WO2021223772A1 - 防烫组件及电热水器 - Google Patents

防烫组件及电热水器 Download PDF

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Publication number
WO2021223772A1
WO2021223772A1 PCT/CN2021/095536 CN2021095536W WO2021223772A1 WO 2021223772 A1 WO2021223772 A1 WO 2021223772A1 CN 2021095536 W CN2021095536 W CN 2021095536W WO 2021223772 A1 WO2021223772 A1 WO 2021223772A1
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WIPO (PCT)
Prior art keywords
water
temperature
water inlet
plunger
pipe body
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Application number
PCT/CN2021/095536
Other languages
English (en)
French (fr)
Inventor
赵龙
盛保敬
孙强
赵小勇
Original Assignee
青岛经济技术开发区海尔热水器有限公司
海尔智家股份有限公司
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Application filed by 青岛经济技术开发区海尔热水器有限公司, 海尔智家股份有限公司 filed Critical 青岛经济技术开发区海尔热水器有限公司
Publication of WO2021223772A1 publication Critical patent/WO2021223772A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details

Definitions

  • the invention belongs to the technical field of household appliances, and in particular relates to an anti-scalding component and an electric water heater.
  • electric water heaters are commonly used household appliances in people's daily lives.
  • the electric water heater is usually equipped with a water tank and an electric heating tube arranged in the water tank, and the heat pipe of the motor heats the water in the water tank after being energized.
  • a water inlet pipe and a water outlet pipe are connected to the water tank, the cold water enters the water tank through the water inlet pipe, and the hot water in the water tank is output from the water outlet pipe.
  • the heating temperature of electric water heaters can be set to 75°C. In some water heaters, the heating temperature can even be set to 80°C in the high-temperature sterilization mode. At the same time, instant heat washing and 3D heating technology have gradually become a standard configuration of water heaters. After the 3D heating is turned on, the temperature of the hot water in the water heater will rapidly increase by more than 10 degrees. A large number of tests have also verified that the water temperature out of the water heater even exceeds 90 degrees.
  • the user side usually uses a water mixer to adjust the final outlet water temperature.
  • the user In the process of adjusting the water temperature through the water mixer, the user needs to test the water temperature by hand, which is very likely to cause burns to the user. As a result, the safety of the electric water heater is low.
  • how to design an electric water heater with high reliability is the technical problem to be solved by the present invention.
  • the invention provides an anti-scalding component and an electric water heater, which adopts a temperature module to automatically control the mixing of cold and hot water according to the outlet water temperature, thereby improving the reliability of the anti-scalding component and improving the safety of the electric water heater.
  • the present invention provides an anti-scalding component, including:
  • Water inlet tee said water inlet tee has one inlet and two outlets;
  • the water mixing mechanism includes: a first pipe body, a second pipe body, a third pipe body, and a temperature adjustment module; wherein, one port of the first pipe body is a water outlet and another pipe port
  • the pipe wall of the first pipe body is provided with a first water inlet and a second water inlet
  • the second pipe body is arranged on the side wall of the first pipe body and is connected with the first
  • the water inlet is connected
  • the third pipe body is arranged on the side wall of the first pipe body and communicates with the second water inlet
  • the temperature adjustment module is arranged in the installation port and is used to rely on the outlet
  • the water outlet temperature changes to control the second water inlet to selectively communicate with the cold water cavity;
  • the shut-off valve is connected between one of the outlets and the third pipe body.
  • stop valve is a manual valve.
  • shut-off valve is an electronically controlled valve.
  • the temperature adjustment module includes:
  • a plunger the plunger is provided with a mounting hole and at least one through hole, and the through hole is located on one side of the mounting hole;
  • a temperature-sensitive driving component includes a cylinder and a push rod, the push rod is inserted into the cylinder, and a temperature-sensitive cavity is formed between the push rod and the inside of the cylinder.
  • the temperature-sensitive cavity is filled with thermal expansion and contraction materials, and the cylinder is arranged in the mounting hole;
  • the sealing plug is arranged on the installation port, the plunger is slidably arranged in the first pipe body, and the inside of the first pipe body is between the plunger and the sealing plug A cold water cavity is formed between, and the push rod is arranged opposite to the sealing plug; the thermal expansion and contraction material is used to drive the push rod to move by relying on the change of the water outlet temperature of the water outlet, and the push rod is used for Cooperating with the sealing plug to drive the plunger to slide to control the second water inlet to selectively communicate with the cold water cavity.
  • the temperature control module further includes: a sealing ring, the sealing ring is sleeved on the plunger and sandwiched between the plunger and the inner tube wall of the first tube body, the sealing ring Located between the first water inlet and the second water inlet.
  • the temperature control module further includes an elastic reset component, and the elastic reset component is used to apply an elastic force toward the sealing plug direction to the plunger or the cylinder.
  • the elastic return member is a spring
  • the spring is located in the first tube, one end of the spring abuts on the plunger or the cylinder, and the other end of the spring Leaning against the first tube body.
  • the elastic reset member is an elastic piece, the elastic piece is located in the first tube body, one end of the elastic piece abuts on the plunger or the cylinder, and the other end of the elastic piece Leaning against the first tube body.
