WO2021124725A1 - Adhesive tape for dicing, and method for producing semiconductor chip - Google Patents

Adhesive tape for dicing, and method for producing semiconductor chip Download PDF

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Publication number
WO2021124725A1
WO2021124725A1 PCT/JP2020/041707 JP2020041707W WO2021124725A1 WO 2021124725 A1 WO2021124725 A1 WO 2021124725A1 JP 2020041707 W JP2020041707 W JP 2020041707W WO 2021124725 A1 WO2021124725 A1 WO 2021124725A1
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WO
WIPO (PCT)
Prior art keywords
silicone
resin
adhesive tape
pressure
sensitive adhesive
Prior art date
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PCT/JP2020/041707
Other languages
French (fr)
Japanese (ja)
Inventor
晃良 増田
敬之 下田
貴広 酒井
Original Assignee
マクセルホールディングス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by マクセルホールディングス株式会社 filed Critical マクセルホールディングス株式会社
Priority to CN202080088398.2A priority Critical patent/CN114846580A/en
Priority to JP2021565363A priority patent/JPWO2021124725A1/ja
Priority to KR1020227020567A priority patent/KR20220116184A/en
Publication of WO2021124725A1 publication Critical patent/WO2021124725A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J183/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
    • C09J183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/24Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors

Definitions

  • the present invention relates to an adhesive tape for dicing used for dicing a semiconductor material used as a material for a semiconductor chip, and a method for manufacturing a semiconductor chip using the adhesive tape for dicing.
  • an adhesive tape for dicing used for manufacturing a semiconductor chip having an LED (Light Emitting Diode) or the like an adhesive tape having an adhesive layer made of an acrylic resin is known (see Patent Document 1). .. Further, as an adhesive tape for dicing used for producing a semiconductor chip having an LED or the like, an adhesive tape having an adhesive layer made of a silicone-based resin is known (see Patent Documents 2 and 3). Further, as a method of manufacturing a semiconductor chip using an adhesive tape for dicing, an adhesive tape is attached to the substrate side of a semiconductor element substrate in which a plurality of semiconductor elements are formed on the substrate, and the semiconductor element substrate is cut by a dicer. A method is known (see Patent Document 4).
  • Japanese Unexamined Patent Publication No. 2013-388408 Japanese Unexamined Patent Publication No. 2015-05216 Japanese Unexamined Patent Publication No. 2016-122812 Japanese Unexamined Patent Publication No. 2005-93503
  • an adhesive tape is attached to a semiconductor material in which a plurality of semiconductor elements are coated with a coating material such as a sealing resin or a phosphor, and dicing is performed.
  • a coating material such as a sealing resin or a phosphor
  • technologies corresponding to so-called wafer level CSP (chip scale package) processes have been proposed.
  • the adhesive tape is attached to the semiconductor material in which the semiconductor element is coated with the coating material, the adhesive strength is insufficient depending on the composition of the adhesive layer in the adhesive tape, the material of the coating material, etc.
  • the fragmented semiconductor chip may scatter.
  • the ball tack and adhesive strength of the adhesive layer are designed to be high in order to suppress the scattering of the semiconductor chip, when the obtained semiconductor chip is peeled from the adhesive tape, the adhesive remains attached to the semiconductor chip. So-called adhesive residue may occur.
  • the present invention has good adhesive force and tack force to a semiconductor material having a plurality of semiconductor elements coated with a coating material, and glue to the semiconductor chip when the semiconductor chip separated by dicing is peeled off. It is an object of the present invention to provide an adhesive tape for dicing in which the remainder is suppressed, and a method for manufacturing a semiconductor chip using the adhesive tape.
  • the present inventors have diligently studied the pressure-sensitive adhesive layer of the adhesive tape for dicing, and as a result, the pressure-sensitive adhesive layer is a silicone gum composed of at least (1) an organopolysiloxane containing a silicon atom-bonded alkenyl group.
  • a photosensitive platinum (Pt) catalyst was further added to a specific resin composition containing a silicone-based resin containing (2) a cross-linking agent having a silicon atom-bonded hydrogen atom (SiH group).
  • the present invention has been made by finding that it has good adhesive strength to a semiconductor material having a plurality of semiconductor elements and that adhesive residue on the semiconductor chip is suppressed when the individualized semiconductor chip is peeled off by dying. It came to.
  • a cross-linking agent and a light-sensitive platinum are used for a silicone-based resin in which silicone gum and silicone resin are mixed in a predetermined ratio and have a predetermined amount of silicon atom-bonded alkenyl groups. It has been found that the following effects can be obtained by composing the pressure-sensitive adhesive composition to which a (Pt) catalyst is added. First, when a semiconductor material having a plurality of semiconductor elements coated with a coating material is divided into a plurality of semiconductor chips, the pressure-sensitive adhesive layer contains a silicone-based resin in which silicone gum and silicone resin are mixed in an appropriate ratio.
  • the good tacking force and the adhesive force provided by the ratio suppress the scattering of the semiconductor chips that have been separated during dicing.
  • the pressure-sensitive adhesive layer is irradiated with light such as ultraviolet rays, so that the light-sensitive platinum in the pressure-sensitive adhesive composition ( The Pt) catalyst is activated, and the cross-linking reaction (addition reaction) between the silicon atom-bonded alkenyl group of the silicone gum in the silicone-based resin and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent is promoted.
  • the crosslink density is high, the cohesive force of the pressure-sensitive adhesive composition is large as compared with that before light irradiation.
  • the tack force of the pressure-sensitive adhesive layer is appropriately reduced, and the fracture mode in the holding force test is "interfacial peeling" or “does not fall” in the holding force test.
  • the pick-up property of the semiconductor chip from the adhesive tape for dicing is improved, and the adhesive residue on the semiconductor chip is suppressed.
  • the adhesive tape for dying of the present invention includes a base material and an adhesive layer laminated on the base material, and when a semiconductor material having a plurality of semiconductor elements coated with a coating material is divided into a plurality of semiconductor chips.
  • the pressure-sensitive adhesive layer is a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed, and is contained in one molecule as a cross-linking agent for the silicone-based resin. It comprises an organopolysiloxane having at least two or more silicon atom-bonded hydrogen atoms (SiH groups) and a pressure-sensitive adhesive composition containing a photosensitive platinum (Pt) catalyst, and comprises a silicone gum (G) in the entire silicone-based resin.
  • the mixing ratio ((G) / (R)) with the silicone resin (R) is in the range of 35.0 / 65.0 to 50.0 / 50.0 in terms of mass ratio, and the silicone gum (G) is said to be.
  • Silicone gum (Galk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group, and the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is 1.8 ⁇ 10 -6 mol / g.
  • This is an adhesive tape for dying, which is characterized by having a range of 1.0 ⁇ 10 -5 mol / g or less.
  • the semiconductor elements are attached to the semiconductor material sealed with the coating material made of a silicone resin from the coating material side and used.
  • the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is in the range of 3.0 ⁇ 10 -6 mol / g or more and 1.0 ⁇ 10 -5 mol / g or less. It can be characterized by being.
  • the pressure-sensitive adhesive layer is the silicon of the cross-linking agent contained in the pressure-sensitive adhesive composition with respect to the content (total amount) of the silicon atom-bonded alkenyl groups in the entire silicone-based resin contained in the pressure-sensitive adhesive composition.
  • the molar ratio (SiH group / silicon atom-bonded alkenyl group) of the content (total amount) of the atomic-bonded hydrogen atom (SiH group) is in the range of 2.0 or more and 10.0 or less.
  • the content of the photosensitive platinum (Pt) catalyst in the pressure-sensitive adhesive composition is 0.10 parts by mass or more in terms of solid content with respect to 100 parts by mass of solid content of the entire silicone-based resin. It can be characterized in that it is in the range of 3.00 parts by mass or less. Further, it can be characterized in that all of the following conditions (a) to (c) are satisfied in the adhesive property conforming to JISZ0237 (2009).
  • the adhesive strength of the BA-SUS test plate before light irradiation is in the range of 2.7 N / 10 mm or more and 4.1 N / 10 mm or less.
  • the ball number values in the tilted ball tack test are the ball number value before light irradiation as BN0 and the ball number value after light irradiation. Is BN1, and the relationship is BN0> BN1.
  • a plurality of the semiconductor elements in which the above-mentioned adhesive tape for dicing is sealed with a sealing resin made of a silicone resin are mounted on a substrate.
  • a method for manufacturing a semiconductor chip which includes an irradiation step of irradiating the dicing adhesive tape of the semiconductor element substrate with light, and a peeling step of peeling the dicing adhesive tape from the plurality of semiconductor chips.
  • a semiconductor material in which a plurality of semiconductor elements are coated with a coating material has good adhesive force and tack force before light irradiation, and is individualized by dicing after light irradiation. It is possible to provide an adhesive tape for dicing, which has good pick-up property of the semiconductor chip when the semiconductor chip is peeled off and suppresses adhesive residue on the semiconductor chip, and a method for manufacturing the semiconductor chip using the adhesive tape. it can.
  • FIG. 1 It is a figure which showed an example of the structure of the adhesive tape for dicing to which this embodiment is applied.
  • (A) to (e) are diagrams showing a method of manufacturing a semiconductor chip using the adhesive tape of the present embodiment. It is a schematic diagram which showed the relationship between the crosslink density of the silicone resin in the pressure-sensitive adhesive layer, and the result (drop time) of the holding force test of the pressure-sensitive adhesive tape 1.
  • FIG. 1 is a diagram showing an example of a configuration of a dicing adhesive tape 1 (hereinafter, simply referred to as an adhesive tape 1) to which the present embodiment is applied.
  • the adhesive tape 1 of the present embodiment is used for dicing a semiconductor material that is a source of a semiconductor chip in a process of manufacturing a semiconductor chip having a semiconductor element such as an LED (Light Emitting Diode) or a power semiconductor.
  • the adhesive tape 1 has a structure in which the pressure-sensitive adhesive layer 3 is laminated on the base material 2.
  • the adhesive tape 1 has an anchor coat layer between the base material 2 and the pressure-sensitive adhesive layer 3 to improve the adhesion between the base material 2 and the pressure-sensitive adhesive layer 3, if necessary. You may have it.
  • the surface of the base material 2 (the surface opposite to the surface facing the pressure-sensitive adhesive layer 3) may be surface-treated.
  • a release liner may be provided on the surface of the pressure-sensitive adhesive layer 3 (the surface opposite to the surface facing the base material 2).
  • the base material 2 of the present embodiment is made of a material that transmits light such as ultraviolet rays.
  • the material of the base material 2 is not particularly limited as long as it can transmit light such as ultraviolet rays, and for example, a plastic or the like that can transmit light such as ultraviolet rays can be used.
  • the fact that light such as ultraviolet rays can be transmitted does not mean that the transmittance of light such as ultraviolet rays is 100%, and at least the light-sensitive platinum (Pt) contained in the pressure-sensitive adhesive layer 3 will be described later. ) It is sufficient that the catalyst can transmit light to the extent that the addition reaction between the silicone resin and the cross-linking agent can be promoted.
  • the material of the base material 2 resin films such as polyethylene terephthalate, polyethylene naphthalate, polyphenylene sulfide, biaxially stretched polypropylene, aliphatic polyimide (transparent polyimide), polycycloolefin, fluororesin, and polyolefin resin are used. Can be used.
  • the base material 2 includes, for example, a composite film obtained by laminating polyethylene terephthalate and a polyolefin resin film, a composite film obtained by further laminating these composite films with a resin film, and a resin formed into a multi-layer by coextrusion. A film or the like may be used.
  • the base material 2 it is preferable to use a material containing polyethylene terephthalate as a main component.
  • the pressure-sensitive adhesive layer 3 of the present embodiment contains at least two or more silicon atom-bonded hydrogen atoms (SiH groups) in one molecule of a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed. It is composed of a pressure-sensitive adhesive composition containing a cross-linking agent for a silicone-based resin and a photosensitive platinum (Pt) catalyst.
  • the silicone-based resin is defined as "a silicone gum (G ) containing a silicone gum (G alk ) made of an organopolysiloxane containing a silicon atom-bonded alkenyl group” and "a silicone resin (R) made of an organopolysiloxane”. It consists of a mixed resin blended in the ratio of.
  • each component contained in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3 will be described in order.
  • the silicone-based resin of the present embodiment includes "silicone gum (G) containing silicone gum (G alk ) made of organopolysiloxane containing a silicon atom-bonded alkenyl group” and "silicone resin (R) made of organopolysiloxane”. ) ”Is composed of a mixed resin blended so as to be in the range of 35.0 / 65.0 to 50.0 / 50.0. That is, the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is in the range of 35.0 / 65.0 to 50.0 / 50.0 in terms of mass ratio. It consists of a mixed resin formulated as described above.
  • the silicone-based resin is configured such that the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is in the range of 1.8 ⁇ 10 -6 mol / g or more and 1.0 ⁇ 10 -5 mol / g or less. It is more preferably configured so as to have a range of 3.0 ⁇ 10 -6 mol / g or more and 1.0 ⁇ 10 -5 mol / g or less.
  • mol / g means "amount of substance per 1 g of solid content of the entire silicone-based resin".
  • the silicon atom bond possessed by the silicone gum when the adhesive tape 1 is irradiated with light such as ultraviolet rays When the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is less than 1.8 ⁇ 10 -6 mol / g, the silicon atom bond possessed by the silicone gum when the adhesive tape 1 is irradiated with light such as ultraviolet rays.
  • the improvement of the cross-linking density by the cross-linking reaction (addition reaction) between the alkenyl group and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent becomes insufficient, the adhesive is hard to cure, and the cohesive force is hard to improve. ..
  • the desired reduction in tack force and the breaking mode in the holding force test cannot be obtained, and after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1. , There is a risk that the pickability of the individualized semiconductor chip will deteriorate, and there is a risk that adhesive residue will easily occur on the semiconductor chip or the like.
  • the adhesive tape 1 is provided with a release liner which has been demolded with, for example, fluoroalkyl-modified silicone. In that case, the peeling force of the peeling liner with respect to the pressure-sensitive adhesive layer 3 may increase. In addition, the storage stability of the adhesive tape 1 with respect to light may deteriorate.
  • the silicone-based resin of the present embodiment has "mixing ratio of silicone gum (G) and silicone resin (R) ((G) / (R))” and "content of silicon atom-bonded alkenyl group".
  • a silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atom-bonded alkenyl group may be contained. That is, the silicone gum (G) may be a single substance of "silicone gum (G alk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group" or a mixture of two or more thereof, or "silicon".
  • sicone gum composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group (G alk ) and "silicone gum composed of an organopolysiloxane containing no silicon atom-bonded alkenyl group (G 0)" contained in a silicone-based resin )
  • Silicone resin (R) composed of an organopolysiloxane containing no silicon atom-bonded alkenyl group will be described in more detail.
  • the silicone gum (G alk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group is referred to as a silicone gum (G alk ) containing a silicon atom-bonded alkenyl group, or simply a silicone gum (G). It may be written as alk).
  • a silicone gum (G 0 ) composed of an organopolysiloxane containing no silicon atom-bonded alkenyl group is referred to as a silicone gum (G 0 ) containing no silicon atom-bonded alkenyl group, or simply a silicone gum (G 0 ). May be done.
  • the silicone resin (R) composed of organopolysiloxane may be simply referred to as silicone resin (R).
  • the silicone gum (G alk ) composed of organopolysiloxane containing a silicon atom-bonded alkenyl group in the present embodiment is generally used as an addition reaction type silicone resin, that is, in one molecule on average. It is not particularly limited as long as it contains at least two silicon atom-bonded alkenyl groups. Specifically, as the silicone gum (G alk), those content of silicon-bonded alkenyl groups is in the range below 1.0 ⁇ 10 -6 mol / g or more 1.0 ⁇ 10 -1 mol / g Can be used.
  • the content of the silicon atom-bonded alkenyl group is 1.7 ⁇ 10 -6 mol from the viewpoint of controlling the adhesive properties of the pressure-sensitive adhesive layer 3 or making it easily available when a commercially available product is used. It is preferable to use one having a range of / g or more and 1.0 ⁇ 10 ⁇ 2 mol / g or less.
  • This silicone gum (G alk ) has an alkenyl group content of 1.8 ⁇ 10 -6 mol / g or more in the entire silicone-based resin in which the above-mentioned silicone gum (G) and silicone resin (R) are mixed 1
  • One type may be used alone or two or more types may be used in combination so as to have a range of 0.0 ⁇ 10 -5 mol / g or less.
  • the molecular structure of the organopolysiloxane containing the silicon atom-bonded alkenyl group constituting the silicone gum ( Galk ) is, for example, a linear structure in which the main chain portion is a repetition of diorganosiloxane units, and one of the molecular structures. Examples thereof include a structure containing a branched chain, a branched chain structure, and an annular structure. Of these, an organopolysiloxane having a linear structure is preferable from the viewpoint of mechanical strength and physical properties of the pressure-sensitive adhesive after irradiation with light such as ultraviolet rays.
  • the silicone gum (Galk ) made of an organopolysiloxane containing a silicon atom-bonded alkenyl group may be in the form of oil or raw rubber, but is preferably in the form of raw rubber. If it is oily, viscosity of the silicone gum (G alk) consisting of organopolysiloxane at 25 ° C., or higher 1,000 mPa ⁇ s is preferable. If the viscosity is less than 1,000 mPa ⁇ s, the pressure-sensitive adhesive before and after irradiation with light such as ultraviolet rays may not exhibit the desired pressure-sensitive adhesive properties, or the adhesion between the pressure-sensitive adhesive layer 3 and the base material 2 may be inferior.
  • the viscosity of silicone gum ( Galk ) made of organopolysiloxane when dissolved in toluene so as to have a concentration of 30% by mass is preferably 100,000 mPa ⁇ s or less at 25 ° C. If the viscosity exceeds 100,000 mPa ⁇ s, it may be difficult to stir when preparing the pressure-sensitive adhesive composition.
  • the viscosity of the silicone gum ( Galk ) made of organopolysiloxane can be measured using a B-type rotational viscometer (using a BM type rotor, the same applies hereinafter).
  • silicone gum (Galk ) made of an organopolysiloxane containing a silicon atom-bonded alkenyl group examples include those represented by the following general formula (1) or general formula (2), but are not limited thereto. Absent.
  • R 1 is a monovalent hydrocarbon group independently of each other and does not have an aliphatic unsaturated bond
  • X is an alkenyl group-containing organic group.
  • a is an integer of 0 to 3
  • m is an integer of 0 or more
  • n is an integer of 100 or more, where a and m do not become 0 at the same time, and m is 2 only when a is 0. It is the above integer.
