WO2021254188A1 - 凸轮轴相位器和车辆 - Google Patents
凸轮轴相位器和车辆 Download PDFInfo
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- WO2021254188A1 WO2021254188A1 PCT/CN2021/098546 CN2021098546W WO2021254188A1 WO 2021254188 A1 WO2021254188 A1 WO 2021254188A1 CN 2021098546 W CN2021098546 W CN 2021098546W WO 2021254188 A1 WO2021254188 A1 WO 2021254188A1
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- stator
- rotor
- oil
- oil groove
- chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/3445—Details relating to the hydraulic means for changing the angular relationship
Definitions
- the present invention relates to a camshaft phaser and a vehicle including the camshaft phaser.
- the engine valve timing system is a system used to control the valve opening and closing time of the engine of an automobile.
- the engine valve timing system optimizes the working performance of the engine by controlling the opening and closing of the valve.
- the camshaft phaser is one of the important components of the engine valve timing system.
- the speed of the oil flowing out of the first chamber A gradually decreases, and finally the oil hole 22 is blocked, and the oil can only flow from the rotor 2 and the stator 1.
- the gap between the two flows out of the first chamber A; in this process, the rotation speed of the rotor 2 relative to the stator 1 decreases, so that the rotor blade 21 is buffered when it approaches the first limit position.
- the ideal buffer adjustment process is expected to occur almost at the moment when the rotor blade 21 contacts the stator protrusion 11, and the aforementioned buffer adjustment process is too long, which affects the adjustment speed of the camshaft phase adjuster to a certain extent.
- the purpose of the present invention is to overcome or at least alleviate the above-mentioned shortcomings of the prior art, and provide a camshaft phaser with simple structure, good buffering effect and little influence on the adjustment speed of the camshaft phaser, and a camshaft phaser with the camshaft phaser Vehicles.
- a camshaft phaser which has an axial direction, a radial direction and a circumferential direction and includes a stator and a rotor.
- the stator rotates
- the rotor includes a rotor main body and a plurality of rotor blades extending from the rotor main body toward the radially outer side
- the stator includes a stator main body and a plurality of stator protrusions extending from the stator main body toward the radial inner side.
- the plurality of rotor blades and the plurality of stator protrusions are alternately arranged in the circumferential direction, so that a plurality of groups of cavities distributed in the circumferential direction are formed, and a group of cavities are formed between adjacent stator protrusions
- Each group of chambers includes a first chamber and a second chamber separated by the rotor blades, the rotor body is formed with a first chamber oil passage corresponding to each of the first chambers and The second chamber oil passage corresponding to the second chamber, wherein:
- the outer peripheral wall of the rotor body is provided with at least one oil groove recessed radially inward, and each of the oil grooves communicates with one oil passage of the first chamber or communicates with one oil passage of the second chamber,
- the side wall of the oil groove closest to one of the rotor blades extends along the axial direction
- the radially outward opening of the oil groove satisfies:
- the area of the opening of the oil groove toward the radially outer side is not less than the area of the opening of the oil passage communicating with the oil groove on the inner circumferential surface of the rotor.
- the size of the non-buffering angle is 3° to 5°.
- the rotor when the rotor rotates in one direction relative to the stator until the radially outward opening of the oil groove is completely shielded by the stator protrusions, the rotor can still be relative to the stator.
- the stator rotates through the buffer angle in the one direction until the rotor blade contacts the stator protrusion.
- the buffer angle is 2° to 3°.
- the oil groove extends to at least one end surface of the rotor in the axial direction.
- the opening of the oil groove on the outer circumferential surface of the rotor is rectangular.
- the gap is in communication with the oil groove.
- a vehicle including the camshaft phaser according to the present invention.
- the camshaft phaser according to the present invention has simple structure, low cost and good deceleration buffer effect. Therefore, a vehicle including the camshaft phaser of the present invention also has the above-mentioned advantages.
