WO2021227450A1 - 模块化厂房 - Google Patents

模块化厂房 Download PDF

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Publication number
WO2021227450A1
WO2021227450A1 PCT/CN2020/133527 CN2020133527W WO2021227450A1 WO 2021227450 A1 WO2021227450 A1 WO 2021227450A1 CN 2020133527 W CN2020133527 W CN 2020133527W WO 2021227450 A1 WO2021227450 A1 WO 2021227450A1
Authority
WO
WIPO (PCT)
Prior art keywords
factory building
air duct
water pipe
cable tray
connector
Prior art date
Application number
PCT/CN2020/133527
Other languages
English (en)
French (fr)
Inventor
火真飞
严伟
金永柱
杜明弟
李文燕
李道全
由晓迪
Original Assignee
上海森松制药设备工程有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海森松制药设备工程有限公司 filed Critical 上海森松制药设备工程有限公司
Priority to US17/794,091 priority Critical patent/US20230313523A1/en
Priority to JP2022522034A priority patent/JP7350167B2/ja
Publication of WO2021227450A1 publication Critical patent/WO2021227450A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
    • E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34869—Elements for special technical purposes, e.g. with a sanitary equipment
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403—Connection details of the elongated load-supporting parts
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E04B1/3483—Elements not integrated in a skeleton the supporting structure consisting of metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00—Joints with sleeve or socket
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00—Flanged joints
    • F16L23/12—Flanged joints specially adapted for particular pipes
    • F16L23/14—Flanged joints specially adapted for particular pipes for rectangular pipes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/006—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets for pipes with a rectangular cross-section
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/02—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets partly surrounding the pipes, cables or protective tubing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/26—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting the pipes all along their length, e.g. pipe channels or ducts
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/02—Ducting arrangements
    • F24F13/0209—Ducting arrangements characterised by their connecting means, e.g. flanges
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403—Connection details of the elongated load-supporting parts
    • E04B2001/2406—Connection nodes
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403—Connection details of the elongated load-supporting parts
    • E04B2001/2415—Brackets, gussets, joining plates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403—Connection details of the elongated load-supporting parts
    • E04B2001/2418—Details of bolting
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403—Connection details of the elongated load-supporting parts
    • E04B2001/2451—Connections between closed section profiles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403—Connection details of the elongated load-supporting parts
    • E04B2001/2457—Beam to beam connections
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H2001/1283—Small buildings of the ISO containers type

Definitions

  • the invention relates to the field of construction, and in particular to a modular factory building.
  • buildings such as traditional workshops are generally constructed using reinforced concrete frame construction methods.
  • functional areas such as air duct system, water pipe system, equipment installation area and electrical function area in the factory building.
  • the functional divisions are complicated, and the construction of reinforced concrete construction method is time-consuming and laborious, and there are technical problems of low construction efficiency and long construction period. .
  • the purpose of the present invention is to provide a modular factory building, which can improve the construction efficiency of the factory building and shorten the construction period of the factory building.
  • the present invention adopts the following technical solutions:
  • a modular factory building includes a plurality of modular components, the modular components include a support frame, a duct system, a water pipe system, and a cable tray system.
  • the support frame is provided with an equipment installation area for installing process equipment and/or public utilities.
  • Engineering equipment, the air duct system, the water pipe system and the cable tray system are all arranged on the supporting frame, and the air duct system, the water pipe system and the cable tray system are all connected to the process equipment and/or the public engineering equipment .
  • the modular factory building further includes a top plate and a side plate, the top plate is arranged on the top of the supporting frame, and the side plate is installed on the side of the supporting frame.
  • the modular factory building further includes a connecting piece, and the supporting frames of two adjacent module assemblies are connected by the connecting piece.
  • the connecting member includes a connecting plate and a fastener, the connecting plate is arranged between two adjacent supporting frames, and the connecting plate passes through the two supporting frames respectively.
  • the fasteners are connected.
  • the fastener is a bolt.
