WO2021227649A1 - 一种电动工具壳体及电动工具 - Google Patents

一种电动工具壳体及电动工具 Download PDF

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Publication number
WO2021227649A1
WO2021227649A1 PCT/CN2021/081430 CN2021081430W WO2021227649A1 WO 2021227649 A1 WO2021227649 A1 WO 2021227649A1 CN 2021081430 W CN2021081430 W CN 2021081430W WO 2021227649 A1 WO2021227649 A1 WO 2021227649A1
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WO
WIPO (PCT)
Prior art keywords
housing element
housing
electric tool
unit module
drive train
Prior art date
Application number
PCT/CN2021/081430
Other languages
English (en)
French (fr)
Inventor
杨远作
戴建红
柯亨钊
Original Assignee
浙江动一新能源动力科技股份有限公司
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Application filed by 浙江动一新能源动力科技股份有限公司 filed Critical 浙江动一新能源动力科技股份有限公司
Publication of WO2021227649A1 publication Critical patent/WO2021227649A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/02Construction of casings, bodies or handles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/247Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/258Modular batteries; Casings provided with means for assembling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the field of electric tools, in particular to an electric tool housing, an electric tool provided with the housing, and an assembling method of the electric tool.
  • power tools can be seen everywhere, such as electric drills, electric saws, cutting machines, angle grinders, etc., with a wide range of applications, including machinery industry, building decoration, landscaping, wood processing, financial processing, etc. It plays an indispensable role in social and economic development.
  • the battery capacity and safety of power tools are expected to be greatly improved, and battery costs will continue to decrease.
  • the purpose of the present invention is to provide a modular and compact electric tool and a housing for the electric tool.
  • the present invention provides an electric tool housing, including at least one first housing element and at least one second housing element, the first housing element and the second housing element along at least one contact line and /Or the contact surfaces are connected together.
  • the electric tool is a hand-held electric tool, and the electric tool housing includes a handle for holding, wherein the handle is at least partially constituted by the first housing element or the second housing element.
  • the handle of the electric tool may be composed of a part of the first housing element or the second housing element alone, or may be composed of a part of the first housing element and a part of the second housing element connected to each other.
  • first housing element and the second housing element are housings with a receiving area, which have a three-dimensional shape, and the first housing element and the second housing element are integrally formed structures
  • the housing element is formed of plastic, which can also be made of metal, composite material or other materials.
  • first housing element and the second housing element are spliced to form an electric tool housing, and the first housing element and the second housing element are along the contact line and/or
  • the inner wall of the contact surface is provided with a latch structure, and the first housing element and the second housing element are fixedly connected together by the latch structure.
  • the first housing element and the second housing element are spliced to form an area for accommodating internal components of the electric tool, and the internal components include a motor, a transmission device, and a control and/or adjustment unit.
  • the line of contact and/or the contact surface between the first housing element and the second housing element is at least partially located on the handle, which faces the tool side and/or Or the side facing away from the tool at least partially includes the contact line and/or contact surface; the contact line and/or contact surface are formed by the first housing element and the second housing element in an assembled state
  • the contact line or contact surface corresponds to the direction of the separation edge of the first housing element or the second housing element.
  • a battery accommodating cavity is provided inside the handle, and the battery accommodating cavity is at least partially constituted by the first housing element and/or the second housing element;
  • the battery accommodating cavity may be formed by a part of the first housing element or the second housing element alone, or may be formed by connecting the first housing element and the second housing element, At least one of the first housing element and/or the second housing element includes a housing part accommodating a battery unit;
  • the connection of the first housing element and the second housing element at the handle is fixed to each other by a locking structure provided on the inner wall of the housing element.
  • the locking structures are respectively arranged on the separated edges of the first housing element and the second housing element, and the locking structures are not visible outside the housing of the electric tool.
  • the locking structure is a clamping element, a latch element, a snap element or a mortise that can be hidden.
  • at least one buckle element or latch element is provided on the first housing element and/or the second housing element for quickly connecting the first housing element and the second housing element connect.
  • a guiding structure is further provided on the first housing element and/or the second housing element to facilitate the connection of the first housing element and the second housing element along the contact line direction.
  • the side of the handle facing the tool refers to the side of the handle close to the user's body when the user uses the power tool, and the side of the handle facing away from the tool refers to the side of the handle far away from the user's body when the user uses the power tool.
  • An electric tool adopts a modular assembly structure, which includes an electric tool housing, a drive train unit module, a controller unit module, and a battery unit module arranged inside the electric tool housing.
  • the drive train unit module, the control unit The power tool unit module and the battery unit module are both fixedly connected to the electric tool housing.
  • the drive train unit module is fixedly connected to the power tool housing element through a locking structure provided on the drive train unit module
  • the controller unit module is fixed to the power tool housing element through a limit slot on the inner wall of the power tool housing element.
  • the battery unit module is fixedly connected to the power tool housing through a snap structure.
  • first housing element and the second housing element are fixed to each other along the drive axis direction of the drive train unit module.
  • the drive train unit module is fixedly connected to the power tool housing element through a locking structure provided on the drive train unit module;
  • a part of the drive train unit module is fixedly connected to the first housing element and/or the second housing element through a locking structure, and one end of the drive train unit module is connected to the first housing
  • the inner wall of the body element and/or the second housing element abuts to fix the drive train unit module in the inner area of the electric tool housing;
  • both ends of the drive train unit module are fixedly connected to the first housing element and/or the second housing element; in one of the embodiments, one end of the drive train unit module is connected to the The first housing element is fixedly connected with screws, and the other end of the drive train unit module is fixedly connected with the second housing element through screws; in one of the embodiments, one end of the drive train unit module is connected to the The first housing element is fixedly connected by screws, and the other end of the drive train unit module is fixedly connected with the second housing element through a buckle structure; in one of the embodiments, one end of the drive train unit module is connected to The first housing element is fixedly connected by a buckle structure, and the other end of the drive train unit module is fixedly connected with the second housing element by a buckle structure. In this way, the entire electric tool may not even be A screw is required.
  • the drive train unit module includes a motor, a transmission, and at least one connecting member, the connecting member connects the motor and the transmission together, and the connecting member is also provided with the first housing The connection structure of the element and/or the second housing element.
  • the connecting member is located between the electric motor and the transmission to connect the electric motor and the transmission together, and a locking structure is also provided on the connecting member, and the locking structure connects the electric motor and the transmission together.
  • the drive train unit module is connected with the first housing element and/or the second housing element.
  • the drive train unit module includes a motor and a transmission, one end of the transmission housing is provided with a limiting structure for connecting the motor, and the other end of the transmission housing is connected to the second end of the transmission housing.