- Figure 1 is a schematic diagram of a possible camshaft phaser with buffer function.
- Fig. 2 is a schematic diagram of the buffer deceleration process of the camshaft phaser shown in Fig. 1.
- Fig. 3 is a schematic diagram of a rotor of a camshaft phaser according to an embodiment of the present invention.
- FIGS 4 to 6 are schematic diagrams of the camshaft phaser in different working stages according to an embodiment of the present invention.
- Fig. 7 is a schematic diagram of a rotor of a camshaft phaser according to another embodiment of the present invention.
- stator 1 stator; 11 stator protrusions; 12 gaps;
- a first chamber B second chamber;
- L1 first circumferential position L2 second circumferential position; L3 third circumferential position.
- camshaft phaser according to the present invention will be described with reference to FIGS. 3 to 7.
- the camshaft phaser includes a stator 1 and a rotor 2.
- the rotor 2 is disposed on the radially inner side of the stator 1 and can rotate relative to the stator 1. As shown in FIG.
- the stator 1 includes a cylindrical stator main body and a plurality of (four in this embodiment) stator protrusions 11 extending from the stator main body toward the radially inner side.
- the rotor 2 includes a cylindrical rotor main body and a plurality of (four in the present embodiment) rotor blades 21 projecting radially outward from the rotor main body.
- the plurality of stator protrusions 11 and the plurality of rotor blades 21 are alternately arranged in the circumferential direction, so that each rotor blade 21 is located between two adjacent stator protrusions 11.
- the space between two adjacent stator protrusions 11 is divided into two independent chambers by the rotor blade 21 located between the two stator protrusions 11.
- the top end of the rotor blade 21 is provided with a sealing assembly abutting against the stator body to isolate the two chambers from each other.
- a total of four sets of chambers distributed along the circumferential direction are formed, and each set of chambers includes a first chamber A and a second chamber B.
- All the first chambers A communicate with the oil supply device through the first chamber oil passage 22a formed in the rotor body, and all the second chambers B communicate with the oil supply device through the second chamber oil passage 22b formed in the rotor body Connected.
- the first chamber oil passage 22a and the second chamber oil passage 22b are independent of each other. It is worth noting that only the oil passages related to the buffer structure are particularly shown in the drawings of the present application.
- At least one oil groove 23 recessed radially inward is provided on the outer peripheral wall of the rotor body, and the oil groove 23 is in communication with the oil passage (the first chamber oil passage 22a or the second chamber oil passage 22b).
- the oil groove 23 is in communication with the oil passage (the first chamber oil passage 22a or the second chamber oil passage 22b).
- the oil groove 23 penetrates the axial direction of the rotor 2, that is, the oil groove 23 extends from one axial end surface of the rotor 2 to the other axial end surface, but this is not necessary.
- the oil groove 23 extends from one axial end surface of the rotor 2 to the axial middle region of the rotor 2.
- the arrangement in which the oil groove 23 extends to at least one axial end surface of the rotor 2 facilitates the processing of the oil groove 23.
- the oil groove 23 may not extend to any axial end surface of the rotor 2, but is only located in the axial middle area of the rotor 2, and it only needs to meet the requirement that the oil groove 23 communicates with one oil passage. Can.
- the existence of the oil groove 23 makes that when the rotor 2 rotates relative to the stator 1 until the oil passage and the stator protrusion 11 at least partially overlap in the radial direction, the opening of the oil passage located on the radially outer side of the rotor 2 and the inner circumference of the stator protrusion 11 A gap is formed between the faces, which can be used to store oil.
- the oil in the first chamber A can enter the oil groove 23 from the above gap. Then, it returns to the oil supply device through the first chamber oil passage 22a.
- the oil groove 23 satisfies: from the first side wall (the left side wall in the figure) of the oil groove 23 to the inner peripheral surface of the stator protrusion 11 (the left side wall of the oil groove 23 moves to the point where the oil groove 23 is just about to be raised by the stator).
