WO2021258403A1 - Dyeing method and device with splash-proof structure for polyester chemical fabric textile - Google Patents

Dyeing method and device with splash-proof structure for polyester chemical fabric textile Download PDF

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Publication number
WO2021258403A1
WO2021258403A1 PCT/CN2020/098350 CN2020098350W WO2021258403A1 WO 2021258403 A1 WO2021258403 A1 WO 2021258403A1 CN 2020098350 W CN2020098350 W CN 2020098350W WO 2021258403 A1 WO2021258403 A1 WO 2021258403A1
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WIPO (PCT)
Prior art keywords
dyeing
polyester
splash
proof structure
polyester fabric
Prior art date
Application number
PCT/CN2020/098350
Other languages
French (fr)
Chinese (zh)
Inventor
王宇明
倪建峰
曾学永
刘建波
张福梅
Original Assignee
泗阳申久家纺面料有限公司
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Publication of WO2021258403A1 publication Critical patent/WO2021258403A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • D06P3/54Polyesters using dispersed dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/60Optical bleaching or brightening
    • D06L4/671Optical brightening assistants, e.g. enhancers or boosters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445Use of auxiliary substances before, during or after dyeing or printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5264Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds
    • D06P1/5292Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds containing Si-atoms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/642Compounds containing nitrogen
    • D06P1/6424Compounds containing isocyanate or isothiocyanate groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/642Compounds containing nitrogen
    • D06P1/645Aliphatic, araliphatic or cycloaliphatic compounds containing amino groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/653Nitrogen-free carboxylic acids or their salts
    • D06P1/6533Aliphatic, araliphatic or cycloaliphatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67333Salts or hydroxides
    • D06P1/6735Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67333Salts or hydroxides
    • D06P1/6735Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • D06P1/67358Halides or oxyhalides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67383Inorganic compounds containing silicon

Definitions

  • the invention belongs to the technical field of textile dyeing, in particular to a dyeing method and device with a splash-proof structure for polyester chemical fiber cloth weaving.
  • Polyester is an important variety of synthetic fibers. It is the trade name of polyester fiber in my country. It is made of purified terephthalic acid or dimethyl terephthalate and ethylene glycol through esterification or transesterification and polycondensation.
  • the fiber-forming polymer-polyethylene terephthalate is a fiber made by spinning and post-processing. After the polyester fabric is produced, it often needs to be dyed. However, the existing polyester Before the fabric is dyed, the polyester fabric is not cleaned in place, which will easily cause the outer surface of the polyester fabric after printing and dyeing to show various color patterns and stains, which will affect the appearance of the polyester fabric.
  • the ordinary dyeing device is convenient for picking and placing.
  • polyester fabrics are often directly wound on the surface of a roller for conveying and dyeing.
  • a Chinese utility model with application number CN201921457252.1 is a dyeing device for knitted fabrics.
  • part of the rollers are set in The bottom of the dyeing device, so it is troublesome for the staff to wind the polyester fabric on the surface of the roller, and it is not convenient to use.
  • the present invention provides a dyeing method and device with a splash-proof structure for polyester chemical fiber cloth weaving, which solves the problem that ordinary polyester fabrics are not thoroughly cleaned before dyeing, which may easily cause problems after printing and dyeing.
  • the outer surface of the polyester fabric presents various color patterns and stains and other dyeing defects, which affect the appearance of the polyester fabric, and the ordinary dyeing device is not convenient for the staff to wind the polyester fabric on the surface of the roller.
  • the present invention provides the following technical solution: a dyeing method with a splash-proof structure for polyester chemical fiber cloth weaving, including the following steps.
  • the polyester fabric First put the polyester fabric to be dyed into the washing machine, when the water level reaches 13-17%, flush into the detergent and color bleaching powder, and then when the water level reaches 15-20%, heat the water to raise the water temperature to 30- 45°C, the washing speed of the washing machine at this time is 30-40r/min. After the washing is completed, the polyester fabric is dehydrated and the above operation is repeated for three times. They are light normal washing 3-5min, normal washing 10-15min and heavy washing. Normally wash for 20-30min. After the cleaning is completed, start the medium-speed dehydration, the rotation speed is 300-400r/min, and the dehydration time is 1-2.5min. After the dehydration is completed, place the polyester fabric in a light alkali bath at a certain temperature for soaking.
  • polyester fabric washed and dried in S1 into the dyeing device for dyeing at a bath ratio of 1:30, then increase the temperature to 50°C, and start heating up to 78°C at 2°C/min, and keep it warm for 5 minutes
  • the temperature was raised at 2°C/min to 100°C, kept for 10 minutes, and then heated to 125°C at 1°C/min. After 30 minutes, the temperature was lowered to 55°C at 3°C/min and sampled for color matching.
  • the laundry detergent in S1 includes 5-12% anionic surfactants, 5-12% non-ionic surfactants, 20-30% soda ash, -5-10% sodium silicate, water quality treatment Agent 10-25%, sodium sulfate 20-30%, anti-soil redeposition agent 1-3%, brightener 0.05-0.2% and perfume 0.05-0.2%.
  • the fabric care agent in S1 includes 8-12% anionic surfactant, 15-30% silicone emulsion, 1-5% citric acid, 0.1-0.3% calcium chloride, 50-% water 70% and fragrance 0.05-0.2%.
  • a dyeing device with a splash-proof structure for polyester chemical fiber cloth weaving is a dyeing device with a splash-proof structure for polyester chemical fiber cloth weaving.
  • the dyeing device includes a dyeing box.
  • the left and right sides are provided with sliding grooves, and sliding blocks are slidably connected in the sliding grooves, and the opposite surfaces of the two sliding blocks are respectively fixedly connected with a connecting plate and two first rollers.
  • Two support plates are fixedly connected to the right side of the dyeing box, the front of the support plate is clamped with a bearing, the two bearings are sleeved with the same rotating shaft, and the outer surface of the rotating shaft is clamped and fixed.
  • the fixing plate is fixedly connected to the right side of the box cover, and the lower surface of the box cover is overlapped with the upper surface of the dyeing box.
  • the lower surface of the box cover and the upper surface of the connecting plate are both fixedly connected with two fixed blocks.
  • the opposite faces of the upper two fixed blocks and the opposite faces of the lower two fixed blocks are connected to the same one through two pin shafts.
  • the front and back of the movable board are movably connected.
  • the lower surface of the dyeing box is fixedly connected with four supporting legs, and the lower surface of the inner wall of the dyeing box is respectively provided with an ultrasonic mixing generator and two heaters.
  • two second rollers are respectively arranged in the dyeing box, and the positions corresponding to the two second rollers on the front and back of the inner wall of the dyeing box are provided with through holes.
  • a disc is fixedly connected to the front of the rotating shaft, a sliding sleeve is clamped on the front of the disc, a sliding rod is sleeved in the sliding sleeve, and the front of the sliding rod is connected to the handle The back of the fixed connection.
  • a spring is connected to the outer sleeve of the sliding rod, the two ends of the spring are respectively fixedly connected to the back of the handle and the front of the sliding sleeve, and the front of the support plate is provided with a plurality of card slots, The sliding rod is arranged in one of the slots.
  • a handle is fixedly connected to the left side of the box cover.
  • the present invention has the beneficial effects.
  • the dyeing method with splash-proof structure for polyester chemical fiber cloth textiles By setting the pre-dyeing process, and adding detergent and color bleaching powder at low water level, the concentration of detergent and color bleaching powder can reach the standard and maximize Good washing effect, and by raising the water temperature to 30-45°C, this temperature will not cause damage to the polyester fabric structure, and can accelerate the disintegration of stubborn stains, and place the polyester fabric at a certain temperature after the cleaning is completed Soaking in the light alkali pool of the polyester fabric to discharge the oligomers in the polyester fabric, and at the same time to remove the impurities attached to the outer surface of the polyester fabric again, so that the grease, dust and pigment generated on the surface of the polyester fabric during the production process can be cleaned, thereby It avoids the problems of various color patterns and stains during dyeing due to improper cleaning of polyester fabrics during dyeing, and guarantees the normal dyeing quality of polyester fabrics.
  • the dyeing device with splash-proof structure for the polyester chemical fiber cloth textile by setting the handle, sliding rod, card slot, box cover, fixed block, pin, movable plate, connecting plate and slider, when the polyester fabric is needed
  • the user can first pull the slide bar out of the card slot by pulling the handle, and then open the box cover to the right by the handle, so that when the box cover rotates to the right, it can pass through the upper fixed block, pin, movable plate and
  • the lower pin and the fixed block drive the connecting plate to move upward, so that the connecting plate can drive the two first rollers to the appropriate position through the two sliding blocks, and the sliding rod is locked into the slot by loosening the pull handle.
