CN111391003A - Implicit expression array valve cushion cap cutting machine - Google Patents
Implicit expression array valve cushion cap cutting machine Download PDFInfo
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- CN111391003A CN111391003A CN202010216942.9A CN202010216942A CN111391003A CN 111391003 A CN111391003 A CN 111391003A CN 202010216942 A CN202010216942 A CN 202010216942A CN 111391003 A CN111391003 A CN 111391003A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 33
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 13
- 230000007704 transition Effects 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims description 20
- 239000010410 layer Substances 0.000 claims description 16
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 5
- 239000002356 single layer Substances 0.000 claims description 4
- 239000002759 woven fabric Substances 0.000 claims 1
- 238000001179 sorption measurement Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 239000002131 composite material Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 18
- 239000007769 metal material Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/018—Holding the work by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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Abstract
本发明公开了一种隐式阵列阀承台切割机,涉及工业设备领域,包括机架、承台、X轴驱动模组、过渡柱、Y轴驱动模组、刀头、阀驱模组、抽风机和控制器,切割机的承台采用由顶板驱动的阀块阵列层、格栅、无纺布组成的复合构造将承台分隔成彼此相对独立开关的吸风格,在承台下方随Y轴驱动模组运动的阀驱模组通过阀驱顶板驱动承台中阀块的气门顶杆实现承台中带状局部区域内的阀块与抽风机的动态选通,将承台的有效吸风截面限制在刀头附近的带状区域,从而以较低的抽风功率实现承台局部区域的负压吸附效果。本发明具有结构简单、制造成本低、负压吸附效果好、噪音小、生产运行耗能低等优点。
The invention discloses an implicit array valve bearing platform cutting machine, which relates to the field of industrial equipment and comprises a frame, a bearing platform, an X-axis drive module, a transition column, a Y-axis drive module, a cutter head, a valve drive module, The exhaust fan, controller, and cutting machine's cap are separated by a composite structure composed of a valve block array layer, grille, and non-woven fabric driven by the top plate. The valve drive module of the shaft drive module moves the valve lifter of the valve block in the bearing platform through the valve drive top plate to realize the dynamic gating between the valve block and the exhaust fan in the band-shaped local area of the bearing platform, and the effective suction cross section of the bearing platform is changed. The belt-shaped area is limited to the vicinity of the cutter head, so as to achieve the negative pressure adsorption effect of the local area of the cap with a low suction power. The invention has the advantages of simple structure, low manufacturing cost, good negative pressure adsorption effect, low noise, low energy consumption in production and operation, and the like.
Description
技术领域technical field
本发明涉及工业设备领域,具体涉及一种隐式阵列阀承台切割机。The invention relates to the field of industrial equipment, in particular to a cutting machine for an implicit array valve cap.
背景技术Background technique
在服装、制鞋、家纺等行业,台式切割机广泛被用于切割布料、皮革、皮草等片状柔性材料。为保证柔性片材的切割质量,切割机一般利用抽风机在其承台下方产生的负压吸附效应将片材吸附在承台上,目前软性面材切割设备普遍采用开敞的格栅式承台并在承台下方设有半封闭的腔室,同时在格栅上覆盖透气性软性材料如无纺布,而该腔室的底部通过管道与大功率抽风机连接,切割机的切割刀头可以采用激光、线锯、振动刀等工具,这种设计利用负压吸附力将软性面材吸附在承台上以保证切割加工质量,但形状各异的面材通常不能将格栅承台覆盖严实而造成吸附过程中的漏气。即便面材能够将格栅承台覆盖严实,但面材切割后产生的切缝也将造成漏气而导致负压吸附效果降低。目前的切割机一般将格栅式承台下部的抽气腔室分隔成多个独立的隔仓并分别通过电磁阀与抽风机相连,在切割过程中控制系统根据切割刀头的当前位置动态开启承台下方与刀头邻近的隔仓连通的电磁阀,这种方式可以降低承台在负压吸附中的漏气从而降低抽风机的功率,但因此需要采用的数以百计的电磁阀必然带来控制系统复杂、设备制造和维护成本高、运行噪音大等缺点。