WO2021157282A1 - Curable composition, and dry film and cured object obtained therefrom - Google Patents

Curable composition, and dry film and cured object obtained therefrom Download PDF

Info

Publication number
WO2021157282A1
WO2021157282A1 PCT/JP2021/000504 JP2021000504W WO2021157282A1 WO 2021157282 A1 WO2021157282 A1 WO 2021157282A1 JP 2021000504 W JP2021000504 W JP 2021000504W WO 2021157282 A1 WO2021157282 A1 WO 2021157282A1
Authority
WO
WIPO (PCT)
Prior art keywords
epoxy resin
curable composition
resin
group
bisphenol
Prior art date
Application number
PCT/JP2021/000504
Other languages
French (fr)
Japanese (ja)
Inventor
ハヌル チャ
晋一朗 福田
Original Assignee
太陽インキ製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 太陽インキ製造株式会社 filed Critical 太陽インキ製造株式会社
Priority to JP2021575672A priority Critical patent/JPWO2021157282A1/ja
Priority to CN202180008557.8A priority patent/CN114945611A/en
Priority to KR1020227019290A priority patent/KR20220137873A/en
Publication of WO2021157282A1 publication Critical patent/WO2021157282A1/en

Links

Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F299/00Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/02Polycondensates containing more than one epoxy group per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L1/00Compositions of cellulose, modified cellulose or cellulose derivatives
    • C08L1/02Cellulose; Modified cellulose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/0325Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polysaccharides, e.g. cellulose
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/035Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyurethanes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/285Permanent coating compositions
    • H05K3/287Photosensitive compositions

Definitions

  • the present invention relates to a curable composition, particularly a curable composition capable of forming a cured product having both flux resistance and bendability.
  • solder resist is formed on the printed wiring board to protect the circuit, and a semiconductor chip or the like is soldered (mounted) on the printed wiring board on which the solder resist is formed.
  • a composition for forming such a solder resist for example, for a circuit board based on a photosensitive resin composition containing a carboxyl group-containing photosensitive polymer as described in Patent Document 1. Examples include solder resist ink.
  • soldering when soldering, flux is usually applied to the surface of the connection circuit, but in the application process, the flux is exposed to the entire surface of the printed wiring board on which the solder resist is formed.
  • This flux removes oxides and dirt from the circuit connection surface and prevents oxidation during heating. Furthermore, it lowers the surface tension of the melted solder and improves the wettability of the solder to the joint. There is also an effect.
  • the solder resist formed on the printed wiring boards can withstand bending. Flexibility to the extent that it can be obtained is also required.
  • the solder resist has flux resistance, that is, the ability to maintain adhesion to the printed wiring board without peeling from the printed wiring board even during high-temperature soldering after application of the flux. Is required. Not only that, the solder resist is also required to have bendability that does not cause cracks even when the printed wiring board is bent.
  • solder resist obtained from the conventional composition as described in Patent Document 1 is liable to be deteriorated by the flux component and has insufficient flexibility, so that both flux resistance and bendability can be achieved at the same time. It was not easy to achieve.
  • the present invention (A) An alkali-soluble resin having at least one of a bisphenol A structure, a bisphenol F structure, and a urethane structure, (B) Photopolymerization initiator and (C) An epoxy resin having an isocyanurate structure and A curable composition containing
  • the epoxy resin having the (C) isocyanurate structure has a structure in which a nitrogen atom and an epoxy group in the isocyanurate structure are bonded by an alkylene chain having 2 or more carbon atoms.
  • the present invention relates to the curable composition. Further, a preferred embodiment of the present invention relates to a curable composition further containing a powder or crystalline epoxy resin, preferably an epoxy resin having a biphenyl structure.
  • a more preferred embodiment of the present invention also relates to a curable composition further containing an epoxy resin having a dicyclopentadiene structure.
  • the mass ratio of the epoxy resin having the (C) isocyanurate structure, the powdery or crystalline epoxy resin, and the epoxy resin having a dicyclopentadiene structure is 1: 2.
  • a more preferred embodiment of the present invention relates to a curable composition further containing urethane beads and / or epoxidized polybutadiene.
  • a more preferred embodiment of the present invention relates to a curable composition further containing a cellulose resin.
  • another aspect of the present invention is a dry film having a resin layer obtained from the curable composition, a cured product obtained by curing the resin layer of the curable composition or the dry film, and a cured product. , Also related to electronic parts having the cured product.
  • the present invention provides a curable composition capable of forming a solder resist having excellent flux resistance and bendability.
  • the alkali-soluble resin (A) used in the present invention has at least one of a bisphenol A structure, a bisphenol F structure, and a urethane structure, but has a structure other than these structures as described later. Of course, it can be used in combination with an alkali-soluble resin.
  • the alkali-soluble resin (A) is a resin containing one or more functional groups of a phenolic hydroxyl group, a thiol group and a carboxyl group and is soluble in an alkaline solution, preferably a compound having two or more phenolic hydroxyl groups.
  • a carboxyl group-containing resin, a compound having a phenolic hydroxyl group and a carboxyl group, and a compound having two or more thiol groups As the alkali-soluble resin, a carboxyl group-containing resin or a phenolic hydroxyl group-containing resin can be used, but a carboxyl group-containing resin is preferable.
  • the carboxyl group-containing resin can be made alkaline developable because it contains a carboxyl group. Further, from the viewpoint of photocurability and development resistance, it is preferable to have an ethylenically unsaturated group in the molecule in addition to the carboxyl group, but only a carboxyl group-containing resin having no ethylenically unsaturated group is used. You may.
  • the ethylenically unsaturated group is preferably derived from acrylic acid or methacrylic acid or a derivative thereof.
  • carboxyl group-containing resins a carboxyl group-containing resin having a urethane structure, a carboxyl group-containing resin using bisphenol A type epoxy resin or bisphenol F type epoxy resin as a starting material, and a carboxyl group containing bisphenol A or bisphenol F as a starting material. Resin is preferred.
  • Specific examples of the carboxyl group-containing resin include compounds (either oligomers or polymers) listed below.
  • Bisphenol A type epoxy resin or bisphenol F type epoxy resin is reacted with (meth) acrylic acid, and dibasic acid anhydride such as phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride is added to the hydroxyl group existing in the side chain.
  • dibasic acid anhydride such as phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride is added to the hydroxyl group existing in the side chain.
  • the bifunctional or higher polyfunctional epoxy resin is preferably solid.
  • a (meth) acrylic acid is reacted with a polyfunctional epoxy resin obtained by further epoxidizing the hydroxyl groups of a bisphenol A type epoxy resin or a bisphenol F type epoxy resin with epichlorohydrin, and the generated hydroxyl groups are dibasic acid anhydride.
  • the bifunctional epoxy resin is preferably solid.
  • the bisphenol A type epoxy resin or the bisphenol F type epoxy resin contains at least one alcoholic hydroxyl group and one phenolic hydroxyl group in one molecule, and an unsaturated group such as (meth) acrylic acid.
  • Polybasic acid anhydrides such as maleic anhydride, tetrahydrophthalic anhydride, trimellitic anhydride, pyromellitic anhydride, and adipic acid with respect to the alcoholic hydroxyl group of the reaction product obtained by reacting with a monocarboxylic acid.
  • a carboxyl group-containing photosensitive resin obtained by reacting with.
  • An unsaturated group-containing monocarboxylic acid such as (meth) acrylic acid is added to the reaction product obtained by reacting a condensate of bisphenol A or bisphenol F with aldehydes and an alkylene oxide such as ethylene oxide or propylene oxide.
  • a carboxyl group-containing photosensitive resin obtained by reacting the obtained reaction product with a polybasic acid anhydride.
  • An unsaturated group-containing monocarboxylic acid is reacted with a reaction product obtained by reacting bisphenol A or bisphenol F with a cyclic carbonate compound such as ethylene carbonate or propylene carbonate, and the obtained reaction product is polybasic.
  • a carboxyl group-containing photosensitive resin obtained by reacting an acid anhydride.
  • Diisocyanate compounds such as aliphatic diisocyanates, branched aliphatic diisocyanates, alicyclic diisocyanates, and aromatic diisocyanates, and polycarbonate-based polyols, polyether-based polyols, polyester-based polyols, polyolefin-based polyols, acrylic-based polyols, and bisphenol A-based
  • An end carboxyl group-containing urethane resin obtained by reacting an acid anhydride with the end of a urethane resin obtained by a double addition reaction of a diol compound such as an alkylene oxide adduct diol, a compound having a phenolic hydroxyl group and an alcoholic hydroxyl group.
  • Molecules such as hydroxyalkyl (meth) acrylate during the synthesis of a carboxyl group-containing urethane resin by a double addition reaction between a diisocyanate, a carboxyl group-containing dialcohol compound such as dimethylolpropionic acid or dimethylolbutyric acid, and a diol compound.
  • a carboxyl group-containing urethane resin obtained by adding a compound having one hydroxyl group and one or more (meth) acryloyl groups to the terminal (meth) acrylic.
  • a carboxyl group-containing urethane resin by a double addition reaction of a diisocyanate, a carboxyl group-containing dialcohol compound, and a diol compound, an isophorone diisocyanate and an equimolar reaction product of pentaerythritol triacrylate, etc., 1 in the molecule.
  • a carboxyl group-containing urethane resin that is terminally (meth) acrylicated by adding a compound having one isocyanate group and one or more (meth) acryloyl groups.
  • a carboxyl group-containing photosensitive resin obtained by adding a compound having a cyclic ether group and a (meth) acryloyl group to one of the above-mentioned carboxyl group-containing resins (1) to (8).
  • alkali-soluble resin having a structure other than the alkali-soluble resin (A) examples include compounds (either oligomers or polymers) listed below. (10) Carboxyl group-containing photosensitive obtained by copolymerization of an unsaturated carboxylic acid such as (meth) acrylic acid with an unsaturated group-containing compound such as styrene, ⁇ -methylstyrene, lower alkyl (meth) acrylate, and isobutylene. resin.
  • a carboxyl group-containing photosensitive resin obtained by adding a compound having a cyclic ether group and a (meth) acryloyl group in one molecule to the above-mentioned carboxyl group-containing resin (10) or (11).
  • (meth) acrylate is a general term for acrylate, methacrylate and a mixture thereof, and the same applies to other similar expressions below.
  • the acid value of the carboxyl group-containing resin is preferably 40 to 150 mgKOH / g.
  • the acid value of the carboxyl group-containing resin is 40 mgKOH / g or more, alkaline development becomes good.
  • the acid value is 50 to 130 mgKOH / g.
  • the blending amount of the alkali-soluble resin (A) as described above is preferably 15 to 35% by mass in the total composition. In the case of 15 to 35% by mass, the coating film strength is good, the viscosity of the composition is appropriate, and the coatability and the like are improved.
  • photopolymerization initiator (B) any photopolymerization initiator known as a photopolymerization initiator or a photoradical generator can be used, and for example, bis- (2,6-dichlorobenzoyl) can be used.
  • Phenylphosphine oxide bis- (2,6-dichlorobenzoyl) -2,5-dimethylphenylphosphine oxide, bis- (2,6-dichlorobenzoyl) -4-propylphenylphosphine oxide, bis- (2) , 6-Dichlorobenzoyl) -1-naphthylphosphine oxide, bis- (2,6-dimethoxybenzoyl) phenylphosphine oxide, bis- (2,6-dimethoxybenzoyl) -2,4,4-trimethylpentylphosphine
  • Bisacylphosphine oxides such as oxides, bis- (2,6-dimethoxybenzoyl) -2,5-dimethylphenylphosphine oxide, bis- (2,4,6-trimethylbenzoyl) -phenylphosphine oxide; 2 , 6-Dimethoxybenzoyldiphenylphosphine oxide, 2,
  • the blending amount of the (B) photopolymerization initiator is preferably 8 to 15 parts by mass with respect to 100 parts by mass of the (A) alkali-soluble resin. Within this range, the surface curability is good, halation is unlikely to occur, and good resolution can be obtained.
  • an epoxy resin having an isocyanurate structure has a structure in which a nitrogen atom and an epoxy group in the isocyanate structure are bonded by an alkylene chain having two or more carbon atoms.
  • Epoxy resin is contained.
  • an epoxy resin having a structure in which the number of carbon atoms of the alkylene chain is 2 or more and 5 or less is preferable.
  • the number of carbon atoms of the alkylene chain is in the range of 2 to 5, effective flux resistance and bendability can be compatible with each other in the cured product obtained from the curable composition. Not only that, the original developability of the curable composition can be maintained.
  • Such an epoxy resin having an isocyanurate structure (C) used in the present invention preferably has a structure represented by the following formula (I).
  • R 1 , R 2 and R 3 each independently represent an alkylene group having 2 to 5 carbon atoms. n is 0 or 1, but not all n represent 0 at the same time)
  • a particularly preferable structure has a structure in which R 1 , R 2 and R 3 simultaneously represent an alkylene group having 3 carbon atoms and n simultaneously represents 1.
  • Specific products of the epoxy resin having the (C) isocyanurate structure preferably used in the present invention include, for example, TEPIC (registered trademark) -VL or TEPIC (registered trademark) -FL (both manufactured by Nissan Chemical Industries, Ltd.). Can be mentioned.
  • the blending amount of the epoxy resin having the (C) isocyanurate structure is preferably 5 to 15 parts by mass with respect to 100 parts by mass of the (A) carboxyl group-containing resin. Within this range, not only good flux resistance and bendability can be imparted to the cured product at the same time, but also the original developability of the curable composition can be maintained.
  • the curable composition of the present invention may contain an inorganic filler in order to suppress the curing shrinkage and improve properties such as adhesion and hardness.
  • the inorganic filler is not particularly limited, and known and commonly used fillers such as silica, crystalline silica, Neuburg silica soil, aluminum hydroxide, glass powder, talc, clay, magnesium carbonate, calcium carbonate, natural mica, synthetic mica, and the like.
  • Inorganic fillers such as aluminum hydroxide, barium sulfate, barium titanate, iron oxide, non-fibrous glass, hydrotalcite, mineral wool, aluminum silicate, calcium silicate, and zinc flower can be used.
  • silica is preferable, and spherical silica is more preferable because it has a small surface area and stress is dispersed throughout, so that it is unlikely to be the starting point of cracks.
  • the inorganic filler may be subjected to a photoreactive surface treatment so as to have a vinyl group, a styryl group, a methacrylic group, an acrylic group or the like as the photocurable reactive group.
  • a photoreactive surface treatment so as to have a vinyl group, a styryl group, a methacrylic group, an acrylic group or the like as the photocurable reactive group.
  • the methacrylic group, the acrylic group or vinyl may be treated. Groups are particularly preferred.
  • thermosetting reactive group a hydroxyl group, a carboxyl group, an isocyanate group, an amino group, an imino group, an epoxy group, an oxetanyl group, a mercapto group, a methoxymethyl group, a methoxyethyl group, an ethoxymethyl group, an ethoxyethyl group and an oxazoline group.
  • the surface treatment may be thermally reactive so as to have the above, and in this case, an amino group and an epoxy group are particularly preferable.
  • the inorganic filler may have two or more curable reactive groups.
  • surface-treated silica is preferable. By including the surface-treated silica, the CTE can be lowered and the glass transition temperature can be raised.
  • the introduction method when introducing the curable reactive group on the surface of the inorganic filler is not particularly limited, and it may be introduced by using a known and commonly used method, and a surface treatment agent having a curable reactive group, for example, a curable reactive group.
  • the surface of the inorganic filler may be treated with a coupling agent or the like having the above.
  • the surface treatment of the inorganic filler the surface treatment with a coupling agent is preferable.
  • a coupling agent a silane coupling agent, a titanium coupling agent, a zirconium coupling agent, an aluminum coupling agent and the like can be used. Of these, a silane coupling agent is preferable.
  • silane coupling agent a silane coupling agent capable of introducing a curing reactive group into the inorganic filler is preferable.
  • examples of the silane coupling agent into which a thermosetting reactive group can be introduced include a silane coupling agent having an epoxy group, a silane coupling agent having an amino group, a silane coupling agent having a mercapto group, and a silane coupling agent having an isocyanate group. Agents are mentioned, and among them, a silane coupling agent having an epoxy group is more preferable.
  • silane coupling agent into which a photocurable reactive group can be introduced examples include a silane coupling agent having a vinyl group, a silane coupling agent having a styryl group, a silane coupling agent having a methacryl group, and a silane coupling agent having an acrylic group. Agents are preferred, with silane coupling agents having a methacryl group being more preferred.
  • the inorganic filler When the inorganic filler is surface-treated, it is sufficient that the inorganic filler is blended in the curable resin composition of the present invention in the surface-treated state, and the surface-untreated inorganic filler and the surface treatment agent are separately blended in the composition.
  • the inorganic filler may be surface-treated in the above, it is preferable to blend the inorganic filler which has been surface-treated in advance. By blending the inorganic filler that has been surface-treated in advance, it is possible to prevent a decrease in crack resistance and the like due to the surface-treating agent that may remain after being blended separately and is not consumed in the surface treatment.
  • a pre-dispersion liquid in which an inorganic filler is pre-dispersed in a solvent or a resin component, and the surface-treated inorganic filler is pre-dispersed in a solvent and the pre-dispersion liquid is blended in a composition.
  • the inorganic filler preferably has an average particle size of 1 ⁇ m or less because it is excellent in crack resistance. More preferably, it is 0.8 ⁇ m or less.
  • the average particle size refers to the value of D 50, is a value measured using a Microtrac particle size analyzer manufactured by e.g. NIKKISO Corporation.
  • the maximum particle size of the inorganic filler is 4.0 ⁇ m or less because it reacts efficiently and is excellent in crack resistance and adhesion. More preferably, it is 3.0 ⁇ m or less.
  • the maximum particle diameter refers to the value of D 100, is a value measured using a Microtrac particle size analyzer manufactured by e.g. NIKKISO Corporation.
  • the blending amount of the inorganic filler is preferably 15 to 35 parts by mass with respect to 100 parts by mass of the solid content of the curable composition.
  • the curable composition of the present invention preferably contains an epoxy resin, and particularly preferably contains a powder or crystalline epoxy resin. Thereby, the flux resistance of the cured product can be further improved.
  • a powder or crystalline epoxy resin means an epoxy resin with strong crystallinity. At temperatures below the melting point, polymer chains are regularly arranged, and although it is a solid resin, it has a low viscosity comparable to that of a liquid resin when melted. Refers to a thermosetting epoxy resin.
  • a crystalline epoxy resin having any one of a biphenyl structure, a sulfide structure, a phenylene structure and a naphthalene structure.
  • Biphenyl type epoxy resins include, for example, "jER (registered trademark) YX4000", “jER (registered trademark) YX4000H”, “jER (registered trademark) YL6121H”, “jER (registered trademark) YL6640", and "jER (registered trademark) YL6640” manufactured by Mitsubishi Chemical Corporation.
  • the diphenyl sulfide type epoxy resin is provided as “Epototo (registered trademark) YSLV-120TE” manufactured by Nittetsu Chemical & Materials Co., Ltd.
  • the phenylene type epoxy resin is provided.
  • it is provided as “Epototo (registered trademark) YDC-1312” manufactured by Nittetsu Chemical & Materials Co., Ltd.
  • the naphthalene type epoxy resin is, for example, "EPICLON (registered trademark) HP-4032” manufactured by DIC Co., Ltd.
  • the blending amount of such a powder or crystalline epoxy resin is preferably 20 to 40 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A) based on the solid content.
  • the blending amount of the powder or crystalline epoxy resin is in the above range, the developability and the flux resistance become better.
  • an epoxy resin other than the powder or crystalline epoxy resin may be further contained in order to improve the heat resistance.
  • an epoxy resin include a non-crystalline cresol novolac type epoxy resin (specific example, product name EPICLON N-695 manufactured by DIC Co., Ltd.) and a non-crystalline phenol novolac type epoxy resin (specific example, DIC stock).
  • Company-made product name EPICLON N-775 non-crystalline bisphenol A novolak type epoxy resin (specific example, DIC Co., Ltd. product name EPICLON N-865), non-crystalline bisphenol A type epoxy resin (specific example, Mitsubishi Chemical Co., Ltd.
  • Non-crystalline epoxy resins such as EXA-4850, EPICLON EXA-4816, EPICLON EXA-4822, and EPICLON EXA-97
  • bisphenol A type epoxy resin bisphenol F type epoxy resin, bisphenol AF type epoxy resin, or phenol novolac type epoxy resin
  • liquid epoxy resin examples include "EXA4032SS”, “HP4032SS”, “EXA-7311G4S” (naphthalene type epoxy resin) manufactured by DIC Co., Ltd., and "jER828EL” (bisphenol A type epoxy) manufactured by Mitsubishi Chemical Co., Ltd. Resins), "jER807” (bisphenol F type epoxy resin), “jER152” (phenol novolac type epoxy resin), "YL7223", “YL7723” (bisphenol AF type epoxy resin) and other liquid epoxy resins can also be mentioned.
  • tetrafunctional naphthalene type epoxy resin cresol novolac type epoxy resin, dicyclopentadiene type epoxy resin, trisphenol epoxy resin, naphthol novolac epoxy resin, biphenyl type epoxy resin, or naphthylene ether type epoxy resin.
  • Epoxy resin can be mentioned.
  • a tetrafunctional naphthalene type epoxy resin, a biphenyl type epoxy resin, or a naphthylene ether type epoxy resin is more preferable, and a biphenyl type epoxy resin is further preferable.
  • Such a solid epoxy resin examples include "HP-4710” (tetrafunctional naphthalene type epoxy resin), "EXA7311”, “EXA7311-G3”, and “HP6000” (naphthylene ether) manufactured by DIC Co., Ltd.
  • an epoxy resin having a dicyclopentadiene structure is contained as an epoxy resin other than the powder or crystalline epoxy resin.
  • examples of such an epoxy resin include "HP7200”, “HP7200H”, “HP7200K”, and “HP7200L” manufactured by DIC Corporation.
  • the mass ratio of the epoxy resin having the (C) isocyanurate structure, the powdery or crystalline epoxy resin, and the epoxy resin having the dicyclopentadiene structure is 1: 2 to 6: 1 to 3. It is preferable to have. Within this numerical range, the curable compositions of the present invention may exhibit the best flux resistance and bendability.
  • the mixing ratio of the above powder or crystalline epoxy resin to other epoxy resins is preferably in the range of 5: 1 to 1: 5 in terms of mass ratio.
  • the curable composition of the present invention preferably contains urethane beads and / or epoxidized polybutadiene in order to improve flexibility.
  • the inclusion of epoxidized polybutadiene makes the cured product more bendable.
  • the blending amount of the urethane beads is preferably 20 parts by mass to 35 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
  • the blending amount of the epoxidized polybutadiene is preferably 8 parts by mass or more and 12 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (A).
  • the curable composition of the present invention preferably contains a cellulose resin.
  • the amount of the liquid component for example, the liquid epoxy resin or the monomer component
  • the blending amount of the cellulose resin is preferably 5 parts by mass to 10 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
  • the curable composition of the present invention may contain a colorant.
  • the colorant include phthalocyanine blue, phthalocyanine green, iodin green, disazo yellow, leuco crystal violet, carbon black, naphthalene black, solvent blue and the like.
  • One type of colorant may be used, or two or more types may be used in combination.
  • the amount of the colorant added is not particularly limited, but is preferably 7 to 15 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
  • the curable composition of the present invention may contain an organic solvent for the purpose of preparing the composition, adjusting the viscosity when applied to a base material or a carrier film, and the like.
  • organic solvents include ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene and tetramethyl benzene; cellosolve, methyl cellosolve, butyl cellosolve, carbitol, methyl carbitol, butyl carbitol and propylene.
  • Glycol ethers such as glycol monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, diethylene glycol monomethyl ether acetate, tripropylene glycol monomethyl ether; ethyl acetate, butyl acetate, butyl lactate, cellosolve acetate, butyl cellosolve acetate, carbitol acetate , Butyl carbitol acetate, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether acetate, esters such as propylene carbonate; aliphatic hydrocarbons such as octane and decane; petroleum solvents such as petroleum ether, petroleum naphtha and solvent naphtha. For example, a known and commonly used organic solvent can be used. These organic solvents can be used alone or in combination of two or more.
  • the curable composition of the present invention preferably further contains a compound having an ethylenically unsaturated group as a reactive diluent.
  • a compound having an ethylenically unsaturated group include a compound having a (meth) acryloyl group such as monofunctional or bifunctional.
  • Examples of the compound having a monofunctional (meth) acryloyl group include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and hydroxypropyl (meth).
  • Acrylate (meth) acrylates such as meta) acrylates, butoxymethyl (meth) acrylates, 2-ethylhexyl (meth) acrylates, lauryl (meth) acrylates, isodecyl (meth) acrylates, and glycerol mono (meth) acrylates, cyclohexyl (meth) Acrylate-type (meth) acrylates such as acrylates, 4- (meth) acryloxitricyclo [5.2.1.02,6] decane, isobornyl (meth) acrylates, phenoxyethyl (meth) acrylates, benzyls (meth) Aromatic (meth) acrylates such as acrylates, phenyl (meth) acrylates and 2-hydrokey-3-phenoxypropyl (meth) acrylates, modified (meth) acrylates such as aliphatic epoxy-modified (meth) acrylates, tetrahydrofurfur
  • Specific examples of the compound having a bifunctional (meth) acryloyl group include 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,9-nonanediol diacrylate, and 1,10-decane.
  • Diacrylate of diol such as diol diacrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, polyethylene glycol diacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, polypropylene glycol Diacrylate, neopentyl glycol diacrylate, diacrylate of diol obtained by adding at least one of ethylene oxide and propylene oxide to neopentyl glycol, diacrylate of glycol such as caprolactone-modified neopentyl glycol diacrylate Acrylate, bisphenol A EO adduct diacrylate, bisphenol A PO adduct diacrylate, tricyclodecanedimethanol diacrylate, hydrogenated dicyclopentadienyl diacrylate, diacrylate having a cyclic structure such as cyclohexyl diacrylate, etc.
  • diol diacrylate ethylene
  • the compound having a trifunctional or higher functional (meth) acryloyl group include pentaerythritol tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, and dipentaerythritol hexa (dipentaerythritol hexa ().
  • Examples thereof include alkylene polyol poly (meth) acrylates such as meta) acrylates; and polyoxyalkylene glycol poly (meth) acrylates such as propoxylated trimethylolpropane tri (meth) acrylates.
  • the blending amount of the compound having an ethylenically unsaturated group is preferably 20 parts by mass to 40 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
  • the curable composition of the present invention may contain a thermosetting catalyst in order to improve its storage stability and heat resistance.
  • a thermocuring catalyst include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole.
  • the blending amount of the thermosetting catalyst is preferably 2.0 to 4.5 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
  • the curable composition of the present invention may further contain other additives known and commonly used in the field of electronic materials.
  • Other additives include thermal polymerization inhibitors, UV absorbers, silane coupling agents, plasticizers, flame retardants, antistatic agents, antiaging agents, antibacterial / antifungal agents, leveling agents, thickeners, adhesions. Improving agents, thioxic imparting agents, photoinitiator aids, sensitizers, photobase generators, thermoplastic resins, organic fillers such as additional elastomers, mold release agents, surface treatment agents, dispersants, dispersion aids, surface modifications Examples include pledge agents, stabilizers, and phosphors.
  • the curable composition of the present invention can also be used as a dry film.
  • the dry film of the present invention has a resin layer obtained by applying and drying the curable composition of the present invention on a carrier film.
  • the curable composition of the present invention is diluted with the above organic solvent to adjust the viscosity to an appropriate level, and then a comma coater, a blade coater, a lip coater, a rod coater, a squeeze coater, etc. Apply to a uniform thickness on the carrier film with a reverse coater, transfer coater, gravure coater, spray coater, or the like.
  • the applied composition is usually dried at a temperature of 40 to 130 ° C. for 1 to 30 minutes to form a resin layer.
  • the coating film thickness is not particularly limited, but in general, the film thickness after drying is appropriately selected in the range of 3 to 150 ⁇ m, preferably 5 to 60 ⁇ m.
  • a plastic film is used, and for example, a polyester film such as polyethylene terephthalate (PET), a polyimide film, a polyamideimide film, a polypropylene film, a polystyrene film, or the like can be used.
  • PET polyethylene terephthalate
  • the thickness of the carrier film is not particularly limited, but is generally selected as appropriate in the range of 10 to 150 ⁇ m. More preferably, it is in the range of 15 to 130 ⁇ m.
  • a peelable cover film is further formed on the surface of the resin layer for the purpose of preventing dust from adhering to the surface of the resin layer.
  • the peelable cover film for example, a polyethylene film, a polytetrafluoroethylene film, a polypropylene film, surface-treated paper, or the like can be used.
  • the cover film may be smaller than the adhesive force between the resin layer and the carrier film when the cover film is peeled off.
  • the curable composition of the present invention may be applied onto the cover film and dried to form a resin layer, and a carrier film may be laminated on the surface thereof. That is, as the film to which the curable composition of the present invention is applied when producing the dry film in the present invention, either a carrier film or a cover film may be used.
  • the composition is applied onto a substrate, and the resin layer obtained after volatilizing and drying the solvent is exposed (light irradiation).
  • the exposed portion (the portion irradiated with light) is cured.
  • the unexposed portion is exposed to an alkaline aqueous solution (for example, by selectively exposing with active energy rays through a photomask in which a pattern is formed by a contact method or a non-contact method, or by directly exposing the pattern with a laser direct exposure machine. , 0.3 to 3 mass% sodium carbonate aqueous solution) to form a resist pattern.
  • thermosetting post-curing
  • the curable composition of the present invention is, for example, adjusted to a viscosity suitable for the coating method using the above organic solvent, and is subjected to a dip coating method, a flow coating method, a roll coating method, a bar coater method, and a screen on a substrate.
  • a tack-free resin layer is formed by volatilizing and drying (temporarily drying) the organic solvent contained in the composition at a temperature of about 60 to 100 ° C. after coating by a printing method, a curtain coating method, or the like. Can be done.
  • the resin layer of the dry film of the present invention is brought into contact with the substrate by a laminator or the like.
  • the resin layer can be laminated on the base material by peeling off the carrier film after laminating on the base material.
  • the base material in addition to printed wiring boards and flexible printed wiring boards whose circuits are formed in advance with copper or the like, paper phenol, paper epoxy, glass cloth epoxy, glass polyimide, glass cloth / non-woven cloth epoxy, glass cloth / paper epoxy, etc. It is made of materials such as copper-clad laminates for high-frequency circuits using synthetic fiber epoxy, fluororesin / polyethylene / polyimideene ether, polyphenylene oxide / cyanate, etc., and all grades (FR-4, etc.) of copper-clad laminates.
  • metal substrates, polyimide films, PET films, polyethylene naphthalate (PEN) films, glass substrates, ceramic substrates, wafer plates and the like can be mentioned.
  • the above-mentioned volatile drying or heat curing is performed by a hot air circulation type drying oven, an IR furnace, a hot plate, a convection oven, etc. It can be carried out by using a method of spraying on a support.
  • the exposure machine used for the above-mentioned active energy ray irradiation if it is a device equipped with a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a metal halide lamp, a mercury short arc lamp, etc., and irradiates the active energy ray in the range of 350 to 450 nm.
  • a direct drawing device eg, a laser direct imaging device that draws an image directly with a laser from CAD data from a computer
  • the lamp light source or the laser light source of the direct drawing machine may have a maximum wavelength in the range of 350 to 410 nm.
  • the amount of exposure for image formation varies depending on the film thickness and the like, but is generally 20 to 1000 mJ / cm 2 , preferably 20 to 800 mJ / cm 2 .
  • the developing method can be a dipping method, a shower method, a spray method, a brush method, etc.
  • the developing solution includes potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium silicate, etc.
  • Alkaline aqueous solutions such as ammonia and amines can be used.
  • the curable composition of the present invention is suitably used for forming a surface protective film such as a solder resist on a flexible printed wiring board.
  • the curable composition of the present invention may be used as an interlayer insulating layer of a multilayer printed wiring board.
  • the present invention also provides an electronic component having a cured product obtained by curing the curable composition of the present invention.
  • the electronic component means a component used in an electronic circuit, and includes active components such as printed wiring boards, transistors, light emitting diodes, and laser diodes, as well as passive components such as resistors, capacitors, inductors, and connectors.
  • the cured product of the present invention exerts the effect of the present invention as these insulating cured coating films.
  • the flux in which the cured product of the present invention exhibits good resistance extends to all of the conventional configurations and formulations mainly containing rosin.
  • Examples of such fluxes include SF-270 and SF-. 360 PF-1, SRM-800G (all manufactured by Sanwa Chemical Co., Ltd.), JS-E-15X, JS-EU-31 (all manufactured by Kouki Co., Ltd.), NS-F850-8, NS-F901, NS-334, NS-316F-8 (manufactured by Nippon Superior Co., Ltd.) and the like can be mentioned.
  • Examples 1 to 7 and Comparative Examples 1 to 2 Curable compositions of Examples 1 to 7 and Comparative Examples 1 to 2 by premixing each component with a stirrer and then kneading with a three-roll mill at the components and blending amounts shown in Table 1 below. Got Unless otherwise specified, the numerical value of the blending amount in the table indicates the mass part of the solid content.
  • alkali-soluble resin having bisphenol A structure * 4 Alkaline-soluble resin other than the above synthesis example 2 and (A) alkali-soluble resin * 5 CAP504-0.2; manufactured by EASTMAN CHEMICAL * 6 Dicyandiamide; Mitsubishi Chemical Corporation's Dicyandiamide, "DICY") * 7 Pariogen Red K3580; manufactured by BASF Japan Ltd. * 8 First Gen Blue 5380; manufactured by DIC Corporation * 9 Last Yellow 8025; manufactured by Arimoto Chemical Industry Co., Ltd. * 10 Black CK-T / SD-TT2259; manufactured by Regino Color Industry Co., Ltd. * 11 BYK-180; manufactured by Big Chemie Japan Co., Ltd.
  • a cured coating film (solder resist) was prepared from the curable compositions of Examples 1 to 7 and Comparative Examples 1 and 2 obtained as shown in Table 1 above, and the cured coating film was flux-resistant as described below. , Developability and bendability were tested.
  • Test results for Test Examples 1 to 3 above are shown in Table 2 below.

