WO2021169033A1 - 折射率1.50的光致变色树脂镜片及其制备方法 - Google Patents

折射率1.50的光致变色树脂镜片及其制备方法 Download PDF

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WO2021169033A1
WO2021169033A1 PCT/CN2020/088779 CN2020088779W WO2021169033A1 WO 2021169033 A1 WO2021169033 A1 WO 2021169033A1 CN 2020088779 W CN2020088779 W CN 2020088779W WO 2021169033 A1 WO2021169033 A1 WO 2021169033A1
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refractive index
acrylate
photochromic
resin lens
lens
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PCT/CN2020/088779
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English (en)
French (fr)
Inventor
王传宝
严清波
黄添鸟
李洋
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江苏康耐特光学有限公司
上海康耐特光学有限公司
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Priority to BR112021010078A priority Critical patent/BR112021010078A2/pt
Priority to US17/243,339 priority patent/US20210269569A1/en
Publication of WO2021169033A1 publication Critical patent/WO2021169033A1/zh

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/14Methyl esters, e.g. methyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F218/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid
    • C08F218/02Esters of monocarboxylic acids
    • C08F218/04Vinyl esters
    • C08F218/08Vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • GPHYSICS
    • G02OPTICS
    • G02CSPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00Optical parts
    • G02C7/10Filters, e.g. for facilitating adaptation of the eyes to the dark; Sunglasses
    • G02C7/102Photochromic filters

Definitions

  • the invention belongs to the field of resin lenses, and more specifically, relates to a photochromic resin lens with a refractive index of 1.50 and a preparation method thereof.
  • Photochromic resin lenses are also called "photosensitive lenses". According to the principle of the reversible reaction between light and color, the lens can be quickly darkened under the irradiation of light and ultraviolet rays, blocking strong light and absorbing ultraviolet rays, and has a neutral absorption to visible light; returning to the dark place, it can quickly restore the colorless and transparent state, ensuring the lens Light transmittance. Therefore, the color-changing lens is suitable for both indoor and outdoor use to prevent the sun, ultraviolet light, and glare from damaging the eyes.
  • the chromic dye and the lens monomer are mixed together, and then heated and cured to form a lens with photochromic function.
  • they are basically resin lenses with a refractive index of 1.56, which account for most of the sales market.
  • the main raw material of the resin lens with a refractive index of 1.56 is polyfunctional acrylate plus styrene that dissolves the color changing powder.
  • the cured lens has a refractive index of about 1.545 and an Abbe number of about 41.
  • the other raw material is bisphenol A type acrylate, which is a low-toxic chemical.
  • the purpose of the present invention is to overcome the above shortcomings, provide a photochromic resin lens with a refractive index of 1.50, high Abbe number, clear imaging, good color change effect and safer and more environmentally-friendly wearing, and a preparation method thereof.
  • the present invention provides a photochromic resin lens with a refractive index of 1.50, comprising resin monomers, photochromic organic substances, initiators, antioxidants and light stabilizers in a mass ratio of 100:0.01 ⁇ 0.1 :1 ⁇ 10:0.1 ⁇ 0.9:0.1 ⁇ 0.9; among them, the resin monomer is a mixture of monofunctional acrylate, difunctional acrylate and tetrafunctional acrylate, and the mass ratio is 10 ⁇ 80:10 ⁇ 50:10 ⁇ 50.
  • the resin monomer, photochromic organic substance, initiator, antioxidant and light stabilizer contained in the photochromic resin lens with a refractive index of 1.50 of the present invention preferably have a mass ratio of 100:0.01 ⁇ 0.08:1 ⁇ 5: 0.1-0.5: 0.1-0.5, wherein the resin monomer is a mixture of monofunctional acrylate, bifunctional acrylate, and tetrafunctional acrylate, and the mass ratio is preferably 30-60:20-40:20-40.
  • the refractive index N d of the monofunctional acrylate of the present invention is less than or equal to 1.42, and the refractive index N d of the bifunctional acrylate and the tetrafunctional acrylate is less than or equal to 1.48.
  • the above-mentioned monofunctional acrylate is one or more of methyl methacrylate, vinyl acetate, methyl laurate, and isooctyl acrylate.
  • bifunctional acrylates are polyethylene glycol (meth) diacrylate, tripropylene glycol diacrylate, diethylene glycol diacrylate, polypentylene glycol (meth) diacrylate, neopentyl glycol diacrylate One or more of esters and 1,9-nonanediol diacrylate.
  • the above-mentioned tetrafunctional acrylate is one of di(trimethylolpropane) tetraacrylate, pentaerythritol tetraacrylate, ditrimethylolpropane tetraacrylate, ethoxylated pentaerythritol tetraacrylate, and dipentaerythritol tetraacrylate pentaacrylate.