In the clothing, shoe, home textile and other industries, desktop cutting machines are widely used to cut sheet-like flexible materials such as cloth, leather, and fur. In order to ensure the cutting quality of the flexible sheet, the cutting machine generally uses the negative pressure adsorption effect generated by the exhaust fan under its platform to adsorb the sheet on the platform. At present, the soft surface material cutting equipment generally adopts an open grid type. There is a semi-closed chamber under the bearing platform, and the grille is covered with air-permeable soft materials such as non-woven fabrics, and the bottom of the chamber is connected with a high-power exhaust fan through a pipeline, and the cutting machine cuts The cutter head can use tools such as laser, wire saw, vibrating knife, etc. This design uses the negative pressure adsorption force to adsorb the soft surface material on the platform to ensure the cutting quality, but the surface material of different shapes usually cannot be used for the grille. The cover is tightly covered, which causes air leakage during the adsorption process. Even if the face material can cover the grid cap tightly, the slits generated after the face material is cut will cause air leakage and reduce the negative pressure adsorption effect. The current cutting machine generally divides the air extraction chamber at the lower part of the grid-type cap into a plurality of independent compartments, which are respectively connected with the extraction fan through solenoid valves. During the cutting process, the control system dynamically opens the cutting head according to the current position of the cutting head. A solenoid valve connected to the compartment adjacent to the cutter head under the cap, this method can reduce the air leakage of the cap in the negative pressure adsorption and reduce the power of the exhaust fan, but therefore, hundreds of solenoid valves must be used. It brings disadvantages such as complex control system, high equipment manufacturing and maintenance costs, and high operating noise.
还有一类切割机设计方案采用随切割刀头运动而动态开合的遮罩帘,这种设计在一定程度上减小了切割过程中承台的漏气,有助于减少承台下部的独立隔舱数量,减少了电磁阀和抽风机功率因而降低了设备成本、控制系统复杂度、生产运行噪音和能耗,但是动态开合的遮罩帘设计仍然存在设备结构复杂的缺点。There is also a type of cutting machine design that uses a shade curtain that dynamically opens and closes with the movement of the cutting head. This design reduces the air leakage of the platform during the cutting process to a certain extent, and helps reduce the independence of the lower part of the platform. The number of compartments reduces the power of solenoid valves and exhaust fans, thereby reducing equipment costs, control system complexity, production and operation noise and energy consumption. However, the design of dynamic opening and closing shades still has the disadvantage of complex equipment structure.
为解决目前的柔性片材切割设备存在的上述不足,需要一种结构更简单、制造成本更低、负压吸附效果好、噪音低、生产运行耗能少的切割机。In order to solve the above-mentioned shortcomings of the current flexible sheet cutting equipment, a cutting machine with simpler structure, lower manufacturing cost, good negative pressure adsorption effect, low noise, and low energy consumption for production and operation is required.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种隐式阵列阀承台切割机,解决制造行业广泛应用的台式切割机中对于软性片材的局部负压吸附固定以及节能技术问题。The purpose of the present invention is to provide an implicit array valve cap cutting machine, which solves the technical problems of local negative pressure adsorption and fixation of soft sheets and energy saving in desktop cutting machines widely used in the manufacturing industry.
本发明实施例提供了一种隐式阵列阀承台切割机,包括机架、承台、X轴驱动模组、过渡柱、Y轴驱动模组、刀头、阀驱模组和抽风机。The embodiment of the present invention provides an implicit array valve bearing platform cutting machine, which includes a frame, a bearing platform, an X-axis driving module, a transition column, a Y-axis driving module, a cutter head, a valve driving module and an exhaust fan.
