WO2021157693A1 - マイクロ波処理装置、及びマイクロ波処理方法 - Google Patents
マイクロ波処理装置、及びマイクロ波処理方法 Download PDFInfo
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- WO2021157693A1 WO2021157693A1 PCT/JP2021/004307 JP2021004307W WO2021157693A1 WO 2021157693 A1 WO2021157693 A1 WO 2021157693A1 JP 2021004307 W JP2021004307 W JP 2021004307W WO 2021157693 A1 WO2021157693 A1 WO 2021157693A1
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- Prior art keywords
- microwave
- cavity
- microwaves
- waveguide
- transmission regions
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- 238000003672 processing method Methods 0.000 title claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 57
- 230000002093 peripheral effect Effects 0.000 claims description 26
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- 230000001678 irradiating effect Effects 0.000 abstract description 7
- 239000000463 material Substances 0.000 description 23
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/74—Mode transformers or mode stirrers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/6402—Aspects relating to the microwave cavity
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/70—Feed lines
- H05B6/707—Feed lines using waveguides
- H05B6/708—Feed lines using waveguides in particular slotted waveguides
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/80—Apparatus for specific applications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2206/00—Aspects relating to heating by electric, magnetic, or electromagnetic fields covered by group H05B6/00
- H05B2206/04—Heating using microwaves
- H05B2206/046—Microwave drying of wood, ink, food, ceramic, sintering of ceramic, clothes, hair
Definitions
- the present invention relates to a microwave processing device, a microwave introducing device, and a microwave processing method for irradiating an object in a cylindrical cavity with microwaves.
- the present invention has been made in response to the above circumstances, and is a microwave processing device, a microwave introducing device, and a microwave capable of appropriately irradiating microwaves with an object in a rotatable cylindrical cavity. It is an object of the present invention to provide a wave processing method.
- the microwave processing apparatus is rotatably supported by a fixed base and has a cylindrical cavity having a space inside for a microwave irradiation object.
- a rotation drive unit that rotates the cavity around a cylindrical axis and a microwave generator that generates microwaves are provided, and the microwaves generated by the microwave generator are inside from the circumferential side surface of the cavity. It is introduced into the space of.
- one or more transmission regions of microwaves may be provided in a part of the region in the axial direction in the cavity.
- the microwave-transmissive window may constitute each of one or a plurality of transmission regions of the microwave.
- the cavity is lined with a microwave-transmitting member, and a part of the member constitutes one or a plurality of transmission regions of microwaves. May be good.
- a cavity is provided on the outer peripheral side of one or more transmission regions of microwaves so as to cover the entire circumference, and is introduced from a microwave generator.
- a cover member may be further provided to form the microwave waveguide formed on the outer peripheral side of the cavity.
- the cover member may be fixed to the base side so as to be relatively movable with respect to the cavity.
- one or more transmission regions of microwaves may be provided over the entire circumferential direction of the cavity.
- one or more transmission regions of microwaves may be slit-shaped.
- the microwave introduction device is rotatably supported by a fixed base and is a part in the axial direction in a cylindrical cavity having a space inside for a microwave irradiation target.
- a cover provided on the outer peripheral side of one or more transmission regions of microwaves provided in the region of the above, so as to cover the entire cavity in the circumferential direction, and to form a microwave waveguide on the outer peripheral side of the cavity. It includes a member and a microwave generator that generates microwaves to be introduced into the waveguide.
- a cylindrical cavity is rotatably supported by a fixed base and has a space inside which an object to be irradiated with microwaves is placed. It includes a step of rotating it around and a step of introducing microwaves into the internal space from the circumferential side surface of the cavity.
- the microwave processing device for example, even when the cylindrical cavity has a long axial length, the microwave is irradiated. It becomes possible to irradiate the object to be irradiated with microwaves with microwaves at the desired location.
- a perspective view showing a microwave processing apparatus according to an embodiment of the present invention Front view of microwave processing device according to the same embodiment Side view of the microwave processing apparatus according to the same embodiment Perspective view showing the cavity in the same embodiment Front view of a portion provided with a plurality of transmission regions of microwaves in the same embodiment. Longitudinal sectional view of a portion provided with a plurality of transmission regions of microwaves in the same embodiment. Sectional drawing of the microwave processing apparatus in the same embodiment in a plane perpendicular to the axial direction. Cross-sectional view in a plane passing through the central axis of the microwave processing apparatus according to the same embodiment. A side view showing another example of the microwave processing apparatus according to the same embodiment. Front view showing another example of the microwave processing apparatus according to the same embodiment. The figure which shows an example of the cavity and a plurality of microwave generators in the same embodiment.
