WO2021190454A1 - 直插式继电器插座 - Google Patents

直插式继电器插座 Download PDF

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Publication number
WO2021190454A1
WO2021190454A1 PCT/CN2021/082110 CN2021082110W WO2021190454A1 WO 2021190454 A1 WO2021190454 A1 WO 2021190454A1 CN 2021082110 W CN2021082110 W CN 2021082110W WO 2021190454 A1 WO2021190454 A1 WO 2021190454A1
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WO
WIPO (PCT)
Prior art keywords
spring
lead
relay socket
wire
clamping
Prior art date
Application number
PCT/CN2021/082110
Other languages
English (en)
French (fr)
Inventor
薛春芳
曹宏江
李志坚
苏源辉
美科尔鲁道夫•
成常祥
Original Assignee
厦门宏远达电器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202010218344.5A external-priority patent/CN111293498A/zh
Priority claimed from CN202010218966.8A external-priority patent/CN111463602A/zh
Priority claimed from CN202010218318.2A external-priority patent/CN111293457A/zh
Application filed by 厦门宏远达电器有限公司 filed Critical 厦门宏远达电器有限公司
Priority to EP21774683.3A priority Critical patent/EP4131666A4/en
Publication of WO2021190454A1 publication Critical patent/WO2021190454A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00—Details of electromagnetic relays
    • H01H50/02—Bases; Casings; Covers
    • H01H50/04—Mounting complete relay or separate parts of relay on a base or inside a case
    • H01H50/047—Details concerning mounting a relays
    • H01H50/048—Plug-in mounting or sockets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/029—Welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • H01R4/4819—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end the spring shape allowing insertion of the conductor end when the spring is unbiased
    • H01R4/4821—Single-blade spring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4846—Busbar details
    • H01R4/485—Single busbar common to multiple springs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22—Bases, e.g. strip, block, panel
    • H01R9/24—Terminal blocks
    • H01R9/26—Clip-on terminal blocks for side-by-side rail- or strip-mounting
    • H01R9/2675—Electrical interconnections between two blocks, e.g. by means of busbars
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00—Contacts
    • H01H1/58—Electric connections to or between contacts; Terminals
    • H01H1/5844—Electric connections to or between contacts; Terminals making use of wire-gripping clips or springs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/03—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations
    • H01R11/05—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations the connecting locations having different types of direct connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/10—Sockets for co-operation with pins or blades
    • H01R13/11—Resilient sockets
    • H01R13/112—Resilient sockets forked sockets having two legs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/484—Spring housing details
    • H01R4/4842—Spring housing details the spring housing being provided with a single opening for insertion of a spring-activating tool
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4846—Busbar details
    • H01R4/4852—Means for improving the contact with the conductor, e.g. uneven wire-receiving surface

Definitions

  • the invention relates to a relay socket, in particular to a direct plug-in relay socket.
  • the in-line relay socket is an external accessory of the relay. It has an input clamp spring and a lead-out piece for inserting an external wire (referred to as an external wire), and the two are connected by an internal wire.
  • an external wire referred to as an external wire
  • the in-line relay socket of the prior art some of the input clamping springs and the lead-out parts are connected by conductive slats, but the conductive slats are not marketed standard parts, and the cost is relatively high. For this reason, at present, round copper wires are often used to connect the input clamp spring and the lead part to reduce production costs.
  • the electrical connection between the wire and the input clamp spring and the lead-out part is realized by soldering, which leads to the problem of welding pollution inside the relay socket, and welding easily changes the original appearance and attributes of the input spring and lead-out part.
  • the present invention provides an in-line relay socket that can avoid welding pollution.
  • an in-line relay socket includes a base, a lead-out piece, a spring sheet, an input clamp spring and an inner wire.
  • the base has a first cavity and a second cavity, and the lead-out member and the spring sheet are arranged in the first cavity of the base.
  • the lead-out member includes an inner connecting part and an outer part, and the spring piece cooperates with the outer part to press the inserted outer wire against the outer part.
  • the input clamp spring is arranged in the second cavity of the base. Both ends of the inner wire are electrically connected to the inner connecting part of the lead-out member and the input clamp spring through laser welding.
  • both ends of the inner wire are respectively provided with clamping portions
  • the inner connection portion of the lead-out member and the input clamping spring are respectively provided with clamping openings
  • the clamping portion at one end of the inner wire The clamping part of the extension part and the internal connection part are welded together by laser welding; the clamping part at the other end of the inner wire is clamped to the input clip
  • the clamping opening of the spring, and the inner lead and the input clamping spring are welded together by laser welding.
  • the base is provided with a wire channel connecting the first cavity and the second cavity, and the inner wire is disposed in the wire channel.
  • the spring plate is provided with a slit; the outer part of the lead-out member is a side plate, the bottom end of the side plate is connected to the inner connecting part, and the inner side of the side plate
  • a convex strip is integrally formed, the convex strip corresponds to the slit on the spring sheet, and the convex strip is used to separate the two inserted outer wires.
  • the side wall of the first cavity of the base is provided with a first limiting groove; In the limit slot.
  • the limiting portion includes a plurality of limiting blocks spaced apart from each other, and each limiting block extends obliquely and upwardly toward the outer side of the side plate.
  • the inner side of the side plate is provided with two downwardly inclined oblique blocks, the two oblique blocks are located on both sides of the convex strip, and the bottom ends of the two oblique blocks are inserted one by one.
  • Two outer wires are provided.
  • the bottom of the first cavity of the base is provided with a second limiting groove;
  • the inscribed part of the lead-out member is a bottom plate, and the top surface of the bottom plate end is /Or the bottom surface is provided with a convex part, and the end part of the bottom plate and the convex part are arranged in the second limiting groove and present an interference fit.
  • the number of the lead-out member, the spring piece, the input clamp spring, and the inner wire is multiple, and corresponds to one by one.
  • the spring leaf is in an inverted V shape, and one side of the spring plate is against the side wall of the first cavity, and the other side is matched with the outer part.
  • the in-line relay socket further includes a housing, which covers the base.
  • the number of the bases is at least two, and the at least two bases have the same structure and are spliced together.
  • the present invention has the following beneficial effects:
  • the present invention uses laser welding instead of the welding process to realize the electrical connection between the inner wire and the internal connection part of the lead-out part and the input clamp spring, which can avoid the introduction of welding pollution, and at the same time better protects the original shape of the input clamp spring and the lead-out part. Appearance and attributes.
  • the inner connecting part of the lead-out member and the input clamping spring are respectively provided with clamping openings, and the clamping openings are used to pre-position the end of the inner wire, so that the end of the inner wire is more convenient for the subsequent laser welding process.
  • the inner wire is inserted into the wire channel of the base by pressing in along the width direction of the base, so that the installation operation of the inner wire is more convenient, and the inside of the base is more concise and compact.
  • the arrangement of the protruding strips allows the present invention to avoid the need for partitions to ensure that the two outer wires have independent installation spaces, and prevent the outer wires from sliding to the middle slit of the spring plate when inserted, resulting in failure to be
  • the problem of effective crimping of the spring sheet also avoids the problem of poor connection safety caused by mutual interference of external wires.
  • the structure and installation process of the present invention are simpler and the cost is lower.
  • the top end of the side plate is provided with a limiting part, which is locked into the first limiting groove corresponding to the side wall of the first cavity, and can provide a lateral limit for the lead-out part to prevent the lead-out part from appearing laterally. Shaking, thereby improving the impact resistance of the lead-out member and improving the stability of the work of the present invention.
  • the limiting portion includes a plurality of limiting blocks spaced apart from each other, and each limiting block is respectively bent toward the outside of the side plate, which not only makes the forming process of the limiting block simpler, but can also avoid the external wires. Avoid the limit block from causing interference with the insertion of external wires.
  • the arrangement of the convex portion can provide a vertical limit for the lead-out member, avoid vertical shaking of the lead-out member, thereby improve the impact resistance of the lead-out member and improve the stability of the work of the present invention.
  • the arrangement of the inclined block can improve the pull-out resistance of the outer wire.
  • the number of the bases is at least two, and the at least two bases have the same structure and are spliced together, so that the present invention can select different relays for cooperation according to actual needs, thereby broadening the application scope of the present invention.
  • Figure 1 is an exploded three-dimensional schematic diagram of the in-line relay socket of the present invention (showing a base and excluding the shell);
  • FIG. 2 is a schematic diagram of the structure of the lead-out member in the in-line relay socket of the present invention
  • Fig. 3 is a structural schematic diagram of the input clamp spring in the in-line relay socket of the present invention.
  • FIG. 4 is a front view of the lead-out piece, spring sheet, input clamp spring, inner wire and base in the assembled state of the in-line relay socket of the present invention
  • Fig. 5 is an enlarged schematic diagram of part A in Fig. 4;
  • Fig. 6 is an exploded schematic diagram of two bases in the in-line relay socket of the present invention.
  • Fig. 7 is an exploded schematic diagram of the housing and the base in the in-line relay socket of the present invention.
  • Figure 8 is a schematic diagram of a structure provided by the present invention.
  • Fig. 9 is a partial enlarged schematic view of the structural member shown in Fig. 8.
  • Fig. 10 is a schematic diagram of the connection between the structural member shown in Fig. 8 and the inner wire;
  • Figure 11 is a schematic diagram of another structure provided by the present invention.
  • Figure 12 is a schematic diagram of the structure of a relay socket using the structural elements shown in Figures 8 to 11;
  • FIG. 13 is a schematic diagram of the connection between the input clamp spring, the lead-out piece and the wire in the relay socket shown in FIG. 12;
  • Figure 14 is an exploded schematic diagram of the outer wire connection structure of the present invention.
  • 15 is a schematic diagram of the three-dimensional structure of the lead-out member in the outer wire connection structure of the present invention.
