CN114875601B - Non-woven fabric dyeing device and method for clothing production - Google Patents
Non-woven fabric dyeing device and method for clothing production Download PDFInfo
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- CN114875601B CN114875601B CN202210431610.1A CN202210431610A CN114875601B CN 114875601 B CN114875601 B CN 114875601B CN 202210431610 A CN202210431610 A CN 202210431610A CN 114875601 B CN114875601 B CN 114875601B
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- 238000004043 dyeing Methods 0.000 title claims abstract description 126
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title description 8
- 238000001514 detection method Methods 0.000 claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000004744 fabric Substances 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 6
- 238000005192 partition Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 230000018044 dehydration Effects 0.000 claims description 13
- 238000006297 dehydration reaction Methods 0.000 claims description 13
- 238000005406 washing Methods 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 abstract description 15
- 230000008859 change Effects 0.000 abstract description 6
- 239000000975 dye Substances 0.000 description 16
- 238000011010 flushing procedure Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000009210 therapy by ultrasound Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
- D06B3/206—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/02—Analysing fluids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a non-woven fabric dyeing device for clothing production, which comprises a machine table, wherein a dyeing box is fixedly arranged on the upper surface of the machine table, a treatment box is fixedly connected above the dyeing box, the upper part of the dyeing box is communicated with the treatment box, the inside of the dyeing box is divided into a first dyeing pool and a second dyeing pool through a vertical partition plate, an outlet is formed in the upper right side of the treatment box, a plurality of guide rollers are rotatably connected in the dyeing box and the inside of the treatment box, and the guide rollers limit fabrics to pass through the first dyeing pool, the second dyeing pool, a detection mechanism, a dewatering mechanism and a drying assembly in sequence and then are output through the outlet. According to the non-woven fabric dyeing device for clothing production, the ultrasonic generator is arranged at the bottom of the machine table, the ultrasonic vibrator is arranged in the first dyeing pool, yarns or fabrics are fluffy by utilizing the principle of ultrasonic waves, fibers are soft, but the permanent relaxation of the fibers and the change of the fiber form are not caused, so that dye molecules are fused with a non-woven fabric body more easily, and high-efficiency dyeing is realized.
Description
Technical Field
The invention relates to the technical field of non-woven fabric production, in particular to a non-woven fabric dyeing device and method for clothing production.
Background
The non-woven fabric is also called non-woven fabric, needled cotton, needled non-woven fabric and the like, is produced by adopting polyester fiber and polyester fiber (PET for short) materials and is manufactured by needling technology, and can be made into different thicknesses, handfeel, hardness and the like.
The non-woven fabric has the characteristics of moisture resistance, ventilation, flexibility, thinness, dye resistance, no toxicity, no smell, low price, recycling, and the like. The non-woven fabric is widely applied to various industries such as spinning, water treatment, filtration and the like due to the advantages of simple manufacturing process, low price, good air permeability and the like.
In the existing garment production process, a large amount of non-woven fabrics are required, along with the design of various colors of garments, the requirements for various non-woven fabrics are gradually increased, and in the traditional non-woven fabric dyeing process, the non-woven fabrics are integrally put into dye liquor for dip dyeing, so that the dyed non-woven fabrics are not convenient to take out, and the dyeing of the non-woven fabrics is uneven.
At present, more devices adopt a flow dip dyeing mode, and the non-woven fabric is dyed in a pipelining mode, so that the fabric can be unfolded. However, in the actual production process, there are some problems in this dyeing manner, such as: if the rotating speed is regulated to be high, the coloring effect can be affected, and if the rotating speed is regulated to be low, the dyeing time can be increased, and the production efficiency is reduced.