X轴驱动模组包括X轴导轨、X轴电机、X轴联轴器、X轴主端座、X轴副端座、X轴螺杆和X轴螺纹滑块,X轴主端座和X轴副端座分设于X轴导轨的两端,X轴螺杆的两端分别通过轴承支撑于X轴主端座和X轴副端座上,套设于X轴螺杆上的X轴螺纹滑块可滑动地支撑于X轴导轨上,X轴电机固定于X轴主端座外侧并且电机轴通过X轴联轴器与X轴螺杆的驱动端连接;X-axis drive module includes X-axis guide rail, X-axis motor, X-axis coupling, X-axis main end seat, X-axis auxiliary end seat, X-axis screw and X-axis threaded slider, X-axis main end seat and X-axis The auxiliary end seats are located at both ends of the X-axis guide rail, and the two ends of the X-axis screw are respectively supported on the X-axis main end seat and the X-axis auxiliary end seat through bearings. The X-axis threaded slider sleeved on the X-axis screw can be It is slidably supported on the X-axis guide rail, the X-axis motor is fixed on the outside of the X-axis main end seat, and the motor shaft is connected with the driving end of the X-axis screw through the X-axis coupling;
Y轴驱动模组包括Y轴底座、Y轴导轨、Y轴电机、Y轴主同步轮、Y轴副同步轮、Y轴同步带、Y轴滑块和刀头法兰板,Y轴导轨固定于Y轴底座上,Y轴同步带环绕分别通过轴承设于Y轴底座两端的Y轴主同步轮和Y轴副同步轮,串接于Y轴同步带的Y轴滑块可滑动地设于Y轴导轨上,Y轴电机设于Y轴底座的一端且与Y轴主同步轮以共轴连接;The Y-axis drive module includes the Y-axis base, the Y-axis guide rail, the Y-axis motor, the Y-axis main synchronizing wheel, the Y-axis auxiliary synchronizing wheel, the Y-axis synchronous belt, the Y-axis slider and the cutter head flange plate, and the Y-axis guide rail is fixed On the Y-axis base, the Y-axis synchronous belt surrounds the Y-axis main synchronizing wheel and the Y-axis auxiliary synchronizing wheel, which are respectively provided at both ends of the Y-axis base through bearings, and the Y-axis slider connected in series with the Y-axis synchronous belt can be slidably installed on the Y-axis. On the Y-axis guide rail, the Y-axis motor is arranged at one end of the Y-axis base and is coaxially connected with the Y-axis main synchronizing wheel;
承台设于机架上方,X轴驱动模组分两套设于承台下方前后侧,Y轴驱动模组的前后两端分别借助过渡柱支撑于前后两侧的X轴驱动模组各自的X轴螺纹滑块上,刀头通过刀头法兰板设于Y轴滑块上。The bearing platform is arranged above the frame, and the X-axis drive modules are arranged in two sets on the front and rear sides below the bearing platform. On the X-axis threaded slide block, the cutter head is set on the Y-axis slide block through the cutter head flange plate.
进一步地,承台包括承台围板、阀块阵列层、格栅和无纺布,阀块阵列层、格栅和无纺布从下到上依次叠层组成并通过承台底板支撑后由承台围板包绕,阀块阵列层由阀块按二维阵列嵌入在承台底板上组成,阀块阵列层和承台底板之间形成的集气通道通过集气管与抽风机连接;阀块的平面形状为矩形或正六边形且内部设有单层横向隔板,阀块之间上部横向隔离而下部设有全向贯通的通道,阀块的横隔板中部设有喇叭口形的气门,承台底板上设有与上部阀块阵列的气门一一对应的阀杆导孔;设有顶帽的阀杆从上至下贯穿气门和阀杆导孔,气门密封圈套设于阀杆的顶帽下部;气门弹簧套设于阀杆且位于阀块的横向隔板与承台底板之间,气门弹簧的下端支撑于阀杆中部的凸缘上,缓冲圈套设于阀杆的凸缘下部并位于阀杆导孔上方。Further, the bearing platform includes a bearing platform enclosure, a valve block array layer, a grid and a non-woven fabric, and the valve block array layer, the grid and the non-woven fabric are stacked in sequence from bottom to top and are supported by the platform bottom plate. The bearing platform is surrounded by the surrounding plate, and the valve block array layer is composed of valve blocks embedded on the bearing platform bottom plate in a two-dimensional array. The air collecting channel formed between the valve block array layer and the bearing platform bottom plate is connected with the exhaust fan through the gas collecting pipe; The plane shape of the block is a rectangle or a regular hexagon and a single-layer transverse partition is arranged inside. The upper part of the valve blocks is laterally isolated and the lower part is provided with an omnidirectional passage. The middle of the diaphragm of the valve block is provided with a flared valve. , a valve stem guide hole corresponding to the valve of the upper valve block array is arranged on the bottom plate of the bearing platform; the valve stem with the top cap penetrates the valve and the valve stem guide hole from top to bottom, and the valve sealing ring is sleeved on the valve stem. The lower part of the top cap; the valve spring is sleeved on the valve stem and is located between the lateral partition of the valve block and the bottom plate of the bearing platform, the lower end of the valve spring is supported on the flange in the middle of the valve stem, and the buffer ring is sleeved on the lower part of the flange of the valve stem and above the stem guide hole.
