WO2021237866A1 - 一种改进型软舌式塑胶脱模头 - Google Patents

一种改进型软舌式塑胶脱模头 Download PDF

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Publication number
WO2021237866A1
WO2021237866A1 PCT/CN2020/099121 CN2020099121W WO2021237866A1 WO 2021237866 A1 WO2021237866 A1 WO 2021237866A1 CN 2020099121 W CN2020099121 W CN 2020099121W WO 2021237866 A1 WO2021237866 A1 WO 2021237866A1
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WIPO (PCT)
Prior art keywords
air
chuck
gas nozzle
sleeve
nozzle
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PCT/CN2020/099121
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English (en)
French (fr)
Inventor
白顺科
崔群
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南京工业职业技术大学
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Publication of WO2021237866A1 publication Critical patent/WO2021237866A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/40—Removing or ejecting moulded articles
    • B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/76—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/48—Wearing apparel
    • B29L2031/4842—Outerwear
    • B29L2031/4864—Gloves

Definitions

  • the invention belongs to the field of plastic product production, and specifically relates to an improved soft tongue type plastic demoulding head.
  • plastic products such as gloves, balloons, and condoms need to be removed from the flowing mold during the production process.
  • injection molded parts will also produce such as breakage, pores, and stains. And other quality defects.
  • the existing plastic parts production equipment can only complete half demoulding of the plastic parts. Therefore, the plastic parts are still left on the hanging molds on the production line. Only the demoulding and inspection packaging equipment can be added.
  • the present invention provides an improved soft-tongue plastic stripping head for extracting plastic parts, and its basic technical scheme is as follows:
  • the invention includes a gas nozzle and a chuck.
  • the chuck includes a chuck air jaw, an air jaw cross arm, a clamping tongue, an air nozzle flange plate and a chuck beam.
  • the chuck air jaw is arranged on the chuck beam, and two air jaw cross arms are respectively arranged on the chuck air jaw On the two finger ends of, the clamping tongues made of plastic are embedded in the grooves of the cross arm of the air claw
  • the air nozzle includes an air nozzle sleeve, a linear bearing, an air nozzle core, a plug ring, an air needle, a return spring, an air nozzle electromagnet, an armature sleeve, and a blowing speed control valve.
  • the lower part of the hollow gas nozzle sleeve is provided with external threads, the hollow gas nozzle core penetrates the gas nozzle sleeve and is slidably embedded in the gas nozzle sleeve through a linear bearing.
  • the return spring is sleeved on the gas nozzle core and is located above the linear bearing and up and down.
  • the two ends are respectively supported on the upper edge of the gas nozzle sleeve and the flange in the middle of the gas nozzle core.
  • the ring-shaped gas nozzle electromagnet is embedded in the gas nozzle sleeve under the linear bearing.
  • the armature sleeve is embedded in the lower part of the air nozzle core, the speed control valve is connected to the lower end of the air nozzle core through threads, and the hollow air needle is embedded in the upper end of the air nozzle core;
  • two air nozzles are separately arranged on both sides of the air jaws of the chuck and are respectively arranged on the chuck beam through the air nozzle flange plate.
  • the present invention Compared with the prior art, the present invention has the following advantages: the present invention adopts the design of the retractable nozzle and the soft clamping tongue connected to the air source, and can expand and extract the plastic parts to facilitate the realization of the non-destructive inspection of the product. It has a simple and compact structure. The advantages of good continuity of action and high degree of automation can greatly increase the degree of automation of plastic product production lines and improve product quality control.
  • FIG. 1 Schematic diagram of the structure of the present invention.
  • FIGS 2 and 3 are partial detailed views of the present invention.
  • Fig. 4 is a block diagram of the control system of the application case of the present invention.
  • Manipulator 400 photoelectric sensor 500, hanging conveyor line 1001, mold 1002, plastic gloves 1003.
  • This embodiment includes an air nozzle 3 and a chuck 4.
  • the chuck 4 includes a chuck air jaw 41, an air jaw cross arm 42, a clamping tongue 43, an air nozzle flange plate 44 and a chuck beam 45.
  • the chuck air jaw 41 is arranged on the chuck beam 45, and the two air jaws are horizontal
  • the arms 42 are respectively arranged on the two finger ends of the air jaw 41 of the chuck, and the clamping tongue 43 made of plastic is embedded in the groove of the air jaw cross arm 42
