WO2021230473A1 - 스테이터 및 이를 구비한 팬모터 - Google Patents
스테이터 및 이를 구비한 팬모터 Download PDFInfo
- Publication number
- WO2021230473A1 WO2021230473A1 PCT/KR2021/002277 KR2021002277W WO2021230473A1 WO 2021230473 A1 WO2021230473 A1 WO 2021230473A1 KR 2021002277 W KR2021002277 W KR 2021002277W WO 2021230473 A1 WO2021230473 A1 WO 2021230473A1
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- WO
- WIPO (PCT)
- Prior art keywords
- insulator
- back yoke
- stator
- teeth
- stator coil
- Prior art date
Links
- 239000012212 insulator Substances 0.000 claims abstract description 207
- 238000001816 cooling Methods 0.000 claims abstract description 31
- 230000008878 coupling Effects 0.000 claims description 83
- 238000010168 coupling process Methods 0.000 claims description 83
- 238000005859 coupling reaction Methods 0.000 claims description 83
- 238000002955 isolation Methods 0.000 claims description 66
- 230000017525 heat dissipation Effects 0.000 claims description 62
- 238000000926 separation method Methods 0.000 claims description 42
- 230000007935 neutral effect Effects 0.000 claims description 17
- 238000003780 insertion Methods 0.000 claims description 16
- 230000037431 insertion Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 5
- 238000010292 electrical insulation Methods 0.000 claims description 3
- 230000004308 accommodation Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 5
- 238000009413 insulation Methods 0.000 description 19
- 230000002265 prevention Effects 0.000 description 13
- 239000010410 layer Substances 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
- H02K9/227—Heat sinks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K1/00—Details
- H01K1/02—Incandescent bodies
- H01K1/16—Electric connection thereto
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/04—Details of the magnetic circuit characterised by the material used for insulating the magnetic circuit or parts thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/20—Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/24—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors with channels or ducts for cooling medium between the conductors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
- H02K3/345—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/207—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
- H02K9/06—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
- H02K9/223—Heat bridges
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/06—Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/09—Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/12—Machines characterised by the bobbins for supporting the windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- the present invention relates to a stator capable of miniaturization and improved heat dissipation performance, and a fan motor having the same.
- the electric motor may be installed in home appliances such as a vacuum cleaner or a hair dryer.
- a vacuum cleaner or a header dryer may use an electric motor as a power source to generate rotational force.
- the electric motor may be coupled to the fan FAN.
- the fan receives power from the electric motor and rotates to generate airflow.
- a vacuum cleaner or a hair dryer is operated while being lifted by the user.
- Patent Document 1 discloses a stator core having improved fairness and a motor including the same.
- Patent Document 1 a structure of an insulator applied to a plurality of divided cores is separated and formed, and ends of the separated insulator are coupled to each other in an overlapping structure.
- Patent Document 1 has limitations in securing insulation performance and fastening force, which are problems caused by miniaturization of the motor.
- Patent Document 2 discloses a stator insulator of a brushless motor.
- Patent Document 2 has a problem in that the internal space of the motor is limited due to the miniaturization of the motor, and thus insulation performance is deteriorated.
- the first object of the present invention is to provide a stator capable of maximizing cooling of a coil through convection and conduction, minimizing a loss of motor output due to deterioration of the coil, and improving efficiency and reliability, and a fan motor having the same. .
- a second object of the present invention is to provide a stator capable of improving insulation performance by aligning the coil by guiding the winding of the coil, and a fan motor having the same.
- a third object of the present invention is to provide a stator capable of minimizing the spatial restriction inside the motor for miniaturization of the motor, and a fan motor having the same.
- a fourth object of the present invention is to provide a stator capable of improving the fastening force between a tooth and a back yoke when a tooth split core and a concentrated winding are applied for securing performance and miniaturization of a high-speed three-phase motor, and a fan motor having the same.
- a stator according to the present invention includes: a stator core having a back yoke and a plurality of teeth projecting radially from an inner surface of the back yoke toward the center of the back yoke; a plurality of stator coils wound on each of the plurality of teeth; a plurality of tooth insulators for insulating between the plurality of teeth and the plurality of stator coils, each of the plurality of tooth insulators comprising: an insulator body surrounding the teeth; A plurality of heat dissipation fins protruding from a side surface of the insulator body to expand a contact area with the stator coil may include a plurality of heat dissipation fins emitting heat from the stator coil.
- the plurality of heat dissipation fins are disposed to be spaced apart in the extending direction of the teeth, and mutually spaced between the stator coils wound along the extending direction of the teeth. It may be arranged to be spaced apart in the extension direction.
- each of the plurality of heat dissipation fins may protrude left and right symmetrically with respect to a center line in the extension direction of the teeth.
- the length of the plurality of heat dissipation fins protruding from the side surface of the insulator body gradually increases from the inner end of the insulator body to the outer end of the insulator body. can decrease.
- the plurality of heat dissipation fins may protrude perpendicularly to the extension direction of the teeth.
- the tooth insulator may include: a separation preventing part protruding from an inner end of the insulator body to prevent the stator coil from being separated from the insulator body toward the center of the back yoke; an isolation portion protruding from an outer end of the insulator body to prevent the stator coil from contacting the back yoke; and a cooling space portion formed to be open in both directions between the separation preventing portion and the isolation portion to form an air flow path for cooling the stator coil.
- the tooth insulator may include: a first tooth insulator formed to cover one side of the tooth; and a second tooth insulator formed to cover the other side of the teeth and forming an accommodation space for accommodating the teeth together with the first tooth insulator.
- the tooth insulator may include: a separation preventing part protruding from an inner end of the insulator body to prevent the stator coil from being separated from the insulator body toward the center of the back yoke; and an isolation unit protruding from an outer end of the insulator body to prevent the stator coil from coming into contact with the back yoke, wherein the plurality of heat dissipation fins may be disposed between the separation preventing unit and the isolation unit.
- each of the plurality of teeth is formed to be separable from the back yoke, and has a coupling protrusion so as to be slidably coupled in the axial direction along a coupling groove formed in the back yoke, and the coupling protrusion is provided.
- the protrusion may protrude radially outward from the outer end of the tooth, and both sides of the protrusion may be formed to be inclined so that the size of the cross-sectional area increases toward the radially outer side.
- an isolation portion protruding from an outer end of the insulator body to prevent the stator coil from contacting the back yoke; a neutral wire lead-out part formed to be cut above the isolation part to draw out the neutral wire of the stator coil; an extension portion protruding radially outward from the isolation portion so as to cover an upper side of the coupling protrusion; and a connection ring coupling portion formed to protrude upward to be engageable with the connection ring from the extension portion.
