WO2022005326A1 - Method for preparing items made from dough having a fruit-berry filling - Google Patents

Method for preparing items made from dough having a fruit-berry filling Download PDF

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Publication number
WO2022005326A1
WO2022005326A1 PCT/RU2021/000245 RU2021000245W WO2022005326A1 WO 2022005326 A1 WO2022005326 A1 WO 2022005326A1 RU 2021000245 W RU2021000245 W RU 2021000245W WO 2022005326 A1 WO2022005326 A1 WO 2022005326A1
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Prior art keywords
dough
filling
fruit
berry
products
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PCT/RU2021/000245
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French (fr)
Russian (ru)
Inventor
Андрей Васильевич КРАСИЛЬНИКОВ
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Андрей Васильевич КРАСИЛЬНИКОВ
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Publication of WO2022005326A1 publication Critical patent/WO2022005326A1/en

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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00Finished or partly finished bakery products
    • A21D13/30Filled, to be filled or stuffed products

Definitions

  • the invention relates to the food industry, in the field of satisfying the vital needs of a person in a public catering environment, can be used in public fast food points.
  • the method relates to the technology of preparing dough products with a filling of fruits, berries or with fruit and berry filling, preparation before eating by deep-frying.
  • the method includes preparing a dough, preparing a filling, forming a product, deep-frying the formed products, the possibility of freezing the product and storing it in a sealed package.
  • thermoactive additive in the form of a mixture of wheat flour and starch, a sugar-containing component, a flavoring additive and water in a proportional ratio, after mixing, boiling the filling to a moisture content of 25-35%.
  • the disadvantage of this method is the insufficiently high taste of the resulting products due to the lack of fresh fruits and a large amount of sugar - granulated sugar 40-43.3% by weight of the filling, components containing reducing sugars - invert syrup -14.5-22.2% to the mass of the filling.
  • the disadvantage of this method is the complexity, multistage by stage-by-stage introduction of components into the dough and the duration of the technological process in the process of kneading the dough, while the quality of the resulting products is not high enough due to the lack of useful nutrients due to the use of fruit flavors and sugary substances.
  • a known method for the production of products from dough with fruit filling providing for the preparation of dough, fruit filling with the introduction of a thickener, and the process of preparation of the fruit filling is carried out with preliminary division of the filling into separate portions of one or more fruits or slices using injection for each portion of the thickener, consisting of thick sweet syrup made from an aqueous solution of powdered sugar with sugar concentration from 15 to 55% and maintaining the temperature of the glazed filling in the range of 0-15 ° C for 6 -17 minutes (patent RU 2539926 C2, 06.07.2012).
  • the disadvantage of this method is the insufficiently gelling consistency of the filling, as a result of which the shelf life of finished products is short.
  • the proposed fruit composition and the external design of the dough product are ineffective in industrial production.
  • the closest essentially to the claimed invention, the prototype is a method for the production of a pie with fruit filling, including the preparation of dough from flour, yeast, salt, dry milk, vanillin, a fat component, egg melange, preparation of fruit filling from fresh fruit with the introduction of a thickener, making products from dough, baking them, and then cooling to room temperature, then packaging and storage, while margarine is used as a fat component in the amount of 50,000 - 60, 976 kg per 100 kg of flour (patent RU 2148321 C1, 16.10.1998).
  • the disadvantage of this method is a decrease in the palatability of products when heated in a microwave oven, storage for 11-12 hours does not improve the palatability of products, the technological process for the production of a pie with fruit filling is not effective enough in a fast food system.
  • the present invention relates to a method for preparing yeast dough products filled with fresh fruits or berries or fruits and berries, either with the addition of spices or without the addition of spices.
  • Deep-fried foods have a distinct flavor, aroma and crunchy texture.
  • Deep-frying refers to the immersion and cooking of finished products in hot oil, which involves heat and mass transfer in order to form the noted unique organoleptic properties of the product in a short cooking time.
  • the purpose of the proposed invention is the production of a product that has a nutritional biological value of the finished product and its preservation during the culinary processing of the finished product of taste and organoleptic characteristics, carried out by deep-frying, as well as ensuring the economy and quick efficiency in the production of dough products with filling, taking into account the minimization of sizes finished products.
  • the technical result to be achieved by the claimed invention is to improve the quality of finished products, obtain a filling of a given composition and nutritional value in finished products, reduce material and energy costs for the production of finished products and reduce the duration of the technological process.
  • the task is achieved by the fact that in the method of producing dough products with various fillings of fresh fruits or berries or mixing fruits and berries either with spices or without spices, including kneading dough from flour, a fat component in warm water with a temperature of 32-35 ° C, in which sugar, salt, yeast are diluted, the preparation of the filling with the addition of a thickener, the new is that during the preparation of the yeast dough, a fat component is added in the amount of 2% of the dough mass and a baking powder in the amount of 0.018-0.020 kg per 10 kg of dough, the addition of corn flour in an amount up to 10% of the mass of the dough, and in the process of preparing the filling from fresh fruits or berries or mixing fruits and berries either with / or without spices with the introduction of a thickener and the addition of lemon juice in an amount of 2% to the mass of the filling, then the finished products are formed round or elongated weighing 40-50 grams, the finished products are deep-fried at a temperature of 160
  • the technical result consists in improving the quality of the finished product, allowing to preserve the organoleptic properties of the fried products, to minimize the amount of absorbed frying fat in the finished products in the finished products.
  • the method makes it possible to prepare flour products with a soft structure with various fruit, berry, fruit and berry fillings, as well as to obtain a finished flour product with an improved composition.
  • Fruit fillings or berry fillings or fruit and berry fillings with or without spices for flour products are very diverse: apple, pear, apple-pear, apple-pear with cinnamon, plum, apricot, peach, with cherry, with black currant , with raspberries and red currants, with blueberries, with cranberries, with lingonberries, with strawberries, with strawberries and mint, etc.