  • a housing element and/or the second housing element are fixedly connected.
  • the connecting piece covers the motor, one end of the connecting piece is connected to the transmission, and the other end of the connecting piece is connected to the first housing element and/or
  • the second housing element is fixedly connected by a locking structure; the connecting piece and the transmission can be detachably connected by a key connection, a pin connection, a snap connection or other means.
  • the drive train unit module includes a motor, a transmission, and a motor housing, the motor is arranged inside the motor housing, and one end of the motor housing is connected to the first motor housing.
  • the housing element and/or the second housing element are fixedly connected by a locking structure, and the other end of the motor housing is detachably connected to the transmission; specifically, the motor housing and the transmission housing
  • a limit structure is provided on the body, and the motor housing and the transmission housing can be detachably connected by key connection, pin connection, snap connection or other means.
  • the connecting piece covers the electric motor and the transmission, the electric motor and the transmission are fixedly arranged in the connecting piece, and two ends of the connecting piece are connected to the first The housing element and/or the second housing element are fixedly connected.
  • the fixed connection between the connecting piece or the transmission housing and the first housing element and/or the second housing element may be a snap connection, a threaded connection, a screw connection, etc. Connected in other ways.
  • the electric tool is also provided with an end cover, and the end cover is used to hide the connection structure of the drive train unit module and the first housing element and/or the second housing element, specifically Yes, the connection structure includes a buckle structure.
  • vent is provided on the end cover, and the vent connects the inner area of the electric tool housing with the outside air, and is used to dissipate heat from the internal components of the electric tool.
  • the end cap is fixed on the first housing element and/or the second housing element by a locking structure, and the locking structure includes a snap connection and a threaded connection.
  • the electric tool further includes at least one chuck driven by a transmission, and the chuck is connected to the transmission to hide the connection structure between the drive train unit module and the electric tool housing.
  • the present invention also provides a method for assembling an electric tool.
  • the internal components of the electric tool adopt a modular assembly method.
  • the at least one first housing element and the at least one second housing element are fixed to each other along the drive axis direction of the at least one drive train unit module.
  • the drive train unit module is fixedly connected to the first housing element and/or the second housing element.
  • At least one locking structure is provided on the drive train unit module and the first housing element and/or the second housing element, and the locking structure locks the drive train unit module And the first housing element and/or the second housing element are fixed together.
  • At least one connecting piece is provided in the drive train unit module, the connecting piece connects the motor and the transmission in the drive train unit module together, and the connecting piece is connected to the first The housing element and/or the second housing element are fixedly connected.
  • the drive train unit module is fixed to the first housing element or the second housing element by at least one screw.
  • the first housing element and/or the second housing element is provided with a latch structure along the inner wall edge of the contact line and/or the contact surface.
  • At least one end cover is provided on the electric tool for hiding the connection between the drive train unit module and the first housing element and/or the second housing element structure.
  • At least one vent is provided on the end cover, and the vent is used to dissipate heat from internal components of the electric tool.
  • the present invention uses as few screws as possible to fix between the power tool housing elements and between the power tool housing and the internal components, reducing the use of screws and making the power tool smaller. , More compact, and at the same time avoid the influence of the screws on the surface of the shell on the appearance of the electric tool;
  • Both ends of the drive train unit module inside the electric tool of the present invention are fixedly connected to the power tool housing, which reduces the distance of the electric tool in the axial direction of the drive train unit, so that the size of the electric tool is smaller; at the same time, the motor It is fixed inside the connecting piece, which makes the power tool better in seismic performance and the structure is more tight.
  • FIG. 1 is a schematic diagram of a three-dimensional structure of an electric tool provided by an embodiment of the present invention
  • Figure 2 is an exploded perspective view of an electric tool provided by an embodiment of the present invention.
  • Figure 3 is a schematic diagram of an assembly of an electric tool provided by an embodiment of the present invention.
  • Figure 4 is a schematic diagram of an assembly of an electric tool provided by an embodiment of the present invention.
  • Figure 5 is an exploded schematic diagram of an electric tool provided by an embodiment of the present invention.
  • Fig. 6 is an exploded schematic diagram of an electric tool provided by an embodiment of the present invention.
  • Figure 7 is a schematic diagram of a drive train unit module provided by an embodiment of the present invention.
  • Fig. 8 is a schematic structural diagram of a motor housing provided by an embodiment of the present invention.
  • Figure 9 is a partial exploded perspective view of an electric tool provided by an embodiment of the present invention.
  • 1-first housing element 2-second housing element, 3-contact wire, 4-handle, 5-chuck, 6-end cover, 7-drive train unit module, 71-motor, 72- Transmission, 711-motor housing, 7111-ring groove, 8-controller unit module, 9-battery unit module.
  • This embodiment provides an electric tool housing, including at least one first housing element 1 and at least one second housing element 2, the first housing element 1 and the second housing element 2 along At least one contact line 3 and/or contact surface are connected together.
  • the electric tool is a hand-held electric tool, especially a lithium electric drill.
  • the electric tool housing includes a handle 4 for holding, wherein the handle 4 is at least partially formed by the first housing element 1 or the second housing element 2.
  • the handle 4 of the electric tool may be composed of a part of the first housing element 1 or the second housing element 2 alone, or may be composed of a part of the first housing element 1 and a part of the second housing element 2 mutually. Connection composition. As shown in FIGS. 1-9, in this embodiment, the handle 4 of the lithium electric drill is formed by splicing a part of the first housing element 1 and a part of the second housing element 2.
  • first housing element 1 and the second housing element 2 are housings with accommodating areas, which have a three-dimensional shape, and the first housing element 1 and the second housing element 2
  • the housing element is formed of plastic, which can also be made of metal, composite material or other materials.
  • both the first housing element 1 and the second housing element 2 are made of plastic integrally molded.
  • first housing element 1 and the second housing element 2 are spliced to form an electric tool housing, and the first housing element 1 and the second housing element 2 follow the contact
  • the inner wall of the line 3 and/or the contact surface is provided with a latch structure, and the first housing element 1 and the second housing element 2 are fixedly connected together by the latch structure.
  • the first housing element 1 and the second housing element 2 are spliced to form an area for accommodating the internal components of the electric tool.
  • the internal components include a motor 71, a transmission device, a control and/or adjustment unit.
  • the contact line 3 between the first housing element 1 and the second housing element 2 is partially located on the handle 4, and the contact line 3 is located on the side of the handle 4 and Back to the tool side, the back to the tool side refers to the direction opposite to the forward rotation of the handle 4 and the forward rotation of the lithium electric drill; the contact line 3 is the first housing element 1 and the second housing The separation edge formed by the body element 2 in the assembled state, and the contact line 3 corresponds to the direction of the separation edge of the first housing element 1 or the second housing element 2.
