WO2021189715A1 - Array valve support platform - Google Patents

Array valve support platform Download PDF

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Publication number
WO2021189715A1
WO2021189715A1 PCT/CN2020/101176 CN2020101176W WO2021189715A1 WO 2021189715 A1 WO2021189715 A1 WO 2021189715A1 CN 2020101176 W CN2020101176 W CN 2020101176W WO 2021189715 A1 WO2021189715 A1 WO 2021189715A1
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WO
WIPO (PCT)
Prior art keywords
valve
bearing platform
axis
valve drive
support platform
Prior art date
Application number
PCT/CN2020/101176
Other languages
French (fr)
Chinese (zh)
Inventor
白顺科
Original Assignee
南京工业职业技术大学
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Filing date
Publication date
Application filed by 南京工业职业技术大学 filed Critical 南京工业职业技术大学
Publication of WO2021189715A1 publication Critical patent/WO2021189715A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/018Holding the work by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials

Definitions

  • the invention relates to the field of industrial equipment, in particular to an array valve bearing platform.
  • the cutting machine In clothing, shoemaking, home textiles and other industries, desktop cutting machines are widely used to cut sheet-like flexible materials such as cloth, leather, and fur.
  • the cutting machine In order to ensure the cutting quality of flexible sheets, the cutting machine generally uses the suction effect of the suction fan under the bearing platform to absorb the sheet on the bearing platform.
  • the soft surface material cutting equipment generally adopts an open grid type.
  • the bearing platform is provided with a semi-closed chamber under the bearing platform.
  • the grille is covered with a breathable soft material such as non-woven fabric.
  • the bottom of the chamber is connected with a high-power exhaust fan through a pipe.
  • the cutter head can use laser, wire saw, vibrating knife and other tools.
  • This design uses negative pressure adsorption force to absorb the soft surface material on the platform to ensure the cutting quality, but the surface material of different shapes usually cannot be used for the grid
  • the bearing platform is tightly covered, causing air leakage during the adsorption process. Even if the face material can cover the grille platform tightly, the slits produced after the face material is cut will also cause air leakage and reduce the effect of negative pressure adsorption.
  • the current cutting machine generally divides the air extraction chamber at the bottom of the grid-type cap into multiple independent compartments, which are respectively connected to the exhaust fan through a solenoid valve.
  • the control system is dynamically opened according to the current position of the cutting head
  • the solenoid valve connected to the compartment adjacent to the cutter head under the bearing platform can reduce the leakage of the bearing platform in the negative pressure adsorption and reduce the power of the exhaust fan.
  • hundreds of solenoid valves must be used. It brings the disadvantages of complex control system, high equipment manufacturing and maintenance costs, and high operating noise.
  • the purpose of the present invention is to provide an array valve bearing platform, which solves the technical problems of local negative pressure adsorption and fixation and energy saving for soft sheets in the desktop cutting machine widely used in the manufacturing industry.
  • the embodiment of the present invention provides an array valve bearing platform, which includes a bearing platform, a valve drive module and a gas collecting pipe.
  • the bearing platform includes the enclosure plate, the valve block array layer, the grid and the non-woven fabric.
  • the valve block array layer, the grid and the non-woven fabric are laminated from bottom to top and are supported by the bottom plate and then surrounded by the enclosure.
  • the valve block The array layer is composed of valve blocks arranged in a two-dimensional array and supported on the bottom plate; the valve blocks are laterally isolated and supported on the bottom plate through the four corners of the valve supports at the bottom to form an omnidirectional air flow channel with the bottom of the cap and pass through the bottom plate.
  • the vent hole on the upper part is connected with the air collecting pipe.
  • the valve block is composed of a valve body and a ball plug.
  • the upper part of the valve body is open and the middle part is provided with a transversal partition.
  • the middle part of the transversal partition is provided with a bell-shaped ball block seat and a plurality of vent holes are provided around it.
  • the lower or upper part of the valve block is also provided with a bell-shaped valve.
  • the lower part of the valve block communicates with the through air passage at the bottom of the cap through a valve or through a ball plug seat and a vent hole; It is restricted to swim between the ball block seat and the valve.
  • transverse holes along the Y-axis direction are provided on both sides of the middle of the valve body, and the transverse ribs penetrate the transverse holes to fix them in the falcon holes on the front and rear panels of the enclosure.
  • the outer sides of the front and rear sides of the valve block are provided with longitudinal rib grooves, and the longitudinal ribs penetrate the longitudinal rib grooves between adjacent valve blocks in the longitudinal direction to bind the valve blocks together in the longitudinal direction.
  • the structure of the ball plug is a ferromagnetic ball covered with rubber.
  • the lower part of the valve block is also provided with a bell-shaped valve, and the lower part of the valve block communicates with the through air passage at the bottom of the cap through the valve;
  • valve block is also provided with a bell-shaped valve
  • the lower part of the valve block communicates with the through air passage at the bottom of the cap through a ball block seat and a vent hole, and a lock valve magnetic ring is embedded in the valve around the valve;
  • the valve drive module includes a valve drive guide rail, a valve drive slider and a valve drive head.
  • the valve drive slider is slidably arranged on the valve drive guide rail
  • the valve drive head is arranged on the valve drive slider
  • the outer side of the valve drive head is provided with an opening groove
  • the valve drive head is composed of a valve drive seat and a valve drive magnet embedded in it.
  • the valve drive module is set on the movement platform through the valve drive guide rail and the valve drive head moves in the plane above the bearing platform close to the bearing platform.
  • valve drive module can also be composed of a valve drive seat and a valve drive magnet embedded in it.
  • the valve drive module can also be mounted on a moving platform and move along the X axis in a plane below the bearing platform close to the bearing platform.
  • the bearing platform adopts a composite structure composed of a bottom plate, a valve block array layer, a grid layer, and a non-woven fabric layer to separate the bearing platform into each other.
  • Relatively independent switch style When it is applied to a desktop cutting machine, the valve drive module controls the opening and closing of the valve block in the bearing platform with the movement of the cutter head, which can realize the dynamic gating of the local area in the bearing platform and the exhaust fan, thereby reducing the effective suction section of the bearing platform.
  • Fig. 1 is a schematic diagram of the structure of Embodiment 1 of the present invention.
  • Fig. 2 is a partial detailed view of embodiment 1 of the present invention.
  • Fig. 3 is a schematic diagram of an application case of Embodiment 1 of the present invention.
  • Fig. 4 is a schematic structural diagram of Embodiment 2 of the present invention.
  • Fig. 5 is a partial detailed view of Embodiment 2 of the present invention.
  • Fig. 6 is a schematic diagram of an application case of Embodiment 2 of the present invention.
  • bearing platform 1 bearing platform 1, valve drive module 2, air collecting pipe 3, frame 4, X-axis drive module 5, transition column 6, Y-axis drive module 7, cutter head 8, exhaust fan 9, controller 10 ,Flexible surface material 100.
  • Valve block 131 horizontal ribs 132, and longitudinal ribs 133.
  • valve drive guide rail 21 The valve drive guide rail 21, the valve drive slider 22, the valve drive head 23, the valve drive seat 231, and the valve drive magnet 232.
  • X-axis guide rail 51 X-axis motor 52, X-axis coupling 53, X-axis main end seat 54, X-axis auxiliary end seat 55, X-axis screw 56, X-axis threaded slider 57.
  • Y-axis base 70 Y-axis guide rail 71, Y-axis motor 72, Y-axis main synchronous wheel 73, Y-axis auxiliary synchronous wheel 74, Y-axis synchronous belt 75, Y-axis slider 76.
  • This embodiment includes a bearing platform 1, a valve drive module 2 and a gas collecting pipe 3.
  • the bearing platform 1 includes an enclosure 12, a valve block array layer 13, a grid 14 and a non-woven fabric 15.
  • the valve block array layer 13, the grid 14 and the non-woven fabric 15 are laminated from bottom to top and are supported by the bottom plate 11. The latter is surrounded by the enclosure plate 12.
  • the valve block array layer 13 is composed of valve blocks 131 arranged in a two-dimensional array and supported on the bottom plate 11; the valve blocks 131 are laterally isolated and supported on the bottom plate 11 by the valve supports 13105 at the bottom four corners.
  • the upper side and the bottom of the bearing platform 1 form an omnidirectionally penetrating air flow channel and are connected to the air collecting pipe 3 through the vent hole on the bottom plate 11.
  • the valve block 131 is composed of a valve body 1310 and a ball plug 1311.
  • the upper part of the valve body 1310 is open and the middle part is provided with a transversal partition.
  • the middle part of the transversal partition is provided with a bell-shaped ball block seat 13102 and a plurality of vent holes 13103 are provided around it.
  • the lower part of the valve block 131 is provided with a bell-mouth-shaped valve 13101 It communicates with the through air passage at the bottom of the cap 1 through the valve 13101; the ball plug seat 13102 on the internal diaphragm of the valve block 131 is set at the position corresponding to the valve 13101 and the ball plug 1311 is restricted to swim on the ball plug seat 13102 Between the valve 13101.
