WO2021166083A1 - Photosensitive resin composition, photosensitive element, method for producing wiring board, and photosensitive element roll - Google Patents
Photosensitive resin composition, photosensitive element, method for producing wiring board, and photosensitive element roll Download PDFInfo
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- WO2021166083A1 WO2021166083A1 PCT/JP2020/006346 JP2020006346W WO2021166083A1 WO 2021166083 A1 WO2021166083 A1 WO 2021166083A1 JP 2020006346 W JP2020006346 W JP 2020006346W WO 2021166083 A1 WO2021166083 A1 WO 2021166083A1
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- WIPO (PCT)
- Prior art keywords
- photosensitive resin
- resin composition
- mass
- binder polymer
- meth
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 78
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 229920000642 polymer Polymers 0.000 claims abstract description 48
- 239000011230 binding agent Substances 0.000 claims abstract description 46
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N coumarin Chemical compound C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 claims abstract description 30
- 150000001875 compounds Chemical class 0.000 claims abstract description 28
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 21
- 229960000956 coumarin Drugs 0.000 claims abstract description 16
- 235000001671 coumarin Nutrition 0.000 claims abstract description 16
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims abstract description 13
- 239000003999 initiator Substances 0.000 claims abstract description 7
- -1 acrylate compound Chemical class 0.000 claims description 45
- 239000011347 resin Substances 0.000 claims description 45
- 229920005989 resin Polymers 0.000 claims description 45
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 26
- 239000000758 substrate Substances 0.000 claims description 23
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 16
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 15
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 14
- 239000000178 monomer Substances 0.000 claims description 13
- 239000001294 propane Substances 0.000 claims description 13
- 238000006116 polymerization reaction Methods 0.000 claims description 12
- 239000003112 inhibitor Substances 0.000 claims description 11
- 239000000539 dimer Substances 0.000 claims description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 6
- OAZWDJGLIYNYMU-UHFFFAOYSA-N Leucocrystal Violet Chemical compound C1=CC(N(C)C)=CC=C1C(C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 OAZWDJGLIYNYMU-UHFFFAOYSA-N 0.000 claims description 5
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims description 3
- 238000000016 photochemical curing Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 63
- 125000004432 carbon atom Chemical group C* 0.000 description 28
- 239000000243 solution Substances 0.000 description 25
- 238000000034 method Methods 0.000 description 24
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- 239000011241 protective layer Substances 0.000 description 16
- 239000003960 organic solvent Substances 0.000 description 15
- 239000007864 aqueous solution Substances 0.000 description 14
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 239000004698 Polyethylene Substances 0.000 description 11
- 238000011161 development Methods 0.000 description 11
- 230000018109 developmental process Effects 0.000 description 11
- 229920000573 polyethylene Polymers 0.000 description 11
- 125000000217 alkyl group Chemical group 0.000 description 10
- 239000004020 conductor Substances 0.000 description 10
- 239000003504 photosensitizing agent Substances 0.000 description 10
- 229920006254 polymer film Polymers 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 230000035945 sensitivity Effects 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000004615 ingredient Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- 238000002835 absorbance Methods 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000005530 etching Methods 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 238000004448 titration Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 3
- KSMGAOMUPSQGTB-UHFFFAOYSA-N 9,10-dibutoxyanthracene Chemical compound C1=CC=C2C(OCCCC)=C(C=CC=C3)C3=C(OCCCC)C2=C1 KSMGAOMUPSQGTB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 125000003282 alkyl amino group Chemical group 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000002788 crimping Methods 0.000 description 3
- 125000004663 dialkyl amino group Chemical group 0.000 description 3
- 235000019441 ethanol Nutrition 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- NSWNXQGJAPQOID-UHFFFAOYSA-N 2-(2-chlorophenyl)-4,5-diphenyl-1h-imidazole Chemical class ClC1=CC=CC=C1C1=NC(C=2C=CC=CC=2)=C(C=2C=CC=CC=2)N1 NSWNXQGJAPQOID-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- 125000004182 2-chlorophenyl group Chemical group [H]C1=C([H])C(Cl)=C(*)C([H])=C1[H] 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- GOLORTLGFDVFDW-UHFFFAOYSA-N 3-(1h-benzimidazol-2-yl)-7-(diethylamino)chromen-2-one Chemical compound C1=CC=C2NC(C3=CC4=CC=C(C=C4OC3=O)N(CC)CC)=NC2=C1 GOLORTLGFDVFDW-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- QZXAEJGHNXJTSE-UHFFFAOYSA-N 7-(ethylamino)-4,6-dimethylchromen-2-one Chemical compound O1C(=O)C=C(C)C2=C1C=C(NCC)C(C)=C2 QZXAEJGHNXJTSE-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 125000002252 acyl group Chemical group 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 2
- 125000004414 alkyl thio group Chemical group 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000011088 calibration curve Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000004181 carboxyalkyl group Chemical group 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 125000000623 heterocyclic group Chemical group 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229940107698 malachite green Drugs 0.000 description 2
- FDZZZRQASAIRJF-UHFFFAOYSA-M malachite green Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1C(C=1C=CC=CC=1)=C1C=CC(=[N+](C)C)C=C1 FDZZZRQASAIRJF-UHFFFAOYSA-M 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 230000007261 regionalization Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- 125000003396 thiol group Chemical group [H]S* 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- SCEFCWXRXJZWHE-UHFFFAOYSA-N 1,2,3-tribromo-4-(2,3,4-tribromophenyl)sulfonylbenzene Chemical compound BrC1=C(Br)C(Br)=CC=C1S(=O)(=O)C1=CC=C(Br)C(Br)=C1Br SCEFCWXRXJZWHE-UHFFFAOYSA-N 0.000 description 1
- UYBWIEGTWASWSR-UHFFFAOYSA-N 1,3-diaminopropan-2-ol Chemical compound NCC(O)CN UYBWIEGTWASWSR-UHFFFAOYSA-N 0.000 description 1
- CSGAUKGQUCHWDP-UHFFFAOYSA-N 1-hydroxy-2,2,6,6-tetramethylpiperidin-4-ol Chemical group CC1(C)CC(O)CC(C)(C)N1O CSGAUKGQUCHWDP-UHFFFAOYSA-N 0.000 description 1
- LHENQXAPVKABON-UHFFFAOYSA-N 1-methoxypropan-1-ol Chemical compound CCC(O)OC LHENQXAPVKABON-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- YQTCQNIPQMJNTI-UHFFFAOYSA-N 2,2-dimethylpropan-1-one Chemical group CC(C)(C)[C]=O YQTCQNIPQMJNTI-UHFFFAOYSA-N 0.000 description 1
- MHDULSOPQSUKBQ-UHFFFAOYSA-N 2-(2-chlorophenyl)-1-[2-(2-chlorophenyl)-4,5-diphenylimidazol-2-yl]-4,5-diphenylimidazole Chemical compound ClC1=CC=CC=C1C(N1C2(N=C(C(=N2)C=2C=CC=CC=2)C=2C=CC=CC=2)C=2C(=CC=CC=2)Cl)=NC(C=2C=CC=CC=2)=C1C1=CC=CC=C1 MHDULSOPQSUKBQ-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- SNFCQJAJPFWBDJ-UHFFFAOYSA-N 2-(4-methoxyphenyl)-4,5-diphenyl-1h-imidazole Chemical class C1=CC(OC)=CC=C1C1=NC(C=2C=CC=CC=2)=C(C=2C=CC=CC=2)N1 SNFCQJAJPFWBDJ-UHFFFAOYSA-N 0.000 description 1
- SFRDXVJWXWOTEW-UHFFFAOYSA-N 2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)CO SFRDXVJWXWOTEW-UHFFFAOYSA-N 0.000 description 1
- VIYWVRIBDZTTMH-UHFFFAOYSA-N 2-[4-[2-[4-[2-(2-methylprop-2-enoyloxy)ethoxy]phenyl]propan-2-yl]phenoxy]ethyl 2-methylprop-2-enoate Chemical compound C1=CC(OCCOC(=O)C(=C)C)=CC=C1C(C)(C)C1=CC=C(OCCOC(=O)C(C)=C)C=C1 VIYWVRIBDZTTMH-UHFFFAOYSA-N 0.000 description 1
- JMWGZSWSTCGVLX-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;2-methylprop-2-enoic acid Chemical class CC(=C)C(O)=O.CC(=C)C(O)=O.CC(=C)C(O)=O.CCC(CO)(CO)CO JMWGZSWSTCGVLX-UHFFFAOYSA-N 0.000 description 1
- KFJDQPJLANOOOB-UHFFFAOYSA-N 2h-benzotriazole-4-carboxylic acid Chemical compound OC(=O)C1=CC=CC2=NNN=C12 KFJDQPJLANOOOB-UHFFFAOYSA-N 0.000 description 1
- ULRPISSMEBPJLN-UHFFFAOYSA-N 2h-tetrazol-5-amine Chemical compound NC1=NN=NN1 ULRPISSMEBPJLN-UHFFFAOYSA-N 0.000 description 1
- NZASAYJPZFDDHB-UHFFFAOYSA-N 3-[7-(diethylamino)-2-oxochromene-3-carbonyl]-5,7-dimethoxychromen-2-one Chemical compound C1=C(OC)C=C2OC(=O)C(C(=O)C3=CC4=CC=C(C=C4OC3=O)N(CC)CC)=CC2=C1OC NZASAYJPZFDDHB-UHFFFAOYSA-N 0.000 description 1
- JIGUICYYOYEXFS-UHFFFAOYSA-N 3-tert-butylbenzene-1,2-diol Chemical compound CC(C)(C)C1=CC=CC(O)=C1O JIGUICYYOYEXFS-UHFFFAOYSA-N 0.000 description 1
- JNRLEMMIVRBKJE-UHFFFAOYSA-N 4,4'-Methylenebis(N,N-dimethylaniline) Chemical compound C1=CC(N(C)C)=CC=C1CC1=CC=C(N(C)C)C=C1 JNRLEMMIVRBKJE-UHFFFAOYSA-N 0.000 description 1
- IMAIAZQPQINLPR-UHFFFAOYSA-N 4,6-diethyl-7-(ethylamino)chromen-2-one Chemical compound O1C(=O)C=C(CC)C2=C1C=C(NCC)C(CC)=C2 IMAIAZQPQINLPR-UHFFFAOYSA-N 0.000 description 1
- MIERBLCDXYWVTF-UHFFFAOYSA-N 4-[[4-(diethylamino)phenyl]methyl]-n,n-diethylaniline Chemical compound C1=CC(N(CC)CC)=CC=C1CC1=CC=C(N(CC)CC)C=C1 MIERBLCDXYWVTF-UHFFFAOYSA-N 0.000 description 1
- LKJDPYZBJFUZNS-UHFFFAOYSA-N 4-methyl-7-(methylamino)chromen-2-one Chemical compound CC1=CC(=O)OC2=CC(NC)=CC=C21 LKJDPYZBJFUZNS-UHFFFAOYSA-N 0.000 description 1
- XESZUVZBAMCAEJ-UHFFFAOYSA-N 4-tert-butylcatechol Chemical compound CC(C)(C)C1=CC=C(O)C(O)=C1 XESZUVZBAMCAEJ-UHFFFAOYSA-N 0.000 description 1
- QXAMGWKESXGGNV-UHFFFAOYSA-N 7-(diethylamino)-1-benzopyran-2-one Chemical compound C1=CC(=O)OC2=CC(N(CC)CC)=CC=C21 QXAMGWKESXGGNV-UHFFFAOYSA-N 0.000 description 1
- ALJRTBKJTPXLCD-UHFFFAOYSA-N 7-(diethylamino)-3-thiophen-2-ylchromen-2-one Chemical compound O=C1OC2=CC(N(CC)CC)=CC=C2C=C1C1=CC=CS1 ALJRTBKJTPXLCD-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/32—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F257/00—Macromolecular compounds obtained by polymerising monomers on to polymers of aromatic monomers as defined in group C08F12/00
- C08F257/02—Macromolecular compounds obtained by polymerising monomers on to polymers of aromatic monomers as defined in group C08F12/00 on to polymers of styrene or alkyl-substituted styrenes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
- C08F265/06—Polymerisation of acrylate or methacrylate esters on to polymers thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/108—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by semi-additive methods; masks therefor
Definitions
- the present disclosure relates to a photosensitive resin composition, a photosensitive element, a method for manufacturing a wiring board, and a photosensitive element roll.
- a resist pattern is formed to obtain the desired wiring.
- a photosensitive resin composition is widely used for forming a resist pattern.
- MSAP Modified Semi Additive Process
- MSAP has been attracting attention as a method capable of forming fine wiring. In this method, in order to form fine wiring, it is necessary to form a resist pattern with higher accuracy than before.
- a photosensitizer is added to the photosensitive resin composition in order to form a resist pattern with high accuracy.
- an anthracene derivatives such as 9,10-dibutoxyanthracene (DBA) are known (see, for example, Patent Document 1).
- the photosensitive resin composition containing DBA is usually used in the form of a photosensitive element sandwiched between polymer films such as polyethylene, but according to the studies of the present inventors, the photosensitive resin composition is available.
- DBA is contained, there may be a problem that the DBA permeates the polymer film and the desired pattern shape cannot be formed at the time of forming the resist pattern. Such a problem occurs particularly prominently when the polymer film is a polyethylene film.
- the photosensitive resin composition containing DBA still has room for improvement in forming a resist pattern having excellent adhesion to the substrate.
- the present disclosure describes a photosensitive resin composition and a photosensitive element capable of forming a resist pattern having excellent adhesion to a substrate and having a good pattern shape, and a method for manufacturing a wiring substrate using them. And to provide a photosensitive element roll.
- the present disclosure contains a binder polymer having a structural unit based on benzyl (meth) acrylate, a photopolymerizable compound, a photopolymerization initiator, and a coumarin-based sensitizer.
- a sex resin composition is provided.
- the photosensitive resin composition by using a binder polymer having a structural unit based on benzyl (meth) acrylate in combination with a coumarin-based sensitizer, it has excellent adhesion to a substrate and has excellent adhesion to a substrate.
- a resist pattern having a good pattern shape can be formed. This is because the coumarin-based sensitizer is less likely to penetrate the polymer film than DBA, and higher sensitivity can be obtained with a small amount of addition, so that the pattern shape of the resist pattern can be improved and the pattern shape can be improved.
- the adhesion of the resist pattern to the substrate can be significantly improved by using the coumarin-based sensitizer in combination with the binder polymer having a structural unit based on benzyl (meth) acrylate. Further, since the amount of the coumarin-based sensitizer added can be reduced, the amount of the solvent for dissolving the sensitizer can also be reduced. Further, since the coumarin-based sensitizer has a lower absorbance than DBA, the exposed light easily reaches the deep part of the photosensitive resin layer at the time of forming the resist pattern, and the photocurability of the bottom of the photosensitive resin layer is enhanced. Can be done. Therefore, the adhesion, the resolution, and the pattern shape can be further improved.
- the content of the coumarin-based sensitizer may be 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the total amount of the binder polymer and the photopolymerizable compound. ..
- the content of the coumarin-based sensitizer is within the above range, it is possible to achieve both excellent adhesion of the resist pattern and good pattern shape at a higher level.
- the content ratio of the structural unit based on the benzyl (meth) acrylate of the binder polymer is 10 to 60% by mass based on the total amount of the monomers constituting the binder polymer. May be good.
- the binder polymer may have a structural unit based on styrene.
- the structural unit based on styrene in the binder polymer, it is possible to achieve both excellent adhesion of the resist pattern and good pattern shape at a higher level.
- the content ratio of the structural unit based on styrene may be 10 to 40% by mass based on the total amount of the monomers constituting the binder polymer.
- the binder polymer may have a structural unit based on the (meth) acrylic acid alkyl ester.
- the content ratio of the structural unit based on the (meth) acrylic acid alkyl ester may be 5 to 40% by mass based on the total amount of the monomers constituting the binder polymer.
- the binder polymer may have a structural unit based on (meth) acrylic acid.
- the content ratio of the structural unit based on (meth) acrylic acid may be 10 to 40% by mass based on the total amount of the monomers constituting the binder polymer.
- the photosensitive resin composition may contain a polymerization inhibitor. Further, the content of the polymerization inhibitor in the photosensitive resin composition may be 0.003 parts by mass or less with respect to 100 parts by mass of the total amount of the binder polymer and the photopolymerizable compound. When the content of the polymerization inhibitor is within the above range, the pattern shape of the resist pattern can be made better.
- the photopolymerization initiator may contain a 2,4,5-triarylimidazole dimer.
- the photopolymerizable compound may contain a bisphenol A type di (meth) acrylate compound.
- the bisphenol A type di (meth) acrylate compound is 2,2-bis (4-((meth) acryloxipentaethoxy) phenyl) propane and / or 2,2-bis (4-((meth) acrylic). It may contain loxydiethoxy) phenyl) propane.
- the photosensitive resin composition may contain leuco crystal violet.
- the present disclosure also provides a photosensitive element comprising a support and a photosensitive resin layer formed on the support using the photosensitive resin composition of the present disclosure.
- the present disclosure further describes a step of providing a photosensitive resin layer on a substrate using the above-mentioned photosensitive resin composition of the present disclosure or the above-mentioned photosensitive element of the present disclosure, and a step of photocuring a part of the above-mentioned photosensitive resin layer.
- a wiring substrate comprising a step of removing the uncured portion of the photosensitive resin layer to form a resist pattern and a step of forming a wiring layer in a portion of the substrate where the resist pattern is not formed. Provide a manufacturing method.
- the present disclosure also provides a photosensitive element roll comprising a winding core and the photosensitive element of the present disclosure wound around the winding core.
- a photosensitive resin composition and a photosensitive element capable of forming a resist pattern having excellent adhesion to a substrate and having a good pattern shape, and a method for manufacturing a wiring substrate using them. And photosensitive element rolls can be provided.
- the term "process” is included in this term not only as an independent process but also as long as the desired action of the process is achieved even if it cannot be clearly distinguished from other processes. Is done.
- the numerical range indicated by using “-” indicates a range including the numerical values before and after "-” as the minimum value and the maximum value, respectively.
- (Meta) acrylic acid means at least one of "acrylic acid” and the corresponding "methacrylic acid”. The same applies to other similar expressions such as (meth) acrylate.
- EO modification means a compound having a (poly) oxyethylene group.
- the amount of each component in the composition is the total amount of the plurality of substances present in the composition unless otherwise specified, when a plurality of substances corresponding to each component are present in the composition.
- the term "solid content” refers to a non-volatile content excluding volatile substances (water, solvent, etc.) in the photosensitive resin composition. That is, the “solid content” refers to a component other than the solvent that remains without volatilizing when the photosensitive resin composition described later is dried, and includes a liquid, starch syrup-like or wax-like component at room temperature (25 ° C.).
- the photosensitive resin composition according to the present embodiment includes (A) component: binder polymer, (B) component: photopolymerizable compound, (C) component: photopolymerization initiator, and (D) component: coumarin-based. Contains a sensitizer.
- the component (A) has a structural unit based on benzyl (meth) acrylate.
- the photosensitive resin composition according to the present embodiment may further contain the component (E): a polymerization inhibitor.
- each component will be described.
- Component (A) Binder polymer
- the photosensitive resin composition contains one or more of the components (A).
- the component (A) contains a binder polymer having a structural unit based on benzyl (meth) acrylate.
- the aromatic ring of the benzyl (meth) acrylate may have a substituent.
- the content ratio of the structural unit based on the benzyl (meth) acrylate is preferably 10 to 60% by mass based on the total amount of the monomers constituting the component (A). , 15 to 55% by mass, more preferably 15 to 35% by mass, and particularly preferably 20 to 30% by mass.
- the binder polymer may have a structural unit based on styrene from the viewpoint of further improving the resolution and adhesion.
- Styrene may have a substituent such as vinyltoluene or ⁇ -methylstyrene.
- the content ratio of the structural unit based on styrene is 10% by mass or more, 20% by mass or more, or 30% by mass or more from the viewpoint of further improving the resolution based on the total amount of the monomers constituting the component (A). It may be 50% by mass or less, 45% by mass or less, or 40% by mass or less from the viewpoint of excellent peeling characteristics.
- the binder polymer may have a structural unit based on a (meth) acrylic acid alkyl ester from the viewpoint of improving alkali developability and peeling properties.
- the (meth) acrylic acid alkyl esters it may have a structural unit based on methyl (meth) acrylate.
- the content ratio of the structural unit based on the (meth) acrylic acid alkyl ester is 5% by mass or more, 10% by mass or more, or 5% by mass or more, based on the total amount of the monomers constituting the component (A) from the viewpoint of excellent peeling characteristics. It may be 14% by mass or more, and may be 40% by mass or less, 30% by mass or less, or 20% by mass or less from the viewpoint of further improving the resolution and adhesion.
- the binder polymer may have a structural unit based on (meth) acrylic acid.
- the content ratio of the structural unit based on (meth) acrylic acid may be 10 to 40% by mass, 15 to 30 parts by mass, and 20 by mass, based on the total amount of the monomers constituting the component (A). It may be up to 30 parts by mass and may be 20 to 25 parts by mass. Thereby, both the resist peeling property and the developability can be improved.
- the acid value of the component (A) may be 60 mgKOH / g or more, 65 mgKOH / g or more, 70 mgKOH / g or more, or 75 mgKOH / g or more from the viewpoint of suitable development, and the cured product of the photosensitive resin composition. From the viewpoint of improving the adhesion (developer resistance), it may be 250 mgKOH / g or less, 240 mgKOH / g or less, or 230 mgKOH / g or less.
- the acid value of the component (A) can be adjusted by the content of the structural unit constituting the component (A) (for example, the structural unit derived from (meth) acrylic acid).
- the weight average molecular weight (Mw) of the component (A) may be 10,000 or more, 20,000 or more, or 25,000 or more from the viewpoint of excellent adhesion (developer resistance) of the cured product of the photosensitive resin composition, which is preferable. It may be 80,000 or less, 50,000 or less, or 40,000 or less from the viewpoint of being able to develop.
