CN111438743A - Multipurpose array valve cushion cap cutting machine - Google Patents

Multipurpose array valve cushion cap cutting machine Download PDF

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Publication number
CN111438743A
CN111438743A CN202010216941.4A CN202010216941A CN111438743A CN 111438743 A CN111438743 A CN 111438743A CN 202010216941 A CN202010216941 A CN 202010216941A CN 111438743 A CN111438743 A CN 111438743A
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CN
China
Prior art keywords
axis
valve
valve driving
seat
bearing platform
Prior art date
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Pending
Application number
CN202010216941.4A
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Chinese (zh)
Inventor
白顺科
崔群
杨正翔
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Nanjing Institute of Industry Technology
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Nanjing Institute of Industry Technology
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Publication date
Application filed by Nanjing Institute of Industry Technology filed Critical Nanjing Institute of Industry Technology
Priority to CN202010216941.4A priority Critical patent/CN111438743A/en
Priority to PCT/CN2020/101174 priority patent/WO2021189713A1/en
Publication of CN111438743A publication Critical patent/CN111438743A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/018Holding the work by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials

Abstract

The invention discloses a multipurpose array valve bearing platform cutting machine, which relates to the field of industrial equipment and comprises a rack, a bearing platform, an X-axis driving module, a transition column, a Y-axis driving module, a cutter head, a valve driving module, an exhaust fan and a controller, wherein the bearing platform of the cutting machine is divided into air suction grids which are opened and closed relatively independently by adopting a composite structure consisting of a valve block array layer, a grid and non-woven fabrics which are driven by magnetic force, the valve driving module realizes the dynamic gating of the valve block and the exhaust fan in a block-shaped local area in the bearing platform by controlling the opening and closing of an air valve of the valve block in the bearing platform, and the effective air suction section of the bearing platform is limited in the block-shaped local area near the cutter head, so that the negative pressure adsorption effect of the local area of the bearing platform is. The invention has the advantages of simple structure, low manufacturing cost, good negative pressure adsorption effect, low noise, low energy consumption in production and operation, and the like.

Description

Multipurpose array valve cushion cap cutting machine
Technical Field
The invention relates to the field of industrial equipment, in particular to a multipurpose array valve bearing platform cutting machine.
Background
In the industries of clothing, shoe making, home textile and the like, the table type cutting machine is widely used for cutting sheet-shaped flexible materials such as cloth, leather, fur and the like. In order to ensure the cutting quality of a flexible sheet, a cutting machine generally utilizes a negative pressure adsorption effect generated by an exhaust fan below a bearing platform to adsorb the sheet on the bearing platform, at present, an open grid type bearing platform is generally adopted for soft surface material cutting equipment, a semi-closed cavity is arranged below the bearing platform, meanwhile, a grid is covered with a breathable soft material such as non-woven fabric, the bottom of the cavity is connected with a high-power exhaust fan through a pipeline, a cutting tool bit of the cutting machine can adopt tools such as laser, a wire saw, a vibrating knife and the like, the design utilizes the negative pressure adsorption force to adsorb the soft surface material on the bearing platform so as to ensure the cutting processing quality, but the surface materials with different shapes cannot tightly cover the grid bearing platform generally to cause air leakage in the adsorption process. Even if the surface material can tightly cover the grid bearing platform, the cutting seams generated after the surface material is cut can cause air leakage, so that the negative pressure adsorption effect is reduced. The existing cutting machine generally divides an air suction chamber at the lower part of a grid type bearing platform into a plurality of independent compartments which are respectively connected with an exhaust fan through electromagnetic valves, and a control system dynamically opens the electromagnetic valves which are arranged below the bearing platform and are communicated with the compartments adjacent to a cutter head according to the current position of the cutter head in the cutting process.
In order to overcome the defects of the existing flexible sheet cutting equipment, a bearing platform which is simpler in structure, good in negative pressure adsorption effect, low in manufacturing and using cost and low in running noise needs to be designed for a table-type cutting machine.
Disclosure of Invention
The invention aims to provide a multipurpose array valve cushion cap cutting machine, which solves the technical problems of local negative pressure adsorption and fixation and energy conservation of a flexible sheet material in a table type cutting machine widely applied in the manufacturing industry.
The embodiment of the invention provides a multipurpose array valve bearing platform cutting machine which comprises a rack, a bearing platform, an X-axis driving module, a transition column, a Y-axis driving module, a cutter head, a valve driving module and an exhaust fan, wherein the rack is provided with a support platform;
the bearing platform is arranged above the rack, the X-axis driving module components are arranged on the front side and the rear side below the bearing platform in two sets, the front end and the rear end of the Y-axis driving module are respectively supported on respective X-axis threaded sliders in the X-axis driving module on the front side and the rear side by virtue of transition columns and realize horizontal reciprocating movement in the X-axis direction through the X-axis driving module, the tool bit is arranged on the Y-axis slider in the Y-axis driving module through a tool bit flange plate, and the tool bit can realize horizontal reciprocating movement in the Y-axis direction through the Y-axis driving module;
the bearing platform comprises a surrounding plate, a valve block array layer, a grid and non-woven fabrics, wherein the valve block array layer, the grid and the non-woven fabrics are sequentially laminated from bottom to top and are surrounded by the surrounding plate after being supported by a bottom plate;
the planar shape of the valve blocks is rectangular or regular hexagon, double-layer transverse partition plates are arranged in the valve blocks, the upper parts of the valve blocks are transversely separated, the lower parts of the valve blocks are provided with passages which are communicated in an omnidirectional manner, the bell-mouth-shaped ball plug seat and the air drainage holes are respectively arranged in the middle and the outer sides of the upper-layer or lower-layer transverse partition plates, correspondingly, the bell-mouth-shaped air valve is arranged on the lower-layer or upper-layer transverse partition plate corresponding to the ball plug seat, and the ball plug is limited between the ball plug seat and the air valve;
the valve driving module is matched with the valve block and can realize the conduction and the closing of the air passage in the valve block.