  • the module assembly further includes a square air duct connector, and the square air ducts in the air duct system of the two adjacent module assemblies are connected through the square air duct connector, so
  • the square air pipe connecting piece includes a square connecting pipe and an air pipe connecting flange, and the square connecting pipe is respectively connected to the corresponding square air pipe through the air pipe connecting flange.
  • the module assembly further includes a circular air duct connector, and the circular air ducts in the air duct system of the two adjacent module assemblies pass through the circular air duct connector
  • the circular air duct connecting piece includes a circular connecting tube, and the circular connecting tube is socket-connected with the corresponding circular air duct.
  • the circular air duct connector further includes a clamp, and the clamp is connected to the circular connecting tube.
  • the module assembly further includes a water pipe connection flange, and the water pipes in the water pipe system of the two adjacent module assemblies are connected by the water pipe connection flange.
  • the module assembly further includes a cable tray connector, the cable trays of the cable tray system of the two adjacent module assemblies are connected by the cable tray connector, and the cable trays are connected
  • the components include a bridge connection piece and a locking piece, and the bridge connection piece is respectively connected to the corresponding cable bridge through the locking piece.
  • the above-mentioned modular factory building includes a plurality of module components, and the module components integrate air duct system, water pipe system and cable tray system, and set up an equipment installation area on the supporting frame for installing process equipment and/or public engineering equipment.
  • the integration of air duct system, water pipe system, cable tray system (ie electrical function area) and equipment installation area can all be completed in the manufacturing workshop.
  • the construction operation is simple. Convenient, high construction efficiency, and can effectively shorten the construction period.
  • the integration process of the module components can be carried out simultaneously with the construction of the on-site basic supporting project, which can further save the construction period of the entire project.
  • Figure 1 is a partial structural exploded view of a modular factory building in an embodiment
  • Figure 2 is a schematic structural diagram of the connection of the supporting frames of different module components in an embodiment
  • Fig. 3 is a schematic structural diagram of the air duct system connection of different module components in an embodiment
  • Fig. 4 is a schematic diagram of the connection structure of the cable trays of different module components in an embodiment.
  • 10-Modular components 11-support frame, 13-process equipment, 14-utility equipment, 15-square air duct, 16-round air duct, 17-water pipe, 18-cable tray, 20-connector, 21- Connecting plate, 22-fastener, 30-square duct connection, 31-square connection pipe, 32- duct connection flange, 40-round duct connection, 41-round connection pipe, 42-card Hoop, 50-water pipe connection flange, 60-cable bridge connector, 61-bridge connection piece.
  • the modular factory building of an embodiment includes a plurality of module assemblies 10.
  • the module assembly 10 includes a support frame 11, an air duct system, a water pipe system, and a cable tray system.
  • the support frame 11 is provided with an equipment installation area for installing process equipment 13 and/or public engineering equipment 14, air duct system, water pipe system and cable
  • the bridge systems are all arranged on the support frame 11, and the air duct system, the water pipe system and the cable bridge system are all connected with the process equipment 13 and/or the utility equipment 14.
  • the support frame 11 adopts a steel frame, and the equipment installation area is set at the bottom of the support frame 11.
  • the equipment installation area can be a steel plate or steel beam set on the support frame 11, or a combination structure of steel plate and steel beam, or even a combination of steel plate and steel beam. It may be a reinforced concrete floor structure, which is not specifically limited in this embodiment.
  • the upper area of the support frame 11 is equipped with air duct system, water pipe system and cable tray system.
  • the cable tray system is arranged in the space 300mm-600mm under the beam of the upper beam of the support frame 11, and the air duct system is arranged above the cable tray system.
  • process equipment 13 can be installed in the equipment installation area, and public engineering equipment 14 can also be installed.