  • Two transverse holes 13106 along the Y-axis direction are provided on both sides of the middle of the valve body 1310, and the transverse ribs 132 penetrate the transverse holes 13106 to fix them in the falcon holes 121 on the front and rear panels of the enclosure 12.
  • the front and rear sides of the valve block 131 are provided with longitudinal rib grooves 13107, and the longitudinal ribs 133 penetrate the longitudinal rib grooves 13107 between adjacent valve blocks 131 in the longitudinal direction to bind the valve blocks together in the longitudinal direction.
  • the structure of the ball plug 1311 is a ferromagnetic ball covered with rubber.
  • the valve drive module 2 includes a valve drive guide rail 21, a valve drive slider 22 and a valve drive head 23.
  • the valve drive slider 22 is slidably arranged on the valve drive guide rail 21, the valve drive head 23 is arranged on the valve drive slider 22, the valve drive head 23 is provided with an opening groove on the outside, and the valve drive head 23 is formed by the valve drive seat 231 and embedded Among them, the valve drive magnet 232 is composed.
  • the valve drive module 2 is set on the movement platform through the valve drive guide 21 and the valve drive head 23 moves in the plane above the bearing platform 1 close to the bearing platform 1.
  • the bottom plate 11 and the enclosure 12 are made of metal materials;
  • the non-woven fabric 15 is made of industrial non-woven fabric;
  • the grille 14, the transverse ribs 132, the longitudinal ribs 133 and the valve drive seat 231 are made of non-magnetic aluminum Made of alloy;
  • the valve drive guide 21 and the valve drive slider 22 are made of standard or customized parts,
  • the valve drive magnet 232 is made of permanent magnets;
  • the ball plug 1311 can be made of a ferromagnetic material made of a ball and wrapped with rubber;
  • the valve body 1310 It can be cast with engineering plastics or non-magnetic aluminum alloy.
  • valve body 1310 can be split from the middle and cast in multiple groups in the X direction for easy assembly. After the ball plug 1311 is inserted, the transverse ribs 132 and the longitudinal ribs 133 are fixed on the enclosure plate 12.
  • the typical cutting machine structure includes frame 4, X-axis drive module 5, transition column 6, Y-axis drive module 7, bearing platform 1, valve drive module 2, cutter head 8, exhaust fan 9 and controller 10.
  • the X-axis drive module 5 includes an X-axis guide rail 51, an X-axis motor 52, an X-axis coupling 53, an X-axis main end seat 54, an X-axis auxiliary end seat 55, an X-axis screw 56 and an X-axis threaded slider 57,
  • the X-axis main end seat 54 and the X-axis secondary end seat 55 are separately provided at the two ends of the X-axis guide rail 51.
  • the two ends of the X-axis screw 56 are respectively supported on the X-axis primary end seat 54 and the X-axis secondary end seat 55 through bearings.
  • the X-axis threaded slider 57 sleeved on the X-axis screw 56 is slidably supported on the X-axis guide rail 51, the X-axis motor 52 is fixed on the outside of the X-axis main end seat 54 and the motor shaft is connected to the X-axis coupling 53 through the X-axis coupling 53.
  • the drive end of the X-axis screw 56 is connected;
  • the Y-axis drive module 7 includes a Y-axis base 70, a Y-axis guide rail 71, a Y-axis motor 72, a Y-axis main synchronous wheel 73, a Y-axis auxiliary synchronous wheel 74, a Y-axis synchronous belt 75, a Y-axis slider 76 and a cutter head
  • the flange plate 77, the Y-axis guide rail 71 are fixed on the Y-axis base 70, and the Y-axis synchronous belt 75 surrounds the Y-axis main synchronous wheel 73 and the Y-axis auxiliary synchronous wheel 74 which are respectively provided at both ends of the Y-axis base 70 through bearings, and are connected in series
  • the Y-axis slider 76 of the Y-axis timing belt 75 is slidably arranged on the Y-axis guide rail 71, and the Y-axis motor 72 is arranged at one end of the Y-
  • the bearing platform 1 is set above the frame 4 as a material spreading platform.
  • the X-axis drive module 5 is installed in two sets at the front and rear under the bearing platform 1, and the front and rear ends of the Y-axis drive module 7 are respectively supported on On the X-axis threaded slider 57 of each of the X-axis drive modules 5 on the front and rear sides, the cutter head 8 is set on the Y-axis slider 76.
  • the valve drive module 2 is arranged below the Y-axis drive module 7 close to the upper surface of the bearing platform 1, and is set on the transition post 6 on the front and rear sides through the two ends of the valve drive guide 21, and the cutter head 8 passes through the valve drive head 23
  • the opening groove on the outside allows the valve drive head 23 to simultaneously follow the X-axis threaded slider 57 and the Y-axis slider 76 to move with the cutter head 8.
  • the air collecting pipe 3 at the bottom of the bearing platform 1 communicates with the exhaust fan 9.
  • the X-axis motor 52, the Y-axis motor 72, the cutter head 8, and the exhaust fan 9 are connected to the controller 10.
  • the flexible surface material 100 is spread flat on the platform 1 to start the cutting process.
  • the exhaust fan 9 also starts to draw air, and the air above the platform 1 passes through the surface material 100, the non-woven fabric 15 of the platform 1, the grille 14, and the valve block array layer 13 is sucked into the air collecting channel at the bottom of the platform 1 and collected When it reaches the air collecting pipe 3, it is drawn away by the exhaust fan 9 so as to generate a negative pressure between the face material 100 and the platform 1, so that the face material is adsorbed and attached to the platform 1 to prevent the face material from moving during the cutting process.
  • valve driver head 23 As the cutter head 8 of the cutting machine moves on the bearing platform 1 according to the set processing trajectory, while the valve driver module 2 moves along the X axis with the cutter head, the valve driver head 23 also follows the movement of the cutter head along the Y axis. And move along the valve drive rail 21.
  • the valve drive head 23 moves to a certain position with the cutter head, the ball plug 1311 in the valve block 131 in the block area near the cutter head in the cap 1 is attracted by the valve drive magnet 22 and moves up to the ball plug seat 13102 to open.
  • the negative pressure adsorption force on the top of the platform 1 is also the largest, and the ball plug 1311 in the valve block 131 far from the cutter head 8 in the platform 1 resides in the valve 13101 under the action of gravity and blocks the airflow channel.
  • the bearing The negative pressure adsorption on the table 1 is mainly limited to the block area being cut near the cutter head, so the exhaust power consumption of the exhaust fan can be greatly reduced.
  • This embodiment includes a bearing platform 1, a valve drive module 2 and a gas collecting pipe 3.
  • the bearing platform 1 includes an enclosure 12, a valve block array layer 13, a grid 14 and a non-woven fabric 15.
  • the valve block array layer 13, the grid 14 and the non-woven fabric 15 are laminated from bottom to top and are supported by the bottom plate 11. The latter is surrounded by the enclosure plate 12.
  • the valve block array layer 13 is composed of valve blocks 131 arranged in a two-dimensional array and supported on the bottom plate 11.
  • the valve blocks 131 are laterally isolated and supported on the bottom plate 11 by the valve supports 13105 at the bottom four corners.
  • the upper side and the bottom of the bearing platform 1 form an omnidirectionally penetrating air flow channel and are connected to the air collecting pipe 3 through the vent hole on the bottom plate 11.
  • the valve block 131 is composed of a valve body 1310 and a ball plug 1311.
  • the upper part of the valve body 1310 is open and the middle part is provided with a transverse partition.
  • the middle part of the transverse partition is provided with a ball blocking seat 13102 and a vent 13103.
  • the upper part of the valve block 131 is also provided with a bell-shaped valve 13101.
  • the lower part of the valve block passes through the ball.
  • the blocking seat 13102 and the vent 13103 communicate with the through air passage at the bottom of the cap 1, the valve lock magnetic ring 13104 is embedded around the valve 13101; the ball blocking seat 13102 on the inner diaphragm of the valve block is set on the upper part of the valve block 131 The position corresponding to the valve 13101 and the ball plug 1311 is restricted to swim between the ball plug seat 13102 and the valve 13101.
  • Two transverse holes 13106 along the Y-axis direction are provided on both sides of the middle of the valve body 1310, and the transverse ribs 132 penetrate the transverse holes 13106 to fix them in the falcon holes 121 on the front and rear panels of the enclosure 12.
  • the front and rear sides of the valve block 131 are provided with longitudinal rib grooves 13107, and the longitudinal ribs 133 penetrate the longitudinal rib grooves 13107 between adjacent valve blocks 131 in the longitudinal direction to bind the valve blocks together in the longitudinal direction.
  • the structure of the ball plug 1311 is a ferromagnetic ball covered with rubber.
  • the valve drive module 2 is composed of a valve drive seat 231 and a valve drive magnet 232 embedded therein. In application, the valve drive module 2 is mounted on a moving platform and moves along the X axis in a plane below the bearing platform 1 close to the bearing platform.
