WO2021258769A1 - Display module and manufacturing method therefor, and display - Google Patents

Display module and manufacturing method therefor, and display Download PDF

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Publication number
WO2021258769A1
WO2021258769A1 PCT/CN2021/078919 CN2021078919W WO2021258769A1 WO 2021258769 A1 WO2021258769 A1 WO 2021258769A1 CN 2021078919 W CN2021078919 W CN 2021078919W WO 2021258769 A1 WO2021258769 A1 WO 2021258769A1
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WO
WIPO (PCT)
Prior art keywords
display module
pcb board
layer
plate
board
Prior art date
Application number
PCT/CN2021/078919
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French (fr)
Chinese (zh)
Inventor
徐梦梦
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深圳市艾比森光电股份有限公司
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Publication of WO2021258769A1 publication Critical patent/WO2021258769A1/en

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Classifications

    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes

Definitions

  • This application belongs to the technical field of display devices, and in particular relates to a display module, a manufacturing method thereof, and a display.
  • the purpose of the embodiments of the present application is to provide a display module, which aims to solve the problem that the barrier layer between adjacent pixel units in the prior art easily invades between different LED light-emitting units of the same pixel unit, causing the pixel unit to emit light.
  • a display module which includes a PCB board, a plurality of pixel units arranged on the PCB board, and barrier partitions for blocking light.
  • the barrier partitions are arranged on the PCB board, and the barrier partitions correspond to the positions of the pixel units.
  • Each of the through openings is provided with a first sealing glue layer, and the pixel unit is accommodated in the corresponding through opening and encapsulated in the corresponding first sealing glue layer.
  • the barrier plate is a plate containing a black light-absorbing material
  • the barrier plate includes a transparent plate body, and a black light-absorbing layer is formed on a surface of the transparent plate body facing away from the PCB board.
  • the black light-absorbing layer is an epoxy resin layer, a silica gel layer or a silicone rubber layer containing black ink.
  • scattered particles are dispersed in the transparent plate.
  • the scattering particles are TiO 2 particles, Al 2 O 3 particles or SiO 2 particles.
  • the transparent board is a polycarbonate board, an epoxy resin board, an acrylic board, a polyphthalamide board, or a polytetrafluoroethylene board.
  • the through opening is a tapered hole
  • the lower end opening and the upper end opening of the tapered hole are respectively arranged toward and away from the PCB board, and the radial size of the lower end opening is smaller than that of the upper end opening. Radial size.
  • the hole wall of the tapered hole is formed with a reflective surface for reflecting the light emitted by the pixel unit to the outside of the upper end opening, and the reflective surface is a flat surface;
  • the reflective surface is a curved surface, and the curved direction of the curved surface faces away from the central axis of the tapered hole.
  • a surface of the first sealing layer facing away from the PCB board is flush with the edge of the upper end opening
  • a surface of the first sealing layer facing away from the PCB board protrudes from the upper end opening.
  • the display module further includes a second sealant layer, the second sealant layer is disposed on the side surface of the barrier plate that faces away from the PCB board, and the second sealant layer and The first sealant layer is integrally formed.
  • the first encapsulation adhesive layer and the second encapsulation adhesive layer are both epoxy resin layers or silica gel layers.
  • the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board is a rough surface.
  • a predetermined pattern is formed on a surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board.
  • a functional film is attached to the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board.
  • a method for manufacturing a display module which includes the following steps:
  • barrier plates and molds open through holes at the positions of the barrier plates corresponding to each pixel unit, and the mold has a detachable upper cover plate and a lower bottom plate;
  • the lower bottom plate is installed, and the first encapsulating glue encapsulating the pixel unit is cured;
  • a display which includes the above-mentioned display module.
  • a barrier plate for blocking light is provided on the PCB of the display module, and the pixel unit provided on the PC board is accommodated in the opening on the barrier plate.
  • the various ports opened on the barrier partition can separate the pixel units on the PCB board from each other, thereby reducing the light crosstalk between the pixel units and reducing the brightness at the joints of the display screen with the display module.
  • the assembling process for the PCB board is simpler, and because the pixel unit is integrally accommodated in the corresponding opening In this way, the different LED light-emitting units of such a pixel unit will not be separated, thereby improving the uniformity of light color mixing between the respective LED light-emitting units of the pixel unit.
  • the first encapsulating glue can be filled in the openings, and then the PCB board is arranged on the barrier spacers, and each pixel unit Extend into each port and encapsulate in the corresponding first encapsulant. After that, the first encapsulant is cured, so that the pixel unit is packaged in the port and the display module is manufactured.
  • the manufacturing process of the display module is simplified, and the manufacturing efficiency of the display module is improved. Since the pixel unit is integrally accommodated in the corresponding opening, the different LED light-emitting units of a pixel unit will not be separated.
  • the uniformity of light color mixing among the LED light-emitting units of the pixel unit is improved.
  • the first encapsulating glue filled in each port forms an independent or connected island structure as a whole under the pressing action of the upper cover plate of the mold.
  • the air bubbles in an encapsulating glue can also flatten the surface of the first encapsulating glue facing away from the PCB board on the other hand.
  • the assembly process of the above-mentioned display module is relatively simple, and while reducing the optical crosstalk between the pixel units, it also improves the pixel unit.
  • the uniformity of light and color mixing between the various LED light-emitting units which improves the overall display effect of the display.
  • FIG. 1 is a top structural diagram 1 of a display module provided by an embodiment of the application.
  • FIG. 2 is a second top structural view of a display module provided by an embodiment of the application.
  • FIG. 3 is a cross-sectional view 1 of a display module provided by an embodiment of the application.
  • FIG. 4 is a second cross-sectional view of the display module provided by an embodiment of the application.
  • FIG. 5 is a third cross-sectional view of the display module provided by an embodiment of the application.
  • Fig. 6 is a fourth sectional view of the display module provided by an embodiment of the application.
  • FIG. 7 is a display module manufacturing sequence diagram of a method for manufacturing a display module according to an embodiment of the application.
  • FIG. 8 is a process flow diagram of a manufacturing method of a display module provided by an embodiment of the application.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include one or more of these features. In the description of the present application, "a plurality of” means two or more than two, unless otherwise specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components.
  • installed can be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components.
  • the embodiments of the present application provide a display module 10, which is applied to a display, and is particularly applicable to an LED display.
  • the display module 10 includes a PCB board 111, a plurality of pixel units 11 arranged on the PCB board 111, and a barrier plate 12 for blocking light.
  • the pixel unit 11 is composed of a plurality of LED light-emitting units 19 with different light-emitting colors.
  • the pixel unit 11 can be composed of a red LED light-emitting unit 19, a green LED light-emitting unit 19 and a blue LED light-emitting unit 19.
  • Each LED light-emitting unit 19 can adopt a chip type or TOP type SMD packaging method, or a COB packaging method, and can be fixed on the PCB board 111 by means of patch or welding.
  • the baffle plate 12 is disposed on the PCB board 111, wherein the baffle plate 12 and the PCB board 111 can be fixed by bolt connection, riveting or glue.
  • the barrier plate 12 is provided with a through hole 13 at a position corresponding to each pixel unit 11, and each through hole 13 contains a first sealant layer 14.
  • the pixel unit 11 is accommodated in the corresponding through hole 13, and is packaged in the corresponding ⁇ first encapsulation layer 14 within.
  • the display module 10 provided by the embodiment of the present application is provided with a barrier 12 for blocking light on the PCB 111 of the display module 10, and
  • the pixel units 11 on the PC board are accommodated in the through openings 13 opened on the barrier plate 12, so that the respective through openings 13 opened on the barrier plate 12 can separate the pixel units 11 on the PCB board 111 from each other Therefore, the light crosstalk phenomenon between the pixel units 11 can be reduced, and the bright line phenomenon at the joints of the display screen with the display module 10 can be reduced.
  • the barrier layer formed by glue has a simpler assembly process relative to the PCB board 111, and because the pixel unit 11 is integrally accommodated in the corresponding through opening 13, so that the different LED light-emitting units 19 of a pixel unit 11 are not between different LED light-emitting units 19 Will be separated, thereby improving the uniformity of light color mixing among the LED light-emitting units 19 of the pixel unit 11.