  • a battery accommodating cavity is provided inside the handle 4, and the battery accommodating cavity is at least partially constituted by the first housing element 1 and/or the second housing element 2;
  • the battery accommodating cavity is formed by connecting the first housing element 1 and the second housing element 2, and the first housing element 1 includes an annular housing part for accommodating battery cells;
  • connection of the first housing element 1 and the second housing element 2 is fixed to each other by a locking structure provided on the inner wall of the housing element.
  • the locking structures are respectively arranged on the edges where the first housing element 1 and the second housing element 2 are separated, and the locking structures are not visible outside the housing of the electric tool.
  • the locking structure is a clamping element, a latch element, a snap element or a mortise that can be hidden.
  • the inner walls of the first housing element 1 and the second housing element 2 are provided with a latch structure for quickly connecting the first housing element 1 and the second housing element 2 .
  • the first housing element 1 and/or the second housing element 2 is further provided with a guiding structure to facilitate the connection of the first housing element 1 and the second housing element 2 along the direction of the contact line 3 .
  • the lithium electric drill adopts a modular assembly structure, which includes a power tool housing, a drive train unit module 7, a controller unit module 8, and a battery unit module 9 arranged inside the power tool housing.
  • Both the controller unit module 8 and the battery unit module 9 are fixedly connected to the electric tool housing.
  • the drive train unit module 7 is fixedly connected to the electric tool housing element through a locking structure provided on the drive train unit module 7, and the controller unit module 8 passes through a limit on the inner wall of the electric tool housing element.
  • the groove is fixed inside the electric tool housing, and the battery unit module 9 is fixedly connected to the electric tool housing through a snap structure.
  • first housing element 1 and the second housing element 2 are fixed to each other along the drive axis direction of the drive train unit module 7.
  • the drive train unit module 7 is fixedly connected to the power tool housing element through a locking structure provided on the drive train unit module 7;
  • a part of the drive train unit module 7 is fixedly connected to the first housing element 1 and/or the second housing element 2 through a locking structure, and one end of the drive train unit module 7 is connected to the first housing element 1 and/or the second housing element 2
  • the inner walls of the first housing element 1 and/or the second housing element 2 abut to fix the drive train unit module 7 in the inner area of the electric tool housing;
  • both ends of the drive train unit module 7 are fixedly connected to the first housing element 1 and/or the second housing element 2;
  • one end of the drive train unit module 7 and the first housing element 1 are fixedly connected by at least one screw, and the other end of the drive train unit module 7 and the second housing element 2 pass at least A screw fixed connection;
  • one end of the drive train unit module 7 is fixedly connected to the first housing element 1 through a snap structure, and the other end of the drive train unit module 7 is connected to the second housing element 2 through a snap structure.
  • the buckle structure is fixedly connected. In this way, the entire electric tool can be fixed without a screw.
  • one end of the drive train unit module 7 is fixedly connected to the first housing element 1 by at least one screw, and the other end of the drive train unit module 7 is connected to the second housing element 2 Fixed connection by buckle structure;
  • the drive train unit module 7 includes an electric motor 71, a transmission 72, and at least one connecting piece.
  • the connecting piece connects the electric motor 71 and the transmission 72 together.
  • the connection structure of the first housing element 1 and/or the second housing element 2 is described.
  • the connecting member is located between the electric motor 71 and the transmission 72 to connect the electric motor 71 and the transmission 72 together, and the connecting member is also provided with a locking structure, the locking structure
  • the drive train unit module 7 and the first housing element 1 and/or the second housing element 2 are connected together.
  • the drive train unit module 7 includes a motor 71 and a transmission 72.
  • One end of the housing of the transmission 72 is provided with a limit structure, and the motor 71 is fixed to the transmission 72 through the limit structure.
  • 72 The other end of the housing is fixedly connected to the first housing element 1 and/or the second housing element 2 by at least one fastener.
  • the connecting piece covers the motor 71, one end of the connecting piece is connected to the transmission 72, and the other end of the connecting piece is connected to the first housing element 1 and/or
  • the second housing element 2 is fixedly connected by a locking structure; the connecting member and the transmission 72 can be detachably connected by a key connection, a pin connection, a snap connection or other means.
  • the drive train unit module 7 includes a motor 71, a transmission 72, and a motor housing 711.
  • the motor 71 is disposed inside the motor housing 711, and one end of the motor housing 711 is connected to the motor housing 711.
  • the second housing element 2 is fixedly connected by a snap structure. As shown in Figures 5 and 7, the end of the motor housing 711 connected to the second housing element 2 is provided with an annular groove 7111, and the rear end of the second housing element 2 is provided with an annular stopper.
  • the ring-shaped baffle is clamped in the ring-shaped groove 7111 to fixedly connect the drive train unit module 7 and the second housing element 2 together.
  • the motor housing 711 is also provided with a positioning structure for confining the motor 71 in the motor housing 711, and the two ends of the motor 71 abut the positioning structure. To limit the displacement of the motor 71 in the axial direction.
  • the other end of the motor housing 711 is connected to the transmission 72 with a limit structure, and the limit structure includes a slot on the transmission 72 housing and the motor housing 711 The upper protrusion, the motor housing 711 and the transmission 72 housing are detachably connected by a pin.
  • the connecting piece covers the electric motor 71 and the transmission 72, the electric motor 71 and the transmission 72 are fixedly arranged in the connecting piece, and the connecting piece is arranged to fix the electric motor.
  • the two ends of the connecting piece are fixedly connected with the first housing element 1 and/or the second housing element 2.
  • the fixed connection between the connecting piece or the transmission 72 housing and the first housing element 1 and/or the second housing element 2 can be connected by other means such as snap connection, threaded connection, screw connection, etc. Together.
  • the electric tool is further provided with an end cover 6, and the end cover 6 is used to hide the drive train unit module 7 and the first housing element 1 and/or the second housing element 2
  • the connection structure is a buckle structure.
  • the end cover 6 is also provided with at least one vent, which communicates the internal area of the power tool housing with the outside air, and is used to dissipate the internal components of the power tool.
  • the end cap 6 is fixed on the first housing element 1 and/or the second housing element 2 by a locking structure.
  • the locking structure is a snap connection.
  • the electric tool further includes at least one chuck 5 driven by a transmission 72, and the chuck 5 is connected to the transmission 72 to hide the drive train unit module 7 and the first housing element 1.
  • the drive train unit module 7 and the first housing element 1 are fixedly connected by at least one screw.
  • This embodiment provides a method for assembling an electric tool.
