WO2021243478A1 - 物料箱 - Google Patents

物料箱 Download PDF

Info

Publication number
WO2021243478A1
WO2021243478A1 PCT/CN2020/000130 CN2020000130W WO2021243478A1 WO 2021243478 A1 WO2021243478 A1 WO 2021243478A1 CN 2020000130 W CN2020000130 W CN 2020000130W WO 2021243478 A1 WO2021243478 A1 WO 2021243478A1
Authority
WO
WIPO (PCT)
Prior art keywords
wall
joint
short
long
side wall
Prior art date
Application number
PCT/CN2020/000130
Other languages
English (en)
French (fr)
Inventor
林明阳
Original Assignee
三香科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三香科技股份有限公司 filed Critical 三香科技股份有限公司
Priority to PCT/CN2020/000130 priority Critical patent/WO2021243478A1/zh
Publication of WO2021243478A1 publication Critical patent/WO2021243478A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/02—Layered products comprising a layer of synthetic resin in the form of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D7/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging

Definitions

  • the invention relates to a material box, which is prepared by preparing fiber raw materials into non-woven fabric layers, baked and cold-molded into non-woven fabric plates, and then the non-woven fabric plates are bent into a box body, and the box body is joined with short, After the long rods, the top and bottom fixing parts and the lifting parts, it becomes a material box with strong, light weight and impact resistance characteristics.
  • plastic box In the process of producing various products, most factories use boxes commonly known as “material boxes” to carry materials or items. It is common for “material boxes” to be molded from plastic materials, so they are commonly called “material boxes”. Plastic material box”, or simply referred to as “plastic basket” or “plastic box”. Conventional plastic material bins are commonly used in factories. Generally speaking, conventional plastic material bins are distinguished by various sizes. Plastic baskets with appropriate volumes are purchased according to the size of the items to be carried by the factory.
  • the materials used in conventional plastic material boxes are generally PP material (Polypropylene/polypropylene) or PP+ABS material (Polypropylene+Acrylonitrile Butadiene Styreneplastic/polypropylene+acrylonitrile-butadiene-styrene) plastic material. It is common. Of course, it is not ruled out that other different plastic materials will be blended. Because plastic materials are used as manufacturing materials, plastic injection molding technology must be implemented in manufacturing. Therefore, precise plastic molding molds must be developed first, and then plastic injection molding racks must be developed. Put on the mold, heat the plastic material used in the plastic injection molding machine into a liquid fluid state, and then apply high pressure to push the liquid fluid plastic into the molding part through the runner of the mold to form the desired shape of the plastic material. Material box.
  • the molding material box made of resin material is the manufacturing technology and articles that have been used for a long time.
  • the material box made of resin material is easy to release toxins and cause serious pollution to the environment. Recycling or recycling, or recycling and decomposition is difficult to deal with, the cost of recycling and processing is huge, and other industrial pollution problems, especially due to the large number of various plastic products, which have caused serious damage to the global environmental protection for many years. Therefore, plastic materials made of resin materials are used.
  • the material box is also criticized.
  • the purpose of the present invention is: 1. To provide a material box that can greatly reduce the manufacturing cost and improve the robustness, and has the characteristics of light weight and impact resistance. 2. Provide a material box with different volumes that can be quickly changed in manufacturing. 3. Provide a material box that is made of environmentally friendly recycled materials and can be dedicated to environmental maintenance.
  • the inventor specially designed a material box, which is composed of a box body, a short rod, a long rod, a top fixing part and a bottom fixing part.
  • a non-woven fabric plate produces cleavage lines and bending lines, and separates a bottom wall body located in the center, a short side wall body located on two short sides of the bottom wall body, and a short side wall body connected to the two sides of the short side wall body.
  • the short rod is in the shape of an ⁇ and has an opening direction
  • the lower sleeve groove, the sleeve groove sleeves the top edge of the short side wall body, the short rod member is provided with a through joint hole near the end;
  • the long rod member is in the shape of an ⁇ with an opening direction
  • the sleeve groove of the long rod member sleeves the top edge of the long side wall body and the fitting wall body, and a through joint hole is opened on the long rod member near the end;
  • the fixing piece is L-shaped, and an upper protruding L-shaped blocking wall is formed on the outer edge.
  • the two ends of the top fixing piece each have a short socket groove with a downward opening and a long socket groove with a downward opening.
  • the socket groove is for the end of the short rod to be inserted into.
  • the side of the short socket groove is provided with a through joint hole.
  • the joint hole of the short socket groove corresponds to the joint hole of the short rod.
  • the member passes through the joint hole of the short socket groove, the joint hole of the short rod and the short side wall body to achieve the joint;
  • the long socket groove allows the end of the long rod to be inserted into, and the long socket
  • the side of the groove is provided with an engaging hole through which the engaging hole of the long socket groove corresponds to the engaging hole of the long rod member; the engaging member can pass through the engaging hole of the long socket groove and the engaging hole of the long rod member.
  • the bottom fixing member forms an L-shaped joint wall body upward from the outer edge of a base, and a joint space is formed between the base and the joint wall body, An abutting space is partitioned between the outer side of the base and the bottom of the joint wall, the joint wall is provided with a joint hole, the joint space of the bottom fixing member correspondingly supports the corner of the bottom wall of the box, and
  • the L-shaped joint wall body is attached to the short side wall body and the long side wall body respectively, and the joint member can pass through the joint hole on the joint wall body and the short side wall body and the long side wall body Achieve joint with the wall body.
  • the material box further includes a lifting member, a lifting ring is pivotally connected to the lifting member, and a joint hole is formed on the lifting member.
  • the piece passes through the joining hole of the lifting piece and the wall of the short side wall to achieve joining.
  • the joint is a riveted piece or a screw joint.
  • the non-woven fabric block is prepared by stirring and stacking selected fibers as the raw material into a non-woven fabric block; then the non-woven fabric block is baked and cold-molded into the non-woven fabric block.