作为本发明的一种改进,阀驱模组设于承台下方,包括阀驱座和阀驱顶板。阀驱顶板的两端分别通过阀驱座设于前后两侧的X轴驱动模组的X轴螺纹滑块上,阀驱顶板的横截面两侧设有5-10度的坡角。As an improvement of the present invention, the valve drive module is arranged below the bearing platform, and includes a valve drive seat and a valve drive top plate. The two ends of the valve drive top plate are respectively set on the X-axis threaded sliders of the X-axis drive module on the front and rear sides through the valve drive seat, and the two sides of the cross-section of the valve drive top plate are provided with a slope angle of 5-10 degrees.
作为本发明的一种改进,阀驱模组设于承台下方,包括Z轴底座、Z轴导轨、Z轴驱动杆、Z轴主同步轮、Z轴副同步轮、Z轴同步带、Z轴滑块、阀驱法兰板、阀驱座和阀驱顶板。Z轴导轨固定于Z轴底座上,Z轴同步带环绕分别通过轴承设于Z轴底座两端的Z轴主同步轮和Z轴副同步轮,串接于Z轴同步带的Z轴滑块可滑动地设于Z轴导轨上,Z轴驱动杆与Y轴驱动模组的Y轴电机的主轴通过联轴器连接。阀驱顶板通过阀驱座和阀驱法兰板设于Z轴滑块上,阀驱顶板的四周设有5-10度的坡角。As an improvement of the present invention, the valve drive module is arranged under the bearing platform, and includes a Z-axis base, a Z-axis guide rail, a Z-axis drive rod, a Z-axis main synchronization wheel, a Z-axis auxiliary synchronization wheel, a Z-axis synchronization belt, a Z-axis Shaft slide, valve drive flange plate, valve drive seat and valve drive top plate. The Z-axis guide rail is fixed on the Z-axis base, the Z-axis synchronous belt surrounds the Z-axis main synchronizing wheel and the Z-axis auxiliary synchronizing wheel, which are respectively provided at both ends of the Z-axis base through the bearings, and the Z-axis slider connected in series with the Z-axis synchronous belt can It is slidably arranged on the Z-axis guide rail, and the Z-axis drive rod is connected with the main shaft of the Y-axis motor of the Y-axis drive module through a coupling. The valve drive top plate is set on the Z-axis slider through the valve drive seat and the valve drive flange plate, and a slope angle of 5-10 degrees is set around the valve drive top plate.
进一步地,阀块中阀杆、阀块的横隔板与承台底板的间距、气门弹簧的设计须保证如下条件:当阀驱模组上的阀驱顶板未滑动到某个阀块下方时,其中的阀杆在气门弹簧的作用下关闭气门,此时阀杆伸出承台底板下方的长度应保证当阀驱顶板滑动到该阀块下方时可靠地顶起阀杆并使得气门被打开。Further, the valve stem in the valve block, the distance between the diaphragm of the valve block and the bottom plate of the bearing platform, and the design of the valve spring must ensure the following conditions: when the valve drive top plate on the valve drive module does not slide under a certain valve block , the valve stem closes the valve under the action of the valve spring. At this time, the length of the valve stem protruding from the bottom of the bearing platform should ensure that when the valve drive top plate slides under the valve block, the valve stem is reliably lifted and the valve is opened. .
进一步地,X轴电机、Y轴电机、刀头、抽风机与控制器相连。Further, the X-axis motor, the Y-axis motor, the cutter head, and the exhaust fan are connected to the controller.