Therefore, the invention provides a non-woven fabric dyeing device and method for clothing production.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a non-woven fabric dyeing device and method for clothing production.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a non-woven fabrics dyeing apparatus of clothing production, includes the board, the upper surface fixed mounting of board has the dyeing case, the top fixedly connected with processing tank of dyeing case, and the top and the processing tank intercommunication of dyeing case, the inside of dyeing case is divided into first dyeing pond and second dyeing pond through perpendicular baffle, the entry has been seted up to the left side bottom of processing case, the export has been seted up on the right side upper portion of processing case, and the inside of dyeing case and processing case all rotates and is connected with a plurality of guide rolls, and guide roll restriction surface fabric is exported by the export after first dyeing pond, second dyeing pond, detection mechanism, dewatering mechanism and stoving subassembly in proper order, and the lower surface mounting of board has ultrasonic generator, and the inside of first dyeing pond is provided with ultrasonic vibrator, and the inside of second dyeing pond is provided with circulating water pump, circulating water pump's water inlet end is connected with the inlet tube that extends to first dyeing pond inside, circulating water pump's water outlet end is connected with flushing box and flushing pipe respectively through the pipeline, flushing box inlays the side of setting up at perpendicular baffle and extends to the inside connection of first dyeing pond, the inside of two drain pipes towards the inside of two places, two drain pipes are connected with the inside of two drain pipes, two drain pipes are connected with the two drain pipes respectively to the surface of a side, respectively, the two drain pipe is connected with the two drain pipes.
Preferably, the inside of handling the case is provided with the swash plate, detection mechanism includes two sets of spacing roller and detection box, and the upper surface at the swash plate is installed to the detection box, and the outside of handling the case is provided with the intake pipe, and the intake pipe is the inside air feed of detection box, and the gas outlet has been seted up to the side of detection box, and gas outlet department sealing installation has the straight tube whistle, and a plurality of detection gas pockets have been seted up to the upper surface of detection box, and the laminating of spacing roller restriction non-woven fabrics is on the detection gas pocket surface of detection box.
Preferably, the inclined plate is used for guiding the water dropped in the treatment tank into the interior of the second dyeing tank.
Preferably, the air inlet pipe is communicated with the compressed air pipeline, the air inlet pipe penetrates through the inclined plate and is communicated with the inside of the detection box through the auxiliary pipe, and a control valve is arranged on the surface of the air inlet pipe.
Preferably, the dehydration mechanism comprises an auxiliary block and a dehydration roller, the non-woven fabric passes through the dehydration roller and the auxiliary block, the inner wall of the treatment box is provided with a fixed block, the surface of the fixed block is provided with a jack, a supporting rod of the dehydration roller is inserted into the jack of the fixed block, and a reset spring is arranged in the jack and used for pushing the supporting rod to enable the dehydration roller to move towards the auxiliary block.
Preferably, the drying assembly comprises a hot air dryer arranged at the top of the treatment box, and an air outlet of the hot air dryer extends to the inside of the treatment box and is positioned above the non-woven fabric.
Preferably, the air outlet end of the straight pipe whistle penetrates through the treatment box and extends to the outside of the treatment box.
Preferably, a backflow hole is formed in the side face of the vertical partition plate, the backflow hole is used for backflow of redundant dye liquor of the second dyeing pool to the inside of the first dyeing pool, and the liquid level of the first dyeing pool is lower than the height of the backflow hole.
The invention has the following beneficial effects:
1. according to the non-woven fabric dyeing device for clothing production, the ultrasonic generator is arranged at the bottom of the machine table, the ultrasonic vibrator is arranged in the first dyeing pool, yarns or fabrics are fluffy by utilizing the principle of ultrasonic waves, fibers are soft, but the permanent relaxation of the fibers and the change of the fiber form are not caused, so that dye molecules are fused with a non-woven fabric body more easily, and high-efficiency dyeing is realized.
2. This non-woven fabrics dyeing apparatus of clothing production, through setting up the spacing roller, make the surface fabric laminating that wets at the surface of detecting the box, through setting up the intake pipe, introduce the inside of detecting the box to external air current, because the non-woven fabrics that wets can shutoff detect the gas pocket, reduce the air current and leak, thereby guide the inside to the straight tube whistle with most air currents, make its sound production, if when the audio frequency change appears clearly in its sound production, can judge that non-woven fabrics surface dye liquor soaks the volume less, thereby can supervise and monitor dyeing effect, the staff of being convenient for in time discovers.
3. This non-woven fabrics dyeing apparatus of clothing production adopts first dyeing pond and second dyeing pond, and two ponds dye, have ultrasonic wave generating device to make surface fabric itself fluffy to after ultrasonic treatment in first dyeing pond inside, reentrant static second dyeing pond is convenient for the material is attached fast, adopts circulating water pump to drive the dye liquor circulation simultaneously and flows, is convenient for prevent that the dyestuff from depositing and piling up at the bottom of the tank.