  • the structure of the box of the present invention is formed by non-woven fabric manufacturing technology and cold-molding pressing technology using fibers as raw materials, so the density and thickness of the molded box can be adjusted to be strong and lightweight.
  • the structure of the box of the present invention is made of fibers, it is formed by non-woven fabric manufacturing technology and cold-molding pressing technology, so after being completely formed, the wall body is actually intertwined with fibers, which are fused, heated and dried. It is formed by pressing and rolling, so the wall of the box is relatively compact and has impact resistance characteristics.
  • the structure of the box of the present invention uses fibers as raw materials and is formed by non-woven fabric manufacturing technology and cold molding pressing technology, the service life can be longer than that of conventional similar items; even if it is discarded due to damage for a long time, it can be recycled.
  • the production of fiber raw materials can be reused to re-manufacture new products.
  • Fig. 1 is a perspective view of the appearance of an embodiment of the present invention.
  • Fig. 2 is an exploded perspective view of an embodiment of the present invention.
  • Fig. 3 is a perspective view showing the cutting line and the bending line on the flat non-woven fabric plate according to the embodiment of the present invention.
  • Figures 4 to 5 are action diagrams of a box formed from a non-woven fabric sheet after bending in an embodiment of the present invention.
  • Fig. 6 is an exploded perspective view of the connecting rod and the fixing member on the box body in the embodiment of the present invention.
  • Figure 7 is a schematic diagram of the assembly of the connecting rod and the fixing part on the box body in the embodiment of the present invention (1)
  • Fig. 8 is a schematic diagram (2) of the assembly of the connecting rod and the fixing part on the box body in the embodiment of the present invention.
  • Fig. 9 is a schematic side view showing the slightly convex bottom wall according to an embodiment of the present invention.
  • FIG. 10 is a schematic side view showing the embodiment of the present invention that can be stacked on top of each other.
  • Figure 11 is a three-dimensional schematic diagram of an embodiment of the present invention used as a accommodating article.
  • Fig. 12 is a three-dimensional schematic diagram of an embodiment of the present invention used as a planting box.
  • Fig. 13 is a production block diagram of an embodiment of the present invention.
  • the embodiment of the present invention is a material box 1 as a whole.
  • the material box 1 is mainly composed of a box body 10, a short rod member 20, a long rod member 30, and a top fixing member 40. , It is composed of a bottom fixing member 50 and a lifting member 60.
  • the box body 10 is originally composed of a flat non-woven fabric plate 11 through partial splitting and processing and bending.
  • the non-woven fabric plate 11 is to use non-woven fabric manufacturing technology to manufacture and shape.
  • the present invention chooses to use PET fiber (polyethylene terephthalate) as the main raw material, or choose to use PET fiber plus PP fiber (polypropylene/Polypropylene) It is the main raw material, but this is only the selection of raw materials for the present invention, and is not limited in fact. Therefore, it does not rule out the choice of fiber raw materials of other materials, nor does it exclude the possibility of blending fiber raw materials with other materials, such as blending and recycling. All such possible changes of fiber raw materials are within the protection scope of the present invention.
  • the fibers selected as the raw materials are collected and piled up after being fully stirred in the production, and then prepared into a non-woven fabric layer block by non-woven fabric manufacturing technology; then the non-woven fabric layer block is passed through for drying Fully bake in the oven to soften the non-woven fabric layer.
  • the baking method is preferably flat pressing type baking; then the fully-baked non-woven fabric layer is sent into a forming mold, and then it is made by cold molding.
  • the type is a non-woven sheet with the expected thickness.
  • the original non-woven sheet When the original non-woven sheet is pressed into shape, its area (i.e., length and width) will be larger than the required non-woven sheet 11, so it will be cut by the periphery to make the expected required area ⁇ nonwovens plate 11.
  • a large number of non-woven panels 11 can be prepared first, and then wait for the subsequent processing steps to become the material box 1, because the non-woven panels required for the material box 1 of different volumes (volumes) are manufactured 11 is of different area sizes, so the area of the non-woven plate 11 required by the material box 1 of each volume (volume) must be calculated first, and then the peripheral cutting of the non-woven plate after pressing is performed according to the required area.
  • the present invention then processes several parts on the non-woven fabric plate 11 to produce a split line 12, the split line 12 is actually produced, and the length of the split line 12 depends on the needs. It is calculated, and at the same time, a bending line 13 is drawn on the non-woven fabric plate 11 for several positions.
  • the bending line 13 can exist as a virtual existence.
  • the non-woven fabric plate 11 can be area Separate the bottom wall body 14, the short side wall body 15, the fitting wall body 151 and the long side wall body 16, as shown in Figure 3, wherein the short side wall body 15 and the fitting wall body 151 are located
  • the front and rear ends of the non-woven plate 11, the long side walls 16 and the bonding wall 151 are located on the left and right sides of the non-woven plate 11, that is, the bonding wall 151 is located on the four sides of the non-woven plate 11.
  • the short side wall 15 and the long side wall 16 and the bottom wall 14 are separated by the bending line 13, and the fitting wall 151 is located on the short side wall 15 and the long side
  • the walls 16 are adjacent to each other, and the bonding wall 151 and the short side wall 15 are separated by the bending line 13, but the bonding wall 151 and the long side wall 16 are separated by the The slit line 12 can be separated.
  • the short side walls 15 at the front and rear ends together with the bonding wall 151 are bent upwards by 90° along the bending line 13, and then the bonding wall 151 located at the four corners is further bent along the bending line 13.
  • the folding lines 13 are all bent inward by 90°.
  • the fitting wall 151 is separated from the long side wall 16, and the state shown in FIG. 4 is formed at this time;
  • the long side walls 16 are bent upwards along the bending line 13 by 90°, so that each long side wall 16 is attached to the two bonding walls 151, resulting in a box body 10, which is then formed.
  • the short rod 20 is joined to the top edge of the short side wall 15 and the long rod 30 is joined to the long side wall at the same time.