与现有技术相比,本发明实施例能够获得的有益效果如下:本发明中切割机的承台采用由底板、阀块阵列层、格栅、无纺布组成的复合构造将承台分隔成彼此相对独立开关的吸风格,阀驱模组随刀头运动对承台中阀块的气门的开关控制可以实现承台中局部区域与抽风机的动态选通,从而将承台的有效吸风截面限制在刀头当前位置附近的有限区域内以减少吸风过程中的漏气,从而以较低的功率实现承台局部区域的负压吸附效果。本发明具有结构简单、制造成本低、负压吸附效果好、噪音小、生产运行耗能低等优点。Compared with the prior art, the beneficial effects that can be obtained by the embodiment of the present invention are as follows. The suction style of independent switches is relatively independent of each other. The valve drive module can control the opening and closing of the valve of the valve block in the cap with the movement of the cutter head, which can realize the dynamic gating between the local area in the cap and the exhaust fan, thereby limiting the effective suction section of the cap. In the limited area near the current position of the cutter head, the air leakage during the suction process can be reduced, so as to achieve the negative pressure adsorption effect in the local area of the cap with lower power. The invention has the advantages of simple structure, low manufacturing cost, good negative pressure adsorption effect, low noise, low energy consumption in production and operation, and the like.
附图说明Description of drawings
图1A本发明实施例1的整体构造示意图。FIG. 1A is a schematic diagram of the overall structure of Embodiment 1 of the present invention.
图2A本发明实施例1的X轴方向剖视图。2A is a cross-sectional view along the X-axis of Embodiment 1 of the present invention.
图3A本发明实施例1的Y轴方向剖视图。3A is a cross-sectional view along the Y-axis of Embodiment 1 of the present invention.
图4A图1A中A1处的局部详图。Fig. 4A Detail of a detail at A1 in Fig. 1A.
图5A图2A中A2处的局部详图。Fig. 5A Detail of a detail at A2 in Fig. 2A.
图6A图2A中A3处的局部详图。Fig. 6A Detail of the detail at A3 in Fig. 2A.
图7A本是实施例1中承台的构造剖面详图。FIG. 7A is a detailed sectional view of the structure of the platform in Embodiment 1. FIG.
图1B本发明实施例2的整体构造示意图。FIG. 1B is a schematic diagram of the overall structure of
图2B本发明实施例2的X轴方向剖视图。FIG. 2B is a cross-sectional view along the X-axis of
图3B本发明实施例2的Y轴方向剖视图。3B is a cross-sectional view along the Y-axis of
图4B图1B中A1处的局部详图。FIG. 4B Detail view of part of FIG. 1B at A1.
图5B图2B中A2处的局部详图。Fig. 5B Detail of the detail at A2 in Fig. 2B.
图6B图2B中A3处的局部详图。Fig. 6B Detail of the detail at A3 in Fig. 2B.
图7B本实施例2中承台的构造剖面详图。FIG. 7B is a detailed sectional view of the structure of the platform in the second embodiment.
图中:机架1,承台2,X轴驱动模组3,过渡柱4,Y轴驱动模组5,刀头6,阀驱模组7,抽风机8,控制器9。In the figure: frame 1,
承台围板20,阀块阵列层21,格栅22,无纺布23,集气管24,集气通道25,承台底板210,阀杆导孔2101,阀块211,阀杆2111,凸缘21110,气门弹簧2112,气门2113,气门密封圈2114,缓冲圈2115。
X轴导轨31,X轴电机32,X轴联轴器33,X轴主端座34,X轴副端座35,X轴螺杆36,X轴螺纹滑块37。The
Y轴底座50,Y轴导轨51,Y轴电机52,Y轴主同步轮53,Y轴副同步轮54,Y轴同步带55,Y轴滑块56,刀头法兰板57。Y-
Z轴底座70,Z轴导轨71,Z轴驱动杆72,Z轴主同步轮73,Z轴副同步轮74,Z轴同步带75,Z轴滑块76,阀驱法兰板77,阀驱座78,阀驱顶板79。Z-
柔性面材100。
具体实施方式Detailed ways
为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实施例。In order to better understand the present invention, the content of the present invention is further illustrated below in conjunction with the embodiments, but the content of the present invention is not limited to the following embodiments.