  • a first retaining ring is provided on the sealing plug
  • a second retaining ring is provided on one end of the plunger
  • the second retaining ring surrounds the outside of the through hole
  • the present invention also provides an electric water heater, including a water tank having an inlet pipe and a water outlet pipe, and further comprising the anti-scald component; the water inlet tee in the anti-scald component is connected to the inlet The water pipe is connected, and the second pipe body in the anti-scalding component is connected with the water outlet pipe.
  • the advantages and positive effects of the present invention are: by adding a temperature adjustment module in the water mixing mechanism, the temperature adjustment module can automatically adjust the mixing amount of cold water and hot water according to the water outlet temperature of the water mixing mechanism, In this way, it is possible to automatically adjust the mixing amount of cold and hot water without manually adjusting the mixing amount of cold and hot water, thereby improving the reliability and safety of the electric water heater.
  • the water inlet tee in addition to meeting the normal water inlet requirements of the electric water heater itself, it can also deliver cold water to the water mixing mechanism as needed to achieve the mixing of cold and hot water, making the overall structure more compact; and , By adding a water mixing mechanism between the water inlet tee and the water mixing mechanism, users can mix cold and hot water according to their needs, thereby satisfying users' different water requirements and improving user experience.
  • Figure 1 is one of the structural schematic diagrams of an embodiment of the anti-scalding component of the present invention
  • Figure 2 is a cross-sectional view of an embodiment of the anti-scalding component of the present invention.
  • FIG 3 is one of the structural schematic diagrams of the water mixing mechanism in Figure 1;
  • Figure 4 is an exploded view of the water mixing mechanism in Figure 3;
  • Figure 5 is a schematic diagram of the structure of the plunger in Figure 3.
  • Figure 6 is the second structural diagram of the water mixing mechanism in Figure 1;
  • Figure 7 is a sectional view taken along line A-A in Figure 6;
  • Figure 8 is the third structural diagram of the water mixing mechanism in Figure 1;
  • Figure 9 is a cross-sectional view taken along line B-B in Figure 8.
  • Figure 10 is a cross-sectional view of the water mixing mechanism in Figure 1;
  • Fig. 11 is a schematic structural diagram of an embodiment of an electric water heater of the present invention.
  • the terms “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer”, etc. indicate directions or positions The term of relationship is based on the direction or position relationship shown in the drawings, which is only for ease of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Restrictions on the present invention.
  • the terms “first” and “second” are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
  • Embodiment 1 as shown in Figures 1 to 2, this embodiment proposes an anti-scald component, this embodiment proposes an anti-scald component, the anti-scald component is used to install on the water tank of the electric water heater, and the water tank output The hot water is processed by anti-scalding components to achieve the purpose of anti-scalding.
  • anti-scalding components include:
  • Water inlet tee 10 water inlet tee 10 has one inlet and two outlets;
  • the water mixing mechanism 20 includes: a first pipe body 1, a second pipe body 2, a third pipe body 3, and a temperature adjustment module 4; wherein, one port of the first pipe body 1 is a water outlet and the other One pipe port is the installation port, the first pipe body 1 is provided with a first water inlet and a second water inlet on the pipe wall, and the second pipe body 2 is arranged on the side wall of the first pipe body 1 and is connected to the first pipe The water inlet is connected, the third pipe body 3 is arranged on the side wall of the first pipe body 1 and communicates with the second water inlet, and the temperature adjustment module 4 is arranged in the installation port and used to rely on the water outlet of the water outlet Temperature change to control the second water inlet to selectively communicate with the cold water cavity;
  • the shut-off valve 30 is connected between one of the outlets and the third pipe body 3.
  • an outlet of the water inlet tee 10 is connected to the water inlet pipe of the water tank of the electric water heater, and the inlet of the water inlet tee 10 is connected to the tap water pipe, and the second pipe body 2 is connected to the water outlet pipe of the water tank.
  • the water outlet of the first pipe body 1 is connected to the water terminal.
  • the first pipe body 1 is provided with a temperature adjustment module 4 to automatically adjust the temperature of the water outlet 11 through the temperature adjustment module 4, so as to prevent the hot water output from the water outlet 11 from being too high in temperature. Burn the user.
  • the second pipe body 2 is used to input hot water
  • the third pipe body 3 is used to input cold water.
  • the hot water enters the first pipe body 1 and is output through the water outlet 11, while for the cold water in the third pipe body 3, the temperature adjustment module 4 controls the amount of cold water entering.
  • the water in the water tank is heated to a set temperature, and the user's water temperature is lower than the water temperature in the water tank, and the hot water output from the water tank enters the first pipe body 1 through the second pipe body 2 and adjusts
  • the temperature module 4 can automatically adjust the cold water mixing amount of the third pipe body 3 according to the water outlet temperature of the first pipe body 1, so that the first pipe body 1 outputs the water temperature required by the user.
  • the user does not need to manually adjust the water mixing valve, and at the same time, the user does not need to test the water temperature by hand, so as to improve user experience and use safety, and reduce the occurrence of scalding users.
  • shut-off valve 30 By configuring the shut-off valve 30, the user can control whether the cold and hot water needs to be mixed according to the needs, thereby meeting the user's output and use requirements for high-temperature water, so as to improve the user experience.
  • the shut-off valve 30 may be a manual valve, or the shut-off valve 30 may be an electronically controlled valve.
  • the specific manifestation of the shut-off valve 30 is not limited and repeated.