Abstract

[Problem] To provide a curable composition capable of forming solder resists which combine flux resistance and folding endurance. [Solution] The curable composition comprises (A) an alkali-soluble resin having at least any one structure selected from among a bisphenol A structure, a bisphenol F structure, and a urethane structure, (B) a photopolymerization initiator, and (C) an epoxy resin having an isocyanurate structure, wherein the epoxy resin (C) having an isocyanurate structure has a structure in which a nitrogen atom contained in the isocyanurate structure has been bonded to an epoxy group by an alkylene chain having two or more carbon atoms. [Selected drawing] None

Description

硬化性組成物、そのドライフィルムおよび硬化物Curable composition, its dry film and cured product
 本発明は、硬化性組成物、特に、フラックス耐性と折り曲げ性とを両立し得る硬化物を形成し得る硬化性組成物に関する。 The present invention relates to a curable composition, particularly a curable composition capable of forming a cured product having both flux resistance and bendability.
 従来、プリント配線板上には回路を保護するためにソルダーレジスト(SR)が形成されており、ソルダーレジストが形成されたプリント配線板上に半導体チップなどがはんだ付け(実装)される。そのようなソルダーレジストを形成するための組成物としては、例えば、特許文献1に記載されるような、カルボキシル基含有感光性ポリマーを含有する感光性樹脂組成物を基剤とした、回路基板用ソルダーレジストインクを挙げることができる。 Conventionally, a solder resist (SR) is formed on the printed wiring board to protect the circuit, and a semiconductor chip or the like is soldered (mounted) on the printed wiring board on which the solder resist is formed. As a composition for forming such a solder resist, for example, for a circuit board based on a photosensitive resin composition containing a carboxyl group-containing photosensitive polymer as described in Patent Document 1. Examples include solder resist ink.
 一方で、はんだ付けする際には、通常、接続回路表面にフラックスが塗布されるが、塗布工程上、ソルダーレジストが形成されたプリント配線板の全面にフラックスがさらされることとなる。このフラックスは、回路接続面の酸化物や汚れを除き、加熱中の酸化を防止するためのものであり、さらには、溶けたはんだの表面張力を下げ、接合部に対するはんだのぬれを良くするという効果もある。
 また一方では、プリント配線板には、折り曲げて使用する用途の、所謂フレキシブルプリント配線板の使用頻度が高まっているという事情に鑑みると、その配線板上に形成するソルダーレジストには、折り曲げに耐え得る程度の可撓性もまた求められる。
On the other hand, when soldering, flux is usually applied to the surface of the connection circuit, but in the application process, the flux is exposed to the entire surface of the printed wiring board on which the solder resist is formed. This flux removes oxides and dirt from the circuit connection surface and prevents oxidation during heating. Furthermore, it lowers the surface tension of the melted solder and improves the wettability of the solder to the joint. There is also an effect.
On the other hand, in view of the increasing frequency of use of so-called flexible printed wiring boards, which are used by bending printed wiring boards, the solder resist formed on the printed wiring boards can withstand bending. Flexibility to the extent that it can be obtained is also required.
特開平11-65117号公報Japanese Unexamined Patent Publication No. 11-6517
 つまり、ソルダーレジストには、フラックス耐性、すなわち、フラックスの塗布後のはんだ付けの高温処理時においても、プリント配線板から剥離せずに、そのプリント配線板との密着性が維持される性能を有することが必要とされる。それだけでなく、ソルダーレジストには、たとえプリント配線板を折り曲げたとしてもクラックを生じない折り曲げ性を有することも必要とされる。 That is, the solder resist has flux resistance, that is, the ability to maintain adhesion to the printed wiring board without peeling from the printed wiring board even during high-temperature soldering after application of the flux. Is required. Not only that, the solder resist is also required to have bendability that does not cause cracks even when the printed wiring board is bent.
 しかしながら、この点に関して、特許文献1に記載されるような従来の組成物より得られるソルダーレジストは、フラックス成分により劣化しやすく、また柔軟性も十分ではない為、フラックス耐性と折り曲げ性とを同時に達成することが容易でなかった。 However, in this regard, the solder resist obtained from the conventional composition as described in Patent Document 1 is liable to be deteriorated by the flux component and has insufficient flexibility, so that both flux resistance and bendability can be achieved at the same time. It was not easy to achieve.
 そこで上記の点に鑑み、本発明者は鋭意検討した結果、ビスフェノールA構造などを有するアルカリ可溶性樹脂と、イソシアヌレート構造およびアルキレン構造を併せ持つ特定の構造のエポキシ樹脂を含有する硬化性組成物が、フラックス耐性と折り曲げ性とを併せ持つソルダーレジストを形成し得ることを見出し、本発明を完成した。 Therefore, in view of the above points, as a result of diligent studies by the present inventor, a curable composition containing an alkali-soluble resin having a bisphenol A structure and an epoxy resin having a specific structure having both an isocyanurate structure and an alkylene structure has been obtained. We have found that a solder resist having both flux resistance and bendability can be formed, and completed the present invention.
 即ち、本発明は、
 (A)ビスフェノールA構造、ビスフェノールF構造およびウレタン構造のうち少なくともいずれか1つの構造を有するアルカリ可溶性樹脂と、
 (B)光重合開始剤と、
 (C)イソシアヌレート構造を有するエポキシ樹脂と、
を含有する硬化性組成物であって、
 前記(C)イソシアヌレート構造を有するエポキシ樹脂が、そのイソシアヌレート構造中の窒素原子とエポキシ基との間が炭素数2以上のアルキレン鎖により結合された構造を有する、
前記硬化性組成物に関する。
 また本発明の好ましい態様は、さらに、粉体または結晶性のエポキシ樹脂、好ましくはビフェニル構造を有するエポキシ樹脂を含有する、硬化性組成物に関する。
 また本発明のより好ましい態様は、さらにジシクロペンタジエン構造を有するエポキシ樹脂を含有する、硬化性組成物にも関する。
 また本発明のより好ましい態様は、前記(C)イソシアヌレート構造を有するエポキシ樹脂と、前記粉体または結晶性のエポキシ樹脂と、ジシクロペンタジエン構造を有するエポキシ樹脂との質量比が、1:2~6:1~3である、硬化性組成物に関する。
 また本発明のより好ましい態様は、さらにウレタンビーズおよび/またはエポキシ化ポリブタジエンを含有する、硬化性組成物に関する。
 また本発明のより好ましい態様は、さらにセルロース樹脂を含有する、硬化性組成物に関する。
 また、本発明の別の態様は、上記硬化性組成物から得られる樹脂層を有する、ドライフィルムに、上記硬化性組成物または上記ドライフィルムの樹脂層を硬化してなる、硬化物に、および、当該硬化物を有する電子部品にも関する。
That is, the present invention
(A) An alkali-soluble resin having at least one of a bisphenol A structure, a bisphenol F structure, and a urethane structure,
(B) Photopolymerization initiator and
(C) An epoxy resin having an isocyanurate structure and
A curable composition containing
The epoxy resin having the (C) isocyanurate structure has a structure in which a nitrogen atom and an epoxy group in the isocyanurate structure are bonded by an alkylene chain having 2 or more carbon atoms.
The present invention relates to the curable composition.
Further, a preferred embodiment of the present invention relates to a curable composition further containing a powder or crystalline epoxy resin, preferably an epoxy resin having a biphenyl structure.
A more preferred embodiment of the present invention also relates to a curable composition further containing an epoxy resin having a dicyclopentadiene structure.
Further, in a more preferable embodiment of the present invention, the mass ratio of the epoxy resin having the (C) isocyanurate structure, the powdery or crystalline epoxy resin, and the epoxy resin having a dicyclopentadiene structure is 1: 2. For curable compositions of ~ 6: 1 ~ 3.
A more preferred embodiment of the present invention relates to a curable composition further containing urethane beads and / or epoxidized polybutadiene.
A more preferred embodiment of the present invention relates to a curable composition further containing a cellulose resin.
In addition, another aspect of the present invention is a dry film having a resin layer obtained from the curable composition, a cured product obtained by curing the resin layer of the curable composition or the dry film, and a cured product. , Also related to electronic parts having the cured product.
 本発明によって、優れたフラックス耐性および折り曲げ性を有するソルダーレジストを形成し得る硬化性組成物が提供される。 The present invention provides a curable composition capable of forming a solder resist having excellent flux resistance and bendability.
 以下、本発明の硬化性組成物を構成し得る各成分について説明する。 Hereinafter, each component that can constitute the curable composition of the present invention will be described.
[(A)アルカリ可溶性樹脂]
 本発明において用いられる(A)アルカリ可溶性樹脂は、ビスフェノールA構造、ビスフェノールF構造およびウレタン構造のうち少なくともいずれか1つの構造を有するものであるが、後述するように、これら構造以外の構造を有するアルカリ可溶性樹脂との併用ももちろん可能である。
[(A) Alkali-soluble resin]
The alkali-soluble resin (A) used in the present invention has at least one of a bisphenol A structure, a bisphenol F structure, and a urethane structure, but has a structure other than these structures as described later. Of course, it can be used in combination with an alkali-soluble resin.
 (A)アルカリ可溶性樹脂は、フェノール性水酸基、チオール基およびカルボキシル基のうち1種以上の官能基を含有し、アルカリ溶液に可溶な樹脂であり、好ましくはフェノール性水酸基を2個以上有する化合物、カルボキシル基含有樹脂、フェノール性水酸基およびカルボキシル基を有する化合物、チオール基を2個以上有する化合物が挙げられる。アルカリ可溶性樹脂としては、カルボキシル基含有樹脂やフェノール系水酸基含有樹脂を用いることができるが、カルボキシル基含有樹脂が好ましい。 The alkali-soluble resin (A) is a resin containing one or more functional groups of a phenolic hydroxyl group, a thiol group and a carboxyl group and is soluble in an alkaline solution, preferably a compound having two or more phenolic hydroxyl groups. , A carboxyl group-containing resin, a compound having a phenolic hydroxyl group and a carboxyl group, and a compound having two or more thiol groups. As the alkali-soluble resin, a carboxyl group-containing resin or a phenolic hydroxyl group-containing resin can be used, but a carboxyl group-containing resin is preferable.
 カルボキシル基含有樹脂は、カルボキシル基が含まれることによりアルカリ現像性とすることができる。また、光硬化性や耐現像性の観点から、カルボキシル基の他に、分子内にエチレン性不飽和基を有することが好ましいが、エチレン性不飽和基を有さないカルボキシル基含有樹脂のみを使用してもよい。エチレン性不飽和基としては、アクリル酸もしくはメタアクリル酸またはそれらの誘導体由来のものが好ましい。カルボキシル基含有樹脂の中でも、ウレタン構造を有するカルボキシル基含有樹脂、ビスフェノールA型エポキシ樹脂またはビスフェノールF型エポキシ樹脂を出発原料とするカルボキシル基含有樹脂、ビスフェノールAまたはビスフェノールFを出発原料とするカルボキシル基含有樹脂が好ましい。カルボキシル基含有樹脂の具体例としては、以下に列挙するような化合物(オリゴマーまたはポリマーのいずれでもよい)が挙げられる。 The carboxyl group-containing resin can be made alkaline developable because it contains a carboxyl group. Further, from the viewpoint of photocurability and development resistance, it is preferable to have an ethylenically unsaturated group in the molecule in addition to the carboxyl group, but only a carboxyl group-containing resin having no ethylenically unsaturated group is used. You may. The ethylenically unsaturated group is preferably derived from acrylic acid or methacrylic acid or a derivative thereof. Among the carboxyl group-containing resins, a carboxyl group-containing resin having a urethane structure, a carboxyl group-containing resin using bisphenol A type epoxy resin or bisphenol F type epoxy resin as a starting material, and a carboxyl group containing bisphenol A or bisphenol F as a starting material. Resin is preferred. Specific examples of the carboxyl group-containing resin include compounds (either oligomers or polymers) listed below.
(1)ビスフェノールA型エポキシ樹脂またはビスフェノールF型エポキシ樹脂に(メタ)アクリル酸を反応させ、側鎖に存在する水酸基に無水フタル酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸等の2塩基酸無水物を付加させたカルボキシル基含有感光性樹脂。ここで、2官能またはそれ以上の多官能エポキシ樹脂は固形であることが好ましい。 (1) Bisphenol A type epoxy resin or bisphenol F type epoxy resin is reacted with (meth) acrylic acid, and dibasic acid anhydride such as phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride is added to the hydroxyl group existing in the side chain. A carboxyl group-containing photosensitive resin to which an object has been added. Here, the bifunctional or higher polyfunctional epoxy resin is preferably solid.
(2)ビスフェノールA型エポキシ樹脂またはビスフェノールF型エポキシ樹脂の水酸基を、さらにエピクロロヒドリンでエポキシ化した多官能エポキシ樹脂に、(メタ)アクリル酸を反応させ、生じた水酸基に2塩基酸無水物を付加させたカルボキシル基含有感光性樹脂。ここで、2官能エポキシ樹脂は固形であることが好ましい。 (2) A (meth) acrylic acid is reacted with a polyfunctional epoxy resin obtained by further epoxidizing the hydroxyl groups of a bisphenol A type epoxy resin or a bisphenol F type epoxy resin with epichlorohydrin, and the generated hydroxyl groups are dibasic acid anhydride. A carboxyl group-containing photosensitive resin to which an object is added. Here, the bifunctional epoxy resin is preferably solid.
(3)ビスフェノールA型エポキシ樹脂またはビスフェノールF型エポキシ樹脂に、1分子中に少なくとも1個のアルコール性水酸基と1個のフェノール性水酸基を有する化合物と、(メタ)アクリル酸等の不飽和基含有モノカルボン酸とを反応させ、得られた反応生成物のアルコール性水酸基に対して、無水マレイン酸、テトラヒドロ無水フタル酸、無水トリメリット酸、無水ピロメリット酸、アジピン酸等の多塩基酸無水物を反応させて得られるカルボキシル基含有感光性樹脂。 (3) The bisphenol A type epoxy resin or the bisphenol F type epoxy resin contains at least one alcoholic hydroxyl group and one phenolic hydroxyl group in one molecule, and an unsaturated group such as (meth) acrylic acid. Polybasic acid anhydrides such as maleic anhydride, tetrahydrophthalic anhydride, trimellitic anhydride, pyromellitic anhydride, and adipic acid with respect to the alcoholic hydroxyl group of the reaction product obtained by reacting with a monocarboxylic acid. A carboxyl group-containing photosensitive resin obtained by reacting with.
(4)ビスフェノールAまたはビスフェノールFとアルデヒド類の縮合物と、エチレンオキシド、プロピレンオキシド等のアルキレンオキシドとを反応させて得られる反応生成物に、(メタ)アクリル酸等の不飽和基含有モノカルボン酸を反応させ、得られる反応生成物に多塩基酸無水物を反応させて得られるカルボキシル基含有感光性樹脂。 (4) An unsaturated group-containing monocarboxylic acid such as (meth) acrylic acid is added to the reaction product obtained by reacting a condensate of bisphenol A or bisphenol F with aldehydes and an alkylene oxide such as ethylene oxide or propylene oxide. A carboxyl group-containing photosensitive resin obtained by reacting the obtained reaction product with a polybasic acid anhydride.
(5)ビスフェノールAまたはビスフェノールFとエチレンカーボネート、プロピレンカーボネート等の環状カーボネート化合物とを反応させて得られる反応生成物に、不飽和基含有モノカルボン酸を反応させ、得られる反応生成物に多塩基酸無水物を反応させて得られるカルボキシル基含有感光性樹脂。 (5) An unsaturated group-containing monocarboxylic acid is reacted with a reaction product obtained by reacting bisphenol A or bisphenol F with a cyclic carbonate compound such as ethylene carbonate or propylene carbonate, and the obtained reaction product is polybasic. A carboxyl group-containing photosensitive resin obtained by reacting an acid anhydride.
(6)脂肪族ジイソシアネート、分岐脂肪族ジイソシアネート、脂環式ジイソシアネート、芳香族ジイソシアネート等のジイソシアネート化合物と、ポリカーボネート系ポリオール、ポリエーテル系ポリオール、ポリエステル系ポリオール、ポリオレフィン系ポリオール、アクリル系ポリオール、ビスフェノールA系アルキレンオキシド付加体ジオール、フェノール性水酸基およびアルコール性水酸基を有する化合物等のジオール化合物の重付加反応によるウレタン樹脂の末端に、酸無水物を反応させてなる末端カルボキシル基含有ウレタン樹脂。 (6) Diisocyanate compounds such as aliphatic diisocyanates, branched aliphatic diisocyanates, alicyclic diisocyanates, and aromatic diisocyanates, and polycarbonate-based polyols, polyether-based polyols, polyester-based polyols, polyolefin-based polyols, acrylic-based polyols, and bisphenol A-based An end carboxyl group-containing urethane resin obtained by reacting an acid anhydride with the end of a urethane resin obtained by a double addition reaction of a diol compound such as an alkylene oxide adduct diol, a compound having a phenolic hydroxyl group and an alcoholic hydroxyl group.
(7)ジイソシアネートと、ジメチロールプロピオン酸、ジメチロール酪酸等のカルボキシル基含有ジアルコール化合物と、ジオール化合物との重付加反応によるカルボキシル基含有ウレタン樹脂の合成中に、ヒドロキシアルキル(メタ)アクリレート等の分子中に1つの水酸基と1つ以上の(メタ)アクリロイル基を有する化合物を加え、末端(メタ)アクリル化したカルボキシル基含有ウレタン樹脂。 (7) Molecules such as hydroxyalkyl (meth) acrylate during the synthesis of a carboxyl group-containing urethane resin by a double addition reaction between a diisocyanate, a carboxyl group-containing dialcohol compound such as dimethylolpropionic acid or dimethylolbutyric acid, and a diol compound. A carboxyl group-containing urethane resin obtained by adding a compound having one hydroxyl group and one or more (meth) acryloyl groups to the terminal (meth) acrylic.
(8)ジイソシアネートと、カルボキシル基含有ジアルコール化合物と、ジオール化合物との重付加反応によるカルボキシル基含有ウレタン樹脂の合成中に、イソホロンジイソシアネートとペンタエリスリトールトリアクリレートの等モル反応物等、分子中に1つのイソシアネート基と1つ以上の(メタ)アクリロイル基を有する化合物を加え、末端(メタ)アクリル化したカルボキシル基含有ウレタン樹脂。 (8) During the synthesis of a carboxyl group-containing urethane resin by a double addition reaction of a diisocyanate, a carboxyl group-containing dialcohol compound, and a diol compound, an isophorone diisocyanate and an equimolar reaction product of pentaerythritol triacrylate, etc., 1 in the molecule. A carboxyl group-containing urethane resin that is terminally (meth) acrylicated by adding a compound having one isocyanate group and one or more (meth) acryloyl groups.
(9)上述した(1)~(8)のいずれかのカルボキシル基含有樹脂に、1分子中に環状エーテル基と(メタ)アクリロイル基を有する化合物を付加させたカルボキシル基含有感光性樹脂。 (9) A carboxyl group-containing photosensitive resin obtained by adding a compound having a cyclic ether group and a (meth) acryloyl group to one of the above-mentioned carboxyl group-containing resins (1) to (8).
 (A)アルカリ可溶性樹脂以外の構造を有するアルカリ可溶性樹脂としては、以下に列挙するような化合物(オリゴマーまたはポリマーのいずれでもよい)が挙げられる。
(10)(メタ)アクリル酸等の不飽和カルボン酸と、スチレン、α-メチルスチレン、低級アルキル(メタ)アクリレート、イソブチレン等の不飽和基含有化合物との共重合により得られるカルボキシル基含有感光性樹脂。
Examples of the alkali-soluble resin having a structure other than the alkali-soluble resin (A) include compounds (either oligomers or polymers) listed below.
(10) Carboxyl group-containing photosensitive obtained by copolymerization of an unsaturated carboxylic acid such as (meth) acrylic acid with an unsaturated group-containing compound such as styrene, α-methylstyrene, lower alkyl (meth) acrylate, and isobutylene. resin.
(11)後述するような多官能オキセタン樹脂に、アジピン酸、フタル酸、ヘキサヒドロフタル酸等のジカルボン酸を反応させ、生じた1級の水酸基に、2塩基酸無水物を付加させたカルボキシル基含有ポリエステル樹脂に、さらにグリシジル(メタ)アクリレート、α-メチルグリシジル(メタ)アクリレート等の1分子中に1つのエポキシ基と1つ以上の(メタ)アクリロイル基を有する化合物を付加してなるカルボキシル基含有感光性樹脂。 (11) A carboxyl group obtained by reacting a polyfunctional oxetane resin as described later with a dicarboxylic acid such as adipic acid, phthalic acid, or hexahydrophthalic acid, and adding a dibasic acid anhydride to the generated primary hydroxyl group. A carboxyl group formed by adding a compound having one epoxy group and one or more (meth) acryloyl groups in one molecule such as glycidyl (meth) acrylate and α-methylglycidyl (meth) acrylate to the contained polyester resin. Containing photosensitive resin.