  • the bottom plate 11 and the enclosure 12 are made of metal materials;
  • the non-woven fabric 15 is made of industrial non-woven fabric;
  • the grille 14, the transverse ribs 132, the longitudinal ribs 133 and the valve drive seat 231 are made of non-magnetic aluminum Made of alloy, the lock valve magnetic ring 13104 and valve drive magnet 232 are made of permanent magnets;
  • the ball plug 1311 can be made of ferromagnetic materials and rubber wrapped around the ball;
  • the valve body 1310 can be made of engineering plastics or non-magnetic aluminum alloy casting .
  • valve body 1310 can be split from the middle and cast in multiple groups in the X direction for easy assembly. After the valve lock magnetic ring 13104 and the ball plug 1311 are inserted, the transverse ribs 132 and the longitudinal ribs 133 are fixed to the enclosure. 12 on.
  • a typical cutting machine structure includes frame 4, X-axis drive module 5, transition column 6, Y-axis drive module 7, bearing platform 1, valve drive module 2, cutter head 8, exhaust fan 9 and controller 10.
  • the X-axis drive module 5 includes an X-axis guide rail 51, an X-axis motor 52, an X-axis coupling 53, an X-axis main end seat 54, an X-axis auxiliary end seat 55, an X-axis screw 56 and an X-axis threaded slider 57,
  • the X-axis main end seat 54 and the X-axis secondary end seat 55 are separately provided at the two ends of the X-axis guide rail 51.
  • the two ends of the X-axis screw 56 are respectively supported on the X-axis primary end seat 54 and the X-axis secondary end seat 55 through bearings.
  • the X-axis threaded slider 57 sleeved on the X-axis screw 56 is slidably supported on the X-axis guide rail 51, the X-axis motor 52 is fixed on the outside of the X-axis main end seat 54 and the motor shaft is connected to the X-axis coupling 53 through the X-axis coupling 53.
  • the drive end of the X-axis screw 56 is connected;
  • the Y-axis drive module 7 includes a Y-axis base 70, a Y-axis guide rail 71, a Y-axis motor 72, a Y-axis main synchronous wheel 73, a Y-axis auxiliary synchronous wheel 74, a Y-axis synchronous belt 75, a Y-axis slider 76 and a cutter head
  • the flange plate 77, the Y-axis guide rail 71 are fixed on the Y-axis base 70, and the Y-axis synchronous belt 75 surrounds the Y-axis main synchronous wheel 73 and the Y-axis auxiliary synchronous wheel 74 which are respectively provided at both ends of the Y-axis base 70 through bearings, and are connected in series
  • the Y-axis slider 76 of the Y-axis timing belt 75 is slidably arranged on the Y-axis guide rail 71, and the Y-axis motor 72 is arranged at one end of the Y-
  • the bearing platform 1 is set above the frame 4 as a material spreading platform.
  • the X-axis drive module 5 is installed in two sets at the front and rear under the bearing platform 1, and the front and rear ends of the Y-axis drive module 7 are respectively supported on
  • the valve drive module 2 is arranged close to the bottom of the bearing platform 1 and close to the lower bottom surface of the bearing platform 1 and moves with the X-axis threaded slider 57 through the transition posts 6 provided on the front and rear sides at both ends.
  • the air collecting pipe 3 at the bottom of the bearing platform 1 communicates with the exhaust fan 9.
  • the X-axis motor 52, the Y-axis motor 72, the cutter head 8, and the exhaust fan 9 are connected to the controller 10.
  • the flexible surface material 100 is spread flat on the platform 1 to start the cutting process.
  • the exhaust fan 9 also starts to draw air, and the air above the platform 1 passes through the surface material 100, the non-woven fabric 15 of the platform 1, the grille 14, and the valve block array layer 13 is sucked into the air collecting channel at the bottom of the platform 1 and collected When it reaches the air collecting pipe 3, it is sucked away by the exhaust fan 9 so as to generate a negative pressure between the face material 100 and the platform 1, so that the face material is adsorbed and attached to the platform 1 to prevent the face material from moving during the cutting process.
  • the valve drive module 2 moves to a certain position with the cutter head, the valve in the belt-shaped area near the cutter head in the bearing platform 1
  • the ball plug 1311 in the block 131 is attracted by the valve drive magnet 232 to the ball plug seat 13102 to open the valve 13101, where the upper part of the valve block 131 passes through the valve 13101 on the upper part of the valve block, the vent 13103 on the diaphragm and the bearing platform 1
  • the air-gathering channel at the bottom is connected.
  • the air flow rate down through the bearing platform 1 is the largest, so the negative pressure adsorption force above the bearing platform 1 is also the largest.
  • the ball plug 1311 is held in the valve 13101 under the magnetic force of the lock valve magnetic ring 13104 to block the air flow channel.
  • the negative pressure adsorption on the bearing platform 1 is mainly limited to the band-shaped area being cut near the cutter head.
  • the exhaust power consumption of the exhaust fan can be greatly reduced.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Textile Engineering (AREA)
  • Bearings For Parts Moving Linearly (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

An array valve support platform, relating to the field of industrial devices, and comprising a support platform (1), a valve actuating module (2) and a gas collecting tube (3). The support platform (1) uses a compound structure consisting of a magnetically driven valve block array layer (13), a grate (14), and a nonwoven fabric (15) to divide the support platform (1) into suction sections that are switched independently of each other. When the support platform (1) is used as a support platform (1) of a platform cutting machine, the valve actuating module (2) is arranged on the support platform (1) and moves following a cutter (8). A magnetic drive disk of the valve actuating module (2) that moves following the cutter (8) implements, by means of switched control of air doors (13101) of valve blocks (131) in the support platform (1), dynamic selective connection between the the suction fan (9) and valve blocks (131) in block-shaped local regions in the support platform (1), limiting the effective suction section of the support platform (1) to a block-shaped local region near to the cutter (8), thereby achieving a negative pressure adherence effect for the local region of the support platform (1) using a lower suction power. The invention features such strengths as a simple structure, low manufacturing costs, a good negative pressure adherence effect, little noise, and low power consumption in production operation.

Description

一种阵列阀承台Array valve bearing platform 技术领域Technical field
本发明涉及工业设备领域,具体涉及一种阵列阀承台。The invention relates to the field of industrial equipment, in particular to an array valve bearing platform.
背景技术Background technique
在服装、制鞋、家纺等行业,台式切割机广泛被用于切割布料、皮革、皮草等片状柔性材料。为保证柔性片材的切割质量,切割机一般利用抽风机在其承台下方产生的负压吸附效应将片材吸附在承台上,目前软性面材切割设备普遍采用开敞的格栅式承台并在承台下方设有半封闭的腔室,同时在格栅上覆盖透气性软性材料如无纺布,而该腔室的底部通过管道与大功率抽风机连接,切割机的切割刀头可以采用激光、线锯、振动刀等工具,这种设计利用负压吸附力将软性面材吸附在承台上以保证切割加工质量,但形状各异的面材通常不能将格栅承台覆盖严实而造成吸附过程中的漏气。即便面材能够将格栅承台覆盖严实,但面材切割后产生的切缝也将造成漏气而导致负压吸附效果降低。目前的切割机一般将格栅式承台下部的抽气腔室分隔成多个独立的隔仓并分别通过电磁阀与抽风机相连,在切割过程中控制系统根据切割刀头的当前位置动态开启承台下方与刀头邻近的隔仓连通的电磁阀,这种方式可以降低承台在负压吸附中的漏气从而降低抽风机的功率,但因此需要采用的数以百计的电磁阀必然带来控制系统复杂、设备制造和维护成本高、运行噪音大等缺点。In clothing, shoemaking, home textiles and other industries, desktop cutting machines are widely used to cut sheet-like flexible materials such as cloth, leather, and fur. In order to ensure the cutting quality of flexible sheets, the cutting machine generally uses the suction effect of the suction fan under the bearing platform to absorb the sheet on the bearing platform. At present, the soft surface material cutting equipment generally adopts an open grid type. The bearing platform is provided with a semi-closed chamber under the bearing platform. At the same time, the grille is covered with a breathable soft material such as non-woven fabric. The bottom of the chamber is connected with a high-power exhaust fan through a pipe. The cutter head can use laser, wire saw, vibrating knife and other tools. This design uses negative pressure adsorption force to absorb the soft surface material on the platform to ensure the cutting quality, but the surface material of different shapes usually cannot be used for the grid The bearing platform is tightly covered, causing air leakage during the adsorption process. Even if the face material can cover the grille platform tightly, the slits produced after the face material is cut will also cause air leakage and reduce the effect of negative pressure adsorption. The current cutting machine generally divides the air extraction chamber at the bottom of the grid-type cap into multiple independent compartments, which are respectively connected to the exhaust fan through a solenoid valve. During the cutting process, the control system is dynamically opened according to the current position of the cutting head The solenoid valve connected to the compartment adjacent to the cutter head under the bearing platform can reduce the leakage of the bearing platform in the negative pressure adsorption and reduce the power of the exhaust fan. However, hundreds of solenoid valves must be used. It brings the disadvantages of complex control system, high equipment manufacturing and maintenance costs, and high operating noise.