Drawings
Fig. 1 is a schematic front view of a dyeing apparatus for non-woven fabrics for clothing production according to the present invention;
fig. 2 is a schematic front sectional structure of a non-woven fabric dyeing apparatus for clothing production according to the present invention;
FIG. 3 is an enlarged front sectional view showing a dyeing box of a non-woven fabric dyeing device for clothing production;
FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2;
FIG. 5 is a schematic side sectional view of a cartridge according to the present invention;
fig. 6 is a schematic view showing a top-down structure of a fixing block according to the present invention.
In the figure: 1 machine table, 2 dyeing tank, 3 treatment tank, 4 vertical baffle, 5 first dyeing tank, 6 second dyeing tank, 7 inlet, 8 outlet, 9 guide roll, 10 ultrasonic generator, 11 ultrasonic vibrator, 12 circulating water pump, 13 inlet tube, 14 flushing box, 15 flushing pipe, 16 flushing branch pipe, 17 drain pipe, 18 sloping plate, 19 spacing roller, 20 detection box, 21 intake pipe, 22 straight pipe whistle, 23 detection air hole, 24 auxiliary pipe, 25 auxiliary block, 26 dewatering roller, 27 fixed block, 28 reset spring, 29 hot air dryer, 30 return hole, 31 bracing piece.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-6, a non-woven fabric dyeing device for clothing production comprises a machine table 1, wherein a dyeing tank 2 is fixedly arranged on the upper surface of the machine table 1, a treatment tank 3 is fixedly connected to the upper side of the dyeing tank 2, the upper side of the dyeing tank 2 is communicated with the treatment tank 3, and the inside of the dyeing tank 2 is divided into a first dyeing tank 5 and a second dyeing tank 6 through a vertical partition plate 4.
The left side bottom of handling case 3 has seted up entry 7, export 8 has been seted up to the right side upper portion of handling case 3, the inside of dyeing case 2 and handling case 3 is all rotated and is connected with a plurality of guide rolls 9, guide roll 9 restriction surface fabric is through first dyeing pond 5 in proper order, second dyeing pond 6, detect mechanism, the export by export 8 behind dehydration mechanism and the stoving subassembly, the lower surface mounting of board 1 has ultrasonic generator 10, the inside of first dyeing pond 5 is provided with ultrasonic vibrator 11, the inside of second dyeing pond 6 is provided with circulating water pump 12, circulating water pump 12's inlet end is connected with the inlet tube 13 that extends to the inside of first dyeing pond 5, the play water end of circulating water pump 12 is connected with washing box 14 and wash pipe 15 respectively through the pipeline, the side of setting up at vertical baffle 4 is inlayed and is extended to the inside of first dyeing pond 5 and is connected with wash branch pipe 16, the lower surface of wash pipe 15 is connected with a plurality of branch pipes, the play water end of wash branch pipe 16 is towards the interior diapire of first dyeing pond 5, the below of board 1 is connected with two drain pipes 17, two drain pipes 17 and first dyeing pond 5 and second dyeing pond 6 are provided with the inside control valve intercommunication respectively.
The inside of processing case 3 is provided with swash plate 18, detection mechanism includes two sets of spacing roller 19 and detection box 20, detection box 20 installs the upper surface at swash plate 18, the outside of processing case 3 is provided with intake pipe 21, intake pipe 21 is the inside air feed of detection box 20, the gas outlet has been seted up to the side of detection box 20, the straight tube whistle 22 is installed in the gas outlet seal, a plurality of detection gas pockets 23 have been seted up to the upper surface of detection box 20, and spacing roller 19 restriction non-woven fabrics laminating is on the detection gas pocket 23 surface of detection box 20, swash plate 18 is used for guiding the inside of second dyeing pond 6 with the rivers that fall in the processing case 3, intake pipe 21 and compressed air pipeline intercommunication, intake pipe 21 runs through swash plate 18 and communicates with the inside of detection box 20 through auxiliary pipe 24, the intake pipe 21 surface is provided with the control valve, the end of giving vent to anger of straight tube whistle 22 runs through processing case 3 and extends to the outside of processing case 3.
Through setting up spacing roller 19, make the surface fabric laminating that wets at the surface of detecting box 20, through setting up intake pipe 21, introduce the inside of detecting box 20 to external air current, because the non-woven fabrics that wets can shutoff detect gas pocket 23, reduce the air current and leak to guide the inside of straight tube whistle 22 with most air currents, make its sound production, if when the apparent audio frequency change that appears of its sound production, can judge that non-woven fabrics surface dye liquor soaks the volume less, thereby can supervise and monitor dyeing effect, the staff of being convenient for in time discovers.