  • the angle of the box cover is fixed, so that the two first rollers can be moved up to a suitable position, so that the user can easily wrap the polyester fabric on the two first rollers and the two second rollers.
  • the practicability of the device is high.
  • the dyeing device with splash-proof structure for polyester chemical fiber cloth weaving is equipped with a heater and an ultrasonic mixing generator, so that the ultrasonic mixing generator can evenly mix the dyeing liquid in the dyeing box during operation, thereby avoiding The problem that the dye liquor in the dyeing box settles and it is difficult to dye the polyester fabric uniformly.
  • the setting of the heater can heat the dye liquor, so that it is more convenient to color the polyester fabric when the dye liquor is in a suitable and stable state.
  • Fig. 1 is a schematic cross-sectional view of the front view of the present invention.
  • Fig. 2 is a schematic cross-sectional structure diagram of the present invention in a right view.
  • Fig. 3 is a schematic cross-sectional view of the left side view of the present invention.
  • Fig. 4 is an enlarged schematic diagram of the structure at A of the present invention.
  • the present invention provides a technical solution: a dyeing method with a splash-proof structure for polyester chemical fiber cloth weaving, including the following steps.
  • the polyester fabric that needs to be dyed into the washing machine When the water level reaches 13-17%, flush into the detergent and color bleaching powder.
  • the detergent and color bleaching powder The concentration of bleaching powder meets the standard in order to achieve the best washing effect, and by adding detergent and color bleaching powder, the detergent can remove the stains on the surface of the fabric, and the addition of color bleaching powder can maintain the vividness of the surface of the fabric.
  • the cross-color situation occurs during dyeing, and then when the water level reaches 15-20%, the water temperature is increased to 30-45°C by heating. At this time, the washing speed of the washing machine is 30-40r/min.
  • the polyester fabric is dehydrated and the above operation is repeated for three times, respectively, light general washing 3- 5min, normal washing 10-15min and heavy normal washing 20-30min. Through repeated washing of polyester fabrics, impurities and dust on the outer surface of polyester fabrics can be removed.
  • medium-speed dehydration starts at 300-400r/min.
  • the dehydration time is 1-2.5min.
  • the polyester fabric is placed in a light alkali bath at a certain temperature for soaking.
  • the polyester fabric By placing the polyester fabric in the light alkali bath for soaking, the oligomers in the polyester fabric are discharged. At the same time, the impurities attached to the outer surface of the polyester fabric are removed again, so that the grease, dust and pigment generated on the surface of the polyester fabric during the production process can be cleaned up.
  • the polyester fabric is taken out and put into the washing machine again, and washed three times repeatedly After the fourth time, when the water level reaches 13-17%, pour into the fabric care agent, heat up the water to raise the water temperature to 30-37°C, rinse at 30-40r/min, and wash for 3-8min after the water level reaches 35-45%.
  • the drying temperature is 40-60 °C
  • the drying time is 30 -45min.
  • the polyester fabric washed and dried in S1 into the dyeing device for dyeing at a bath ratio of 1:30, then increase the temperature to 50°C, and start heating up to 78°C at 2°C/min.
  • the initial temperature of the initial dyeing liquor is adjusted to 50°C, which can prevent the appearance of dyeing stains and reduce the unevenness of disperse dyes on the ultrafine polyester fiber.
  • the temperature of the dyeing liquor is controlled to 2°C/min. On the one hand, it can ensure the stable dyeing of disperse dyes, and at the same time, it can further prevent the occurrence of color flowers.
  • the temperature is increased at 2 °C/min to 100 °C, and after holding for 10 minutes, the temperature is increased at 1 °C/min to 125 °C, and the temperature starts after 30 minutes. Cool down at 3°C/min to 55°C and sample the color. By heating at 2°C/min to 100°C after holding for 5 minutes, the dye uptake rate of disperse dyes can be increased. After holding for 10 minutes, the temperature is increased to 1°C/min. At 125°C, the force between the disperse dye and the fiber can be increased, so that the color fastness of the final grey fabric can be improved.
  • the laundry detergent in S1 includes anionic surfactant 5-12%, non-ionic surfactant 5-12%, soda ash 20-30%, sodium silicate -5-10%, water quality treatment agent 10-25%, Yuanming powder 20-30%, anti-soil redeposition agent 1-3%, brightener 0.05-0.2% and perfume 0.05-0.2%.
  • fabric care agents in S1 include 8-12% anionic surfactants, 15-30% silicone emulsions, 1-5% citric acid, 0.1-0.3% calcium chloride, 50-70% water, and 0.05-% fragrances. 0.2%.
  • a dyeing device with splash-proof structure for polyester chemical fiber cloth spinning is a dyeing device with splash-proof structure for polyester chemical fiber cloth spinning. It includes a dyeing box 1 and the left and right sides of the inner wall of the dyeing box 1. Sliding grooves 2 are provided on the sides. Sliders 3 are slidably connected in the sliding grooves 2. By setting the sliding grooves 2 and the sliding blocks 3, the connecting plate 5 can drive the two sliding blocks 3 respectively in the two sliding grooves 2 when the connecting plate 5 moves up and down. Inward movement, so that the connecting plate 5 moves up and down more stably, and is not prone to skew.
  • the opposite surfaces of the two sliders 3 are fixedly connected with a connecting plate 5 and two first rollers 4, respectively.
  • Two support plates 6 are fixedly connected to the right side of the dyeing box 1, the front of the support plate 6 is clamped with a bearing 7, and the two bearings 7 are sleeved with the same rotating shaft 8.
  • the box cover 10 When opened, the shaft 8 can be driven to rotate in the two bearings 7 respectively, so that the bearing 7 can provide a support point for the rotation of the shaft 8 and the box cover 10, so that the shaft 8 drives the box cover 10 to rotate more stably.
  • a fixing plate 9 is clamped on the outer surface, and the fixing plate 9 is fixedly connected to the right side of the box cover 10.
  • the lower surface of the box cover 10 overlaps with the upper surface of the dyeing box 1.
  • the box cover 10 can be The opening of the dyeing box 1 is shielded, so as to avoid the problem that the dyeing liquid in the dyeing box 1 splashes and pollutes the ground.
  • the lower surface of the box cover 10 and the upper surface of the connecting plate 5 are both fixedly connected with two fixed blocks 11, the opposite faces of the upper two fixed blocks 11 and the opposite faces of the lower two fixed blocks 11 are respectively connected to each other by two pins 12
  • the front and back of the same movable plate 13 are movably connected.
  • Four fixed blocks 11 and two pin shafts 12 are arranged so that when the box cover 10 is lifted upwards, one end of the upper fixed plate 9 and the movable plate 13 can be driven to the right. Rotating, so that the existence of the pin 12 can enable the movable plate 13 to adjust its own angle by itself.
  • the lower surface of the dyeing box 1 is fixedly connected with four supporting legs 18.
  • the four supporting legs 18 can support the dyeing box 1, thereby avoiding dyeing.
  • the lower surface of the inner wall of the dyeing box 1 is provided with an ultrasonic mixing generator 16 and two heaters 17 respectively.
  • the mixing generator 16 enables the ultrasonic mixing generator 16 to uniformly mix the dyeing liquid in the dyeing box 1 during operation, thereby avoiding the problem of the dyeing liquid in the dyeing box 1 that it is difficult to dye the polyester fabric evenly due to the precipitation of the dyeing liquid in the dyeing box 1.
  • the setting of the heater 17 can heat the dye solution, making it more convenient to color the polyester fabric when the dye solution is properly stable.
  • the left side of the box cover 10 is fixedly connected with a handle 25.
  • a handle 25 is provided on the side, thereby facilitating the user to open the lid 10.
  • two second rollers 14 are respectively provided in the dyeing box 1, and the positions corresponding to the two second rollers 14 on the front and back of the inner wall of the dyeing box 1 are provided with through holes 15 .
  • the polyester fabric can pass through the through hole 15 and wrap around the upper surface of the second roller 14 and the lower surface of the two first rollers 4, and finally pass The upper surface of the second roller 14 protrudes from the through hole 15 on the other side.
  • a disc 19 is fixedly connected to the front of the rotating shaft 8
  • a sliding sleeve 20 is clamped on the front of the disc 19, and a sliding rod 21 is sleeved in the sliding sleeve 20.
  • the slot 22 makes it possible to fix the angle of the rotating shaft 8 when the slide bar 21 is inserted into the slot 22, thereby fixing the angle of the box cover 10, so that the user can free up both hands to wrap the fabric.
