WO2021256243A1 - Continuous casting method - Google Patents

Continuous casting method Download PDF

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Publication number
WO2021256243A1
WO2021256243A1 PCT/JP2021/020838 JP2021020838W WO2021256243A1 WO 2021256243 A1 WO2021256243 A1 WO 2021256243A1 JP 2021020838 W JP2021020838 W JP 2021020838W WO 2021256243 A1 WO2021256243 A1 WO 2021256243A1
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Prior art keywords
slab
continuous casting
mold
corner
steel
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PCT/JP2021/020838
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French (fr)
Japanese (ja)
Inventor
智也 小田垣
則親 荒牧
恭寛 重歳
義陽 大場
貴史 丸子
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Jfeスチール株式会社
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Application filed by Jfeスチール株式会社 filed Critical Jfeスチール株式会社
Priority to KR1020227042643A priority Critical patent/KR20230006903A/en
Priority to EP21824759.1A priority patent/EP4170054A4/en
Priority to CN202180040196.5A priority patent/CN115697587A/en
Priority to JP2021545426A priority patent/JP6954514B1/en
Publication of WO2021256243A1 publication Critical patent/WO2021256243A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/12Accessories for subsequent treating or working cast stock in situ
    • B22D11/124Accessories for subsequent treating or working cast stock in situ for cooling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium

Definitions

  • the present invention relates to a continuous steel casting method that suppresses the occurrence of surface cracks in slabs in continuous casting.
  • the hot ductility of the alloy steel slab is significantly reduced at the temperature near the Ar 3 transformation point where the solidified structure is transformed from the austenite phase to the ferrite phase.
  • the surface temperature of the slab is controlled by secondary cooling to correct the temperature above the transformation point, or the solidified structure of the slab is controlled to a structure that is hard to crack. Is commonly done.
  • the spray pipe near the corner of the slab is generally closed and the spray width is cut without cooling.
  • Patent Document 1 As a method of controlling the solidification structure, for example, Patent Document 1, to start the secondary cooling of the slab immediately after withdrawal of the slab from the rectangular mold, once Ar 3 transformation of the surface temperature of the slab The time and slab surface to keep the slab surface temperature below the Ar 3 transformation point when cooling to a temperature below the point and then reheating to a temperature above the Ar 3 transformation point and then straightening the slab.
  • a technique has been disclosed in which the solidified structure from the surface of the slab to a depth of at least 2 mm is made into a mixed structure of ferrite and pearlite with an unclear austenite grain boundary by setting the minimum temperature at which the temperature reaches to an appropriate range. Is
  • the technique of spray width cutting is to stop the spray from the spray near the corner of the slab and prevent the corner temperature from dropping.
  • the width of the slabs is wide in response to various needs in recent years, there is a problem that a large amount of capital investment is required to properly spray the corners of the slabs of all sizes.
  • the corners of the slab are cooled from the two sides of the slab on the long side and the short side, so that supercooling is likely to occur.
  • the corner temperature is lowered by radiative cooling even if the cooling spray is not sprayed.
  • Patent Document 1 there is a concern about the influence of dripping water flowing along the slab after being sprayed onto the slab from the secondary cooling spray.
  • the dripping water affects the cooling of the slab surface, so that it may be difficult to quantitatively control the slab surface temperature, for example, by heat transfer calculation.
  • the present invention has been made in view of such circumstances, and an object of the present invention is to prevent surface cracks in a slab which has not been sufficiently eliminated by controlling the temperature of the slab by secondary cooling alone.
  • the purpose is to propose a continuous casting method that surely suppresses and produces high quality slabs without corner cracks in particular.
  • the inventors have found that surface cracking of a slab can be suppressed by suppressing a temperature drop at a corner of a slab during secondary cooling while using a mold having a casting space having an appropriate shape, and have conceived the present invention. ..
  • the continuous casting method of the present invention that advantageously solves the above problems is a method of continuously casting steel, using a mold in which the chamfered shape of the mold corner portion satisfies the following equation (1), and the slab corner portion. It is characterized in that the average secondary cooling water amount density from directly under the mold to the lower straightening is 20 to 60 L / (min ⁇ m 2). 0.09 ⁇ C / L ⁇ 0.20 ... (1)
  • C corner chamfer amount (mm)
  • L Short side length of slab (mm) Represents.
  • the component composition of the steel is C: 0.05 to 0.25% and Mn: 1.0 to 4.0% in mass%, and further Nb: A more preferable solution is to optionally have at least one selected from 0.01 to 0.1%, V: 0.01 to 0.1%, and Mo: 0.01 to 0.1%. It is thought that it can be.
  • the temperature of the corners of the slab is controlled by secondary cooling while using a mold in which a casting space having an appropriate shape is partitioned, so that corner cracking of the continuously cast slab is prevented and high quality is achieved. It will be possible to provide slabs.
  • the steel continuous casting method (steel piece manufacturing method) according to the embodiment of the present invention includes a step of casting while supporting the slabs drawn from the continuous casting mold by a plurality of pairs of rolls facing each other.
  • the molten steel is primarily cooled with a mold.
  • the slab is withdrawn from the mold at a predetermined drawing speed, and the slab is secondarily cooled while being supported by a plurality of pairs of rolls arranged in the casting direction to obtain a steel slab.
  • a mold in which a casting space having an appropriate shape is partitioned is used, and it is appropriate in the cooling zone from directly under the mold to the bending back straightening point (lower straightening). It is important to go through a proper cooling pattern.
  • the continuous casting machine used in the present embodiment is not particularly limited as long as it includes bending or bending back straightening from directly under the mold to carrying out the slab.