  • the internal components of the electric tool adopt a modular assembly method.
  • the at least one first housing element and the at least one second housing element are fixed to each other along the drive axis direction of the at least one drive train unit module.
  • the drive train unit module is fixedly connected to the first housing element and/or the second housing element.
  • At least one locking structure is provided on the drive train unit module and the first housing element and/or the second housing element, and the locking structure locks the drive train unit module And the first housing element and/or the second housing element are fixed together.
  • At least one connecting piece is provided on the drive train unit module, the connecting piece connects the motor and the transmission in the drive train unit module together, and the connecting piece is connected to the first housing The body element and/or the second housing element are fixedly connected.
  • At least one motor housing accommodating the motor, one end of the motor housing is fixedly connected to the second housing by a buckle, and the other of the motor housing One end is connected with the transmission housing through a pin.
  • the drive train unit module is fixed to the first housing element or the second housing element by at least one screw.
  • the first housing element and/or the second housing element is provided with a latch structure along the inner wall edge of the contact line and/or the contact surface.
  • At least one end cover is provided on the electric tool for hiding the connection between the drive train unit module and the first housing element and/or the second housing element structure.
  • At least one vent is provided on the end cover, and the vent is used to dissipate heat from internal components of the electric tool.
  • the electric tool of the present invention uses as few screws as possible to fix between the electric tool housing elements and between the electric tool housing and the internal components, which reduces the use of screws.
  • the internal drive train of the electric tool Both ends of the unit module are fixedly connected to the power tool housing, which reduces the distance of the power tool in the axis direction of the drive train unit, so that the power tool can be made smaller, more compact, and more compact in structure.
  • the electric tool adopts a modular assembly method, which improves assembly efficiency.

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  • Engineering & Computer Science (AREA)
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Abstract

本发明公开了一种电动工具壳体及电动工具,所述电动工具壳体包括至少一个第一壳体元件和至少一个第二壳体元件,所述第一壳体元件和所述第二壳体元件沿着至少一个接触线和/或接触面连接在一起,所述第一壳体元件和所述第二壳体元件之间无需通过螺钉连接。所述电动工具内部采用模块化的组装结构,包括有至少一个传动系单元模块、至少一个控制器单元模块以及至少一个电池单元模块,所述传动系单元模块、控制器单元模块以及电池单元模块均与所述电动工具壳体固定连接,其中,所述传动系单元模块上设有锁定结构。本发明提供的电动工具结构紧凑、尺寸更小,壳体连接之间无螺钉,使得壳体表面有尽量少的可见的开孔。