  • di(trimethylolpropane) tetraacrylate pentaerythritol tetraacrylate
  • ditrimethylolpropane tetraacrylate ditrimethylolpropane tetraacrylate
  • ethoxylated pentaerythritol tetraacrylate ethoxylated pentaerythritol tetraacrylate
  • dipentaerythritol tetraacrylate pentaacrylate dipentaerythritol tetraacrylate
  • the aforementioned photochromic organic substance is one or two of spiropyrans and spirooxazines.
  • the above-mentioned initiator is an azo initiator, preferably azobisisobutyronitrile or azobisisoheptonitrile.
  • antioxidants mentioned above are N,N'-bis[ ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl]hydrazine, N,N'-bis-(3-(3,5- Di-tert-butyl-4-hydroxyphenyl) propionyl) hexamethylene diamine, ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl) n-octadecyl propionate, ⁇ -(3, One of 5-di-tert-butyl-4-hydroxyphenyl) isooctyl propionate and 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl) isocyanuric acid Or several; light stabilizers are bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate, N,N'-bis-(2,2,6,6-tetra Methyl-4-piperidinyl)-1,6-
  • the method for preparing the above-mentioned photochromic resin lens with a refractive index of 1.50 is characterized in that it comprises the following steps:
  • step (1) Put the uniformly mixed material in step (1) into the glass mold through a 1 ⁇ m filter, and seal it with tape;
  • the first heat curing set the initial temperature to 30 ⁇ 35°C, 1h to raise the temperature to 35 ⁇ 40°C, 1h to raise the temperature to 40 ⁇ 45°C, after 6h heat preservation, 6.5h to raise the temperature to 50 ⁇ 55°C, after 1h heat preservation
  • the temperature rises to 85 ⁇ 95°C in 2.5h, and after 2h heat preservation, it drops to 70 ⁇ 50°C in 1h; the temperature rises and falls at a constant speed;
  • the second thermal curing the temperature is 100°C, and the time is 2h for the second thermal curing.
  • the beneficial effects of the present invention are: the present invention can be used as a solvent to dissolve photochromic organic substances and participate in the reaction through specific resin monomers, matching specific refractive index requirements, and preparing refractive index of 1.50.
  • the lens does not contain toxic materials, it is safer and more environmentally friendly to wear and produce, and has high Abbe number, clear imaging, high visible light transmittance, and high product qualification rate; the visible light transmittance under ultraviolet light is less than 20%, the color is dark, and the color is changed. The effect is good.
  • Bifunctional acrylate polyethylene glycol (meth) diacrylate (Korea Hannon)
  • Tetrafunctional acrylate di(trimethylolpropane) tetraacrylate (Korea Hannon)
  • Antioxidant N,N’-bis[ ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl]hydrazine (Nanjing Jingtianwei Chemical Co., Ltd. Antioxidant 1024)
  • Light stabilizer bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate (Nanjing Jingtianwei Chemical Co., Ltd. Light Stabilizer 770)
  • a photochromic resin lens with a refractive index of 1.50 containing resin monomer 10Kg (monofunctional acrylate 3.4kg, bifunctional acrylate 3.3kg, tetrafunctional acrylate 3.3kg), photochromic organic substance 2g, and initiator 100g , Antioxidant 10g and light stabilizer 10g.
  • the method for preparing the lens includes the following steps:
  • step (1) Put the uniformly mixed material in step (1) into the glass mold through a 1 ⁇ m filter, and seal it with tape;
  • the first heat curing set the initial temperature to 30 ⁇ 35°C, 1h to raise the temperature to 35 ⁇ 40°C, 1h to raise the temperature to 40 ⁇ 45°C, after 6h heat preservation, 6.5h to raise the temperature to 50 ⁇ 55°C, after 1h heat preservation
  • the temperature rises to 85 ⁇ 95°C in 2.5h, and after 2h heat preservation, it drops to 70 ⁇ 50°C in 1h; the temperature rises and falls at a constant speed;
  • the second thermal curing the temperature is 100°C, and the time is 2h for the second thermal curing.
  • Monofunctional acrylate vinyl acetate (Shanghai Huzhen Industrial Co., Ltd.)
  • Bifunctional acrylate Tripropylene glycol diacrylate (Taiwan Changxing)
  • Tetrafunctional acrylate pentaerythritol tetraacrylate (Taiwan Changxing)
  • Antioxidant N,N'-bis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl)hexamethylene diamine (Nanjing Jingtianwei Chemical Co., Ltd. Antioxidant 1098)
  • Light stabilizer poly ⁇ [(6-1,1,3,3,-tetramethylbutyl)amino]-S-triol-2,4-diyl ⁇ (Nanjing Jingtianwei Chemical Co., Ltd. Light Stabilizer Agent 783)
  • a photochromic resin lens with a refractive index of 1.50 containing resin monomer 10Kg (monofunctional acrylate 5kg, bifunctional acrylate 2.5kg, tetrafunctional acrylate 2.5kg), photochromic organic substance 5g, initiator 400g, Antioxidant 40g and light stabilizer 30g.