(12)上述した(10)または(11)のカルボキシル基含有樹脂に、1分子中に環状エーテル基と(メタ)アクリロイル基を有する化合物を付加させたカルボキシル基含有感光性樹脂。 (12) A carboxyl group-containing photosensitive resin obtained by adding a compound having a cyclic ether group and a (meth) acryloyl group in one molecule to the above-mentioned carboxyl group-containing resin (10) or (11).
 なお、ここで(メタ)アクリレートとは、アクリレート、メタクリレートおよびそれらの混合物を総称する用語で、以下他の類似の表現についても同様である。 Here, (meth) acrylate is a general term for acrylate, methacrylate and a mixture thereof, and the same applies to other similar expressions below.
 ここで、カルボキシル基含有樹脂の酸価は、40~150mgKOH/gであることが好ましい。カルボキシル基含有樹脂の酸価が40mgKOH/g以上とすることにより、アルカリ現像が良好になる。また、酸価を150mgKOH/gを以下とすることで、正常なレジストパターンの描画をし易くできる。より好ましくは、50~130mgKOH/gである。 Here, the acid value of the carboxyl group-containing resin is preferably 40 to 150 mgKOH / g. When the acid value of the carboxyl group-containing resin is 40 mgKOH / g or more, alkaline development becomes good. Further, by setting the acid value to 150 mgKOH / g or less, it is possible to easily draw a normal resist pattern. More preferably, it is 50 to 130 mgKOH / g.
 上記したような(A)アルカリ可溶性樹脂の配合量は、全組成物中に、15~35質量%であることが好ましい。15~35質量%の場合、塗膜強度が良好であり、組成物の粘性が適度で、塗布性等が向上する。 The blending amount of the alkali-soluble resin (A) as described above is preferably 15 to 35% by mass in the total composition. In the case of 15 to 35% by mass, the coating film strength is good, the viscosity of the composition is appropriate, and the coatability and the like are improved.
[(B)光重合開始剤]
 (B)光重合開始剤としては、光重合開始剤や光ラジカル発生剤として公知の光重合開始剤であれば、いずれのものを用いることもでき、例えば、ビス-(2,6-ジクロロベンゾイル)フェニルフォスフィンオキサイド、ビス-(2,6-ジクロロベンゾイル)-2,5-ジメチルフェニルフォスフィンオキサイド、ビス-(2,6-ジクロロベンゾイル)-4-プロピルフェニルフォスフィンオキサイド、ビス-(2,6-ジクロロベンゾイル)-1-ナフチルフォスフィンオキサイド、ビス-(2,6-ジメトキシベンゾイル)フェニルフォスフィンオキサイド、ビス-(2,6-ジメトキシベンゾイル)-2,4,4-トリメチルペンチルフォスフィンオキサイド、ビス-(2,6-ジメトキシベンゾイル)-2,5-ジメチルフェニルフォスフィンオキサイド、ビス-(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド等のビスアシルフォスフィンオキサイド類;2,6-ジメトキシベンゾイルジフェニルフォスフィンオキサイド、2,6-ジクロロベンゾイルジフェニルフォスフィンオキサイド、2,4,6-トリメチルベンゾイルフェニルフォスフィン酸メチルエステル、2-メチルベンゾイルジフェニルフォスフィンオキサイド、ピバロイルフェニルフォスフィン酸イソプロピルエステル、2,4,6-トリメチルベンゾイルジフェニルフォスフィンオキサイド等のモノアシルフォスフィンオキサイド類;1-ヒドロキシ-シクロヘキシルフェニルケトン、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン、2-ヒドロキシ-1-{4-[4-(2-ヒドロキシ-2-メチル-プロピオニル)-ベンジル]フェニル}-2-メチル-プロパン-1-オン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン等のヒドロキシアセトフェノン類;ベンゾイン、ベンジル、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインn-プロピルエーテル、ベンゾインイソプロピルエーテル、ベンゾインn-ブチルエーテル等のベンゾイン類;ベンゾインアルキルエーテル類;ベンゾフェノン、p-メチルベンゾフェノン、ミヒラーズケトン、メチルベンゾフェノン、4,4’-ジクロロベンゾフェノン、4,4’-ビスジエチルアミノベンゾフェノン等のベンゾフェノン類;アセトフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、2,2-ジエトキシ-2-フェニルアセトフェノン、1,1-ジクロロアセトフェノン、1-ヒドロキシシクロヘキシルフェニルケトン、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノ-1-プロパノン、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル)-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、N,N-ジメチルアミノアセトフェノン等のアセトフェノン類;チオキサントン、2-エチルチオキサントン、2-イソプロピルチオキサントン、2,4-ジメチルチオキサントン、2,4-ジエチルチオキサントン、2-クロロチオキサントン、2,4-ジイソプロピルチオキサントン等のチオキサントン類;アントラキノン、クロロアントラキノン、2-メチルアントラキノン、2-エチルアントラキノン、2-tert-ブチルアントラキノン、1-クロロアントラキノン、2-アミルアントラキノン、2-アミノアントラキノン等のアントラキノン類;アセトフェノンジメチルケタール、ベンジルジメチルケタール等のケタール類;エチル-4-ジメチルアミノベンゾエート、2-(ジメチルアミノ)エチルベンゾエート、p-ジメチル安息香酸エチルエステル等の安息香酸エステル類;1,2-オクタンジオン,1-[4-(フェニルチオ)-,2-(O-ベンゾイルオキシム)]、エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-,1-(O-アセチルオキシム)等のオキシムエステル類;ビス(η5-2,4-シクロペンタジエン-1-イル)-ビス(2,6-ジフルオロ-3-(1H-ピロール-1-イル)フェニル)チタニウム、ビス(シクロペンタジエニル)-ビス[2,6-ジフルオロ-3-(2-(1-ピル-1-イル)エチル)フェニル]チタニウム等のチタノセン類;フェニルジスルフィド2-ニトロフルオレン、ブチロイン、アニソインエチルエーテル、アゾビスイソブチロニトリル、テトラメチルチウラムジスルフィド等を挙げることができる。光重合開始剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
[(B) Photopolymerization Initiator]
As the photopolymerization initiator (B), any photopolymerization initiator known as a photopolymerization initiator or a photoradical generator can be used, and for example, bis- (2,6-dichlorobenzoyl) can be used. ) Phenylphosphine oxide, bis- (2,6-dichlorobenzoyl) -2,5-dimethylphenylphosphine oxide, bis- (2,6-dichlorobenzoyl) -4-propylphenylphosphine oxide, bis- (2) , 6-Dichlorobenzoyl) -1-naphthylphosphine oxide, bis- (2,6-dimethoxybenzoyl) phenylphosphine oxide, bis- (2,6-dimethoxybenzoyl) -2,4,4-trimethylpentylphosphine Bisacylphosphine oxides such as oxides, bis- (2,6-dimethoxybenzoyl) -2,5-dimethylphenylphosphine oxide, bis- (2,4,6-trimethylbenzoyl) -phenylphosphine oxide; 2 , 6-Dimethoxybenzoyldiphenylphosphine oxide, 2,6-dichlorobenzoyldiphenylphosphine oxide, 2,4,6-trimethylbenzoylphenylphosphinic acid methyl ester, 2-methylbenzoyldiphenylphosphine oxide, pivaloylphenylphos Monoacylphosphine oxides such as isopropyl phosphate, 2,4,6-trimethylbenzoyldiphenylphosphine oxide; 1-hydroxy-cyclohexylphenylketone, 1- [4- (2-hydroxyethoxy) -phenyl] -2 -Hydroxy-2-methyl-1-propane-1-one, 2-hydroxy-1-{4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl] phenyl} -2-methyl-propane- Hydroxyacetophenones such as 1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one; benzoin, benzyl, benzoin methyl ether, benzoin ethyl ether, benzoin n-propyl ether, benzoin isopropyl ether, benzoin n -Benzoyls such as butyl ether; Benzoylalkyl ethers; Benzoyls such as benzophenone, p-methylbenzophenone, Michler's ketone, methylbenzophenone, 4,4'-dichlorobenzophenone, 4,4'-bisdiethylaminobenzophenone; acetophenone, 2,2 - Dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, 1-hydroxycyclohexylphenylketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino -1-Propanone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1,2- (dimethylamino) -2-[(4-methylphenyl) methyl) -1-[ 4- (4-morpholinyl) phenyl] -1-butanone, N, N-dimethylaminoacetophenone and other acetophenones; thioxanthone, 2-ethylthioxanthone, 2-isopropylthioxanthone, 2,4-dimethylthioxanthone, 2,4-diethyl Thioxanthones such as thioxanthone, 2-chlorothioxanthone, 2,4-diisopropylthioxanthone; anthraquinone, chloroanthraquinone, 2-methylanthraquinone, 2-ethylanthraquinone, 2-tert-butylantraquinone, 1-chloroanthraquinone, 2-amylanthraquinone, Anthracinones such as 2-aminoanthraquinone; Ketals such as acetophenone dimethyl ketal and benzyl dimethyl ketal; benzoic acid esters such as ethyl-4-dimethylaminobenzoate, 2- (dimethylamino) ethyl benzoate and p-dimethylbenzoic acid ethyl ester Classes; 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)], etanone, 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazole -3-Il]-, Oxime esters such as 1- (O-acetyloxime); bis (η5-2,4-cyclopentadiene-1-yl) -bis (2,6-difluoro-3- (1H-) Pyrrole-1-yl) phenyl) titanium, bis (cyclopentadienyl) -bis [2,6-difluoro-3- (2- (1-pyll-1-yl) ethyl) phenyl] titanocene such as titanium; Examples thereof include phenyldisulfide 2-nitrofluorene, butyloin, anisoine ethyl ether, azobisisobutyronitrile, tetramethylthiuram disulfide and the like. As the photopolymerization initiator, one type may be used alone, or two or more types may be used in combination.
 (B)光重合開始剤の配合量は、(A)アルカリ可溶性樹脂100質量部に対して8~15質量部であることが好ましい。当該範囲内であれば、表面硬化性が良好となり、且つ、ハレーションが生じにくく良好な解像性が得られる。 The blending amount of the (B) photopolymerization initiator is preferably 8 to 15 parts by mass with respect to 100 parts by mass of the (A) alkali-soluble resin. Within this range, the surface curability is good, halation is unlikely to occur, and good resolution can be obtained.
[(C)イソシアヌレート構造を有するエポキシ樹脂]
 本発明の硬化性組成物においては、イソシアヌレート構造を有するエポキシ樹脂であって、そのイソシアヌレート構造中の窒素原子とエポキシ基との間が炭素数が2個以上のアルキレン鎖により結合された構造のエポキシ樹脂が含有される。特に、アルキレン鎖の炭素数が2個以上5個以下である構造を有するエポキシ樹脂のものが好ましい。当該アルキレン鎖の炭素数が2~5の範囲内であれば、硬化性組成物から得られる硬化物において効果的なフラックス耐性と折曲性とが両立され得る。のみならず、その硬化性組成物本来の現像性をも維持することができる。
[(C) Epoxy resin having an isocyanate structure]
In the curable composition of the present invention, an epoxy resin having an isocyanurate structure has a structure in which a nitrogen atom and an epoxy group in the isocyanate structure are bonded by an alkylene chain having two or more carbon atoms. Epoxy resin is contained. In particular, an epoxy resin having a structure in which the number of carbon atoms of the alkylene chain is 2 or more and 5 or less is preferable. When the number of carbon atoms of the alkylene chain is in the range of 2 to 5, effective flux resistance and bendability can be compatible with each other in the cured product obtained from the curable composition. Not only that, the original developability of the curable composition can be maintained.
 このような、本発明において用いられる(C)イソシアヌレート構造を有するエポキシ樹脂は、好ましくは、下記式(I)で表される構造を有する。
Figure JPOXMLDOC01-appb-C000001
(式中、
 R、RおよびRは、それぞれ独立して、炭素数2~5のアルキレン基を表し、
 nは0または1であるが、但し、全てのnが同時に0を表すことはない)
Such an epoxy resin having an isocyanurate structure (C) used in the present invention preferably has a structure represented by the following formula (I).
Figure JPOXMLDOC01-appb-C000001
(During the ceremony,
R 1 , R 2 and R 3 each independently represent an alkylene group having 2 to 5 carbon atoms.
n is 0 or 1, but not all n represent 0 at the same time)
 このうち特に好ましいのは、式中、R、RおよびRが同時に炭素数3のアルキレン基を表し、且つnが同時に1を表す構造のものである。 Of these, a particularly preferable structure has a structure in which R 1 , R 2 and R 3 simultaneously represent an alkylene group having 3 carbon atoms and n simultaneously represents 1.
 本発明において好ましく用いられる(C)イソシアヌレート構造を有するエポキシ樹脂の具体的な製品としては、例えば、TEPIC(登録商標)-VLまたはTEPIC(登録商標)-FL(いずれも日産化学工業社製)を挙げることができる。 Specific products of the epoxy resin having the (C) isocyanurate structure preferably used in the present invention include, for example, TEPIC (registered trademark) -VL or TEPIC (registered trademark) -FL (both manufactured by Nissan Chemical Industries, Ltd.). Can be mentioned.
 このような、(C)イソシアヌレート構造を有するエポキシ樹脂の配合量は、(A)カルボキシル基含有樹脂100質量部に対して5~15質量部であることが好ましい。当該範囲内であれば、硬化物に対して良好なフラックス耐性と折曲性とを同時に付与し得るばかりか、その硬化性組成物本来の現像性をも維持することができる。 The blending amount of the epoxy resin having the (C) isocyanurate structure is preferably 5 to 15 parts by mass with respect to 100 parts by mass of the (A) carboxyl group-containing resin. Within this range, not only good flux resistance and bendability can be imparted to the cured product at the same time, but also the original developability of the curable composition can be maintained.
[無機フィラー]
 本発明の硬化性組成物においては、その硬化収縮を抑制し、密着性、硬度等の特性を向上させるために、無機フィラーが含有されていてもよい。
 かかる無機フィラーとしては特に限定されず、公知慣用の充填剤、例えばシリカ、結晶性シリカ、ノイブルグ珪土、水酸化アルミニウム、ガラス粉末、タルク、クレー、炭酸マグネシウム、炭酸カルシウム、天然マイカ、合成マイカ、水酸化アルミニウム、硫酸バリウム、チタン酸バリウム、酸化鉄、非繊維状ガラス、ハイドロタルサイト、ミネラルウール、アルミニウムシリケート、カルシウムシリケート、亜鉛華等の無機フィラーを用いることができる。中でも、シリカが好ましく、表面積が小さく、応力が全体に分散するためクラックの起点になりにくいことから球状シリカであることがより好ましい。
[Inorganic filler]
The curable composition of the present invention may contain an inorganic filler in order to suppress the curing shrinkage and improve properties such as adhesion and hardness.
The inorganic filler is not particularly limited, and known and commonly used fillers such as silica, crystalline silica, Neuburg silica soil, aluminum hydroxide, glass powder, talc, clay, magnesium carbonate, calcium carbonate, natural mica, synthetic mica, and the like. Inorganic fillers such as aluminum hydroxide, barium sulfate, barium titanate, iron oxide, non-fibrous glass, hydrotalcite, mineral wool, aluminum silicate, calcium silicate, and zinc flower can be used. Of these, silica is preferable, and spherical silica is more preferable because it has a small surface area and stress is dispersed throughout, so that it is unlikely to be the starting point of cracks.
 無機フィラーは、光硬化性反応基として、ビニル基、スチリル基、メタクリル基、アクリル基等を有するよう、光反応性の表面処理をされていてもよく、この場合、メタクリル基、アクリル基、ビニル基が特に好ましい。また、熱硬化性反応基として、水酸基、カルボキシル基、イソシアネート基、アミノ基、イミノ基、エポキシ基、オキセタニル基、メルカプト基、メトキシメチル基、メトキシエチル基、エトキシメチル基、エトキシエチル基、オキサゾリン基等を有するよう熱反応性の表面処理をされていてもよく、この場合、アミノ基、エポキシ基が特に好ましい。さらにまた、無機フィラーは2種以上の硬化性反応基を有していてもよい。無機フィラーとしては、表面処理されたシリカが好ましい。表面処理されたシリカを含むことにより、CTEを低く、ガラス転移温度を高くさせることができる。 The inorganic filler may be subjected to a photoreactive surface treatment so as to have a vinyl group, a styryl group, a methacrylic group, an acrylic group or the like as the photocurable reactive group. In this case, the methacrylic group, the acrylic group or vinyl may be treated. Groups are particularly preferred. Further, as the thermosetting reactive group, a hydroxyl group, a carboxyl group, an isocyanate group, an amino group, an imino group, an epoxy group, an oxetanyl group, a mercapto group, a methoxymethyl group, a methoxyethyl group, an ethoxymethyl group, an ethoxyethyl group and an oxazoline group. The surface treatment may be thermally reactive so as to have the above, and in this case, an amino group and an epoxy group are particularly preferable. Furthermore, the inorganic filler may have two or more curable reactive groups. As the inorganic filler, surface-treated silica is preferable. By including the surface-treated silica, the CTE can be lowered and the glass transition temperature can be raised.
 無機フィラーの表面に硬化性反応基の導入する場合の導入方法は特に限定されず、公知慣用の方法を用いて導入すればよく、硬化性反応基を有する表面処理剤、例えば、硬化性反応基を有するカップリング剤等で無機フィラーの表面を処理すればよい。 The introduction method when introducing the curable reactive group on the surface of the inorganic filler is not particularly limited, and it may be introduced by using a known and commonly used method, and a surface treatment agent having a curable reactive group, for example, a curable reactive group. The surface of the inorganic filler may be treated with a coupling agent or the like having the above.
 無機フィラーの表面処理としては、カップリング剤による表面処理が好ましい。カップリング剤としては、シランカップリング剤、チタンカップリング剤、ジルコニウムカップリング剤、アルミニウムカップリング剤等を用いることができる。中でも、シランカップリング剤が好ましい。 As the surface treatment of the inorganic filler, the surface treatment with a coupling agent is preferable. As the coupling agent, a silane coupling agent, a titanium coupling agent, a zirconium coupling agent, an aluminum coupling agent and the like can be used. Of these, a silane coupling agent is preferable.
 シランカップリング剤としては、無機フィラーに、硬化反応性基を導入可能なシランカップリング剤が好ましい。熱硬化反応性基を導入可能なシランカップリング剤としては、エポキシ基を有するシランカップリング剤、アミノ基を有するシランカップリング剤、メルカプト基を有するシランカップリング剤、イソシアネート基を有するシランカップリング剤が挙げられ、中でもエポキシ基を有するシランカップリング剤がより好ましい。光硬化反応性基を導入可能なシランカップリング剤としては、ビニル基を有するシランカップリング剤、スチリル基を有するシランカップリング剤、メタクリル基を有するシランカップリング剤、アクリル基を有するシランカップリング剤が好ましく、中でもメタクリル基を有するシランカップリング剤がより好ましい。 As the silane coupling agent, a silane coupling agent capable of introducing a curing reactive group into the inorganic filler is preferable. Examples of the silane coupling agent into which a thermosetting reactive group can be introduced include a silane coupling agent having an epoxy group, a silane coupling agent having an amino group, a silane coupling agent having a mercapto group, and a silane coupling agent having an isocyanate group. Agents are mentioned, and among them, a silane coupling agent having an epoxy group is more preferable. Examples of the silane coupling agent into which a photocurable reactive group can be introduced include a silane coupling agent having a vinyl group, a silane coupling agent having a styryl group, a silane coupling agent having a methacryl group, and a silane coupling agent having an acrylic group. Agents are preferred, with silane coupling agents having a methacryl group being more preferred.
 無機フィラーを表面処理する場合、表面処理された状態で本発明の硬化性樹脂組成物に配合されていればよく、表面未処理の無機フィラーと表面処理剤とを別々に配合して組成物中で無機フィラーが表面処理されてもよいが、予め表面処理した無機フィラーを配合することが好ましい。予め表面処理した無機フィラーを配合することによって、別々に配合した場合に残存しうる表面処理で消費されなかった表面処理剤によるクラック耐性等の低下を防ぐことができる。予め表面処理する場合は、溶剤や樹脂成分に無機フィラーを予備分散した予備分散液を配合することが好ましく、表面処理した無機フィラーを溶剤に予備分散し、該予備分散液を組成物に配合するか、表面未処理の無機フィラーを溶剤に予備分散する際に十分に表面処理した後、該予備分散液を組成物に配合することがより好ましい。 When the inorganic filler is surface-treated, it is sufficient that the inorganic filler is blended in the curable resin composition of the present invention in the surface-treated state, and the surface-untreated inorganic filler and the surface treatment agent are separately blended in the composition. Although the inorganic filler may be surface-treated in the above, it is preferable to blend the inorganic filler which has been surface-treated in advance. By blending the inorganic filler that has been surface-treated in advance, it is possible to prevent a decrease in crack resistance and the like due to the surface-treating agent that may remain after being blended separately and is not consumed in the surface treatment. In the case of surface treatment in advance, it is preferable to mix a pre-dispersion liquid in which an inorganic filler is pre-dispersed in a solvent or a resin component, and the surface-treated inorganic filler is pre-dispersed in a solvent and the pre-dispersion liquid is blended in a composition. Alternatively, it is more preferable to sufficiently surface-treat the surface-untreated inorganic filler when pre-dispersing it in a solvent, and then add the pre-dispersion liquid to the composition.