  • the public engineering equipment 14 includes power supply equipment, ventilation devices, refrigeration equipment, and complete fire control equipment. As shown in Figure 1, of the two module assemblies 10 of this embodiment, a process equipment 13 is installed on the equipment installation area of one module assembly 10, the water pipe system on the module assembly 10 is connected to the process equipment 13, and the other module assembly 10 Public engineering equipment 14 is installed on the equipment installation area of, and the air duct system and cable tray system on the module assembly 10 are respectively connected to the public engineering equipment. In other embodiments, the process equipment 13 and the utility equipment 14 can also be installed on one module assembly 10 at the same time, and this embodiment does not specifically limit it.
  • the above-mentioned modular factory building includes a plurality of module assemblies 10, and the module assembly 10 integrates an air duct system, a water pipe system and a cable tray system, and is provided with process equipment 13 and/or utility equipment 14 on the supporting frame 11.
  • the integration of air duct system, water pipe system, cable tray system (ie electrical function area) and equipment installation area can be completed in the manufacturing workshop.
  • the on-site construction only multiple module assemblies 10 need to be assembled to complete the module assembly 10.
  • the on-site assembly work is sufficient, the construction operation is simple and convenient, the construction efficiency is high, and the construction period can be effectively shortened.
  • the integration process of the module assembly 10 can be performed simultaneously with the construction of the on-site basic supporting project, which can further save the construction period of the entire project.
  • the modular factory building further includes a top plate and a side plate (neither shown).
  • the top plate is arranged on the top of the supporting frame 11 and the side plate is installed on the side of the supporting frame 11.
  • the number of side plates and the installation positions of the side plates on the support frame 11 are set according to the installation positions of the module assembly 10 during the assembly process.
  • the top and side panels are installed on the support frame 11.
  • the top and side panels can protect the equipment and pipelines inside the support frame 11; on the other hand, the top and side panels can be assembled in the module assembly 10. After that, a seal is formed, so that the modular plant can meet the needs of indoor and outdoor use at the same time.
  • the modular plant is used in different places where the roof and side panels use different types of panels.
  • the modular factory building is applied to the outer wall of the machinery area, and the side panels include 0.5mm-thick profiled steel plates, waterproof vapor barriers, insulation layers, light steel keels and cement panels arranged in sequence. Among them, the cement panels are used as temporary rain-proof exterior walls.
  • the profiled steel plate is the decorative layer.
  • the side panels include acrylic paint layer, double-layer fire-resistant gypsum board, light steel keel, double-layer fire-resistant gypsum board and acrylic paint layer in sequence. Among them, double-layer gypsum board can avoid transportation The wall panel cracked on the way.
  • the side panels may include epoxy coating layers, double-layer moisture-proof and mildew-proof gypsum boards, light steel keels, double-layer moisture-proof and mildew-proof gypsum boards, and epoxy coating layers arranged in sequence.
  • the epoxy coating layer is suitable for clean interior walls.
  • the side panels can also include the CPVC clean room wallboard, double-layer moisture-proof and mildew-proof gypsum board, light steel keel, double-layer moisture-proof and mildew-proof gypsum board and CPVC clean room wallboard in sequence.
  • CPVC wall panels are suitable for clean interior walls.
  • the side panels may also include 1mm painted clean steel plate, 12.5mm gypsum board, light steel keel, 12.5mm gypsum board and 1mm painted clean steel plate arranged in sequence.
  • the modular factory building further includes a connecting piece 20, and the supporting frames 11 of two adjacent module assemblies 10 are connected by the connecting piece 20.
  • the connecting member 20 includes a connecting plate 21 and a fastener 22.
  • the connecting plate 21 is arranged between two adjacent support frames 11, and the connecting plate 21 is tightly connected to the two support frames 11 respectively.
  • the fastener 22 is connected, and the fastener 22 can be but not limited to a bolt.
  • the connecting plate 21 is processed with a negative tolerance, and the connecting plate 21 is inserted into the gap between the adjacent support frames 11 to connect to the two support frames 11 respectively.
  • providing a connecting plate 21 between the two supporting frames 11 can compensate for machining errors and improve the stability of the connection of the supporting frames 11.
