the viewpoint of improving the strength of the film, the amount is preferably 600 or more, more preferably 700 or more, still more preferably 800 or more, still more preferably 900 or more, still more preferably 1,000 or more.
- the weight average molecular weight, number average molecular weight, and dispersity of an organic resin such as novolak resin, which is a polymer are determined by, for example, a GPC apparatus (EcoSEC, HLC-8320GPC manufactured by Tosoh Co., Ltd.) and a GPC column (Tosoh (Tosoh (Tosoh)).
- TSKgel SuperMultipore HZ-N TSKgel SuperMultipore HZ-H
- the column temperature was 40 ° C.
- tetrahydrofuran was used as the eluent (eluting solvent)
- the flow rate was 0.35 mL / min
- polystyrene flow rate was 0.35 mL / min as a standard sample. It can be measured using Sigma Aldrich (manufactured by Sigma Aldrich).
- the resin contained in the release agent composition is preferably a novolak resin, and therefore, the release agent composition preferably contains the novolak resin alone as an organic resin, but for the purpose of adjusting the physical properties of the film and the like, it is preferable.
- Other polymers may be included with the novolak resin. Examples of such other polymers include polyacrylic acid ester compounds, polymethacrylic acid ester compounds, polyacrylamide compounds, polymethacrylicamide compounds, polyvinyl compounds, polystyrene compounds, polymaleimide compounds, polymaleic acid anhydrides, and polyacrylonitrile compounds. And so on.
- the release agent composition may contain a cross-linking agent.
- a cross-linking agent By including the cross-linking agent, cross-linking between the resins proceeds favorably, and suitable curing can be realized, and as a result, an organic solvent, an acid, and a chemical solution (alkali developer, which is used in the production of semiconductor devices) are used.
- a film that cannot be suitably removed by a hydrogen peroxide solution or the like, but can be suitably removed by a cleaning agent composition can be obtained with good reproducibility.
- Specific examples of such a cross-linking agent are not particularly limited as long as they can be cross-linked with the above organic resin, but typically, alkoxy such as a hydroxymethyl group, a methoxymethyl group, and a butoxymethyl group.
- Examples thereof include a phenol-based cross-linking agent, a melamine-based cross-linking agent, a urea-based cross-linking agent, a thiourea-based cross-linking agent, etc., which have a cross-linking group such as a methyl group in the molecule. It may be a compound.
- the cross-linking agent contained in the release agent composition usually has two or more cross-linking forming groups, but from the viewpoint of achieving more suitable curing with good reproducibility, the number of cross-linking forming groups contained in the compound which is the cross-linking agent. Is preferably 2 to 10, more preferably 2 to 6.
- the cross-linking agent contained in the release agent composition preferably has an aromatic ring (for example, a benzene ring or a naphthalene ring) in the molecule from the viewpoint of achieving higher heat resistance, and is a typical example of such a cross-linking agent.
- aromatic ring for example, a benzene ring or a naphthalene ring
- examples thereof include, but are not limited to, a phenolic cross-linking agent.
- the phenolic cross-linking agent having a cross-linking group is a compound having a cross-linking group bonded to an aromatic ring and having at least one of a phenolic hydroxyl group and an alkoxy group derived from the phenolic hydroxyl group.
- alkoxy group derived from the phenolic hydroxyl group include, but are not limited to, a methoxy group and a butoxy group.
- the aromatic ring to which the crosslink-forming group is bonded and the aromatic ring to which the phenolic hydroxyl group and / or the alkoxy group derived from the phenolic hydroxyl group are bonded are not limited to non-condensed aromatic rings such as benzene rings, and are not limited to naphthalene rings. , Anthracene or the like may be a fused ring type aromatic ring.
- the cross-linking group and the phenolic hydroxyl group and the alkoxy group derived from the phenolic hydroxyl group may be bonded to the same aromatic ring in the molecule. It may be attached to different aromatic rings.
- the aromatic ring to which the cross-linking group or the phenolic hydroxyl group and the alkoxy group derived from the phenolic hydroxyl group are bonded is an alkyl group such as a methyl group, an ethyl group or a butyl group, a hydrocarbon group such as an aryl group such as a phenyl group, or fluorine. It may be further substituted with a halogen atom such as an atom.
- phenolic cross-linking agent having a cross-linking group examples include compounds represented by any of the formulas (L1) to (L4).
- each R'independently represents a fluorine atom, an aryl group or an alkyl group
- each R'independently represents a hydrogen atom or an alkyl group
- L 1 and L 2 are each independently represents a single bond, a methylene group or propane-2,2-diyl group
- L 3 is Sadamari according to q1, single bond, a methylene group, propane-2,2-diyl group, methanetriyl group or Representing an ethane-1,1,1-triyl group
- t11, t12 and t13 are integers satisfying 2 ⁇ t11 ⁇ 5, 1 ⁇ t12 ⁇ 4, 0 ⁇ t13 ⁇ 3, and t11 + t12 + t13 ⁇ 6,
- t21, t22 and t23 are integers satisfying 2 ⁇ t21 ⁇ 4, 1 ⁇ t22 ⁇ 3, 0 ⁇ t23 ⁇ 2, and t21 + t22 + t23 ⁇
- T31, t32 and t33 are integers satisfying 2 ⁇ t31 ⁇ 4, 1 ⁇ t32 ⁇ 3, 0 ⁇ t33 ⁇ 2 and t31 + t32 + t33 ⁇ 5, and t41, t42 and t43 are 2 ⁇ t41 ⁇ 3.
- q1 is 2 or 3
- q2 represents the number of repetitions, is an integer of 0 or more, and is the above-mentioned aryl group.
- Specific examples of the alkyl group include the same as those described below, but the aryl group is preferably a phenyl group, and the alkyl group is preferably a methyl group or a t-butyl group.
- a melamine-based cross-linking agent having a cross-linking group is a melamine derivative in which at least one hydrogen atom of an amino group bonded to the triazine ring is substituted with a cross-linking group, 2,4-diamino-1,3,5-. It is a triazine derivative or a 2-amino-1,3,5-triazine derivative, and the triazine ring may further have a substituent such as an aryl group such as a phenyl group.
- melamine-based cross-linking agent having a cross-linking group examples include N, N, N', N', N ", N" -hexakis (methoxymethyl) melamine, N, N, N', N', N ".
- N "-mono such as hexax (butoxymethyl) melamine, bis, tris, tetrakis, pentax or hexakoxyalkoxymethyl melamine, N, N, N', N'-tetrakis (methoxymethyl) benzoguanamine, N, N, N Examples include, but are not limited to, mono, bis, tris, tetrakisalkoxymethylbenzoguanamine and the like, such as', N'-tetrakis (butoxymethyl) benzoguanamine.
- the urea-based cross-linking agent having a cross-linking group is a derivative of a urea bond-containing compound and has a structure in which at least one hydrogen atom of an NH group constituting a urea bond is substituted with a cross-linking group.
- Specific examples of the urea-based cross-linking agent having a cross-linking group include mono, such as 1,3,4,6-tetrakis (methoxymethyl) glycoluril and 1,3,4,6-tetrakis (butoxymethyl) glycoluril.
- Examples thereof include monos such as bis, tris or tetrakisalkoxymethyl glycol urilu, 1,3-bis (methoxymethyl) urea, 1,1,3,3-tetrakismethoxymethylurea, bis, tris or tetrakisalkoxymethylurea. , Not limited to these.
- the thiourea-based cross-linking agent having a cross-linking group is a derivative of a thiourea bond-containing compound having a structure in which at least one of the hydrogen atoms of the NH group constituting the thiourea bond is substituted with the cross-linking group.
- Specific examples of the thiourea-based cross-linking agent having a cross-linking group include mono, bis, tris or tetrakisalkoxy such as 1,3-bis (methoxymethyl) thiourea and 1,1,3,3-tetrakismethoxymethylthiourea. Examples thereof include, but are not limited to, methylthiourea.
- the amount of the cross-linking agent contained in the release agent composition varies depending on the coating method to be adopted, the desired film thickness, etc., and therefore cannot be unconditionally specified, but is usually 0.001 to 80% by mass with respect to the film constituents. Therefore, from the viewpoint of achieving suitable curing and obtaining a laminate in which the semiconductor substrate and the support substrate can be separated well with good reproducibility, it is preferably 0.01% by mass or more, more preferably 0.05% by mass or more. , More preferably 0.5% by mass or more, further preferably 1.0% by mass or more, preferably 50% by mass or less, more preferably 40% by mass or less, still more preferably 20% by mass or less, still more preferable. Is 10% by mass or less.
- the release agent composition may contain an acid generator or an acid for the purpose of promoting a crosslinking reaction or the like.
- an acid or a chemical solution (alkaline developer, hydrogen peroxide solution, etc.) used in the production of a semiconductor device, but can be suitably removed by a cleaning agent composition.
- the release agent composition usually does not contain an acid generator or an acid.
- thermoacid generator examples include 2,4,4,6-tetrabromocyclohexadienone, benzointosylate, and 2-nitrobenzyltosi.
- Rate, K-PURE [registered trademark] CXC-1612, CXC-1614, TAG-2172, TAG-2179, TAG-2678, TAG-2689, TAG-2700 (manufactured by King Industries), and Examples thereof include, but are not limited to, SI-45, SI-60, SI-80, SI-100, SI-110, SI-150 (manufactured by Sanshin Chemical Industry Co., Ltd.) and other organic sulfonic acid alkyl esters.
- photoacid generator examples include onium salt compounds, sulfoneimide compounds, disulfonyldiazomethane compounds and the like.
- the onium salt compound examples include diphenyliodonium hexafluorophosphate, diphenyliodonium trifluoromethanesulfonate, diphenyliodonium nonafluoronormal butane sulfonate, diphenyliodonium perfluoronormal octane sulfonate, diphenyliodonium camphor sulfonate, and bis (4-tert-butyl).
- Phenyl) iodonium camphor sulfonate iodonium salt compounds such as bis (4-tert-butylphenyl) iodonium trifluoromethane sulfonate, triphenyl sulfonium hexafluoroantimonate, triphenyl sulfonium nonafluoronormal butane sulfonate, triphenyl sulfonium camphor sulfonate, triphenyl Examples thereof include, but are not limited to, sulfonium salt compounds such as sulfonium trifluoromethane sulfonate.
- sulfoneimide compound examples include N- (trifluoromethanesulfonyloxy) succinimide, N- (nonafluoronormalbutanesulfonyloxy) succinimide, N- (kanfersulfonyloxy) succinimide, and N- (trifluoromethanesulfonyloxy) naphthalimide. Etc., but are not limited to these.
- disulfonyl diazomethane compound examples include bis (trifluoromethylsulfonyl) diazomethane, bis (cyclohexylsulfonyl) diazomethane, bis (phenylsulfonyl) diazomethane, bis (p-toluenesulfonyl) diazomethane, and bis (2,4-dimethylbenzene).
- Sulfonyl) Diazomethane methylsulfonyl-p-toluenesulfonyldiazomethane and the like, but are not limited thereto.
- the acid examples include p-toluene sulfonic acid, pyridinium p-toluene sulfonic acid (pyridinium paratoluene sulfonate), pyridinium phenol sulfonic acid, 5-sulfosalicylic acid, 4-phenol sulfonic acid, 4-chlorobenzene sulfonic acid, and benzene disulfon.
- Arylsulfonic acid such as acid, 1-naphthalenesulfonic acid, pyridinium salt and its salt, salicylic acid, benzoic acid, hydroxybenzoic acid, arylcarboxylic acid such as naphthalenesulfonic acid and its salt, trifluoromethanesulfonic acid, camphorsulfonic acid and the like.
- Examples thereof include, but are not limited to, a chain or cyclic alkyl sulfonic acid and a salt thereof, and a chain or cyclic alkyl carboxylic acid such as citric acid and a salt thereof.
- the amounts of the acid generator and the acid contained in the release agent composition cannot be unconditionally specified because they differ depending on the type of the cross-linking agent used together, the heating temperature at the time of forming the film, etc. , Usually 0.01% by mass to 5% by mass.
- the above-mentioned release agent composition is prepared by using a surfactant for the purpose of adjusting the liquid properties of the composition itself and the film properties of the obtained film, and preparing a highly uniform release agent composition with good reproducibility.
- a surfactant for the purpose of adjusting the liquid properties of the composition itself and the film properties of the obtained film, and preparing a highly uniform release agent composition with good reproducibility.
- the surfactant include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, and polyoxyethylene oleyl ether, polyoxyethylene octylphenol ether, and polyoxyethylene nonyl.
- Polyoxyethylene alkyl allyl ethers such as surfactants, polyoxyethylene / polyoxypropylene block copolymers, sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate, sorbitan tristeer
- Polyoxys such as sorbitan fatty acid esters such as rates, polyoxyethylene sorbitan monolaurates, polyoxyethylene sorbitan monopalmitates, polyoxyethylene sorbitan monostearates, polyoxyethylene sorbitan trioleates, and polyoxyethylene sorbitan tristearates.
- Nonionic surfactants such as ethylene sorbitan fatty acid esters, Ftop EF301, EF303, EF352 (manufactured by Tochem Products Co., Ltd., trade name), Megafuck F171, F173, R-30, R-30N (DIC Co., Ltd.) ), Florard FC430, FC431 (Sumitomo 3M Co., Ltd., trade name), Asahi Guard AG710, Surfron S-382, SC101, SC102, SC103, SC104, SC105, SC106 (Asahi Glass Co., Ltd., Fluorosurfactants such as (trade name), organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and the like can be mentioned.
- the surfactant can be used alone or in combination of two or more.
- the amount of the surfactant is usually 2% by mass or less with respect to the film constituents of the release agent composition.
- the release agent composition contains branched chain polysilane.
- the branched-chain polysilane has a Si—Si bond and has a branched structure.
- the release layer made of the obtained film is an organic solvent, an acid, and a chemical solution (alkali developer, hydrogen peroxide solution, etc.) used in the production of semiconductor devices.
- a chemical solution alkali developer, hydrogen peroxide solution, etc.
- polysilane can react with an organic resin to crosslink, and branched chain polysilane is linear. Since it has more terminal groups (terminal substituents (atoms)) than polysilane, it is considered that branched chain polysilane has more cross-linking points than linear polysilane, and branched chain polysilane. It is said that it is not suitably removed by the chemical solution (alkali developing solution, hydrogen peroxide solution, etc.) used in the production of organic solvents, acids and semiconductor devices due to moderate and suitable curing through such more cross-linking points in the inside. It is presumed that both the characteristics and the characteristics of being suitably removed by the cleaning agent composition can be realized.
- chemical solution alkali developing solution, hydrogen peroxide solution, etc.
- the branched chain polysilane preferably contains a structural unit represented by the formula (B).
- R B represents a hydrogen atom, a hydroxyl group, a silyl group or an organic group, specific examples of such organic group, a hydrocarbon group (optionally substituted alkyl group, an alkenyl group which may be substituted , An aryl group which may be substituted, an aralkyl group which may be substituted), an ether group corresponding to these hydrocarbon groups (an alkoxy group which may be substituted, an aryloxy group which may be substituted), Examples thereof include an aralkyloxy group which may be substituted), but the organic group is usually a hydrocarbon group such as an alkyl group, an alkenyl group, an aryl group and an aralkyl group in many cases. Further, a hydrogen atom, a hydroxyl group, an alkoxy group, a silyl group and the like are often substituted at the ends.
- the alkyl group which may be substituted may be linear, branched or cyclic. Specific examples of the linear or branched alkyl group which may be substituted include methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group and s-butyl.
- cyclic alkyl group which may be substituted include a sicyclopropyl group, a cyclobutyl group, a 1-methyl-cyclopropyl group, a 2-methyl-cyclopropyl group, a cyclopentyl group, a 1-methyl-cyclobutyl group, and 2 -Methyl-cyclobutyl group, 3-methyl-cyclobutyl group, 1,2-dimethyl-cyclopropyl group, 2,3-dimethyl-cyclopropyl group, 1-ethyl-cyclopropyl group, 2-ethyl-cyclopropyl group, cyclohexyl Group, 1-methyl-cyclopentyl group, 2-methyl-cyclopentyl group, 3-methyl-cyclopentyl group, 1-ethyl-cyclobutyl group, 2-ethyl-cyclobutyl group, 3-ethyl-cyclobutyl group, 1,2-dimethyl- Cyclobutyl group, 1,3
- the alkenyl group may be linear, branched or cyclic.
- specific examples of the linear or branched alkenyl group which may be substituted include, but are not limited to, a vinyl group, an allyl group, a butenyl group, a pentenyl group and the like, and the carbon number thereof is usually limited to these. It is 2 to 14, preferably 2 to 10, and more preferably 1 to 6.
- Specific examples of the cyclic alkenyl group which may be substituted include, but are not limited to, cyclopentenyl, cyclohexenyl and the like, and the carbon number thereof is usually 4 to 14, preferably 5 to 10, more preferably. Is 5-6.
- a naphthyl group examples thereof include, but are not limited to, a naphthyl group, and the number of carbon atoms thereof is usually 6 to 20, preferably 6 to 14, and more preferably 6 to 12.
- aralkyl group which may be substituted include, but are not limited to, a benzyl group, a phenethyl group, a phenylpropyl group and the like.
- the optionally substituted aralkyl group is preferably a group in which one of the hydrogen atoms of an alkyl group having 1 to 4 carbon atoms is substituted with an aryl group having 6 to 20 carbon atoms.
- the alkyl moiety of the optionally substituted alkoxy group may be linear, branched or cyclic.
- linear or branched alkoxy group which may be substituted include a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, a butoxy group, a t-butoxy group, a pentyloxy group and the like.
- the number of carbon atoms thereof is usually 1 to 14, preferably 1 to 10, and more preferably 1 to 6.
- cyclic alkoxy group which may be substituted include, but are not limited to, cyclopentyloxy, cyclohexyloxy and the like, and the carbon number thereof is usually 3 to 14, preferably 4 to 10, more preferably. Is 5-6.