- the dispersity (Mw / Mn) of the component (A) may be, for example, 1.5 or more or 2.0 or more, and is 3.5 or less or 3.3 or less from the viewpoint of further improving adhesion and resolution. It may be there.
- the weight average molecular weight and the degree of dispersion can be measured by, for example, gel permeation chromatography (GPC) using a standard polystyrene calibration curve. More specifically, the measurement can be performed under the conditions described in the examples.
- GPC gel permeation chromatography
- the molecular weight can be measured by another method and the average thereof can be calculated.
- the content of the component (A) may be 20% by mass or more, 30% by mass or more, or 40% by mass or more from the viewpoint of excellent film moldability, based on the total solid content of the photosensitive resin composition. From the viewpoint of further excellent sensitivity and resolution, it may be 90% by mass or less, 80% by mass or less, or 65% by mass or less.
- the content of the component (A) is 30 parts by mass or more, 35 parts by mass or more, or 40 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B) from the viewpoint of excellent moldability of the film. It may be 70 parts by mass or less, 65 parts by mass or less, or 60 parts by mass or less from the viewpoint of further improving sensitivity and resolution.
- the photosensitive resin composition may or may not contain a binder polymer other than the component (A) (that is, a binder polymer having no structural unit based on benzyl (meth) acrylate).
- a binder polymer other than the component (A) that is, a binder polymer having no structural unit based on benzyl (meth) acrylate.
- Component (B) Photopolymerizable Compound
- the photosensitive resin composition contains one or more of the components (B).
- the component (B) may be a compound that polymerizes by light, and may be, for example, a compound having an ethylenically unsaturated bond.
- the component (B) may contain a bisphenol A type di (meth) acrylate compound from the viewpoint of further improving alkali developability, resolution, and peeling characteristics after curing.
- Bisphenol A type di (meth) acrylate compounds include 2,2-bis (4-((meth) acryloxipolyethoxy) phenyl) propane (2,2-bis (4-((meth) acryloxipentaethoxy)). Phenyl) propane, etc.), 2,2-bis (4-((meth) acryloxypolypropoxy) phenyl) propane, 2,2-bis (4-((meth) acryloxypolybutoxy) phenyl) propane, 2, Examples thereof include 2-bis (4-((meth) acryloxipolyethoxypolypropoxy) phenyl) propane.
- the component (B) is 2,2-bis (4-((meth) acryloxipentaethoxy) phenyl) propane or 2,2-bis (4-((meth)) from the viewpoint of further improving the resolution and peeling characteristics. It may contain acryloxidiethoxy) phenyl) propane, including 2,2-bis (4-((meth) acryloxipentaethoxy) phenyl) propane and 2,2-bis (4-((meth) acryloxidi). It may be used in combination with ethoxy) phenyl) propane.
- the content of the bisphenol A type di (meth) acrylate compound may be 60% by mass or more or 70% by mass or more based on the total amount of the component (B) from the viewpoint of further improving the resolution of the resist, and is 99% by mass. % Or less, 95% by mass or less, or 90% by mass or less.
- the component (B) may contain trimethylolpropane tri (meth) acrylate or trimethylolmethane tri (meth) acrylate from the viewpoint of further improving peelability, adhesion, and flexibility.
- the trimethylolpropane tri (meth) acrylate or tetramethylolmethane tri (meth) acrylate may be EO-modified, PO-modified, or EO-PO-modified.
- the content of trimethylolpropane tri (meth) acrylate or tetramethylolmethanetri (meth) acrylate is 1 mass from the viewpoint of further improving developability, adhesion, and pattern shape based on the total amount of component (B). % Or more or 10% by mass or more, and from the viewpoint of further improving the peelability, it may be 30% by mass or less or 25% by mass or less.
- the content of the component (B) is 3% by mass or more, 10% by mass or more, or 25% by mass or more from the viewpoint of further improving the sensitivity and resolution based on the total solid content of the photosensitive resin composition. From the viewpoint of excellent moldability of the film, it may be 70% by mass or less, 60% by mass or less, or 50% by mass or less.
- Component (C) Photopolymerization Initiator
- the photosensitive resin composition contains one or more of the components (C).
- the component (C) include 2,4,5-triarylimidazole dimer, aromatic ketone compound, benzoin compound, phosphine oxide compound and the like.
- the component (C) may contain a 2,4,5-triarylimidazole dimer from the viewpoint of further suppressing the penetration of the photosensitizer into the polyethylene film.
- the hydrogen atom bonded to the phenyl group in the 2,4,5-triarylimidazole dimer may be substituted with a halogen atom (chlorine atom or the like).
- Examples of the 2,4,5-triarylimidazole dimer include 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer and 2- (o-chlorophenyl) -4,5-bis- ( Examples thereof include m-methoxyphenyl) imidazole dimer and 2- (p-methoxyphenyl) -4,5-diphenylimidazole dimer.
- the 2,4,5-triarylimidazole dimer is a 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer. It may be 2,2-bis (o-chlorophenyl) -4,5,4', 5'-tetraphenyl-1,2'-biimidazole.
- the content of the 2,4,5-triarylimidazole dimer is 90% by mass or more, 95, based on the total amount of the component (C), from the viewpoint of further suppressing the penetration of the photosensitizer into the polyethylene film. It may be mass% or more, or 99 mass% or more.
- the component (C) may consist only of 2,4,5-triarylimidazole dimer.
- the content of the component (C) is 1% by mass or more, 2% by mass or more, or 3% by mass or more based on the total solid content of the photosensitive resin composition from the viewpoint of further improving the sensitivity and adhesion. It may be 10% by mass or less, 8% by mass or less, or 6% by mass or less.
- Component (D) Coumarin-based sensitizer
- the photosensitive resin composition contains one or more of the components (D).
- the component (D) is used as a photosensitizer.
- Examples of the component (D) include compounds represented by the following general formula (1).
- Z 1 and Z 2 are independently halogen atoms, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, an aryl group having 6 to 14 carbon atoms, an amino group, and 1 to 1 carbon atoms, respectively.
- alkylamino groups dialkylamino groups with 2 to 20 carbon atoms, mercapto groups, alkyl mercapto groups with 1 to 10 carbon atoms, allyl groups, hydroxyalkyl groups with 1 to 20 carbon atoms, carboxyl groups, alkyl groups Is a carboxyalkyl group having 1 to 10, an acyl group having 1 to 10 carbon atoms, an alkoxyl group having 1 to 20 carbon atoms, an alkoxycarbonyl group having 1 to 20 carbon atoms or a group containing a heterocycle, and n is 0.
- An integer of ⁇ 4 and m represent an integer of 0 to 2, respectively.
- at least two of n Z 1 and m Z 2 may form a ring.
- At least one Z 1 is preferably substituted at the 7-position, and at least one Z 2 is preferably substituted at the 4-position. Further, from the viewpoint of sensitivity, it is preferable that the 3-position is not substituted.
- Examples of the halogen atom in the general formula (1) include fluorine, chlorine, bromine, iodine and astatin, and examples of the alkyl group having 1 to 20 carbon atoms include a methyl group, an ethyl group and an n-propyl group.
- Examples of the cycloalkyl group having 3 to 10 carbon atoms include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group and the like.
- Examples of the aryl group having 6 to 14 carbon atoms include a phenyl group, a tolyl group, a xsilyl group, a biphenyl group, a naphthyl group, an anthryl group, a phenanthryl group and the like, and these include a halogen atom, an amino group, a nitro group and a cyano group.
- alkylamino group having 1 to 10 carbon atoms include a methylamino group, an ethylamino group, a propylamino group, an isopropylamino group and the like
- dialkylamino group having 2 to 20 carbon atoms include dimethylamino. Examples thereof include a group, a diethylamino group, a dipropylamino group, and a diisopropylamino group.
- Examples of the alkyl mercapto group having 1 to 10 carbon atoms include a methyl mercapto group, an ethyl mercapto group, and a propyl mercapto group.
- examples of the hydroxyalkyl group having 1 to 20 carbon atoms include a hydroxymethyl group, a hydroxyethyl group, a hydroxypropyl group, a hydroxyisopropyl group, a hydroxybutyl group and the like, and the alkyl group has 1 to 10 carbon atoms.
- Examples of the carboxyalkyl group include a carboxymethyl group, a carboxyethyl group, a carboxypropyl group, a carboxybutyl group and the like.
- Examples of the acyl group having 1 to 10 carbon atoms of the alkyl group include a formyl group, an acetyl group, a propionyl group, a butyryl group, an isobutyryl group, a valeryl group, an isovaleryl group, a pivaloyl group and the like, and have 1 carbon number.
- Examples of the alkoxy group to 20 include a methoxy group, an ethoxy group, a propoxy group, a butoxy group and the like.
- alkoxycarbonyl group having 1 to 20 carbon atoms examples include a methoxycarbonyl group, an ethoxycarbonyl group, a propoxycarbonyl group, a butoxycarbonyl group, and the like
- group containing a heterocycle examples include a frill group and a thienyl group. Examples thereof include a group, a pyrrolyl group, a thiazolyl group, an indrill group, a quinolyl group and the like.
- Z 1 and Z 2 are independently alkyl groups having 1 to 20 carbon atoms, amino groups, alkyl amino groups having 1 to 10 carbon atoms, or dialkyl amino groups having 2 to 20 carbon atoms, respectively. Is preferable. Also in this case, at least two of n Z 1 and m Z 2 may form a ring.
- the coumarin compound represented by the general formula (1) is more preferably a compound represented by the following general formula (2).
- Z 1 , Z 2 and m are synonymous with the above Z 1 , Z 2 and m, and Z 11 and Z 12 are independently hydrogen atoms or alkyl having 1 to 20 carbon atoms, respectively.
- the group and r represent integers from 0 to 3, respectively. At least two of r Z 1 , m Z 2 , Z 11 and Z 12 may form a ring.
- Z 11 and Z 12 are preferably alkyl groups having 1 to 10 carbon atoms independently, and are alkyl groups having 1 to 6 carbon atoms, respectively. Is more preferable.
- suitable Z 1 and Z 2 are the same as described above.
- a compound represented by the general formula (2) in which at least two of m Z 2 , Z 11 and Z 12 form a ring is represented by the following general formula (3).
- Examples thereof include compounds and compounds represented by the following general formula (4).
- Z 1 , Z 11 , Z 12 and r are synonymous with Z 1 , Z 11 , Z 12 and r, and Z 21 represents an atom or group similar to Z 1. Further, s indicates an integer of 0 to 8.
- the suitable Z 1 , Z 11 and Z 12 are the same as described above.
- Z 1 , Z 2 and m are synonymous with Z 1 , Z 2 and m, and Z 31 and Z 32 independently represent the same atom or group as Z 1. Further, t is an integer of 0 to 1, u is an integer of 0 to 6, and v is an integer of 0 to 6, respectively.
- the suitable Z 1 and Z 2 are the same as described above.
- Examples of the compound represented by the general formula (2) include 7-amino-4-methylcoumarin, 7-dimethylamino-4-methylcoumarin, and the like.
- 7-diethylamino-4-methylcoumarin compound represented by the following formula (5)
- 7-methylamino-4-methylcoumarin 7-ethylamino-4-methylcoumarin
- 4,6-dimethyl-7-ethyl Aminocoumarin compound represented by the following formula (6)
- a particularly preferable coumarin compound represented by the general formula (1) is a compound represented by the general formula (4).
- a compound represented by the general formula (4) as a component (D) in combination with a binder polymer having a structural unit based on benzyl (meth) acrylate as a component (A)
- sensitivity, adhesion and adhesion can be obtained.
- the resolution can be significantly improved, and such an effect can be sufficiently obtained even by adding a small amount of the component (D).
- the content of the component (D) is, for example, 0.01 part by mass or more from the viewpoint of further improving sensitivity, adhesion and resolution with respect to 100 parts by mass of the total amount of the component (A) and the component (B). It is preferably 0.02 parts by mass or more, more preferably 0.03 parts by mass or more, still more preferably 0.04 parts by mass or more, and from the viewpoint of improving the resist pattern shape, for example, 0.5 parts by mass or less. Yes, preferably 0.4 parts by mass or less, more preferably 0.3 parts by mass or less, still more preferably 0.2 parts by mass or less, and particularly preferably 0.15 parts by mass or less.
- the photosensitive resin composition may further contain a photosensitizer known as another photosensitizer in addition to the component (D).
- a photosensitizer known as another photosensitizer in addition to the component (D).
- the content of other sensitizers is, for example, 0.01 to 0.50 parts by mass or 0.05 to 0.20 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B). It may be a department.
- the photosensitive resin composition further contains the component (E): polymerization inhibitor from the viewpoint of suppressing polymerization in the unexposed portion during resist pattern formation and further improving the resolution. May be good.
- the polymerization inhibitor may be, for example, t-butylcatechol, 4-hydroxy-2,2,6,6-tetramethylpiperidin-N-oxyl or the like.
- the photosensitive resin composition contains the component (D), even if it does not contain a polymerization inhibitor, it has a resist pattern as compared with the case where it contains a conventional photosensitizer (for example, DBA). It is possible to suppress polymerization in the unexposed portion at the time of formation and to form a resist pattern with higher accuracy. Therefore, the content of the component (E) is 0.01 part by mass or less, 0.005 part by mass or less, 0.003 part by mass or less, based on 100 parts by mass of the total amount of the component (A) and the component (B). It may be 0.0025 parts by mass or less, or 0.002 parts by mass or less, and the photosensitive resin composition may not contain the component (E). The content of the component (E) may be 0.001 part by mass or more with respect to 100 parts by mass of the total amount of the component (A) and the component (B).
- the photosensitive resin composition may further contain one or more of other components other than the above-mentioned components.
- Other components include hydrogen donors (bis [4- (dimethylamino) phenyl] methane, bis [4- (diethylamino) phenyl] methane, leucocrystal violet, N-phenylglycine, etc.), dyes (malachite green, etc.).
- Tribromophenyl sulfone Tribromophenyl sulfone, photocolorant, thermal color inhibitor, plasticizer (p-toluene sulfone amide, etc.), pigment, filler, defoaming agent, flame retardant, stabilizer, adhesion imparting agent, leveling agent, peeling Examples include accelerators, antioxidants, fragrances, imaging agents, thermal cross-linking agents and the like.
- the content of the other components may be 0.005 parts by mass or more, 0.01 parts by mass or more, and 20 parts by mass or less with respect to 100 parts by mass of the total amount of the components (A) and (B). You may.
- the photosensitive resin composition may further contain one or more organic solvents from the viewpoint of adjusting the viscosity.
- the organic solvent include methanol, ethanol, acetone, methyl ethyl ketone, methyl cellosolve, ethyl cellosolve, toluene, N, N-dimethylformamide, propylene glycol monomethyl ether and the like.
- the content of the organic solvent may be 40% by mass or more and 70% by mass or less based on the total amount of the photosensitive resin composition.
- a mixed solvent of toluene and another solvent methanol, ethanol, methyl cellosolve, ethyl cellosolve, etc.
- the photosensitive resin composition contains a coumarin-based sensitizer, good solubility can be easily obtained even if the proportion of toluene in the mixed solvent is reduced, so that the amount of toluene used can be reduced.
- the photosensitive resin composition can be suitably used for forming a resist pattern, and can be particularly preferably used for a method for manufacturing a wiring board, which will be described later.
- FIG. 1 is a schematic cross-sectional view of the photosensitive element according to the embodiment.
- the photosensitive element 1 has a support 2, a photosensitive resin layer 3 provided on the support 2, and a protection provided on the opposite side of the photosensitive resin layer 3 from the support 2. It has a layer 4.
- the support 2 and the protective layer 4 may be polymer films having heat resistance and solvent resistance, respectively, and may be, for example, a polyester film such as a polyethylene terephthalate film, a polyethylene film, a polyolefin film such as a polypropylene film, or the like. ..
- the support 2 and the protective layer 4 may be films of hydrocarbon-based polymers other than polyolefin, respectively.
- the film of the hydrocarbon polymer containing polyolefin may have a low density, for example, a density of 1.014 g / cm or less.
- the support 2 and the protective layer 4 may be stretched films obtained by stretching the low-density hydrocarbon-based polymer film, respectively.
- the type of polymer film constituting the protective layer 4 may be the same as or different from the type of polymer film constituting the support 2.
- polyethylene terephthalate films such as PS series (for example, PS-25) manufactured by Teijin Co., Ltd., polyethylene films such as NF-15 manufactured by Tamapoli Co., Ltd., or Oji Paper Co., Ltd. ( For example, it can be purchased as a polypropylene film manufactured by Alfan MA-410, E-200C), Shinetsu Film Co., Ltd., etc.
- the thickness of the support 2 may be 1 ⁇ m or more or 5 ⁇ m or more from the viewpoint of suppressing damage to the support 2 when the support 2 is peeled from the photosensitive resin layer 3, and is exposed through the support 2. From the viewpoint of suitable exposure, it may be 100 ⁇ m or less, 50 ⁇ m or less, or 30 ⁇ m or less.
- the thickness of the protective layer 4 is 1 ⁇ m or more, 5 ⁇ m or more, or 15 ⁇ m from the viewpoint of suppressing damage to the protective layer 4 when laminating the photosensitive resin layer 3 and the support 2 on the substrate while peeling off the protective layer 4. It may be 100 ⁇ m or less, 50 ⁇ m or less, or 30 ⁇ m or less from the viewpoint of improving productivity.
- the photosensitive resin layer 3 is made of the above-mentioned photosensitive resin composition.
- the thickness of the photosensitive resin layer 3 after drying is from the viewpoint of facilitating coating and improving productivity. It may be 1 ⁇ m or more or 5 ⁇ m or more, and may be 100 ⁇ m or less, 50 ⁇ m or less, or 40 ⁇ m or less from the viewpoint of further improving adhesion and resolution.
- the photosensitive element 1 can be obtained, for example, as follows. First, the photosensitive resin layer 3 is formed on the support 2. The photosensitive resin layer 3 can be formed, for example, by applying a photosensitive resin composition containing an organic solvent to form a coating layer, and drying the coating layer. Next, the protective layer 4 is formed on the surface of the photosensitive resin layer 3 opposite to the support 2.
- the coating layer is formed by a known method such as roll coating, comma coating, gravure coating, air knife coating, die coating, bar coating and the like.
- the coating layer is dried so that the amount of the organic solvent remaining in the photosensitive resin layer 3 is, for example, 2% by mass or less. Specifically, for example, at 70 to 150 ° C. for 5 to 30 minutes. Degree is done.
- the photosensitive element may not be provided with a protective layer, and may be further provided with other layers such as a cushion layer, an adhesive layer, a light absorption layer, and a gas barrier layer.
- the photosensitive element 1 may be, for example, in the form of a sheet, or may be in the form of a photosensitive element roll wound around a winding core in a roll shape. In the photosensitive element roll, the photosensitive element 1 is preferably wound so that the support 2 is on the outside.
- the winding core is made of, for example, polyethylene, polypropylene, polystyrene, polyvinyl chloride, acrylonitrile-butadiene-styrene copolymer or the like.
- the end face of the photosensitive element roll may be provided with an end face separator from the viewpoint of end face protection, and a moisture-proof end face separator may be provided from the viewpoint of edge fusion resistance.
- the photosensitive element 1 may be packaged in, for example, a black sheet having low moisture permeability.
- the photosensitive element 1 can be suitably used for forming a resist pattern, and can be particularly preferably used for a method for manufacturing a wiring board, which will be described later. Since the photosensitive element 1 can suppress the penetration of the photosensitizer into the polyethylene film as compared with the conventional photosensitive element, at least one of the support 2 and the protective layer 4 may be a polyethylene film, as described above. It may be a low-density hydrocarbon-based polymer film or a stretched film thereof.
- FIG. 2 is a schematic view showing a method of manufacturing a wiring board (also referred to as a printed wiring board) according to an embodiment.
- a substrate having an insulating layer 11 and a conductor layer 12 formed on the insulating layer 11 is prepared.
- the conductor layer 12 may be, for example, a metallic copper layer.
- the photosensitive resin layer 13 is provided on the substrate (conductor layer 12).
- the photosensitive resin layer 13 made of the above-mentioned photosensitive resin composition is formed on the substrate (conductor layer 12) by using the above-mentioned photosensitive resin composition or the photosensitive element 1.
- the photosensitive resin layer 13 is formed by applying a photosensitive resin composition onto a substrate and drying it.
- the photosensitive resin layer 13 is pressed against the substrate while heating the photosensitive resin layer 3 of the photosensitive element 1 after removing the protective layer 4 from the photosensitive element 1.
- At the time of crimping at least one of the photosensitive resin layer 3 and the substrate may be heated at, for example, 70 to 130 ° C.
- the pressure at the time of crimping may be, for example, 0.1 to 1.0 MPa.
- the mask 14 is placed on the photosensitive resin layer 13, and the active light 15 is irradiated to expose a region other than the region where the mask 14 is placed to expose the photosensitive resin.
- the layer 13 is photocured.
- the light source of the active light 15 is, for example, an ultraviolet light source such as a carbon arc lamp, a mercury steam arc lamp, a high-pressure mercury lamp, a xenon lamp, a gas laser (argon laser, etc.), a solid-state laser (YAG laser, etc.), a semiconductor laser, or a visible light source. It may be there.
- a part of the photosensitive resin layer 13 is exposed by irradiating the active light 15 with a desired pattern by a direct drawing exposure method such as an LDI exposure method or a DLP exposure method without using the mask 14. You may.
- the region (uncured portion) other than the photocured portion formed by exposure is removed from the substrate by development, and the photocured portion (cured product of the photosensitive resin layer).
- a resist pattern 16 composed of the above is formed.
- the developing method may be, for example, wet development or dry development, preferably wet development.