- the oil groove 23 can supply oil
- the opening area of the fluid inflow oil groove 23 (the area of the oil groove 23 not blocked by the stator protrusion 11) is not less than the opening area of the first chamber oil passage 22a on the inner circumferential surface of the rotor 2, and the non-buffering angle y is, for example, 3° To 5°. In this way, when the rotor 2 rotates through the non-buffering angle y, the flow rate of the oil flowing through the first chamber oil passage 22a is not affected, so the rotor 2 will not decelerate prematurely.
- the side wall of the oil groove 23 closest to one rotor blade 21 is the right side wall of the oil groove 23, for The oil groove 23 connected to the second chamber oil passage 22b is the left side wall of the oil groove 23) is a plane extending in the axial direction. More preferably, the opening of the oil groove 23 on the outer circumferential surface of the rotor 2 is rectangular.
- the stator protrusion 11 has a gap 12 at the radial inner side and the circumferential edge.
- the gap 12 helps the oil Flow into the oil groove 23 to prevent the rotor 2 from decelerating prematurely.
- the deceleration buffer phase of rotor 2 is completed.
- the included angle (central angle) between the first circumferential position L1 and the third circumferential position L3 is defined as the cushion angle x.
- the size of the buffer angle x will affect the effect of buffer speed regulation. Those skilled in the art can design a reasonable value of the buffer angle x according to actual needs. For example, the buffer angle x is 2° to 3°, and more preferably, the buffer angle x is 2.5°.
- the present invention does not require additional parts when improving the camshaft phaser, so that the rotor of the camshaft phaser can reasonably decelerate and buffer before reaching the limit position relative to the stator, and reduce contact noise.