 本発明の硬化性組成物において、無機フィラーは、平均粒径が1μm以下であることが、クラック耐性により優れることから好ましい。より好ましくは、0.8μm以下である。なお、本明細書において、平均粒径とはD50の値のことをいい、例えば日機装社製マイクロトラック粒度分析計を用いて測定した値である。 In the curable composition of the present invention, the inorganic filler preferably has an average particle size of 1 μm or less because it is excellent in crack resistance. More preferably, it is 0.8 μm or less. In the present specification, the average particle size refers to the value of D 50, is a value measured using a Microtrac particle size analyzer manufactured by e.g. NIKKISO Corporation.
 また、無機フィラーは、最大粒径が4.0μm以下であることが、効率よく反応させ、またクラック耐性、密着性により優れることから好ましい。より好ましくは3.0μm以下である。なお、本明細書において、最大粒径とはD100の値のことをいい、例えば日機装社製マイクロトラック粒度分析計を用いて測定した値である。 Further, it is preferable that the maximum particle size of the inorganic filler is 4.0 μm or less because it reacts efficiently and is excellent in crack resistance and adhesion. More preferably, it is 3.0 μm or less. In the present specification, the maximum particle diameter refers to the value of D 100, is a value measured using a Microtrac particle size analyzer manufactured by e.g. NIKKISO Corporation.
 本発明の硬化性組成物が無機フィラーを含有する場合、その無機フィラーの配合量は、硬化性組成物の固形分の100質量部に対して15~35質量部であることが好ましい。 When the curable composition of the present invention contains an inorganic filler, the blending amount of the inorganic filler is preferably 15 to 35 parts by mass with respect to 100 parts by mass of the solid content of the curable composition.
[粉体または結晶性のエポキシ樹脂]
 本発明の硬化性組成物においては、エポキシ樹脂が含有されることが好ましく、特に粉体または結晶性のエポキシ樹脂が含有されることが好ましい。それによって、硬化物のフラックス耐性がより向上し得る。
 粉体または結晶性のエポキシ樹脂とは、結晶性の強いエポキシ樹脂を意味し、融点以下の温度では、高分子鎖が規則正しく配列し、固形樹脂でありながらも、溶融時には液状樹脂並みの低粘度となる熱硬化性のエポキシ樹脂をいう。
[Powder or crystalline epoxy resin]
The curable composition of the present invention preferably contains an epoxy resin, and particularly preferably contains a powder or crystalline epoxy resin. Thereby, the flux resistance of the cured product can be further improved.
A powder or crystalline epoxy resin means an epoxy resin with strong crystallinity. At temperatures below the melting point, polymer chains are regularly arranged, and although it is a solid resin, it has a low viscosity comparable to that of a liquid resin when melted. Refers to a thermosetting epoxy resin.
 粉体または結晶性のエポキシ樹脂としては、ビフェニル構造、スルフィド構造、フェニレン構造およびナフタレン構造のいずれかを有する結晶性エポキシ樹脂を用いることが好ましい。
 ビフェニルタイプのエポキシ樹脂は、例えば、三菱ケミカル社製「jER(登録商標)YX4000」、「jER(登録商標)YX4000H」、「jER(登録商標)YL6121H」、「jER(登録商標)YL6640」、「jER(登録商標)YL6677」として提供されており、ジフェニルスルフィド型エポキシ樹脂は、例えば、日鉄ケミカル&マテリアル社製「エポトート(登録商標)YSLV-120TE」として提供されており、フェニレン型エポキシ樹脂は、例えば、日鉄ケミカル&マテリアル社製「エポトート(登録商標)YDC-1312」として提供されており、ナフタレン型エポキシ樹脂は、例えば、DIC社製「EPICLON(登録商標)HP-4032」、「EPICLON(登録商標)HP-4032D」、「EPICLON(登録商標)HP-4700」として提供されている。また、紛体または結晶性エポキシ樹脂として日鉄ケミカル&マテリアル社製「エポトート(登録商標)YSLV-90C」、日産化学社製「TEPIC-S」(トリグリシジルイソシアヌレート)を用いることもできる。この中でもはんだ耐熱性の特性に優れることより、ビフェニル型のエポキシ樹脂である三菱ケミカル社製「jER(登録商標)YX4000」が好ましい。
 本発明の硬化性組成物においては、これらの粉体または結晶性のエポキシ化合物を1種単独で用いてもよいが、2種以上を併用してもよい。
As the powder or crystalline epoxy resin, it is preferable to use a crystalline epoxy resin having any one of a biphenyl structure, a sulfide structure, a phenylene structure and a naphthalene structure.
Biphenyl type epoxy resins include, for example, "jER (registered trademark) YX4000", "jER (registered trademark) YX4000H", "jER (registered trademark) YL6121H", "jER (registered trademark) YL6640", and "jER (registered trademark) YL6640" manufactured by Mitsubishi Chemical Corporation. It is provided as "jER (registered trademark) YL6677", and the diphenyl sulfide type epoxy resin is provided as "Epototo (registered trademark) YSLV-120TE" manufactured by Nittetsu Chemical & Materials Co., Ltd., and the phenylene type epoxy resin is provided. For example, it is provided as "Epototo (registered trademark) YDC-1312" manufactured by Nittetsu Chemical & Materials Co., Ltd., and the naphthalene type epoxy resin is, for example, "EPICLON (registered trademark) HP-4032" manufactured by DIC Co., Ltd. It is provided as "(Registered Trademark) HP-4032D" and "EPICLON (Registered Trademark) HP-4700". Further, "Epototo (registered trademark) YSLV-90C" manufactured by Nittetsu Chemical & Materials Co., Ltd. and "TEPIC-S" (triglycidyl isocyanurate) manufactured by Nissan Chemical Industries, Ltd. can also be used as the powder or crystalline epoxy resin. Among these, "jER (registered trademark) YX4000" manufactured by Mitsubishi Chemical Corporation, which is a biphenyl type epoxy resin, is preferable because it is excellent in solder heat resistance.
In the curable composition of the present invention, these powders or crystalline epoxy compounds may be used alone or in combination of two or more.
 このような粉体または結晶性のエポキシ樹脂の配合量は、固形分基準で(A)アルカリ可溶性樹脂100質量部に対して20~40質量部が好ましい。
 粉体または結晶性のエポキシ樹脂の配合量が上記範囲であると、現像性およびフラックス耐性がより良好となる。
The blending amount of such a powder or crystalline epoxy resin is preferably 20 to 40 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A) based on the solid content.
When the blending amount of the powder or crystalline epoxy resin is in the above range, the developability and the flux resistance become better.
 また、本発明の硬化性組成物においては、耐熱性を向上させるために、粉体または結晶性のエポキシ樹脂以外のエポキシ樹脂をさらに含有していてももちろんよい。
 そのようなエポキシ樹脂としては、例えば、非結晶性のクレゾールノボラック型エポキシ樹脂(具体例としてDIC株式会社製の品名EPICLON  N-695)、非結晶性のフェノールノボラック型エポキシ樹脂(具体例としてDIC株式会社製の品名EPICLON  N-775)、非結晶性のビスフェノールAノボラック型エポキシ樹脂(具体例としてDIC株式会社製の品名EPICLON  N-865)、非結晶性のビスフェノールA型エポキシ樹脂(具体例として三菱ケミカル株式会社製の品名jER1001)、非結晶性のビスフェノールF型エポキシ樹脂(具体例として三菱ケミカル株式会社製の品名jER4004P)、非結晶性のビスフェノールS型エポキシ樹脂(具体例としてDIC株式会社製の品名EPICLON  EXA-1514)、非結晶性のビスフェノールAD型エポキシ樹脂、非結晶性の水添ビスフェノールA型エポキシ樹脂、非結晶性のビフェニルノボラック型エポキシ樹脂、及び非結晶性の特殊二官能型エポキシ樹脂(具体例として、三菱ケミカル株式会社製の品番YL7175-500、及びYL7175-1000;DIC株式会社製の品名EPICLON  TSR-960、EPICLON  TER-601、EPICLON  TSR-250-80BX、EPICLON  1650-75MPX、EPICLON  EXA-4850、EPICLON  EXA-4816、EPICLON  EXA-4822、及びEPICLON  EXA-9726のような非結晶性のエポキシ樹脂が挙げられる。
Further, in the curable composition of the present invention, an epoxy resin other than the powder or crystalline epoxy resin may be further contained in order to improve the heat resistance.
Examples of such an epoxy resin include a non-crystalline cresol novolac type epoxy resin (specific example, product name EPICLON N-695 manufactured by DIC Co., Ltd.) and a non-crystalline phenol novolac type epoxy resin (specific example, DIC stock). Company-made product name EPICLON N-775), non-crystalline bisphenol A novolak type epoxy resin (specific example, DIC Co., Ltd. product name EPICLON N-865), non-crystalline bisphenol A type epoxy resin (specific example, Mitsubishi Chemical Co., Ltd. product name jER1001), non-crystalline bisphenol F type epoxy resin (specific example, Mitsubishi Chemical Co., Ltd. product name jER4004P), non-crystalline bisphenol S type epoxy resin (specific example, manufactured by DIC Co., Ltd.) Product name EPICLON EXA-1514), non-crystalline bisphenol AD type epoxy resin, non-crystalline hydrogenated bisphenol A type epoxy resin, non-crystalline biphenyl novolac type epoxy resin, and non-crystalline special bifunctional epoxy resin (As a specific example, product numbers YL7175-500 and YL7175-1000 manufactured by Mitsubishi Chemical Co., Ltd .; product names EPICLON TSR-960, EPICLON TER-601, EPICLON TSR-250-80BX, EPICLON 1650-75MPX, EPICLON manufactured by DIC Co., Ltd. Non-crystalline epoxy resins such as EXA-4850, EPICLON EXA-4816, EPICLON EXA-4822, and EPICLON EXA-9726 can be mentioned.
 または、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールAF型エポキシ樹脂、又はフェノールノボラック型エポキシ樹脂が挙げられる。液状エポキシ樹脂の具体例としては、DIC(株)製の「EXA4032SS」、「HP4032SS」、「EXA-7311G4S」(ナフタレン型エポキシ樹脂)、三菱ケミカル(株)製の「jER828EL」(ビスフェノールA型エポキシ樹脂)、「jER807」(ビスフェノールF型エポキシ樹脂)、「jER152」(フェノールノボラック型エポキシ樹脂)、「YL7223」、「YL7723」(ビスフェノールAF型エポキシ樹脂)のような液状エポキシ樹脂も挙げられる。 Alternatively, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AF type epoxy resin, or phenol novolac type epoxy resin can be mentioned. Specific examples of the liquid epoxy resin include "EXA4032SS", "HP4032SS", "EXA-7311G4S" (naphthalene type epoxy resin) manufactured by DIC Co., Ltd., and "jER828EL" (bisphenol A type epoxy) manufactured by Mitsubishi Chemical Co., Ltd. Resins), "jER807" (bisphenol F type epoxy resin), "jER152" (phenol novolac type epoxy resin), "YL7223", "YL7723" (bisphenol AF type epoxy resin) and other liquid epoxy resins can also be mentioned.
 さらにまたは、4官能ナフタレン型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、トリスフェノールエポキシ樹脂、ナフトールノボラックエポキシ樹脂、ビフェニル型エポキシ樹脂、又はナフチレンエーテル型エポキシ樹脂のような固形状エポキシ樹脂が挙げられる。このうち、4官能ナフタレン型エポキシ樹脂、ビフェニル型エポキシ樹脂、又はナフチレンエーテル型エポキシ樹脂がより好ましく、ビフェニル型エポキシ樹脂がさらに好ましい。このような固形状エポキシ樹脂の具体例としては、DIC(株)製の「HP-4710」(4官能ナフタレン型エポキシ樹脂)、「EXA7311」、「EXA7311-G3」、「HP6000」(ナフチレンエーテル型エポキシ樹脂)、日本化薬(株)製の「EPPN-502H」(トリスフェノールエポキシ樹脂)、「NC7000L」(ナフトールノボラックエポキシ樹脂)、「NC3000H」、「NC3000」、「NC3000L」、「NC3100」(ビフェニル型エポキシ樹脂)、日鉄ケミカル&マテリアル(株)製の「ESN475」、「ESN485」(ナフトールノボラック型エポキシ樹脂)、三菱ケミカル(株)製の(ビキシレノール型エポキシ樹脂)が挙げられる。 Further or in solid form such as tetrafunctional naphthalene type epoxy resin, cresol novolac type epoxy resin, dicyclopentadiene type epoxy resin, trisphenol epoxy resin, naphthol novolac epoxy resin, biphenyl type epoxy resin, or naphthylene ether type epoxy resin. Epoxy resin can be mentioned. Of these, a tetrafunctional naphthalene type epoxy resin, a biphenyl type epoxy resin, or a naphthylene ether type epoxy resin is more preferable, and a biphenyl type epoxy resin is further preferable. Specific examples of such a solid epoxy resin include "HP-4710" (tetrafunctional naphthalene type epoxy resin), "EXA7311", "EXA7311-G3", and "HP6000" (naphthylene ether) manufactured by DIC Co., Ltd. Type epoxy resin), "EPPN-502H" (trisphenol epoxy resin) manufactured by Nippon Kayaku Co., Ltd., "NC7000L" (naphthol novolac epoxy resin), "NC3000H", "NC3000", "NC3000L", "NC3100" (Biphenyl type epoxy resin), "ESN475" manufactured by Nittetsu Chemical & Materials Co., Ltd., "ESN485" (naphthol novolac type epoxy resin), and (Bixilenoll type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd. can be mentioned.
 ここで、本発明の硬化性組成物においては、粉体または結晶性のエポキシ樹脂以外のエポキシ樹脂として、ジシクロペンタジエン構造を有するエポキシ樹脂が含有されることが好ましい。このようなエポキシ樹脂として、例えば、DIC(株)製の「HP7200」、「HP7200H」、「HP7200K」、または「HP7200L」が挙げられる。
 特に、上記(C)イソシアヌレート構造を有するエポキシ樹脂と、上記粉体または結晶性のエポキシ樹脂と、ジシクロペンタジエン構造を有するエポキシ樹脂との質量比が、1:2~6:1~3であることが好ましい。この数値範囲にあることによって、本発明の硬化性組成物は、最良のフラックス耐性および折り曲げ性を発揮し得る。
Here, in the curable composition of the present invention, it is preferable that an epoxy resin having a dicyclopentadiene structure is contained as an epoxy resin other than the powder or crystalline epoxy resin. Examples of such an epoxy resin include "HP7200", "HP7200H", "HP7200K", and "HP7200L" manufactured by DIC Corporation.
In particular, the mass ratio of the epoxy resin having the (C) isocyanurate structure, the powdery or crystalline epoxy resin, and the epoxy resin having the dicyclopentadiene structure is 1: 2 to 6: 1 to 3. It is preferable to have. Within this numerical range, the curable compositions of the present invention may exhibit the best flux resistance and bendability.
 上記の粉体または結晶性のエポキシ樹脂とそれ以外のエポキシ樹脂との配合比としては、質量比で5:1~1:5の範囲が好ましい。 The mixing ratio of the above powder or crystalline epoxy resin to other epoxy resins is preferably in the range of 5: 1 to 1: 5 in terms of mass ratio.
[ウレタンビーズ/エポキシ化ポリブタジエン]
 本発明の硬化性組成物においては、フレキシブル性の向上のため、ウレタンビーズおよび/またはエポキシ化ポリブタジエンが含有されていることが好ましい。特にエポキシ化ポリブタジエンが含有されていることによって、硬化物の折り曲げ性がより良好なものとなる。
 ウレタンビーズの配合量は、(A)アルカリ可溶性樹脂の100質量部に対して、20質量部~35質量部が好ましい。
 エポキシ化ポリブタジエンの配合量は、(A)アルカリ可溶性樹脂の100質量部に対して、8質量部以上12質量部以下が好ましい。
[Urethane beads / epoxidized polybutadiene]
The curable composition of the present invention preferably contains urethane beads and / or epoxidized polybutadiene in order to improve flexibility. In particular, the inclusion of epoxidized polybutadiene makes the cured product more bendable.
The blending amount of the urethane beads is preferably 20 parts by mass to 35 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
The blending amount of the epoxidized polybutadiene is preferably 8 parts by mass or more and 12 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (A).
[セルロース樹脂]
 本発明の硬化性組成物においては、セルロース樹脂が含有されていることが好ましい。
セルロース樹脂を含有することによって、液状成分(例えば、液体状のエポキシ樹脂やモノマー成分)を増量することができるため、フラックス耐性を確保しやすくなる。また、露光時のタック(べたつき)を抑制するという効果をも奏する。
 セルロース樹脂の配合量は、(A)アルカリ可溶性樹脂の100質量部に対して、5質量部~10質量部が好ましい。
[Cellulose resin]
The curable composition of the present invention preferably contains a cellulose resin.
By containing the cellulose resin, the amount of the liquid component (for example, the liquid epoxy resin or the monomer component) can be increased, so that the flux resistance can be easily ensured. It also has the effect of suppressing tack (stickiness) during exposure.
The blending amount of the cellulose resin is preferably 5 parts by mass to 10 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
[着色剤]
 本発明の硬化性組成物は、着色剤を含有し得る。着色剤の具体例としては、フタロシアニン・ブルー、フタロシアニン・グリーン、アイオジン・グリーン、ジスアゾイエロー、ロイコクリスタルバイオレット、カーボンブラック、ナフタレンブラック、ソルベント・ブルー等が挙げられる。着色剤は、1種を用いてもよく、2種以上を組み合わせて用いてもよい。
[Colorant]
The curable composition of the present invention may contain a colorant. Specific examples of the colorant include phthalocyanine blue, phthalocyanine green, iodin green, disazo yellow, leuco crystal violet, carbon black, naphthalene black, solvent blue and the like. One type of colorant may be used, or two or more types may be used in combination.
 着色剤の添加量は特に制限はないが、(A)アルカリ可溶性樹脂100質量部に対して、好ましくは7~15質量部の割合で充分である。 The amount of the colorant added is not particularly limited, but is preferably 7 to 15 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
[有機溶剤]
 また、本発明の硬化性組成物には、当該組成物の調製や、基材やキャリアフィルムに塗布する際の粘度調整等の目的で、有機溶剤を含有させることができる。
 そのような有機溶剤としては、メチルエチルケトン、シクロヘキサノン等のケトン類;トルエン、キシレン、テトラメチルベンゼン等の芳香族炭化水素類;セロソルブ、メチルセロソルブ、ブチルセロソルブ、カルビトール、メチルカルビトール、ブチルカルビトール、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールジエチルエーテル、ジエチレングリコールモノメチルエーテルアセテート、トリプロピレングリコールモノメチルエーテル等のグリコールエーテル類;酢酸エチル、酢酸ブチル、乳酸ブチル、セロソルブアセテート、ブチルセロソルブアセテート、カルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート、炭酸プロピレン等のエステル類;オクタン、デカン等の脂肪族炭化水素類;石油エーテル、石油ナフサ、ソルベントナフサ等の石油系溶剤など、公知慣用の有機溶剤が使用できる。これらの有機溶剤は、単独で、または二種類以上組み合わせて用いることができる。
[Organic solvent]
In addition, the curable composition of the present invention may contain an organic solvent for the purpose of preparing the composition, adjusting the viscosity when applied to a base material or a carrier film, and the like.
Examples of such organic solvents include ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene and tetramethyl benzene; cellosolve, methyl cellosolve, butyl cellosolve, carbitol, methyl carbitol, butyl carbitol and propylene. Glycol ethers such as glycol monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, diethylene glycol monomethyl ether acetate, tripropylene glycol monomethyl ether; ethyl acetate, butyl acetate, butyl lactate, cellosolve acetate, butyl cellosolve acetate, carbitol acetate , Butyl carbitol acetate, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether acetate, esters such as propylene carbonate; aliphatic hydrocarbons such as octane and decane; petroleum solvents such as petroleum ether, petroleum naphtha and solvent naphtha. For example, a known and commonly used organic solvent can be used. These organic solvents can be used alone or in combination of two or more.
[エチレン性不飽和基を有する化合物]
 本発明の硬化性組成物は、さらに、反応性希釈剤として、エチレン性不飽和基を有する化合物が含有されていることが好ましい。エチレン性不飽和基を有する化合物としては、単官能や2官能などの(メタ)アクリロイル基を有する化合物が挙げられる。
[Compound having an ethylenically unsaturated group]
The curable composition of the present invention preferably further contains a compound having an ethylenically unsaturated group as a reactive diluent. Examples of the compound having an ethylenically unsaturated group include a compound having a (meth) acryloyl group such as monofunctional or bifunctional.