  • 16 is attached to the top edge of the wall body 151, and the top fixing member 40 is connected to the box body 10 and the short rod 20 and the long rod at the top edges of the four corners of the box body 10.
  • the members 30 are joined together, and at the same time the bottom fixing member 50 is joined together with the box body 10 at the bottom edges of the four corners of the box body 10, and finally the lifting member 60 is joined to the short side wall body.
  • the assembly of the material box 1 (shown in Figure 1) of the present invention is completed.
  • the short rod member 20 and the long rod member 30 are both ⁇ -shaped, so each has a socket groove 21, 31 that opens downwards, and the socket groove 31 is wider, so that the socket groove 21 corresponds to the socket Receiving the top edge of the short side wall body 15 (as shown in FIG. 7) and correspondingly sleeve the long side wall body 16 and the top edge of the fitting wall body 151 by the socket groove 31 (as shown in FIG. 7)
  • the short rod member 20 is provided with a through joint hole 22 near the end, and the long rod member 30 is provided with a through joint hole 32 near the end;
  • the top fixing member 40 is L-shaped , An upper protruding L-shaped blocking wall 41 is formed on the outer edge, and both ends of the top fixing member 40 each have a short socket groove 421 and a long socket groove 431 that open downward, wherein the short socket groove
  • the width of 421 corresponds to the width between the outer edges of the short rod 20, so that the end of the short rod 20 is inserted into the short socket groove 421 (as shown in FIG. 7).
  • the short socket groove The side of the 421 is provided with a through engagement hole 422 corresponding to the engagement hole 22 of the short rod 20; the width of the long socket groove 431 is the width between the outer edge of the long rod 30 Correspondingly, to facilitate the insertion of the end of the long rod 30 into the long socket groove 431 (as shown in FIG.
  • the side of the long socket groove 431 is also provided with a through engaging hole 432,
  • the engaging hole 432 corresponds to the engaging hole 32 of the long rod 30; when the sleeve groove 21 of the short rod 20 correspondingly sleeves the top edge of the short side wall 15 and the sleeve of the long rod 30
  • the connecting groove 31 correspondingly sleeves the top edge of the long side wall 16 and the fitting wall 151, and the short sleeve groove 421 and the long sleeve groove 431 at the two ends of the top fixing member 40 respectively sleeve the short sleeve
  • the connecting member 70 for example, a riveting member or a screw member
  • the engaging holes 422 and 432 on the upper part and the corresponding engaging holes 22 and 32 on the short rod member 20 and the long rod member 30 respectively pass through the short side wall body 15, the long side wall body 16 and the fitting wall body
  • the bottom fixing member 50 forms an L-shaped joint wall 52 upward on the outer edge of a base 51. Therefore, a joint space 53 is formed between the base 51 and the joint wall 52, and is connected to the outside of the base 51 An abutting space 54 (shown in FIG.
  • the joint wall 52 is partitioned under the joint wall 52, and a plurality of joint holes 521 are opened on the joint wall 52; when assembling, the joint space of the bottom fixing member 50 53 from bottom to top correspondingly supports a corner of the bottom wall 14 of the box body 10, and the L-shaped joining wall 52 is attached to the short side wall 15 and the long side wall 16 respectively
  • the outer wall surface can then be penetrated by the engaging member 80 (for example, a riveting member or a screwed member) corresponding to the engaging hole 521 on the engaging wall 52, and correspondingly through the short side wall 15 and the long side wall.
  • the body 16 is firmly joined with the wall body 151 close to the bottom edge of the wall body (as shown in FIG. 1).
  • the lifting member 60 can be Connected to the outer side wall surface of the short side wall body 15, a lifting ring 61 and a plurality of joint holes 62 are pivotally connected to the lifting member 60, and the lifting member 60 is flatly attached to the outer side of the short side wall body 15
  • the engaging member 90 for example, a riveting member or a screwed member
  • the engaging member 90 can be correspondingly penetrated through the engaging hole 62 on the lifting member 60, and correspondingly penetrated
  • the walls of the short side wall 15 are then firmly joined (as shown in FIG.
  • Figure 9 shows a schematic side view of the material box 1 of the present invention after the assembly is completed.
  • Figure 10 shows that when the two material boxes 1 are stacked on top of each other, the L-shaped retaining wall 41 on the top fixing member 40 at the top of the lower material box 1 will correspond to the abutment of the bottom fixing member 50 at the bottom of the upper material box 1 In the space 54, the bottom fixing members 50 around the bottom of the upper material box 1 are stably standing on the top fixing members 40 around the top of the lower material box 1. Therefore, according to this stacking method, most material boxes 1 can be stacked on top of each other.
  • Figure 11 shows that the material box 1 is enclosed by the short side wall body 15 and the fitting wall body 151 and the long side wall body 16. Unrestricted. Because the material box 1 mainly provides the internal space of the box body 10, which can accommodate any "things", it can also be used directly as a planting box as shown in Figure 12. The internal space of the body 10 directly accommodates soil and plants.
  • the box body 10 of the present invention is made of fiber materials and has good air permeability and drainage, so it is extremely suitable for use as a planting box.
  • the present invention is to prepare a non-woven fabric layer block by stirring and stacking raw fibers, and then the non-woven fabric layer block is baked and cold-molded into a non-woven fabric plate 11, and then the non-woven fabric plate 11 is bent into a box body 10, and then Complete the sleeve connection between the short rod 20 and the long rod 30 and the wall at the top edge of the box body 10, and at the same time complete the top fixing member 40 and the short rod member 20 or the long rod member 30 and the wall at the top edge of the box body 10 At the bottom edge of the box body 10, the bottom fixing member 50 and the wall body are joined together, and finally the lifting member 60 is joined to the outer side wall surface of the short side wall 15 to complete the material box 1 of the present invention. Assembly.
  • the box body 10 is used to carry objects, in order to improve the strength of the box body 10, the non-woven fabric layer after the baking is sent into the forming mold for cold compression molding, the adjustment must be made.
  • the forming pressure and forming time of the forming mold make the formed non-woven sheet 11 have an appropriate thickness and density to have an excellent load-bearing capacity. Because the box body 10 is made by bending the non-woven sheet 11, its weight is obviously lighter than the conventional plastic material box, but it is more impact resistant than the conventional plastic material box.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)