  • the inventors observed surface cracks in the slabs cast by the curved continuous casting machine. Surface cracks in the slab were concentrated in and near the top corners. This is because tensile stress is generated during bending back correction.
  • the upper surface side of the slab means the inside of the bending of the curved band of the curved continuous casting machine, that is, the long side surface side which is the upper surface of the horizontal band.
  • the cracks were etched, the cracks propagated along the old austenite grain boundaries, so it was considered that the cracks occurred in the temperature range where the ferrite transformation started from austenite (generally called the embrittlement temperature), and the secondary cooling conditions were set. Experiments with various changes were conducted.
  • the inventors focused on the shape of the slab. Since the conventional slab is rectangular and the corners are cooled from two surfaces, supercooling of the corners of the slab is likely to occur. We considered that changing the shape of the slab would change the cooling structure and suppress supercooling, and examined the appropriate slab shape by thermal stress analysis.
  • the slab has a chamfered shape with the four corners of the rectangular cross section orthogonal to the casting direction removed, resulting in supercooling at the slab corners and stress load. It was found that the stress can be reduced. Then, in order to make the four corners of the slab into a chamfered shape, casting using a mold in which the four corners (right-angled portions) of the casting space, which is rectangular like a mold having a rectangular cross section, is removed into a right-angled triangular shape to form a chamfered shape. It is important to do.
  • a mold having a casting space having such a chamfered shape is also referred to as a chamfer mold.
  • the chamfered portion 4 of the chamfer mold is shown in the top view of the chamfer mold of FIG.
  • the ratio of the right-angled triangle to the length a on the long side 2 side of the mold is the ratio b / a of the length b on the short side 3 side of the mold.
  • a thermal analysis was performed on the effect of this ratio b / a on the overcooling of the corners of the slab. The calculation result is shown in FIG.
  • this embodiment is suitable for application to steels having high embrittlement susceptibility to austenite to ferrite transformation.
  • the composition of steel has C: 0.05 to 0.25% and Mn: 1.0 to 4.0% in mass%, and further Nb: 0.01 to 0.1%, V. It can be suitably applied when one or more selected from: 0.01 to 0.1% and Mo: 0.01 to 0.1% are arbitrarily possessed.
  • the component composition is simply expressed as% in "mass%".
  • Mn 1.0 to 4.0% If the Mn content is less than 1.0%, MnS, which is an embrittlement factor, is unlikely to be generated, so that there is no problem. If it is 1.0% or more, the embrittlement sensitivity becomes high, but if it exceeds 4.0%, the product becomes too strong, which is not desirable. Therefore, it is preferable to apply this embodiment in the case of a steel composition having a high embrittlement sensitivity and a Mn content of 1.0 to 4.0%.
  • Nb 0.01 to 0.1%
  • V 0.01 to 0.1%
  • Mo 0.01 to 0.1%
  • Nb, V and Mo contribute to the improvement of steel strength.
  • the content of each element is less than 0.01%, it is difficult to form carbonitride which is an embrittlement factor, so that there is no problem.
  • it exceeds 0.1% the price of the alloy becomes high and the cost rises, and the performance becomes excessive more than necessary. Therefore, it is not desirable to add more than 0.1%.
  • Example 1 Using a curved continuous casting machine, in mass%, C: 0.18%, Si: 1.4%, Mn: 2.8%, P: 0.020% or less, S: 0.003% or less, And Ti: Steel having a predetermined composition containing 0.020% was cast.
  • the Ar 3 transformation point of this steel is 805 ° C.
  • the casting conditions were in the range of a casting thickness of 220 mm, a casting width of 1000 to 1600 mm, and a casting speed of 1.20 to 1.80 m / min.
  • the slab temperature when passing through the bent part (lower straightening) was confirmed by measuring with a thermocouple or a radiation thermometer.
  • the slab After casting, the slab is subjected to color check (dye penetrant inspection) after removing oxides on the slab surface by shot blasting in order to facilitate observation of cracks on the slab surface. The presence or absence of cracks in the corners was investigated. Then, the corner crack occurrence rate was evaluated by the number of corner cracked slabs / the number of surveyed slabs ⁇ 100%. For the investigation of internal cracks, a cross-sectional sample perpendicular to the casting direction of the slab was cut out, milled, and then macro-etched with warm hydrochloric acid. The presence or absence of internal cracks was investigated using macro-etched photographs.
  • Example 2 Next, in order to determine the relationship between the average secondary cooling water density applied to the corners of the slab until passing through the bent portion (lower straightening), corner cracks, and internal cracks, a test was conducted under the same steel grade and continuous casting conditions as in Example 1. Was carried out. The results are shown in Table 2.
  • the average secondary cooling water density is less than 20 L / (min ⁇ m 2 ) (test Nos. 10 and 11), so that the corner temperature becomes Ar 3 or more and the corner cracks. Can be seen to be reduced.
  • the thickness of the solidified shell near the corners is insufficient, causing internal cracking due to bulging. From this, it can be seen that it is not possible to suppress both corner cracking and internal cracking with a normal rectangular mold.
  • a chamfer mold test Nos. 17 to 23
  • Corner cracking could not be suppressed unless the density of the next cooling water was reduced to less than 20 L / (min ⁇ m 2 ), and internal cracking due to bulging could not be avoided.
  • the chamfer molds (test Nos. 24 to 31) of the present embodiment were applied, the point that internal cracks occurred at less than 20 L / (min ⁇ m 2 ) (test Nos. 24 and 25) was the same. ..