  • the specific mechanical automatic temperature adjustment mode of the water mixing mechanism 20 is mainly realized by the temperature adjustment module 4.
  • the specific structure of the temperature adjustment module 4 includes the plunger 41, The sealing plug 42 and the temperature-sensitive driving part 43 are provided with a mounting hole 411 and at least one through hole 412 on the plunger 41.
  • the through hole 412 is located on one side of the mounting hole 411.
  • the temperature-sensitive driving part 43 includes a cylinder 431 and a push rod 432.
  • the push rod 432 is inserted into the cylinder 431.
  • a temperature-sensitive cavity is formed between the push rod 432 and the inside of the cylinder 431.
  • the temperature-sensitive cavity is filled with a thermal expansion and contraction material (not shown).
  • the sealing plug 42 is arranged on the mounting port 12, the plunger 41 is slidably arranged in the first pipe body 1, and the first pipe body 1 is located between the plunger 41 and the sealing plug
  • a cold water cavity is formed between 42 and the push rod 432 is arranged opposite to the sealing plug 42; the thermal expansion and contraction material is used to drive the push rod 432 to move depending on the change in the temperature of the water outlet 11, and the push rod 432 is used for sealing
  • the plug 42 cooperates to drive the plunger 41 to slide to control the second water inlet 14 to selectively communicate with the cold water cavity.
  • the specific working process of the temperature adjustment module 4 is: when the temperature of the water outlet 11 is too high, the thermal expansion and contraction material in the cylinder 431 in the temperature-sensitive driving component 43 expands and causes the push rod 432 to abut against the seal Plug 42 on.
  • the push rod 432 uses the force generated by the thermal expansion and contraction material to push the cylinder 431 to drive the plunger 41 to move toward the water outlet 11, thereby causing the second water inlet 14 arranged on the first pipe body 1 to be formed with the inside thereof.
  • the cold water cavity is connected.
  • the cold water introduced by the third tube body 3 enters the cold water cavity, the cold water flows out through the through hole 412 and is mixed with the hot water flowing in the first water inlet 13, and finally, reduces the water outlet temperature of the water outlet 11. , In turn, to prevent the user from being burned.
  • the push rod 432 is controlled to move, so as to realize the control of the second water inlet 14 to selectively communicate with the cold water cavity.
  • the conventional technique of using paraffin wax for temperature control can be adopted.
  • the paraffin wax filling material in the paraffin wax thermostat can be used, and the paraffin wax filling material can be used.
  • the specific group allocation ratio is not limited here.
  • the push rod 432 in the temperature control module 4 is set to have a certain distance from the sealing plug 42 in the initial state, so as to achieve Perform more accurate temperature control within a certain temperature range.
  • the water outlet temperature of the water outlet 11 when the water outlet temperature of the water outlet 11 is lower than the first set temperature T1, a gap is formed between the free end of the push rod 432 and the sealing plug 42; the water outlet temperature at the water outlet 11 is higher than the second set temperature At T2, the free end of the push rod 432 abuts on the sealing plug 42.
  • the temperature value of T2 is greater than the temperature value of T1.
  • the push rod 432 is in a fully retracted state .
  • the push rod 432 gradually extends outward relative to the cylinder 431 under the action of the thermal expansion and contraction material, and before the water outlet temperature of the water outlet 11 reaches T2 ,
  • the plunger 41 is in a stationary state to keep the second water inlet 14 disconnected from the cold water cavity. In this way, it can be ensured that the user uses hot water within the set temperature range, thereby avoiding adding cold water to the user when the temperature of the hot water is not high, causing the user's water temperature to be too low.
  • T1 and T2 are mainly based on the temperature required by the user's hot water use needs in different situations.
  • T2 is used as a trigger to mix with cold water to avoid scalding the user.
  • Trigger value For example: Taking a normal household as an example, T1 can be set to a value of 40 degrees, and T2 can be set to a value of 50 degrees; when the hot water entering the first pipe body 1 is below 50 degrees, the third pipe body 3 The cold water in the tube will not enter the first tube body 1.
  • the cold water delivered in the third tube body 3 enters the first tube body 1 and mixes with the hot water to reduce the output The temperature of the water output from the nozzle 11.
  • the temperature adjustment module 4 further includes a sealing ring 44, which is sleeved on the plunger 41 and clamped Between the plunger 41 and the inner tube wall of the first tube body 1, the sealing ring 44 is located between the first water inlet 13 and the second water inlet 14.
  • the sealing ring 44 will tightly abut on the inner pipe wall of the first pipe body 1, and the sealing ring 44 is used to connect the first water inlet 13 and The second water inlet 14 is spaced apart to prevent the cold and hot water entering from the first water inlet 13 and the second water inlet 14 from affecting each other.
  • the temperature control module 4 further includes an elastic resetting part 45, and the elastic resetting part 45 is used to apply an elastic force toward the sealing plug 42 to the plunger 41 or the cylinder 431.
  • the push rod 432 extends out and abuts against the sealing plug 42 to drive the plunger 41 to move, so that the second water inlet 14 and the cold water cavity The body is connected.
  • the temperature of the water in the first pipe body 1 is lowered, in order to avoid the temperature of the water outlet 11 from being too low, it is necessary to reduce or cut off the water path between the second water inlet 14 and the cold water cavity in time.