  • the method for preparing the lens includes the following steps:
  • step (1) Put the uniformly mixed material in step (1) into the glass mold through a 1 ⁇ m filter, and seal it with tape;
  • the first heat curing set the initial temperature to 30 ⁇ 35°C, 1h to raise the temperature to 35 ⁇ 40°C, 1h to raise the temperature to 40 ⁇ 45°C, after 6h heat preservation, 6.5h to raise the temperature to 50 ⁇ 55°C, after 1h heat preservation
  • the temperature rises to 85 ⁇ 95°C in 2.5h, and after 2h heat preservation, it drops to 70 ⁇ 50°C in 1h; the temperature rises and falls at a constant speed;
  • the second thermal curing the temperature is 100°C, and the time is 2h for the second thermal curing;
  • Bifunctional acrylate Diethylene glycol diacrylate (Korea Hannon)
  • Tetrafunctional acrylate ditrimethylolpropane tetraacrylate (Taiwan Changxing)
  • Antioxidant ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl) n-octadecyl propionate (Jiangxi Lote Chemical Co., Ltd. Antioxidant 1076)
  • Light stabilizer Bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate (Light stabilizer 770 of Jiangxi Lote Chemical Co., Ltd.)
  • a photochromic resin lens with a refractive index of 1.50 containing resin monomer 10Kg (monofunctional acrylate 4kg, bifunctional acrylate 3kg, tetrafunctional acrylate 3kg), photochromic organic substance 10g, initiator 1kg, antioxidant 90g of agent and 90g of light stabilizer.
  • the method for preparing the lens includes the following steps:
  • step (1) Put the uniformly mixed material in step (1) into the glass mold through a 1 ⁇ m filter, and seal it with tape;
  • the first heat curing set the initial temperature to 30 ⁇ 35°C, 1h to raise the temperature to 35 ⁇ 40°C, 1h to raise the temperature to 40 ⁇ 45°C, after 6h heat preservation, 6.5h to raise the temperature to 50 ⁇ 55°C, after 1h heat preservation
  • the temperature rises to 85 ⁇ 95°C in 2.5h, and after 2h heat preservation, it drops to 70 ⁇ 50°C in 1h; the temperature rises and falls at a constant speed;
  • the second thermal curing the temperature is 100°C, and the time is 2h for the second thermal curing;
  • a photochromic resin lens with a refractive index of 1.56 resin monomer 10Kg (styrene 2kg, bisphenol A bifunctional acrylate 2.2kg, non-bisphenol A bifunctional acrylate 2.1kg, trifunctional acrylate 2.7 kg, tetrafunctional acrylate 0.9kg), chain transfer agent bromotrichloromethane 5g, and the rest of the raw material types, amounts and preparation methods are the same as in Example 1.
  • a photochromic resin lens comprising 10Kg of resin monomer (5kg of bifunctional acrylate, 5kg of tetrafunctional acrylate), 2g of photochromic organic substance, 100g of initiator, 10g of antioxidant and 10g of light stabilizer.
  • the types of raw materials and preparation methods are the same as in Example 1.
  • a photochromic resin lens comprising resin monomer 10Kg (monofunctional acrylate 5kg, difunctional acrylate 5kg), photochromic organic substance 2g, initiator 100g, antioxidant 10g and light stabilizer 10g.
  • resin monomer 10Kg monomer 10Kg (monofunctional acrylate 5kg, difunctional acrylate 5kg)
  • photochromic organic substance 2g photochromic organic substance 2g
  • initiator 100g initiator 100g
  • antioxidant 10g antioxidant 10g
  • light stabilizer 10g The types of raw materials and preparation methods are the same as in Example 1.
  • a photochromic resin lens the resin monomer contains resin monomer 10Kg (monofunctional acrylate 3.4kg, bifunctional acrylate 3.3kg, tetrafunctional acrylate 3.3kg), photochromic organic substance 2g, and initiator 100g , Antioxidant 10g and light stabilizer 10g, the monofunctional acrylate is o-phenylphenoxyethyl acrylate (refractive index is 1.528), and the bifunctional acrylate is 3 (ethoxy) bisphenol A diacrylate ( The refractive index is 1.540), the tetrafunctional acrylate is dipentaerythritol hexamethacrylate (refractive index is 1.486), and the preparation method is the same as in Example 1.