  • supercooling of the corners of the slab is suppressed in the average secondary cooling water density range (test No. 24 to 30) of 60 L / (min ⁇ m 2) or less, resulting in corner cracking. was able to prevent.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Continuous Casting (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Proposed is a continuous casting method for reliably suppressing a surface crack of cast slab and, in particular, manufacturing a high-quality slab without corner cracks. This continuous casting method is for performing continuous casting of steel. In the continuous casting method, a casting mold in which a chamfering shape of a casting mold corner part satisfies a relationship of 0.09≤C/L≤0.20 (in formula, C represents a corner chamfering amount (mm), L represents a cast slab short-side length (mm)) is used, and an average secondary cooling water amount density to lower straightening from directly under the casting mold at the cast slab corner part is set to 20-60L/(min•m2). In particular, it is preferable that the steel has a compositional makeup containing, in mass%, 0.05-0.25% of C and 1.0-4.0% of Mn, and further optionally containing at least one selected from 0.01-0.1% of Nb, 0.01-0.1% of V, and 0.01-0.1% of Mo.

Description

連続鋳造方法Continuous casting method
 本発明は、連続鋳造における鋳片の表面割れの発生を抑制した、鋼の連続鋳造方法に関するものである。 The present invention relates to a continuous steel casting method that suppresses the occurrence of surface cracks in slabs in continuous casting.
 近年、高張力鋼の要求仕様が厳格化しており、鋼板の機械的性質の向上を目的に、Cu、Ni、Nb、VおよびTiなどの合金元素の含有量が増加している。このような合金鋼を、例えば垂直曲げ型連続鋳造機を用いて鋳造する場合に、鋳片の矯正部や曲げ部において鋳片の鋳造方向と直交する矩形断面の四隅(以下、鋳片コーナー部ともいう)に応力が負荷され、表面割れ、とりわけ鋳片コーナー部に割れが発生しやすい。このコーナー割れは厚鋼板の表面疵の原因となりやすく、鋼板製品の歩留まりを低下させる原因となる。 In recent years, the required specifications for high-strength steel have become stricter, and the content of alloying elements such as Cu, Ni, Nb, V and Ti has increased for the purpose of improving the mechanical properties of steel sheets. When such alloy steel is cast using, for example, a vertical bending type continuous casting machine, the four corners of a rectangular cross section orthogonal to the casting direction of the slab at the straightened portion and the bent portion of the slab (hereinafter referred to as slab corner portions). Stress is applied to the surface cracks, especially at the corners of the slab. This corner crack is likely to cause a surface defect of the thick steel sheet, and causes a decrease in the yield of the steel sheet product.
 すなわち、合金鋼の鋳片は、その凝固組織がオーステナイト相からフェライト相に変態するAr変態点の近傍温度にて、熱間延性が著しく低下する。 That is, the hot ductility of the alloy steel slab is significantly reduced at the temperature near the Ar 3 transformation point where the solidified structure is transformed from the austenite phase to the ferrite phase.
 そこで、連続鋳造工程では、上述のコーナー割れを防止するために、2次冷却によって鋳片表面温度を制御し変態点以上の温度で矯正するか、鋳片凝固組織を割れにくい組織に制御することが一般に行われている。 Therefore, in the continuous casting process, in order to prevent the above-mentioned corner cracking, the surface temperature of the slab is controlled by secondary cooling to correct the temperature above the transformation point, or the solidified structure of the slab is controlled to a structure that is hard to crack. Is commonly done.
 鋳片表面温度を高温に保つためには一般的に鋳片コーナー部近傍のスプレー配管を閉にし、冷却を行わないスプレー幅切りが行われている。 In order to keep the slab surface temperature high, the spray pipe near the corner of the slab is generally closed and the spray width is cut without cooling.
 また、凝固組織を制御する方法としては、例えば、特許文献1には、鋳片を矩形の鋳型から引き抜いた直後に鋳片の2次冷却を開始し、鋳片の表面温度を一旦Ar変態点より低い温度に冷却した後に、Ar変態点を超える温度に復熱させ、その後鋳片を矯正する際に、鋳片表面温度をAr変態点より低い温度に保持する時間と鋳片表面温度が到達する最低の温度とを適切な範囲にすることによって、鋳片表面から少なくとも2mm深さまでの凝固組織を、オーステナイト粒界が不明瞭なフェライトおよびパーライトの混合組織とする技術が開示されている As a method of controlling the solidification structure, for example, Patent Document 1, to start the secondary cooling of the slab immediately after withdrawal of the slab from the rectangular mold, once Ar 3 transformation of the surface temperature of the slab The time and slab surface to keep the slab surface temperature below the Ar 3 transformation point when cooling to a temperature below the point and then reheating to a temperature above the Ar 3 transformation point and then straightening the slab. A technique has been disclosed in which the solidified structure from the surface of the slab to a depth of at least 2 mm is made into a mixed structure of ferrite and pearlite with an unclear austenite grain boundary by setting the minimum temperature at which the temperature reaches to an appropriate range. Is
特開2002‐307149号公報Japanese Unexamined Patent Publication No. 2002-307149
 しかしながら、上記従来技術には以下の問題がある。
 すなわち、スプレー幅切りの技術は、鋳片コーナー部近傍のスプレーからの噴射を止め、コーナー温度の低下を防ぐものである。しかし、近年の様々なニーズに対応して鋳片の幅も多岐にわたるため、すべてのサイズの鋳片のコーナーを適切にスプレー幅切りするには多大な設備投資が必要になるという問題がある。それに加えて、鋳造速度が遅くなると、鋳片コーナー部はスラブの長辺側、短辺側の2面から冷却されるため過冷却になりやすい。そのうえ、連続鋳造機内での滞在時間が増えるため、冷却スプレーを噴射しなくとも輻射冷却によってコーナー温度が下がってしまうといった問題も生じる。
However, the above-mentioned prior art has the following problems.