Specifically, the dehydration mechanism comprises an auxiliary block 25 and a dehydration roller 26, wherein non-woven fabrics pass through the dehydration roller 26 and the auxiliary block 25, a fixed block 27 is arranged on the inner wall of the treatment box 3, a jack is arranged on the surface of the fixed block 27, a supporting rod 31 of the dehydration roller 26 is inserted into the jack of the fixed block 27, a reset spring 28 is arranged in the jack, and the reset spring 28 is used for pushing the supporting rod 31 to enable the dehydration roller 26 to move towards the auxiliary block 25.
Specifically, the drying assembly comprises a hot air dryer 29 arranged at the top of the treatment box 3, and an air outlet of the hot air dryer 29 extends to the inside of the treatment box 3 and is positioned above the non-woven fabric.
The side of the vertical partition plate 4 is provided with a backflow hole 30, the backflow hole 30 is used for backflow of redundant dye liquor of the second dyeing pool 6 to the inside of the first dyeing pool 5, and the liquid level of the first dyeing pool 5 is lower than the height of the backflow hole 30.
Adopt first dyeing pond 5 and second dyeing pond 6, two ponds carry out the dyeing, have ultrasonic generating device can make surface fabric itself fluffy to after the inside ultrasonic treatment in first dyeing pond 5, reentrant static second dyeing pond 6 is convenient for the material is attached fast, adopts circulating water pump 12 to drive the dye liquor circulation simultaneously and flows, is convenient for prevent that the dyestuff from depositing and piling up at the bottom of the pool.
According to the non-woven fabric dyeing device for clothing production, the ultrasonic generator 10 is arranged at the bottom of the machine table 1, the ultrasonic vibrator 11 is arranged in the first dyeing pool 5, yarns or fabrics are fluffy by utilizing the principle of ultrasonic waves, fibers are soft, but the permanent relaxation of the fibers and the change of the fiber form are not caused, so that dye molecules are fused with a non-woven fabric body more easily, and high-efficiency dyeing is realized.
The intensity of ultrasonic dyeing is generally 0.8-1.0 w/cm < 2 >, and the dye-uptake of the fiber can be maximized under the dyeing condition, and meanwhile, the yarn or fabric can be fluffy, the fiber is soft, but the permanent relaxation of the fiber and the change of the fiber morphology are not caused. Ultrasonic dyeing generally uses sonic frequencies between 20 and 50kHz, the band where cavitation occurs most significantly.
The dyeing method realized by the non-woven fabric dyeing device comprises the following steps:
the first step: dye liquor is led into the first dyeing tank 5 and the second dyeing tank 6, non-woven fabrics are penetrated through the inlet 7, sequentially pass through the first dyeing tank 5, the second dyeing tank 6, the detection mechanism, the dehydration mechanism and the drying component and then are output through the outlet 8;
and a second step of: starting a circulating water pump 12, and keeping the temperature of the dye liquor at 45-60 degrees;
the optimal temperature for generating the acoustic cavitation effect by the ultrasonic wave is 50 ℃, so that the temperature for dyeing by the ultrasonic wave is 45-65 ℃ generally, part of the acoustic energy is converted into heat energy in the dyeing process, and the dyeing bath does not need external energy.