  • the air nozzle 3 includes an air nozzle sleeve 31, a linear bearing 32, an air nozzle core 33, a blocking ring 34, an air needle 35, a return spring 36, an air nozzle electromagnet 37, an armature sleeve 38 and a blowing speed regulating valve 39.
  • the lower part of the hollow nozzle sleeve 31 is provided with an external thread
  • the hollow nozzle core 33 penetrates the nozzle sleeve 31 and is slidably embedded in the nozzle sleeve 31 through a linear bearing 32
  • the return spring 36 is sleeved on the nozzle core 33
  • the upper part is located above the linear bearing 32 and the upper and lower ends are respectively supported on the upper edge of the nozzle sleeve 31 and the flange in the middle of the nozzle core 33.
  • the ring-shaped nozzle electromagnet 37 is embedded in the nozzle sleeve 31 below the linear bearing 32,
  • the blocking ring 34 is threadedly connected to the lower end of the gas nozzle sleeve 31, the ring-shaped armature sleeve 38 is embedded in the lower end of the gas nozzle core 33, the blowing speed control valve 39 is threaded to the lower end of the gas nozzle core 33, and the hollow gas needle 35 Embedded in the upper end of the gas nozzle core 33;
  • Two air nozzles 3 are separately arranged on both sides of the chuck air claw 41 and are respectively arranged on the chuck beam 45 through the air nozzle flange plate 44.
  • the air needle 35 is made of standard or customized parts
  • the return spring 36 is made of high-elastic metal material
  • the armature sleeve 38 is made of ferromagnetic material
  • the clamping tongue 43 is made of high-elastic rubber tube
  • linear bearing 32 advocating
  • the speed regulating valve 39 and the gripper gripper 41 adopt standard parts or customized parts, and the other parts are made of metal materials.
  • the present invention is arranged under the hanging conveyor line 1001 of the plastic production line through the manipulator 400.
  • the photoelectric sensor 500, the gas nozzle electromagnet 37, and the manipulator 400 are connected to the controller, and the advocating speed regulating valve 39 is connected to the controller through a solenoid valve.
  • the manipulator 400 ensures that the opening of the chuck faces upwards, the chuck air claw 41 of the chuck is opened, so that the clamping tongue 43 is in an open state, the manipulator 400 is retracted, and the air nozzle electromagnet 37
  • the power failure causes the air nozzle core 33 to retract downward under the action of the return spring 36 to ensure that the air needle 35 is located directly below the opening of the neck of the glove 1003 hanging from the mold 1002.
  • it is in communication with the blowing speed control valve 39
  • the solenoid valve is also closed.
  • the control system When the photoelectric sensor 500 detects that the hand mold 1002 on the hanging conveyor line 1001 is in place, the control system is triggered, the manipulator 400 extends upward, and the air nozzle electromagnet 37 is energized so that the air nozzle core 33 extends upward against the action of the return spring 36
  • the air needle 35 extends into the neck opening of the glove 1003 hanging down on the mold 1002, and then the chuck air pawl 41 of the chuck closes the claw so that the clamping tongue 43 is closed and the hand neck of the glove 1003 is tightly clamped.
  • Air needle 35 is used to prevent air leakage.
  • the manipulator 400 moves to the right and turns 90 degrees so that the glove 1003 is removed from the hand mold.
  • the blowing speed regulating valve 39 is opened, and the compressed air enters the glove through the air needle 35 so that the glove is blown. So as to facilitate the detection of whether the gloves are leaking.
  • the chuck air claw 41 is immediately opened to release the clamping tongue 43 and the solenoid valve connected to the blowing speed control valve 39 continues to open so that the high-pressure gas sent from the air needle 35 blows the glove away Go to the waste storage basket next to it; if the finished glove is a qualified product, the solenoid valve connected to the blowing speed control valve 39 is first closed, and then the chuck air claw 41 is opened again to loosen the clamping tongue 43 and release to the qualified product storage below In the basket, at the same time the manipulator 400 moves to the left and rotates in the opposite direction by 90 degrees so that the chuck returns to the initial state with the opening facing upward, and the solenoid valve connected to the blowing speed control valve 39 is closed, and the valve electromagnet 37 is de-energized. The air nozzle core 33 is retracted downward under the action of the return spring 36 to ensure that the air needle 35 is located below the opening of the neck of the glove 1003 hanging from the next mold 1002. The above actions are repeated

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

一种改进型软舌式塑胶脱模头，涉及塑胶制品生产领域，包括气嘴（3）和夹头（4），气嘴（3）包括气嘴套（31）、直线轴承（32）、气嘴芯（33）、堵环（34）、气针（35）、复位弹簧（36）、气嘴电磁铁（37）、衔铁套（38）和鼓吹调速阀（39）。该脱模头采用连通气源的可伸缩喷嘴和软性夹舌设计，可以对塑胶件进行鼓吹膨胀、摘取以利于实现产品无损检测，具有结构简单紧凑、动作连贯性好、自动化程度高等优点。