- aryloxy group which may be substituted include, but are not limited to, phenoxy, 1-naphthyloxy, 2-naphthyloxy and the like, and the carbon number thereof is usually 6 to 20, preferably 6 to 20. It is 6 to 14, more preferably 6 to 10.
- aralkyloxy group that may be substituted include, but are not limited to, benzyloxy, phenethyloxy, phenylpropyloxy and the like.
- the optionally substituted aralkyloxy group is preferably a group in which one of the hydrogen atoms of an alkyloxy group having 1 to 4 carbon atoms is substituted with an aryl group having 6 to 20 carbon atoms.
- silyl group examples include, but are not limited to, a silyl group, a disilanyl group, a trisilanyl group, and the like, and the number of silicon thereof is usually 1 to 10, preferably 1 to 6.
- R B is, if it is the organic group or a silyl group, at least one of the hydrogen atoms may be substituted by a substituent.
- a substituent include a hydroxyl group, an alkyl group, an aryl group, an alkoxy group and the like.
- R B is preferably an alkyl group Alternatively, it is an aryl group, more preferably an aryl group, still more preferably a phenyl group, a 1-naphthyl group or a 2-naphthyl group, and further preferably a phenyl group.
- the branched chain polysilane used in the present invention may contain a structural unit represented by the formula (B), a structural unit represented by the formula (S), and a structural unit represented by the formula (N).
- the laminate of the present invention is from the viewpoint of suppressing unintentional peeling when the laminate of the present invention is brought into contact with any of an organic solvent, an acid, and a chemical solution (alkaline developer, hydrogen peroxide solution, etc.) used in the production of semiconductor devices.
- the formula (B) in the branched chain polysilane from the viewpoint of suitably removing the residue of the release layer on the substrate when each substrate is washed with the cleaning agent composition after separating the semiconductor substrate and the support substrate of the body.
- the content of the structural unit represented by) is usually 50 mol% or more, preferably 60 mol% or more, more preferably 70 mol% or more, still more preferably 80 mol% or more, still more preferably 80 mol% or more, more preferably 60 mol% or more, more preferably 70 mol% or more, still more preferably 80 mol% or more, in the total structural unit. It is 90% or more, and even more preferably 95 mol% or more.
- the terminal group (terminal substituent (atom)) of the branched chain polysilane may usually be a hydrogen atom, a hydroxyl group, a halogen atom (chlorine atom or the like), an alkyl group, an aryl group, an alkoxy group, a silyl group or the like. .. Of these, a hydroxyl group, a methyl group, and a phenyl group are often used, and a methyl group is preferable, and a terminal group may be a trimethylsilyl group.
- a hydroxyl group, a methyl group, and a phenyl group are often used, and a methyl group is preferable, and a terminal group may be a trimethylsilyl group.
- the average degree of polymerization of branched chain polysilane is usually 2-100, preferably 3-80, more preferably 5-50, in terms of silicon atoms (ie, the average number of silicon atoms per molecule). , Even more preferably 10 to 30.
- the upper limit of the weight average molecular weight of the branched chain polysilane is usually 30,000, preferably 20,000, more preferably 10,000, even more preferably 5,000, even more preferably 2,000.
- the lower limit is usually 50, preferably 100, more preferably 150, even more preferably 200, even more preferably 300, and even more preferably 500.
- the average degree of polymerization and weight average molecular weight of the polysilane used in the present invention are, for example, GPC apparatus (EcoSEC, HLC-8220GPC manufactured by Toso Co., Ltd.) and GPC column (Shodex KF-803L, KF-802 manufactured by Showa Denko KK) and KF-801 was used in this order), the column temperature was 40 ° C., the eluent (eluting solvent) was tetrahydrofuran, the flow rate (flow rate) was 1.00 mL / min, and the standard sample was polystyrene (Sigma Aldrich). Can be measured using (manufactured by).
- the polysilane will be vaporized by heating when forming a film as a release layer or when processing the obtained laminate having the release layer. If the degree of polymerization and molecular weight of the branched chain-like polysilane used is too large, it may be sufficiently soluble depending on the type of solvent used to prepare the release agent composition. May not be ensured and precipitation may occur in the composition, or mixing with the resin may be insufficient and a highly uniform film may not be obtained with good reproducibility.
- the degree of polymerization and the weight average molecular weight of the branched chain polysilane satisfy the above ranges from the viewpoint of obtaining a laminate having a release layer that contributes to the suitable production of the semiconductor device with better reproducibility.
- the 5% weight loss temperature of the branched chain-shaped polysilane used in the present invention is usually 300 ° C. or higher, preferably 350 ° C. or higher, more preferably 365 ° C. or higher, further, from the viewpoint of obtaining a peeling layer having excellent heat resistance with good reproducibility. It is preferably 380 ° C. or higher, more preferably 395 ° C. or higher, and even more preferably 400 ° C. or higher.
- the 5% weight loss temperature of polysilane used in the present invention is measured by, for example, using 2010SR manufactured by NETZSCH Co., Ltd. and raising the temperature from room temperature (25 ° C.) to 400 ° C. at 10 ° C./min under air. Can be done.
- the release agent composition is excellent in uniformity from the viewpoint of suitably removing the residue of the release layer on the substrate.
- the branched chain polysilane used in the present invention includes an ether compound such as tetrahydrofuran, an aromatic compound such as toluene, a glycol ether ester compound such as propylene glycol monomethyl ether acetate, cyclohexanone, and a methyl ethyl ketone.
- the compound is dissolved in any of a ketone compound such as propylene glycol monomethyl ether and a glycol ether compound such as propylene glycol monomethyl ether.
- a ketone compound such as propylene glycol monomethyl ether
- a glycol ether compound such as propylene glycol monomethyl ether
- the branched chain polysilane may be in the form of a solid or a liquid at room temperature.
- the branched chain polysilane used in the present invention may be produced by referring to the known methods described in, for example, JP-A-2011-20854, JP-A-2007-106894, JP-A-2007-145879, WO2005 / 113648, and the like. It can be used or it can be obtained as a commercial product. Specific examples of commercially available products include, but are not limited to, silicon materials Polysilane OGSOL SI-20-10, SI-20-14, etc. manufactured by Osaka Gas Chemical Co., Ltd.
- branched chain polysilane examples include, but are not limited to, the following.
- Ph represents a phenyl group
- R E represents a terminal substituent, represents an atom or group
- n b represents the number of repeating units.
- the content of the branched chain polysilane in the release agent composition is usually 10 to 90% by mass with respect to the film constituents, but it is a chemical solution (alkali developer) used in the production of an organic solvent, an acid or a semiconductor element. , Hydrogen peroxide solution, etc.), but preferably 15 to 80% by mass, more preferably 20 to 70% by mass, from the viewpoint of realizing a film that can be suitably removed by the cleaning agent composition with good reproducibility. %, More preferably 25 to 60% by mass, still more preferably 30 to 50% by mass.
- the release agent composition contains a solvent.
- a solvent for example, a highly polar solvent capable of satisfactorily dissolving film constituents such as an organic resin and a branched chain polysilane can be used, and if necessary, the purpose is to adjust the viscosity, surface tension, etc.
- a low-polarity solvent may be used.
- a low-polarity solvent is defined as a solvent having a relative permittivity of less than 7 at a frequency of 100 kHz
- a high-polarity solvent is defined as a solvent having a relative permittivity of 7 or more at a frequency of 100 kHz.
- the solvent can be used alone or in combination of two or more.
- Examples of the highly polar solvent include N, N-dimethylformamide, N, N-dimethylacetamide, N, N-dimethylisobutylamide, N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone and the like.
- Amide-based solvent Ketone-based solvent such as ethylmethylketone, isophorone, cyclohexanone; Cyano-based solvent such as acetonitrile and 3-methoxypropionitrile; Ethylene glycol, diethylene glycol, triethylene glycol, dipropylene glycol, 1,3-butanediol , 2,3-Butanediol and other polyhydric alcohol solvents; Propropylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol monophenyl ether, triethylene glycol monomethyl ether, dipropylene glycol monomethyl ether, benzyl alcohol, 2-phenoxyethanol, 2-benzyloxyethanol, 3-phenoxybenzyl alcohol, tetrahydrofurfuryl alcohol, etc. Monohydric alcohol solvents other than aliphatic alcohols; sulfoxide solvents such as dimethyl sulfoxide and the like can be mentioned.
- low polar solvent examples include chlorine-based solvents such as chloroform and chlorobenzene; aromatic hydrocarbon-based solvents such as alkylbenzenes such as toluene, xylene, tetraline, cyclohexylbenzene and decylbenzene; 1-octanol, 1-nonanol and 1-.
- Aliper alcohol solvents such as decanol; such as tetrahydrofuran, dioxane, anisole, 4-methoxytoluene, 3-phenoxytoluene, dibenzyl ether, diethylene glycol dimethyl ether, diethylene glycol butylmethyl ether, triethylene glycol dimethyl ether, triethylene glycol butylmethyl ether, etc.
- Ether solvent methyl benzoate, ethyl benzoate, butyl benzoate, isoamyl benzoate, bis (2-ethylhexyl) phthalate, dibutyl maleate, dibutyl oxalate, hexyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether Examples thereof include ester solvents such as acetate and diethylene glycol monobutyl ether acetate.
- the content of the solvent is appropriately set in consideration of the viscosity of the desired composition, the coating method to be adopted, the thickness of the film to be produced, and the like, but is preferably 99% by mass or less of the entire composition. 70 to 99% by mass with respect to the entire composition, that is, the amount of film constituents in that case is 1 to 30% by mass with respect to the entire composition.
- the film constituent component means a component other than the solvent contained in the composition.
- the viscosity and surface tension of the release agent composition are appropriately adjusted by changing the type of solvent used, their ratio, the concentration of film constituents, etc., in consideration of various factors such as the coating method to be used and the desired film thickness. Will be done.
- the release agent composition contains a glycol-based solvent.
- glycol-based solvent as used herein is a general term for glycols, glycol monoethers, glycol diethers, glycol monoesters, glycol diesters and glycol ester ethers.
- R G1 each independently represents a linear or branched alkylene group having a carbon number of 2 ⁇ 4
- R G2 and R G3 is, each independently, a hydrogen atom, a linear Alternatively, it represents an alkyl group having 1 to 8 carbon atoms in a branched chain, or an alkyl acyl group in which the alkyl portion is a linear or branched alkyl group having 1 to 8 carbon atoms, and ng is an integer of 1 to 6.
- linear or branched alkylene group having 2 to 4 carbon atoms include an ethylene group, a trimethylene group, a 1-methylethylene group, a tetramethylene group, a 2-methylpropane-1,3-diyl group, and a penta.
- examples thereof include, but are not limited to, a methylene group and a hexamethylene group.
- the number of carbon atoms is 2 from the viewpoint of obtaining a composition having high uniformity with good reproducibility, the viewpoint of obtaining a composition having high storage stability with good reproducibility, the viewpoint of obtaining a composition giving a film having high uniformity with good reproducibility, and the like.
- a linear or branched alkylene group having 3 to 3 is preferable, and a linear or branched alkylene group having 3 carbon atoms is more preferable.
- linear or branched alkyl groups having 1 to 8 carbon atoms include methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group, and s-.
- the methyl group from the viewpoint of obtaining a composition having high uniformity with good reproducibility, obtaining a composition having high storage stability with good reproducibility, and obtaining a composition giving a film having high uniformity with good reproducibility, etc.
- the ethyl group is preferable, and the methyl group is more preferable.
- the alkyl moiety is a linear or branched alkyl group having 1 to 8 carbon atoms in an alkyl acyl group which is a linear or branched alkyl group having 1 to 8 carbon atoms
- the above-mentioned specific example is used.
- a methylcarbonyl group from the viewpoint of obtaining a composition having high uniformity with good reproducibility, obtaining a composition having high storage stability with good reproducibility, and obtaining a composition giving a film having high uniformity with good reproducibility.
- Ethylcarbonyl group is preferred, and methylcarbonyl group is more preferred.
- ng is preferable from the viewpoint of obtaining a composition having high uniformity with good reproducibility, obtaining a composition having high storage stability with good reproducibility, obtaining a composition giving a film having high uniformity with good reproducibility, and the like.
- At least one of RG2 and RG3 is a linear or branched alkyl group having 1 to 8 carbon atoms, and more preferably one of RG2 and RG3 is a linear group. It is a state or branched alkyl group having 1 to 8 carbon atoms, and the other is an alkyl acyl group in which a hydrogen atom or an alkyl moiety is a linear or branched alkyl group having 1 to 8 carbon atoms.
- the amount is preferably 50% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, still more preferably 90% by mass or more, still more preferably, with respect to the solvent contained in the release agent composition. It is preferably 95% by mass or more.
- the release agent composition is described from the viewpoint of obtaining a composition having high uniformity with good reproducibility, obtaining a composition having high storage stability with good reproducibility, and obtaining a composition giving a film having high uniformity with good reproducibility.
- the membrane constituents are uniformly dispersed or dissolved in the solvent, and are preferably dissolved.
- the release agent composition can be produced by mixing an organic resin, a branched chain polysilane, and a solvent.
- the mixing order is not particularly limited, but examples of a method for easily and reproducibly producing a release agent composition include a method of dissolving an organic resin and branched chain polysilane in a solvent at one time. Examples thereof include, but are not limited to, a method in which a part of the organic resin and the branched chain-shaped polysilane is dissolved in a solvent, the rest is separately dissolved in the solvent, and the obtained solutions are mixed.
- the solution of the organic resin the reaction solution obtained by synthesizing the organic resin can be used as it is or after being concentrated or diluted.
- the solvent or solution to be used may be filtered using a filter or the like on the order of submicrometer during the production of the release agent composition or after all the components are mixed. good.
- the thickness of the release layer included in the laminate of the present invention is usually 5 nm to 100 ⁇ m, but in some embodiments it is 10 nm to 1 ⁇ m, and in other embodiments it is 50 nm to 500 nm. It was
- the release agent composition described above is also the subject of the present invention, and related conditions (suitable conditions, production conditions, etc.) are as described above.
- the release agent composition of the present invention it is possible to produce a film suitable as a release layer that can be used for manufacturing a semiconductor device, for example, with good reproducibility.
- the release agent composition of the present invention is in contact with the semiconductor substrate, the support substrate, the adhesive layer provided between the semiconductor substrate and the support substrate so as to be in contact with the semiconductor substrate, and the support substrate and the adhesive layer. It can be suitably used for forming the release layer of the laminate provided with the release layer provided in the above, and when the support substrate of such a laminate has light transmission, the release layer is from the support substrate side.
- the separation or decomposition of the release layer proceeds suitably as described above, and as a result, the semiconductor substrate is separated from the support substrate without further applying an excessive load for separation.
- the cleaning agent composition By cleaning the separated semiconductor substrate with the cleaning agent composition, suitable cleaning of the substrate can be realized without leaving a residue of the release layer on the substrate.
- One of the characteristics of the release layer obtained from the release agent composition of the present invention is that it cannot be suitably removed by an organic solvent, an acid, or a chemical solution (alkaline developer, hydrogen peroxide solution, etc.) used in the production of semiconductor devices. It can be suitably removed by the detergent composition.
- the branched polysilane contained in the release agent composition of the present invention contributes to such specific and selective removability, and the branched chain polysilane improves the solubility of the release layer in the cleaning agent composition. It can function as an agent or a removability improver, and is also a solubility-reducing agent or a removability-reducing agent for a chemical solution (alkaline developer, hydrogen peroxide solution, etc.) used in the production of an organic solvent, acid or semiconductor element of a release layer. Can function as.
- the release layer obtained from the release agent composition of the present invention cannot be suitably removed by an organic solvent, an acid, or a chemical solution (alkaline developer, hydrogen peroxide solution, etc.) used in the production of semiconductor devices.
- organic solvent typically linear or branched linear aliphatic saturated hydrocarbons such as hexane, heptane, octane, nonane, decane, undecane, dodecane and isododecane.
- Cyclic or branched aliphatic aliphatic hydrocarbons cyclic aliphatic saturated hydrocarbons such as cyclohexane, cycloheptane, cyclooctane, isopropylcyclohexane, p-menthan, cyclic aliphatic unsaturated hydrocarbons such as limonene, and the like.
- Aromatic hydrocarbons such as benzene, toluene, o-xylene, m-xylene, p-xylene, mesitylene, 1,2,4-trimethylbenzene, cumene, 1,4-diisopropylbenzene, p-simene; MIBK (methyl) Isobutyl ketone), ethyl methyl ketone, acetone, diisobutyl ketone, dialkyl ketone such as 2-octanone, 2-nonanonone, 5-nonanonone, aliphatic saturated hydrocarbon ketone such as cycloalkylketone such as cyclohexanone, alkenyl ketone such as isophorone, etc.
- Acetates such as aliphatic unsaturated hydrocarbon ketones; dialkyl ethers such as diethyl ether, di (n-propyl) ether, di (n-butyl) ether, di (n-pentyl) ether, cyclic alkyl such as tetrahydrofuran and dioxane.
- Ethers such as ethers; sulfides such as dialkyl sulfides such as diethyl sulfide, di (n-propyl) sulfide, di (n-butyl) sulfide; N, N-dimethylformamide, N, N-dimethylacetamide, N, N-dimethyl Amids such as isobutylamide, N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone; nitriles such as acetonitrile and 3-methoxypropionitrile; ethylene glycol, diethylene glycol, triethylene glycol, dipropylene glycol, 1, Polyhydric alcohols such as 3-butanediol and 2,3-butanediol; glycol monoalkyl ethers such as propylene glycol monomethyl ether, diethylene glycol monomethyl ether, triethylene glycol monomethyl ether and dipropylene glycol monomethyl ether, diethylene glyco
- Glycol monohydrogen ethers such as glycol monoaryl ethers; linear or branched alkyl monoalcohols such as methanol, ethanol and propanol, alkyl alcohols such as cyclic alkyl alcohols such as cyclohexanol, diacet Monoalcohols other than alkyl alcohols such as ton alcohol, benzyl alcohol, 2-phenoxyethanol, 2-benzyloxyethanol, 3-phenoxybenzyl alcohol, tetrahydrofurfuryl alcohol; ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, tripropylene glycol Glycols such as hexylene glycol, triethylene glycol, 1,2-butanediol, 2,3-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol; ethylene glycol mono Hexyl ether, propylene glycol monobuty
- Glycol monoether ethylene glycol dibutyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, propylene glycol dibutyl ether, dipropylene glycol methyl-n-propyl ether, dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene glycol dibutyl ether, tri Glycol diethers such as glycol dialkyl ethers such as ethylene glycol dimethyl ether, triethylene glycol butyl methyl ether and tetraethylene glycol dimethyl ether; dipropylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate and the like.