  • the method is aimed at preserving the biological value of the use of fresh fruits and / or berries in the finished filling.
  • the addition of lemon juice to the filling affects the structure and consistency of the filling, also gives the filling taste, smell, color, and also acts as a preservative.
  • the dough is kneaded in water heated to 35 ° C.
  • yeast and salt are diluted in warm water, everything is mixed until dissolved, sugar mixed with baking powder is added, then wheat flour mixed with corn flour in an amount of up to 10%, which is a replacement for wheat flour, is added, then the fat component is added and the dough is kneaded, at
  • vegetable sunflower oil or olive oil is used as a fat component, as a result of which the dough becomes more plastic in structure, the consistency of the dough should be of medium consistency, the addition of a baking powder gives the product a porous structure, giving the product softness, and the addition of corn flour reduces the content of absorbed fat when deep-frying finished products.
  • the filling is prepared from fresh fruits or berries, the composition of fresh fruits and berries contains a certain amount of pectins, which provides a gelatinous consistency when preparing the filling.
  • Fruits and / or berries are crushed to a puree state, to achieve an average viscosity, a thickener is additionally introduced into the filling, while potato starch or pectin is used as a thickener in an amount of 10% of the filling weight.
  • the thickener in the amount of 10% of the filling weight, add lemon juice or diluted citric acid in the amount of 2% of the filling weight to the puree mass of fruits and / or berries, then the filling is heated to 70-80 ° C and boiled down to an average moisture content of 35-40%.
  • lemon juice in the amount of 2% does not affect the taste, smell, color, filling, but it does affect the consistency of the filling and also acts as a preservative.
  • Yeast dough products have good taste. To prevent blotting, loss of taste and shape, vegetable oil and baking powder are added to the dough, which gives the finished products a plastic and porous structure, as a result of which the finished products become soft.
  • the addition of vegetable oil and corn flour to the dough plays a significant role in the absorption of frying fat. Adding vegetable oil reduces the surface roughness of the finished product, and imparting porosity to the product due to the addition of a leavening agent in order to minimize the absorption of frying fat ensures the addition of corn flour to the main flour.
  • the shape of the product and its size have a significant effect on the absorption of fat: the smaller the ratio of the surface area of the finished product to its weight, the less oil is absorbed.
  • finished products are made with a small weight of 40-50 grams and in a round or oval elongated shape, which ensures a decrease in the content of absorbed frying fat when deep-fried finished products.
  • Finished products can be stored for up to 24 hours. Before use, finished products are heated in a microwave oven, while the taste, juiciness and softness do not change.
  • the method includes preparing a dough, preparing a filling, forming a finished product, deep-frying the finished product.
  • Yeast and salt are diluted in water heated to 35 ° C, everything is mixed until dissolved, sugar mixed with baking powder is added, then vegetable oil is added, then wheat flour mixed with corn flour is added, while corn flour is taken in an amount of 10% of the wheat taken flour, then knead the dough.
  • the dough should be of medium consistency, with the following composition, May.,%: Wheat flour of the highest grade 40-50% corn flour 4-5% baker's yeast 4% baking powder 0.5% fat component 4% sugar 9.5% salt 2% water 36-25%
  • the kneaded dough is allowed to rise for 20 to 30 minutes.
  • Lemon juice or diluted citric acid is added to the puree mass in the amount of 2% of the filling weight, sugar in the amount of 7% of the filling weight, the thickener in the amount of 8% of the filling weight, while potato starch or pectin is used as a thickener.
  • the fruit filling must be thermally stable, the current filling is not suitable for a flour product.
  • the preparation of the filling includes brewing the puree-like mass with the added components, and then boiling to an average moisture content of 35-40%.
  • compositions of the filling with the following composition, May.,%: Fruits and / or berries 80% lemon juice 2% sugar 10% thickener 8%
  • the prepared filling is left to cool.
  • the spices that make up the fruit or berry filling or fruit and berry filling are added after boiling.
  • the prepared dough is cut into small pieces weighing 20 grams in the form of cakes, on which the filling is placed, and then the finished product is formed.
  • Finished products are deep-fried at a temperature of 160-180 ° C.
  • Fried products are packed in 6-10 pieces in special boxes. Cooled products can be heated in a microwave oven before use.
  • Example 1 Prepare yeast dough and filling according to the described embodiment of the invention.
  • the formation of the finished product is carried out on automatic machines of continuous operation; during mechanical cutting, the dough is served simultaneously with the filling, which can significantly increase labor productivity and improve the quality of product processing, which contributes to increasing the efficiency of labor productivity in public fast food points.
  • a continuous apparatus is adjusted to obtain finished products of a round or oval shape weighing 40-50 grams.
  • Finished products are deep-fried at a temperature of 160-180 ° C.
  • the filling is made from cherries; cherry is a classic filling for flour products. With this berry comes a very bright filling, with a fragrant taste.
  • cherries are washed, pitted, lemon juice is added in an amount of 2% of the filling weight, sugar in an amount of 10% of the filling weight, a thickener in an amount of 8% of the filling weight, while potato starch is used as a thickener.
  • the cherry filling with the added components is boiled down to a moisture content of 35-40%, then the filling is left to cool.
  • the formation of the finished product is carried out on automatic machines of continuous operation, during mechanical cutting, the dough is served simultaneously with the filling, while the finished products are round and oval-elongated, weighing 40-50 grams.
  • Finished products are deep-fried at a temperature of 160-180 ° C.
  • the invention makes it possible to obtain a product with a high nutritional value, organoleptic characteristics, satisfies the criterion of novelty, since when determining the level of technology, no means were found that have characteristics identical (that is, coinciding in the function they perform and the form of implementation of these characteristics) to all the characteristics listed in the claims, including the characteristics of the purpose.
  • the method for preparing dough products with filling has an inventive step, since no technical solutions have been identified that have features that coincide with the distinctive features of the present invention, and the knowledge of the influence of the distinctive features on the specified technical result has not been established.
  • the claimed technical solution can be implemented in industrial food production, in public catering points. This corresponds to the criterion of "industrial applicability" for the invention.
  • Patent RU 2161408 C1 11.07.2000
  • Patent RU 2148321 C1 16.10.1998