Description

一种改进型软舌式塑胶脱模头 技术领域
本发明属于塑胶制品生产领域，具体涉及一种改进型软舌式塑胶脱模头。
背景技术
在塑胶产品生产领域中，诸如手套、气球、避孕套等塑胶产品在生产过程中需要将其从流动的模具上摘取下来，而在生产过程中注塑件也会产生诸如破损、气孔、色斑等质量瑕疵。目前，在塑胶件的生产工艺中，现有塑胶件生产设备只能对塑胶件完成半脱模，因而塑胶件仍然留置在生产线上吊挂的模具上，只能附加脱模与检测包装设备与现有生产线配套，因而存在生产线连续性差、产品质量控制难、自动化程度低和生产线投入成本高等缺点。
因此，针对塑胶制品生产领域现存技术之不足,需要一种能与现有生产无缝连接配套完成塑胶件摘取并便于产品检测的装置，改善生产的连续性。
发明内容
本发明提供了一种改进型软舌式塑胶脱模头对塑胶件完成摘取，其基本技术方案如下：
本发明包括气嘴和夹头。夹头包括夹头气爪、气爪横担、夹舌、气嘴法兰板和夹头梁，夹头气爪设于夹头梁上，两只气爪横担分别设于夹头气爪的两个指端上，塑胶制作的夹舌嵌设于气爪横担的凹槽中
进一步地，气嘴包括气嘴套、直线轴承、气嘴芯、堵环、气针、复位弹簧、气嘴电磁铁、衔铁套和鼓吹调速阀。中空的气嘴套下部设有外螺纹，中空的气嘴芯贯穿气嘴套并通过直线轴承可滑动地嵌设于气嘴套中，复位弹簧套设于气嘴芯上位于直线轴承上方并且上下两端分别支撑于气嘴套上缘和气嘴芯中部的凸缘上，环状气嘴电磁铁嵌设于气嘴套中位于直线轴承下方，堵环通过螺纹连接于气嘴套的下端，环状衔铁套嵌设于气嘴芯的下部，鼓吹调速阀通过螺纹连接于气嘴芯的下端，中空的气针嵌设于气嘴芯的上端；
进一步地，两个气嘴分设于夹头气爪的两侧并分别通过气嘴法兰板设于夹头 梁上。
本发明相比现有技术具有以下优点：本发明采用连通气源的可伸缩喷嘴和软性夹舌设计，可以对塑胶件进行鼓吹膨胀、摘取以利于实现产品无损检测，具有结构简单紧凑、动作连贯性好、自动化程度高等优点，可以大幅提高塑胶产品生产线的自动化程度、改善产品质量控制。
附图说明
图1本发明的构造示意图。
图2、3本发明的局部详图。
图4本发明的应用案例的控制系统框图。
图中：气嘴3，夹头4，气嘴套31，直线轴承32，气嘴芯33，堵环34，气针35，复位弹簧36，气嘴电磁铁37，衔铁套38，鼓吹调速阀39，夹头气爪41，气爪横担42，夹舌43，气嘴法兰板44，夹头梁45；
机械手400，光电传感器500，吊挂输送线1001，模具1002，塑胶手套1003。
具体实施方式
为了更好地理解本发明，下面结合实施例进一步阐明本发明的内容，但本发明的内容不仅仅局限于下面的实施例。
本实施例参阅图1-3，本实施例包括气嘴3和夹头4。夹头4包括夹头气爪41、气爪横担42、夹舌43、气嘴法兰板44和夹头梁45，夹头气爪41设于夹头梁45上，两只气爪横担42分别设于夹头气爪41的两个指端上，塑胶制作的夹舌43嵌设于气爪横担42的凹槽中
气嘴3包括气嘴套31、直线轴承32、气嘴芯33、堵环34、气针35、复位弹簧36、气嘴电磁铁37、衔铁套38和鼓吹调速阀39。中空的气嘴套31下部设有外螺纹，中空的气嘴芯33贯穿气嘴套31并通过直线轴承32可滑动地嵌设于气嘴套31中，复位弹簧36套设于气嘴芯33上位于直线轴承32上方并且上下两端分别支撑于气嘴套31上缘和气嘴芯33中部的凸缘上，环状气嘴电磁铁37嵌设于气嘴套31中位于直线轴承32下方，堵环34通过螺纹连接于气嘴套31的下端，环状衔铁套38嵌设于气嘴芯33的下部，鼓吹调速阀39通过螺纹连接于气 嘴芯33的下端，中空的气针35嵌设于气嘴芯33的上端；
两个气嘴3分设于夹头气爪41的两侧并分别通过气嘴法兰板44设于夹头梁45上。
在本实施例中，气针35采用标准件或定制件，复位弹簧36采用高弹性金属材料制作，衔铁套38采用铁磁性材料制作，夹舌43采用高弹性橡胶管制作，直线轴承32、鼓吹调速阀39和夹头气爪41采用标准件或定制件，其余部件采用金属材料制作。
本实施例的工作过程如下：
参阅图1-4，以塑胶手套生产为例，在应用中本发明通过机械手400设于塑胶生产线的吊挂输送线1001的下方。光电传感器500、气嘴电磁铁37、和机械手400与控制器相连，鼓吹调速阀39通过电磁阀与控制器相连。
在本实施例启动后的初始状态，机械手400保证夹头的开口朝上，夹头的夹头气爪41开启而使得夹舌43处于张开状态,机械手400缩回，同时气嘴电磁铁37断电使得气嘴芯33在复位弹簧36的作用下向下缩回而保证气针35位于从模具1002上垂落的手套1003的手脖开口的正下方，此时与鼓吹调速阀39连通的电磁阀也处于关闭状态。
当光电传感器500检测到吊挂输送线1001上的手模1002到位后，控制系统被触发，机械手400向上伸出,同时气嘴电磁铁37通电使得气嘴芯33克服复位弹簧36的作用向上伸出而使得气针35伸入模具1002上垂落的手套1003的手脖开口中，紧接着夹头的夹头气爪41合爪而使得夹舌43闭合而将手套1003的手脖紧紧夹住气针35以免发生漏气，此时机械手400向右运动并翻转90度使得手套1003被摘离手模，与此同时鼓吹调速阀39开启，压缩空气通过气针35进入手套使得手套被鼓起以便于进行检测手套是否漏气。
如果手套被检测判定为不合格品，则夹头气爪41立即开启而松开夹舌43而与鼓吹调速阀39连接的电磁阀继续开启使得从气针35送出的高压气体将手套吹离到旁边的废品收纳筐里；如果手套成品是合格品，则与鼓吹调速阀39连接的电磁阀首先关闭，然后夹头气爪41再开启而松开夹舌43释放到下面的合格品收纳筐里，同时机械手400向左运动并并反向旋转90度而使得夹头恢复到开口朝上的初始状态，而与鼓吹调速阀39连接的电磁阀关闭，同时气嘴电磁铁37 断电使得气嘴芯33在复位弹簧36的作用下向下缩回而保证气针35位于从下一个模具1002上垂落的手套1003的手脖开口的下方。以上动作如此反复不已。
由技术常识可知，本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此，上述公开的实施方案，就各方面而言，都只是举例说明，并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。