  単官能(メタ)アクリロイル基を有する化合物としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、ヒドロキシエチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ブトキシメチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、イソデシル(メタ)アクリレート、グリセロールモノ(メタ)アクリレート等の脂肪族(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、4-(メタ)アクリロキシトリシクロ[5.2.1.02,6]デカン、イソボルニル(メタ)アクリレート等の脂環式(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェニル(メタ)アクリレート、2-ヒドロキ-3-フェノキシプロピル(メタ)アクリレート等の芳香族(メタ)アクリレート、脂肪族エポキシ変性(メタ)アクリレート等変性(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、2-(メタ)アクリロキシアルキルホスフェート、2-(メタ)アクリロイルオキシエチルリン酸エステル、(メタ)アクリロイロキシエチルフタル酸、γ-(メタ)アクリロキシアルキルトリアルコキシシラン等が挙げられる。 Examples of the compound having a monofunctional (meth) acryloyl group include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and hydroxypropyl (meth). Acrylate (meth) acrylates such as meta) acrylates, butoxymethyl (meth) acrylates, 2-ethylhexyl (meth) acrylates, lauryl (meth) acrylates, isodecyl (meth) acrylates, and glycerol mono (meth) acrylates, cyclohexyl (meth) Acrylate-type (meth) acrylates such as acrylates, 4- (meth) acryloxitricyclo [5.2.1.02,6] decane, isobornyl (meth) acrylates, phenoxyethyl (meth) acrylates, benzyls (meth) Aromatic (meth) acrylates such as acrylates, phenyl (meth) acrylates and 2-hydrokey-3-phenoxypropyl (meth) acrylates, modified (meth) acrylates such as aliphatic epoxy-modified (meth) acrylates, tetrahydrofurfuryl (meth) Examples thereof include acrylate, 2- (meth) acryloxyalkyl phosphate, 2- (meth) acryloyloxyethyl phosphate, (meth) acryloyloxyethyl phthalic acid, and γ- (meth) acryloxyalkyltrialkoxysilane.
  また、2官能(メタ)アクリロイル基を有する化合物の具体例としては、1,4-ブタンジオールジアクリレート、1,6-ヘキサンジオールジアクリレート、1,9-ノナンジオールジアクリレート、1,10-デカンジオールジアクリレートなどのジオールのジアクリレート、エチレングリコールジアクリレート、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、テトラエチレングリコールジアクリレート、ポリエチレングリコールジアクリレート、ジプロピレングリコールジアクリレート、トリプロピレングリコールジアクリレート、ポリプロピレングリコールジアクリレート、ネオペンチルグリコールジアクリレート、ネオペンチルグリコールにエチレンオキサイド及びプロピレンオキサイドの少なくとも何れか1種を付加して得たジオールのジアクリレート、カプロラクトン変性ヒドロキシピバリン酸ネオペンチルグリコールジアクリレートなどのグリコールのジアクリレート、ビスフェノールA EO付加物ジアクリレート、ビスフェノールA PO付加物ジアクリレート、トリシクロデカンジメタノールジアクリレート、水添ジシクロペンタジエニルジアクリレート、シクロヘキシルジアクリレートなどの環状構造を有するジアクリレート、などが挙げられる。
 また、3官能以上の(メタ)アクリロイル基を有する化合物の具体例としては、ペンタエリスリトールトリ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレートなどのアルキレンポリオールポリ(メタ)アクリレート;プロポキシ化トリメチロールプロパントリ(メタ)アクリレートなどのポリオキシアルキレングリコールポリ(メタ)アクリレート類などが挙げられる。
Specific examples of the compound having a bifunctional (meth) acryloyl group include 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,9-nonanediol diacrylate, and 1,10-decane. Diacrylate of diol such as diol diacrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, polyethylene glycol diacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, polypropylene glycol Diacrylate, neopentyl glycol diacrylate, diacrylate of diol obtained by adding at least one of ethylene oxide and propylene oxide to neopentyl glycol, diacrylate of glycol such as caprolactone-modified neopentyl glycol diacrylate Acrylate, bisphenol A EO adduct diacrylate, bisphenol A PO adduct diacrylate, tricyclodecanedimethanol diacrylate, hydrogenated dicyclopentadienyl diacrylate, diacrylate having a cyclic structure such as cyclohexyl diacrylate, etc. Can be mentioned.
Specific examples of the compound having a trifunctional or higher functional (meth) acryloyl group include pentaerythritol tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, and dipentaerythritol hexa (dipentaerythritol hexa (). Examples thereof include alkylene polyol poly (meth) acrylates such as meta) acrylates; and polyoxyalkylene glycol poly (meth) acrylates such as propoxylated trimethylolpropane tri (meth) acrylates.
 エチレン性不飽和基を有する化合物の配合量は、(A)アルカリ可溶性樹脂100質量部に対して、20質量部~40質量部であることが好ましい。 The blending amount of the compound having an ethylenically unsaturated group is preferably 20 parts by mass to 40 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
[熱硬化触媒]
 本発明の硬化性組成物には、その保存安定性および耐熱性を向上させるために、熱硬化触媒を含有することができる。
 そのような熱硬化触媒としては、例えば、イミダゾール、2-メチルイミダゾール、2-エチルイミダゾール、2-エチル-4-メチルイミダゾール、2-フェニルイミダゾール、4-フェニルイミダゾール、1-シアノエチル-2-フェニルイミダゾール、1-(2-シアノエチル)-2-エチル-4-メチルイミダゾール等のイミダゾール誘導体;ジシアンジアミド、ベンジルジメチルアミン、4-(ジメチルアミノ)-N,N-ジメチルベンジルアミン、4-メトキシ-N,N-ジメチルベンジルアミン、4-メチル-N,N-ジメチルベンジルアミン等のアミン化合物、アジピン酸ジヒドラジド、セバシン酸ジヒドラジド等のヒドラジン化合物;トリフェニルホスフィン等のリン化合物等が挙げられる。また、グアナミン、アセトグアナミン、ベンゾグアナミン、メラミン、2,4-ジアミノ-6-メタクリロイルオキシエチル-S-トリアジン、2-ビニル-2,4-ジアミノ-S-トリアジン、2-ビニル-4,6-ジアミノ-S-トリアジン・イソシアヌル酸付加物、2,4-ジアミノ-6-メタクリロイルオキシエチル-S-トリアジン・イソシアヌル酸付加物等のS-トリアジン誘導体を用いることもできる。
[Thermosetting catalyst]
The curable composition of the present invention may contain a thermosetting catalyst in order to improve its storage stability and heat resistance.
Examples of such a thermocuring catalyst include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole. , 1- (2-Cyanoethyl) -2-ethyl-4-methylimidazole and other imidazole derivatives; dicyandiamide, benzyldimethylamine, 4- (dimethylamino) -N, N-dimethylbenzylamine, 4-methoxy-N, N Examples thereof include amine compounds such as -dimethylbenzylamine, 4-methyl-N, N-dimethylbenzylamine, hydrazine compounds such as adipate dihydrazide and sebacic acid dihydrazide; and phosphorus compounds such as triphenylphosphine. In addition, guanamine, acetoguanamine, benzoguanamine, melamine, 2,4-diamino-6-methacryloyloxyethyl-S-triazine, 2-vinyl-2,4-diamino-S-triazine, 2-vinyl-4,6-diamino S-triazine derivatives such as -S-triazine isocyanuric acid adduct and 2,4-diamino-6-methacryloyloxyethyl-S-triazine isocyanuric acid adduct can also be used.
 熱硬化触媒の配合量は、(A)アルカリ可溶性樹脂100質量部に対して、好ましくは2.0~4.5質量部である。 The blending amount of the thermosetting catalyst is preferably 2.0 to 4.5 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A).
[その他の成分]
 本発明の硬化性組成物には、更に、電子材料の分野において公知慣用の他の添加剤を配合してもよい。他の添加剤としては、熱重合禁止剤、紫外線吸収剤、シランカップリング剤、可塑剤、難燃剤、帯電防止剤、老化防止剤、抗菌・防黴剤、レベリング剤、増粘剤、密着性付与剤、チキソ性付与剤、光開始助剤、増感剤、光塩基発生剤、熱可塑性樹脂、さらなるエラストマーなどの有機フィラー、離型剤、表面処理剤、分散剤、分散助剤、表面改質剤、安定剤、蛍光体等が挙げられる。
[Other ingredients]
The curable composition of the present invention may further contain other additives known and commonly used in the field of electronic materials. Other additives include thermal polymerization inhibitors, UV absorbers, silane coupling agents, plasticizers, flame retardants, antistatic agents, antiaging agents, antibacterial / antifungal agents, leveling agents, thickeners, adhesions. Improving agents, thioxic imparting agents, photoinitiator aids, sensitizers, photobase generators, thermoplastic resins, organic fillers such as additional elastomers, mold release agents, surface treatment agents, dispersants, dispersion aids, surface modifications Examples include pledge agents, stabilizers, and phosphors.
[ドライフィルム]
 本発明の硬化性組成物は、ドライフィルム化して用いることもできる。本発明のドライフィルムは、キャリアフィルム上に本発明の硬化性組成物を塗布および乾燥させることにより得られる樹脂層を有する。
 ドライフィルムを形成する際には、まず、本発明の硬化性組成物を上記有機溶剤で希釈して適切な粘度に調整した上で、コンマコーター、ブレードコーター、リップコーター、ロッドコーター、スクイズコーター、リバースコーター、トランスファロールコーター、グラビアコーター、スプレーコーター等により、キャリアフィルム上に均一な厚さに塗布する。その後、塗布された組成物を、通常、40~130℃の温度で1~30分間乾燥することで、樹脂層を形成することができる。塗布膜厚については特に制限はないが、一般に、乾燥後の膜厚で、3~150μm、好ましくは5~60μmの範囲で適宜選択される。
[Dry film]
The curable composition of the present invention can also be used as a dry film. The dry film of the present invention has a resin layer obtained by applying and drying the curable composition of the present invention on a carrier film.
When forming a dry film, first, the curable composition of the present invention is diluted with the above organic solvent to adjust the viscosity to an appropriate level, and then a comma coater, a blade coater, a lip coater, a rod coater, a squeeze coater, etc. Apply to a uniform thickness on the carrier film with a reverse coater, transfer coater, gravure coater, spray coater, or the like. Then, the applied composition is usually dried at a temperature of 40 to 130 ° C. for 1 to 30 minutes to form a resin layer. The coating film thickness is not particularly limited, but in general, the film thickness after drying is appropriately selected in the range of 3 to 150 μm, preferably 5 to 60 μm.
 キャリアフィルムとしては、プラスチックフィルムが用いられ、例えば、ポリエチレンテレフタレート(PET)等のポリエステルフィルム、ポリイミドフィルム、ポリアミドイミドフィルム、ポリプロピレンフィルム、ポリスチレンフィルム等を用いることができる。キャリアフィルムの厚さについては特に制限はないが、一般に、10~150μmの範囲で適宜選択される。より好ましくは15~130μmの範囲である。 As the carrier film, a plastic film is used, and for example, a polyester film such as polyethylene terephthalate (PET), a polyimide film, a polyamideimide film, a polypropylene film, a polystyrene film, or the like can be used. The thickness of the carrier film is not particularly limited, but is generally selected as appropriate in the range of 10 to 150 μm. More preferably, it is in the range of 15 to 130 μm.
 キャリアフィルム上に本発明の硬化性組成物からなる樹脂層を形成した後、樹脂層の表面に塵が付着することを防ぐ等の目的で、さらに、樹脂層の表面に、剥離可能なカバーフィルムを積層することが好ましい。剥離可能なカバーフィルムとしては、例えば、ポリエチレンフィルムやポリテトラフルオロエチレンフィルム、ポリプロピレンフィルム、表面処理した紙等を用いることができる。カバーフィルムとしては、カバーフィルムを剥離するときに、樹脂層とキャリアフィルムとの接着力よりも小さいものであればよい。 After forming the resin layer made of the curable composition of the present invention on the carrier film, a peelable cover film is further formed on the surface of the resin layer for the purpose of preventing dust from adhering to the surface of the resin layer. Is preferably laminated. As the peelable cover film, for example, a polyethylene film, a polytetrafluoroethylene film, a polypropylene film, surface-treated paper, or the like can be used. The cover film may be smaller than the adhesive force between the resin layer and the carrier film when the cover film is peeled off.
 なお、本発明においては、上記カバーフィルム上に本発明の硬化性組成物を塗布、乾燥させることにより樹脂層を形成して、その表面にキャリアフィルムを積層するものであってもよい。すなわち、本発明においてドライフィルムを製造する際に本発明の硬化性組成物を塗布するフィルムとしては、キャリアフィルムおよびカバーフィルムのいずれを用いてもよい。 In the present invention, the curable composition of the present invention may be applied onto the cover film and dried to form a resin layer, and a carrier film may be laminated on the surface thereof. That is, as the film to which the curable composition of the present invention is applied when producing the dry film in the present invention, either a carrier film or a cover film may be used.
[硬化物]
 本発明の硬化性組成物を用いて硬化物を形成するには、その組成物を基材上に塗布し、溶剤を揮発乾燥した後に得られた樹脂層に対し、露光(光照射)を行うことにより、露光部(光照射された部分)が硬化する。具体的には、接触式または非接触方式により、パターンを形成したフォトマスクを通して選択的に活性エネルギー線により露光、もしくは、レーザーダイレクト露光機により直接パターン露光して、未露光部をアルカリ水溶液(例えば、0.3~3質量%炭酸ソーダ水溶液)により現像することにより、レジストパターンが形成される。さらに約100~180℃の温度に加熱して熱硬化(ポストキュア)させることにより、耐熱性、耐薬品性、耐吸湿性、密着性、電気特性等の諸特性に優れた硬化皮膜(硬化物)を形成することができる。
[Cured product]
To form a cured product using the curable composition of the present invention, the composition is applied onto a substrate, and the resin layer obtained after volatilizing and drying the solvent is exposed (light irradiation). As a result, the exposed portion (the portion irradiated with light) is cured. Specifically, the unexposed portion is exposed to an alkaline aqueous solution (for example, by selectively exposing with active energy rays through a photomask in which a pattern is formed by a contact method or a non-contact method, or by directly exposing the pattern with a laser direct exposure machine. , 0.3 to 3 mass% sodium carbonate aqueous solution) to form a resist pattern. Further, by heating to a temperature of about 100 to 180 ° C. and thermosetting (post-curing), a cured film (cured product) having excellent various properties such as heat resistance, chemical resistance, hygroscopicity, adhesion, and electrical characteristics is obtained. ) Can be formed.
 本発明の硬化性組成物は、例えば、上記有機溶剤を用いて塗布方法に適した粘度に調整して、基材上に、ディップコート法、フローコート法、ロールコート法、バーコーター法、スクリーン印刷法、カーテンコート法等の方法により塗布した後、約60~100℃の温度で組成物中に含まれる有機溶剤を揮発乾燥(仮乾燥)させることで、タックフリーの樹脂層を形成することができる。また、上記硬化性組成物をキャリアフィルムまたはカバーフィルム上に塗布し、乾燥させてフィルムとして巻き取ったドライフィルムの場合、ラミネーター等により本発明のドライフィルムの樹脂層が基材と接触するように基材上に貼り合わせた後、キャリアフィルムを剥がすことにより、基材上に樹脂層を積層することができる。 The curable composition of the present invention is, for example, adjusted to a viscosity suitable for the coating method using the above organic solvent, and is subjected to a dip coating method, a flow coating method, a roll coating method, a bar coater method, and a screen on a substrate. A tack-free resin layer is formed by volatilizing and drying (temporarily drying) the organic solvent contained in the composition at a temperature of about 60 to 100 ° C. after coating by a printing method, a curtain coating method, or the like. Can be done. Further, in the case of a dry film in which the curable composition is applied onto a carrier film or a cover film, dried and wound as a film, the resin layer of the dry film of the present invention is brought into contact with the substrate by a laminator or the like. The resin layer can be laminated on the base material by peeling off the carrier film after laminating on the base material.
 基材としては、あらかじめ銅等により回路形成されたプリント配線板やフレキシブルプリント配線板の他、紙フェノール、紙エポキシ、ガラス布エポキシ、ガラスポリイミド、ガラス布/不繊布エポキシ、ガラス布/紙エポキシ、合成繊維エポキシ、フッ素樹脂・ポリエチレン・ポリフェニレンエーテル,ポリフェニレンオキシド・シアネート等を用いた高周波回路用銅張積層板等の材質を用いたもので、全てのグレード(FR-4等)の銅張積層板、その他、金属基板、ポリイミドフィルム、PETフィルム、ポリエチレンナフタレート(PEN)フィルム、ガラス基板、セラミック基板、ウエハ板等を挙げることができる。 As the base material, in addition to printed wiring boards and flexible printed wiring boards whose circuits are formed in advance with copper or the like, paper phenol, paper epoxy, glass cloth epoxy, glass polyimide, glass cloth / non-woven cloth epoxy, glass cloth / paper epoxy, etc. It is made of materials such as copper-clad laminates for high-frequency circuits using synthetic fiber epoxy, fluororesin / polyethylene / polyimideene ether, polyphenylene oxide / cyanate, etc., and all grades (FR-4, etc.) of copper-clad laminates. In addition, metal substrates, polyimide films, PET films, polyethylene naphthalate (PEN) films, glass substrates, ceramic substrates, wafer plates and the like can be mentioned.
 上記揮発乾燥又は熱硬化は、熱風循環式乾燥炉、IR炉、ホットプレート、コンベクションオーブン等(蒸気による空気加熱方式の熱源を備えたものを用いて乾燥機内の熱風を向流接触せしめる方法およびノズルより支持体に吹き付ける方式)を用いて行うことができる。 The above-mentioned volatile drying or heat curing is performed by a hot air circulation type drying oven, an IR furnace, a hot plate, a convection oven, etc. It can be carried out by using a method of spraying on a support.
 上記活性エネルギー線照射に用いられる露光機としては、高圧水銀灯ランプ、超高圧水銀灯ランプ、メタルハライドランプ、水銀ショートアークランプ等を搭載し、350~450nmの範囲で活性エネルギー線を照射する装置であればよく、さらに、直接描画装置(例えば、コンピューターからのCADデータにより直接レーザーで画像を描くレーザーダイレクトイメージング装置)も用いることができる。直描機のランプ光源またはレーザー光源としては、最大波長が350~410nmの範囲にあるものでよい。画像形成のための露光量は膜厚等によって異なるが、一般には20~1000mJ/cm、好ましくは20~800mJ/cmの範囲内とすることができる。 As the exposure machine used for the above-mentioned active energy ray irradiation, if it is a device equipped with a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a metal halide lamp, a mercury short arc lamp, etc., and irradiates the active energy ray in the range of 350 to 450 nm. Often, a direct drawing device (eg, a laser direct imaging device that draws an image directly with a laser from CAD data from a computer) can also be used. The lamp light source or the laser light source of the direct drawing machine may have a maximum wavelength in the range of 350 to 410 nm. The amount of exposure for image formation varies depending on the film thickness and the like, but is generally 20 to 1000 mJ / cm 2 , preferably 20 to 800 mJ / cm 2 .
 上記現像方法としては、ディッピング法、シャワー法、スプレー法、ブラシ法等によることができ、現像液としては、水酸化カリウム、水酸化ナトリウム、炭酸ナトリウム、炭酸カリウム、リン酸ナトリウム、ケイ酸ナトリウム、アンモニア、アミン類等のアルカリ水溶液が使用できる。 The developing method can be a dipping method, a shower method, a spray method, a brush method, etc., and the developing solution includes potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium silicate, etc. Alkaline aqueous solutions such as ammonia and amines can be used.
 本発明の硬化性組成物は、フレキシブルプリント配線板上に、ソルダーレジスト等の表面保護膜を形成するために好適に使用される。なお、本発明の硬化性組成物は、多層プリント配線板の層間絶縁層として使用されてもよい。 The curable composition of the present invention is suitably used for forming a surface protective film such as a solder resist on a flexible printed wiring board. The curable composition of the present invention may be used as an interlayer insulating layer of a multilayer printed wiring board.
[電子部品]
 また、本発明は、本発明の硬化性組成物を硬化してなる硬化物を有する電子部品も提供する。本発明の硬化性組成物を用いることによって、品質、耐久性及び信頼性の高い電子部品が提供される。
 なお、本発明において電子部品とは、電子回路に使用する部品を意味し、プリント配線板、トランジスタ、発光ダイオード、レーザーダイオード等の能動部品の他抵抗、コンデンサ、インダクタ、コネクタ等の受動部品も含まれ、本発明の硬化物がこれらの絶縁性硬化塗膜として、本発明の効果を奏するものである。
[Electronic components]
The present invention also provides an electronic component having a cured product obtained by curing the curable composition of the present invention. By using the curable composition of the present invention, electronic components having high quality, durability and reliability are provided.
In the present invention, the electronic component means a component used in an electronic circuit, and includes active components such as printed wiring boards, transistors, light emitting diodes, and laser diodes, as well as passive components such as resistors, capacitors, inductors, and connectors. The cured product of the present invention exerts the effect of the present invention as these insulating cured coating films.
 なお、本発明の硬化物が良好な耐性を示すフラックスは、ロジンを主体とした従来の構成および配合のもの全般に及ぶが、そのようなフラックスの一部を例示すると、SF-270、SF-360 PF-1、SRM-800G(いずれもサンワ化学社製)、JS-E-15X、JS-EU-31(いずれも弘輝社製)、NS-F850-8、NS-F901、NS-334、NS-316F-8(日本スペリア社製)等が挙げられる。 The flux in which the cured product of the present invention exhibits good resistance extends to all of the conventional configurations and formulations mainly containing rosin. Examples of such fluxes include SF-270 and SF-. 360 PF-1, SRM-800G (all manufactured by Sanwa Chemical Co., Ltd.), JS-E-15X, JS-EU-31 (all manufactured by Kouki Co., Ltd.), NS-F850-8, NS-F901, NS-334, NS-316F-8 (manufactured by Nippon Superior Co., Ltd.) and the like can be mentioned.