Abstract

一种物料箱（1），将原料纤维搅拌堆积再制备为不织布层块，然后将不织布层块进行烘烤后冷模压制为不织布板块，再将不织布板块弯折为箱体（10），然后于箱体顶缘完成短杆件（20）及长杆件（30）与壁体间的套接，同时于箱体顶缘完成顶固定件（40）与短杆件或长杆件及与壁体间的接合，并于箱体底缘完成底固定件（50）与壁体间的接合，最后将提拿件（60）接合于短侧壁体的外侧壁面上，完成物料箱的组装。

Description

物料箱 【技术领域】
本发明是关于一种物料箱，是以纤维原料整备为不织布层块，经过烘烤及冷模压制成为不织布板块，再将不织布板块经过弯折为箱体，并于该箱体上接合短、长杆件及顶、底固定件与提拿件后，即成为具备强固性、轻量化及耐冲击特性的物料箱。
【背景技术】
大多数工厂在生产各种产品的过程中，都会利用到俗称“物料箱”的箱体来承载物料或物品，习知“物料箱”以塑料材质成型者为常见，故一般常见称之为“塑料质物料箱”，或简称为“塑料篮”或“塑料箱”。习知塑料质物料箱为工厂常见大量使用的箱体，一般而言，习知塑料质物料箱有各种容积大小的区分，采用视工厂所要承载物品的大小采购适当容积的塑料篮来使用。
习知塑料质物料箱所采用的材料一般以PP材质(Polypropylene/聚丙烯)或PP+ABS材质(Polypropylene+Acrylonitrile Butadiene Styrene plastic/聚丙烯+丙烯腈-丁二烯-苯乙烯)的塑料材质为常见，当然不排除会有掺合其他不同塑料材质，因为采用塑料材质为制造材料，制造上必须实行塑料射出成型技术进行，因此必须先开发精密的塑料成型用模具，再以塑料射出成型机架上该模具，将所采用的塑料材质材料于该塑料射出成型机内加热为液态流体状，再施以高压推动液态流体塑料经由该模具的流道进入成型部位以成型出预期型体的塑料质物料箱。
以树脂材料制造成型物料箱是为已被采用一段相当长时间的制造技术及 物品，但近年来研究发现，以树脂材料制成物料箱，有容易释出毒素对环境产生严重污染，毁坏后难以回收再利用，或回收分解难以处理，回收处理费用庞大等等工业污染问题，尤因各种塑料产品数量庞大，导致多年来已对全球环境保护产生严重伤害，因此采用树脂材料制成的塑料质物料箱也为人所诟病。除外，为成型出习知塑料质物料箱，必须开发耐高压高热的精密成型用模具，且必须经由大型的塑料射出成型机来成型(因为塑料质物料箱的体积已属大型)，尤其采塑料射出成型技术制造出塑料质物料箱时，只要一成型其体积(容积)就受到固定，因此要制造不同体积(容积)的塑料质物料箱，就必须开设准备有各种不同尺寸的模具，凡此皆大幅垫高塑料质物料箱的制造成本。再者，要制造不同体积(容积)的塑料质物料箱，就必须换装架设不同尺寸的模具，其浪费工时是无法避免的缺失，除此有一最大缺失即习知塑料质物料箱为求耐承载及耐冲击，成型的厚度无法过薄，导致习知塑料质物料箱本身已重，因此衍生搬运、运输、仓储各方面皆耗费人力的缺失。
上述问题，显然有待改进。
【发明内容】
本发明的目的是：1、提供一种可大幅降低制造成本及可提升强固性，且具轻量化及耐冲击特性的物料箱。2、提供一种制造上可快速变化不同容积的物料箱。3、提供一种利用环保回收材料制造，可对环境维护善尽心力的物料箱。
为达致以上目的，本发明人特别设计一种物料箱，由一箱体、一短杆件、一长杆件、一顶固定件及一底固定件所组成，其中，该箱体是在一不织布板块上产生割裂线及弯折线，并区隔出一位于中央的底壁体、一位于该底壁体短边二侧的短侧壁体、一连接于该短侧壁体二侧的贴合壁体及一位于该底壁体长边 二侧的长侧壁体，将该短侧壁体连同该贴合壁体沿着弯折线向上弯折，接着将该贴合壁体沿着弯折线向内弯折，然后将该长侧壁体沿着弯折线向上弯折，使每一长侧壁体皆与二贴合壁体贴合；该短杆件呈ㄇ型，具有一开口向下的套接槽，该套接槽套接住该短侧壁体的顶缘，该短杆件上接近端头处开设有贯穿的接合孔；该长杆件呈ㄇ型，具有一开口向下的套接槽，该长杆件的套接槽套接住该长侧壁体及该贴合壁体的顶缘，该长杆件上接近端头处开设有贯穿的接合孔；该顶固定件呈L型，外缘成型一上突呈L型的挡壁，该顶固定件的二端各具有一开口向下的短套接槽及一开口向下的长套接槽，该短套接槽供该短杆件的端头插置进入，该短套接槽的侧边上开设有贯穿的接合孔，该短套接槽的接合孔对应该短杆件的接合孔，可由接合件穿设过该短套接槽的接合孔及该短杆件的接合孔以及该短侧壁体达成接合；该长套接槽供该长杆件的端头插置进入，该长套接槽的侧边上开设有贯穿的接合孔，该长套接槽的接合孔对应该长杆件的接合孔；可由接合件穿设过该该长套接槽的接合孔及该长杆件的接合孔以及该长侧壁体与贴合壁体达成接合；该底固定件在一底座的外缘向上成型一呈L型的接合壁体，该底座与接合壁体间区隔成一接合空间，该底座外侧与该接合壁体下方间区隔出一抵接空间，该接合壁体上开设有接合孔，将该底固定件的接合空间对应托住该箱体的底壁体的角落，且该呈L型的接合壁体分别贴附住该短侧壁体及该长侧壁体，可由接合件穿设过该接合壁体上的接合孔及该短侧壁体及该长侧壁体与贴合壁体达成接合。
上述的物料箱中，该物料箱还包括一提拿件，该提拿件上枢接一提环及开设有接合孔，该提拿件平贴于该短侧壁体外侧壁面上，由接合件穿设过该提拿件的接合孔及该短侧壁体的壁体达成接合。
上述的物料箱中，该接合件是铆接件或螺接件。
上述的物料箱中，该不织布板块是由所选择为原料的纤维搅拌堆积再制备为不织布层块；然后将该不织布层块经过烘烤及冷模压制成型为该不织布板块。
本发明优点及有益效果在于：