- Glycol monoalkyl ether ace Glycol ether acetates such as tate; cyclic carbonates such as ethylene carbonate, propylene carbonate and vinylene carbonate; esters such as butyl acetate and pentyl acetate may be mentioned.
- acids include mineral acids such as phosphoric acid, hydrochloric acid, perchloric acid, nitric acid, and sulfuric acid and salts thereof, p-toluenesulfonic acid, pyridinium p-toluenesulfonic acid (pyridinium paratoluenesulfonate), and pyridiniumphenolsulfonic acid.
- 5-sulfosalicylic acid 4-phenolsulfonic acid, 4-chlorobenzenesulfonic acid, benzenedisulfonic acid, 1-naphthalenesulfonic acid and other aryl sulfonic acids and pyridinium salts and the like
- salicylic acid benzoic acid, hydroxybenzoic acid, naphthalene.
- examples thereof include aryl carboxylic acids such as carboxylic acids and salts thereof, chain or cyclic alkyl sulfonic acids such as trifluoromethanesulfonic acid and camphor sulfonic acid and salts thereof, and chain or cyclic alkyl carboxylic acids such as citric acid and salts thereof.
- aryl carboxylic acids such as carboxylic acids and salts thereof
- chain or cyclic alkyl sulfonic acids such as trifluoromethanesulfonic acid and camphor sulfonic acid and salts thereof
- Examples of such an alkaline developing solution include an aqueous solution of an alkali metal hydroxide such as potassium hydroxide and sodium hydroxide, tetramethylammonium hydroxide (tetramethylammonium hydroxide), tetraethylammonium hydroxide, choline and the like.
- Examples thereof include an alkaline aqueous solution such as an aqueous solution of tertiary ammonium, an aqueous solution of amines such as ethanolamine, propylamine and ethylenediamine, but the present invention is not limited thereto.
- the characteristic that the release layer obtained from the release agent composition of the present invention is not suitably removed by an organic solvent, an acid or a chemical solution (alkaline developer, hydrogen peroxide solution, etc.) used in the production of a semiconductor device can be obtained by the following method.
- the release layer obtained from the release agent composition of the present invention is after being immersed in a chemical solution (alkaline developer, hydrogen peroxide solution, etc.) used in the production of an organic solvent, an acid or a semiconductor device according to such a method.
- a chemical solution alkaline developer, hydrogen peroxide solution, etc.
- it is usually 6% or less, 5% or less in a preferred embodiment, 4% or less in a more preferred embodiment, 3% or less in a more preferred embodiment, 2% or less in a more preferred embodiment, and even more preferred embodiments.
- it shows a low film reduction rate of 1% or less, and in the most preferable embodiment, 0%.
- the film reduction rate can be calculated by the formula: film thickness (nm) after immersion / film thickness (nm) before immersion ⁇ 100.
- the release layer obtained from the release agent composition of the present invention can be suitably removed by the cleaning agent composition, and such a cleaning agent composition usually contains a salt and a solvent.
- a suitable example of the detergent composition is a detergent composition containing a quaternary ammonium salt and a solvent.
- the quaternary ammonium salt is composed of a quaternary ammonium cation and an anion, and is not particularly limited as long as it is used for this kind of application. Typical examples of such a quaternary ammonium cation include a tetra (hydrocarbon) ammonium cation.
- hydroxide ion (OH -); fluoride ions (F -), chlorine ion (Cl -), bromine ion (Br -), iodide ion (I -) halide such as ion ; tetrafluoroborate (BF 4 -); hexafluorophosphate (PF 6 -) and the like include, but are not limited to.
- the quaternary ammonium salt is preferably a halogen-containing quaternary ammonium salt, and more preferably a fluorine-containing quaternary ammonium salt.
- the halogen atom may be contained in the cation or the anion, but is preferably contained in the anion.
- the fluorine-containing quaternary ammonium salt is tetra (hydrocarbon) ammonium fluoride.
- hydrocarbon group in tetra (hydrocarbon) ammonium fluoride include an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkynyl group having 2 to 20 carbon atoms, and 6 to 20 carbon atoms. Examples thereof include the aryl group of.
- the tetra (hydrocarbon) ammonium fluoride comprises tetraalkylammonium fluoride.
- tetraalkylammonium fluoride examples include tetramethylammonium fluoride, tetraethylammonium fluoride, tetrapropylammonium fluoride, tetrabutylammonium fluoride (also referred to as tetrabutylammonium fluoride), and the like. Not limited. Of these, tetrabutylammonium fluoride is preferable.
- a hydrate may be used as the quaternary ammonium salt such as tetra (hydrocarbon) ammonium fluoride. Further, the quaternary ammonium salt such as tetra (hydrocarbon) ammonium fluoride may be used alone or in combination of two or more.
- the amount of the quaternary ammonium salt is not particularly limited as long as it is dissolved in the solvent contained in the detergent composition, but is usually 0.1 to 30% by mass with respect to the detergent composition.
- the solvent contained in the detergent composition used in the present invention is not particularly limited as long as it is used for this kind of use and dissolves a salt such as the quaternary ammonium salt, but it is excellent. From the viewpoint of obtaining a detergent composition having detergency with good reproducibility, and from the viewpoint of satisfactorily dissolving a salt such as a quaternary ammonium salt to obtain a detergent composition having excellent uniformity, the present invention is preferable.
- the detergent composition used contains one or more amide-based solvents.
- a preferable example of the amide-based solvent is an acid amide derivative represented by the formula (Z).
- R0 represents an ethyl group, a propyl group or an isopropyl group, and an ethyl group and an isopropyl group are preferable, and an ethyl group is more preferable.
- R A and R B are each independently, represents an alkyl group having 1 to 4 carbon atoms.
- the alkyl group having 1 to 4 carbon atoms may be linear, branched or cyclic, and specifically, a methyl group, an ethyl group, a propyl group, an isopropyl group, a cyclopropyl group, an n-butyl group or an isobutyl group. , S-butyl group, t-butyl group, cyclobutyl group and the like. Of these, R A and R B, a methyl group or an ethyl group is preferred.
- Examples of the acid amide derivative represented by the formula (Z) include N, N-dimethylpropionamide, N, N-diethylpropionamide, N-ethyl-N-methylpropionamide, N, N-dimethylbutyric acid amide, N, Examples thereof include N-diethylbutyric acid amide, N-ethyl-N-methylbutyric acid amide, N, N-dimethylisobutyric acid amide, N, N-diethylisobutyric acid amide, N-ethyl-N-methylisobutyric acid amide and the like. Of these, N, N-dimethylpropionamide is particularly preferable.
- the acid amide derivative represented by the formula (Z) may be synthesized by a substitution reaction between the corresponding carboxylic acid ester and amine, or a commercially available product may be used.
- a lactam compound represented by the formula (Y) can be mentioned.
- alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an n-butyl group and the like, and an alkylene group having 1 to 6 carbon atoms.
- alkylene group having 1 to 6 carbon atoms include, but are not limited to, a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group and the like.
- lactam compound represented by the above formula (Y) examples include ⁇ -lactam compound, ⁇ -lactam compound, ⁇ -lactam compound, ⁇ -lactam compound and the like, and these may be used alone or alone. Two or more types can be used in combination.
- the lactam compound represented by the above formula (Y) contains 1-alkyl-2-pyrrolidone (N-alkyl- ⁇ -butyrolactam), and in a more preferred embodiment, N-.
- NMP N-methylpyrrolidone
- NMP N-methylpyrrolidone
- the detergent composition used in the present invention may contain one or more other organic solvents different from the above-mentioned amide compound.
- Such other organic solvents are used for this kind of use, and are not particularly limited as long as they are organic solvents compatible with the above-mentioned amide compound.
- Preferred other solvents include, but are not limited to, alkylene glycol dialkyl ethers, aromatic hydrocarbon compounds, cyclic structure-containing ether compounds and the like.
- the amount of the other organic solvent different from the above-mentioned amide compound is usually used as long as the quaternary ammonium salt contained in the detergent composition does not precipitate or separate and is uniformly mixed with the above-mentioned amide compound.
- the detergent composition used in the present invention may contain water as a solvent, but usually only an organic solvent is intentionally used as a solvent from the viewpoint of avoiding corrosion of the substrate and the like. In this case, it cannot be denied that the hydrated water of the salt or the water contained in a trace amount in the organic solvent is contained in the detergent composition.
- the water content of the detergent composition used in the present invention is usually 5% by mass or less.
- the property that the release layer obtained from the release agent composition of the present invention is suitably removed by the cleaning agent composition can be similarly evaluated by the film reduction rate (%) according to the above method.
- the release layer obtained from the release agent composition of the present invention is usually 94% or more after being immersed in the cleaning agent composition according to the above method, but 95% or more in a preferred embodiment and 96 in a more preferable embodiment. It shows a high membrane reduction rate of% or more, 97% or more in a more preferable embodiment, 98% or more in a further preferable embodiment, 99% or more in a further preferable embodiment, and 100% in the most preferable embodiment.
- the adhesive layer included in the laminate of the present invention can be, for example, a film obtained from an adhesive composition containing an adhesive component (S).
- an adhesive component (S) is not particularly limited as long as it is used for this kind of application, and for example, a polysiloxane-based adhesive, an acrylic resin-based adhesive, an epoxy resin-based adhesive, and the like.
- examples thereof include, but are not limited to, polyamide-based adhesives, polystyrene-based adhesives, polyimide adhesives, and phenol-resin-based adhesives. Among these, it exhibits suitable adhesive ability during processing of wafers and the like, can be appropriately peeled off after processing, has excellent heat resistance, and can be appropriately removed by the above-mentioned detergent composition, and thus adheres.
- the agent component (S) a polysiloxane-based adhesive is preferable.
- the adhesive composition used in the present invention contains, as an adhesive component, a polyorganosiloxane component (A) that is cured by a hydrosilylation reaction, and in a more preferable example, a polyorgano that is cured by a hydrosilylation reaction.
- siloxane component (A) is a siloxane unit represented by SiO 2 (Q unit) siloxane units represented by R 1 R 2 R 3 SiO 1/2 (M units), in R 4 R 5 SiO 2/2
- Polysiloxane (A1) containing one or more units selected from the group consisting of the siloxane unit (D unit) represented and the siloxane unit (T unit) represented by R 6 SiO 3/2, and platinum.
- the polysiloxane (A1) is a siloxane unit represented by SiO 2 (Q 'units)
- R 1' is represented by R 2 'R 3' SiO 1/2 siloxane units (M 'units)
- R 4' consisting of R 5 'siloxane units (D represented by SiO 2/2' units) and R 6 'siloxane units represented by SiO 3/2 (T' units)
- Polyorganosiloxane (a1) containing one or more units selected from the group and at least one selected from the group consisting of the above M'units, D'units and T'units, and SiO 2 .
- siloxane unit (Q "unit), R 1 " R 2 "R 3 " SiO 1/2 siloxane unit (M “unit), R 4 " R 5 "SiO 2/2 It contains one or more units selected from the group consisting of a siloxane unit (D “unit) and a siloxane unit (T” unit represented by R 6 "SiO 3/2", and the above M "unit, D.
- a2 polyorganosiloxane (a2) comprising at least one selected from the group consisting of "units and T" units.
- R 1 to R 6 are groups or atoms bonded to a silicon atom, and independently represent an alkyl group, an alkenyl group or a hydrogen atom.
- R 1 ' ⁇ R 6' is a group bonded to the silicon atoms, each independently, represent an alkyl group or an alkenyl group, at least one of R 1 ' ⁇ R 6' is an alkenyl group.
- R 1 "to R 6 " are groups or atoms bonded to a silicon atom and independently represent an alkyl group or a hydrogen atom, but at least one of R 1 "to R 6 " is a hydrogen atom. be.
- the alkyl group may be linear, branched or cyclic, but a linear or branched alkyl group is preferable, and the number of carbon atoms thereof is not particularly limited, but is usually 1 to 40. Yes, preferably 30 or less, more preferably 20 or less, still more preferably 10 or less.
- linear or branched chain alkyl group examples include the same examples of the above-mentioned optionally substituted linear or branched chain alkyl group for R 901 and R 902. Of these, a methyl group is preferable.
- cyclic alkyl group examples include the same specific examples of the optionally substituted cyclic alkyl group described above with respect to R 901 and R 902.
- the alkenyl group may be in the form of a linear chain or a branched chain, and the number of carbon atoms thereof is not particularly limited, but is usually 2 to 40, preferably 30 or less, more preferably 20 or less, and further. It is preferably 10 or less.
- alkenyl group examples include the same specific examples of the optionally substituted alkenyl group described above with respect to R 901 and R 902. Of these, an ethenyl group and a 2-propenyl group are preferable.
- the polysiloxane (A1) contains the polyorganosiloxane (a1) and the polyorganosiloxane (a2), but is contained in the alkenyl group contained in the polyorganosiloxane (a1) and the polyorganosiloxane (a2).
- a hydrogen atom (Si—H group) forms a crosslinked structure by a hydrosilylation reaction with a platinum group metal-based catalyst (A2) and is cured. As a result, a cured film is formed.
- the polyorganosiloxane (a1) contains one or more units selected from the group consisting of Q'units, M'units, D'units and T'units, as well as the M'units, D'units and the above-mentioned M'units and D'units. It contains at least one selected from the group consisting of T'units.
- the polyorganosiloxane (a1) two or more kinds of polyorganosiloxanes satisfying such conditions may be used in combination.
- Preferred combinations of two or more selected from the group consisting of Q'units, M'units, D'units and T'units include (Q'units and M'units), (D'units and M'units). (T'units and M'units), (Q'units and T'units and M'units), but are not limited thereto.
- the polyorganosiloxane (a2) contains one or more units selected from the group consisting of Q “units, M” units, D “units and T” units, as well as the above M “units, D” units and It contains at least one selected from the group consisting of T "units.
- the polyorganosiloxane (a2) two or more polyorganosiloxanes satisfying such conditions may be used in combination.
- Q "units, M” units, D “units and T” units are (M “units and D” units), (Q “units and M” units), and so on. (Q “unit and T” unit and M “unit), but are not limited thereto.
- Polyorganosiloxanes (a1) is one in which the alkyl group and / or alkenyl groups is composed of siloxane units bonded to the silicon atoms, alkenyl during all the substituents represented by R 1 ' ⁇ R 6' proportion of group is preferably 0.1 mol% to 50.0 mol%, more preferably from 0.5 mol% to 30.0 mol%, the remaining R 1 ' ⁇ R 6' is an alkyl group be able to.
- the polyorganosiloxane (a2) is composed of a siloxane unit in which an alkyl group and / or a hydrogen atom is bonded to the silicon atom, and all the substituents and substitutions represented by R 1 "to R 6".
- the proportion of the hydrogen atoms in the atoms is preferably from 0.1 mol% to 50.0 mol%, more preferably 10.0 mol% to 40.0 mol%, the remainder of R 1 " ⁇ R 6" is It can be an alkyl group.
- the polysiloxane (A1) contains a polyorganosiloxane (a1) and a polyorganosiloxane (a2), but in a preferred embodiment of the present invention, an alkenyl group and a polyorganosiloxane (polyorganosiloxane) contained in the polyorganosiloxane (a1).
- the molar ratio with the hydrogen atom constituting the Si—H bond contained in a2) is in the range of 1.0: 0.5 to 1.0: 0.66.
- the weight average molecular weight of polysiloxanes such as polyorganosiloxane (a1) and polyorganosiloxane (a2) is usually 500 to 1,000,000, respectively, but from the viewpoint of realizing the effects of the present invention with good reproducibility, It is preferably 5,000 to 50,000.
- the weight average molecular weight, the number average molecular weight, and the degree of dispersion of the polyorganosiloxane are, for example, a GPC apparatus (EcoSEC, HLC-8320GPC manufactured by Tosoh Co., Ltd.) and a GPC column (TSKgel SuperMultipore HZ-N manufactured by Tosoh Co., Ltd.).
- the viscosities of the polyorganosiloxane (a1) and the polyorganosiloxane (a2) are usually 10 to 1000000 (mPa ⁇ s), respectively, but are preferably 50 to 10000 from the viewpoint of realizing the effects of the present invention with good reproducibility. (MPa ⁇ s).
- the viscosities of the polyorganosiloxane (a1) and the polyorganosiloxane (a2) are values measured by an E-type rotational viscometer at 25 ° C.
- Polyorganosiloxane (a1) and polyorganosiloxane (a2) react with each other by a hydrosilylation reaction to form a film. Therefore, the mechanism of its curing is different from that via, for example, silanol groups, and therefore any siloxane needs to contain a silanol group or a functional group that forms a silanol group by hydrolysis, such as an alkyloxy group. There is no.
- the adhesive component (S) contains a platinum group metal-based catalyst (A2) together with the above-mentioned polysiloxane (A1).
- a platinum-based metal catalyst is a catalyst for promoting the hydrosilylation reaction between the alkenyl group of the polyorganosiloxane (a1) and the Si—H group of the polyorganosiloxane (a2).
- platinum-based metal catalyst examples include platinum black, second platinum chloride, platinum chloride acid, a reaction product of platinum chloride acid and a monovalent alcohol, a complex of platinum chloride acid and olefins, platinum bisacetoacetate, and the like. Platinum-based catalysts, but are not limited to these. Examples of the complex of platinum and olefins include, but are not limited to, a complex of divinyltetramethyldisiloxane and platinum.