  • m + n is a value at which the viscosity becomes 1,000 mPa ⁇ s or higher at 25 ° C. of the silicone gum (G alk) consisting of the organopolysiloxane.
  • R 1 a monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 7 carbon atoms and having no aliphatic unsaturated bond is preferable.
  • examples thereof include alkyl groups such as methyl group, ethyl group, propyl group and butyl group; cycloalkyl group such as cyclohexyl group; and aryl group such as phenyl group and tolyl group, and in particular, methyl group or phenyl group. Is preferable.
  • an alkenyl group-containing organic group having 2 to 10 carbon atoms is preferable.
  • a lower alkenyl group such as a vinyl group and an allyl group is preferable, and a vinyl group is particularly preferable from an industrial point of view.
  • the bonding position of the alkenyl group is not particularly limited, and may be a molecular chain end, a molecular chain side chain, or both a molecular chain end and a molecular chain side chain.
  • the appropriate range of the number of alkenyl groups varies depending on the content of the silicone resin (R) composed of organopolysiloxane contained in the silicone-based pressure-sensitive adhesive, the type and amount of the cross-linking agent, and the balance with other additive components. Although it cannot be said unconditionally, for example, it is preferably in the range of 0.1 or more and 3.0 or less with respect to 100 organogroups of the organopolysiloxane. Then, within this ratio range, the molecular weight may be adjusted so as to be within the above-mentioned viscosity range so that the number of the alkenyl groups in one molecule of organopolysiloxane is at least 2 on average. preferable.
  • the silicon atom bond possessed by the silicone gum (Galk) when the adhesive tape 1 is irradiated with light such as ultraviolet rays When the number of alkenyl groups is less than 0.1 with respect to 100 organogroups of the organopolysiloxane, the silicon atom bond possessed by the silicone gum (Galk) when the adhesive tape 1 is irradiated with light such as ultraviolet rays.
  • the improvement of the cross-linking density by the cross-linking reaction (addition reaction) between the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent for the alkenyl group and the silicone-based resin becomes insufficient, the adhesive is hard to cure, and the cohesive force is increased. It becomes difficult to improve.
  • the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1.
  • the adhesive tape 1 is provided with, for example, a release liner that has been demolded with fluoroalkyl-modified silicone. The peeling force of the peeling liner with respect to the pressure-sensitive adhesive layer 3 may increase.
  • silicone gums containing such silicon-bonded alkenyl groups dimethylpolysiloxane with both molecular chain terminals blocked with dimethylvinylsiloxy groups at both molecular chain terminals with dimethylvinylsiloxy groups dimethylsiloxane-methylvinyl Siloxane copolymer, dimethylvinylsiloxy group-blocked dimethylsiloxane / methylphenylsiloxane copolymer at both ends of the molecular chain, dimethylvinylsiloxy group-blocked methylphenylpolysiloxane at both ends of the molecular chain, trimethylsiloxy group-blocked dimethylsiloxane / methyl at both ends of the molecular chain Vinylsiloxane copolymer, trimethylsiloxy group-blocking at both ends of the molecular chain dimethylsiloxane / methylvinylsiloxane / methylphenylsilox
  • the silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atom-bonded alkenyl group in the present embodiment is generally used as a peroxide-curable silicone-based resin, that is, a silicon atom-bonded alkenyl group. It is not particularly limited as long as it does not contain.
  • the molecular structure of the organopolysiloxane constituting such a silicone gum (G 0 ) is, for example, a linear structure in which the main chain portion is a repetition of diorganosiloxane units, and a branched chain in a part of the molecular structure. Examples thereof include a structure containing a siloxane, a branched chain structure, or an annular structure.
  • the silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atom-bonded alkenyl group may be in the form of oil or raw rubber, but is preferably in the form of raw rubber.
  • the viscosity of the silicone gum (G 0 ) made of organopolysiloxane is preferably 1,000 mPa ⁇ s or more at 25 ° C. If the viscosity is less than 1,000 mPa ⁇ s, the pressure-sensitive adhesive before and after irradiation with light such as ultraviolet rays may not exhibit the desired pressure-sensitive adhesive properties, or the adhesion between the pressure-sensitive adhesive layer 3 and the base material 2 may be inferior.
  • the viscosity of silicone gum (G 0 ) made of organopolysiloxane when dissolved in toluene so as to have a concentration of 30% by mass is preferably 100,000 mPa ⁇ s or less at 25 ° C. If the viscosity exceeds 100,000 mPa ⁇ s, it may be difficult to stir when preparing the pressure-sensitive adhesive composition.
  • the viscosity of the silicone gum (G 0 ) made of organopolysiloxane can be measured using a B-type rotational viscometer.
  • silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atom-bonded alkenyl group examples include those represented by the following general formula (3) or general formula (4), but are not limited thereto. Absent.
  • R 4 is a monovalent hydrocarbon group which is independent of each other and does not have an aliphatic unsaturated bond, and t is an integer of 100 or more.
  • the viscosity of the silicone gum (G 0 ) made of the above diorganopolysiloxane at 25 ° C. is a value of 1,000 mPa ⁇ s or more.
  • R 4 a monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 7 carbon atoms and having no aliphatic unsaturated bond is preferable.
  • examples thereof include alkyl groups such as methyl group, ethyl group, propyl group and butyl group; cycloalkyl group such as cyclohexyl group; and aryl group such as phenyl group and tolyl group, and methyl group is particularly preferable.
  • the silicone resin (R) composed of the organopolysiloxane in the present embodiment is an organopolysiloxane having R 2 3 SiO 0.5 unit (M unit) and SiO 2 unit (Q unit), and is generally a silicone-based pressure-sensitive adhesive. It is a so-called MQ resin used in the above.
  • the silicone resin (R) composed of this organopolysiloxane basically does not have an alkenyl group in the molecule, and conventionally known ones can be used.
  • R 2 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, and examples thereof include those exemplified as R 1 described above.
  • the organopolysiloxane constituting the silicone resin (R) has R 2 3 SiO 0.5 units and SiO 2 units in the range of 0.5 or more and 1.7 or less in a molar ratio of R 2 3 SiO 0.5 units / SiO 2 units. It is preferable to contain it so as to become. If the molar ratio of R 2 3 SiO 0.5 unit / SiO 2 unit is less than 0.5, the adhesive strength and tack strength of the obtained pressure-sensitive adhesive layer 3 may decrease. On the other hand, if the molar ratio of R 2 3 SiO 0.5 unit / SiO 2 unit exceeds 1.7, the adhesive strength and holding power of the obtained pressure-sensitive adhesive layer 3 may decrease.
  • the organopolysiloxane constituting the silicone resin (R) may have an OH group.
  • the content of the OH group is preferably 4.0% by mass or less with respect to the total mass of the organopolysiloxane. If the content of OH groups exceeds 4.0% by mass, the curability of the pressure-sensitive adhesive may decrease.
  • organopolysiloxane Two or more kinds of the above-mentioned organopolysiloxane may be used in combination. Further, the organopolysiloxane may have R 2 SiO 1.5 units (T units) and / or R 2 2 SiO units (D units) as long as the characteristics of the present invention are not impaired.
  • Silicone gum (G alk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group
  • Silicone gum (G 0 ) composed of an organopolysiloxane containing no silicon atom-bonded alkenyl group
  • Consists of an organopolysiloxane The “silicone resin (R)” may usually be simply mixed and used.
  • a silicone gum ( Galk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group a case where the organopolysiloxane represented by the above general formula (2) is contained, or an organo without a silicon atom-bonded alkenyl group is contained.
  • the silicone gum (G 0 ) composed of polysiloxane contains the organopolysiloxane represented by the above general formula (4)
  • the silicone gum (G alk ) and silicone are provided as long as the characteristics of the present invention are not impaired.
  • the resin (R) or the silicone gum (G 0 ) and the silicone resin (R) may be reacted in advance to be used as a (partial) condensation reaction product.
  • the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is 35.0 / by mass ratio. It is in the range of 65.0 to 50.0 / 50.0.
  • the total amount of each silicone gum (G) is regarded as the mass of the silicone gum (G) in the entire silicone-based resin.
  • silicone gum (G alk ) and silicone gum (G 0 ) are used in combination as the silicone gum (G)
  • the mass of the silicone gum (G) in the entire silicone-based resin is the mass of the silicone gum (G alk ). It is the total amount with the mass of silicone gum (G 0).
  • the total amount of each silicone resin is regarded as the mass of the silicone resin (R) in the entire silicone resin.
  • the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is less than the lower limit of the above range.
  • the silicon atom-bonded alkenyl group of the silicone gum (G) and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent for the silicone-based resin when the adhesive tape 1 is irradiated with light such as ultraviolet rays when the adhesive tape 1 is irradiated with light such as ultraviolet rays.
  • the contribution of improving the cross-linking density by the cross-linking reaction (addition reaction) becomes insufficient, the adhesive is hard to cure, and the cohesive force is hard to improve.
  • the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) has an upper limit of the above range. If it exceeds the limit, the vibration of the dicing is easily transmitted to the pressure-sensitive adhesive layer 3 when dicing the semiconductor element substrate or the like in a state where the pressure-sensitive adhesive before irradiation with light such as ultraviolet rays is not cured, and the vibration width becomes large. Therefore, for example, the semiconductor element substrate may deviate from the reference position. Along with this, there is a risk that the fragmented semiconductor chips may be chipped (chipping), or that the size of each semiconductor chip may deviate.
  • the adhesive force and tack force of the pressure-sensitive adhesive layer 3 may decrease.
  • the adhesive tape 1 is used for dicing a semiconductor element substrate, a fluorescent substrate, etc., which will be described later, there is a risk that semiconductor chips or the like, which are cut pieces, may scatter.
  • the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is within the above range.
  • the silicone-based resin of the pressure-sensitive adhesive layer 3 has a silicon atom-bonded alkenyl group content of 1.8 ⁇ 10 -6 mol / g or more in the entire silicone-based resin as described above. Since it is configured to have a range of 1.0 ⁇ 10 -5 mol / g or less, the silicon atom-bonded alkenyl group of the silicone gum (G) and the silicon atom-bonded hydrogen atom of the cross-linking agent for the silicone-based resin ( The cross-linking reaction (addition reaction) with the SiH group) proceeds sufficiently.
  • the curing of the pressure-sensitive adhesive layer 3 progresses, so that the crosslink density is increased and the cohesive force is improved, so that a desired decrease in tack force and a fracture mode in the holding force test can be obtained.
  • the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, good pick-up performance when peeling the obtained semiconductor chip or the like from the adhesive tape 1 can be realized, and adhesive residue on the semiconductor chip or the like is suppressed. It becomes possible to do.
  • silicone-based resin in which the silicone gum (G) and the silicone resin (R) of the present invention are mixed those prepared by appropriately combining commercially available materials exemplified below can also be used.
  • a mixture prepared by appropriately combining means "the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin of the pressure-sensitive adhesive layer 3 is 1.8 ⁇ 10 -6 mol / g or more 1.0 ⁇ .
  • the mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) is 35.0 / 65.0 to 50.0 / 50.0 in the range of 10 -5 mol / g or less. It means "a product prepared by appropriately combining individual materials so as to fall within the range of.” Examples of individual commercially available materials for mixing and preparing in appropriate combinations include the following materials (1) to (4).
  • silicone-based resin containing a silicon atom-bonded alkenyl group examples include (1) a commercially available addition-reaction silicone-based pressure-sensitive adhesive in which silicone gum (Galk ) and silicone resin (R) are mixed in a predetermined ratio, and (2). ) Examples thereof include a commercially available addition-reaction type silicone-based release agent containing silicone gum (Galk) as a main component. Further, as the silicone-based resin containing no silicon atom-bonded alkenyl group, (3) a commercially available peroxide-curable silicone-based adhesive in which silicone gum (G 0 ) and silicone resin (R) are mixed in a predetermined ratio. Examples thereof include agents and (4) a single product of a commercially available silicone resin (R).
  • the silicone-based resin containing the silicon atom-bonded alkenyl group includes (1) a commercially available addition-reaction silicone-based adhesive in which silicone gum (Galk ) and silicone resin (R) are mixed in a predetermined ratio.
  • Agents (2) commercially available addition-reaction type silicone-based mold release agents containing silicone gum (G alk) as a main component, and the like can be used.
  • specific commercially available materials will be illustrated.
  • the commercially available addition reaction silicone adhesive is not particularly limited as long as it is generally used as a silicone adhesive for silicone adhesive tapes.
  • a type in which a cross-linking agent is added can also be used, but if the content of the silicon atom-bonded hydrogen atom (SiH group) contained in the cross-linked agent is unknown, the content is determined by the content. It can be obtained by analysis of 1 H-NMR (nuclear magnetic resonance) spectrum measurement described later.
  • the commercially available addition-reaction type silicone-based mold release agent is as long as it is generally used as a release treatment agent for a silicone-based mold release film for adhesive tapes.
  • either a type without a cross-linking agent or a type with a cross-linking agent may be used, and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linked agent contained therein may be used.
  • the content can be determined by analysis of 1 H-NMR (nuclear magnetic resonance) spectrum measurement or the like.
  • silicone-based resin that does not contain a silicon atom-bonded alkenyl group
  • examples of the silicone-based resin that does not contain a silicon atom-bonded alkenyl group include a commercially available peroxide-curable silicone-based pressure-sensitive adhesive in which silicone gum (G 0) and silicone resin (R) are mixed in a predetermined ratio.
  • a commercially available silicone resin (R) alone can be used.
  • specific commercially available materials will be illustrated.
  • peroxide Curable Silicone Adhesive The above-mentioned commercially available peroxide curable silicone adhesive is particularly limited as long as it is generally used as a silicone adhesive for silicone adhesive tapes. Not done. Specifically, for example, KR-100, KR-101-10 (all trade names) manufactured by Shin-Etsu Chemical Co., Ltd., YR3340, YR3286, PSA610-SM, XR37-B6722 manufactured by Momentive Performance Materials Co., Ltd. , YF3897 (all trade names), SH4280, SH4282, SE4200, BY24-717, BY24-715, Q2-7735 (all trade names) manufactured by Dow Toray Co., Ltd. and the like.
  • Silicone Resin As a single product of the commercially available silicone resin (R), specifically, for example, YF3800, XF3905, YF3057, YF3807, YF3802, YF3897, XC96-723, manufactured by Momentive Performance Materials Co., Ltd. 2D SILANOL FLUID (both are trade names) and the like can be mentioned.
  • these commercially available silicone-based resins have a silicon atom-bonded alkenyl group content of 1.8 ⁇ 10 -6 mol / g or more in the entire silicone-based resin of the pressure-sensitive adhesive layer 3 of 1.0 ⁇ 10 -5.
  • the mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) is in the range of 35.0 / 65.0 to 50.0 / 50.0. It may be used in a state of being mixed and prepared by appropriately combining them as described above.
  • silicone-based resins include (a) a silicone-based resin obtained by adding an addition-reaction type silicone-based release agent to an addition-reaction type silicone-based pressure-sensitive adhesive. (B) A silicone-based resin to which a peroxide-curable silicone-based pressure-sensitive adhesive and / or a silicone resin (R) is further added may be used as the main component of the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3.
  • "as the main component” means that the pressure-sensitive adhesive composition occupies 75 parts by mass or more when the solid content is 100 parts by mass, and preferably 90 parts by mass or more. , More preferably 95 parts by mass or more.
  • the cross-linking agent in the present embodiment exhibits a function as a cross-linking agent for the silicone-based pressure-sensitive adhesive by irradiating the pressure-sensitive adhesive layer 3 with light such as ultraviolet rays. That is, the cross-linking agent in the present embodiment is a silicone-based resin when the light-sensitive platinum (Pt) catalyst in the silicone-based pressure-sensitive adhesive is activated by irradiating the pressure-sensitive adhesive layer 3 with light such as ultraviolet rays. by addition reaction against silicon-bonded alkenyl groups silicone gum (G alk) have contained, used to crosslink the pressure-sensitive adhesive layer 3.
  • Pt light-sensitive platinum
  • G alk silicon-bonded alkenyl groups silicone gum
  • an organopolysiloxane (organohydrogenpolysiloxane) having at least two, preferably three or more silicon atom-bonded hydrogen atoms (SiH groups) in one molecule is used.
  • an organopolysiloxane having a silicon atom-bonded hydrogen atom (SiH group) may be simply referred to as an organohydrogenpolysiloxane.
  • Examples of the molecular structure of the organohydrogenpolysiloxane used as a cross-linking agent include linear, linear with partial branches, branched chain, and network.
  • the organohydrogenpolysiloxane preferably has a viscosity at 25 ° C. of 1 mPa ⁇ s or more and 5,000 mPa ⁇ s or less. The viscosity can be measured using a B-type rotational viscometer.
  • organohydrogenpolysiloxane used as a cross-linking agent conventionally known ones can be used.
  • examples of this organohydrogenpolysiloxane include those represented by the following general formula (5) or general formula (6), but are not limited thereto.
  • R 3 is a monovalent hydrocarbon group having 1 to 10 carbon atoms
  • b is 0 or 1
  • p and q are integers. This is a value at which the viscosity of the organohydrogenpolysiloxane at 25 ° C. is 1 mPa ⁇ s or more and 5,000 mPa ⁇ s or less.
  • r is an integer of 2 or more
  • s is an integer of 0 or more
  • the organohydrogenpolysiloxane may be a mixture of two or more.
  • R 3 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 7 carbon atoms.
  • alkyl groups such as methyl group, ethyl group, propyl group and butyl group; cycloalkyl group such as cyclohexyl group; and aryl group such as phenyl group and trill group, and alkenyl group such as vinyl group and allyl group can be mentioned.
  • a methyl group or a phenyl group is preferable.
  • the content of the organohydrogenpolysiloxane used as the cross-linking agent in the pressure-sensitive adhesive layer 3 of the present embodiment is the content of the silicon atom-bonded alkenyl group of the silicone gum (Galk ) and the silicon contained in the organohydrogenpolysiloxane. Since the appropriate range changes depending on the content of the atomic-bonded hydrogen atom, it cannot be said unconditionally, but usually, for example, the silicon atom of the silicone-based resin contained in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3 is used.
  • the molar ratio of the content (total amount) of the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent contained in the pressure-sensitive adhesive composition to the content (total amount) of the bonded alkenyl group is in the range of 2.0 or more and 10.0 or less. Is preferable.