- an isolation portion protruding from an outer end of the insulator body to prevent the stator coil from contacting the back yoke; an extension portion protruding radially outward from the isolation portion so as to cover an upper side of the coupling protrusion; a connection ring coupling portion formed to protrude upwardly to be coupled with the connection ring from the extension portion; a cover part protruding radially outward from the lower side of the isolation part so as to cover the lower side of the coupling protrusion; and an opening formed to be open between the connection ring coupling part and the cover part so that the coupling protrusion protrudes from the outer end of the insulator body toward the coupling groove.
- the insulator may be formed of a glass fiber material having a thermal conductivity k within a range of 0.2 to 1.8 to have electrical insulation and thermal conductivity.
- a back yoke insulator for insulating the back yoke and the stator coil is included, wherein the back yoke insulator is formed to cover an upper side surface of the back yoke and one side of an inner side surface of the back yoke a first back yoke insulator; and a second back yoke insulator formed to cover the lower side of the back yoke and the other side of the inner side of the back yoke.
- a fan motor includes: a shroud having a suction port on one side; a motor housing coupled to a lower portion of the shroud; a rotating shaft extending transversely in an axial direction to an inner center of the shroud and the motor housing and rotatably mounted; an impeller rotatably mounted to one side of the rotation shaft; a vane hub provided inside the shroud and provided with a plurality of vanes to guide air sucked in by the impeller to the inside of the motor housing; a stator provided inside the motor housing; and a rotor mounted on the rotation shaft rotatably with respect to the stator, wherein the stator includes: a stator core having a back yoke and a plurality of teeth protruding from the back yoke toward a radial center; a plurality of stator coils wound on each of the plurality of teeth; an insulator insulating the stator core and the plurality of stator coils, wherein the insulator
- the insulator may include: a separation preventing part protruding from an inner end of the insulator body to prevent the stator coil from being separated from the insulator body toward the center of the back yoke; an isolation portion protruding from an outer end of the insulator body to prevent the stator coil from contacting the back yoke; and a cooling space portion formed to be opened in both directions between the separation preventing portion and the isolation portion to form an air flow path for cooling the stator coil.
- the insulator is formed to be stepped on the outer surface of the isolation part, and is inserted into and fastened to the receiving part formed on the inner surface of the back yoke. It may further include an insert that becomes.
- the insulator may include: a tooth insulator insulating the teeth and the stator coil; and a back yoke insulator to insulate the back yoke and the stator coil.
- stator according to the present invention The effects of the stator according to the present invention and the fan motor having the same will be described as follows.
- the insulation performance between the stator core and the stator coil is ensured through the insulator, and the miniaturization and output of the motor can be improved by adding a heat dissipation function.
- the insulator may include a plurality of heat dissipation fins to expand a contact area with the stator coil. Accordingly, the insulator may discharge heat generated from the stator coil to the cooling passage inside the motor housing through heat conduction.
- the plurality of heat dissipation fins extend to protrude in a direction crossing the extension direction of the teeth, for example, in a direction perpendicular to the extension direction of the teeth, and are spaced apart from each other in the extension direction of the teeth.
- the space factor (the area of the stator coil occupied in the slot) of the stator coil may be increased by arranging the stator coil wound on the teeth in a plurality of layer structures to be radially spaced apart from each other in the plurality of heat dissipation fins.
- the plurality of heat dissipation fins are spaced apart from the stator coil in a radial direction along the extension direction of the teeth, thereby securing an insulation distance and improving insulation performance.
- the insulator has a structure that is opened to a cooling flow path formed inside the motor housing, so that air flows between the stator coils spaced apart from each other by the heat dissipation fins, thereby improving the heat dissipation performance of the coil through the insulator.
- the insulator further includes a separation prevention unit and an isolation unit respectively protruding vertically from both ends of the insulator body with a plurality of heat dissipation fins vertically protruding from the insulator body therebetween.
- the separation preventing portion and the isolating portion protrude more vertically than the plurality of heat dissipation fins, and a cooling space is provided between the separation preventing portion and the isolating portion.
- the cooling space allows the stator coil to move between the plurality of heat dissipation fins between the layers when the stator coil is wound.
- the cooling space communicates with the suction passage of the air sucked into the motor housing to release the heat of the stator coil through convection, thereby improving the heat dissipation performance of the coil.
- connection ring coupling part may be formed to protrude toward the upper part of the back yoke from the isolation part so that the connection ring coupling part is coupled with the coil coupling part of the connection ring.
- the neutral wire of the stator coil is drawn out through the neutral wire lead-out part and connected to the coil coupling part of the connection ring coupled to the connection ring coupling part, so that a narrow space can be efficiently utilized due to the spatial restriction inside the motor housing.
- a plurality of bus bars for introducing three-phase AC power to the stator coil are arranged to extend from the lower part of the back yoke to the space between the plurality of second bridges formed in the lower part of the motor housing, despite the spatial limitation inside the motor housing. Despite this, the busbar can be arranged compactly.
- the fastening force between the tooth insulator and the back yoke insulator may be improved.
- the insertion portion of the isolator is inserted and coupled to the receiving portion, it is possible to prevent the tooth insulator from rotating in the circumferential direction with respect to the back tooth insulator.
- the insertion part of the isolation part serves as a support for the tooth insulator, it is possible to prevent the separation preventing part of the tooth insulator from shaking or rotating from side to side.
- FIG. 1 is a perspective view showing the exterior of a fan motor according to the present invention.
- FIG. 2 is a perspective view showing a state in which the vane hub and the motor housing are combined after the shroud and the impeller are removed from the fan motor of FIG. 1 .
- FIG. 3 is a perspective view illustrating a state in which the bearing housing is coupled to the upper part of the motor housing after the vane hub is removed from the fan motor of FIG. 2 .
- FIG. 4 is an exploded view showing the vane hub, the connection ring, and the bearing housing in FIG. 2 being disassembled;
- FIG. 5 is a cross-sectional view taken along V-V in FIG. 2 , and is a conceptual diagram illustrating a state in which a cooling passage is formed inside the motor housing.
- FIG. 6 is an exploded view showing a state in which the teeth of the stator core according to the present invention are divided.
- FIG. 7 is an assembly view showing a state in which the insulator is applied to the stator core of FIG. 6 .
- FIG. 8 is an exploded view showing a state in which the teeth to which the insulator is applied in FIG. 7 are disassembled from the back yoke.
- FIG. 9 is a side view of the insulator taken along line IX-IX in FIG. 8, and shows a state in which a stator coil is wound between heat dissipation fins of the insulator.
- FIG. 10 is a bottom view of the insulator taken along line X-X in FIG. 9 .
- FIG. 11 is a perspective view illustrating an insulator before the stator coil is wound in FIG. 9 .
- FIG. 12 is a bottom view of the insulator as viewed in a direction XII in FIG. 11 .
- FIG. 1 is a perspective view showing the exterior of a fan motor according to the present invention.
- FIG. 2 is a perspective view showing a state in which the vane hub 103 and the motor housing 109 are combined after the shroud 100 and the impeller 102 are removed from the fan motor of FIG. 1 .