  • 16 is a cross-sectional view of the lead-out member in the outer wire connection structure of the present invention.
  • 17 is a schematic diagram of the three-dimensional structure of the spring sheet in the outer wire connection structure of the present invention.
  • 19 is a schematic structural diagram of the outer wire connection structure of the present invention when the outer wire starts to be inserted;
  • 20 is a schematic structural diagram of the outer wire connection structure of the present invention when the outer wire is inserted in place;
  • Figure 21 is an exploded schematic diagram of the in-line relay socket of the present invention.
  • Figure 22 is a front view (without housing) of the in-line relay socket of the present invention.
  • Fig. 23 is a schematic diagram of the three-dimensional structure of another lead-out member in the outer wire connection structure of the present invention.
  • a structure When a structure is “on” another structure, it may mean that a certain structure is integrally formed on other structures, or that a certain structure is “directly” installed on other structures, or that a certain structure is “indirectly” installed on other structures through another structure. On other structures.
  • the in-line relay socket of the present invention includes a base 1, a lead-out piece 2, a spring piece 3, an input clamp spring 4 and an inner wire 5.
  • the base 1 has a first cavity 11 and a second cavity 12.
  • the lead 2 and the spring leaf 3 are installed in the first cavity 11 of the base 1.
  • the lead-out member 2 includes an internal connection part and an external part.
  • the spring piece 3 cooperates with the external part to press the inserted two external wires to the external part.
  • the input clamp spring 4 is interference fit in the second cavity 12 provided in the base 1.
  • Both ends of the inner wire 5 are electrically connected to the inner connecting part of the lead-out member 2 and the input clamp spring 4 by laser welding.
  • the inner wire as the name implies, is a wire located in the base. This naming is for the convenience of distinguishing from the outer wire (referred to as the outer wire) connected to the socket, rather than indicating or implying that the component referred to must have a specific orientation and a specific orientation. The azimuth structure and operation, etc., therefore cannot be understood as a limitation of the present invention.
  • the internal connection part of the lead-out member 2 is provided with a U-shaped clamping opening 221, and the input clamping spring 4 is provided with a U-shaped clamping opening 40.
  • the two ends of the inner wire 5 are respectively clamped with portions 51, for example, an upwardly bent extension, the clamping portion 51 at one end of the inner wire 5 is clamped in the clamping opening 221 of the inner connecting portion, and the clamping portion at the end of the inner wire 5 51 extends through the clamping opening 221, and the part higher than the clamping opening 221 is melted by the laser and flows down instantly, filling the clamping opening 221, thereby fusing the inner wire 5 and the inner connecting part of the lead-out member 2 together; the inner wire 5 is additionally The clamping portion 51 at one end is clamped to the clamping opening 40 of the input clamping spring 4, and the clamping portion 51 at the end of the inner wire 5 extends through the clamping opening 40, and the part higher than the clamping opening 40 is melted by the laser and flows down instantly.
  • the clamping opening 40 is filled, so that the inner wire 5 and the input clamping spring 4 are welded together.
  • the clamping portions 51 at both ends of the inner wire 5 are respectively higher than the corresponding clamping openings.
  • the height difference between the top end of the clamping portion 51 and the clamping opening 221 is h.
  • the laser welding refers to the laser high-temperature melting of the clamping part 51 of the inner lead, and the molten copper melts the inner lead and the input clamp spring or the lead-out part together.
  • the clamping opening can provide a predetermined position for the end of the inner wire 5, so that the end of the inner wire 5 is more convenient for the subsequent laser welding process. In addition, the clamping opening makes the pre-positioning operation of the inner wire 5 very convenient.
  • the base 1 is provided with a wire channel 13 connecting the first cavity 11 and the second cavity 12, the inner wire 5 is arranged along the length direction of the base 1, and the inner wire 5 runs along the The wire channel 13 is pressed into the width direction of the base 1.
  • the outer part is a side plate 21, and the inner part is a bottom plate 22, and the bottom end of the side plate 21 is integrally connected with one end of the bottom plate 22.
  • the top end of the side plate 21 is provided with a limiting portion, and the limiting portion is inserted into the first limiting groove 111 corresponding to the side wall of the first cavity 11, as shown in FIG. 5.
  • the limiting part specifically includes a plurality of limiting blocks 211 spaced apart from each other, and each limiting block 211 respectively extends upwardly and obliquely toward the outer side of the side plate 21.
  • the outer side of the side plate 21 refers to the side of the side plate 21 facing away from the spring plate 3.
  • the bottom plate 22 is provided with the clamping opening 221, and the top surface of the other end of the bottom plate 22 is provided with a convex portion 222.
  • the convex portion 222 can also be provided on the bottom surface of the bottom plate 22, or the bottom surface and the top surface of the bottom plate 22 are provided with convex portions 222 at the same time.
  • the end of the bottom plate 22 and the convex portion 222 are disposed in the second limiting groove 112 corresponding to the bottom of the first cavity 11, and have an interference fit, as shown in FIG. 5.
  • the limiting portion that is, the multiple limiting blocks 211 provide lateral positioning for the lead-out member 2, and the convex portion 222 provides vertical positioning for the lead-out member 2, thereby improving the impact resistance of the lead-out member 2 and improving the stability of the work of the present invention. sex.
  • the spring leaf 3 is in an inverted V shape, and one side of the spring plate 3 is against the side wall of the first cavity 11, and the other side is provided with a long slit 31 in the middle position, and is connected to the outer part. That is, the side plates 21 are matched.
  • a shaft 14 is provided in the first cavity 11, and the bending part of the spring plate 3 is in the shape of an arc, and it bypasses the shaft 14.
  • the inner surface of the side plate 21 (that is, the surface of the side plate 21 facing the spring plate 3) is integrally formed with a convex strip 212, which corresponds to the slit 31 opened in the middle of the spring plate 3, and connects the inserted two external wires.
  • the protruding strip 212 can be formed by partially incising and bending the side plate 21.
  • the protruding height of the protruding strip 212 can be easily adjusted to ensure that the protruding height of the protruding strip 212 is sufficient and the isolation is good.
  • the side plate 21 may also be stamped to form the protruding strips 212.
  • the protruding bar 212 not only makes the structure and installation process of the lead-out member 2 of the present invention simpler, and lowers the cost, but also avoids the need for additional partitions in the present invention to ensure that the two outer conductors have independent installation spaces, respectively. It avoids the possibility that the outer wire may slip to the middle slit of the spring plate 3 when inserted, resulting in the problem that the spring plate 3 cannot be effectively crimped, and also avoids the problem of unsafe connection caused by the mutual interference of the outer wires.
  • the inner surface of the side plate 21 is provided with two inclined blocks 213 inclined downward.
  • the two inclined blocks 213 are located on both sides of the protruding bar 212.
  • the bottom end of the oblique block 213 is thereby improved the pull-out resistance of the two outer wires.
  • the number of the bases 1 is at least two, and the at least two bases 1 have the same structure and are spliced together. Specifically, the adjacent bases 1 are spliced through the splicing shaft and the splicing hole. In this embodiment, the number of the bases 1 is specifically two, but it is not limited to this. In other embodiments, the number of the bases is one or more than two.
  • the two bases 1 have basically the same structure and are basically symmetrical.
  • the present invention is applicable to both two-way relays (using only one of the bases 1) and four-way relays (using two bases 1), and when the number of bases 1 is further increased, the present invention is also applicable For more relays.
  • the present invention further includes a housing 6 that covers the two bases 1 that are spliced together.
  • the in-line relay socket of the present invention adopts laser welding instead of welding process to realize the electrical connection between the inner wire 5 and the inner connecting part of the lead-out 2 and the input clamp spring 4, which can avoid the introduction of welding pollution and at the same time provide better protection
  • the original shape and properties of the input clamp spring 4 and the lead-out piece 2 are improved.
  • the input clamping springs and/or lead-out parts of the existing relay sockets are generally connected to the wires by means of clamping connections.
  • the wires When connecting, the wires are pushed in from the wider end of the card interface provided by the input clamping springs/lead-out parts, and from The narrow end of the card interface protrudes and is clamped by the narrow end of the card interface at the same time.
  • This kind of card interface only realizes one-way limit, so that the wire cannot be loosened in the push-in direction, so its connection with the wire is not reliable enough.
  • the present invention also provides a structural member with reliable connection and a relay socket using the structural member.
  • a reliable connection structure includes a conductive body provided with a clamping unit for electrical connection with an inner wire.
  • the clamping unit forms a first card interface and a second card interface for clamping the inner wire and allowing the inner wire to be pressed in laterally, and the caliber of the first card interface is from the first card interface to the second card
  • the direction of the interface becomes larger, and the diameter of the second card interface becomes larger from the second card interface to the first card interface; or, the diameter of the first card interface becomes smaller from the first card interface to the second card interface, The diameter of the second card interface gradually decreases from the second card interface to the first card interface.
  • the card connection unit includes at least two first cantilevers and at least two second cantilevers distributed at intervals, and the first card interface is formed between the at least two first cantilevers, The second card interface is formed between at least two second cantilevers.
  • the first cantilevers correspond to the second cantilevers one-to-one, and each first cantilever and the corresponding second cantilever are respectively connected to a connecting portion, and the connecting portion is connected to the body.
  • the number of the first cantilever and the second cantilever are both two, the two first cantilevers are arranged oppositely, and the two second cantilevers are arranged oppositely.
  • the first card interface and the second card interface are arranged up and down.
  • the body includes a substrate, and the clamping unit is disposed on the substrate.
  • the structural member further includes a pair of reeds arranged on the base plate.
  • the structural member further includes a side plate and a bottom plate connected to each other at one end, and the bottom plate and the base plate are connected together.