- the buffering speed of the rotor can be adjusted, so that the slowing and buffering process of the rotor does not start as early as possible, which affects the normal operation of the rotor.
- the present invention is not limited to the above-mentioned embodiments, and those skilled in the art can make various modifications to the above-mentioned embodiments of the present invention under the teaching of the present invention without departing from the scope of the present invention.
- the present invention does not limit the length, width and depth of the oil groove 23.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Valve Device For Special Equipments (AREA)
Abstract
一种凸轮轴相位器,凸轮轴相位器的转子叶片(21)和定子凸起(11)在周向上交替布置而形成多组腔室,每组腔室均包括第一腔室(A)和第二腔室(B),转子主体形成有与各第一腔室(A)对应的第一腔室油道(22a)和与各第二腔室(B)对应的第二腔室油道(22b),转子主体的外周壁设有至少一个向径向内侧凹陷的油槽(23),油槽(23)与一个第一腔室油道(22a)或与一个第二腔室油道(22b)连通,油槽(23)的最靠近一个转子叶片(21)的侧壁沿轴向延伸,当转子叶片(21)接触到定子凸起(11)时,至少一个油槽(23)的朝向径向外侧的开口被定子凸起(11)完全遮蔽。该凸轮轴相位器结构简单、缓冲效果好且对凸轮轴相位器的调节速度影响小。
Description
相关申请的引用
本申请要求2020年6月15日在中国提交的,名称为“凸轮轴相位器和车辆”、申请号为202010541706.4的发明专利申请的优先权,该申请的全部内容通过引用并入本文。
本发明涉及凸轮轴相位器和包括该凸轮轴相位器的车辆。
发动机气门正时系统是用于控制汽车的发动机的气门开闭时间的系统,发动机气门正时系统通过控制气门的开闭来优化发动机的工作性能。凸轮轴相位器是发动机气门正时系统的重要部件之一。
如图1和图2所示,为了避免或减轻在凸轮轴相位器的转子2在周向转动过程中转动到极限位置(包括转子2相对于定子1逆时针转动至转子叶片21和定子凸起11接触的第一极限位置以及转子2相对于定子1顺时针转动至转子叶片21和定子凸起11接触的第二极限位置)时定子凸起11与转子叶片21的机械接触所引起的撞击噪声,一种可能的方法是将转子叶片21的周向两侧的两个油孔设置为具有调节转子2的转速的作用。
以图2中大致位于12点钟方向的油孔22为例,在转子2相对于定子1逆时针转动使转子叶片21接近定子凸起11时,油孔22逐渐被定子凸起11阻挡并最终被定子凸起11堵住,图2中由a到b到c的过程表示了转子2相对于定子1沿逆时针逐渐转动的过程。这个过程中,对于由定子1和转子2分隔出的第一腔室A和第二腔室B来说,第一腔室A回油、第二腔室B充油。由于油孔22的朝向第一腔室A开放的面积逐渐减小,油液流出第一腔室A的速度逐渐下降,到 最后油孔22被堵住,油液只能从转子2和定子1之间的空隙处流出第一腔室A;这个过程中,转子2相对于定子1的转动速度下降,使得转子叶片21在接近第一极限位置时得到缓冲。然而,理想的缓冲调节过程希望几乎在转子叶片21接触定子凸起11的瞬间发生,而上述缓冲的调节过程过长,在一定程度上影响了凸轮轴相位调节器的调节速度。