Further, the structure of the ball plug is a ferromagnetic ball body wrapped by rubber.
As an improvement of the invention, the bell-mouth-shaped ball plug seat and the gas drainage hole are respectively arranged in the middle and outside of the upper layer transverse clapboard, and correspondingly, the bell-mouth-shaped air valve is arranged on the lower layer transverse clapboard corresponding to the ball plug seat;
the cutter head penetrates through a cavity in the middle of a cutter head flange plate in the Y-axis driving module;
the valve drives the module and locates the cushion cap top, the valve drives the module and includes that the valve drives the seat, the valve drives the electro-magnet, the valve drives the core pipe, the valve drives the armature, reset spring, the blotter, the valve drives the tray and the valve and drives the magnet, the upper end that the seat was driven to the valve is fixed in on the tool bit flange board, the valve drives the electro-magnet and inlays the inboard bottom of locating the valve and drives the seat, the top is equipped with protruding edge and hollow valve and drives the core pipe slidable and run through locate the valve and drive in the narrow hole of seat lower part restraints, the upper end that the core pipe was driven to the tubulose valve cover is located to the valve drives the armature, reset spring's upper end is supported on the step of the protruding edge of valve and is driven in the recess in the seat middle part to the lower extreme on the valve, cyclic annular blotter inlays and. The valve driving module is arranged below the cutter head flange plate through a valve driving seat, and a gap of 3-10 mm is formed between the bottom end of a valve driving magnet of the valve driving module and the working surface of the bearing platform.
As an improvement of the invention, the bell-mouth-shaped ball plug seat and the gas drainage hole are respectively arranged in the middle and outside of the lower transverse clapboard, and correspondingly, the bell-mouth-shaped air valve is arranged on the upper transverse clapboard corresponding to the ball plug seat.
Furthermore, the valve driving module is arranged below the bearing platform and comprises a valve driving seat and a valve driving magnet, the valve driving magnet is embedded in the valve driving seat, two ends of the valve driving magnet are respectively arranged on the X-axis threaded sliding blocks of the X-axis driving module on the front side and the rear side, and a gap of 3-10 mm is formed between the top end of the valve driving magnet of the valve driving module and a bottom plate of the bearing platform.
Furthermore, the valve driving module is arranged below the bearing platform and comprises a Z-axis base, a Z-axis guide rail, a Z-axis driving rod, a Z-axis main synchronizing wheel, a Z-axis auxiliary synchronizing wheel, a Z-axis synchronous belt, a Z-axis sliding block, a valve driving flange plate, a valve driving seat and a valve driving magnet, wherein the Z-axis guide rail is fixed on the Z-axis base, the Z-axis synchronous belt surrounds the Z-axis main synchronizing wheel and the Z-axis auxiliary synchronizing wheel which are respectively arranged at two ends of the Z-axis base through bearings, the Z-axis sliding block connected in series with the Z-axis synchronous belt is slidably arranged on the Z-axis guide rail, and the Z-axis driving rod is connected with a main shaft of a Y-axis;
the valve driving magnet is embedded in the valve driving seat and arranged on the Z-axis sliding block through the valve driving flange plate, and a gap of 3-10 mm is formed between the top end of the valve driving magnet and the bottom plate of the bearing platform.
Further, the X-axis driving module comprises an X-axis guide rail, an X-axis motor, an X-axis coupler, an X-axis main end seat, an X-axis auxiliary end seat, an X-axis screw rod and an X-axis thread sliding block, wherein the X-axis main end seat and the X-axis auxiliary end seat are respectively arranged at two ends of the X-axis guide rail, two ends of the X-axis screw rod are respectively supported on the X-axis main end seat and the X-axis auxiliary end seat through bearings, the X-axis thread sliding block sleeved on the X-axis screw rod is slidably supported on the X-axis guide rail, the X-axis motor is fixed at the outer side of the X-axis main end seat, and a motor shaft is connected with a driving end of the X-axis screw rod.
Further, Y axle drive module includes the Y axle base, the Y axle guide rail, Y axle motor, Y axle main synchronizing wheel, the vice synchronizing wheel of Y axle, Y axle hold-in range, Y axle slider and tool bit flange board, the Y axle guide rail is fixed in on the Y axle base, Y axle hold-in range encircles Y axle main synchronizing wheel and the vice synchronizing wheel of Y axle that locates Y axle base both ends through the bearing respectively, it locates on the Y axle guide rail to concatenate in the Y axle slider slidable of Y axle hold-in range, the Y axle motor is located the one end of Y axle base and with Y axle main synchronizing wheel with coaxial coupling.
Further, the X-axis motor, the Y-axis motor, the cutter head, the valve driving electromagnet and the exhaust fan are connected with the controller.
Compared with the prior art, the embodiment of the invention can obtain the following beneficial effects: the bearing platform of the cutting machine adopts a composite structure consisting of a bottom plate, a valve block array layer, a grid layer and a non-woven fabric layer to divide the bearing platform into air suction grids which are opened and closed relatively independently, and the valve driving module can realize dynamic gating of a local area in the bearing platform and an exhaust fan through the on-off control of an air valve of the valve block in the bearing platform, so that the effective air suction section of the bearing platform is limited in a limited area near the current position of a cutter head to reduce air leakage in the air suction process, and the negative pressure adsorption effect of the local area of the bearing platform is realized with lower power. The invention has the advantages of simple structure, low manufacturing cost, good negative pressure adsorption effect, low noise, low energy consumption in production and operation, and the like.
Drawings
FIG. 1A is a schematic view of the structure of example 1 of the present invention.
FIG. 2A is a detailed view of a part of embodiment 1 of the present invention.
FIG. 3A is a schematic diagram of an application of embodiment 1 of the present invention.