  • different module assemblies 10 can be connected and expanded in a vertical direction and a horizontal direction, and different module assemblies 10 can be flexibly combined according to different usage requirements to splice the required plant area.
  • the module assembly 10 further includes a square air duct connector 30, and the square air ducts 15 in the air duct systems of two adjacent module assemblies are connected through the square air duct connector 30, and the square air duct connector 30
  • the square connecting pipe 31 and the air pipe connecting flange 32 are included.
  • the square connecting pipe 31 is connected to the corresponding square air pipe 15 through the air pipe connecting flange 32 respectively.
  • the length of the square connecting pipe 31 is processed according to on-site measurements.
  • the square connecting pipe 31 is cut with a distance between 15 to meet the installation requirements between the module assemblies 10 in different positions and to facilitate the assembly operation of the module assembly 10.
  • the square connecting pipe 31 is connected to the corresponding flange 32 through the air pipe.
  • the connection of the square air duct 15 can ensure airtightness.
  • the module assembly further includes a circular duct connector 40.
  • the circular ducts 16 in the duct systems of two adjacent module assemblies 10 are connected through the circular duct connector 40.
  • the circular duct The pipe connector 40 includes a circular connecting tube 41, and the circular connecting tube 41 is socket-connected with the corresponding circular air duct 16 respectively.
  • the length of the circular connecting tube 41 is longer than the length required for actual installation. In actual installation, two circular air ducts can be connected as required. 16 adjust the insertion depth of the circular connecting pipe 41. If the length required for on-site installation is longer, the insertion depth of the circular connecting pipe 41 is shallower.
  • the circular air duct connector 40 further includes a clamp 42, which is connected to the circular connecting tube 41, if the distance between the two circular ducts 16 to be connected is greater than the circular
  • the length of the air pipe connecting piece 40 is connected by two or more round connecting pipes 41, and the two or more round connecting pipes 41 are connected by a clamp 42.
  • the insertion depth of the circular connecting tube 41 into the corresponding small-sized circular air duct 16 is not less than 50 mm.
  • the module assembly further includes a water pipe connection flange 50, and the water pipes 17 in the water pipe system of the two adjacent module assemblies 10 are connected by the water pipe connection flange 50, and the water pipes in the two module assemblies 10 that need to be connected
  • the connection between 17 and the water pipe connection flange 50 can ensure the sealing performance.
  • a water pipe connecting pipe pass can also be arranged between the two water pipes 17 that need to be connected. The corresponding water pipe 17 is connected.
  • the module assembly further includes a cable tray connector 60, and the cable trays 18 of the cable tray systems of two adjacent module assemblies 10 are connected by the cable tray connector 60, and the cable tray connector 60 includes the tray connector 61 And a locking member (not shown), the bridge connecting pieces 61 are respectively connected to the corresponding cable bridge 18 through the locking member.
  • the length of the bridge connecting piece 61 can be cut according to the distance between the two cable bridges 18 that need to be connected, which can meet the installation requirements between the module assemblies 10 in different positions, and facilitate the assembly operation of the module assembly 10.
  • the corresponding cable tray 18 is connected by a locking member, and the connection is stable and reliable.
  • the locking member can be, but is not limited to, a bolt or a screw.