- the microwave processing apparatus introduces microwaves into the internal space from the circumferential side surface of the rotatable cylindrical cavity.
- FIG. 1 is a perspective view showing a main configuration of the microwave processing apparatus 1 according to the present embodiment.
- FIG. 2 is a front view of the microwave processing device 1
- FIG. 3 is a side view of the microwave processing device 1.
- FIG. 4 is a perspective view showing the appearance of the cavity 11. Note that FIG. 4 is a diagram showing a state in which the cover member 13 is removed in FIG.
- FIG. 5A is a front view showing a microwave transmitting portion 11b provided with a plurality of microwave transmitting regions 11d in the cavity 11, and
- FIG. 5B is a cross-sectional view taken along the line Vb-Vb of FIG. 5A.
- FIG. 6 is a vertical cross-sectional view showing only the end surface of the cut surface in the plane perpendicular to the axial direction of the microwave processing apparatus 1 shown in FIG. 1 and passing through the waveguide 14a.
- the microwave generator 14 is omitted.
- FIG. 7 is a vertical cross-sectional view of the microwave processing apparatus 1 shown in FIG. 1 in a plane parallel to the axial direction. Note that FIG. 7 shows a cross section of the microwave processing apparatus 1 only on the upper side.
- the microwave processing device 1 includes a cavity 11, a cover member 13, a microwave generator 14, and a rotation drive unit 15.
- Any object that is irradiated with microwaves and is a target of microwave heating may be used.
- the object may be, for example, a cement material, calcium carbonate which is a material of quicklime, ore, dust, or the like, a material for a chemical reaction, a material to be dried, or a microwave. It may be another object to be irradiated with waves.
- the object may be, for example, a granular solid or powder, or may be a liquid. Normally, the object is placed directly inside the cavity 11 and is irradiated with microwaves while being agitated according to the rotation of the cavity 11.
- the object in the space 11c inside the cavity 11 may or may not move. That is, the processing on the object performed by irradiating the microwave may be performed in a continuous manner or in a batch manner.
- the object may be continuously moving, for example, or may be repeatedly moved and stopped.
- the cavity 11 is inclined so that the downstream side is lowered, and the object is moved from the upstream end to the rotation of the cavity 11. It may be sent to the downstream end while being agitated. Further, a mechanism for stirring or transporting the object may separately exist inside the cavity 11.
- Irradiation of the object with microwaves may be performed, for example, for drying the object, for melting, sublimating, or evaporating the object, for the reaction of the object. It may be done for firing the object, for sterilization of the object, or for other uses.
- the reaction of the object may be, for example, a chemical reaction.
- Irradiation of the object with microwaves may be performed under normal pressure, reduced pressure, or pressurized, for example.
- microwave irradiation may or may not be performed, for example, in a stream of air or an inert gas.
- the inert gas may be, for example, a noble gas such as helium or argon, or nitrogen.
- the cavity 11 is a cylindrical cavity having a space 11c inside in which an object to be irradiated with microwaves is placed. In the space 11c inside the cavity 11, the object is irradiated with microwaves.
- the microwave mode in space 11c is usually multimode.
- the cavity 11 has a cavity main body 11a and a microwave transmitting portion 11b provided in a part of the cavity 11 in the axial direction.
- the boundary between the cavity body 11a and the microwave transmitting portion 11b is shown by a broken line.
- the cavity body 11a and the microwave transmitting portion 11b usually have a hollow cylindrical shape, that is, a pipe shape.
- the axial direction is the direction of the central axis of the cylindrical shape which is the cavity 11.
- the circumferential direction of the cylindrical shape may be referred to as a circumferential direction.
- the direction of a straight line passing through the central axis on the plane perpendicular to the axial direction of the cylindrical shape may be referred to as a radial direction.
- the cavity 11 is usually arranged so that the central axis is substantially horizontal, but the cavity 11 may be arranged so as to be in any other direction.
- the cavity body 11a does not transmit microwaves.
- the cavity body 11a may be made of a microwave reflective material.
- the microwave reflective material may be, for example, a metal.
- the metal is not particularly limited, but may be, for example, stainless steel, carbon steel, nickel, nickel alloy, copper, copper alloy or the like.
- the cavity 11 is supported by a support roller 22 so as to be rotatable with respect to the fixed base 7.
- the cavity 11 may be supported by a mechanism other than the support roller 22, for example, a ball bearing or the like so as to be rotatable by the base 7.
- the rotation of the cavity 11 is performed around a cylindrical central axis. Further, in FIG.
- the rotation drive unit 15, the base 7, the support roller 22, and the like are omitted.