- the amount of the platinum group metal catalyst (A2) is usually in the range of 1.0 to 50.0 ppm with respect to the total amount of the polyorganosiloxane (a1) and the polyorganosiloxane (a2).
- the polyorganosiloxane component (A) may contain a polymerization inhibitor (A3) for the purpose of suppressing the progress of the hydrosilylation reaction.
- the polymerization inhibitor is not particularly limited as long as it can suppress the progress of the hydrosilylation reaction, and specific examples thereof include 1-ethynyl-1-cyclohexanol and 1,1-diphenyl-2-propion-1-ol. Such as alkynyl alcohol and the like.
- the amount of the polymerization inhibitor is usually 1000.0 ppm or more with respect to the total amount of the polyorganosiloxane (a1) and the polyorganosiloxane (a2) from the viewpoint of obtaining the effect, and excessively suppresses the hydrosilylation reaction. From the viewpoint of prevention, it is 10000.0 ppm or less.
- the adhesive composition used in the present invention may contain a release agent component (B).
- a release agent component (B) By including such a release agent component (B) in the adhesive composition, the obtained adhesive layer can be appropriately peeled off with good reproducibility.
- Typical examples of such a release agent component (B) include polyorganosiloxane, and specific examples thereof include epoxy group-containing polyorganosiloxane, methyl group-containing polyorganosiloxane, and phenyl group-containing polyorganosiloxane. However, it is not limited to these.
- Preferred examples of the polyorganosiloxane as the release agent component (B) include, but are not limited to, epoxy group-containing polyorganosiloxane, methyl group-containing polyorganosiloxane, and phenyl group-containing polyorganosiloxane.
- the weight average molecular weight of the polyorganosiloxane as the release agent component (B) is usually 100,000 to 2,000,000, but is preferably 200,000 to 200,000 from the viewpoint of realizing the effects of the present invention with good reproducibility. It is 1,200,000, more preferably 300,000 to 900,000, and the degree of dispersion is usually 1.0 to 10.0, but it is preferable from the viewpoint of realizing suitable peeling with good reproducibility. Is 1.5 to 5.0, more preferably 2.0 to 3.0.
- the weight average molecular weight and the degree of dispersion can be measured by the above-mentioned method for polysiloxane.
- the viscosity of the polyorganosiloxane, which is the release agent component (B) is usually 1,000 to 2,000,000 mm 2 / s.
- epoxy group-containing polyorganosiloxane examples include those containing a siloxane unit (D 10 unit) represented by R 11 R 12 SiO 2/2.
- R 11 is a group bonded to a silicon atom and represents an alkyl group
- R 12 is a group bonded to a silicon atom and represents an epoxy group or an organic group containing an epoxy group
- specific examples of the alkyl group include , The above-mentioned examples can be given.
- the epoxy group in the organic group containing an epoxy group may be an independent epoxy group without condensing with another ring, and forms a fused ring with another ring like a 1,2-epoxide cyclohexyl group. It may be an epoxy group.
- Specific examples of the organic group containing an epoxy group include, but are not limited to, 3-glycidoxypropyl and 2- (3,4-epoxycyclohexyl) ethyl.
- a preferable example of the epoxy group-containing polyorganosiloxane is, but is not limited to, an epoxy group-containing polydimethylsiloxane.
- the epoxy group-containing polyorganosiloxane contains the above-mentioned siloxane unit (D 10 unit), but may contain the above Q unit, M unit and / or T unit in addition to D 10 unit.
- specific examples of the epoxy group-containing polyorganosiloxane, a polyorganosiloxane, D 10 unit and M units containing polyorganosiloxane, D 10 and Q units comprising only D 10 units Polyorganosiloxane containing D 10 units and T units, Polyorganosiloxane containing D 10 units and Q units and M units, Polyorganosiloxane containing D 10 units and M units and T units , D 10 units, Q units, M units, T units, polyorganosiloxane and the like.
- the epoxy group-containing polyorganosiloxane is preferably an epoxy group-containing polydimethylsiloxane having an epoxy value of 0.1 to 5, and the weight average molecular weight thereof is usually 1,500 to 500,000, but in an adhesive. From the viewpoint of suppressing precipitation, it is preferably 100,000 or less.
- epoxy group-containing polyorganosiloxane examples include, but are not limited to, those represented by the formulas (E1) to (E3).
- M 2 and n 2 indicate the number of each repeating unit, which is a positive integer, and R is an alkylene group having 1 to 10 carbon atoms.
- M 3 , n 3 and o 3 indicate the number of each repeating unit, which is a positive integer, and R is an alkylene group having 1 to 10 carbon atoms.
- the methyl group-containing polyorganosiloxane may be, for example, a siloxane unit represented by R 210 R 220 SiO 2/2 (D 200 units), preferably a siloxane unit represented by R 21 R 21 SiO 2/2 (D 20). Units) are included.
- R 210 and R 220 are groups bonded to a silicon atom and each independently represent an alkyl group, but at least one of them is a methyl group, and specific examples of the alkyl group include the above-mentioned examples.
- R 21 is a group bonded to a silicon atom, represents an alkyl group, and specific examples of the alkyl group include the above-mentioned examples. Of these, a methyl group is preferable as R 21.
- a preferable example of the methyl group-containing polyorganosiloxane is, but is not limited to, polydimethylsiloxane.
- the methyl group-containing polyorganosiloxane contains the above-mentioned siloxane unit (D 200 unit or D 20 unit), but may contain the above Q unit, M unit and / or T unit in addition to D 200 unit and D 20 unit. good.
- methyl group-containing polyorganosiloxane examples include polyorganosiloxane consisting of only D 200 units, polyorganosiloxane containing D 200 units and Q units, and D 200 units and M units.
- Polyorganosiloxane containing D 200 units and T units, Polyorganosiloxane containing D 200 units and Q units and M units, Polyorganosiloxane containing D 200 units and M units and T units , D 200 units, Q units, M units and T units include polyorganosiloxanes.
- methyl group-containing polyorganosiloxane examples include polyorganosiloxane consisting of only 20 units of D, polyorganosiloxane containing 20 units of D and Q units, and 20 units of D and M units.
- Polyorganosiloxane containing D 20 units and T units, Polyorganosiloxane containing D 20 units and Q units and M units, Polyorganosiloxane containing D 20 units and M units and T units , D 20 units, Q units, M units and T units include polyorganosiloxanes.
- methyl group-containing polyorganosiloxane examples include, but are not limited to, those represented by the formula (M1).
- N 4 indicates the number of repeating units and is a positive integer.
- the phenyl group-containing polyorganosiloxane for example, those containing siloxane units represented by R 31 R 32 SiO 2/2 (D 30 units).
- R 31 is a group bonded to a silicon atom and represents a phenyl group or an alkyl group
- R 32 is a group bonded to a silicon atom and represents a phenyl group.
- Specific examples of the alkyl group include the above-mentioned examples. Although it can be mentioned, a methyl group is preferable.
- the phenyl group-containing polyorganosiloxane contains the above-mentioned siloxane unit (D 30 unit), but may contain the above Q unit, M unit and / or T unit in addition to D 30 unit.
- phenyl group-containing polyorganosiloxane a polyorganosiloxane, D 30 unit and M units containing polyorganosiloxane, D 30 and Q units comprising only D 30 units
- Polyorganosiloxane containing D 30 units and T units, Polyorganosiloxane containing D 30 units and Q units and M units, Polyorganosiloxane containing D 30 units and M units and T units , D 30 units, Q units, M units and T units include polyorganosiloxanes.
- methyl group-containing polyorganosiloxane examples include, but are not limited to, those represented by the formula (P1) or (P2).
- the adhesive composition used in the present invention contains a release agent component (B) together with a polyorganosiloxane component (A) that is cured by a hydrosilylation reaction, and in a preferred embodiment, the release agent component (B).
- a polyorganosiloxane component (A) that is cured by a hydrosilylation reaction
- the release agent component (B) As a polyorganosiloxane.
- the adhesive composition used in the present invention can contain the adhesive component (S) and the release agent component (B) in any ratio, but in consideration of the balance between the adhesiveness and the release property, the component (S). ) And the component (B) in terms of mass ratio, preferably 99.995: 0.005 to 30:70, more preferably 99.9: 0.1 to 75:25. That is, when the polyorganosiloxane component (A) cured by the hydrosilylation reaction is contained, the ratio of the component (A) to the component (B) is a mass ratio, preferably 99.995: 0.005 to 30 :. 70, more preferably 99.9: 0.1 to 75:25.
- the adhesive composition used in the present invention may contain a solvent for the purpose of adjusting the viscosity and the like, and specific examples thereof include aliphatic hydrocarbons, aromatic hydrocarbons, ketones and the like. Not limited to.
- a solvent can be used alone or in combination of two or more.
- the content thereof is appropriately set in consideration of the viscosity of the desired composition, the coating method to be adopted, the thickness of the film to be produced, and the like. It is in the range of about 10 to 90% by mass with respect to the entire composition.
- the viscosity of the adhesive composition used in the present invention is usually 500 to 20,000 mPa ⁇ s, preferably 1,000 to 5,000 mPa ⁇ s at 25 ° C.
- the viscosity of the adhesive composition used in the present invention can be adjusted by changing the types of solvents used, their ratios, the concentration of film constituents, etc., in consideration of various factors such as the coating method used and the desired film thickness. Is.
- the adhesive composition used in the present invention can be produced by mixing the adhesive component (S), and when used, the release agent component (B) and a solvent.
- the mixing order is not particularly limited, but as an example of a method capable of easily and reproducibly producing an adhesive composition, for example, the adhesive component (S) and the release agent component (B) are used as a solvent. Examples thereof include a method of dissolving, and a method of dissolving a part of the adhesive component (S) and the release agent component (B) in a solvent, dissolving the rest in the solvent, and mixing the obtained solution, but the present invention is limited thereto. Not done.
- the solvent or solution to be used may be filtered using a filter or the like on the order of submicrometers during the production of the adhesive composition or after mixing all the components. good.
- the thickness of the adhesive layer provided in the laminate of the present invention is usually 5 to 500 ⁇ m, but from the viewpoint of maintaining the film strength, it is preferably 10 ⁇ m or more, more preferably 20 ⁇ m or more, still more preferably 30 ⁇ m or more, and the thickness. From the viewpoint of avoiding non-uniformity caused by the film, it is preferably 200 ⁇ m or less, more preferably 150 ⁇ m or less, still more preferably 120 ⁇ m or less, still more preferably 70 ⁇ m or less.
- the laminate of the present invention has, for example, a first step of applying an adhesive composition to the surface of a semiconductor substrate and heating it if necessary to form an adhesive coating layer, and a release agent on the surface of a support substrate.
- the second step of applying the composition and heating it if necessary to form a release agent coating layer, the adhesive coating layer of the semiconductor substrate, and the release agent coating layer of the support substrate are heat-treated and depressurized.
- the third step of forming a laminate by applying a load in the thickness direction of the semiconductor substrate and the support substrate to bring them into close contact with each other while performing at least one of the treatments and then performing a post-heat treatment is included. It can be manufactured by the method.
- the laminate of the present invention is, for example, in the first step of applying a release agent composition to the surface of a semiconductor substrate and heating it if necessary to form a release agent coating layer, and on the surface of a support substrate.
- the second step of applying the adhesive composition and heating it if necessary to form the adhesive coating layer, the release agent coating layer of the semiconductor substrate, and the adhesive coating layer of the support substrate are heat-treated.
- the coating method is not particularly limited, but is usually a spin coating method.
- a method of separately forming a coating film by a spin coating method or the like and attaching the sheet-shaped coating film as an adhesive coating layer or a release agent coating layer can be adopted.
- the heating temperature of the applied adhesive composition varies depending on the type and amount of the adhesive component contained in the adhesive composition, whether or not a solvent is contained, the boiling point of the solvent used, the thickness of the desired adhesive layer, and the like. Therefore, although it cannot be unconditionally specified, it is usually 80 ° C. to 150 ° C., and the heating time is usually 30 seconds to 5 minutes. If the adhesive composition contains a solvent, the applied adhesive composition is usually heated.
- the heating temperature of the applied release agent composition varies depending on the type and amount of the acid generator, the boiling point of the solvent used, the desired thickness of the release layer, etc. From the viewpoint of achieving well, it is 80 ° C. or higher, and from the viewpoint of suppressing the decomposition of the acid generator, it is 300 ° C. or lower, and the heating time is usually in the range of 10 seconds to 10 minutes depending on the heating temperature. It will be decided as appropriate. If the release agent composition contains a solvent, the applied release agent composition is usually heated.
- Heating can be performed using a hot plate, oven, etc.
- the film thickness of the adhesive coating layer obtained by applying the adhesive composition and heating the adhesive composition is usually about 5 to 500 ⁇ m, and is appropriately adjusted to be within the above-mentioned thickness range of the adhesive layer. It is decided.
- the film thickness of the release agent coating layer obtained by applying the release agent composition and heating it is usually about 10 nm to 10 ⁇ m, and is appropriately adjusted to be within the above-mentioned release layer thickness range. It is decided.
- such coating layers are aligned so as to be in contact with each other, and while heat treatment, decompression treatment, or both are performed, a load in the thickness direction of the semiconductor substrate and the support substrate is applied to bring the two layers into close contact with each other.
- the laminate of the present invention can be obtained by carrying out a post-heat treatment. Whether to adopt the treatment conditions of heat treatment, decompression treatment, or a combination of both is determined by the type of adhesive composition, the specific composition of the release agent composition, the compatibility of the film obtained from both compositions, and the film thickness. , It is decided as appropriate after considering various circumstances such as the required adhesive strength.
- the heat treatment from the viewpoint of softening the adhesive coating layer to realize suitable bonding with the release agent coating layer, a type of organic resin or the like that is not sufficiently cured by heating when forming the release agent coating layer is preferably used.
- the temperature is preferably 130 ° C. or lower, more preferably 90 ° C. or lower, and the heating time thereof ensures suitable adhesion.
- it is usually 30 seconds or more, preferably 1 minute or more, but from the viewpoint of suppressing deterioration of the adhesive layer and other members, it is usually 10 minutes or less, preferably 5 minutes or less.
- the adhesive coating layer and the release agent coating layer in contact with each other may be placed under an atmospheric pressure of 10 Pa to 10,000 Pa.
- the time of the reduced pressure treatment is usually 1 to 30 minutes.
- the adhesive coating layer and the release agent coating layer in contact with each other are bonded by a reduced pressure treatment, more preferably by a combined use of a heat treatment and a reduced pressure treatment. Be done.
- the load in the thickness direction of the semiconductor substrate and the support substrate is a load that does not adversely affect the semiconductor substrate, the support substrate, and the two layers between them, and can firmly adhere them. Although not particularly limited, it is usually in the range of 10 to 1000 N.
- the temperature of the post-heating is preferably 120 ° C. or higher from the viewpoint of achieving a sufficient curing rate, and preferably 260 ° C. or lower from the viewpoint of preventing deterioration of the substrate and each layer.
- the post-heating time is usually 1 minute or more, preferably 5 minutes or more, from the viewpoint of realizing suitable bonding of the substrate and the layer constituting the laminate, and suppresses adverse effects on each layer due to excessive heating. Alternatively, from the viewpoint of avoiding it, it is usually 180 minutes or less, preferably 120 minutes or less. Heating can be performed using a hot plate, an oven, or the like.
- either the semiconductor substrate or the support substrate of the laminate may be turned down, but from the viewpoint of achieving suitable peeling with good reproducibility, the semiconductor substrate is turned down. It is preferable to heat it afterwards.
- One purpose of the post-heat treatment is to realize a more suitable self-supporting film, an adhesive layer and a peeling layer, and particularly to preferably realize curing by a hydrosilylation reaction.
- the method for manufacturing a processed semiconductor substrate of the present invention comprises a first step of processing the semiconductor substrate of the laminate of the present invention, a second step of separating the semiconductor substrate and the support substrate, and a separated semiconductor substrate. Includes a third step of cleaning with the cleaning agent composition.
- the processing applied to the semiconductor substrate in the first step is, for example, processing on the opposite side of the circuit surface of the wafer, and examples thereof include thinning of the wafer by polishing the back surface of the wafer. After that, a through silicon via (TSV) or the like is formed, and then the thinned wafer is peeled off from the support substrate to form a laminated body of the wafer, which is three-dimensionally mounted. Further, before and after that, the back surface electrode of the wafer and the like are also formed. The thinning of the wafer and the TSV process are loaded with heat of about 250 to 350 ° C. while being adhered to the support substrate.
- the laminate of the present invention, including the adhesive layer and the peeling layer has heat resistance to the load thereof.
- the processing is not limited to the above-mentioned ones, and includes, for example, the implementation of a semiconductor component mounting process when temporarily bonded to a support substrate to support a base material for mounting a semiconductor component.
- the method of separating (peeling) the semiconductor substrate and the support substrate includes laser peeling, mechanical peeling by equipment having a sharp portion, peeling between the support and the wafer, and the like. , Not limited to these.
- the support substrate has light transmission property
- the release layer is irradiated with light from the support substrate side to cause separation or decomposition of the release layer as described above, and then, for example, one of the substrates is pulled up. Therefore, the semiconductor substrate and the support substrate can be easily separated.
- Irradiation of the exfoliated layer with light does not necessarily have to be applied to the entire region of the exfoliated layer. Even if the area irradiated with light and the area not irradiated with light coexist, if the peeling ability of the peeling layer as a whole is sufficiently improved, it is supported by the semiconductor substrate by a slight external force such as pulling up the support substrate. The substrate can be separated.
- the ratio and positional relationship between the area irradiated with light and the area not irradiated varies depending on the type of adhesive used, its specific composition, the thickness of the adhesive layer, the thickness of the peeling layer, the intensity of the irradiated light, and the like. A person skilled in the art can set appropriate conditions without requiring excessive testing.
- the light irradiation time is shortened when peeling by light irradiation.
- the irradiation amount of light for peeling is 50 to 3,000 mJ / cm 2 .