 以下、実施例によって本発明の一態様を具体的に示すが、もちろん、本願請求項に係る発明の範囲を限定することが目的ではない。 Hereinafter, one aspect of the present invention will be specifically shown with reference to Examples, but of course, the purpose is not to limit the scope of the invention according to the claims of the present application.
<合成例1.カルボキシル基含有アクリレート樹脂(ビスフェノールA構造)の調製>
 冷却管、攪拌機を備えたフラスコに、ビスフェノールA456部、水228部、37%ホルマリン649部を仕込み、40℃以下の温度を保ち、25%水酸化ナトリウム水溶液228部を添加した、添加終了後50℃で10時間反応した。反応終了後40℃まで冷却し、40℃以下を保ちながら37.5%リン酸水溶液でpH4まで中和した。その後静置し水層を分離した。分離後メチルイソブチルケトン300部を添加し均一に溶解した後、蒸留水500部で3回洗浄し、50℃以下の温度で減圧下、水、溶媒等を除去した。得られたポリメチロール化合物をメタノール550部に溶解し、ポリメチロール化合物のメタノール溶液1230部を得た。
 得られたポリメチロール化合物のメタノール溶液の一部を真空乾燥機中室温で乾燥したところ、固形分が55.2%であった。
<Synthesis example 1. Preparation of carboxyl group-containing acrylate resin (bisphenol A structure)>
A flask equipped with a cooling tube and a stirrer was charged with 456 parts of bisphenol A, 228 parts of water, and 649 parts of 37% formalin, kept at a temperature of 40 ° C. or lower, and added 228 parts of a 25% sodium hydroxide aqueous solution. The reaction was carried out at ° C. for 10 hours. After completion of the reaction, the mixture was cooled to 40 ° C. and neutralized to pH 4 with a 37.5% aqueous phosphoric acid solution while maintaining 40 ° C. or lower. After that, it was allowed to stand and the aqueous layer was separated. After separation, 300 parts of methyl isobutyl ketone was added to uniformly dissolve the mixture, followed by washing with 500 parts of distilled water three times, and the water, solvent and the like were removed under reduced pressure at a temperature of 50 ° C. or lower. The obtained polymethylol compound was dissolved in 550 parts of methanol to obtain 1230 parts of a methanol solution of the polymethylol compound.
When a part of the obtained methanol solution of the polymethylol compound was dried in a vacuum dryer at room temperature, the solid content was 55.2%.
 冷却管、攪拌機を備えたフラスコに、得られたポリメチロール化合物のメタノール溶液500部、2,6-キシレノール440部を仕込み、50℃で均一に溶解した。均一に溶解した後50℃以下の温度で減圧下メタノールを除去した。その後シュウ酸8部を加え、100℃で10時間反応した。反応終了後180℃、50mmHgの減圧下で溜出分を除去し、ノボラック樹脂A550部を得た。
 温度計、窒素導入装置兼アルキレンオキシド導入装置および撹拌装置を備えたオートクレーブに、ノボラック樹脂A130部、50%水酸化ナトリウム水溶液2.6部、トルエン/メチルイソブチルケトン(質量比=2/1)100部を仕込み、撹拌しつつ系内を窒素置換し、次に加熱昇温し、150℃、8kg/cmでプロピレンオキシド60部を徐々に導入し反応させた。反応はゲージ圧0.0kg/cmとなるまで約4時間を続けた後、室温まで冷却した。この反応溶液に3.3部の36%塩酸水溶液を添加混合し、水酸化ナトリウムを中和した。この中和反応生成物をトルエンで希釈し、3回水洗し、エバポレーターにて脱溶剤して、水酸基価が189g/eq.であるノボラック樹脂Aのプロピレンオキシド付加物を得た。これは、フェノール性水酸基1当量当りプロピレンオキシドが平均1モル付加しているものであった。
In a flask equipped with a cooling tube and a stirrer, 500 parts of a methanol solution of the obtained polymethylol compound and 440 parts of 2,6-xylenol were charged and dissolved uniformly at 50 ° C. After uniformly dissolving, methanol was removed under reduced pressure at a temperature of 50 ° C. or lower. Then, 8 parts of oxalic acid was added, and the reaction was carried out at 100 ° C. for 10 hours. After completion of the reaction, the distillate was removed at 180 ° C. under a reduced pressure of 50 mmHg to obtain 550 parts of novolak resin A.
In an autoclave equipped with a thermometer, a nitrogen introduction device and an alkylene oxide introduction device, and a stirring device, 130 parts of novolak resin A, 2.6 parts of 50% sodium hydroxide aqueous solution, and toluene / methyl isobutyl ketone (mass ratio = 2/1) 100. The parts were charged, the inside of the system was replaced with nitrogen while stirring, then the temperature was raised by heating, and 60 parts of propylene oxide was gradually introduced at 150 ° C. and 8 kg / cm 2 to react. The reaction was continued for about 4 hours until the gauge pressure reached 0.0 kg / cm 2, and then cooled to room temperature. 3.3 parts of a 36% aqueous hydrochloric acid solution was added to and mixed with this reaction solution to neutralize sodium hydroxide. The neutralization reaction product was diluted with toluene, washed with water three times, and desolvated with an evaporator to have a hydroxyl value of 189 g / eq. A propylene oxide adduct of novolak resin A was obtained. This was an average addition of 1 mol of propylene oxide per equivalent of phenolic hydroxyl group.
 得られたノボラック樹脂Aのプロピレンオキシド付加物189部、アクリル酸36部、p-トルエンスルホン酸3.0部、ハイドロキノンモノメチルエーテル0.1部、トルエン140部を撹拌機、温度計、空気吹き込み管を備えた反応器に仕込み、空気を吹き込みながら攪拌して、115℃に昇温し、反応により生成した水をトルエンと共沸混合物として留去しながら、さらに4時間反応させたのち、室温まで冷却した。得られた反応溶液を5%NaCl水溶液を用いて水洗し、減圧留去にてトルエンを除去したのち、ジエチレングリコールモノエチルエーテルアセテートを加えて、固形分67%のアクリレート樹脂溶液を得た。 189 parts of the obtained novolak resin A propylene oxide adduct, 36 parts of acrylic acid, 3.0 parts of p-toluenesulfonic acid, 0.1 part of hydroquinone monomethyl ether, and 140 parts of toluene were mixed with a stirrer, a thermometer, and an air blowing tube. The mixture was charged into a reactor equipped with Cooled. The obtained reaction solution was washed with water using a 5% NaCl aqueous solution, toluene was removed by distillation under reduced pressure, and then diethylene glycol monoethyl ether acetate was added to obtain an acrylate resin solution having a solid content of 67%.
 次に、撹拌器および還流冷却器の付いた4つ口フラスコに、得られたアクリレート樹脂溶液322部、ハイドロキノンモノメチルエーテル0.1部、トリフェニルホスフィン0.3部を仕込み、この混合物を110℃に加熱し、テトラヒドロ無水フタル酸60部を加え、4時間反応させ、冷却後、取り出した。このようにして得られた感光性のカルボキシル基含有樹脂溶液は、固形分70%、固形分酸価81mgKOH/gであった。 Next, 322 parts of the obtained acrylate resin solution, 0.1 part of hydroquinone monomethyl ether, and 0.3 part of triphenylphosphine were charged into a four-necked flask equipped with a stirrer and a reflux condenser, and the mixture was charged at 110 ° C. To, 60 parts of tetrahydrophthalic anhydride was added, the mixture was reacted for 4 hours, cooled, and then taken out. The photosensitive carboxyl group-containing resin solution thus obtained had a solid content of 70% and a solid content acid value of 81 mgKOH / g.
<合成例2.比較例用のカルボキシル基含有樹脂の調製>
 攪拌機、温度計、還流冷却器、滴下ロートおよび窒素導入管を備えた2リットルセパラブルフラスコに、溶媒としてジエチレングリコールジメチルエーテル900g、および重合開始剤としてt-ブチルパーオキシ2-エチルヘキサノエート(日本油脂(株)製パーブチルO)21.4gを加えて90℃に加熱した。加熱後、ここに、メタクリル酸309.9g、メタクリル酸メチル116.4g、およびラクトン変性2-ヒドロキシエチルメタクリレート(ダイセル化学工業(株)製プラクセルFM1)109.8gを、重合開始剤であるビス(4-t-ブチルシクロヘキシル)パーオキシジカーボネート(日本油脂(株)製パーロイルTCP)21.4gと共に3時間かけて滴下して加え、さらに6時間熟成することにより、カルボキシル基含有共重合樹脂を得た。なお、反応は、窒素雰囲気下で行った。 
 次に、得られたカルボキシル基含有共重合樹脂に、3,4-エポキシシクロヘキシルメチルアクリレート(ダイセル化学(株)製サイクロマーA200)363.9g、開環触媒としてジメチルベンジルアミン3.6g、重合抑制剤としてハイドロキノンモノメチルエーテル1.80gを加え、100℃に加熱し、攪拌することによりエポキシの開環付加反応を行った。16時間後、固形分の酸価が108.9mgKOH/g、重量平均分子量が25,000の、芳香環を有さないカルボキシル基含有樹脂を53.8重量%(不揮発分)含む溶液を得た。
<Synthesis example 2. Preparation of Carboxyl Group-Containing Resin for Comparative Examples>
In a 2 liter separable flask equipped with a stirrer, thermometer, reflux condenser, dropping funnel and nitrogen introduction tube, 900 g of diethylene glycol dimethyl ether as a solvent and t-butylperoxy2-ethylhexanoate (Japanese oil and fat) as a polymerization initiator. 21.4 g of Perbutyl O) manufactured by Co., Ltd. was added and heated to 90 ° C. After heating, 309.9 g of methacrylic acid, 116.4 g of methyl methacrylate, and 109.8 g of lactone-modified 2-hydroxyethyl methacrylate (Plaxel FM1 manufactured by Daicel Chemical Industry Co., Ltd.) were added thereto as a polymerization initiator. 4-t-Butylcyclohexyl) Peroxydicarbonate (Perloyl TCP manufactured by Nippon Oil & Fats Co., Ltd.) is added dropwise over 3 hours and aged for another 6 hours to obtain a carboxyl group-containing copolymer resin. rice field. The reaction was carried out in a nitrogen atmosphere.
Next, 363.9 g of 3,4-epoxycyclohexylmethyl acrylate (Cyclomer A200 manufactured by Daicel Chemical Co., Ltd.), 3.6 g of dimethylbenzylamine as a ring-opening catalyst, and polymerization inhibition were added to the obtained carboxyl group-containing copolymer resin. 1.80 g of hydroquinone monomethyl ether was added as an agent, heated to 100 ° C., and stirred to carry out an epoxy ring-opening addition reaction. After 16 hours, a solution having a solid acid value of 108.9 mgKOH / g and a weight average molecular weight of 25,000 and containing 53.8% by weight (nonvolatile content) of a carboxyl group-containing resin having no aromatic ring was obtained. ..
<実施例1~7および比較例1~2>
 下記表1に示される成分及び配合量にて、各成分を撹拌機にて予備混合し、次いで3本ロールミルにより混練することによって、実施例1~7および比較例1~2の硬化性組成物を得た。
 なお、表中の配合量の数値は、特に断りがない限り、固形分の質量部を示す。
<Examples 1 to 7 and Comparative Examples 1 to 2>
Curable compositions of Examples 1 to 7 and Comparative Examples 1 to 2 by premixing each component with a stirrer and then kneading with a three-roll mill at the components and blending amounts shown in Table 1 below. Got
Unless otherwise specified, the numerical value of the blending amount in the table indicates the mass part of the solid content.
Figure JPOXMLDOC01-appb-T000002
*1  ビスフェノールF型酸変性エポキシアクリレート樹脂、ビスフェノールF構造を有するアルカリ可溶樹脂(固形分65%);ZFR-1401H;日本化薬社製
*2  複合系酸変性エポキシアクリレート樹脂、ウレタン構造を有するアルカリ可溶樹脂(固形分52%);UXE-3000;日本化薬社製
*3  上記合成例1、ビスフェノールA構造を有するアルカリ可溶樹脂
*4  上記合成例2、(A)アルカリ可溶樹脂以外のアルカリ可溶樹脂
*5  CAP504-0.2;EASTMAN CHEMICAL社製
*6  ジシアンジアミド(Dicyandiamide);三菱ケミカル社製ジシアンジアミド(Dicyandiamide、「DICY」)
*7  Paliogen Red K3580;BASFジャパン社製
*8  ファーストゲンブルー5380;DIC株式会社製
*9  Plast Yellow 8025;有本化学工業社製
*10 ブラックCK-T/SD-TT2259;レジノカラー工業株式会社製
*11 BYK-180;ビックケミー・ジャパン株式会社製
*12 シリコンKS-66;信越シリコーン社製
*13 JMT-784;DKSHジャパン社製
*14 Omirad379;IGM Resins社製
*15 Exolit(登録商標)OP935;Clariant社製
*16 エロジール♯R974;東新化成社製
*17 メラミン;日産化学社製
*18 UCN-5050Dクリアー;大日精化工業社製
*19 ダワノールDPM;ダウ・ケミカル社製
*20 エポリードPB3600;ダイセル社製
*21 NKエステルAPG-700;新中村化学工業社製
*22 BPE-900;新中村化学工業社製
*23 HP-7200L;DIC社製
*24 jER YX-4000;三菱ケミカル社製
*25  TEPIC(登録商標)-VL;日産化学社製
*26 TEPIC(登録商標)-HP;日産化学社製
Figure JPOXMLDOC01-appb-T000002
* 1 Bisphenol F-type acid-modified epoxy acrylate resin, alkali-soluble resin with bisphenol F structure (solid content 65%); ZFR-1401H; manufactured by Nippon Kayaku Co., Ltd.
* 2 Composite acid-modified epoxy acrylate resin, alkali-soluble resin with urethane structure (solid content 52%); UXE-3000; manufactured by Nippon Kayaku Co., Ltd.
* 3 Synthetic example 1, alkali-soluble resin having bisphenol A structure
* 4 Alkaline-soluble resin other than the above synthesis example 2 and (A) alkali-soluble resin
* 5 CAP504-0.2; manufactured by EASTMAN CHEMICAL
* 6 Dicyandiamide; Mitsubishi Chemical Corporation's Dicyandiamide, "DICY")
* 7 Pariogen Red K3580; manufactured by BASF Japan Ltd.
* 8 First Gen Blue 5380; manufactured by DIC Corporation
* 9 Last Yellow 8025; manufactured by Arimoto Chemical Industry Co., Ltd.
* 10 Black CK-T / SD-TT2259; manufactured by Regino Color Industry Co., Ltd.
* 11 BYK-180; manufactured by Big Chemie Japan Co., Ltd.
* 12 Silicon KS-66; manufactured by Shinetsu Silicone Co., Ltd.
* 13 JMT-784; manufactured by DKSH Japan
* 14 Omirad379; manufactured by IGM Resins
* 15 Exolit® OP935; manufactured by Clariant
* 16 Erosil # R974; manufactured by Toshin Kasei Co., Ltd.
* 17 Melamine; manufactured by Nissan Chemical Industries, Ltd.
* 18 UCN-5050D Clear; manufactured by Dainichiseika Kogyo Co., Ltd.
* 19 Dowanol DPM; manufactured by Dow Chemical Co., Ltd.
* 20 Epolide PB3600; manufactured by Daicel Corporation
* 21 NK Ester APG-700; manufactured by Shin-Nakamura Chemical Industry Co., Ltd.
* 22 BPE-900; manufactured by Shin-Nakamura Chemical Industry Co., Ltd.
* 23 HP-7200L; manufactured by DIC Corporation
* 24 jER YX-4000; manufactured by Mitsubishi Chemical Corporation
* 25 TEPIC (registered trademark) -VL; manufactured by Nissan Chemical Industries, Ltd.
* 26 TEPIC (registered trademark) -HP; manufactured by Nissan Chemical Industries, Ltd.
 上記表1のとおり得られた実施例1~7および比較例1~2の硬化性組成物から硬化塗膜(ソルダーレジスト)を作製し、この硬化塗膜について、以下記載するように、フラックス耐性、現像性および折り曲げ性の試験を行った。 A cured coating film (solder resist) was prepared from the curable compositions of Examples 1 to 7 and Comparative Examples 1 and 2 obtained as shown in Table 1 above, and the cured coating film was flux-resistant as described below. , Developability and bendability were tested.
<試験例1.フラックス耐性の評価>
 前処理(0.20vol%の硫酸過酸化水)を行った厚み1.6mmの銅箔板に、実施例1~7および比較例1~2の硬化性組成物を、スクリーン印刷法で乾燥後の膜厚20±5μmとなるようそれぞれ全面塗布した。続いて、熱風循環式乾燥炉にて80℃30分乾燥した後、1mm各の格子状5×5のパターンで露光(150mJ/cm)し、1wt%NaCOのアルカリ現像液(30℃)を用いて60秒間現像し、その後150℃以上の温度にて60分間熱硬化し、実施例1~7および比較例1~2の硬化塗膜をそれぞれ得た。
 次に、形成したそれぞれの硬化塗膜に対してフラックス(サンワ化学社製;SF-270)を全面塗布し、ダミウエハーを乗せ、トップの230℃Airコンベア式加熱炉で1.5m/minの速度で5分間1回熱処理した後に、JIS Z 1522:2009の規格されている1.18N/cm以上のセロハンテープにてピーリングすることによって、硬化塗膜の剥がれの度合いを評価した。評価は下記のとおりである。
  ピール試験後に剥がれ面積が10%以下       ◎
  ピール試験後に剥がれの面積が10%超-50%以下 ○
  ピール試験後に剥がれの面積が50%超-100%  ×
<Test Example 1. Evaluation of flux resistance>
The curable compositions of Examples 1 to 7 and Comparative Examples 1 and 2 were dried by a screen printing method on a copper foil plate having a thickness of 1.6 mm subjected to pretreatment (0.20 vol% sulfuric acid hydrogen peroxide). The entire surface was coated so that the film thickness was 20 ± 5 μm. Subsequently, after drying in a hot air circulation type drying furnace at 80 ° C. for 30 minutes, exposure (150 mJ / cm 2 ) was performed in a 1 mm grid-like 5 × 5 pattern, and an alkaline developer of 1 wt% Na 2 CO 3 (30). It was developed for 60 seconds using (° C.) and then heat-cured at a temperature of 150 ° C. or higher for 60 minutes to obtain cured coating films of Examples 1 to 7 and Comparative Examples 1 and 2, respectively.
Next, a flux (manufactured by Sanwa Chemical Co., Ltd .; SF-270) was applied to the entire surface of each of the formed cured coating films, a dami wafer was placed on the coating film, and the speed was 1.5 m / min in the top 230 ° C. Air conveyor type heating furnace. After heat-treating once for 5 minutes, the degree of peeling of the cured coating film was evaluated by peeling with a cellophane tape of 1.18 N / cm or more specified by JIS Z 1522: 2009. The evaluation is as follows.
Peeling area is 10% or less after peel test ◎
Area of peeling after peel test is more than 10% -50% or less ○
Area of peeling after peel test is over 50% -100% ×
<試験例2.現像性>
 前処理(0.20vol%の硫酸過酸化水)を行った厚み1.6mmの銅箔板に、実施例1~7および比較例1~2の硬化性組成物を、スクリーン印刷法で乾燥後の膜厚20±5μmとなるようそれぞれ全面塗布し、続いて、熱風循環式乾燥炉にて80℃30分乾燥することによって、実施例1~7および比較例1~2の乾燥塗膜をそれぞれ得た。次に、この乾燥塗膜を、1wt%NaCO溶液(30℃の)を0.1MPaの圧力でスプレー式に用いて現像させ、その現像時間(溶解時間)を測定することによって、現像性についての評価を行った。評価は下記のとおりである。
  現像時間 20秒未満       ◎
  現像時間 20秒以上-25秒未満 ○
  現像時間 25秒以上       ×
<Test example 2. Developability>
The curable compositions of Examples 1 to 7 and Comparative Examples 1 and 2 were dried by a screen printing method on a copper foil plate having a thickness of 1.6 mm subjected to pretreatment (0.20 vol% sulfuric acid hydrogen peroxide). The dried coating films of Examples 1 to 7 and Comparative Examples 1 to 2, respectively, were coated on the entire surface so as to have a film thickness of 20 ± 5 μm, and then dried at 80 ° C. for 30 minutes in a hot air circulation type drying furnace. Obtained. Next, this dry coating film is developed by spraying a 1 wt% Na 2 CO 3 solution (at 30 ° C.) at a pressure of 0.1 MPa and measuring the development time (dissolution time). The sex was evaluated. The evaluation is as follows.
Development time less than 20 seconds ◎
Development time 20 seconds or more and less than -25 seconds ○
Development time 25 seconds or more ×
<試験例3.折り曲げ性>
 25μm厚のポリイミドフィルムに、実施例1~7および比較例1~2の硬化性組成物を、スクリーン印刷法で乾燥後の膜厚20±5μmになるようそれぞれ全面塗布した。続いて、熱風循環式乾燥炉にて80℃30分乾燥した後、露光(150mJ/cm)し、1wt%NaCOのアルカリ現像液(30℃)を用いて60秒間現像し、その後150℃以上の温度にて60分間熱硬化し、実施例1~7および比較例1~2の硬化塗膜をそれぞれ得た。
 次に、180°折り曲げ、500g重さを10秒間加重し、硬化塗膜の表面にクラックが発生するまでの折り曲げの回数を測定した。評価は下記のとおりである。
  折り曲げ 5回以上 ◎
  折り曲げ 2回以上 ○
  折り曲げ 2回未満 ×
<Test Example 3. Foldability>
The curable compositions of Examples 1 to 7 and Comparative Examples 1 and 2 were applied to a 25 μm-thick polyimide film over the entire surface so as to have a film thickness of 20 ± 5 μm after drying by a screen printing method. Subsequently, it is dried at 80 ° C. for 30 minutes in a hot air circulation type drying furnace, exposed (150 mJ / cm 2 ), developed with an alkaline developer (30 ° C.) of 1 wt% Na 2 CO 3, and then developed for 60 seconds. It was thermally cured at a temperature of 150 ° C. or higher for 60 minutes to obtain cured coating films of Examples 1 to 7 and Comparative Examples 1 and 2, respectively.
Next, it was bent 180 °, a weight of 500 g was applied for 10 seconds, and the number of times of bending until cracks were generated on the surface of the cured coating film was measured. The evaluation is as follows.
Bend 5 times or more ◎
Bend 2 times or more ○
Bend less than 2 times ×
 上記試験例1~3についての試験結果を、下記表2に示す。 The test results for Test Examples 1 to 3 above are shown in Table 2 below.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003