- the fact that the cavity 11 is rotatable may mean that the entire cavity 11 is rotatable, or that at least a part of the circumferential side surface is rotatable. In this embodiment, the case where the entire cavity 11 rotates will be mainly described, and the case where the end face plate or a part of the circumferential side surface does not rotate will be described later.
- a region of the outer periphery of the cavity body 11a that is not covered by the cover member 13 may be covered with a heat insulating material, a jacket, or the like.
- an inlet and an outlet through which the object passes may be provided at the axial end of the cavity 11.
- the end portion of the cavity 11 is closed by the end face plates 11e and 11f, and the inflow port 11g of the object is provided on the end face plate 11e on the upstream side of the object.
- the case where the outflow port 11h is provided on the end face plate 11f on the downstream side is shown.
- a microwave leakage prevention mechanism such as a choke structure may be provided at the inflow port 11g and the outflow port 11h.
- the axial end portion of the cavity 11 may be closed. In order to move the object in and out of the cavity 11, for example, the end portion thereof may be openable and closable.
- the microwave transmission portion 11b is provided with one or more microwave transmission regions 11d.
- the microwave transmission region 11d may be provided over the entire circumferential direction of the cavity 11, or may be provided in a part of the circumferential direction, for example. In the present embodiment, a case where a plurality of transmission regions 11d of microwaves are provided over the entire circumference direction will be mainly described.
- the number of microwave transmission regions 11d may be, for example, one or a plurality.
- the microwave transmission region 11d is preferably provided on a cylindrical member that does not transmit microwaves.
- the cylindrical member may be made of a microwave reflective material. Examples of microwave reflective materials are as described above.
- the plurality of transmission regions 11d of the microwave are usually evenly provided on the surface of the transmission portion 11b of the microwave, but it is not necessary.
- the shape of the microwave transmission region 11d may be, for example, a slit shape, a round shape, a square shape, a rectangular shape, a polygonal shape, or the like, as shown in FIG. 5A, or any other shape. There may be. Further, by selecting the number, shape, arrangement location, etc.
- the slit-shaped transmission region 11d may extend in the circumferential direction of the cylinder shape, for example, as shown in FIG. 5A, and may extend in the axial direction of the cylinder shape. , Or may extend in other directions.
- FIG. 5A shows a case where the slit-shaped transmission regions 11d are provided at two positions in the axial direction, that is, a case where the slit-shaped transmission regions 11d are provided in two rows.
- the area 11d may be provided in only one row or in three or more rows. Further, FIGS.
- 5A and 5B show a case where four slit-shaped transmission regions 11d are provided at every 90 degrees in the circumferential direction of each row, but the slit-shaped transmission regions 11d are each provided.
- N locations may be provided for each (360 / N) degree in the circumferential direction of the row.
- N is an arbitrary integer of 2 or more.
- the plurality of transmission regions 11d of the microwave may be provided so as not to be aligned in each row.
- the microwave transmission region 11d is provided over the entire circumferential direction, so that microwaves can be transmitted from various directions in the circumferential direction on the circumferential side surface of the cavity 11. It can be introduced inside the cavity 11.
- a microwave transmissive window may constitute each of the microwave transmissive regions 11d.
- the microwave transmission region 11d may be, for example, an opening provided in a cylindrical member that does not transmit microwaves and is sealed with a microwave-transmitting material.
- the microwave transmission region 11d is composed of an opening provided in a cylindrical member that does not transmit microwaves and a portion of the member 51 corresponding to the opening. Also in this case, it is possible to prevent the object or the like inside the cavity 11 from moving to the microwave generator 14 side through the microwave transmission region 11d, and prevent the microwave generator 14 from failing or the like. Can be done.
- the cavity body 11a and the microwave transmitting portion 11b which is a cylindrical member, may be connected by, for example, screwing, welding, or adhering, or may be integrally formed.
- the latter case that is, the case where a plurality of microwave transmission regions 11d are provided in the microwave transmission portion 11b in the cavity 11 made of metal will be mainly described.
- the slit-shaped transmission region 11d extends in the circumferential direction of the cylinder. Is preferable. Further, it is preferable that the circumferential spacing and the axial spacing of the slit-shaped transmission region 11d extending in the circumferential direction are set so that microwaves can easily enter the inside of the cavity 11. ..
- the interval for example, the same interval as that of a known leakage waveguide in which a plurality of slit-shaped slots extending in the longitudinal direction are provided on one surface of the rectangular waveguide may be adopted.
- the microwave transmissive material is a material having a small relative dielectric loss and is not particularly limited, but may be, for example, a fluororesin such as polytetrafluoroethylene, quartz, glass or the like.