  • the slide bar The front of 21 is fixedly connected with the back of the handle 24, the sliding rod 21 is sheathed with a spring 23, and the two ends of the spring 23 are respectively fixedly connected with the back of the handle 24 and the front of the sliding sleeve 20.
  • the spring 23 By setting the spring 23, it can be used When the pull handle 24 is released, the spring 23 can use its own pulling force to drive the pull handle 24 and the sliding rod 21 into the appropriate slot 22.
  • the front support plate 6 is provided with several clamping slots 22, and the sliding rod 21 is set. In one of the card slots 22.
  • the working principle of the present invention is.
  • the user can first pull the slide bar 21 out of the slot 22 through the pull handle 24, and then use the handle 25 to open the box cover 10 to the right, so that the box cover 10 rotates to the right.
  • the upper fixed block 11, the pin 12, the movable plate 13 and the lower pin 12 and the fixed block 11 can drive the connecting plate 5 to move upward, so that the connecting plate 5 can drive the two first rollers through the two sliders 3 4 Move up to a suitable position.
  • the staff After the staff has finished winding the polyester fabric, they can use the above method to close and fix the box cover 10, so as to drive the two first rollers 4 to move down and reset.
  • the staff can also control the ultrasonic mixing as needed.
  • the generator 16 mixes the dyes in the dyeing box 1, and can control the operation of two heaters 17 to heat the dyes.

Abstract

Disclosed are a dyeing method and device with a splash-proof structure for a polyester chemical fabric textile, which belong to the technical field of textile dyeing. The method comprises the following step: pretreatment before dyeing, wherein a polyester fabric to be dyed is firstly placed into a cleaning machine; when the water level reaches 13%-17%, a laundry detergent and an oxygen bleaching powder are added therein; subsequently, when the water level reaches 15%-20%, heating is performed, such that the water temperature rises to 30ºC-45ºC, and at this time a washing rotating speed of the cleaning machine is 30-40 r/min; and after the cleaning is completed, the polyester fabric is dehydrated, and then the above operations are continuously repeated, and the cleaning is repeated three times. According to the dyeing method with a splash-proof structure for a polyester chemical fabric textile, by setting a pretreatment process before dyeing, grease, dust and pigments generated on the surface of the polyester fabric in a production process can be cleaned, so as to avoid various dyeing defect problems, such as color marks and color spots, during dyeing caused by unthorough cleaning when dyeing the polyester fabric, which ensures a normal dyeing quality of the polyester fabric.

Description

一种涤纶化纤布纺织用具有防溅落结构的染色方法及装置Dyeing method and device with splash-proof structure for polyester chemical fiber cloth weaving 技术领域Technical field
本发明属于纺织染色技术领域,具体为一种涤纶化纤布纺织用具有防溅落结构的染色方法及装置。The invention belongs to the technical field of textile dyeing, in particular to a dyeing method and device with a splash-proof structure for polyester chemical fiber cloth weaving.
背景技术Background technique
涤纶是合成纤维中的一个重要品种,是我国聚酯纤维的商品名称,是以精对苯二甲酸或对苯二甲酸二甲酯和乙二醇为原料经酯化或酯交换和缩聚反应而制得的成纤高聚物-聚对苯二甲酸乙二醇酯,经纺丝和后处理制成的纤维,在涤纶面料生产完成之后,往往需要对其进行染色处理,但是现有的涤纶面料在染色前,对涤纶面料清洁处理不到位,容易导致印染之后的涤纶面料外表面呈现各种色花和色斑等染疵,从而影响涤纶面料的外观,并且普通的染色装置为了方便取放面料,往往是直接将涤纶面料缠绕在辊筒表面进行输送染色,例如申请号为CN201921457252.1的中国实用新型一种用于针织布的染色装置,但是在实际使用时,由于部分辊筒设置在染色装置底部,所以工作人员将涤纶面料缠绕在辊筒表面时较为麻烦,不便于使用。Polyester is an important variety of synthetic fibers. It is the trade name of polyester fiber in my country. It is made of purified terephthalic acid or dimethyl terephthalate and ethylene glycol through esterification or transesterification and polycondensation. The fiber-forming polymer-polyethylene terephthalate is a fiber made by spinning and post-processing. After the polyester fabric is produced, it often needs to be dyed. However, the existing polyester Before the fabric is dyed, the polyester fabric is not cleaned in place, which will easily cause the outer surface of the polyester fabric after printing and dyeing to show various color patterns and stains, which will affect the appearance of the polyester fabric. The ordinary dyeing device is convenient for picking and placing. For fabrics, polyester fabrics are often directly wound on the surface of a roller for conveying and dyeing. For example, a Chinese utility model with application number CN201921457252.1 is a dyeing device for knitted fabrics. However, in actual use, part of the rollers are set in The bottom of the dyeing device, so it is troublesome for the staff to wind the polyester fabric on the surface of the roller, and it is not convenient to use.
技术问题technical problem
为了克服现有技术的上述缺陷,本发明提供了一种涤纶化纤布纺织用具有防溅落结构的染色方法及装置,解决了普通的涤纶面料染色前对面料的清洗不够彻底,容易导致印染之后的涤纶面料外表面呈现各种色花和色斑等染疵,从而影响涤纶面料的外观,并且普通的染色装置不便于工作人员将涤纶面料缠绕在辊筒表面的问题。In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a dyeing method and device with a splash-proof structure for polyester chemical fiber cloth weaving, which solves the problem that ordinary polyester fabrics are not thoroughly cleaned before dyeing, which may easily cause problems after printing and dyeing. The outer surface of the polyester fabric presents various color patterns and stains and other dyeing defects, which affect the appearance of the polyester fabric, and the ordinary dyeing device is not convenient for the staff to wind the polyester fabric on the surface of the roller.
为实现上述目的,本发明提供如下技术方案:一种涤纶化纤布纺织用具有防溅落结构的染色方法,包括以下步骤。In order to achieve the above objective, the present invention provides the following technical solution: a dyeing method with a splash-proof structure for polyester chemical fiber cloth weaving, including the following steps.
S1、染前预处理。S1. Pretreatment before dyeing.
先将需要染色的涤纶面料放入到清洗机中,当水位达到13-17%时冲入洗衣剂与彩漂粉,然后达到水位15-20%时,加温使水温升高至30-45℃,此时清洗机的洗涤转速为30-40r/min,清洗完成之后对涤纶面料进行脱水后继续重复上述操作反复清洗三次,分别为轻普洗3-5min、普洗10-15min和重普洗20-30min,清洗完成之后开始中速脱水,转速300-400r/min,脱水时间为1-2.5min,脱水完成之后再将涤纶面料放置在一定温度的淡碱池中进行浸泡,当浸泡完成之后,将涤纶面料取出并再次放入清洗机,反复清洗三次之后第四次水位到达13-17%时冲入面料护理剂,加温使水温升高至30-37℃,漂洗转速30-40r/min,水位到达35-45%后洗涤3-8min,清洗完成之后脱水甩干,高速脱水,转速630-730r/min之间,脱水时间4-7min,最后放入烘干机进行烘干处理,烘干温度为40-60℃,烘干时间为30-45min。First put the polyester fabric to be dyed into the washing machine, when the water level reaches 13-17%, flush into the detergent and color bleaching powder, and then when the water level reaches 15-20%, heat the water to raise the water temperature to 30- 45℃, the washing speed of the washing machine at this time is 30-40r/min. After the washing is completed, the polyester fabric is dehydrated and the above operation is repeated for three times. They are light normal washing 3-5min, normal washing 10-15min and heavy washing. Normally wash for 20-30min. After the cleaning is completed, start the medium-speed dehydration, the rotation speed is 300-400r/min, and the dehydration time is 1-2.5min. After the dehydration is completed, place the polyester fabric in a light alkali bath at a certain temperature for soaking. After finishing, take out the polyester fabric and put it into the washing machine again. After repeated washing three times, when the water level reaches 13-17% for the fourth time, flush into the fabric care agent, heat up the water temperature to 30-37℃, and rinse at 30 -40r/min, wash for 3-8min after the water level reaches 35-45%, spin-dry after cleaning, high-speed dehydration, rotation speed between 630-730r/min, dehydration time 4-7min, and finally put it into the dryer for drying For dry treatment, the drying temperature is 40-60℃, and the drying time is 30-45min.
S2、配料。S2, ingredients.
将分散染料50-70份、三乙醇胺10-20份、十八烷基异氰酸酯10-20份、分散剂MF35-50份、pH调节剂30-50份以及氯化钠25-35份倒入混合装置内混合均匀,再将染料配成染液,然后将配好的染液输送至染色装置中。Pour 50-70 parts of disperse dye, 10-20 parts of triethanolamine, 10-20 parts of octadecyl isocyanate, 35-50 parts of dispersant MF, 30-50 parts of pH adjuster, and 25-35 parts of sodium chloride. Mix evenly in the device, then mix the dye into a dye solution, and then deliver the prepared dye solution to the dyeing device.