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Confectionery (AREA)

Abstract

A method of producing items made from dough with a fruit or berry or fruit and berry filling includes kneading flour dough while adding corn flour in an amount of 10% of the mass of the dough, and a fat component in warm water, in which sugar, salt and yeast are dissolved. The fat component is vegetable oil or olive oil, in a quantity of 0.2 kg per 10 kg of dough. In addition, a raising agent is added to the dough in a quantity of 0.018-0.020 kg per 10 kg of dough. The filling is made from fresh fruits and berries with the addition of a thickening agent and lemon juice in a quantity of 2% to the mass of the filling, with subsequent heating of the filling to a temperature of 70-80°C. Finished items are formed having a round or elongated shape and a weight of 30-40 grams, and the finished items are deep-fried at a temperature of 160-180°C. The method makes it possible to improve the quality of the finished product, preserve the organoleptic properties of the deep-fried products, in particular the softness of the items, and to reduce the quantity of absorbed frying oil in the finished items.

Description

ОПИСАНИЕ ИЗОБРЕТЕНИЯ DESCRIPTION OF THE INVENTION
Название изобретения Invention title
СПОСОБ ПРИГОТОВЛЕНИЯ ИЗДЕЛИЙ ИЗ ТЕСТА С ФРУКТОВО-ЯГОДНОЙ НАЧИНКОЙMETHOD FOR PREPARING PASTRY PRODUCTS WITH FRUIT AND BERRY FILLING
ОБЛАСТЬ ТЕХНИКИ, К КОТОРОЙ ОТНОСИТСЯ ИЗОБРЕТЕНИЕ TECHNICAL FIELD OF THE INVENTION
Изобретение относится к пищевой промышленности, в области удовлетворения жизненных потребностей человека в условиях общественного питания, может быть использовано в общественных пунктах быстрого питания. Способ относится к технологии приготовления изделий из теста с начинкой из фруктов, ягод либо с фруктово-ягодной начинкой, приготовление перед употреблением в пищу путем обжаривания во фритюре. Способ включает приготовление теста, приготовление начинки, формирования изделия, обжаривание формированных изделий во фритюре, возможности замораживания изделия и его хранения в герметичной упаковке. The invention relates to the food industry, in the field of satisfying the vital needs of a person in a public catering environment, can be used in public fast food points. The method relates to the technology of preparing dough products with a filling of fruits, berries or with fruit and berry filling, preparation before eating by deep-frying. The method includes preparing a dough, preparing a filling, forming a product, deep-frying the formed products, the possibility of freezing the product and storing it in a sealed package.
УРОВЕНЬ ТЕХНИКИ LEVEL OF TECHNOLOGY
Известны способы производства из теста с фруктовой начинкой или ягодной начинкой. Known methods of production from dough with fruit filling or berry filling.
Известен способ производства начинки для мучных кондитерских изделий, предусматривающий смешивание термоактивной добавки в виде смеси пшеничной муки и крахмала, сахаросодержащего компонента, вкусовой добавки и воды в пропорциональном соотношении, после смешения уваривание начинки до влажности 25-35%. (патент RU 2209550 С2, 14.06.2001). There is a known method for the production of filling for flour confectionery, providing for mixing a thermoactive additive in the form of a mixture of wheat flour and starch, a sugar-containing component, a flavoring additive and water in a proportional ratio, after mixing, boiling the filling to a moisture content of 25-35%. (patent RU 2209550 C2, June 14, 2001).
Недостатком указанного способа являются недостаточно высокие вкусовые качества получаемых изделий в виду отсутствия свежих плодов и большого количества сахаристых - сахар-песок 40-43,3% к массе начинки, компонентов, содержащих редуцирующие сахара -инвертный сироп -14,5-22,2% к массе начинки.The disadvantage of this method is the insufficiently high taste of the resulting products due to the lack of fresh fruits and a large amount of sugar - granulated sugar 40-43.3% by weight of the filling, components containing reducing sugars - invert syrup -14.5-22.2% to the mass of the filling.
Известен способ производства печенья с начинкой, предусматривающий приготовление мучного полуфабриката из теста путем смешения муки, сахарной пудры, подсластителя, инвертного сахара, жирового компонента, крахмала, соли, разрыхрителя путем замеса теста трехстадийно с перемешиванием и добавлением компонентов после каждой стадии, выстойку теста в течение 120 мин, формирование заготовок ротационным методом; выпечка, затем охлаждение заготовок, в качестве начинки используется мороженное, сбивные или желейно-фруктовые начинки (патент RU 2161408 С1, 11.07.2000). There is a known method for the production of cookies with a filling, providing for the preparation of a flour semi-finished product from dough by mixing flour, powdered sugar, sweetener, invert sugar, fat component, starch, salt, baking powder by kneading the dough in three stages with mixing and adding components after each stage, holding the dough for 120 min, the formation of blanks by the rotary method; baking, then cooling the blanks, ice cream, whipped or jelly-fruit fillings are used as the filling (patent RU 2161408 C1, 07/11/2000).
Недостатком указанного способа является сложность, многоступенчатость путем поэтапного внесения компонентов в тесто и длительность технологического процесса в процессе замеса теста, при этом недостаточно высокое качество получаемых изделий в виду отсутствия полезных пищевых веществ вследствие использования фруктовых ароматизаторов и сахаристых веществ. The disadvantage of this method is the complexity, multistage by stage-by-stage introduction of components into the dough and the duration of the technological process in the process of kneading the dough, while the quality of the resulting products is not high enough due to the lack of useful nutrients due to the use of fruit flavors and sugary substances.
Известен способ производства изделий из теста с плодовой начинкой, предусматривающий приготовление теста, плодовой начинки с введением загустителя, причем процесс подготовки плодовой начинки ведут с предварительным разделением начинки на отдельные порции по одному или нескольким плодам либо долькам с применением инжектирования на каждую порцию загустителя, состоящего из густого сладкого сиропа, приготовляемого из водного раствора сахарной пудры с концентрацией сахара от 15 до 55% и выдерживания температуры глазуируемой начинки в интервале 0-15°С в течениеб-17 минут (патент RU 2539926 С2, 06.07.2012).A known method for the production of products from dough with fruit filling, providing for the preparation of dough, fruit filling with the introduction of a thickener, and the process of preparation of the fruit filling is carried out with preliminary division of the filling into separate portions of one or more fruits or slices using injection for each portion of the thickener, consisting of thick sweet syrup made from an aqueous solution of powdered sugar with sugar concentration from 15 to 55% and maintaining the temperature of the glazed filling in the range of 0-15 ° C for 6 -17 minutes (patent RU 2539926 C2, 06.07.2012).