  • the elastic reset member 45 can drive the plunger 41 to reset when the push rod 432 retracts, thereby reducing or cutting off the second water inlet 14 and the cold water. Waterway between cavities.
  • the elastic return member 45 may be a spring or an elastic piece.
  • the spring is located in the first tube 1, one end of the spring abuts against the plunger 41 or the cylinder 431, and the other end of the spring abuts against the first tube 1 .
  • the spring against the cylinder 431 the spring can apply a spring force to the cylinder 431, and the direction of the spring force is toward the sealing plug 42.
  • the push rod 432 abuts on the sealing plug 42 to drive the cylinder 431 and the plunger 41 to move, thereby compressing the spring.
  • the push rod 432 retracts, and the spring drives the cylinder 431 to drive the plunger 41 to move in the reverse direction to reset, so as to cut off the second water inlet 14 and the cold water cavity.
  • a limit plate 15 is provided inside the first tube body 1 near the water outlet 11, and the other end of the spring abuts against the limit plate 15 15 on the bit board.
  • the limiting plate 15 can support the spring, so that the spring is squeezed between the limiting plate 15 and the plunger 41 or the cylinder 431.
  • the limiting plate 15 may be a ring-shaped structure, on the one hand, it can play a good supporting effect on the spring, on the other hand, the limiting plate 15 of the ring-shaped structure can reduce the obstruction of water flow, so as to ensure the smooth water outlet of the water outlet 11.
  • a guide post 433 extending in the direction of the water outlet 11 can also be provided on the cylinder 431.
  • the spring is sleeved on the guide post 433.
  • the guide post 433 can support and shape the spring, and then compress the spring. In order to ensure that the posture of the spring does not skew, the assembly reliability is improved.
  • the plunger 41 is used to control the on-off of the flow path between the second water inlet 14 and the cold water cavity more reliably, and a first retaining ring 421 is provided on the sealing plug 42.
  • a second retaining ring 413 is provided on one end surface of the plunger 41, and the second retaining ring 413 surrounds the outside of the through hole 412; after the first retaining ring 421 and the second retaining ring 413 abut against each other, the first retaining ring 421 The edge of ⁇ and the edge of the second retaining ring 413 cooperate with each other to form a sealing water blocking surface.
  • a step surface 16 may also be provided in the first pipe body 1, and the step surface 16 is located between the water outlet 11 and the first water inlet 13.
  • the plunger 41 is provided with a third retaining ring on one end surface, and a water gap is formed between the third retaining ring and the step surface 16. Specifically, when it is necessary to mix cold and hot water, the plunger 41 moves toward the water outlet 11, so that the distance of the water gap formed between the third retaining ring and the step surface 16 becomes smaller, so as to reduce heat. The outflow of water can adjust the water temperature more quickly and efficiently to meet the requirements of anti-scalding.
  • the sealing plug 42 is further provided with a positioning plate 422, and the positioning plate 422 can cooperate with the push rod 432 to exert a reverse thrust on the push rod 432.
  • Embodiment 3 as shown in Figure 8, based on the above embodiments 1 and 2, in order to facilitate the user or operator to adjust the temperature of triggering water mixing, the sealing plug 42 is threadedly connected with a screw 423, and one end of the screw 423 is connected to The positioning plate 422 is connected, and the other end of the screw 423 extends to the outside of the sealing plug 42.
  • the distance between the positioning plate 422 and the push rod 432 in the retracted state can be adjusted by rotating the screw 423 to adjust the temperature of triggering water mixing.
  • the screw 423 is rotated to the maximum stroke of the outside, so that the push rod 432 in the extended state is not aligned with the positioning
  • the plate 422 is in contact to realize high-temperature water output without mixing water, so as to realize the high-temperature water output by configuring with the shut-off valve 30, which is more conducive to improving the user's requirements for the diversity of water temperature.
  • this embodiment proposes an electric water heater, including a water tank 100, the water tank 100 has a water inlet pipe 101 and a water outlet pipe 102, and the water inlet tee 10 of the anti-scalding component 200 is connected to the water inlet pipe 101 , The second pipe body of the anti-scalding assembly 200 is connected to the water outlet pipe 102.
  • the specific structure of the electric water heater is not limited here, but for the anti-scalding component, it can be connected between the water inlet pipe 101 and the water outlet pipe 102, and the heat output after heating in the water tank 100 Water enters the anti-scalding assembly 200 through the water outlet pipe 102.
  • the cold water of the water inlet pipe 101 is connected to an external water supply source through the water inlet tee 10.