  • the content of organohydrogenpolysiloxane is less than the above lower limit
  • the adhesive tape 1 is irradiated with light such as ultraviolet rays
  • the silicon atom-bonded alkenyl group of the silicone gum and the silicon atom-bonded hydrogen atom of the cross-linking agent are present.
  • the improvement of the cross-linking density by the cross-linking reaction (addition reaction) with the (SiH group) becomes insufficient, the adhesive is hard to cure, and the cohesive force is hard to be improved.
  • the desired reduction in tack force and the breaking mode in the holding force test cannot be obtained, and after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1. , There is a risk that the pickability of the individualized semiconductor chip will deteriorate, and there is a risk that adhesive residue will easily occur on the semiconductor chip or the like.
  • organohydrogenpolysiloxane if the content of organohydrogenpolysiloxane exceeds the above upper limit, unreacted organohydrogenpolysiloxane may contaminate the semiconductor chip. Further, the silicon atom-bonded hydrogen atom (SiH group) in the unreacted organohydrogenpolysiloxane reacts with oxygen and water in the air to change to SiOH, and the adhesive force of the pressure-sensitive adhesive layer 3 to the adherend is large. As a result, the pickability of the individualized semiconductor chip may deteriorate.
  • SiH group silicon atom-bonded hydrogen atom
  • the content of the cross-linking agent in the pressure-sensitive adhesive layer 3 of the present embodiment is the silicon of the entire cross-linking agent with respect to the content (total amount) of the silicon atom-bonded alkenyl groups in the entire silicone-based resin in the pressure-sensitive adhesive layer 3.
  • the molar ratio of the content (total amount) of the atomically bonded hydrogen atom (SiH group) may be adjusted to be within the above range.
  • the content of the cross-linking agent satisfying this range varies depending on the number of silicon atom-bonded hydrogen atoms (SiH groups) contained in the cross-linking agent, but for example, the silicone type contained in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3.
  • the cross-linking agent may be added so that the solid content is in the range of 0.20 parts by mass or more and 20.00 parts by mass or less with respect to 100 parts by mass of the solid content of the entire resin.
  • the pressure-sensitive adhesive layer 3 is irradiated with light such as ultraviolet rays when the semiconductor chip is peeled off from the adhesive tape for dying. Then, the photosensitive platinum (Pt) catalyst in the silicone-based pressure-sensitive adhesive is activated, and the silicon atom-bonded alkenyl group contained in the silicone gum (Galk) in the silicone-based resin and the silicon atom contained in the cross-linking agent for the silicone-based resin.
  • Pt photosensitive platinum
  • the cross-linking reaction (addition reaction) with the bonded hydrogen atom (SiH group) is promoted, the cross-linking density becomes high, and the cohesive force of the adhesive becomes larger than that before light irradiation such as ultraviolet rays.
  • the tacking force of the pressure-sensitive adhesive layer 3 is appropriately reduced, good pick-up performance when peeling the semiconductor chip or the like from the pressure-sensitive adhesive tape 1 can be realized, and adhesive residue on the semiconductor chip or the like can be suppressed.
  • the cross-linking agent is generally used as a cross-linking agent for an addition-reaction type silicone-based pressure-sensitive adhesive, that is, an organopolysiloxane (organo) having at least two silicon atom-bonded hydrogen atoms (SiH groups) in one molecule. It may be (hydrogen polysiloxane), and is not particularly limited. Specific examples thereof include X-92-122 (trade name) manufactured by Shin-Etsu Chemical Co., Ltd. and BY24-741 (trade name) manufactured by Dow Toray Co., Ltd. If the content of the silicon atom-bonded hydrogen atom (SiH group) contained in these cross-linking agents is unknown, the content can be determined by analysis of 1 H-NMR (nuclear magnetic resonance) spectrum measurement described later. it can.
  • organopolysiloxane organo having at least two silicon atom-bonded hydrogen atoms (SiH groups) in one molecule. It may be (hydrogen polysiloxane), and is not particularly limited
  • the photosensitive platinum (Pt) catalyst is used to accelerate curing by an addition reaction (hydrosilylation) between the silicone resin constituting the pressure-sensitive adhesive layer 3 and a cross-linking agent by irradiation with light such as ultraviolet rays.
  • the wavelength of light that can be used to promote curing by the addition reaction between the silicon atom-bonded alkenyl group of the silicone gum (Galk ) in the silicone-based pressure-sensitive adhesive and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent is , 240 nm or more and preferably 400 nm or less.
  • the photosensitive platinum (Pt) catalyst it is preferable to use a photoactive cyclopentadienyl platinum (IV) compound from the viewpoint of good photosensitivity and reaction rate.
  • the photoactive cyclopentadienyl platinum (IV) compound is not particularly limited, but for example, (cyclopentadienyl) dimethyltrimethylsilylmethyl platinum, (cyclopentadienyl) diethyltrimethylsilylmethyl platinum, (cyclo).
  • the cyclopentadienyl ring in the above-mentioned compounds includes methyl, chloro, fluoro, trimethylsilyl, triethylsilyl, dimethylphenylsilyl, methyldiphenylsilyl, triphenylsilyl, phenyl, fluorophenyl, chlorophenyl, methoxy, naphthyl, biphenyl, anthracenyl, and the like.
  • the cyclopentadienyl ring in the above-mentioned compound includes one that is not substituted, one that is substituted with one or more aromatic organic groups, one that is substituted with one or more aliphatic organic groups, and one or more. Those substituted with an aromatic organic group and one or more aliphatic organic groups are preferable. Further, as the organic group substituted with the cyclopentadienyl ring, naphthyl, biphenyl, anthracenyl, phenanthryl and pyrenyl are preferable.
  • the content of the photosensitive platinum (Pt) catalyst in the pressure-sensitive adhesive layer 3 of the present embodiment is the same as that of the silicon atom-bonded alkenyl group contained in the silicone gum (Galk) in the silicone-based pressure-sensitive adhesive by irradiation with light such as ultraviolet rays.
  • the cross-linking agent is not particularly limited as long as it can promote the addition reaction with the silicon atom-bonded hydrogen atom (SiH group).
  • the content of the photosensitive platinum (Pt) catalyst in the pressure-sensitive adhesive layer 3 of the present embodiment is, for example, relative to 100 parts by mass of the solid content of the entire silicone-based resin in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3.
  • the solid content is preferably in the range of 0.10 parts by mass or more and 3.00 parts by mass or less.
  • the content of the photosensitive platinum (Pt) catalyst is less than 0.10 parts by mass, the silicon atom-bonded alkenyl group contained in the silicone gum and the silicon contained in the cross-linking agent when the adhesive tape 1 is irradiated with light such as ultraviolet rays.
  • the cross-linking reaction (addition reaction) with the atomic-bonded hydrogen atom (SiH group) does not proceed sufficiently, the improvement of the cross-linking density becomes insufficient, the adhesive is hard to cure, and the cohesive force is hard to be improved.
  • the desired reduction in tack force and the breaking mode in the holding force test cannot be obtained, and after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1. , There is a risk that the pickability of the individualized semiconductor chip will deteriorate, and there is a risk that adhesive residue will easily occur on the semiconductor chip or the like.
  • the content of the photosensitive platinum (Pt) catalyst exceeds 3.00 parts by mass, the above-mentioned cross-linking reaction (addition reaction) proceeds sufficiently. Therefore, for example, even if the content is 10.0 parts by mass, the adhesive tape 1 There is no particular problem with the characteristics of the above, but it is not preferable from the viewpoint of economic efficiency.
  • the silicone-based pressure-sensitive adhesive layer of the present embodiment is a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed as main components, and at least two or more in one molecule as a cross-linking agent for the silicone-based resin. It is composed of a pressure-sensitive adhesive composition containing an organopolysiloxane having a silicon atom-bonded hydrogen atom (SiH group) and a photosensitive platinum (Pt) catalyst, but within a range that does not impair the effects of the present invention. Other components may be contained. Examples of other components include a cohesive force improving agent, a reinforcing filler, a peeling control agent, and the like.
  • the cohesive force improver is used as necessary to improve the cohesive force of the pressure-sensitive adhesive layer 3.
  • the cohesive force improving agent is not particularly limited, but for example, a polyfunctional thiol is used.
  • Examples of the cohesive force improving agent composed of polyfunctional thiol include Karenz (registered trademark) MT-PE1 and Karenz MT-NR1 manufactured by Showa Denko KK.
  • the silicone-based resin and the polyfunctional thiol are used. It is necessary to use a compatibilizer with.
  • the compatibilizer is not particularly limited, but for example, KBM-802 and KBM-803 (trade names) manufactured by Shin-Etsu Chemical Co., Ltd., which are silane coupling agents having a mercapto group, and Dow Toray. SH6062 (trade name) manufactured by Co., Ltd. and the like can be mentioned.
  • the amount of the cohesive force improving agent added is preferably in the range of 6 parts by mass or less in terms of solid content with respect to 100 parts by mass in solid content of the entire silicone resin.
  • the amount of the cohesive force improver added exceeds 6 parts by mass in terms of solid content with respect to 100 parts by mass of the solid content of the entire silicone resin, the silicone resin and the cohesive force improver are still present even if the compatibilizer is added. There is a risk of phase separation from the polyfunctional thiol.
  • the reinforcing filler is used, if necessary, in order to improve the strength of the pressure-sensitive adhesive layer 3.
  • the reinforcing filler is not particularly limited, but for example, Aerosil (registered trademark) 130, Aerosil 200, Aerosil 300 manufactured by Nippon Aerosil Co., Ltd., Leoloseal (registered trademark) QS-102 manufactured by Tokuyama Corporation, Leolosil QS-30, DSL. Examples thereof include Carplex (registered trademark) 80 manufactured by Japan Co., Ltd. and Hi-Sil (registered trademark) -233-D manufactured by PPG.
  • the peeling control agent is used as necessary in order to further reduce the adhesive force of the pressure-sensitive adhesive layer 3 after irradiation with light such as ultraviolet rays.
  • the peeling control agent is not particularly limited, and examples thereof include a light peeling additive such as silicone oil. However, if the amount of the peeling control agent added is large, the surface of the adherend may be contaminated by bleeding out, so it is preferable to add the peeling control agent within an acceptable range.
  • the thickness of the pressure-sensitive adhesive layer 3 is preferably in the range of 10 ⁇ m or more and 100 ⁇ m or less, and more preferably in the range of 20 ⁇ m or more and 40 ⁇ m or less.
  • the thickness of the pressure-sensitive adhesive layer 3 is less than 10 ⁇ m, the thickness of the silicone-based pressure-sensitive adhesive contained in the pressure-sensitive adhesive layer 3 becomes thin, so that the adhesive strength of the pressure-sensitive adhesive tape 1 tends to decrease.
  • the thickness of the pressure-sensitive adhesive layer 3 is thicker than 100 ⁇ m, cohesive failure of the pressure-sensitive adhesive layer 3 may easily occur.
  • the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1, there is a possibility that adhesive residue is likely to occur on the semiconductor chip or the like.
  • the vibration of the dicing is easily transmitted to the pressure-sensitive adhesive layer 3, and the vibration width becomes large.
  • the semiconductor element substrate may deviate from the reference position.
  • the fragmented semiconductor chips may be chipped (chipping), or that the size of each semiconductor chip may deviate.
  • a base is formed between the base material 2 and the adhesive layer 3 according to the manufacturing conditions of the adhesive tape 1 and the usage conditions of the adhesive tape 1 after production.
  • An anchor coat layer suitable for the type of the material 2 may be provided, or a surface treatment such as a corona treatment may be applied. This makes it possible to improve the adhesion between the base material 2 and the pressure-sensitive adhesive layer 3.
  • the surface of the base material 2 (the surface opposite to the surface facing the pressure-sensitive adhesive layer 3) may be subjected to a surface treatment such as a peelability improving treatment.
  • the treatment agent used for the surface treatment of the base material 2 is not particularly limited, but for example, a long-chain alkyl vinyl monomer polymer, a fluoroalkyl vinyl monomer polymer, a polyvinyl alcohol carbamate, an aminoalkyd resin and the like.
  • Non-silicone-based release treatment agent and the like can be used. Examples of such a non-silicone-based peeling agent include Peroyl (registered trademark) 1050 and Peroyl 1200 manufactured by Lion Specialty Chemicals Co., Ltd.
  • a release liner may be provided on the surface of the pressure-sensitive adhesive layer 3 (the surface opposite to the surface facing the base material 2), if necessary.
  • a film such as paper, polyethylene, polypropylene, polyethylene terephthalate, etc., which has been subjected to a peeling treatment for enhancing the releasability from the silicone-based pressure-sensitive adhesive contained in the pressure-sensitive adhesive layer 3 can be used.
  • the material used for the peeling treatment of the peeling liner is not particularly limited, and for example, a material such as fluoroalkyl-modified silicone, a long-chain alkylvinyl monomer polymer, or an aminoalkyd-based resin can be used.
  • the overall thickness of the adhesive tape 1 having the structure as described above is preferably in the range of 20 ⁇ m or more and 200 ⁇ m or less.
  • the thickness of the adhesive tape 1 is less than 20 ⁇ m, when the adhesive tape 1 is used for dicing a semiconductor element substrate or the like, it may be difficult to peel off the formed semiconductor chip or the like from the adhesive tape 1. ..
  • the thickness of the adhesive tape 1 exceeds 200 ⁇ m, when the adhesive tape 1 is attached to the semiconductor element substrate, it becomes difficult for the adhesive tape 1 to follow the unevenness formed on the attachment surface of the semiconductor element substrate. In this case, the adhesive area between the adhesive tape 1 and the semiconductor element substrate or the like becomes small, and the semiconductor chip or the like may easily scatter during dicing.
  • the adhesive tape 1 When producing the adhesive tape 1, first, components such as the above-mentioned silicone-based pressure-sensitive adhesive, cross-linking agent, and photosensitive platinum (Pt) catalyst are dissolved in a general-purpose organic solvent such as toluene or ethyl acetate to prepare the pressure-sensitive adhesive. Get the solution. Subsequently, this pressure-sensitive adhesive solution is applied to the surface of the base material 2 which has undergone surface treatment or formation of an anchor coat layer, if necessary, so as to have a predetermined thickness using a comma coater or the like. Next, the base material 2 coated with the pressure-sensitive adhesive solution is heated in a drying furnace to dry the pressure-sensitive adhesive solution and form the pressure-sensitive adhesive layer 3.
  • a general-purpose organic solvent such as toluene or ethyl acetate
  • an anchor coat layer if necessary, so as to have a predetermined thickness using a comma coater or the like.
  • the heating / drying conditions for example, the conditions disclosed in Japanese Patent Application Laid-Open No. 2012-107125 can be referred to.
  • the temperature is gradually raised at a temperature of 40 to 90 ° C. in the first half zone portion of the drying furnace to perform initial drying.
  • heat drying may be performed for 1 to 5 minutes in a temperature range of 120 to 200 ° C., and the roll-shaped raw material may be wound up.
  • the adhesive tape 1 of the present embodiment is used for dicing a semiconductor material that is a source of a semiconductor chip in a process of manufacturing a semiconductor chip having a semiconductor element such as an LED (Light Emitting Diode) or a power semiconductor.
  • a semiconductor element such as an LED (Light Emitting Diode) or a power semiconductor.
  • the adhesive tape 1 is a semiconductor chip formed by dicing a semiconductor element substrate in which a plurality of semiconductor elements such as LED elements and power semiconductor elements are formed on a substrate made of resin, ceramic, or the like. Used to obtain.
  • a seal is used as an example of a coating material so as to cover the semiconductor element.
  • a stop resin may be provided.
  • the adhesive tape 1 of the present embodiment can be preferably used by dicing a semiconductor device substrate provided with a sealing resin.
  • the following method is conventionally known. First, an adhesive tape for dicing is attached from the substrate side of the semiconductor element substrate, and the semiconductor element substrate is cut from the side where the semiconductor element is formed by a dicer or the like. Then, each semiconductor chip formed by cutting is peeled off from the adhesive tape to obtain a plurality of semiconductor chips.
  • epoxy resins having excellent electrical characteristics and heat resistance have been conventionally used, but epoxy resins are used for high-power LEDs and power semiconductors. If this is the case, there is a problem that the color is easily discolored when used for a short-wavelength LED, or depending on the usage environment of the semiconductor chip.
  • silicone resins are often used as sealing resins for semiconductor elements such as LEDs and power semiconductors because discoloration due to heat or light is less likely to occur compared to epoxy resins. More specifically, a silicone resin containing both or one of a methyl group and a phenyl group as a functional group, that is, a silicone resin containing a methyl group, a silicone resin containing a phenyl group, and both a methyl group and a phenyl group. In many cases, the contained silicone resin is used.
  • the sealing resin for the semiconductor element, discoloration of the sealing resin due to heat or light can be suppressed. Further, the silicone resin has a high light transmittance of 88% or more (wavelength 400 to 800 nm), and the refractive index can be adjusted in the range of 1.41 or more and 1.57 or less. Therefore, when the semiconductor element is an LED, the synchrotron radiation from the LED can be efficiently taken out of the package by using a silicone resin having a higher refractive index as the sealing resin.
  • the refractive index of the encapsulant can be made higher than that in the case of using a silicone resin containing a methyl group. The efficiency of emitted light can be improved.
  • the silicone resin containing a methyl group is not particularly limited, but for example, KER-2300, KER-2460, KER-2500N, KER-2600, KER-2700, KER- of Shin-Etsu Chemical Co., Ltd. 2900, X-32-2528 (all trade names), IVS4312, IVS4312, XE14-C2042, IVS4542, IVS4546, IVS4622, IVS4632, IVS4742, IVS4752, IVSG3445, IVSG0810, IVSG5778, XE13 manufactured by Momentive Performance Materials.
  • the silicone resin containing a methyl group and a phenyl group is not particularly limited, and examples thereof include KER-6075, KER-6150, and KER-6020 (trade names) manufactured by Shin-Etsu Chemical Co., Ltd. Can be mentioned.
  • the silicone resin containing a phenyl group is not particularly limited, but for example, KER-6110, KER-6000, KER-6200, ASP-1111, ASP-1060, ASP-1120 manufactured by Shin-Etsu Chemical Co., Ltd.
  • an adhesive tape for dicing used for cutting a semiconductor element for example, an adhesive tape in which the adhesive layer is made of an acrylic resin-based adhesive is used.
  • an adhesive tape in which the adhesive layer is made of an acrylic resin-based adhesive is used.
  • the sealing resin and the adhesive tape are obtained. If the adhesive strength of the semiconductor chip is insufficient, problems such as scattering of semiconductor chips during dicing may occur.