  • the above-mentioned modular factory building can improve the construction efficiency of the factory building, shorten the construction period of the factory building, and can save the construction cost of the factory building.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Details Of Indoor Wiring (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Installation Of Indoor Wiring (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

一种模块化厂房，包括多个模块组件(10)，模块组件(10)包括支撑框架(11)、风管系统、水管系统和电缆桥架系统，支撑框架(11)上设置有设备安装区用于安装工艺设备(13)和/或公用工程设备(14)，风管系统、水管系统和电缆桥架系统均设置在支撑框架(11)上，且风管系统、水管系统和电缆桥架系统均与工艺设备(13)和/或公用工程设备(14)连接。上述的模块化厂房能够提高厂房建造施工效率、缩短厂房建造施工周期，且能够节约厂房建造施工成本。

Description

模块化厂房 技术领域
本发明涉及建筑领域，尤其涉及一种模块化厂房。
背景技术
一般地，传统厂房等建筑物普遍采用钢筋混凝土框架式建造方式构建。然而，厂房内需要设置风管系统、水管系统、设备安装区及电气功能区等多种功能区域，功能分区复杂，采用钢筋混凝土施工方式施工费时费力，存在施工效率低、施工周期长的技术问题。
发明内容
本发明的目的在于提出一种模块化厂房，能够提高厂房建造施工效率、缩短厂房建造施工周期。
为达此目的，本发明采用以下技术方案：
一种模块化厂房，包括多个模块组件，所述模块组件包括支撑框架、风管系统、水管系统和电缆桥架系统，所述支撑框架上设置有设备安装区用于安装工艺设备和/或公用工程设备，所述风管系统、水管系统和电缆桥架系统均设置在支撑框架上，且所述风管系统、水管系统和电缆桥架系统均与所述工艺设备和/或所述公用工程设备连接。
在其中一个实施例中，所述模块化厂房还包括顶板和侧板，所述顶板设置在所述支撑框架顶部，所述侧板安装在所述支撑框架侧面。
在其中一个实施例中，所述模块化厂房还包括连接件，相邻的两个所述模块组件的支撑框架之间通过所述连接件连接。
在其中一个实施例中，所述连接件包括连接板和紧固件，所述连接板设置 在相邻的两个所述支撑框架之间，所述连接板分别与两个所述支撑框架通过所述紧固件连接。
在其中一个实施例中，所述紧固件为螺栓。
在其中一个实施例中，所述模块组件还包括方形风管连接件，相邻的两个所述模块组件的所述风管系统中的方形风管通过所述方形风管连接件连通，所述方形风管连接件包括方形连接管和风管连接法兰，所述方形连接管分别通过所述风管连接法兰与对应的所述方形风管连接。
在其中一个实施例中，所述模块组件还包括圆形风管连接件，相邻的两个所述模块组件的所述风管系统中的圆形风管通过所述圆形风管连接件连通，所述圆形风管连接件包括圆形连接管，所述圆形连接管分别与对应的所述圆形风管承插连接。
在其中一个实施例中，所述圆形风管连接件还包括卡箍，所述卡箍与所述圆形连接管连接。
在其中一个实施例中，所述模块组件还包括水管连接法兰，相邻的两个所述模块组件的所述水管系统中的水管通过所述水管连接法兰连接。
在其中一个实施例中，所述模块组件还包括电缆桥架连接件，相邻的两个所述模块组件的所述电缆桥架系统的电缆桥架通过所述电缆桥架连接件连接，所述电缆桥架连接件包括桥架连接片和锁紧件，所述桥架连接片通过所述锁紧件分别与对应的所述电缆桥架连接。