1.本发明箱体的结构因以纤维为原料，经过不织布制造技术及冷模压制技术成型，所以成型的箱体的密度及厚度可以调整为具强固性且轻量化。
2.本发明箱体的结构因以纤维为原料，经过不织布制造技术及冷模压制技术成型，所以完全成型后，壁体内实际上就是由纤维相互交杂牵绊，并经融合、热烘及压轧而成型，故箱体的壁体相对紧实具耐冲击特性。
3.本发明箱体的结构因以纤维为原料，经过不织布制造技术及冷模压制技术成型，故使用寿命能较习知同类物品为长；纵使使用日久因毁坏而丢弃，亦可回收再制产生纤维原料，以再被利用重新制造出新成品。
【附图说明】
图1所示是本发明实施例的外观立体图。
图2所示是本发明实施例的立体分解图。
图3所示是本发明实施例在平面不织布板块上具割裂线及弯折线的立体图。
图4～5所示是本发明实施例由不织布板块经过弯折后成型为箱体的动作图。
图6所示是本发明实施例中箱体上接合杆件及固定件的立体分解图。
图7所示是本发明实施例中箱体上接合杆件及固定件的组装示意图(1)
图8所示是本发明实施例中箱体上接合杆件及固定件的组装示意图(2)。
图9所示是本发明实施例显示底壁体微上凸的侧视示意图。
图10所示是本发明实施例显示可做上下迭置的侧视示意图。
图11所示是本发明实施例做为容置物品使用的立体示意图。
图12所示是本发明实施例做为植栽箱使用的立体示意图。
图13所示是本发明实施例的制作方块图。
图中标号说明如下：
物料箱1            箱体10       不织布板块11       割裂线12
弯折线13           底壁体14     短侧壁体15         贴合壁体151
长侧壁体16         短杆件20     套接槽21           接合孔22
长杆件30           套接槽31     接合孔32           顶固定件40
挡壁41             短套接槽421  接合孔422          长套接槽431
接合孔432          底固定件50   底座51             接合壁体52
接合孔521          接合空间53   抵接空间54         提拿件60
提环61             接合孔62     接合件70           接合件80
接合件90
【具体实施方式】
请参阅图1、图2所示，本发明实施例整体为一物料箱1，该物料箱1主要是由一箱体10、一短杆件20、一长杆件30、一顶固定件40、一底固定件50及一提拿件60所组成，请配合参阅图3所示，该箱体10原始是由一平面状的不织布板块11经过部分割裂及加工弯折而构成，该不织布板块11则是采不织布制造技术予以制造成型。
为求该物料箱1能够轻量化及增进强固性，本发明选择以PET纤维(聚对苯二甲酸乙二酯/polyethyleneterephthalate)为主要原料，或选择以PET纤维加PP纤维(聚丙烯/Polypropylene)为主要原料，但此仅为本发明针对原料的选择， 实际上并不受限，因此不排除可以选用其他材质的纤维原料，也不排除可以掺和其他材质的纤维原料，例如可掺和回收的纤维原料，凡此种种可能性的变化，皆在本发明所保护的范围之内。
请先配合参阅图13所示，本发明在制作上将所选择为原料的纤维收集后经过充分搅拌堆积，再经不织布制造技术予以制备为不织布层块；然后将该不织布层块送经一烘烤箱进行充分烘烤，使该不织布层块软化，烘烤方式若采平面压着式烘烤尤佳；接着将充分烘烤后的不织布层块送进一成型模具内，经过冷模压制成型为预期厚度的不织布板块，当原始的不织布板块压制成型完成时，其面积(即长度及宽度)会较所需要的不织布板块11为大，所以会经外围裁切，使出现预期所需要面积的不织布板块11。本发明在制作上，可先制备出多数(大量)的不织布板块11，再等待后续的加工步骤以成为该物料箱1，因为要制造出不同体积(容积)的物料箱1所需要的不织布板块11是不同面积大小，所以必须先计算每种体积(容积)的物料箱1所需要的不织布板块11的面积，再针对所需要面积去进行压制成型后不织布板块的外围裁切。
请配合参阅图3～图5及图13所示，本发明接着在该不织布板块11上针对若干部位加工产生割裂线12，该割裂线12是真实产生，至于该割裂线12的长短则视需要计算而得，同时在该不织布板块11上针对若干部位绘出弯折线13，该弯折线13则以虚拟存在即可，完成该割裂线12及该弯折线13后，该不织布板块11上可区隔出底壁体14、短侧壁体15、贴合壁体151及长侧壁体16诸部位，如图3所示，其中，该短侧壁体15连同该贴合壁体151是位于该不织布板块11的前后二端，该长侧壁体16连同该贴合壁体151则位于该不织布板块11的左右二侧，亦即该贴合壁体151是位于该不织布板块11的四个角落，该短侧 壁体15及该长侧壁体16与该底壁体14间经由该弯折线13做出区隔，同时该贴合壁体151位于该短侧壁体15及该长侧壁体16相邻间，且该贴合壁体151与该短侧壁体15间经由该弯折线13做出区隔，但该贴合壁体151与该长侧壁体16间则经由该割裂线12可做出分离。
接着，将该位于前后二端的短侧壁体15连同贴合壁体151沿着弯折线13皆向上做90°弯折，然后更进一步将该位于四个角落的贴合壁体151沿着弯折线13皆向内做90°弯折，过程中，该贴合壁体151即与该长侧壁体16分离开，此时即形成图4所示的状态；然后即将该位于左右二侧的长侧壁体16沿着弯折线13皆向上做90°弯折，使得每一长侧壁体16皆与二贴合壁体151达成贴合，产生出一箱体10，此时即形成图5所示的状态。