- the specific dielectric loss of the microwave transmissive material is preferably less than 1 and more preferably less than 0.1 in the microwave frequency and temperature during operation of the microwave processing apparatus 1, for example. , 0.01 is more preferred.
- quartz or glass as the microwave transmissive material.
- the microwave-transmissive member 51 may be, for example, a member made of a microwave-transmissive material or a microwave-transmissive heat insulating material. In the latter case, the member 51 may be, for example, microwave-permeable refractory bricks. The member 51 may be provided on both the inner surface of the cavity main body 11a and the inner surface of the microwave transmitting portion 11b. When the member 51 has a heat insulating property, it is possible to prevent the wall surface of the cavity 11 from becoming hot. When the microwave processing device 1 is used as a rotary kiln and the inside becomes high temperature such as 1000 ° C.
- the inner surface of the cavity 11 is lined with a member 51 which is a heat insulating material.
- a member 51 which is a heat insulating material By lining the inner surface of the cavity 11 with a member 51 which is a heat insulating material, it is possible to prevent the wall surface of the cavity 11 from becoming hot even if the object inside the cavity 11 becomes hot, and microwaves. Can reach the object appropriately through the member 51.
- the member 51 which is a heat insulating material may not be provided on the inner surface of the cavity 11. Further, when one or a plurality of transmission regions 11d of microwaves are the above-mentioned microwave-transmissive windows, the member 51 may not be provided on the inner surface of the cavity 11.
- the microwave-transparent member 51 may have a smaller relative dielectric loss than other members.
- the specific dielectric loss of the member 51 is preferably less than 1, more preferably less than 0.1, in the microwave frequency and temperature during operation of the microwave processing apparatus 1, for example. It is more preferable that it is smaller than 01.
- the axial length of the cavity 11 may be long.
- the axial length of the cavity 11 may be long, such as 30 meters or more, 50 meters or more, and so on.
- the microwave processing device 1 is not used as a rotary kiln, the axial length of the cavity 11 does not have to be so long. For example, it may be 1 meter, 5 meters, 10 meters, or the like.
- the cover member 13 is provided on the outer peripheral side of the microwave transmitting portion 11b, that is, on the outer peripheral side of one or more microwave transmitting regions 11d so as to cover the entire cavity 11 in the circumferential direction.
- the cover member 13 forms a microwave waveguide 13b introduced from the microwave generator 14 on the outer peripheral side of the cavity 11. Then, the microwave introduced into the waveguide 13b enters the space 11c inside the cavity 11 through one or more transmission regions 11d of the microwave, and the object is heated.
- the cover member 13 does not rotate. That is, the cover member 13 is fixed to the base 7 side and is movable relative to the rotating cavity 11.
- the cover member 13 may be fixed to the base 7 side by being supported by the support portion 23 fixed to the base 7, for example, as shown in FIGS. 2 and 3.
- the waveguide 13b has a hollow cylindrical shape.
- the waveguide 13b can be considered to have a shape similar to the hollow cylindrical shape formed by bending a rectangular waveguide into a circular shape.
- the waveguide 13b will be formed by using other than the cover member 13.
- the waveguide 13b is formed by the microwave transmitting portion 11b and the cover member 13 as shown in FIGS. 6 and 7. More specifically, the outer peripheral surface of the waveguide 13b is formed by the cover member 13, and the inner peripheral surface of the waveguide 13b is formed by the outer peripheral surface of the microwave transmission portion 11b. (That is, the surface connecting the outer peripheral surface and the inner peripheral surface) is formed by the cover member 13.
- the axial length of the waveguide 13b and the axial length of the microwave transmitting portion 11b are the same, and it is preferable that the axial positions of both are also the same. ..
- the waveguide 13b has an opening 13c for introducing the microwave generated by the microwave generator 14.
- a waveguide 14a is connected to the opening 13c.
- the microwave tube 14a guides the microwave from the microwave generator 14 to the waveguide 13b.
- the waveguide 14a is preferably provided so as to extend in the tangential direction of the hollow cylindrical waveguide 13b.
- the microwave generator 14 may be directly connected to the portion of the opening 13c.
- the opening 13c may be sealed with a microwave transmissive material. Examples of microwave transmissive materials are as described above.
- the cross section of the waveguide 13b in the plane perpendicular to the circumferential direction has the same size as the cross section of the rectangular waveguide suitable for the frequency of the microwave propagating in the waveguide 13b.
- the axial length of the waveguide 13b is 109.2 (mm) and the radial length is 54.6 (). mm) may be used.