- the irradiation time is appropriately determined according to the wavelength and the irradiation amount.
- the light may be irradiated by using a laser beam or by using a non-laser light from a light source such as an ultraviolet lamp.
- the surface of the separated semiconductor substrate is cleaned by spraying the cleaning agent composition or immersing the separated semiconductor substrate in the cleaning agent composition, and then rinsing and drying with a solvent are usually performed.
- the detergent composition include those described above.
- the processed semiconductor substrate manufactured through the third step is well cleaned by the cleaning agent composition, but is processed by using a removing tape or the like. It does not prevent the surface of the semiconductor substrate from being further cleaned, and if necessary, the surface may be further cleaned with a removal tape or the like.
- the components and method elements related to the above-mentioned steps of the method for manufacturing a processed semiconductor substrate of the present invention may be variously changed as long as they do not deviate from the gist of the present invention.
- the method for manufacturing a processed semiconductor substrate of the present invention may include steps other than the above-mentioned steps.
- the semiconductor substrate of the laminate and the support substrate are separated by irradiating the peeling layer with light from the support substrate side. It is a thing.
- the semiconductor substrate and the support substrate are temporarily bonded to each other so as to be suitably peelable by the adhesive layer and the release layer. Therefore, when the support substrate has light transmission property, the support substrate of the laminate is used. By irradiating the release layer with light from the side, the semiconductor substrate and the support substrate can be easily separated.
- the peeling is performed after the semiconductor substrate of the laminated body is processed.
- Adhesive Composition [Preparation Example 1] In a 600 mL container for exclusive use of a stirrer, 80 g of MQ resin (manufactured by Wacker Chemi) containing a polysiloxane skeleton and a vinyl group, 2.52 g of linear polydimethylsiloxane (manufactured by Wacker Chemi) containing a SiH group having a viscosity of 100 mPa ⁇ s, and a viscosity of 70 mPa.
- MQ resin manufactured by Wacker Chemi
- linear polydimethylsiloxane manufactured by Wacker Chemi
- release agent composition [Comparative Example 1-1] 3.6 g of the novolak resin obtained in Synthesis Example 1 and 3,3', 5,5'-tetrakis (methoxymethyl)-[1,1'-biphenyl] -4,4'-diol (hereinafter referred to as "biphenyl") as a cross-linking agent. 0.72 g of TMOM-BP) was dissolved in 95.68 g of propylene glycol monomethyl ether acetate, and the obtained solution was filtered using a polyethylene microfilter having a pore size of 0.2 ⁇ m to obtain a release agent composition.
- Example 1 3.6 g of the novolak resin obtained in Synthesis Example 1, 0.72 g of TMOM-BP as a cross-linking agent, and 3.6 g of OGSOL SI-20-10 (manufactured by Osaka Gas Chemical Co., Ltd.) which is a branched polysilane are propylene glycol. It was dissolved in 92.08 g of monomethyl ether acetate, and the obtained solution was filtered using a polyethylene microfilter having a pore size of 0.2 ⁇ m to obtain a release agent composition.
- OGSOL SI-20-10 manufactured by Osaka Gas Chemical Co., Ltd.
- OGSOL SI-20-10 is a branched polysilane represented by the formula (B-1), the result measured by the method described above, the weight average molecular weight of 1,7 ⁇ 10 3, 5% The weight loss temperature was a value exceeding 400 ° C.
- OGSOL SI-10-10 is a linear polysilane represented by the formula (S-1), and as a result of measurement by the above method, the weight average molecular weight is 1.28 ⁇ 10 4, which is 5%.
- the weight loss temperature was 370 ° C.
- Example 2 Confirmation of film removability (membrane reduction rate)
- the release agent composition obtained in Example 1 was spin-coated on a silicon wafer cut into 4 cm squares with a final film thickness of 200 nm, and heated at 250 ° C. for 15 minutes to form a film on the substrate.
- the required number of substrates on which the film was formed were produced (the same applies hereinafter).
- each film obtained in Example 2 and Comparative Examples 2-1 to 2-5 was measured (film thickness before immersion). Then, each film was immersed in 7 mL of the detergent composition obtained in Preparation Example 2 for 10 minutes together with the substrate, dried with an air gun, and then the film thickness of each film was measured again (film thickness after immersion). Also, instead of the cleaning agent composition, OK73 thinner (components are propylene glycol monomethyl ether 70%, propylene glycol monomethyl ether acetate 30%) (manufactured by Tokyo Ohka Kogyo Co., Ltd.), N-methyl-2-pyrrolidone (NMP). The same work was performed except that each of the above was used, and the film thickness was measured.
- OK73 thinner components are propylene glycol monomethyl ether 70%, propylene glycol monomethyl ether acetate 30%
- Example 2 For the film obtained in Example 2, instead of the cleaning agent composition, a 5% by mass potassium hydroxide (KOH) aqueous solution, a 10% by mass hydrochloric acid aqueous solution, and a 10% by mass paratoluene sulfonic acid aqueous solution, The same operation was carried out except that methicylene, acetone, 2.38% by mass of a tetramethylammonium hydroxide aqueous solution (TMAH aqueous solution), and 35% by mass of a hydrogen peroxide solution were used, and the film thickness was measured.
- the film reduction rate (%) due to immersion was calculated by the formula: film thickness after immersion (nm) / film thickness before immersion (nm) ⁇ 100.
- the results are shown in Table 1. In the table, N / D means that there is no corresponding data.
- the film obtained in Comparative Example 2-1 had a film reduction rate of 100% when immersed in the detergent composition, OK73 thinner, and NMP. This means that the membrane obtained in Comparative Example 2-1 was dissolved in all of the detergent composition, OK73 thinner, and NMP.
- the film obtained in Comparative Example 2-2 had a film reduction rate of 0% when immersed in the detergent composition, OK73 thinner, and NMP. This means that the membrane obtained in Comparative Example 2-2 did not dissolve in any of the detergent composition, OK73 thinner, and NMP. It is presumed that the cross-linking reaction did not proceed in Comparative Example 2-1 to which the acid catalyst was not added, whereas the cross-linking reaction proceeded in Comparative Example 2-2 to which the acid catalyst was added.
- Example 2 in which a branched chain polysilane was added without adding an acid catalyst, the mixture was immersed in various solvents, an acidic aqueous solution, a basic aqueous solution, and a solution (TMAH aqueous solution, hydrogen peroxide solution) commonly used in the production of semiconductor elements.
- TMAH aqueous solution, hydrogen peroxide solution a solution commonly used in the production of semiconductor elements.
- a film having a film reduction rate of 0%, but a film reduction rate of 100% when immersed in the cleaning agent composition was obtained. That is, the film of Example 2 could not be suitably removed by various solvents, an acidic aqueous solution, a basic aqueous solution, and a solution commonly used in the production of semiconductor devices, but could be suitably removed by a cleaning agent composition.
- Comparative Examples 2-3 and 2-4 in which linear polysilane was added instead of branched-chain polysilane, in Comparative Example 2-4, although the resistance to OK73 thinner was slightly improved, the branched chain was observed. As in the case of using the state polysilane, it cannot be suitably removed by OK73 thinner or NMP, but the property that it can be appropriately removed by the cleaning agent composition cannot be realized. Further, when diphenylsilanediol was used instead of the branched chain polysilane, the resistance of the obtained membrane to the detergent composition and the solvent could not be confirmed.
- Example 3 Production of laminate and confirmation of peelability by light irradiation and detergency by detergent composition
- the release agent composition obtained in Example 1 was placed on a 301 mm glass wafer (EAGLE-XG, manufactured by Corning Inc., thickness 700 ⁇ m) as a carrier-side substrate, and the film thickness in the finally obtained laminate was 200 nm.
- a release agent coating layer was formed on a glass wafer as a support substrate by spin coating.
- the adhesive composition obtained in Preparation Example 1 was spin-coated on a silicon wafer (thickness 775 ⁇ m) of 300 mm as a substrate on the device side so that the film thickness in the finally obtained laminate was 60 ⁇ m.
- an adhesive coating layer was formed on a silicon wafer, which is a semiconductor substrate. Then, using a bonding device, the glass wafer and the silicon wafer are bonded together so as to sandwich the release agent coating layer and the adhesive coating layer, and then heat-treated at 200 ° C. for 10 minutes to prepare a laminate. did. The bonding was performed at a temperature of 23 ° C. and a decompression degree of 1,500 Pa. In addition, the laminated body was manufactured in the required number. The silicon wafer of the obtained laminate was thinned to 50 ⁇ m with a high-rigidity grinding machine, and then the laminate was placed in an oven and subjected to high-temperature treatment at 250 ° C. for 1 hour.
- the cooled laminated body was attached to a dicing tape (DU-300, manufactured by Nitto Denko Corporation) with the thinned silicon wafer side facing down and fixed.