上述的模块化厂房包括多个模块组件，模块组件内集成风管系统、水管系统和电缆桥架系统，并在支撑框架上设置设备安装区用于安装工艺设备和/或公用工程设备。其中，风管系统、水管系统、电缆桥架系统(即电气功能区)及设备安装区的集成都可以在制造车间内完成，现场施工时只需将多个模块组件 进行拼装即可，施工操作简单方便，施工效率高，能够有效缩短施工周期。并且，模块组件的集成过程可以与现场基础配套工程的建造同步进行，可以进一步节省整个工程的建造周期。
附图说明
图1是一个实施例中模块化厂房的部分结构分解图；
图2是一个实施例中不同模块组件的支撑框架连接的结构示意图；
图3是一个实施例中不同模块组件的风管系统连接的结构示意图；
图4是一个实施例中不同模块组件的电缆桥架的连接结构示意图。
附图标记说明：
10-模块组件，11-支撑框架，13-工艺设备，14-公用工程设备，15-方形风管，16-圆形风管，17-水管，18-电缆桥架，20-连接件，21-连接板，22-紧固件，30-方形风管连接件，31-方形连接管，32-风管连接法兰，40-圆形风管连接件，41-圆形连接管，42-卡箍，50-水管连接法兰，60-电缆桥架连接件，61-桥架连接片。
具体实施方式
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。
在本发明的描述中，需要理解的是，术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
请同时参阅图1至图4，一实施例的模块化厂房包括多个模块组件10。模块组件10包括支撑框架11、风管系统、水管系统和电缆桥架系统，支撑框架 11上设置有设备安装区用于安装工艺设备13和/或公用工程设备14，风管系统、水管系统和电缆桥架系统均设置在支撑框架11上，且风管系统、水管系统和电缆桥架系统均与工艺设备13和/或公用工程设备14连接。
具体地，支撑框架11采用钢框架，设备安装区设置在支撑框架11底部，设备安装区可以是设置在支撑框架11上的钢板或钢梁，也可以是钢板和钢梁的组合结构，甚至还可以是钢筋混凝土楼板结构，本实施例并不具体限定。支撑框架11的上部区域安装风管系统、水管系统和电缆桥架系统，其中，电缆桥架系统布置于支撑框架11上梁的梁下300mm～600mm的空间内，风管系统布置于电缆桥架系统上方。进一步地，设备安装区上可以安装工艺设备13，还可以安装公用工程设备14，公用工程设备14包括供电设备、通风装置、制冷设备、消防成套设备等。如图1所示，本实施例的两个模块组件10中，一个模块组件10的设备安装区上安装工艺设备13，该模块组件10上的水管系统与工艺设备13连接，另一个模块组件10的设备安装区上安装公用工程设备14，该模块组件10上的风管系统和电缆桥架系统分别与公用工程设备连接。在其它实施例中，也可以在一个模块组件10上同时安装工艺设备13和公用工程设备14，本实施例并不做具体限定。
上述的模块化厂房包括多个模块组件10，模块组件10内集成风管系统、水管系统和电缆桥架系统，并在支撑框架11上设置工艺设备13和/或公用工程设备14。其中，风管系统、水管系统、电缆桥架系统(即电气功能区)及设备安装区的集成都可以在制造车间内完成，现场施工时只需将多个模块组件10进行拼装，完成模块组件10之间的现场拼装工作即可，施工操作简单方便，施工效率高，能够有效缩短施工周期。并且，模块组件10的集成过程可以与现场基础配套工程的建造同步进行，可以进一步节省整个工程的建造周期。
在一个实施例中，模块化厂房还包括顶板和侧板(均未示出)，顶板设置在支撑框架11的顶部，侧板安装在支撑框架11的侧面。具体地，侧板的数量和侧板在支撑框架11上的安装位置根据模块组件10在组装过程中所处的安装位置设置。本实施例中，在支撑框架11上安装顶板和侧板，一方面，顶板和侧板能够保护支撑框架11内部的设备和管路；另一方面，顶板和侧板能够在模块组件10拼装完成后形成密封，使模块化厂房能够同时满足室内、室外的使用需求。
具体地，模块化厂房应用于不同场所顶板和侧板采用不同类型板材。例如，模块化厂房应用于机械区外墙，侧板包括依次设置的0.5mm厚度压型钢板、防水隔汽层、保温层、轻钢龙骨和水泥板，其中，水泥板作为临时防雨外墙，压型钢板为装饰层。若模块化厂房应用于机械区防火墙，则侧板包括依次设置的丙烯酸涂料层、双层防火石膏板、轻钢龙骨、双层防火石膏板和丙烯酸涂料层，其中，双层石膏板能够避免运输途中墙板开裂。