Fig. 4A is a detailed view of a portion of fig. 1A at 1.
Fig. 5A is a detailed view of a portion of fig. 2A at 2.
Fig. 6A is a detailed view of a portion of fig. 2A at 3.
FIG. 1B is a schematic view showing the overall structure of embodiment 2 of the present invention.
Fig. 2B is a cross-sectional view in the X-axis direction of embodiment 2 of the present invention.
Fig. 3B is a Y-axis direction sectional view of embodiment 2 of the present invention.
FIG. 4B is a detailed view of a portion of FIG. 1B at A1.
Fig. 5B is a detailed view of a portion of fig. 2B at a 2.
Fig. 6B is a detailed view of a portion of fig. 2B at a 3.
FIG. 7B is a sectional detail view of the structure of the platform of embodiment 2.
FIG. 1C is a schematic view showing the overall configuration of embodiment 3 of the present invention.
Fig. 2C is a cross-sectional view in the X-axis direction of embodiment 3 of the present invention.
Fig. 3C is a Y-axis direction sectional view of embodiment 3 of the present invention.
Fig. 4C is a detailed view of a portion of fig. 1C at a 1.
Fig. 5C is a detailed view of a portion of fig. 2C at a 2.
Fig. 6C is a detailed view of a portion of fig. 2C at a 3.
FIG. 7C is a sectional detail view of the structure of the platform of embodiment 3.
In the figure: the device comprises a rack 1, a bearing platform 2, an X-axis driving module 3, a transition column 4, a Y-axis driving module 5, a tool bit 6, a valve driving module 7, an exhaust fan 8 and a controller 9.
The bearing platform coaming plate 20, the valve block array layer 21, the grating 22, the non-woven fabric 23, the gas collecting pipe 24, the gas collecting channel 25, the bearing platform bottom plate 210, the valve block 211, the ball block seat 2111, the gas dispersing hole 2112, the air valve 2113, the ball block 2114 and the valve locking magnetic ring 2115.
The X-axis guide rail 31, the X-axis motor 32, the X-axis coupler 33, the X-axis main end seat 34, the X-axis auxiliary end seat 35, the X-axis screw 36 and the X-axis threaded slide block 37.
The tool comprises a Y-axis base 50, a Y-axis guide rail 51, a Y-axis motor 52, a Y-axis main synchronizing wheel 53, a Y-axis auxiliary synchronizing wheel 54, a Y-axis synchronous belt 55, a Y-axis sliding block 56 and a tool bit flange plate 57.
Valve drive seat 701, valve drive electromagnet 702, valve drive core tube 703, valve drive armature 704, return spring 705, cushion 706, valve drive tray 707, and valve drive magnet 708.
The device comprises a Z-axis base 710, a Z-axis guide rail 711, a Z-axis driving rod 712, a Z-axis main synchronizing wheel 713, a Z-axis auxiliary synchronizing wheel 714, a Z-axis synchronous belt 715, a Z-axis sliding block 716 and a valve driving flange plate 717.
A flexible facestock 100.
Detailed Description
In order to better understand the present invention, the following examples are further provided to illustrate the present invention, but the present invention is not limited to the following examples.
Example 1
Referring to fig. 1A-6A, the embodiment of the present invention includes a frame 1, a bearing platform 2, an X-axis driving module 3, a transition column 4, a Y-axis driving module 5, a cutter head 6, a valve driving module 7, an exhaust fan 8, and a controller 9.
The X-axis driving module 3 comprises an X-axis guide rail 31, an X-axis motor 32, an X-axis coupler 33, an X-axis main end seat 34, an X-axis auxiliary end seat 35, an X-axis screw rod 36 and an X-axis thread sliding block 37, wherein the X-axis main end seat 34 and the X-axis auxiliary end seat 35 are respectively arranged at two ends of the X-axis guide rail 31, two ends of the X-axis screw rod 36 are respectively supported on the X-axis main end seat 34 and the X-axis auxiliary end seat 35 through bearings, the X-axis thread sliding block 37 sleeved on the X-axis screw rod 36 is slidably supported on the X-axis guide rail 31, the X-axis motor 32 is fixed at the outer side of the X-axis main end seat 34, and a motor shaft is connected with a driving end of the X-axis screw rod 36 through the;
the Y-axis driving module 5 comprises a Y-axis base 50, a Y-axis guide rail 51, a Y-axis motor 52, a Y-axis main synchronizing wheel 53, a Y-axis auxiliary synchronizing wheel 54, a Y-axis synchronous belt 55, a Y-axis sliding block 56 and a cutter head flange plate 57, wherein the Y-axis guide rail 51 is fixed on the Y-axis base 50, the Y-axis synchronous belt 55 surrounds the Y-axis main synchronizing wheel 53 and the Y-axis auxiliary synchronizing wheel 54 which are respectively arranged at two ends of the Y-axis base 50 through bearings, the Y-axis sliding block 56 connected in series with the Y-axis synchronous belt 55 is slidably arranged on the Y-axis guide rail 51, and the Y-axis motor 52 is arranged at one end of the Y-axis base 50 and is coaxially connected;
the bearing platform 2 is arranged above the rack 1, the X-axis drive modules 3 are arranged on the front side and the rear side below the bearing platform 2 in two sets, the front end and the rear end of the Y-axis drive module 5 are respectively supported on the X-axis threaded slide blocks 37 on the X-axis drive modules 3 on the front side and the rear side by means of the transition columns 4, and the cutter head 6 penetrates through a hollow in the middle of the cutter head flange plate 57 and is arranged on the Y-axis slide block 56 through the cutter head flange plate 57.