  • resin monomer 10Kg monomer 3.4kg, bifunctional acrylate 3.3kg, tetrafunctional acrylate 3.3kg
  • photochromic organic substance 2g and initiator 100g
  • Antioxidant 10g and light stabilizer 10g the monofunctional acrylate is
  • a photochromic resin lens containing resin monomer 10Kg (monofunctional acrylate 3.4kg, bifunctional acrylate 3.3kg, tetrafunctional acrylate 3.3kg), photochromic organic substance 15g, initiator 1.5kg, antioxidant Agent 100g and light stabilizer 100g.
  • resin monomer 10Kg monomer 10Kg (monofunctional acrylate 3.4kg, bifunctional acrylate 3.3kg, tetrafunctional acrylate 3.3kg)
  • photochromic organic substance 15g containing photochromic organic substance 15g, initiator 1.5kg, antioxidant Agent 100g and light stabilizer 100g.
  • a photochromic resin lens The type and amount of raw materials are the same as in Example 1.
  • the preparation method includes the following steps:
  • step (1) Put the uniformly mixed material in step (1) into the glass mold through a 1 ⁇ m filter, and seal it with tape;
  • the first heat curing set the initial temperature to 30 ⁇ 35°C, 1h heat up to 40 ⁇ 45°C, 1h heat up to 50 ⁇ 55°C, after 6h heat preservation, 6.5h heat up to 60 ⁇ 65°C, keep heat for 1h
  • the second thermal curing the temperature is 100°C, and the time is 2h for the second thermal curing.
  • Table 1 shows the performance comparison of the lenses described in the above embodiments and the comparative examples.
  • the measuring equipment of refractive index and Abbe number is Abbe refractometer, the measuring equipment of visible light transmittance is TM-3 spectrum tester, and the hardness measuring equipment is Barcol hardness tester.
  • the qualified lens in the table only means that the lens is not broken when the mold is opened. , And there is no point, injury, face shape, garbage, hair, cracked edge problems.
  • a refractive index of 1.56 refers to a lens with a refractive index ranging from 1.545 to 1.550, and a refractive index of 1.50 refers to a lens with a refractive index of 1.50 ⁇ 0.005; Abbe coefficients within the range of 58 plus or minus 5% are regarded as Abbe coefficients. 58.