  • a relay socket includes a base, an input clamp spring, a lead-out piece and an inner wire.
  • the input clamping spring and the lead-out member are respectively arranged in the base, and two ends of the inner wire are respectively electrically connected with the input spring and the lead-out member.
  • the input clamping spring and/or the lead-out member has a clamping unit with a reliable connection structure according to the present invention, and the inner wire is clamped by the first card interface and the second card interface.
  • the relay socket further includes a spring sheet, which is arranged in the base and cooperates with the lead-out member to press the inserted external wire against the lead-out member.
  • the present invention has the following beneficial effects:
  • the caliber of the first card interface is from the first card interface to the second card interface
  • the direction of the second card interface becomes larger, and the diameter of the second card interface becomes larger from the second card interface to the first card interface; or, the diameter of the first card interface becomes smaller from the first card interface to the second card interface.
  • the caliber of the second card interface gradually decreases from the second card interface to the first card interface, so that the first card interface and the second card interface of the present invention can realize a bidirectional limit on the inner wire, forming an interlock, and restricting the wire from being pulled Or be pushed, so that the structure is firmly stuck to the wire.
  • the card connection unit of the present invention uses two card interfaces (that is, the first card interface and the second card interface) to clamp the wires. Compared with the prior art using a single card interface, the card contacts of the present invention are doubled. , So that the electrical connection between the structure and the wire is more reliable.
  • the clamping unit preferably includes the at least two first cantilevers and at least two second cantilevers.
  • the first card interface is formed by using at least two first cantilevers disposed oppositely, and at least two second cantilevers disposed oppositely.
  • the second card interface not only helps save material costs, but also improves the card connection effect, and makes the structure of the card connection unit simpler and easier to produce.
  • a structural member with reliable connection of the present invention includes a conductive body 41 provided with a clamping unit 42 for electrically connecting with the inner wire 5.
  • the clamping unit 42 forms a first card interface 421 and a second card interface 422 for clamping the same inner wire 5 and allowing the inner wire 5 to be pressed in laterally.
  • the caliber of the first card interface 421 gradually increases from the first card interface 421 to the second card interface 422, and the caliber of the second card interface 422 gradually increases from the second card interface 422 to the first card interface 421.
  • the diameter of the first card interface is gradually smaller from the first card interface to the second card interface, and the diameter of the second card interface is from the second card interface to the first card interface.
  • the direction is getting smaller.
  • the first card interface 421 and the second card interface 422 are specifically arranged up and down, but not limited to this.
  • the first card interface and the second card interface are arranged in a left-right arrangement or a front-to-back arrangement.
  • the lateral direction refers to a direction perpendicular to the center line of the first card interface 421.2 and the second card interface 422.
  • the clamping unit 42 includes at least two first cantilevers 423 arranged relative to each other, for example along the inner conductor 5 to be clamped, spaced apart in the circumferential direction, and arranged relative to each other, such as along the inner conductor 5 to be clamped.
  • At least two second cantilevers 424 spaced apart in the circumferential direction of the wire 5 the first card interface 421 is formed between the at least two first cantilevers 423, and the second card interface 422 is formed between the at least two second cantilever arms 424.
  • the number of the first cantilever 423 and the number of the second cantilever 424 are both two.
  • the two first cantilevers 423 and the two second cantilevers 424 are also arranged up and down, and the two first cantilevers 423 are opposite to each other, and the two second cantilevers 424 Left and right are relative.
  • the first card interface 421 formed between the two first cantilevers 423 resembles an inverted V shape
  • the second card interface 422 formed between the two second cantilevers 424 resembles a V shape.
  • the diameter of the first card interface 421 is the distance between the two first cantilevers 423
  • the diameter of the second card interface 422 is the distance between the two second cantilevers 424.
  • first cantilever 423 and the second cantilever 424 correspond one-to-one in the up-down direction, and each first cantilever 423 and the corresponding second cantilever 424 are respectively connected with a connecting portion 425, and the connecting portion The back end of the 425 is connected to the main body 41 (connection includes integral connection or other forms of non-integral connection).
  • the first cantilever 423, the second cantilever 424, and the connecting portion 425 located on the same side may be an integral structure.
  • the connecting portion 425 makes it easier for each first cantilever 423 and the corresponding second cantilever 424 to be connected to the main body 41.
  • the main body 41 includes a vertical substrate 411, and the clamping unit 42 is disposed on the substrate 411: the connecting portions 425 between each first cantilever 423 and the corresponding second cantilever 424 are respectively connected to the substrate 411
  • the first cantilever 423 and the second cantilever 424 are located on the front side of the base plate 411 on the left and right sides of the device.
  • the connecting portion 425 may extend from the substrate 411, and may form an angle of 90° with the substrate 411, and each of the first cantilever 423 and the second cantilever 424 may extend from the corresponding connecting portion 425 and may be connected to the connecting portion 425.
  • the angle is about 45°.
  • the main body 41 further includes a pair of reeds 412 which are arranged on the top of the base plate 411.
  • the left and right sides of the base plate 411 are respectively provided with a limiting boss 4111, and the two limiting bosses 4111 are opposite to each other and located between the reed 412 and the clamping unit 42.
  • the reliable connection structure shown in Fig. 8 to Fig. 10 can constitute the input clamping spring of the relay socket.
  • the inner wire 5 the inner wire 5 can be a single-strand hard round copper wire
  • the top ends of the two first cantilevers 423 are embedded in the inner wire 5 under the action of the inherent elastic force of the structural member, and the width of the contact section with the inner wire 5 is D.
  • the bottom ends of the two second cantilevers 424 are in the inherent elastic force of the structural member.
  • the inner wire 5 is also embedded under the action, and the width of the contact section with the inner wire 5 is also D. Therefore, the present invention can realize two-way restriction on the wire in the up and down direction, forming an interlock, and restricting the wire from being pulled or pushed, so that the structural member can firmly clamp the wire.
  • the structure of the present invention uses two card interfaces (ie, the first card interface 421 and the second card interface 422) to clamp the wires. Compared with the prior art using a single card interface, the card contacts of the present invention are doubled. Increase, make the electrical connection between the structure and the wire more reliable.
  • a structural member with reliable connection of the present invention which is different from the structural member shown in FIGS. 8 to 10 above is that the structural member further includes a side plate 21 and a bottom plate 22, and a side plate 21 and a bottom plate 22
  • One end of the base plate is connected to each other or integrally formed to form an L shape; the base plate 411 of the main body 41 is not provided with a reed 412; the bottom plate 22 is connected to the top of the base plate 411 together.
  • the bottom plate 22 is provided with an L-shaped notch 223, and the base plate 411 and the clamping unit 42 thereon are located in the L-shaped notch 133.
  • the reliably connected structural member of FIG. 11 of the present invention can constitute a lead-out member of the relay socket.
  • the top end of the side plate 21 is provided with a limiting block 211 extending obliquely outwards for the installation and limiting of the entire structural member.
  • the top of the inner side of the side plate 21 is provided with an oblique block 213 extending obliquely downward to improve the resistance of the inserted external wire.
  • the inner surface of the side plate 21 may be further provided with protruding strips for separating the two external wires to be inserted.
  • the first card interface 421 and the second card interface 422 can also limit the inner wire 5 up and down in the up and down direction to form an interlock, thereby restricting the inner wire 5 from being pulled or pushed .
  • a relay socket of the present invention includes a base 1, an input clamp spring 4, a lead-out piece 2, and an inner wire 5.
  • the input clamp spring 5 and the lead-out piece 2 are respectively installed in the base 1.
  • the inner wire 5 is a single-strand hard round copper wire, both ends of which are electrically connected to the input clamp spring 5 and the lead-out piece 2; the input clamp springs 4 and / Or the lead-out member 2 has the clamping unit 42 as described in the above-mentioned embodiment of FIGS. 8 to 10 or the second embodiment of FIG.
  • the input clamp spring 5 adopts the reliable connection structural member described in the above-mentioned embodiments of FIGS. 8 to 10;
  • the lead-out member 2 adopts the reliable connection structural member described in the above-mentioned FIG. 11 embodiment.
  • the present invention also includes a spring sheet 7, which is arranged in the base 1 and cooperates with the lead-out member 2 to press the inserted external wire against the side plate 21 of the lead-out member 2.
  • the relay socket of the present invention constitutes a direct plug-in relay socket.
  • the number of the bases 1 is at least two, and the at least two bases 1 have the same structure and are spliced together. Specifically, the adjacent bases 1 pass through a splicing shaft and a splicing joint. The splicing is done in the way of hole inserting and fitting.
  • the number of the bases 1 is specifically two, but it is not limited to this. In other embodiments, the number of the bases is one or more than two.
  • the two bases 1 have basically the same structure and are basically symmetrical.
  • the present invention is applicable to both two-way relays (using only one of the bases 1) and four-way relays (using two bases 1), and when the number of bases 1 is further increased, the present invention is also applicable For more relays.
  • the present invention further includes a housing 6 that covers the two bases 1 that are spliced together.
  • the input clamp spring 4 and the lead-out member 2 respectively use the aforementioned first card interface 21 and second card interface 22 to clamp the inner wire 5, which can form an interlock and restrict the inner wire 5 from being pulled or being pulled. Pushing makes the electrical connection between the input clamp spring 4, the lead-out member 2 and the inner wire 5 more reliable.
  • the lead-out part of the existing relay socket generally includes a lead-out piece, a spring sheet and a partition.
  • the partition is vertically embedded in the spring sheet and the lead-out part, and separates the two external wires that are inserted.
  • the partition allows the inserted two external wires to have an independent installation space, but the partition makes the structure and installation process of the relay socket more complicated, and the cost is higher.
