WO2021125341A1 - ポリマー組成物の製造方法 - Google Patents
ポリマー組成物の製造方法 Download PDFInfo
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- WO2021125341A1 WO2021125341A1 PCT/JP2020/047507 JP2020047507W WO2021125341A1 WO 2021125341 A1 WO2021125341 A1 WO 2021125341A1 JP 2020047507 W JP2020047507 W JP 2020047507W WO 2021125341 A1 WO2021125341 A1 WO 2021125341A1
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- silver nanowires
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- 239000000203 mixture Substances 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 229920000642 polymer Polymers 0.000 title claims description 89
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 85
- 239000002042 Silver nanowire Substances 0.000 claims abstract description 83
- 239000000178 monomer Substances 0.000 claims abstract description 59
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- 238000000034 method Methods 0.000 description 23
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- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000000235 small-angle X-ray scattering Methods 0.000 description 3
- PIZHFBODNLEQBL-UHFFFAOYSA-N 2,2-diethoxy-1-phenylethanone Chemical compound CCOC(OCC)C(=O)C1=CC=CC=C1 PIZHFBODNLEQBL-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
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- 238000000691 measurement method Methods 0.000 description 2
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- 238000005507 spraying Methods 0.000 description 2
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- WFKDPJRCBCBQNT-UHFFFAOYSA-N n,2-dimethylprop-2-enamide Chemical compound CNC(=O)C(C)=C WFKDPJRCBCBQNT-UHFFFAOYSA-N 0.000 description 1
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical compound CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 description 1
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- -1 quantity Substances 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
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- 239000012780 transparent material Substances 0.000 description 1
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C—CHEMISTRY; METALLURGY
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
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- C08F20/54—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
- C08F20/56—Acrylamide; Methacrylamide
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F292/00—Macromolecular compounds obtained by polymerising monomers on to inorganic materials
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/132—Phenols containing keto groups, e.g. benzophenones
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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Definitions
- the present invention relates to a method for producing a polymer composition.
- the present application claims priority based on Japanese Patent Application No. 2019-230500 filed in Japan on December 20, 2019, the contents of which are incorporated herein by reference.
- Silver nanowires are kneaded or dispersed in materials such as resins and gels, and are used for optical materials such as those represented by transparent touch panels.
- One of the properties that determines the physical properties of these optical materials is the orientation of silver nanowires.
- Specific examples of the physical properties of the optical material include physical properties such as mechanical strength, elongation strength, optical anisotropy, birefringence, conductivity anisotropy, and electrothermal anisotropy.
- Non-Patent Document 1 an oriented nanowire film is produced by controlling the spraying direction on a base material provided with irregularities.
- Non-Patent Document 2 an oriented nanowire film is produced by utilizing the orientation due to shear stress at the time of bar coating.
- Patent Document 1 describes only a method for measuring orientation.
- a first aspect of the present invention is to provide a method for producing a polymer polymer containing silver nanowires, which can freely control the orientation direction and degree of orientation of silver nanowires in view of the above circumstances. And.
- the first aspect of the present invention has the following configuration.
- the monomer composition is allowed to stand between the preparation step of preparing a monomer composition containing silver nanowires, the polymerization step of polymerizing the monomer composition containing silver nanowires, and the preparation step and the polymerization step.
- the silver nanowire is characterized in that the start of the polymerization step is determined by using the vertical orientation state of the silver nanowire in the monomer composition in the standing step as an index.
- the first aspect of the present invention preferably includes the following features [2] to [8]. Two or more of these features can be preferably combined.
- [2] The method for producing a polymer polymer according to [1], wherein the polymerization step is started after the silver nanowires in the monomer composition are oriented in the vertical direction in the standing step.
- [3] The method for producing a polymer polymer according to [1] or [2], wherein the polymer polymer is a sheet.
- [4] The method for producing a polymer polymer according to [1] or [2], wherein the polymer polymer is a gel.
- [5] The method for producing a polymer polymer according to [1] or [2], wherein the standing step includes a sub-step for confirming the orientation of the silver nanowire.
- the sub-step is a step of arranging the monomer composition between a light source and a polarizing filter, rotating the polarizing filter around the optical axis from the light source, and observing the polarizing filter.
- the method for producing a polymer polymer [7] In the sub-step, two polarizing filters are provided in front of the light source so as to be always arranged in a cross Nicol shape, the monomer composition is arranged between the two polarizing filters, and an optical axis from the light source is provided.
- the method for producing a polymer polymer according to [5] which is a step of rotating the polarizing filter and observing the polarizing filter.