S3、染色。S3. Dyeing.
将S1中清洗并烘干完成的涤纶面料放入染色装置内进行染色,浴比为1:30,然后将温度升高至50℃,并以2℃/min开始升温至78℃,保温5min后以2℃/min升温至100℃,保持10min后再以1℃/min升温至125℃,保温30min后开始以3℃/min降温至55℃取样对色。Put the polyester fabric washed and dried in S1 into the dyeing device for dyeing at a bath ratio of 1:30, then increase the temperature to 50°C, and start heating up to 78°C at 2°C/min, and keep it warm for 5 minutes The temperature was raised at 2°C/min to 100°C, kept for 10 minutes, and then heated to 125°C at 1°C/min. After 30 minutes, the temperature was lowered to 55°C at 3°C/min and sampled for color matching.
S4、染后清洗。S4. Wash after dyeing.
当涤纶面料的颜色达到要求时,取出后使用热水冲洗、再以80-100℃烘干,即可得到染色后的涤纶面料。When the color of the polyester fabric meets the requirements, take it out and rinse it with hot water and then dry it at 80-100°C to obtain the dyed polyester fabric.
作为本发明的进一步方案:所述S1中洗衣剂包括阴离子表面活性剂5-12%、非离子表面活性剂5-12%、纯碱20-30%、硅酸钠-5-10%、水质处理剂10-25%、元明粉20-30%、抗污垢再沉积剂1-3%、增白剂0.05-0.2%和香料0.05-0.2%。As a further solution of the present invention: the laundry detergent in S1 includes 5-12% anionic surfactants, 5-12% non-ionic surfactants, 20-30% soda ash, -5-10% sodium silicate, water quality treatment Agent 10-25%, sodium sulfate 20-30%, anti-soil redeposition agent 1-3%, brightener 0.05-0.2% and perfume 0.05-0.2%.
作为本发明的进一步方案:所述S1中面料护理剂包括阴离子表面活性剂8-12%、有机硅乳液15-30%、柠檬酸1-5%、氯化钙0.1-0.3%、水50-70%和香料0.05-0.2%。As a further solution of the present invention: the fabric care agent in S1 includes 8-12% anionic surfactant, 15-30% silicone emulsion, 1-5% citric acid, 0.1-0.3% calcium chloride, 50-% water 70% and fragrance 0.05-0.2%.
一种涤纶化纤布纺织用具有防溅落结构的染色装置,所述S3中对面料进行染色的染色装置为涤纶化纤布纺织用具有防溅落结构的染色装置,包括染色箱,所述染色箱内壁的左右两侧面均开设有滑槽,所述滑槽内滑动连接有滑块,两个所述滑块的相对面分别固定连接有一个连接板和两个第一辊筒。A dyeing device with a splash-proof structure for polyester chemical fiber cloth weaving. The dyeing device for dyeing fabrics in S3 is a dyeing device with a splash-proof structure for polyester chemical fiber cloth weaving. The dyeing device includes a dyeing box. The left and right sides are provided with sliding grooves, and sliding blocks are slidably connected in the sliding grooves, and the opposite surfaces of the two sliding blocks are respectively fixedly connected with a connecting plate and two first rollers.
所述染色箱的右侧面固定连接有两个支撑板,所述支撑板的正面卡接有轴承,两个所述轴承内套接有同一个转轴,所述转轴的外表面卡接有固定板,所述固定板固定连接在箱盖的右侧面,所述箱盖的下表面与染色箱的上表面搭接。Two support plates are fixedly connected to the right side of the dyeing box, the front of the support plate is clamped with a bearing, the two bearings are sleeved with the same rotating shaft, and the outer surface of the rotating shaft is clamped and fixed. The fixing plate is fixedly connected to the right side of the box cover, and the lower surface of the box cover is overlapped with the upper surface of the dyeing box.
所述箱盖的下表面和连接板的上表面均固定连接有两个固定块,上方两个所述固定块的相对面和下方两个固定块的相对面分别通过两个销轴与同一个活动板的正面和背面活动连接。The lower surface of the box cover and the upper surface of the connecting plate are both fixedly connected with two fixed blocks. The opposite faces of the upper two fixed blocks and the opposite faces of the lower two fixed blocks are connected to the same one through two pin shafts. The front and back of the movable board are movably connected.
作为本发明的进一步方案:所述染色箱的下表面固定连接有四个支撑腿,所述染色箱内壁的下表面分别设置有超声波混合发生器和两个加热器。As a further solution of the present invention: the lower surface of the dyeing box is fixedly connected with four supporting legs, and the lower surface of the inner wall of the dyeing box is respectively provided with an ultrasonic mixing generator and two heaters.
作为本发明的进一步方案:所述染色箱内分别设置有两个第二辊筒,所述染色箱内壁的正面和背面与两个第二辊筒相对应的位置均开设有通孔。As a further solution of the present invention, two second rollers are respectively arranged in the dyeing box, and the positions corresponding to the two second rollers on the front and back of the inner wall of the dyeing box are provided with through holes.
作为本发明的进一步方案:所述转轴的正面固定连接有圆盘,所述圆盘的正面卡接有滑套,所述滑套内套接有滑杆,所述滑杆的正面与拉把的背面固定连接。As a further solution of the present invention: a disc is fixedly connected to the front of the rotating shaft, a sliding sleeve is clamped on the front of the disc, a sliding rod is sleeved in the sliding sleeve, and the front of the sliding rod is connected to the handle The back of the fixed connection.
作为本发明的进一步方案:所述滑杆外套接有弹簧,所述弹簧的两端分别与拉把的背面和滑套的正面固定连接,前方所述支撑板的正面开设有若干个卡槽,所述滑杆设置在其中一个卡槽内。As a further solution of the present invention: a spring is connected to the outer sleeve of the sliding rod, the two ends of the spring are respectively fixedly connected to the back of the handle and the front of the sliding sleeve, and the front of the support plate is provided with a plurality of card slots, The sliding rod is arranged in one of the slots.
作为本发明的进一步方案:所述箱盖的左侧面固定连接有把手。As a further solution of the present invention: a handle is fixedly connected to the left side of the box cover.
与现有技术相比,本发明的有益效果在于。Compared with the prior art, the present invention has the beneficial effects.
1、该涤纶化纤布纺织用具有防溅落结构的染色方法,通过设置染前预处理工序,且在低水位添加洗衣剂与彩漂粉,从而可以使得洗衣剂与彩漂粉浓度达标,发挥最好的洗涤效果,并且通过将水温升高到30-45℃,且此温度不会对涤纶面料组织造成破坏,并且可以加速顽固污渍的瓦解,并且在清洗完成之后将涤纶面料放置在一定温度的淡碱池中进行浸泡,从而排出涤纶面料中的低聚物,同时再次除去涤纶面料外表面附着的杂质,使得涤纶面料表面在生产过程中产生的油垢、灰尘和色素可以被处理干净,从而避免了涤纶面料在染色时由于清理不干净而导致染色时出现的各种色花和色斑等染疵的问题,保障了涤纶面料的正常染色质量。1. The dyeing method with splash-proof structure for polyester chemical fiber cloth textiles. By setting the pre-dyeing process, and adding detergent and color bleaching powder at low water level, the concentration of detergent and color bleaching powder can reach the standard and maximize Good washing effect, and by raising the water temperature to 30-45℃, this temperature will not cause damage to the polyester fabric structure, and can accelerate the disintegration of stubborn stains, and place the polyester fabric at a certain temperature after the cleaning is completed Soaking in the light alkali pool of the polyester fabric to discharge the oligomers in the polyester fabric, and at the same time to remove the impurities attached to the outer surface of the polyester fabric again, so that the grease, dust and pigment generated on the surface of the polyester fabric during the production process can be cleaned, thereby It avoids the problems of various color patterns and stains during dyeing due to improper cleaning of polyester fabrics during dyeing, and guarantees the normal dyeing quality of polyester fabrics.