  • the above-mentioned silicone resin has a property of higher releasability as compared with, for example, an epoxy resin conventionally used as a sealing resin. Therefore, for example, when an adhesive tape whose adhesive layer is an acrylic resin-based adhesive is attached to a semiconductor element substrate using a silicone resin as a sealing resin, it adheres to the silicone resin which is the sealing resin. Adhesive strength with the tape tends to be small. As a result, problems such as scattering of semiconductor chips are more likely to occur during dicing of the semiconductor element substrate.
  • the adhesive layer 3 contains a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed in an appropriate ratio.
  • a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed in an appropriate ratio.
  • the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3 contains a photosensitive platinum (Pt) catalyst and a cross-linking agent together with the above-mentioned silicone-based resin, so that the silicone-based resin is irradiated with light such as ultraviolet rays.
  • the photosensitive platinum (Pt) catalyst is activated, and the silicon atom-bonded alkenyl group of the silicone gum (Galk ) in the silicone-based resin and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent for the silicone-based resin.
  • the cross-linking reaction (addition reaction) between the adhesive is promoted and the cross-linking density is increased, the cohesive force of the adhesive becomes larger than that before irradiation with light such as ultraviolet rays.
  • the tack force of the pressure-sensitive adhesive layer 3 is appropriately reduced, and the fracture mode in the holding force test is "interfacial peeling" or “does not fall” in the holding force test.
  • 2 (a) to 2 (e) are views showing a method of manufacturing a semiconductor chip using the adhesive tape 1 of the present embodiment.
  • a case where a semiconductor chip having an LED element as a semiconductor element is manufactured by using the adhesive tape 1 will be described as an example.
  • the method described below is an example of a method of using the adhesive tape 1 and a method of manufacturing a semiconductor chip using the adhesive tape 1, and is not limited to the following methods.
  • a plurality of semiconductor elements 102 are mounted on a substrate 101 made of, for example, a resin material or ceramic, to manufacture a semiconductor element substrate 100.
  • the semiconductor element 102 is, for example, an LED element, and although not shown, the semiconductor element 102 is configured by stacking a plurality of semiconductor layers including, for example, a light emitting layer that emits light when energized, and an electrode is formed on the upper portion. ..
  • a plurality of semiconductor elements formed on the substrate 101 of the semiconductor element substrate 100 are sealed with a sealing resin 103 made of a silicone-based resin (sealing step).
  • the plurality of semiconductor elements 102 are collectively sealed with the sealing resin 103, but the individual semiconductor elements 102 may be individually sealed with the sealing resin 103.
  • the adhesive tape 1 and the semiconductor element substrate 100 are bonded together so that the adhesive layer 3 of the adhesive tape 1 faces the sealing resin 103 of the semiconductor element substrate 100 ( Pasting process).
  • the semiconductor element substrate 100 is cut by a dicer or the like along the planned cutting line X in a state where the adhesive tape 1 and the semiconductor element substrate 100 are bonded together. (Cutting process).
  • the semiconductor element substrate 100 to which the adhesive tape 1 is attached is cut from the substrate 101 side.
  • a so-called full cut is performed in which the semiconductor element substrate 100 is completely cut in the thickness direction.
  • the adhesive tape 1 attached to the semiconductor element substrate 100 is irradiated with ultraviolet light from the base material 2 side (irradiation step).
  • the base material 2 is made of a material that transmits light such as ultraviolet rays. Therefore, by irradiating the adhesive tape 1 with light such as ultraviolet rays from the base material 2 side, the pressure-sensitive adhesive layer 3 is irradiated with light such as ultraviolet rays through the base material 2.
  • the pressure-sensitive adhesive layer 3 since the pressure-sensitive adhesive layer 3 has a light-sensitive platinum (Pt) catalyst, the pressure-sensitive adhesive layer 3 is irradiated with light such as ultraviolet rays to obtain a light-sensitive platinum (Pt) catalyst. Is activated, and the addition reaction between the silicone-based resin containing the silicon atom-bonded alkenyl group in the pressure-sensitive adhesive layer 3 and the cross-linking agent is promoted. As a result, the crosslink density in the pressure-sensitive adhesive layer 3, that is, the cohesive force increases, and the tack force of the pressure-sensitive adhesive layer 3 decreases, as compared with before irradiating with light such as ultraviolet rays.
  • Pt light-sensitive platinum
  • the semiconductor chip 200 formed by cutting the semiconductor element substrate 100 is peeled off (picked up) from the adhesive tape 1, and as shown in FIG. 2E, the semiconductor chip is separated into individual pieces. 200 can be obtained (peeling step).
  • the adhesive tape 1 of the present embodiment is configured such that the adhesive layer 3 contains a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed in an appropriate ratio.
  • the adhesive force and the tack force of the adhesive tape 1 with respect to the semiconductor element substrate 100 can be kept good.
  • a silicone resin having high releasability is often used as the sealing resin 103 for sealing the semiconductor element 102.
  • the adhesive tape 1 of the present embodiment has a good adhesive force and a tack force with respect to the sealing resin 103 made of a silicone resin by having the above-mentioned structure. As a result, the adhesive tape 1 of the present embodiment can suppress the scattering of the semiconductor chip 200 when used for dicing the semiconductor element substrate 100.
  • the pressure-sensitive adhesive composition containing the silicone-based resin constituting the pressure-sensitive adhesive layer 3 of the pressure-sensitive adhesive tape 1 of the present embodiment has good adhesive strength with the sealing resin 103 as described above, while being separated. It has a high type property. That is, the adhesive tape 1 of the present embodiment is a photosensitive platinum that promotes an addition reaction between a silicone-based resin containing a silicon atom-bonded alkenyl group in the adhesive layer 3 and a cross-linking agent by irradiation with light such as ultraviolet rays. Contains (Pt) catalyst.
  • the pressure-sensitive adhesive layer 3 is irradiated with light such as ultraviolet rays via the base material 2, so that the light-sensitive platinum (Pt) catalyst is activated and the pressure-sensitive adhesive layer 3 is formed.
  • the cross-linking density in the pressure-sensitive adhesive layer 3 is increased, that is, the cohesive force is increased as compared with before irradiation with light such as ultraviolet rays. , The tacking force of the pressure-sensitive adhesive layer 3 can be reduced.
  • the peeling step when the semiconductor chip 200 obtained by dicing the semiconductor element substrate 100 is peeled (picked up) from the adhesive tape 1, the generation of so-called adhesive residue on the semiconductor chip 200 is suppressed. can do. In addition, good pick-up performance when peeling the semiconductor chip 200 from the adhesive tape 1 can be realized.
  • the method for obtaining an individualized semiconductor chip by attaching an adhesive tape 1 to a semiconductor element substrate on which a plurality of semiconductor elements are formed from the sealing resin side and performing dicing is not limited to this.
  • the adhesive tape 1 of the present embodiment is, for example, in the manufacture of a chip scale package LED, in which a plurality of LED elements are diced from a semiconductor material coated with a phosphor as an example of a coating material, and the chip scale is individualized. It may be used to obtain a package LED.
  • the phosphor is a member in which the fluorescent material is dispersed in a resin material, ceramic, or the like.
  • the chip scale package LEDs that have been separated during dicing tend to scatter easily.
  • the adhesive tape 1 of the present embodiment having the above-described configuration, it is possible to maintain good adhesive force between the phosphor and the adhesive layer 3, and the chip scale package is individualized. It is possible to suppress the scattering of LEDs.
  • the adhesive layer 3 is irradiated with light such as ultraviolet rays to reduce the tacking force, so that the chip scale package LED separated from the adhesive tape 1 can be easily peeled off and the peeled chip scale is peeled off. It is possible to suppress the generation of adhesive residue on the package LED.
  • silicone-based resins (a) to (h) are used as the main components of the pressure-sensitive adhesive composition, and the following silicon atom-bonded hydrogen is used as the cross-linking agent.
  • Organopolysiloxanes (organohydrogenpolysiloxanes) (m) and (n) having an atom (SiH) were used.
  • the silicone-based resins (a) to (c) are all a mixture of a silicone gum (Galk ) containing a silicon atom-bonded alkenyl group and a silicone resin (R), and the mixing ratio thereof and the silicon atom-bonded alkenyl group are contained. The amounts are different from each other.
  • a silicone gum (Galk ) a dimethylvinylsiloxy group-blocking dimethylsiloxane / methylvinylsiloxane copolymer having a weight average molecular weight (Mw) of about 500,000 at both ends of the molecular chain was used, and for the silicone resin (R).
  • Organopolysiloxane (MQ resin) having R 2 3 SiO 0.5 unit (M unit) and SiO 2 unit (Q unit) having a weight average molecular weight (Mw) of about 5,000 was used.
  • silicone resin (d) and (e) are both alone of a silicone gum containing silicon-bonded alkenyl groups (G alk), mutually different silicon atom-bonded alkenyl group content.
  • a dimethylsiloxane / methylhexenylsiloxane copolymer having a weight average molecular weight (Mw) of about 300,000 at both ends of the molecular chain and dimethylhexenylsiloxy group-sealed is used, and the silicone-based resin (d) is silicone-based.
  • silicone gum (Galk ) of the resin (e) a dimethylvinylsiloxy group-blocked dimethylsiloxane polymer having a weight average molecular weight (Mw) of about 200,000 at both ends of the molecular chain was used.
  • the silicone-based resins (f) and (g) are a mixture of a silicone gum (G 0 ) and a silicone resin (R), both of which do not contain a silicon atom-bonded alkenyl group, and the mixing ratios are different from each other.
  • MQ resin Organopolysiloxane having 0.5 units of SiO (M units) and 2 units of SiO (Q units) was used.
  • the silicone-based resin (h) is a single substance of the silicone resin (R), and the silicone resin (R) has a weight average molecular weight (Mw) of about 5,000 in 0.5 units of R 2 3 SiO (R).
  • Mw weight average molecular weight
  • MQ resin Organopolysiloxane having 2 units of SiO (M unit) and 2 units of SiO (Q unit) was used.
  • the alkenyl group content of the silicone resin used above and the SiH group content of the cross-linking agent were quantified by measuring a 1 H-NMR (nuclear magnetic resonance) spectrum at 500 MHz. Specifically, the non-volatile components of the silicone-based resin, was sufficiently dissolved in deuterated chloroform containing dimethylsulfoxide as the internal standard sample, using a JEOL Ltd. NMR apparatus "JNM ⁇ ECA500" (product name) 1 The H-NMR (Nuclear Magnetic Resonance) spectrum was measured.
  • the resonance signal area (integral value) of the dimethyl sulfoxide of the internal standard sample and the resonance signal area (integral value) of the alkenyl group in the measurement spectrum were obtained, and from the ratio, the alkenyl group per 1 g (solid content) of the silicone resin was used. The content was calculated.
  • the SiH group content of the cross-linking agent the 1 H-NMR spectrum was measured in the same manner, and the resonance signal area (integrated value) of the dimethyl sulfoxide of the internal standard sample in the measurement spectrum and the resonance signal area of the SiH group (integrated value) The integrated value) was obtained, and the content of SiH groups per 1 g (solid content) of the cross-linking agent was calculated from the ratio.
  • the cross-linking agent is internally added to the silicone resin from the beginning, the contents of the alkenyl group and the SiH group may be calculated at the same time from the 1 H-NMR spectrum.
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (a)” and the “silicone gum (G alk ) of the silicone resin (d)". ..
  • the total mass of the silicone resin (R) is the amount of the silicone resin (R) of the silicone resin (a).
  • cross-linking agent (C1) obtained by mixing the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 8.82 / 91.18 is diluted with toluene.
  • the mixture was stirred to prepare a cross-linking agent (C1) solution (solid content concentration: 20% by mass).
  • This cross-linking agent (C1) had a SiH group content of 4.0 ⁇ 10 -3 mol / g.
  • this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 ⁇ m.
  • the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 20 ⁇ m after drying.
  • a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3.
  • an adhesive tape 1 having a total thickness of 58 ⁇ m after drying was obtained.
  • Example 2 ⁇ Preparation of silicone resin solution> The mass ratio (b) / (d) / (h) of the silicone-based resin (b), the silicone-based resin (d), and the silicone-based resin (h) is 97.30 / 0.95 / 1.75.
  • the silicone-based resin (S2) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S2) solution (solid content concentration: 30% by mass).
  • This silicone-based resin (S2) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 35.0 / 65.0, and has an alkenyl group content of 3. It was 6 ⁇ 10 -6 mol / g.
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (b)” and the “silicone gum (G alk ) of the silicone resin (d)". ..
  • the total mass of the silicone resin (R) is the total amount of the “silicone resin (R) of the silicone resin (b)” and the “silicone resin (R) of the silicone resin (h)".
  • cross-linking agent (C2) which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 2.83 / 97.17, is diluted with toluene.
  • the mixture was stirred to prepare a cross-linking agent (C2) solution (solid content concentration: 20% by mass).
  • This cross-linking agent (C2) had a SiH group content of 2.9 ⁇ 10 -3 mol / g.
  • the silicone resin (S2) solution was 333.00 parts by mass (100 parts by mass in terms of solid content), whereas the cross-linking agent (C2) solution was 3.30 parts by mass (0.66 parts by mass in terms of solid content, SiH).
  • 5.20 parts by mass (solid) of a solution obtained by diluting the photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC with toluene to a solid content concentration of 15% by mass. 0.78 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
  • this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 12 ⁇ m.
  • the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 10 ⁇ m after drying.
  • a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3.
  • an adhesive tape 1 having a total thickness of 22 ⁇ m after drying was obtained.
  • Example 3 ⁇ Preparation of silicone resin solution> The mass ratio (c) / (d) / (h) of the silicone-based resin (c), the silicone-based resin (d), and the silicone-based resin (h) is 92.66 / 3.63 / 3.71.
  • the silicone-based resin (S3) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S3) solution (solid content concentration: 30% by mass).
  • This silicone-based resin (S3) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 50.0 / 50.0, and has an alkenyl group content of 9. It was .6 ⁇ 10 -6 mol / g.
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (c)” and the “silicone gum (G alk ) of the silicone resin (d)". ..
  • the total mass of the silicone resin (R) is the total amount of the silicone resin (R) of the silicone resin (c) and the silicone resin (R) of the silicone resin (h).
  • cross-linking agent (C3) which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 10.43 / 89.57, is diluted with toluene.
  • the mixture was stirred to prepare a cross-linking agent (C3) solution (solid content concentration: 20% by mass).
  • This cross-linking agent (C3) had a SiH group content of 4.2 ⁇ 10 -3 mol / g.
  • the silicone resin (S3) solution was 333.00 parts by mass (100 parts by mass in terms of solid content), whereas the cross-linking agent (C3) solution was 3.45 parts by mass (0.69 parts by mass in terms of solid content, SiH).
  • a solution of the photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC diluted with toluene to a solid content concentration of 15% by mass was 4.93 parts by mass (solid). 0.74 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
  • this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 50 ⁇ m.
  • the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 40 ⁇ m after drying.
  • a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3.
  • an adhesive tape 1 having a total thickness of 90 ⁇ m after drying was obtained.
  • Example 4 ⁇ Preparation of silicone resin solution>
  • the silicone-based resin (S4) which is a mixture of the silicone-based resin (a) and the silicone-based resin (d) so that the mass ratio (a) / (d) is 98.08 / 1.92, is diluted with toluene.
  • the mixture was stirred to prepare a silicone resin (S4) solution (solid content concentration: 30% by mass).
  • This silicone-based resin (S4) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 41.2 / 58.8, and has an alkenyl group content of 5. It was .8 ⁇ 10 -6 mol / g.
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (a)” and the “silicone gum (G alk ) of the silicone resin (d)". ..
  • the total mass of the silicone resin (R) is the amount of the silicone resin (R) of the silicone resin (a).
  • cross-linking agent (C4) which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 10.43 / 89.57, is diluted with toluene.
  • the mixture was stirred to prepare a cross-linking agent (C4) solution (solid content concentration: 20% by mass).
  • This cross-linking agent (C4) had a SiH group content of 4.2 ⁇ 10 -3 mol / g.
  • this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 ⁇ m.
  • the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 20 ⁇ m after drying.
  • a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3.
  • an adhesive tape 1 having a total thickness of 58 ⁇ m after drying was obtained.
  • the cross-linking agent (C5) solution was prepared as follows, and in the preparation of the pressure-sensitive adhesive solution, the cross-linking agent was changed from the cross-linking agent (C4) solution to the cross-linking agent (C5) solution, and the blending amount of the cross-linking agent (C5) solution was changed.
  • Adhesive tape 1 was obtained.
  • cross-linking agent (C5) which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 2.28 / 97.72, is diluted with toluene and stirred.
  • a cross-linking agent (C5) solution solid content concentration 20% by mass was prepared.
  • This cross-linking agent (C5) had a SiH group content of 2.8 ⁇ 10 -3 mol / g.
  • An adhesive tape 1 having a total thickness of 58 ⁇ m after drying was obtained in the same manner as in Example 4 except that the value was changed to 0.29 parts by mass in terms of minutes.
  • cross-linking agent (C6) which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 5.50 / 94.50, is diluted with toluene and stirred.
  • a cross-linking agent (C6) solution solid content concentration 20% by mass was prepared.
  • This cross-linking agent (C6) had a SiH group content of 3.4 ⁇ 10 -3 mol / g.
  • Example 7 After drying in the same manner as in Example 6 except that the blending amount of the photosensitive platinum (Pt) catalyst solution was changed to 19.60 parts by mass (2.94 parts by mass in terms of solid content) in the preparation of the pressure-sensitive adhesive solution. An adhesive tape 1 having a total thickness of 58 ⁇ m was obtained.
  • the mass ratio (a) / (d) / (f) of the silicone-based resin (a), the silicone-based resin (d), and the silicone-based resin (f) is 81.99 / 1.61 / 16.40.
  • the silicone-based resin (S5) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S5) solution (solid content concentration: 30% by mass).
  • This silicone-based resin (S5) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 49.2 / 50.8, and has an alkenyl group content of 5. It was 3 ⁇ 10 -6 mol / g.
  • the total mass of the silicone gum (G) is "silicone gum (G alk ) of the silicone resin (a)", “silicone gum (G alk ) of the silicone resin (d)", and “silicone resin (G alk)”.
  • Silicone gum (G 0 ) is the total amount.
  • the total mass of the silicone resin (R) is the total amount of the “silicone resin (R) of the silicone resin (a)” and the “silicone resin (R) of the silicone resin (f)”.
  • the total mass of the silicone gum (G) is "silicone gum (G alk ) of the silicone resin (a)", “silicone gum (G alk ) of the silicone resin (d)", and “silicone resin (G alk)”.