- the method for producing a polymer polymer according to [7] wherein the sub-step is a step of arranging a sensitive color plate between one of the two polarizing filters and the monomer composition.
- the orientation direction and degree of orientation of silver nanowires in the polymer polymer containing silver nanowires can be freely controlled.
- the method for producing a polymer polymer of the present embodiment includes a polymerization step of polymerizing a monomer composition containing silver nanowires, and a standing step of allowing the monomer composition to stand immediately before the polymerization step is provided, and the polymerization is performed.
- the start of the step is determined by using the vertical orientation state of the silver nanowires in the monomer composition in the standing step as an index.
- the standing step may include a sub-step of confirming the orientation of the silver nanowires. Examples of the sub-steps include the following sub-steps A to D as examples, and any of these may be used.
- Sub-step A A step of arranging the monomer composition between a light source and a polarizing filter, rotating the polarizing filter around the optical axis from the light source, and observing.
- Sub-step B A step of arranging the monomer composition between two polarizing filters that are always arranged in a cross Nicol shape, rotating the two polarizing filters around the optical axis from the light source, and observing the two polarizing filters. ..
- Sub-step C Similar to sub-step B, the monomer composition and the polarizing filter are arranged, a sensitive color plate is further arranged between the monomer composition and one of the two polarizing filters, and the two polarizing filters are sharpened. The process of rotating and observing together with the colored plate.
- Sub-step D A step of measuring small-angle X-ray scattering (SAXS) with respect to the monomer composition (the measuring method disclosed in Patent Document 1 is a preferable example. The measuring method and conditions are described in Document 1. You may refer to it.)
- the polarizing filter and the measurement sample may be arranged in parallel with each other. Further, the polarizing filter, the sensitive color plate, and the measurement sample may be arranged in parallel with each other. Further, the polarizing filter, the sensitive color plate, and the measurement sample may have a plate-like shape. The plate-shaped plate or sample may be arranged so that its main surface is perpendicular to the optical axis from the light source.
- the monomer composition before polymerization When the monomer composition before polymerization is liquid or the like, it may be allowed to stand in a container selected as needed, or it may be observed as it is. Polymerization may be carried out while still in the container.
- the container include those made of a transparent material such as quartz and glass, but the container is not limited to these examples.
- the shape of the container can be arbitrarily selected, and examples include a box type and a cell type, but the container type is not limited to these examples.
- the polymer polymerization may be carried out by arranging the silver nanowires so as to be oriented in the vertical direction. That is, by changing the arrangement of the polymer polymer as necessary, the orientation direction of the silver nanowires can be freely changed with respect to the shape of the obtained polymer polymer.
- the silver nanowires may be formed only from silver.
- the size of the silver nanowires can be arbitrarily selected, and for example, the diameter may be 20 to 28 nm and the length may be 12 to 16 ⁇ m.
- the orientation of the silver nanowires in the obtained polymer polymer can be measured by a general method such as observing the section under a microscope. This may be considered as a step of confirming the orientation of the silver nanowires. If the silver nanowires were oriented in the polymerized polymer obtained in the present embodiment, it is considered that the silver nanowires were already oriented in the monomer composition before the polymerization at the end of the standing step. Be done.
- the monomer composition is arranged between the light source and the polarizing filter, and the optical axis from the light source is the axis, that is, the optical axis of the light incident from the light source is the axis. It may be a step of rotating the polarizing filter and performing observation.
- the monomer composition is arranged between two polarizing filters which are always arranged in a cross Nicol shape, and the optical axis from the light source is used as an axis. It may be a step of rotating one polarizing filter and performing observation.
- a sensitive color plate may be arranged between the monomer composition and one of the two polarizing filters arranged in a cross Nicol shape. In the cross-nicol state, when observed with only two polarizing filters, the light rays are blocked and observed in the dark.
- the sensitive color plate has a fast axis direction and a slow axis direction, and is a plate that shows a vivid color as an interference color when placed between two polarizing filters combined at orthogonal positions, and has a phase difference. If the color changes even slightly, the interference color changes sensitively. Further, before preparing the monomer composition, there may be a step of mixing the silver nanowires, the monomer, and the components added as needed.
- the obtained monomer composition and the polymer polymer After preparing the monomer composition containing the silver nanowires, the obtained monomer composition and the polymer polymer, if they are transparent, utilize polarization to measure the orientation of the silver nanowires in them. can do.
- Specific examples include the above-mentioned sub-step A.