- a laser irradiation device a laser having a wavelength of 308 nm was irradiated to the peeling layer from the glass wafer side of the fixed laminate, and the lowest irradiation amount at which peeling occurred was set as the optimum irradiation amount.
- the entire surface of the release layer was irradiated from the glass wafer side of the laminated body in which the laser having a wavelength of 308 nm was fixed at the optimum irradiation amount, and the support substrate was manually lifted to confirm whether or not the release was possible.
- the separated semiconductor wafer and the glass wafer were each cut into 4 cm ⁇ 4 cm, and the cut wafer was immersed in 7 mL of the cleaning agent composition obtained in Preparation Example 2 for 10 minutes. The presence or absence of residue such as a film remaining on the surface of the wafer was visually confirmed (cleanability test). In addition, the cleaning agent composition after cleaning the wafer was recovered, and it was visually confirmed whether or not foreign matter remained in the composition (foreign matter confirmation).
- Example 3-1 A laminate was produced in the same manner as in Example 3 except that the release agent composition obtained in Comparative Example 2-2 was used instead of the release agent composition obtained in Example 1, and the release property was obtained. Was confirmed, and a detergency test and foreign matter confirmation were performed.
- the semiconductor substrate and the support substrate of the laminate having the film obtained by using the release agent composition containing branched chain polysilane as the release layer are separated by irradiating the release layer with light.
- Example 3 by cleaning each separated substrate with a detergent composition, it was possible to suitably clean the substrate without leaving a residue on the substrate. In addition, no foreign matter was confirmed in each of the detergent compositions used for cleaning each substrate.
- the semiconductor substrate and the support substrate of the laminate having the film obtained by using the release agent composition containing an acid catalyst without polysilane as the release layer are similarly separated (Comparative Example 3-1).
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Abstract
Description
このような接着と分離のプロセスのためにレーザー照射による方法が開示(例えば特許文献1,2を参照)されているが、昨今の半導体分野における更なる進展に伴い、レーザー等の光の照射による剥離に関わる新たな技術は、常に求められている。
1.半導体基板と、
支持基板と、
上記半導体基板と上記支持基板との間に設けられた、接着層及び剥離層とを備え、
上記剥離層が、有機樹脂と、分岐鎖状ポリシランと、溶媒とを含む剥離剤組成物から得られる膜であることを特徴とする積層体、
2.上記分岐鎖状ポリシランが、式(B)で表される構造単位を含む1の積層体、
3.上記RBが、アリール基である2の積層体、
4.上記RBが、フェニル基である3の積層体、
5.上記分岐鎖状ポリシランの重量平均分子量が、50~30,000である1~4のいずれかの積層体、
6.上記分岐鎖状ポリシランの5%重量減少温度が、300℃以上である1~5のいずれかの積層体、
7.上記有機樹脂が、ノボラック樹脂である1~6のいずれかの積層体、
8.上記ノボラック樹脂が、式(C1-1)で表される単位、式(C1-2)で表される単位及び式(C1-3)で表される単位からなる群から選ばれる1種又は2種以上を含むポリマーである7の積層体、
9.上記剥離剤組成物が、架橋剤を含む1~8のいずれかの積層体、
10.上記接着層が、ポリシロキサン系接着剤、アクリル樹脂系接着剤、エポキシ樹脂系接着剤、ポリアミド系接着剤、ポリスチレン系接着剤、ポリイミド接着剤及びフェノール樹脂系接着剤から選ばれる少なくとも1種を含む接着剤成分(S)を含む接着剤組成物を用いて得られた膜である1~9のいずれかの積層体、
11.上記接着剤成分(S)が、ポリシロキサン系接着剤を含む10の積層体、
12.上記ポリシロキサン系接着剤が、ヒドロシリル化反応により硬化するポリシロキサン成分(A)を含む11の積層体、
13.半導体基板と、支持基板と、上記半導体基板と上記支持基板との間に設けられた、接着層及び剥離層とを備える積層体の上記剥離層を形成するための剥離剤組成物であって、
有機樹脂と、分岐鎖状ポリシランと、溶媒とを含む剥離剤組成物、
14.上記分岐鎖状ポリシランが、式(B)で表される構造単位を含む13の剥離剤組成物、
15.上記RBが、アリール基である14の剥離剤組成物、
16.上記RBが、フェニル基である15の剥離剤組成物、
17.上記分岐鎖状ポリシランの重量平均分子量が、50~30,000である13~16のいずれかの剥離剤組成物、
18.上記分岐鎖状ポリシランの5%重量減少温度が、300℃以上である13~17のいずれかの剥離剤組成物、
19.上記有機樹脂が、ノボラック樹脂である13~18のいずれかの剥離剤組成物、
20.上記ノボラック樹脂が、式(C1-1)で表される単位、式(C1-2)で表される単位及び式(C1-3)で表される単位からなる群から選ばれる1種又は2種以上を含むポリマーである19の剥離剤組成物、
21.架橋剤を含む13~20のいずれかの剥離剤組成物、
22.上記接着層が、ポリシロキサン系接着剤、アクリル樹脂系接着剤、エポキシ樹脂系接着剤、ポリアミド系接着剤、ポリスチレン系接着剤、ポリイミド接着剤及びフェノール樹脂系接着剤から選ばれる少なくとも1種を含む接着剤成分(S)を含む接着剤組成物を用いて得られた膜である13~21のいずれかの剥離剤組成物、
23.上記接着剤成分(S)が、ポリシロキサン系接着剤を含む22の剥離剤組成物、
24.上記ポリシロキサン系接着剤が、ヒドロシリル化反応により硬化するポリシロキサン成分(A)を含む23の剥離剤組成物、
25.加工された半導体基板の製造方法であって、
1~12のいずれかの積層体の半導体基板を加工する第1工程と、
半導体基板と支持基板とを分離する第2工程と、
分離した半導体基板を、洗浄剤組成物で洗浄する第3工程と
を含む、加工された半導体基板の製造方法、
26.上記第2工程が、上記剥離層に対して光を照射する工程を含む25の加工された半導体基板の製造方法、
27.上記洗浄剤組成物が、第四級アンモニウム塩と、有機溶媒とを含む洗浄剤組成物である25又は26の加工された半導体基板の製造方法、
28.上記第四級アンモニウム塩が、含ハロゲン第四級アンモニウム塩である27の加工された半導体基板の製造方法、
29.上記含ハロゲン第四級アンモニウム塩が、含フッ素第四級アンモニウム塩である28の加工された半導体基板の製造方法
を提供する。
特に、本発明の積層体の支持基板が光透過性を有する場合、支持基板側から光を剥離層に照射することによって、当該剥離層において、有機樹脂が光を吸収し必要な変質が好適に生じることで良好な剥離能が発揮され、その結果、剥離のための物理的な過度の負荷を半導体基板にかけることなく、半導体基板と支持基板を分離可能であるとともに、分離した半導体基板を、洗浄剤組成物で洗浄することで、その表面に剥離層の残渣を残すことなく、基板の好適な洗浄を実現できるものである。
また、本発明の積層体が備える剥離層は、有機溶媒、酸及び半導体素子の製造で用いられる薬液(アルカリ現像液、過酸化水素水等)によって好適に除去できないため、最終に半導体基板と支持基板とが分離される前に積層体が有機溶媒、酸及び半導体素子の製造で用いられる薬液のいずれかに晒され、剥離層がそれと接触するような場合があっても、意図しない剥離が起きてしまう可能性が十分に低減されている一方、当該剥離層が洗浄剤組成物によって好適に除去できるため、半導体基板と支持基板とを分離した後にその分離した半導体基板を洗浄剤組成物で洗浄することによって、その表面に剥離層の残渣を残すことなく、良好な洗浄を実現できる。
また、当該剥離剤組成物は分岐鎖状ポリシランを含むため、当該剥離剤組成物から得られる膜は、有機溶媒、酸及び半導体素子の製造で用いられる薬液のいずれによっても好適に除去できないが、洗浄剤組成物によって好適に除去できる。
このような特徴を有する本発明の剥離剤組成物から得られる膜を剥離層として、接着層とともに、半導体基板と支持基板との間に設けることで、支持基板や半導体基板等の被加工体に剥離のための過度な荷重をかけずに分離可能な積層体を得ることができ、中でも、当該支持基板が光透過性を有する場合には、支持基板側から光を照射することで、支持基板や半導体基板等の被加工体に剥離のための過度な荷重をより一層かけずに分離可能な積層体を得ることができるとともに、このような積層体が、半導体素子の製造プロセスにおいて有機溶媒、酸及び半導体素子の製造で用いられる薬液のいずれかに晒されることがあっても、意図しない剥離が起きてしまう可能性が十分低減されている一方、当該剥離層が洗浄剤組成物によって好適に除去できるため、半導体基板と支持基板とを分離した後にその分離した半導体基板を洗浄剤組成物で洗浄することによって、その表面に剥離層の残渣を残すことなく、良好な洗浄を実現できる。
支持基板は、半導体基板を接着層、剥離層等の機能層を介して支持できる限り特に制限されるものではないが、支持基板側から光を剥離層に照射して剥離を行い、支持基板及び半導体基板を分離する場合、支持基板は光透過性を有する必要がある。
光照射による剥離を行う場合における支持基板の光透過率は、通常50%以上、好ましくは60%以上、より好ましく70%以上、より一層好ましくは80%以上、更に好ましくは90%以上である。
剥離に用いる光は、レーザー光でもよく、ランプ等の光源から発される非レーザー光でもよい。
好ましい態様においては、本発明の積層体は、半導体基板と、支持基板と、半導体基板と支持基板との間に、半導体基板に接するように設けられた接着層と、支持基板及び接着層に接するように設けられた剥離層とを備え、更に、ある態様においては、支持基板は、光透過性を有し、且つ、有機樹脂は光照射を吸収し変質するものであるため、本発明の積層体の剥離層に光を照射することによって、剥離をすることができる。
すなわち、本発明の積層体の支持基板が光透過性を有する場合、本発明の積層体の備える剥離層は、支持基板側からの光の照射を受けて、照射前より剥離能が向上するものであり、本発明の積層体においては、例えば、半導体基板であるシリコンウエハーが、光を透過する支持基板であるガラスウエハーに当該シリコンウエハーに薄化等の加工が施されている間は接着層、剥離層等の機能層を介して好適に支持されており、加工が終わった後は、支持基板側から光を照射することで、支持基板を透過した光が剥離層に吸収されることで、剥離層と接着層との界面、剥離層と支持基板若しくは半導体基板との界面又は剥離層の内部で、剥離層の分離又は分解が生じ、その結果、剥離のための過度な荷重をかけることなく、好適な剥離を実現できる。
そして、後述の通り、分離した半導体基板を、洗浄剤組成物で洗浄することで、基板上に剥離層の残渣を残すことなく、基板の好適な洗浄を実現できる。
本発明の積層体が備える剥離層に光を照射して剥離をする場合、波長190nm~600nmの光を吸収し変質するノボラック樹脂が好ましく、波長が308nm、343nm、355nm又は365nmのレーザー等の光の照射によって変質するノボラック樹脂がより好ましい。
h1及びh2は、それぞれ独立して、0~3の整数を表す。
置換されていてもよいアリール基及びヘテロアリール基の炭素数は、通常40以下であり、溶解性の観点から、好ましくは30以下、より好ましくは20以下である。
カルバゾール化合物は、1種単独で又は2種以上組み合わせて用いることができる。
アルデヒド化合物は、1種単独で又は2種以上組み合わせて用いることができる。
ケトン化合物は、1種単独で又は2種以上組み合わせて用いることができる。
酸触媒としては、例えば硫酸、リン酸、過塩素酸等の鉱酸、p-トルエンスルホン酸、p-トルエンスルホン酸一水和物等の有機スルホン酸、蟻酸、シュウ酸等のカルボン酸が挙げられるが、これらに限定されない。
酸触媒の量は、使用する酸の種類等に応じて適宜決定されるため一概に規定できないが、カルバゾール化合物100質量部に対して、通常0.001~10000質量部の範囲から適宜定められる。
このような溶媒は、反応を阻害しない限り特に限定されるものではないが、典型的には、テトラヒドロフラン、ジオキサン等の環状エーテル化合物等のエーテル化合物が挙げられる。
当業者であれば、上記説明及び技術常識に基づき、過度の負担なく、ノボラック樹脂の製造条件を定めることができ、それ故、ノボラック樹脂を製造することができる。
なお、本発明において、ポリマーであるノボラック樹脂等の有機樹脂の重量平均分子量及び数平均分子量並びに分散度は、例えば、GPC装置(東ソー(株)製EcoSEC,HLC-8320GPC)及びGPCカラム(東ソー(株)TSKgel SuperMultiporeHZ-N, TSKgel SuperMultiporeHZ-H)を用い、カラム温度を40℃とし、溶離液(溶出溶媒)としてテトラヒドロフランを用い、流量(流速)を0.35mL/分とし、標準試料としてポリスチレン(シグマアルドリッチ社製)を用いて、測定することができる。
このようなその他のポリマーとしては、例えば、ポリアクリル酸エステル化合物、ポリメタクリル酸エステル化合物、ポリアクリルアミド化合物、ポリメタクリルアミド化合物、ポリビニル化合物、ポリスチレン化合物、ポリマレイミド化合物、ポリマレイン酸無水物、ポリアクリロニトリル化合物等が挙げられる。
このような架橋剤の具体例としては、上記有機樹脂と架橋をすることができる限り特に限定されるものではないが、典型的には、ヒドロキシメチル基、メトキシメチル基、ブトキシメチル基等のアルコキシメチル基等の架橋形成基を分子内に有する、フェノール系架橋剤、メラミン系架橋剤、尿素系架橋剤、チオ尿素系架橋剤等が挙げられ、これらは低分子化合物であっても、高分子化合物であってもよい。
上記剥離剤組成物が含む架橋剤は、通常、2個以上の架橋形成基を有するが、より好適な硬化を再現性よく実現する観点から、架橋剤である化合物に含まれる架橋形成基の数は、好ましくは2~10、より好ましくは2~6である。
上記剥離剤組成物が含む架橋剤は、より高い耐熱性を実現する観点からは、好ましくは分子内に芳香環(例えば、ベンゼン環、ナフタレン環)を有し、そのような架橋剤の典型例としては、これに限定されるものではないが、フェノール系架橋剤が挙げられる。
架橋形成基が結合する芳香環とフェノール性水酸基及び/又はフェノール性水酸基から誘導されるアルコキシ基が結合する芳香環はいずれも、ベンゼン環等の非縮環型芳香族環に限られず、ナフタレン環、アントラセン等の縮環型芳香族環であってもよい。
フェノール系架橋剤の分子内に芳香環が複数存在する場合、架橋形成基とフェノール性水酸基及びフェノール性水酸基から誘導されるアルコキシ基とは、分子内の同じ芳香環に結合していてもよく、異なる芳香環に結合していてもよい。
架橋形成基やフェノール性水酸基及びフェノール性水酸基から誘導されるアルコキシ基が結合する芳香環は、メチル基、エチル基、ブチル基等のアルキル基、フェニル基等のアリール基等の炭化水素基、フッ素原子等のハロゲン原子等で更に置換されていてもよい。
架橋形成基を有するメラミン系架橋剤の具体例としては、N,N,N’,N’,N”,N”-ヘキサキス(メトキシメチル)メラミン、N,N,N’,N’,N”,N”-ヘキサキス(ブトキシメチル)メラミン等のモノ、ビス、トリス、テトラキス、ペンタキス又はヘキサキスアルコキシメチルメラミン、N,N,N’,N’-テトラキス(メトキシメチル)ベンゾグアナミン、N,N,N’,N’-テトラキス(ブトキシメチル)ベンゾグアナミン等のモノ、ビス、トリス又はテトラキスアルコキシメチルベンゾグアナミン等が挙げられるが、これらに限定されない。
架橋形成基を有する尿素系架橋剤の具体例としては、1,3,4,6-テトラキス(メトキシメチル)グリコールウリル、1,3,4,6-テトラキス(ブトキシメチル)グリコールウリル等のモノ、ビス、トリス又はテトラキスアルコキシメチルグリコールウリル、1,3-ビス(メトキシメチル)尿素、1,1,3,3-テトラキスメトキシメチル尿素等のモノ、ビス、トリス又はテトラキスアルコキシメチル尿素等が挙げられるが、これらに限定されない。
架橋形成基を有するチオ尿素系架橋剤の具体例としては、1,3-ビス(メトキシメチル)チオ尿素、1,1,3,3-テトラキスメトキシメチルチオ尿素等のモノ、ビス、トリス又はテトラキスアルコキシメチルチオ尿素等が挙げられるが、これらに限定されない。
但し、有機溶媒、酸、半導体素子の製造で用いられる薬液(アルカリ現像液、過酸化水素水等)によって好適に除去できないが、洗浄剤組成物によって好適に除去できるという特徴を有する、剥離層として好適な膜を再現性よく得るという観点からは、通常、上記剥離剤組成物は、酸発生剤や酸を含まない。
熱酸発生剤は、熱により酸を発生する限り特に限定されるものではなく、その具体例としては、2,4,4,6-テトラブロモシクロヘキサジエノン、ベンゾイントシレート、2-ニトロベンジルトシレート、K-PURE〔登録商標〕CXC-1612、同CXC-1614、同TAG-2172、同TAG-2179、同TAG-2678、同TAG-2689、同TAG-2700(King Industries社製)、及びSI-45、SI-60、SI-80、SI-100、SI-110、SI-150(三新化学工業(株)製)その他有機スルホン酸アルキルエステル等が挙げられるが、これらに限定されない。
界面活性剤としては、例えばポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類、ポリオキシエチレンオクチルフエノールエーテル、ポリオキシエチレンノニルフエノールエーテル等のポリオキシエチレンアルキルアリルエーテル類、ポリオキシエチレン・ポリオキシプロピレンブロツクコポリマー類、ソルビタンモノラウレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタンモノオレエート、ソルビタントリオレエート、ソルビタントリステアレート等のソルビタン脂肪酸エステル類、ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレンソルビタンモノパルミテート、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタントリオレエート、ポリオキシエチレンソルビタントリステアレート等のポリオキシエチレンソルビタン脂肪酸エステル類等のノニオン系界面活性剤、エフトップEF301、EF303、EF352((株)トーケムプロダクツ製、商品名)、メガファックF171、F173、R-30、R-30N(DIC(株)製、商品名)、フロラードFC430、FC431(住友スリーエム(株)製、商品名)、アサヒガードAG710、サーフロンSー382、SC101、SC102、SC103、SC104、SC105、SC106(旭硝子(株)製、商品名)等のフッ素系界面活性剤、オルガノシロキサンポリマーKP341(信越化学工業(株)製)等を挙げることができる。
界面活性剤は、一種単独で又は2種以上組み合わせて用いることができる。
界面活性剤の量は、上記剥離剤組成物の膜構成成分に対して、通常2質量%以下である。