实施例1Example 1
本发明实施例参阅图1A-7A,本实施例包括机架1、承台2、X轴驱动模组3、过渡柱4、Y轴驱动模组5、刀头6、阀驱模组7、抽风机8和控制器9。1A-7A, this embodiment includes a frame 1, a
X轴驱动模组3包括X轴导轨31、X轴电机32、X轴联轴器33、X轴主端座34、X轴副端座35、X轴螺杆36和X轴螺纹滑块37,X轴主端座34和X轴副端座35分设于X轴导轨31的两端,X轴螺杆36的两端分别通过轴承支撑于X轴主端座34和X轴副端座35上,套设于X轴螺杆36上的X轴螺纹滑块37可滑动地支撑于X轴导轨31上,X轴电机32固定于X轴主端座34外侧并且电机轴通过X轴联轴器33与X轴螺杆36的驱动端连接;The X-axis drive module 3 includes an
Y轴驱动模组5包括Y轴底座50、Y轴导轨51、Y轴电机52、Y轴主同步轮53、Y轴副同步轮54、Y轴同步带55、Y轴滑块56和刀头法兰板57,Y轴导轨51固定于Y轴底座50上,Y轴同步带55环绕分别通过轴承设于Y轴底座50两端的Y轴主同步轮53和Y轴副同步轮54,串接于Y轴同步带55的Y轴滑块56可滑动地设于Y轴导轨51上,Y轴电机52设于Y轴底座50的一端且与Y轴主同步轮53以共轴连接;The Y-
承台2设于机架1上方,X轴驱动模组3分两套设于承台2下方前后侧,Y轴驱动模组5的前后两端分别借助过渡柱4支撑于前后两侧的X轴驱动模组3各自的X轴螺纹滑块37上,刀头6通过刀头法兰板57设于Y轴滑块56上。The
承台2包括承台围板20、阀块阵列层21、格栅22和无纺布23,阀块阵列层21、格栅22和无纺布23从下到上依次叠层组成并通过承台底板210支撑后由承台围板20包绕,阀块阵列层21由阀块211按二维阵列嵌入在承台底板210上组成,阀块阵列层21和承台底板210之间形成的集气通道25通过集气管24与抽风机8连接;阀块211的平面形状为矩形或正六边形且内部设有单层横向隔板,阀块之间上部横向隔离而下部设有全向贯通的通道,阀块的横隔板中部设有喇叭口形的气门2113,承台底板210上设有与上部阀块211阵列的气门2113一一对应的阀杆导孔2101;设有顶帽的阀杆2111从上至下贯穿气门2113和阀杆导孔2101,气门密封圈2114套设于阀杆2111的顶帽下部;气门弹簧2112套设于阀杆2111且位于阀块211的横向隔板与承台底板210之间,气门弹簧2112的下端支撑于阀杆2111中部的凸缘21110上,缓冲圈2115套设于阀杆2111的凸缘21110下部并位于阀杆导孔2101上方。The supporting
阀驱模组7设于承台2下方,包括阀驱座78和阀驱顶板79。阀驱顶板79的两端分别通过阀驱座78设于前后两侧的X轴驱动模组3的X轴螺纹滑块37上,阀驱顶板79的横截面两侧设有5-10度的坡角。The valve drive module 7 is arranged below the
阀块211中阀杆2111、阀块的横隔板与承台底板210的间距、气门弹簧2112的设计须保证如下条件:当阀驱模组7上的阀驱顶板79未滑动到某个阀块211下方时,其中的阀杆2111在气门弹簧2112的作用下关闭气门2113,此时阀杆2111伸出承台底板210下方的长度应保证当阀驱顶板79滑动到该阀块下方时可靠地顶起阀杆2111并使得气门2113被打开。The
X轴电机32、Y轴电机52、刀头6、抽风机8与控制器9相连。The
在上述实施例的构造中,X轴驱动模组3和Y轴驱动模组5可以采用标准件或定制件,刀头6根据需要可以采用激光切割头、线锯或振动刀头等标准件或定制件,控制器9可选用通用或专用的控制器平台开发制作,格栅22和阀驱座78采用金属材料制作,承台底板210采用钢材制作,阀杆2111和阀驱顶板79采用轴承钢制作,气门弹簧2112可采用标准件或定制件,气门密封圈2114和缓冲圈2115采用橡胶材料制作,阀块211的本体可以采用工程塑料或金属材料铸造,其他部件采用金属材料制作。In the structure of the above embodiment, the X-axis drive module 3 and the Y-