- the transparent unpolymerized monomer composition and the transparent post-polymerized polymer polymer are arranged as the measurement sample 2, and the light 1 from the light source is emitted. , Observe through the measurement sample 2 and the polarizing filter 3. At this time, the polarizing filter 3 is rotated about the optical axis.
- the polarizing filter allows only light polarized or polarized in a specific direction to pass through, it is suitably used for the above determination.
- there is a sub-process C for example.
- a sensitive color plate (phase difference plate) 5 having a phase difference of 530 to 580 nm that can be inserted and removed between two polarizing filters 3 and 4 that are always in the shape of a cross Nicol.
- the cross Nicol shape means an arrangement in which the polarization axes of the two polarizing filters are orthogonal to each other.
- the measurement sample 2 is observed only with the polarizing filters 3 and 4, and the polarizing filters 3 and 4 are used with the optical axis. You may rotate it around the axis. Then, when the silver nanowires are oriented, light and dark are repeated at intervals of 45 °. It is determined that the direction parallel or perpendicular to the polarization axis of the polarization filter 3 when the light is darkest is the orientation direction of the silver nanowires. Further, in order to distinguish whether the orientation direction is parallel or vertical, the sensitive color plate 5 is inserted and the above rotation is performed.
- the fact that the composition or polymer is transparent may mean that the material transmits light to the extent that it can be measured by the measurement system of the present embodiment.
- the measurement sample 2 and the polarizing filter 3 may be arranged in parallel with each other.
- the monomer composition containing silver nanowires may be subjected to one or more confirmation steps at regular time intervals during the standing step to observe the orientation state.
- the interval may be set arbitrarily, and examples thereof include 3 minutes, 5 minutes, 10 minutes, 15 minutes, 30 minutes, and 1 hour.
- the number of observations can be arbitrarily selected, and examples thereof include 1 to 10 times, 1 to 5 times, and 1 to 3 times.
- the orientation of the silver nanowire can be obtained from the scattered vector data obtained by measuring the small-angle X-ray scattering of the measuring material.
- a calibration curve may be prepared with a sample whose degree of orientation is known in advance for light and darkness and color obtained by observation such as sub-steps A to C. Further, these judgments of lightness and darkness and color may be made with the naked eye, but in order to obtain more accuracy, it is preferable to measure with a photometric meter or a chromaticity meter.
- a high degree of orientation may mean that the orientation function S value is 0.2 or more.
- the confirmed orientation direction is the direction on a plane perpendicular to the optical axis.
- the orientation direction can be obtained by observing the sample from different directions, preferably 90 ° different directions.
- the measurement sample 2 and the polarizing filter 3 in FIG. 1 may be exchanged before and after, and the same result can be obtained in this case as well.
- a more sensitive color plate method may be used for the measurement of the orientation direction.
- the positions of the measurement sample 2 and the sensitive color plate 5 in FIG. 2 may be exchanged before and after, and the same result can be obtained in this case as well.
- the time of the standing step may be lengthened. However, if it takes too long, the production efficiency will decrease. Therefore, it may be selected with the time when the degree of orientation hardly increases even if it is left to stand for a longer period of time.
- the orientation of the silver nanowires in the monomer composition can be measured in real time.
- the silver nanowires instead of controlling the end of the standing step (that is, the start of the polymerization step) by time, the silver nanowires are oriented in the vertical direction, that is, in the vertical vertical direction to a desired degree. It can be used as an index.
- the term "oriented to a desired degree” may mean, for example, a state between the upper limit and the lower limit of the degree of orientation allowed in process control.
- polymerization method of the monomer composition there is no particular limitation on the polymerization method of the monomer composition.
- a method in which convection is less likely to occur during polymerization is preferable because the orientation of the silver nanowires is maintained.
- Preferred polymerization methods include anionic polymerization, cationic polymerization, complex-catalyzed polymerization and the like, and photoinitiated radical polymerization by using light such as ultraviolet rays is a more preferable example.
- the obtained polymer polymer may be a gel as long as it keeps the orientation state of the silver nanowires after polymerization, and is not limited to a cured product such as a resin.
- the obtained polymer polymer may be a hard substance or may have some flexibility.
- the monomer contained in the monomer composition include, but are not limited to, N, N-dimethylacrylamide, N, N'-isopropylacrylamide, acrylamide, N-vinylacetamide and the like.
- components other than the monomer of the monomer composition include, but are not limited to, cross-linking agents such as N and N'-methylenebisacrylamide.
- a dispersant or the like may be contained, but the present invention is not limited to these examples.