分岐鎖状ポリシランは、Si-Si結合を有し、且つ、枝分かれ構造を有するものである。上記剥離剤組成物に分岐鎖状ポリシランが含まれることで、得られる膜からなる剥離層が、有機溶媒、酸及び半導体素子の製造で用いられる薬液(アルカリ現像液、過酸化水素水等)のいずれによっても好適に除去できないが、洗浄剤組成物によって好適に除去できるものとなり、その結果、本発明の積層体の半導体基板と支持基板を分離した後に各基板を洗浄剤組成物で洗浄することによって、基板上の剥離層の残渣を好適に除去可能となる。この理由は定かではないが、ポリシランの末端基(末端置換基(原子))の種類によっては、ポリシランは有機樹脂と反応して架橋することができ、また、分岐鎖状ポリシランは、直鎖状ポリシランよりも、より多くの末端基(末端置換基(原子))を有することから、分岐鎖状ポリシランは、直鎖状ポリシランよりも、より多くの架橋点を有すると考えられ、分岐鎖状ポリシラン中のこのようなより多くの架橋点を介した適度且つ好適な硬化によって、有機溶媒、酸及び半導体素子の製造で用いられる薬液(アルカリ現像液、過酸化水素水等)によって好適に除去されないという特性と、洗浄剤組成物によって好適に除去されるという特性の両立が実現できるものと推測される。
置換されていてもよい直鎖状又は分岐鎖状アルキル基の具体例としては、メチル基、エチル基、n-プロピル基、i-プロピル基、n-ブチル基、i-ブチル基、s-ブチル基、ターシャリーブチル基、n-ペンチル基、1-メチル-n-ブチル基、2-メチル-n-ブチル基、3-メチル-n-ブチル基、1,1-ジメチル-n-プロピル基、1,2-ジメチル-n-プロピル基、2,2-ジメチル-n-プロピル基、1-エチル-n-プロピル基、n-ヘキシル基、1-メチル-n-ペンチル基、2-メチル-n-ペンチル基、3-メチル-n-ペンチル基、4-メチル-n-ペンチル基、1,1-ジメチル-n-ブチル基、1,2-ジメチル-n-ブチル基、1,3-ジメチル-n-ブチル基、2,2-ジメチル-n-ブチル基、2,3-ジメチル-n-ブチル基、3,3-ジメチル-n-ブチル基、1-エチル-n-ブチル基、2-エチル-n-ブチル基、1,1,2-トリメチル-n-プロピル基、1,2,2-トリメチル-n-プロピル基、1-エチル-1-メチル-n-プロピル基、1-エチル-2-メチル-n-プロピル基等が挙げられるが、これらに限定されず、その炭素数は、通常1~14、好ましくは1~10、より好ましくは1~6である。
置換されていてもよい環状アルキル基の具体例としては、シシクロプロピル基、シクロブチル基、1-メチル-シクロプロピル基、2-メチル-シクロプロピル基、シクロペンチル基、1-メチル-シクロブチル基、2-メチル-シクロブチル基、3-メチル-シクロブチル基、1,2-ジメチル-シクロプロピル基、2,3-ジメチル-シクロプロピル基、1-エチル-シクロプロピル基、2-エチル-シクロプロピル基、シクロヘキシル基、1-メチル-シクロペンチル基、2-メチル-シクロペンチル基、3-メチル-シクロペンチル基、1-エチル-シクロブチル基、2-エチル-シクロブチル基、3-エチル-シクロブチル基、1,2-ジメチル-シクロブチル基、1,3-ジメチル-シクロブチル基、2,2-ジメチル-シクロブチル基、2,3-ジメチル-シクロブチル基、2,4-ジメチル-シクロブチル基、3,3-ジメチル-シクロブチル基、1-n-プロピル-シクロプロピル基、2-n-プロピル-シクロプロピル基、1-i-プロピル-シクロプロピル基、2-i-プロピル-シクロプロピル基、1,2,2-トリメチル-シクロプロピル基、1,2,3-トリメチル-シクロプロピル基、2,2,3-トリメチル-シクロプロピル基、1-エチル-2-メチル-シクロプロピル基、2-エチル-1-メチル-シクロプロピル基、2-エチル-2-メチル-シクロプロピル基、2-エチル-3-メチル-シクロプロピル基等のシクロアルキル基、ビシクロブチル基、ビシクロペンチル基、ビシクロヘキシル基、ビシクロヘプチル基、ビシクロオクチル基、ビシクロノニル基、ビシクロデシル基等のビシクロアルキル基等が挙げられるが、これらに限定されず、その炭素数は、通常3~14、好ましくは4~10、より好ましくは5~6である。
置換されていてもよい直鎖状又は分岐鎖状アルケニル基の具体例としては、ビニル基、アリル基、ブテニル基、ペンテニル基等が挙げられるが、これらに限定されず、その炭素数は、通常2~14、好ましくは2~10、より好ましくは1~6である。
置換されていてもよい環状アルケニル基の具体例としては、シクロペンテニル、シクロヘキセニル等が挙げられるが、これらに限定されず、その炭素数は、通常4~14、好ましくは5~10、より好ましくは5~6である。
ある態様においては、分岐鎖状ポリシランの重量平均分子量の上限値は、通常30,000、好ましくは20,000、より好ましくは10,000、より一層好ましくは5,000、更に好ましくは2,000、更に一層好ましくは1,500であり、その下限値は、通常50、好ましくは100、より好ましくは150、より一層好ましくは200、更に好ましくは300、更に一層好ましくは500である。
本発明で用いるポリシランの平均重合度及び重量平均分子量は、例えば、GPC装置(東ソー(株)製EcoSEC,HLC-8220GPC)及びGPCカラム(昭和電工(株)製 Shodex KF-803L、KF-802及びKF-801をこの順序で使用)を用い、カラム温度を40℃とし、溶離液(溶出溶媒)としてテトラヒドロフランを用い、流量(流速)を1.00mL/分とし、標準試料としてポリスチレン(シグマアルドリッチ社製)を用いて、測定することができる。
用いる分岐鎖状ポリシランの重合度及び重量平均分子量が小さすぎると、剥離層である膜を形成する際や得られた剥離層を備える積層体に対する加工が施される際等の加熱によってポリシランが気化したり、膜の強度不良による不具合が生じたりする可能性があり、用いる分岐鎖状ポリシランの重合度及び分子量が大きすぎると、剥離剤組成物の調製に用いる溶媒の種類によっては十分な溶解性が確保できずに組成物中で析出が生じたり、樹脂との混合が不十分となって均一性の高い膜を再現性よく得られない可能性がある。
それ故、半導体素子の好適な製造に寄与する剥離層を備える積層体をより一層再現性よく得る観点からは、分岐鎖状ポリシランの重合度及び重量平均分子量は上述の範囲を満たすことが望ましい。
本発明で用いるポリシランの5%重量減少温度は、例えば、NETZSCH社製 2010SRを用いて、空気下で、常温(25℃)から400℃まで10℃/分で昇温することで、測定することができる。
このような溶媒としては、例えば、有機樹脂、分岐鎖状ポリシラン等の膜構成成分を良好に溶解できる高極性溶媒を用いることができ、必要に応じて、粘度、表面張力等の調整等を目的に、低極性溶媒を用いてもよい。なお、本発明において、低極性溶媒とは周波数100kHzでの比誘電率が7未満のものを、高極性溶媒とは周波数100kHzでの比誘電率が7以上のものと定義する。溶媒は、1種単独で又は2種以上組み合わせて用いることができる。
プロピレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノフェニルエーテル、トリエチレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ベンジルアルコール、2-フェノキシエタノール、2-ベンジルオキシエタノール、3-フェノキシベンジルアルコール、テトラヒドロフルフリルアルコール等の脂肪族アルコール以外の1価アルコール系溶媒;ジメチルスルホキシド等のスルホキシド系溶媒等が挙げられる。
中でも、均一性の高い組成物を再現性よく得る観点、保存安定性の高い組成物を再現性よく得る観点、均一性の高い膜を与える組成物を再現性よく得る観点等から、炭素数2~3の直鎖状又は分岐鎖状アルキレン基が好ましく、炭素数3の直鎖状又は分岐鎖状アルキレン基がより好ましい。
中でも、均一性の高い組成物を再現性よく得る観点、保存安定性の高い組成物を再現性よく得る観点、均一性の高い膜を与える組成物を再現性よく得る観点等から、メチル基、エチル基が好ましく、メチル基がより好ましい。
中でも、均一性の高い組成物を再現性よく得る観点、保存安定性の高い組成物を再現性よく得る観点、均一性の高い膜を与える組成物を再現性よく得る観点等から、メチルカルボニル基、エチルカルボニル基が好ましく、メチルカルボニル基がより好ましい。
均一性の高い組成物を再現性よく得る観点、保存安定性の高い組成物を再現性よく得る観点、均一性の高い膜を与える組成物を再現性よく得る観点等から、上記剥離剤組成物においては、膜構成成分は、溶媒に均一に分散又は溶解しており、好ましくは溶解している。
その混合順序は特に限定されるものではないが、容易にかつ再現性よく剥離剤組成物を製造できる方法の一例としては、有機樹脂と、分岐鎖状ポリシランを一度に溶媒に溶解させる方法や、有機樹脂及び分岐鎖状ポリシランの一部を溶媒に溶解させ、残りを溶媒に別途溶解させ、得られた各溶液を混合する方法が挙げられるが、これらに限定されない。なお、この際、有機樹脂の溶液として、有機樹脂の合成で得られた反応液をそのまま又は濃縮若しくは希釈して用いることもできる。また、剥離剤組成物を調製する際、成分が分解したり変質したりしない範囲で、適宜加熱してもよい。
本発明においては、異物を除去する目的で、剥離剤組成物を製造する途中で又は全ての成分を混合した後に、用いる溶媒や溶液等をサブマイクロメートルオーダーのフィルター等を用いてろ過してもよい。
特に、本発明の剥離剤組成物は、半導体基板と、支持基板と、半導体基板と支持基板との間に、半導体基板に接するように設けられた接着層と、支持基板及び接着層に接するように設けられた剥離層とを備える積層体の上記剥離層を形成するために好適に用いることができ、このような積層体の支持基板が光透過性を有する場合、支持基板側から当該剥離層に光を照射することで、上述の通りに剥離層の分離又は分解が好適に進行し、その結果、剥離のための過度の負荷をより一層かけることなく、半導体基板を支持基板から分離することができるとともに、分離した半導体基板を、洗浄剤組成物で洗浄することによって、基板上に剥離層の残渣を残すことなく、基板の好適な洗浄を実現できる。
本発明の剥離剤組成物から得られる剥離層の特徴の一つは、有機溶媒、酸、半導体素子の製造で用いられる薬液(アルカリ現像液、過酸化水素水等)によって好適に除去できないが、洗浄剤組成物によって好適に除去できることである。このような特異的で、選択的な除去性は、本発明の剥離剤組成物が含む分岐鎖状ポリシランが寄与しており、分岐鎖状ポリシランは、剥離層の洗浄剤組成物に対する溶解性向上剤或いは除去性向上剤として機能し得、また、剥離層の有機溶媒、酸又は半導体素子の製造で用いられる薬液(アルカリ現像液、過酸化水素水等)に対する溶解性低下剤或いは除去性低下剤として機能し得る。
このような有機溶媒の具体例としては、典型的には、ヘキサン、へプタン、オクタン、ノナン、デカン、ウンデカン、ドデカン、イソドデカン等の直鎖状又は分岐鎖状脂肪族飽和炭化水素等の直鎖状又は分岐鎖状脂肪族炭化水素;シクロヘキサン、シクロヘプタン、シクロオクタン、イソプロピルシクロヘキサン、p-メンタン等の環状脂肪族飽和炭化水素、リモネン等の環状脂肪族不飽和炭化水素等の環状脂肪族炭化水素;ベンゼン、トルエン、o-キシレン、m-キシレン、p-キシレン、メシチレン、1,2,4-トリメチルベンゼン、クメン、1,4-ジイソプロピルベンゼン、p-シメン等の芳香族炭化水素;MIBK(メチルイソブチルケトン)、エチルメチルケトン、アセトン、ジイソブチルケトン、2-オクタノン、2-ノナノン、5-ノナノン等のジアルキルケトン、シクロヘキサノン等のシクロアルキルケトン等の脂肪族飽和炭化水素ケトン、イソホロン等のアルケニルケトン等の脂肪族不飽和炭化水素ケトン等のケトン;ジエチルエーテル、ジ(n-プロピル)エーテル、ジ(n-ブチル)エーテル、ジ(n-ペンチル)エーテル等のジアルキルエーテル、テトラヒドロフラン、ジオキサン等の環状アルキルエーテル等のエーテル;ジエチルスルフィド、ジ(n-プロピル)スルフィド、ジ(n-ブチル)スルフィド等のジアルキルスルフィド等のスルフィド;N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N,N-ジメチルイソブチルアミド、N-メチルピロリドン、1,3-ジメチル-2-イミダゾリジノン等のアミド;アセトニトリル、3-メトキシプロピオニトリル等のニトリル;エチレングリコール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、1,3-ブタンジオール、2,3-ブタンジオール等の多価アルコール;プロピレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、トリエチレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル等のグリコールモノアルキルエーテル、ジエチレングリコールモノフェニルエーテル等のグリコールモノアリールエーテル等のグリコールモノ炭化水素エーテル;メタノール、エタノール、プロパノール等の直鎖状又は分岐鎖状アルキルモノアルコール、シクロヘキサノール等の環状アルキルアルコール等のアルキルアルコール、ジアセトンアルコール、ベンジルアルコール、2-フェノキシエタノール、2-ベンジルオキシエタノール、3-フェノキシベンジルアルコール、テトラヒドロフルフリルアルコール等のアルキルアルコール以外のモノアルコール;エチレングリコール、プロピレングリコール、ジエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、ヘキシレングリコール、トリエチレングリコール、1,2-ブタンジオール、2,3-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、1,5-ペンタンジオール等のグリコール;エチレングリコールモノヘキシルエーテル、プロピレングリコールモノブチルエーテル、ジエチレングリコールモノエチルエーテル、ジプロピレングリコールモノブチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノブチルエーテル、ジエチレングリコールモノイソブチルエーテル、ジプロピレングリコールモノメチルエーテル、ジエチレングリコールモノプロピルエーテル(プロピルカルビトール)、ジエチレングリコールモノヘキシルエーテル、2-エチルヘキシルカルビトール、ジプロピレングリコールモノプロピルエーテル、トリプロピレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、トリプロピレングリコールモノブチルエーテル等のグリコールモノアルキルエーテル等、2-フェノキシエタノール等のグリコールモノアリールエーテル等のグリコールモノエーテル;エチレングリコールジブチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、プロピレングリコールジブチルエーテル、ジプロピレングリコールメチル-n-プロピルエーテル、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールジエチルエーテル、ジプロピレングリコールジブチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールブチルメチルエーテル、テトラエチレングリコールジメチルエーテル等のグリコールジアルキルエーテル等のグリコールジエーテル;ジプロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート等のグリコールモノアルキルエーテルアセテート等のグリコールエーテルアセテート;エチレンカーボネート、プロピレンカーボネート、ビニレンカーボネート等の環状カーボネート;酢酸ブチル、酢酸ペンチル等のエステル等が挙げられる。
すなわち、4cm角のシリコンウエハー上に形成された厚さ200nmの膜を、シリコンウエハーごと7mLの評価用液体に浸漬し、浸漬前後の膜厚を比較した場合における浸漬前の膜厚に対する浸漬後の膜厚の膜減少率(%)で評価することができる。
本発明の剥離剤組成物から得られる剥離層は、このような方法に従って、有機溶媒、酸又は半導体素子の製造で用いられる薬液(アルカリ現像液、過酸化水素水等)に浸漬した後であっても、通常6%以下であり、好ましい態様においては5%以下、より好ましい態様においては4%以下、より一層好ましい態様においては3%以下、更に好ましい態様においては2%以下、更に一層好ましい態様においては1%以下、最も好ましい態様においては0%という低い膜減少率を示す。なお、膜減少率は、浸漬後の膜厚(nm)/浸漬前の膜厚(nm)×100という式によって、算出できる。
洗浄剤組成物の好適な一例としては、第四級アンモニウム塩と、溶媒とを含む洗浄剤組成物が挙げられる。
第四級アンモニウム塩は、第四級アンモニウムカチオンと、アニオンとから構成されるものであって、この種の用途に用いられるものであれば特に限定されるものではない。
このような第四級アンモニウムカチオンとしては、典型的には、テトラ(炭化水素)アンモニウムカチオンが挙げられる。一方、それと対を成すアニオンとしては、水酸化物イオン(OH-);フッ素イオン(F-)、塩素イオン(Cl-)、臭素イオン(Br-)、ヨウ素イオン(I-)等のハロゲンイオン;テトラフルオロホウ酸イオン(BF4 -);ヘキサフルオロリン酸イオン(PF6 -)等が挙げられるが、これらに限定されない。
第四級アンモニウム塩中、ハロゲン原子は、カチオンに含まれていても、アニオンに含まれていてもよいが、好ましくはアニオンに含まれる。
フッ化テトラ(炭化水素)アンモニウムにおける炭化水素基の具体例としては、炭素数1~20のアルキル基、炭素数2~20のアルケニル基、炭素数2~20のアルキニル基、炭素数6~20のアリール基等が挙げられる。
より好ましい一態様においては、フッ化テトラ(炭化水素)アンモニウムは、フッ化テトラアルキルアンモニウムを含む。
フッ化テトラアルキルアンモニウムの具体例としては、フッ化テトラメチルアンモニウム、フッ化テトラエチルアンモニウム、フッ化テトラプロピルアンモニウム、フッ化テトラブチルアンモニウム(テトラブチルアンモニウムフルオリドともいう)等が挙げられるが、これらに限定されない。中でも、フッ化テトラブチルアンモニウムが好ましい。
第四級アンモニウム塩の量は、洗浄剤組成物に含まれる溶媒に溶解する限り特に制限されるものではないが、洗浄剤組成物に対して、通常0.1~30質量%である。
このようなその他の有機溶媒は、この種の用途に用いられるものであって、上述のアミド化合物と相溶性がある有機溶媒であれば特に限定されるものではない。
好ましいその他の溶媒としては、アルキレングリコールジアルキルエーテル、芳香族炭化水素化合物が、環状構造含有エーテル化合物等が挙げられるが、これらに限定されない。
上述のアミド化合物とは異なるその他の有機溶媒の量は、洗浄剤組成物に含まれる第四級アンモニウム塩が析出又は分離せず、且つ、上述のアミド化合物と均一に混ざり合う限りにおいて、通常、洗浄剤組成物に含まれる溶媒中95質量%以下で適宜決定される。
なお、本発明で用いる洗浄剤組成物は、溶媒として、水を含んでもよいが、基板の腐食等を回避する観点等から、通常、有機溶媒のみが、溶媒として意図して用いられる。なお、この場合において、塩の水和水や、有機溶媒に微量含まれる水が、洗浄剤組成物に含まれてしまうことまでもが、否定される訳ではない。本発明で用いる洗浄剤組成物の含水量は、通常5質量%以下である。
本発明の剥離剤組成物から得られる剥離層は、上述の方法に従って、洗浄剤組成物に浸漬した後に、通常94%以上であるが、好ましい態様においては95%以上、より好ましい態様においては96%以上、より一層好ましい態様においては97%以上、更に好ましい態様においては98%以上、更に一層好ましい態様においては99%以上、最も好ましい態様においては100%という高い膜減少率を示す。
このような接着剤成分(S)は、この種の用途に用いられるものであれば特に限定されるものではなく、例えば、ポリシロキサン系接着剤、アクリル樹脂系接着剤、エポキシ樹脂系接着剤、ポリアミド系接着剤、ポリスチレン系接着剤、ポリイミド接着剤、フェノール樹脂系接着剤等が挙げられるが、これらに限定されない。
これらの中でも、ウエハー等の加工時は好適な接着能を示し、加工の後は好適に剥離可能であり、更に耐熱性にも優れるとともに、上述の洗浄剤組成物によって好適に除去できるため、接着剤成分(S)としては、ポリシロキサン系接着剤が好ましい。
なお、本発明において、ポリオルガノシロキサンの重量平均分子量及び数平均分子量並びに分散度は、例えば、GPC装置(東ソー(株)製EcoSEC,HLC-8320GPC)及びGPCカラム(東ソー(株)TSKgel SuperMultiporeHZ-N, TSKgel SuperMultiporeHZ-H)を用い、カラム温度を40℃とし、溶離液(溶出溶媒)としてテトラヒドロフランを用い、流量(流速)を0.35mL/分とし、標準試料としてポリスチレン(シグマアルドリッチ社製)を用いて、測定することができる。
このような白金系の金属触媒は、ポリオルガノシロキサン(a1)のアルケニル基とポリオルガノシロキサン(a2)のSi-H基とのヒドロシリル化反応を促進するための触媒である。
白金とオレフィン類との錯体としては、例えばジビニルテトラメチルジシロキサンと白金との錯体が挙げられるが、これに限定されない。
白金族金属系触媒(A2)の量は、通常、ポリオルガノシロキサン(a1)及びポリオルガノシロキサン(a2)の合計量に対して、1.0~50.0ppmの範囲である。
重合抑制剤は、ヒドロシリル化反応の進行を抑制できる限り特に限定されるものではなく、その具体例としては、1-エチニル-1-シクロヘキサノール、1,1-ジフェニル-2-プロピオン-1-オール等のアルキニルアルコール等が挙げられる。
重合抑制剤の量は、ポリオルガノシロキサン(a1)及びポリオルガノシロキサン(a2)の合計量に対して、通常、その効果を得る観点から1000.0ppm以上であり、ヒドロシリル化反応の過度な抑制を防止する観点から10000.0ppm以下である。
このような剥離剤成分(B)として、典型的には、ポリオルガノシロキサンが挙げられ、その具体例としては、エポキシ基含有ポリオルガノシロキサン、メチル基含有ポリオルガノシロキサン、フェニル基含有ポリオルガノシロキサン等が挙げられるが、これらに限定されない。
剥離剤成分(B)であるポリオルガノシロキサンの粘度は、通常1,000~2,000,000mm2/sである。なお、剥離剤成分(B)であるポリオルガノシロキサンの粘度の値は、動粘度で示され、センチストークス (cSt)=mm2/sである。粘度(mPa・s)を密度(g/cm3)で割って求めることもできる。すなわち、その値は、25℃で測定したE型回転粘度計で測定した粘度と密度から求めることができ、動粘度(mm2/s)=粘度(mPa・s)/密度(g/cm3)という式から算出することができる。