  • many relay sockets have eliminated the partitions, but the two outer wires that are close to each other may slip to the middle slit of the spring sheet when inserted, which may not be effectively crimped by the spring sheet; and, when the outer wires are inserted It is easy to slide to another outer wire, thereby disturbing the electrical connection of the other outer wire.
  • the present invention also provides an external wire connection structure of a relay socket and an in-line relay socket with a simple structure and low cost.
  • a connecting structure for external wires of a relay socket includes a base, a lead-out piece and a spring sheet.
  • the lead-out member and the spring leaf are respectively arranged in a first cavity and a second cavity provided in the base, the lead-out member includes an internal connection part and an external part, and the spring leaf cooperates with the external part , In order to press the inserted two outer wires to the external part.
  • the outer part is integrally formed with a convex strip, which corresponds to the slit opened by the spring sheet and separates the inserted two outer wires.
  • the external part is a side plate
  • the bottom end of the side plate is integrally connected with the internal connection part
  • the protruding strip is provided on the inner side of the side plate
  • the side plate is punched to form the convex strip; or, the side plate is partially cut and bent to form the convex strip.
  • the inner side of the side plate is provided with two downwardly inclined inclined blocks, the two inclined blocks are located on both sides of the convex strip, and the bottom ends of the two inclined blocks are pressed one by one. To the two outer wires inserted.
  • the top end of the side plate is provided with a limiting portion, and the limiting portion is locked into a first limiting groove corresponding to the side wall of the cavity.
  • the limiting portion includes a plurality of limiting blocks spaced apart from each other, and each limiting block extends obliquely toward the outside of the side plate.
  • the inscribed part is a bottom plate
  • the bottom plate is provided with a clamping opening
  • one end of the bottom plate is connected to the bottom end of the side plate
  • the top surface and/or bottom surface of the other end of the bottom plate is provided with protrusions.
  • the end part of the bottom plate and the convex part are inserted into the second limiting groove correspondingly provided at the bottom of the side wall of the cavity, and are in an interference fit.
  • the top of the base is provided with a jack set corresponding to the lead-out member and for inserting the two outer wires
  • the jack set includes two wire jacks, the two wire jacks They are spaced apart from each other and connected to the first cavity.
  • the spring leaf is in an inverted V shape, and one side of the spring is against the side wall of the first cavity, and the other side is matched with the outer part, and the slit is formed.
  • a direct plug-in relay socket includes an input clamp spring, an inner wire, and the outer conductor connection structure of the relay socket according to the present invention, the input clamp spring is arranged in the base, And it is electrically connected with the inner connecting part of the lead-out part through an inner wire.
  • the present invention Compared with the external wire connection structure of the prior art, the present invention has the following beneficial effects:
  • the convex strip corresponds to the slit opened by the spring sheet and separates the two inserted outer wires, so that the present invention is free of partitions and can ensure two outer wires Separate installation spaces are provided to prevent the outer wire from sliding to the middle slit of the spring plate when inserted, resulting in not being able to be effectively crimped by the spring plate, and avoiding the problem of unsafe connection caused by the mutual interference of the outer wires.
  • the structure and installation process of the present invention are simpler and the cost is lower.
  • the protruding strips can preferably be formed by a process of partially cutting and bending the external part of the lead-out member, so that the protrusion height of the protruding strips is easy to control, and the protrusion height of the protruding strips is sufficient and the isolation is good.
  • the top end of the side plate is provided with a limiting part, which is locked into the first limiting groove corresponding to the side wall of the cavity, and can provide a lateral limit for the lead-out member to avoid lateral shaking of the lead-out member. Therefore, the impact resistance of the lead-out member is improved, and the stability of the work of the present invention is improved.
  • the limit part includes a plurality of limit blocks spaced apart from each other, and each limit block is respectively bent to the outside of the side plate, which not only makes the forming process of the limit block simpler, but can also avoid external wires. Avoid the limit block from causing interference with the insertion of external wires.
  • the arrangement of the convex part can provide a vertical limit for the lead-out part, avoid vertical shaking of the lead-out part, thereby improve the impact resistance of the lead-out part and improve the stability of the work of the present invention.
  • an external wire connection structure of a relay socket of the present invention includes a base 1, a lead-out member 2 and a spring sheet 3.
  • the base 1 has a first cavity 11 and a second cavity 12.
  • the lead-out member 2 and the spring leaf 3 are respectively installed in the first cavity 11 and the second cavity 12 provided in the base 1.
  • the lead-out member 2 includes an internal connection part and an external part.
  • the spring piece 3 cooperates with the external part to press the inserted two external wires to the external part.
  • a long slit 31 is provided on the spring plate 3.
  • a convex strip 212 is integrally formed on the inner surface of the external part, and the convex strip 212 corresponds to the slit 31 opened in the middle of the spring plate 3 and separates the two inserted outer wires.
  • the inner connecting part is the part of the guide member 2 for electrically connecting with the input spring of the relay socket.
  • the inner side of the outer part refers to the side of the outer part facing the spring plate 3, and correspondingly, the outer part faces away from the spring.
  • One side of the sheet 3 is the outer side of the circumscribed part.
  • the external part is a side plate 21, and the bottom end of the side plate 21 is connected to the internal connection part, or the bottom end of the side plate 21 is connected to the internal connection part.
  • the convex strip 212 is provided on the inner surface of the side plate 21.
  • the side plate 21 may be partially cut and bent to form the protruding strip 212, so that the protrusion height h of the protruding strip 212 can be easily controlled, ensuring that the protruding height of the protruding strip 212 is sufficient and the isolation is good.
  • the side plate 21 is stamped to form the protruding strip 212, as shown in FIG. 23.
  • the spring plate 3 is approximately in the shape of an inverted V shape, and one side of the spring piece 3 is pressed against the side wall of the cavity 11, and the other side is matched with the external part, and The slit 31 is opened in the middle position.
  • the slit 31 opened in the middle of the spring plate 3 is elongated, so that the other side of the spring plate 3 is divided into two elastic arms.
  • the width C of the protruding strip 212 is slightly smaller than the width D of the slit 31 of the spring plate 3 so that the protruding strip 212 can be locked into the end of the slit 31 of the spring plate 3.
  • a shaft 14 is provided in the first cavity 11, and the bending part of the spring plate 3 is in the shape of an arc, and it bypasses the shaft 14.
  • the inner surface of the side plate 21 is provided with two inclined blocks 213 inclined downward.
  • the two inclined blocks 213 are located on opposite sides of the protruding bar 212.
  • the two outer wires are inserted into each other to improve the pull-out resistance of the two outer wires.
  • the top end of the side plate 21 is provided with a limiting portion, and the limiting portion is locked into the first limiting groove 111 provided on the top of the side wall of the first cavity 11.
  • the limiting portion includes two limiting blocks 211 spaced apart from each other, and each limiting block 211 extends obliquely and upwardly toward the outer side of the side plate 21, respectively.
  • the inner connecting part is a bottom plate 22, the bottom plate 22 is provided with a clamping opening 221, and one end of the bottom plate 22 is integrally connected with the bottom end of the side plate 21, and the top surface of the other end of the bottom plate 22 is provided with a convex
  • the portion 222 and the convex portion 222 may also be provided on the bottom surface of the bottom plate 22, or the bottom surface and the top surface of the bottom plate 22 may be provided with the convex portion 222 at the same time.
  • the other end of the bottom plate 22 and the protruding portion 222 are disposed in the second limiting groove 112 corresponding to the bottom of the first cavity 11 and have an interference fit.
  • the above-mentioned limiting block 211 and the convex part 222 cooperate to firmly position the lead-out member 2 in the first cavity 11 of the base 1, thereby improving the impact resistance of the lead-out member of the present invention and improving the stability of the work of the present invention.
  • the top of the base 1 is provided with a jack set corresponding to the lead-out member 2 and for inserting the two outer wires.
  • the jack set includes two wire jacks 18, the two wire jacks 18 are spaced apart from each other and lead to the first cavity 11.
  • the base 1 is covered with a housing 6, and the housing 6 is provided with an external insertion hole 61 corresponding to the wire insertion hole.
  • the outer wire connection structure of a relay socket of the present invention as shown in FIG. 20, when the outer wire 7 (the outer wire 7 is a hard wire or a wire with a hard sleeve) is inserted, the end of the outer wire 7 Insert from the outer socket 61 of the housing 6 and the wire socket 18 of the base 1 in sequence, and enter the first cavity 11 of the base 1, as shown in FIG. 19. As the end of the outer wire 7 continues to move downwards, the end of the outer wire 7 touches the spring plate 3 and pushes the spring plate 3 to swing downward to form a way out. After the end of the outer wire 7 is inserted in place, the spring plate 3 is elastically reset.
  • a leftward elastic force F is applied to the outer wire 7 to make the outer wire 7 close to the side plate 21 of the lead-out member 2, as shown in FIG. 20, thereby realizing the electrical connection between the outer wire and the lead-out member 2.
  • the two inserted outer wires 7 are separated by the convex strips 212 on the inner side of the side plate 21 to ensure that the two outer wires 7 have independent installation spaces, and avoid the outer wires 7 from sliding into the middle slit 31 of the spring plate 3 when inserted. At this point, it cannot be effectively crimped by the spring sheet 3, and the unsafe connection caused by the mutual interference of the outer wires 7 is also avoided.
  • the structure and installation process of the present invention are simpler and the cost is lower.
  • a direct plug-in relay socket of the present invention includes an input clamp spring 4, an inner wire 5, and the external wire connection structure of the relay socket of the present invention.
  • the input clamp spring 4 is installed in the base 1 and is electrically connected to the inner connecting part of the lead-out member 2 (ie, the bottom plate 22) through the inner wire 5.
  • both ends of the inner wire 5 are respectively clamped into the clamping openings 221, 40 provided by the bottom plate 22 and the input clamp spring 4, and are further fixed by a laser welding process, so that the introduction of welding pollution can be avoided At the same time, the original shape and attributes of the input clamp spring 4 and the lead-out member 2 are better protected.