Further, the bearing platform 2 comprises a bearing platform coaming 20, a valve block array layer 21, a grid 22 and non-woven fabrics 23, the valve block array layer 21, the grid 22 and the non-woven fabrics 23 are sequentially laminated from bottom to top and are supported by a bearing platform bottom plate 210 and then are wrapped by the bearing platform coaming 20, the valve block array layer 21 is formed by embedding valve blocks 211 on the bearing platform bottom plate 210 according to a two-dimensional array, and a gas collection channel 25 formed between the valve block array layer 21 and the bearing platform bottom plate 210 is connected with an exhaust fan 8 through a gas collection pipe 24; the valve block 211 is rectangular or regular hexagonal in planar shape and is internally provided with double layers of transverse clapboards, the upper parts of the valve blocks 211 are transversely separated, the lower parts of the valve blocks 211 are provided with channels which are communicated in an omnidirectional manner, the bell-mouth-shaped ball plug seat 2111 and the air dredging hole 2112 are respectively arranged in the middle and outside of the upper layer of transverse clapboard, the bell-mouth-shaped air valve 2113 is arranged on the lower layer of transverse clapboard corresponding to the ball plug seat 2111, and the ball plug 2114 is a ferromagnetic sphere wrapped by rubber and is limited to move between the ball plug seat 2111 and the air valve 2113.
The valve driving module 7 is arranged above the bearing platform 2, and the valve driving module 7 comprises a valve driving seat 701, a valve driving electromagnet 702, a valve driving core pipe 703, a valve driving armature 704, a return spring 705, a buffer pad 706, a valve driving tray 707 and a valve driving magnet 708. The upper end of the valve driving seat 701 is fixed on the cutter head flange plate 57, the valve driving electromagnet 702 is embedded at the bottom end of the inner side of the valve driving seat 701, the top end of the valve driving tube 703 is provided with a convex edge, the hollow valve driving tube 703 slidably penetrates through a narrow inner hole at the lower part of the valve driving seat 701, the tubular valve driving armature 704 is sleeved at the upper end of the valve driving core tube 703, the upper end of the reset spring 705 is supported on the step of the convex edge at the upper end of the valve driving core tube 703, the lower end of the reset spring is supported in a groove at the middle part of the valve driving seat 701, the annular cushion 706 is embedded in the groove at the upper end of the valve driving core tube 703, and the valve driving magnet 708 is embedded in the valve.
The valve driving module 7 is arranged below the cutter head flange plate 57 through a valve driving seat 701, and a gap of 3-10 mm is formed between the bottom end of a valve driving magnet 708 of the valve driving module 7 and the working surface of the bearing platform 2.
The X-axis motor 32, the Y-axis motor 52, the cutter head 6, the valve driving electromagnet 702 and the exhaust fan 8 are connected with the controller 9.
In the structure of the above embodiment, the X-axis driving module 3, the Y-axis driving module 5, and the valve driving electromagnet 702 may be made of standard parts or fixed parts, the tool bit 6 may be made of standard parts or fixed parts such as a laser cutting head, a wire saw, or a vibrating tool bit as required, the controller 9 may be developed and manufactured by using a general or special controller platform, the grating 22 and the valve driving tray 707 are made of a non-magnetic aluminum alloy, the bottom plate 210 of the stage is made of steel, the valve driving armature 704 is made of a ferromagnetic material, the valve driving magnet 708 is made of a permanent magnetic material, the return spring 705 is made of standard parts or fixed parts, the cushion 706 is made of a rubber material standard part or fixed part, and the valve driving seat 701 and the valve driving core tube 703 are made of steel; the ball plug 2114 can be made of ferromagnetic material, the body of the valve block 211 can be cast by engineering plastics or non-magnetic conductivity aluminum alloy, and other parts are made of metal material.
The working process of the device is as follows:
referring to fig. 1A-6A, in a production operation, the cutting process may begin by laying the flexible facestock 100 flat on the platform 2.
At this time, the valve driving electromagnet 702 is energized, and the valve driving armature 704 is acted by the electromagnetic force, so that the valve driving core pipe 703 moves downwards under the action of the electromagnetic force against the resistance of the return spring 705 to make the valve driving magnet 708 approach the platform 2, and the ball plugs 2114 in the valve blocks 211 below the valve driving magnet 708 in the platform are attracted by the magnetic force and lifted to the ball plug seats 2111 to open the valves 2113.
At this time, the exhaust fan 8 also starts to exhaust air, and air above the platform 2 is sucked into the air collecting channel 25 at the bottom of the platform 2 through the surface material 100, the non-woven fabric 23, the grid 22 and the valve block array layer 21 and collected into the air collecting pipe 24 to be exhausted by the exhaust fan 8, so that negative pressure is generated between the surface material 100 and the platform 2 to adsorb and attach the surface material to the platform 2 so as to prevent the surface material from moving in the cutting process. With the movement of the tool bit 6 on the bearing platform 2 according to the designed processing track, when the valve driving module 7 moves to a certain position along with the tool bit, the ball plug 2114 in the valve block 211 near the tool bit in the bearing platform 2 is attracted by the valve driving magnet 708 and moves up to the ball plug seat 2111 to open the air valve 2113, the upper part of the valve block is communicated with the air collecting channel 25 through the air dredging hole 2112 and the air valve 2113, the downward air flow velocity passing through the bearing platform is the largest, so the negative pressure adsorption force of the block local area near the tool bit on the bearing platform 2 is also the largest, and the ball plug 2114 in the valve block 211 far away from the tool bit 6 in the bearing platform 2 stays in the air valve 2113 under the action of gravity to block the air flow channel, thus, the negative pressure adsorption on the bearing platform 2 is mainly limited to the block area near the tool bit being cut, and therefore, the air draft power consumption of the.
After production is finished, at the moment, the valve driving electromagnet 702 is powered off, the electromagnetic force applied to the valve driving armature 704 disappears, the valve driving core pipe 703 is lifted under the action of the return spring 705 to enable the valve driving magnet 708 to be separated from the bearing platform 2, the magnetic force applied to the ball plug 2114 in the valve block 211 below the bearing platform disappears, and the ball plug falls into the ball plug seat 2111 of the valve block under the action of gravity to close the valve 2113.