  • the barrier plate 12 is a plate body containing a black light-absorbing material.
  • the black light-absorbing material can be black ink, so that the barrier plate 12 is a black plate as a whole, thereby realizing effective isolation of the light emitted between the pixel units 11, and avoiding the gap between the pixel units 11 Optical crosstalk.
  • the barrier 12 includes a transparent board body 16, and a black light-absorbing layer 17 is formed on the surface of the transparent board body 16 facing away from the PCB board 111.
  • a black light-absorbing layer 17 is formed on the surface of the transparent board body 16 facing away from the PCB board 111.
  • this is equivalent to disposing the black light-absorbing layer 17 on the light-emitting side of the blocking plate 12, so as to realize the interaction between each pixel unit 11.
  • the effective isolation of the light emitted between the pixels avoids the light crosstalk between the pixel units 11. In this way, there is no need to make the barrier plate 12 appear black as a whole, thereby reducing the amount of black ink and saving the manufacturing cost of the barrier plate 12.
  • the black light-absorbing layer 17 is an epoxy resin layer, a silica gel layer, or a silicone rubber layer containing black ink.
  • the black light-absorbing layer 17 can be covered with the barrier plate when it is placed on the barrier plate 12 in a liquid state. 12. Re-curing on the barrier plate 12, thereby improving the tightness of the black light absorbing layer 17 and the barrier plate 12, and enabling the black light absorbing layer 17 to cover the barrier plate 12, thereby improving the light blocking performance of the barrier plate 12.
  • scattering particles are dispersed and distributed in the transparent plate 16. Specifically, by dispersing and distributing the scattering particles in the transparent plate body 16, the scattering performance of the light in the baffle plate 12 is improved, thereby expanding the light path of the light emitted from the opening 13 and further improving the display module. 10's uniform light performance.
  • the scattering particles are TiO 2 particles, Al 2 O 3 particles, or SiO 2 particles.
  • the scattering particles are TiO 2 particles, Al 2 O 3 particles, or SiO 2 particles.
  • the scattering particles since the refractive index of the above-mentioned substances is relatively high, the light will be reflected when it hits the above-mentioned particles, thereby forming light.
  • the diffuse reflection in the baffle 12 further enriches the light exit path of the light finally emitted from the through opening 13.
  • the transparent plate 16 is a polycarbonate plate, an epoxy resin plate, an acrylic plate, a polyphthalamide plate, or a polytetrafluoroethylene plate. Specifically, by selecting the transparent plate body 16 to be made of the above-mentioned materials, the transparent plate body 16 has a better light transmittance, thus reducing the light loss of the light in the barrier plate 12, and improving the display mode. Light output efficiency of group 10.
  • the through opening 13 is a tapered hole
  • the lower end opening and the upper end opening of the tapered hole are respectively arranged toward and away from the PCB board 111, and the diameter of the lower end opening
  • the radial dimension is smaller than the radial dimension of the upper end opening.
  • the tapered hole has better light gathering characteristics, which can further improve the light output efficiency of the display module 10.
  • the hole wall of the tapered hole is formed with a reflective surface for reflecting the light emitted by the pixel unit 11 to the outside of the upper end opening.
  • the reflecting surface is an inclined surface.
  • the reflecting surface can also be a flat surface or a curved surface. When the reflecting surface is a curved surface, the curved direction of the curved surface faces away from the central axis of the tapered hole.
  • the wall of the tapered hole is formed with a reflective surface
  • the light emitted by each LED light-emitting unit 19 of the pixel unit 11 can exit the through opening 13 under the reflection of the reflective surface.
  • the reflective surface can be formed by combining the transparent plate 16 and the scattering particles to form a diffuse reflective surface.
  • the surface of the first sealing layer 14 facing away from the PCB board 111 is flush with the edge of the upper end opening; or, the first sealing layer 14 facing away One side surface of the PCB board 111 protrudes from the upper end opening.
  • the display module 10 also includes a second encapsulant layer 15, which is disposed on the side surface of the barrier plate 12 facing away from the PCB board 111, and the second encapsulant layer 15 and the first encapsulant layer 14 are integrally formed .
  • the first encapsulation adhesive layer and the second encapsulation adhesive layer are both epoxy resin layers or silica gel layers.
  • the first encapsulation adhesive layer and the second encapsulation adhesive layer are both epoxy resin layers or silica gel layers.
  • the side surface of the barrier plate 12 facing away from the PCB board 111 can be made relatively flat, thereby making it easier to place the barrier plate 12 on the side surface of the PCB board 111.
  • a second packaging adhesive layer is formed on the surface of one side facing away from the PCB board 111.
  • the side surface of the first encapsulating adhesive layer facing away from the PCB board 111 protrudes from the upper end opening, so that the light emitted by the LED light-emitting unit 19 of the pixel unit 11 can be emitted from a part of the sidewall 22 of the first encapsulating adhesive layer.
  • the uniform light performance of the display module 10 is further improved.
  • the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board 111 is a rough surface. Specifically, by setting the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board 111 as a rough surface, the light emitted from the LED light-emitting unit 19 is further improved in the first packaging adhesive layer or The scattering performance of the side surface of the second encapsulation adhesive layer facing away from the PCB board 111 improves the uniformity of light emission and the display effect of the display module 10.
  • a predetermined pattern is formed on the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board 111. Specifically, by forming a preset pattern on the side surface of the first encapsulating adhesive layer or the second encapsulating adhesive layer facing away from the PCB board 111, the light emitted by the display module 10 can project the above-mentioned pattern on the display to achieve specific The function of, enhances the user experience of the display including the display module 10.
  • the functional film 18 is attached to the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board 111.
  • the functional film 18 may specifically be an anti-moiré film or the like to eliminate defects such as moiré generated when the display module 10 is displayed.
  • an embodiment of the present application also provides a manufacturing method of the display module 10, which includes the following steps:
  • a PCB board 111 and a plurality of pixel units 11 are provided, and each pixel unit 11 is arranged on the PCB board 111;
  • a barrier plate 12 and a mold 20 are provided, and a through hole 13 is opened at the location of the barrier barrier 12 corresponding to each pixel unit 11.
  • the barrier barrier 12 can be made by injection molding or 3D printing, and it can be added with black light absorbing components (Such as black ink) polycarbonate board, epoxy resin board, acrylic board, polyphthalamide board or polytetrafluoroethylene board.
  • the through opening 13 can be formed on the barrier plate 12 by photolithography or machining.
  • the mold 20 has a detachable upper cover 23 and a lower bottom 21. Put the barrier plate 12 into the mold 20, remove the upper cover 23 of the mold 20, and fill each through opening 13 with the first packaging glue.
  • the encapsulating glue can be injected into the opening 13 from the upper end of the opening 13 by potting, molding, or dispensing; the blocking plate 12 is set in the mold 20 with the side with the opening 13 facing upwards, so that The first encapsulating glue in a liquid state is filled in the opening 13.
  • the mold 20 is composed of a lower bottom plate 21, a side wall 22, and an upper cover plate 23. The bottom plate and the side wall 22, and the cover plate and the side wall 22 can be fixed by screws or other common methods.
  • each port 13 is filled with the first packaging glue, cover the upper cover 23 of the mold 20, and press the upper cover 23 on the surface of the first packaging glue that faces away from the PCB 111;
  • the mold 20 is turned upside down, and the lower bottom plate 21 of the mold 20 is removed.
  • the PCB board 111 provided with the pixel unit 11 is placed on the barrier plate 12, so that each pixel unit 11 extends into each through opening 13 and is packaged in the corresponding first In the packaging glue; in this way, the pixel unit 11 can extend into the through opening 13 and be encapsulated in the first packaging glue.
  • the bottom board 21 is installed, and The first packaging glue encapsulating the pixel unit 11 is cured; the curing can be photocuring or thermal curing, etc. After the curing process is completed, the mold 20 can be removed.
  • the first encapsulant can be filled in the opening 13 first, and then the PCB board 111 is placed on the barrier plate 12 And make each pixel unit 11 extend into each through opening 13 and be encapsulated in the corresponding first encapsulating glue.