Недостатком указанного способа являются недостаточно желирующая консистенция начинки, вследствие чего незначительный срок хранения готовых изделий. Предложенная фруктовая композиция и внешнее оформление тестового изделия в условиях промышленного производства малоэффективна. The disadvantage of this method is the insufficiently gelling consistency of the filling, as a result of which the shelf life of finished products is short. The proposed fruit composition and the external design of the dough product are ineffective in industrial production.
Наиболее близким по существу заявляемого изобретения, прототипом, является способ производства пирожка с фруктовой начинкой, включающий приготовление теста из муки, дрожжей, соли, молока сухого, ванилина, жирового компонента, яичного меланжа, приготовление фруктовой начинки из свежих фруктов с введением загустителя, изготовление изделий из теста, их выпечку, а затем охлаждение до комнатной температуры, затем упаковывание и хранение, при этом в качестве жирового компонента используют маргарин в количестве 50,000 - 60, 976 кг на 100 кг муки, (патент RU 2148321 С1, 16.10.1998). The closest essentially to the claimed invention, the prototype, is a method for the production of a pie with fruit filling, including the preparation of dough from flour, yeast, salt, dry milk, vanillin, a fat component, egg melange, preparation of fruit filling from fresh fruit with the introduction of a thickener, making products from dough, baking them, and then cooling to room temperature, then packaging and storage, while margarine is used as a fat component in the amount of 50,000 - 60, 976 kg per 100 kg of flour (patent RU 2148321 C1, 16.10.1998).
Недостатком указанного способа является снижение вкусовых качеств изделий при подогреве в СВЧ-печи, хранение в течение 11-12 часов не улучшает вкусовые качества изделий, технологический процесс производства пирожка с фруктовой начинкой недостаточно эффективен в системе быстрого питания. The disadvantage of this method is a decrease in the palatability of products when heated in a microwave oven, storage for 11-12 hours does not improve the palatability of products, the technological process for the production of a pie with fruit filling is not effective enough in a fast food system.
Настоящее изобретение относится к способу приготовления изделий из дрожжевого теста с начинкой из свежих фруктов либо ягод либо фруктов и ягод либо с добавлением пряностей либо без добавления пряностей. The present invention relates to a method for preparing yeast dough products filled with fresh fruits or berries or fruits and berries, either with the addition of spices or without the addition of spices.
СУЩНОСТЬ ИЗОБРЕТЕНИЯ SUMMARY OF THE INVENTION
Обжаренные продукты во фритюре отличаются особым вкусом, ароматом и хрустящей текстурой. Deep-fried foods have a distinct flavor, aroma and crunchy texture.
Под обжариванием во фритюре понимается погружение готовых изделий в горячее масло и приготовление в нем, которая включает в себя тепло- и массообмен в целях формирования отмеченных уникальных органолептических свойств продукта за короткое время приготовления. Deep-frying refers to the immersion and cooking of finished products in hot oil, which involves heat and mass transfer in order to form the noted unique organoleptic properties of the product in a short cooking time.
Целью предполагаемого изобретения является производство продукта, обладающего пищевой биологической ценности готового продукта и ее сохранения в процессе кулинарной обработки готового изделия вкусовых и органолептических показателей, осуществляемом путем жарения во фритюре, а также обеспечение экономичности и быстрой эффективности производства изделий из теста с начинкой с учетом минимизации размеров готовых изделий. The purpose of the proposed invention is the production of a product that has a nutritional biological value of the finished product and its preservation during the culinary processing of the finished product of taste and organoleptic characteristics, carried out by deep-frying, as well as ensuring the economy and quick efficiency in the production of dough products with filling, taking into account the minimization of sizes finished products.
Технический результат, на достижение которого направлено заявляемое изобретение, заключается в повышении качества готовой продукции, получение начинки заданного состава и пищевой ценности в готовых изделиях, снижение материальных и энергетических затрат на производство готовых изделий и сокращения продолжительности технологического процесса. The technical result to be achieved by the claimed invention is to improve the quality of finished products, obtain a filling of a given composition and nutritional value in finished products, reduce material and energy costs for the production of finished products and reduce the duration of the technological process.
Поставленная задача достигается тем, что в способе производства изделий из теста с различными начинками из свежих фруктов или ягод или смешения фруктов и ягод либо с пряностями либо без пряностей, включающий замешивание теста из муки, жирового компонента в теплой воде температурой 32-35 °С, в которой разведены сахар, соль, дрожжи, приготовление начинки с добавлением загустителя, новым является то, что в процессе приготовления дрожжевого теста добавляют жировой компонент в количестве 2% от массы теста и разрыхлитель в количестве 0,018-0,020 кг на 10 кг теста, добавление кукурузной муки в количестве до 10% от массы теста, а в процессе приготовления начинки из свежих фруктов или ягод или смешение фруктов и ягод либо с /или без пряностей с введением загустителя и добавления лимонного сока в количестве 2 % к массе начинки, затем формируют готовые изделия в круглой или удлиненной форме массой 40-50 граммов, обжаривают готовые изделия во фритюре при температуре 160- 180°С. The task is achieved by the fact that in the method of producing dough products with various fillings of fresh fruits or berries or mixing fruits and berries either with spices or without spices, including kneading dough from flour, a fat component in warm water with a temperature of 32-35 ° C, in which sugar, salt, yeast are diluted, the preparation of the filling with the addition of a thickener, the new is that during the preparation of the yeast dough, a fat component is added in the amount of 2% of the dough mass and a baking powder in the amount of 0.018-0.020 kg per 10 kg of dough, the addition of corn flour in an amount up to 10% of the mass of the dough, and in the process of preparing the filling from fresh fruits or berries or mixing fruits and berries either with / or without spices with the introduction of a thickener and the addition of lemon juice in an amount of 2% to the mass of the filling, then the finished products are formed round or elongated weighing 40-50 grams, the finished products are deep-fried at a temperature of 160-180 ° C.