And a third step of: starting an ultrasonic generator and controlling the frequency to be 20-50kHz;
fourth step: controlling the advancing speed of the non-woven fabric to be 1m/min;
fifth step: the air flow of the air inlet pipe 21 is communicated, and whether the dyeing is missed and the dye is too little is judged according to the straight pipe whistle 22;
sixth step: the hot air dryer 29 is turned on to dry the nonwoven fabric to be output.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (5)
1. The utility model provides a non-woven fabrics dyeing apparatus of clothing production, includes board (1), its characterized in that: the upper surface of the machine table (1) is fixedly provided with a dyeing box (2), the upper part of the dyeing box (2) is fixedly connected with a treatment box (3), the upper part of the dyeing box (2) is communicated with the treatment box (3), the interior of the dyeing box (2) is divided into a first dyeing tank (5) and a second dyeing tank (6) through a vertical partition plate (4), the left bottom of the treatment box (3) is provided with an inlet (7), the right upper part of the treatment box (3) is provided with an outlet (8), the interiors of the dyeing box (2) and the treatment box (3) are respectively and rotatably connected with a plurality of guide rollers (9), the guide rollers (9) limit fabrics to sequentially pass through the first dyeing tank (5), the second dyeing tank (6), a detection mechanism, a dehydration mechanism and a drying assembly and then are output by the outlet (8), the lower surface of the machine table (1) is provided with an ultrasonic generator (10), the interior of the first dyeing tank (5) is provided with an ultrasonic wave (11), the interior of the second dyeing tank (6) is provided with a circulating water pump (12), the circulating water pump (12) is connected with a water inlet pipe (14) through an oscillator (12) and a water inlet pipe (14) which is connected with a water inlet pipe (15), the washing box (14) is embedded on the side surface of the vertical partition board (4) and extends to the inner part of the first dyeing tank (5) to be connected with a washing branch pipe (16), the lower surface of the washing pipe (15) is connected with a plurality of branch pipes, the water outlet end of the washing branch pipe (16) faces the inner bottom wall of the first dyeing tank (5), two drain pipes (17) are connected below the machine table (1), the two drain pipes (17) are respectively communicated with the inner parts of the first dyeing tank (5) and the second dyeing tank (6), and a control valve is arranged on the surface of the washing branch pipe; the inside of processing case (3) is provided with swash plate (18), detection mechanism includes two sets of spacing roller (19) and detection box (20), detection box (20) are installed at the upper surface of swash plate (18), the outside of processing case (3) is provided with intake pipe (21), intake pipe (21) are the inside air feed of detection box (20), the gas outlet has been seted up to the side of detection box (20), straight tube whistle (22) are installed to the gas outlet department seal, a plurality of detection gas pockets (23) have been seted up to the upper surface of detection box (20), and the laminating of spacing roller (19) restriction non-woven fabrics is at the detection gas pocket (23) surface of detection box (20); the air inlet pipe (21) is communicated with the compressed air pipeline, the air inlet pipe (21) penetrates through the inclined plate (18) and is communicated with the inside of the detection box (20) through the auxiliary pipe (24), and a control valve is arranged on the surface of the air inlet pipe (21); the air outlet end of the straight pipe whistle (22) penetrates through the treatment box (3) and extends to the outside of the treatment box (3).
2. A nonwoven fabric dyeing apparatus for garment production according to claim 1, wherein: the inclined plate (18) is used for guiding water dripping in the treatment box (3) into the second dyeing pool (6).
3. A nonwoven fabric dyeing apparatus for garment production according to claim 1, wherein: the dewatering mechanism comprises an auxiliary block (25) and a dewatering roller (26), wherein non-woven fabrics pass through the space between the dewatering roller (26) and the auxiliary block (25), a fixed block (27) is arranged on the inner wall of the treatment box (3), a jack is formed in the surface of the fixed block (27), a supporting rod (31) of the dewatering roller (26) is inserted into the jack of the fixed block (27), a reset spring (28) is arranged in the jack, and the reset spring (28) is used for pushing the supporting rod (31) to enable the dewatering roller (26) to move towards the auxiliary block (25).
4. A nonwoven fabric dyeing apparatus for garment production according to claim 1, wherein: the drying assembly comprises a hot air dryer (29) arranged at the top of the treatment box (3), and an air outlet of the hot air dryer (29) extends to the inside of the treatment box (3) and is positioned above the non-woven fabric.
5. A nonwoven fabric dyeing apparatus for garment production according to claim 1, wherein: the side of perpendicular baffle (4) has seted up backward flow hole (30), backward flow hole (30) are used for flowing back the unnecessary dye liquor of second dyeing pond (6) to the inside of first dyeing pond (5), and the liquid level of first dyeing pond (5) is less than the height of backward flow hole (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210431610.1A CN114875601B (en) | 2022-04-22 | 2022-04-22 | Non-woven fabric dyeing device and method for clothing production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210431610.1A CN114875601B (en) | 2022-04-22 | 2022-04-22 | Non-woven fabric dyeing device and method for clothing production |
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| Publication Number | Publication Date |
|---|---|
| CN114875601A CN114875601A (en) | 2022-08-09 |
| CN114875601B true CN114875601B (en) | 2023-05-02 |
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| CN202210431610.1A Active CN114875601B (en) | 2022-04-22 | 2022-04-22 | Non-woven fabric dyeing device and method for clothing production |
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Citations (7)
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