  • the refractive index of the lens prepared by the embodiment of the present invention is 1.50, the Abbe number is high, the visible light transmittance is high, and the visible light transmittance under ultraviolet light irradiation is low, that is, the color change effect is good, and the lens pass rate is high.
  • Comparative Example 1 is a lens with a refractive index of 1.56. Its Abbe coefficient is much lower than that of the lens of the present invention, and the hardness is also lower than that of the lens of the present invention; The change of the ratio will greatly reduce the pass rate of the lens; from Comparative Example 6, it can be seen that changing the preparation method will also lead to the decrease of the pass rate of the lens. It can also be seen from the various examples and comparative examples that different raw materials will have an impact. While ensuring the improvement of a certain additive on its own performance, it is also necessary to pay attention to whether it has an impact on other properties.

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Abstract

一种折射率1.50的光致变色树脂镜片及其制备方法,该镜片包含树脂单体、光致变色有机物质、引发剂、抗氧剂和光稳定剂,其质量比为100:0.01~0.1:1~10:0.1~0.9:0.1~0.9;其中,树脂单体为单官能团丙烯酸酯、双官能丙烯酸酯和四官能团丙烯酸酯的混合物,其质量比为10~80:10~50:10~50。该低折射率变色树脂镜片折射率为1.50、阿贝系数为58,不含毒性原料,佩戴及生产更安全环保,且阿贝数高,成像清晰,可见光透过率高,产品合格率高;紫外光照射下可见光透过率低于20%,颜色深,变色效果好。

Description

[根据细则37.2由ISA制定的发明名称] 折射率1.50的光致变色树脂镜片及其制备方法 技术领域
本发明属于树脂镜片领域,更具体地,涉及一种折射率1.50的光致变色树脂镜片及其制备方法。
背景技术
光致变色树脂镜片,也有人称为“感光镜片”。根据光色互变可逆反应原理,镜片在光线和紫外线照射下可迅速变暗,阻挡强光并吸收紫外线,对可见光呈中性吸收;回到暗处,能快速恢复无色透明状态,保证镜片的透光度。所以变色镜片适合于室内室外同时使用,防止阳光、紫外光、眩光对眼睛的伤害。
目前,制造变色树脂眼镜片有两种技术,一种是表面涂层技术,这种技术可在高、中、低折射率的镜片表面实现光致变色;另一种为掺入式,将光致变色染料和镜片单体混合一起,然后加热固化制成具有光致变色功能的镜片,目前基本都是折射率为1.56的树脂镜片,占销售市场的绝大部分。折射率1.56树脂镜片其主要的原材料是多官能团丙烯酸酯加上溶解变色粉的苯乙烯,其固化后的镜片的折射率为1.545左右,阿贝系数为41左右。对于欧美等国家来说,不喜欢佩戴1.56折射率的树脂镜片,因为其阿贝系数较低,且其他一种原料是双酚A型的丙烯酸酯,是一种低毒性化学物。
发明内容
本发明的目的是克服以上不足,提供一种折射率为1.50,阿贝系数高,成像清晰,变色效果好且佩戴更安全环保的光致变色树脂镜片,并提供其 制备方法。
为了实现上述目的,本发明提供一种折射率1.50的光致变色树脂镜片,包含树脂单体、光致变色有机物质、引发剂、抗氧剂和光稳定剂,其质量比为100:0.01~0.1:1~10:0.1~0.9:0.1~0.9;其中,树脂单体为单官能团丙烯酸酯、双官能丙烯酸酯和四官能团丙烯酸酯的混合物,其质量比为10~80:10~50:10~50。