为解决目前的柔性片材切割设备存在的上述不足,需要为台式切割机设计一种结构更简单、负压吸附效果好、制造和使用成本低、运行噪音低的承台。In order to solve the above-mentioned shortcomings of the current flexible sheet cutting equipment, it is necessary to design a platform for the desktop cutting machine with a simpler structure, good negative pressure adsorption effect, low manufacturing and use costs, and low operating noise.
发明内容Summary of the invention
本发明的目的是提供一种阵列阀承台,解决制造行业广泛应用的台式切割机中对于软性片材的局部负压吸附固定以及节能技术问题。The purpose of the present invention is to provide an array valve bearing platform, which solves the technical problems of local negative pressure adsorption and fixation and energy saving for soft sheets in the desktop cutting machine widely used in the manufacturing industry.
本发明实施例提供了一种阵列阀承台,包括承台、阀驱模组和集气管。The embodiment of the present invention provides an array valve bearing platform, which includes a bearing platform, a valve drive module and a gas collecting pipe.
承台包括围板、阀块阵列层、格栅和无纺布,阀块阵列层、格栅和无纺布从下到上依次叠层组成并通过底板支撑后由围板包绕,阀块阵列层由阀块按二维阵列排列并支撑在底板上组成;阀块之间横向隔离并通过其底部四角的阀撑支撑在 底板上而与承台底部形成全向贯通的气流通道并通过底板上的通气孔与集气管相连。The bearing platform includes the enclosure plate, the valve block array layer, the grid and the non-woven fabric. The valve block array layer, the grid and the non-woven fabric are laminated from bottom to top and are supported by the bottom plate and then surrounded by the enclosure. The valve block The array layer is composed of valve blocks arranged in a two-dimensional array and supported on the bottom plate; the valve blocks are laterally isolated and supported on the bottom plate through the four corners of the valve supports at the bottom to form an omnidirectional air flow channel with the bottom of the cap and pass through the bottom plate. The vent hole on the upper part is connected with the air collecting pipe.
阀块由阀体和球堵组成。阀体上部开敞且中部设有横隔板,横隔板的中部设有喇叭口形的球堵座而其四周设有多个疏气孔,阀块的下部或上部还设有喇叭口形的气门,阀块的下部通过气门或者通过球堵座和疏气孔与承台底部的贯通气道相通;阀块内部横隔板上的球堵座设于与阀块底板上的气门对应的位置且球堵被局限可游动于球堵座与气门之间。The valve block is composed of a valve body and a ball plug. The upper part of the valve body is open and the middle part is provided with a transversal partition. The middle part of the transversal partition is provided with a bell-shaped ball block seat and a plurality of vent holes are provided around it. The lower or upper part of the valve block is also provided with a bell-shaped valve. The lower part of the valve block communicates with the through air passage at the bottom of the cap through a valve or through a ball plug seat and a vent hole; It is restricted to swim between the ball block seat and the valve.
进一步地,阀体中部两侧设有两道沿Y轴方向的横贯孔,且横肋贯穿横贯孔将其固定在围板的前后面板上的隼孔中。阀块的前后两侧外部设有纵肋槽,纵肋沿纵向贯穿相邻阀块间的纵肋槽而将阀块沿纵向绑定在一起。Further, two transverse holes along the Y-axis direction are provided on both sides of the middle of the valve body, and the transverse ribs penetrate the transverse holes to fix them in the falcon holes on the front and rear panels of the enclosure. The outer sides of the front and rear sides of the valve block are provided with longitudinal rib grooves, and the longitudinal ribs penetrate the longitudinal rib grooves between adjacent valve blocks in the longitudinal direction to bind the valve blocks together in the longitudinal direction.
进一步地,球堵的构造是外裹橡胶的铁磁性球体。Further, the structure of the ball plug is a ferromagnetic ball covered with rubber.
进一步地,阀块的下部还设有喇叭口形的气门,阀块的下部通过气门与承台底部的贯通气道相通;Further, the lower part of the valve block is also provided with a bell-shaped valve, and the lower part of the valve block communicates with the through air passage at the bottom of the cap through the valve;
进一步地,阀块的上部还设有喇叭口形的气门,阀块的下部通过球堵座和疏气孔与承台底部的贯通气道相通,锁阀磁环环绕嵌设于气门;Further, the upper part of the valve block is also provided with a bell-shaped valve, the lower part of the valve block communicates with the through air passage at the bottom of the cap through a ball block seat and a vent hole, and a lock valve magnetic ring is embedded in the valve around the valve;
阀驱模组包括阀驱导轨、阀驱滑块和阀驱头。阀驱滑块可滑动地设于阀驱导轨上,阀驱头设于阀驱滑块,阀驱头的外侧设有开口槽,阀驱头由阀驱座和嵌入其中的阀驱磁铁组成。在应用中,阀驱模组通过阀驱导轨设于运动平台上并且阀驱头在承台上方贴近承台的平面内运动。The valve drive module includes a valve drive guide rail, a valve drive slider and a valve drive head. The valve drive slider is slidably arranged on the valve drive guide rail, the valve drive head is arranged on the valve drive slider, the outer side of the valve drive head is provided with an opening groove, and the valve drive head is composed of a valve drive seat and a valve drive magnet embedded in it. In application, the valve drive module is set on the movement platform through the valve drive guide rail and the valve drive head moves in the plane above the bearing platform close to the bearing platform.
进一步地,阀驱模组也可由阀驱座和嵌设于其中的阀驱磁铁组成。在应用中,阀驱模组也可载于运动平台上并在承台下方贴近承台的平面内沿X轴运动。Further, the valve drive module can also be composed of a valve drive seat and a valve drive magnet embedded in it. In application, the valve drive module can also be mounted on a moving platform and move along the X axis in a plane below the bearing platform close to the bearing platform.
与现有技术相比,本设计实施例能够获得的有益效果如下:本设计中承台采用由底板、阀块阵列层、格栅层、无纺布层组成的复合构造将承台分隔成彼此相对独立开关的吸风格。将其应用在台式切割机上时,阀驱模组随刀头运动对承台中阀块的气门的开关控制可以实现承台中局部区域与抽风机的动态选通,从而将承台的有效吸风截面限制在刀头当前位置附近的有限区域内以减少吸风过程中的漏气,从而以较低的功率实现承台局部区域的负压吸附效果。本设计具有结构简单、负压吸附效果好、噪音小、制造和使用成本低、生产运行耗能少等优点。Compared with the prior art, the beneficial effects that this design embodiment can obtain are as follows: In this design, the bearing platform adopts a composite structure composed of a bottom plate, a valve block array layer, a grid layer, and a non-woven fabric layer to separate the bearing platform into each other. Relatively independent switch style. When it is applied to a desktop cutting machine, the valve drive module controls the opening and closing of the valve block in the bearing platform with the movement of the cutter head, which can realize the dynamic gating of the local area in the bearing platform and the exhaust fan, thereby reducing the effective suction section of the bearing platform. It is restricted to a limited area near the current position of the cutter head to reduce air leakage during the suction process, so as to achieve the negative pressure suction effect of the local area of the cap with a lower power. This design has the advantages of simple structure, good negative pressure adsorption effect, low noise, low manufacturing and use costs, and low energy consumption in production and operation.
附图说明Description of the drawings
图1本发明实施例1的构造示意图。Fig. 1 is a schematic diagram of the structure of Embodiment 1 of the present invention.
图2本发明实施例1的局部详图。Fig. 2 is a partial detailed view of embodiment 1 of the present invention.
图3本发明实施例1的应用案例示意。Fig. 3 is a schematic diagram of an application case of Embodiment 1 of the present invention.
图4本发明实施例2的构造示意图。Fig. 4 is a schematic structural diagram of Embodiment 2 of the present invention.
图5本发明实施例2的局部详图。Fig. 5 is a partial detailed view of Embodiment 2 of the present invention.
图6本发明实施例2的应用案例示意图。Fig. 6 is a schematic diagram of an application case of Embodiment 2 of the present invention.
图中:承台1,阀驱模组2,集气管3,机架4,X轴驱动模组5,过渡柱6,Y轴驱动模组7,刀头8,抽风机9,控制器10,柔性面材100。In the picture: bearing platform 1, valve drive module 2, air collecting pipe 3, frame 4, X-axis drive module 5, transition column 6, Y-axis drive module 7, cutter head 8, exhaust fan 9, controller 10 ,Flexible surface material 100.
底板11,围板12,阀块阵列层13,格栅14,无纺布15。The bottom plate 11, the enclosure plate 12, the valve block array layer 13, the grid 14, and the non-woven fabric 15.
隼孔121。Falcon hole 121.