  • the number of the input clamp spring 4, the inner wire 5, the lead-out member 2, and the spring leaf 3 are multiple, and correspond to each other one by one.

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Abstract

本发明提供一种能避免焊接污染的直插式继电器插座。直插式继电器插座包括底座、引出件、弹簧片、输入夹簧和内导线。其中底座具有第一容腔和第二容腔，引出件和弹簧片设置在底座的第一容腔中。引出件包括内接部分和外接部分，弹簧片与外接部分配合，以将插入的外导线压紧于外接部分。输入夹簧设置在底座的第二容腔中。内导线两端分别通过激光熔焊与引出件的内接部分和输入夹簧电连接。

Description

直插式继电器插座
交叉引用
本公开要求于2020年3月25日提交的申请号分别为202010218318.2、202010218344.5、202010218966.8的中国专利申请的优先权，这些中国专利申请的全部内容通过引用全部并入本文。
技术领域
本发明涉及一种继电器插座，特别是涉及一种直插式继电器插座。
背景技术
直插式继电器插座是继电器的外部附件，其具有输入夹簧、用于插入外部导线(简称外导线)的引出件，二者通过内导线连接。安装继电器时，只需将继电器的引出脚插入输入夹簧中，即可实现继电器与外导线的连接。现有技术的直插式继电器插座，其输入夹簧与引出件有的采用导电板条进行连接，但导电板条不是市场化的标准件，成本较高。为此，目前多采用圆铜导线连接输入夹簧与引出件，以降低生产成本。然而，导线与输入夹簧、引出件采用锡焊的方式实现电连接，导致继电器插座内部存在焊接污染问题，并且，焊接容易改变输入夹簧、引出件原有的样貌和属性。
发明内容
本发明针对现有技术存在的技术问题，提供了一种能避免焊接污染的直插式继电器插座。
根据本发明的一个方面，一种直插式继电器插座，包括底座、引出件、弹簧片、输入夹簧和内导线。其中所述底座具有第一容腔和第二容腔，所述引出件和所述弹簧片设置在所述底座的第一容腔中。所述引出件包括内接部分和外接部分，所述弹簧片与所述外接部分配合，以将插入的外导线压紧于所述外接部分。所述输入夹簧设置在所述底座的第二容腔中。所述内导线两端分别通过激光熔焊与所述引出件的所述内接部分和所述输入夹簧电连接。
根据本发明的一个实施例，所述内导线的两端分别具有卡接部，所述引出件的内接部分和所述输入夹簧分别设有夹口，所述内导线一端的卡接部卡于所述内接部分的夹口，并通过激光熔焊将所述延伸部卡接部与所述内接部分熔接在一起；所述内导线另一端的卡接部卡于所述输入夹簧的夹口，并通过激光熔焊将内导线与所述输入夹簧熔接在一起。
根据本发明的一个实施例，所述底座设有连通所述第一容腔、所述第二容腔的导线通道，所述内导线设置于该导线通道。
根据本发明的一个实施例，所述弹簧片开设有狭缝；所述引出件的所述外接部分为一侧板，该侧板底端与所述内接部分相连，所述侧板内侧面一体成型有凸条，该凸条与该弹簧片上的狭缝对应，该凸条用于将插入的两根外导线隔开。
根据本发明的一个实施例，所述底座的所述第一容腔的侧壁设有第一限位槽；所述侧板顶端部设有限位部，该限位部卡入所述第一限位槽中。
根据本发明的一个实施例，所述限位部包括若干个相互间隔的限位块，各所述限位块分别向所述侧板外侧倾斜向上延伸。
根据本发明的一个实施例，所述侧板内侧面设有向下倾斜的两斜块，该两斜块位于所述凸条的两侧，该两斜块底端分别一一压向插入的两根外导线。
根据本发明的一个实施例，所述底座的所述第一容腔的底部设有第二限位槽；所述引出件的内接部分为一底板，所述的底板端部的顶面和/或底面设有凸部，所述底板的端部及该凸部设置于所述第二限位槽，并呈过盈配合。
根据本发明的一个实施例，所述引出件、所述弹簧片、所述输入夹簧和所述内导线的数量均为多个，并一一对应。
根据本发明的一个实施例，所述弹簧片呈倒置的V形，且其一边抵于所述第一容腔的侧壁，另一边与所述外接部分配合。
根据本发明的一个实施例，所述的直插式继电器插座还包括外壳，该外壳罩住所述底座。
根据本发明的一个实施例，所述底座的数量为至少两个，该至少两个底座结构相同，并拼接在一起。
相较于现有技术，本发明具有以下有益效果：
1、本发明采用激光熔焊代替焊接工艺实现内导线与引出件的内接部分、输入夹簧电连接，能够避免引入焊接污染，同时较好地保护了输入夹簧、引出件的原有形貌及属性。
2、所述引出件的内接部分和输入夹簧分别设有夹口，利用夹口对内导线端部进行预定位，使内导线端部更便于进行后续的激光熔焊工艺。
3、所述内导线采用沿所述底座的宽度方向压入的方式装入底座的导线通道中，使内导线的装入操作较为便捷，也使底座内部更为简洁、紧凑。
4、所述凸条的设置，使本发明免于设置隔板即可保证两根外导线分别具有独立的安装空间，避免外导线插入时可能滑到弹簧片的中间狭缝处，导致不能被弹簧片有效压接的问题，也避免了由于外导线相互干扰引起的连接安全性差的问题。与设置隔板的继电器插座相比，显然，本发明的结构、安装工序更为简单，成本更低。
5、所述侧板顶端设有限位部，该限位部卡入所述第一容腔侧壁对应设置的第一限位槽中，能够对引出件横向提供限位，避免引出件出现横向晃动，从而提高引出件的抗冲击能力，提高本发明工作的稳定性。特别的，所述限位部包括若干相互间隔的限位块， 各限位块分别向所述侧板外侧折弯，不仅使限位块的形成工艺更为简单，还可以对外导线进行避让，避免限位块对外导线的插入造成干涉。所述凸部的设置，能够对引出件竖向提供限位，避免引出件出现竖向晃动，从而提高引出件的抗冲击能力，提高本发明工作的稳定性。
6、所述斜块的设置，能够提高外导线的抗拔出能力。
7、所述底座的数量为至少两个，该至少两个底座结构相同，并拼接在一起，使得本发明可以根据实际需要选择不同路的继电器进行配合，从而拓宽本发明的应用范围。
附图说明
通过参照附图详细描述其示例实施方式，本发明的上述和其它特征及优点将变得更加明显。
图1是本发明直插式继电器插座的分解的立体示意图(示出一底座，且不含外壳)；
图2是本发明直插式继电器插座中的引出件的结构示意图；
图3是本发明直插式继电器插座中的输入夹簧的结构示意图；
图4是本发明直插式继电器插座中的引出件、弹簧片、输入夹簧、内导线与底座在组装状态的主视图；
图5是图4中A部分的放大示意图；
图6是本发明直插式继电器插座中的两个底座的分解示意图；
图7是本发明直插式继电器插座中的外壳与底座的分解示意图；
图8是本发明提供的一种结构件的结构示意图；
图9是图8所示的结构件的局部放大示意图；
图10是图8所示的结构件与内导线连接的示意图；
图11是本发明提供的另一种结构件的结构示意图；
图12是使用图8至图11所示的结构件的继电器插座的结构示意图；
图13是图12所示的继电器插座中的输入夹簧、引出件与导线的连接示意图；
图14是本发明的外导线连接结构的分解示意图；
图15是本发明外导线连接结构中的引出件的立体构造示意图；
图16是本发明外导线连接结构中的引出件的剖视图；
图17是本发明外导线连接结构中的弹簧片的立体构造示意图；
图18是本发明的外导线连接结构的局部放大示意图；
图19是本发明的外导线连接结构在外导线开始插入时的结构示意图；
图20是本发明的外导线连接结构在外导线插入到位时的结构示意图；
图21是本发明的直插式继电器插座的分解示意图；
图22是本发明的直插式继电器插座的主视图(不含外壳)；
图23是本发明外导线连接结构中的另一种引出件的立体构造示意图。
具体实施方式
现在将参考附图更全面地描述示例实施方式。然而，示例实施方式能够以多种形式实施，且不应被理解为限于在此阐述的实施方式。虽然本说明书中使用相对性的用语，例如“上”、“下”来描述图标的一个组件对于另一组件的相对关系，但是这些术语用于本说明书中仅出于方便，例如根据附图中所述的示例的方向。能理解的是，如果将图标的装置翻转使其上下颠倒，则所叙述在“上”的组件将会成为在“下”的组件。其他相对性的用语，例如“顶”、“底”等也作具有类似含义。当某结构在其它结构“上”时，有可能是指某结构一体形成于其它结构上，或指某结构“直接”设置在其它结构上，或指某结构通过另一结构“间接”设置在其它结构上。
用语“一个”、“一”、“该”和“所述”用以表示存在一个或多个要素/组成部分/等；用语“包括”和“具有”用以表示开放式的包括在内的意思并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等；用语“第一”、“第二”等仅作为标记使用，不是对其对象的数量限制。
请参见图1至图7所示，本发明的直插式继电器插座，包括底座1、引出件2、弹簧片3、输入夹簧4和内导线5。