Технический результат заключается в повышении качества готовой продукции, позволяющий сохранить органолептические свойства обжаренных продуктов, максимально сократить в готовых изделиях количество впитаемого фритюрного жира в готовых изделиях. The technical result consists in improving the quality of the finished product, allowing to preserve the organoleptic properties of the fried products, to minimize the amount of absorbed frying fat in the finished products in the finished products.
Способ позволяет приготовить мучные изделия с мягкой структурой с различными фруктовыми, ягодными, фруктово-ягодными начинками, а также на получение готового мучного изделия улучшенного состава. The method makes it possible to prepare flour products with a soft structure with various fruit, berry, fruit and berry fillings, as well as to obtain a finished flour product with an improved composition.
Фруктовые начинки или ягодные начинки либо фруктово-ягодные начинки с добавлением пряностей либо без добавления пряностей для мучных изделий бывают самые разнообразные: яблочные, грушевые, яблочно-грушевые, яблочно-грушевые с корицей, сливовые, абрикосовые, персиковые, с вишней, с черной смородиной, с малиной и красной смородиной, с черникой, с клюквой, с брусникой, с клубникой, с клубникой и мятой, и т.д. Fruit fillings or berry fillings or fruit and berry fillings with or without spices for flour products are very diverse: apple, pear, apple-pear, apple-pear with cinnamon, plum, apricot, peach, with cherry, with black currant , with raspberries and red currants, with blueberries, with cranberries, with lingonberries, with strawberries, with strawberries and mint, etc.
Способ направлен на сохранение в готовой начинке биологической ценности использования свежих фруктов и/или ягод. Добавление лимонного сока в начинку влияет на структуру и консистенцию начинки, также придает начинке вкус, запах, цвет, а также действует как консервант. The method is aimed at preserving the biological value of the use of fresh fruits and / or berries in the finished filling. The addition of lemon juice to the filling affects the structure and consistency of the filling, also gives the filling taste, smell, color, and also acts as a preservative.
Замешивание теста производят в воде подогретой до 35°С. Предварительно в теплой воде разводят дрожжи, соль, все перемешивают до растворения, добавляют сахар, смешанный с разрыхлителем, затем добавляют пшеничную муку, смешанную с кукурузной мукой в количестве до 10%, являющейся заменой пшеничной муки, после добавляют жировой компонент и замешивают тесто, при этом в качестве жирового компонента используют растительное подсолнечное масло или оливковое масло, вследствие чего тесто становится более пластичным по структуре, по консистенции тесто должно быть средней консистенции, добавление разрыхлителя придает изделия пористую структуру, придавая изделию мягкость, а добавление кукурузной муки понижает содержание абсорбируемого жира при обжаривании готовых изделий во фритюре. The dough is kneaded in water heated to 35 ° C. Preliminarily, yeast and salt are diluted in warm water, everything is mixed until dissolved, sugar mixed with baking powder is added, then wheat flour mixed with corn flour in an amount of up to 10%, which is a replacement for wheat flour, is added, then the fat component is added and the dough is kneaded, at In this case, vegetable sunflower oil or olive oil is used as a fat component, as a result of which the dough becomes more plastic in structure, the consistency of the dough should be of medium consistency, the addition of a baking powder gives the product a porous structure, giving the product softness, and the addition of corn flour reduces the content of absorbed fat when deep-frying finished products.
Приготовление начинки производится из свежих фруктов или ягод, состав свежих фруктов и ягод содержит определенное количество пектинов, что обеспечивает при приготовлении начинки желатирующую консистенцию. Фрукты и/или ягоды измельчают до состояния пюре, для достижения средней вязкости дополнительно в начинку вводится загуститель, при этом в качестве загустителя используется крахмал картофельный или пектины в количестве 10% от массы начинки. The filling is prepared from fresh fruits or berries, the composition of fresh fruits and berries contains a certain amount of pectins, which provides a gelatinous consistency when preparing the filling. Fruits and / or berries are crushed to a puree state, to achieve an average viscosity, a thickener is additionally introduced into the filling, while potato starch or pectin is used as a thickener in an amount of 10% of the filling weight.
Использование загустителей в большем количестве создает высокую вязкость, что создает дополнительные трудности при изготовлении мучных изделий. The use of thickeners in large quantities creates a high viscosity, which creates additional difficulties in the manufacture of flour products.
В пюреобразную массу из фруктов и /или ягод добавляют сахар в количестве 10% от массы начинки, загуститель в количестве 10% от массы начинки, добавляют лимонный сок либо разведенную лимонную кислоту в количестве 2% от массы начинки, затем начинку нагревают до 70-80 °С и уваривают до средней влажности 35-40%. Sugar in the amount of 10% of the filling weight, the thickener in the amount of 10% of the filling weight, add lemon juice or diluted citric acid in the amount of 2% of the filling weight to the puree mass of fruits and / or berries, then the filling is heated to 70-80 ° C and boiled down to an average moisture content of 35-40%.
Если уваривать начинку до влажности выше 40%, то такая высокая влажность придает начинке текучесть, что не подходит для мучных изделий. If the filling is boiled down to a moisture content above 40%, then such a high moisture content gives the filling a fluidity that is not suitable for flour products.