设备的工作过程如下:The working process of the equipment is as follows:
参阅图1A-7A,在生产操作时,将柔性面材100展平铺在承台2上即可开始切割加工。此时抽风机8也开始抽风,承台2上方的空气通过面材100、无纺布23、格栅22、阀块阵列层21被吸入承台2底部的集气通道25并汇集到集气管24而被抽风机8抽走,从而在面材100与承台2之间产生负压而将面材吸附贴合在承台2上以避免面材在切割过程中发生移动。随着刀头6在承台2上按设计的加工轨迹运动,当阀驱模组7随刀头运动到某个位置时,承台2中在刀头附近的阀块211中的阀杆2111被阀驱模组7的阀驱顶板79顶起而开启气门2113,此处阀块的上部通过气门2113与集气通道25相通,此处穿越承台向下的空气流速最大,所以承台2上在刀头附近的带状局部区域的负压吸附力也最大;而承台2中远离刀头6的阀块211中的阀杆2111在气门弹簧2112的作用下关闭气门2113而堵塞气流通道,如此一来,承台2上的负压吸附主要局限于刀头附近正在被切割的带状区域,因此可以大幅降低抽风机的抽风功率能耗。Referring to FIGS. 1A-7A , during the production operation, the
实施例2Example 2
本发明实施例参阅图1B-7B,本实施例包括机架1、承台2、X轴驱动模组3、过渡柱4、Y轴驱动模组5、刀头6、阀驱模组7、抽风机8和控制器9。1B-7B, this embodiment includes a frame 1, a
X轴驱动模组3包括X轴导轨31、X轴电机32、X轴联轴器33、X轴主端座34、X轴副端座35、X轴螺杆36和X轴螺纹滑块37,X轴主端座34和X轴副端座35分设于X轴导轨31的两端,X轴螺杆36的两端分别通过轴承支撑于X轴主端座34和X轴副端座35上,套设于X轴螺杆36上的X轴螺纹滑块37可滑动地支撑于X轴导轨31上,X轴电机32固定于X轴主端座34外侧并且电机轴通过X轴联轴器33与X轴螺杆36的驱动端连接;The X-axis drive module 3 includes an
Y轴驱动模组5包括Y轴底座50、Y轴导轨51、Y轴电机52、Y轴主同步轮53、Y轴副同步轮54、Y轴同步带55、Y轴滑块56和刀头法兰板57,Y轴导轨51固定于Y轴底座50上,Y轴同步带55环绕分别通过轴承设于Y轴底座50两端的Y轴主同步轮53和Y轴副同步轮54,串接于Y轴同步带55的Y轴滑块56可滑动地设于Y轴导轨51上,Y轴电机52设于Y轴底座50的一端且与Y轴主同步轮53以共轴连接;The Y-
承台2设于机架1上方,X轴驱动模组3分两套设于承台2下方前后侧,Y轴驱动模组5的前后两端分别借助过渡柱4支撑于前后两侧的X轴驱动模组3各自的X轴螺纹滑块37上,刀头6通过刀头法兰板57设于Y轴滑块56上。The
承台2包括承台围板20、阀块阵列层21、格栅22和无纺布23,阀块阵列层21、格栅22和无纺布23从下到上依次叠层组成并通过承台底板210支撑后由承台围板20包绕,阀块阵列层21由阀块211按二维阵列嵌入在承台底板210上组成,阀块阵列层21和承台底板210之间形成的集气通道25通过集气管24与抽风机8连接;阀块211的平面形状为矩形或正六边形且内部设有单层横向隔板,阀块之间上部横向隔离而下部设有全向贯通的通道,阀块的横隔板中部设有喇叭口形的气门2113,承台底板210上设有与上部阀块211阵列的气门2113一一对应的阀杆导孔2101;设有顶帽的阀杆2111从上至下贯穿气门2113和阀杆导孔2101,气门密封圈2114套设于阀杆2111的顶帽下部;气门弹簧2112套设于阀杆2111且位于阀块211的横向隔板与承台底板210之间,气门弹簧2112的下端支撑于阀杆2111中部的凸缘21110上,缓冲圈2115套设于阀杆2111的凸缘21110下部并位于阀杆导孔2101上方。The supporting