进一步地，如果模块化厂房应用于洁净室内隔墙，侧板可以包括依次设置的环氧涂料层、双层防潮防霉石膏板、轻钢龙骨、双层防潮防霉石膏板和环氧涂料层，其中，环氧涂料层适用于洁净室内墙。模块化厂房应用于洁净室内隔墙时，侧板还可以包括依次设置的CPVC洁净室墙板、双层防潮防霉石膏板、轻钢龙骨、双层防潮防霉石膏板和CPVC洁净室墙板，其中，CPVC墙板适用于洁净室内墙。更进一步地，模块化厂房应用于洁净室内隔墙时，侧板也可以包括依次设置的1mm烤漆洁净钢板、12.5mm石膏板、轻钢龙骨、12.5mm石膏板和1mm烤漆洁净钢板。
在一个实施例中，模块化厂房还包括连接件20，相邻的两个模块组件10的支撑框架11之间通过连接件20连接。具体地，在一个实施例中，连接件20包 括连接板21和紧固件22，连接板21设置在相邻的两个支撑框架11之间，连接板21分别与两个支撑框架11通过紧固件22连接，紧固件22可以但不局限为螺栓。在一个实施例中，考虑模块组件10的制造精度，连接板21加工时采用负工差，连接板21插入相邻的支撑框架11之间的缝隙内分别与两个支撑框架11连接。本实施例中，在两个支撑框架11之间设置连接板21能够对加工误差进行补偿，提高支撑框架11连接的稳定性。
具体地，不同的模块组件10之间可以沿垂直方向和水平方向进行连接扩展，不同的模块组件10之间可以按照不同的使用要求灵活组合，拼接出所需的厂房面积。
在一个实施例中，模块组件10还包括方形风管连接件30，相邻的两个模块组件的风管系统中的方形风管15通过方形风管连接件30连通，方形风管连接件30包括方形连接管31和风管连接法兰32，方形连接管31分别通过风管连接法兰32与对应的方形风管15连接。具体地，为确保现场安装的准确性，方形连接管31的长度根据现场测量进行加工，但是，对于安装距离小于方形连接管31的长度的安装工况，可以根据需要连接的两个方形风管15之间的距离对方形连接管31进行裁切，从而可以满足不同位置的模块组件10之间的安装需求，方便模块组件10组装操作，方形连接管31通过风管连接法兰32与对应的方形风管15连接能够确保密封性。
在一个实施例中，模块组件还包括圆形风管连接件40，相邻的两个模块组件10的风管系统中的圆形风管16通过圆形风管连接件40连通，圆形风管连接件40包括圆形连接管41，圆形连接管41分别与对应的圆形风管16承插连接。具体地，为确保圆形连接管41与圆形风管16承插稳定可靠，圆形连接管41的 长度比实际安装需要的长度长，实际安装中可以根据需要连接的两个圆形风管16之间的距离调整圆形连接管41的插入深度，如果现场安装需求长度较长，则圆形连接管41的插入深度浅一些，如果现场安装需求长度较短，则圆形连接管41的插入深度深一些即可，通过调整圆形连接管41的插入深度即可以满足不同位置的模块组件10之间的安装需求，方便模块组件10组装操作。进一步地，在一个实施例中，圆形风管连接件40还包括卡箍42，卡箍42与圆形连接管41连接，如果需要连接的两个圆形风管16之间的距离大于圆形风管连接件40的长度，采用两根或两根以上圆形连接管41进行连接，两根或两根以上圆形连接管41之间通过卡箍42连接。更进一步地，在一个实施例中，对于小尺寸的圆形风管16，圆形连接管41插入对应的小尺寸的圆形风管16中的插入深度不小于50mm。
在一个实施例中，模块组件还包括水管连接法兰50，相邻的两个模块组件10的水管系统中的水管17通过水管连接法兰50连接，需要连接的两个模块组件10中的水管17之间通过水管连接法兰50连接能够确保密封性能。进一步地，如果两个模块组件10之间的距离较大，也可以在需要连接的两个水管17之间设置水管连接管程，水管连接管程分别通过水管连接法兰50或焊接的方式与对应的水管17连接。