Добавление лимонного сока в количестве 2% не влияет на вкус, запах, цвет, начинки, но при этом влияет на консистенцию начинки и также действует как консервант. The addition of lemon juice in the amount of 2% does not affect the taste, smell, color, filling, but it does affect the consistency of the filling and also acts as a preservative.
Изделия из дрожжевого теста имеют хорошие вкусовые качества. Для предотвращения чертсвения, потери вкуса, формы в тесто добавляют растительное масло, разрыхлитель, что придает готовым изделиям пластичную и пористую структуру, вследствие чего готовые изделия становятся мягкими. Yeast dough products have good taste. To prevent blotting, loss of taste and shape, vegetable oil and baking powder are added to the dough, which gives the finished products a plastic and porous structure, as a result of which the finished products become soft.
Добавление растительного масла и кукурузной муки в составе теста играет существенную роль в абсорбции фритюрного жира. Добавление растительного масла уменьшает шероховатость поверхности готового изделия, а придание изделию пористости в виду добавления разрыхрителя в целях минимизации абсорбции фритюрного жира обеспечивает добавление кукурузной муки к основной муки.. The addition of vegetable oil and corn flour to the dough plays a significant role in the absorption of frying fat. Adding vegetable oil reduces the surface roughness of the finished product, and imparting porosity to the product due to the addition of a leavening agent in order to minimize the absorption of frying fat ensures the addition of corn flour to the main flour.
При погружении готового изделия в разогретый до 160-180°С фритюрный жир температура поверхности готового изделия быстро возрастает. Вода на поверхности готового изделия испаряется, что приводит к фомированию корочки, которая влияет на передачу тепла и массы. Количество абсорбируемого жира варьируется в пределах 12-35% от массы готового изделия. Факторами, влияющими на поглощение жира являются: форма продукта, состав продукта. When the finished product is immersed in frying fat heated to 160-180 ° C, the surface temperature of the finished product rises rapidly. Water on the surface of the finished product evaporates, which leads to the formation of a crust, which affects the transfer of heat and mass. The amount of absorbed fat varies in the range of 12-35% by weight of the finished product. Factors influencing fat absorption are: product shape, product composition.
Форма продукта и его размер оказывают существенное влияние на поглощение жира: чем меньше отношение площади поверхности готового изделия к его массе, тем меньше впитывается масла. The shape of the product and its size have a significant effect on the absorption of fat: the smaller the ratio of the surface area of the finished product to its weight, the less oil is absorbed.
Вследствие этого готовые изделия изготавливаются небольшими массой 40-50 граммов и в круглой или овально удлиненной формы, что обеспечивает понижение содержания абсорбируемого фритюрного жира при обжаривании готовых изделий во фритюре. As a result, finished products are made with a small weight of 40-50 grams and in a round or oval elongated shape, which ensures a decrease in the content of absorbed frying fat when deep-fried finished products.
Готовые изделия могут храниться до 24 часов, Перед употреблением готовые изделия разогревают в СВЧ-печи, при этом вкус, сочность и мягкость не изменяются.Finished products can be stored for up to 24 hours. Before use, finished products are heated in a microwave oven, while the taste, juiciness and softness do not change.
ОСУЩЕСТВЛЕНИЕ ИЗОБРЕТЕНИЯ CARRYING OUT THE INVENTION
Способ включает приготовление теста, приготовление начинки, формирование готового изделия, обжаривание готового изделия во фритюре. The method includes preparing a dough, preparing a filling, forming a finished product, deep-frying the finished product.
В воде подогретой до 35°С разводят дрожжи, соль, все перемешивают до растворения, добавляют сахар, смешанный с разрыхлителем, затем добавляют растительное масло, после добавляют пшеничную муку смешанную с кукурузной мукой, при этом кукурузную муку берут в количестве 10% от взятой пшеничной муки, затем замешивают тесто. Yeast and salt are diluted in water heated to 35 ° C, everything is mixed until dissolved, sugar mixed with baking powder is added, then vegetable oil is added, then wheat flour mixed with corn flour is added, while corn flour is taken in an amount of 10% of the wheat taken flour, then knead the dough.
По консистенции тесто должно быть средней консистенции, при следующем составе, мае., %: мука пшеничная высшего сорта 40-50% мука кукурузная 4-5% дрожжи хлебопекарные 4 % разрыхлитель 0,5% жировой компонент 4% сахар 9,5 % соль 2 % воды 36-25 % According to the consistency, the dough should be of medium consistency, with the following composition, May.,%: Wheat flour of the highest grade 40-50% corn flour 4-5% baker's yeast 4% baking powder 0.5% fat component 4% sugar 9.5% salt 2% water 36-25%
Замешанному тесту дают подойти в течение 20 - 30 минут. The kneaded dough is allowed to rise for 20 to 30 minutes.
Для приготовления начинки берут свежие фрукты и /или ягоды, их моют, сортируют, затем измельчают до пюреобразной массы. To prepare the filling, fresh fruits and / or berries are taken, washed, sorted, then crushed to a puree mass.
В пюреобразную массу добавляют лимонный сок либо разведенной лимонной кислоты в количестве 2% от массы начинки, сахар в количестве 7% от массы начинки, загуститель в количестве 8% от массы начинки, при этом в качестве загустителя используют крахмал картофельный или пектины. Lemon juice or diluted citric acid is added to the puree mass in the amount of 2% of the filling weight, sugar in the amount of 7% of the filling weight, the thickener in the amount of 8% of the filling weight, while potato starch or pectin is used as a thickener.
Фруктовая начинка должна быть термостабильной, текущая начинка не подходит для мучного изделия. The fruit filling must be thermally stable, the current filling is not suitable for a flour product.
Приготовление начинки включает заваривание пюреобразноой массы с внесенными компонентами, а затем уваривание до средней влажности 35-40%. The preparation of the filling includes brewing the puree-like mass with the added components, and then boiling to an average moisture content of 35-40%.
Компоненты начинки при следующем составе, мае., %: фрукты и/или ягоды 80% лимонный сок 2% сахар 10 % загуститель 8 % Приготовленную начинку оставляют до остывания. Пряности, входящие в состав фруктовой или ягодной начинки или фруктово-ягодной начинки добавляют после уваривания. Components of the filling with the following composition, May.,%: Fruits and / or berries 80% lemon juice 2% sugar 10% thickener 8% The prepared filling is left to cool. The spices that make up the fruit or berry filling or fruit and berry filling are added after boiling.