Example 2
Referring to fig. 1B-7B, the embodiment of the present invention includes a frame 1, a bearing platform 2, an X-axis driving module 3, a transition column 4, a Y-axis driving module 5, a cutter head 6, a valve driving module 7, an exhaust fan 8, and a controller 9.
The X-axis driving module 3 comprises an X-axis guide rail 31, an X-axis motor 32, an X-axis coupler 33, an X-axis main end seat 34, an X-axis auxiliary end seat 35, an X-axis screw rod 36 and an X-axis thread sliding block 37, wherein the X-axis main end seat 34 and the X-axis auxiliary end seat 35 are respectively arranged at two ends of the X-axis guide rail 31, two ends of the X-axis screw rod 36 are respectively supported on the X-axis main end seat 34 and the X-axis auxiliary end seat 35 through bearings, the X-axis thread sliding block 37 sleeved on the X-axis screw rod 36 is slidably supported on the X-axis guide rail 31, the X-axis motor 32 is fixed at the outer side of the X-axis main end seat 34, and a motor shaft is connected with a driving end of the X-axis screw rod 36 through the;
the Y-axis driving module 5 comprises a Y-axis base 50, a Y-axis guide rail 51, a Y-axis motor 52, a Y-axis main synchronizing wheel 53, a Y-axis auxiliary synchronizing wheel 54, a Y-axis synchronous belt 55, a Y-axis sliding block 56 and a cutter head flange plate 57, wherein the Y-axis guide rail 51 is fixed on the Y-axis base 50, the Y-axis synchronous belt 55 surrounds the Y-axis main synchronizing wheel 53 and the Y-axis auxiliary synchronizing wheel 54 which are respectively arranged at two ends of the Y-axis base 50 through bearings, the Y-axis sliding block 56 connected in series with the Y-axis synchronous belt 55 is slidably arranged on the Y-axis guide rail 51, and the Y-axis motor 52 is arranged at one end of the Y-axis base 50 and is coaxially connected;
the bearing platform 2 is arranged above the frame 1, the X-axis drive modules 3 are arranged at the front side and the rear side below the bearing platform 2 in two sets, the front end and the rear end of the Y-axis drive module 5 are respectively supported on the X-axis threaded slide blocks 37 on the X-axis drive modules 3 at the front side and the rear side by the aid of the transition columns 4, and the tool bit 6 is arranged on the Y-axis slide blocks 56 through the tool bit flange plate 57.
The bearing platform 2 comprises a bearing platform coaming 20, a valve block array layer 21, a grid 22 and non-woven fabrics 23, wherein the valve block array layer 21, the grid 22 and the non-woven fabrics 23 are sequentially laminated from bottom to top and are supported by a bearing platform bottom plate 210 and then are wrapped by the bearing platform coaming 20, the valve block array layer 21 is formed by embedding valve blocks 211 on the bearing platform bottom plate 210 according to a two-dimensional array, and a gas collection channel 25 formed between the valve block array layer 21 and the bearing platform bottom plate 210 is connected with an exhaust fan 8 through a gas collection pipe 24; the planar shape of the valve block 211 is rectangular or regular hexagon and is internally provided with double-layer transverse clapboards, the upper parts of the valve blocks 211 are transversely separated, the lower parts of the valve blocks 211 are provided with passages which are communicated in an omnidirectional manner, the bell-mouth-shaped ball plug seat 2111 and the gas discharge holes 2112 are respectively arranged in the middle and outside of the upper-layer transverse clapboard, the bell-mouth-shaped air valve 2113 is arranged on the upper-layer transverse clapboard corresponding to the ball plug seat 2111, the valve locking magnetic ring 2115 is embedded on the upper-layer transverse clapboard around the air valve 2113, and the ball plug 2114 is a ferromagnetic sphere which is wrapped by rubber and is limited to move between the ball plug seat 2111 and the air valve 2113.
The valve driving module 7 is disposed below the platform 2 and includes a valve driving seat 701 and a valve driving magnet 708. The valve driving magnet 708 is embedded in the valve driving seat 701, and both ends of the latter are respectively disposed on the X-axis threaded sliders 37 of the X-axis driving module 3 on the front and rear sides. A gap of 3-10 mm is provided between the top end of the valve driving magnet 708 of the valve driving module 7 and the bearing platform bottom plate 210.
The X-axis motor 32, the Y-axis motor 52, the cutter head 6, the valve driving electromagnet 702 and the exhaust fan 8 are connected with the controller 9.
In the structure of the above embodiment, the X-axis driving module 3 and the Y-axis driving module 5 may be made of standard or fixed parts, the tool bit 6 may be made of standard or fixed parts such as a laser cutting head, a wire saw or a vibrating tool bit as required, the controller 9 may be developed and manufactured by using a general or special controller platform, the grating 22 and the valve driving seat 701 are made of non-magnetic aluminum alloy, the platform bottom plate 210 is made of steel, and the lock valve magnetic ring 2115 and the valve driving magnet 708 are made of permanent magnetic material; the ball plug 2114 can be made of ferromagnetic material, the body of the valve block 211 can be cast by engineering plastics or non-magnetic conductivity aluminum alloy, and other parts are made of metal material.