本发明所述折射率1.50的光致变色树脂镜片包含的树脂单体、光致变色有机物质、引发剂、抗氧剂和光稳定剂,其质量比优选为100:0.01~0.08:1~5:0.1~0.5:0.1~0.5,其中,树脂单体为单官能团丙烯酸酯、双官能丙烯酸酯和四官能团丙烯酸酯的混合物,其质量比优选为30~60:20~40:20~40。
本发明所述单官能团丙烯酸酯折射率N d小于等于1.42,双官能团丙烯酸酯和四官能团丙烯酸酯的折射率N d小于等于1.48。
上述单官能团丙烯酸酯为甲基丙烯酸甲酯、乙酸乙烯酯、甲基月桂酸酯、丙烯酸异辛酯中的一种或者几种。
上述双官能团丙烯酸酯为聚乙二醇(甲基)二丙烯酸酯、三丙二醇二丙烯酸酯、二乙二醇二丙烯酸酯、聚戊二醇(甲基)二丙烯酸酯、新戊二醇二丙烯酸酯、1,9-壬二醇二丙烯酸酯中的一种或者几种。
上述四官能丙烯酸酯为二(三羟甲基丙烷)四丙烯酸酯、季戊四醇四丙烯酸酯、双三羟甲基丙烷四丙烯酸酯、乙氧化季戊四醇四丙烯酸酯、五丙烯酸二季戊四醇四丙烯酸酯中的一种或者几种。
上述光致变色有机物质为螺吡喃类和螺噁嗪类中的一种或两种。
上述引发剂为偶氮引发剂,优选偶氮二异丁腈或偶氮二异庚腈。
上述抗氧剂为N,N’-双[β-(3,5-二叔丁基-4-羟基苯基)丙酰]肼、N,N’-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺、β-(3,5-二叔丁基-4-羟基苯基)丙酸正十八碳醇酯、β-(3,5-二叔丁基-4-羟基苯基)丙酸异辛醇酯、1,3,5-三(3,5-二叔丁基-4-羟基苄基)异氰尿酸中的一种或者几种;光稳定剂为双 (2,2,6,6-四甲基-4-哌啶基)癸二酸酯、N,N’-双-(2,2,6,6-四甲基-4-哌啶基)-1,6-己二胺与2,4,6-三氯-1,3,5-三嗪的聚合物、聚{[(6-1,1,3,3,-四甲基丁基)氨基]-S-三嗅-2,4-双基}中的一种或者几种。
上述折射率1.50的光致变色树脂镜片的制备方法,其特征在于包括以下步骤:
(1)配料:将树脂单体、光致变色有机物质、引发剂、抗氧剂和光稳定剂按比例称量后混合均匀;可先将光致变色有机物质加入到单官能团丙烯酸酯中,在磁力搅拌下混合均匀形成变色液,待用。然后按比例在剩余的单官能团丙烯酸酯中溶解抗氧剂和光稳定剂,溶解均匀后再加入其他丙烯酸酯单体和变色液,完全溶解后加入引发剂,混合均匀;
(2)浇料:把步骤(1)混合均匀的料经过1μm过滤器注入玻璃模具中,胶带密封;
(3)第一次热固化:设定初始温度30~35℃,1h升温至35~40℃,1h升温至40~45℃,保温6h后,6.5h升温至50~55℃,保温1h后2.5h升温至85~95℃,保温2h后,1h降至70~50℃;温度升降均为匀速;
(4)开模、车边、清洗;
(5)第二次热固化:温度为100℃,时间为2h进行第二次热固化。
与现有技术相比,本发明的有益效果为:本发明通过特定的树脂单体,既可作为溶剂溶解光致变色有机物质又能参与反应,匹配特定的折射率要求,可制备折射率为1.50、阿贝系数为58的低折射率变色树脂镜片。镜片不含毒性原料,佩戴及生产更安全环保,且阿贝数高,成像清晰,可见光透过率高,产品合格率高;紫外光照射下可见光透过率低于20%,颜色深,变色效果好。
具体实施方式
下面将结合具体实施例更详细地描述本发明的优选实施方式。
实施例1
单官能团丙烯酸酯:甲基丙烯酸甲酯(德国德固赛)
双官能丙烯酸酯:聚乙二醇(甲基)二丙烯酸酯(韩国韩农)
四官能团丙烯酸酯:二(三羟甲基丙烷)四丙烯酸酯(韩国韩农)
光致变色有机物质:螺吡喃类(英国Vivimed公司)
引发剂:偶氮二异丁腈(济南洁奥化工有限公司)
抗氧剂:N,N’-双[β-(3,5-二叔丁基-4-羟基苯基)丙酰]肼(南京经天纬化工有限公司抗氧剂1024)
光稳定剂:双(2,2,6,6-四甲基-4-哌啶基)癸二酸酯(南京经天纬化工有限公司光稳定剂770)
一种折射率1.50的光致变色树脂镜片,包含树脂单体10Kg(单官能团丙烯酸酯3.4kg,双官能丙烯酸酯3.3kg,四官能团丙烯酸酯3.3kg),光致变色有机物质2g,引发剂100g,抗氧剂10g和光稳定剂10g。
该镜片的制备方法包括以下步骤:
(1)配料:将光致变色有机物质加入到单官能团丙烯酸酯中,在磁力搅拌下混合均匀形成变色液,待用。然后按比例在剩余的单官能团丙烯酸酯中溶解抗氧剂和光稳定剂,溶解均匀后再加入其他丙烯酸酯单体和变色液,完全溶解后加入引发剂,混合均匀;
(2)浇料:把步骤(1)混合均匀的料经过1μm过滤器注入玻璃模具中,胶带密封;
(3)第一次热固化:设定初始温度30~35℃,1h升温至35~40℃,1h升温至40~45℃,保温6h后,6.5h升温至50~55℃,保温1h后2.5h升温至85~95℃,保温2h后,1h降至70~50℃;温度升降均为匀速;
(4)开模、车边、清洗;
(5)第二次热固化:温度为100℃,时间为2h进行第二次热固化。
实施例2
单官能团丙烯酸酯:乙酸乙烯酯(上海沪震实业有限公司)
双官能丙烯酸酯:三丙二醇二丙烯酸酯(台湾长兴)
四官能团丙烯酸酯:季戊四醇四丙烯酸酯(台湾长兴)
光致变色有机物质:螺噁嗪类(英国Vivimed公司)
引发剂:偶氮二异丁腈(济南洁奥化工有限公司)