- Microwaves from two or more microwave generators 14 may be introduced into the waveguide 13b. Since the waveguide 13b has a size corresponding to the frequency of the introduced microwave, even when microwaves from two or more microwave generators 14 are introduced into the waveguide 13b, usually the 2 The frequencies of the microwaves generated by the above microwave generator 14 are the same.
- the cover member 13 does not transmit microwaves.
- the cover member 13 may be made of a microwave reflective material.
- the microwave reflective material may be, for example, a metal. Examples of metals are as described above.
- the case where the outer shape of the cover member 13 has a cylindrical shape is shown, but it does not have to be the case.
- the outer shape of the cover member 13 may be a cube shape or the like. Even in that case, the inner peripheral surface of the cover member has a cylindrical shape because it forms the waveguide 13b.
- the cover member 13 may be rotatably provided on the outer peripheral side of the cavity 11 by a ball bearing 41.
- the radial length of the gap formed between the outer peripheral surface of the cavity 11 and the portion of the cover member 13 other than the waveguide 13b is preferably constant.
- the ball bearing 41 may be provided at a position different from that shown in FIG. 7, and more ball bearings may be provided.
- the ball bearing 41 may be provided at a position where the ingress of microwaves is blocked by a leakage prevention mechanism described later in order to prevent microwaves from being irradiated. In FIG. 1, the ball bearing 41 is omitted for convenience of explanation.
- the microwave leakage prevention mechanism may be the choke structure 31 shown in FIG. 7. Since the choke structure is already known, detailed description thereof will be omitted. In the present embodiment, the case where the choke structure 31 is provided on the cover member 13 is shown, but the choke structure may be provided on the cavity 11 side, for example.
- the inner peripheral surface of the cavity 11, the inner peripheral surface of the waveguide 13b portion of the cover member 13, and the inner peripheral surface of the portion other than the waveguide 13b of the cover member 13 are formed coaxially.
- the microwave generator 14 generates microwaves.
- the microwave generator 14 may generate microwaves by using, for example, a magnetron, a klystron, a gyrotron, or the like, or may generate microwaves by using a semiconductor element.
- the microwave frequency may be, for example, 915 MHz, 2.45 GHz, 5.8 GHz, 24 GHz, or any other frequency in the range of 300 MHz to 300 GHz.
- the intensity of the microwave may be appropriately controlled by a control unit (not shown).
- the control may be, for example, feedback control using sensing results such as the temperature inside the cavity 11, the temperature of the object, and the water content of the object.
- the rotation drive unit 15 rotates the cavity 11 around a cylindrical axis.
- the rotation drive unit 15 may be, for example, a motor or the like.
- the rotation drive unit 15 may be fixed to the base 7 as shown in FIGS. 2 and 3, for example.
- the chain 21 is hung between the chain wheel 15a rotated by the rotation drive unit 15 and the chain wheel 15b provided so as to be coaxial with the cavity 11, and the chain wheel 15a is rotated by the rotation drive unit 15. By doing so, the cavity 11 is rotated.
- the rotation may be in the same direction as the microwave propagating in the waveguide 13b, or in the opposite direction. In the former case, the cavity 11 rotates clockwise in FIG. 6, and in the latter case, the cavity 11 rotates counterclockwise in FIG.
- the rotation drive unit 15 may swing the cavity 11. It is preferable that the swing is performed within the range of an angle at which the object is uniformly irradiated with microwaves. Needless to say, a rotation mechanism other than the above may be used as the rotation mechanism for rotating the cavity 11.
- the cavity 11 may be rotated via a gear or the like.
- the rotation drive unit 15 may or may not rotate the cavity 11 at a constant rotation speed.
- microwave irradiation may be performed at two or more locations in the axial direction of the cavity 11.
- microwave transmitting portions 11b may be provided at two or more locations in the axial direction of the cavity 11, and a microwave waveguide 13b may be formed.
- the cover member 13 and the rotation drive unit 15 may be provided for each microwave waveguide 13b, for example, and one cover member 13 and a rotation drive unit for a plurality of microwave waveguides 13b. 15 may be used. In the latter case, the cover member 13 will form a plurality of waveguides 13b.
- the microwave processing device 1 may include one microwave generator 14 or a plurality of microwaves.
- a generator 14 may be provided.
- the microwave generated by one microwave generator 14 may be branched and irradiated.
- the frequencies of the microwaves generated by each microwave generator 14 may be the same or different.
- the microwave generated by the microwave generator 14 is introduced into the waveguide 13b by the waveguide 14a
- the microwave generated by the microwave generator 14 has been described. May be introduced into the waveguide 13b by another transmission means such as a coaxial cable.