制作完成该箱体10后，如图2、图6所示，将该短杆件20接合于该短侧壁体15的顶缘上，同时将该长杆件30接合于该长侧壁体16与贴合的贴合壁体151的顶缘上，并将该顶固定件40于该箱体10的四个角落顶缘处与该箱体10及与该短杆件20及该长杆件30皆共同达成接合，同时将该底固定件50于该箱体10的四个角落底缘处与该箱体10共同达成接合，最后更将该提拿件60接合于该短侧壁体15的外侧壁面上，即完成本发明物料箱1(图1所示)的组装。
该短杆件20及该长杆件30皆呈ㄇ型，故各具有一开口向下的套接槽21、31，其中该套接槽31会较宽，以由该套接槽21对应套接住该短侧壁体15的顶缘(如图7所示)及由该套接槽31对应套接住该长侧壁体16及该贴合壁体151的顶缘(如图8所示)，该短杆件20上于接近端头处开设有贯穿的接合孔22，该长杆件30上则于接近端头处开设有贯穿的接合孔32；该顶固定件40呈L型，外缘向上成型一上突呈L型的挡壁41，该顶固定件40的二端各具有一开口向 下的短套接槽421及长套接槽431，其中，该短套接槽421的宽度与该短杆件20的外缘间宽度相对应，以利该短杆件20的端头插置进入该短套接槽421内(如图7所示)，该短套接槽421的侧边上并开设有贯穿的接合孔422，该接合孔422与该短杆件20的接合孔22对应；该长套接槽431的宽度则与该长杆件30的外缘间宽度相对应，以利该长杆件30的端头插置进入该长套接槽431内(如图8所示)，该长套接槽431的侧边上同样开设有贯穿的接合孔432，该接合孔432则与该长杆件30的接合孔32对应；当该短杆件20的套接槽21对应套接住该短侧壁体15的顶缘，及该长杆件30的套接槽31对应套接住该长侧壁体16及该贴合壁体151的顶缘，且该顶固定件40二端的短套接槽421及长套接槽431分别对应套接住该短杆件20的端头及该长杆件30的端头后，即可由接合件70(例如可为铆接件或螺接件)分别穿设过该短套接槽421及该长套接槽431上的接合孔422、432及该短杆件20、长杆件30上对应的接合孔22、32，同时对应穿设过该短侧壁体15、长侧壁体16与贴合壁体151接近顶缘处的壁体后做稳固接合(如图7、8所示)。
该底固定件50在一底座51的外缘向上成型一呈L型的接合壁体52，因此在该底座51与接合壁体52间即区隔成一接合空间53，且在该底座51外侧与该接合壁体52下方间区隔出一抵接空间54(图6所示)，该接合壁体52上开设有若干处贯穿的接合孔521；组装时，将该底固定件50的接合空间53自下往上对应托住该箱体10的底壁体14的一角落，且该呈L型的接合壁体52即分别贴附住该短侧壁体15及该长侧壁体16的外壁面，然后即可由接合件80(例如可为铆接件或螺接件)对应穿设过该接合壁体52上的接合孔521，并对应穿设过该短侧壁体15、长侧壁体16与贴合壁体151接近底缘处的壁体后做稳固接 合(如图1所示)。
该箱体10顶缘四周完成该短杆件20及长杆件30与壁体间的对应套接，同时该箱体10顶缘四个角落皆完成该顶固定件40与该短杆件20或长杆件30及与该壁体间的对应接合后，然后该箱体10底缘四个角落皆完成该底固定件50与壁体间的对应接合后，更可将该提拿件60接合于该短侧壁体15的外侧壁面上，该提拿件60上枢接一提环61及开设若干处的接合孔62，将该提拿件60平贴于该短侧壁体15外侧适当位置(适当高度并置中)处的壁面上，即可由接合件90(例如可为铆接件或螺接件)对应穿设过该提拿件60上的接合孔62，并对应穿设过该短侧壁体15的壁体后做稳固接合(如图1所示)，至此即完成本发明物料箱1的组装。
图9显示本发明物料箱1完成组装后的侧视示意图，于此必须说明的是，在制造过程中可经由压制技术，使该底壁体14成型为微上凸的状态，以提升该底壁体14的承载能力。
图10显示将二物料箱1做上下迭置时，下方物料箱1顶部四周顶固定件40上呈L型的挡壁41会恰对应抵入上方物料箱1底部四周底固定件50的抵接空间54内，形成上方物料箱1底部四周底固定件50稳固站立于下方物料箱1顶部四周顶固定件40上的状态，因此照此迭置方式，可将多数物料箱1做上下迭置。
图11显示该物料箱1由该短侧壁体15与贴合壁体151及该长侧壁体16所共同围出箱体10的内部空间可供容置入任何物料或物品，使用上完全不受限制。因为该物料箱1主要即提供该箱体10的内部空间，可供容置入任何“东西”，因此也可以如图12所示，将该物料箱1直接做为植栽箱使用，该箱体10的内 部空间即直接容置入土壤及植栽。本发明的箱体10因是由纤维原料制作而成，具有良好的透气性及排水性，所以极为适合做为植栽箱使用。
由以上说明可知，本发明是将原料纤维搅拌堆积再制备为不织布层块，然后将不织布层块进行烘烤后冷模压制为不织布板块11，再将不织布板块11弯折为箱体10，然后于箱体10顶缘完成短杆件20及长杆件30与壁体间的套接，同时于箱体10顶缘完成顶固定件40与短杆件20或长杆件30及与壁体间的接合，并于该箱体10底缘完成底固定件50与壁体间的接合，最后将该提拿件60接合于该短侧壁体15的外侧壁面上，完成本发明物料箱1的组装。
因为该箱体10用以承载物品，因此为求提升该箱体10的强固性，在将烘烤后的不织布层块送进该成型模具内进行冷模压制成型的制作中，必须调整该成型模具的成型压力及成型时间，使得成型出的不织布板块11具有适当厚度及密度，以具绝佳的承载能力。因为该箱体10是由不织布板块11弯折制成，其重量相对于习知塑料质物料箱而言，明显已经轻量化，但是能较习知塑料质物料箱更为耐冲击。