- the developing solution is appropriately selected according to the composition of the photosensitive resin composition, and may be an alkaline developing solution or an organic solvent developing solution.
- the alkaline developing solution is an alkali hydroxide such as a hydroxide of lithium, sodium or potassium; an alkali carbonate such as a carbonate or bicarbonate of lithium, sodium, potassium or ammonium; an alkali metal such as potassium phosphate or sodium phosphate.
- an alkali hydroxide such as a hydroxide of lithium, sodium or potassium
- an alkali carbonate such as a carbonate or bicarbonate of lithium, sodium, potassium or ammonium
- an alkali metal such as potassium phosphate or sodium phosphate.
- Phosphate Alkali metal pyrophosphate such as sodium pyrophosphate, potassium pyrophosphate, etc .
- Boso Sodium metasilicate; Tetramethylammonium hydroxide
- Ethanolamine Ethylenediamine
- Diethylenetriamine 2-Amino-2-hydroxymethyl-1
- It may be an aqueous solution containing a base such as 3-propanediol; 1,3-diamino-2-propanol; morpholin.
- the alkaline developer is, for example, 0.1 to 5% by mass sodium carbonate aqueous solution, 0.1 to 5% by mass potassium carbonate aqueous solution, 0.1 to 5% by mass sodium hydroxide aqueous solution, 0.1 to 5% by mass. It may be an aqueous solution of sodium acid or the like.
- the pH of the alkaline developer may be, for example, 9-11.
- the alkaline developer may further contain a surface active agent, an antifoaming agent, an organic solvent and the like.
- organic solvent include acetone, ethyl acetate, alkoxyethanol having an alkoxy group having 1 to 4 carbon atoms, ethyl alcohol, isopropyl alcohol, butyl alcohol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether and the like.
- the content of the organic solvent may be 2 to 90% by mass based on the total amount of the alkaline developer.
- the organic solvent developer may contain an organic solvent such as 1,1,1-trichloroethane, N-methylpyrrolidone, N, N-dimethylformamide, cyclohexanone, methyl isobutyl ketone and ⁇ -butyrolactone.
- the organic solvent developer may further contain 1 to 20% by mass of water.
- the resist pattern 16 is further cured by further heating at 60 to 250 ° C. or further exposure at 0.2 to 10 J / cm 2 as necessary. You may.
- the wiring layer 17 is formed by, for example, plating a portion of the conductor layer 12 where the resist pattern 16 is not formed.
- the wiring layer 17 may be made of the same material as the conductor layer 12, or may be made of a different material.
- the wiring layer 17 may be, for example, a metallic copper layer.
- the plating treatment may be one or both of an electrolytic plating treatment and an electroless plating treatment.
- the resist pattern 16 is removed, and the conductor layer 12 provided at a position corresponding to the resist pattern 16 is removed. As a result, the wiring board 18 in which the wiring layer 17 is formed on the board is obtained.
- the resist pattern 16 can be removed by, for example, developing with a strong alkaline aqueous solution by a dipping method, a spray method, or the like.
- the strongly alkaline aqueous solution may be, for example, a 1 to 10 mass% sodium hydroxide aqueous solution, a 1 to 10 mass% potassium hydroxide aqueous solution, or the like.
- the conductor layer 12 can be removed by an etching process.
- the etching solution is appropriately selected according to the type of the conductor layer 12, and may be, for example, a cupric chloride solution, a ferric chloride solution, an alkali etching solution, a hydrogen peroxide etching solution, or the like.
- the mixture is stirred while blowing nitrogen gas into the flask and heated to 80 ° C. I let you.
- the solution (a) was added dropwise to the mixed solution in the flask over 4 hours at a constant dropping rate, and then the mixture was stirred at 80 ° C. for 2 hours.
- the solution (b) was added dropwise to the solution in the flask over 10 minutes at a constant dropping rate, and then the solution in the flask was stirred at 80 ° C. for 3 hours. Further, the solution in the flask was heated to 95 ° C.
- the weight average molecular weight was measured by gel permeation chromatography (GPC) and derived by conversion using a standard polystyrene calibration curve.
- GPC condition Pump: Hitachi L-6000 type (manufactured by Hitachi, Ltd., product name)
- Eluent tetrahydrofuran Measurement temperature: 40 ° C
- Flow rate 2.05 mL / min
- Detector Hitachi L-3300 type RI (manufactured by Hitachi, Ltd., product name)
- the glass transition temperature was measured using a DSC (PerkinElmer, DSC-7 type) under the conditions of a sample amount of 10 mg, a heating rate of 10 ° C./min, and a measurement atmosphere: air.
- the acid value was measured by a neutralization titration method based on JIS K0070. First, a solution of the binder polymer was heated at 130 ° C. for 1 hour to remove volatiles to obtain a solid content. Then, after 1 g of the solid binder polymer was precisely weighed, 30 g of acetone was added to the binder polymer, and this was uniformly dissolved to obtain a resin solution. Next, an appropriate amount of phenolphthalein, which is an indicator, was added to the resin solution, and neutralization titration was performed using a 0.1 mol / L potassium hydroxide aqueous solution. Then, the acid value was calculated by the following formula.
- Acid value 0.1 x V x f1 x 56.1 / (Wp x I / 100)
- V is the titration amount (mL) of the 0.1 mol / L potassium hydroxide aqueous solution used for titration
- f1 is the factor (concentration conversion coefficient) of the 0.1 mol / L potassium hydroxide aqueous solution
- Wp is the measured resin solution.
- the mass (g) and I of the above indicate the ratio (mass%) of the non-volatile content in the measured resin solution.
- Examples 1 to 3 and Comparative Examples 1 to 3 ⁇ Preparation of photosensitive resin composition>
- Each of the components shown in Table 2 was mixed in the blending amount (part by mass) shown in the same table to prepare a photosensitive resin composition.
- the blending amount (parts by mass) of the component (A) shown in Table 2 is the mass of the non-volatile component (solid content). Details of each component shown in Table 2 are as follows.
- LCV Leuco Crystal Violet (manufactured by Yamada Chemical Co., Ltd.)
- SF-808H Mixture of carboxybenzotriazole, 5-amino-1H-tetrazole, methoxypropanol (manufactured by Sanwa Kasei Co., Ltd.)
- LA-7RD 4-TEMPO (manufactured by Asahi Denka Kogyo Co., Ltd.) MKG: Malachite Green (manufactured by Osaka Organic Chemical Industry Co., Ltd.)
- a polyethylene terephthalate film having a thickness of 16 ⁇ m (manufactured by Teijin Co., Ltd., trade name “HTF-01”) is prepared as a support, and the photosensitive resin composition is applied onto the support so as to have a uniform thickness.
- 70 ° C. and 110 ° C. were sequentially dried in a hot air convection dryer to form a photosensitive resin layer having a thickness of 25 ⁇ m after drying.
- a polyethylene film (manufactured by Tamapoli Co., Ltd., trade name "NF-15") is bonded onto this photosensitive resin layer as a protective layer, and a photosensitive element in which a support, a photosensitive resin layer, and a protective layer are laminated in order is formed. Obtained.
- a copper-clad laminate (base, manufactured by Hitachi Kasei Co., Ltd., trade name "MCL-E-679"), which is a glass epoxy material in which copper foil (thickness: 35 ⁇ m) is laminated on both sides, is applied to the surface roughening treatment liquid “MEC”.
- Surface treatment was performed using "Epoxy Bond CZ-8100" (manufactured by MEC COMPANY, trade name). Then, after washing with water, pickling and washing with water, it was dried with an air stream.
- the surface-treated copper-clad laminate was heated to 80 ° C., and the photosensitive elements were laminated so that the photosensitive resin layer was in contact with the copper surface while peeling off the protective layer.
- a copper-clad laminate, a photosensitive resin layer, and a laminate in which the support was laminated in this order were obtained.
- the obtained laminate was used as a test piece in the test shown below.
- Lamination was performed using a heat roll at 110 ° C. at a crimping pressure of 0.4 MPa and a roll speed of 1.5 m / min.
- the laminate was cut into 5 cm squares to obtain a test piece for measuring the minimum development time. After peeling the support from the test piece, the unexposed photosensitive resin layer was spray-developed at a pressure of 0.15 MPa using a 1% by mass sodium carbonate aqueous solution at 30 ° C., and the unexposed portion of 1 mm or more was removed.
- the shortest development time was defined as the shortest time that could be visually confirmed.
- the nozzle used was a full cone type. The distance between the test piece and the tip of the nozzle was 6 cm, and the test pieces were arranged so that the center of the test piece and the center of the nozzle coincided with each other. The shorter the minimum development time (unit: seconds), the better the developability. The results are shown in Table 2.
- the support was peeled off from the laminate to expose the photosensitive resin layer, and the unexposed portion was removed by spraying a 1% by mass sodium carbonate aqueous solution at 30 ° C. for 60 seconds.
- the space portion (unexposed portion) is removed without residue, and the line portion (exposed portion) is formed by the minimum value of the line width / space width in the resist pattern formed without meandering and chipping.
- Adhesion was evaluated. The smaller this value is, the better the adhesion is. The results are shown in Table 2.
- the line thickness was evaluated by measuring the difference between the design dimension of the line width in the drawing pattern and the line width (top width) of the formed resist pattern, and evaluating it according to the following evaluation criteria. The results are shown in Table 2.
- Photosensitive element 1 ... Photosensitive element, 2 ... Support, 3, 13 ... Photosensitive resin layer, 4 ... Protective layer, 11 ... Insulating layer, 12 ... Conductor layer, 14 ... Mask, 15 ... Active light, 16 ... Resist pattern, 17 ... wiring layer, 18 ... wiring board.
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Abstract
This photosensitive resin composition comprises a binder polymer having a structural unit based on benzyl (meth)acrylate, a photopolymerizable compound, a photopolymerization initiator, and a coumarin sensitizer.
Description
本開示は、感光性樹脂組成物、感光性エレメント、配線基板の製造方法、及び、感光性エレメントロールに関する。
The present disclosure relates to a photosensitive resin composition, a photosensitive element, a method for manufacturing a wiring board, and a photosensitive element roll.
配線基板の製造においては、所望の配線を得るためにレジストパターンが形成される。レジストパターンの形成には、感光性樹脂組成物が広く用いられている。近年、微細な配線を形成可能な方法としてMSAP(Modified Semi Additive Process)が注目されている。この方法において、微細な配線を形成するためには、従来よりも精度良くレジストパターンを形成する必要がある。
In the manufacture of wiring boards, a resist pattern is formed to obtain the desired wiring. A photosensitive resin composition is widely used for forming a resist pattern. In recent years, MSAP (Modified Semi Additive Process) has been attracting attention as a method capable of forming fine wiring. In this method, in order to form fine wiring, it is necessary to form a resist pattern with higher accuracy than before.
精度良くレジストパターンを形成するために、一般に、感光性樹脂組成物には、光増感剤が添加される。光増感剤としては、例えば9,10-ジブトキシアントラセン(DBA)等のアントラセン誘導体が知られている(例えば特許文献1参照)。
In general, a photosensitizer is added to the photosensitive resin composition in order to form a resist pattern with high accuracy. As a photosensitizer, an anthracene derivatives such as 9,10-dibutoxyanthracene (DBA) are known (see, for example, Patent Document 1).
しかし、DBAを含有する感光性樹脂組成物には、更に精度の良いレジストパターンを得るために未だ改善の余地がある。加えて、感光性樹脂組成物は、通常、ポリエチレンのようなポリマーのフィルム間に挟持された感光性エレメントの形態で用いられるが、本発明者らの検討によれば、感光性樹脂組成物がDBAを含有する場合、DBAがポリマーフィルムを浸透してしまい、レジストパターン形成時に所望のパターン形状を形成できないという問題が生じ得る。このような問題は、ポリマーフィルムがポリエチレンフィルムである場合に特に顕著に発生する。
However, there is still room for improvement in the photosensitive resin composition containing DBA in order to obtain a more accurate resist pattern. In addition, the photosensitive resin composition is usually used in the form of a photosensitive element sandwiched between polymer films such as polyethylene, but according to the studies of the present inventors, the photosensitive resin composition is available. When DBA is contained, there may be a problem that the DBA permeates the polymer film and the desired pattern shape cannot be formed at the time of forming the resist pattern. Such a problem occurs particularly prominently when the polymer film is a polyethylene film.
また、DBAを含有する感光性樹脂組成物は、基板に対する優れた密着性を有するレジストパターンを形成する上で未だ改善の余地がある。
Further, the photosensitive resin composition containing DBA still has room for improvement in forming a resist pattern having excellent adhesion to the substrate.
そこで、本開示は、基板に対する優れた密着性を有し、且つ、良好なパターン形状を有するレジストパターンを形成可能な感光性樹脂組成物及び感光性エレメント、並びにそれらを用いた配線基板の製造方法及び感光性エレメントロールを提供することを目的とする。
Therefore, the present disclosure describes a photosensitive resin composition and a photosensitive element capable of forming a resist pattern having excellent adhesion to a substrate and having a good pattern shape, and a method for manufacturing a wiring substrate using them. And to provide a photosensitive element roll.
上記目的を達成するために、本開示は、ベンジル(メタ)アクリレートに基づく構造単位を有するバインダーポリマーと、光重合性化合物と、光重合開始剤と、クマリン系増感剤と、を含有する感光性樹脂組成物を提供する。
In order to achieve the above object, the present disclosure contains a binder polymer having a structural unit based on benzyl (meth) acrylate, a photopolymerizable compound, a photopolymerization initiator, and a coumarin-based sensitizer. A sex resin composition is provided.
上記感光性樹脂組成物によれば、ベンジル(メタ)アクリレートに基づく構造単位を有するバインダーポリマーと、クマリン系増感剤とを組み合わせて用いることにより、基板に対する優れた密着性を有し、且つ、良好なパターン形状を有するレジストパターンを形成することができる。これは、クマリン系増感剤がDBAと比較してポリマーフィルムを浸透し難く、且つ、少ない添加量でより高い感度が得られることから、レジストパターンのパターン形状を良好なものにできると共に、かかるクマリン系増感剤をベンジル(メタ)アクリレートに基づく構造単位を有するバインダーポリマーと併用することにより、レジストパターンの基板に対する密着性を大幅に向上できるためであると考えられる。また、クマリン系増感剤は添加量を低減できることから、増感剤を溶解させるための溶剤量も低減することができる。更に、クマリン系増感剤はDBAと比較して吸光度が低いため、レジストパターン形成時に、露光した光が感光性樹脂層の深部まで到達し易く、感光性樹脂層底部の光硬化性を高めることができる。そのため、密着性、解像度及びパターン形状をより向上させることができる。
According to the above-mentioned photosensitive resin composition, by using a binder polymer having a structural unit based on benzyl (meth) acrylate in combination with a coumarin-based sensitizer, it has excellent adhesion to a substrate and has excellent adhesion to a substrate. A resist pattern having a good pattern shape can be formed. This is because the coumarin-based sensitizer is less likely to penetrate the polymer film than DBA, and higher sensitivity can be obtained with a small amount of addition, so that the pattern shape of the resist pattern can be improved and the pattern shape can be improved. It is considered that this is because the adhesion of the resist pattern to the substrate can be significantly improved by using the coumarin-based sensitizer in combination with the binder polymer having a structural unit based on benzyl (meth) acrylate. Further, since the amount of the coumarin-based sensitizer added can be reduced, the amount of the solvent for dissolving the sensitizer can also be reduced. Further, since the coumarin-based sensitizer has a lower absorbance than DBA, the exposed light easily reaches the deep part of the photosensitive resin layer at the time of forming the resist pattern, and the photocurability of the bottom of the photosensitive resin layer is enhanced. Can be done. Therefore, the adhesion, the resolution, and the pattern shape can be further improved.
上記感光性樹脂組成物において、上記クマリン系増感剤の含有量が、上記バインダーポリマー及び上記光重合性化合物の総量100質量部に対して、0.01~0.5質量部であってよい。クマリン系増感剤の含有量が上記範囲内であることで、レジストパターンの優れた密着性と良好なパターン形状とをより高水準で両立させることができる。
In the photosensitive resin composition, the content of the coumarin-based sensitizer may be 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the total amount of the binder polymer and the photopolymerizable compound. .. When the content of the coumarin-based sensitizer is within the above range, it is possible to achieve both excellent adhesion of the resist pattern and good pattern shape at a higher level.
上記感光性樹脂組成物において、上記バインダーポリマーは、ベンジル(メタ)アクリレートに基づく構造単位の含有割合が、上記バインダーポリマーを構成する単量体の全量を基準として、10~60質量%であってもよい。
In the photosensitive resin composition, the content ratio of the structural unit based on the benzyl (meth) acrylate of the binder polymer is 10 to 60% by mass based on the total amount of the monomers constituting the binder polymer. May be good.
上記感光性樹脂組成物において、上記バインダーポリマーは、スチレンに基づく構造単位を有していてもよい。バインダーポリマーが、スチレンに基づく構造単位を含むことで、レジストパターンの優れた密着性と良好なパターン形状とをより高水準で両立させることができる。また、上記バインダーポリマーにおいて、スチレンに基づく構造単位の含有割合は、上記バインダーポリマーを構成する単量体の全量を基準として、10~40質量%であってもよい。
In the photosensitive resin composition, the binder polymer may have a structural unit based on styrene. By including the structural unit based on styrene in the binder polymer, it is possible to achieve both excellent adhesion of the resist pattern and good pattern shape at a higher level. Further, in the binder polymer, the content ratio of the structural unit based on styrene may be 10 to 40% by mass based on the total amount of the monomers constituting the binder polymer.
上記感光性樹脂組成物において、上記バインダーポリマーは、(メタ)アクリル酸アルキルエステルに基づく構造単位を有してもよい。また、(メタ)アクリル酸アルキルエステルに基づく構造単位の含有割合は、上記バインダーポリマーを構成する単量体の全量を基準として、5~40質量%であってもよい。
In the photosensitive resin composition, the binder polymer may have a structural unit based on the (meth) acrylic acid alkyl ester. The content ratio of the structural unit based on the (meth) acrylic acid alkyl ester may be 5 to 40% by mass based on the total amount of the monomers constituting the binder polymer.
上記感光性樹脂組成物において、上記バインダーポリマーは、(メタ)アクリル酸に基づく構造単位を有してもよい。また、(メタ)アクリル酸に基づく構造単位の含有割合は、上記バインダーポリマーを構成する単量体の全量を基準として、10~40質量%であってもよい。
In the photosensitive resin composition, the binder polymer may have a structural unit based on (meth) acrylic acid. The content ratio of the structural unit based on (meth) acrylic acid may be 10 to 40% by mass based on the total amount of the monomers constituting the binder polymer.
上記感光性樹脂組成物は、重合禁止剤を含有してもよい。また、上記感光性樹脂組成物における上記重合禁止剤の含有量が、上記バインダーポリマー及び上記光重合性化合物の総量100質量部に対して、0.003質量部以下であってもよい。重合禁止剤の含有量が、上記範囲内であることで、レジストパターンのパターン形状をより良好なものとすることができる。
The photosensitive resin composition may contain a polymerization inhibitor. Further, the content of the polymerization inhibitor in the photosensitive resin composition may be 0.003 parts by mass or less with respect to 100 parts by mass of the total amount of the binder polymer and the photopolymerizable compound. When the content of the polymerization inhibitor is within the above range, the pattern shape of the resist pattern can be made better.
上記感光性樹脂組成物において、光重合開始剤は、2,4,5-トリアリールイミダゾール二量体を含有してもよい。
In the above photosensitive resin composition, the photopolymerization initiator may contain a 2,4,5-triarylimidazole dimer.
上記感光性樹脂組成物において、上記光重合性化合物は、ビスフェノールA型ジ(メタ)アクリレート化合物を含有してもよい。また、上記ビスフェノールA型ジ(メタ)アクリレート化合物は、2,2-ビス(4-((メタ)アクリロキシペンタエトキシ)フェニル)プロパン及び/又は2,2-ビス(4-((メタ)アクリロキシジエトキシ)フェニル)プロパンを含んでいてもよい。
In the photosensitive resin composition, the photopolymerizable compound may contain a bisphenol A type di (meth) acrylate compound. The bisphenol A type di (meth) acrylate compound is 2,2-bis (4-((meth) acryloxipentaethoxy) phenyl) propane and / or 2,2-bis (4-((meth) acrylic). It may contain loxydiethoxy) phenyl) propane.
上記感光性樹脂組成物はロイコクリスタルバイオレットを含有してもよい。
The photosensitive resin composition may contain leuco crystal violet.
本開示はまた、支持体と、該支持体上に上記本開示の感光性樹脂組成物を用いて形成された感光性樹脂層と、を備える感光性エレメントを提供する。
The present disclosure also provides a photosensitive element comprising a support and a photosensitive resin layer formed on the support using the photosensitive resin composition of the present disclosure.
本開示は更に、上記本開示の感光性樹脂組成物又は上記本開示の感光性エレメントを用いて感光性樹脂層を基板上に設ける工程と、上記感光性樹脂層の一部を光硬化させる工程と、上記感光性樹脂層の未硬化部分を除去してレジストパターンを形成する工程と、上記基板の上記レジストパターンが形成されていない部分に配線層を形成する工程と、を備える、配線基板の製造方法を提供する。
The present disclosure further describes a step of providing a photosensitive resin layer on a substrate using the above-mentioned photosensitive resin composition of the present disclosure or the above-mentioned photosensitive element of the present disclosure, and a step of photocuring a part of the above-mentioned photosensitive resin layer. A wiring substrate comprising a step of removing the uncured portion of the photosensitive resin layer to form a resist pattern and a step of forming a wiring layer in a portion of the substrate where the resist pattern is not formed. Provide a manufacturing method.
本開示はまた、巻芯と、当該巻芯に巻回された上記本開示の感光性エレメントと、を備える、感光性エレメントロールを提供する。
The present disclosure also provides a photosensitive element roll comprising a winding core and the photosensitive element of the present disclosure wound around the winding core.