Claims (10)

  1.  (A)ビスフェノールA構造、ビスフェノールF構造およびウレタン構造のうち少なくともいずれか1つの構造を有するアルカリ可溶性樹脂と、
     (B)光重合開始剤と、
     (C)イソシアヌレート構造を有するエポキシ樹脂と、
    を含有する硬化性組成物であって、
     前記(C)イソシアヌレート構造を有するエポキシ樹脂が、そのイソシアヌレート構造中の窒素原子とエポキシ基との間が炭素数2以上のアルキレン鎖により結合された構造を有する、
    前記硬化性組成物。
    (A) An alkali-soluble resin having at least one of a bisphenol A structure, a bisphenol F structure, and a urethane structure,
    (B) Photopolymerization initiator and
    (C) An epoxy resin having an isocyanurate structure and
    A curable composition containing
    The epoxy resin having the (C) isocyanurate structure has a structure in which a nitrogen atom and an epoxy group in the isocyanurate structure are bonded by an alkylene chain having 2 or more carbon atoms.
    The curable composition.
  2.  さらに粉体または結晶性のエポキシ樹脂を含有する、請求項1に記載の硬化性組成物。 The curable composition according to claim 1, further containing a powder or a crystalline epoxy resin.
  3.  前記粉体または結晶性のエポキシ樹脂は、ビフェニル構造を有するエポキシ樹脂である、請求項2に記載の硬化性組成物。 The curable composition according to claim 2, wherein the powder or crystalline epoxy resin is an epoxy resin having a biphenyl structure.
  4.  さらにジシクロペンタジエン構造を有するエポキシ樹脂を含有する、請求項1~3のうちいずれか1項に記載の硬化性組成物。 The curable composition according to any one of claims 1 to 3, further containing an epoxy resin having a dicyclopentadiene structure.
  5.  前記(C)イソシアヌレート構造を有するエポキシ樹脂と、前記粉体または結晶性のエポキシ樹脂と、ジシクロペンタジエン構造を有するエポキシ樹脂との質量比が、1:2~6:1~3である、請求項4に記載の硬化性組成物。 The mass ratio of the epoxy resin having the (C) isocyanurate structure, the powdery or crystalline epoxy resin, and the epoxy resin having a dicyclopentadiene structure is 1: 2 to 6: 1 to 3. The curable composition according to claim 4.
  6.  さらにウレタンビーズおよび/またはエポキシ化ポリブタジエンを含有する、請求項1~5のうちいずれか1項に記載の硬化性組成物。 The curable composition according to any one of claims 1 to 5, further containing urethane beads and / or epoxidized polybutadiene.
  7.  さらにセルロース樹脂を含有する、請求項1~6のうちいずれか1項に記載の硬化性組成物。 The curable composition according to any one of claims 1 to 6, further containing a cellulose resin.
  8.  請求項1~7のうちいずれか1項に記載の硬化性組成物から得られる樹脂層を有する、ドライフィルム。 A dry film having a resin layer obtained from the curable composition according to any one of claims 1 to 7.
  9.  請求項1~7のうちいずれか1項に記載の硬化性組成物または請求項8に記載のドライフィルムの樹脂層を硬化してなる、硬化物。 A cured product obtained by curing the resin layer of the curable composition according to any one of claims 1 to 7 or the dry film according to claim 8.
  10.  請求項9に記載の硬化物を有する、電子部品。 An electronic component having the cured product according to claim 9.
PCT/JP2021/000504 2020-02-03 2021-01-08 Curable composition, and dry film and cured object obtained therefrom WO2021157282A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2021575672A JPWO2021157282A1 (en) 2020-02-03 2021-01-08
CN202180008557.8A CN114945611A (en) 2020-02-03 2021-01-08 Curable composition, dry film thereof, and cured product thereof
KR1020227019290A KR20220137873A (en) 2020-02-03 2021-01-08 Curable composition, dry film and cured product thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2020016202 2020-02-03
JP2020-016202 2020-02-03