- the amount of nanowires contained in the monomer composition can be arbitrarily selected, and may be, for example, 500 mass ppm to 2000 mass ppm, but is not limited to these examples.
- the shape of the polymer polymer and the orientation direction of the silver nanowires contained therein there are no particular restrictions on the shape of the polymer polymer and the orientation direction of the silver nanowires contained therein.
- the orientation direction of the contained silver nanowires is the in-plane direction, the thickness direction, and other directions of the sheet. Take as an example.
- the sheet is a roll sheet
- examples of the in-plane orientation direction of the sheet include a take-up direction and a take-up axis direction.
- those having a high degree of orientation in the in-plane direction can be preferably applied to applications such as polarizing filters.
- those whose orientation is in the thickness direction, whose degree of orientation is not so high, and whose silver nanowires are entangled with each other can be preferably applied to applications such as anisotropic conductive sheets.
- Example 1 0.1% by weight silver nanowires containing 8% by weight N, N-dimethylacrylamide, 0.1% by weight N, N'-methylenebisacrylamide, 0.1% by weight 2,2-diethoxyacetophenone (average diameter 28 nm) )
- the aqueous dispersion was used as a monomer composition.
- This composition was filled in a quartz cell (inner dimensions: length (thickness) 1 mm, width 10 mm, height 30 mm) with the bottom surface kept horizontal by dropping, and allowed to stand.
- the orientation of the silver nanowires in the quartz cell was confirmed by the method of the sub-step A. That is, the light box was placed on the back surface in the thickness direction of the quartz cell, that is, behind, and the polarizing filter was placed on the front surface of the quartz cell. Then, the quartz cell was observed through a polarizing filter from the direction of 45 ° to the left and right. Immediately after the start of the standing, no difference in brightness was confirmed even when the polarizing filter was rotated. However, as a result of continued observation, as time passed, it gradually became darker when the polarization axis of the polarizing filter was made vertical. This result was similar when observed from 90 ° different directions in the horizontal direction. Therefore, it was found that the silver nanowires were oriented in the vertical direction.
- the silver nanowires in the monomer composition were oriented in the vertical direction (height direction), and about 10 minutes after the quartz cell was filled with the monomer composition, a further change in orientation was observed. lost.
- the monomer composition in the quartz cell was irradiated with ultraviolet rays for 10 minutes with a 250 WUV lamp (L10852 manufactured by Hamamatsu Photonics) to initiate polymerization.
- a 250 WUV lamp L10852 manufactured by Hamamatsu Photonics
- the orientation of silver nanowires was also confirmed by other methods.
- the gel was taken out, cut out in the horizontal direction when the gel was prepared, and its cross section was observed with a confocal laser scanning microscope. As a result, the cross section of the nanowire was observed, and the vertical orientation of the nanowire was confirmed.
- Example 2 0.1% by weight silver nanowires containing 8% by weight N, N'-dimethylacrylamide, 0.1% by weight N, N'-methylenebisacrylamide, 0.1% by weight 2,2-diethoxyacetophenone (average diameter) A 28 nm) aqueous dispersion was used as the monomer composition. This composition was dropped into a quartz cell having a horizontal bottom surface (10 mm ⁇ 30 mm) to a depth of 1 mm and allowed to stand.
- the orientation of the silver nanowires in the quartz cell was confirmed by the method of the sub-step A. That is, a light box was placed below the quartz cell, and a polarizing filter was placed above the quartz cell. Then, the monomer composition in the quartz cell was observed through a polarizing filter from an oblique angle of 45 ° above the quartz cell. Immediately after the start of the standing, no difference in brightness was confirmed even when the polarizing filter was rotated. However, as time passed, it gradually became darker when the polarization axis of the polarizing filter was made vertical. This result was the same when observed from 90 ° different directions in the horizontal direction. Therefore, it was found that the silver nanowires were oriented in the vertical direction.
- the monomer composition in the quartz cell was polymerized by irradiating it with ultraviolet rays for 10 minutes with a 250 WUV lamp (L10852 manufactured by Hamamatsu Photonics) to obtain a gel (polymer polymer).
- the obtained gel (size, about 10 mm in length ⁇ about 30 mm in width ⁇ about 1 mm in thickness) was observed through a polarizing filter in the same manner as described above, the silver nanowires were oriented in the thickness direction of the gel.
- the orientation of silver nanowires was also confirmed by other methods.
- the gel was cut out, and the cross section of the gel in the thickness direction was observed with a confocal laser scanning microscope. As a result, nanowires oriented in the thickness direction were observed. From this, the orientation (vertical orientation) of the nanowires in the thickness direction was shown.