Claims (4)

  1. 一种物料箱，由一箱体、一短杆件、一长杆件、一顶固定件及一底固定件所组成，其特征在于：该箱体是在一不织布板块上产生割裂线及弯折线，并区隔出一位于中央的底壁体、一位于该底壁体短边二侧的短侧壁体、一连接于该短侧壁体二侧的贴合壁体及一位于该底壁体长边二侧的长侧壁体，将该短侧壁体连同该贴合壁体沿着弯折线向上弯折，接着将该贴合壁体沿着弯折线向内弯折，然后将该长侧壁体沿着弯折线向上弯折，使每一长侧壁体皆与二贴合壁体贴合；该短杆件呈ㄇ型，具有一开口向下的套接槽，该套接槽套接住该短侧壁体的顶缘，该短杆件上接近端头处开设有贯穿的接合孔；该长杆件呈ㄇ型，具有一开口向下的套接槽，该长杆件的套接槽套接住该长侧壁体及该贴合壁体的顶缘，该长杆件上接近端头处开设有贯穿的接合孔；该顶固定件呈L型，外缘成型一上突呈L型的挡壁，该顶固定件的二端各具有一开口向下的短套接槽及一开口向下的长套接槽，该短套接槽供该短杆件的端头插置进入，该短套接槽的侧边上开设有贯穿的接合孔，该短套接槽的接合孔对应该短杆件的接合孔，由接合件穿设过该短套接槽的接合孔及该短杆件的接合孔以及该短侧壁体达成接合；该长套接槽供该长杆件的端头插置进入，该长套接槽的侧边上开设有贯穿的接合孔，该长套接槽的接合孔对应该长杆件的接合孔；由接合件穿设过该该长套接槽的接合孔及该长杆件的接合孔以及该长侧壁体与贴合壁体达成接合；该底固定件在一底座的外缘向上成型一呈L型的接合壁体，该底座与接合壁体间区隔成一接合空间，该底座外侧与该接合壁体下方间区隔出一抵接空间，该接合壁体上开设有接合孔，将该底固定件的接合空间对应托住该箱体的底壁体 的角落，且该呈L型的接合壁体分别贴附住该短侧壁体及该长侧壁体，由接合件穿设过该接合壁体上的接合孔及该短侧壁体及该长侧壁体与贴合壁体达成接合。
  2. 根据权利要求1所述的物料箱，其特征在于：该物料箱还包括一提拿件，该提拿件上枢接一提环及开设有接合孔，该提拿件平贴于该短侧壁体外侧壁面上，由接合件穿设过该提拿件的接合孔及该短侧壁体的壁体达成接合。
  3. 根据权利要求1或2所述的物料箱，其特征在于：该接合件是铆接件或螺接件。
  4. 根据权利要求1所述的物料箱，其特征在于：该不织布板块是由所选择为原料的纤维搅拌堆积再制备为不织布层块；然后将该不织布层块经过烘烤及冷模压制成型为该不织布层块。
PCT/CN2020/000130 2020-06-03 2020-06-03 物料箱 WO2021243478A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CN2020/000130 WO2021243478A1 (zh) 2020-06-03 2020-06-03 物料箱