- FIG. 3 is a perspective view illustrating a state in which the bearing housing is coupled to the upper portion of the motor housing 109 after the vane hub 103 is removed from the fan motor of FIG. 2 .
- FIG. 4 is an exploded view showing the vane hub 103, the connection ring 163, and the bearing housing in FIG. 2 being disassembled.
- FIG. 5 is a cross-sectional view taken along V-V in FIG. 2 , and is a conceptual diagram illustrating a state in which a cooling passage 111 is formed in the motor housing 109 .
- the fan motor includes a shroud 100, an impeller 102, an impeller 102, a vane hub 103, a Vane Housing, a rotary shaft 101, bearing housings 105 and 113; Motor Housing), a stator 120 (Stator), may be configured to include a rotor (160; Rotor).
- the shroud 100 and the motor housing 109 may form the exterior of the fan motor.
- the shroud 100 may be formed in a circular shape.
- the shroud 100 may be formed in a combination of a cylindrical shape and a conical shape.
- the shroud 100 may be configured in a hollow shape to have an accommodating space therein.
- the bearing housings 105 and 113 may include a first bearing housing 105 and a second bearing housing 113 .
- the impeller 102 In the receiving space of the shroud 100 , the impeller 102 , the vane hub 103 , and the first bearing housing 105 may be accommodated in the order from the upstream side to the downstream side based on the air flow direction.
- the impeller 102 , the vane hub 103 , and the first bearing housing 105 may be sequentially stacked or overlapped in the accommodating space of the shroud 100 from the top to the bottom along the axial direction.
- a suction port 1001 may be formed at the upper end of the shroud 100 . Outside air may be sucked into the shroud 100 through the suction port 1001 .
- the inlet 1001 may be defined from the upper end of the shroud 100 to just before the inlet of the impeller 102 .
- the suction port 1001 may be formed to have the same or similar size as the diameter of the impeller 102 .
- the suction port 1001 may be formed to be narrower toward the inlet of the impeller 102 from the upper end of the shroud 100 . According to this, the external air may be sucked into the impeller 102 while the flow rate increases in the suction port 1001 .
- the rotating shaft 101 is disposed to cross in the vertical direction up and down in the receiving space of the shroud 100 .
- the impeller 102 may be composed of a hub and a blade.
- the inner side of the hub is coupled to the upper end of the rotation shaft 101 , so that the hub can be rotated together with the rotation shaft 101 .
- a plurality of blades are formed on the outer peripheral surface of the hub.
- the blade is integrally formed with the hub to rotate with the hub.
- the impeller 102 As the impeller 102 is rotated by the rotating shaft 101, it can suck outside air.
- the vane hub 103 is disposed downstream of the impeller 102 .
- the vane hub 103 may be formed in a hollow cylindrical shape.
- a through hole is formed in the upper end of the vane hub 103 , so that the rotating shaft 101 may protrude toward the hub of the impeller 102 through the through hole.
- the vane hub 103 may be formed to open downward.
- a plurality of vanes 104 are formed to protrude from the outer peripheral surface of the vane hub 103 in the radial direction.
- the plurality of vanes 104 may be formed to be spaced apart from each other in the circumferential direction of the vane hub 103 .
- Each of the plurality of vanes 104 may be inclined counterclockwise from the upper end to the lower end of the vane hub 103 .
- Each of the plurality of vanes 104 may be formed in a curved shape.
- the plurality of vanes 104 may guide the air sucked by the impeller 102 into the motor housing 109 .
- the vane hub 103 is formed to have a larger diameter than the hub of the impeller 102 .
- the outer diameter of the vane 104 may also be formed to be larger than the outer diameter of the blade of the impeller 102 .
- the shroud 100 may be formed in a cylindrical shape to surround the plurality of vanes 104 .
- the lower end of the shroud 100 may be coupled to the upper end of the motor housing 109 .
- the shroud 100 may be inclined so that the diameter increases from the impeller 102 to the vane 104 .
- the outside air may spread in a direction in which the diameter increases when passing the vane hub 103 from the impeller 102 .
- External air may be introduced into the motor housing 109 by the plurality of vanes 104 .
- the first bearing housing 105 may be formed in a cylindrical shape.
- the first bearing housing 105 may be accommodated inside the vane hub 103 .
- the bearing accommodating part 108 may be recessed from the upper center of the first bearing housing 105 downwardly.
- the bearing receiving part 108 may be formed to be exposed upwardly through the through hole of the vane hub 103 .
- the first bearing 106 may be installed inside the bearing accommodating part 108 to be accommodated.
- the first bearing 106 may rotatably support one side of the rotation shaft 101 .
- connection ring mounting portion may be formed on an outer surface of the first bearing housing 105 .
- connection ring 163 is configured to connect the ends (neutral wire) of each phase coil.
- the connection ring 163 may be formed in a ring shape with one side open.
- the connection ring 163 is formed of a conductive material.
- connection ring 163 (refer to FIG. 3 ) includes a plurality of coil coupling portions 1631 .
- Each of the plurality of coil coupling units 1631 may be formed to protrude downward toward the stator 120 for connection with the neutral wire of the stator coil 127 .
- the coil coupling unit 1631 may be formed in a “U” shape.
- the coil coupling unit 1631 may be disposed to be opened downward.
- the coil coupling part 1631 may be formed to be opened in the radial direction and the downward direction of the connection ring 163 .
- the coil coupling unit 1631 may be formed in a box structure in which both left and right sides of the connection ring 163 are blocked in the upper direction and in the circumferential direction.
- a plurality of first bridges 107 may extend radially outward from the lower end of the first bearing housing 105 . In this embodiment, it shows a state in which three first bridges 107 are formed.
- Fastening holes may be formed in each of the plurality of first bridges 107 . Since a fastening member such as a screw passes through the fastening hole and is fastened to the motor housing 109 , the first bridge 107 may be coupled to the motor housing 109 .
- a suction flow path 110 through which air may be sucked may be formed between the plurality of first bridges 107 .
- the suction passage 110 may be used as a passage for sucking air into the motor housing 109 .
- the suction flow path 110 may be connected in communication with the flow path between the vanes 104 .
- the motor housing 109 is disposed under the shroud 100 .
- the stator 120 and the rotor 160 are accommodated in the motor housing 109 .
- the motor housing 109 is formed in a cylindrical shape.
- the motor housing 109 is configured to surround the outer circumferential surface of the stator 120 .
- the rotating shaft 101 is configured to pass through the center of the motor housing 109 .
- a second bearing housing 113 may be provided under the motor housing 109 .
- a second bearing may be mounted inside the second bearing housing 113 .
- the second bearing may rotatably support the other side of the rotation shaft 101 .
- the rotating shaft 101 may be rotatably supported at both ends by a first bearing 106 and a second bearing (not shown).
- a plurality of second bridges 114 may be formed to protrude inward in a radial direction at a lower portion of the motor housing 109 .
- three second bridges 114 are formed.