- Example 3 Experiments and observations were carried out in the same manner as in Example 1 except that the method of sub-step C was used instead of the method of sub-step A to confirm the orientation of the silver nanowires in the quartz cell. As a result, the same result as in Example 1 was obtained.
- the method of sub-step C used was specifically carried out as follows. First, the light box was placed on the back surface of the quartz cell containing the monomer composition in the thickness direction. Next, one polarizing filter was installed between them perpendicular to the optical axis (thickness direction), and the other polarizing filter was placed perpendicular to the optical axis in front of the quartz cell. ..
- These two polarizing filters can be rotated around the optical axis and are always kept in a cross-nicol shape with each other. Immediately after the start of standing still, even if the two polarizing filters were rotated, they were dark as a whole, and no difference in brightness was confirmed. Further, a sensitive color plate is inserted between one of the polarizing filters and the quartz cell so that the slow axis forms an angle of 45 ° with the polarizing axis of the one polarizing filter, and two sheets are provided with the optical axis as the axis. The polarizing filter and the sensitive color plate were rotated as one. However, no change in color was confirmed by the rotation. At this point, the sensitive color plate was removed.
- the orientation of silver nanowires was confirmed in the same manner as above. As a result, the orientation of the silver nanowires was confirmed in the same direction as before the polymerization. Further, when the sensitive color plate was removed and the gel was observed, the gel became dark when the polarization axis of one of the polarizing filters arranged in a cross Nicol shape was horizontal, and the gel became dark when the angle was 45 ° from the horizontal direction. Became brighter. This also confirmed that the obtained gel also had the function of a retardation plate.
- Example 4 As a confirmation of the orientation of the silver nanowires in the quartz cell, the actual feeling and observation were carried out in the same manner as in Example 2 except that the method of the sub-step C was used instead of the method of the sub-step A. As a result, the same result as in Example 2 was obtained. Specifically, the method of sub-step C used was as follows. First, a light box was installed at the bottom of the quartz cell. Then, one polarizing filter was placed between them, and the other polarizing filter was placed on the quartz cell. These two polarizing filters are arranged perpendicular to the optical axis, can be rotated around the optical axis, and are always kept in a cross-nicol shape.