底座1具有第一容腔11和第二容腔12。引出件2和弹簧片3安装在底座1的第一容腔11中。引出件2包括内接部分和外接部分。弹簧片3与外接部分配合，以将插入的两根外导线压紧于外接部分。输入夹簧4过盈配合在底座1设置的第二容腔12中。
内导线5两端分别通过激光熔焊与引出件2的内接部分、输入夹簧4电连接。所述内导线顾名思义，为位于底座中的导线，此命名是为了便于与插座所连接的外部导线(简称外导线)区分，而不是指示或暗示所指的部件必须具有特定的方位、以特定的方位构造和操作等，因此不能理解为对本发明的限制。
本实施例中，所述引出件2的内接部分设有U形夹口221，输入夹簧4设有U形夹口40。内导线5的两端分别卡接部51，例如是向上弯折的延伸部，内导线5一端的卡接部51卡于内接部分的夹口221，并且内导线5端部的卡接部51透过夹口221延伸，高于夹口221的部分被激光熔化并瞬间往下流，填充了夹口221，从而将内导线5与引出件2的内接部分熔接在一起；内导线5另一端的卡接部51卡于输入夹簧4的夹口40，并且内导线5端部的卡接部51透过夹口40延伸，高于夹口40的部分被激光熔化并瞬间往下流，填充了夹口40，从而将内导线5与输入夹簧4熔接在一起。内导线5两端的卡接部51分别高于相应的夹口，如图5所示，该卡接部51顶端与夹口221的高度差为h。所述激光熔焊是指激光高温融化内导线的卡接部51，融化的铜液将内导线与输入夹簧或引出件熔接在一起。所述夹口能够对内导线5端部提供预定位，使内导线5端部更便于进行后续的激光熔焊工艺。此外，夹口还使内导线5的预定位操作非常便捷。
本实施例中，所述底座1设有连通所述第一容腔11、第二容腔12的导线通道13， 所述内导线5沿底座1的长度方向设置，且所述内导线5沿所述底座1的宽度方向压入该导线通道13。
本实施例中，如图2所示，所述外接部分为一侧板21，内接部分为一底板22，该侧板21底端与底板22一端一体相连。侧板21顶端设有限位部，该限位部卡入所述第一容腔11侧壁对应设置的第一限位槽111中，如图5所示。所述限位部具体包括若干相互间隔的限位块211，各限位块211分别向所述侧板21外侧向上倾斜延伸。所述侧板21外侧指侧板21背离所述弹簧片3的一侧。底板22设有所述夹口221，且该底板22另一端顶面设有凸部222，凸部222也可以设置于底板22的底面，或者底板22的底面和顶面同时设置凸部222。底板22端部及该凸部222设置于所述第一容腔11底部对应设置的第二限位槽112，并呈过盈配合，如图5所示。所述限位部即多个限位块211对引出件2提供横向定位，所述凸部222对引出件2提供竖向定位，从而提高引出件2的抗冲击能力，提高本发明工作的稳定性。
本实施例中，所述弹簧片3呈倒置的V形，且其一边抵于所述第一容腔11侧壁，另一边中部位置设有长条形狭缝31，并与所述外接部分即所述侧板21配合。所述第一容腔11中设有一支轴14，所述弹簧片3拐弯部位呈圆弧状，并绕过该支轴14。所述侧板21内侧面(即侧板21朝向弹簧片3的面)一体成型有凸条212，该凸条212与弹簧片3中部开设的狭缝31对应，并将插入的两根外导线隔开。可以采用将所述侧板21局部切口并折弯的方式形成所述凸条212，凸条212的凸起高度易于调控，确保凸条212的凸起高度充足，隔离性好。此外，所述侧板21也可以采用冲压的方式形成所述凸条212。所述凸条212不仅使本发明的引出件2的结构、安装工序更为简单，成本更低，还使得本发明免于额外设置隔板即可保证两根外导线分别具有独立的安装空间，避免外导线插入时可能滑到弹簧片3的中间狭缝处，导致不能被弹簧片3有效压接的问题，也避免了由于外导线相互干扰引起的连接不安全的问题。
本实施例中，所述侧板21内侧面设有向下倾斜的两斜块213，该两斜块213位于所述凸条212的两侧，两根外导线分别一一压向插入该两斜块213的底端，从而提高两根外导线的抗拔出能力。
所述底座1的数量为至少两个，该至少两个底座1结构相同，并拼接在一起，具体，相邻底座1之间通过拼接轴与拼接孔插接配合的方式进行拼接。本实施例中，所述底座1的数量具体为两个，但不局限于此，在其它实施例中，所述底座的数量为一个或多于两个。两个底座1结构基本相同，并基本对称。
如图6所示，两个底座1的相对内侧面，一个设有拼接轴15，另一个则设有拼接孔16，拼接轴15与拼接孔16插接配合。每个底座1上的引出件2、弹簧片3、输入夹簧4、内导线5的数量均为多个，并一一对应。因此，本发明既适用于两路的继电器(仅采用其中一个底座1)，也适用于四路的继电器(采用两个底座1)，并且，当底座1的数量进一步增加时，本发明还适用于更多路的继电器。
本实施例中，如图7所示，本发明还包括外壳6，该外壳6罩住拼接在一起的两个底座1。
本发明的一种直插式继电器插座，其采用激光熔焊代替焊接工艺实现内导线5与引出件2的内接部分、输入夹簧4电连接，能够避免引入焊接污染，同时较好地保护了输入夹簧4、引出件2的原有形貌及属性。
本发明的一种直插式继电器插座，未涉及部分均与现有技术相同或可采用现有技术加以实现。
此外，现有的继电器插座的输入夹簧和/或引出件普遍采用卡接的方式与导线连接，连接时，导线从输入夹簧/引出件设置的卡接口较宽的一端推入，并从卡接口较窄的一端伸出，同时被卡接口较窄的一端卡住。这种卡接口仅实现单向限位，使得导线在推入方向上不防松，因而其与导线的连接不够可靠。
针对以上所述的结构件与导线连接不可靠的问题，本发明还提供一种连接可靠的结构件及使用该结构件的继电器插座。
根据本发明的一个方面，一种连接可靠的结构件，包括可导电的本体，该本体设有用于与内导线电连接的卡接单元。所述卡接单元形成用于卡住所述内导线并供所述内导线侧向压入的第一卡接口、第二卡接口，第一卡接口的口径从第一卡接口向第二卡接口的方向渐大，第二卡接口的口径从第二卡接口向第一卡接口的方向渐大；或者，第一卡接口的口径从第一卡接口向第二卡接口的方向渐小，第二卡接口的口径从第二卡接口向第一卡接口的方向渐小。
根据本发明的一个实施例，所述卡接单元包括间隔分布的至少两个第一悬臂和间隔分布的至少两个第二悬臂，至少两个第一悬臂之间形成所述第一卡接口，至少两个第二悬臂之间形成所述第二卡接口。
根据本发明的一个实施例，所述第一悬臂与所述第二悬臂一一对应，各第一悬臂与相应的第二悬臂之间分别连接有一连接部，该连接部连接于所述本体。
根据本发明的一个实施例，所述第一悬臂和第二悬臂的数量均为两个，两个第一悬臂相对设置，两个第二悬臂相对设置。
根据本发明的一个实施例，所述第一卡接口、第二卡接口为上下排列。
根据本发明的一个实施例，所述本体包括基板，所述卡接单元设置于该基板。
根据本发明的一个实施例，所述结构件还包括设置于所述基板的一对簧片。
根据本发明的一个实施例，所述结构件还包括一端部相互连接的侧板和底板，所述底板与所述基板连接在一起。
根据本发明的一个方面，一种继电器插座，包括底座、输入夹簧、引出件和内导线。所述输入夹簧、所述引出件分别设置在底座中，所述内导线的两端分别与所述输入夹簧和所述引出件电连接。所述输入夹簧和/或引出件具有如本发明所述的连接可靠的结构件的卡接单元，并通过第一卡接口、第二卡接口卡住所述内导线。
根据本发明的一个实施例，继电器插座还包括弹簧片，该弹簧片设置于所述底座中，并与引出件配合，以将插入的外部导线压紧于所述引出件。
相较于现有技术中的结构件，本发明具有以下有益效果：
1、由于卡接单元形成用于卡住同一根内导线并供内导线侧向压入的第一卡接口、第二卡接口，第一卡接口的口径从第一卡接口向第二卡接口的方向渐大，第二卡接口的口径从第二卡接口向第一卡接口的方向渐大；或者，第一卡接口的口径从第一卡接口向第二卡接口的方向渐小，第二卡接口的口径从第二卡接口向第一卡接口的方向渐小，使得本发明的第一卡接口和第二卡接口能够对内导线实现双向限位，形成互锁，限制导线被拉动或被推动，从而使结构件牢牢卡住导线。此外，本发明的卡接单元利用两个卡接口(即第一卡接口和第二卡接口)卡住导线，与现有技术采用单卡接口的方式相比，本发明的卡接点成倍增加，使结构件与导线电连接更可靠。
2、所述卡接单元优选包括所述至少两第一悬臂、至少两第二悬臂，采用相对设置的至少两第一悬臂形成所述第一卡接口，采用相对设置的至少两第二悬臂形成所述第二卡接口，不仅有利于节约材料成本，还有利于提高卡接效果，并使卡接单元的结构更为简单、易于生产。
以下结合附图及实施例对本发明作进一步详细说明；但本发明的一种连接可靠的结构件及继电器插座不局限于实施例。
请参见图8至图10所示，本发明的一种连接可靠的结构件，包括可导电的本体41，该本体41设有用于与内导线5电连接的卡接单元42。该卡接单元42形成用于卡住同一根内导线5并供内导线5侧向压入的第一卡接口421、第二卡接口422。第一卡接口421的口径从第一卡接口421向第二卡接口422的方向渐大，第二卡接口422的口径从第二卡接口422向第一卡接口421的方向渐大。但不局限于此，在其它实施例中，第一卡接口的口径从第一卡接口向第二卡接口的方向渐小，第二卡接口的口径从第二卡接口向第一卡接口的方向渐小。第一卡接口421、第二卡接口422具体为上下排列的关系，但不局限于此，在其它实施例中，第一卡接口、第二卡接口为左右排列关系或前后排列关系等。所述侧向是指与第一卡接口421/第二卡接口422的中心线垂直的方向。