That is, the technique of spray width cutting is to stop the spray from the spray near the corner of the slab and prevent the corner temperature from dropping. However, since the width of the slabs is wide in response to various needs in recent years, there is a problem that a large amount of capital investment is required to properly spray the corners of the slabs of all sizes. In addition, when the casting speed is slowed down, the corners of the slab are cooled from the two sides of the slab on the long side and the short side, so that supercooling is likely to occur. In addition, since the staying time in the continuous casting machine is increased, there is a problem that the corner temperature is lowered by radiative cooling even if the cooling spray is not sprayed.
 また、特許文献1に記載の技術では、2次冷却スプレーから鋳片に噴射された後に鋳片を伝って流れる、垂れ水の影響が懸念される。とりわけ、鋳造速度が遅くなると、垂れ水が鋳片表面の冷却に影響するため、例えば伝熱計算によって、鋳片表面温度を定量的に制御することが困難になる場合があった。 Further, in the technique described in Patent Document 1, there is a concern about the influence of dripping water flowing along the slab after being sprayed onto the slab from the secondary cooling spray. In particular, when the casting speed is slowed down, the dripping water affects the cooling of the slab surface, so that it may be difficult to quantitatively control the slab surface temperature, for example, by heat transfer calculation.
 本発明は、このような事情に鑑みてなされたものであって、その目的とするところは、従来、2次冷却による鋳片の温度制御のみでは十分に解消されなかった鋳片の表面割れを、確実に抑制し、特にコーナー割れのない高品質なスラブを製造する連続鋳造方法を提案することにある。 The present invention has been made in view of such circumstances, and an object of the present invention is to prevent surface cracks in a slab which has not been sufficiently eliminated by controlling the temperature of the slab by secondary cooling alone. The purpose is to propose a continuous casting method that surely suppresses and produces high quality slabs without corner cracks in particular.
 発明者らは、適切な形状の鋳造空間を有する鋳型を用いつつ2次冷却での鋳片コーナー部の温度低下を抑制することによって鋳片の表面割れを抑制できることを見出し、本発明を想到した。 The inventors have found that surface cracking of a slab can be suppressed by suppressing a temperature drop at a corner of a slab during secondary cooling while using a mold having a casting space having an appropriate shape, and have conceived the present invention. ..
 上記課題を有利に解決する本発明の連続鋳造方法は、鋼を連続鋳造する方法であって、鋳型コーナー部の面取り形状が下記(1)式を満足するような鋳型を用い、鋳片コーナー部にかかる鋳型直下から下部矯正までの平均2次冷却水量密度を20~60L/(min・m)とすることを特徴とする。
0.09≦C/L≦0.20   ・・・(1)
ここで、C:コーナー面取り量(mm)、
    L:鋳片短辺長さ(mm)
を表す。
The continuous casting method of the present invention that advantageously solves the above problems is a method of continuously casting steel, using a mold in which the chamfered shape of the mold corner portion satisfies the following equation (1), and the slab corner portion. It is characterized in that the average secondary cooling water amount density from directly under the mold to the lower straightening is 20 to 60 L / (min · m 2).
0.09 ≤ C / L ≤ 0.20 ... (1)
Here, C: corner chamfer amount (mm),
L: Short side length of slab (mm)
Represents.
 なお、本発明にかかる連続鋳造方法は、前記鋼の成分組成が、質量%で、C:0.05~0.25%およびMn:1.0~4.0%を有し、さらにNb:0.01~0.1%、V:0.01~0.1%およびMo:0.01~0.1%のうちから選ばれる1種以上を任意に有すること、がより好ましい解決手段になり得るものと考えられる。 In the continuous casting method according to the present invention, the component composition of the steel is C: 0.05 to 0.25% and Mn: 1.0 to 4.0% in mass%, and further Nb: A more preferable solution is to optionally have at least one selected from 0.01 to 0.1%, V: 0.01 to 0.1%, and Mo: 0.01 to 0.1%. It is thought that it can be.
 本発明によれば、適切な形状の鋳造空間が区画された鋳型を用いつつ、2次冷却により鋳片コーナー部の温度を制御するので、連続鋳造鋳片のコーナー割れを防止し、高品質のスラブを提供することが可能となる。 According to the present invention, the temperature of the corners of the slab is controlled by secondary cooling while using a mold in which a casting space having an appropriate shape is partitioned, so that corner cracking of the continuously cast slab is prevented and high quality is achieved. It will be possible to provide slabs.
本発明の一実施形態にかかる鋳型を示す上面模式図である。It is a top view which shows the mold which concerns on one Embodiment of this invention. チャンファー形状が鋳片コーナー部の温度に及ぼす影響を示すグラフである。It is a graph which shows the influence which the chamfer shape has on the temperature of a slab corner part.