2、该涤纶化纤布纺织用具有防溅落结构的染色装置,通过设置拉把、滑杆、卡槽、箱盖、固定块、销轴、活动板、连接板和滑块,当需要对涤纶面料进行放置时,使用者可以先通过拉把将滑杆拉出卡槽,再通过把手将箱盖向右掀开,使得箱盖向右旋转时可以通过上方的固定块、销轴、活动板和下方的销轴和固定块带动连接板向上移动,使得连接板可以通过两个滑块带动两个第一辊筒向上移动到合适位置,并通过松开拉把使滑杆卡入卡槽来对箱盖的角度进行固定,使得两个第一辊筒可以上移到合适位置,使得使用者可以很方便的将涤纶面料缠绕在两个第一辊筒和两个第二辊筒表面,使得本装置的实用性较高。2. The dyeing device with splash-proof structure for the polyester chemical fiber cloth textile, by setting the handle, sliding rod, card slot, box cover, fixed block, pin, movable plate, connecting plate and slider, when the polyester fabric is needed When placing, the user can first pull the slide bar out of the card slot by pulling the handle, and then open the box cover to the right by the handle, so that when the box cover rotates to the right, it can pass through the upper fixed block, pin, movable plate and The lower pin and the fixed block drive the connecting plate to move upward, so that the connecting plate can drive the two first rollers to the appropriate position through the two sliding blocks, and the sliding rod is locked into the slot by loosening the pull handle. The angle of the box cover is fixed, so that the two first rollers can be moved up to a suitable position, so that the user can easily wrap the polyester fabric on the two first rollers and the two second rollers. The practicability of the device is high.
3、该涤纶化纤布纺织用具有防溅落结构的染色装置,通过设置加热器和超声波混合发生器,使得超声波混合发生器在工作时可以对染色箱内的染液进行均匀的混合,从而避免了染色箱内的染液沉淀而难以对涤纶面料进行均匀染色的问题,同时加热器的设置可以对染液进行加热,使得染液处于合适的稳固时更方便对涤纶面料的上色。3. The dyeing device with splash-proof structure for polyester chemical fiber cloth weaving is equipped with a heater and an ultrasonic mixing generator, so that the ultrasonic mixing generator can evenly mix the dyeing liquid in the dyeing box during operation, thereby avoiding The problem that the dye liquor in the dyeing box settles and it is difficult to dye the polyester fabric uniformly. At the same time, the setting of the heater can heat the dye liquor, so that it is more convenient to color the polyester fabric when the dye liquor is in a suitable and stable state.
附图说明Description of the drawings
图1为本发明正视的剖面结构示意图。Fig. 1 is a schematic cross-sectional view of the front view of the present invention.
图2为本发明右视的剖面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the present invention in a right view.
图3为本发明左视的剖面结构示意图。Fig. 3 is a schematic cross-sectional view of the left side view of the present invention.
图4为本发明A处放大的结构示意图。Fig. 4 is an enlarged schematic diagram of the structure at A of the present invention.
图中:1染色箱、2滑槽、3滑块、4第一辊筒、5连接板、6支撑板、7轴承、8转轴、9固定板、10箱盖、11固定块、12销轴、13活动板、14第二辊筒、15通孔、16超声波混合发生器、17加热器、18支撑腿、19圆盘、20滑套、21滑杆、22卡槽、23弹簧、24拉把、25把手。In the picture: 1 dyeing box, 2 chute, 3 sliding block, 4 first roller, 5 connecting plate, 6 supporting plate, 7 bearing, 8 rotating shaft, 9 fixing plate, 10 box cover, 11 fixing block, 12 pin shaft , 13 movable plate, 14 second roller, 15 through hole, 16 ultrasonic mixing generator, 17 heater, 18 support leg, 19 disc, 20 sliding sleeve, 21 sliding rod, 22 card slot, 23 spring, 24 pull Handle, 25 handles.
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be described in further detail below in conjunction with specific implementations.
如图1-4所示,本发明提供一种技术方案:一种涤纶化纤布纺织用具有防溅落结构的染色方法,包括以下步骤。As shown in Figures 1-4, the present invention provides a technical solution: a dyeing method with a splash-proof structure for polyester chemical fiber cloth weaving, including the following steps.
S1、染前预处理。S1. Pretreatment before dyeing.
先将需要染色的涤纶面料放入到清洗机中,当水位达到13-17%时冲入洗衣剂与彩漂粉,通过在低水位添加洗衣剂与彩漂粉,从而可以使得洗衣剂与彩漂粉浓度达标,以便于发挥最好的洗涤效果,且通过加入洗衣剂和彩漂粉,使得洗衣剂可以取出面料表面的污渍,而彩漂粉的添加可以保持面料表面的鲜艳度,放置后续染色时串色的情况发生,然后达到水位15-20%时,加温使水温升高至30-45℃,此时清洗机的洗涤转速为30-40r/min,通过将水温升高到30-45℃,且此温度不会对涤纶面料组织造成破坏,并且可以加速顽固污渍的瓦解,清洗完成之后对涤纶面料进行脱水后继续重复上述操作反复清洗三次,分别为轻普洗3-5min、普洗10-15min和重普洗20-30min,通过对涤纶面料的反复清洗,从而可以去除涤纶面料外表面的杂质和灰尘,清洗完成之后开始中速脱水,转速300-400r/min,脱水时间为1-2.5min,脱水完成之后再将涤纶面料放置在一定温度的淡碱池中进行浸泡,通过将涤纶面料放置到淡碱池中进行浸泡,从而排出涤纶面料中的低聚物,同时再次除去涤纶面料外表面附着的杂质,使得涤纶面料表面在生产过程中产生的油垢、灰尘和色素可以被处理干净,当浸泡完成之后,将涤纶面料取出并再次放入清洗机,反复清洗三次之后第四次水位到达13-17%时冲入面料护理剂,加温使水温升高至30-37℃,漂洗转速30-40r/min,水位到达35-45%后洗涤3-8min,清洗完成之后脱水甩干,高速脱水,转速630-730r/min之间,脱水时间4-7min,最后放入烘干机进行烘干处理,烘干温度为40-60℃,烘干时间为30-45min。First put the polyester fabric that needs to be dyed into the washing machine. When the water level reaches 13-17%, flush into the detergent and color bleaching powder. By adding detergent and color bleaching powder at low water level, the detergent and color bleaching powder The concentration of bleaching powder meets the standard in order to achieve the best washing effect, and by adding detergent and color bleaching powder, the detergent can remove the stains on the surface of the fabric, and the addition of color bleaching powder can maintain the vividness of the surface of the fabric. The cross-color situation occurs during dyeing, and then when the water level reaches 15-20%, the water temperature is increased to 30-45℃ by heating. At this time, the washing speed of the washing machine is 30-40r/min. By increasing the water temperature To 30-45 ℃, and this temperature will not cause damage to the polyester fabric structure, and can accelerate the disintegration of stubborn stains, after the cleaning is completed, the polyester fabric is dehydrated and the above operation is repeated for three times, respectively, light general washing 3- 5min, normal washing 10-15min and heavy normal washing 20-30min. Through repeated washing of polyester fabrics, impurities and dust on the outer surface of polyester fabrics can be removed. After the cleaning is completed, medium-speed dehydration starts at 300-400r/min. The dehydration time is 1-2.5min. After the dehydration is completed, the polyester fabric is placed in a light alkali bath at a certain temperature for soaking. By placing the polyester fabric in the light alkali bath for soaking, the oligomers in the polyester fabric are discharged. At the same time, the impurities attached to the outer surface of the polyester fabric are removed again, so that the grease, dust and pigment generated on the surface of the polyester fabric during the production process can be cleaned up. When the soaking is completed, the polyester fabric is taken out and put into the washing machine again, and washed three times repeatedly After the fourth time, when the water level reaches 13-17%, pour into the fabric care agent, heat up the water to raise the water temperature to 30-37℃, rinse at 30-40r/min, and wash for 3-8min after the water level reaches 35-45%. After the cleaning is completed, spin-drying, high-speed dehydration, rotation speed between 630-730r/min, dehydration time 4-7min, and finally put into the dryer for drying treatment, the drying temperature is 40-60 ℃, the drying time is 30 -45min.
S2、配料。S2, ingredients.
将分散染料50-70份、三乙醇胺10-20份、十八烷基异氰酸酯10-20份、分散剂MF35-50份、pH调节剂30-50份以及氯化钠25-35份倒入混合装置内混合均匀,再将染料配成染液,然后将配好的染液输送至染色装置中。Pour 50-70 parts of disperse dye, 10-20 parts of triethanolamine, 10-20 parts of octadecyl isocyanate, 35-50 parts of dispersant MF, 30-50 parts of pH adjuster, and 25-35 parts of sodium chloride. Mix evenly in the device, then mix the dye into a dye solution, and then deliver the prepared dye solution to the dyeing device.
S3、染色。S3. Dyeing.