Abstract

本发明公开了一种防烫组件及电热水器。防烫组件,包括:进水三通,进水三通具有一进口和两个出口;混水机构,混水机构包括:第一管体、第二管体、第三管体和调温模组;第一管体的一端口为出水口、另一管口为安装口,第一管体的管壁上设置有第一进水口和第二进水口,第二管体设置在第一管体的侧壁上并与第一进水口连通,第三管体设置在第一管体的侧壁上并与第二进水口连通,调温模组设置在安装口中并用于依靠出水口的出水温度变化来控制第二进水口选择性连通冷水腔体;截止阀,截止阀连接在其中一出口和第三管体之间。本发明采用机械式的温感驱动部件来自动控制冷热水混合,提高防烫组件的使用可靠性以提高电热水器的使用可靠性。

Description

防烫组件及电热水器 技术领域
本发明属于家用电器技术领域,尤其涉及一种防烫组件及电热水器。
背景技术
目前,电热水器是人们日常生活中常用的家用电器。电热水器通常配置有水箱以及设置在水箱中的电加热管,电机热管通电后对水箱内的水进行加热。同时,水箱上连接有进水管和出水管,冷水经由进水管进入到水箱,而水箱中的热水则从出水管输出。
电热水器的加热温度可设定到75℃,有些热水器的高温杀菌模式下甚至加热温度设定到80℃,同时瞬热洗、3D加热技术已逐渐成为热水器的一种标配,在瞬热、3D加热开启后,热水器内的热水温度会迅速提升10度以上,大量的试验也验证了热水器流出的水温甚至超过90℃。
技术问题
而在实际使用过程中,用户侧则通常采用混水器来调节最终的出水水温,而通过混水器来调节水温过程中,则需要用户用手来测试水温,极容易发生烫伤用户的现象,导致电热水器的使用安全性较低。鉴于此,如何设计一种使用可靠性高的电热水器是本发明所要解决的技术问题。
技术解决方案
本发明提供了一种防烫组件及电热水器,采用温模组根据出水温度来来自动控制冷热水混合,提高防烫组件的使用可靠性以提高电热水器的使用安全性。
为达到上述技术目的,本发明采用以下技术方案实现:
在一个方面,本发明提供了一种防烫组件,包括:
进水三通,所述进水三通具有一进口和两个出口;
混水机构,所述混水机构包括:第一管体、第二管体、第三管体和调温模组;其中,所述第一管体的一端口为出水口、另一管口为安装口,所述第一管体的管壁上设置有第一进水口和第二进水口,所述第二管体设置在所述第一管体的侧壁上并与所述第一进水口连通,所述第三管体设置在所述第一管体的侧壁上并与所述第二进水口连通,所述调温模组设置在所述安装口中并用于依靠所述出水口的出水温度变化来控制所述第二进水口选择性连通所述冷水腔体;
截止阀,所述截止阀连接在其中一所述出口和所述第三管体之间。
进一步的,所述截止阀为手动阀门。
进一步的,所述截止阀为电控阀门。
进一步的,所述调温模组包括:                
柱塞,所述柱塞上设置有安装孔和至少一个贯通孔,所述贯通孔位于所述安装孔的一侧;
密封堵头;
温感驱动部件,所述温感驱动部件包括缸体和推杆,所述推杆插入到所述缸体中,所述推杆与所述缸体内部之间形成温感腔体,所述温感腔体中填充有热胀冷缩材料,所述缸体设置在所述安装孔中;
其中,所述密封堵头设置在所述安装口上,所述柱塞可滑动的设置在所述第一管体中,所述第一管体内部在所述柱塞与所述密封堵头之间形成冷水腔体,所述推杆与所述密封堵头相对布置;所述热胀冷缩材料用于依靠所述出水口的出水温度变化来驱动所述推杆移动,所述推杆用于与所述密封堵头配合来带动所述柱塞滑动以控制所述第二进水口选择性连通所述冷水腔体。
进一步的,所述调温模组还包括:密封圈,所述密封圈套在所述柱塞上并夹在所述柱塞和所述第一管体的内管壁之间,所述密封圈位于所述第一进水口和所述第二进水口之间。
进一步的,所述调温模组还包括弹性复位部件,所述弹性复位部件用于对所述柱塞或所述缸体施加朝向所述密封堵头方向的弹力。
进一步的,所述弹性复位部件为弹簧,所述弹簧位于所述第一管体中,所述弹簧的一端部抵靠在所述柱塞或所述缸体上,所述弹簧的另一端部抵靠在所述第一管体上。
进一步的,所述弹性复位部件为弹片,所述弹片位于所述第一管体中,所述弹片的一端部抵靠在所述柱塞或所述缸体上,所述弹片的另一端部抵靠在所述第一管体上。
进一步的,所述密封堵头上设置有第一挡圈, 所述柱塞的一端面设置有第二挡圈,所述第二挡圈围绕在所述贯通孔的外部;在所述第一挡圈与所述第二挡圈抵靠在一起后,所述第一挡圈的边缘与所述第二挡圈的边缘相互配合以形成密封阻水面。
在另一个方面,本发明还提供了一种电热水器,包括水箱,所述水箱具有进水管和出水管,还包括上述防烫组件;所述防烫组件中的进水三通与所述进水管连接,所述防烫组件中的第二管体与所述出水管连接。
有益效果
与现有技术相比,本发明的优点和积极效果是:通过在混水机构中增加调温模块,调温模块能够根据混水机构的出水温度来自动的调节冷水和热水的混合量,这样,便可以无需人工调节冷热水的混合量,实现自动调节冷水和热水的混合量,进而提高了电热水器的使用可靠性和安全性。与此同时,对于进水三通而言,其满足电热水器自身正常进水要求外,还可以根据需要向混水机构中输送冷水以实现冷热水的混合,使得整体结构更加的紧凑;并且,通过在进水三通和混水机构之间增加混水机构,使得用户能够根据需要来实现冷热水的混合,进而满足用户不同的用水要求,以提高用户体验性。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为本发明防烫组件一实施例的结构示意图之一;