本開示によれば、基板に対する優れた密着性を有し、且つ、良好なパターン形状を有するレジストパターンを形成可能な感光性樹脂組成物及び感光性エレメント、並びにそれらを用いた配線基板の製造方法及び感光性エレメントロールを提供することができる。
According to the present disclosure, a photosensitive resin composition and a photosensitive element capable of forming a resist pattern having excellent adhesion to a substrate and having a good pattern shape, and a method for manufacturing a wiring substrate using them. And photosensitive element rolls can be provided.
以下、本開示の実施形態について詳細に説明する。
Hereinafter, embodiments of the present disclosure will be described in detail.
本明細書において、「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。「(メタ)アクリル酸」とは、「アクリル酸」、及び、それに対応する「メタクリル酸」の少なくとも一方を意味する。(メタ)アクリレート等の他の類似表現についても同様である。本明細書において、「EO変性」とは、(ポリ)オキシエチレン基を有する化合物であることを意味する。
In the present specification, the term "process" is included in this term not only as an independent process but also as long as the desired action of the process is achieved even if it cannot be clearly distinguished from other processes. Is done. The numerical range indicated by using "-" indicates a range including the numerical values before and after "-" as the minimum value and the maximum value, respectively. "(Meta) acrylic acid" means at least one of "acrylic acid" and the corresponding "methacrylic acid". The same applies to other similar expressions such as (meth) acrylate. As used herein, "EO modification" means a compound having a (poly) oxyethylene group.
本明細書において組成物中の各成分の量は、組成物中に各成分に該当する物質が複数存在する場合には、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。本明細書において、「固形分」とは、感光性樹脂組成物において、揮発する物質(水、溶媒等)を除いた不揮発分を指す。すなわち、「固形分」とは、後述する感光性樹脂組成物の乾燥において揮発せずに残る溶媒以外の成分を指し、室温(25℃)で液状、水飴状又はワックス状のものも含む。
In the present specification, the amount of each component in the composition is the total amount of the plurality of substances present in the composition unless otherwise specified, when a plurality of substances corresponding to each component are present in the composition. Means. As used herein, the term "solid content" refers to a non-volatile content excluding volatile substances (water, solvent, etc.) in the photosensitive resin composition. That is, the "solid content" refers to a component other than the solvent that remains without volatilizing when the photosensitive resin composition described later is dried, and includes a liquid, starch syrup-like or wax-like component at room temperature (25 ° C.).
<感光性樹脂組成物>
本実施形態に係る感光性樹脂組成物は、(A)成分:バインダーポリマーと、(B)成分:光重合性化合物と、(C)成分:光重合開始剤と、(D)成分:クマリン系増感剤と、を含有する。ここで、(A)成分は、ベンジル(メタ)アクリレートに基づく構造単位を有する。また、本実施形態に係る感光性樹脂組成物は、(E)成分:重合禁止剤を更に含有していてもよい。以下、各成分について説明する。 <Photosensitive resin composition>
The photosensitive resin composition according to the present embodiment includes (A) component: binder polymer, (B) component: photopolymerizable compound, (C) component: photopolymerization initiator, and (D) component: coumarin-based. Contains a sensitizer. Here, the component (A) has a structural unit based on benzyl (meth) acrylate. Further, the photosensitive resin composition according to the present embodiment may further contain the component (E): a polymerization inhibitor. Hereinafter, each component will be described.
本実施形態に係る感光性樹脂組成物は、(A)成分:バインダーポリマーと、(B)成分:光重合性化合物と、(C)成分:光重合開始剤と、(D)成分:クマリン系増感剤と、を含有する。ここで、(A)成分は、ベンジル(メタ)アクリレートに基づく構造単位を有する。また、本実施形態に係る感光性樹脂組成物は、(E)成分:重合禁止剤を更に含有していてもよい。以下、各成分について説明する。 <Photosensitive resin composition>
The photosensitive resin composition according to the present embodiment includes (A) component: binder polymer, (B) component: photopolymerizable compound, (C) component: photopolymerization initiator, and (D) component: coumarin-based. Contains a sensitizer. Here, the component (A) has a structural unit based on benzyl (meth) acrylate. Further, the photosensitive resin composition according to the present embodiment may further contain the component (E): a polymerization inhibitor. Hereinafter, each component will be described.
(A)成分:バインダーポリマー
感光性樹脂組成物は、(A)成分の1種又は2種以上を含んでいる。(A)成分としては、ベンジル(メタ)アクリレートに基づく構造単位を有するバインダーポリマーを含有する。なお、上記ベンジル(メタ)アクリレートの芳香環には置換基を有していてもよい。 Component (A): Binder polymer The photosensitive resin composition contains one or more of the components (A). The component (A) contains a binder polymer having a structural unit based on benzyl (meth) acrylate. The aromatic ring of the benzyl (meth) acrylate may have a substituent.
感光性樹脂組成物は、(A)成分の1種又は2種以上を含んでいる。(A)成分としては、ベンジル(メタ)アクリレートに基づく構造単位を有するバインダーポリマーを含有する。なお、上記ベンジル(メタ)アクリレートの芳香環には置換基を有していてもよい。 Component (A): Binder polymer The photosensitive resin composition contains one or more of the components (A). The component (A) contains a binder polymer having a structural unit based on benzyl (meth) acrylate. The aromatic ring of the benzyl (meth) acrylate may have a substituent.
(A)成分であるバインダーポリマーにおいて、ベンジル(メタ)アクリレートに基づく構造単位の含有割合は、(A)成分を構成する単量体の全量を基準として、10~60質量%であることが好ましく、15~55質量%であることがより好ましく、15~35質量%であることがさらに好ましく、20~30質量%であることが特に好ましい。これにより、感光性樹脂組成物を含有する感光性樹脂組成物層の回路形成用基板に対する密着性及びレジスト剥離特性を共に良好にすることができる。
In the binder polymer as the component (A), the content ratio of the structural unit based on the benzyl (meth) acrylate is preferably 10 to 60% by mass based on the total amount of the monomers constituting the component (A). , 15 to 55% by mass, more preferably 15 to 35% by mass, and particularly preferably 20 to 30% by mass. As a result, both the adhesion of the photosensitive resin composition layer containing the photosensitive resin composition to the circuit-forming substrate and the resist peeling property can be improved.
上記バインダーポリマーは、解像度及び密着性を更に向上させる観点から、スチレンに基づく構造単位を有していてもよい。なお、スチレンは、ビニルトルエン、α-メチルスチレン等、置換基を有していてもよい。
The binder polymer may have a structural unit based on styrene from the viewpoint of further improving the resolution and adhesion. Styrene may have a substituent such as vinyltoluene or α-methylstyrene.
スチレンに基づく構造単位の含有割合は、(A)成分を構成する単量体の全量を基準として、解像度が更に向上する観点から、10質量%以上、20質量%以上、又は30質量%以上であってよく、剥離特性に優れる観点から、50質量%以下、45質量%以下、又は40質量%以下であってよい。
The content ratio of the structural unit based on styrene is 10% by mass or more, 20% by mass or more, or 30% by mass or more from the viewpoint of further improving the resolution based on the total amount of the monomers constituting the component (A). It may be 50% by mass or less, 45% by mass or less, or 40% by mass or less from the viewpoint of excellent peeling characteristics.
上記バインダーポリマーは、アルカリ現像性及び剥離特性を向上させる観点から、(メタ)アクリル酸アルキルエステルに基づく構造単位を有していてもよい。(メタ)アクリル酸アルキルエステルの中でも、メチル(メタ)アクリレートに基づく構造単位を有してもよい。
The binder polymer may have a structural unit based on a (meth) acrylic acid alkyl ester from the viewpoint of improving alkali developability and peeling properties. Among the (meth) acrylic acid alkyl esters, it may have a structural unit based on methyl (meth) acrylate.
(メタ)アクリル酸アルキルエステルに基づく構造単位の含有割合は、(A)成分を構成する単量体の全量を基準として、剥離特性に優れる観点から、5質量%以上、10質量%以上、又は14質量%以上であってよく、解像度及び密着性が更に向上する観点から、40質量%以下、30質量%以下、又は20質量%以下であってよい。
The content ratio of the structural unit based on the (meth) acrylic acid alkyl ester is 5% by mass or more, 10% by mass or more, or 5% by mass or more, based on the total amount of the monomers constituting the component (A) from the viewpoint of excellent peeling characteristics. It may be 14% by mass or more, and may be 40% by mass or less, 30% by mass or less, or 20% by mass or less from the viewpoint of further improving the resolution and adhesion.
上記バインダーポリマーは、(メタ)アクリル酸に基づく構造単位を有していてもよい。(メタ)アクリル酸に基づく構造単位の含有割合は、(A)成分を構成する単量体の全量を基準として、10~40質量%であってよく、15~30質量部であってく、20~30質量部であってよく、20~25質量部であってよい。これにより、レジスト剥離特性及び現像性を共に良好にすることができる。
The binder polymer may have a structural unit based on (meth) acrylic acid. The content ratio of the structural unit based on (meth) acrylic acid may be 10 to 40% by mass, 15 to 30 parts by mass, and 20 by mass, based on the total amount of the monomers constituting the component (A). It may be up to 30 parts by mass and may be 20 to 25 parts by mass. Thereby, both the resist peeling property and the developability can be improved.
(A)成分の酸価は、好適に現像できる観点から、60mgKOH/g以上、65mgKOH/g以上、70mgKOH/g以上、又は75mgKOH/g以上であってよく、感光性樹脂組成物の硬化物の密着性(耐現像液性)が向上する観点から、250mgKOH/g以下、240mgKOH/g以下、又は230mgKOH/g以下であってよい。(A)成分の酸価は、(A)成分を構成する構造単位の含有量(例えば、(メタ)アクリル酸に由来する構造単位)により調整できる。
The acid value of the component (A) may be 60 mgKOH / g or more, 65 mgKOH / g or more, 70 mgKOH / g or more, or 75 mgKOH / g or more from the viewpoint of suitable development, and the cured product of the photosensitive resin composition. From the viewpoint of improving the adhesion (developer resistance), it may be 250 mgKOH / g or less, 240 mgKOH / g or less, or 230 mgKOH / g or less. The acid value of the component (A) can be adjusted by the content of the structural unit constituting the component (A) (for example, the structural unit derived from (meth) acrylic acid).
(A)成分の重量平均分子量(Mw)は、感光性樹脂組成物の硬化物の密着性(耐現像液性)が優れる観点から、10000以上、20000以上、又は25000以上であってよく、好適に現像できる観点から、80000以下、50000以下、又は40000以下であってよい。(A)成分の分散度(Mw/Mn)は、例えば1.5以上又は2.0以上であってよく、密着性及び解像度が更に向上する観点から、3.5以下又は3.3以下であってよい。
The weight average molecular weight (Mw) of the component (A) may be 10,000 or more, 20,000 or more, or 25,000 or more from the viewpoint of excellent adhesion (developer resistance) of the cured product of the photosensitive resin composition, which is preferable. It may be 80,000 or less, 50,000 or less, or 40,000 or less from the viewpoint of being able to develop. The dispersity (Mw / Mn) of the component (A) may be, for example, 1.5 or more or 2.0 or more, and is 3.5 or less or 3.3 or less from the viewpoint of further improving adhesion and resolution. It may be there.
重量平均分子量及び分散度は、例えば、ゲルパーミエーションクロマトグラフィー(GPC)により標準ポリスチレンの検量線を用いて測定することができる。より具体的には実施例に記載の条件で測定することができる。なお、分子量の低い化合物について、上述の重量平均分子量の測定方法で測定困難な場合には、他の方法で分子量を測定し、その平均を算出することもできる。
The weight average molecular weight and the degree of dispersion can be measured by, for example, gel permeation chromatography (GPC) using a standard polystyrene calibration curve. More specifically, the measurement can be performed under the conditions described in the examples. When it is difficult to measure a compound having a low molecular weight by the above-mentioned method for measuring the weight average molecular weight, the molecular weight can be measured by another method and the average thereof can be calculated.
(A)成分の含有量は、感光性樹脂組成物の固形分全量を基準として、フィルムの成形性に優れる観点から、20質量%以上、30質量%以上、又は40質量%以上であってよく、感度及び解像度に更に優れる観点から、90質量%以下、80質量%以下、又は65質量%以下であってよい。
The content of the component (A) may be 20% by mass or more, 30% by mass or more, or 40% by mass or more from the viewpoint of excellent film moldability, based on the total solid content of the photosensitive resin composition. From the viewpoint of further excellent sensitivity and resolution, it may be 90% by mass or less, 80% by mass or less, or 65% by mass or less.
(A)成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、フィルムの成形性に優れる観点から、30質量部以上、35質量部以上、又は40質量部以上であってよく、感度及び解像度が更に向上する観点から、70質量部以下、65質量部以下、又は60質量部以下であってよい。
The content of the component (A) is 30 parts by mass or more, 35 parts by mass or more, or 40 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B) from the viewpoint of excellent moldability of the film. It may be 70 parts by mass or less, 65 parts by mass or less, or 60 parts by mass or less from the viewpoint of further improving sensitivity and resolution.
感光性樹脂組成物は、(A)成分以外のバインダーポリマー(すなわち、ベンジル(メタ)アクリレートに基づく構造単位を有さないバインダーポリマー)を含んでいてもよく、含まなくてもよい。
The photosensitive resin composition may or may not contain a binder polymer other than the component (A) (that is, a binder polymer having no structural unit based on benzyl (meth) acrylate).
(B)成分:光重合性化合物
感光性樹脂組成物は、(B)成分の1種又は2種以上を含んでいる。(B)成分は、光により重合する化合物であればよく、例えば、エチレン性不飽和結合を有する化合物であってよい。 Component (B): Photopolymerizable Compound The photosensitive resin composition contains one or more of the components (B). The component (B) may be a compound that polymerizes by light, and may be, for example, a compound having an ethylenically unsaturated bond.
感光性樹脂組成物は、(B)成分の1種又は2種以上を含んでいる。(B)成分は、光により重合する化合物であればよく、例えば、エチレン性不飽和結合を有する化合物であってよい。 Component (B): Photopolymerizable Compound The photosensitive resin composition contains one or more of the components (B). The component (B) may be a compound that polymerizes by light, and may be, for example, a compound having an ethylenically unsaturated bond.
(B)成分は、アルカリ現像性、解像度、及び、硬化後の剥離特性を更に向上させる観点から、ビスフェノールA型ジ(メタ)アクリレート化合物を含んでもよい。
The component (B) may contain a bisphenol A type di (meth) acrylate compound from the viewpoint of further improving alkali developability, resolution, and peeling characteristics after curing.
ビスフェノールA型ジ(メタ)アクリレート化合物としては、2,2-ビス(4-((メタ)アクリロキシポリエトキシ)フェニル)プロパン(2,2-ビス(4-((メタ)アクリロキシペンタエトキシ)フェニル)プロパン等)、2,2-ビス(4-((メタ)アクリロキシポリプロポキシ)フェニル)プロパン、2,2-ビス(4-((メタ)アクリロキシポリブトキシ)フェニル)プロパン、2,2-ビス(4-((メタ)アクリロキシポリエトキシポリプロポキシ)フェニル)プロパンなどが挙げられる。
Bisphenol A type di (meth) acrylate compounds include 2,2-bis (4-((meth) acryloxipolyethoxy) phenyl) propane (2,2-bis (4-((meth) acryloxipentaethoxy)). Phenyl) propane, etc.), 2,2-bis (4-((meth) acryloxypolypropoxy) phenyl) propane, 2,2-bis (4-((meth) acryloxypolybutoxy) phenyl) propane, 2, Examples thereof include 2-bis (4-((meth) acryloxipolyethoxypolypropoxy) phenyl) propane.
(B)成分は、解像度及び剥離特性を更に向上させる観点から、2,2-ビス(4-((メタ)アクリロキシペンタエトキシ)フェニル)プロパン又は2,2-ビス(4-((メタ)アクリロキシジエトキシ)フェニル)プロパンを含んでもよく、2,2-ビス(4-((メタ)アクリロキシペンタエトキシ)フェニル)プロパンと、2,2-ビス(4-((メタ)アクリロキシジエトキシ)フェニル)プロパンとを併用してもよい。
The component (B) is 2,2-bis (4-((meth) acryloxipentaethoxy) phenyl) propane or 2,2-bis (4-((meth)) from the viewpoint of further improving the resolution and peeling characteristics. It may contain acryloxidiethoxy) phenyl) propane, including 2,2-bis (4-((meth) acryloxipentaethoxy) phenyl) propane and 2,2-bis (4-((meth) acryloxidi). It may be used in combination with ethoxy) phenyl) propane.
ビスフェノールA型ジ(メタ)アクリレート化合物の含有量は、レジストの解像度が更に向上する観点から、(B)成分の全量を基準として、60質量%以上又は70質量%以上であってよく、99質量%以下、95質量%以下又は90質量%以下であってよい。
The content of the bisphenol A type di (meth) acrylate compound may be 60% by mass or more or 70% by mass or more based on the total amount of the component (B) from the viewpoint of further improving the resolution of the resist, and is 99% by mass. % Or less, 95% by mass or less, or 90% by mass or less.
(B)成分は、剥離性、密着性、柔軟性をより向上させる観点から、トリメチロールプロパントリ(メタ)アクリレート、又はテトラメチロールメタントリ(メタ)アクリレートを含んでもよい。なお、トリメチロールプロパントリ(メタ)アクリレート、又はテトラメチロールメタントリ(メタ)アクリレートはEO変性、PO変性、又は、EO・PO変性されていてもよい。
The component (B) may contain trimethylolpropane tri (meth) acrylate or trimethylolmethane tri (meth) acrylate from the viewpoint of further improving peelability, adhesion, and flexibility. The trimethylolpropane tri (meth) acrylate or tetramethylolmethane tri (meth) acrylate may be EO-modified, PO-modified, or EO-PO-modified.
トリメチロールプロパントリ(メタ)アクリレート、又はテトラメチロールメタントリ(メタ)アクリレートの含有量は、(B)成分の全量を基準として、現像性、密着性、パターン形状をより向上させる観点から、1質量%以上又は10質量%以上であってよく、剥離性をより向上させる観点から、30質量%以下又は25質量%以下であってよい。
The content of trimethylolpropane tri (meth) acrylate or tetramethylolmethanetri (meth) acrylate is 1 mass from the viewpoint of further improving developability, adhesion, and pattern shape based on the total amount of component (B). % Or more or 10% by mass or more, and from the viewpoint of further improving the peelability, it may be 30% by mass or less or 25% by mass or less.
(B)成分の含有量は、感光性樹脂組成物の固形分全量を基準として、感度及び解像度が更に向上する観点から、3質量%以上、10質量%以上、又は25質量%以上であってよく、フィルムの成形性に優れる観点から、70質量%以下、60質量%以下、又は50質量%以下であってよい。
The content of the component (B) is 3% by mass or more, 10% by mass or more, or 25% by mass or more from the viewpoint of further improving the sensitivity and resolution based on the total solid content of the photosensitive resin composition. From the viewpoint of excellent moldability of the film, it may be 70% by mass or less, 60% by mass or less, or 50% by mass or less.
(C)成分:光重合開始剤
感光性樹脂組成物は、(C)成分の1種又は2種以上を含んでいる。(C)成分としては、2,4,5-トリアリールイミダゾール二量体、芳香族ケトン化合物、ベンゾイン化合物、ホスフィンオキサイド化合物等が挙げられる。 Component (C): Photopolymerization Initiator The photosensitive resin composition contains one or more of the components (C). Examples of the component (C) include 2,4,5-triarylimidazole dimer, aromatic ketone compound, benzoin compound, phosphine oxide compound and the like.
感光性樹脂組成物は、(C)成分の1種又は2種以上を含んでいる。(C)成分としては、2,4,5-トリアリールイミダゾール二量体、芳香族ケトン化合物、ベンゾイン化合物、ホスフィンオキサイド化合物等が挙げられる。 Component (C): Photopolymerization Initiator The photosensitive resin composition contains one or more of the components (C). Examples of the component (C) include 2,4,5-triarylimidazole dimer, aromatic ketone compound, benzoin compound, phosphine oxide compound and the like.
(C)成分は、ポリエチレンフィルムへの光増感剤の浸透を更に抑制できる観点から、2,4,5-トリアリールイミダゾール二量体を含んでよい。2,4,5-トリアリールイミダゾール二量体におけるフェニル基に結合する水素原子は、ハロゲン原子(塩素原子等)により置換されていてもよい。
The component (C) may contain a 2,4,5-triarylimidazole dimer from the viewpoint of further suppressing the penetration of the photosensitizer into the polyethylene film. The hydrogen atom bonded to the phenyl group in the 2,4,5-triarylimidazole dimer may be substituted with a halogen atom (chlorine atom or the like).
2,4,5-トリアリールイミダゾール二量体としては、例えば、2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-クロロフェニル)-4,5-ビス-(m-メトキシフェニル)イミダゾール二量体、及び2-(p-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体が挙げられる。ポリエチレンフィルムへの光増感剤の浸透を更に抑制できる観点から、2,4,5-トリアリールイミダゾール二量体は、2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体であってよく、2,2-ビス(o-クロロフェニル)-4,5,4’,5’-テトラフェニル-1,2’-ビイミダゾールであってよい。
Examples of the 2,4,5-triarylimidazole dimer include 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer and 2- (o-chlorophenyl) -4,5-bis- ( Examples thereof include m-methoxyphenyl) imidazole dimer and 2- (p-methoxyphenyl) -4,5-diphenylimidazole dimer. From the viewpoint of further suppressing the penetration of the photosensitizer into the polyethylene film, the 2,4,5-triarylimidazole dimer is a 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer. It may be 2,2-bis (o-chlorophenyl) -4,5,4', 5'-tetraphenyl-1,2'-biimidazole.