  • Silicone gum (G 0 ) is the total amount.
  • the total mass of the silicone resin (R) is that of "silicone resin (R) of silicone resin (a)", “silicone resin (R) of silicone resin (f)” and “silicone resin (h)”. It is the total amount with "silicone resin (R)".
  • the cross-linking agent (C7) which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 1.15 / 98.85, is diluted with toluene.
  • the mixture was stirred to prepare a cross-linking agent (C7) solution (solid content concentration: 20% by mass).
  • This cross-linking agent (C7) had a SiH group content of 2.6 ⁇ 10 -3 mol / g.
  • this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 ⁇ m.
  • the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 30 ⁇ m after drying.
  • a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3.
  • an adhesive tape 1 having a total thickness of 68 ⁇ m after drying was obtained.
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (c)” and the “silicone gum (G alk ) of the silicone resin (d)". ..
  • the total mass of the silicone resin (R) is the total amount of the “silicone resin (R) of the silicone resin (c)” and the “silicone resin (R) of the silicone resin (f)".
  • cross-linking agent (C8) obtained by mixing the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 1.44 / 98.56 is diluted with toluene.
  • the mixture was stirred to prepare a cross-linking agent (C8) solution (solid content concentration: 20% by mass).
  • This cross-linking agent (C8) had a SiH group content of 2.7 ⁇ 10 -3 mol / g.
  • this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 ⁇ m.
  • the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 30 ⁇ m after drying.
  • a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3.
  • an adhesive tape 1 having a total thickness of 68 ⁇ m after drying was obtained.
  • Example 1 Prepare the silicone resin (S8) solution as follows, change the silicone resin from the silicone resin (S4) solution to the silicone resin (S8) solution in the preparation of the adhesive solution, and add the cross-linking agent. Instead, an adhesive tape 1 having a total thickness of 73 ⁇ m after drying was obtained in the same manner as in Example 4 except that the thickness of the pressure-sensitive adhesive layer 3 after drying was 35 ⁇ m.
  • the silicone resin (S8) which is a mixture of the silicone resin (a) and the silicone resin (e) so that the mass ratio (a) / (e) is 99.75 / 0.25, is diluted with toluene.
  • the mixture was stirred to prepare a silicone resin (S8) solution (solid content concentration: 30% by mass).
  • This silicone-based resin (S8) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 40.1 / 59.9, and has an alkenyl group content of 8. It was 7 ⁇ 10 -6 mol / g.
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (a)” and the “silicone gum (G alk ) of the silicone resin (e)”. ..
  • the total mass of the silicone resin (R) is the amount of the silicone resin (R) of the silicone resin (a).
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (d)" and the “silicone gum (G 0 ) of the silicone resin (f)". ..
  • the total mass of the silicone resin (R) is the total amount of the “silicone resin (R) of the silicone resin (f)” and the “silicone resin (R) of the silicone resin (h)".
  • the cross-linking agent (C9) which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 0.58 / 99.42, is diluted with toluene.
  • the mixture was stirred to prepare a cross-linking agent solution (solid content concentration: 20% by mass).
  • This cross-linking agent (C9) had a SiH group content of 2.5 ⁇ 10 -3 mol / g.
  • this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 ⁇ m.
  • the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 30 ⁇ m after drying.
  • a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3.
  • an adhesive tape 1 having a total thickness of 68 ⁇ m after drying was obtained.
  • silicone resin (S10) which is a mixture of the silicone resin (d) and the silicone resin (g) so that the mass ratio (d) / (g) is 5.56 / 94.44, is diluted with toluene.
  • the mixture was stirred to prepare a silicone resin (S10) solution (solid content concentration: 30% by mass).
  • This silicone-based resin (S10) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 62.2 / 37.8, and has an alkenyl group content of 1. It was 1 ⁇ 10 -5 mol / g.
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (d)" and the “silicone gum (G 0 ) of the silicone resin (g)". ..
  • the total mass of the silicone resin (R) is the amount of the silicone resin (R) of the silicone resin (g).
  • cross-linking agent (C10) which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 14.88 / 85.12, is diluted with toluene.
  • the mixture was stirred to prepare a cross-linking agent (C10) solution (solid content concentration: 20% by mass).
  • This cross-linking agent (C10) had a SiH group content of 5.0 ⁇ 10 -3 mol / g.
  • this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 ⁇ m.
  • the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 40 ⁇ m after drying.
  • a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3.
  • an adhesive tape 1 having a total thickness of 78 ⁇ m after drying was obtained.
  • a silicone resin (S11) solution was prepared as follows, and in the preparation of the pressure-sensitive adhesive solution, the blending amount of the photosensitive platinum (Pt) catalyst solution was 5.07 parts by mass (0.76 parts by mass in terms of solid content).
  • the pressure-sensitive adhesive tape 1 having a total thickness of 58 ⁇ m after drying was obtained in the same manner as in Example 2 except that the thickness of the pressure-sensitive adhesive layer 3 after drying was changed to 20 ⁇ m.
  • the mass ratio (b) / (d) / (h) of the silicone-based resin (b), the silicone-based resin (d), and the silicone-based resin (h) is 91.76 / 0.90 / 7.34.
  • the silicone-based resin (S11) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S11) solution (solid content concentration: 30% by mass).
  • This silicone-based resin (S11) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 33.0 / 67.0, and has an alkenyl group content of 3. It was 4 ⁇ 10 -6 mol / g.
  • the total mass of the silicone gum (G) is the total amount of the “silicone gum (G alk ) of the silicone resin (b)” and the “silicone gum (G alk ) of the silicone resin (d)". ..
  • the total mass of the silicone resin (R) is the total amount of the “silicone resin (R) of the silicone resin (b)” and the “silicone resin (R) of the silicone resin (h)".
  • Tables 1 to 3 show the layer structure and the composition of the pressure-sensitive adhesive layer 3 in the pressure-sensitive adhesive tapes 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5.
  • Adhesive strength test (before UV irradiation) Adhesive Tapes 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5 have adhesive strength against BA-SUS in accordance with the method described in the adhesive tape / adhesive sheet test method (JIS Z 0237 (2009)). A test (peeling adhesive strength test) was performed.
  • the adhesive tape 1 from which the release liner has been peeled off is attached to a stainless steel plate (SUS304) having a surface roughness (Ra) of 50 ⁇ 25 nm treated with bright annealing (BA), and a roller having a mass of 2000 g is attached to a roller having a mass of 5 mm / s. It was reciprocated once at a speed and crimped. Then, after leaving it to stand for 20 to 40 minutes, it was peeled off from the stainless steel plate at a speed of 5 mm / s in the 180 ° direction using a tensile tester, and the adhesive strength to the polished SUS plate was measured.
  • SUS304 stainless steel plate having a surface roughness (Ra) of 50 ⁇ 25 nm treated with bright annealing (BA)
  • Ra roller having a mass of 2000 g is attached to a roller having a mass of 5 mm / s. It was reciprocated once at a speed and crimped. Then, after leaving
  • the adhesive strength test was performed on the adhesive tape 1 before it was irradiated with ultraviolet rays (UV). Further, as a result of the adhesive strength test, considering the fixing force when the adhesive tape 1 is used for dicing a semiconductor material, it is preferably 2.4 N / 10 mm or more, and a semiconductor chip or the like individualized by dicing or the like. From the viewpoint of pick-up property, it is preferably 5.5 N / 10 mm or less. More preferably, it is 2.7 N / 10 mm or more and 4.1 N / 10 mm or less.
  • Ball tack test (2-1) Initial (before UV irradiation) Ball tack measurement Adhesive tape / adhesive tape 1 prepared in Examples 1 to 10 and Comparative Examples 1 to 5 before UV irradiation. The ball tack test was performed according to the method described in the sheet test method (JIS Z 0237 (2009)).
  • the UV irradiation was performed by using a high-pressure mercury lamp, adjusting the ultraviolet rays having a wavelength of 365 nm to 1200 mJ / cm 2 in integrated light intensity. Although was similarly measured for the ball tack when the cumulative amount of light with 3000 mJ / cm 2, the difference between the case where the cumulative amount of light with 1200 mJ / cm 2 was observed, here, the integrated light quantity of 1200 mJ / It was evaluated as cm 2.
  • the ball tack (ball No.) after UV irradiation is lower than that of the initial ball tack (ball No.), considering the pick-up property of the semiconductor chip, etc., which has been separated by dicing. preferable. That is, when the value of the ball number before UV irradiation is BN0 and the value of the ball number after UV irradiation is BN1, the relationship of BN0> BN1 is preferable. This relationship means that the cross-linking reaction of the pressure-sensitive adhesive layer 3 was promoted by UV irradiation, and the cohesive force was increased as compared with that before UV irradiation.
  • the adhesive tape 1 was held under the condition of 33% RH, and the elapsed time (falling time (minutes)) until the adhesive tape 1 was peeled off from the stainless steel plate and dropped was measured. Further, the fracture mode when the adhesive tape 1 was peeled off from the stainless steel plate (whether the fracture mode between the adhesive layer 3 and the stainless steel plate was interfacial peeling or cohesive fracture) was observed. The drop time in the holding force test was measured up to 2880 minutes. Further, as a result of the holding force test shown in Tables 4 to 6 described later, the drop time (minutes) and the breaking mode of the adhesive tape 1 are shown.
  • FIG. 3 is a schematic view showing the relationship between the crosslink density of the silicone-based resin in the pressure-sensitive adhesive layer 3 and the result (falling time) of the holding force test of the pressure-sensitive adhesive tape 1.
  • the breaking mode of the adhesive tape 1 with respect to the stainless steel plate by the holding force test is changed to [Aggregation of the adhesive layer 3]. It changes in the order of [break (fall)] ⁇ [hold (do not fall)] ⁇ [intersection peeling (fall) between the adhesive layer 3 and the stainless steel plate].
  • the holding force (falling time) of the adhesive tape 1 increases as the cross-linking density of the silicone-based resin in the adhesive layer 3 increases. To rise.
  • the holding force (falling time) of the adhesive tape 1 increases as the cross-linking density of the silicone-based resin in the adhesive layer 3 increases. descend. This is because the cohesive force of the adhesive layer 3 increases as the cross-linking density of the silicone-based resin increases, the adhesive force of the adhesive tape 1 decreases, and as a result, the adhesive tape easily peels off from the stainless steel plate and falls off. It is presumed that this is the reason.
  • At least the destruction mode after UV irradiation is preferably retention or interfacial peeling, and at least the destruction mode after UV irradiation is more preferably interfacial peeling, and the initial (before UV irradiation) and It is more preferable that both destruction modes after UV irradiation are interfacial peeling.
  • the drop time is the initial (before UV irradiation) when the adhesive tape 1 is used for dicing the semiconductor material.
  • the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1, the adhesive tape 1 is irradiated with UV to leave adhesive residue on the semiconductor chip or the like. It is less likely to occur.
  • the adhesive tape 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5 was subjected to an adhesive residue test on a silicone resin.
  • agent A and agent B of a silicone resin containing a methyl group (KER-2500N (trade name) manufactured by Shin-Etsu Chemical Co., Ltd.), which is a silicone resin for LED devices, are mixed at a mixing ratio of 1: 1 to prepare a mixed solution.
  • This mixed solution was applied to a stainless steel plate and heated and cured under the conditions of 100 ° C. ⁇ 1 hour and further 150 ° C. ⁇ 2 hours to prepare a silicone test piece A.
  • the A agent and the B agent of a silicone resin containing a phenyl group (KER-6110 (trade name) manufactured by Shin-Etsu Chemical Co., Ltd.), which is a silicone resin for LED devices, are mixed at a mixing ratio of 3: 7.
  • a mixed solution was prepared. This mixed solution was applied to a stainless steel plate and heated and cured under the conditions of 100 ° C. ⁇ 2 hours and further 150 ° C. ⁇ 5 hours to prepare a silicone test piece B.
  • the release liner of the adhesive tape 1 was peeled off, the adhesive layer 3 was attached to the silicone test pieces A and B, respectively, and a roller having a mass of 2000 g was reciprocated once at a speed of 5 mm / s and crimped.
  • UV is irradiated from the base material 2 side of the adhesive tape 1 in the same manner as described in the measurement of ball tack after UV irradiation, and then left in an environment of a temperature of 40 ° C. and a humidity of 90% RH for 120 hours. did.
  • the adhesive tape 1 was peeled off at a speed of 800 mm / s to 1200 mm / s in the 90 ° direction with respect to the silicone test pieces A and B, and the adhesive residue on the silicone test pieces A and B was visually confirmed. ..
  • Adhesive Residual Test Against Epoxy Resin The adhesive tape 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5 was subjected to an adhesive residue test on an epoxy resin.
  • the agent layer 3 was attached, and a roller having a mass of 2000 g was reciprocated once at a speed of 5 mm / s and pressure-bonded.
  • UV is irradiated from the base material 2 side of the adhesive tape 1 in the same manner as described in the measurement of ball tack after UV irradiation, and then left in an environment of a temperature of 40 ° C. and a humidity of 90% RH for 120 hours. did. Then, at room temperature, the adhesive tape 1 was peeled off from the epoxy test piece in the 90 ° direction at a speed of 800 mm / s to 1200 mm / s, and the adhesive residue on the epoxy test piece was visually confirmed.
  • the anti-silicone resin adhesive residue test and the anti-epoxy resin adhesive residue test were evaluated according to the following criteria.
  • the evaluation of A or B was accepted.
  • Adhesive residue is seen in the range D: Adhesive residue is seen in the range of 5% or more per unit area of the test piece, or glue residue is seen at the edge part of the test piece.
  • the adhesive tape 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5 was subjected to a dicing test. Specifically, first, an epoxy resin for molding (CEL-400ZHF40-W75G (trade name) manufactured by Hitachi Kasei Co., Ltd.) is placed in a mold, a sealing pressure of 50 kgf / cm 2 (491 N / cm 2 ), and a sealing material. A disk-shaped (diameter 200 mm (8 inches)) dicing test piece was prepared by heating and curing under the conditions of a thickness of 0.3 mm and a heating temperature of 150 ° C. ⁇ 300 seconds.
  • CEL-400ZHF40-W75G trade name
  • a disk-shaped (diameter 200 mm (8 inches)) dicing test piece was prepared by heating and curing under the conditions of a thickness of 0.3 mm and a heating temperature of 150 ° C. ⁇ 300 seconds.
  • the adhesive layer 3 of the adhesive tape 1 from which the release liner was peeled off was attached to the dicing ring, and after cutting off the portion protruding from the ring, a fluorine-based release film (SS1A (trade name) manufactured by Nippa Corporation), It was bonded to a thickness of 75 ⁇ m).
  • a roller having a mass of 2000 g was reciprocated to crimp the adhesive tape 1 and the ring portion.
  • the fluorine-based release film was peeled off, and the dicing test piece was attached to the pressure-sensitive adhesive layer 3 at the center of the ring and pressure-bonded.
  • a dicing test piece was cut into a 10 mm ⁇ 10 mm chip together with the adhesive tape 1 with a dicing blade manufactured by Disco Corporation. .. At this time, the number of scattered chips was measured and the fixing force in the dicing test was evaluated. Subsequently, the adhesive tape 1 attached to the chip pieced into pieces of 10 mm ⁇ 10 mm was irradiated with UV in the same conditions as described in the measurement of ball tack after UV irradiation.
  • the individualized chips were picked up from the adhesive tape 1, and the presence or absence of adhesive residue on the chip was visually confirmed to evaluate the adhesive residue in the dicing test.
  • the number of chips that failed to be picked up was measured to evaluate the pick-up property in the dicing test.
  • the fixing force in the dicing test was evaluated according to the following criteria.
  • the evaluation of A or B was accepted.
  • the adhesive residue in the dicing test was evaluated according to the following criteria. The evaluation of A was passed. A: No adhesive residue is seen on the tip D: Adhesive residue is seen on the tip, or adhesive threading is seen on the side of the tip.
  • the pick-up property in the dicing test was evaluated according to the following criteria. The evaluation of A or B was accepted. A: 0 out of 100 chips failed to pick up B: 1 out of 100 chips failed to pick up C: 2 out of 100 chips failed to pick up D: failed to pick up 3 or more out of 100 chips
  • Test Results Tables 4 to 6 show the evaluation results for the adhesive tape 1 of Examples 1 to 10 and Comparative Examples 1 to 5.
  • the adhesive of Examples 1 to 8 in which the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is in the range of 3.0 ⁇ 10 -6 mol / g or more and 1.0 ⁇ 10 -5 mol / g or less.
  • the tape 1 has adhesives of Examples 9 and 10, wherein the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is 1.9 ⁇ 10 -6 mol / g and 2.5 ⁇ 10 -6 mol / g, respectively.
  • the evaluation results were generally better in the silicone resin adhesive residue test and the epoxy resin adhesive residue test.
  • the adhesive tape 1 of Examples 1 to 10 is useful as an adhesive tape for dicing of a semiconductor material, more specifically, an adhesive tape for dicing which is attached from the sealing resin side of the semiconductor element substrate and used for dicing. It was confirmed that.
  • the adhesive tapes 1 of Comparative Examples 1 to 5 in which the pressure-sensitive adhesive layer 3 does not satisfy the requirements of the present invention are subjected to a silicone resin adhesive residue test, an epoxy resin adhesive residue test, and dicing. In the tests (fixing force, adhesive residue and pick-up property), it was confirmed that any of the test results was inferior to that of Examples 1 to 10.
  • the stage before UV irradiation that is, the pressure-sensitive adhesive layer 3 is used as a base.
  • the heating / drying step for coating on the material 2 the addition reaction of the silicon atom-bonded alkenyl group of the silicone-based resin and the SiH group of the cross-linking agent in the pressure-sensitive adhesive layer 3 has already proceeded by the platinum (Pt) catalyst.
  • the fixing force of the dicing test piece was a little low because it was crosslinked and hardened and became too hard, and a little more chips were scattered during the diving test.
  • the pressure-sensitive adhesive layer 3 does not contain a photosensitive platinum (Pt) catalyst, the cohesive force does not increase even when UV irradiation is applied, and the results of the ball tack test and the holding power test change before and after UV irradiation. However, since the cohesive force of the pressure-sensitive adhesive layer 3 was high, no adhesive residue was observed in the silicone resin adhesive residue test and the epoxy resin adhesive residue test. Also, in the dicing test, no adhesive residue was found on the chips that did not scatter.