阀块131,横肋132,纵肋133。Valve block 131, horizontal ribs 132, and longitudinal ribs 133.
阀体1310,球堵1311。Valve body 1310, ball plug 1311.
气门13101,球堵座13102,疏气孔13103,锁阀磁环13104,阀撑13105,横贯孔13106,纵肋槽13107。Valve 13101, ball plug seat 13102, vent 13103, valve lock magnetic ring 13104, valve support 13105, transverse hole 13106, longitudinal rib groove 13107.
阀驱导轨21,阀驱滑块22,阀驱头23,阀驱座231,阀驱磁铁232。The valve drive guide rail 21, the valve drive slider 22, the valve drive head 23, the valve drive seat 231, and the valve drive magnet 232.
X轴导轨51,X轴电机52,X轴联轴器53,X轴主端座54,X轴副端座55,X轴螺杆56,X轴螺纹滑块57。 X-axis guide rail 51, X-axis motor 52, X-axis coupling 53, X-axis main end seat 54, X-axis auxiliary end seat 55, X-axis screw 56, X-axis threaded slider 57.
Y轴底座70,Y轴导轨71,Y轴电机72,Y轴主同步轮73,Y轴副同步轮74,Y轴同步带75,Y轴滑块76。Y-axis base 70, Y-axis guide rail 71, Y-axis motor 72, Y-axis main synchronous wheel 73, Y-axis auxiliary synchronous wheel 74, Y-axis synchronous belt 75, Y-axis slider 76.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实施例。In order to better understand the present invention, the content of the present invention will be further clarified below in conjunction with the embodiments, but the content of the present invention is not limited to the following embodiments.
实施例1Example 1
本发明实施例参阅图1-2,本实施例包括承台1、阀驱模组2和集气管3。Refer to FIGS. 1-2 for the embodiment of the present invention. This embodiment includes a bearing platform 1, a valve drive module 2 and a gas collecting pipe 3.
承台1包括围板12、阀块阵列层13、格栅14和无纺布15,阀块阵列层13、格栅14和无纺布15从下到上依次叠层组成并通过底板11支撑后由围板12包绕,阀块阵列层13由阀块131按二维阵列排列并支撑在底板11上组成;阀块131 之间横向隔离并通过其底部四角的阀撑13105支撑在底板11上而与承台1底部形成全向贯通的气流通道并通过底板11上的通气孔与集气管3相连。The bearing platform 1 includes an enclosure 12, a valve block array layer 13, a grid 14 and a non-woven fabric 15. The valve block array layer 13, the grid 14 and the non-woven fabric 15 are laminated from bottom to top and are supported by the bottom plate 11. The latter is surrounded by the enclosure plate 12. The valve block array layer 13 is composed of valve blocks 131 arranged in a two-dimensional array and supported on the bottom plate 11; the valve blocks 131 are laterally isolated and supported on the bottom plate 11 by the valve supports 13105 at the bottom four corners. The upper side and the bottom of the bearing platform 1 form an omnidirectionally penetrating air flow channel and are connected to the air collecting pipe 3 through the vent hole on the bottom plate 11.
阀块131由阀体1310和球堵1311组成。阀体1310上部开敞且中部设有横隔板,横隔板的中部设有喇叭口形的球堵座13102而其四周设有多个疏气孔13103,阀块131下部设置有喇叭口形的气门13101并通过气门13101与承台1底部的贯通气道相通;阀块131内部横隔板上的球堵座13102设于与气门13101对应的位置且球堵1311被局限可游动于球堵座13102与气门13101之间。The valve block 131 is composed of a valve body 1310 and a ball plug 1311. The upper part of the valve body 1310 is open and the middle part is provided with a transversal partition. The middle part of the transversal partition is provided with a bell-shaped ball block seat 13102 and a plurality of vent holes 13103 are provided around it. The lower part of the valve block 131 is provided with a bell-mouth-shaped valve 13101 It communicates with the through air passage at the bottom of the cap 1 through the valve 13101; the ball plug seat 13102 on the internal diaphragm of the valve block 131 is set at the position corresponding to the valve 13101 and the ball plug 1311 is restricted to swim on the ball plug seat 13102 Between the valve 13101.
阀体1310中部两侧设有两道沿Y轴方向的横贯孔13106,且横肋132贯穿横贯孔13106将其固定在围板12的前后面板上的隼孔121中。阀块131的前后两侧外部设有纵肋槽13107,纵肋133沿纵向贯穿相邻阀块131间的纵肋槽13107而将阀块沿纵向绑定在一起。Two transverse holes 13106 along the Y-axis direction are provided on both sides of the middle of the valve body 1310, and the transverse ribs 132 penetrate the transverse holes 13106 to fix them in the falcon holes 121 on the front and rear panels of the enclosure 12. The front and rear sides of the valve block 131 are provided with longitudinal rib grooves 13107, and the longitudinal ribs 133 penetrate the longitudinal rib grooves 13107 between adjacent valve blocks 131 in the longitudinal direction to bind the valve blocks together in the longitudinal direction.
球堵1311的构造是外裹橡胶的铁磁性球体。The structure of the ball plug 1311 is a ferromagnetic ball covered with rubber.
阀驱模组2包括阀驱导轨21、阀驱滑块22和阀驱头23。阀驱滑块22可滑动地设于阀驱导轨21上,阀驱头23设于阀驱滑块22,阀驱头23的外侧设有开口槽,阀驱头23由阀驱座231和嵌入其中的阀驱磁铁232组成。在应用中,阀驱模组2通过阀驱导轨21设于运动平台上并且阀驱头23在承台1上方贴近承台1的平面内运动。The valve drive module 2 includes a valve drive guide rail 21, a valve drive slider 22 and a valve drive head 23. The valve drive slider 22 is slidably arranged on the valve drive guide rail 21, the valve drive head 23 is arranged on the valve drive slider 22, the valve drive head 23 is provided with an opening groove on the outside, and the valve drive head 23 is formed by the valve drive seat 231 and embedded Among them, the valve drive magnet 232 is composed. In application, the valve drive module 2 is set on the movement platform through the valve drive guide 21 and the valve drive head 23 moves in the plane above the bearing platform 1 close to the bearing platform 1.
在上述实施例的构造中,底板11和围板12采用金属材料制作;无纺布15采用工业无纺布;格栅14、横肋132、纵肋133和阀驱座231采用非导磁性铝合金制作;阀驱导轨21和阀驱滑块22采用标准件或定制件,阀驱磁铁232采用永磁铁制作;球堵1311可采用铁磁性材料制作的圆球外裹橡胶做成;阀体1310可以采用工程塑料或非导磁性铝合金铸造。In the structure of the above embodiment, the bottom plate 11 and the enclosure 12 are made of metal materials; the non-woven fabric 15 is made of industrial non-woven fabric; the grille 14, the transverse ribs 132, the longitudinal ribs 133 and the valve drive seat 231 are made of non-magnetic aluminum Made of alloy; the valve drive guide 21 and the valve drive slider 22 are made of standard or customized parts, the valve drive magnet 232 is made of permanent magnets; the ball plug 1311 can be made of a ferromagnetic material made of a ball and wrapped with rubber; the valve body 1310 It can be cast with engineering plastics or non-magnetic aluminum alloy.
进一步地,阀体1310可以从中部进行剖分并沿X方向多组连体铸造以便于组装,待嵌入球堵1311后再用横肋132和纵肋133固定在围板12上。Further, the valve body 1310 can be split from the middle and cast in multiple groups in the X direction for easy assembly. After the ball plug 1311 is inserted, the transverse ribs 132 and the longitudinal ribs 133 are fixed on the enclosure plate 12.
本发明阵列阀承台用于切割机时的工作过程如下:The working process of the array valve bearing platform of the present invention when used in a cutting machine is as follows:
参阅图1-3,典型的切割机构造包括机架4、X轴驱动模组5、过渡柱6、Y轴驱动模组7、承台1、阀驱模组2、刀头8、抽风机9和控制器10。Refer to Figure 1-3, the typical cutting machine structure includes frame 4, X-axis drive module 5, transition column 6, Y-axis drive module 7, bearing platform 1, valve drive module 2, cutter head 8, exhaust fan 9 and controller 10.