2,4,5-トリアリールイミダゾール二量体の含有量は、ポリエチレンフィルムへの光増感剤の浸透を更に抑制できる観点から、(C)成分の全量を基準として、90質量%以上、95質量%以上、又は99質量%以上であってよい。(C)成分は、2,4,5-トリアリールイミダゾール二量体のみからなっていてよい。
The content of the 2,4,5-triarylimidazole dimer is 90% by mass or more, 95, based on the total amount of the component (C), from the viewpoint of further suppressing the penetration of the photosensitizer into the polyethylene film. It may be mass% or more, or 99 mass% or more. The component (C) may consist only of 2,4,5-triarylimidazole dimer.
(C)成分の含有量は、感度及び密着性が更に向上する観点から、感光性樹脂組成物の固形分全量を基準として、1質量%以上、2質量%以上、又は3質量%以上であってよく、10質量%以下、8質量%以下、又は6質量%以下であってよい。
The content of the component (C) is 1% by mass or more, 2% by mass or more, or 3% by mass or more based on the total solid content of the photosensitive resin composition from the viewpoint of further improving the sensitivity and adhesion. It may be 10% by mass or less, 8% by mass or less, or 6% by mass or less.
(D)成分:クマリン系増感剤
感光性樹脂組成物は、(D)成分の1種又は2種以上を含んでいる。(D)成分は、光増感剤として用いられる。(D)成分としては、下記一般式(1)で表される化合物が挙げられる。
式中、Z1及びZ2はそれぞれ独立にハロゲン原子、炭素数1~20のアルキル基、炭素数3~10のシクロアルキル基、炭素数6~14のアリール基、アミノ基、炭素数1~10のアルキルアミノ基、炭素数2~20のジアルキルアミノ基、メルカプト基、炭素数1~10のアルキルメルカプト基、アリル基、炭素数1~20のヒドロキシアルキル基、カルボキシル基、アルキル基の炭素数が1~10のカルボキシアルキル基、アルキル基の炭素数が1~10のアシル基、炭素数1~20のアルコキシル基、炭素数1~20のアルコキシカルボニル基又は複素環を含む基、nは0~4の整数、mは0~2の整数をそれぞれ示す。なお、n個のZ1及びm個のZ2のうち少なくとも2つは環を形成していてもよい。
Component (D): Coumarin-based sensitizer The photosensitive resin composition contains one or more of the components (D). The component (D) is used as a photosensitizer. Examples of the component (D) include compounds represented by the following general formula (1).
In the formula, Z 1 and Z 2 are independently halogen atoms, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, an aryl group having 6 to 14 carbon atoms, an amino group, and 1 to 1 carbon atoms, respectively. 10 alkylamino groups, dialkylamino groups with 2 to 20 carbon atoms, mercapto groups, alkyl mercapto groups with 1 to 10 carbon atoms, allyl groups, hydroxyalkyl groups with 1 to 20 carbon atoms, carboxyl groups, alkyl groups Is a carboxyalkyl group having 1 to 10, an acyl group having 1 to 10 carbon atoms, an alkoxyl group having 1 to 20 carbon atoms, an alkoxycarbonyl group having 1 to 20 carbon atoms or a group containing a heterocycle, and n is 0. An integer of ~ 4 and m represent an integer of 0 to 2, respectively. In addition, at least two of n Z 1 and m Z 2 may form a ring.
感光性樹脂組成物は、(D)成分の1種又は2種以上を含んでいる。(D)成分は、光増感剤として用いられる。(D)成分としては、下記一般式(1)で表される化合物が挙げられる。
一般式(1)において、少なくとも1つのZ1は7位に置換されていることが好ましく、少なくとも1つのZ2は4位に置換されていることが好ましい。また、感度の点からは3位は置換されていないことが好ましい。
In the general formula (1), at least one Z 1 is preferably substituted at the 7-position, and at least one Z 2 is preferably substituted at the 4-position. Further, from the viewpoint of sensitivity, it is preferable that the 3-position is not substituted.
一般式(1)における、ハロゲン原子としては、例えば、フッ素、塩素、臭素、ヨウ素及びアスタチン等が挙げられ、炭素数1~20のアルキル基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、ペンチル基、イソペンチル基、ネオペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基、イコシル基及びこれらの構造異性体等が挙げられる。また、炭素数3~10のシクロアルキル基としては、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基等が挙げられる。炭素数6~14のアリール基としては、例えば、フェニル基、トリル基、キシリル基、ビフェニル基、ナフチル基、アントリル基、フェナントリル基等が挙げられ、これらはハロゲン原子、アミノ基、ニトロ基、シアノ基、メルカプト基、アリル基、炭素数1~20のアルキル基等で置換されていてもよい。炭素数1~10のアルキルアミノ基としては、例えば、メチルアミノ基、エチルアミノ基、プロピルアミノ基、イソプロピルアミノ基等が挙げられ、炭素数2~20のジアルキルアミノ基としては、例えば、ジメチルアミノ基、ジエチルアミノ基、ジプロピルアミノ基、ジイソプロピルアミノ基等が挙げられる。そして、炭素数1~10のアルキルメルカプト基としては、例えば、メチルメルカプト基、エチルメルカプト基、プロピルメルカプト基等が挙げられる。更に、炭素数1~20のヒドロキシアルキル基としては、例えば、ヒドロキシメチル基、ヒドロキシエチル基、ヒドロキシプロピル基、ヒドロキシイソプロピル基、ヒドロキシブチル基等が挙げられ、アルキル基の炭素数が1~10のカルボキシアルキル基としては、例えば、カルボキシメチル基、カルボキシエチル基、カルボキシプロピル基、カルボキシブチル基等が挙げられる。また、アルキル基の炭素数が1~10のアシル基としては、例えば、ホルミル基、アセチル基、プロピオニル基、ブチリル基、イソブチリル基、バレリル基、イソバレリル基、ピバロイル基等が挙げられ、炭素数1~20のアルコキシ基としては、例えば、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基等が挙げられる。そして、炭素数1~20のアルコキシカルボニル基としては、例えば、メトキシカルボニル基、エトキシカルボニル基、プロポキシカルボニル基、ブトキシカルボニル基等が挙げられ、複素環を含む基としては、例えば、フリル基、チエニル基、ピロリル基、チアゾリル基、インドリル基、キノリル基等が挙げられる。
Examples of the halogen atom in the general formula (1) include fluorine, chlorine, bromine, iodine and astatin, and examples of the alkyl group having 1 to 20 carbon atoms include a methyl group, an ethyl group and an n-propyl group. Group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, pentyl group, isopentyl group, neopentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, Examples thereof include a dodecyl group, a tridecyl group, a tetradecyl group, a pentadecyl group, a hexadecyl group, a heptadecyl group, an octadecyl group, a nonadecil group, an icosyl group and structural isomers thereof. Examples of the cycloalkyl group having 3 to 10 carbon atoms include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group and the like. Examples of the aryl group having 6 to 14 carbon atoms include a phenyl group, a tolyl group, a xsilyl group, a biphenyl group, a naphthyl group, an anthryl group, a phenanthryl group and the like, and these include a halogen atom, an amino group, a nitro group and a cyano group. It may be substituted with a group, a mercapto group, an allyl group, an alkyl group having 1 to 20 carbon atoms, or the like. Examples of the alkylamino group having 1 to 10 carbon atoms include a methylamino group, an ethylamino group, a propylamino group, an isopropylamino group and the like, and examples of the dialkylamino group having 2 to 20 carbon atoms include dimethylamino. Examples thereof include a group, a diethylamino group, a dipropylamino group, and a diisopropylamino group. Examples of the alkyl mercapto group having 1 to 10 carbon atoms include a methyl mercapto group, an ethyl mercapto group, and a propyl mercapto group. Further, examples of the hydroxyalkyl group having 1 to 20 carbon atoms include a hydroxymethyl group, a hydroxyethyl group, a hydroxypropyl group, a hydroxyisopropyl group, a hydroxybutyl group and the like, and the alkyl group has 1 to 10 carbon atoms. Examples of the carboxyalkyl group include a carboxymethyl group, a carboxyethyl group, a carboxypropyl group, a carboxybutyl group and the like. Examples of the acyl group having 1 to 10 carbon atoms of the alkyl group include a formyl group, an acetyl group, a propionyl group, a butyryl group, an isobutyryl group, a valeryl group, an isovaleryl group, a pivaloyl group and the like, and have 1 carbon number. Examples of the alkoxy group to 20 include a methoxy group, an ethoxy group, a propoxy group, a butoxy group and the like. Examples of the alkoxycarbonyl group having 1 to 20 carbon atoms include a methoxycarbonyl group, an ethoxycarbonyl group, a propoxycarbonyl group, a butoxycarbonyl group, and the like, and examples of the group containing a heterocycle include a frill group and a thienyl group. Examples thereof include a group, a pyrrolyl group, a thiazolyl group, an indrill group, a quinolyl group and the like.
一般式(1)において、Z1及びZ2は、それぞれ独立に炭素数1~20のアルキル基、アミノ基、炭素数1~10のアルキルアミノ基又は炭素数2~20のジアルキルアミノ基であることが好ましい。この場合においてもn個のZ1及びm個のZ2のうち少なくとも2つは環を形成していてもよい。
In the general formula (1), Z 1 and Z 2 are independently alkyl groups having 1 to 20 carbon atoms, amino groups, alkyl amino groups having 1 to 10 carbon atoms, or dialkyl amino groups having 2 to 20 carbon atoms, respectively. Is preferable. Also in this case, at least two of n Z 1 and m Z 2 may form a ring.
解像度及び光感度の観点から、一般式(1)で表されるクマリン化合物は、下記一般式(2)で表される化合物であることがより好ましい。なお、一般式(2)中、Z1、Z2及びmは上記Z1、Z2及びmと同義であり、Z11及びZ12は、それぞれ独立に水素原子又は炭素数1~20のアルキル基、rは0~3の整数をそれぞれ示す。なお、r個のZ1、m個のZ2、Z11及びZ12のうち少なくとも2つは環を形成していてもよい。そして、下記一般式(2)で表される化合物において、Z11及びZ12は、それぞれ独立に炭素数1~10のアルキル基であることが好ましく、炭素数1~6のアルキル基であることがより好ましい。また、好適な、Z1及びZ2は上記と同様である。
From the viewpoint of resolution and light sensitivity, the coumarin compound represented by the general formula (1) is more preferably a compound represented by the following general formula (2). In the general formula (2), Z 1 , Z 2 and m are synonymous with the above Z 1 , Z 2 and m, and Z 11 and Z 12 are independently hydrogen atoms or alkyl having 1 to 20 carbon atoms, respectively. The group and r represent integers from 0 to 3, respectively. At least two of r Z 1 , m Z 2 , Z 11 and Z 12 may form a ring. In the compound represented by the following general formula (2), Z 11 and Z 12 are preferably alkyl groups having 1 to 10 carbon atoms independently, and are alkyl groups having 1 to 6 carbon atoms, respectively. Is more preferable. Further, suitable Z 1 and Z 2 are the same as described above.
一般式(2)で表される化合物であって、m個のZ2、Z11及びZ12のうち少なくとも2つが環を形成している態様としては、下記一般式(3)で表される化合物、及び、下記一般式(4)で表される化合物が挙げられる。
式中、Z1、Z11、Z12及びrは上記Z1、Z11、Z12及びrと同義であり、Z21は、上記Z1と同様の原子又は基を示す。また、sは0~8の整数を示す。なお、好適なZ1、Z11及びZ12は上記と同様である。
A compound represented by the general formula (2) in which at least two of m Z 2 , Z 11 and Z 12 form a ring is represented by the following general formula (3). Examples thereof include compounds and compounds represented by the following general formula (4).
In the formula, Z 1 , Z 11 , Z 12 and r are synonymous with Z 1 , Z 11 , Z 12 and r, and Z 21 represents an atom or group similar to Z 1. Further, s indicates an integer of 0 to 8. The suitable Z 1 , Z 11 and Z 12 are the same as described above.
一般式(2)で表される化合物(一般式(3)及び(4)で表される化合物を含む)としては、7-アミノ-4-メチルクマリン、7-ジメチルアミノ-4-メチルクマリン、7-ジエチルアミノ-4-メチルクマリン(下記式(5)で表される化合物)、7-メチルアミノ-4-メチルクマリン、7-エチルアミノ-4-メチルクマリン、4,6-ジメチル-7-エチルアミノクマリン(下記式(6)で表される化合物)、4,6-ジエチル-7-エチルアミノクマリン、4,6-ジメチル-7-ジエチルアミノクマリン、4,6-ジメチル-7-ジメチルアミノクマリン、4,6-ジエチル-7-ジエチルアミノクマリン、4,6-ジエチル-7-ジメチルアミノクマリン、4,6-ジメチル-7-エチルアミノクマリン、7-ジメチルアミノシクロペンタ[c]クマリン(下記式(7)で表される化合物)、7-アミノシクロペンタ[c]クマリン、7-ジエチルアミノシクロペンタ[c]クマリン、2,3,6,7,10,11-ヘキサアンヒドロ-1H,5H-シクロペンタ[3,4][1]ベンゾピラノ[6,7,8-ij]キノリジン12(9H)-オン、7-ジエチルアミノ-5’,7’-ジメトキシ-3,3’-カルボニルビスクマリン、3,3’-カルボニルビス[7-(ジエチルアミノ)クマリン]、7-(ジエチルアミノ)-3-(2-チエニル)クマリン及び下記式(8)で表される化合物が挙げられる。
Examples of the compound represented by the general formula (2) (including the compound represented by the general formulas (3) and (4)) include 7-amino-4-methylcoumarin, 7-dimethylamino-4-methylcoumarin, and the like. 7-diethylamino-4-methylcoumarin (compound represented by the following formula (5)), 7-methylamino-4-methylcoumarin, 7-ethylamino-4-methylcoumarin, 4,6-dimethyl-7-ethyl Aminocoumarin (compound represented by the following formula (6)), 4,6-diethyl-7-ethylaminocoumarin, 4,6-dimethyl-7-diethylaminocoumarin, 4,6-dimethyl-7-dimethylaminocoumarin, 4,6-diethyl-7-diethylaminocoumarin, 4,6-diethyl-7-dimethylaminocoumarin, 4,6-dimethyl-7-ethylaminocoumarin, 7-dimethylaminocyclopenta [c] coumarin (formula (7) below. ), 7-Aminocyclopenta [c] coumarin, 7-diethylaminocyclopenta [c] coumarin, 2,3,6,7,10,11-hexaanhydro-1H, 5H-cyclopenta [ 3,4] [1] Bentopyrano [6,7,8-ij] Kinolidine 12 (9H) -one, 7-diethylamino-5', 7'-dimethoxy-3,3'-carbonylbiscoumarin, 3,3' Examples thereof include -carbonylbis [7- (diethylamino) coumarin], 7- (diethylamino) -3- (2-thienyl) coumarin, and compounds represented by the following formula (8).
一般式(1)で表されるクマリン化合物として特に好ましいものは、一般式(4)で表される化合物である。(D)成分としての一般式(4)で表される化合物と、(A)成分としてのベンジル(メタ)アクリレートに基づく構造単位を有するバインダーポリマーとを組み合わせて用いることにより、感度、密着性及び解像度を大幅に向上させることができると共に、かかる効果を(D)成分を少量添加しただけでも十分に得ることができる。
A particularly preferable coumarin compound represented by the general formula (1) is a compound represented by the general formula (4). By using a compound represented by the general formula (4) as a component (D) in combination with a binder polymer having a structural unit based on benzyl (meth) acrylate as a component (A), sensitivity, adhesion and adhesion can be obtained. The resolution can be significantly improved, and such an effect can be sufficiently obtained even by adding a small amount of the component (D).
(D)成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、感度、密着性及び解像度をより向上させる観点から、例えば0.01質量部以上であり、好ましくは0.02質量部以上、より好ましくは0.03質量部以上、更に好ましくは0.04質量部以上であり、レジストパターン形状をより良好にする観点から、例えば0.5質量部以下であり、好ましくは0.4質量部以下、より好ましくは0.3質量部以下、更に好ましくは0.2質量部以下、特に好ましくは0.15質量部以下である。
The content of the component (D) is, for example, 0.01 part by mass or more from the viewpoint of further improving sensitivity, adhesion and resolution with respect to 100 parts by mass of the total amount of the component (A) and the component (B). It is preferably 0.02 parts by mass or more, more preferably 0.03 parts by mass or more, still more preferably 0.04 parts by mass or more, and from the viewpoint of improving the resist pattern shape, for example, 0.5 parts by mass or less. Yes, preferably 0.4 parts by mass or less, more preferably 0.3 parts by mass or less, still more preferably 0.2 parts by mass or less, and particularly preferably 0.15 parts by mass or less.
感光性樹脂組成物は、(D)成分に加えて、その他の光増感剤として公知の光増感剤を更に含有してもよい。その他の増感剤の含有量は、(A)成分及び(B)成分の総量100質量部に対して、例えば、0.01~0.50質量部、又は、0.05~0.20質量部であってよい。
The photosensitive resin composition may further contain a photosensitizer known as another photosensitizer in addition to the component (D). The content of other sensitizers is, for example, 0.01 to 0.50 parts by mass or 0.05 to 0.20 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B). It may be a department.
(E)成分:重合禁止剤
感光性樹脂組成物は、レジストパターン形成時の未露光部における重合を抑制し、解像度を更に向上させる観点から、(E)成分:重合禁止剤を更に含有してもよい。重合禁止剤は、例えば、t-ブチルカテコール、4-ヒドロキシ-2,2,6,6-テトラメチルピペリジン-N-オキシル等であってよい。 Component (E): Polymerization inhibitor The photosensitive resin composition further contains the component (E): polymerization inhibitor from the viewpoint of suppressing polymerization in the unexposed portion during resist pattern formation and further improving the resolution. May be good. The polymerization inhibitor may be, for example, t-butylcatechol, 4-hydroxy-2,2,6,6-tetramethylpiperidin-N-oxyl or the like.
感光性樹脂組成物は、レジストパターン形成時の未露光部における重合を抑制し、解像度を更に向上させる観点から、(E)成分:重合禁止剤を更に含有してもよい。重合禁止剤は、例えば、t-ブチルカテコール、4-ヒドロキシ-2,2,6,6-テトラメチルピペリジン-N-オキシル等であってよい。 Component (E): Polymerization inhibitor The photosensitive resin composition further contains the component (E): polymerization inhibitor from the viewpoint of suppressing polymerization in the unexposed portion during resist pattern formation and further improving the resolution. May be good. The polymerization inhibitor may be, for example, t-butylcatechol, 4-hydroxy-2,2,6,6-tetramethylpiperidin-N-oxyl or the like.
感光性樹脂組成物は、(D)成分を含有していることにより、重合禁止剤を含有していなくても、従来の光増感剤(例えばDBA)を含有する場合に比べて、レジストパターン形成時の未露光部における重合を抑制し、更に精度良くレジストパターンを形成可能である。したがって、(E)成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、0.01質量部以下、0.005質量部以下、0.003質量部以下、0.0025質量部以下、又は0.002質量部以下であってよく、感光性樹脂組成物は(E)成分を含有していなくてもよい。(E)成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、0.001質量部以上であってもよい。
Since the photosensitive resin composition contains the component (D), even if it does not contain a polymerization inhibitor, it has a resist pattern as compared with the case where it contains a conventional photosensitizer (for example, DBA). It is possible to suppress polymerization in the unexposed portion at the time of formation and to form a resist pattern with higher accuracy. Therefore, the content of the component (E) is 0.01 part by mass or less, 0.005 part by mass or less, 0.003 part by mass or less, based on 100 parts by mass of the total amount of the component (A) and the component (B). It may be 0.0025 parts by mass or less, or 0.002 parts by mass or less, and the photosensitive resin composition may not contain the component (E). The content of the component (E) may be 0.001 part by mass or more with respect to 100 parts by mass of the total amount of the component (A) and the component (B).
感光性樹脂組成物は、上述した成分以外のその他の成分の1種又は2種以上を更に含有してもよい。その他の成分としては、水素供与体(ビス[4-(ジメチルアミノ)フェニル]メタン、ビス[4-(ジエチルアミノ)フェニル]メタン、ロイコクリスタルバイオレット、N-フェニルグリシン等)、染料(マラカイトグリーン等)、トリブロモフェニルスルホン、光発色剤、熱発色防止剤、可塑剤(p-トルエンスルホンアミド等)、顔料、充填剤、消泡剤、難燃剤、安定剤、密着性付与剤、レベリング剤、剥離促進剤、酸化防止剤、香料、イメージング剤、熱架橋剤などが挙げられる。その他の成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、0.005質量部以上又は0.01質量部以上であってよく、20質量部以下であってもよい。
The photosensitive resin composition may further contain one or more of other components other than the above-mentioned components. Other components include hydrogen donors (bis [4- (dimethylamino) phenyl] methane, bis [4- (diethylamino) phenyl] methane, leucocrystal violet, N-phenylglycine, etc.), dyes (malachite green, etc.). , Tribromophenyl sulfone, photocolorant, thermal color inhibitor, plasticizer (p-toluene sulfone amide, etc.), pigment, filler, defoaming agent, flame retardant, stabilizer, adhesion imparting agent, leveling agent, peeling Examples include accelerators, antioxidants, fragrances, imaging agents, thermal cross-linking agents and the like. The content of the other components may be 0.005 parts by mass or more, 0.01 parts by mass or more, and 20 parts by mass or less with respect to 100 parts by mass of the total amount of the components (A) and (B). You may.