  • the first encapsulating glue is cured, so that the pixel unit 11 is in the through opening 13
  • the packaging of the display module 10 is completed, which simplifies the manufacturing process flow of the display module 10 and improves the manufacturing efficiency of the display module 10, and because the pixel unit 11 is integrally accommodated in the corresponding port 13 In this way, the different LED light-emitting units 19 of such a pixel unit 11 will not be separated from each other, thereby improving the uniformity of light color mixing among the respective LED light-emitting units 19 of the pixel unit 11.
  • the first packaging glue filled in the openings 13 forms a mutually independent or connected island structure as a whole, which is effective on the one hand Extruding the air bubbles in each first encapsulating glue can also flatten the surface of the first encapsulating glue facing away from the PCB board 111 on the other hand.
  • the embodiment of the present application also provides a display including the above-mentioned display module 10.
  • the assembly process of the above-mentioned display module 10 is relatively simple, and while reducing the optical crosstalk between the pixel units 11, it also improves The uniformity of the light and color mixing between the LED light-emitting units 19 of the pixel unit 11 is improved, so that the overall display effect of the display is improved.

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Led Device Packages (AREA)

Abstract

A display module and a manufacturing method therefor, and a display. The display module (10) comprises a PCB (111), pixel units (11) and a barrier board (12), wherein the barrier board (12) is arranged on the PCB (111); the barrier board (12) is provided with through openings (13) at positions corresponding to the pixel units (11); the through openings (13) accommodate first sealing adhesive layers (14); and the pixel units (11) are accommodated in the through openings (13) and are encapsulated in the first sealing adhesive layers (14). Compared with a barrier layer formed by means of adhesive dispensing, the barrier board (12) as an integral board member has a simple assembly process relative to the PCB (111), and the pixel units (11) are integrally accommodated in the through openings (13), such that different LED light-emitting units (19) of the pixel units (11) are not separated from each other, thereby improving the light and color mixing uniformity between the LED light-emitting units (19) of the pixel units (11).

Description

显示模组及其制造方法、显示器Display module and its manufacturing method and display
本申请要求于2020年06月24日提交国家知识产权局、申请号为202010589703.8、申请名称为“显示模组及其制造方法、显示器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the State Intellectual Property Office on June 24, 2020, the application number is 202010589703.8, and the application name is "display module and its manufacturing method, display", the entire content of which is incorporated by reference in In this application.
技术领域Technical field
本申请属于显示设备技术领域,尤其涉及一种显示模组及其制造方法、显示器。This application belongs to the technical field of display devices, and in particular relates to a display module, a manufacturing method thereof, and a display.
背景技术Background technique
近年来,随着消费者对LED显示屏性能要求的不断提升,LED显示屏内的LED发光单元的间距和尺寸也在逐渐减小,以提升LED显示屏的显示清晰度和显示亮度。In recent years, as consumers continue to improve the performance requirements of LED display screens, the spacing and size of the LED light-emitting units in the LED display screen are also gradually reduced to improve the display clarity and display brightness of the LED display screen.
现有技术中,伴随着LED显示屏内的LED发光单元的间距的缩小,相邻像素单元之间的光串扰现象和LED显示屏拼缝处的亮线问题会随之加重。为解决上述问题,业内惯常采用的做法是在相邻的像素单元之间设置阻隔层,以阻止相邻像素单元之间的光串扰和减弱显示屏拼缝处的亮线。然而,现有的阻隔层多是在相邻的像素单元之间通过点胶形成,如此容易使得阻隔层侵入同一像素单元的不同LED发光单元之间,从而导致该像素单元发生光色混合不均的现象。In the prior art, as the distance between the LED light-emitting units in the LED display screen is reduced, the light crosstalk phenomenon between adjacent pixel units and the problem of bright lines at the joints of the LED display screen will be aggravated. To solve the above-mentioned problems, a common practice in the industry is to provide a barrier layer between adjacent pixel units to prevent light crosstalk between adjacent pixel units and weaken bright lines at the joints of the display screen. However, most of the existing barrier layers are formed by dispensing glue between adjacent pixel units, so that it is easy for the barrier layer to invade between different LED light-emitting units of the same pixel unit, resulting in uneven light and color mixing in the pixel unit. The phenomenon.
技术问题technical problem
本申请实施例的目的在于提供一种显示模组,旨在解决现有技术中的相邻像素单元之间的阻隔层容易侵入同一像素单元的不同LED发光单元之间,导致该像素单元发生光色混合不均现象的技术问题。The purpose of the embodiments of the present application is to provide a display module, which aims to solve the problem that the barrier layer between adjacent pixel units in the prior art easily invades between different LED light-emitting units of the same pixel unit, causing the pixel unit to emit light. The technical problem of uneven color mixing.
技术解决方案Technical solutions
为实现上述目的,本申请采用的技术方案是:In order to achieve the above-mentioned purpose, the technical solution adopted in this application is:
第一方面,提供一种显示模组,包括PCB板、多个设置于PCB板上的像素单元和用于阻隔光线的阻隔板,阻隔板设置于PCB板上,阻隔板对应各像素单元的位置均开设有通口,各通口内均容置有第一封胶层,像素单元容置于对应的通口内,且封装于对应的第一封胶层内。In a first aspect, a display module is provided, which includes a PCB board, a plurality of pixel units arranged on the PCB board, and barrier partitions for blocking light. The barrier partitions are arranged on the PCB board, and the barrier partitions correspond to the positions of the pixel units. Each of the through openings is provided with a first sealing glue layer, and the pixel unit is accommodated in the corresponding through opening and encapsulated in the corresponding first sealing glue layer.
可选地,所述阻隔板为含有黑色吸光材料的板体;Optionally, the barrier plate is a plate containing a black light-absorbing material;
或者,所述阻隔板包括透明板体、且所述透明板体背向所述PCB板的一侧表面形成有黑色吸光层。Alternatively, the barrier plate includes a transparent plate body, and a black light-absorbing layer is formed on a surface of the transparent plate body facing away from the PCB board.
可选地,所述黑色吸光层为含有黑色油墨的环氧树脂层、硅胶层或硅橡胶层。Optionally, the black light-absorbing layer is an epoxy resin layer, a silica gel layer or a silicone rubber layer containing black ink.
可选地,所述透明板体内弥散分布有散射粒子颗粒。Optionally, scattered particles are dispersed in the transparent plate.
可选地,所述散射粒子为TiO 2粒子、Al 2O 3粒子或SiO 2粒子。 Optionally, the scattering particles are TiO 2 particles, Al 2 O 3 particles or SiO 2 particles.
可选地,所述透明板体为聚碳酸酯板体、环氧树脂板体、亚克力板体、聚邻苯二甲酰胺板体或聚四氟乙烯板体。Optionally, the transparent board is a polycarbonate board, an epoxy resin board, an acrylic board, a polyphthalamide board, or a polytetrafluoroethylene board.
可选地,所述通口为锥形孔,所述锥形孔的下端开口和上端开口分别朝向和背向所述PCB板设置,且所述下端开口的径向尺寸小于所述上端开口的径向尺寸。Optionally, the through opening is a tapered hole, the lower end opening and the upper end opening of the tapered hole are respectively arranged toward and away from the PCB board, and the radial size of the lower end opening is smaller than that of the upper end opening. Radial size.
可选地,所述锥形孔的孔壁形成有用于将所述像素单元发出的光线反射至所述上端开口外的反射面,所述反射面为平面;Optionally, the hole wall of the tapered hole is formed with a reflective surface for reflecting the light emitted by the pixel unit to the outside of the upper end opening, and the reflective surface is a flat surface;
或者,所述反射面为曲面,且所述曲面弯曲方向背向所述锥形孔的中心轴线。Alternatively, the reflective surface is a curved surface, and the curved direction of the curved surface faces away from the central axis of the tapered hole.
可选地,所述第一封胶层背向所述PCB板的一侧表面和所述上端开口的边缘相齐平;Optionally, a surface of the first sealing layer facing away from the PCB board is flush with the edge of the upper end opening;
或者,所述第一封胶层背向所述PCB板的一侧表面凸出于所述上端开口。Alternatively, a surface of the first sealing layer facing away from the PCB board protrudes from the upper end opening.