抗氧剂:N,N’-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺(南京经天纬化工有限公司抗氧剂1098)
光稳定剂:聚{[(6-1,1,3,3,-四甲基丁基)氨基]-S-三嗅-2,4-双基}(南京经天纬化工有限公司光稳定剂783)
一种折射率1.50的光致变色树脂镜片,包含树脂单体10Kg(单官能团丙烯酸酯5kg,双官能丙烯酸酯2.5kg,四官能团丙烯酸酯2.5kg),光致变色有机物质5g,引发剂400g,抗氧剂40g和光稳定剂30g。
该镜片的制备方法包括以下步骤:
(1)配料:将光致变色有机物质加入到单官能团丙烯酸酯中,在磁力搅拌下混合均匀形成变色液,待用。然后按比例在剩余的单官能团丙烯酸酯中溶解抗氧剂和光稳定剂,溶解均匀后再加入其他丙烯酸酯单体和变色液,完全溶解后加入引发剂,混合均匀;
(2)浇料:把步骤(1)混合均匀的料经过1μm过滤器注入玻璃模具中,胶带密封;
(3)第一次热固化:设定初始温度30~35℃,1h升温至35~40℃,1h升温至40~45℃,保温6h后,6.5h升温至50~55℃,保温1h后2.5h升温至85~95℃,保温2h后,1h降至70~50℃;温度升降均为匀速;
(4)开模、车边、清洗;
(5)第二次热固化:温度为100℃,时间为2h进行第二次热固化;
实施例3
单官能团丙烯酸酯:丙烯酸异辛酯(上海易恩化学技术有限公司)
双官能丙烯酸酯:二乙二醇二丙烯酸酯(韩国韩农)
四官能团丙烯酸酯:双三羟甲基丙烷四丙烯酸酯(台湾长兴)
光致变色有机物质:螺吡喃类(英国Vivimed公司)
引发剂:偶氮二异庚腈(济南洁奥化工有限公司)
抗氧剂:β-(3,5-二叔丁基-4-羟基苯基)丙酸正十八碳醇酯(江西洛特化学有限公司抗氧剂1076)
光稳定剂:双(2,2,6,6-四甲基-4-哌啶基)癸二酸酯(江西洛特化学有限公司光稳定剂770)
一种折射率1.50的光致变色树脂镜片,包含树脂单体10Kg(单官能团丙烯酸酯4kg,双官能丙烯酸酯3kg,四官能团丙烯酸酯3kg),光致变色有机物质10g,引发剂1kg,抗氧剂90g和光稳定剂90g。
该镜片的制备方法包括以下步骤:
(1)配料:将光致变色有机物质加入到单官能团丙烯酸酯中,在磁力搅拌下混合均匀形成变色液,待用。然后按比例在剩余的单官能团丙烯酸酯中溶解抗氧剂和光稳定剂,溶解均匀后再加入其他丙烯酸酯单体和变色液,完全溶解后加入引发剂,混合均匀;
(2)浇料:把步骤(1)混合均匀的料经过1μm过滤器注入玻璃模具中,胶带密封;
(3)第一次热固化:设定初始温度30~35℃,1h升温至35~40℃,1h升温至40~45℃,保温6h后,6.5h升温至50~55℃,保温1h后2.5h升温至85~95℃,保温2h后,1h降至70~50℃;温度升降均为匀速;
(4)开模、车边、清洗;
(5)第二次热固化:温度为100℃,时间为2h进行第二次热固化;
对比例1
一种折射率为1.56的光致变色树脂镜片,树脂单体10Kg(苯乙烯2kg,双酚A类双官能丙烯酸酯2.2kg,非双酚A类双官能丙烯酸酯2.1kg,三官 能团丙烯酸酯2.7kg,四官能团丙烯酸酯0.9kg),链转移剂溴三氯甲烷5g,其余原料种类与用量及制备方法同实施例1。
对比例2
一种光致变色树脂镜片,包含树脂单体10Kg(双官能丙烯酸酯5kg,四官能团丙烯酸酯5kg),光致变色有机物质2g,引发剂100g,抗氧剂10g和光稳定剂10g。原料种类及制备方法同实施例1。
对比例3
一种光致变色树脂镜片,包含树脂单体10Kg(单官能团丙烯酸酯5kg,双官能丙烯酸酯5kg),光致变色有机物质2g,引发剂100g,抗氧剂10g和光稳定剂10g。原料种类及制备方法同实施例1。
对比例4
一种光致变色树脂镜片,树脂单体中包含树脂单体10Kg(单官能团丙烯酸酯3.4kg,双官能丙烯酸酯3.3kg,四官能团丙烯酸酯3.3kg),光致变色有机物质2g,引发剂100g,抗氧剂10g和光稳定剂10g,其中单官能团丙烯酸酯为邻苯基苯氧乙基丙烯酸酯(折射率为1.528),双官能丙烯酸酯为3(乙氧基)双酚A二丙烯酸酯(折射率为1.540),四官能团丙烯酸酯为双季戊四醇六甲基丙烯酸酯(折射率为1.486),制备方法同实施例1。
对比例5
一种光致变色树脂镜片,包含树脂单体10Kg(单官能团丙烯酸酯3.4kg,双官能丙烯酸酯3.3kg,四官能团丙烯酸酯3.3kg),光致变色有机物质15g,引发剂1.5kg,抗氧剂100g和光稳定剂100g。原料种类及制备方法同实施例1。
对比例6
一种光致变色树脂镜片,原料种类及用量同实施例1,制备方法包括以下步骤:
(1)配料:将光致变色有机物质加入到单官能团丙烯酸酯中,在磁力搅 拌下混合均匀形成变色液,待用。然后按比例在剩余的单官能团丙烯酸酯中溶解抗氧剂和光稳定剂,溶解均匀后再加入其他丙烯酸酯单体和变色液,完全溶解后加入引发剂,混合均匀;
(2)浇料:把步骤(1)混合均匀的料经过1μm过滤器注入玻璃模具中,胶带密封;
(3)第一次热固化:设定初始温度30~35℃,1h升温至40~45℃,1h升温至50~55℃,保温6h后,6.5h升温至60~65℃,保温1h后2.5h升温至80~85℃,保温2h后,1h降至70~50℃;温度升降均为匀速;