Description

一种电动工具壳体及电动工具 技术领域
本发明涉及电动工具领域,尤其涉及一种电动工具壳体、设有该壳体的电动工具以及该电动工具的组装方法。
背景技术
作为常见的应用工具之一,电动工具随处可见,如电钻、电锯、切割机、角磨机等,应用范围十分广泛,包括机械工业、建筑装潢、园林绿化、木业加工、金融加工等,对社会经济发展起着不可或缺的作用。受益于锂电技术突破,电动工具逐步转为清洁能源供电,电动工具电池容量和安全性有望大幅提高,电池成本则不断降低。随着在家庭的普及率提升,电动工具需承担起多种用途,电子控制技术的突破,智能化工具逐渐走入家庭。如更多的人通过网络购买家具、智能锁然后自己进行组装,以及家庭内电器的修理、DIY制作都不可避免的会使用到电动工具,人们对电动工具的要求变得更高。传统的电动工具由于尺寸过大,重量过重,对一些人士特别是力量比较小的女士来说,使用起来特别不便,这就要求电动工具在尽量不影响性能的情况下,做到小型化、轻量化。得益于锂电池行业的发展,电池的密度在逐渐的增大,现在同样容量的锂电池可以做的很小。这时也要求电动工具壳体做的尽量小,如果像传统的电动工具一样,用螺丝对电动工具壳体进行固定,壳体内部的各组件采用加强筋固定,则电动工具的尺寸很难变得更小,同时电动工具表面的螺钉也会影响电动工具的外观和使用手感。
发明内容
针对现有技术的不足,本发明的目的在于提供一种模块化的、结构紧凑的电动工具以及用于该电动工具的壳体。
本发明提供了一种电动工具壳体,包括至少一个第一壳体元件和至少一个第二壳体元件,所述第一壳体元件和所述第二壳体元件沿着至少一个接触线和/或接触面连接在一起。所述电动工具为手持类电动工具,所述电动工具壳体包 括用于握持的手柄,其中所述手柄至少部分地由所述第一壳体元件或第二壳体元件构成。
可选的,所述电动工具的手柄可以由第一壳体元件或第二壳体元件的一部分单独构成,也可由第一壳体元件的部分和第二壳体元件的部分彼此连接构成。
进一步的,所述第一壳体元件和所述第二壳体元件为具有容纳区域的壳体,其具有三维形状,所述第一壳体元件和所述第二壳体元件为一体成型结构,优选地所述壳体元件由塑料形成,其也可由金属、复合材料或其它材料制成。
进一步的,所述第一壳体元件和所述第二壳体元件通过拼接形成电动工具壳体,所述第一壳体元件和所述第二壳体元件沿着所述接触线和/或接触面的内壁设有锁舌结构,所述第一壳体元件和所述第二壳体元件通过所述锁舌结构固定连接在一起。所述第一壳体元件和所述第二壳体元件通过拼接形成具有容纳电动工具内部组件的区域,所述内部组件包括电机、传动装置、控制和/或调节单元。
在至少一种实施方式中,所述第一壳体元件和所述第二壳体元件之间的接触线和/或接触面至少部分地位于所述手柄,所述手柄在面向工具侧和/或背向工具侧至少部分地包括有所述接触线和/或接触面;所述接触线和/或接触面是所述第一壳体元件和所述第二壳体元件在组装状态下形成的分离边缘,所述接触线或接触面对应于第一壳体元件或第二壳体元件分离边缘的走向。
进一步的,所述手柄的内部设有电池容纳腔,所述电池容纳腔至少部分地由所述第一壳体元件和/或所述第二壳体元件构成;
可选的,根据所述电池的长短,所述电池容纳腔可由第一壳体元件或第二壳体元件的一部分单独构成,也可由第一壳体元件和第二壳体元件通过连接构成,所述第一壳体元件和/或所述第二壳体元件至少有一个包括有容纳电池单元的壳体部分;
具体的,所述第一壳体元件和所述第二壳体元件在手柄处的连接是通过设在壳体元件内壁上的锁定结构彼此固定。优选地,所述锁定结构分别设置在第一壳体元件和第二壳体元件分离的边缘,所述锁定结构在电动工具壳体的外部不可见。优选地,所述锁定结构是可以隐藏的夹紧元件、锁舌元件、卡扣元件或榫接。特别地,至少一个卡扣元件或锁舌元件设置在所述第一壳体元件和/或所述第二壳体元件上,用于将所述第一壳体元件与第二壳体元件快速连接。优 选地,所述第一壳体元件和/或第二壳体元件上还设有导引结构,便于第一壳体元件和第二壳体元件沿着接触线方向进行连接。所述手柄面向工具侧指的是用户在使用电动工具时手柄靠近用户身体的一侧,所述手柄背向工具侧指的是用户在使用电动工具时手柄远离用户身体的一侧。
一种电动工具,采用模块化的组装结构,其包括有电动工具壳体、设于电动工具壳体内部的传动系单元模块、控制器单元模块和电池单元模块,所述传动系单元模块、控制器单元模块和电池单元模块均与所述电动工具壳体固定连接。其中,所述传动系单元模块通过设置在传动系单元模块上的锁定结构和电动工具壳体元件固定连接,所述控制器单元模块通过所述电动工具壳体元件内壁上的限位槽固定在所述电动工具壳体内部,所述电池单元模块通过卡扣结构与所述电动工具壳体固定连接。
进一步的,所述第一壳体元件和第二壳体元件的至少部分沿着所述传动系单元模块的驱动轴线方向彼此固定。
进一步的,所述传动系单元模块通过设置在传动系单元模块上的锁定结构和电动工具壳体元件固定连接;
可选的,所述传动系单元模块的一部分通过锁定结构与所述第一壳体元件和/或所述第二壳体元件固定连接,所述传动系单元模块的一端与所述第一壳体元件和/或所述第二壳体元件的内壁相抵接,将所述传动系单元模块固定在所述电动工具壳体内部区域;
可选的,所述传动系单元模块的两端与所述第一壳体元件和/或第二壳体元件固定连接;在其中一个实施方式中,所述传动系单元模块的一端与所述第一壳体元件通过螺钉固定连接,所述传动系单元模块的另一端与所述第二壳体元件通过螺钉固定连接;在其中一个实施方式中,所述传动系单元模块的一端与所述第一壳体元件通过螺钉固定连接,所述传动系单元模块的另一端与所述第二壳体元件通过卡扣结构固定连接;在其中一个实施方式中,所述传动系单元模块的一端与所述第一壳体元件通过卡扣结构固定连接,所述传动系单元模块的另一端与所述第二壳体元件通过卡扣结构固定连接,在这种方式下,整个电动工具甚至可以不需要一个螺钉。
进一步的,所述传动系单元模块包括电机、变速器以及至少一连接件,所述连接件将所述电机和所述变速器连接在一起,所述连接件上还设有与所述第 一壳体元件和/或所述第二壳体元件连接的结构。
在其中一种实施方式中,所述连接件位于所述电机和所述变速器之间将所述电机和所述变速器连接在一起,所述连接件上还设有锁定结构,所述锁定结构将所述传动系单元模块与所述第一壳体元件和/或所述第二壳体元件连接在一起。
在其中一种实施方式中,所述传动系单元模块包括电机和变速器,所述变速器的壳体一端设有限位结构,用于连接所述电机,所述变速器壳体的另一端与所述第一壳体元件和/或所述第二壳体元件固定连接。
在其中一种实施方式中,所述连接件包覆所述电机,所述连接件的一端与所述变速器连接,所述连接件的另一端与所述所述第一壳体元件和/或所述第二壳体元件通过锁定结构固定连接;所述连接件与所述变速器可通过键连接、销连接、卡扣连接或其它方式可拆卸连接。