本实施例中，如图9所示，所述卡接单元42包括相对布置例如沿所卡住的内导线5周向间隔分布的至少两第一悬臂423和相对布置例如沿所卡住的内导线5周向间隔分布的至少两第二悬臂424，至少两第一悬臂423之间形成所述第一卡接口421，至少两第二悬臂424之间形成所述第二卡接口422。具体的，所述第一悬臂423和第二悬臂424的数量均为两个。由于第一卡接口421、第二卡接口422为上下排列关系，因而，两第一悬臂423、两第二悬臂424也为上下排列关系，且两第一悬臂423左右相对，两第二悬臂424左右相对。同时，两第一悬臂423之间形成的第 一卡接口421类似倒置的V字形，两第二悬臂424之间形成的第二卡接口422类似V字形。第一卡接口421的口径即为两第一悬臂423之间的间距，第二卡接口422的口径即为两第二悬臂424之间的间距。
本实施例中，所述第一悬臂423与所述第二悬臂424在上下方向上一一对应，各第一悬臂423与相应的第二悬臂424之间分别连接有一连接部425，该连接部425后端连接(连接包括一体相连接或其它非一体相连的形式)于所述本体41。位于同一侧的第一悬臂423、所述第二悬臂424和连接部425可以为一整体结构。所述连接部425使各第一悬臂423与相应的第二悬臂424更便于与本体41连接。
本实施例中，所述本体41包括竖向基板411，所述卡接单元42设置于该基板411：各第一悬臂423与相应的第二悬臂424之间的连接部425分别连接于基板411的左右两侧面，使各第一悬臂423、第二悬臂424位于基板411的前侧。例如，所述连接部425可以由基板411延伸出来，且可以与基板411成90°夹角，各第一悬臂423、第二悬臂424由相应的连接部425延伸出来，且可以与连接部425约成45°夹角。
本实施例中，所述本体41还包括一对簧片412，其设于所述基板411顶部。所述基板411的左右两侧面分别设有一限位凸台4111，两限位凸台4111左右相对，并位于簧片412和卡接单元42之间。
本发明中图8至图10所示出的连接可靠的结构件，可构成继电器插座的输入夹簧。如图10所示，连接内导线5(该内导线5可以为单股的硬质圆铜导线)时，将内导线5一端同时侧向(具体为向后侧方向)压入第一卡接口421和第二卡接口422。此时，两第一悬臂423顶端在结构件固有弹力的作用下嵌入内导线5，且其与内导线5的接触段宽度为D，同时，两第二悬臂424底端在结构件固有弹力的作用下也嵌入内导线5，且其与内导线5的接触段宽度也为D。因而，本发明能够在上下方向上对导线实现双向限位，形成互锁，限制导线被拉动或被推动，从而使结构件牢牢卡住导线。此外，本发明的结构件利用两个卡接口(即第一卡接口421和第二卡接口422)卡住导线，与现有技术采用单卡接口的方式相比，本发明的卡接点成倍增加，使结构件与导线电连接更可靠。
请参见图11，本发明的一种连接可靠的结构件，其与上述图8至图10所示的结构件的区别在于：结构件还包括侧板21和底板22，侧板21和底板22的一端相互连接或一体成型形成L形；本体41的基板411上不设置簧片412；底板22与所述基板411顶端连接在一起。具体的，底板22设有L形缺口223，所述基板411及其上的卡接单元42位于该L形缺口133中。
本发明图11的连接可靠的结构件，可构成继电器插座的引出件，所述侧板21的顶端部设有向外倾斜延伸的限位块211，用于整个结构件的安装限位。所述侧板21内侧顶部设有向下倾斜延伸的斜块213，用于提高插入的外部导线的抗拔能力。 所述侧板21的内侧面还可以进一步设置凸条，用于将插入的两根外部导线隔开。
本发明的连接可靠的结构件，其第一卡接口421、第二卡接口422同样能够在上下方向上对内导线5实现上下限位，形成互锁，从而限制内导线5被拉动或被推动。
请参见图12和图13所示，本发明的一种继电器插座，包括底座1、输入夹簧4、引出件2、内导线5。输入夹簧5、引出件2分别装在底座1中，内导线5为单股的硬质圆铜导线，其两端分别与输入夹簧5、引出件2电连接；输入夹簧4和/或引出件2具有如上述图8至图10实施例或者图11实施例二中所述的卡接单元42，并通过其第一卡接口421、第二卡接口422卡住内导线5。具体的，输入夹簧5采用上述图8至图10实施例所述的连接可靠的结构件；引出件2采用上述图11实施例所述的连接可靠的结构件。
本实施例中，本发明还包括弹簧片7，该弹簧片7设置于所述底座1中，并与引出件2配合，以将插入的外部导线压紧于所述引出件2的侧板21，如此，使本发明的继电器插座构成一种直插式继电器插座。
本实施例中，参考图6和图7，所述底座1的数量为至少两个，该至少两个底座1结构相同，并拼接在一起，具体，相邻底座1之间通过拼接轴与拼接孔插接配合的方式进行拼接。本实施例中，所述底座1的数量具体为两个，但不局限于此，在其它实施例中，所述底座的数量为一个或多于两个。两个底座1结构基本相同，并基本对称。
如图6所示，两个底座1的相对内侧面，一个设有拼接轴15，另一个则设有拼接孔16，拼接轴15与拼接孔16插接配合。每个底座1上的引出件2、弹簧片3、输入夹簧4、内导线5的数量均为多个，并一一对应。因此，本发明既适用于两路的继电器(仅采用其中一个底座1)，也适用于四路的继电器(采用两个底座1)，并且，当底座1的数量进一步增加时，本发明还适用于更多路的继电器。
本实施例中，如图7所示，本发明还包括外壳6，该外壳6罩住拼接在一起的两个底座1。
本发明的继电器插座，输入夹簧4、引出件2分别采用前面所述的第一卡接口21、第二卡接口22卡住内导线5，能够形成互锁，限制内导线5被拉动或被推动，使输入夹簧4、引出件2与内导线5之间的电连接更可靠。
此外，现有的继电器插座的引出部分一般包括引出件、弹簧片和隔板，隔板竖向嵌入弹簧片和引出件，并将插入的两根外导线隔开。隔板使插入的两根外导线分别具有一个独立的安装空间，但设置隔板，使得继电器插座的结构、安装工序更为复杂，成本较高。为了节约成本，不少继电器插座取消了隔板，但两根相互靠近的外导线插入时可能滑到弹簧片的中间狭缝处，导致不能被弹簧片有效压接；并且，各外导线插入时容易滑到另一根外导线处，从而干扰另一根外导线的电连接。
针对现有的外导线连接结构存在的技术问题，本发明还提供一种结构简单、成本低的继电器插座的外导线连接结构及直插式继电器插座。
根据本发明的一个方面，一种继电器插座的外导线连接结构，包括底座、引出件和弹簧片。所述引出件和所述弹簧片分别设置于所述底座设置的第一容腔和第二容腔中，所述引出件包括内接部分和外接部分，所述弹簧片与所述外接部分配合，以将插入的两根外导线压紧于所述外接部分。所述外接部分一体成型有凸条，该凸条与所述弹簧片开设的狭缝对应，并将插入的所述两根外导线隔开。
根据本发明的一个实施例，所述外接部分为一侧板，该侧板底端与所述内接部分一体相连，该侧板内侧面设置所述凸条。
根据本发明的一个实施例，所述侧板通过冲压形成所述凸条；或者，所述侧板通过局部局部切口并折弯形成所述凸条。
根据本发明的一个实施例，所述侧板内侧面设有向下倾斜的两个斜块，该两个斜块位于所述凸条的两侧，该两个斜块底端分别一一压向插入的所述两根外导线。
根据本发明的一个实施例，所述侧板顶端设有限位部，该限位部卡入所述容腔侧壁对应设置的第一限位槽中。
根据本发明的一个实施例，所述限位部包括若干相互间隔的限位块，各限位块分别向所述侧板外侧倾斜延伸。
根据本发明的一个实施例，所述内接部分为一底板，该底板设有夹口，且该底板一端与所述侧板底端相连，该底板另一端顶面和/或底面设有凸部，底板端部及该凸部置入所述容腔侧壁底部对应设置的第二限位槽，并呈过盈配合。
根据本发明的一个实施例，所述底座顶部设有与所述引出件对应并供所述两外导线插入的插孔组，该插孔组包括两个导线插孔，该两个导线插孔彼此相互间隔，并连接所述第一容腔。
根据本发明的一个实施例，所述弹簧片呈倒置的V字形，且其一边抵于所述第一容腔的侧壁，另一边与所述外接部分配合，并开设所述狭缝。
根据本发明的另一个方面，一种直插式继电器插座，包括输入夹簧、内导线和如本发明所述的继电器插座的外导线连接结构，所述输入夹簧设置于所述底座中，并通过内导线与所述引出件的内接部分电连接。
相较于现有技术的外导线连接结构，本发明具有以下有益效果：
1、由于外接部分一体成型有凸条，该凸条与弹簧片开设的狭缝对应，并将插入的两根外导线隔开，使得本发明免于设置隔板，即可保证两根外导线分别具有独立的安装空间，避免外导线插入时可能滑到弹簧片的中间狭缝处，导致不能被弹簧片有效压接，也避免了由于外导线相互干扰引起的连接不安全的问题。与设置隔板的继电器插座相比，显然，本发明的结构、安装工序更为简单，成本更低。
2、所述凸条优选可以采用将引出件的外接部分局部切口并折弯的工艺形成，使 凸条的凸起高度易于调控，确保凸条的凸起高度充足，隔离性好。