感光性樹脂組成物は、粘度を調整する観点から、有機溶剤の1種又は2種以上を更に含有してもよい。有機溶剤としては、例えば、メタノール、エタノール、アセトン、メチルエチルケトン、メチルセロソルブ、エチルセロソルブ、トルエン、N,N-ジメチルホルムアミド、プロピレングリコールモノメチルエーテル等が挙げられる。有機溶剤の含有量は、感光性樹脂組成物の全量を基準として、40質量%以上であってよく、70質量%以下であってよい。有機溶剤としては、例えば、トルエンと他の溶剤(メタノール、エタノール、メチルセロソルブ、エチルセロソルブ等)との混合溶剤を用いてもよい。感光性樹脂組成物がクマリン系増感剤を含む場合、上記混合溶剤中のトルエンの割合を減らしても良好な溶解性が得られやすいため、トルエンの使用量を低減することができる。
The photosensitive resin composition may further contain one or more organic solvents from the viewpoint of adjusting the viscosity. Examples of the organic solvent include methanol, ethanol, acetone, methyl ethyl ketone, methyl cellosolve, ethyl cellosolve, toluene, N, N-dimethylformamide, propylene glycol monomethyl ether and the like. The content of the organic solvent may be 40% by mass or more and 70% by mass or less based on the total amount of the photosensitive resin composition. As the organic solvent, for example, a mixed solvent of toluene and another solvent (methanol, ethanol, methyl cellosolve, ethyl cellosolve, etc.) may be used. When the photosensitive resin composition contains a coumarin-based sensitizer, good solubility can be easily obtained even if the proportion of toluene in the mixed solvent is reduced, so that the amount of toluene used can be reduced.
感光性樹脂組成物は、レジストパターンの形成に好適に用いることができ、後述する配線基板の製造方法に特に好適に用いることができる。
The photosensitive resin composition can be suitably used for forming a resist pattern, and can be particularly preferably used for a method for manufacturing a wiring board, which will be described later.
<感光性エレメント>
図1は、一実施形態に係る感光性エレメントの模式断面図である。図1に示すように、感光性エレメント1は、支持体2と、支持体2上に設けられた感光性樹脂層3と、感光性樹脂層3の支持体2と反対側に設けられた保護層4とを備えている。 <Photosensitive element>
FIG. 1 is a schematic cross-sectional view of the photosensitive element according to the embodiment. As shown in FIG. 1, thephotosensitive element 1 has a support 2, a photosensitive resin layer 3 provided on the support 2, and a protection provided on the opposite side of the photosensitive resin layer 3 from the support 2. It has a layer 4.
図1は、一実施形態に係る感光性エレメントの模式断面図である。図1に示すように、感光性エレメント1は、支持体2と、支持体2上に設けられた感光性樹脂層3と、感光性樹脂層3の支持体2と反対側に設けられた保護層4とを備えている。 <Photosensitive element>
FIG. 1 is a schematic cross-sectional view of the photosensitive element according to the embodiment. As shown in FIG. 1, the
支持体2及び保護層4は、それぞれ、耐熱性及び耐溶剤性を有するポリマーフィルムであってよく、例えば、ポリエチレンテレフタレートフィルム等のポリエステルフィルム、ポリエチレンフィルム、ポリプロピレンフィルム等のポリオレフィンフィルムなどであってよい。支持体2及び保護層4は、それぞれ、ポリオレフィン以外の炭化水素系ポリマーのフィルムであってよい。ポリオレフィンを含む炭化水素系ポリマーのフィルムは、低密度であってよく、例えば1.014g/cm以下の密度を有していてよい。支持体2及び保護層4は、それぞれ、当該低密度の炭化水素系ポリマーフィルムを延伸してなる延伸フィルムであってもよい。保護層4を構成するポリマーフィルムの種類は、支持体2を構成するポリマーフィルムの種類と同じであっても異なっていてもよい。
The support 2 and the protective layer 4 may be polymer films having heat resistance and solvent resistance, respectively, and may be, for example, a polyester film such as a polyethylene terephthalate film, a polyethylene film, a polyolefin film such as a polypropylene film, or the like. .. The support 2 and the protective layer 4 may be films of hydrocarbon-based polymers other than polyolefin, respectively. The film of the hydrocarbon polymer containing polyolefin may have a low density, for example, a density of 1.014 g / cm or less. The support 2 and the protective layer 4 may be stretched films obtained by stretching the low-density hydrocarbon-based polymer film, respectively. The type of polymer film constituting the protective layer 4 may be the same as or different from the type of polymer film constituting the support 2.
これらのポリマーフィルムは、それぞれ、例えば、帝人株式会社製のPSシリーズ(例えばPS-25)等のポリエチレンテレフタレートフィルム、タマポリ株式会社製のNF-15等のポリエチレンフィルム、又は、王子製紙株式会社製(例えば、アルファンMA-410、E-200C)、信越フィルム株式会社製等のポリプロピレンフィルムとして購入可能である。
These polymer films are, for example, polyethylene terephthalate films such as PS series (for example, PS-25) manufactured by Teijin Co., Ltd., polyethylene films such as NF-15 manufactured by Tamapoli Co., Ltd., or Oji Paper Co., Ltd. ( For example, it can be purchased as a polypropylene film manufactured by Alfan MA-410, E-200C), Shinetsu Film Co., Ltd., etc.
支持体2の厚さは、支持体2を感光性樹脂層3から剥離する際の支持体2の破損を抑制できる観点から、1μm以上又は5μm以上であってよく、支持体2を介して露光する場合にも好適に露光できる観点から、100μm以下、50μm以下、又は30μm以下であってよい。
The thickness of the support 2 may be 1 μm or more or 5 μm or more from the viewpoint of suppressing damage to the support 2 when the support 2 is peeled from the photosensitive resin layer 3, and is exposed through the support 2. From the viewpoint of suitable exposure, it may be 100 μm or less, 50 μm or less, or 30 μm or less.
保護層4の厚さは、保護層4を剥がしながら感光性樹脂層3及び支持体2を基板上にラミネートする際、保護層4の破損を抑制できる観点から、1μm以上、5μm以上、又は15μm以上であってよく、生産性が向上する観点から、100μm以下、50μm以下、又は30μm以下であってよい。
The thickness of the protective layer 4 is 1 μm or more, 5 μm or more, or 15 μm from the viewpoint of suppressing damage to the protective layer 4 when laminating the photosensitive resin layer 3 and the support 2 on the substrate while peeling off the protective layer 4. It may be 100 μm or less, 50 μm or less, or 30 μm or less from the viewpoint of improving productivity.
感光性樹脂層3は、上述した感光性樹脂組成物からなっている。感光性樹脂層3の乾燥後(感光性樹脂組成物が有機溶剤を含有する場合は有機溶剤を揮発させた後)の厚さは、塗工が容易になり、生産性が向上する観点から、1μm以上又は5μm以上であってよく、密着性及び解像度が更に向上する観点から、100μm以下、50μm以下、又は40μm以下であってよい。
The photosensitive resin layer 3 is made of the above-mentioned photosensitive resin composition. The thickness of the photosensitive resin layer 3 after drying (after volatilizing the organic solvent when the photosensitive resin composition contains an organic solvent) is from the viewpoint of facilitating coating and improving productivity. It may be 1 μm or more or 5 μm or more, and may be 100 μm or less, 50 μm or less, or 40 μm or less from the viewpoint of further improving adhesion and resolution.
感光性エレメント1は、例えば、以下のようにして得ることができる。まず、支持体2上に感光性樹脂層3を形成する。感光性樹脂層3は、例えば、有機溶剤を含有する感光性樹脂組成物を塗布して塗布層を形成し、この塗布層を乾燥することにより形成できる。次いで、感光性樹脂層3の支持体2と反対側の面上に保護層4を形成する。
The photosensitive element 1 can be obtained, for example, as follows. First, the photosensitive resin layer 3 is formed on the support 2. The photosensitive resin layer 3 can be formed, for example, by applying a photosensitive resin composition containing an organic solvent to form a coating layer, and drying the coating layer. Next, the protective layer 4 is formed on the surface of the photosensitive resin layer 3 opposite to the support 2.
塗布層は、例えば、ロールコート、コンマコート、グラビアコート、エアーナイフコート、ダイコート、バーコート等の公知の方法により形成される。塗布層の乾燥は、感光性樹脂層3中に残存する有機溶剤の量が例えば2質量%以下となるように行われ、具体的には、例えば、70~150℃にて、5~30分間程度行われる。
The coating layer is formed by a known method such as roll coating, comma coating, gravure coating, air knife coating, die coating, bar coating and the like. The coating layer is dried so that the amount of the organic solvent remaining in the photosensitive resin layer 3 is, for example, 2% by mass or less. Specifically, for example, at 70 to 150 ° C. for 5 to 30 minutes. Degree is done.
感光性エレメントは、他の一実施形態において、保護層を備えていなくてもよく、クッション層、接着層、光吸収層、ガスバリア層等のその他の層を更に備えていてもよい。
In another embodiment, the photosensitive element may not be provided with a protective layer, and may be further provided with other layers such as a cushion layer, an adhesive layer, a light absorption layer, and a gas barrier layer.
感光性エレメント1は、例えば、シート状であってよく、巻芯にロール状に巻き取られた感光性エレメントロールの形態であってもよい。感光性エレメントロールにおいては、感光性エレメント1は、好ましくは、支持体2が外側になるように巻き取られている。巻芯は、例えば、ポリエチレン、ポリプロピレン、ポリスチレン、ポリ塩化ビニル、アクリロニトリル-ブタジエン-スチレン共重合体等で形成されている。感光性エレメントロールの端面には、端面保護の観点から、端面セパレータが設けられていてよく、耐エッジフュージョンの観点から、防湿端面セパレータが設けられていてよい。感光性エレメント1は、例えば、透湿性の小さいブラックシートで包装されていてよい。
The photosensitive element 1 may be, for example, in the form of a sheet, or may be in the form of a photosensitive element roll wound around a winding core in a roll shape. In the photosensitive element roll, the photosensitive element 1 is preferably wound so that the support 2 is on the outside. The winding core is made of, for example, polyethylene, polypropylene, polystyrene, polyvinyl chloride, acrylonitrile-butadiene-styrene copolymer or the like. The end face of the photosensitive element roll may be provided with an end face separator from the viewpoint of end face protection, and a moisture-proof end face separator may be provided from the viewpoint of edge fusion resistance. The photosensitive element 1 may be packaged in, for example, a black sheet having low moisture permeability.
感光性エレメント1は、レジストパターンの形成に好適に用いることができ、後述する配線基板の製造方法に特に好適に用いることができる。感光性エレメント1は、従来の感光性エレメントに比べて光増感剤のポリエチレンフィルムへの浸透を抑制できるので、支持体2及び保護層4の少なくとも一方が、ポリエチレンフィルムであってもよく、上述した低密度の炭化水素系ポリマーフィルム又はその延伸フィルムであってもよい。
The photosensitive element 1 can be suitably used for forming a resist pattern, and can be particularly preferably used for a method for manufacturing a wiring board, which will be described later. Since the photosensitive element 1 can suppress the penetration of the photosensitizer into the polyethylene film as compared with the conventional photosensitive element, at least one of the support 2 and the protective layer 4 may be a polyethylene film, as described above. It may be a low-density hydrocarbon-based polymer film or a stretched film thereof.
<配線基板の製造方法>
図2は、一実施形態に係る配線基板(プリント配線板とも呼ばれる)の製造方法を示す模式図である。この製造方法では、まず、図2(a)に示すように、絶縁層11と、絶縁層11上に形成された導体層12とを備える基板(例えば回路形成用基板)を用意する。導体層12は、例えば金属銅層であってよい。 <Manufacturing method of wiring board>
FIG. 2 is a schematic view showing a method of manufacturing a wiring board (also referred to as a printed wiring board) according to an embodiment. In this manufacturing method, first, as shown in FIG. 2A, a substrate having an insulatinglayer 11 and a conductor layer 12 formed on the insulating layer 11 (for example, a circuit forming substrate) is prepared. The conductor layer 12 may be, for example, a metallic copper layer.
図2は、一実施形態に係る配線基板(プリント配線板とも呼ばれる)の製造方法を示す模式図である。この製造方法では、まず、図2(a)に示すように、絶縁層11と、絶縁層11上に形成された導体層12とを備える基板(例えば回路形成用基板)を用意する。導体層12は、例えば金属銅層であってよい。 <Manufacturing method of wiring board>
FIG. 2 is a schematic view showing a method of manufacturing a wiring board (also referred to as a printed wiring board) according to an embodiment. In this manufacturing method, first, as shown in FIG. 2A, a substrate having an insulating
次いで、図2(b)に示すように、基板(導体層12)上に感光性樹脂層13を設ける。この工程では、上述した感光性樹脂組成物又は感光性エレメント1を用いて、上述した感光性樹脂組成物からなる感光性樹脂層13を基板(導体層12)上に形成する。例えば、感光性樹脂層13は、感光性樹脂組成物を基板上に塗布及び乾燥することによって形成される。あるいは、感光性樹脂層13は、感光性エレメント1から保護層4を除去した後、感光性エレメント1の感光性樹脂層3を加熱しながら基板に圧着する。圧着の際、感光性樹脂層3及び基板の少なくとも一方は、例えば70~130℃で加熱されてよい。圧着の際の圧力は、例えば0.1~1.0MPaであってよい。
Next, as shown in FIG. 2B, the photosensitive resin layer 13 is provided on the substrate (conductor layer 12). In this step, the photosensitive resin layer 13 made of the above-mentioned photosensitive resin composition is formed on the substrate (conductor layer 12) by using the above-mentioned photosensitive resin composition or the photosensitive element 1. For example, the photosensitive resin layer 13 is formed by applying a photosensitive resin composition onto a substrate and drying it. Alternatively, the photosensitive resin layer 13 is pressed against the substrate while heating the photosensitive resin layer 3 of the photosensitive element 1 after removing the protective layer 4 from the photosensitive element 1. At the time of crimping, at least one of the photosensitive resin layer 3 and the substrate may be heated at, for example, 70 to 130 ° C. The pressure at the time of crimping may be, for example, 0.1 to 1.0 MPa.
次いで、図2(c)に示すように、感光性樹脂層13上にマスク14を配置し、活性光線15を照射して、マスク14が配置された領域以外の領域を露光して感光性樹脂層13を光硬化させる。活性光線15の光源は、例えば、カーボンアーク灯、水銀蒸気アーク灯、高圧水銀灯、キセノンランプ、ガスレーザー(アルゴンレーザ等)、固体レーザー(YAGレーザー等)、半導体レーザーなどの紫外光源又は可視光源であってよい。
Next, as shown in FIG. 2C, the mask 14 is placed on the photosensitive resin layer 13, and the active light 15 is irradiated to expose a region other than the region where the mask 14 is placed to expose the photosensitive resin. The layer 13 is photocured. The light source of the active light 15 is, for example, an ultraviolet light source such as a carbon arc lamp, a mercury steam arc lamp, a high-pressure mercury lamp, a xenon lamp, a gas laser (argon laser, etc.), a solid-state laser (YAG laser, etc.), a semiconductor laser, or a visible light source. It may be there.
他の一実施形態では、マスク14を用いずに、LDI露光法、DLP露光法等の直接描画露光法により、活性光線15を所望のパターンで照射して感光性樹脂層13の一部を露光してもよい。
In another embodiment, a part of the photosensitive resin layer 13 is exposed by irradiating the active light 15 with a desired pattern by a direct drawing exposure method such as an LDI exposure method or a DLP exposure method without using the mask 14. You may.
次いで、図2(d)に示すように、露光により形成された光硬化部分以外の領域(未硬化部分)を現像により基板上から除去して、光硬化部分(感光性樹脂層の硬化物)からなるレジストパターン16を形成する。現像方法は、例えば、ウェット現像又はドライ現像であってよく、好ましくはウェット現像である。
Next, as shown in FIG. 2D, the region (uncured portion) other than the photocured portion formed by exposure is removed from the substrate by development, and the photocured portion (cured product of the photosensitive resin layer). A resist pattern 16 composed of the above is formed. The developing method may be, for example, wet development or dry development, preferably wet development.
ウェット現像は、感光性樹脂組成物に対応した現像液を用いて、例えば、ディップ方式、パドル方式、スプレー方式、ブラッシング、スラッピング、スクラッビング、揺動浸漬等の方法により行われる。現像液は、感光性樹脂組成物の構成に応じて適宜選択され、アルカリ現像液又は有機溶剤現像液であってよい。
Wet development is performed by using a developer corresponding to the photosensitive resin composition, for example, by a dip method, a paddle method, a spray method, brushing, slapping, scrubbing, rocking immersion, or the like. The developing solution is appropriately selected according to the composition of the photosensitive resin composition, and may be an alkaline developing solution or an organic solvent developing solution.
アルカリ現像液は、リチウム、ナトリウム又はカリウムの水酸化物等の水酸化アルカリ;リチウム、ナトリウム、カリウム若しくはアンモニウムの炭酸塩又は重炭酸塩等の炭酸アルカリ;リン酸カリウム、リン酸ナトリウム等のアルカリ金属リン酸塩;ピロリン酸ナトリウム、ピロリン酸カリウム等のアルカリ金属ピロリン酸塩;ホウ砂;メタケイ酸ナトリウム;水酸化テトラメチルアンモニウム;エタノールアミン;エチレンジアミン;ジエチレントリアミン;2-アミノ-2-ヒドロキシメチル-1,3-プロパンジオール;1,3-ジアミノ-2-プロパノール;モルホリンなどの塩基を含む水溶液であってよい。
The alkaline developing solution is an alkali hydroxide such as a hydroxide of lithium, sodium or potassium; an alkali carbonate such as a carbonate or bicarbonate of lithium, sodium, potassium or ammonium; an alkali metal such as potassium phosphate or sodium phosphate. Phosphate; Alkali metal pyrophosphate such as sodium pyrophosphate, potassium pyrophosphate, etc .; Boso; Sodium metasilicate; Tetramethylammonium hydroxide; Ethanolamine; Ethylenediamine; Diethylenetriamine; 2-Amino-2-hydroxymethyl-1, It may be an aqueous solution containing a base such as 3-propanediol; 1,3-diamino-2-propanol; morpholin.
アルカリ現像液は、例えば、0.1~5質量%炭酸ナトリウム水溶液、0.1~5質量%炭酸カリウム水溶液、0.1~5質量%水酸化ナトリウム水溶液、0.1~5質量%四ホウ酸ナトリウム水溶液等であってよい。アルカリ現像液のpHは、例えば9~11であってよい。
The alkaline developer is, for example, 0.1 to 5% by mass sodium carbonate aqueous solution, 0.1 to 5% by mass potassium carbonate aqueous solution, 0.1 to 5% by mass sodium hydroxide aqueous solution, 0.1 to 5% by mass. It may be an aqueous solution of sodium acid or the like. The pH of the alkaline developer may be, for example, 9-11.
アルカリ現像液は、表面活性剤、消泡剤、有機溶剤等を更に含有してもよい。有機溶剤としては、アセトン、酢酸エチル、炭素数1~4のアルコキシ基を有するアルコキシエタノール、エチルアルコール、イソプロピルアルコール、ブチルアルコール、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル等が挙げられる。有機溶剤の含有量は、アルカリ現像液の全量を基準として、2~90質量%であってよい。
The alkaline developer may further contain a surface active agent, an antifoaming agent, an organic solvent and the like. Examples of the organic solvent include acetone, ethyl acetate, alkoxyethanol having an alkoxy group having 1 to 4 carbon atoms, ethyl alcohol, isopropyl alcohol, butyl alcohol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether and the like. The content of the organic solvent may be 2 to 90% by mass based on the total amount of the alkaline developer.
有機溶剤現像液は、1,1,1-トリクロロエタン、N-メチルピロリドン、N,N-ジメチルホルムアミド、シクロヘキサノン、メチルイソブチルケトン及びγ-ブチロラクトン等の有機溶剤を含有してよい。有機溶剤現像液は、1~20質量%の水を更に含有してもよい。
The organic solvent developer may contain an organic solvent such as 1,1,1-trichloroethane, N-methylpyrrolidone, N, N-dimethylformamide, cyclohexanone, methyl isobutyl ketone and γ-butyrolactone. The organic solvent developer may further contain 1 to 20% by mass of water.
この工程において、未露光部分を除去した後、必要に応じて、60~250℃の加熱、又は、0.2~10J/cm2での露光を更に行うことにより、レジストパターン16を更に硬化させてもよい。
In this step, after removing the unexposed portion, the resist pattern 16 is further cured by further heating at 60 to 250 ° C. or further exposure at 0.2 to 10 J / cm 2 as necessary. You may.
次いで、図2(e)に示すように、導体層12上のレジストパターン16が形成されていない部分に、例えばめっき処理を施すことにより、配線層17を形成する。配線層17は、導体層12と同種の材料で形成されていてよく、異種の材料で形成されていてもよい。配線層17は、例えば金属銅層であってよい。めっき処理は、電解めっき処理及び無電解めっき処理の一方又は両方であってよい。
Next, as shown in FIG. 2E, the wiring layer 17 is formed by, for example, plating a portion of the conductor layer 12 where the resist pattern 16 is not formed. The wiring layer 17 may be made of the same material as the conductor layer 12, or may be made of a different material. The wiring layer 17 may be, for example, a metallic copper layer. The plating treatment may be one or both of an electrolytic plating treatment and an electroless plating treatment.
次いで、図2(f)に示すように、レジストパターン16を除去すると共に、レジストパターン16に対応する位置に設けられている導体層12を除去する。これにより、基板上に配線層17が形成された配線基板18が得られる。
Next, as shown in FIG. 2 (f), the resist pattern 16 is removed, and the conductor layer 12 provided at a position corresponding to the resist pattern 16 is removed. As a result, the wiring board 18 in which the wiring layer 17 is formed on the board is obtained.
レジストパターン16は、例えば、強アルカリ性水溶液を用いて、浸漬方式、スプレー方式等の現像を行うことにより除去可能である。強アルカリ性水溶液は、例えば、1~10質量%水酸化ナトリウム水溶液、1~10質量%水酸化カリウム水溶液等であってよい。
The resist pattern 16 can be removed by, for example, developing with a strong alkaline aqueous solution by a dipping method, a spray method, or the like. The strongly alkaline aqueous solution may be, for example, a 1 to 10 mass% sodium hydroxide aqueous solution, a 1 to 10 mass% potassium hydroxide aqueous solution, or the like.