图2为本发明防烫组件一实施例的剖视图;
图3为图1中混水机构的结构示意图之一;
图4为图3中混水机构的爆炸图;
图5为图3中柱塞的结构示意图;
图6为图1中混水机构的结构示意图之二;
图7为图6中A-A向剖视图;
图8为图1中混水机构的结构示意图之三;
图9为图8中B-B向剖视图;
图10为图1中混水机构的剖视图;
图11为本发明电热水器一实施例的结构示意图。
本发明的最佳实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
需要说明的是,在本发明的描述中,术语“上”、“下”、“左”、“右”、“竖”、“横”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。
实施例一,如图1-图2所示,本实施例提出了一种防烫组件,本实施例提出了一种防烫组件,防烫组件用于安装在电热水器中水箱上,水箱输出的热水经由防烫组件处理,以达到防烫的目的。
其中,防烫组件,包括:
进水三通10,进水三通10具有一进口和两个出口;
混水机构20,混水机构20包括:第一管体1、第二管体2、第三管体3和调温模组4;其中,第一管体1的一端口为出水口、另一管口为安装口,第一管体1的管壁上设置有第一进水口和第二进水口,第二管体2设置在第一管体1的侧壁上并与所述第一进水口连通,第三管体3设置在第一管体1的侧壁上并与所述第二进水口连通,调温模组4设置在所述安装口中并用于依靠所述出水口的出水温度变化来控制所述第二进水口选择性连通所述冷水腔体;
截止阀30,截止阀30连接在其中一所述出口和第三管体3之间。
在实际组装时,进水三通10的一出口与电热水器中水箱的进水管连接,而进水三通10的进口则连接自来水管,第二管体2则与水箱的出水管连接,而第一管体1的出水口则与用水终端连接。
本实施例中的第一管体1中设置有调温模组4,以通过调温模组4来自动调节出水口11的出水温度,进而避免从出水口11输出的热水温度过高而烫伤用户。
在实际使用时,则第二管体2用于输入热水,而第三管体3用于输入冷水。热水进入到第一管体1中并经由出水口11输出,而对于第三管体3中的冷水则由调温模组4来控制冷水的进入量。
具体为,水箱中的水被加热到设定的温度,而用户用水温度低于水箱中的水温,则从水箱中输出的热水经由第二管体2进入到第一管体1后,调温模组4能够根据第一管体1出水口的出水温度自动调节第三管体3的冷水混合量,以使得第一管体1输出用户所需的水温。
这样,便无需用户通过混水阀手动调节,同时,也无需用户自己用手来测试水温,以提高用户体验性和使用安全性,减少烫伤用户的现象发生。
而通过配置截止阀30,则使得用户可以根据需要自己控制是否需要进行冷热水混合,进而满足用户对高温水的输出使用要求,以提高用户使用体验性。
在一些实施例中,截止阀30可以为手动阀门,或者,截止阀30为电控阀门。在此,对于截止阀30的具体表现实体不做限制和赘述。
实施例二,如图3-图9所示,混水机构20的具体机械自动调温方式,则主要通过调温模组4来实现,调温模组4的具体结构包括:柱塞41、密封堵头42和温感驱动部件43,柱塞41上设置有安装孔411和至少一个贯通孔412,贯通孔412位于安装孔411的一侧,温感驱动部件43包括缸体431和推杆432,推杆432插入到缸体431中,推杆432与缸体431内部之间形成温感腔体,所述温感腔体中填充有热胀冷缩材料(未图示),缸体431设置在安装孔411中; 其中,密封堵头42设置在安装口12上,柱塞41可滑动的设置在第一管体1中,第一管体1内部在柱塞41与密封堵头42之间形成冷水腔体,推杆432与密封堵头42相对布置;所述热胀冷缩材料用于依靠出水口11的出水温度变化来驱动推杆432移动,推杆432用于与密封堵头42配合来带动柱塞41滑动以控制第二进水口14选择性连通所述冷水腔体。
调温模组4的具体工作过程为:当出水口11的出水温度过高时,则温感驱动部件43中缸体431内的热胀冷缩材料发生膨胀并使得推杆432抵靠在密封堵头42上。推杆432利用所述热胀冷缩材料产生的力将推动缸体431带动柱塞41朝向出水口11方向移动,进而使得第一管体1上配置的第二进水口14与其内部形成的所述冷水腔体相连通。
此时,第三管体3引入的冷水并进入到所述冷水腔体中,冷水经由贯通孔412流出并与第一进水口13流入的热水进行混合,最终,降低出水口11的出水温度,进而达到防止用户被烫伤的现象发生。
而由于调温模组4依靠热胀冷缩材料根据温度变化而发生体积变化,以控制推杆432移动,进而实现控制第二进水口14选择性的与所述冷水腔体连通。
在某些实施例中,对于热胀冷缩材料的选择,则可以采用常规技术中利用石蜡来进行温度控制的方案,例如可以采用石蜡温控器中的石蜡填充材料,而有关石蜡填充料的具体的组分配比,在此不做限制。