- the plurality of second bridges 114 are configured to connect the motor housing 109 and the second bearing housing 113 .
- a plurality of discharge passages 112 may be formed under the motor housing 109 .
- the plurality of discharge passages 112 may be formed between the plurality of second bridges 114 .
- the rotor 160 is rotatably mounted with respect to the stator 120 with a gap inside the stator 120 .
- the rotor 160 may include a rotor core 161 and a permanent magnet 162 .
- the permanent magnet 162 may be fixedly installed on the outer peripheral surface of the rotor core 161 .
- the rotor core 161 is formed in a cylindrical shape.
- a shaft bearing hole is formed in the center of the rotor core 161 to penetrate in the axial direction.
- the rotating shaft 101 may pass through the shaft bearing hole and be coupled to the rotor core 161 .
- the rotor core 161 is mounted on the rotation shaft 101 to be rotatable together with the rotation shaft 101 .
- FIG. 6 is an exploded view showing a divided tooth 124 of the stator core 121 according to the present invention.
- FIG. 7 is an assembly view showing a state in which the insulator 130 is applied to the stator core 121 of FIG. 6 .
- FIG. 8 is an exploded view showing a state in which the tooth 124 to which the insulator 130 is applied in FIG. 7 is disassembled from the back yoke 122 .
- FIG. 9 is a side view of the insulator 130 taken along line IX-IX in FIG. 8 , and shows a state in which the stator coil 127 is wound between the heat dissipation fins 135 of the insulator 130 .
- FIG. 10 is a bottom view of the insulator 130 taken along line X-X in FIG. 9 .
- FIG. 11 is a perspective view illustrating the insulator 130 before the stator coil 127 is wound in FIG. 9 .
- FIG. 12 is a bottom view of the insulator 130 viewed in the direction XII in FIG. 11 .
- the stator 120 may include a stator core 121 and a stator coil 127 .
- the stator core 121 may include a back yoke 122 and a plurality of teeth 124 .
- the back yoke 122 may be formed in a ring shape or a hollow cylindrical shape.
- the back yoke 122 may be formed in a closed loop shape.
- the back yoke 122 may be configured by stacking and bonding a plurality of ring-shaped electrical steel sheets.
- three teeth 124 are provided on the inside of the back yoke 122 .
- a three-phase stator coil 127 may be wound on each of the three teeth 124 , respectively.
- Each of the plurality of teeth 124 may have a rectangular cross-sectional shape and may be formed in a rod shape.
- the teeth 124 may protrude from the inner surface of the back yoke 122 toward the center of the back yoke 122 .
- a slot may be formed between the plurality of teeth 124 .
- the slot may form a cooling flow path 111 to allow air to flow inside the motor housing 109 .
- a pole shoe 125 may be provided at one end of the teeth 124 .
- the pole shoe 125 may extend to protrude from one end of the tooth 124 in the circumferential direction.
- the pole shoe 125 may be symmetrically formed with respect to the radial center line of the tooth 124 .
- the plurality of stator coils 127 may be configured as three-phase coils.
- stator coil 127 may be wound around the stator core 121 in the form of a central winding.
- Each of the three-phase stator coils 127 is configured to be wound on the teeth 124 .
- a bus bar 164 is connected to the three-phase stator coil 127 .
- the bus bar 164 is formed of a conductive material such as copper.
- the three-phase alternating current may be respectively applied to the three-phase stator coil 127 through the bus bar 164 .
- the plurality of bus bars 164 may be disposed under the motor housing 109 .
- the plurality of bus bars 164 may be alternately spaced apart from the plurality of second bridges 114 in the circumferential direction of the motor housing 109 .
- the plurality of bus bars 164 may be disposed to be spaced apart from each other in the circumferential direction in order to secure an insulating distance.
- the plurality of bus bars 164 may also be disposed to be spaced apart from the second bridge 114 in the circumferential direction in order to secure an insulating distance.
- the plurality of teeth 124 may be formed to be detachable from the back yoke 122 in order to secure performance of the motor and to reduce the size of the motor.
- the plurality of teeth 124 may be mounted on the inner surface of the back yoke 122 .
- a coupling protrusion 126 at the other end of the tooth 124 may be formed to protrude toward the back yoke 122 .
- the coupling protrusion 126 may have a rectangular cross-sectional shape and protrude so that the cross-sectional area is gradually increased.
- the coupling protrusion 126 may be formed in a trapezoidal shape when viewed from the top in the axial direction (or stacking direction) of the back yoke 122 .
- a portion at which the coupling protrusion 126 begins to protrude may be formed to be smaller than the cross-sectional area of the tooth 124 .
- a portion at which the protrusion of the coupling protrusion 126 ends may be formed to have the same or similar size as the cross-sectional area of the teeth 124 .
- a plurality of coupling grooves 123 may be formed on the inner surface of the back yoke 122 .
- the coupling groove 123 may be formed to open radially inward of the back yoke 122 .
- the coupling groove 123 may be formed to be opened in the axial direction of the back yoke 122 .
- the coupling groove 123 may be formed to be radially recessed from the inner surface of the back yoke 122 .
- the coupling groove 123 may be formed to correspond to the coupling protrusion 126 .
- the coupling groove 123 and the coupling protrusion 126 are formed to be coupled to each other.
- the coupling groove 123 may be formed in a trapezoidal shape when viewed in the axial direction of the back yoke 122 .
- a portion of the inner surface of the back yoke 122 where the depression of the coupling groove 123 starts may be smaller than the cross-sectional area of the teeth 124 .
- a portion where the depression of the coupling groove 123 ends may be formed to have the same or similar size as the cross-sectional area of the teeth 124 .
- Each edge of the coupling protrusion 126 and the coupling groove 123 may be rounded or formed in a curved shape.
- the coupling protrusion 126 and the coupling groove 123 are not limited to a trapezoidal shape and may be formed in various shapes.
- the back yoke 122 and the teeth 124 are assembled in the radial direction when assembling. can prevent it from becoming
- the engagement protrusion 126 of the tooth 124 moves from the center of the back yoke 122 . It is impossible to insert radially towards the inner surface of the back yoke 122 .
- the assembly of the back yoke 122 and the teeth 124 may be performed in a radial direction.
- the stator 120 includes an insulator 130 that insulates between the stator core 121 and the stator coil 127 .
- the insulator 130 of the present invention not only has electrical insulation, but also has a function of dissipating heat.
- the insulator 130 is made of a material having insulation and thermal conductivity.
- the insulator 130 may be formed of a material having a thermal conductivity k within a range of 0.2 to 1.8. The higher the thermal conductivity value, the better the thermal conductivity.
- the unit of thermal conductivity is W/m ⁇ K obtained by dividing the unit of heat (W, watt) by the product of the unit of distance (m, meter) and the unit of temperature (K, Kelvin).
- the insulator 130 may be a glass fiber having excellent insulation and thermal conductivity.