- a coaxial cable When microwaves are transmitted by a coaxial cable, an antenna for radiating microwaves connected to the coaxial cable may be provided in the waveguide 13b.
- the object is replaced every time the processing to the object is completed.
- the injection of the object before the treatment from the inflow port 11g into the cavity 11 and the outflow of the object after the treatment from the outflow port 11h are continuously performed. ..
- microwaves can be introduced into the inside from the circumferential side surface of the cavity 11. Therefore, even when the length of the cavity 11 in the axial direction is long, the object in the cavity 11 can be irradiated with the microwave at the position where the microwave is desired to be irradiated. Further, for example, by providing the microwave transmitting portions 11b and the waveguide 13b at a plurality of locations in the axial direction of the cavity 11, even if the length of the cavity 11 in the axial direction is long, the microwave can be generated only from the end portion. Compared with the case of being introduced, it is possible to suppress a decrease in the temperature of the object in the cavity 11, and the object can be appropriately heated.
- the microwave transmitting portion 11b is a microwave-reflecting cylindrical member provided with a plurality of microwave transmitting regions 11d over the entire circumferential direction, the plurality of transmitting regions 11b are provided. Since the microwave is introduced into the cavity 11 while the region 11d rotates, the object inside the cavity 11 can be more uniformly irradiated with the microwave from various directions in the circumferential direction. More uniform heating is possible.
- the microwave transmission portion 11b itself may be one transmission region 11d of the microwave.
- the microwave transmitting portion 11b may be made of, for example, a cylindrical microwave transmitting material, or the above-mentioned member 51 may be provided in the region of the transmitting portion 11b. good.
- FIG. 8 is a side view showing a state in which the end face plate 11f is fixed to the base 7.
- FIG. 8 shows a state in which the end face plate 11f is supported by the support portion 25 fixed to the base 7.
- a microwave leakage prevention mechanism such as a choke structure is provided between the cavity body 11a and the end face plate 11f so that the microwave does not leak from the gap.
- the object to be irradiated with microwaves does not leak from the gap.
- the outlet 11h can be provided at an arbitrary position.
- a configuration in which the end face plate is fixed and only the circumferential side surface of the cavity rotates is disclosed in Patent Document 1, and detailed description thereof will be omitted.
- the microwave may be introduced from the end surface of the cavity 11. In that case, it is preferable that the end face plate does not rotate together with the circumferential side surface.
- FIG. 9 is a front view showing the configuration of the microwave processing device 2 in which microwaves are introduced into the cavity 12 without passing through the waveguide 13b.
- the microwave processing device 2 shown in FIG. 9 has a cavity 12, a microwave generator 14, and a rotation drive unit 15.
- the cavity 12 has a fixing portion 12c fixed to the base 7 side in a part in the axial direction.
- the fixing portion 12c may be fixed to the base 7 by the supporting portion 24 as shown in FIG.
- the rotating portions 12a and 12b other than the fixing portion 12c rotate in the same manner as the cavity 11.
- the configuration of the microwave processing device 2 is the same as that of the microwave processing device 1 except that the fixing portion 12c in the cavity 12 does not rotate, and detailed description thereof will be omitted.
- the fixing portion 12c is a cylindrical member that does not rotate, and is preferably made of a material that does not transmit microwaves.
- the fixing portion 12c may be made of a microwave reflective material. Examples of microwave reflective materials are as described above.
- the inside of the fixed portion 12c communicates with the waveguide 14a, and the microwave generated by the microwave generator 14 passes through the waveguide 14a in the fixed portion 12c inside the cavity 11. It is being introduced into the space. Since the fixed portion 12c does not rotate, it is preferable that the fixed portion 12c has a short length in the axial direction. Further, the microwave from the microwave generator 14 may be introduced into the cavity 12 without passing through the waveguide 14a. Further, the microwave generator 14 and the inside of the cavity 12 may be sealed with, for example, a microwave transmissive material. With such a simple configuration, microwaves can be introduced into the inside from the circumferential side surface of the cavity 11.
- a microwave leakage prevention mechanism such as a choke structure is provided between the fixed portion 12c and the rotating portions 12a and 12b so that the microwave does not leak from the gap. .. Further, it is preferable that the object to be irradiated with microwaves does not leak from the gap. Further, the fixing portion 12c and the rotating portions 12a and 12b may be connected by, for example, a ball bearing or the like so that the rotating portions 12a and 12b sides can rotate.