エポキシ基を含む有機基におけるエポキシ基は、その他の環と縮合せずに、独立したエポキシ基であってもよく、1,2-エポキシシクロヘキシル基のように、その他の環と縮合環を形成しているエポキシ基であってもよい。
エポキシ基を含む有機基の具体例としては、3-グリシドキシプロピル、2-(3,4-エポキシシクロヘキシル)エチルが挙げられるが、これらに限定されない。
本発明において、エポキシ基含有ポリオルガノシロキサンの好ましい一例としては、エポキシ基含有ポリジメチルシロキサンを挙げることができるが、これに限定されない。
本発明の好ましい態様においては、エポキシ基含有ポリオルガノシロキサンの具体例としては、D10単位のみからなるポリオルガノシロキサン、D10単位とQ単位とを含むポリオルガノシロキサン、D10単位とM単位とを含むポリオルガノシロキサン、D10単位とT単位とを含むポリオルガノシロキサン、D10単位とQ単位とM単位とを含むポリオルガノシロキサン、D10単位とM単位とT単位とを含むポリオルガノシロキサン、D10単位とQ単位とM単位とT単位とを含むポリオルガノシロキサン等が挙げられる。
R21は、ケイ素原子に結合する基であり、アルキル基を表し、アルキル基の具体例としては、上述の例示を挙げることができる。中でも、R21としては、メチル基が好ましい。
本発明において、メチル基含有ポリオルガノシロキサンの好ましい一例としては、ポリジメチルシロキサンを挙げることができるが、これに限定されない。
すなわち、ヒドロシリル化反応により硬化するポリオルガノシロキサン成分(A)が含まれる場合、成分(A)と成分(B)との比率は、質量比で、好ましくは99.995:0.005~30:70、より好ましくは99.9:0.1~75:25である。
その混合順序は特に限定されるものではないが、容易にかつ再現性よく接着剤組成物を製造できる方法の一例としては、例えば、接着剤成分(S)と剥離剤成分(B)を溶媒に溶解させる方法や、接着剤成分(S)と剥離剤成分(B)の一部を溶媒に溶解させ、残りを溶媒に溶解させ、得られた溶液を混合する方法が挙げられるが、これらに限定されない。なお、接着剤組成物を調製する際、成分が分解したり変質したりしない範囲で、適宜加熱してもよい。
本発明においては、異物を除去する目的で、接着剤組成物を製造する途中で又は全ての成分を混合した後に、用いる溶媒や溶液等をサブマイクロメートルオーダーのフィルター等を用いてろ過してもよい。
なお、本発明の効果が損なわれない限り、いずれか一方の基板に、各組成物の塗布及び加熱をそれぞれ順次行ってもよい。
接着剤組成物が溶媒を含む場合、通常、塗布した接着剤組成物を加熱する。
剥離剤組成物が溶媒を含む場合、通常、塗布した剥離剤組成物を加熱する。
後加熱の時間は、積層体を構成する基板及び層の好適な接合を実現する観点から、通常1分以上であり、好ましくは5分以上であり、過度の加熱による各層への悪影響等を抑制又は回避する観点から、通常180分以下、好ましくは120分以下である。
加熱は、ホットプレート、オーブン等を用いて行うことができる。ホットプレートを用いて後加熱をする場合、積層体の半導体基板と支持基板のいずれを下にして加熱してもよいが、好適な剥離を再現性よく実現する観点から、半導体基板を下にして後加熱することが好ましい。
なお、後加熱処理の一つの目的は、より好適な自立膜である接着層と剥離層を実現することであり、特にヒドロシリル化反応による硬化を好適に実現することである。
なお、加工は、上述したものに限定されず、例えば、半導体部品を実装するための基材をサポートするために支持基板と仮接着した場合の半導体部品の実装プロセスの実施等も含まれる。
支持基板が光透過性を有する場合は、支持基板側から剥離層に光を照射することによって、上述の通りに剥離層の分離又は分解を生じさせ、その後、例えば、いずれか一方の基板を引き上げて、容易に、半導体基板と支持基板とを分離することができる。
通常、剥離のための光の照射量は、50~3,000mJ/cm2である。照射時間は、波長及び照射量に応じて適宜決定される。
光の照射は、レーザー光を用いて行ってもよく、紫外線ランプ等の光源からの非レーザー光で用いて行ってもよい。
本発明の加工された半導体基板の製造方法は、上述の工程以外の工程を含んでもよい。
本発明の積層体においては、半導体基板と支持基板とが接着層及び剥離層によって好適に剥離可能に仮接着されているので、支持基板が光透過性を有する場合には、積層体の支持基板側から光を剥離層に照射することで、半導体基板と支持基板とを容易に分離できる。通常、剥離は、積層体の半導体基板に加工が行われた後に実施される。
(1)撹拌機:(株)シンキー製 自転公転ミキサー ARE―500
(2)レオメータ:(株)アントンパール・ジャパン製 粘弾性測定装置 MCR302
(3)真空貼り合わせ装置:ズースマイクロテック(株)製、マニュアルボンダー
(4)高剛性研削盤:(株)東京精密製 HRG300
(5)5%重量減少温度の測定装置:NETZSCH社製 2010SR(空気下、常温から400℃まで10℃/分で昇温)
(6)光学式膜厚計(膜厚測定):フィルメトリクス(株)製 F-50
(7)レーザー照射装置(コヒレント(株)製 Lambda SX)
ポリシランの重量平均分子量は、GPC装置(東ソー(株)製EcoSEC,HLC-8220GPC)及びGPCカラム(昭和電工(株)製 Shodex KF-803L、KF-802及びKF-801をこの順序で使用)を用い、カラム温度を40℃とし、溶離液(溶出溶媒)としてテトラヒドロフランを用い、流量(流速)を1.00mL/分とし、標準試料としてポリスチレン(シグマアルドリッチ社製)を用いて、測定した。
[調製例1]
攪拌機専用600mL容器に、ポリシロキサン骨格とビニル基とを含有するMQ樹脂(ワッカーケミ社製)80g、粘度100mPa・sのSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)2.52g、粘度70mPa・sのSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)5.89g、1-エチニル-1-シクロヘキサノール(ワッカーケミ社製)0.22gを入れ、攪拌機で5分間撹拌した。
得られた混合物に、白金触媒(ワッカーケミ社製)0.147gと粘度1,000mPa・sのビニル基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)5.81gを攪拌機で5分間撹拌して別途得られた混合物のうち3.96gを加え、攪拌機で5分間撹拌した。
最後に、得られた混合物をナイロンフィルター300メッシュでろ過し、接着剤組成物を得た。
[調製例2]
テトラブチルアンモニウムフルオリド3水和物(関東化学(株)製)5gを、N-メチル-2-ピロリドン95gと混合してよく撹拌し、洗浄剤組成物を得た。
[合成例1]
フラスコ内に、N-フェニル-1-ナフチルアミン56.02g、1-ピレンカルボキシアルデヒド50.00g、4-(トリフルオロメチル)ベンズアルデヒド6.67gおよびメタンスルホン酸2.46gを入れ、そこへ1,4-ジオキサン86.36g、トルエン86.36gを加え、窒素雰囲気下で18時間還流撹拌した。
反応混合物を放冷した後、テトラヒドロフラン96gを加えて希釈し、得られた希釈液をメタノール中に滴下させることで沈殿物を得た。得られた沈殿物をろ過で回収し、ろ物をメタノールで洗浄し、60℃で減圧乾燥することで、ノボラック樹脂72.12gを得た。(以下、PPNAPCA-Fと略称する)。上述の方法で測定した結果、ポリマーであるノボラック樹脂の重量平均分子量は1,100であった。
[比較例1-1]
合成例1で得られたノボラック樹脂3.6g及び架橋剤として3,3’,5,5’-テトラキス(メトキシメチル)-[1,1’-ビフェニル]-4,4’-ジオール(以下、TMOM-BP)0.72gをプロピレングリコールモノメチルエーテルアセテート95.68gに溶解させ、得られた溶液を孔径0.2μmのポリエチレン製ミクロフィルターを用いてろ過し、剥離剤組成物を得た。
合成例1で得られたノボラック樹脂3.6g、架橋剤としてTMOM-BP0.72gと及びピリジニウムパラトルエンスルホネート0.1gをプロピレングリコールモノメチルエーテルアセテート95.58gに溶解させ、得られた溶液を孔径0.2μmのポリエチレン製ミクロフィルターを用いてろ過し、剥離剤組成物を得た。
合成例1で得られたノボラック樹脂3.6g、架橋剤としてTMOM-BP0.72g及び分岐鎖状ポリシランであるOGSOL SI-20-10(大阪ガスケミカル(株)製)3.6gを、プロピレングリコールモノメチルエーテルアセテート92.08gに溶解させ、得られた溶液を孔径0.2μmのポリエチレン製ミクロフィルターを用いてろ過し、剥離剤組成物を得た。なお、OGSOL SI-20-10は、式(B-1)で表される分岐鎖状ポリシランであり、上述の方法で測定した結果、重量平均分子量が1,7×103であり、5%重量減少温度が400℃を超える値であった。
合成例1で得られたノボラック樹脂3.6g、架橋剤としてTMOM-BP0.72g及び直鎖状ポリシランであるOGSOL SI-10-10(大阪ガスケミカル(株)製)3.6gを、プロピレングリコールモノメチルエーテルアセテート92.08gに溶解させ、得られた溶液を孔径0.2μmのポリエチレン製ミクロフィルターを用いてろ過し、剥離剤組成物を得た。なお、OGSOL SI-10-10は、式(S-1)で表される直鎖状ポリシランであり、上述の方法で測定した結果、重量平均分子量が1.28×104であり、5%重量減少温度が370℃であった。
合成例1で得られたノボラック樹脂3.6g、架橋剤としてTMOM-BP0.72g及び直鎖状ポリシランであるオグソールSI-10-20(大阪ガスケミカル(株)製)3.6gを、プロピレングリコールモノメチルエーテルアセテート92.08gに溶解させ、得られた溶液を孔径0.2μmのポリエチレン製ミクロフィルターを用いてろ過し、剥離剤組成物を得た。なお、OGSOL SI-10-20は、式(S-2)で表される直鎖状ポリシランであり、上述の方法で測定した結果、重量平均分子量が2.4×103であり、5%重量減少温度が390℃であった。
合成例1で得られたノボラック樹脂3.6g、架橋剤としてTMOM-BP0.72g及びジフェニルシランジオール3.6gを、プロピレングリコールモノメチルエーテルアセテート92.08gに溶解させ、得られた溶液を孔径0.2μmのポリエチレン製ミクロフィルターを用いてろ過し、剥離剤組成物を得た。
[実施例2]
実施例1で得られた剥離剤組成物を、4cm角にカットしたシリコンウエハー上に最終的な膜厚を200nmとしてスピンコートし、250℃で15分間加熱し、基板上に膜を形成した。膜が形成された基板は必要な数だけ作製した(以下同様)。
実施例1で得られた剥離剤組成物の代わりに、それぞれ、比較例1-1~1-5で得られた剥離剤組成物を用いた以外は、実施例2と同様の方法で基板上に膜を形成した。
また、洗浄剤組成物の代わりに、OK73シンナー(成分はプロピレングリコールモノメチルエーテル70%、プロピレングリコールモノメチルエーテルアセテート30%)(東京応化工業(株)製)、N-メチル-2-ピロリドン(NMP)をそれぞれ用いた以外は同様の作業を行い、膜厚を測定した。
更に、実施例2で得られた膜については、洗浄剤組成物の代わりに、5質量%の水酸化カリウム(KOH)水溶液、10質量%の塩酸水溶液、10質量%のパラトルエンスルホン酸水溶液、メシチレン、アセトン、2.38質量%のテトラメチルアンモニウムヒドロキシド水溶液(TMAH水溶液)、35質量%の過酸化水素水をそれぞれ用いた以外は同様の作業を行い、膜厚を測定した。
浸漬による膜減少率(%)を、浸漬後の膜厚(nm)/浸漬前の膜厚(nm)×100という式によって算出した。結果を表1に示す。なお、表中、N/Dは、対応するデータが無いことを意味する。
酸触媒を加えず、分岐鎖状ポリシランを加えた実施例2では、各種溶媒、酸性水溶液、塩基性水溶液、半導体素子の製造で汎用される溶液(TMAH水溶液、過酸化水素水)に浸漬した場合の膜減少率が0%であるが、洗浄剤組成物に浸漬した場合の膜減少率が100%である膜が得られた。すなわち、実施例2の膜は、各種溶媒、酸性水溶液、塩基性水溶液及び半導体素子の製造で汎用される溶液によって好適に除去できないが、洗浄剤組成物によって好適に除去することができた。
一方、分岐鎖状ポリシランではなく、直鎖状ポリシランを加えた比較例2-3や2-4では、比較例2-4において、OK73シンナーに対する耐性の向上が僅かに認められたものの、分岐鎖状ポリシランを用いた場合のように、OK73シンナーやNMPによって好適に除去できないが、洗浄剤組成物によって好適に除去できるという特性を実現できなかった。
また、分岐鎖状ポリシランの代わりにジフェニルシランジオールを用いた場合、得られた膜について、洗浄剤組成物や溶媒に対する耐性は確認できなかった。
[実施例3]
実施例1で得られた剥離剤組成物を、キャリア側の基板として301mmのガラスウエハー(EAGLE-XG、コーニング社製、厚さ700μm)に、最終的に得られる積層体中の膜厚が200nmとなるようにスピンコートし、支持基板であるガラスウエハー上に剥離剤塗布層を形成した。
一方、調製例1で得られた接着剤組成物を、デバイス側の基板として300mmのシリコンウエハー(厚さ775μm)に、最終的に得られる積層体中の膜厚が60μmとなるようにスピンコートし、半導体基板であるシリコンウエハー上に接着剤塗布層を形成した。
そして、貼り合せ装置を用いて、ガラスウエハーとシリコンウエハーを、剥離剤塗布層及び接着剤塗布層を挟み込むように貼り合わせた後、200℃10分間の後加熱処理をすることにより積層体を作製した。なお、貼り合せは、温度23℃、減圧度1,500Paで行った。なお、積層体は、必要な数だけ製造した。
得られた積層体のシリコンウエハーを高剛性研削盤で50μmまで薄化した後、積層体をオーブンに入れて250℃1時間の高温処理を行った。そして、放冷した積層体を、薄化したシリコンウエハー側を下にダイシングテープ(日東電工(株)製、DU-300)に貼り付け、固定した。
レーザー照射装置を用いて、波長308nmのレーザーを、固定した積層体のガラスウエハー側から剥離層に照射し、剥離が生じた最も低い照射量を最適照射量とした。そして、最適照射量にて波長308nmのレーザーを固定した積層体のガラスウエハー側から剥離層全面に照射し、支持基板をマニュアルで持ち持ち上げることによって、剥離可否を確認した。
剥離し、固定した半導体基板を取り外した後、分離した半導体ウエハーとガラスウエハーをそれぞれ4cm×4cmにカットし、カットしたウエハーを調製例2で得られた洗浄剤組成物7mLに10分間浸漬し、ウエハー上の表面上に残った膜等の残渣の有無を目視で確認した(洗浄性試験)。また、ウエハーを洗浄した後の洗浄剤組成物を回収し、異物が組成物中に残存しているか否かを目視で確認した(異物確認)。
実施例1で得られた剥離剤組成物の代わりに、比較例2-2で得られた剥離剤組成物を用いた以外は、実施例3と同様の方法で積層体を製造し、剥離性を確認し、洗浄性試験及び異物確認を行った。
一方、ポリシランを含まず、酸触媒を含む剥離剤組成物を用いて得られた膜を剥離層として備える積層体の半導体基板と支持基板とを同様に分離した場合(比較例3-1)、分離した各基板を洗浄した後、その表面に接着層が接するように形成されていた半導体基板では異物が確認されなかったのに対し、その表面に剥離層が接するように形成されていた支持基板では残渣が確認された。また、各基板の洗浄に用いた洗浄剤組成物それぞれにおいて、異物が確認された。
以上のことから、分岐鎖状ポリシランを含む剥離剤組成物を用いることで、剥離後、特に光照射による剥離後であっても良好な除去性又は溶解性を示す剥離層として好適な膜が得られることが確認できた。
Claims (29)
- 半導体基板と、
支持基板と、
上記半導体基板と上記支持基板との間に設けられた、接着層及び剥離層とを備え、
上記剥離層が、有機樹脂と、分岐鎖状ポリシランと、溶媒とを含む剥離剤組成物から得られる膜であることを特徴とする積層体。 - 上記RBが、アリール基である請求項2記載の積層体。
- 上記RBが、フェニル基である請求項3記載の積層体。
- 上記分岐鎖状ポリシランの重量平均分子量が、50~30,000である請求項1~4のいずれか1項記載の積層体。
- 上記分岐鎖状ポリシランの5%重量減少温度が、300℃以上である請求項1~5のいずれか1項記載の積層体。
- 上記有機樹脂が、ノボラック樹脂である請求項1~6のいずれか1項記載の積層体。
- 上記剥離剤組成物が、架橋剤を含む請求項1~8のいずれか1項記載の積層体。
- 上記接着層が、ポリシロキサン系接着剤、アクリル樹脂系接着剤、エポキシ樹脂系接着剤、ポリアミド系接着剤、ポリスチレン系接着剤、ポリイミド接着剤及びフェノール樹脂系接着剤から選ばれる少なくとも1種を含む接着剤成分(S)を含む接着剤組成物を用いて得られた膜である請求項1~9のいずれか1項記載の積層体。
- 上記接着剤成分(S)が、ポリシロキサン系接着剤を含む請求項10記載の積層体。
- 上記ポリシロキサン系接着剤が、ヒドロシリル化反応により硬化するポリシロキサン成分(A)を含む請求項11記載の積層体。
- 半導体基板と、支持基板と、上記半導体基板と上記支持基板との間に設けられた、接着層及び剥離層とを備える積層体の上記剥離層を形成するための剥離剤組成物であって、
有機樹脂と、分岐鎖状ポリシランと、溶媒とを含む剥離剤組成物。 - 上記RBが、アリール基である請求項14記載の剥離剤組成物。
- 上記RBが、フェニル基である請求項15記載の剥離剤組成物。
- 上記分岐鎖状ポリシランの重量平均分子量が、50~30,000である請求項13~16のいずれか1項記載の剥離剤組成物。
- 上記分岐鎖状ポリシランの5%重量減少温度が、300℃以上である請求項13~17のいずれか1項記載の剥離剤組成物。
- 上記有機樹脂が、ノボラック樹脂である請求項13~18のいずれか1項記載の剥離剤組成物。
- 架橋剤を含む請求項13~20のいずれか1項記載の剥離剤組成物。
- 上記接着層が、ポリシロキサン系接着剤、アクリル樹脂系接着剤、エポキシ樹脂系接着剤、ポリアミド系接着剤、ポリスチレン系接着剤、ポリイミド接着剤及びフェノール樹脂系接着剤から選ばれる少なくとも1種を含む接着剤成分(S)を含む接着剤組成物を用いて得られた膜である請求項13~21のいずれか1項記載の剥離剤組成物。
- 上記接着剤成分(S)が、ポリシロキサン系接着剤を含む請求項22記載の剥離剤組成物。
- 上記ポリシロキサン系接着剤が、ヒドロシリル化反応により硬化するポリシロキサン成分(A)を含む請求項23記載の剥離剤組成物。
- 加工された半導体基板の製造方法であって、
請求項1~12のいずれか1項記載の積層体の半導体基板を加工する第1工程と、
半導体基板と支持基板とを分離する第2工程と、
分離した半導体基板を、洗浄剤組成物で洗浄する第3工程と
を含む、加工された半導体基板の製造方法。 - 上記第2工程が、上記剥離層に対して光を照射する工程を含む請求項25記載の加工された半導体基板の製造方法。
- 上記洗浄剤組成物が、第四級アンモニウム塩と、有機溶媒とを含む洗浄剤組成物である請求項25又は26記載の加工された半導体基板の製造方法。
- 上記第四級アンモニウム塩が、含ハロゲン第四級アンモニウム塩である請求項27記載の加工された半導体基板の製造方法。
- 上記含ハロゲン第四級アンモニウム塩が、含フッ素第四級アンモニウム塩である請求項28記載の加工された半導体基板の製造方法。
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Cited By (3)
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WO2023234155A1 (ja) * | 2022-06-02 | 2023-12-07 | 日産化学株式会社 | 光照射剥離用の接着剤組成物、積層体、及び加工された半導体基板の製造方法 |
WO2023248946A1 (ja) * | 2022-06-21 | 2023-12-28 | 日産化学株式会社 | 異物除去用コーティング膜形成組成物及び半導体基板 |
WO2024048493A1 (ja) * | 2022-08-29 | 2024-03-07 | 日産化学株式会社 | 光照射剥離用の剥離剤組成物、積層体、及び加工された半導体基板の製造方法 |
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- 2021-07-15 CN CN202180059552.8A patent/CN116157898A/zh active Pending
- 2021-07-15 EP EP21845196.1A patent/EP4187575A4/en active Pending
- 2021-07-15 US US18/017,229 patent/US20230298923A1/en active Pending
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WO2023248946A1 (ja) * | 2022-06-21 | 2023-12-28 | 日産化学株式会社 | 異物除去用コーティング膜形成組成物及び半導体基板 |
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EP4187575A4 (en) | 2024-08-28 |
JPWO2022019211A1 (ja) | 2022-01-27 |
CN116157898A (zh) | 2023-05-23 |
EP4187575A1 (en) | 2023-05-31 |
KR20230042074A (ko) | 2023-03-27 |
US20230298923A1 (en) | 2023-09-21 |
TW202204167A (zh) | 2022-02-01 |
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