在另一些实施例中,为了实现在设定温度范围内进行有效的温度控制,则设置调温模组4中的推杆432在初始状态下距离密封堵头42具有一定的距离,进而可以实现在某一温度区间内进行更加准确的控温。
例如:在出水口11的出水温度低于第一设定温度T1时,推杆432的自由端部与密封堵头42之间形成间隔;在出水口11的出水温度高于第二设定温度T2时,推杆432的自由端部抵靠在密封堵头42上。
具体的,T2的温度值大于T1的温度值,在第一管体1的出水口11向外输出热水的过程中,当水温低于T1的情况下,推杆432处于完全回缩的状态,而在出水口11的出水温度大于T1后,推杆432在所述热胀冷缩材料的作用下相对于缸体431逐渐向外伸出,而在出水口11的出水温度未达到T2之前,则柱塞41处于不动的状态,以保持第二进水口14与所述冷水腔体断开。这样,便可以保证用户在设定的温度范围内使用热水,进而避免在热水温度不高的情况下再加入冷水而造成用户用水温度过低。
而在实际应用过程中,有关T1和T2的取值,在此不做限制,主要根据不同情况下用户的热水使用需求所要求的温度,T2作为触发使用冷水进行混合以避免烫伤用户的温度触发值。例如:以正常家用为例,则T1可以取值为40度,而T2可以取值为50度;进入到第一管体1中的热水在50度以下的情况下,第三管体3中的冷水不会进入到第一管体1中。而在第一管体1中的水温超过50度后,为了避免热水烫伤用户,则第三管体3中输送的冷水进入到第一管体1中并与热水混合,以降低从出水口11输出的水温温度。
在另一个实施例中,为了避免第二管体2和第三管体3进入的水相互影响,则调温模组4还包括:密封圈44,密封圈44套在柱塞41上并夹在柱塞41和第一管体1的内管壁之间,密封圈44位于第一进水口13和第二进水口14之间。
具体的,在将柱塞41放入到第一管体1中后,密封圈44将紧密的贴靠在第一管体1的内管壁上,利用密封圈44将第一进水口13和第二进水口14间隔开,以避免从第一进水口13和第二进水口14进入的冷热水相互影响。
在一些实施例中,调温模组4还包括弹性复位部件45,弹性复位部件45用于对柱塞41或缸体431施加朝向密封堵头42方向的弹力。
具体的,当第一管体1中的水温较高时,推杆432伸出并抵靠在密封堵头42上,以带动柱塞41移动,进而使得第二进水口14与所述冷水腔体连通。而当第一管体1中的水温降低后,为了避免出水口11出水温度过低,则需要及时的减小或截断第二进水口14与所述冷水腔体之间的水路。而通过配置弹性复位部件45,利用弹性复位部件45施加的弹力,在推杆432回缩时,弹性复位部件45能够驱动柱塞41复位,进而减小或截断第二进水口14与所述冷水腔体之间的水路。
在某一实施例中,弹性复位部件45可以采用弹簧或弹片。以弹簧为例,所述弹簧位于第一管体1中,所述弹簧的一端部抵靠在柱塞41或缸体431上,所述弹簧的另一端部抵靠在第一管体1上。以弹簧抵靠在缸体431上为例进行说明,弹簧能够对缸体431施加弹簧力,弹簧力的方向朝向密封堵头42。当出水口11的温度高于T2并需要进行冷热水混合时,则推杆432抵靠在密封堵头42上,以带动缸体431和柱塞41移动,进而压缩弹簧。而在出水口11的温度低于T2的情况下,则推杆432回缩,并利用弹簧驱动缸体431带动柱塞41反向移动复位,以截断第二进水口14与所述冷水腔体之间的流路。
在某些实施例中,为了方便将弹簧安装在第一管体1内,则第一管体1内部靠近出水口11的位置设置有限位板15,所述弹簧的另一端部抵靠在限位板15上。具体的,限位板15能够对弹簧进行支撑,进而使得弹簧挤压在限位板15和柱塞41或缸体431之间。其中,限位板15可以为环形结构,一方面能够对弹簧起到良好的支撑作用,另一方面环形结构的限位板15能够减少对水流的阻挡,以确保出水口11顺畅的出水。另外,还可以在缸体431上设置有朝向出水口11方向延伸的导向柱433,所述弹簧套在导向柱433上,利用导向柱433能够对弹簧起到支撑定型的作用,进而在压缩弹簧时,以确保弹簧的姿态不会发生歪斜,进而提高组装可靠性。
优选实施例中,为例更加可靠的通过柱塞41来控制第二进水口14与所述冷水腔体之间流路的通断,则在密封堵头42上设置有第一挡圈421, 柱塞41的一端面设置有第二挡圈413,第二挡圈413围绕在贯通孔412的外部;在第一挡圈421与第二挡圈413抵靠在一起后,第一挡圈421的边缘与第二挡圈413的边缘相互配合以形成密封阻水面。
具体的,当需要截断第二进水口14与所述冷水腔体之间的流路时,则第一挡圈421与第二挡圈413抵靠在一起后,在两者之间形成的连接部位构成密封阻水面,以切断第二进水口14与所述冷水腔体之间的流路。而当需要通过第二进水口14进入的冷水与热水进行混合水时,柱塞41移动以使得第二挡圈413远离开第一挡圈421,进而使得第二进水口14与所述冷水腔体之间的流路导通。
同样的,为了更好的起到防烫的目的,则在一实施例中,还可以在第一管体1中设置有台阶面16,台阶面16位于出水口11和第一进水口13之间;柱塞41的一端面设置有第三挡圈,所述第三挡圈与台阶面16之间形成流水间隔。具体的,当需要进行冷热水混合时,由于柱塞41朝向出水口11方向移动,进而使得所述第三挡圈与台阶面16之间形成的流水间隔的距离变小,以实现减少热水的流出量,进而能够更加快捷高效的调节水温以达到防烫的要求。