在其中一种实施方式中,所述传动系单元模块包括电机、变速器和电机壳体,所述电机设置在电机壳体内部,所述电机壳体的一端与所述所述第一壳体元件和/或所述第二壳体元件通过锁定结构固定连接,所述电机壳体的另一端与所述变速器可拆卸连接;具体的,所述电机壳体与所述变速器壳体上设有限位结构,所述电机壳体与所述变速器壳体可通过键连接、销连接、卡扣连接或其它方式可拆卸连接。
在其中一种实施方式中,所述连接件包覆所述电机和所述变速器,所述电机和所述变速器固定设置在所述连接件内,所述连接件的两端与所述第一壳体元件和/或所述第二壳体元件固定连接。
具体的,在上述实施方式中,所述连接件或变速器壳体与所述第一壳体元件和/或所述第二壳体元件的固定连接可通过卡扣连接、螺纹连接、螺钉连接等其它方式连接在一起。
进一步的,所述电动工具上还设有一端盖,所述端盖用于隐藏所述传动系单元模块与所述第一壳体元件和/或所述第二壳体元件的连接结构,具体的,所述连接结构包括卡扣结构。
进一步的,所述端盖上还设有至少一个通风口,所述通风口将所述电动工具壳体内部区域与外界空气联通,用于对电动工具内部组件进行散热。
进一步的,所述端盖通过锁定结构固定在所述第一壳体元件和/或所述第二 壳体元件上,所述锁定结构包括卡扣连接、螺纹连接。
进一步的,所述电动工具还包括至少一由变速器驱动的夹头,所述夹头与所述变速器连接,可隐藏所述传动系单元模块与所述电动工具壳体之间的连接结构。
另一方面,本发明还提供了一种电动工具组装方法。
在至少一个方法步骤中,所述电动工具的内部组件采用模块化的组装方式。
在至少一个方法步骤中,至少一个第一壳体元件和至少一个第二壳体元件沿着至少一个传动系单元模块的驱动轴线方向彼此固定。
在至少一个方法步骤中,所述传动系单元模块与所述第一壳体元件和/或所述第二壳体元件固定连接。
在至少一个方法步骤中,包括有至少一个锁定结构设置在所述传动系单元模块和所述第一壳体元件和/或第二壳体元件上,所述锁定结构将所述传动系单元模块和所述第一壳体元件和/或第二壳体元件固定在一起。
在至少一个方法步骤中,包括有至少一个连接件设置在所述传动系单元模块内,所述连接件将传动系单元模块中的电机和变速器连接在一起,所述连接件与所述第一壳体元件和/或所述第二壳体元件固定连接。
在至少一个方法步骤中,通过至少一个螺钉将所述传动系单元模块固定在第一壳体元件或第二壳体元件上。
在至少一个方法步骤中,所述第一壳体元件和/或所述第二壳体元件沿着接触线和/或接触面的内壁边缘设有锁舌结构。
在至少一个方法步骤中,包括有至少一个端盖设置在所述电动工具上,用于隐藏所述传动系单元模块与所述第一壳体元件和/或所述第二壳体元件的连接结构。
在至少一个方法步骤中,包括有至少一个通风口设置在所述端盖上,所述通风口用于对所述电动工具内部组件进行散热。
本发明提供的技术方案带来的有益效果是:
(1)本发明在尽可能少的使用螺钉的情况下将电动工具壳体元件之间以及电动工具壳体和内部组件之间进行固定,减少了螺钉的使用,使得电动工具可以做的更小,更紧凑,同时也避免了壳体表面的螺钉对电动工具外观的影响;
(2)本发明的电动工具各部分的连接结构均被隐藏,减少了电动工具壳体 表面的凸起,可提高电动工具外观的美感;
(3)本发明的电动工具内部的传动系单元模块两端均与电动工具壳体相固定连接,减小了电动工具在传动系单元轴线方向的距离,使得电动工具的尺寸更小;同时电机固定在连接件的内部,使得电动工具抗震性能更好,结构更加紧固。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案和优点,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。
图1是本发明实施例提供的电动工具的立体结构示意图;
图2是本发明实施例提供的电动工具的分解透视图;
图3是本发明实施例提供的电动工具的装配示意图;
图4是本发明实施例提供的电动工具的装配示意图;
图5是本发明实施例提供的电动工具的爆炸示意图;
图6是本发明实施例提供的电动工具的分解示意图;
图7是本发明实施例提供的传动系单元模块的示意图;
图8是本发明实施例提供的电机壳体的结构示意图;
图9是本发明实施例提供的电动工具的局部分解透视图;
其中,1-第一壳体元件,2-第二壳体元件,3-接触线,4-手柄,5-夹头,6-端盖,7-传动系单元模块,71-电机,72-变速器,711-电机壳体,7111-环形沟槽,8-控制器单元模块,9-电池单元模块。
具体实施方式
下面介绍的是本发明的多个可能实施例中的一些,旨在提供对本发明的基本了解,并不旨在确认本发明的关键或决定性的要素或限定所要保护的范围。容易理解,根据本发明的技术方案,在不变更本发明的实质精神下,本领域的一般技术人员可以提出可相互替换的其他实现方式。因此,以下具体实施方式以及附图仅是对本发明的技术方案的示例性说明,而不应当视为本发明的全部 或者视为对本发明技术方案的限定或限制。
下面的描述中,为描述的清楚和简明,并没有对图中所示的所有多个部件进行描述。附图中示出了多个部件为本领域普通技术人员提供本发明的完全能够实现的公开内容。对于本领域技术人员来说,许多部件的操作都是熟悉而且明显的。
本文中,“上”、“下”、“左”、“右”、“前”、“后”、“横向”、“纵向”、“面向”、“背向”的方位术语是相对于附图中的电动工具在安装使用后的方位或者相对附图中所示的方位来定义的,并且,应当理解到,这些方向性术语是相对的概念,它们用于相对于的描述和澄清,其可以根据电动工具的方位的变化而相应地发生变化。
实施例:
本实施例提供了一种电动工具壳体,包括至少一个第一壳体元件1和至少一个第二壳体元件2,所述第一壳体元件1和所述第二壳体元件2沿着至少一个接触线3和/或接触面连接在一起。在本实施例中,所述电动工具为手持类电动工具,特别是锂电钻。所述电动工具壳体包括用于握持的手柄4,其中所述手柄4至少部分地由所述第一壳体元件1或第二壳体元件2构成。
进一步的,所述电动工具的手柄4可以由第一壳体元件1或第二壳体元件2的一部分单独构成,也可由第一壳体元件1的部分和第二壳体元件2的部分彼此连接构成。如图1-9所示,在本实施例中,所述锂电钻的手柄4由所述第一壳体元件1的部分和所述第二壳体元件2的部分拼接构成。
进一步的,所述第一壳体元件1和所述第二壳体元件2为具有容纳区域的壳体,其具有三维形状,所述第一壳体元件1和所述第二壳体元件2为一体成型结构,优选地所述壳体元件由塑料形成,其也可由金属、复合材料或其它材料制成。在本实施例中,所述第一壳体元件1和所述第二壳体元件2均由塑料一体成型制成。
进一步的,所述第一壳体元件1和所述第二壳体元件2通过拼接形成电动工具壳体,所述第一壳体元件1和所述第二壳体元件2沿着所述接触线3和/或接触面的内壁设有锁舌结构,所述第一壳体元件1和所述第二壳体元件2通过所述锁舌结构固定连接在一起。所述第一壳体元件1和所述第二壳体元件2通过拼接形成具有容纳电动工具内部组件的区域,所述内部组件包括电机71、传 动装置、控制和/或调节单元。