- a sensitive color plate is inserted between the quartz cell and one polarizing filter so that the slow axis forms an angle of 45 ° with the polarizing axis of one polarizing filter, and the two polarizing filters and the sensitive color plate are inserted. As a unit, it was rotated around the optical axis. As a result, a yellow-green interference color was observed when the slow axis of the sensitive color plate was in the horizontal direction and the polarization axis of the polarizing filter was 45 ° from the horizontal direction. Therefore, it was observed that the silver nanowires were oriented in the film thickness direction, that is, in the vertical direction.
- the present invention provides a method for producing a polymer polymer containing silver nanowires, which can freely control the orientation direction of silver nanowires.
- the production efficiency can also be improved by the present invention.
- the polymer polymer obtained by the method of the present invention can be used as an optical material such as a polarizing filter and a retardation plate, an electronic material such as an anisotropic conductive sheet, and the like.
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Abstract
Description
本願は、2019年12月20日に、日本に出願された特願2019-230500号に基づき優先権を主張し、その内容をここに援用する。
本発明の第一の態様は以下の[2]~[8]の特徴を好ましく含む。これらの特徴は2つ以上を好ましく組み合わせることができる。
[2] 前記静置工程で、前記モノマー組成物中の銀ナノワイヤが鉛直方向に配向した後、前記重合工程を開始する[1]に記載の高分子重合体の製造方法。
[3] 前記高分子重合体がシートである[1]または[2]に記載の高分子重合体の製造方法。
[4] 前記高分子重合体がゲルである[1]または[2]に記載の高分子重合体の製造方法。
[5] 前記静置工程が、前記銀ナノワイヤの配向を確認するサブ工程を含む、[1]または[2]に記載の高分子重合体の製造方法。
[6] 前記サブ工程が、前記モノマー組成物を、光源と偏光フィルタの間に配置し、前記光源からの光軸を軸として、前記偏光フィルタを回転させ、観察を行う工程である、[5]に記載の高分子重合体の製造方法。
[7] 前記サブ工程が、光源の手前に常にクロスニコル状に配置される2つの偏光フィルタを設け、前記モノマー組成物を、前記2つの偏光フィルタの間に配置し、前記光源からの光軸を軸として、前記偏光フィルタを回転させ、観察を行う工程である、[5]に記載の高分子重合体の製造方法。
[8] 前記サブ工程が、前記2つの偏光フィルタのいずれか一方と前記モノマー組成物との間に鋭敏色板を配置する工程である、[7]に記載の高分子重合体の製造方法。
本実施形態は、発明の趣旨をより良く理解させるために具体的に説明するものであり、特に指定のない限り、本発明を限定するものではない。本発明の趣旨を逸脱しない範囲で、位置、角度、数、材料、量、構成等について、変更、付加、省略、置換等が可能である。
本実施形態の高分子重合体の製造方法は、銀ナノワイヤを含むモノマー組成物を重合する重合工程を含み、前記重合工程の直前に前記モノマー組成物を静置する静置工程を設け、前記重合工程の開始が、前記静置工程での前記モノマー組成物中の銀ナノワイヤの鉛直方向の配向状態を指標に決定される。
前記静置工程は、前記銀ナノワイヤの配向を確認するサブ工程を含んでよい。前記サブ工程としては、例えば、下記サブ工程A~Dが例として挙げられ、これらのいずれかであってもよい。
サブ工程A:前記モノマー組成物を、光源と偏光フィルタの間に配置し、前記光源からの光軸を軸として、前記偏光フィルタを回転させ、観察を行う工程。