 本発明の一実施形態にかかる鋼の連続鋳造方法(鋼片の製造方法)は、連続鋳造鋳型から引き抜かれた鋳片を、各々対向する複数対のロールによって支持しつつ鋳造する工程を有する。まず、溶鋼を鋳型で一次冷却する。その後、所定の引き抜き速度で鋳型から鋳片を引き抜き、この鋳片を鋳造方向に並んだ複数対のロールで支持しつつ二次冷却して、鋼片を得る。例えば湾曲型連続鋳造機の場合は、出側近傍に湾曲した鋳片を矯正するロールが1対あるいは複数対存在し、それらのロールにより曲げの矯正がなされて水平方向に引き抜かれる。その際、矯正時に鋳片コーナー部で表面割れを誘発させないために、適切な形状の鋳造空間が区画された鋳型を用いるとともに、鋳型直下から曲げ戻し矯正点(下部矯正)までの冷却帯において適切な冷却パターンを経ることが肝要である。本実施形態において用いる連続鋳造機は、鋳型の直下から鋳片搬出までの間に曲げあるいは曲げ戻し矯正を含むものであれば特に限定されない。 The steel continuous casting method (steel piece manufacturing method) according to the embodiment of the present invention includes a step of casting while supporting the slabs drawn from the continuous casting mold by a plurality of pairs of rolls facing each other. First, the molten steel is primarily cooled with a mold. Then, the slab is withdrawn from the mold at a predetermined drawing speed, and the slab is secondarily cooled while being supported by a plurality of pairs of rolls arranged in the casting direction to obtain a steel slab. For example, in the case of a curved continuous casting machine, there are one or more pairs of rolls for straightening curved slabs in the vicinity of the exit side, and these rolls straighten the bending and pull out in the horizontal direction. At that time, in order not to induce surface cracking at the corners of the slab during straightening, a mold in which a casting space having an appropriate shape is partitioned is used, and it is appropriate in the cooling zone from directly under the mold to the bending back straightening point (lower straightening). It is important to go through a proper cooling pattern. The continuous casting machine used in the present embodiment is not particularly limited as long as it includes bending or bending back straightening from directly under the mold to carrying out the slab.
 ここで、発明者らは、湾曲型連続鋳造機にて鋳造された鋳片について、表面割れを観察した。鋳片の表面割れは、上面コーナーおよびその近傍に集中して発生していた。これは曲げ戻し矯正時に引っ張り応力が生じるためである。なお、鋳片の上面側とは、湾曲型連鋳機の湾曲帯の曲げの内側、すなわち水平帯で上面となる長辺面側をいう。 Here, the inventors observed surface cracks in the slabs cast by the curved continuous casting machine. Surface cracks in the slab were concentrated in and near the top corners. This is because tensile stress is generated during bending back correction. The upper surface side of the slab means the inside of the bending of the curved band of the curved continuous casting machine, that is, the long side surface side which is the upper surface of the horizontal band.
 割れ部をエッチングすると、旧オーステナイト粒界に沿って割れが伝播していたため、オーステナイトからフェライト変態が始まった温度域(一般に脆化温度と呼ぶ)で割れが生じていたと考え、2次冷却条件を種々変更する実験を行った。 When the cracks were etched, the cracks propagated along the old austenite grain boundaries, so it was considered that the cracks occurred in the temperature range where the ferrite transformation started from austenite (generally called the embrittlement temperature), and the secondary cooling conditions were set. Experiments with various changes were conducted.
 すなわち、種々の2次冷却条件にて伝熱解析を用いた実験を行ったところ、鋳型直下から下部(曲げ)矯正部に入るまでの間に、鋳片コーナー部近傍にかかる2次冷却スプレーの平均水量密度を20L/(min・m)未満に制御し、曲げ矯正に入るまでに表面温度がAr点以下にならないよう制御すれば、鋳片コーナー部の割れが低減することが分かった。 That is, when an experiment using heat transfer analysis was conducted under various secondary cooling conditions, the secondary cooling spray applied to the vicinity of the slab corner portion from directly under the mold to entering the lower (bending) straightening portion was found. It was found that if the average water volume density is controlled to less than 20 L / (min · m 2 ) and the surface temperature is controlled so that it does not fall below Ar 3 points before bending straightening, cracking at the corners of the slab can be reduced. ..
 しかしながら、前述のように、鋳片コーナー部の温度は周囲に比べ下がりやすいため、冷却スプレー量をかなり減らす必要があり、コーナー部以外の鋳片表面に冷却不足が発生してしまった。それにより凝固シェル厚不足による鋳片バルジング(溶鋼静圧によって支持ロール間で鋳片が膨らむ現象)が発生し、凝固シェル内部に割れが発生した。 However, as mentioned above, the temperature at the corners of the slab tends to drop compared to the surroundings, so it is necessary to significantly reduce the amount of cooling spray, and insufficient cooling has occurred on the surface of the slab other than the corners. As a result, slab bulging (a phenomenon in which the slab swells between the support rolls due to the static pressure of molten steel) occurs due to insufficient solidification shell thickness, and cracks occur inside the solidification shell.
 そこで、発明者らは鋳片の形状に着目した。従来の鋳片は矩形でありコーナー部が2面から冷却されるため、鋳片コーナー部の過冷却が生じやすい。鋳片の形状を変更することで冷却構造が変わり過冷却が抑制できないかと考え、熱応力解析により適切な鋳片形状を検討した。 Therefore, the inventors focused on the shape of the slab. Since the conventional slab is rectangular and the corners are cooled from two surfaces, supercooling of the corners of the slab is likely to occur. We considered that changing the shape of the slab would change the cooling structure and suppress supercooling, and examined the appropriate slab shape by thermal stress analysis.
 熱応力解析による検討を行った結果、鋳片を、その鋳造方向と直交する矩形断面の四隅の角部を取除いた面取り形状とすることにより、鋳片コーナー部での過冷却、さらに応力負荷を軽減できることを知見した。そして、鋳片の四隅を面取り形状とするには、矩形断面の鋳型の同様に矩形である鋳造空間の四隅(の直角部)を直角三角形状に取り除いて面取り形状とした、鋳型を用いて鋳造を行うことが肝要である。以下、このような面取り形状とした鋳造空間を有する鋳型を、チャンファーモールドとも称する。 As a result of examination by thermal stress analysis, the slab has a chamfered shape with the four corners of the rectangular cross section orthogonal to the casting direction removed, resulting in supercooling at the slab corners and stress load. It was found that the stress can be reduced. Then, in order to make the four corners of the slab into a chamfered shape, casting using a mold in which the four corners (right-angled portions) of the casting space, which is rectangular like a mold having a rectangular cross section, is removed into a right-angled triangular shape to form a chamfered shape. It is important to do. Hereinafter, a mold having a casting space having such a chamfered shape is also referred to as a chamfer mold.