在本实施例中,所述第一壳体元件1和所述第二壳体元件2之间的接触线3部分地位于所述手柄4,所述接触线3位于所述手柄4的侧面以及背向工具侧,所述背向工具侧指的是所述手柄4与所述锂电钻正转前进相反的方向;所述接触线3是所述第一壳体元件1和所述第二壳体元件2在组装状态下形成的分离边缘,所述接触线3对应于所述第一壳体元件1或第二壳体元件2分离边缘的走向。
进一步的,所述手柄4的内部设有电池容纳腔,所述电池容纳腔至少部分地由所述第一壳体元件1和/或所述第二壳体元件2构成;
进一步的,所述电池容纳腔由所述第一壳体元件1和第二壳体元件2通过连接构成,所述第一壳体元件1包括有容纳电池单元的环形壳体部分;
进一步的,所述第一壳体元件1和所述第二壳体元件2的连接是通过设在壳体元件内壁上的锁定结构彼此固定。优选地,所述锁定结构分别设置在第一壳体元件1和第二壳体元件2分离的边缘,所述锁定结构在电动工具壳体的外部不可见。优选地,所述锁定结构是可以隐藏的夹紧元件、锁舌元件、卡扣元件或榫接。在本实施例中,所述第一壳体元件1和所述第二壳体元件2内壁设有锁舌结构,用于将所述第一壳体元件1与第二壳体元件2快速连接。优选地,所述第一壳体元件1和/或第二壳体元件2上还设有导引结构,便于第一壳体元件1和第二壳体元件2沿着接触线3方向进行连接。
实施例:
本实施例提供了一种电动工具,所述电动工具为锂电钻。所述锂电钻采用模块化的组装结构,其包括有电动工具壳体、设于电动工具壳体内部的传动系单元模块7、控制器单元模块8和电池单元模块9,所述传动系单元模块7、控制器单元模块8和电池单元模块9均与所述电动工具壳体固定连接。其中,所述传动系单元模块7通过设置在传动系单元模块7上的锁定结构和电动工具壳体元件固定连接,所述控制器单元模块8通过所述电动工具壳体元件内壁上的限位槽固定在所述电动工具壳体内部,所述电池单元模块9通过卡扣结构与所述电动工具壳体固定连接。
进一步的,所述第一壳体元件1和第二壳体元件2的至少部分沿着所述传动系单元模块7的驱动轴线方向彼此固定。
进一步的,所述传动系单元模块7通过设置在传动系单元模块7上的锁定结构和电动工具壳体元件固定连接;
可选的,所述传动系单元模块7的一部分通过锁定结构与所述第一壳体元件1和/或所述第二壳体元件2固定连接,所述传动系单元模块7的一端与所述第一壳体元件1和/或所述第二壳体元件2的内壁相抵接,将所述传动系单元模块7固定在所述电动工具壳体内部区域;
可选的,所述传动系单元模块7的两端与所述第一壳体元件1和/或第二壳体元件2固定连接;
可选的,所述传动系单元模块7的一端与所述第一壳体元件1通过至少一螺钉固定连接,所述传动系单元模块7的另一端与所述第二壳体元件2通过至少一螺钉固定连接;
可选的,所述传动系单元模块7的一端与所述第一壳体元件1通过卡扣结构固定连接,所述传动系单元模块7的另一端与所述第二壳体元件2通过卡扣结构固定连接,在这种方式下,整个电动工具可以不需要一个螺钉固定。
在本实施例中,所述传动系单元模块7的一端与所述第一壳体元件1通过至少一螺钉固定连接,所述传动系单元模块7的另一端与所述第二壳体元件2通过卡扣结构固定连接;
进一步的,所述传动系单元模块7包括电机71、变速器72以及至少一连接件,所述连接件将所述电机71和所述变速器72连接在一起,所述连接件上还设有与所述第一壳体元件1和/或所述第二壳体元件2连接的结构。
可选的,所述连接件位于所述电机71和所述变速器72之间,将所述电机71和所述变速器72连接在一起,所述连接件上还设有锁定结构,所述锁定结构将所述传动系单元模块7与所述第一壳体元件1和/或所述第二壳体元件2连接在一起。
可选的,所述传动系单元模块7包括电机71和变速器72,所述变速器72的壳体一端设有限位结构,所述电机71通过限位结构固定在所述变速器72上,所述变速器72壳体的另一端与所述第一壳体元件1和/或所述第二壳体元件2通过至少一紧固件固定连接。
可选的,所述连接件包覆所述电机71,所述连接件的一端与所述变速器72连接,所述连接件的另一端与所述所述第一壳体元件1和/或所述第二壳体元件 2通过锁定结构固定连接;所述连接件与所述变速器72可通过键连接、销连接、卡扣连接或其它方式可拆卸连接。
在本实施例中,所述传动系单元模块7包括电机71、变速器72和电机壳体711,所述电机71设置在电机壳体711内部,所述电机壳体711的一端与所述第二壳体元件2通过卡扣结构固定连接。如图5和图7所示,所述电机壳体711与所述第二壳体元件2连接的一端设有环形沟槽7111,所述第二壳体元件2的后端设有环形挡板,所述环形挡板卡接在所述环形沟槽7111内将所述传动系单元模块7与所述第二壳体元件2固定连接在一起。
进一步的,所述电机壳体711上还设有定位结构,用于将所述电机71限定在所述电机壳体711内,所述电机71的两端与所述定位结构相抵,用于限定所述电机71在轴向方向上的位移。
进一步的,所述电机壳体711的另一端与所述变速器72连接的一端设有限位结构,所述限位结构包括所述变速器72壳体上的开槽和所述电机壳体711上的凸起,所述电机壳体711与所述变速器72壳体通过销可拆卸连接。
可选的,所述连接件包覆所述电机71和所述变速器72,所述电机71和所述变速器72固定设置在所述连接件内,所述连接件内设置有用于固定所述电机71和所述变速器72的固定结构,所述连接件的两端与所述第一壳体元件1和/或所述第二壳体元件2固定连接。
具体的,所述连接件或变速器72壳体与所述第一壳体元件1和/或所述第二壳体元件2的固定连接可通过卡扣连接、螺纹连接、螺钉连接等其它方式连接在一起。
进一步的,所述电动工具上还设有一端盖6,所述端盖6用于隐藏所述传动系单元模块7与所述第一壳体元件1和/或所述第二壳体元件2的连接结构,在本实施例中,所述连接结构为卡扣结构。
进一步的,所述端盖6上还设有至少一个通风口,所述通风口将所述电动工具壳体内部区域与外界空气联通,用于对电动工具内部组件进行散热。
进一步的,所述端盖6通过锁定结构固定在所述第一壳体元件1和/或所述第二壳体元件2上,在本实施例中,所述锁定结构为卡扣连接。
进一步的,所述电动工具还包括至少一由变速器72驱动的夹头5,所述夹头5与所述变速器72连接,可隐藏所述传动系单元模块7与所述第一壳体元件 1之间的连接,在本实施例中,所述传动系单元模块7与所述第一壳体元件1之间通过至少一螺钉固定连接。
实施例:
本实施例提供一种电动工具组装方法。
在至少一个方法步骤中,所述电动工具的内部组件采用模块化的组装方式。
在至少一个方法步骤中,至少一个第一壳体元件和至少一个第二壳体元件沿着至少一个传动系单元模块的驱动轴线方向彼此固定。
在至少一个方法步骤中,所述传动系单元模块与所述第一壳体元件和/或所述第二壳体元件固定连接。
在至少一个方法步骤中,包括有至少一个锁定结构设置在所述传动系单元模块和所述第一壳体元件和/或第二壳体元件上,所述锁定结构将所述传动系单元模块和所述第一壳体元件和/或第二壳体元件固定在一起。