3、所述侧板顶端设有限位部，该限位部卡入所述容腔侧壁对应设置的第一限位槽中，能够对引出件横向提供限位，避免引出件出现横向晃动，从而提高引出件的抗冲击能力，提高本发明工作的稳定性。特别的，所述限位部包括若干相互间隔的限位块，各限位块分别向所述侧板外侧折弯，不仅使限位块的形成工艺更为简单，还可以对外导线进行避让，避免限位块对外导线的插入造成干涉。
4、所述凸部的设置，能够对引出件竖向提供限位，避免引出件出现竖向晃动，从而提高引出件的抗冲击能力，提高本发明工作的稳定性。
以下结合附图及实施例对本发明作进一步详细说明；但本发明的一种继电器插座的外导线连接结构及直插式继电器插座不局限于实施例。
请参见图14至图20所示，本发明的一种继电器插座的外导线连接结构，包括底座1、引出件2和弹簧片3。底座1具有第一容腔11和第二容腔12。引出件2和弹簧片3分别安装于底座1设置的第一容腔11和第二容腔12中。引出件2包括内接部分和外接部分。弹簧片3与外接部分配合，以将插入的两根外导线压紧于外接部分。弹簧片3上设有长条形狭缝31。外接部分内侧面一体成型有凸条212，该凸条212与弹簧片3中部开设的狭缝31对应，并将插入的两根外导线隔开。所述内接部分即指引出件2用于与继电器插座的输入夹簧电连接的部分，所述外接部分的内侧面是指外接部分朝向弹簧片3的一个侧面，相应的，外接部分背离弹簧片3的一个侧面为外接部分的外侧面。
本实施例中，如图15、图16所示，所述外接部分为一侧板21，该侧板21底端与所述内接部分相连，或者侧板21底端与所述内接部分为一整体结构。该侧板21内侧面设置所述凸条212。可以通过将所述侧板21局部局部切口并折弯形成所述凸条212，使所述凸条212的凸起高度h易于调控，确保凸条212的凸起高度充足，隔离性好。在其它实施例中，所述侧板21通过冲压形成所述凸条212，如图23所示。
本实施例中，如图17、图18所示，所述弹簧片3大致呈倒置的V字形，且其一边抵于所述容腔11侧壁，另一边与所述外接部分配合，并在中部位置开设所述狭缝31。所述弹簧片3中部开设的狭缝31呈长条形，从而将所弹簧片3另一边分成两个弹性臂。所述凸条212的宽度C略小于所述弹簧片3的狭缝31的宽度D，使凸条212可以卡入弹簧片3的狭缝31的端部内。所述第一容腔11中设有一支轴14，所述弹簧片3拐弯部位呈圆弧状，并绕过该支轴14。
本实施例中，所述侧板21内侧面设有向下倾斜的两斜块213，该两斜块213位于所述凸条212相对的两侧，该两斜块213底端分别一一压向插入的两根外导线，从而提高两根外导线的抗拔出能力。
本实施例中，所述侧板21顶端设有限位部，该限位部卡入所述第一容腔11侧壁顶部设置的第一限位槽111中。具体的，所述限位部包括两个相互间隔的限位块 211，各限位块211分别向所述侧板21外侧向上倾斜延伸。
本实施例中，所述内接部分为一底板22，该底板22设有夹口221，且该底板22一端与所述侧板21底端一体相连，该底板22另一端顶面设有凸部222，凸部222也可以设置于底板22的底面，或者底板22的底面和顶面同时设置凸部222。。底板22另一端部及凸部222设置于所述第一容腔11底部对应设置的第二限位槽112，并呈过盈配合。上述限位块211、凸部222共同配合，将引出件2牢牢定位在底座1的第一容腔11中，从而提高本发明的引出件的抗冲击能力，提高本发明工作的稳定性。
本实施例中，所述底座1顶部设有与所述引出件2对应并供所述两外导线插入的插孔组，该插孔组包括两个导线插孔18，该两个导线插孔18彼此相互间隔，并通向所述第容腔11。所述底座1上罩设有外壳6，该外壳6设有与所述导线插孔对应的外插孔61。
本发明的一种继电器插座的外导线连接结构，如图20所示，插接外导线7(该外导线7为硬质导线或带硬质套管的导线)时，将外导线7端部从外壳6的外插孔61、底座1的导线插孔18依次插入，并进入底座1第一容腔11中，如图19所示。随着外导线7端部继续向下运动，外导线7端部触及弹簧片3，并推动弹簧片3向下摆动形成让位，待外导线7端部插入到位后，弹簧片3弹性复位，并对外导线7施加向左的弹力F，使外导线7紧贴引出件2的侧板21，图20从而实现外导线与引出件2的电连接。插入的两根外导线7由侧板21内侧面的凸条212隔开，保证两根外导线7分别具有独立的安装空间，避免外导线7插入时可能滑到弹簧片3的中间狭缝31处，导致不能被弹簧片3有效压接，也避免了由于外导线7相互干扰引起的连接不安全。与现有技术设置隔板的继电器插座相比，显然，本发明的结构、安装工序更为简单，成本更低。
请参见图21、图22所示，本发明一种直插式继电器插座，包括输入夹簧4、内导线5，还包括上述本发明所述的继电器插座的外导线连接结构。输入夹簧4安装于所述底座1中，并通过内导线5与所述引出件2的内接部分(即所述底板22)电连接。
本实施例中，所述内导线5两端分别卡入所述底板22和输入夹簧4设置的夹口221、40中，并通过激光熔焊的工艺进一步固定，如此，能够避免引入焊接污染，同时较好地保护了输入夹簧4、引出件2的原有形貌及属性。
图18图20本实施例中，所述输入夹簧4、内导线5、引出件2、弹簧片3的数量分别为多个，并一一对应。
本发明的继电器插座的外导线连接结构及直插式继电器插座，未涉及部分均与现有技术相同或可采用现有技术加以实现。
应可理解的是，本发明不将其应用限制到本说明书提出的部件的详细结构和布置方 式。本发明能够具有其他实施方式，并且能够以多种方式实现并且执行。前述变形形式和修改形式落在本发明的范围内。应可理解的是，本说明书公开和限定的本发明延伸到文中和/或附图中提到或明显的两个或两个以上单独特征的所有可替代组合。所有这些不同的组合构成本发明的多个可替代方面。本说明书所述的实施方式说明了已知用于实现本发明的最佳方式，并且将使本领域技术人员能够利用本发明。

Claims (12)

  1. 一种直插式继电器插座，包括底座、引出件、弹簧片、输入夹簧和内导线，其中所述底座具有第一容腔和第二容腔，所述引出件和所述弹簧片设置在所述底座的第一容腔中，所述引出件包括内接部分和外接部分，所述弹簧片与所述外接部分配合，以将插入的外导线压紧于所述外接部分，所述输入夹簧设置在所述底座的第二容腔中；其特征在于：所述内导线两端分别通过激光熔焊与所述引出件的所述内接部分和所述输入夹簧电连接。
  2. 根据权利要求1所述的直插式继电器插座，其特征在于：所述内导线的两端分别具有卡接部，所述引出件的内接部分和所述输入夹簧分别设有夹口，所述内导线一端的卡接部卡于所述内接部分的夹口，并通过激光熔焊将所述卡接部与所述内接部分熔接在一起；所述内导线另一端的卡接部卡于所述输入夹簧的夹口，并通过激光熔焊将内导线与所述输入夹簧熔接在一起。
  3. 根据权利要求2所述的直插式继电器插座，其特征在于：所述底座设有连通所述第一容腔、所述第二容腔的导线通道，所述内导线设置于该导线通道。
  4. 根据权利要求1所述的直插式继电器插座，其特征在于：所述弹簧片开设有狭缝；所述引出件的所述外接部分为一侧板，该侧板底端与所述内接部分相连，所述侧板内侧面一体成型有凸条，该凸条与该弹簧片上的狭缝对应，该凸条用于将插入的两根外导线隔开。
  5. 根据权利要求4所述的直插式继电器插座，其特征在于：所述底座的所述第一容腔的侧壁设有第一限位槽；所述侧板顶端部设有限位部，该限位部卡入所述第一限位槽中。
  6. 根据权利要求5所述的直插式继电器插座，其特征在于：所述限位部包括若干个相互间隔的限位块，各所述限位块分别向所述侧板外侧倾斜向上延伸。
  7. 根据权利要求4所述的直插式继电器插座，其特征在于：所述侧板内侧面设有向下倾斜的两斜块，该两斜块位于所述凸条的两侧，该两斜块底端分别一一压向插入的两根外导线。
  8. 根据权利要求2所述的直插式继电器插座，其特征在于：所述底座的所述第一容腔的底部设有第二限位槽；所述引出件的内接部分为一底板，所述的底板端部的顶面和/或底面设有凸部，所述底板的端部及该凸部设置于所述第二限位槽，并呈过盈配合。
  9. 根据权利要求1所述的直插式继电器插座，其特征在于：所述引出件、所述弹簧片、所述输入夹簧和所述内导线的数量均为多个，并一一对应。
  10. 根据权利要求1所述的直插式继电器插座，其特征在于：所述弹簧片呈倒置的V形，且其一边抵于所述第一容腔的侧壁，另一边与所述外接部分配合。
  11. 根据权利要求1所述的直插式继电器插座，其特征在于：所述的直插式继电器插座还包括外壳，该外壳罩住所述底座。
  12. 根据权利要求1-11中任一项所述的直插式继电器插座，其特征在于：所述底座的数量为至少两个，该至少两个底座结构相同，并拼接在一起。
PCT/CN2021/082110 2020-03-25 2021-03-22 直插式继电器插座 WO2021190454A1 (zh)

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