The working process of the device is as follows:
referring to fig. 1B-7B, in a production operation, the cutting process may begin by laying the flexible facestock 100 flat on the platform 2. At this time, the exhaust fan 8 also starts to exhaust air, and air above the platform 2 is sucked into the air collecting channel 25 at the bottom of the platform 2 through the surface material 100, the non-woven fabric 23, the grid 22 and the valve block array layer 21 and collected into the air collecting pipe 24 to be exhausted by the exhaust fan 8, so that negative pressure is generated between the surface material 100 and the platform 2 to adsorb and attach the surface material to the platform 2 so as to prevent the surface material from moving in the cutting process. Along with the movement of the cutter head 6 on the bearing platform 2 according to the designed processing track, when the valve driving module 7 moves to a certain position along with the cutter head, the ball plug 2114 in the valve block 211 near the tool bit in the bearing platform 2 is attracted by the valve driving magnet 708 to be separated from the constraint of the valve locking magnetic ring 2115 and fall into the ball plug seat 2111 so as to open the air valve 2113, wherein the upper part of the valve block is communicated with the air collecting channel 25 through the air valve 2113 and the air dredging hole 2112, the downward air flow velocity passing through the bearing platform is the maximum, the negative pressure adsorption force of the belt-shaped local area near the cutter head on the bearing platform 2 is also the largest, and the ball plug 2114 in the valve block 211 far away from the cutter head 6 in the bearing platform 2 is kept in the air valve 2113 under the magnetic force constraint of the valve locking magnetic ring 2115 to block the air flow channel, in this way, the negative pressure adsorption on the bearing platform 2 is mainly limited to the belt-shaped area which is cut near the cutter head, so that the air draft power energy consumption of the air draft fan can be greatly reduced.
Example 3
Referring to fig. 1C-7C, the embodiment of the present invention includes a frame 1, a bearing platform 2, an X-axis driving module 3, a transition column 4, a Y-axis driving module 5, a cutter head 6, a valve driving module 7, an exhaust fan 8, and a controller 9.
The X-axis driving module 3 comprises an X-axis guide rail 31, an X-axis motor 32, an X-axis coupler 33, an X-axis main end seat 34, an X-axis auxiliary end seat 35, an X-axis screw rod 36 and an X-axis thread sliding block 37, wherein the X-axis main end seat 34 and the X-axis auxiliary end seat 35 are respectively arranged at two ends of the X-axis guide rail 31, two ends of the X-axis screw rod 36 are respectively supported on the X-axis main end seat 34 and the X-axis auxiliary end seat 35 through bearings, the X-axis thread sliding block 37 sleeved on the X-axis screw rod 36 is slidably supported on the X-axis guide rail 31, the X-axis motor 32 is fixed at the outer side of the X-axis main end seat 34, and a motor shaft is connected with a driving end of the X-axis screw rod 36 through the;
the Y-axis driving module 5 comprises a Y-axis base 50, a Y-axis guide rail 51, a Y-axis motor 52, a Y-axis main synchronizing wheel 53, a Y-axis auxiliary synchronizing wheel 54, a Y-axis synchronous belt 55, a Y-axis sliding block 56 and a cutter head flange plate 57, wherein the Y-axis guide rail 51 is fixed on the Y-axis base 50, the Y-axis synchronous belt 55 surrounds the Y-axis main synchronizing wheel 53 and the Y-axis auxiliary synchronizing wheel 54 which are respectively arranged at two ends of the Y-axis base 50 through bearings, the Y-axis sliding block 56 connected in series with the Y-axis synchronous belt 55 is slidably arranged on the Y-axis guide rail 51, and the Y-axis motor 52 is arranged at one end of the Y-axis base 50 and is coaxially connected;
the bearing platform 2 is arranged above the rack 1, the X-axis drive modules 3 are arranged at the front side and the rear side below the bearing platform 2 in two sets, the front end and the rear end of the Y-axis drive module 5 are respectively supported on the respective X-axis threaded slide blocks 37 of the X-axis drive modules 3 at the front side and the rear side by the aid of the transition columns 4, and the tool bit 6 is arranged on the Y-axis slide block 56 through the tool bit flange plate 57.
The bearing platform 2 comprises a bearing platform coaming 20, a valve block array layer 21, a grid 22 and non-woven fabrics 23, wherein the valve block array layer 21, the grid 22 and the non-woven fabrics 23 are sequentially laminated from bottom to top and are supported by a bearing platform bottom plate 210 and then are wrapped by the bearing platform coaming 20, the valve block array layer 21 is formed by embedding valve blocks 211 on the bearing platform bottom plate 210 according to a two-dimensional array, and a gas collection channel 25 formed between the valve block array layer 21 and the bearing platform bottom plate 210 is connected with an exhaust fan 8 through a gas collection pipe 24; the planar shape of the valve block 211 is rectangular or regular hexagon and the interior is provided with a double-layer transverse clapboard, the upper part of the valve blocks is transversely separated, the lower part is provided with an omnidirectional through channel, a bell-mouth-shaped ball plug seat 2111 and a gas drainage hole 2112 are respectively arranged at the middle part and the outer side of the lower clapboard, a bell-mouth-shaped air valve 2113 is arranged at the position of the upper clapboard corresponding to the ball plug seat 2111, and a valve locking magnetic ring 2115 is embedded in the upper clapboard around the air valve 2113; the ball plug 2114 is a ferromagnetic sphere wrapped with rubber and constrained to move between the ball plug seat 2111 and the valve 2113.
The valve driving module 7 is arranged below the bearing platform 2 and comprises a Z-axis base 710, a Z-axis guide rail 711, a Z-axis driving rod 712, a Z-axis main synchronizing wheel 713, a Z-axis auxiliary synchronizing wheel 714, a Z-axis synchronous belt 715, a Z-axis sliding block 716, a valve driving flange plate 717, a valve driving seat 701 and a valve driving magnet 708. The Z-axis guide rail 711 is fixed on the Z-axis base 710, the Z-axis synchronous belt 715 is arranged around a Z-axis main synchronous wheel 713 and a Z-axis auxiliary synchronous wheel 714 which are respectively arranged at two ends of the Z-axis base 710 through bearings, a Z-axis sliding block 716 serially connected to the Z-axis synchronous belt 715 is slidably arranged on the Z-axis guide rail 711, and the Z-axis driving rod 712 is connected with a main shaft of a Y-axis motor 52 of the Y-axis driving module 5 through a shaft coupling.