導体層12は、エッチング処理により除去可能である。エッチング液は、導体層12の種類に応じて適宜選択され、例えば、塩化第二銅溶液、塩化第二鉄溶液、アルカリエッチング溶液、過酸化水素エッチング液等であってよい。
The conductor layer 12 can be removed by an etching process. The etching solution is appropriately selected according to the type of the conductor layer 12, and may be, for example, a cupric chloride solution, a ferric chloride solution, an alkali etching solution, a hydrogen peroxide etching solution, or the like.
以下、実施例により本開示を更に具体的に説明するが、本開示はこれらの実施例に限定されるものではない。
Hereinafter, the present disclosure will be described in more detail with reference to Examples, but the present disclosure is not limited to these Examples.
<(A)成分の合成>
表1に示す単量体を、同表に示す配合量(単位:質量部)でアゾビスイソブチロニトリル0.9質量部と共に混合し、溶液(a)を調製した。メチルセロソルブ30質量部及びトルエン20質量部の混合液(x)50質量部に、アゾビスイソブチロニトリル0.6質量部を溶解して溶液(b)を調製した。撹拌機、還流冷却器、温度計、滴下ロート及び窒素ガス導入管を備えたフラスコに、混合液(x)を500g投入した後、フラスコ内に窒素ガスを吹き込みながら撹拌し、80℃まで昇温させた。フラスコ内の上記混合液に、滴下速度を一定にして上記溶液(a)を4時間かけて滴下した後、80℃にて2時間撹拌した。次いで、フラスコ内の溶液に、滴下速度を一定にして上記溶液(b)を10分間かけて滴下した後、フラスコ内の溶液を80℃にて3時間撹拌した。さらに、フラスコ内の溶液を30分間かけて95℃まで昇温させ、95℃にて2時間保温した後、撹拌を止め、室温(25℃)まで冷却して、バインダーポリマーA-1~A-3の溶液を得た。バインダーポリマーA-1~A-3の溶液の不揮発分(固形分)は49.0質量%であった。バインダーポリマーA-1~A-3の重量平均分子量(Mw)、ガラス転移温度(Tg)、及び、酸価を表1に示す。 <Synthesis of component (A)>
The monomers shown in Table 1 were mixed with 0.9 parts by mass of azobisisobutyronitrile in the blending amount (unit: parts by mass) shown in the same table to prepare a solution (a). A solution (b) was prepared by dissolving 0.6 parts by mass of azobisisobutyronitrile in 50 parts by mass of a mixed solution (x) of 30 parts by mass of methyl cellosolve and 20 parts by mass of toluene. After putting 500 g of the mixed solution (x) into a flask equipped with a stirrer, a reflux condenser, a thermometer, a dropping funnel and a nitrogen gas introduction tube, the mixture is stirred while blowing nitrogen gas into the flask and heated to 80 ° C. I let you. The solution (a) was added dropwise to the mixed solution in the flask over 4 hours at a constant dropping rate, and then the mixture was stirred at 80 ° C. for 2 hours. Next, the solution (b) was added dropwise to the solution in the flask over 10 minutes at a constant dropping rate, and then the solution in the flask was stirred at 80 ° C. for 3 hours. Further, the solution in the flask was heated to 95 ° C. over 30 minutes, kept warm at 95 ° C. for 2 hours, then the stirring was stopped, and the solution was cooled to room temperature (25 ° C.) to cool the binder polymers A-1 to A-. A solution of 3 was obtained. The non-volatile content (solid content) of the solutions of the binder polymers A-1 to A-3 was 49.0% by mass. Table 1 shows the weight average molecular weight (Mw), glass transition temperature (Tg), and acid value of the binder polymers A-1 to A-3.
表1に示す単量体を、同表に示す配合量(単位:質量部)でアゾビスイソブチロニトリル0.9質量部と共に混合し、溶液(a)を調製した。メチルセロソルブ30質量部及びトルエン20質量部の混合液(x)50質量部に、アゾビスイソブチロニトリル0.6質量部を溶解して溶液(b)を調製した。撹拌機、還流冷却器、温度計、滴下ロート及び窒素ガス導入管を備えたフラスコに、混合液(x)を500g投入した後、フラスコ内に窒素ガスを吹き込みながら撹拌し、80℃まで昇温させた。フラスコ内の上記混合液に、滴下速度を一定にして上記溶液(a)を4時間かけて滴下した後、80℃にて2時間撹拌した。次いで、フラスコ内の溶液に、滴下速度を一定にして上記溶液(b)を10分間かけて滴下した後、フラスコ内の溶液を80℃にて3時間撹拌した。さらに、フラスコ内の溶液を30分間かけて95℃まで昇温させ、95℃にて2時間保温した後、撹拌を止め、室温(25℃)まで冷却して、バインダーポリマーA-1~A-3の溶液を得た。バインダーポリマーA-1~A-3の溶液の不揮発分(固形分)は49.0質量%であった。バインダーポリマーA-1~A-3の重量平均分子量(Mw)、ガラス転移温度(Tg)、及び、酸価を表1に示す。 <Synthesis of component (A)>
The monomers shown in Table 1 were mixed with 0.9 parts by mass of azobisisobutyronitrile in the blending amount (unit: parts by mass) shown in the same table to prepare a solution (a). A solution (b) was prepared by dissolving 0.6 parts by mass of azobisisobutyronitrile in 50 parts by mass of a mixed solution (x) of 30 parts by mass of methyl cellosolve and 20 parts by mass of toluene. After putting 500 g of the mixed solution (x) into a flask equipped with a stirrer, a reflux condenser, a thermometer, a dropping funnel and a nitrogen gas introduction tube, the mixture is stirred while blowing nitrogen gas into the flask and heated to 80 ° C. I let you. The solution (a) was added dropwise to the mixed solution in the flask over 4 hours at a constant dropping rate, and then the mixture was stirred at 80 ° C. for 2 hours. Next, the solution (b) was added dropwise to the solution in the flask over 10 minutes at a constant dropping rate, and then the solution in the flask was stirred at 80 ° C. for 3 hours. Further, the solution in the flask was heated to 95 ° C. over 30 minutes, kept warm at 95 ° C. for 2 hours, then the stirring was stopped, and the solution was cooled to room temperature (25 ° C.) to cool the binder polymers A-1 to A-. A solution of 3 was obtained. The non-volatile content (solid content) of the solutions of the binder polymers A-1 to A-3 was 49.0% by mass. Table 1 shows the weight average molecular weight (Mw), glass transition temperature (Tg), and acid value of the binder polymers A-1 to A-3.
なお、重量平均分子量は、ゲルパーミエーションクロマトグラフィー法(GPC)によって測定し、標準ポリスチレンの検量線を用いて換算することにより導出した。GPCの条件は、以下に示す通りである。
(GPC条件)
ポンプ:日立 L-6000型(株式会社日立製作所製、商品名)
カラム:以下の計3本
Gelpack GL-R420
Gelpack GL-R430
Gelpack GL-R440(以上、日立化成株式会社製、商品名)
溶離液:テトラヒドロフラン
測定温度:40℃
流量:2.05mL/分
検出器:日立 L-3300型RI(株式会社日立製作所製、商品名) The weight average molecular weight was measured by gel permeation chromatography (GPC) and derived by conversion using a standard polystyrene calibration curve. The conditions of GPC are as shown below.
(GPC condition)
Pump: Hitachi L-6000 type (manufactured by Hitachi, Ltd., product name)
Column: A total of 3 of the following Gelpack GL-R420
Gelpack GL-R430
Gelpack GL-R440 (above, manufactured by Hitachi Kasei Co., Ltd., product name)
Eluent: tetrahydrofuran Measurement temperature: 40 ° C
Flow rate: 2.05 mL / min Detector: Hitachi L-3300 type RI (manufactured by Hitachi, Ltd., product name)
(GPC条件)
ポンプ:日立 L-6000型(株式会社日立製作所製、商品名)
カラム:以下の計3本
Gelpack GL-R420
Gelpack GL-R430
Gelpack GL-R440(以上、日立化成株式会社製、商品名)
溶離液:テトラヒドロフラン
測定温度:40℃
流量:2.05mL/分
検出器:日立 L-3300型RI(株式会社日立製作所製、商品名) The weight average molecular weight was measured by gel permeation chromatography (GPC) and derived by conversion using a standard polystyrene calibration curve. The conditions of GPC are as shown below.
(GPC condition)
Pump: Hitachi L-6000 type (manufactured by Hitachi, Ltd., product name)
Column: A total of 3 of the following Gelpack GL-R420
Gelpack GL-R430
Gelpack GL-R440 (above, manufactured by Hitachi Kasei Co., Ltd., product name)
Eluent: tetrahydrofuran Measurement temperature: 40 ° C
Flow rate: 2.05 mL / min Detector: Hitachi L-3300 type RI (manufactured by Hitachi, Ltd., product name)
ガラス転移温度は、DSC(パーキンエルマー社製、DSC-7型)を用いて、サンプル量10mg、昇温速度10℃/分、測定雰囲気:空気の条件で測定した。
The glass transition temperature was measured using a DSC (PerkinElmer, DSC-7 type) under the conditions of a sample amount of 10 mg, a heating rate of 10 ° C./min, and a measurement atmosphere: air.
酸価は、JIS K0070に基づいた中和滴定法により測定した。まず、バインダーポリマーの溶液を130℃で1時間加熱し、揮発分を除去して、固形分を得た。そして、上記固形分のバインダーポリマー1gを精秤した後、このバインダーポリマーにアセトンを30g添加し、これを均一に溶解し、樹脂溶液を得た。次いで、指示薬であるフェノールフタレインをその樹脂溶液に適量添加して、0.1mol/Lの水酸化カリウム水溶液を用いて中和滴定を行った。そして、次式により酸価を算出した。
酸価=0.1×V×f1×56.1/(Wp×I/100)
式中、Vは滴定に用いた0.1mol/L水酸化カリウム水溶液の滴定量(mL)、f1は0.1mol/L水酸化カリウム水溶液のファクター(濃度換算係数)、Wpは測定した樹脂溶液の質量(g)、Iは測定した上記樹脂溶液中の不揮発分の割合(質量%)を示す。 The acid value was measured by a neutralization titration method based on JIS K0070. First, a solution of the binder polymer was heated at 130 ° C. for 1 hour to remove volatiles to obtain a solid content. Then, after 1 g of the solid binder polymer was precisely weighed, 30 g of acetone was added to the binder polymer, and this was uniformly dissolved to obtain a resin solution. Next, an appropriate amount of phenolphthalein, which is an indicator, was added to the resin solution, and neutralization titration was performed using a 0.1 mol / L potassium hydroxide aqueous solution. Then, the acid value was calculated by the following formula.
Acid value = 0.1 x V x f1 x 56.1 / (Wp x I / 100)
In the formula, V is the titration amount (mL) of the 0.1 mol / L potassium hydroxide aqueous solution used for titration, f1 is the factor (concentration conversion coefficient) of the 0.1 mol / L potassium hydroxide aqueous solution, and Wp is the measured resin solution. The mass (g) and I of the above indicate the ratio (mass%) of the non-volatile content in the measured resin solution.
酸価=0.1×V×f1×56.1/(Wp×I/100)
式中、Vは滴定に用いた0.1mol/L水酸化カリウム水溶液の滴定量(mL)、f1は0.1mol/L水酸化カリウム水溶液のファクター(濃度換算係数)、Wpは測定した樹脂溶液の質量(g)、Iは測定した上記樹脂溶液中の不揮発分の割合(質量%)を示す。 The acid value was measured by a neutralization titration method based on JIS K0070. First, a solution of the binder polymer was heated at 130 ° C. for 1 hour to remove volatiles to obtain a solid content. Then, after 1 g of the solid binder polymer was precisely weighed, 30 g of acetone was added to the binder polymer, and this was uniformly dissolved to obtain a resin solution. Next, an appropriate amount of phenolphthalein, which is an indicator, was added to the resin solution, and neutralization titration was performed using a 0.1 mol / L potassium hydroxide aqueous solution. Then, the acid value was calculated by the following formula.
Acid value = 0.1 x V x f1 x 56.1 / (Wp x I / 100)
In the formula, V is the titration amount (mL) of the 0.1 mol / L potassium hydroxide aqueous solution used for titration, f1 is the factor (concentration conversion coefficient) of the 0.1 mol / L potassium hydroxide aqueous solution, and Wp is the measured resin solution. The mass (g) and I of the above indicate the ratio (mass%) of the non-volatile content in the measured resin solution.
[実施例1~3及び比較例1~3]
<感光性樹脂組成物の調製>
表2に示す各成分を、同表に示す配合量(質量部)で混合することにより、感光性樹脂組成物をそれぞれ調製した。なお、表2に示す(A)成分の配合量(質量部)は、不揮発分の質量(固形分量)である。表2に示す各成分の詳細については、以下の通りである。 [Examples 1 to 3 and Comparative Examples 1 to 3]
<Preparation of photosensitive resin composition>
Each of the components shown in Table 2 was mixed in the blending amount (part by mass) shown in the same table to prepare a photosensitive resin composition. The blending amount (parts by mass) of the component (A) shown in Table 2 is the mass of the non-volatile component (solid content). Details of each component shown in Table 2 are as follows.
<感光性樹脂組成物の調製>
表2に示す各成分を、同表に示す配合量(質量部)で混合することにより、感光性樹脂組成物をそれぞれ調製した。なお、表2に示す(A)成分の配合量(質量部)は、不揮発分の質量(固形分量)である。表2に示す各成分の詳細については、以下の通りである。 [Examples 1 to 3 and Comparative Examples 1 to 3]
<Preparation of photosensitive resin composition>
Each of the components shown in Table 2 was mixed in the blending amount (part by mass) shown in the same table to prepare a photosensitive resin composition. The blending amount (parts by mass) of the component (A) shown in Table 2 is the mass of the non-volatile component (solid content). Details of each component shown in Table 2 are as follows.
(B)成分
FA-321M(70):2,2-ビス(4-(メタクリロキシエトキシ)フェニル)プロパン(エチレンオキサイド平均10mol付加物)のプロピレングリコールモノメチルエーテル70%溶液(日立化成株式会社製)
FA-137M:EO変性トリメチロールプロパントリメタクリレート(日立化成株式会社製)
(C)成分
BCIM:2,2’-ビス(o-クロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾール(Hampford社製) (B) Component FA-321M (70): Propylene glycol monomethyl ether 70% solution of 2,2-bis (4- (methacryloxyethoxy) phenyl) propane (ethylene oxide average 10 mol adduct) (manufactured by Hitachi Kasei Co., Ltd.)
FA-137M: EO-modified trimethylolpropane trimethacrylate (manufactured by Hitachi Kasei Co., Ltd.)
(C) Ingredient BCIM: 2,2'-bis (o-chlorophenyl) -4,4', 5,5'-tetraphenyl-1,2'-biimidazole (manufactured by Hampford)
FA-321M(70):2,2-ビス(4-(メタクリロキシエトキシ)フェニル)プロパン(エチレンオキサイド平均10mol付加物)のプロピレングリコールモノメチルエーテル70%溶液(日立化成株式会社製)
FA-137M:EO変性トリメチロールプロパントリメタクリレート(日立化成株式会社製)
(C)成分
BCIM:2,2’-ビス(o-クロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾール(Hampford社製) (B) Component FA-321M (70): Propylene glycol monomethyl ether 70% solution of 2,2-bis (4- (methacryloxyethoxy) phenyl) propane (ethylene oxide average 10 mol adduct) (manufactured by Hitachi Kasei Co., Ltd.)
FA-137M: EO-modified trimethylolpropane trimethacrylate (manufactured by Hitachi Kasei Co., Ltd.)
(C) Ingredient BCIM: 2,2'-bis (o-chlorophenyl) -4,4', 5,5'-tetraphenyl-1,2'-biimidazole (manufactured by Hampford)
(D)成分
Coumarin 102:2,3,6,7-テトラヒドロ-9-メチル-1H,5H,11H-[1]ベンゾピラノ[6,7,8-ij]キノリジン-11-オン(東京化成工業社製)
(D)’成分
DBA:9,10-ジブトキシアントラセン(川崎化成工業株式会社製)
(E)成分
DIC-TBC-20:4-t-ブチルカテコール(DIC株式会社製) (D) Ingredients Coumarin 102: 2,3,6,7-tetrahydro-9-methyl-1H, 5H, 11H- [1] benzopyrano [6,7,8-ij] quinolidine-11-one (Tokyo Chemical Industry Co., Ltd.) Made)
(D)'Ingredient DBA: 9,10-dibutoxyanthracene (manufactured by Kawasaki Kasei Chemicals Co., Ltd.)
(E) Ingredient DIC-TBC-20: 4-t-Butylcatechol (manufactured by DIC Corporation)
Coumarin 102:2,3,6,7-テトラヒドロ-9-メチル-1H,5H,11H-[1]ベンゾピラノ[6,7,8-ij]キノリジン-11-オン(東京化成工業社製)
(D)’成分
DBA:9,10-ジブトキシアントラセン(川崎化成工業株式会社製)
(E)成分
DIC-TBC-20:4-t-ブチルカテコール(DIC株式会社製) (D) Ingredients Coumarin 102: 2,3,6,7-tetrahydro-9-methyl-1H, 5H, 11H- [1] benzopyrano [6,7,8-ij] quinolidine-11-one (Tokyo Chemical Industry Co., Ltd.) Made)
(D)'Ingredient DBA: 9,10-dibutoxyanthracene (manufactured by Kawasaki Kasei Chemicals Co., Ltd.)
(E) Ingredient DIC-TBC-20: 4-t-Butylcatechol (manufactured by DIC Corporation)
(その他成分)
LCV:ロイコクリスタルバイオレット(山田化学工業株式会社製)
SF-808H:カルボキシベンゾトリアゾール、5-アミノ-1H-テトラゾール、メトキシプロパノールの混合物(サンワ化成株式会社製)
LA-7RD:4-TEMPO(旭電化工業株式会社製)
MKG:マラカイトグリーン(大阪有機化学工業株式会社製) (Other ingredients)
LCV: Leuco Crystal Violet (manufactured by Yamada Chemical Co., Ltd.)
SF-808H: Mixture of carboxybenzotriazole, 5-amino-1H-tetrazole, methoxypropanol (manufactured by Sanwa Kasei Co., Ltd.)
LA-7RD: 4-TEMPO (manufactured by Asahi Denka Kogyo Co., Ltd.)
MKG: Malachite Green (manufactured by Osaka Organic Chemical Industry Co., Ltd.)
LCV:ロイコクリスタルバイオレット(山田化学工業株式会社製)
SF-808H:カルボキシベンゾトリアゾール、5-アミノ-1H-テトラゾール、メトキシプロパノールの混合物(サンワ化成株式会社製)
LA-7RD:4-TEMPO(旭電化工業株式会社製)
MKG:マラカイトグリーン(大阪有機化学工業株式会社製) (Other ingredients)
LCV: Leuco Crystal Violet (manufactured by Yamada Chemical Co., Ltd.)
SF-808H: Mixture of carboxybenzotriazole, 5-amino-1H-tetrazole, methoxypropanol (manufactured by Sanwa Kasei Co., Ltd.)
LA-7RD: 4-TEMPO (manufactured by Asahi Denka Kogyo Co., Ltd.)
MKG: Malachite Green (manufactured by Osaka Organic Chemical Industry Co., Ltd.)
(溶剤)
TLS:トルエン
MAL:メタノール
ACS:アセトン (solvent)
TLS: Toluene MAL: Methanol ACS: Acetone
TLS:トルエン
MAL:メタノール
ACS:アセトン (solvent)
TLS: Toluene MAL: Methanol ACS: Acetone
<感光性エレメントの作製>
支持体として厚さ16μmのポリエチレンテレフタレートフィルム(帝人株式会社製、商品名「HTF-01」)を用意し、支持体上に、感光性樹脂組成物を厚さが均一になるように塗布した後、70℃及び110℃の熱風対流式乾燥器で順次乾燥して、乾燥後の厚さが25μmである感光性樹脂層を形成した。この感光性樹脂層上に保護層としてポリエチレンフィルム(タマポリ株式会社製、商品名「NF-15」)を貼り合わせ、支持体と感光性樹脂層と保護層とが順に積層された感光性エレメントを得た。 <Manufacturing of photosensitive element>
A polyethylene terephthalate film having a thickness of 16 μm (manufactured by Teijin Co., Ltd., trade name “HTF-01”) is prepared as a support, and the photosensitive resin composition is applied onto the support so as to have a uniform thickness. , 70 ° C. and 110 ° C. were sequentially dried in a hot air convection dryer to form a photosensitive resin layer having a thickness of 25 μm after drying. A polyethylene film (manufactured by Tamapoli Co., Ltd., trade name "NF-15") is bonded onto this photosensitive resin layer as a protective layer, and a photosensitive element in which a support, a photosensitive resin layer, and a protective layer are laminated in order is formed. Obtained.
支持体として厚さ16μmのポリエチレンテレフタレートフィルム(帝人株式会社製、商品名「HTF-01」)を用意し、支持体上に、感光性樹脂組成物を厚さが均一になるように塗布した後、70℃及び110℃の熱風対流式乾燥器で順次乾燥して、乾燥後の厚さが25μmである感光性樹脂層を形成した。この感光性樹脂層上に保護層としてポリエチレンフィルム(タマポリ株式会社製、商品名「NF-15」)を貼り合わせ、支持体と感光性樹脂層と保護層とが順に積層された感光性エレメントを得た。 <Manufacturing of photosensitive element>
A polyethylene terephthalate film having a thickness of 16 μm (manufactured by Teijin Co., Ltd., trade name “HTF-01”) is prepared as a support, and the photosensitive resin composition is applied onto the support so as to have a uniform thickness. , 70 ° C. and 110 ° C. were sequentially dried in a hot air convection dryer to form a photosensitive resin layer having a thickness of 25 μm after drying. A polyethylene film (manufactured by Tamapoli Co., Ltd., trade name "NF-15") is bonded onto this photosensitive resin layer as a protective layer, and a photosensitive element in which a support, a photosensitive resin layer, and a protective layer are laminated in order is formed. Obtained.