将S1中清洗并烘干完成的涤纶面料放入染色装置内进行染色,浴比为1:30,然后将温度升高至50℃,并以2℃/min开始升温至78℃,通过将一开始的初始染液温度调节到50℃,能够防止染色色花的出现,降低了分散染料对于超细涤纶纤维染色不均匀的现象出现,然后将染液的升温的速度控制为2℃/min,一方面能够保证分散染料平稳的上染,同时能够进一步防止色花产生,保温5min后以2℃/min升温至100℃,保持10min后再以1℃/min升温至125℃,保温30min后开始以3℃/min降温至55℃取样对色,通过在保温5min后以2℃/min升温至100℃,能够使得分散染料的上染率得到提高,保持10min后再以1℃/min升温至125℃,能够使得分散染料与纤维之间的作用力得到提高从而能够提高最终坯布的色牢度。Put the polyester fabric washed and dried in S1 into the dyeing device for dyeing at a bath ratio of 1:30, then increase the temperature to 50°C, and start heating up to 78°C at 2°C/min. The initial temperature of the initial dyeing liquor is adjusted to 50℃, which can prevent the appearance of dyeing stains and reduce the unevenness of disperse dyes on the ultrafine polyester fiber. Then the temperature of the dyeing liquor is controlled to 2℃/min. On the one hand, it can ensure the stable dyeing of disperse dyes, and at the same time, it can further prevent the occurrence of color flowers. After 5 minutes of heat preservation, the temperature is increased at 2 °C/min to 100 °C, and after holding for 10 minutes, the temperature is increased at 1 °C/min to 125 °C, and the temperature starts after 30 minutes. Cool down at 3°C/min to 55°C and sample the color. By heating at 2°C/min to 100°C after holding for 5 minutes, the dye uptake rate of disperse dyes can be increased. After holding for 10 minutes, the temperature is increased to 1°C/min. At 125°C, the force between the disperse dye and the fiber can be increased, so that the color fastness of the final grey fabric can be improved.
S4、染后清洗。S4. Wash after dyeing.
当涤纶面料的颜色达到要求时,取出后使用热水冲洗、再以80-100℃烘干,即可得到染色后的涤纶面料。When the color of the polyester fabric meets the requirements, take it out and rinse it with hot water and then dry it at 80-100°C to obtain the dyed polyester fabric.
具体的,S1中洗衣剂包括阴离子表面活性剂5-12%、非离子表面活性剂5-12%、纯碱20-30%、硅酸钠-5-10%、水质处理剂10-25%、元明粉20-30%、抗污垢再沉积剂1-3%、增白剂0.05-0.2%和香料0.05-0.2%。Specifically, the laundry detergent in S1 includes anionic surfactant 5-12%, non-ionic surfactant 5-12%, soda ash 20-30%, sodium silicate -5-10%, water quality treatment agent 10-25%, Yuanming powder 20-30%, anti-soil redeposition agent 1-3%, brightener 0.05-0.2% and perfume 0.05-0.2%.
具体的,S1中面料护理剂包括阴离子表面活性剂8-12%、有机硅乳液15-30%、柠檬酸1-5%、氯化钙0.1-0.3%、水50-70%和香料0.05-0.2%。Specifically, fabric care agents in S1 include 8-12% anionic surfactants, 15-30% silicone emulsions, 1-5% citric acid, 0.1-0.3% calcium chloride, 50-70% water, and 0.05-% fragrances. 0.2%.
一种涤纶化纤布纺织用具有防溅落结构的染色装置,S3中对面料进行染色的染色装置为涤纶化纤布纺织用具有防溅落结构的染色装置,包括染色箱1,染色箱1内壁的左右两侧面均开设有滑槽2,滑槽2内滑动连接有滑块3,通过设置滑槽2和滑块3,使得连接板5上下移动时可以带动两个滑块3分别在两个滑槽2内移动,从而使得连接板5上下移动的更加稳定,不易发生歪斜,两个滑块3的相对面分别固定连接有一个连接板5和两个第一辊筒4。A dyeing device with splash-proof structure for polyester chemical fiber cloth spinning. The dyeing device for dyeing fabrics in S3 is a dyeing device with splash-proof structure for polyester chemical fiber cloth spinning. It includes a dyeing box 1 and the left and right sides of the inner wall of the dyeing box 1. Sliding grooves 2 are provided on the sides. Sliders 3 are slidably connected in the sliding grooves 2. By setting the sliding grooves 2 and the sliding blocks 3, the connecting plate 5 can drive the two sliding blocks 3 respectively in the two sliding grooves 2 when the connecting plate 5 moves up and down. Inward movement, so that the connecting plate 5 moves up and down more stably, and is not prone to skew. The opposite surfaces of the two sliders 3 are fixedly connected with a connecting plate 5 and two first rollers 4, respectively.
染色箱1的右侧面固定连接有两个支撑板6,支撑板6的正面卡接有轴承7,两个轴承7内套接有同一个转轴8,通过设置两个轴承7,使得箱盖10掀开时可以带动转轴8分别在两个轴承7内转动,使得轴承7可以为转轴8和箱盖10的转动提供一个支撑点,使得转轴8带动箱盖10转动的更加稳定,转轴8的外表面卡接有固定板9,固定板9固定连接在箱盖10的右侧面,箱盖10的下表面与染色箱1的上表面搭接,通过设置箱盖10,使得箱盖10可以对染色箱1的开口进行遮挡,从而避免了染色箱1内的染液溅出而对地面造成污染的问题。Two support plates 6 are fixedly connected to the right side of the dyeing box 1, the front of the support plate 6 is clamped with a bearing 7, and the two bearings 7 are sleeved with the same rotating shaft 8. By setting two bearings 7, the box cover 10 When opened, the shaft 8 can be driven to rotate in the two bearings 7 respectively, so that the bearing 7 can provide a support point for the rotation of the shaft 8 and the box cover 10, so that the shaft 8 drives the box cover 10 to rotate more stably. A fixing plate 9 is clamped on the outer surface, and the fixing plate 9 is fixedly connected to the right side of the box cover 10. The lower surface of the box cover 10 overlaps with the upper surface of the dyeing box 1. By setting the box cover 10, the box cover 10 can be The opening of the dyeing box 1 is shielded, so as to avoid the problem that the dyeing liquid in the dyeing box 1 splashes and pollutes the ground.
箱盖10的下表面和连接板5的上表面均固定连接有两个固定块11,上方两个固定块11的相对面和下方两个固定块11的相对面分别通过两个销轴12与同一个活动板13的正面和背面活动连接,通过设置四个固定块11和两个销轴12,使得当箱盖10向上掀开时可以带动上方的固定板9和活动板13的一端向右旋转,使得销轴12的存在可以使得活动板13可以自行调节自身的角度。The lower surface of the box cover 10 and the upper surface of the connecting plate 5 are both fixedly connected with two fixed blocks 11, the opposite faces of the upper two fixed blocks 11 and the opposite faces of the lower two fixed blocks 11 are respectively connected to each other by two pins 12 The front and back of the same movable plate 13 are movably connected. Four fixed blocks 11 and two pin shafts 12 are arranged so that when the box cover 10 is lifted upwards, one end of the upper fixed plate 9 and the movable plate 13 can be driven to the right. Rotating, so that the existence of the pin 12 can enable the movable plate 13 to adjust its own angle by itself.
具体的,如图1所示,染色箱1的下表面固定连接有四个支撑腿18,通过设置四个支撑腿18,使得四个支撑腿18可以对染色箱1进行支撑,从而避免了染色箱1直接放置到地面时地面的潮气对染色箱1的底部造成腐蚀的问题,染色箱1内壁的下表面分别设置有超声波混合发生器16和两个加热器17,通过设置加热器17和超声波混合发生器16,使得超声波混合发生器16在工作时可以对染色箱1内的染液进行均匀的混合,从而避免了染色箱1内的染液沉淀而难以对涤纶面料进行均匀染色的问题,同时加热器17的设置可以对染液进行加热,使得染液处于合适的稳固时更方便对涤纶面料的上色,箱盖10的左侧面固定连接有把手25,通过在箱盖10的左侧设置把手25,从而方便了使用者对箱盖10的掀开。Specifically, as shown in Fig. 1, the lower surface of the dyeing box 1 is fixedly connected with four supporting legs 18. By providing four supporting legs 18, the four supporting legs 18 can support the dyeing box 1, thereby avoiding dyeing. When the box 1 is directly placed on the ground, the moisture on the ground will cause corrosion to the bottom of the dyeing box 1. The lower surface of the inner wall of the dyeing box 1 is provided with an ultrasonic mixing generator 16 and two heaters 17 respectively. The mixing generator 16 enables the ultrasonic mixing generator 16 to uniformly mix the dyeing liquid in the dyeing box 1 during operation, thereby avoiding the problem of the dyeing liquid in the dyeing box 1 that it is difficult to dye the polyester fabric evenly due to the precipitation of the dyeing liquid in the dyeing box 1. At the same time, the setting of the heater 17 can heat the dye solution, making it more convenient to color the polyester fabric when the dye solution is properly stable. The left side of the box cover 10 is fixedly connected with a handle 25. A handle 25 is provided on the side, thereby facilitating the user to open the lid 10.