可选地,所述显示模组还包括第二封胶层,所述第二封胶层设置于所述阻隔板背向所述PCB板的一侧表面,且所述第二封胶层和所述第一封胶层一体成型。Optionally, the display module further includes a second sealant layer, the second sealant layer is disposed on the side surface of the barrier plate that faces away from the PCB board, and the second sealant layer and The first sealant layer is integrally formed.
可选地,所述第一封装胶层和所述第二封装胶层均为环氧树脂层或硅胶层。Optionally, the first encapsulation adhesive layer and the second encapsulation adhesive layer are both epoxy resin layers or silica gel layers.
可选地,所述第一封装胶层或所述第二封装胶层背向所述PCB板的一侧表面为粗糙表面。Optionally, the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board is a rough surface.
可选地,所述第一封装胶层或所述第二封装胶层背向所述PCB板的一侧表面形成有预设图案。Optionally, a predetermined pattern is formed on a surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board.
可选地,所述第一封装胶层或所述第二封装胶层背向所述PCB板的一侧表面贴设有功能薄膜。Optionally, a functional film is attached to the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board.
第二方面,提供一种显示模组的制造方法,包括以下步骤:In a second aspect, a method for manufacturing a display module is provided, which includes the following steps:
提供PCB板和多个像素单元,将各像素单元设置于PCB板上;Provide a PCB board and multiple pixel units, and set each pixel unit on the PCB board;
提供阻隔板和模具,在阻隔板对应各像素单元的位置开设通口,模具具有可拆卸的上盖板和下底板;Provide barrier plates and molds, open through holes at the positions of the barrier plates corresponding to each pixel unit, and the mold has a detachable upper cover plate and a lower bottom plate;
将阻隔板放入模具内,并拆除模具的上盖板,并在各通口内填充第一封装胶;Put the baffle plate into the mold, remove the upper cover plate of the mold, and fill the first packaging glue in each opening;
在各通口完成填充第一封装胶后,盖上模具的上盖板,并使得上盖板压设于第一封装胶背向PCB板的表面;After each port is filled with the first packaging glue, cover the upper cover plate of the mold, and press the upper cover plate on the surface of the first packaging glue facing away from the PCB board;
倒置模组,并拆除模组的下底板,将设置有像素单元的PCB板设置于阻隔板上,使得各像素单元伸入各通口内,并封装于对应的第一封装胶内;Turn the module upside down, and remove the lower bottom plate of the module, and set the PCB board with the pixel unit on the barrier partition, so that each pixel unit extends into each through port and is packaged in the corresponding first packaging glue;
在各像素单元封装于对应的第一封装胶后,装设下底板,并将封装有像素单元的第一封装胶固化处理;After each pixel unit is encapsulated in the corresponding first encapsulating glue, the lower bottom plate is installed, and the first encapsulating glue encapsulating the pixel unit is cured;
完成固化处理后,拆除模具。After the curing process is completed, the mold is removed.
第三方面,提供一种显示器,包括有上述的显示模组。In a third aspect, a display is provided, which includes the above-mentioned display module.
有益效果Beneficial effect
本申请实施例提供的显示模组,通过在显示模组的PCB板上设置用于阻隔光线的阻隔板,并使得设置于PC板上的像素单元容置于开设于阻隔板上的通口内,这样开设于阻隔板上的各个通口便可将PCB板上的各个像素单元相互隔开,从而可降低像素单元之间的光串扰现象,减弱了具有显示模组的显示屏拼缝处的亮线现象,而作为整体板件的阻隔板相较于现有技术中点胶形成的阻隔层,其相对于PCB板的装配工艺更为简单,且由于像素单元是整体容置于对应的通口内,这样一个像素单元的不同LED发光单元之间不会被隔开,进而提升了像素单元的各个LED发光单元之间的光色混合均匀性。In the display module provided by the embodiment of the present application, a barrier plate for blocking light is provided on the PCB of the display module, and the pixel unit provided on the PC board is accommodated in the opening on the barrier plate. In this way, the various ports opened on the barrier partition can separate the pixel units on the PCB board from each other, thereby reducing the light crosstalk between the pixel units and reducing the brightness at the joints of the display screen with the display module. Compared with the barrier layer formed by dispensing glue in the prior art, the assembling process for the PCB board is simpler, and because the pixel unit is integrally accommodated in the corresponding opening In this way, the different LED light-emitting units of such a pixel unit will not be separated, thereby improving the uniformity of light color mixing between the respective LED light-emitting units of the pixel unit.
本申请实施例提供的显示模组的制造方法,阻隔板上的通口开设完毕后,可首先在通口内填充第一封装胶,随后再将PCB板设置于阻隔板上,并使得各像素单元伸入各通口内,并封装于对应的第一封装胶内,此后再将第一封装胶进行固化处理,这样便实现了像素单元在通口内的封装,完成了显示模组的制造,如此便简化了显示模组的制造工艺流程,提高了显示模组的制造效率,且由于像素单元是整体容置于对应的通口内,这样一个像素单元的不同LED发光单元之间不会被隔开,进而提升了像素单元的各个LED发光单元之间的光色混合均匀性。而通过设置模具,这样在模具的上盖板的压挤作用下,填充于各通口的第一封装胶在整体便形成了相互独立或连接的岛状结构,一方面可有效挤出各个第一封装胶内的气泡,另一方面也能使得第一封装胶背向PCB板一侧的表面平整化。In the manufacturing method of the display module provided by the embodiment of the present application, after the openings on the barrier spacers are opened, the first encapsulating glue can be filled in the openings, and then the PCB board is arranged on the barrier spacers, and each pixel unit Extend into each port and encapsulate in the corresponding first encapsulant. After that, the first encapsulant is cured, so that the pixel unit is packaged in the port and the display module is manufactured. The manufacturing process of the display module is simplified, and the manufacturing efficiency of the display module is improved. Since the pixel unit is integrally accommodated in the corresponding opening, the different LED light-emitting units of a pixel unit will not be separated. Furthermore, the uniformity of light color mixing among the LED light-emitting units of the pixel unit is improved. By setting the mold, the first encapsulating glue filled in each port forms an independent or connected island structure as a whole under the pressing action of the upper cover plate of the mold. The air bubbles in an encapsulating glue can also flatten the surface of the first encapsulating glue facing away from the PCB board on the other hand.
本申请实施例提供的显示器,由于包括有上述的显示模组,而上述的显示模组的装配工艺较为简单,且在降低了其像素单元之间的光串扰现象的同时,也提升了像素单元的各个LED发光单元之间的光色混合均匀性,这样便提升了显示器的整体显示效果。Since the display provided by the embodiment of the present application includes the above-mentioned display module, the assembly process of the above-mentioned display module is relatively simple, and while reducing the optical crosstalk between the pixel units, it also improves the pixel unit. The uniformity of light and color mixing between the various LED light-emitting units, which improves the overall display effect of the display.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings needed in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only for the present application. For some embodiments, those of ordinary skill in the art can obtain other drawings based on these drawings without creative labor.
图1为本申请实施例提供的显示模组的俯视结构图一;FIG. 1 is a top structural diagram 1 of a display module provided by an embodiment of the application;
图2为本申请实施例提供的显示模组的俯视结构图二;FIG. 2 is a second top structural view of a display module provided by an embodiment of the application;
图3为本申请实施例提供的显示模组的剖切视图一;FIG. 3 is a cross-sectional view 1 of a display module provided by an embodiment of the application;
图4为本申请实施例提供的显示模组的剖切视图二;4 is a second cross-sectional view of the display module provided by an embodiment of the application;
图5为本申请实施例提供的显示模组的剖切视图三;FIG. 5 is a third cross-sectional view of the display module provided by an embodiment of the application;
图6为本申请实施例提供的显示模组的剖切视图四;Fig. 6 is a fourth sectional view of the display module provided by an embodiment of the application;
图7为本申请实施例提供的显示模组的制造方法的显示模组制造顺序图;FIG. 7 is a display module manufacturing sequence diagram of a method for manufacturing a display module according to an embodiment of the application;
图8为本申请实施例提供的显示模组的制造方法的工艺流程图。FIG. 8 is a process flow diagram of a manufacturing method of a display module provided by an embodiment of the application.