  • Pt photosensitive platinum
  • a ball tack test and a ball tack test are performed before and after UV irradiation. No change was observed in the results of the holding power test, the effect of increasing the cohesive power of the pressure-sensitive adhesive layer 3 by UV irradiation was insufficient, and the cohesive power itself was small. Therefore, a large amount of adhesive residue was observed in the silicone resin adhesive residue test and the epoxy resin adhesive residue test. Also, in the dicing test, the pick-up property of the chip of the dicing test piece was inferior, and adhesive residue was observed on the chip.
  • the ratio of the silicone gum (G) in the adhesive layer 3 is large, and in the dicing test, the vibration of the dicing is easily transmitted to the adhesive layer 3, the vibration width becomes large, and the pieces are separated. A chip was found in the semiconductor chip.
  • the adhesive strength was low, the fixing force of the dicing test piece was low, and many chips were scattered during dicing.
  • the content of the silicon atom-bonded alkenyl group in the silicone-based resin in the pressure-sensitive adhesive layer 3 exceeds the upper limit value of the present embodiment, when the pressure-sensitive adhesive tape 1 is subjected to the test, it is applied to another pressure-sensitive adhesive tape 1. In comparison, the release liner was difficult to separate from the adhesive layer 3 and the workability was poor. Since the effect of increasing the cohesive force of the pressure-sensitive adhesive layer 3 by UV irradiation was sufficient, no adhesive residue was observed in the silicone resin adhesive residue test and the epoxy resin adhesive residue test. Also, in the dicing test, no adhesive residue was found on the chips that did not scatter.
  • the pressure-sensitive adhesive layer The ratio of the silicone resin (R) having no silicon atom-bonded alkenyl group in 3 is large, and the effect of increasing the cohesive force of the pressure-sensitive adhesive layer 3 by UV irradiation cannot be said to be sufficient.
  • the epoxy resin adhesive residue test a slightly large amount of adhesive residue was observed, which was considered to be caused by the uncrosslinked component of the silicone resin (R).
  • the pick-up property of the chip of the dicing test piece was inferior, and a large amount of adhesive residue was observed on the chip.
  • Adhesive tape 1 ... Adhesive tape, 2 ... Base material, 3 ... Adhesive layer, 100 ... Semiconductor element substrate, 101 ... Substrate, 102 ... Semiconductor element, 103 ... Encapsulating resin, 200 ... Semiconductor chip

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Abstract

An adhesive tape for dicing comprising a base material and an adhesive layer. The adhesive layer is formed from an adhesive composition containing a silicone resin in which a silicone gum (G) and a silicone resin (R) are mixed, an organopolysiloxane that has at least two or more silicon-atom-bonded hydrogen atoms per molecule and serves as a crosslinking agent, and a photosensitive platinum (Pt) catalyst. The mixture ratio of the silicone gum (G) and silicone resin (R) is within the range from 35.0/65.0 to 50.0/50.0. The silicone gum (G) includes a silicone gum (Galk) formed from an organopolysiloxane containing silicon-atom-bonded alkenyl groups, and the silicon-atom-bonded alkenyl group content is within the range from 1.8×10-6 mol/g to 1.0×10-5 mol/g (inclusive).

Description

ダイシング用粘着テープおよび半導体チップの製造方法Manufacturing method of adhesive tape for dicing and semiconductor chip
 本発明は、半導体チップの材料となる半導体材料のダイシングに用いられるダイシング用粘着テープ、およびダイシング用粘着テープを使用した半導体チップの製造方法に関する。 The present invention relates to an adhesive tape for dicing used for dicing a semiconductor material used as a material for a semiconductor chip, and a method for manufacturing a semiconductor chip using the adhesive tape for dicing.
 従来、LED(Light Emitting Diode)等を有する半導体チップを作製するために使用されるダイシング用粘着テープとして、アクリル系樹脂からなる接着剤層を有する粘着テープが知られている(特許文献1参照)。
 また、LED等を有する半導体チップを作製するために使用されるダイシング用粘着テープとして、シリコーン系樹脂からなる粘着剤層を有する粘着テープが知られている(特許文献2、特許文献3参照)。
 さらに、ダイシング用粘着テープを使用して半導体チップを作製する方法としては、基板上に複数の半導体素子が形成された半導体素子基板の基板側に粘着テープを貼り付け、ダイサーにより半導体素子基板を切断する方法が知られている(特許文献4参照)。
Conventionally, as an adhesive tape for dicing used for manufacturing a semiconductor chip having an LED (Light Emitting Diode) or the like, an adhesive tape having an adhesive layer made of an acrylic resin is known (see Patent Document 1). ..
Further, as an adhesive tape for dicing used for producing a semiconductor chip having an LED or the like, an adhesive tape having an adhesive layer made of a silicone-based resin is known (see Patent Documents 2 and 3).
Further, as a method of manufacturing a semiconductor chip using an adhesive tape for dicing, an adhesive tape is attached to the substrate side of a semiconductor element substrate in which a plurality of semiconductor elements are formed on the substrate, and the semiconductor element substrate is cut by a dicer. A method is known (see Patent Document 4).
特開2013-38408号公報Japanese Unexamined Patent Publication No. 2013-388408 特開2015-050216号公報Japanese Unexamined Patent Publication No. 2015-05216 特開2016-122812号公報Japanese Unexamined Patent Publication No. 2016-122812 特開2005-93503号公報Japanese Unexamined Patent Publication No. 2005-93503
 ところで、近年、ダイシングにより個片化された半導体チップを作製する方法として、複数の半導体素子が封止樹脂や蛍光体等の被覆材に被覆された半導体材料に粘着テープを貼り付けてダイシングを行う技術、所謂、ウエハーレベルCSP(チップ・スケール・パッケージ)プロセスに対応した技術が提案されている。
 このように、半導体素子が被覆材に被覆された半導体材料に粘着テープを貼り付ける場合、粘着テープにおける粘着剤層の構成や被覆材の素材等によっては、粘着力が不足して、ダイシングにより個片化された半導体チップが飛散する場合がある。また、半導体チップの飛散を抑制するために粘着剤層のボールタックや粘着力を高く設計すると、得られた半導体チップを粘着テープから剥離した際に、粘着剤が半導体チップに付着したまま残存する所謂糊残りが生じる場合がある。
By the way, in recent years, as a method for producing a semiconductor chip individualized by dicing, an adhesive tape is attached to a semiconductor material in which a plurality of semiconductor elements are coated with a coating material such as a sealing resin or a phosphor, and dicing is performed. Technologies corresponding to so-called wafer level CSP (chip scale package) processes have been proposed.
In this way, when the adhesive tape is attached to the semiconductor material in which the semiconductor element is coated with the coating material, the adhesive strength is insufficient depending on the composition of the adhesive layer in the adhesive tape, the material of the coating material, etc. The fragmented semiconductor chip may scatter. Further, if the ball tack and adhesive strength of the adhesive layer are designed to be high in order to suppress the scattering of the semiconductor chip, when the obtained semiconductor chip is peeled from the adhesive tape, the adhesive remains attached to the semiconductor chip. So-called adhesive residue may occur.
 本発明は、被覆材で被覆された複数の半導体素子を有する半導体材料に対して良好な粘着力およびタック力を有するとともに、ダイシングにより個片化された半導体チップを剥離した場合に半導体チップに対する糊残りが抑制されたダイシング用粘着テープ、およびこれを用いた半導体チップの製造方法を提供することを目的とする。 The present invention has good adhesive force and tack force to a semiconductor material having a plurality of semiconductor elements coated with a coating material, and glue to the semiconductor chip when the semiconductor chip separated by dicing is peeled off. It is an object of the present invention to provide an adhesive tape for dicing in which the remainder is suppressed, and a method for manufacturing a semiconductor chip using the adhesive tape.
 本発明者らは、かかる目的のもと、ダイシング用粘着テープの粘着剤層について鋭意検討した結果、粘着剤層を、少なくとも(1)ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンから成るシリコーンガムを含むシリコーン系樹脂と、(2)ケイ素原子結合水素原子(SiH基)を有する架橋剤と、を含む特定の樹脂組成物に対して、さらに(3)光感応白金(Pt)触媒を添加した粘着剤組成物から構成し、シリコーン系樹脂におけるシリコーンガムとシリコーンレジンとの混合比率、ならびにシリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量を所定の範囲とすれば、被覆材で被覆された複数の半導体素子を有する半導体材料に対して良好な粘着力を有するとともに、ダイシングにより個片化された半導体チップを剥離した場合に半導体チップに対する糊残りが抑制されることを見出し、本発明をなすに至った。
 すなわち、ダイシング用粘着テープの粘着剤層を、シリコーンガムとシリコーンレジンとが所定の比率で混合され、且つ所定量のケイ素原子結合アルケニル基を有するシリコーン系樹脂に対して、架橋剤と光感応白金(Pt)触媒とを添加した粘着組成物から構成することで、以下の効果を奏することを見出した。まず、被覆材で被覆された複数の半導体素子を有する半導体材料を複数の半導体チップに分割する際には、粘着剤層がシリコーンガムとシリコーンレジンが適切な比率で混合されたシリコーン系樹脂を含む粘着剤組成物により構成されることで、当該比率がもたらす良好なタック力および粘着力により、ダイシング時に個片化された半導体チップが飛散することが抑制されることを見出した。またその一方で、ダイシングにより個片化された半導体チップをダイシング用粘着テープから剥離する際には、紫外線等の光を粘着剤層に照射することで、粘着剤組成物中の光感応白金(Pt)触媒が活性化され、シリコーン系樹脂中のシリコーンガムが有するケイ素原子結合アルケニル基と架橋剤が有するケイ素原子結合水素原子(SiH基)との間の架橋反応(付加反応)が促進され、架橋密度が高くなるので、粘着剤組成物の凝集力が光照射前と比較して大きくなる。この結果、粘着剤層のタック力が適切に低下し、さらに保持力試験における破壊モードが「界面剥離」あるいは保持力試験において「落下しない」ものとなる。これにより、半導体チップのダイシング用粘着テープからのピックアップ性が良好となり、また半導体チップに対する糊残りが抑制されることを見出した。
For this purpose, the present inventors have diligently studied the pressure-sensitive adhesive layer of the adhesive tape for dicing, and as a result, the pressure-sensitive adhesive layer is a silicone gum composed of at least (1) an organopolysiloxane containing a silicon atom-bonded alkenyl group. (3) A photosensitive platinum (Pt) catalyst was further added to a specific resin composition containing a silicone-based resin containing (2) a cross-linking agent having a silicon atom-bonded hydrogen atom (SiH group). It was composed of a pressure-sensitive adhesive composition, and was coated with a coating material if the mixing ratio of the silicone gum and the silicone resin in the silicone-based resin and the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin were within a predetermined range. The present invention has been made by finding that it has good adhesive strength to a semiconductor material having a plurality of semiconductor elements and that adhesive residue on the semiconductor chip is suppressed when the individualized semiconductor chip is peeled off by dying. It came to.
That is, in the pressure-sensitive adhesive layer of the adhesive tape for dying, a cross-linking agent and a light-sensitive platinum are used for a silicone-based resin in which silicone gum and silicone resin are mixed in a predetermined ratio and have a predetermined amount of silicon atom-bonded alkenyl groups. It has been found that the following effects can be obtained by composing the pressure-sensitive adhesive composition to which a (Pt) catalyst is added. First, when a semiconductor material having a plurality of semiconductor elements coated with a coating material is divided into a plurality of semiconductor chips, the pressure-sensitive adhesive layer contains a silicone-based resin in which silicone gum and silicone resin are mixed in an appropriate ratio. It has been found that, by being composed of the pressure-sensitive adhesive composition, the good tacking force and the adhesive force provided by the ratio suppress the scattering of the semiconductor chips that have been separated during dicing. On the other hand, when the semiconductor chip individualized by dying is peeled off from the adhesive tape for dying, the pressure-sensitive adhesive layer is irradiated with light such as ultraviolet rays, so that the light-sensitive platinum in the pressure-sensitive adhesive composition ( The Pt) catalyst is activated, and the cross-linking reaction (addition reaction) between the silicon atom-bonded alkenyl group of the silicone gum in the silicone-based resin and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent is promoted. Since the crosslink density is high, the cohesive force of the pressure-sensitive adhesive composition is large as compared with that before light irradiation. As a result, the tack force of the pressure-sensitive adhesive layer is appropriately reduced, and the fracture mode in the holding force test is "interfacial peeling" or "does not fall" in the holding force test. As a result, it has been found that the pick-up property of the semiconductor chip from the adhesive tape for dicing is improved, and the adhesive residue on the semiconductor chip is suppressed.
 本発明のダイシング用粘着テープは、基材と当該基材に積層される粘着剤層とを備え、被覆材で被覆された複数の半導体素子を有する半導体材料を、複数の半導体チップに分割する際に使用されるダイシング用粘着テープであって、前記粘着剤層は、シリコーンガム(G)とシリコーンレジン(R)とが混合されたシリコーン系樹脂、当該シリコーン系樹脂に対する架橋剤として1分子中に少なくとも2個以上のケイ素原子結合水素原子(SiH基)を有するオルガノポリシロキサン、および、光感応白金(Pt)触媒を含む粘着剤組成物からなり、前記シリコーン系樹脂全体におけるシリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が、質量比で35.0/65.0~50.0/50.0の範囲であり、前記シリコーンガム(G)が、ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)を含み、前記シリコーン系樹脂全体における前記ケイ素原子結合アルケニル基の含有量が、1.8×10-6mol/g以上1.0×10-5mol/g以下の範囲であることを特徴とするダイシング用粘着テープである。
 ここで、複数の前記半導体素子がシリコーン樹脂からなる前記被覆材により封止された前記半導体材料に対して、当該被覆材側から貼り付けられて使用されることを特徴とすることができる。
 また、前記粘着剤層は、前記シリコーン系樹脂全体における前記ケイ素原子結合アルケニル基の含有量が、3.0×10-6mol/g以上1.0×10-5mol/g以下の範囲であることを特徴とすることができる。
 また、前記粘着剤層は、前記粘着剤組成物に含まれる前記シリコーン系樹脂全体における前記ケイ素原子結合アルケニル基の含有量(総量)に対する、当該粘着剤組成物に含まれる前記架橋剤の前記ケイ素原子結合水素原子(SiH基)の含有量(総量)のモル比率(SiH基/ケイ素原子結合アルケニル基)が、2.0以上10.0以下の範囲であることを特徴とすることができる。
 また、前記粘着剤層は、前記粘着剤組成物における前記光感応白金(Pt)触媒の含有量が、前記シリコーン系樹脂全体の固形分100質量部に対し、固形分で0.10質量部以上3.00質量部以下の範囲であることを特徴とすることができる。
 また、JISZ0237(2009)に準拠した粘着特性において下記条件(a)~(c)の全てを満たすことを特徴とすることができる。
(a)BA-SUS試験板に対する光照射前の粘着力は、2.7N/10mm以上4.1N/10mm以下の範囲であることである。
(b)傾斜式ボールタック試験(傾斜角30°、温度23℃、相対湿度50%RH)におけるボールナンバーの値は、光照射前のボールナンバーの値をBN0、光照射後のボールナンバーの値をBN1とした場合に、BN0>BN1の関係であることである。
(c)光照射後の保持力試験(温度40℃、相対湿度33%RH、放置時間2880分)において、落下時の破壊現象は、前記粘着剤層とBA-SUS試験板との界面剥離であること、もしくは、当該保持力試験において落下しないことである。
The adhesive tape for dying of the present invention includes a base material and an adhesive layer laminated on the base material, and when a semiconductor material having a plurality of semiconductor elements coated with a coating material is divided into a plurality of semiconductor chips. The pressure-sensitive adhesive layer is a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed, and is contained in one molecule as a cross-linking agent for the silicone-based resin. It comprises an organopolysiloxane having at least two or more silicon atom-bonded hydrogen atoms (SiH groups) and a pressure-sensitive adhesive composition containing a photosensitive platinum (Pt) catalyst, and comprises a silicone gum (G) in the entire silicone-based resin. The mixing ratio ((G) / (R)) with the silicone resin (R) is in the range of 35.0 / 65.0 to 50.0 / 50.0 in terms of mass ratio, and the silicone gum (G) is said to be. , Silicone gum (Galk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group, and the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is 1.8 × 10 -6 mol / g. This is an adhesive tape for dying, which is characterized by having a range of 1.0 × 10 -5 mol / g or less.
Here, it can be characterized that a plurality of the semiconductor elements are attached to the semiconductor material sealed with the coating material made of a silicone resin from the coating material side and used.
Further, in the pressure-sensitive adhesive layer, the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is in the range of 3.0 × 10 -6 mol / g or more and 1.0 × 10 -5 mol / g or less. It can be characterized by being.
Further, the pressure-sensitive adhesive layer is the silicon of the cross-linking agent contained in the pressure-sensitive adhesive composition with respect to the content (total amount) of the silicon atom-bonded alkenyl groups in the entire silicone-based resin contained in the pressure-sensitive adhesive composition. It can be characterized in that the molar ratio (SiH group / silicon atom-bonded alkenyl group) of the content (total amount) of the atomic-bonded hydrogen atom (SiH group) is in the range of 2.0 or more and 10.0 or less.
Further, in the pressure-sensitive adhesive layer, the content of the photosensitive platinum (Pt) catalyst in the pressure-sensitive adhesive composition is 0.10 parts by mass or more in terms of solid content with respect to 100 parts by mass of solid content of the entire silicone-based resin. It can be characterized in that it is in the range of 3.00 parts by mass or less.
Further, it can be characterized in that all of the following conditions (a) to (c) are satisfied in the adhesive property conforming to JISZ0237 (2009).
(A) The adhesive strength of the BA-SUS test plate before light irradiation is in the range of 2.7 N / 10 mm or more and 4.1 N / 10 mm or less.
(B) The ball number values in the tilted ball tack test (tilt angle 30 °, temperature 23 ° C., relative humidity 50% RH) are the ball number value before light irradiation as BN0 and the ball number value after light irradiation. Is BN1, and the relationship is BN0> BN1.
(C) In the holding power test after light irradiation (temperature 40 ° C., relative humidity 33% RH, leaving time 2880 minutes), the fracture phenomenon at the time of dropping is the interface peeling between the adhesive layer and the BA-SUS test plate. There is, or it does not fall in the holding force test.