具体的,如图3所示,染色箱1内分别设置有两个第二辊筒14,染色箱1内壁的正面和背面与两个第二辊筒14相对应的位置均开设有通孔15,通过设置第二辊筒14和通孔15,使得涤纶面料可以先穿过通孔15并绕在第二辊筒14的上表面和两个第一辊筒4的下表面,最后再绕过第二辊筒14的上表面并由另一侧的通孔15伸出。Specifically, as shown in FIG. 3, two second rollers 14 are respectively provided in the dyeing box 1, and the positions corresponding to the two second rollers 14 on the front and back of the inner wall of the dyeing box 1 are provided with through holes 15 , By arranging the second roller 14 and the through hole 15 so that the polyester fabric can pass through the through hole 15 and wrap around the upper surface of the second roller 14 and the lower surface of the two first rollers 4, and finally pass The upper surface of the second roller 14 protrudes from the through hole 15 on the other side.
具体的,如图4所示,转轴8的正面固定连接有圆盘19,圆盘19的正面卡接有滑套20,滑套20内套接有滑杆21,通过设置滑杆21和卡槽22,使得当滑杆21卡入卡槽22内时便可以对转轴8的角度进行固定,从而对箱盖10的角度进行固定,使得使用者可以腾出双手对面料进行缠绕放置,滑杆21的正面与拉把24的背面固定连接,滑杆21外套接有弹簧23,弹簧23的两端分别与拉把24的背面和滑套20的正面固定连接,通过设置弹簧23,使得当使用者松开拉把24时,弹簧23便可以利用自身的拉力带动拉把24和滑杆21卡入适当的卡槽22,前方支撑板6的正面开设有若干个卡槽22,滑杆21设置在其中一个卡槽22内。Specifically, as shown in Fig. 4, a disc 19 is fixedly connected to the front of the rotating shaft 8, a sliding sleeve 20 is clamped on the front of the disc 19, and a sliding rod 21 is sleeved in the sliding sleeve 20. By setting the sliding rod 21 and the card The slot 22 makes it possible to fix the angle of the rotating shaft 8 when the slide bar 21 is inserted into the slot 22, thereby fixing the angle of the box cover 10, so that the user can free up both hands to wrap the fabric. The slide bar The front of 21 is fixedly connected with the back of the handle 24, the sliding rod 21 is sheathed with a spring 23, and the two ends of the spring 23 are respectively fixedly connected with the back of the handle 24 and the front of the sliding sleeve 20. By setting the spring 23, it can be used When the pull handle 24 is released, the spring 23 can use its own pulling force to drive the pull handle 24 and the sliding rod 21 into the appropriate slot 22. The front support plate 6 is provided with several clamping slots 22, and the sliding rod 21 is set. In one of the card slots 22.
本发明的工作原理为。The working principle of the present invention is.
S1、当需要对涤纶面料进行放置时,使用者可以先通过拉把24将滑杆21拉出卡槽22,再通过把手25将箱盖10向右掀开,使得箱盖10向右旋转时可以通过上方的固定块11、销轴12、活动板13和下方的销轴12和固定块11带动连接板5向上移动,使得连接板5可以通过两个滑块3带动两个第一辊筒4向上移动到合适位置。S1. When the polyester fabric needs to be placed, the user can first pull the slide bar 21 out of the slot 22 through the pull handle 24, and then use the handle 25 to open the box cover 10 to the right, so that the box cover 10 rotates to the right. The upper fixed block 11, the pin 12, the movable plate 13 and the lower pin 12 and the fixed block 11 can drive the connecting plate 5 to move upward, so that the connecting plate 5 can drive the two first rollers through the two sliders 3 4 Move up to a suitable position.
S2、再松开拉把24,使得弹簧23可以利用自身的拉力带动拉把24和滑杆21向后移动,使得滑杆21可以卡入适当的卡槽22,从而对箱盖10的角度进行固定,使得使用者可以将涤纶面料分别缠绕在两个第二辊筒14的上表面和两个第一辊筒4的下表面并由通孔15伸出。S2. Loosen the handle 24 again, so that the spring 23 can use its own pulling force to drive the handle 24 and the sliding rod 21 to move backward, so that the sliding rod 21 can be inserted into the appropriate slot 22, so as to adjust the angle of the box cover 10. It is fixed so that the user can wrap the polyester fabric on the upper surface of the two second rollers 14 and the lower surface of the two first rollers 4 respectively and extend from the through hole 15.
S3、当工作人员将涤纶面料缠绕完成之后可以再使用上述的方法将箱盖10合上并固定,从而带动两个第一辊筒4向下移动并复位,工作人员还可以根据需要控制超声波混合发生器16对染色箱1内部的染料进行混合,可以控制两个加热器17工作对染料进行加热处理。S3. After the staff has finished winding the polyester fabric, they can use the above method to close and fix the box cover 10, so as to drive the two first rollers 4 to move down and reset. The staff can also control the ultrasonic mixing as needed. The generator 16 mixes the dyes in the dyeing box 1, and can control the operation of two heaters 17 to heat the dyes.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood through specific circumstances.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred embodiments of this patent are described in detail above, but this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, it is also possible to make various decisions without departing from the purpose of this patent. Kind of change.

Claims (8)

  1.  一种涤纶化纤布纺织用具有防溅落结构的染色方法,其特征在于,包括以下步骤:A dyeing method with a splash-proof structure for spinning polyester chemical fiber cloth, which is characterized in that it comprises the following steps:
    S1、染前预处理:S1, pretreatment before dyeing:
    先将需要染色的涤纶面料放入到清洗机中,当水位达到13-17%时冲入洗衣剂与彩漂粉,然后达到水位15-20%时,加温使水温升高至30-45℃,此时清洗机的洗涤转速为30-40r/min,清洗完成之后对涤纶面料进行脱水后继续重复上述操作反复清洗三次,分别为轻普洗3-5min、普洗10-15min和重普洗20-30min,清洗完成之后开始中速脱水,转速300-400r/min,脱水时间为1-2.5min,脱水完成之后再将涤纶面料放置在一定温度的淡碱池中进行浸泡,当浸泡完成之后,将涤纶面料取出并再次放入清洗机,反复清洗三次之后第四次水位到达13-17%时冲入面料护理剂,加温使水温升高至30-37℃,漂洗转速30-40r/min,水位到达35-45%后洗涤3-8min,清洗完成之后脱水甩干,高速脱水,转速630-730r/min之间,脱水时间4-7min,最后放入烘干机进行烘干处理,烘干温度为40-60℃,烘干时间为30-45min;First put the polyester fabric to be dyed into the washing machine, when the water level reaches 13-17%, flush into the detergent and color bleaching powder, and then when the water level reaches 15-20%, heat the water to raise the water temperature to 30- 45℃, the washing speed of the washing machine at this time is 30-40r/min. After the washing is completed, the polyester fabric is dehydrated and the above operation is repeated for three times. They are light normal washing 3-5min, normal washing 10-15min and heavy washing. Normally wash for 20-30min. After the cleaning is completed, start the medium-speed dehydration, the rotation speed is 300-400r/min, and the dehydration time is 1-2.5min. After the dehydration is completed, place the polyester fabric in a light alkali bath at a certain temperature for soaking. After finishing, take out the polyester fabric and put it into the washing machine again. After repeated washing three times, when the water level reaches 13-17% for the fourth time, flush into the fabric care agent, heat up the water temperature to 30-37℃, and rinse at 30 -40r/min, wash for 3-8min after the water level reaches 35-45%, spin-dry after cleaning, high-speed dehydration, rotation speed between 630-730r/min, dehydration time 4-7min, and finally put it into the dryer for drying Dry treatment, the drying temperature is 40-60℃, and the drying time is 30-45min;
    S2、配料:S2, ingredients:
    将分散染料50-70份、三乙醇胺10-20份、十八烷基异氰酸酯10-20份、分散剂MF35-50份、pH调节剂30-50份以及氯化钠25-35份倒入混合装置内混合均匀,再将染料配成染液,然后将配好的染液输送至染色装置中;Pour 50-70 parts of disperse dye, 10-20 parts of triethanolamine, 10-20 parts of octadecyl isocyanate, 35-50 parts of dispersant MF, 30-50 parts of pH adjuster, and 25-35 parts of sodium chloride. Mix evenly in the device, then mix the dye into a dye solution, and then deliver the prepared dye solution to the dyeing device;
    S3、染色:S3. Dyeing:
    将S1中清洗并烘干完成的涤纶面料放入染色装置内进行染色,浴比为1:30,然后将温度升高至50℃,并以2℃/min开始升温至78℃,保温5min后以2℃/min升温至100℃,保持10min后再以1℃/min升温至125℃,保温30min后开始以3℃/min降温至55℃取样对色;Put the polyester fabric washed and dried in S1 into the dyeing device for dyeing at a bath ratio of 1:30, then increase the temperature to 50°C, and start heating up to 78°C at 2°C/min, and keep it warm for 5 minutes Raise the temperature at 2°C/min to 100°C, keep it for 10 minutes, then raise the temperature to 125°C at 1°C/min, and then start to cool it down to 55°C at 3°C/min after 30 minutes of holding for color matching;
    S4、染后清洗:S4. Wash after dyeing:
    当涤纶面料的颜色达到要求时,取出后使用热水冲洗、再以80-100℃烘干,即可得到染色后的涤纶面料。When the color of the polyester fabric meets the requirements, take it out and rinse it with hot water and then dry it at 80-100°C to obtain the dyed polyester fabric.