其中,图中各附图标记:Among them, the reference signs in the figure:
10—显示模组            11—像素单元            12—阻隔板10-Display module 11-Pixel unit 12-Barrier
13—通口                14—第一封胶层          15—第二封胶层13-Through the mouth 14—The first sealant layer 15—The second sealant layer
16—透明板体            17—黑色吸光层          18—功能薄膜16-Transparent board body 17—Black light-absorbing layer 18—Functional film
19—LED发光单元       20—模具                21—下底板19—LED light-emitting unit 20—Mold 21—Lower bottom plate
22—侧壁              23—上盖板              111—PCB板。22—side wall 23—top cover 111—PCB board.
本发明的实施方式Embodiments of the present invention
下面详细描述本申请的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图1~8描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings 1 to 8 are exemplary, and are intended to explain the present application, and should not be understood as a limitation to the present application.
在本申请的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, not It indicates or implies that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "a plurality of" means two or more than two, unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
如图1~3所示,本申请实施例提供了一种显示模组10,其应用于显示器上,尤其可应用于LED显示器上。具体地,显示模组10包括PCB板111、多个设置于PCB板111上的像素单元11和用于阻隔光线的阻隔板12。As shown in FIGS. 1 to 3, the embodiments of the present application provide a display module 10, which is applied to a display, and is particularly applicable to an LED display. Specifically, the display module 10 includes a PCB board 111, a plurality of pixel units 11 arranged on the PCB board 111, and a barrier plate 12 for blocking light.
其中,像素单元11由多个发光颜色不一的LED发光单元19组成,比如像素单元11可由红色LED发光单元19、绿色LED发光单元19和蓝色LED发光单元19组成。各个LED发光单元19可采用chip型或TOP型SMD的封装方式,也可以采用COB封装方式,并可通过贴片或焊接等方式固定于PCB板111上。Among them, the pixel unit 11 is composed of a plurality of LED light-emitting units 19 with different light-emitting colors. For example, the pixel unit 11 can be composed of a red LED light-emitting unit 19, a green LED light-emitting unit 19 and a blue LED light-emitting unit 19. Each LED light-emitting unit 19 can adopt a chip type or TOP type SMD packaging method, or a COB packaging method, and can be fixed on the PCB board 111 by means of patch or welding.
具体地,阻隔板12设置于PCB板111上,其中,阻隔板12和PCB板111之间可通过螺栓连接、铆接或粘胶等方式固定。阻隔板12对应各像素单元11的位置均开设有通口13,各通口13内均容置有第一封胶层14,像素单元11容置于对应的通口13内,且封装于对应的第一封胶层14内。Specifically, the baffle plate 12 is disposed on the PCB board 111, wherein the baffle plate 12 and the PCB board 111 can be fixed by bolt connection, riveting or glue. The barrier plate 12 is provided with a through hole 13 at a position corresponding to each pixel unit 11, and each through hole 13 contains a first sealant layer 14. The pixel unit 11 is accommodated in the corresponding through hole 13, and is packaged in the corresponding的first encapsulation layer 14 within.
以下对本申请实施例提供的显示模组10作进一步说明:本申请实施例提供的显示模组10,通过在显示模组10的PCB板111上设置用于阻隔光线的阻隔板12,并使得设置于PC板上的像素单元11容置于开设于阻隔板12上的通口13内,这样开设于阻隔板12上的各个通口13便可将PCB板111上的各个像素单元11相互隔开,从而可降低像素单元11之间的光串扰现象,减弱了具有显示模组10的显示屏拼缝处的亮线现象,而作为整件板件的阻隔板12相较于现有技术中点胶形成的阻隔层,其相对于PCB板111的装配工艺更为简单,且由于像素单元11是整体容置于对应的通口13内,这样一个像素单元11的不同LED发光单元19之间不会被隔开,进而提升了像素单元11的各个LED发光单元19之间的光色混合均匀性。The following further describes the display module 10 provided by the embodiment of the present application: the display module 10 provided by the embodiment of the present application is provided with a barrier 12 for blocking light on the PCB 111 of the display module 10, and The pixel units 11 on the PC board are accommodated in the through openings 13 opened on the barrier plate 12, so that the respective through openings 13 opened on the barrier plate 12 can separate the pixel units 11 on the PCB board 111 from each other Therefore, the light crosstalk phenomenon between the pixel units 11 can be reduced, and the bright line phenomenon at the joints of the display screen with the display module 10 can be reduced. The barrier layer formed by glue has a simpler assembly process relative to the PCB board 111, and because the pixel unit 11 is integrally accommodated in the corresponding through opening 13, so that the different LED light-emitting units 19 of a pixel unit 11 are not between different LED light-emitting units 19 Will be separated, thereby improving the uniformity of light color mixing among the LED light-emitting units 19 of the pixel unit 11.
在本申请的另一些实施例中,阻隔板12为含有黑色吸光材料的板体。具体地,黑色吸光材料可为黑色油墨,这样阻隔板12便为整体呈黑色的板体,进而便实现了对各个像素单元11之间所发出光线的有效隔绝,避免了各个像素单元11之间的光串扰。In some other embodiments of the present application, the barrier plate 12 is a plate body containing a black light-absorbing material. Specifically, the black light-absorbing material can be black ink, so that the barrier plate 12 is a black plate as a whole, thereby realizing effective isolation of the light emitted between the pixel units 11, and avoiding the gap between the pixel units 11 Optical crosstalk.
在本申请的另一些实施例中,如图4所示,阻隔板12包括透明板体16、且透明板体16背向PCB板111的一侧表面形成有黑色吸光层17。具体地,通过在阻隔板12背向PCB板111的一侧表面设置黑色吸光层17,这样便相当于在阻隔板12的出光侧设置了黑色吸光层17,从而可实现对各个像素单元11之间所发出光线的有效隔绝,避免了各个像素单元11之间的光串扰。如此也无需使得阻隔板12整体呈黑色,从而降低了黑色油墨的用量,节省了阻隔板12的制造成本。In other embodiments of the present application, as shown in FIG. 4, the barrier 12 includes a transparent board body 16, and a black light-absorbing layer 17 is formed on the surface of the transparent board body 16 facing away from the PCB board 111. Specifically, by disposing the black light-absorbing layer 17 on the side surface of the blocking plate 12 facing away from the PCB board 111, this is equivalent to disposing the black light-absorbing layer 17 on the light-emitting side of the blocking plate 12, so as to realize the interaction between each pixel unit 11. The effective isolation of the light emitted between the pixels avoids the light crosstalk between the pixel units 11. In this way, there is no need to make the barrier plate 12 appear black as a whole, thereby reducing the amount of black ink and saving the manufacturing cost of the barrier plate 12.
在本申请的另一些实施例中,黑色吸光层17为含有黑色油墨的环氧树脂层、硅胶层或硅橡胶层。具体地,通过使得黑色吸光层17为含有黑色油墨的环氧树脂层、硅胶层或硅橡胶层,这样便使得黑色吸光层17在设置于阻隔板12上时,能够在液态时铺满阻隔板12,再固化于阻隔板12上,从而提升了黑色吸光层17和阻隔板12的结合紧密度,并使得黑色吸光层17能够铺满阻隔板12,提升了阻隔板12的阻光性能。In some other embodiments of the present application, the black light-absorbing layer 17 is an epoxy resin layer, a silica gel layer, or a silicone rubber layer containing black ink. Specifically, by making the black light-absorbing layer 17 an epoxy resin layer, a silicone layer or a silicone rubber layer containing black ink, the black light-absorbing layer 17 can be covered with the barrier plate when it is placed on the barrier plate 12 in a liquid state. 12. Re-curing on the barrier plate 12, thereby improving the tightness of the black light absorbing layer 17 and the barrier plate 12, and enabling the black light absorbing layer 17 to cover the barrier plate 12, thereby improving the light blocking performance of the barrier plate 12.