在一个实施例中，模块组件还包括电缆桥架连接件60，相邻的两个模块组件10的电缆桥架系统的电缆桥架18通过电缆桥架连接件60连接，电缆桥架连接件60包括桥架连接片61和锁紧件(未示出)，桥架连接片61通过锁紧件分别与对应的电缆桥架18连接。桥架连接片61的长度可以根据需要连接的两个电缆桥架18之间的距离进行裁切，可以满足不同位置的模块组件10之间的安装需求，方便模块组件10组装操作，桥架连接片61与对应的电缆桥架18通 过锁紧件连接，连接稳定可靠。具体地，锁紧件可以但不局限为螺栓或螺钉。
上述的模块化厂房能够提高厂房建造施工效率、缩短厂房建造施工周期，且能够节约厂房建造施工成本。
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种模块化厂房，其特征在于，包括多个模块组件(10)，所述模块组件(10)包括支撑框架(11)、风管系统、水管系统和电缆桥架系统，所述支撑框架(11)上设置有设备安装区用于安装工艺设备(13)和/或公用工程设备(14)，所述风管系统、水管系统和电缆桥架系统均设置在支撑框架(11)上，且所述风管系统、水管系统和电缆桥架系统均与所述工艺设备(13)和/或所述公用工程设备(14)连接。
  2. 根据权利要求1所述的模块化厂房，其特征在于，所述模块化厂房还包括顶板和侧板，所述顶板设置在所述支撑框架顶部，所述侧板安装在所述支撑框架侧面。
  3. 根据权利要求1所述的模块化厂房，其特征在于，所述模块化厂房还包括连接件(20)，相邻的两个所述模块组件(10)的支撑框架(11)之间通过所述连接件(20)连接。
  4. 根据权利要求3所述的模块化厂房，其特征在于，所述连接件(20)包括连接板(21)和紧固件(22)，所述连接板(21)设置在相邻的两个所述支撑框架(11)之间，所述连接板(21)分别与两个所述支撑框架(11)通过所述紧固件(22)连接。
  5. 根据权利要求4所述的模块化厂房，其特征在于，所述紧固件(22)为螺栓。
  6. 根据权利要求1所述的模块化厂房，其特征在于，所述模块组件(10)还包括方形风管连接件(30)，相邻的两个所述模块组件(10)的所述风管系统中的方形风管(15)通过所述方形风管连接件(30)连通，所述方形风管连接件(30)包括方形连接管(31)和风管连接法兰(32)，所述方形连接管(31)分别通过所述风管连接法兰(32)与对应的所述方形风管(15)连接。
  7. 根据权利要求1所述的模块化厂房，其特征在于，所述模块组件(10)还包括圆形风管连接件(40)，相邻的两个所述模块组件(10)的所述风管系统中的圆形风管(16)通过所述圆形风管连接件(40)连通，所述圆形风管连接件(40)包括圆形连接管(41)，所述圆形连接管(41)分别与对应的所述圆形风管(16)承插连接。
  8. 根据权利要求7所述的模块化厂房，其特征在于，所述圆形风管连接件(40)还包括卡箍(42)，所述卡箍(42)与所述圆形连接管(41)连接。
  9. 根据权利要求1所述的模块化厂房，其特征在于，所述模块组件(10)还包括水管连接法兰(50)，相邻的两个所述模块组件(10)的所述水管系统中的水管(17)通过所述水管连接法兰(50)连接。
  10. 根据权利要求1所述的模块化厂房，其特征在于，所述模块组件(10)还包括电缆桥架连接件(60)，相邻的两个所述模块组件(10)的所述电缆桥架系统的电缆桥架(18)通过所述电缆桥架连接件(60)连接，所述电缆桥架连接件(60)包括桥架连接片(61)和锁紧件，所述桥架连接片(61)通过所述锁紧件分别与对应的所述电缆桥架(18)连接。
PCT/CN2020/133527 2020-05-11 2020-12-03 模块化厂房 WO2021227450A1 (zh)

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CN114248417B (zh) * 2021-12-23 2024-06-18 济南长泓建材有限公司 一种自动化挤出成型系统
CN115247727A (zh) * 2022-08-24 2022-10-28 中广核工程有限公司 具有可拆卸连接结构的框架型支架

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