The valve driving magnet 708 is embedded in the valve driving seat 701 and is arranged on the Z-axis sliding block 716 through a valve driving flange plate 717, and a gap of 3-10 mm is formed between the top end of the valve driving magnet 708 and the bearing platform bottom plate 210.
The X-axis motor 32, the Y-axis motor 52, the cutter head 6 and the exhaust fan 8 are connected with the controller 9.
In the structure of the above embodiment, the X-axis drive module 3 and the Y-axis drive module 5 may be made of standard parts or fixed parts, the parts of the valve drive module 7 except for the valve drive flange plate 717, the valve drive seat 701 and the valve drive magnet 708 may be made of standard parts or fixed parts, the tool bit 6 may be made of standard parts or fixed parts such as a laser cutting head, a wire saw or a vibration tool bit as required, the controller 9 may be developed and manufactured by using a general or special controller platform, the grating 22, the valve drive flange plate 717 and the valve drive seat 701 are made of non-magnetic aluminum alloy, the cushion cap bottom plate 210 is made of steel, and the lock valve magnetic ring 2115 and the valve drive magnet 708 are made of permanent magnetic materials; the ball plug 2114 can be made of ferromagnetic material, the body of the valve block 211 can be cast by engineering plastics or non-magnetic conductivity aluminum alloy, and other parts are made of metal material.
The working process of the device is as follows:
referring to fig. 1C-7C, in a production operation, the cutting process may begin by laying the flexible facestock 100 flat on the platform 2. At this time, the exhaust fan 8 also starts to exhaust air, and air above the platform 2 is sucked into the air collecting channel 25 at the bottom of the platform 2 through the surface material 100, the non-woven fabric 23, the grid 22 and the valve block array layer 21 and collected into the air collecting pipe 24 to be exhausted by the exhaust fan 8, so that negative pressure is generated between the surface material 100 and the platform 2 to adsorb and attach the surface material to the platform 2 so as to prevent the surface material from moving in the cutting process. Along with the movement of the tool bit 6 on the bearing platform 2 according to the designed processing track, the X-axis driving module and the Y-axis driving module 5 drive the valve driving magnet 708 of the valve driving module 7 to follow the current position of the tool bit 6 in real time through the X-axis threaded slider 37 and the Z-axis driving rod 712 respectively. When the valve driving magnet 708 of the valve driving module 7 moves to a certain position along with the tool bit, the ball plug 2114 in the valve block 211 near the tool bit in the platform 2 is attracted by the valve driving magnet 708 to be separated from the constraint of the valve locking magnetic ring 2115 and fall into the ball plug seat 2111 so as to open the air valve 2113, the upper part of the valve block is communicated with the air collecting channel 25 through the air valve 2113 and the air dredging hole 2112, the downward air flow velocity passing through the platform is the largest, so the negative pressure adsorption force of the block-shaped local area near the tool bit on the platform 2 is also the largest, and the ball plug 2114 in the valve block 211 far away from the tool bit 6 in the platform 2 is kept in the air valve 2113 under the magnetic constraint of the valve locking magnetic ring 2115 so as to block the air flow channel, so that the negative pressure adsorption on the platform 2 is mainly limited to the block-shaped area being cut near the tool bit, and therefore, the.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.

Claims (8)

1. The utility model provides a multipurpose array valve cushion cap cutting machine which characterized in that: comprises a frame (1), a bearing platform (2), an X-axis driving module (3), a transition column (4), a Y-axis driving module (5), a tool bit (6), a valve driving module (7) and an exhaust fan (8);
the bearing platform (2) is arranged above the rack (1), the X-axis driving modules (3) are arranged on the front side and the rear side below the bearing platform (2) in two sets, the front end and the rear end of the Y-axis driving module (5) are respectively supported on respective X-axis threaded sliders (37) in the X-axis driving modules (3) on the front side and the rear side by virtue of transition columns (4) and realize horizontal reciprocating movement in the X-axis direction through the X-axis driving module (3), the tool bit (6) is arranged on a Y-axis slider (56) in the Y-axis driving module (5) through a tool bit flange plate (57), and the tool bit (6) can realize horizontal reciprocating movement in the Y-axis direction through the Y-axis driving module (5);
the bearing platform (2) comprises a coaming (22), a valve block array layer (23), a grid (24) and non-woven fabrics (25), the valve block array layer (23), the grid (24) and the non-woven fabrics (25) are sequentially laminated from bottom to top and are supported by a bottom plate (21) and then are wrapped by the coaming (22), the valve block array layer (23) is formed by arranging and supporting valve blocks (231) on the bottom plate (21) according to a two-dimensional array, and a gas collection channel (25) formed between the valve block array layer (21) and the bearing platform bottom plate (210) is connected with an exhaust fan (8) through a gas collection pipe (24);
the plane shape of the valve block (211) is rectangular or regular hexagon, a double-layer transverse partition plate is arranged in the valve block (211), the upper part of the valve block (211) is transversely separated, and the lower part of the valve block is provided with an omnidirectional through channel, a bell-mouth-shaped ball plug seat (2111) and a gas drainage hole (2112) are respectively arranged in the middle and the outer side of the upper layer or the lower layer of the transverse partition plate, correspondingly, a bell-mouth-shaped air valve (2113) is arranged on the lower layer or the upper layer of the transverse partition plate corresponding to the ball plug seat (2111), and the ball plug (2114) is limited to move between the ball plug seat (2111) and the air valve (2113;
the valve driving module (7) is matched with the valve block (211) and can realize the conduction and the closing of an air passage in the valve block (211).
2. The multipurpose array valve cap cutter of claim 1, wherein: the structure of the ball plug (2114) is a ferromagnetic ball wrapped by rubber.