Publications (1)

Publication Number Publication Date
WO2021157282A1 true WO2021157282A1 (en) 2021-08-12

Family

ID=77199605

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2021/000504 WO2021157282A1 (en) 2020-02-03 2021-01-08 Curable composition, and dry film and cured object obtained therefrom

Country Status (5)

Country Link
JP (1) JPWO2021157282A1 (en)
KR (1) KR20220137873A (en)
CN (1) CN114945611A (en)
TW (1) TW202146501A (en)
WO (1) WO2021157282A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023140293A1 (en) * 2022-01-19 2023-07-27 株式会社レゾナック Photosensitive resin composition, photosensitive element, printed wiring board, and method for manufacturing printed wiring board

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011093236A1 (en) * 2010-01-26 2011-08-04 日産化学工業株式会社 Long-chain alkylene-containing curable epoxy resin composition
WO2011093188A1 (en) * 2010-01-26 2011-08-04 日産化学工業株式会社 Positive-type resist composition and method for producing microlens
JP2016079384A (en) * 2014-10-17 2016-05-16 太陽インキ製造株式会社 Dry film, cured product, and printed wiring board
WO2019065902A1 (en) * 2017-09-29 2019-04-04 東レ株式会社 Photosensitive resin composition, cured film, element having cured film, organic el display, and method for manufacturing organic el display
WO2020066049A1 (en) * 2018-09-28 2020-04-02 太陽インキ製造株式会社 Curable resin composition, dry film, cured product, laminated structure, and electronic component

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1165117A (en) 1997-08-27 1999-03-05 Tamura Kaken Kk Photosensitive resin composition and solder resist ink using that

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011093236A1 (en) * 2010-01-26 2011-08-04 日産化学工業株式会社 Long-chain alkylene-containing curable epoxy resin composition
WO2011093188A1 (en) * 2010-01-26 2011-08-04 日産化学工業株式会社 Positive-type resist composition and method for producing microlens
JP2016079384A (en) * 2014-10-17 2016-05-16 太陽インキ製造株式会社 Dry film, cured product, and printed wiring board
WO2019065902A1 (en) * 2017-09-29 2019-04-04 東レ株式会社 Photosensitive resin composition, cured film, element having cured film, organic el display, and method for manufacturing organic el display
WO2020066049A1 (en) * 2018-09-28 2020-04-02 太陽インキ製造株式会社 Curable resin composition, dry film, cured product, laminated structure, and electronic component

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023140293A1 (en) * 2022-01-19 2023-07-27 株式会社レゾナック Photosensitive resin composition, photosensitive element, printed wiring board, and method for manufacturing printed wiring board
WO2023139682A1 (en) * 2022-01-19 2023-07-27 株式会社レゾナック Photosensitive resin composition, photosensitive element, printed wiring board, and method for manufacturing printed wiring board

Also Published As

Publication number Publication date
KR20220137873A (en) 2022-10-12
CN114945611A (en) 2022-08-26
JPWO2021157282A1 (en) 2021-08-12
TW202146501A (en) 2021-12-16

Similar Documents

Publication Publication Date Title
JP4994922B2 (en) Solder resist composition and cured product thereof
JP6967508B2 (en) Curable resin composition, dry film, cured product and printed wiring board
JP2009169416A (en) Photocurable/thermosetting resin composition and dry film, and printed wiring board using the same
JP6951323B2 (en) Curable resin composition, dry film, cured product and printed wiring board
JP7066634B2 (en) Curable composition, main agent and curing agent, dry film, cured product, and printed wiring board
JPWO2020066601A1 (en) Curable resin composition, dry film, cured product, printed wiring board and electronic components
JP2018173609A (en) Curable resin composition, dry film, cured product, and printed wiring board
JP2009185181A (en) Photocurable or heat-curable resin composition and cured product thereof
WO2021157282A1 (en) Curable composition, and dry film and cured object obtained therefrom
JP7316071B2 (en) Curable resin compositions, dry films, cured products and electronic components
JP7298079B2 (en) Curable resin composition, dry film, cured product and electronic parts
JP6783600B2 (en) Curable resin composition, dry film, printed wiring board, and method for manufacturing printed wiring board
JP2020166271A (en) Photosensitive resin composition, dry film, cured product and printed wiring board
JP2021156951A (en) Curable resin composition, dry film, cured product, and electronic component
JP2020164760A (en) Curable resin composition, dry film, cured product and electronic component
JP7445095B2 (en) Photosensitive resin compositions, dry films, cured products, and printed wiring boards
JP7405768B2 (en) Curable resin compositions, dry films, cured products, and electronic components
JP7339103B2 (en) Curable resin composition, dry film, cured product, and electronic component
JP2018168329A (en) Curable resin composition, dry film, cured product, printed wiring board, and method for producing carboxyl group-containing resin
CN109976096B (en) Curable resin composition, dry film, cured product, and printed wiring board
WO2023190393A1 (en) Cured product and printed wiring board
WO2022050372A1 (en) Photocurable thermosetting resin composition, dry film, cured product, and electronic component comprising cured product
WO2023190455A1 (en) Photosensitive resin composition, cured product, printed circuit board, and method for producing printed circuit board
JP2021144097A (en) Curable resin composition, dry film, cured product, and electronic component
WO2021210570A1 (en) Curable resin composition, dry film, cured article, and printed wiring board

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21750046

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2021575672

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21750046

Country of ref document: EP

Kind code of ref document: A1