X轴驱动模组5包括X轴导轨51、X轴电机52、X轴联轴器53、X轴主端座54、X轴副端座55、X轴螺杆56和X轴螺纹滑块57,X轴主端座54和X轴副端 座55分设于X轴导轨51的两端,X轴螺杆56的两端分别通过轴承支撑于X轴主端座54和X轴副端座55上,套设于X轴螺杆56上的X轴螺纹滑块57可滑动地支撑于X轴导轨51上,X轴电机52固定于X轴主端座54外侧并且电机轴通过X轴联轴器53与X轴螺杆56的驱动端连接;The X-axis drive module 5 includes an X-axis guide rail 51, an X-axis motor 52, an X-axis coupling 53, an X-axis main end seat 54, an X-axis auxiliary end seat 55, an X-axis screw 56 and an X-axis threaded slider 57, The X-axis main end seat 54 and the X-axis secondary end seat 55 are separately provided at the two ends of the X-axis guide rail 51. The two ends of the X-axis screw 56 are respectively supported on the X-axis primary end seat 54 and the X-axis secondary end seat 55 through bearings. The X-axis threaded slider 57 sleeved on the X-axis screw 56 is slidably supported on the X-axis guide rail 51, the X-axis motor 52 is fixed on the outside of the X-axis main end seat 54 and the motor shaft is connected to the X-axis coupling 53 through the X-axis coupling 53. The drive end of the X-axis screw 56 is connected;
Y轴驱动模组7包括Y轴底座70、Y轴导轨71、Y轴电机72、Y轴主同步轮73、Y轴副同步轮74、Y轴同步带75、Y轴滑块76和刀头法兰板77,Y轴导轨71固定于Y轴底座70上,Y轴同步带75环绕分别通过轴承设于Y轴底座70两端的Y轴主同步轮73和Y轴副同步轮74,串接于Y轴同步带75的Y轴滑块76可滑动地设于Y轴导轨71上,Y轴电机72设于Y轴底座70的一端且与Y轴主同步轮73以共轴连接;The Y-axis drive module 7 includes a Y-axis base 70, a Y-axis guide rail 71, a Y-axis motor 72, a Y-axis main synchronous wheel 73, a Y-axis auxiliary synchronous wheel 74, a Y-axis synchronous belt 75, a Y-axis slider 76 and a cutter head The flange plate 77, the Y-axis guide rail 71 are fixed on the Y-axis base 70, and the Y-axis synchronous belt 75 surrounds the Y-axis main synchronous wheel 73 and the Y-axis auxiliary synchronous wheel 74 which are respectively provided at both ends of the Y-axis base 70 through bearings, and are connected in series The Y-axis slider 76 of the Y-axis timing belt 75 is slidably arranged on the Y-axis guide rail 71, and the Y-axis motor 72 is arranged at one end of the Y-axis base 70 and is coaxially connected with the Y-axis main synchronous wheel 73;
承台1设于机架4上方作为物料铺展承台,X轴驱动模组5分两套设于承台1下方前后侧,Y轴驱动模组7的前后两端分别借助过渡柱6支撑于前后两侧的X轴驱动模组5各自的X轴螺纹滑块57上,刀头8设于Y轴滑块76上。阀驱模组2设于Y轴驱动模组7的下方贴近承台1上表面并通过阀驱导轨21的两端设于前后两侧的过渡柱6上,刀头8穿过阀驱头23外侧的开口槽,从而使得阀驱头23可以随刀头8同时跟随X轴螺纹滑块57和Y轴滑块76运动。The bearing platform 1 is set above the frame 4 as a material spreading platform. The X-axis drive module 5 is installed in two sets at the front and rear under the bearing platform 1, and the front and rear ends of the Y-axis drive module 7 are respectively supported on On the X-axis threaded slider 57 of each of the X-axis drive modules 5 on the front and rear sides, the cutter head 8 is set on the Y-axis slider 76. The valve drive module 2 is arranged below the Y-axis drive module 7 close to the upper surface of the bearing platform 1, and is set on the transition post 6 on the front and rear sides through the two ends of the valve drive guide 21, and the cutter head 8 passes through the valve drive head 23 The opening groove on the outside allows the valve drive head 23 to simultaneously follow the X-axis threaded slider 57 and the Y-axis slider 76 to move with the cutter head 8.
承台1底部的集气管3与抽风机9相连通。The air collecting pipe 3 at the bottom of the bearing platform 1 communicates with the exhaust fan 9.
X轴电机52、Y轴电机72、刀头8、抽风机9与控制器10相连。The X-axis motor 52, the Y-axis motor 72, the cutter head 8, and the exhaust fan 9 are connected to the controller 10.
在生产操作时,将柔性面材100展平铺在承台1上即可开始切割加工。此时抽风机9也开始抽风,承台1上方的空气通过面材100、承台1的无纺布15、格栅14、阀块阵列层13被吸入承台1底部的集气通道并汇集到集气管3而被抽风机9抽走,从而在面材100与承台1之间产生负压而将面材吸附贴合在承台1上以避免面材在切割过程中发生移动。随着切割机的刀头8在承台1上按设定的加工轨迹运动,在阀驱模组2随刀头沿X轴运动的同时,阀驱头23也跟随刀头沿Y轴的运动而沿阀驱导轨21运动。当阀驱头23随刀头运动到某个位置时,承台1中刀头附近块状区域内的阀块131中的球堵1311被阀驱磁铁22吸引上移至球堵座13102而开启气门13101,此处阀块的上部通过横隔板上的疏气孔13103、阀块底板上的气门13101与承台底部的集气通道相通,此处穿越承台向下的空气流速最大,所以承台1上面此处的负压吸附力也最大,而承台1中远离刀头8 的阀块131中的球堵1311在重力作用下驻留在气门13101中而堵塞气流通道,如此一来,承台1上面的负压吸附主要局限于刀头附近正在被切割的块状区域,因此可以大幅降低抽风机的抽风功率能耗。During the production operation, the flexible surface material 100 is spread flat on the platform 1 to start the cutting process. At this time, the exhaust fan 9 also starts to draw air, and the air above the platform 1 passes through the surface material 100, the non-woven fabric 15 of the platform 1, the grille 14, and the valve block array layer 13 is sucked into the air collecting channel at the bottom of the platform 1 and collected When it reaches the air collecting pipe 3, it is drawn away by the exhaust fan 9 so as to generate a negative pressure between the face material 100 and the platform 1, so that the face material is adsorbed and attached to the platform 1 to prevent the face material from moving during the cutting process. As the cutter head 8 of the cutting machine moves on the bearing platform 1 according to the set processing trajectory, while the valve driver module 2 moves along the X axis with the cutter head, the valve driver head 23 also follows the movement of the cutter head along the Y axis. And move along the valve drive rail 21. When the valve drive head 23 moves to a certain position with the cutter head, the ball plug 1311 in the valve block 131 in the block area near the cutter head in the cap 1 is attracted by the valve drive magnet 22 and moves up to the ball plug seat 13102 to open. Valve 13101, where the upper part of the valve block passes through the vent 13103 on the diaphragm, and the valve 13101 on the bottom plate of the valve block communicates with the air-gathering channel at the bottom of the bearing platform. The negative pressure adsorption force on the top of the platform 1 is also the largest, and the ball plug 1311 in the valve block 131 far from the cutter head 8 in the platform 1 resides in the valve 13101 under the action of gravity and blocks the airflow channel. As a result, the bearing The negative pressure adsorption on the table 1 is mainly limited to the block area being cut near the cutter head, so the exhaust power consumption of the exhaust fan can be greatly reduced.
实施例2Example 2
本发明实施例参阅图4-6,本实施例包括承台1、阀驱模组2和集气管3。Refer to FIGS. 4-6 for the embodiment of the present invention. This embodiment includes a bearing platform 1, a valve drive module 2 and a gas collecting pipe 3.
承台1包括围板12、阀块阵列层13、格栅14和无纺布15,阀块阵列层13、格栅14和无纺布15从下到上依次叠层组成并通过底板11支撑后由围板12包绕,阀块阵列层13由阀块131按二维阵列排列并支撑在底板11上组成;阀块131之间横向隔离并通过其底部四角的阀撑13105支撑在底板11上而与承台1底部形成全向贯通的气流通道并通过底板11上的通气孔与集气管3相连。The bearing platform 1 includes an enclosure 12, a valve block array layer 13, a grid 14 and a non-woven fabric 15. The valve block array layer 13, the grid 14 and the non-woven fabric 15 are laminated from bottom to top and are supported by the bottom plate 11. The latter is surrounded by the enclosure plate 12. The valve block array layer 13 is composed of valve blocks 131 arranged in a two-dimensional array and supported on the bottom plate 11. The valve blocks 131 are laterally isolated and supported on the bottom plate 11 by the valve supports 13105 at the bottom four corners. The upper side and the bottom of the bearing platform 1 form an omnidirectionally penetrating air flow channel and are connected to the air collecting pipe 3 through the vent hole on the bottom plate 11.
阀块131由阀体1310和球堵1311组成。阀体1310上部开敞且中部设有横隔板,横隔板的中部设有球堵座13102和疏气孔13103,阀块131的上部还设有喇叭口形的气门13101,阀块的下部通过球堵座13102和疏气孔13103与承台1底部的贯通气道相通,锁阀磁环13104环绕嵌设于气门13101;阀块内部横隔板上的球堵座13102设于与阀块131上部的气门13101对应的位置且球堵1311被局限可游动于球堵座13102与气门13101之间。The valve block 131 is composed of a valve body 1310 and a ball plug 1311. The upper part of the valve body 1310 is open and the middle part is provided with a transverse partition. The middle part of the transverse partition is provided with a ball blocking seat 13102 and a vent 13103. The upper part of the valve block 131 is also provided with a bell-shaped valve 13101. The lower part of the valve block passes through the ball. The blocking seat 13102 and the vent 13103 communicate with the through air passage at the bottom of the cap 1, the valve lock magnetic ring 13104 is embedded around the valve 13101; the ball blocking seat 13102 on the inner diaphragm of the valve block is set on the upper part of the valve block 131 The position corresponding to the valve 13101 and the ball plug 1311 is restricted to swim between the ball plug seat 13102 and the valve 13101.