  2.  根据权利要求1所述的一种涤纶化纤布纺织用具有防溅落结构的染色方法,其特征在于:所述S1中洗衣剂包括阴离子表面活性剂5-12%、非离子表面活性剂5-12%、纯碱20-30%、硅酸钠-5-10%、水质处理剂10-25%、元明粉20-30%、抗污垢再沉积剂1-3%、增白剂0.05-0.2%和香料0.05-0.2%。The dyeing method with splash-proof structure for polyester chemical fiber cloth textile according to claim 1, characterized in that: the laundry detergent in S1 comprises 5-12% anionic surfactants and 5-12% nonionic surfactants. %, soda ash 20-30%, sodium silicate -5-10%, water quality treatment agent 10-25%, sodium sulfate 20-30%, anti-fouling redeposition agent 1-3%, brightener 0.05-0.2% And spices 0.05-0.2%.
  3.  根据权利要求1所述的一种涤纶化纤布纺织用具有防溅落结构的染色方法,其特征在于:所述S1中面料护理剂包括阴离子表面活性剂8-12%、有机硅乳液15-30%、柠檬酸1-5%、氯化钙0.1-0.3%、水50-70%和香料0.05-0.2%。The dyeing method with splash-proof structure for polyester chemical fiber cloth textile according to claim 1, characterized in that: the fabric care agent in S1 includes 8-12% anionic surfactant and 15-30% silicone emulsion , Citric acid 1-5%, calcium chloride 0.1-0.3%, water 50-70% and flavors 0.05-0.2%.
  4.  一种涤纶化纤布纺织用具有防溅落结构的染色装置,其特征在于:所述S3中对面料进行染色的染色装置为涤纶化纤布纺织用具有防溅落结构的染色装置,包括染色箱(1),所述染色箱(1)内壁的左右两侧面均开设有滑槽(2),所述滑槽(2)内滑动连接有滑块(3),两个所述滑块(3)的相对面分别固定连接有一个连接板(5)和两个第一辊筒(4);A dyeing device with splash-proof structure for spinning polyester chemical fiber cloth, characterized in that: the dyeing device for dyeing fabrics in S3 is a dyeing device with splash-proof structure for spinning polyester chemical fiber cloth, including a dyeing box (1) , The left and right sides of the inner wall of the dyeing box (1) are provided with sliding grooves (2), the sliding grooves (2) are slidably connected with the sliding block (3), and the two sliding blocks (3) are opposite to each other. A connecting plate (5) and two first rollers (4) are respectively fixedly connected to the surfaces;
    所述染色箱(1)的右侧面固定连接有两个支撑板(6),所述支撑板(6)的正面卡接有轴承(7),两个所述轴承(7)内套接有同一个转轴(8),所述转轴(8)的外表面卡接有固定板(9),所述固定板(9)固定连接在箱盖(10)的右侧面,所述箱盖(10)的下表面与染色箱(1)的上表面搭接;The right side of the dyeing box (1) is fixedly connected with two support plates (6), the front of the support plate (6) is clamped with a bearing (7), and the two bearings (7) are sleeved inside There is the same rotating shaft (8), a fixing plate (9) is clamped on the outer surface of the rotating shaft (8), and the fixing plate (9) is fixedly connected to the right side of the box cover (10), and the box cover (10) The lower surface is overlapped with the upper surface of the dyeing box (1);
    所述箱盖(10)的下表面和连接板(5)的上表面均固定连接有两个固定块(11),上方两个所述固定块(11)的相对面和下方两个固定块(11)的相对面分别通过两个销轴(12)与同一个活动板(13)的正面和背面活动连接。Both the lower surface of the box cover (10) and the upper surface of the connecting plate (5) are fixedly connected with two fixed blocks (11), the opposite surfaces of the upper two fixed blocks (11) and the lower two fixed blocks The opposite surfaces of (11) are respectively movably connected with the front and back of the same movable plate (13) through two pin shafts (12).
    根据权利要求4所述的一种涤纶化纤布纺织用具有防溅落结构的染色装置,其特征在于:所述染色箱(1)的下表面固定连接有四个支撑腿(18),所述染色箱(1)内壁的下表面分别设置有超声波混合发生器(16)和两个加热器(17)。A dyeing device with a splash-proof structure for polyester chemical fiber cloth weaving according to claim 4, characterized in that: the lower surface of the dyeing box (1) is fixedly connected with four supporting legs (18), and the dyeing The lower surface of the inner wall of the box (1) is respectively provided with an ultrasonic mixing generator (16) and two heaters (17).
  5.  根据权利要求4所述的一种涤纶化纤布纺织用具有防溅落结构的染色装置,其特征在于:所述染色箱(1)内分别设置有两个第二辊筒(14),所述染色箱(1)内壁的正面和背面与两个第二辊筒(14)相对应的位置均开设有通孔。The dyeing device with splash-proof structure for polyester chemical fiber cloth weaving according to claim 4, characterized in that: the dyeing box (1) is provided with two second rollers (14) respectively, and the dyeing The front and back of the inner wall of the box (1) are provided with through holes at positions corresponding to the two second rollers (14).
  6.  根据权利要求4所述的一种涤纶化纤布纺织用具有防溅落结构的染色装置,其特征在于:所述转轴(8)的正面固定连接有圆盘(19),所述圆盘(19)的正面卡接有滑套(20),所述滑套(20)内套接有滑杆(21),所述滑杆(21)的正面与拉把(24)的背面固定连接。A dyeing device with a splash-proof structure for polyester chemical fiber cloth weaving according to claim 4, characterized in that: the front surface of the rotating shaft (8) is fixedly connected with a disc (19), and the disc (19) A sliding sleeve (20) is clamped on the front of the sliding sleeve (20), a sliding rod (21) is sleeved in the sliding sleeve (20), and the front of the sliding rod (21) is fixedly connected with the back of the handle (24).
  7.  根据权利要求7所述的一种涤纶化纤布纺织用具有防溅落结构的染色装置,其特征在于:所述滑杆(21)外套接有弹簧(23),所述弹簧(23)的两端分别与拉把(24)的背面和滑套(20)的正面固定连接,前方所述支撑板(6)的正面开设有若干个卡槽(22),所述滑杆(21)设置在其中一个卡槽(22)内。 A dyeing device with a splash-proof structure for polyester chemical fiber cloth weaving according to claim 7, characterized in that: the sliding rod (21) is sheathed with a spring (23), and both ends of the spring (23) They are respectively fixedly connected to the back of the handle (24) and the front of the sliding sleeve (20). The front support plate (6) is provided with a plurality of card slots (22) on the front side, and the sliding rod (21) is arranged in it Inside a card slot (22). To
  8.  根据权利要求4所述的一种涤纶化纤布纺织用具有防溅落结构的染色装置,其特征在于:所述箱盖(10)的左侧面固定连接有把手。 A dyeing device with a splash-proof structure for spinning polyester chemical fiber cloth according to claim 4, characterized in that a handle is fixedly connected to the left side of the box cover (10). To
     To
     To
     To
PCT/CN2020/098350 2020-06-22 2020-06-28 Dyeing method and device with splash-proof structure for polyester chemical fabric textile WO2021258403A1 (en)

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CN115323682A (en) * 2022-09-15 2022-11-11 浙江绍肖印染有限公司 Scouring, bleaching and dyeing process and equipment for polyester-cotton blended fabric
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