- a microwave-transparent lining member for example, a member corresponding to the member 51
- the lining member on the inner surface of the fixing portion 12c is rotated. It is provided integrally with the lining member on the inner surface of the target rotating portions 12a and 12b, and the lining member on the inner surface of the cavity 12 may be integrally rotated in the entire axial direction. .. In this case, it is preferable that there is a gap between the inner peripheral surface of the cylindrical member of the fixed portion 12c and the outer peripheral surface of the lining member in the region of the fixed portion 12c. Further, the lining member on the inner surface of the cavity 12 usually rotates together with the rotating portions 12a and 12b. Therefore, it is preferable that the rotating portions 12a and 12b are interlocked and rotated in the same direction at the same rotation speed.
- a stirring means may be provided in the space inside the cavity 12.
- the stirring means may stir the object only in the region of the fixed portion 12c, or may stir the object over the entire axial direction of the cavity 12.
- the rotating portion 12a and the rotating portion 12b may be rotated in conjunction with each other, or may be rotated independently. In the former case, both are rotated in the same direction at the same rotation speed, and in the latter case, for example, both may be rotated in opposite directions, or both may be rotated at different rotation speeds. good.
- microwaves can be introduced at a plurality of locations of the fixed portion 12c.
- microwaves from two or more microwave generators 14 may be introduced into the cavity 12, respectively, and microwaves from one microwave generator 14 may be introduced. May be branched and introduced into the cavity 12.
- the frequencies of the microwaves generated by the two or more microwave generators 14 may be the same or different.
- the position in the circumferential direction of the cavity 12 when introducing a plurality of microwaves and the angle of irradiation of the plurality of microwaves do not matter. For example, in FIG.
- the angle of irradiation of the two microwaves is 60 degrees, but for example, the two microwaves are introduced into the cavity 12 so as to be 90 degrees, 120 degrees, 180 degrees, and the like. May be good.
- the rotary drive unit 15, the support roller 22, and the like are omitted.
- fixing portions 12c may be provided at two or more locations in the axial direction of the cavity 12, and microwaves may be introduced into the cavity 12 at the positions of the fixing portions 12c.
- microwaves from two or more microwave generators 14 may be introduced into the cavity 12 in a plurality of fixed portions 12c, respectively, and microwaves from one microwave generator 14 may be introduced into the cavity 12. It may be branched and introduced into the cavity 12 at each of the plurality of fixing portions 12c.
- the frequencies of the microwaves generated by the plurality of microwave generators 14 may be the same or different.
- the microwave generator 14 may rotate together with the cavity, the microwave generator 14 is fixed to the outside of the rotatably supported cavity so that the entire cavity can be rotated. May be good. Then, the microwave from the microwave generator 14 may be introduced into the inside from the circumferential side surface of the cavity. In this case, since the entire cavity can be rotated and it is not necessary to provide the waveguide 13b, the configuration of the microwave processing apparatus can be simplified.
- the microwave generator 14 may be fixed to the circumferential side surface of the cavity 12, for example.
- the power supply to the microwave generator 14 may be performed, for example, via an electric wire provided in the circumferential direction on the outer peripheral side of the cavity, or may be performed by wireless power supply, and is fixed to the cavity. It may be done using a battery.
- the shape of the cavities 11 and 12 may be referred to as a cylindrical shape (cylinder-like shape), including the case where the cross section perpendicular to the axial direction is a perfect circle and the case where the cross section is slightly deviated from the perfect circle.
- the cover member 13 is capable of rotating the cavity 11 on the inner peripheral side.
- the microwave processing device 1 can be configured by mounting the cover member 13 and the microwave generator 14 in the existing cavity 11 such as a rotary kiln. Therefore, in that case, the microwave introduction device having the cover member 13 and the microwave generator 14 is mounted in the rotatable cavity 11 having the microwave transmitting portion in a part of the axial direction. It may be.
- the microwave introduction device is provided, for example, in a part of an axial region in a cylindrical cavity 11 that is rotatably supported by a fixed base 7 and has a space inside for a microwave irradiation object.
- a cover provided on the outer peripheral side of one or more transmission regions 11d of the microwave so as to cover the entire cavity 11 in the circumferential direction, and the microwave waveguide 13b is formed on the outer peripheral side of the cavity 11.
- a member 13 and a microwave generator 14 for generating microwaves introduced into the waveguide 13b may be provided.
- the microwave processing device for example, even when the length of the cylindrical cavity in the axial direction is long, the microwave is used. It is possible to obtain the effect that the object to be irradiated with the microwave can be appropriately irradiated with the microwave at the place where the wave is to be irradiated, which is useful as a microwave processing device or the like for irradiating the object with the microwave.