在某些实施例中,密封堵头42上还设置有定位板422,定位板422能够与推杆432配合,以起到对推杆432施加反向推力的作用。
实施例三,如图8所示,基于上述实施例一和二,为了方便用户或操作人员来调节触发混水的温度,则密封堵头42上螺纹连接有螺杆423,螺杆423的一端部与定位板422连接,螺杆423的另一端部延伸至密封堵头42的外部。当需要调节触发混水的温度时,则通过转动螺杆423来调节定位板422与回缩状态下推杆432之间的距离,便可以调节触发混水的温度。
同样的,在某些特殊情况下,当用户需要用高温水而不需要进行混水的情况下,则通过将螺杆423旋转至外部最大行程处,以使得伸出状态的推杆432不与定位板422接触,进而实现高温出水而不进行混水处理,以实现与截止阀30配置实现高温水的输出,更有利于提高用户对用水温度多样性的要求。
实施例四,如图11所示,本实施例提出了一种电热水器,包括水箱100,水箱100具有进水管101和出水管102,防烫组件200的进水三通10与进水管101连接,防烫组件200的第二管体与出水管102连接。
在本实施例中,有关电热水器的具体结构形式在此不做限制,而对于防烫组件而言,其可以连接在进水管101和出水管102之间,进而水箱100中加热后输出的热水经由出水管102进入到防烫组件200中。同样的,对于进水管101的冷水则通过进水三通10与外界的供水源连接。
以上实施例仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施例对本发明进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。

Claims (10)

  1. 一种防烫组件,其特征在于,包括:
    进水三通,所述进水三通具有一进口和两个出口;
    混水机构,所述混水机构包括:第一管体、第二管体、第三管体和调温模组;其中,所述第一管体的一端口为出水口、另一管口为安装口,所述第一管体的管壁上设置有第一进水口和第二进水口,所述第二管体设置在所述第一管体的侧壁上并与所述第一进水口连通,所述第三管体设置在所述第一管体的侧壁上并与所述第二进水口连通,所述调温模组设置在所述安装口中并用于依靠所述出水口的出水温度变化来控制所述第二进水口选择性连通所述冷水腔体;
    截止阀,所述截止阀连接在其中一所述出口和所述第三管体之间。
  2. 根据权利要求1所述的防烫组件,其特征在于,所述截止阀为手动阀门。
  3. 根据权利要求1所述的防烫组件,其特征在于,所述截止阀为电控阀门。
  4. 根据权利要求1所述的防烫组件,其特征在于,所述调温模组包括:
    柱塞,所述柱塞上设置有安装孔和至少一个贯通孔,所述贯通孔位于所述安装孔的一侧;
    密封堵头;
    温感驱动部件,所述温感驱动部件包括缸体和推杆,所述推杆插入到所述缸体中,所述推杆与所述缸体内部之间形成温感腔体,所述温感腔体中填充有热胀冷缩材料,所述缸体设置在所述安装孔中;
    其中,所述密封堵头设置在所述安装口上,所述柱塞可滑动的设置在所述第一管体中,所述第一管体内部在所述柱塞与所述密封堵头之间形成冷水腔体,所述推杆与所述密封堵头相对布置;所述热胀冷缩材料用于依靠所述出水口的出水温度变化来驱动所述推杆移动,所述推杆用于与所述密封堵头配合来带动所述柱塞滑动以控制所述第二进水口选择性连通所述冷水腔体。
  5. 根据权利要求4所述的防烫组件,其特征在于,所述调温模组还包括:密封圈,所述密封圈套在所述柱塞上并夹在所述柱塞和所述第一管体的内管壁之间,所述密封圈位于所述第一进水口和所述第二进水口之间。
  6. 根据权利要求4所述的防烫组件,其特征在于,所述调温模组还包括弹性复位部件,所述弹性复位部件用于对所述柱塞或所述缸体施加朝向所述密封堵头方向的弹力。
  7. 根据权利要求6所述的防烫组件,其特征在于,所述弹性复位部件为弹簧,所述弹簧位于所述第一管体中,所述弹簧的一端部抵靠在所述柱塞或所述缸体上,所述弹簧的另一端部抵靠在所述第一管体上。
  8. 根据权利要求6所述的防烫组件,其特征在于,所述弹性复位部件为弹片,所述弹片位于所述第一管体中,所述弹片的一端部抵靠在所述柱塞或所述缸体上,所述弹片的另一端部抵靠在所述第一管体上。
  9. 根据权利要求4所述的防烫组件,其特征在于,所述密封堵头上设置有第一挡圈, 所述柱塞的一端面设置有第二挡圈,所述第二挡圈围绕在所述贯通孔的外部;在所述第一挡圈与所述第二挡圈抵靠在一起后,所述第一挡圈的边缘与所述第二挡圈的边缘相互配合以形成密封阻水面。
  10. 一种电热水器,包括水箱,所述水箱具有进水管和出水管,其特征在于,还包括如权利要求1-9任一项所述的防烫组件;所述防烫组件中的进水三通与所述进水管连接,所述防烫组件中的第二管体与所述出水管连接。
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