- the insulator 130 includes a back yoke insulator 150 that insulates the back yoke 122 and a tooth insulator 131 that insulates the teeth 124 .
- the back yoke insulator 150 includes a first back yoke insulator 151 and a second back yoke insulator 152 .
- the first back yoke insulator 151 may be configured to cover an upper end of the back yoke 122 and one side of an inner surface of the back yoke 122 .
- the first back yoke insulator 151 may include a first flange portion 153 covering the upper end of the back yoke 122 and a first inner surface portion 154 covering one side of the inner surface of the back yoke 122 .
- the first flange portion 153 is formed to extend in the radial direction of the back yoke 122 .
- the first inner surface portion 154 is formed to extend in the axial direction along the circumferential direction of the back yoke 122 .
- the first flange portion 153 and the first inner side portion 154 may be integrally formed while forming a right angle with each other.
- the second back yoke insulator 152 may be configured to cover the lower end of the back yoke 122 and the other side of the inner surface of the back yoke 122 .
- the second back yoke insulator 152 may include a second flange portion covering the lower end of the back yoke 122 and a second inner surface portion covering the other side of the inner surface of the back yoke 122 .
- the second flange portion is formed to extend in the radial direction of the back yoke 122 .
- the second inner surface portion is formed to extend in the axial direction along the circumferential direction of the back yoke 122 .
- the second flange portion and the second inner side portion may be integrally formed while forming a right angle with each other.
- a portion of each of the first inner surface portion 154 and the second inner surface portion may be formed to overlap the back yoke 122 in a radial direction.
- the overlapping portion of each of the first inner surface portion 154 and the second inner surface portion is formed to be thinner than the non-overlapping portion, thereby preventing the first and second inner surface portions from being stepped.
- Each of the first and second back yoke insulators 151 and 152 may be formed so as not to cover the coupling groove 123 .
- Each of the first and second back yoke insulators 151 and 152 may be formed so as not to cover the outer surface of the back yoke 122 .
- back yoke 122 secures insulation between the stator coil 127 and the stator core 121 by the back yoke insulator 150, and at the same time, through the coupling groove 123 and the outer surface of the back yoke 122. This is to facilitate heat conduction and heat dissipation.
- the tooth insulator 131 may include an insulator body 132 , a separation prevention part 133 , an isolation part 134 , a cover part 140 , and an opening 141 .
- the insulator body 132 is configured to surround the teeth 124 .
- the insulator body 132 has a hollow rectangular cross-sectional shape and is formed to cover the teeth 124 along the extension direction of the teeth 124 .
- Each corner of the insulator body 132 is rounded and formed in a curved shape.
- the separation preventing part 133 surrounds one end of the tooth 124 , for example, the pole shoe 125 , and may extend to protrude from the pole shoe 125 in the vertical direction (or the axial direction of the back yoke 122 ).
- the separation preventing portion 133 may extend to protrude in the left and right lateral directions toward the space between the two teeth 124 adjacent in the circumferential direction in the pole shoe 125 .
- the separation preventing part 133 may be formed in a substantially square plate shape. Each corner portion of the separation preventing portion 133 may be formed in a rounded curved shape.
- the separation preventing part 133 may be formed to protrude in a direction crossing the extending direction of the insulator body 132 .
- the separation preventing part 133 may be formed to protrude in a radial direction and a vertical direction of the insulator body 132 .
- the separation preventing unit 133 may prevent the stator coil 127 from being separated from the insulator body 132 toward the center of the back yoke 122 .
- the isolation part 134 protrudes in the vertical direction (or the axial direction of the back yoke 122) at the other end of the tooth 124, for example, at a radially adjacent part to the part where the protrusion of the coupling protrusion 126 starts. can be extended
- the isolation portion 134 may protrude from the pole shoe 125 in the left and right lateral directions toward the space between the two teeth 124 adjacent in the circumferential direction.
- the isolation part 134 may be formed in a substantially rectangular plate shape. Each corner of the isolation part 134 may be formed in a rounded curved shape.
- the isolation part 134 may be formed to protrude in a direction crossing the extension direction of the insulator body 132 .
- the isolation part 134 may be formed to protrude in a radial direction and a vertical direction of the insulator body 132 .
- the isolation part 134 and the separation prevention part 133 are disposed to be spaced apart from each other in the radial direction of the insulator body 132 .
- the isolation part 134 and the separation prevention part 133 may be formed parallel to each other.
- the separation prevention part 133 may be formed to have a larger area than the isolation part 134 .
- the isolator 134 is configured to block the stator coil 127 from contacting the inner surface of the back yoke 122 .
- the isolator 134 is configured to block the stator coil 127 from contacting the inner surface portion 154 of the back yoke insulator 150 .
- the isolation part 134 may be formed to protrude from the insulator body 132 in a tangential direction with respect to the inner circumferential surface of the teeth 124 .
- the insertion part 1342 may be formed stepwise at both ends of the left and right sides of the outer surface of the isolation part 134 .
- the insertion part 1342 may be formed in a tangential direction in a two-step stepwise manner.
- the insertion part 1342 may be formed to have a thinner thickness as it goes away from the center of the isolation part 134 .
- the insertion part 1342 may be coupled to be inserted into the inner surface part 154 of the back yoke insulator 150 .
- the receiving portion 155 may be formed to be recessed in the inner surface portion 154 of the back yoke insulator 150 to accommodate the insertion portion 1342 .
- the accommodating part 155 may be formed to match the insertion part 1342 .
- the tooth insulator 131 and the back yoke insulator 150 may be firmly coupled.
- the insert 1342 is coupled to the receiver 155, allowing axial sliding of the back yoke 122, but the insert 1342 is engaged in the receiver 155, so that the tooth insulator ( 131 can be prevented from rotating in the circumferential direction with respect to the back yoke 122 .
- the insertion part 1342 and the receiving part 155 are adhered with an adhesive such as a bond, and the coupling protrusion 126 of the tooth insulator 131 moves in the axial direction along the coupling groove 123 of the back yoke insulator 150 . can be prevented from doing
- the tooth insulator 131 has a protrusion 137 .
- the protrusion 137 may be formed to match a portion where the depression of the coupling groove 123 starts. Both side surfaces of the protrusion 137 may be formed in a rounded and curved shape.
- connection ring coupling portion 139 may be formed to protrude radially outward from the protrusion 137 .
- connection ring coupling portion 139 may be formed in a square plate shape.
- connection ring coupling part 139 may be disposed to be spaced apart from the protrusion part 137 at an interval.
- the lower end of the connection ring coupling part 139 may be connected to the protrusion 137 by an extension 138 extending radially outwardly from the protrusion 137 .
- the extension part 138 and the connection ring coupling part 139 are configured to cover the upper side of the coupling protrusion 126 .
- the cover portion 140 is formed to protrude from the lower portion of the protrusion 137 , and is configured to cover the lower side of the coupling protrusion 126 .
- the extension part 138 and the cover part 140 may be disposed to be spaced apart from each other in the axial direction of the coupling groove 123 .