阀体1310中部两侧设有两道沿Y轴方向的横贯孔13106,且横肋132贯穿横贯孔13106将其固定在围板12的前后面板上的隼孔121中。阀块131的前后两侧外部设有纵肋槽13107,纵肋133沿纵向贯穿相邻阀块131间的纵肋槽13107而将阀块沿纵向绑定在一起。Two transverse holes 13106 along the Y-axis direction are provided on both sides of the middle of the valve body 1310, and the transverse ribs 132 penetrate the transverse holes 13106 to fix them in the falcon holes 121 on the front and rear panels of the enclosure 12. The front and rear sides of the valve block 131 are provided with longitudinal rib grooves 13107, and the longitudinal ribs 133 penetrate the longitudinal rib grooves 13107 between adjacent valve blocks 131 in the longitudinal direction to bind the valve blocks together in the longitudinal direction.
球堵1311的构造是外裹橡胶的铁磁性球体。The structure of the ball plug 1311 is a ferromagnetic ball covered with rubber.
阀驱模组2由阀驱座231和嵌设于其中的阀驱磁铁232组成。在应用中,阀驱模组2载于运动平台上并在承台1下方贴近承台的平面内沿X轴运动。The valve drive module 2 is composed of a valve drive seat 231 and a valve drive magnet 232 embedded therein. In application, the valve drive module 2 is mounted on a moving platform and moves along the X axis in a plane below the bearing platform 1 close to the bearing platform.
在上述实施例的构造中,底板11和围板12采用金属材料制作;无纺布15采用工业无纺布;格栅14、横肋132、纵肋133和阀驱座231采用非导磁性铝合金制作,锁阀磁环13104和阀驱磁铁232采用永磁铁制作;球堵1311可采用铁磁性材料制作的圆球外裹橡胶做成;阀体1310可以采用工程塑料或非导磁性铝合金铸造。In the structure of the above embodiment, the bottom plate 11 and the enclosure 12 are made of metal materials; the non-woven fabric 15 is made of industrial non-woven fabric; the grille 14, the transverse ribs 132, the longitudinal ribs 133 and the valve drive seat 231 are made of non-magnetic aluminum Made of alloy, the lock valve magnetic ring 13104 and valve drive magnet 232 are made of permanent magnets; the ball plug 1311 can be made of ferromagnetic materials and rubber wrapped around the ball; the valve body 1310 can be made of engineering plastics or non-magnetic aluminum alloy casting .
进一步地,阀体1310可以从中部进行剖分并沿X方向多组连体铸造以便于组装,待嵌入锁阀磁环13104和球堵1311后再用横肋132和纵肋133固定在围板12上。Further, the valve body 1310 can be split from the middle and cast in multiple groups in the X direction for easy assembly. After the valve lock magnetic ring 13104 and the ball plug 1311 are inserted, the transverse ribs 132 and the longitudinal ribs 133 are fixed to the enclosure. 12 on.
本发明隐式磁梁驱动阵列阀承台用于切割机时的工作过程如下:The working process of the hidden magnetic beam driven array valve bearing platform of the present invention when used in a cutting machine is as follows:
参阅图4-6,典型的切割机构造包括机架4、X轴驱动模组5、过渡柱6、Y轴驱动模组7、承台1、阀驱模组2、刀头8、抽风机9和控制器10。Refer to Figure 4-6, a typical cutting machine structure includes frame 4, X-axis drive module 5, transition column 6, Y-axis drive module 7, bearing platform 1, valve drive module 2, cutter head 8, exhaust fan 9 and controller 10.
X轴驱动模组5包括X轴导轨51、X轴电机52、X轴联轴器53、X轴主端座54、X轴副端座55、X轴螺杆56和X轴螺纹滑块57,X轴主端座54和X轴副端座55分设于X轴导轨51的两端,X轴螺杆56的两端分别通过轴承支撑于X轴主端座54和X轴副端座55上,套设于X轴螺杆56上的X轴螺纹滑块57可滑动地支撑于X轴导轨51上,X轴电机52固定于X轴主端座54外侧并且电机轴通过X轴联轴器53与X轴螺杆56的驱动端连接;The X-axis drive module 5 includes an X-axis guide rail 51, an X-axis motor 52, an X-axis coupling 53, an X-axis main end seat 54, an X-axis auxiliary end seat 55, an X-axis screw 56 and an X-axis threaded slider 57, The X-axis main end seat 54 and the X-axis secondary end seat 55 are separately provided at the two ends of the X-axis guide rail 51. The two ends of the X-axis screw 56 are respectively supported on the X-axis primary end seat 54 and the X-axis secondary end seat 55 through bearings. The X-axis threaded slider 57 sleeved on the X-axis screw 56 is slidably supported on the X-axis guide rail 51, the X-axis motor 52 is fixed on the outside of the X-axis main end seat 54 and the motor shaft is connected to the X-axis coupling 53 through the X-axis coupling 53. The drive end of the X-axis screw 56 is connected;
Y轴驱动模组7包括Y轴底座70、Y轴导轨71、Y轴电机72、Y轴主同步轮73、Y轴副同步轮74、Y轴同步带75、Y轴滑块76和刀头法兰板77,Y轴导轨71固定于Y轴底座70上,Y轴同步带75环绕分别通过轴承设于Y轴底座70两端的Y轴主同步轮73和Y轴副同步轮74,串接于Y轴同步带75的Y轴滑块76可滑动地设于Y轴导轨71上,Y轴电机72设于Y轴底座70的一端且与Y轴主同步轮73以共轴连接;The Y-axis drive module 7 includes a Y-axis base 70, a Y-axis guide rail 71, a Y-axis motor 72, a Y-axis main synchronous wheel 73, a Y-axis auxiliary synchronous wheel 74, a Y-axis synchronous belt 75, a Y-axis slider 76 and a cutter head The flange plate 77, the Y-axis guide rail 71 are fixed on the Y-axis base 70, and the Y-axis synchronous belt 75 surrounds the Y-axis main synchronous wheel 73 and the Y-axis auxiliary synchronous wheel 74 which are respectively provided at both ends of the Y-axis base 70 through bearings, and are connected in series The Y-axis slider 76 of the Y-axis timing belt 75 is slidably arranged on the Y-axis guide rail 71, and the Y-axis motor 72 is arranged at one end of the Y-axis base 70 and is coaxially connected with the Y-axis main synchronous wheel 73;
承台1设于机架4上方作为物料铺展承台,X轴驱动模组5分两套设于承台1下方前后侧,Y轴驱动模组7的前后两端分别借助过渡柱6支撑于前后两侧的X轴驱动模组5各自的X轴螺纹滑块57上,刀头8设于Y轴滑块76上。阀驱模组2贴近设于承台1下方贴近承台1下底面并通过两端设于前后两侧的过渡柱6上而随X轴螺纹滑块57运动。The bearing platform 1 is set above the frame 4 as a material spreading platform. The X-axis drive module 5 is installed in two sets at the front and rear under the bearing platform 1, and the front and rear ends of the Y-axis drive module 7 are respectively supported on On the X-axis threaded slider 57 of each of the X-axis drive modules 5 on the front and rear sides, the cutter head 8 is set on the Y-axis slider 76. The valve drive module 2 is arranged close to the bottom of the bearing platform 1 and close to the lower bottom surface of the bearing platform 1 and moves with the X-axis threaded slider 57 through the transition posts 6 provided on the front and rear sides at both ends.
承台1底部的集气管3与抽风机9相连通。The air collecting pipe 3 at the bottom of the bearing platform 1 communicates with the exhaust fan 9.
X轴电机52、Y轴电机72、刀头8、抽风机9与控制器10相连。The X-axis motor 52, the Y-axis motor 72, the cutter head 8, and the exhaust fan 9 are connected to the controller 10.