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Abstract
Description
キャビティ11の端面板11e,11fがキャビティ11の側面と一緒に回転する場合について説明したが、そうでなくてもよい。キャビティ11の端面板11e,11fの少なくとも一方は、ベース7側に固定されていてもよい。図8は、端面板11fがベース7に固定されている状態を示す側面図である。図8では、端面板11fが、ベース7に固定された支持部25によって支持されている状態を示している。この場合には、キャビティ本体11aと、端面板11fとの隙間からマイクロ波が漏れないように、チョーク構造などマイクロ波の漏洩防止機構が両者の間に設けられていることが好適である。また、マイクロ波の照射対象物も、その隙間から漏れないようになっていることが好適である。この場合には、図8で示されるように、流出口11hを任意の位置に設けることができるようになる。なお、端面板が固定されており、キャビティの円周側面のみが回転する構成は、上記特許文献1に開示されており、その詳細な説明を省略する。
キャビティ11の円周側面からキャビティ11の内部にマイクロ波を導入する場合について説明したが、キャビティ11の端面からも、マイクロ波を導入するようにしてもよい。その場合には、端面板は、円周側面と一緒に回転しないことが好適である。
本実施の形態では、カバー部材13によって形成された導波路13bに導入されたマイクロ波が、マイクロ波の透過部分11bに設けられたマイクロ波の1または複数の透過領域11dを介してキャビティ11の内部に導入される場合について主に説明したが、そうでなくてもよい。図9は、導波路13bを介さないでキャビティ12の内部にマイクロ波が導入されるマイクロ波処理装置2の構成を示す正面図である。図9で示されるマイクロ波処理装置2は、キャビティ12と、マイクロ波発生器14と、回転駆動部15とを有する。キャビティ12は、軸方向の一部に、ベース7側に固定された固定部12cを有している。固定部12cは、図9で示されるように、支持部24によってベース7に固定されてもよい。なお、固定部12c以外の回転部12a,12bは、キャビティ11と同様に回転するものである。マイクロ波処理装置2の構成は、キャビティ12における固定部12cが回転しない以外は、マイクロ波処理装置1と同様であり、その詳細な説明を省略する。
Claims (4)
- 固定されたベースに回転可能に支持され、マイクロ波の照射対象物が入れられる空間を内部に有する円筒状形状のキャビティと、
前記キャビティを前記円筒状形状の軸周りに回転させる回転駆動部と、
マイクロ波を発生させるマイクロ波発生器と、を備え、
前記キャビティにおける軸方向の一部の領域にマイクロ波の1または複数の透過領域が設けられており、
前記マイクロ波発生器によって発生されたマイクロ波は、前記キャビティの円周側面から前記1または複数の透過領域を透過して内部の空間に導入され、
前記キャビティは、マイクロ波透過性の部材が内張りされており、
前記部材の一部が、前記マイクロ波の1または複数の透過領域のそれぞれを構成する、マイクロ波処理装置。 - 前記マイクロ波の1または複数の透過領域の外周側に、前記キャビティを円周方向の全体に亘って覆うように設けられ、前記マイクロ波発生器から導入されたマイクロ波の導波路を前記キャビティの外周側に形成するカバー部材をさらに備えた、請求項1記載のマイクロ波処理装置。
- 前記カバー部材は、前記キャビティと相対的に移動可能に前記ベース側に固定されている、請求項2のマイクロ波処理装置。
- 固定されたベースに回転可能に支持され、マイクロ波の照射対象物が入れられる空間を内部に有する円筒状形状のキャビティであって、軸方向の一部の領域にマイクロ波の1または複数の透過領域が設けられているキャビティを前記円筒状形状の軸周りに回転させるステップと、
前記キャビティの円周側面から前記1または複数の透過領域を透過して内部の空間にマイクロ波を導入するステップと、を備え、
前記キャビティは、マイクロ波透過性の部材が内張りされており、
前記部材の一部が、前記マイクロ波の1または複数の透過領域のそれぞれを構成する、マイクロ波処理方法。
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BR112022015179A BR112022015179A2 (pt) | 2020-02-07 | 2021-02-05 | Aparelho de processamento de micro-onda e método de processamento de micro-onda |
EP21750937.1A EP4102938A4 (en) | 2020-02-07 | 2021-02-05 | MICROWAVE PROCESSING APPARATUS AND MICROWAVE TREATMENT METHOD |
AU2021215627A AU2021215627A1 (en) | 2020-02-07 | 2021-02-05 | Microwave processing apparatus and microwave processing method |
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JP2018106893A (ja) * | 2016-12-26 | 2018-07-05 | 弘治 大石橋 | マイクロ波加熱装置 |
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