- connection ring coupling part 139 may extend upwardly from the upper side of the coupling groove 123 of the back yoke 122 .
- connection ring coupling portion 139 is inserted into the coil coupling portion 1631 of the connection ring 163 , and thus may be coupled to the connection ring 163 .
- a neutral wire lead-out part 1341 may be formed at an upper corner of the isolation part 134 .
- an upper corner of the isolator 134 may be cut in a rectangular shape so that the neutral wire of the stator coil 127 is drawn out from the inside of the isolation part 134 to the coil coupling part 1631 .
- the neutral wire of the stator coil 127 passes radially through the neutral wire lead-out part 1341 of the isolation part 134 toward the coil coupling part 1631 from the inside of the isolation part 134, and the connection ring It may be electrically connected to the coil coupling portion 1631 of the 163 .
- connection ring coupling part 139 and the cover part 140 may be formed to be opened to both sides in the radial direction outward and in the circumferential direction.
- the coupling protrusion 126 of the tooth 124 may be exposed toward the outside of the tooth insulator 131 , that is, the inside of the coupling groove 123 through the opening 141 .
- the tooth insulator 131 includes a plurality of heat dissipation fins 135 .
- the plurality of heat dissipation fins 135 may be formed to protrude from the insulator body 132 in a direction crossing the extending direction of the insulator body 132 .
- the plurality of heat dissipation fins 135 may be formed to protrude in a radial direction and a vertical direction of the insulator body 132 .
- the plurality of heat dissipation fins 135 may be formed in a square plate shape. Each edge of the heat dissipation fins 135 may be formed in a rounded curved shape.
- the plurality of heat dissipation fins 135 may be disposed to be spaced apart from each other in an extension direction of the insulator body 132 , that is, in a radial direction.
- the plurality of heat dissipation fins 135 may be spaced apart from each other at the same distance as the diameter of the stator coil 127 .
- a coil receiving part may be formed between two heat dissipation fins 135 adjacent to each other in the extending direction of the insulator body 132 .
- the plurality of heat dissipation fins 135 and the plurality of coil accommodating portions may be alternately disposed to be spaced apart from each other along the extending direction of the insulator body 132 .
- the stator coil 127 may be inserted between the plurality of heat dissipation fins 135 .
- the stator coil 127 in the coil receiving portion may be wound to overlap in a radial direction and a vertical direction of the insulator body 132 .
- the stator coil 127 may be wound in multiple layers overlapping the coil accommodating part.
- the stator coil 127 may be in close contact with the plurality of heat dissipation fins 135 .
- the plurality of heat dissipation fins 135 may expand the contact area with the stator coil 127 .
- the plurality of heat dissipation fins 135 may be in contact with the stator coil 127 to discharge heat generated from the stator coil 127 to the cooling passage 111 inside the motor housing 109 through conduction and convection.
- the plurality of heat dissipation fins 135 may be spaced apart from each other in the radial direction between the stator coils 127 wound around the insulator 130 in the extending direction of the teeth 124 .
- the plurality of heat dissipation fins 135 may secure an insulation distance between the stator coils 127 .
- the insulation distance can be calculated as the sum of the creepage distance and the clearance distance.
- the creepage distance is the contact distance d1 of two surfaces of the heat dissipation fin 135 in contact with the stator coil 127 with the stator coil 127 interposed therebetween, and the extension direction of the insulator body 132 in contact with the stator coil 127 is the sum of the distances.
- the clearance means a separation distance between the stator coils 127 spaced apart in the radial direction by the thickness of the heat dissipation fins 135 .
- the heat dissipation fins 135 increase the insulation distance between the stator coils 127 , thereby improving insulation strength and securing insulation performance between the stator coils 127 .
- the insulator 130 is configured to be opened to the cooling passage 111 inside the motor housing 109 .
- Each of the isolation part 134 and the separation prevention part 133 of the insulator 130 may be formed to protrude upward more than the upper side of the back yoke 122 .
- a cooling space 136 may be formed between the isolation part 134 and the separation prevention part 133 .
- the cooling space 136 may be connected in communication with the suction passage 110 formed on the upper side of the motor housing 109 .
- interlayer crossing may be made in the radial direction in the cooling space 136 .
- the heat of the stator coil 127 may be discharged to the cooling passage 111 inside the motor housing 109 through convection. .
- the plurality of heat dissipation fins 135 may be formed to have a gradually smaller area from the separation preventing portion 133 to the isolation portion 134 .
- the plurality of heat dissipation fins 135 may be formed to have a gradually smaller area from the inner end to the outer end of the insulator body 132 .
- the heat dissipation fins 135 may interfere with the inner surface portion 154 of the back yoke insulator 150 or assembly may not be possible.
- the tooth insulator 131 may include a first tooth insulator 1311 and a second tooth insulator 1312 .
- the first and second tooth insulators 1311 and 1312 are formed by dividing the tooth insulator 131 into upper and lower portions to completely surround the teeth 124 by 360 degrees.
- the first and second tooth insulators 1311 and 1312 are disposed to overlap in the vertical direction.
- the first tooth insulator 1311 is formed to surround one side of the tooth 124 .
- a space for accommodating one side of the teeth 124 may be provided inside the first tooth insulator 1311 .
- the second tooth insulator 1312 is formed to surround the other side of the tooth 124 .
- the second tooth insulator 1312 may have a space for accommodating the other side of the tooth 124 .
- the first tooth insulator 1311 includes a first insulator body, a first separation prevention part, a first isolation part, a protrusion part 137 , an extension part 138 , and a connection ring coupling part 139 .
- the first insulator body may be formed to cover the upper portion of the teeth 124 .
- the upper portion of the tooth 124 means that it is a part of the tooth 124 and is located on the upstream side with respect to the air flow direction.
- the first insulator body may have a “U” shape in cross-section.
- the first separation preventing portion may be formed to cover one end of the upper portion of the tooth 124 , for example, the upper portion of the pole shoe 125 .
- the first separation preventing portion may be formed to protrude upward and left and right from the upper portion of the pole shoe 125 (including about half of the upper surface and the left and right sides).
- the first isolation part may be formed to protrude upward and left and right from the top of the other end of the tooth 124 .
- the protrusion 137 may be formed to protrude radially outward from the first isolation unit.
- the extension 138 may protrude radially outward from the protrusion 137 .
- connection ring coupling part 139 may be formed to protrude upward from the extension part 138 .
- the second tooth insulator 1312 includes a second insulator body, a second separation prevention part, a second isolation part, and a cover part 140 .
- the second insulator body may be formed to cover the lower portion of the teeth 124 .
- the lower portion of the tooth 124 means that it is located on the downstream side with respect to the air flow direction as another part of the tooth 124 .
- the second insulator body may have a “U” shape in cross-section.
- one tooth 124 may be accommodated therein.