中国专利公开CN110388243A公开了一种凸轮轴相位器,在该专利公开中,定子凸起和转子叶片之间具有附加油路,附加油路使得与第一腔室连通的连通口的流路截面积随着转子相对于定子顺时针转动而逐渐减小。上述方案在一定程度上保证了凸轮轴相位器的调节速度。然而在上述连通口的流路截面积减小的过程中,凸轮轴相位器的调节速度仍然会受到一定的影响。
发明内容
本发明的目的在于克服或至少减轻上述现有技术存在的不足,提供一种结构简单、缓冲效果好且对凸轮轴相位器的调节速度影响小的凸轮轴相位器,以及具有该凸轮轴相位器的车辆。
根据本发明的第一方面,提供一种凸轮轴相位器,其具有轴向、径向和周向并且包括定子和转子,所述转子设置于所述定子的径向内侧并且能够相对于所述定子转动,所述转子包括转子主体和从所述转子主体朝向径向外侧伸出的多个转子叶片,所述定子包括定子主体和从所述定子主体朝向径向内侧伸出的多个定子凸起,所述多个转子叶片和所述多个定子凸起在周向上交替布置,使得形成沿周向分布的多组腔室,在相邻的所述定子凸起之间形成一组腔室,每组腔室均包括由所述转子叶片分隔的第一腔室和第二腔室,所述转子主体形成有与各所述第一腔室对应的第一腔室油道和与各所述第二腔室对应的第二腔室油道,其中,
所述转子主体的外周壁设有至少一个向径向内侧凹陷的油槽,每个所述 油槽与一个所述第一腔室油道连通或与一个所述第二腔室油道连通,
所述油槽的最靠近一个所述转子叶片的侧壁沿所述轴向延伸,
当所述转子相对于所述定子转动到所述转子叶片接触到所述定子凸起时,至少一个所述油槽的朝向径向外侧的开口被所述定子凸起完全遮蔽。
在至少一个实施方式中,所述油槽的朝向径向外侧的开口满足:
从所述转子相对于所述定子朝一个方向转动到所述油槽开始被所述定子凸起部分地遮蔽的第一周向位置至所述转子相对于所述定子继续朝所述一个方向转动过非缓冲角的过程中,所述油槽的朝向径向外侧的开口的面积不小于与所述油槽连通的油道的位于所述转子的内周面的开口的面积。
在至少一个实施方式中,所述非缓冲角的大小为3°到5°。
在至少一个实施方式中,当所述转子相对于所述定子朝一个方向转动到所述油槽的朝向径向外侧的开口被所述定子凸起完全遮蔽后,所述转子仍然能相对于所述定子朝所述一个方向转动过缓冲角直至所述转子叶片接触所述定子凸起。
在至少一个实施方式中,所述缓冲角的大小为2°到3°。
在至少一个实施方式中,所述油槽有至少两个,所述至少两个油槽分别与一个所述第一腔室油道和一个所述第二腔室油道连通。
在至少一个实施方式中,所述油槽在所述轴向上延伸到所述转子的至少一个端面。
在至少一个实施方式中,所述油槽在所述转子的外周面上的开口呈矩形。
在至少一个实施方式中,所述定子凸起的径向内侧、周向边缘处具有缺口,当所述转子相对于所述定子转动到所述油槽部分地被所述定子凸起遮蔽时,所述缺口与所述油槽连通。
根据本发明的第二方面,提供一种车辆,其包括根据本发明的凸轮轴相 位器。
根据本发明的凸轮轴相位器结构简单、成本低、减速缓冲效果好。因此,包括本发明的凸轮轴相位器的车辆也有上述优点。
图1是一种可能的具有缓冲功能的凸轮轴相位器的示意图。
图2是图1所示的凸轮轴相位器进行缓冲减速过程的示意图。
图3是根据本发明的一个实施方式的凸轮轴相位器的转子的示意图。
图4至图6是根据本发明的一个实施方式的凸轮轴相位器在不同工作阶段的示意图。
图7是根据本发明的另一个实施方式的凸轮轴相位器的转子的示意图。
附图标记说明
1定子;11定子凸起;12缺口;
2转子;21转子叶片;22油孔;22a第一腔室油道;22b第二腔室油道;23油槽;
A第一腔室;B第二腔室;
x缓冲角;y非缓冲角;
L1第一周向位置;L2第二周向位置;L3第三周向位置。
下面参照附图描述本发明的示例性实施方式。应当理解,这些具体的说明仅用于示教本领域技术人员如何实施本发明,而不用于穷举本发明的所有可行的方式,也不用于限制本发明的范围。
参照图3至图7介绍根据本发明的凸轮轴相位器。
如图4所示,根据本发明的凸轮轴相位器包括定子1和转子2,转子2设置 于定子1的径向内侧并且能够相对于定子1转动。