在本申请的另一些实施例中,透明板体16内弥散分布有散射粒子颗粒。具体地,通过在透明板体16内弥散分布散射粒子,这样便提升了光线在阻隔板12内的散射性能,从而扩展了自通口13射出的光线的出光路径,进而也提升了显示模组10的匀光性能。In some other embodiments of the present application, scattering particles are dispersed and distributed in the transparent plate 16. Specifically, by dispersing and distributing the scattering particles in the transparent plate body 16, the scattering performance of the light in the baffle plate 12 is improved, thereby expanding the light path of the light emitted from the opening 13 and further improving the display module. 10's uniform light performance.
在本申请的另一些实施例中,散射粒子为TiO 2粒子、Al 2O 3粒子或SiO 2粒子。具体地,通过将散射粒子选择为TiO 2粒子、Al 2O 3粒子或SiO 2粒子,由于上述物质的折射率较高,这样光线在射至上述粒子处时,便会发生反射,从而形成光线在阻隔板12内的漫反射,进而丰富最终自通口13射出的光线的出光路径。 In some other embodiments of the present application, the scattering particles are TiO 2 particles, Al 2 O 3 particles, or SiO 2 particles. Specifically, by selecting the scattering particles as TiO 2 particles, Al 2 O 3 particles, or SiO 2 particles, since the refractive index of the above-mentioned substances is relatively high, the light will be reflected when it hits the above-mentioned particles, thereby forming light. The diffuse reflection in the baffle 12 further enriches the light exit path of the light finally emitted from the through opening 13.
在本申请的另一些实施例中,透明板体16为聚碳酸酯板体、环氧树脂板体、亚克力板体、聚邻苯二甲酰胺板体或聚四氟乙烯板体。具体地,通过将透明板体16选择为上述材料制成,这样便使得透明板体16具有了较佳的透光度,如此便降低了光线在阻隔板12内的光损耗,提升了显示模组10的出光效率。In other embodiments of the present application, the transparent plate 16 is a polycarbonate plate, an epoxy resin plate, an acrylic plate, a polyphthalamide plate, or a polytetrafluoroethylene plate. Specifically, by selecting the transparent plate body 16 to be made of the above-mentioned materials, the transparent plate body 16 has a better light transmittance, thus reducing the light loss of the light in the barrier plate 12, and improving the display mode. Light output efficiency of group 10.
在本申请的另一些实施例中,如图3~5所示,通口13为锥形孔,锥形孔的下端开口和上端开口分别朝向和背向PCB板111设置,且下端开口的径向尺寸小于上端开口的径向尺寸。In some other embodiments of the present application, as shown in FIGS. 3 to 5, the through opening 13 is a tapered hole, the lower end opening and the upper end opening of the tapered hole are respectively arranged toward and away from the PCB board 111, and the diameter of the lower end opening The radial dimension is smaller than the radial dimension of the upper end opening.
具体地,通过使得锥形孔的下端开口径向尺寸小于上端开口的径向尺寸,这样便使得锥形孔具有了较佳的光线聚拢特性,如此可进一步提升显示模组10的出光效率。Specifically, by making the radial size of the lower end opening of the tapered hole smaller than the radial size of the upper end opening, the tapered hole has better light gathering characteristics, which can further improve the light output efficiency of the display module 10.
在本申请的另一些实施例中,锥形孔的孔壁形成有用于将像素单元11发出的光线反射至上端开口外的反射面。其中,反射面为斜面。同时,反射面也可为平面或者曲面,当反射面为曲面时,其曲面的弯曲方向背向锥形孔的中心轴线。In some other embodiments of the present application, the hole wall of the tapered hole is formed with a reflective surface for reflecting the light emitted by the pixel unit 11 to the outside of the upper end opening. Among them, the reflecting surface is an inclined surface. At the same time, the reflecting surface can also be a flat surface or a curved surface. When the reflecting surface is a curved surface, the curved direction of the curved surface faces away from the central axis of the tapered hole.
具体地,由于锥形孔的孔壁形成有反射面,这样像素单元11的各LED发光单元19所发出的光线即可在反射面的反射作用下射出通口13。而反射面可通过由透明板体16和散射粒子的结合形成漫反射面。通过将反射面设计为曲面,并使得曲面的弯曲方向背向锥形孔的中心轴线,这样曲面即可对射出通口13的光线产生聚拢效果。Specifically, since the wall of the tapered hole is formed with a reflective surface, the light emitted by each LED light-emitting unit 19 of the pixel unit 11 can exit the through opening 13 under the reflection of the reflective surface. The reflective surface can be formed by combining the transparent plate 16 and the scattering particles to form a diffuse reflective surface. By designing the reflecting surface as a curved surface, and making the curved direction of the curved surface face away from the central axis of the tapered hole, the curved surface can produce a gathering effect on the light emitted from the through opening 13.
在本申请的另一些实施例中,如图5所示,第一封胶层14背向PCB板111的一侧表面和上端开口的边缘相齐平;或者,第一封胶层14背向PCB板111的一侧表面凸出于上端开口。显示模组10还包括第二封胶层15,第二封胶层15设置于阻隔板12背向PCB板111的一侧表面,且第二封胶层15和第一封胶层14一体成型。In other embodiments of the present application, as shown in FIG. 5, the surface of the first sealing layer 14 facing away from the PCB board 111 is flush with the edge of the upper end opening; or, the first sealing layer 14 facing away One side surface of the PCB board 111 protrudes from the upper end opening. The display module 10 also includes a second encapsulant layer 15, which is disposed on the side surface of the barrier plate 12 facing away from the PCB board 111, and the second encapsulant layer 15 and the first encapsulant layer 14 are integrally formed .
具体地,第一封装胶层和第二封装胶层均为环氧树脂层或硅胶层。通过将第一封装胶层和第二封装胶层设置为环氧树脂层或硅胶层,这样便提升了第一封装胶层和第二封装胶层的透光性能,同时也改善了显示模组10的显示效果。Specifically, the first encapsulation adhesive layer and the second encapsulation adhesive layer are both epoxy resin layers or silica gel layers. By setting the first encapsulation adhesive layer and the second encapsulation adhesive layer as an epoxy resin layer or a silicone layer, the light transmission performance of the first encapsulation adhesive layer and the second encapsulation adhesive layer is improved, and the display module is also improved 10 display effect.
而通过使得第一封胶层14背向PCB板111的一侧表面和上端开口的边缘相齐平,这样可使得阻隔板12背向PCB板111的一侧表面较为平整,进而易于在阻隔板12背向PCB板111的一侧表面形成第二封装胶层。或者,第一封装胶层背向PCB板111的一侧表面凸出于上端开口,这样可像素单元11的LED发光单元19发出的光线即可自第一封装胶层的部分侧壁22射出,从而进一步提升了显示模组10的匀光性能。By making the side surface of the first sealing layer 14 facing away from the PCB board 111 and the edge of the upper end opening flush, the side surface of the barrier plate 12 facing away from the PCB board 111 can be made relatively flat, thereby making it easier to place the barrier plate 12 on the side surface of the PCB board 111. A second packaging adhesive layer is formed on the surface of one side facing away from the PCB board 111. Alternatively, the side surface of the first encapsulating adhesive layer facing away from the PCB board 111 protrudes from the upper end opening, so that the light emitted by the LED light-emitting unit 19 of the pixel unit 11 can be emitted from a part of the sidewall 22 of the first encapsulating adhesive layer. Thus, the uniform light performance of the display module 10 is further improved.
在本申请的另一些实施例中,第一封装胶层或第二封装胶层背向PCB板111的一侧表面为粗糙表面。具体地,通过将第一封装胶层或第二封装胶层背向PCB板111的一侧表面设为粗糙表面,这样便进一步提升了自LED发光单元19发出的光线在第一封装胶层或第二封装胶层背向PCB板111的一侧表面的散射性能,从而提升了显示模组10的出光均匀性和显示效果。In some other embodiments of the present application, the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board 111 is a rough surface. Specifically, by setting the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board 111 as a rough surface, the light emitted from the LED light-emitting unit 19 is further improved in the first packaging adhesive layer or The scattering performance of the side surface of the second encapsulation adhesive layer facing away from the PCB board 111 improves the uniformity of light emission and the display effect of the display module 10.