Приготовленное тесто разделывают на небольшие заготовки массой 20 граммов в виде лепешек, на которые укладывают начинку, а затем формируют готовое изделие.The prepared dough is cut into small pieces weighing 20 grams in the form of cakes, on which the filling is placed, and then the finished product is formed.
Готовые изделия обжаривают во фритюре при температуре 160-180°С. Finished products are deep-fried at a temperature of 160-180 ° C.
Обжаренные изделия упаковывают по 6-10 штук в специальные коробочки. Перед употреблением остывшие изделия можно разогреть в СВЧ-печи. Fried products are packed in 6-10 pieces in special boxes. Cooled products can be heated in a microwave oven before use.
Способ осуществления изобретения иллюстрируется следующими примерами: The method for carrying out the invention is illustrated by the following examples:
Пример 1. Готовят дрожжевое тесто и начинку по описанному способу осуществления изобретения. Example 1. Prepare yeast dough and filling according to the described embodiment of the invention.
Формирование готового изделия осуществляют на автоматах непрерывного действия, при механической разделке тесто подается одновременно с начинкой, которое позволяет значительно увеличить производительность труда и повысить качество обработки изделий, что способствует повышению эффективности производительности труда в общественных пунктах быстрого питания. The formation of the finished product is carried out on automatic machines of continuous operation; during mechanical cutting, the dough is served simultaneously with the filling, which can significantly increase labor productivity and improve the quality of product processing, which contributes to increasing the efficiency of labor productivity in public fast food points.
Аппарат непрерывного действия настраивают на получение готовых изделий круглой или овальной формы массой 40-50 граммов. A continuous apparatus is adjusted to obtain finished products of a round or oval shape weighing 40-50 grams.
Готовые изделия обжаривают во фритюре при температуре 160-180°С. Finished products are deep-fried at a temperature of 160-180 ° C.
Обжаренные изделия упаковывают по 6-10 штук в специальные коробочки. Fried products are packed in 6-10 pieces in special boxes.
Пример 2. Приготовление теста по описанному способу осуществления изобретения.Example 2. Preparation of dough according to the described embodiment of the invention.
Начинку приготавливают из вишни, вишня является классическим вариантом начинки для мучных изделий. С этой ягодой выходит очень яркая начинка, с ароматным вкусом.The filling is made from cherries; cherry is a classic filling for flour products. With this berry comes a very bright filling, with a fragrant taste.
Вишню моют, очищают от косточек, добавляют лимонный сок в количестве 2% от массы начинки, сахар в количестве 10% от массы начинки, загуститель в количестве 8% от массы начинки, при этом в качестве загустителя используют крахмал картофельный.The cherries are washed, pitted, lemon juice is added in an amount of 2% of the filling weight, sugar in an amount of 10% of the filling weight, a thickener in an amount of 8% of the filling weight, while potato starch is used as a thickener.
Вишневую начинку с добавленными компонентами уваривают до влажности 35-40%, затем оставляют начинку для остывания. The cherry filling with the added components is boiled down to a moisture content of 35-40%, then the filling is left to cool.
Формирование готового изделия осуществляют на автоматах непрерывного действия, при механической разделке тесто подается одновременно с начинкой, при этом готовые изделия получаются круглой и овально-удлиненной формы массой 40-50 граммов. The formation of the finished product is carried out on automatic machines of continuous operation, during mechanical cutting, the dough is served simultaneously with the filling, while the finished products are round and oval-elongated, weighing 40-50 grams.
Готовые изделия обжаривают во фритюре при температуре 160-180°С. Finished products are deep-fried at a temperature of 160-180 ° C.
Обжаренные изделия упаковывают по 6-10 штук в специальные коробочки. Fried products are packed in 6-10 pieces in special boxes.
Изобретение позволяет получить продукт, обладающий высокой пищевой ценностью, органолептическими показателями, удовлетворяет критерию новизны, так как при определении уровня техники не обнаружено средство, которому присущи признаки, идентичные (то есть совпадающие по исполняемой ими функции и форме выполнения этих признаков) всем признакам, перечисленным в формуле изобретения, включая характеристику назначения. The invention makes it possible to obtain a product with a high nutritional value, organoleptic characteristics, satisfies the criterion of novelty, since when determining the level of technology, no means were found that have characteristics identical (that is, coinciding in the function they perform and the form of implementation of these characteristics) to all the characteristics listed in the claims, including the characteristics of the purpose.
Способ приготовления изделий из теста с начинкой имеет изобретательский уровень, поскольку не выявлены технические решения, имеющие признаки, совпадающие с отличительными признаками данного изобретения, и не установлена известность влияния отличительных признаков на указанный технический результат.The method for preparing dough products with filling has an inventive step, since no technical solutions have been identified that have features that coincide with the distinctive features of the present invention, and the knowledge of the influence of the distinctive features on the specified technical result has not been established.
Заявленное техническое решение можно реализовать в промышленном пищевом производстве, в пунктах общественного питания. Это соответствует критерию «промышленная применимость», предъявляемому к изобретению. The claimed technical solution can be implemented in industrial food production, in public catering points. This corresponds to the criterion of "industrial applicability" for the invention.
ИСПОЛЬЗУЕМЫЕ ИСТОЧНИКИ: SOURCES USED:
1. Патент RU 2209550 С2, 14.06.2001 г. 1. Patent RU 2209550 C2, June 14, 2001
2. Патент RU 2161408 С1, 11.07.2000 г. 2. Patent RU 2161408 C1, 11.07.2000
3. Патент RU 2539926 С2, 06.07.2012 г. 3. Patent RU 2539926 C2, 06.07.2012
4. Патент RU 2148321 С1, 16.10.1998 г. 4. Patent RU 2148321 C1, 16.10.1998