定子1包括圆筒状的定子主体以及从定子主体朝向径向内侧伸出的多个(本实施方式中为四个)定子凸起11。转子2包括圆筒状的转子主体以及从转子主体朝向径向外侧伸出的多个(本实施方式中为四个)转子叶片21。多个定子凸起11与多个转子叶片21在周向上交替地布置,使得每个转子叶片21均位于相邻的两个定子凸起11之间。
相邻的两个定子凸起11之间的空间被位于这两个定子凸起11之间的转子叶片21分隔成两个彼此独立的腔室。在转子叶片21的顶端设置有与定子主体抵接的密封组件,以用于使这两个腔室彼此隔离。这样,在图4所示的凸轮轴相位器中共形成沿着周向分布的四组腔室,各组腔室均包括一个第一腔室A和一个第二腔室B。
所有第一腔室A通过形成于转子主体内的第一腔室油道22a与供油装置连通,所有第二腔室B通过形成于转子主体内的第二腔室油道22b与供油装置连通。第一腔室油道22a与第二腔室油道22b彼此独立。值得说明的是,本申请的附图中只特别示出了与缓冲结构相关的油道。
同时参照图3,在转子主体的外周壁设有至少一个向径向内侧凹陷的油槽23,油槽23与油道(第一腔室油道22a或第二腔室油道22b)连通。优选地,油槽23有至少两个,至少两个油槽23中的一个与第一腔室油道22a连通、另一个与第二腔室油道22b连通。值得说明的是,当只设置一个油槽时,将转子2相对于定子1朝基础位置转动的方向定义为回位方向,则该一个油槽设置于转子叶片21的回位方向侧。
在图3所示的实施方式中,油槽23贯穿转子2的轴向,即油槽23从转子2的一个轴向端面延伸到另一个轴向端面,然而这并不是必须的。例如,参考图7,在另一实施方式中,油槽23从转子2的一个轴向端面延伸至转子2的轴向中部区域。油槽23延伸到转子2的至少一个轴向端面的设置方式方便油槽 23的加工。应当理解,在加工方式允许的情况下,油槽23也可以不延伸到转子2的任一个轴向端面,而是只位于转子2的轴向中部区域,只需满足油槽23与一个油道连通即可。
图4至图6示出了在转子2相对于定子1沿逆时针方向转动过程中的三个状态,接下来将结合这三个转动状态介绍油槽23为转子2提供的缓冲作用。
油槽23的存在使得,当转子2相对于定子1转动到油道与定子凸起11在径向上至少部分重合时,油道的位于转子2的径向外侧的开口与定子凸起11的内周面之间形成间隙,该间隙能够用于存储油液。
参照图4,当油槽23的至少一个侧壁(图中的右侧壁)没有接触到定子凸起11的内周壁时,第一腔室A内的油液能够从上述间隙进入油槽23内、之后通过第一腔室油道22a回流至供油装置。特别地,油槽23满足:从油槽23的第一侧壁(图中的左侧壁)接触到定子凸起11的内周面(油槽23的左侧壁运动到油槽23刚要被定子凸起11挡住的第一周向位置L1)开始、至油槽23在周向上转过非缓冲角度y(油槽23的左侧壁运动到第二周向位置L2)的过程中,油槽23的能够供油液流入油槽23的开放面积(油槽23的未被定子凸起11遮挡的面积)不小于第一腔室油道22a在转子2的内周面的开口的面积,非缓冲角y例如为3°到5°。这样,在转子2转过非缓冲角度y的过程中,流经第一腔室油道22a的油液的流速不受影响,因此转子2不会过早地减速。
优选地,油槽23的最靠近一个转子叶片21的侧壁(在本实施方式中,参照图4,对于与第一腔室油道22a连接的油槽23来说是油槽23的右侧壁,对于与第二腔室油道22b连接的油槽23来说是油槽23的左侧壁)为沿轴向延伸的平面。更优选地,油槽23在转子2的外周面上的开口呈矩形。油槽23的上述结构特征不仅使油槽23容易加工,而且能保证转子2在转动过程中不会过早地减速。
优选地,定子凸起11的径向内侧、周向边缘处具有缺口12,当转子2相 对于定子1转动到油槽23部分地被定子凸起11遮蔽的状态时,缺口12有助于油液流入油槽23、避免转子2过早地减速。
参照图5,当转子2继续相对于定子1转动至油槽23的第二侧壁(图中的右侧壁)也接触到定子凸起11的内周壁时(油槽23的右侧壁运动到第一周向位置L1),油槽23的开放面积减小为零,转子2开始执行期望的减速缓冲。这之后,第一腔室A内的油液只能通过定子1和转子2之间的缝隙流出第一腔室A,转子2相对于定子1的转动速度迅速降低。