在至少一个方法步骤中,包括有至少一个连接件设置在所述传动系单元模块,所述连接件将传动系单元模块中的电机和变速器连接在一起,所述连接件与所述第一壳体元件和/或所述第二壳体元件固定连接。
在至少一个方法步骤中,包括有至少一个容纳所述电机的电机壳体,所述电机壳体的一端与所述第二壳体通过卡扣固定连接,所述电机壳体的另一端与所述变速器壳体通过销连接。
在至少一个方法步骤中,通过至少一个螺钉将所述传动系单元模块固定在所述第一壳体元件或所述第二壳体元件上。
在至少一个方法步骤中,所述第一壳体元件和/或所述第二壳体元件沿着接触线和/或接触面的内壁边缘设有锁舌结构。
在至少一个方法步骤中,包括有至少一个端盖设置在所述电动工具上,用于隐藏所述传动系单元模块与所述第一壳体元件和/或所述第二壳体元件的连接结构。
在至少一个方法步骤中,包括有至少一个通风口设置在所述端盖上,所述通风口用于对所述电动工具内部组件进行散热。
本发明的电动工具在尽可能少的使用螺钉的情况下将电动工具壳体元件之间以及电动工具壳体和内部组件之间进行固定,减少了螺钉的使用,同时,电动工具内部的传动系单元模块两端均与电动工具壳体相固定连接,减小了电动 工具在传动系单元轴线方向的距离,使得电动工具可以做的更小,更紧凑,结构更加紧固。另一方面,所述电动工具采用了模块化的组装方式,提高了装配效率。
以上例子主要说明了本发明提供的电动工具壳体、电动工具以及该电动工具的组装方法。尽管只对电动工具中其中一种锂电钻的实施方式进行了描述,但是本领域普通技术人员应当了解,本发明可以在不偏离其主旨与范围内以许多其他的形式实施。因此,所展示的例子与实施方式被视为示意性的而非限制性的,在不脱离如所附各权利要求所定义的本发明精神及范围的情况下,本发明可能涵盖各种的修改与替换。

Claims (22)

  1. 一种电动工具壳体,包括至少一个第一壳体元件和至少一个第二壳体元件,所述第一壳体元件和第二壳体元件沿着至少一个接触线和/或接触面连接在一起,所述电动工具壳体包括用于握持的手柄,其特征在于:所述手柄至少部分地由所述第一壳体元件或所述第二壳体元件构成,所述第一壳体元件和/或所述第二壳体元件为一体成型结构。
  2. 根据权利要求1所述的电动工具壳体,其特征在于:所述手柄设有电池容纳腔,所述电池容纳腔至少部分地由所述第一壳体元件和/或所述第二壳体元件构成。
  3. 根据权利要求2所述的电动工具壳体,其特征在于:所述第一壳体元件和所述第二壳体元件之间的接触线和/或接触面至少部分地位于所述手柄,所述手柄在面向工具侧和/或背向工具侧至少部分地包括有所述接触线和/或接触面。
  4. 根据权利要求1所述的电动工具壳体,其特征在于:所述第一壳体元件和所述第二壳体元件之间无需通过螺钉连接。
  5. 一种电动工具,包括有如权利要求1-4任一项所述的电动工具壳体,其特征在于:所述电动工具采用模块化的组装结构,包括有至少一个传动系单元模块、至少一个控制器单元模块以及至少一个电池单元模块,所述传动系单元模块、控制器单元模块以及电池单元模块均与所述电动工具壳体固定连接,其中,所述第一壳体元件和所述第二壳体元件沿着所述传动系单元的驱动轴线方向彼此固定。
  6. 根据权利要求5所述的电动工具,其特征在于:所述传动系单元模块包括电机、变速器以及至少一连接件,所述连接件将所述电机和所述变速器连接在一起,所述连接件上还设有与所述第一壳体元件和/或所述第二壳体元件连接的结构。
  7. 根据权利要求6所述的电动工具,其特征在于:所述连接件包覆所述电机和所述变速器,所述电机和所述变速器固定在所述连接件内,所述连接件的两端与所述第一壳体元件和/或所述第二壳体元件固定连接。
  8. 根据权利要求5所述的电动工具,其特征在于:所述传动系单元模块包括电机、变速器和电机壳体,所述电机设置在所述电机壳体内,所述电机壳体 的一端与所述变速器连接,所述电机壳体的另一端与所述第一壳体元件和/或所述第二壳体元件固定连接。
  9. 根据权利要求8所述的电动工具,其特征在于:所述电机壳体与所述第一壳体元件和/或所述第二壳体元件通过卡扣结构固定连接。
  10. 根据权利要求9所述的电动工具,其特征在于:所述电机壳体和所述变速器连接的一端设有定位结构,所述电机壳体与所述变速器的壳体可拆卸联接。
  11. 根据权利要求5所述的电动工具,其特征在于:所述传动系单元模块包括电机和变速器,所述变速器壳体内设有齿轮组件,其中,所述变速器壳体的一端与所述电机连接,所述变速器壳体的另一端与所述第一壳体元件和/或所述第二壳体元件固定连接。
  12. 根据权利要求5所述的电动工具,其特征在于:所述传动系单元模块的一端与所述第一壳体元件和/或所述第二壳体元件固定连接,所述传动系单元模块的另一端与所述第一壳体元件和/或所述第二壳体元件相抵接。
  13. 根据权利要求5所述的电动工具,其特征在于:所述传动系单元模块的两端均与所述第一壳体元件和/或所述第二壳体元件固定连接。
  14. 根据权利要求13所述的电动工具,其特征在于:所述传动系单元模块的一端与所述第一壳体元件和/或所述第二壳体元件通过至少一螺钉固定连接,所述传动系单元模块的另一端与所述第一壳体元件和/或所述第二壳体元件通过锁定结构固定连接。
  15. 根据权利要求9或14所述的电动工具,其特征在于:所述电动工具还包括一端盖,所述端盖用于隐藏所述卡扣结构或所述锁定结构。
  16. 根据权利要求15所述的电动工具,其特征在于:所述端盖上还设有通风口,所述通风口用于对所述电动工具内部进行散热。
  17. 根据权利要求16所述的电动工具,其特征在于:所述端盖与所述第一壳体元件和/或所述第二壳体元件固定连接。
  18. 一种根据权利要求5-17任一项所述的电动工具组装方法,其特征在于:所述电动工具采用模块化的组装方式,在至少一个方法步骤中,所述第一壳体元件和所述第二壳体元件沿着所述传动系单元模块的驱动轴线方向彼此固定,
  19. 根据权利要求18所述的方法,其特征在于:在至少一个方法步骤中, 所述传动系单元模块与所述第一壳体元件和/或所述第二壳体元件固定连接。
  20. 根据权利要求19所述的方法,其特征在于:在至少一个方法步骤中,包括有至少一个锁定结构设置在所述传动系单元模块和所述第一壳体元件和/或所述第二壳体元件上,所述锁定结构将所述传动系单元模块和所述第一壳体元件和/或所述第二壳体元件固定连接在一起。
  21. 根据权利要求20所述的方法,其特征在于:在至少一个方法步骤中,包括有至少一个端盖设置在所述电动工具上,使所述锁定结构不可见。
  22. 根据权利要求21所述的方法,其特征在于:在至少一个方法步骤中,包括有至少一个通风口设置在所述端盖上,所述通风口用于对所述电动工具内部组件进行散热。
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