在生产操作时,将柔性面材100展平铺在承台1上即可开始切割加工。此时抽风机9也开始抽风,承台1上方的空气通过面材100、承台1的无纺布15、格栅14、阀块阵列层13被吸入承台1底部的集气通道并汇集到集气管3而被抽风机9抽走,从而在面材100与承台1之间产生负压而将面材吸附贴合在承台1 上以避免面材在切割过程中发生移动。随着切割机的刀头8在承台1上按设定的加工轨迹运动,当阀驱模组2随刀头运动到某个位置时,承台1中刀头附近带状区域内的阀块131中的球堵1311被阀驱磁铁232吸引下落至球堵座13102而开启气门13101,此处阀块131的上部通过阀块上部的气门13101、横隔板上的疏气孔13103与承台1底部的集气通道相通,此处穿越承台1向下的空气流速最大,所以承台1上面此处的负压吸附力也最大,而承台1中远离刀头8的阀块131中的球堵1311在锁阀磁环13104的磁力约束下保持在气门13101中而堵塞气流通道,如此一来,承台1上面的负压吸附主要局限于刀头附近正在被切割的带状区域,因此可以大幅降低抽风机的抽风功率能耗。During the production operation, the flexible surface material 100 is spread flat on the platform 1 to start the cutting process. At this time, the exhaust fan 9 also starts to draw air, and the air above the platform 1 passes through the surface material 100, the non-woven fabric 15 of the platform 1, the grille 14, and the valve block array layer 13 is sucked into the air collecting channel at the bottom of the platform 1 and collected When it reaches the air collecting pipe 3, it is sucked away by the exhaust fan 9 so as to generate a negative pressure between the face material 100 and the platform 1, so that the face material is adsorbed and attached to the platform 1 to prevent the face material from moving during the cutting process. As the cutter head 8 of the cutting machine moves on the bearing platform 1 according to the set processing trajectory, when the valve drive module 2 moves to a certain position with the cutter head, the valve in the belt-shaped area near the cutter head in the bearing platform 1 The ball plug 1311 in the block 131 is attracted by the valve drive magnet 232 to the ball plug seat 13102 to open the valve 13101, where the upper part of the valve block 131 passes through the valve 13101 on the upper part of the valve block, the vent 13103 on the diaphragm and the bearing platform 1 The air-gathering channel at the bottom is connected. Here, the air flow rate down through the bearing platform 1 is the largest, so the negative pressure adsorption force above the bearing platform 1 is also the largest. The ball plug 1311 is held in the valve 13101 under the magnetic force of the lock valve magnetic ring 13104 to block the air flow channel. As a result, the negative pressure adsorption on the bearing platform 1 is mainly limited to the band-shaped area being cut near the cutter head. The exhaust power consumption of the exhaust fan can be greatly reduced.
由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It can be known from technical common sense that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are merely illustrative in all respects, and are not the only ones. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.

Claims (5)

  1. 一种阵列阀承台,其特征在于:包括承台(1)、阀驱模组(2)和集气管(3);An array valve bearing platform, characterized in that it comprises a bearing platform (1), a valve drive module (2) and a gas collecting pipe (3);
    承台(1)包括围板(12)、阀块阵列层(13)、格栅(14)和无纺布(15),阀块阵列层(13)、格栅(14)和无纺布(15)从下到上依次叠层组成并通过底板(11)支撑后由围板(12)包绕,阀块阵列层(13)由阀块(131)按二维阵列排列并支撑在底板(11)上组成;阀块(131)之间横向隔离并通过其底部四角的阀撑(13105)支撑在底板(11)上而与承台(1)底部形成全向贯通的气流通道并通过底板(11)上的通气孔与集气管(3)相连;The bearing platform (1) includes the enclosure plate (12), the valve block array layer (13), the grid (14) and the non-woven fabric (15), the valve block array layer (13), the grid (14) and the non-woven fabric (15) Laminated from bottom to top, and supported by the bottom plate (11), surrounded by the enclosure plate (12), the valve block array layer (13) is arranged in a two-dimensional array by the valve blocks (131) and supported on the bottom plate (11) The upper composition; the valve blocks (131) are laterally isolated and supported on the bottom plate (11) by the four corners of the valve stays (13105) at the bottom to form an omnidirectional airflow channel with the bottom of the bearing platform (1) and pass through The vent hole on the bottom plate (11) is connected with the air collecting pipe (3);
    阀块(131)由阀体(1310)和球堵(1311)组成,阀体(1310)上部开敞且中部设有横隔板,横隔板的中部设有喇叭口形的球堵座(13102)而其四周设有多个疏气孔(13103),阀块(131)的下部或上部还设有喇叭口形的气门(13101),相应的,阀块的下部通过气门(13101)或者通过球堵座(13102)和疏气孔(13103)与承台(1)底部的贯通气道相通;阀块内部横隔板上的球堵座(13102)设于与气门(13101)对应的位置且球堵(1311)被局限可游动于球堵座(13102)与气门(13101)之间。The valve block (131) is composed of a valve body (1310) and a ball plug (1311). The upper part of the valve body (1310) is open with a diaphragm in the middle, and a bell-shaped ball plug seat (13102) is provided in the middle of the diaphragm. ) And there are multiple air vents (13103) around the valve block (131). The lower or upper part of the valve block (131) is also provided with a bell-mouth valve (13101). Correspondingly, the lower part of the valve block passes through the valve (13101) or is blocked by a ball The seat (13102) and the vent (13103) communicate with the through air passage at the bottom of the cap (1); the ball blocking seat (13102) on the diaphragm inside the valve block is set at the position corresponding to the valve (13101) and the ball is blocked (1311) is restricted to swim between the ball block seat (13102) and the valve (13101).
  2. 根据权利要求1所述的一种阵列阀承台,其特征在于:阀体(1310)中部两侧设有两道沿Y轴方向的横贯孔(13106),且横肋(132)贯穿横贯孔(13106)将其固定在围板(12)的前后面板上的隼孔(121)中,阀块(131)的前后两侧外部设有纵肋槽(13107),纵肋(133)沿纵向贯穿相邻阀块(131)间的纵肋槽(13107)而将阀块沿纵向绑定在一起。An array valve bearing platform according to claim 1, characterized in that: two transverse holes (13106) along the Y-axis direction are provided on both sides of the middle part of the valve body (1310), and the transverse ribs (132) penetrate the transverse holes (13106) Fix it in the falcon holes (121) on the front and rear panels of the enclosure (12). The front and rear sides of the valve block (131) are provided with longitudinal rib grooves (13107), and the longitudinal ribs (133) are along the longitudinal direction. The longitudinal rib groove (13107) penetrates through the adjacent valve blocks (131) to bind the valve blocks together in the longitudinal direction.
  3. 根据权利要求2所述的一种阵列阀承台,其特征在于:球堵(1311)的构造是外裹橡胶的铁磁性球体。An array valve bearing platform according to claim 2, characterized in that the structure of the ball plug (1311) is a ferromagnetic ball covered with rubber.
  4. 根据权利要求3所述的一种阵列阀承台,其特征在于:阀块(131)的下部还设有喇叭口形的气门(13101),阀块的下部通过气门(13101)与承台(1)底部的贯通气道相通;An array valve bearing platform according to claim 3, characterized in that: the lower part of the valve block (131) is also provided with a bell-mouth valve (13101), and the lower part of the valve block passes through the valve (13101) and the bearing platform (1 ) The airway at the bottom is connected;
    阀驱模组(2)包括阀驱导轨(21)、阀驱滑块(22)和阀驱头(23),阀驱滑块(22)可滑动地设于阀驱导轨(21)上,阀驱头(23)设于阀驱滑块(22)上,阀驱头(23)的外侧设有开口槽,阀驱头(23)由阀驱座(231)和嵌入其中的阀驱磁铁(232)组成,阀驱模组(2)通过阀驱导轨(21)设于运动平台上 并且阀驱头(23)在承台(1)上方贴近承台(1)的平面内运动。The valve drive module (2) includes a valve drive rail (21), a valve drive slider (22) and a valve drive head (23). The valve drive slider (22) is slidably arranged on the valve drive rail (21), The valve drive head (23) is arranged on the valve drive slider (22). The valve drive head (23) is provided with an opening groove on the outside. The valve drive head (23) consists of a valve drive seat (231) and a valve drive magnet embedded in it. (232), the valve drive module (2) is arranged on the movement platform through the valve drive guide (21) and the valve drive head (23) moves in the plane above the bearing platform (1) close to the bearing platform (1).
  5. 根据权利要求3所述的一种阵列阀承台,其特征在于:阀块(131)的上部还设有喇叭口形的气门(13101),阀块的下部通过球堵座(13102)和疏气孔(13103)与承台(1)底部的贯通气道相通,锁阀磁环(13104)环绕嵌设于气门(13101);An array valve bearing platform according to claim 3, characterized in that: the upper part of the valve block (131) is also provided with a bell-shaped valve (13101), and the lower part of the valve block passes through a ball blocking seat (13102) and a vent hole (13103) communicates with the through air passage at the bottom of the bearing platform (1), and the lock valve magnetic ring (13104) is embedded around the valve (13101);
    阀驱模组(2)由阀驱座(231)和嵌设于其中的阀驱磁铁(232)组成,阀驱模组(2)载于运动平台上并在承台(1)下方贴近承台(1)的平面内沿X轴运动。The valve drive module (2) is composed of a valve drive seat (231) and a valve drive magnet (232) embedded in it. The table (1) moves along the X axis in the plane.
PCT/CN2020/101176 2020-03-25 2020-07-10 Array valve support platform WO2021189715A1 (en)

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