在本申请的另一些实施例中,第一封装胶层或第二封装胶层背向PCB板111的一侧表面形成有预设图案。具体地,通过在第一封装胶层或第二封装胶层背向PCB板111的一侧表面形成预设图案,这样显示模组10发出的光线即可在显示器上投影出上述图案,实现特定的功能,提升包括有该显示模组10的显示器的用户体验。In some other embodiments of the present application, a predetermined pattern is formed on the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board 111. Specifically, by forming a preset pattern on the side surface of the first encapsulating adhesive layer or the second encapsulating adhesive layer facing away from the PCB board 111, the light emitted by the display module 10 can project the above-mentioned pattern on the display to achieve specific The function of, enhances the user experience of the display including the display module 10.
在本申请的另一些实施例中,如图6所示,第一封装胶层或第二封装胶层背向PCB板111的一侧表面贴设有功能薄膜18。具体地,功能薄膜18可具体为防摩尔纹膜等,以消除显示模组10显像时产生的摩尔纹等缺陷。In some other embodiments of the present application, as shown in FIG. 6, the functional film 18 is attached to the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board 111. Specifically, the functional film 18 may specifically be an anti-moiré film or the like to eliminate defects such as moiré generated when the display module 10 is displayed.
如图7和图8所示,本申请实施例还提供了一种显示模组10的制造方法,包括以下步骤:As shown in FIG. 7 and FIG. 8, an embodiment of the present application also provides a manufacturing method of the display module 10, which includes the following steps:
提供PCB板111和多个像素单元11,将各像素单元11设置于PCB板111上;A PCB board 111 and a plurality of pixel units 11 are provided, and each pixel unit 11 is arranged on the PCB board 111;
提供阻隔板12和模具20,在阻隔板12对应各像素单元11的位置开设通口13,其中,阻隔板12可通过注塑成型或3D打印的方式制得,其可为添加黑色的光线吸收成分(比如黑色油墨)的聚碳酸酯板体、环氧树脂板体、亚克力板体、聚邻苯二甲酰胺板体或聚四氟乙烯板体。通口13则可通过光刻或机加工等方式形成于阻隔板12上。A barrier plate 12 and a mold 20 are provided, and a through hole 13 is opened at the location of the barrier barrier 12 corresponding to each pixel unit 11. The barrier barrier 12 can be made by injection molding or 3D printing, and it can be added with black light absorbing components (Such as black ink) polycarbonate board, epoxy resin board, acrylic board, polyphthalamide board or polytetrafluoroethylene board. The through opening 13 can be formed on the barrier plate 12 by photolithography or machining.
模具20具有可拆卸的上盖板23和下底板21,将阻隔板12放入模具20内,并拆除模具20的上盖板23,并在各通口13内填充第一封装胶,第一封装胶可通过灌胶、模压或点胶等方式自通口13的上端开口注入通口13内;阻隔板12设置于模具20内,并使其开设有通口13的一面朝上,以便于液态的第一封装胶填充于通口13。其中,模具20由下底板21、侧壁22和上盖板23组成,底板和侧壁22以及盖板和侧壁22之间可通过螺丝或其他常用的方式固定。The mold 20 has a detachable upper cover 23 and a lower bottom 21. Put the barrier plate 12 into the mold 20, remove the upper cover 23 of the mold 20, and fill each through opening 13 with the first packaging glue. The encapsulating glue can be injected into the opening 13 from the upper end of the opening 13 by potting, molding, or dispensing; the blocking plate 12 is set in the mold 20 with the side with the opening 13 facing upwards, so that The first encapsulating glue in a liquid state is filled in the opening 13. The mold 20 is composed of a lower bottom plate 21, a side wall 22, and an upper cover plate 23. The bottom plate and the side wall 22, and the cover plate and the side wall 22 can be fixed by screws or other common methods.
在各通口13完成填充第一封装胶后,盖上模具20的上盖板23,并使得上盖板23压设于第一封装胶背向PCB板111的表面;After each port 13 is filled with the first packaging glue, cover the upper cover 23 of the mold 20, and press the upper cover 23 on the surface of the first packaging glue that faces away from the PCB 111;
倒置模具20,并拆除模具20的下底板21,将设置有像素单元11的PCB板111设置于阻隔板12上,使得各像素单元11伸入各通口13内,并封装于对应的第一封装胶内;这样像素单元11即可伸入通口13内,并封装于第一封装胶内,在各像素单元11封装于对应的第一封装胶后,再装设好下底板21,并将封装有像素单元11的第一封装胶固化处理;其中固化可选择光固化或热固化等,完成固化处理后,拆除模具20即可。The mold 20 is turned upside down, and the lower bottom plate 21 of the mold 20 is removed. The PCB board 111 provided with the pixel unit 11 is placed on the barrier plate 12, so that each pixel unit 11 extends into each through opening 13 and is packaged in the corresponding first In the packaging glue; in this way, the pixel unit 11 can extend into the through opening 13 and be encapsulated in the first packaging glue. After each pixel unit 11 is packaged in the corresponding first packaging glue, the bottom board 21 is installed, and The first packaging glue encapsulating the pixel unit 11 is cured; the curing can be photocuring or thermal curing, etc. After the curing process is completed, the mold 20 can be removed.
本申请实施例提供的显示模组10的制造方法,阻隔板12上的通口13开设完毕后,可首先在通口13内填充第一封装胶,随后再将PCB板111设置于阻隔板12上,并使得各像素单元11伸入各通口13内,并封装于对应的第一封装胶内,此后再将第一封装胶进行固化处理,这样便实现了像素单元11在通口13内的封装,完成了显示模组10的制造,如此便简化了显示模组10的制造工艺流程,提高了显示模组10的制造效率,且由于像素单元11是整体容置于对应的通口13内,这样一个像素单元11的不同LED发光单元19之间不会被隔开,进而提升了像素单元11的各个LED发光单元19之间的光色混合均匀性。而通过设置模具20,这样在模具20的上盖板23的压挤作用下,填充于各通口13的第一封装胶在整体便形成了相互独立或连接的岛状结构,一方面可有效挤出各个第一封装胶内的气泡,另一方面也能使得第一封装胶背向PCB板111一侧的表面平整化。In the manufacturing method of the display module 10 provided by the embodiment of the present application, after the opening 13 on the barrier plate 12 is opened, the first encapsulant can be filled in the opening 13 first, and then the PCB board 111 is placed on the barrier plate 12 And make each pixel unit 11 extend into each through opening 13 and be encapsulated in the corresponding first encapsulating glue. After that, the first encapsulating glue is cured, so that the pixel unit 11 is in the through opening 13 The packaging of the display module 10 is completed, which simplifies the manufacturing process flow of the display module 10 and improves the manufacturing efficiency of the display module 10, and because the pixel unit 11 is integrally accommodated in the corresponding port 13 In this way, the different LED light-emitting units 19 of such a pixel unit 11 will not be separated from each other, thereby improving the uniformity of light color mixing among the respective LED light-emitting units 19 of the pixel unit 11. By setting the mold 20, under the pressing action of the upper cover 23 of the mold 20, the first packaging glue filled in the openings 13 forms a mutually independent or connected island structure as a whole, which is effective on the one hand Extruding the air bubbles in each first encapsulating glue can also flatten the surface of the first encapsulating glue facing away from the PCB board 111 on the other hand.
本申请实施例还提供了一种显示器,包括有上述的显示模组10。The embodiment of the present application also provides a display including the above-mentioned display module 10.
本申请实施例提供的显示器,由于包括有上述的显示模组10,而上述的显示模组10的装配工艺较为简单,且在降低了其像素单元11之间的光串扰现象的同时,也提升了像素单元11的各个LED发光单元19之间的光色混合均匀性,这样便提升了显示器的整体显示效果。Since the display provided by the embodiment of the present application includes the above-mentioned display module 10, the assembly process of the above-mentioned display module 10 is relatively simple, and while reducing the optical crosstalk between the pixel units 11, it also improves The uniformity of the light and color mixing between the LED light-emitting units 19 of the pixel unit 11 is improved, so that the overall display effect of the display is improved.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of this application, and are not intended to limit this application. Any modification, equivalent replacement and improvement made within the spirit and principle of this application shall be included in the protection scope of this application. Inside.