サブ工程B:前記モノマー組成物を、常にクロスニコル状に配置される2つの偏光フィルタの間に配置し、光源からの光軸を軸として、前記2つの偏光フィルタを回転させ、観察を行う工程。
サブ工程C:サブ工程Bと同様に、モノマー組成物と偏光フィルタとを配置し、モノマー組成物と2つの偏光フィルタのいずれかとの間にさらに鋭敏色板を配置し、2つの偏光フィルタを鋭敏色板と一体として回転させ、観察を行う工程。
サブ工程D:前記モノマー組成物について、小角X線散乱(SAXS)を測定する工程(特許文献1に開示される測定方法が好ましい例として挙げられる。なお測定方法や条件は、文献1の記載を参照してよい。)。
上記サブ工程において、偏光フィルタと測定試料(モノマー組成物)は、互いに平行に配置されてよい。また、偏光フィルタと鋭敏色板と測定試料は、互いに平行に配置されてよい。また偏光フィルタと鋭敏色板と測定試料は、板状形状を有してよい。前記板状の板や試料はその主面が光源からの光軸に対して垂直になるように配置されてよい。
なお重合前のモノマー組成物が液状などである場合は、必要に応じて選択される容器の中で静置されてもよく、そのまま観察が行われてもよい。容器に入れたまま重合を行ってもよい。容器としては、石英やガラスなどの透明な材料から形成されたものが例として挙げられるが、これら例のみに限定されない。容器の形は任意に選択でき、箱型やセル型などが例として挙げられるが、これら例のみに限定されない。
なお銀ナノワイヤは、銀のみから形成されてもよい。また銀ナノワイヤのサイズは任意に選択できるが、例えば、その径が20~28nmであり、その長さが12~16μmなどであってもよい。
他の具体的な例として、例えば、サブ工程Cが挙げられる。この場合、例えば図2に示したように、常にクロスニコル状となる2つの偏光フィルタ3及び4の間に、挿入及び脱着が可能な位相差530~580nmの鋭敏色板(位相差板)5を、鋭敏色板の遅軸が偏光フィルタの偏光軸と45°の角度をなすように、設置する。そして、鋭敏色板5といずれか一方の偏光フィルタ3または4の間に、透明な重合前の前記モノマー組成物や、透明な重合後の前記高分子重合体を、測定試料2として配置する。そして前記光源からの光軸を軸として、前記偏光フィルタ3及び4並びに鋭敏色板5を一体として同時に回転させ、観察する。なおクロスニコル状とは、2枚の偏光フィルタの偏光軸が直交する配置を意味する。なおこの工程において、まず最初に、鋭敏色板を除いた状態(サブ工程Bに相当する)で、偏光フィルタ3及び4のみで測定試料2を観察し、偏光フィルタ3および4を、光軸を軸にして回転させてもよい。すると、銀ナノワイヤが配向している場合、45°の間隔で、明暗が繰り返えされる。光が最も暗くなった時の偏光フィルタ3の偏光軸と平行または垂直な方向が、銀ナノワイヤの配向方向であると判断される。さらに、配向方向が平行または垂直のどちらであるかを区別するためには、鋭敏色板5を挿入して、上記回転を行う。透過光の可視領域の透過極大をとる波長が最も長波長になるときの、典型的な例としては青緑~緑~黄緑の範囲内の色となるときの、前記鋭敏色板5の遅軸と垂直な方向が、銀ナノワイヤの配向方向であると判断できる。鋭敏色板は、微小な配向度であっても鋭敏に色として反応するため、上記判断に好適に使用される。
なお組成物や重合体が透明であるとは、本実施形態の測定系で測定可能な程度に光が透過する材料であることを意味してよい。上記測定試料2及び偏光フィルタ3は、互いに平行に配置されてよい。
銀ナノワイヤを含むモノマー組成物は、静置工程の間に、一定の時間の間隔で、1回以上の前記確認工程を設けて、配向状態の観察を行っても良い。上記間隔は、任意に設定してよいが、例えば、3分や、5分や、10分や、15分や、30分や、1時間などが、例として挙げられる。観察の回数は任意に選択でき、例えば、1~10回や、1~5回や、1~3回などが例として挙げられる。所望の状態が観察されたところで、観察を中止して、重合工程に進むことが好ましい。
サブ工程A~Cのような観察で得られる明暗や色について、あらかじめ配向度の判明している試料で、検量線を作成しておいてもよい。また、これら明暗や色の判断は、肉眼でもよいが、より精度を得るには光度計や色度計で測定することが好ましい。なお、銀ナノワイヤについてサブ工程Dを用いて測定したときに、配向度が高いとは配向関数S値が0.2以上の状態であることを意味してよい。
サブ工程Cでは、図2で示されるように、配向方向の測定には、より感度の高い鋭敏色板法を用いてもよい。図2中の測定試料2と鋭敏色板5の位置は、前後で入れ替えてもよく、この場合でも同様の結果を得ることができる。
8質量%N,N-ジメチルアクリルアミド、0.1質量%N,N’-メチレンビスアクリルアミド、0.1質量%2,2-ジエトキシアセトフェノンを含む、0.1質量%銀ナノワイヤ(平均直径28nm)水分散液を、モノマー組成物とした。この組成物を、底面を水平に保った石英セル(内寸:縦(厚さ)1mm、横10mm、高さ30mm)に滴下によって満たし、静置した。
8質量%N,N’-ジメチルアクリルアミド、0.1質量%N,N’-メチレンビスアクリルアミド、0.1質量%2,2-ジエトキシアセトフェノンを含む、0.1質量%銀ナノワイヤ(平均直径28nm)水分散液をモノマー組成物とした。この組成物を、底面(10mm×30mm)を水平に保った石英セル中に、深さ1mmとなるように滴下し、静置した。
石英セル中の銀ナノワイヤの配向の確認として、前記サブ工程Aの方法の代わりに前記サブ工程Cの方法を用いたこと以外は、実施例1と同様に、実験及び観察を行なった。その結果、実施例1と同様の結果を得た。
なお、用いられたサブ工程Cの方法は、具体的には次のとおりに行われた。
まずライトボックスを、モノマー組成物を含む石英セルの厚さ方向の背面に設置した。次にそれらの間に、光軸(厚さ方向)に対して垂直に、一方の偏光フィルタを設置し、前記石英セルの手前に、光軸に対して垂直に、他方の偏光フィルタを配置した。これら2つの偏光フィルタは、光軸を軸に回転させることができ、かつ、常に互いにクロスニコル状になるように保たれている。