- the second separation preventing portion may be formed to cover one end of the lower portion of the tooth 124 , for example, the lower portion of the pole shoe 125 .
- the second separation preventing portion may be formed to protrude downward and left and right from the lower portion of the pole shoe 125 (including about half of the upper surface and the left and right sides).
- the second isolation portion may be formed to protrude upward and left and right from the lower portion of the other end of the tooth 124 .
- the cover part 140 may be formed to protrude outward in a radial direction from the second isolation part.
- the first and second insulator bodies, the first and second anti-separation parts, and the first and second isolation parts form a pair with each other and have the same or similar functions and effects except for the different positions. is omitted, and the description of the above-described insulator body 132 , the escape prevention unit 133 , and the isolation unit 134 is replaced.
- the insulation performance between the stator core 121 and the stator coil 127 is secured through the insulator 130 in a high-speed and ultra-small motor, and the miniaturization and output of the motor can be improved by adding a heat dissipation function. have.
- the insulator 130 may include a plurality of heat dissipation fins 135 to expand a contact area with the stator coil 127 . Accordingly, the insulator 130 may discharge heat generated from the stator coil 127 to the cooling passage 111 inside the motor housing 109 through heat conduction.
- the plurality of heat dissipation fins 135 extend to protrude in a direction crossing the extension direction of the teeth 124 , for example, in a direction perpendicular to the extension direction of the teeth 124 , and are spaced apart from each other in the extension direction of the teeth 124 . do. According to this, the plurality of heat dissipation fins 135 arrange the stator coils 127 wound on the teeth 124 in a plurality of layer structures to be radially spaced apart, so that the space factor of the stator coils 127 (the stator occupied in the slot). area of the coil 127) may be increased.
- the plurality of heat dissipation fins 135 are spaced apart from the stator coil 127 in a radial direction along the extension direction of the teeth 124 , thereby securing an insulation distance and improving insulation performance.
- the insulator 130 has a structure that is opened to the cooling flow path 111 formed inside the motor housing 109, so that air flows between the stator coils 127 spaced apart from each other by the heat dissipation fins 135, so the insulator 130 It is possible to improve the heat dissipation performance of the coil through
- the insulator 130 has a separation prevention part 133 and an isolation part ( 134) is further provided.
- the separation prevention part 133 and the isolation part 134 more vertically protrude in the vertical direction compared to the plurality of heat dissipation fins 135 , and the cooling space part 136 between the separation prevention part 133 and the isolation part 134 . is provided
- the cooling space 136 allows the stator coil 127 to move between the plurality of heat dissipation fins 135 when winding between the layers.
- the cooling space 136 communicates with the suction passage 110 of the air sucked into the motor housing 109 to release the heat of the stator coil 127 through convection, thereby improving the heat dissipation performance of the coil.
- connection ring coupling part 139 is coupled with the coil coupling part 1631 of the connection ring 163. It may be formed to protrude toward an upper portion of the back yoke 122 .
- the neutral wire of the stator coil 127 is drawn out through the neutral wire lead-out part 1341 and is connected to the coil coupling part 1631 of the connection ring 163 coupled to the connection ring coupling part 139, so that the motor housing 109 inside The narrow space can be efficiently utilized due to the spatial constraints of
- a plurality of bus bars 164 for introducing three-phase AC power to the stator coil 127 are formed in the lower part of the motor housing 109 under the back yoke 122 and a plurality of second bridges 114 .
- the bus bar 164 can be compactly disposed despite the spatial limitation inside the motor housing 109 by being disposed to extend into the interspace.
- the insertion part 1342 is formed to be stepped on the outer surface of the isolation part 134 , and the receiving part 155 on the inner surface part 154 of the back yoke insulator 150 can engage the insertion part 1342 .
- the fastening force between the tooth insulator 131 and the back yoke insulator 150 may be improved.
- the insertion portion 1342 of the isolation portion 134 is inserted and coupled to the receiving portion 155 , it is possible to prevent the tooth insulator 131 from rotating in the circumferential direction with respect to the back tooth insulator 131 . have.
- the insertion part 1342 of the isolation part 134 serves as a support for the tooth insulator 131 , it is possible to prevent the separation preventing part 133 of the tooth insulator 131 from shaking or rotating from side to side.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
- Motor Or Generator Cooling System (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
Claims (17)
- 백 요크와 상기 백 요크의 내측면에서 상기 백 요크의 중심을 향해 반경방향으로 돌출되게 연장되는 복수의 티스를 구비하는 스테이터 코어;상기 복수의 티스 각각에 권선되는 복수의 스테이터 코일;상기 복수의 티스와 상기 복수의 스테이터 코일 사이를 절연시키는 복수의 티스 인슐레이터를 포함하고,상기 복수의 티스 인슐레이터 각각은,상기 티스를 둘러싸는 인슐레이터 바디;상기 스테이터 코일과의 접촉면적을 확장시키도록 상기 인슐레이터 바디의 측면에서 돌출되게 형성되어, 상기 스테이터 코일의 열을 방출하는 복수의 방열핀을 포함하는 스테이터.
- 제1항에 있어서,상기 복수의 방열핀은,상기 티스의 연장방향으로 이격되게 배치되어, 상기 티스의 연장방향을 따라 권선되는 상기 스테이터 코일 간의 상호 간격을 상기 연장방향으로 이격되게 정렬시키는 스테이터.
- 제1항에 있어서,상기 복수의 방열핀 각각은 상기 티스의 연장방향 중심선을 중심으로 좌우 대칭되게 돌출되는 스테이터.
- 제1항에 있어서,상기 복수의 방열핀은 상기 인슐레이터 바디의 내측단에서 상기 인슐레이터 바디의 외측단으로 갈수록 상기 인슐레이터 바디의 측면으로부터 돌출되는 길이가 점차적으로 감소하는 스테이터.
- 제1항에 있어서,상기 복수의 방열핀은 상기 티스의 연장방향과 수직하게 돌출되는 스테이터.
- 제1항에 있어서,상기 티스 인슐레이터는,상기 스테이터 코일이 상기 인슐레이터 바디에서 상기 백 요크의 중심을 향해 이탈되는 것을 방지하도록 상기 인슐레이터 바디의 내측 단부에서 돌출되는 이탈방지부;상기 스테이터 코일이 상기 백 요크와의 접촉을 방지하도록 상기 인슐레이터 바디의 외측 단부에서 돌출되는 격리부; 및상기 이탈방지부와 상기 격리부 사이에 양측방향으로 개방되게 형성되어, 상기 스테이터 코일을 냉각하기 위한 공기의 유로를 형성하는 냉각공간부를 포함하는 스테이터.
- 제1항에 있어서,상기 티스 인슐레이터는,상기 티스의 일측을 덮도록 형성되는 제1티스 인슐레이터; 및상기 티스의 다른 일측을 덮도록 형성되고, 상기 제1티스 인슐레이터와 함께 상기 티스를 수용하기 위한 수용공간을 형성하는 제2티스 인슐레이터를 포함하는 스테이터.