<積層体の作製>
銅箔(厚さ:35μm)を両面に積層したガラスエポキシ材である銅張積層板(基板、日立化成株式会社製、商品名「MCL-E-679」)を、表面粗化処理液「メックエッチボンドCZ-8100」(メック株式会社製、商品名)を用いて表面処理した。次いで、水洗、酸洗及び水洗後、空気流で乾燥した。表面処理された銅張積層板を80℃に加温し、保護層を剥離しながら、感光性樹脂層が銅表面に接するように、上記感光性エレメントをそれぞれラミネートした。これにより、銅張積層板、感光性樹脂層、及び、支持体の順に積層された積層体をそれぞれ得た。得られた積層体は、以下に示す試験における試験片として用いた。なお、ラミネートは、110℃のヒートロールを用いて、0.4MPaの圧着圧力、1.5m/分のロール速度で行った。 <Manufacturing of laminated body>
A copper-clad laminate (base, manufactured by Hitachi Kasei Co., Ltd., trade name "MCL-E-679"), which is a glass epoxy material in which copper foil (thickness: 35 μm) is laminated on both sides, is applied to the surface roughening treatment liquid “MEC”. Surface treatment was performed using "Epoxy Bond CZ-8100" (manufactured by MEC COMPANY, trade name). Then, after washing with water, pickling and washing with water, it was dried with an air stream. The surface-treated copper-clad laminate was heated to 80 ° C., and the photosensitive elements were laminated so that the photosensitive resin layer was in contact with the copper surface while peeling off the protective layer. As a result, a copper-clad laminate, a photosensitive resin layer, and a laminate in which the support was laminated in this order were obtained. The obtained laminate was used as a test piece in the test shown below. Lamination was performed using a heat roll at 110 ° C. at a crimping pressure of 0.4 MPa and a roll speed of 1.5 m / min.
銅箔(厚さ:35μm)を両面に積層したガラスエポキシ材である銅張積層板(基板、日立化成株式会社製、商品名「MCL-E-679」)を、表面粗化処理液「メックエッチボンドCZ-8100」(メック株式会社製、商品名)を用いて表面処理した。次いで、水洗、酸洗及び水洗後、空気流で乾燥した。表面処理された銅張積層板を80℃に加温し、保護層を剥離しながら、感光性樹脂層が銅表面に接するように、上記感光性エレメントをそれぞれラミネートした。これにより、銅張積層板、感光性樹脂層、及び、支持体の順に積層された積層体をそれぞれ得た。得られた積層体は、以下に示す試験における試験片として用いた。なお、ラミネートは、110℃のヒートロールを用いて、0.4MPaの圧着圧力、1.5m/分のロール速度で行った。 <Manufacturing of laminated body>
A copper-clad laminate (base, manufactured by Hitachi Kasei Co., Ltd., trade name "MCL-E-679"), which is a glass epoxy material in which copper foil (thickness: 35 μm) is laminated on both sides, is applied to the surface roughening treatment liquid “MEC”. Surface treatment was performed using "Epoxy Bond CZ-8100" (manufactured by MEC COMPANY, trade name). Then, after washing with water, pickling and washing with water, it was dried with an air stream. The surface-treated copper-clad laminate was heated to 80 ° C., and the photosensitive elements were laminated so that the photosensitive resin layer was in contact with the copper surface while peeling off the protective layer. As a result, a copper-clad laminate, a photosensitive resin layer, and a laminate in which the support was laminated in this order were obtained. The obtained laminate was used as a test piece in the test shown below. Lamination was performed using a heat roll at 110 ° C. at a crimping pressure of 0.4 MPa and a roll speed of 1.5 m / min.
<評価>
(吸光度の測定)
感光性樹脂層の吸光度を、UV分光光度計((株)日立ハイテクノロジーズ製、分光光度計U-3310)を用いて測定した。測定は、測定側に保護層を剥離した感光性エレメントを置き、リファレンス側に支持フィルムを置き、吸光度モードにより波長300~700nmまでを連続測定し、波長375nm及び波長405nmにおける値を読みとることにより行った。結果を表2に示す。 <Evaluation>
(Measurement of absorbance)
The absorbance of the photosensitive resin layer was measured using a UV spectrophotometer (Spectrophotometer U-3310, manufactured by Hitachi High-Technologies Corporation). The measurement is performed by placing a photosensitive element with the protective layer peeled off on the measurement side, placing a support film on the reference side, continuously measuring wavelengths from 300 to 700 nm in the absorbance mode, and reading the values at wavelengths of 375 nm and 405 nm. rice field. The results are shown in Table 2.
(吸光度の測定)
感光性樹脂層の吸光度を、UV分光光度計((株)日立ハイテクノロジーズ製、分光光度計U-3310)を用いて測定した。測定は、測定側に保護層を剥離した感光性エレメントを置き、リファレンス側に支持フィルムを置き、吸光度モードにより波長300~700nmまでを連続測定し、波長375nm及び波長405nmにおける値を読みとることにより行った。結果を表2に示す。 <Evaluation>
(Measurement of absorbance)
The absorbance of the photosensitive resin layer was measured using a UV spectrophotometer (Spectrophotometer U-3310, manufactured by Hitachi High-Technologies Corporation). The measurement is performed by placing a photosensitive element with the protective layer peeled off on the measurement side, placing a support film on the reference side, continuously measuring wavelengths from 300 to 700 nm in the absorbance mode, and reading the values at wavelengths of 375 nm and 405 nm. rice field. The results are shown in Table 2.
(最小現像時間の測定)
上記積層体を5cm四方に切断し、最小現像時間測定用の試験片を得た。試験片から支持体を剥離した後、30℃の1質量%炭酸ナトリウム水溶液を用いて、露光していない感光性樹脂層を0.15MPaの圧力でスプレー現像し、1mm以上の未露光部が除去されたことを目視で確認できる最短の時間を、最短現像時間とした。ノズルは、フルコーンタイプを使用した。上記試験片とノズル先端との距離は6cmであり、試験片の中心とノズルの中心が一致するように配置した。最小現像時間(単位:秒)が短いほど、現像性が良好であることを意味する。結果を表2に示す。 (Measurement of minimum development time)
The laminate was cut into 5 cm squares to obtain a test piece for measuring the minimum development time. After peeling the support from the test piece, the unexposed photosensitive resin layer was spray-developed at a pressure of 0.15 MPa using a 1% by mass sodium carbonate aqueous solution at 30 ° C., and the unexposed portion of 1 mm or more was removed. The shortest development time was defined as the shortest time that could be visually confirmed. The nozzle used was a full cone type. The distance between the test piece and the tip of the nozzle was 6 cm, and the test pieces were arranged so that the center of the test piece and the center of the nozzle coincided with each other. The shorter the minimum development time (unit: seconds), the better the developability. The results are shown in Table 2.
上記積層体を5cm四方に切断し、最小現像時間測定用の試験片を得た。試験片から支持体を剥離した後、30℃の1質量%炭酸ナトリウム水溶液を用いて、露光していない感光性樹脂層を0.15MPaの圧力でスプレー現像し、1mm以上の未露光部が除去されたことを目視で確認できる最短の時間を、最短現像時間とした。ノズルは、フルコーンタイプを使用した。上記試験片とノズル先端との距離は6cmであり、試験片の中心とノズルの中心が一致するように配置した。最小現像時間(単位:秒)が短いほど、現像性が良好であることを意味する。結果を表2に示す。 (Measurement of minimum development time)
The laminate was cut into 5 cm squares to obtain a test piece for measuring the minimum development time. After peeling the support from the test piece, the unexposed photosensitive resin layer was spray-developed at a pressure of 0.15 MPa using a 1% by mass sodium carbonate aqueous solution at 30 ° C., and the unexposed portion of 1 mm or more was removed. The shortest development time was defined as the shortest time that could be visually confirmed. The nozzle used was a full cone type. The distance between the test piece and the tip of the nozzle was 6 cm, and the test pieces were arranged so that the center of the test piece and the center of the nozzle coincided with each other. The shorter the minimum development time (unit: seconds), the better the developability. The results are shown in Table 2.
(密着性の評価)
ライン幅(L)/スペース幅(S)(以下、「L/S」と記す。)が3/400~30/400(単位:μm)である描画パターンを用いて、41段ステップタブレットの残存段数が14段となるエネルギー量で上記積層体の感光性樹脂層に対して露光(描画)を行った。 (Evaluation of adhesion)
Remaining 41-step step tablet using a drawing pattern in which the line width (L) / space width (S) (hereinafter referred to as “L / S”) is 3/400 to 30/400 (unit: μm). The photosensitive resin layer of the laminated body was exposed (drawn) with an energy amount of 14 steps.
ライン幅(L)/スペース幅(S)(以下、「L/S」と記す。)が3/400~30/400(単位:μm)である描画パターンを用いて、41段ステップタブレットの残存段数が14段となるエネルギー量で上記積層体の感光性樹脂層に対して露光(描画)を行った。 (Evaluation of adhesion)
Remaining 41-step step tablet using a drawing pattern in which the line width (L) / space width (S) (hereinafter referred to as “L / S”) is 3/400 to 30/400 (unit: μm). The photosensitive resin layer of the laminated body was exposed (drawn) with an energy amount of 14 steps.
露光後、積層体から支持体を剥離し、感光性樹脂層を露出させ、1質量%炭酸ナトリウム水溶液を30℃にて60秒間スプレーすることにより、未露光部分を除去した。現像後、スペース部分(未露光部分)が残渣なく除去され、且つライン部分(露光部分)が蛇行及び欠けを生じることなく形成されたレジストパターンにおけるライン幅/スペース幅の値のうちの最小値により、密着性を評価した。この数値が小さいほど密着性が良好であることを意味する。結果を表2に示す。
After the exposure, the support was peeled off from the laminate to expose the photosensitive resin layer, and the unexposed portion was removed by spraying a 1% by mass sodium carbonate aqueous solution at 30 ° C. for 60 seconds. After development, the space portion (unexposed portion) is removed without residue, and the line portion (exposed portion) is formed by the minimum value of the line width / space width in the resist pattern formed without meandering and chipping. , Adhesion was evaluated. The smaller this value is, the better the adhesion is. The results are shown in Table 2.
(レジストパターン形成性の評価)
上記密着性の評価で作製したライン幅10μmのレジストパターンを走査型電子顕微鏡で観察し、レジストパターンの形状、及び、線太りの有無を評価した。レジストパターン形状は、レジストパターンの頂部の幅と底部の幅との比(底部幅/頂部幅)に基づき、下記評価基準により評価した。結果を表2に示す。
A:断面形状が矩形(底部幅/頂部幅が0.9以上)
B:断面形状が小テーパー形状(底部幅/頂部幅が0.8以上0.9未満)
C:断面形状がテーパー形状(底部幅/頂部幅が0.8未満) (Evaluation of resist pattern formation)
The resist pattern having a line width of 10 μm produced in the above evaluation of adhesion was observed with a scanning electron microscope, and the shape of the resist pattern and the presence or absence of line thickening were evaluated. The resist pattern shape was evaluated according to the following evaluation criteria based on the ratio of the width of the top of the resist pattern to the width of the bottom (bottom width / top width). The results are shown in Table 2.
A: Cross-sectional shape is rectangular (bottom width / top width is 0.9 or more)
B: The cross-sectional shape is a small taper shape (bottom width / top width is 0.8 or more and less than 0.9)
C: Cross-sectional shape is tapered (bottom width / top width is less than 0.8)
上記密着性の評価で作製したライン幅10μmのレジストパターンを走査型電子顕微鏡で観察し、レジストパターンの形状、及び、線太りの有無を評価した。レジストパターン形状は、レジストパターンの頂部の幅と底部の幅との比(底部幅/頂部幅)に基づき、下記評価基準により評価した。結果を表2に示す。
A:断面形状が矩形(底部幅/頂部幅が0.9以上)
B:断面形状が小テーパー形状(底部幅/頂部幅が0.8以上0.9未満)
C:断面形状がテーパー形状(底部幅/頂部幅が0.8未満) (Evaluation of resist pattern formation)
The resist pattern having a line width of 10 μm produced in the above evaluation of adhesion was observed with a scanning electron microscope, and the shape of the resist pattern and the presence or absence of line thickening were evaluated. The resist pattern shape was evaluated according to the following evaluation criteria based on the ratio of the width of the top of the resist pattern to the width of the bottom (bottom width / top width). The results are shown in Table 2.
A: Cross-sectional shape is rectangular (bottom width / top width is 0.9 or more)
B: The cross-sectional shape is a small taper shape (bottom width / top width is 0.8 or more and less than 0.9)
C: Cross-sectional shape is tapered (bottom width / top width is less than 0.8)
また、線太りは、描画パターンにおけるライン幅の設計寸法と、形成されたレジストパターンのライン幅(頂部幅)との差を測定し、下記評価基準により評価した。結果を表2に示す。
A:差が0.5μm以下
B:差が0.5μm超1.0μm以下
C:差が1.0μm超2.0μm以下
D:差が2.0μm超 The line thickness was evaluated by measuring the difference between the design dimension of the line width in the drawing pattern and the line width (top width) of the formed resist pattern, and evaluating it according to the following evaluation criteria. The results are shown in Table 2.
A: Difference is 0.5 μm or less B: Difference is more than 0.5 μm and 1.0 μm or less C: Difference is more than 1.0 μm and 2.0 μm or less D: Difference is more than 2.0 μm
A:差が0.5μm以下
B:差が0.5μm超1.0μm以下
C:差が1.0μm超2.0μm以下
D:差が2.0μm超 The line thickness was evaluated by measuring the difference between the design dimension of the line width in the drawing pattern and the line width (top width) of the formed resist pattern, and evaluating it according to the following evaluation criteria. The results are shown in Table 2.
A: Difference is 0.5 μm or less B: Difference is more than 0.5 μm and 1.0 μm or less C: Difference is more than 1.0 μm and 2.0 μm or less D: Difference is more than 2.0 μm
1…感光性エレメント、2…支持体、3,13…感光性樹脂層、4…保護層、11…絶縁層、12…導体層、14…マスク、15…活性光線、16…レジストパターン、17…配線層、18…配線基板。
1 ... Photosensitive element, 2 ... Support, 3, 13 ... Photosensitive resin layer, 4 ... Protective layer, 11 ... Insulating layer, 12 ... Conductor layer, 14 ... Mask, 15 ... Active light, 16 ... Resist pattern, 17 ... wiring layer, 18 ... wiring board.
Claims (18)
- ベンジル(メタ)アクリレートに基づく構造単位を有するバインダーポリマーと、光重合性化合物と、光重合開始剤と、クマリン系増感剤と、を含有する感光性樹脂組成物。 A photosensitive resin composition containing a binder polymer having a structural unit based on benzyl (meth) acrylate, a photopolymerizable compound, a photopolymerization initiator, and a coumarin-based sensitizer.
- 前記クマリン系増感剤の含有量が、前記バインダーポリマー及び前記光重合性化合物の総量100質量部に対して、0.01~0.5質量部である、請求項1に記載の感光性樹脂組成物。 The photosensitive resin according to claim 1, wherein the content of the coumarin-based sensitizer is 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the total amount of the binder polymer and the photopolymerizable compound. Composition.
- 前記バインダーポリマーにおいて、ベンジル(メタ)アクリレートに基づく構造単位の含有割合が、前記バインダーポリマーを構成する単量体の全量を基準として、10~60質量%である、請求項1又は2に記載の感光性樹脂組成物。 The first or second claim, wherein the content ratio of the structural unit based on benzyl (meth) acrylate in the binder polymer is 10 to 60% by mass based on the total amount of the monomers constituting the binder polymer. Photosensitive resin composition.
- 前記バインダーポリマーが、スチレンに基づく構造単位を有する、請求項1~3のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 3, wherein the binder polymer has a structural unit based on styrene.
- 前記バインダーポリマーにおいて、スチレンに基づく構造単位の含有割合が、前記バインダーポリマーを構成する単量体の全量を基準として、10~40質量%である、請求項4に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 4, wherein the content ratio of the structural unit based on styrene in the binder polymer is 10 to 40% by mass based on the total amount of the monomers constituting the binder polymer.
- 前記バインダーポリマーが、(メタ)アクリル酸アルキルエステルに基づく構造単位を有する、請求項1~5のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 5, wherein the binder polymer has a structural unit based on a (meth) acrylic acid alkyl ester.
- 前記バインダーポリマーにおいて、(メタ)アクリル酸アルキルエステルに基づく構造単位の含有割合は、前記バインダーポリマーを構成する単量体の全量を基準として、5~40質量%である、請求項6に記載の感光性樹脂組成物。 The sixth aspect of the present invention, wherein the content ratio of the structural unit based on the (meth) acrylic acid alkyl ester in the binder polymer is 5 to 40% by mass based on the total amount of the monomers constituting the binder polymer. Photosensitive resin composition.
- 前記バインダーポリマーが、(メタ)アクリル酸に基づく構造単位を有する、請求項1~7のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 7, wherein the binder polymer has a structural unit based on (meth) acrylic acid.
- 前記バインダーポリマーにおいて、(メタ)アクリル酸に基づく構造単位の含有割合は、前記バインダーポリマーを構成する単量体の全量を基準として、10~40質量%である、請求項8に記載の感光性樹脂組成物。 The photosensitive according to claim 8, wherein the content ratio of the structural unit based on (meth) acrylic acid in the binder polymer is 10 to 40% by mass based on the total amount of the monomers constituting the binder polymer. Resin composition.
- 重合禁止剤を含有する、請求項1~9のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 9, which contains a polymerization inhibitor.
- 前記重合禁止剤の含有量が、前記バインダーポリマー及び前記光重合性化合物の総量100質量部に対して、0.003質量部以下である、請求項10に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 10, wherein the content of the polymerization inhibitor is 0.003 parts by mass or less with respect to 100 parts by mass of the total amount of the binder polymer and the photopolymerizable compound.
- 前記光重合開始剤は、2,4,5-トリアリールイミダゾール二量体を含有する、請求項1~11のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 11, wherein the photopolymerization initiator contains a 2,4,5-triarylimidazole dimer.
- 前記光重合性化合物は、ビスフェノールA型ジ(メタ)アクリレート化合物を含有する、請求項1~12のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 12, wherein the photopolymerizable compound contains a bisphenol A type di (meth) acrylate compound.
- 前記ビスフェノールA型ジ(メタ)アクリレート化合物が、2,2-ビス(4-((メタ)アクリロキシペンタエトキシ)フェニル)プロパン及び/又は2,2-ビス(4-((メタ)アクリロキシジエトキシ)フェニル)プロパンを含む、請求項13に記載の感光性樹脂組成物。 The bisphenol A type di (meth) acrylate compound is 2,2-bis (4-((meth) acryloxypentaethoxy) phenyl) propane and / or 2,2-bis (4-((meth) acryloxidi). The photosensitive resin composition according to claim 13, which comprises ethoxy) phenyl) propane.
- ロイコクリスタルバイオレットを含有する、請求項1~14のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 14, which contains leuco crystal violet.
- 支持体と、該支持体上に請求項1~15のいずれか一項に記載の感光性樹脂組成物を用いて形成された感光性樹脂層と、を備える感光性エレメント。 A photosensitive element comprising a support and a photosensitive resin layer formed on the support using the photosensitive resin composition according to any one of claims 1 to 15.
- 請求項1~15のいずれか一項に記載の感光性樹脂組成物又は請求項16に記載の感光性エレメントを用いて感光性樹脂層を基板上に設ける工程と、
前記感光性樹脂層の一部を光硬化させる工程と、
前記感光性樹脂層の未硬化部分を除去してレジストパターンを形成する工程と、
前記基板の前記レジストパターンが形成されていない部分に配線層を形成する工程と、
を備える、配線基板の製造方法。 A step of providing a photosensitive resin layer on a substrate by using the photosensitive resin composition according to any one of claims 1 to 15 or the photosensitive element according to claim 16.
A step of photocuring a part of the photosensitive resin layer and
A step of removing the uncured portion of the photosensitive resin layer to form a resist pattern,
A step of forming a wiring layer on a portion of the substrate on which the resist pattern is not formed, and
A method of manufacturing a wiring board. - 巻芯と、当該巻芯に巻回された請求項16に記載の感光性エレメントと、を備える、感光性エレメントロール。
A photosensitive element roll comprising a winding core and the photosensitive element according to claim 16, which is wound around the winding core.
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KR1020237015831A KR102716598B1 (en) | 2020-02-18 | 2020-11-12 | Photosensitive resin composition, photosensitive element, method for producing wiring substrate, and photosensitive element roll |
KR1020217027616A KR20210113404A (en) | 2020-02-18 | 2020-11-12 | The photosensitive resin composition, the photosensitive element, the manufacturing method of a wiring board, and the photosensitive element roll |
PCT/JP2020/042340 WO2021166339A1 (en) | 2020-02-18 | 2020-11-12 | Photosensitive resin composition, photosensitive element, method for manufacturing wiring substrate, and photosensitive element roll |
CN202080018491.6A CN113557474A (en) | 2020-02-18 | 2020-11-12 | Photosensitive resin composition, photosensitive element, method for producing wiring board, and photosensitive element roll |
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WO2016104585A1 (en) * | 2014-12-25 | 2016-06-30 | 日立化成株式会社 | Photosensitive resin composition, and photosensitive element using same, as well as method for forming resist pattern and method for producing printed circuit board |
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