前記静置開始の直後は、2つの偏光フィルタを回転させても、全体として暗く、明暗の差は確認されなかった。さらに、一方の偏光フィルタと石英セルとの間に、鋭敏色板を、遅軸が一方の偏光フィルタの偏光軸と45°の角度をなすように挿入し、光軸を軸として、2枚の偏光フィルタと鋭敏色板とを一体として回転させた。しかしながら前記回転によっても色の変化は確認されなかった。ここで鋭敏色板を取り外した。
しかしながら、一定時間ごとに観察を続けた結果、時間が経過すると共に、次第に、クロスニコル状に配置されている前記他方の偏光フィルタの偏光軸を水平方向にしたときに暗くなり、水平方向から45°にしたとき明るくなることが、観察されるようになった。このような結果は、銀ナノワイヤ分散液中の銀ナノワイヤが、時間の経過によって、水平または垂直に配向したことを示している。
次に、鋭敏色板を、再度同様に挿入し、光軸を軸として2枚の偏光フィルタと鋭敏色板とを一体として回転させた。その結果、鋭敏色板の遅軸が水平方向になったときに黄緑色の干渉色がみられた。そのため、銀ナノワイヤは鉛直方向に配向していることが判明した。
石英セル中の銀ナノワイヤの配向の確認として、前記サブ工程Aの方法の代わりに、前記サブ工程Cの方法を用いたこと以外は、実施例2と同様に実感及び観察を行なった。その結果、実施例2と同様の結果を得た。
なお、用いられたサブ工程Cの方法としては、具体的には次のとおりに行った。
まず前記石英セルの下部にライトボックスを設置した。そしてそれらの間に、一方の偏光フィルタを配置し、前記石英セルの上に、他方の偏光フィルタを配置した。これら2つの偏光フィルタは、光軸に対して垂直に配置され、光軸を軸に回転させることができ、かつ、常にクロスニコル状になるように保たれている。
その結果、光軸を鉛直にした観察では、静置開始直後でも、静置から10分経過した後でも、前記偏光フィルタを回転してもすべての角度で暗いままであった。このことは銀ナノワイヤが面内方向(水平方向)に配向を有しないことを示している。なお一方で、光軸を鉛直から斜め45°にして観察してみると、前記静置開始直後では偏光フィルタを回転させても、全体として暗く、明暗の差は確認されなかった。しかしながら、時間が経過すると共に、次第に、クロスニコル状に配置されている前記他方の偏光フィルタの偏光軸を水平方向にしたときに暗くなり、水平方向から45°にしたとき明るくなるようになった。石英セルと一方の偏光フィルタとの間に、鋭敏色板を、遅軸が一方の偏光フィルタの偏光軸と45°の角度をなすように挿入し、2枚の偏光フィルタと鋭敏色板とを一体として光軸を軸として回転させた。その結果、鋭敏色板の遅軸が水平方向、偏光フィルタの偏光軸が水平方向から45°になったときに、黄緑色の干渉色がみられた。そのため、銀ナノワイヤは、膜厚方向、すなわち鉛直方向に配向していることが観察された。
本発明の方法で得られる高分子重合体は、偏光フィルタや位相差板などの光学材料や異方性導電シートなどの電子材料などに利用可能である。
2 測定試料
3 偏光フィルタ
4 偏光フィルタ
5 鋭敏色板
Claims (8)
- 銀ナノワイヤを含むモノマー組成物を用意する用意工程と、
前記銀ナノワイヤを含むモノマー組成物を重合する重合工程と、
前記用意工程と前記重合工程の間に、前記モノマー組成物を静置する静置工程とを含み、
前記重合工程の開始が、前記静置工程での前記モノマー組成物中の銀ナノワイヤの鉛直方向の配向状態を指標にして、決定されることを特徴とする、銀ナノワイヤを含む高分子重合体の製造方法。 - 前記静置工程で、前記モノマー組成物中の銀ナノワイヤが鉛直方向に配向した後、前記重合工程を開始する、請求項1に記載の高分子重合体の製造方法。
- 前記高分子重合体がシートである、請求項1または2に記載の高分子重合体の製造方法。
- 前記高分子重合体がゲルである、請求項1または2に記載の高分子重合体の製造方法。
- 前記静置工程が、前記銀ナノワイヤの配向を確認するサブ工程を含む、請求項1または2に記載の高分子重合体の製造方法。
- 前記サブ工程が、前記モノマー組成物を、光源と偏光フィルタの間に配置し、前記光源からの光軸を軸として、前記偏光フィルタを回転させ、観察を行う工程である、請求項5に記載の高分子重合体の製造方法。
- 前記サブ工程が、光源の手前に常にクロスニコル状に配置される2つの偏光フィルタを設け、前記モノマー組成物を、前記2つの偏光フィルタの間に配置し、前記光源からの光軸を軸として、前記偏光フィルタを回転させ、観察を行う工程である、請求項5に記載の高分子重合体の製造方法。
- 前記サブ工程が、前記2つの偏光フィルタのいずれか一方と前記モノマー組成物との間に鋭敏色板を配置する工程である、請求項7に記載の高分子重合体の製造方法。
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JP7175406B2 (ja) | 2022-11-18 |
CN114867755B (zh) | 2024-02-06 |
JPWO2021125341A1 (ja) | 2021-06-24 |
TWI824211B (zh) | 2023-12-01 |
EP4079772A1 (en) | 2022-10-26 |
TW202140573A (zh) | 2021-11-01 |
US20230027915A1 (en) | 2023-01-26 |
KR102585643B1 (ko) | 2023-10-06 |
CN114867755A (zh) | 2022-08-05 |
EP4079772A4 (en) | 2023-12-27 |
KR20220086631A (ko) | 2022-06-23 |
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