阀驱模组7设于承台2下方,包括Z轴底座70、Z轴导轨71、Z轴驱动杆72、Z轴主同步轮73、Z轴副同步轮74、Z轴同步带75、Z轴滑块76、阀驱法兰板77、阀驱座78和阀驱顶板79。Z轴导轨71固定于Z轴底座70上,Z轴同步带75环绕分别通过轴承设于Z轴底座70两端的Z轴主同步轮73和Z轴副同步轮74,串接于Z轴同步带75的Z轴滑块76可滑动地设于Z轴导轨71上,Z轴驱动杆72与Y轴驱动模组5的Y轴电机52的主轴通过联轴器连接。The valve drive module 7 is arranged below the
阀驱顶板79通过阀驱座78和阀驱法兰板77设于Z轴滑块76上,阀驱顶板79的四周设有5-10度的坡角。The valve drive
阀块211中阀杆2111、阀块的横向隔板与承台底板210的间距、气门弹簧2112的设计须保证如下条件:当阀驱模组7上的阀驱顶板79未滑动到某个阀块211下方时,其中的阀杆2111在气门弹簧2112的作用下关闭气门2113,此时阀杆2111伸出承台底板210下方的长度应保证当阀驱顶板79滑动到该阀块下方时可靠地顶起阀杆2111并使得气门2113被打开。The
X轴电机32、Y轴电机52、刀头6、抽风机8与控制器9相连。The
在上述实施例的构造中,X轴驱动模组3、Y轴驱动模组5可以采用标准件或定制件,阀驱模组7中除阀驱法兰板77、阀驱座78和阀驱顶板79以外的部分可以采用标准件或定制件,刀头6根据需要可以采用激光切割头、线锯或振动刀头等标准件或定制件,控制器9可选用通用或专用的控制器平台开发制作,格栅22和阀驱法兰板77、阀驱座78采用金属材料制作,承台底板210采用钢材制作,阀杆2111和阀驱顶板79采用轴承钢制作,气门弹簧2112可采用标准件或定制件,气门密封圈2114和缓冲圈2115采用橡胶材料制作,阀块211的本体可以采用工程塑料或金属材料铸造,其他部件采用金属材料制作。In the structure of the above-mentioned embodiment, the X-axis drive module 3 and the Y-
设备的工作过程如下:The working process of the equipment is as follows:
参阅图1B-7B,在生产操作时,将柔性面材100展平铺在承台2上即可开始切割加工。此时抽风机8也开始抽风,承台2上方的空气通过面材100、无纺布23、格栅22、阀块阵列层21被吸入承台2底部的集气通道25并汇集到集气管24而被抽风机8抽走,从而在面材100与承台2之间产生负压而将面材吸附贴合在承台2上以避免面材在切割过程中发生移动。随着刀头6在承台2上按设计的加工轨迹运动,X轴驱动模组和Y轴驱动模组5分别通过X轴螺纹滑块37和Z轴驱动杆72驱动阀驱模组7的阀驱顶板79实时跟随刀头6的当前位置。当阀驱模组7的阀驱顶板79随刀头运动到某个位置时,承台2中在刀头附近的阀块211中的阀杆2111被阀驱模组7的阀驱顶板79顶起而开启气门2113,此处阀块的上部通过气门2113与集气通道25相通,此处穿越承台向下的空气流速最大,所以承台2上在刀头附近的块状局部区域的负压吸附力也最大;而承台2中远离刀头6的阀块211中的阀杆2111在气门弹簧2112的作用下关闭气门2113而堵塞气流通道,如此一来,承台2上的负压吸附主要局限于刀头当前位置附近正在被切割的块状区域,因此可以大幅降低抽风机的抽风功率能耗。Referring to FIGS. 1B-7B , during the production operation, the
由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It is known from the technical common sense that the present invention can be realized by other embodiments without departing from its spirit or essential characteristics. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.
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