Claims (4)

  1. 一种改进型软舌式塑胶脱模头，其特征在于，包括气嘴(3)和夹头(4)，所述气嘴(3)用于向产品中吹入气体使其鼓起以便于进行检测手套是否漏气，所述夹头(4)用于夹紧产品并将其移动至指定的位置；
    所述气嘴(3)包括气嘴套(31)、直线轴承(32)、气嘴芯(33)、堵环(34)、气针(35)、复位弹簧(36)、气嘴电磁铁(37)、衔铁套(38)和鼓吹调速阀(39)；中空的气嘴套(31)下部设有外螺纹，中空的气嘴芯(33)贯穿气嘴套(31)并通过直线轴承(32)可滑动地嵌设于气嘴套(31)中，复位弹簧(36)套设于气嘴芯(33)上位于直线轴承(32)上方并且上下两端分别支撑于气嘴套(31)上缘和气嘴芯(33)中部的凸缘上，环状的气嘴电磁铁(37)嵌设于气嘴套(31)中位于直线轴承(32)下方，堵环(34)通过螺纹连接于气嘴套(31)的下端，环状衔铁套(38)嵌设于气嘴芯(33)的下部，鼓吹调速阀(39)通过螺纹连接于气嘴芯(33)的下端，中空的气针(35)嵌设于气嘴芯(33)的上端；
    所述夹头(4)包括夹头气爪(41)、气爪横担(42)、夹舌(43)、气嘴法兰板(44)和夹头梁(45)，夹头气爪(41)设于夹头梁(45)上，两只气爪横担(42)分别设于夹头气爪(41)的两个指端上，夹舌(43)嵌设于气爪横担(42)的凹槽中。
  2. 根据权利要求1所述的一种改进型软舌式塑胶脱模头，其特征在于：两个气嘴(3)分设于夹头气爪(41)的两侧并分别通过气嘴法兰板(44)设于夹头梁(45)上。
  3. 根据权利要求1所述的一种改进型软舌式塑胶脱模头，其特征在于:所述夹头气爪(41)采用旋摆开合式气爪。
  4. 根据权利要求1所述的一种改进型软舌式塑胶脱模头，其特征在于：所述夹舌(43)采用塑胶制作。
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