(4)开模、车边、清洗;
(5)第二次热固化:温度为100℃,时间为2h进行第二次热固化。
上述各实施例与对比例所述镜片的性能比较见表1。
表1各实施例与对比例所述镜片的性能比较
Figure PCTCN2020088779-appb-000001
注:折射率和阿贝系数测量设备为阿贝折光仪,可见光透过率测量设备为TM-3光谱测试仪,硬度测量设备为巴氏硬度计,表中镜片合格仅指镜片开模没有破碎,且无点、伤、面型、垃圾、毛头、裂边问题。
注:折射率1.56指折射率在1.545~1.550范围内的镜片,折射率1.50 指折射率为1.50±0.005的镜片;阿贝系数在58正负百分之五范围内均视为阿贝系数为58。
根据表1数据显示,本发明实施例所制备的镜片折射率1.50,阿贝系数高,可见光透过率高,紫外光照射下可见光透过率低,即变色效果好,镜片合格率高。对比例1为折射率1.56的镜片,其阿贝系数远低于本发明所述镜片,硬度也低于本发明所述镜片;通过对比例2、3、4和5可知,单体种类或原料配比的改变,均会导致镜片合格率大大降低;通过对比例6可知,改变制备方法也会导致镜片合格率降低。通过各实施例和对比例还可看出,不同的原料之间会产生影响,在保证某种添加剂对自身性能的改善的同时,还需注意是否对其他性能产生影响。

Claims (10)

  1. 一种折射率1.50的光致变色树脂镜片,其特征在于包含树脂单体、光致变色有机物质、引发剂、抗氧剂和光稳定剂,其质量比为100:0.01~0.1:1~10:0.1~0.9:0.1~0.9;其中,树脂单体为单官能团丙烯酸酯、双官能丙烯酸酯和四官能团丙烯酸酯的混合物,其质量比为10~80:10~50:10~50。
  2. 根据权利要求1所述的折射率1.50的光致变色树脂镜片,其特征在于所述镜片包含树脂单体、光致变色有机物质、引发剂、抗氧剂和光稳定剂,其质量比为100:0.01~0.08:1~5:0.1~0.5:0.1~0.5;其中,树脂单体为单官能团丙烯酸酯、双官能丙烯酸酯和四官能团丙烯酸酯的混合物,其质量比为30~60:20~40:20~40。
  3. 根据权利要求1或2所述的折射率1.50的光致变色树脂镜片,其特征在于所述单官能团丙烯酸酯折射率N d小于等于1.42,双官能团丙烯酸酯和四官能团丙烯酸酯的折射率N d小于等于1.48。
  4. 根据权利要求3所述的折射率1.50的光致变色树脂镜片,其特征在于所述单官能团丙烯酸酯为甲基丙烯酸甲酯、乙酸乙烯酯、甲基月桂酸酯、丙烯酸异辛酯中的一种或者几种。
  5. 根据权利要求3所述的折射率1.50的光致变色树脂镜片,其特征在于所述双官能团丙烯酸酯为聚乙二醇(甲基)二丙烯酸酯、三丙二醇二丙烯酸酯、二乙二醇二丙烯酸酯、聚戊二醇(甲基)二丙烯酸酯、新戊二醇二丙烯酸酯、1,9-壬二醇二丙烯酸酯中的一种或者几种。
  6. 根据权利要求3所述的折射率1.50的光致变色树脂镜片,其特征在于所述四官能丙烯酸酯为二(三羟甲基丙烷)四丙烯酸酯、季戊四醇四丙烯酸酯、双三羟甲基丙烷四丙烯酸酯、乙氧化季戊四醇四丙烯酸酯、五丙烯酸二季戊四醇四丙烯酸酯中的一种或者几种。
  7. 根据权利要求3所述的折射率1.50的光致变色树脂镜片,其特征在 于所述光致变色有机物质为螺吡喃类和螺噁嗪类中的一种或两种。
  8. 根据权利要求3所述的折射率1.50的光致变色树脂镜片,其特征在于所述引发剂为偶氮引发剂,优选偶氮二异丁腈或偶氮二异庚腈。
  9. 根据权利要求3所述的折射率1.50的光致变色树脂镜片,其特征在于所述的抗氧剂为N,N’-双[β-(3,5-二叔丁基-4-羟基苯基)丙酰]肼、N,N’-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺、β-(3,5-二叔丁基-4-羟基苯基)丙酸正十八碳醇酯、β-(3,5-二叔丁基-4-羟基苯基)丙酸异辛醇酯、1,3,5-三(3,5-二叔丁基-4-羟基苄基)异氰尿酸中的一种或者几种;所述的光稳定剂为双(2,2,6,6-四甲基-4-哌啶基)癸二酸酯、聚{[(6-1,1,3,3,-四甲基丁基)氨基]-S-三嗅-2,4-双基}中的一种或者几种。
  10. 权利要求3所述的折射率1.50的光致变色树脂镜片的制备方法,其特征在于包括以下步骤:
    (1)配料:将树脂单体、光致变色有机物质、引发剂、抗氧剂和光稳定剂按比例称量后混合均匀;
    (2)浇料:把步骤(1)混合均匀的料经过过滤器注入玻璃模具中密封;
    (3)第一次热固化:设定初始温度30~35℃,1h升温至35~40℃,1h升温至40~45℃,保温6h后,6.5h升温至50~55℃,保温1h后2.5h升温至85~95℃,保温2h后,1h降至70~50℃;
    (4)开模、车边、清洗;
    (5)第二次热固化:温度为100℃,时间为2h进行第二次热固化。
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