Claims (16)

  1. 一种显示模组,其特征在于:包括PCB板、多个设置于所述PCB板上的像素单元和用于阻隔光线的阻隔板,所述阻隔板设置于所述PCB板上,所述阻隔板对应各所述像素单元的位置均开设有通口,各所述通口内均容置有第一封胶层,所述像素单元容置于对应的所述通口内,且封装于对应的所述第一封胶层内。 A display module, characterized in that it comprises a PCB board, a plurality of pixel units arranged on the PCB board, and a barrier plate for blocking light. The barrier plate is arranged on the PCB board, and the barrier The board is provided with a through opening corresponding to each of the pixel units, each of the through openings contains a first sealing glue layer, the pixel units are accommodated in the corresponding through openings, and are packaged in the corresponding through openings. In the first sealant layer.
  2. 根据权利要求1所述的显示模组,其特征在于:所述阻隔板为含有黑色吸光材料的板体; 4. The display module of claim 1, wherein the barrier plate is a plate containing a black light-absorbing material;
    或者,所述阻隔板包括透明板体、且所述透明板体背向所述PCB板的一侧表面形成有黑色吸光层。Alternatively, the barrier plate includes a transparent plate body, and a black light-absorbing layer is formed on a surface of the transparent plate body facing away from the PCB board.
  3. 根据权利要求2所述的显示模组,其特征在于:所述黑色吸光层为含有黑色油墨的环氧树脂层、硅胶层或硅橡胶层。 3. The display module of claim 2, wherein the black light-absorbing layer is an epoxy resin layer, a silica gel layer or a silicone rubber layer containing black ink.
  4. 根据权利要求2所述的显示模组,其特征在于:所述透明板体内弥散分布有散射粒子颗粒。 3. The display module of claim 2, wherein the transparent plate is dispersed with scattering particles.
  5. 根据权利要求4所述的显示模组,其特征在于:所述散射粒子为TiO 2粒子、Al 2O 3粒子或SiO 2粒子。 The display module of claim 4, wherein the scattering particles are TiO 2 particles, Al 2 O 3 particles, or SiO 2 particles.
  6. 根据权利要求2所述的显示模组,其特征在于:所述透明板体为聚碳酸酯板体、环氧树脂板体、亚克力板体、聚邻苯二甲酰胺板体或聚四氟乙烯板体。 The display module according to claim 2, wherein the transparent board is a polycarbonate board, an epoxy resin board, an acrylic board, a polyphthalamide board, or a polytetrafluoroethylene Board body.
  7. 根据权利要求1~6任一项所述的显示模组,其特征在于:所述通口为锥形孔,所述锥形孔的下端开口和上端开口分别朝向和背向所述PCB板设置,且所述下端开口的径向尺寸小于所述上端开口的径向尺寸。 The display module according to any one of claims 1 to 6, wherein the through opening is a tapered hole, and the lower end opening and the upper end opening of the tapered hole are respectively disposed toward and away from the PCB board , And the radial size of the lower end opening is smaller than the radial size of the upper end opening.
  8. 根据权利要求7所述的显示模组,其特征在于:所述锥形孔的孔壁形成有用于将所述像素单元发出的光线反射至所述上端开口外的反射面,所述反射面为平面; 7. The display module according to claim 7, wherein the hole wall of the tapered hole is formed with a reflective surface for reflecting the light emitted by the pixel unit to the outside of the upper end opening, and the reflective surface is flat;
    或者,所述反射面为曲面,且所述曲面弯曲方向背向所述锥形孔的中心轴线。Alternatively, the reflective surface is a curved surface, and the curved direction of the curved surface faces away from the central axis of the tapered hole.
  9. 根据权利要求7所述的显示模组,其特征在于:所述第一封胶层背向所述PCB板的一侧表面和所述上端开口的边缘相齐平; 7. The display module according to claim 7, wherein: a surface of the first sealing layer facing away from the PCB board is flush with the edge of the upper end opening;
    或者,所述第一封胶层背向所述PCB板的一侧表面凸出于所述上端开口。Alternatively, a surface of the first sealing layer facing away from the PCB board protrudes from the upper end opening.
  10. 根据权利要求1~6任一项所述的显示模组,其特征在于:所述显示模组还包括第二封胶层,所述第二封胶层设置于所述阻隔板背向所述PCB板的一侧表面,且所述第二封胶层和所述第一封胶层一体成型。 The display module according to any one of claims 1 to 6, characterized in that: the display module further comprises a second sealant layer, the second sealant layer is disposed on the barrier plate facing away from the One side surface of the PCB board, and the second sealing glue layer and the first sealing glue layer are integrally formed.
  11. 根据权利要求10所述的显示模组,其特征在于:所述第一封装胶层和所述第二封装胶层均为环氧树脂层或硅胶层。 10. The display module of claim 10, wherein the first encapsulation adhesive layer and the second encapsulation adhesive layer are both epoxy resin layers or silica gel layers.
  12. 根据权利要求10所述的显示模组,其特征在于:所述第一封装胶层或所述第二封装胶层背向所述PCB板的一侧表面为粗糙表面。 The display module according to claim 10, wherein the surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board is a rough surface.
  13. 根据权利要求10所述的显示模组,其特征在于:所述第一封装胶层或所述第二封装胶层背向所述PCB板的一侧表面形成有预设图案。 11. The display module of claim 10, wherein a predetermined pattern is formed on a surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board.
  14. 根据权利要求10所述的显示模组,其特征在于:所述第一封装胶层或所述第二封装胶层背向所述PCB板的一侧表面贴设有功能薄膜。 The display module according to claim 10, wherein a functional film is attached to a surface of the first packaging adhesive layer or the second packaging adhesive layer facing away from the PCB board.
  15. 一种显示模组的制造方法,其特征在于:包括以下步骤: A method for manufacturing a display module is characterized in that it comprises the following steps:
    提供PCB板和多个像素单元,将各所述像素单元设置于所述PCB板上;A PCB board and a plurality of pixel units are provided, and each pixel unit is arranged on the PCB board;
    提供阻隔板和模具,在所述阻隔板对应各所述像素单元的位置开设通口,所述模具具有可拆卸的上盖板和下底板;Provide a barrier plate and a mold, and open a through hole at the position of the barrier plate corresponding to each of the pixel units, and the mold has a detachable upper cover plate and a lower bottom plate;
    将所述阻隔板放入所述模具内,并拆除所述模具的上盖板,并在各所述通口内填充第一封装胶;Put the baffle plate into the mold, remove the upper cover plate of the mold, and fill each of the through openings with the first packaging glue;
    在各所述通口完成填充所述第一封装胶后,盖上所述模具的上盖板,并使得所述上盖板压设于所述第一封装胶背向所述PCB板的表面;After each port is filled with the first packaging glue, cover the upper cover plate of the mold and press the upper cover plate on the surface of the first packaging glue facing away from the PCB board ;
    倒置所述模具,并拆除所述模具的下底板,将设置有所述像素单元的所述PCB板设置于所述阻隔板上,使得各所述像素单元伸入各所述通口内,并封装于对应的所述第一封装胶内;The mold is turned upside down, and the lower bottom plate of the mold is removed, and the PCB board provided with the pixel unit is set on the barrier plate, so that each pixel unit extends into each of the through openings and is packaged In the corresponding first packaging glue;
    在各所述像素单元封装于对应的所述第一封装胶后,装设所述下底板,并将封装有所述像素单元的第一封装胶固化处理;After each of the pixel units is encapsulated in the corresponding first encapsulating glue, the lower bottom plate is installed, and the first encapsulating glue encapsulating the pixel units is cured;
    完成所述固化处理后,拆除所述模具。After the curing process is completed, the mold is removed.
  16. 一种显示器,其特征在于:包括有权利要求1~14任一项所述的显示模组。 A display, characterized in that it comprises the display module according to any one of claims 1-14.
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