- 제1항에 있어서,상기 티스 인슐레이터는,상기 스테이터 코일이 상기 인슐레이터 바디에서 상기 백 요크의 중심을 향해 이탈되는 것을 방지하도록 상기 인슐레이터 바디의 내측 단부에서 돌출되는 이탈방지부; 및상기 스테이터 코일이 상기 백 요크와의 접촉을 방지하도록 상기 인슐레이터 바디의 외측 단부에서 돌출되는 격리부를 포함하고,상기 복수의 방열핀은 상기 이탈방지부와 상기 격리부 사이에 배치되는 스테이터.
- 제1항에 있어서,상기 복수의 티스 각각은 상기 백 요크와 분리 가능하게 형성되고, 상기 백 요크에 형성된 결합홈을 따라 축방향으로 슬라이딩 가능하게 결합되도록 결합돌기를 구비하고,상기 결합돌기는,상기 티스의 외측 단부에서 반경방향 외측으로 돌출되고, 상기 반경방향 외측으로 갈수록 단면적의 크기가 넓어지도록 양측면이 경사지게 형성되는 스테이터.
- 제9항에 있어서,상기 스테이터 코일이 상기 백 요크와의 접촉을 방지하도록 상기 인슐레이터 바디의 외측 단부에서 돌출되는 격리부;상기 스테이터 코일의 중성선을 인출하도록 상기 격리부의 상측에 절개되게 형성되는 중성선 인출부;상기 결합돌기의 상측을 덮도록 상기 격리부에서 반경방향 외측으로 돌출되는 연장부; 및상기 연장부에서 커넥션 링과 결합 가능하게 상방향으로 돌출되게 형성되는 커넥션 링 결합부를 포함하는 스테이터.
- 제9항에 있어서,상기 스테이터 코일이 상기 백 요크와의 접촉을 방지하도록 상기 인슐레이터 바디의 외측 단부에서 돌출되는 격리부;상기 결합돌기의 상측을 덮도록 상기 격리부에서 반경방향 외측으로 돌출되는 연장부;상기 연장부에서 커넥션 링과 결합 가능하게 상방향으로 돌출되게 형성되는 커넥션 링 결합부;상기 결합돌기의 하측을 덮도록 상기 격리부의 하측에서 반경방향 외측으로 돌출되는 덮개부; 및상기 결합돌기가 상기 인슐레이터 바디의 외측 단부에서 상기 결합홈을 향해 돌출되도록, 상기 커넥션 링 결합부와 상기 덮개부 사이에 개방되게 형성되는 개구부를 포함하는 스테이터.
- 제1항에 있어서,상기 인슐레이터는 전기 절연성과 열전도성을 갖도록 열전도도 k가 0.2~1.8 범위 이내인 글라스 파이버 재질로 형성되는 스테이터.
- 제1항에 있어서,상기 백 요크와 상기 스테이터 코일을 절연시키는 백 요크 인슐레이터를 포함하고,상기 백 요크 인슐레이터는,상기 백 요크의 상측면과 상기 백 요크의 내측면 일측을 덮도록 형성되는 제1백 요크 인슐레이터; 및상기 백 요크의 하측면과 상기 백 요크의 내측면 타측을 덮도록 형성되는 제2백 요크 인슐레이터를 포함하는 스테이터.
- 일측에 흡입구를 구비하는 쉬라우드;상기 쉬라우드의 하부에 결합되는 모터 하우징;상기 쉬라우드와 상기 모터 하우징의 내부 중심에 축방향을 따라 가로지르도록 연장되고 회전 가능하게 장착되는 회전축;상기 회전축의 일측에 회전 가능하게 장착되는 임펠러;상기 쉬라우드의 내부에 구비되고, 복수의 베인을 구비하여 상기 임펠러에 의해 흡입되는 공기를 상기 모터 하우징의 내측으로 가이드하는 베인 허브;상기 모터 하우징의 내부에 구비되는 스테이터; 및상기 스테이터에 대하여 회전 가능하게 상기 회전축에 장착되는 로터를 포함하고,상기 스테이터는,백 요크와 상기 백 요크에서 반경방향 중심을 향해 돌출되는 복수의 티스를 구비하는 스테이터 코어;상기 복수의 티스 각각에 권선되는 복수의 스테이터 코일;상기 스테이터 코어와 상기 복수의 스테이터 코일을 절연시키는 인슐레이터를 포함하고,상기 인슐레이터는,상기 티스를 둘러싸는 인슐레이터 바디;상기 스테이터 코일과의 접촉면적을 확장시키도록 상기 인슐레이터 바디의 측면에서 돌출되게 형성되어, 상기 스테이터 코일의 열을 방출하는 복수의 방열핀을 포함하는 팬모터.
- 제14항에 있어서,상기 인슐레이터는,상기 스테이터 코일이 상기 인슐레이터 바디에서 상기 백 요크의 중심을 향해 이탈되는 것을 방지하도록 상기 인슐레이터 바디의 내측 단부에서 돌출되는 이탈방지부;상기 스테이터 코일이 상기 백 요크와의 접촉을 방지하도록 상기 인슐레이터 바디의 외측 단부에서 돌출되는 격리부; 및상기 이탈방지부와 상기 격리부 사이에 양측방향으로 개방되게 형성되어, 상기 스테이터 코일을 냉각하기 위한 공기의 유로를 형성하는 냉각공간부를 포함하는 팬모터.
- 제15항에 있어서,상기 인슐레이터는,상기 격리부의 외측면에 단차지게 형성되고, 상기 백 요크의 내측면에 형성되는 수용부에 삽입되어 체결되는 삽입부를 더 포함하는 팬모터.
- 제16항에 있어서,상기 인슐레이터는,상기 티스와 상기 스테이터 코일을 절연시키는 티스 인슐레이터; 및상기 백 요크와 상기 스테이터 코일을 절연시키는 백 요크 인슐레이터를 포함하는 팬모터.
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EP21803971.7A EP4152570A4 (en) | 2020-05-12 | 2021-02-24 | STATOR AND FAN MOTOR PROVIDED WITH SAID STATOR |
US17/924,919 US20230188006A1 (en) | 2020-05-12 | 2021-02-24 | Stator and fan motor comprising same |
AU2021272046A AU2021272046B2 (en) | 2020-05-12 | 2021-02-24 | Stator and fan motor comprising same |
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KR1020200056694A KR20210138403A (ko) | 2020-05-12 | 2020-05-12 | 스테이터 및 이를 구비한 팬모터 |
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- 2021-02-24 US US17/924,919 patent/US20230188006A1/en active Pending
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AU2021272046B2 (en) | 2024-03-14 |
EP4152570A4 (en) | 2024-05-29 |
KR20210138403A (ko) | 2021-11-19 |
US20230188006A1 (en) | 2023-06-15 |
EP4152570A1 (en) | 2023-03-22 |
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