3. The multipurpose array valve cap cutter of claim 2, wherein: the bell-mouth-shaped ball blocking seat (2111) and the air dredging hole (2112) are respectively arranged in the middle and at the outer side of the upper-layer transverse clapboard, and correspondingly, the bell-mouth-shaped air valve (2113) is arranged on the lower-layer transverse clapboard corresponding to the ball blocking seat (2111);
the cutter head (6) penetrates through a cavity in the middle of a cutter head flange plate (57) in the Y-axis driving module (5);
the valve driving module (7) is arranged above the bearing platform (2), the valve driving module (7) comprises a valve driving seat (701), a valve driving electromagnet (702), a valve driving core pipe (703), a valve driving armature (704), a reset spring (705), a buffer cushion (706), a valve driving tray (707) and a valve driving magnet (708), the upper end of the valve driving seat (701) is fixed on a tool bit flange plate (57), the valve driving electromagnet (702) is embedded at the bottom end of the inner side of the valve driving seat (701), the hollow valve driving core pipe (703) with a convex edge at the top end can be slidably penetrated through an inner hole with a narrow beam at the lower part of the valve driving seat (701), the tubular valve driving armature (704) is sleeved at the upper end of the valve driving core pipe (703), the upper end of the reset spring (705) is supported on the step of the convex edge at the upper end of the valve driving core pipe (703) and the lower end is supported in a groove at the middle part of the valve driving seat (701), the annular buffer cushion (706) is embedded in, a valve drive magnet (708) is embedded in the valve drive tray (707) and is provided at the lower end of the valve drive core tube (703) through the latter.
The valve driving module (7) is arranged below the cutter head flange plate (57) through a valve driving seat (701), and a gap of 3-10 mm is formed between the bottom end of a valve driving magnet (708) of the valve driving module (7) and the working surface of the bearing platform (2).
4. The multipurpose array valve cap cutter of claim 2, wherein: the bell-mouth-shaped ball blocking seat (2111) and the air dredging hole (2112) are respectively arranged in the middle and the outer side of the lower-layer transverse clapboard, and correspondingly, the bell-mouth-shaped air valve (2113) is arranged on the upper-layer transverse clapboard corresponding to the ball blocking seat (2111).
5. The multipurpose array valve cap cutter of claim 4, wherein: the valve driving module (7) is arranged below the bearing platform (2) and comprises a valve driving seat (701) and a valve driving magnet (708), the valve driving magnet (708) is embedded in the valve driving seat (701), two ends of the valve driving magnet are respectively arranged on X-axis threaded sliders (37) of the X-axis driving module (3) on the front side and the rear side, and a gap of 3-10 mm is formed between the top end of the valve driving magnet (708) of the valve driving module (7) and the bearing platform bottom plate (210).
6. The multipurpose array valve cap cutter of claim 4, wherein: the valve driving module (7) is arranged below the bearing platform (2) and comprises a Z-axis base (710), a Z-axis guide rail (711), a Z-axis driving rod (712), a Z-axis main synchronizing wheel (713), a Z-axis auxiliary synchronizing wheel (714), a Z-axis synchronous belt (715), a Z-axis sliding block (716), a valve driving flange plate (717), a valve driving seat (718) and a valve driving magnet (719), wherein the Z-axis guide rail (711) is fixed on the Z-axis base (710), the Z-axis synchronous belt (715) surrounds the Z-axis main synchronizing wheel (713) and the Z-axis auxiliary synchronizing wheel (714) which are respectively arranged at two ends of the Z-axis base (710) through bearings, the Z-axis sliding block (716) connected in series to the Z-axis synchronous belt (715) is slidably arranged on the Z-axis guide rail (711), and the Z-axis driving rod (712) is connected with a main shaft of a Y-axis motor (52);
the valve driving magnet (708) is embedded in the valve driving seat (701) and arranged on the Z-axis sliding block (716) through a valve driving flange plate (717), and a gap of 3-10 mm is formed between the top end of the valve driving magnet (708) and the bearing platform bottom plate (210).
7. The multi-purpose array valve cap cutter according to any one of claims 1-6, wherein: the X-axis driving module (3) comprises an X-axis guide rail (31), an X-axis motor (32), an X-axis coupler (33), an X-axis main end seat (34), an X-axis auxiliary end seat (35), an X-axis screw rod (36) and an X-axis thread sliding block (37), wherein the X-axis main end seat (34) and the X-axis auxiliary end seat (35) are respectively arranged at two ends of the X-axis guide rail (31), two ends of the X-axis screw rod (36) are respectively supported on the X-axis main end seat (34) and the X-axis auxiliary end seat (35) through bearings, the X-axis thread sliding block (37) sleeved on the X-axis screw rod (36) can be slidably supported on the X-axis guide rail (31), the X-axis motor (32) is fixed at the outer side of the X-axis main end seat (34) and a motor shaft is connected with a driving end of the X-axis screw rod (36) through.
8. The multi-purpose array valve cap cutter according to any one of claims 1-6, wherein: y axle drive module (5) include Y axle base (50), Y axle guide rail (51), Y axle motor (52), Y axle main synchronizing wheel (53), Y axle vice synchronizing wheel (54), Y axle hold-in range (55), Y axle slider (56) and tool bit flange board (57), Y axle guide rail (51) are fixed in on Y axle base (50), Y axle hold-in range (55) encircle and locate Y axle main synchronizing wheel (53) and Y axle vice synchronizing wheel (54) at Y axle base (50) both ends respectively through the bearing, Y axle slider (56) concatenate in Y axle hold-in range (55) locate Y axle guide rail (51) slidable on, Y axle motor (52) locate the one end of Y axle base (50) and with Y axle main synchronizing wheel (53) with coaxial coupling.
CN202010216941.4A 2020-03-25 2020-03-25 Multipurpose array valve cushion cap cutting machine Pending CN111438743A (en)

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PCT/CN2020/101174 WO2021189713A1 (en) 2020-03-25 2020-07-10 Multi-use cutting machine having array valve support platform

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