Claims

ФОРМУЛА ИЗОБРЕТЕНИЯ CLAIM
СПОСОБ ПРИГОТОВЛЕНИЯ ИЗДЕЛИЙ ИЗ ТЕСТА С ФРУКТОВО-METHOD FOR PREPARING PASTRY PRODUCTS WITH FRUIT-
ЯГОДНОЙ НАЧИНКОЙ BERRY STUFF
Способ производства изделий из теста с фруктовой или ягодной или фруктово-ягодной начинкой, включающий замешивание теста из муки, жирового компонента в теплой воде, в которой разведены сахар, соль, дрожжи, приготовление начинки, отличающиеся тем, что при приготовлении дрожжевого теста добавляют кукурузную муку в количестве 10% от массы теста, в качестве жирового компонента добавляют растительное масло или оливковое масло в количестве 0,2 кг на 10 кг теста, дополнительно в тесто вносят разрыхлитель в количестве 0, 018-0, 020 кг на 10 кг теста, при этом начинку готовят из свежих фруктов, или ягод, или готовят фруктово-ягодную начинку из свежих фруктов и ягод с введением загустителя, с последующим добавлением лимонного сока в количестве 2 % к массе начинки и завариванием до температуры 70-80 °С, формируют готовые изделия в круглой или удлиненной форме массой 30-40 граммов, обжаривают готовые изделия во фритюре при температуре 160-180°С. A method for the production of dough products with fruit or berry or fruit and berry filling, including kneading flour dough, a fat component in warm water in which sugar, salt, yeast are diluted, preparation of the filling, characterized in that when preparing yeast dough, corn flour is added in the amount of 10% of the mass of the dough, vegetable oil or olive oil is added as a fat component in the amount of 0.2 kg per 10 kg of dough, additionally a baking powder is added to the dough in the amount of 0, 018-0, 020 kg per 10 kg of dough, with this filling is prepared from fresh fruits or berries, or a fruit and berry filling is prepared from fresh fruits and berries with the introduction of a thickener, followed by the addition of lemon juice in an amount of 2% to the filling mass and brewing to a temperature of 70-80 ° C, form finished products in a round or elongated form weighing 30-40 grams, the finished products are deep-fried at a temperature of 160-180 ° C.
PCT/RU2021/000245 2020-06-29 2021-06-07 Method for preparing items made from dough having a fruit-berry filling WO2022005326A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2148321C1 (en) * 1998-10-16 2000-05-10 Общество с ограниченной ответственностью "Система Подорожник" Method of producing pie with fruit filler
RU2259740C1 (en) * 2004-08-03 2005-09-10 Мамиконян Мушег Лорисович Fast-cook food product "razogrill" and method for producing the same
CN101755865A (en) * 2010-01-18 2010-06-30 江南大学 Steamed bread with fruit filling and special filling and production method thereof through frozen dough
CN103210981A (en) * 2013-05-13 2013-07-24 郑海鸿 Fruit and vegetable vegetarian deep-fried dough stick and preparation method thereof
RU2539926C2 (en) * 2012-07-06 2015-01-27 Общество с ограниченной ответственностью "Конструкторское бюро "Технология" Manufacture of dough goods with fruit filling
KZ30926A4 (en) * 2015-01-27 2016-03-15

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2161408C1 (en) * 2000-07-11 2001-01-10 Бернштейн Татьяна Сауловна Method of producing cookie with filling

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2148321C1 (en) * 1998-10-16 2000-05-10 Общество с ограниченной ответственностью "Система Подорожник" Method of producing pie with fruit filler
RU2259740C1 (en) * 2004-08-03 2005-09-10 Мамиконян Мушег Лорисович Fast-cook food product "razogrill" and method for producing the same
CN101755865A (en) * 2010-01-18 2010-06-30 江南大学 Steamed bread with fruit filling and special filling and production method thereof through frozen dough
RU2539926C2 (en) * 2012-07-06 2015-01-27 Общество с ограниченной ответственностью "Конструкторское бюро "Технология" Manufacture of dough goods with fruit filling
CN103210981A (en) * 2013-05-13 2013-07-24 郑海鸿 Fruit and vegetable vegetarian deep-fried dough stick and preparation method thereof
KZ30926A4 (en) * 2015-01-27 2016-03-15

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