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2020/000130 WO2021243478A1 (zh) 2020-06-03 2020-06-03 物料箱

Publications (1)

Publication Number Publication Date
WO2021243478A1 true WO2021243478A1 (zh) 2021-12-09

Family

ID=78831458

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/000130 WO2021243478A1 (zh) 2020-06-03 2020-06-03 物料箱

Country Status (1)

Country Link
WO (1) WO2021243478A1 (zh)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004123100A (ja) * 2002-09-30 2004-04-22 Ube Nitto Kasei Co Ltd 箱
WO2010020815A2 (en) * 2008-08-20 2010-02-25 Concept Packaging Services Limited Improvements in and relating to sheet covered boxes
CN202016618U (zh) * 2011-02-17 2011-10-26 天津市利顺塑料制品有限公司 一种塑料中空板周转箱
EP2389318A1 (en) * 2009-01-13 2011-11-30 Storsack Dorton Limited Reusable enclosure
CN204713592U (zh) * 2015-04-07 2015-10-21 黄秀容 轻量化组合式容置盒的强化构造
CN205499620U (zh) * 2016-03-15 2016-08-24 苏州良才物流科技股份有限公司 高位定制型蜂窝板周转箱
CN107022845A (zh) * 2017-01-16 2017-08-08 三香科技股份有限公司 面材之结构及利用该面材制造之物品
CN208560047U (zh) * 2018-05-30 2019-03-01 东莞市健鑫塑胶制品有限公司 一种可移动的中空板周转箱
US10442575B1 (en) * 2012-12-26 2019-10-15 Bullbag Corporation Waste bag and assembly methods

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004123100A (ja) * 2002-09-30 2004-04-22 Ube Nitto Kasei Co Ltd 箱
WO2010020815A2 (en) * 2008-08-20 2010-02-25 Concept Packaging Services Limited Improvements in and relating to sheet covered boxes
EP2389318A1 (en) * 2009-01-13 2011-11-30 Storsack Dorton Limited Reusable enclosure
CN202016618U (zh) * 2011-02-17 2011-10-26 天津市利顺塑料制品有限公司 一种塑料中空板周转箱
US10442575B1 (en) * 2012-12-26 2019-10-15 Bullbag Corporation Waste bag and assembly methods
CN204713592U (zh) * 2015-04-07 2015-10-21 黄秀容 轻量化组合式容置盒的强化构造
CN205499620U (zh) * 2016-03-15 2016-08-24 苏州良才物流科技股份有限公司 高位定制型蜂窝板周转箱
CN107022845A (zh) * 2017-01-16 2017-08-08 三香科技股份有限公司 面材之结构及利用该面材制造之物品
CN208560047U (zh) * 2018-05-30 2019-03-01 东莞市健鑫塑胶制品有限公司 一种可移动的中空板周转箱

Similar Documents

Publication Publication Date Title
US20200022490A1 (en) Composite table top
RU2367537C2 (ru) Изогнутая сотовая структура и способ ее производства
US6280551B1 (en) Method and system for producing a 3-D deep-drawn article using a thermoplastic sandwich material
JP3450003B2 (ja) 繊維から格子状構造体を製造する方法及び装置
US10278462B2 (en) Luggage article formed of a compacted non-woven sheet
CN101742945A (zh) 用于环境控制柜的模块化隔热系统
TWM454762U (zh) 折疊組裝式箱包
WO2021243478A1 (zh) 物料箱
JP5196523B2 (ja) パネル体
US3139228A (en) Laminated structure
TWM603438U (zh) 物料箱
CN203662182U (zh) 用于软面行李箱的框架及行李箱
TW202146289A (zh) 物料箱
CN206466350U (zh) 吸塑托盘
JP3072088B1 (ja) パルプモ―ルド成形品の製造方法
US20230149827A1 (en) Toy building unit
CN101103864B (zh) 一种塑料复合板的折叠式抽屉
CN113753366A (zh) 物料箱
CN203372520U (zh) 一种塑料托盘
JP2019112067A (ja) パレット
US3279648A (en) Article carrier
US1319161A (en) Method of forming box-like receptacle members
KR20150072757A (ko) 배수판 및 이의 성형 방법
JPS5912283B2 (ja) 収納具用化粧戸およびその製造方法
TWI655137B (zh) Paper plastic handle and manufacturing method thereof

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20939194

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20939194

Country of ref document: EP

Kind code of ref document: A1