参照图6,当转子2继续相对于定子1转动使油槽23的第二侧壁逆时针转动到达第三周向位置L3时,转子叶片21接触到定子凸起11,转子2不再相对于定子1逆时针转动,转子2的减速缓冲阶段完成。将第一周向位置L1和第三周向位置L3之间的夹角(圆心角)定义为缓冲角x。缓冲角x的大小将影响缓冲调速的效果,本领域技术人员可以根据实际需求设计合理的缓冲角x的值,例如,缓冲角x为2°到3°,更优选地,缓冲角x为2.5°。
本发明至少具有以下优点中的一个优点:
(i)本发明在改进凸轮轴相位器时不需要额外的零部件,使得凸轮轴相位器的转子在相对于定子转动到达极限位置前能够合理减速缓冲、降低接触噪音。
(ii)通过控制非缓冲角y和缓冲角x的大小,可以调节转子的缓冲速度,使转子减速缓冲的过程尽量不过早开始而影响转子的正常工作。
当然,本发明不限于上述实施方式,本领域技术人员在本发明的教导下可以对本发明的上述实施方式做出各种变型,而不脱离本发明的范围。例如:本发明对油槽23的长度、宽度和深度不作限制。
Claims (10)
- 一种凸轮轴相位器,其具有轴向、径向和周向并且包括定子(1)和转子(2),所述转子(2)设置于所述定子(1)的径向内侧并且能够相对于所述定子(1)转动,所述转子(2)包括转子主体和从所述转子主体朝向径向外侧伸出的多个转子叶片(21),所述定子(1)包括定子主体和从所述定子主体朝向径向内侧伸出的多个定子凸起(11),所述多个转子叶片(21)和所述多个定子凸起(11)在周向上交替布置,使得形成沿周向分布的多组腔室,在相邻的所述定子凸起(11)之间形成一组腔室,每组腔室均包括由所述转子叶片(21)分隔的第一腔室(A)和第二腔室(B),所述转子主体形成有与各所述第一腔室(A)对应的第一腔室油道(22a)和与各所述第二腔室(B)对应的第二腔室油道(22b),其中,所述转子主体的外周壁设有至少一个向径向内侧凹陷的油槽(23),每个所述油槽(23)与一个所述第一腔室油道(22a)连通或与一个所述第二腔室油道(22b)连通,所述油槽(23)的最靠近一个所述转子叶片(21)的侧壁沿所述轴向延伸,当所述转子(2)相对于所述定子(1)转动到所述转子叶片(21)接触到所述定子凸起(11)时,至少一个所述油槽(23)的朝向径向外侧的开口被所述定子凸起(11)完全遮蔽。
- 根据权利要求1所述的凸轮轴相位器,其特征在于,所述油槽(23)的朝向径向外侧的开口满足:从所述转子(2)相对于所述定子(1)朝一个方向转动到所述油槽(23)开始被所述定子凸起(11)部分地遮蔽的第一周向位置(L1)至所述转子(2)相对于所述定子(1)继续朝所述一个方向转动过非缓冲角(y)的过程中,所述油槽(23)的朝向径向外侧的开口的面积不小于与所述油槽(23)连通的油道的位于所述转子(2)的内周面的开口的面积。
- 根据权利要求2所述的凸轮轴相位器,其特征在于,所述非缓冲角(y)的大小为3°到5°。
- 根据权利要求1所述的凸轮轴相位器,其特征在于,当所述转子(2)相对于所述定子(1)朝一个方向转动到所述油槽(23)的朝向径向外侧的开口被所述定子凸起(11)完全遮蔽后,所述转子(2)仍然能相对于所述定子(1)朝所述一个方向转动过缓冲角(x)直至所述转子叶片(21)接触所述定子凸起(11)。
- 根据权利要求4所述的凸轮轴相位器,其特征在于,所述缓冲角(x)的大小为2°到3°。
- 根据权利要求1至5中任一项所述的凸轮轴相位器,其特征在于,所述油槽(23)有至少两个,所述至少两个油槽(23)分别与一个所述第一腔室油道(22a)和一个所述第二腔室油道(22b)连通。
- 根据权利要求1至5中任一项所述的凸轮轴相位器,其特征在于,所述油槽(23)在所述轴向上延伸到所述转子(2)的至少一个端面。
- 根据权利要求1至5中任一项所述的凸轮轴相位器,其特征在于,所述油槽(23)在所述转子(2)的外周面上的开口呈矩形。
- 根据权利要求1至5中任一项所述的凸轮轴相位器,其特征在于,所述定子凸起(11)的径向内侧、周向边缘处具有缺口(12),当所述转子(2)相对于所述定子(1)转动到所述油槽(23)部分地被所述定子凸起(11)遮蔽时,所述缺口(12)与所述油槽(23)连通。
- 一种车辆,其包括如权利要求1至9中任一项所述的凸轮轴相位器。
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