 本発明の目的に適合する鋳型の面取り形状を明らかにすべく、鋭意検討を重ねた結果、以下の形状規定が必要であることが判明した。チャンファーモールドにおける面取り部4について、図1のチャンファーモールドの上面図に示す。矩形鋳造空間の各隅の直角部分を直角三角形状に取り除く面取りを行う場合に、該直角三角形を鋳型長辺2側の長さaに対する鋳型短辺3側の長さbの比b/aで規定し、この比b/aが鋳片コーナー部の過冷却に及ぼす影響について熱解析を行った。その計算結果を、面取り前の矩形モールド(図1のb=a=0)での温度を750で規格化して、図2に示す。ここで、aは2~20mmの範囲、bは20mmに固定し調査を行った。チャンファーモールドでの鋳片コーナー部の温度は、面取りによってできた角2点とその間で最低の温度とした。図2に示すように、まず、チャンファーモールドとすることによって鋳片コーナー部の温度が、矩形モールドと比較して高くなることが分かる。特に、比b/a=1において、鋳片コーナー部の温度は最大となる。本実施形態では最も効果の大きくなるb/a=1の条件で面取り量C(=a=b)とし、連続鋳造鋳型1を設計した。 As a result of diligent studies to clarify the chamfered shape of the mold that fits the object of the present invention, it was found that the following shape definition is necessary. The chamfered portion 4 of the chamfer mold is shown in the top view of the chamfer mold of FIG. When chamfering is performed to remove the right-angled portion of each corner of the rectangular casting space in the shape of a right-angled triangle, the ratio of the right-angled triangle to the length a on the long side 2 side of the mold is the ratio b / a of the length b on the short side 3 side of the mold. A thermal analysis was performed on the effect of this ratio b / a on the overcooling of the corners of the slab. The calculation result is shown in FIG. 2 after standardizing the temperature of the rectangular mold (b = a = 0 in FIG. 1) before chamfering at 750. Here, a was fixed in the range of 2 to 20 mm and b was fixed in the range of 20 mm for the investigation. The temperature of the corners of the slab in the chamfer mold was set to the lowest temperature between the two corners formed by chamfering. As shown in FIG. 2, it can be seen that the temperature of the slab corner portion is higher than that of the rectangular mold by first using the chamfer mold. In particular, when the ratio b / a = 1, the temperature at the corner of the slab becomes maximum. In the present embodiment, the chamfering amount C (= a = b) is set under the condition of b / a = 1 where the effect is the largest, and the continuous casting mold 1 is designed.
 本実施形態は、上述したように、オーステナイトからフェライト変態での脆化感受性の高い鋼に適用して好適である。たとえば、鋼の成分組成が、質量%で、C:0.05~0.25%およびMn:1.0~4.0%を有し、さらにNb:0.01~0.1%、V:0.01~0.1%およびMo:0.01~0.1%のうちから選ばれる1種以上を任意に有する場合に好適に適用できる。以下、成分組成は、特に断らない限り、「質量%」を単に%と表記する。 As described above, this embodiment is suitable for application to steels having high embrittlement susceptibility to austenite to ferrite transformation. For example, the composition of steel has C: 0.05 to 0.25% and Mn: 1.0 to 4.0% in mass%, and further Nb: 0.01 to 0.1%, V. It can be suitably applied when one or more selected from: 0.01 to 0.1% and Mo: 0.01 to 0.1% are arbitrarily possessed. Hereinafter, unless otherwise specified, the component composition is simply expressed as% in "mass%".
C:0.05~0.25%
 C含有量が0.05~0.25%では特にオーステナイト粒が粗大化しやすい。したがって、脆化感受性の高い、C含有量が0.05~0.25%の鋼組成の場合に本実施形態を適用することが好ましい。
C: 0.05-0.25%
When the C content is 0.05 to 0.25%, the austenite grains are particularly liable to become coarse. Therefore, it is preferable to apply this embodiment in the case of a steel composition having a high embrittlement sensitivity and a C content of 0.05 to 0.25%.
Mn:1.0~4.0%
 Mn含有量が1.0%未満では脆化因子であるMnSが生成しにくいため問題にならない。1.0%以上では脆化感受性が高くなるが、4.0%超えでは製品が高強度になりすぎるため望ましくない。したがって、脆化感受性の高い、Mn含有量が1.0~4.0%の鋼組成の場合に本実施形態を適用することが好ましい。
Mn: 1.0 to 4.0%
If the Mn content is less than 1.0%, MnS, which is an embrittlement factor, is unlikely to be generated, so that there is no problem. If it is 1.0% or more, the embrittlement sensitivity becomes high, but if it exceeds 4.0%, the product becomes too strong, which is not desirable. Therefore, it is preferable to apply this embodiment in the case of a steel composition having a high embrittlement sensitivity and a Mn content of 1.0 to 4.0%.
Nb:0.01~0.1%、V:0.01~0.1%およびMo:0.01~0.1%から選ばれる1種以上
 Nb、VおよびMoは鋼の強度向上に寄与する元素であるが、その含有量がそれぞれ0.01%未満では脆化因子である炭窒化物を生成しにくいため問題とならない。一方で、0.1%超えでは、合金の値段が高くなりコストが上昇するうえ、必要以上に過剰性能となるため0.1%より多く添加することは望ましくない。
One or more selected from Nb: 0.01 to 0.1%, V: 0.01 to 0.1% and Mo: 0.01 to 0.1% Nb, V and Mo contribute to the improvement of steel strength. However, if the content of each element is less than 0.01%, it is difficult to form carbonitride which is an embrittlement factor, so that there is no problem. On the other hand, if it exceeds 0.1%, the price of the alloy becomes high and the cost rises, and the performance becomes excessive more than necessary. Therefore, it is not desirable to add more than 0.1%.
(実施例1)
 湾曲型連続鋳造機を用いて、質量%で、C:0.18%、Si:1.4%、Mn:2.8%、P:0.020%以下、S:0.003%以下、およびTi:0.020%を含有した所定の成分組成を持つ鋼を鋳造した。この鋼のAr変態点は805℃である。鋳造条件は、鋳造厚み220mm、鋳造幅1000~1600mmおよび鋳造速度1.20~1.80m/minの範囲であった。なお、曲げ部(下部矯正)通過時の鋳片温度は、熱電対や放射温度計を用いて測定することで確認した。鋳造後の鋳片は、鋳片表面の割れの観察を容易にするために、ショットブラストにより鋳片表面の酸化物を除去し、その後、カラーチェック(染色浸透探傷試験)を行って、鋳片コーナー部の割れ有無を調査した。そして、コーナー割れ発生率として、コーナー割れ鋳片本数/調査鋳片本数×100%で評価した。内部割れの調査に関しては、鋳片の鋳造方向に垂直な断面サンプルを切り出し、フライス仕上げののち、温塩酸によりマクロエッチングを実施した。マクロエッチングの写真にて内部割れの有無を調査した。
(Example 1)
Using a curved continuous casting machine, in mass%, C: 0.18%, Si: 1.4%, Mn: 2.8%, P: 0.020% or less, S: 0.003% or less, And Ti: Steel having a predetermined composition containing 0.020% was cast. The Ar 3 transformation point of this steel is 805 ° C. The casting conditions were in the range of a casting thickness of 220 mm, a casting width of 1000 to 1600 mm, and a casting speed of 1.20 to 1.80 m / min. The slab temperature when passing through the bent part (lower straightening) was confirmed by measuring with a thermocouple or a radiation thermometer. After casting, the slab is subjected to color check (dye penetrant inspection) after removing oxides on the slab surface by shot blasting in order to facilitate observation of cracks on the slab surface. The presence or absence of cracks in the corners was investigated. Then, the corner crack occurrence rate was evaluated by the number of corner cracked slabs / the number of surveyed slabs × 100%. For the investigation of internal cracks, a cross-sectional sample perpendicular to the casting direction of the slab was cut out, milled, and then macro-etched with warm hydrochloric acid. The presence or absence of internal cracks was investigated using macro-etched photographs.
 まず、効果を発揮するチャンファーサイズ(面取り量)C[mm]の大きさを決定すべく調査を行った。ここで、鋳片コーナー部にかかる鋳型直下から下部矯正までの平均2次冷却水量密度を60L/(min・m)に固定した。表1にその結果を示す。鋳片の短辺長さをL[mm]とすると、C/Lが0.09より小さくなる試験No.1および2の場合、長辺、短辺からの距離が矩形のコーナーとほとんど変わらず、過冷却抑制効果がほとんど得られない。一方で、C/Lが0.20よりも大きくなる試験No.8および9の場合、面取り部と短辺、または面取り部と長辺のつなぎ部で2面冷却が生じてしまい鋳片コーナー部の温度が低下した。すなわちチャンファーモールドの面取り量は、0.09≦C/L≦0.20の範囲とする必要があることが分かった。 First, a survey was conducted to determine the size of the chamfer size (chamfer amount) C [mm] that exerts its effect. Here, the average secondary cooling water density from directly under the mold to the lower straightening on the corner of the slab was fixed at 60 L / (min · m 2). The results are shown in Table 1. When the short side length of the slab is L [mm], the C / L becomes smaller than 0.09. In the cases of 1 and 2, the distances from the long side and the short side are almost the same as those of the rectangular corner, and the supercooling suppressing effect is hardly obtained. On the other hand, the test No. in which the C / L is larger than 0.20. In the cases of 8 and 9, two-sided cooling occurred at the chamfered portion and the short side, or at the joint portion between the chamfered portion and the long side, and the temperature of the slab corner portion decreased. That is, it was found that the chamfering amount of the chamfer mold needs to be in the range of 0.09 ≦ C / L ≦ 0.20.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
(実施例2)
 次に曲げ部(下部矯正)通過時までの鋳片コーナー部にかかる平均2次冷却水量密度とコーナー割れ、内部割れの関係を決定すべく実施例1と同様の鋼種、連続鋳造条件にて試験を実施した。結果を表2に示す。
(Example 2)
Next, in order to determine the relationship between the average secondary cooling water density applied to the corners of the slab until passing through the bent portion (lower straightening), corner cracks, and internal cracks, a test was conducted under the same steel grade and continuous casting conditions as in Example 1. Was carried out. The results are shown in Table 2.
 矩形鋳型(試験No.10~16)では平均2次冷却水量密度を20L/(min・m)未満にする(試験No.10および11)ことで、コーナー温度がAr以上となり、コーナー割れが軽減することが分かる。しかし、コーナーのみを徐冷することは不可能なため、コーナー近傍の凝固シェル厚が不足し、バルジングによる内部割れを生じさせてしまった。このことから通常の矩形鋳型ではコーナー割れ抑制と内部割れ抑制を両立できないことが分かる。また、本実施形態を外れるチャンファー鋳型(試験No.17~23)を用いた場合も、実施例1に示したように、コーナー過冷却抑制効果がほとんどないため、矩形鋳型と同様に平均2次冷却水量密度を20L/(min・m)未満にまで下げないとコーナー割れを抑制できず、バルジングによる内部割れを回避することができなかった。本実施形態のチャンファー鋳型(試験No.24~31)を適用した場合、20L/(min・m)未満(試験No.24および25)で内部割れが生じてしまう点は同様であった。一方、鋳片形状を変更した効果により、60L/(min・m)以下の平均2次冷却水量密度範囲(試験No.24~30)において鋳片コーナー部の過冷却が抑制され、コーナー割れを防ぐことができた。つまり、コーナー部にかかる鋳型直下から下部矯正までの平均2次冷却水量密度を20~60L/(min・m)の範囲とする(試験No.26~30)ことで、コーナー割れ抑制と内部割れ抑制とを両立させた鋳片を製造することができた。 In the rectangular mold (test Nos. 10 to 16), the average secondary cooling water density is less than 20 L / (min · m 2 ) (test Nos. 10 and 11), so that the corner temperature becomes Ar 3 or more and the corner cracks. Can be seen to be reduced. However, since it is impossible to slowly cool only the corners, the thickness of the solidified shell near the corners is insufficient, causing internal cracking due to bulging. From this, it can be seen that it is not possible to suppress both corner cracking and internal cracking with a normal rectangular mold. Further, even when a chamfer mold (test Nos. 17 to 23) other than this embodiment is used, as shown in Example 1, there is almost no effect of suppressing corner supercooling, so that the average is 2 as in the rectangular mold. Corner cracking could not be suppressed unless the density of the next cooling water was reduced to less than 20 L / (min · m 2 ), and internal cracking due to bulging could not be avoided. When the chamfer molds (test Nos. 24 to 31) of the present embodiment were applied, the point that internal cracks occurred at less than 20 L / (min · m 2 ) (test Nos. 24 and 25) was the same. .. On the other hand, due to the effect of changing the shape of the slab, supercooling of the corners of the slab is suppressed in the average secondary cooling water density range (test No. 24 to 30) of 60 L / (min · m 2) or less, resulting in corner cracking. Was able to prevent. That is, by setting the average secondary cooling water density from directly under the mold to the lower straightening on the corners in the range of 20 to 60 L / (min · m 2 ) (test No. 26 to 30), corner cracking can be suppressed and the inside can be suppressed. We were able to produce slabs that were both crack-proof and crack-suppressing.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 1 連続鋳造鋳型
 2 長辺
 3 短辺
 4 面取り部
1 Continuous casting mold 2 Long side 3 Short side 4 Chamfered part

Claims (2)

  1. 鋼を連続鋳造する方法であって、鋳型コーナー部の面取り形状が下記(1)式を満足するような鋳型を用い、鋳片コーナー部にかかる鋳型直下から下部矯正までの平均2次冷却水量密度を20~60L/(min・m)とすることを特徴とする連続鋳造方法。
    0.09≦C/L≦0.20   ・・・(1)
    ここで、C:コーナー面取り量(mm)、
        L:鋳片短辺長さ(mm)
    を表す。
    This is a method of continuous casting of steel, using a mold whose chamfering shape at the corners of the mold satisfies the following formula (1), and the average secondary cooling water volume density from directly under the mold to the lower straightening applied to the corners of the slab. Is 20 to 60 L / (min · m 2 ), which is a continuous casting method.
    0.09 ≤ C / L ≤ 0.20 ... (1)
    Here, C: corner chamfer amount (mm),
    L: Short side length of slab (mm)
    Represents.
  2. 前記鋼の成分組成が、質量%で、C:0.05~0.25%およびMn:1.0~4.0%を有し、さらに、Nb:0.01~0.1%、V:0.01~0.1%およびMo:0.01~0.1%のうちから選ばれる1種以上を任意に有することを特徴とする請求項1に記載の連続鋳造方法。 The composition of the steel is C: 0.05 to 0.25% and Mn: 1.0 to 4.0% in mass%, and further, Nb: 0.01 to 0.1%, V. The continuous casting method according to claim 1, wherein one or more selected from 0.01 to 0.1% and Mo: 0.01 to 0.1% are arbitrarily contained.
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JP2002307149A (en) 2001-04-11 2002-10-22 Sumitomo Metal Ind Ltd Continuous casting method
JP2007331000A (en) * 2006-06-15 2007-12-27 Kobe Steel Ltd Mold for continuous casting
JP2015503450A (en) * 2011-12-27 2015-02-02 ポスコ Continuous casting mold
JP2015128776A (en) * 2014-01-06 2015-07-16 三島光産株式会社 Continuous casting mold
JP2020066018A (en) * 2018-10-23 2020-04-30 日本製鉄株式会社 Mold for continuous casting and method for steel continuous casting

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WO2006025349A1 (en) * 2004-08-30 2006-03-09 Showa Denko K.K. Method and device for manufacturing metal material, and metal material and metal working material

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JP2002307149A (en) 2001-04-11 2002-10-22 Sumitomo Metal Ind Ltd Continuous casting method
JP2007331000A (en) * 2006-06-15 2007-12-27 Kobe Steel Ltd Mold for continuous casting
JP2015503450A (en) * 2011-12-27 2015-02-02 ポスコ Continuous casting mold
JP2015128776A (en) * 2014-01-06 2015-07-16 三島光産株式会社 Continuous casting mold
JP2020066018A (en) * 2018-10-23 2020-04-30 日本製鉄株式会社 Mold for continuous casting and method for steel continuous casting

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