 また、他の観点から捉えると、本発明が適用される半導体チップの製造方法は、上記のダイシング用粘着テープを、シリコーン樹脂からなる封止樹脂で封止された複数の前記半導体素子が基板上に形成された半導体素子基板に対して、当該封止樹脂側から貼り付ける貼付工程と、前記ダイシング用粘着テープが貼り付けられた前記半導体素子基板を、複数の半導体チップに切断する切断工程と、前記半導体素子基板の前記ダイシング用粘着テープに光を照射する照射工程と、前記複数の半導体チップから、前記ダイシング用粘着テープを剥がす剥離工程とを含む半導体チップの製造方法である。 From another point of view, in the method for manufacturing a semiconductor chip to which the present invention is applied, a plurality of the semiconductor elements in which the above-mentioned adhesive tape for dicing is sealed with a sealing resin made of a silicone resin are mounted on a substrate. A sticking step of sticking the semiconductor element substrate formed in the above from the sealing resin side, and a cutting step of cutting the semiconductor device substrate to which the adhesive tape for dicing is stuck into a plurality of semiconductor chips. A method for manufacturing a semiconductor chip, which includes an irradiation step of irradiating the dicing adhesive tape of the semiconductor element substrate with light, and a peeling step of peeling the dicing adhesive tape from the plurality of semiconductor chips.
 本発明によれば、複数の半導体素子が被覆材に被覆された半導体材料に対して、光照射前の段階においては、良好な粘着力およびタック力を有するとともに、光照射後にダイシングにより個片化された半導体チップを剥離した場合に、半導体チップの良好なピックアップ性を有するとともに、半導体チップに対する糊残りが抑制されたダイシング用粘着テープ、およびこれを用いた半導体チップの製造方法を提供することができる。 According to the present invention, a semiconductor material in which a plurality of semiconductor elements are coated with a coating material has good adhesive force and tack force before light irradiation, and is individualized by dicing after light irradiation. It is possible to provide an adhesive tape for dicing, which has good pick-up property of the semiconductor chip when the semiconductor chip is peeled off and suppresses adhesive residue on the semiconductor chip, and a method for manufacturing the semiconductor chip using the adhesive tape. it can.
本実施の形態が適用されるダイシング用粘着テープの構成の一例を示した図である。It is a figure which showed an example of the structure of the adhesive tape for dicing to which this embodiment is applied. (a)~(e)は、本実施の形態の粘着テープを使用した半導体チップの製造方法を示した図である。(A) to (e) are diagrams showing a method of manufacturing a semiconductor chip using the adhesive tape of the present embodiment. 粘着剤層におけるシリコーン系樹脂の架橋密度と、粘着テープ1の保持力試験の結果(落下時間)との関係を示した模式図である。It is a schematic diagram which showed the relationship between the crosslink density of the silicone resin in the pressure-sensitive adhesive layer, and the result (drop time) of the holding force test of the pressure-sensitive adhesive tape 1.
 以下、添付図面を参照して本発明の実施の形態について詳細に説明する。
[粘着テープの構成]
 図1は、本実施の形態が適用されるダイシング用粘着テープ1(以下、単に粘着テープ1と称する)の構成の一例を示した図である。本実施の形態の粘着テープ1は、例えば、LED(Light Emitting Diode)やパワー半導体等の半導体素子を有する半導体チップの製造工程において、半導体チップの元となる半導体材料のダイシングに用いられる。
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[Structure of adhesive tape]
FIG. 1 is a diagram showing an example of a configuration of a dicing adhesive tape 1 (hereinafter, simply referred to as an adhesive tape 1) to which the present embodiment is applied. The adhesive tape 1 of the present embodiment is used for dicing a semiconductor material that is a source of a semiconductor chip in a process of manufacturing a semiconductor chip having a semiconductor element such as an LED (Light Emitting Diode) or a power semiconductor.
 図1に示すように、粘着テープ1は、基材2上に、粘着剤層3が積層された構成を有している。
 なお、図示は省略するが、粘着テープ1は、基材2と粘着剤層3との間に必要に応じて、基材2と粘着剤層3との密着性を高めるためのアンカーコート層を備えていてもよい。また、基材2の表面(粘着剤層3に対向する面とは反対側の面)に、表面処理が施されていてもよい。さらに、粘着剤層3の表面(基材2に対向する面とは反対側の面)に、剥離ライナーを備えていてもよい。
As shown in FIG. 1, the adhesive tape 1 has a structure in which the pressure-sensitive adhesive layer 3 is laminated on the base material 2.
Although not shown, the adhesive tape 1 has an anchor coat layer between the base material 2 and the pressure-sensitive adhesive layer 3 to improve the adhesion between the base material 2 and the pressure-sensitive adhesive layer 3, if necessary. You may have it. Further, the surface of the base material 2 (the surface opposite to the surface facing the pressure-sensitive adhesive layer 3) may be surface-treated. Further, a release liner may be provided on the surface of the pressure-sensitive adhesive layer 3 (the surface opposite to the surface facing the base material 2).
<基材>
 本実施の形態の基材2は、紫外線等の光を透過する材料により構成される。基材2の材料としては、紫外線等の光が透過可能であれば特に限定されるものではなく、例えば紫外線等の光が透過可能なプラスチック等を用いることができる。なお、ここで、紫外線等の光が透過可能とは、紫外線等の光の透過率が100%であることを意味するものではなく、少なくとも粘着剤層3に含まれる後述する光感応白金(Pt)触媒によりシリコーン系樹脂と架橋剤との付加反応を促進できる程度の光が透過できればよい。
<Base material>
The base material 2 of the present embodiment is made of a material that transmits light such as ultraviolet rays. The material of the base material 2 is not particularly limited as long as it can transmit light such as ultraviolet rays, and for example, a plastic or the like that can transmit light such as ultraviolet rays can be used. Here, the fact that light such as ultraviolet rays can be transmitted does not mean that the transmittance of light such as ultraviolet rays is 100%, and at least the light-sensitive platinum (Pt) contained in the pressure-sensitive adhesive layer 3 will be described later. ) It is sufficient that the catalyst can transmit light to the extent that the addition reaction between the silicone resin and the cross-linking agent can be promoted.
 基材2の材料として具体的には、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリフェニレンサルファイド、二軸延伸ポリプロピレン、脂肪族ポリイミド(透明性ポリイミド)、ポリシクロオレフィン、フッ素系樹脂、ポリオレフィン樹脂等の樹脂フィルムを用いることができる。また、用途に応じて基材2には、例えば、ポリエチレンテレフタレートとポリオレフィン樹脂フィルムとをラミネートした複合フィルム、およびこれらの複合フィルムをさらに樹脂フィルムとラミネートした複合フィルム、共押し出しで複層とした樹脂フィルム等を用いてもよい。
 この中でも、基材2としては、ポリエチレンテレフタレートを主成分とする材料を用いることが好ましい。
Specifically, as the material of the base material 2, resin films such as polyethylene terephthalate, polyethylene naphthalate, polyphenylene sulfide, biaxially stretched polypropylene, aliphatic polyimide (transparent polyimide), polycycloolefin, fluororesin, and polyolefin resin are used. Can be used. Further, depending on the application, the base material 2 includes, for example, a composite film obtained by laminating polyethylene terephthalate and a polyolefin resin film, a composite film obtained by further laminating these composite films with a resin film, and a resin formed into a multi-layer by coextrusion. A film or the like may be used.
Among these, as the base material 2, it is preferable to use a material containing polyethylene terephthalate as a main component.
<粘着剤層>
 本実施の形態の粘着剤層3は、シリコーンガム(G)とシリコーンレジン(R)とが混合されたシリコーン系樹脂、1分子中に少なくとも2個以上のケイ素原子結合水素原子(SiH基)を有するシリコーン系樹脂に対する架橋剤、および、光感応白金(Pt)触媒を含む粘着剤組成物により構成される。
 シリコーン系樹脂は、「ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)を含むシリコーンガム(G)」と、「オルガノポリシロキサンからなるシリコーンレジン(R)」とが所定の比率で配合された混合樹脂からなる。以下、粘着剤層3を構成する粘着剤組成物に含まれる各成分について順に説明する。
<Adhesive layer>
The pressure-sensitive adhesive layer 3 of the present embodiment contains at least two or more silicon atom-bonded hydrogen atoms (SiH groups) in one molecule of a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed. It is composed of a pressure-sensitive adhesive composition containing a cross-linking agent for a silicone-based resin and a photosensitive platinum (Pt) catalyst.
The silicone-based resin is defined as "a silicone gum (G ) containing a silicone gum (G alk ) made of an organopolysiloxane containing a silicon atom-bonded alkenyl group" and "a silicone resin (R) made of an organopolysiloxane". It consists of a mixed resin blended in the ratio of. Hereinafter, each component contained in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3 will be described in order.
(シリコーン系樹脂)
 本実施の形態のシリコーン系樹脂は、「ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)を含むシリコーンガム(G)」と、「オルガノポリシロキサンからなるシリコーンレジン(R)」とが、35.0/65.0~50.0/50.0の範囲となるように配合された混合樹脂からなる。すなわち、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が、質量比で35.0/65.0~50.0/50.0の範囲となるように配合された混合樹脂からなる。
 また、シリコーン系樹脂は、シリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量が1.8×10-6mol/g以上1.0×10-5mol/g以下の範囲となるように構成され、より好ましくは、3.0×10-6mol/g以上1.0×10-5mol/g以下の範囲となるように構成される。ここで「mol/g」は、「シリコーン系樹脂全体の固形分1gあたりの物質量」を意味する。
(Silicone resin)
The silicone-based resin of the present embodiment includes "silicone gum (G) containing silicone gum (G alk ) made of organopolysiloxane containing a silicon atom-bonded alkenyl group" and "silicone resin (R) made of organopolysiloxane". ) ”Is composed of a mixed resin blended so as to be in the range of 35.0 / 65.0 to 50.0 / 50.0. That is, the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is in the range of 35.0 / 65.0 to 50.0 / 50.0 in terms of mass ratio. It consists of a mixed resin formulated as described above.
Further, the silicone-based resin is configured such that the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is in the range of 1.8 × 10 -6 mol / g or more and 1.0 × 10 -5 mol / g or less. It is more preferably configured so as to have a range of 3.0 × 10 -6 mol / g or more and 1.0 × 10 -5 mol / g or less. Here, "mol / g" means "amount of substance per 1 g of solid content of the entire silicone-based resin".
 シリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量が1.8×10-6mol/g未満であると、粘着テープ1に紫外線等の光を照射した際に、シリコーンガムが有するケイ素原子結合アルケニル基と架橋剤が有するケイ素原子結合水素原子(SiH基)との間の架橋反応(付加反応)による架橋密度の向上が不十分となり、粘着剤が硬化し難く、凝集力が向上しにくくなる。この場合、所望のタック力低下や保持力試験における破壊モードが得られず、粘着テープ1を半導体素子基板等のダイシングに使用した後、得られた半導体チップ等を粘着テープ1から剥離する際に、個片化された半導体チップのピックアップ性が悪くなるおそれや、半導体チップ等に糊残りが生じやすくなるおそれがある。
 一方、シリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量が1.0×10-5mol/gを超えると、粘着テープ1において、例えばフロロアルキル変性シリコーンで離型処理された剥離ライナーを設けた場合に、粘着剤層3に対する剥離ライナーの剥離力が大きくなるおそれがある。また、粘着テープ1の光に対する保存安定性が悪くなるおそれがある。
When the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is less than 1.8 × 10 -6 mol / g, the silicon atom bond possessed by the silicone gum when the adhesive tape 1 is irradiated with light such as ultraviolet rays. The improvement of the cross-linking density by the cross-linking reaction (addition reaction) between the alkenyl group and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent becomes insufficient, the adhesive is hard to cure, and the cohesive force is hard to improve. .. In this case, the desired reduction in tack force and the breaking mode in the holding force test cannot be obtained, and after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1. , There is a risk that the pickability of the individualized semiconductor chip will deteriorate, and there is a risk that adhesive residue will easily occur on the semiconductor chip or the like.
On the other hand, when the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin exceeds 1.0 × 10 -5 mol / g, the adhesive tape 1 is provided with a release liner which has been demolded with, for example, fluoroalkyl-modified silicone. In that case, the peeling force of the peeling liner with respect to the pressure-sensitive adhesive layer 3 may increase. In addition, the storage stability of the adhesive tape 1 with respect to light may deteriorate.
 シリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量は、シリコーン系樹脂の不揮発成分に対して、1H-NMR(核磁気共鳴)スペクトル測定を行い、アルケニル基の共鳴シグナル面積(積分値)を求めることにより算出することができる。詳細は後述する。 For the content of silicon atom-bonded alkenyl groups in the entire silicone-based resin, 1 H-NMR (nuclear magnetic resonance) spectrum measurement was performed on the non-volatile components of the silicone-based resin, and the resonance signal area (integrated value) of the alkenyl groups was determined. It can be calculated by obtaining it. Details will be described later.
 なお、本実施の形態のシリコーン系樹脂は、「シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))」および「ケイ素原子結合アルケニル基の含有量」が上記の範囲であれば、ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンから成るシリコーンガム(G0)を含んでいてもよい。すなわち、シリコーンガム(G)は、「ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)」の単独物あるいはそれらの2種以上の混合物であってもよいし、「ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)」と「ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンからなるシリコーンガム(G0)」の混合物あるいはそれらの2種以上の混合物であってもよい。 The silicone-based resin of the present embodiment has "mixing ratio of silicone gum (G) and silicone resin (R) ((G) / (R))" and "content of silicon atom-bonded alkenyl group". Within the above range, a silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atom-bonded alkenyl group may be contained. That is, the silicone gum (G) may be a single substance of "silicone gum (G alk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group" or a mixture of two or more thereof, or "silicon". A mixture of "silicone gum (G alk ) made of organopolysiloxane containing an atomic bond alkenyl group " and "silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atomic bond alkenyl group" or two or more of them. It may be a mixture.
 以下、シリコーン系樹脂に含まれる、「ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンから成るシリコーンガム(Galk)」、「ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンから成るシリコーンガム(G0)」と、「ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンから成るシリコーンレジン(R)」についてさらに詳しく説明する。
 なお、以下の説明において、ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンから成るシリコーンガム(Galk)を、ケイ素原子結合アルケニル基を含有するシリコーンガム(Galk)、または、単にシリコーンガム(Galk)と表記する場合がある。同様に、ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンから成るシリコーンガム(G0)を、ケイ素原子結合アルケニル基を含有しないシリコーンガム(G0)、または、単にシリコーンガム(G0)と表記する場合がある。さらに、オルガノポリシロキサンから成るシリコーンレジン(R)を、単にシリコーンレジン(R)と表記する場合がある。
Hereinafter, "silicone gum composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group (G alk )" and "silicone gum composed of an organopolysiloxane containing no silicon atom-bonded alkenyl group (G 0)" contained in a silicone-based resin ) ”And“ Silicone resin (R) composed of an organopolysiloxane containing no silicon atom-bonded alkenyl group ”will be described in more detail.
In the following description, the silicone gum (G alk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group is referred to as a silicone gum (G alk ) containing a silicon atom-bonded alkenyl group, or simply a silicone gum (G). It may be written as alk). Similarly, a silicone gum (G 0 ) composed of an organopolysiloxane containing no silicon atom-bonded alkenyl group is referred to as a silicone gum (G 0 ) containing no silicon atom-bonded alkenyl group, or simply a silicone gum (G 0 ). May be done. Further, the silicone resin (R) composed of organopolysiloxane may be simply referred to as silicone resin (R).
(ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk))
 本実施の形態におけるケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)は、一般的に付加反応型シリコーン系樹脂として使用されるもの、すなわち、平均して1分子中に少なくとも2個のケイ素原子結合アルケニル基を含有するものであればよく、特に限定されるものではない。
 具体的には、シリコーンガム(Galk)としては、ケイ素原子結合アルケニル基の含有量が1.0×10-6mol/g以上1.0×10-1mol/g以下の範囲であるものを使用することができる。本実施の形態では、粘着剤層3の粘着特性の制御、あるいは市販品を使用する場合の入手のし易さの観点から、ケイ素原子結合アルケニル基の含有量が1.7×10-6mol/g以上1.0×10-2mol/g以下の範囲であるものを使用することが好ましい。このシリコーンガム(Galk)は、上述したシリコーンガム(G)とシリコーンレジン(R)とが混合されたシリコーン系樹脂全体におけるアルケニル基の含有量が1.8×10-6mol/g以上1.0×10-5mol/g以下の範囲となるように、1種を単独で用いてもよいし、2種以上を併用してもよい。
(Silicone gum (G alk ) composed of organopolysiloxane containing a silicon atom-bonded alkenyl group)
The silicone gum (Galk ) made of an organopolysiloxane containing a silicon atom-bonded alkenyl group in the present embodiment is generally used as an addition reaction type silicone resin, that is, in one molecule on average. It is not particularly limited as long as it contains at least two silicon atom-bonded alkenyl groups.
Specifically, as the silicone gum (G alk), those content of silicon-bonded alkenyl groups is in the range below 1.0 × 10 -6 mol / g or more 1.0 × 10 -1 mol / g Can be used. In the present embodiment, the content of the silicon atom-bonded alkenyl group is 1.7 × 10 -6 mol from the viewpoint of controlling the adhesive properties of the pressure-sensitive adhesive layer 3 or making it easily available when a commercially available product is used. It is preferable to use one having a range of / g or more and 1.0 × 10 −2 mol / g or less. This silicone gum (G alk ) has an alkenyl group content of 1.8 × 10 -6 mol / g or more in the entire silicone-based resin in which the above-mentioned silicone gum (G) and silicone resin (R) are mixed 1 One type may be used alone or two or more types may be used in combination so as to have a range of 0.0 × 10 -5 mol / g or less.
 シリコーンガム(Galk)を構成するケイ素原子結合アルケニル基を含有するオルガノポリシロキサンの分子構造としては、例えば、主鎖部分がジオルガノシロキサン単位の繰り返しからなる直鎖状構造、当該分子構造の一部に分枝鎖を含んだ構造、分岐鎖状構造、または環状体構造が挙げられる。中でも、紫外線等の光の照射後の粘着剤の機械的強度および物性等の点から、直鎖状構造のオルガノポリシロキサンが好ましい。 The molecular structure of the organopolysiloxane containing the silicon atom-bonded alkenyl group constituting the silicone gum ( Galk ) is, for example, a linear structure in which the main chain portion is a repetition of diorganosiloxane units, and one of the molecular structures. Examples thereof include a structure containing a branched chain, a branched chain structure, and an annular structure. Of these, an organopolysiloxane having a linear structure is preferable from the viewpoint of mechanical strength and physical properties of the pressure-sensitive adhesive after irradiation with light such as ultraviolet rays.
 ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)は、オイル状又は生ゴム状のいずれであってもよいが、生ゴム状であることが好ましい。オイル状である場合、オルガノポリシロキサンからなるシリコーンガム(Galk)の粘度は、25℃において、1,000mPa・s以上が好ましい。粘度が1,000mPa・s未満では、紫外線等の光照射前後の粘着剤が所望の粘着特性を発現できないおそれや、粘着剤層3と基材2との密着性が劣るおそれがある。生ゴム状である場合、オルガノポリシロキサンからなるシリコーンガム(Galk)を30質量%の濃度となるようにトルエンで溶解した場合の粘度は、25℃において100,000mPa・s以下が好ましい。粘度が100,000mPa・sを超えると、粘着剤組成物を調製する際の撹拌が困難になるおそれがある。なお、オルガノポリシロキサンからなるシリコーンガム(Galk)の粘度はB型回転粘度計(BM形ローター使用、以下同じ)を用いて測定することができる。 The silicone gum (Galk ) made of an organopolysiloxane containing a silicon atom-bonded alkenyl group may be in the form of oil or raw rubber, but is preferably in the form of raw rubber. If it is oily, viscosity of the silicone gum (G alk) consisting of organopolysiloxane at 25 ° C., or higher 1,000 mPa · s is preferable. If the viscosity is less than 1,000 mPa · s, the pressure-sensitive adhesive before and after irradiation with light such as ultraviolet rays may not exhibit the desired pressure-sensitive adhesive properties, or the adhesion between the pressure-sensitive adhesive layer 3 and the base material 2 may be inferior. In the case of raw rubber, the viscosity of silicone gum ( Galk ) made of organopolysiloxane when dissolved in toluene so as to have a concentration of 30% by mass is preferably 100,000 mPa · s or less at 25 ° C. If the viscosity exceeds 100,000 mPa · s, it may be difficult to stir when preparing the pressure-sensitive adhesive composition. The viscosity of the silicone gum ( Galk ) made of organopolysiloxane can be measured using a B-type rotational viscometer (using a BM type rotor, the same applies hereinafter).
 ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)は、例えば、下記一般式(1)または一般式(2)で示すものが挙げられるが、これらに限定されるものではない。 Examples of the silicone gum (Galk ) made of an organopolysiloxane containing a silicon atom-bonded alkenyl group include those represented by the following general formula (1) or general formula (2), but are not limited thereto. Absent.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 ここで、上記一般式(1)、一般式(2)において、R1は、互いに独立に、脂肪族不飽和結合を有さない1価炭化水素基であり、Xはアルケニル基含有有機基である。aは0~3の整数であり、mは0以上の整数であり、nは100以上の整数であり、但しaとmは同時に0にならず、aが0の場合に限り、mは2以上の整数である。m+nは、上記オルガノポリシロキサンからなるシリコーンガム(Galk)の25℃における粘度が1,000mPa・s以上となる値である。 Here, in the general formulas (1) and (2), R 1 is a monovalent hydrocarbon group independently of each other and does not have an aliphatic unsaturated bond, and X is an alkenyl group-containing organic group. is there. a is an integer of 0 to 3, m is an integer of 0 or more, n is an integer of 100 or more, where a and m do not become 0 at the same time, and m is 2 only when a is 0. It is the above integer. m + n is a value at which the viscosity becomes 1,000 mPa · s or higher at 25 ° C. of the silicone gum (G alk) consisting of the organopolysiloxane.
 R1としては、炭素数1~10、好ましくは炭素数1~7の、脂肪族不飽和結合を有さない1価炭化水素基が好ましい。例えば、メチル基、エチル基、プロピル基、及びブチル基などのアルキル基;シクロヘキシル基等のシクロアルキル基;及びフェニル基、及びトリル基等のアリール基等が挙げられ、特に、メチル基又はフェニル基が好ましい。 As R 1 , a monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 7 carbon atoms and having no aliphatic unsaturated bond is preferable. Examples thereof include alkyl groups such as methyl group, ethyl group, propyl group and butyl group; cycloalkyl group such as cyclohexyl group; and aryl group such as phenyl group and tolyl group, and in particular, methyl group or phenyl group. Is preferable.
 Xとしては、炭素数2~10のアルケニル基含有有機基が好ましい。例えば、ビニル基、アリル基、ヘキセニル基、オクテニル基、アクリロイルプロピル基、アクリロイルメチル基、メタクリロイルプロピル基、アクリロキシプロピル基、アクリロキシメチル基、メタクリロキシプロピル基、メタクリロキシメチル基、シクロヘキセニルエチル基、及びビニルオキシプロピル基等が挙げられる。中でも、ビニル基、アリル基等の低級アルケニル基が好ましく、工業的観点から、特にはビニル基が好ましい。アルケニル基の結合位置は特に限定されず、分子鎖末端、分子鎖側鎖又は分子鎖末端と分子鎖側鎖両方でもよい。 As X, an alkenyl group-containing organic group having 2 to 10 carbon atoms is preferable. For example, vinyl group, allyl group, hexenyl group, octenyl group, acryloylpropyl group, acryloylmethyl group, methacryloylpropyl group, acryloxypropyl group, acryloxymethyl group, methaloxypropyl group, methaloxymethyl group, cyclohexenylethyl group. , And vinyloxypropyl group and the like. Among them, a lower alkenyl group such as a vinyl group and an allyl group is preferable, and a vinyl group is particularly preferable from an industrial point of view. The bonding position of the alkenyl group is not particularly limited, and may be a molecular chain end, a molecular chain side chain, or both a molecular chain end and a molecular chain side chain.
 アルケニル基の数は、シリコーン系粘着剤に含まれるオルガノポリシロキサンからなるシリコーンレジン(R)の含有量、架橋剤の種類・添加量、他の添加成分との兼ね合い等により適切な範囲が変わるので、一概には言えないが、例えば、オルガノポリシロキサンのオルガノ基100個に対して、通常0.1個以上3.0個以下の範囲であることが好ましい。そして、この比率の範囲で、上述した粘度の範囲となるように分子量を調整して、平均してオルガノポリシロキサン1分子中の上記アルケニル基の数が少なくとも2個となるように調整することが好ましい。アルケニル基の数がオルガノポリシロキサンのオルガノ基100個に対して0.1個未満であると、粘着テープ1に紫外線等の光を照射した際に、シリコーンガム(Galk)が有するケイ素原子結合アルケニル基とシリコーン系樹脂に対する架橋剤が有するケイ素原子結合水素原子(SiH基)との間の架橋反応(付加反応)による架橋密度の向上が不十分となり、粘着剤が硬化し難く、凝集力が向上しにくくなる。この場合、所望のタック力低下や保持力試験における破壊モードが得られず、粘着テープ1を半導体素子基板等のダイシングに使用した後、得られた半導体チップ等を粘着テープ1から剥離する際に、個片化された半導体チップのピックアップ性が悪くなるおそれや、半導体チップ等に糊残りが生じやすくなるおそれがある。一方、アルケニル基の数がオルガノポリシロキサンのオルガノ基100個に対して3.0個を超えると、粘着テープ1において、例えばフロロアルキル変性シリコーンで離型処理された剥離ライナーを設けた場合に、粘着剤層3に対する剥離ライナーの剥離力が大きくなるおそれがある。 The appropriate range of the number of alkenyl groups varies depending on the content of the silicone resin (R) composed of organopolysiloxane contained in the silicone-based pressure-sensitive adhesive, the type and amount of the cross-linking agent, and the balance with other additive components. Although it cannot be said unconditionally, for example, it is preferably in the range of 0.1 or more and 3.0 or less with respect to 100 organogroups of the organopolysiloxane. Then, within this ratio range, the molecular weight may be adjusted so as to be within the above-mentioned viscosity range so that the number of the alkenyl groups in one molecule of organopolysiloxane is at least 2 on average. preferable. When the number of alkenyl groups is less than 0.1 with respect to 100 organogroups of the organopolysiloxane, the silicon atom bond possessed by the silicone gum (Galk) when the adhesive tape 1 is irradiated with light such as ultraviolet rays. The improvement of the cross-linking density by the cross-linking reaction (addition reaction) between the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent for the alkenyl group and the silicone-based resin becomes insufficient, the adhesive is hard to cure, and the cohesive force is increased. It becomes difficult to improve. In this case, the desired reduction in tack force and the breaking mode in the holding force test cannot be obtained, and after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1. , There is a risk that the pickability of the individualized semiconductor chip will deteriorate, and there is a risk that adhesive residue will easily occur on the semiconductor chip or the like. On the other hand, when the number of alkenyl groups exceeds 3.0 with respect to 100 organopolysiloxane organogroups, the adhesive tape 1 is provided with, for example, a release liner that has been demolded with fluoroalkyl-modified silicone. The peeling force of the peeling liner with respect to the pressure-sensitive adhesive layer 3 may increase.
 このようなケイ素原子結合アルケニル基を含有するシリコーンガム(Galk)の具体例としては、分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルポリシロキサン、分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルシロキサン・メチルビニルシロキサン共重合体、分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルシロキサン・メチルフェニルシロキサン共重合体、分子鎖両末端ジメチルビニルシロキシ基封鎖メチルフェニルポリシロキサン、分子鎖両末端トリメチルシロキシ基封鎖ジメチルシロキサン・メチルビニルシロキサン共重合体、分子鎖両末端トリメチルシロキシ基封鎖ジメチルシロキサン・メチルビニルシロキサン・メチルフェニルシロキサン共重合体、分子鎖両末端トリメチルシロキシ基封鎖ジメチルシロキサン・メチルヘキセニルシロキサン共重合体、分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルシロキサン・メチルヘキセニルシロキサン共重合体、分子鎖両末端ジメチルヘキセニルシロキシ基封鎖ジメチルシロキサン・メチルヘキセニルシロキサン共重合体等が挙げられる。 Specific examples of silicone gums containing such silicon-bonded alkenyl groups (G alk), dimethylpolysiloxane with both molecular chain terminals blocked with dimethylvinylsiloxy groups at both molecular chain terminals with dimethylvinylsiloxy groups dimethylsiloxane-methylvinyl Siloxane copolymer, dimethylvinylsiloxy group-blocked dimethylsiloxane / methylphenylsiloxane copolymer at both ends of the molecular chain, dimethylvinylsiloxy group-blocked methylphenylpolysiloxane at both ends of the molecular chain, trimethylsiloxy group-blocked dimethylsiloxane / methyl at both ends of the molecular chain Vinylsiloxane copolymer, trimethylsiloxy group-blocking at both ends of the molecular chain dimethylsiloxane / methylvinylsiloxane / methylphenylsiloxane copolymer, trimethylsiloxy group-blocking at both ends of the molecular chain dimethylsiloxane / methylhexenylsiloxane copolymer, both ends of the molecular chain Examples thereof include a dimethylvinylsiloxy group-blocking dimethylsiloxane / methylhexenylsiloxane copolymer and a dimethylhexenylsiloxy group-blocking dimethylsiloxane / methylhexenylsiloxane copolymer at both ends of the molecular chain.
(ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンからなるシリコーンガム(G0))
 本実施の形態におけるケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンからなるシリコーンガム(G0)は、一般的に過酸化物硬化型シリコーン系樹脂として使用されるもの、すなわち、ケイ素原子結合アルケニル基を含有していないものであればよく、特に限定されるものではない。
 このようなシリコーンガム(G0)を構成するオルガノポリシロキサンの分子構造としては、例えば、主鎖部分がジオルガノシロキサン単位の繰り返しからなる直鎖状構造、該分子構造の一部に分枝鎖を含んだ構造、分岐鎖状構造、または環状体構造が挙げられる。
(Silicone gum (G 0 ) made of organopolysiloxane containing no silicon atom-bonded alkenyl group)
The silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atom-bonded alkenyl group in the present embodiment is generally used as a peroxide-curable silicone-based resin, that is, a silicon atom-bonded alkenyl group. It is not particularly limited as long as it does not contain.
The molecular structure of the organopolysiloxane constituting such a silicone gum (G 0 ) is, for example, a linear structure in which the main chain portion is a repetition of diorganosiloxane units, and a branched chain in a part of the molecular structure. Examples thereof include a structure containing a siloxane, a branched chain structure, or an annular structure.
 ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンからなるシリコーンガム(G0)は、オイル状又は生ゴム状のいずれであってもよいが、生ゴム状であることが好ましい。オイル状である場合、オルガノポリシロキサンからなるシリコーンガム(G0)の粘度は、25℃において、1,000mPa・s以上が好ましい。粘度が1,000mPa・s未満では、紫外線等の光照射前後の粘着剤が所望の粘着特性を発現できないおそれや、粘着剤層3と基材2との密着性が劣るおそれがある。生ゴム状である場合、オルガノポリシロキサンからなるシリコーンガム(G0)を30質量%の濃度となるようにトルエンで溶解した時の粘度は、25℃において100,000mPa・s以下が好ましい。粘度が100,000mPa・sを超えると、粘着剤組成物を調製する際の撹拌が困難になるおそれがある。なお、オルガノポリシロキサンからなるシリコーンガム(G0)の粘度はB型回転粘度計を用いて測定することができる。 The silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atom-bonded alkenyl group may be in the form of oil or raw rubber, but is preferably in the form of raw rubber. When in the form of oil, the viscosity of the silicone gum (G 0 ) made of organopolysiloxane is preferably 1,000 mPa · s or more at 25 ° C. If the viscosity is less than 1,000 mPa · s, the pressure-sensitive adhesive before and after irradiation with light such as ultraviolet rays may not exhibit the desired pressure-sensitive adhesive properties, or the adhesion between the pressure-sensitive adhesive layer 3 and the base material 2 may be inferior. In the case of a raw rubber, the viscosity of silicone gum (G 0 ) made of organopolysiloxane when dissolved in toluene so as to have a concentration of 30% by mass is preferably 100,000 mPa · s or less at 25 ° C. If the viscosity exceeds 100,000 mPa · s, it may be difficult to stir when preparing the pressure-sensitive adhesive composition. The viscosity of the silicone gum (G 0 ) made of organopolysiloxane can be measured using a B-type rotational viscometer.
 ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンからなるシリコーンガム(G0)は、例えば、下記一般式(3)または一般式(4)で示すものが挙げられるが、これらに限定されるものではない。 Examples of the silicone gum (G 0 ) made of an organopolysiloxane containing no silicon atom-bonded alkenyl group include those represented by the following general formula (3) or general formula (4), but are not limited thereto. Absent.
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 ここで、上記一般式(3)、一般式(4)において、R4は、互いに独立に、脂肪族不飽和結合を有さない1価炭化水素基であり、tは、100以上の整数で、上記ジオルガノポリシロキサンからなるシリコーンガム(G0)の25℃における粘度が1,000mPa・s以上となる値である。 Here, in the above general formulas (3) and (4), R 4 is a monovalent hydrocarbon group which is independent of each other and does not have an aliphatic unsaturated bond, and t is an integer of 100 or more. , The viscosity of the silicone gum (G 0 ) made of the above diorganopolysiloxane at 25 ° C. is a value of 1,000 mPa · s or more.
 R4としては、炭素数1~10、好ましくは炭素数1~7の、脂肪族不飽和結合を有さない1価炭化水素基が好ましい。例えば、メチル基、エチル基、プロピル基、及びブチル基などのアルキル基;シクロヘキシル基等のシクロアルキル基;及びフェニル基、及びトリル基等のアリール基等が挙げられ、特に、メチル基が好ましい。 As R 4 , a monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 7 carbon atoms and having no aliphatic unsaturated bond is preferable. Examples thereof include alkyl groups such as methyl group, ethyl group, propyl group and butyl group; cycloalkyl group such as cyclohexyl group; and aryl group such as phenyl group and tolyl group, and methyl group is particularly preferable.
(オルガノポリシロキサンからなるシリコーンレジン(R))
 本実施の形態におけるオルガノポリシロキサンからなるシリコーンレジン(R)は、R2 3SiO0.5単位(M単位)およびSiO2単位(Q単位)を有するオルガノポリシロキサンであり、一般的にシリコーン系粘着剤に使用される所謂MQレジンと称されるものである。このオルガノポリシロキサンからなるシリコーンレジン(R)は、基本的には分子内にアルケニル基を有しておらず、従来公知のものを使用することができる。R2は炭素数1~10の1価炭化水素基であり、上述のR1として例示したものが挙げられる。シリコーンレジン(R)を構成するオルガノポリシロキサンは、R2 3SiO0.5単位およびSiO2単位を、R2 3SiO0.5単位/SiO2単位のモル比で0.5以上1.7以下の範囲となるように含有することが好ましい。R2 3SiO0.5単位/SiO2単位のモル比が0.5未満では、得られる粘着剤層3の粘着力やタック力が低下する場合がある。一方、R2 3SiO0.5単位/SiO2単位のモル比が1.7を超えると、得られる粘着剤層3の粘着力や保持力が低下する場合がある。なお、シリコーンレジン(R)を構成するオルガノポリシロキサンはOH基を有していてもよい。その場合、OH基の含有量は、オルガノポリシロキサンの総質量に対して4.0質量%以下であるのが好ましい。OH基の含有量が4.0質量%を超えると、粘着剤の硬化性が低下するおそれがある。
(Silicone resin (R) composed of organopolysiloxane)
The silicone resin (R) composed of the organopolysiloxane in the present embodiment is an organopolysiloxane having R 2 3 SiO 0.5 unit (M unit) and SiO 2 unit (Q unit), and is generally a silicone-based pressure-sensitive adhesive. It is a so-called MQ resin used in the above. The silicone resin (R) composed of this organopolysiloxane basically does not have an alkenyl group in the molecule, and conventionally known ones can be used. R 2 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, and examples thereof include those exemplified as R 1 described above. The organopolysiloxane constituting the silicone resin (R) has R 2 3 SiO 0.5 units and SiO 2 units in the range of 0.5 or more and 1.7 or less in a molar ratio of R 2 3 SiO 0.5 units / SiO 2 units. It is preferable to contain it so as to become. If the molar ratio of R 2 3 SiO 0.5 unit / SiO 2 unit is less than 0.5, the adhesive strength and tack strength of the obtained pressure-sensitive adhesive layer 3 may decrease. On the other hand, if the molar ratio of R 2 3 SiO 0.5 unit / SiO 2 unit exceeds 1.7, the adhesive strength and holding power of the obtained pressure-sensitive adhesive layer 3 may decrease. The organopolysiloxane constituting the silicone resin (R) may have an OH group. In that case, the content of the OH group is preferably 4.0% by mass or less with respect to the total mass of the organopolysiloxane. If the content of OH groups exceeds 4.0% by mass, the curability of the pressure-sensitive adhesive may decrease.
 上記オルガノポリシロキサンは2種以上を併用してもよい。また、上記オルガノポリシロキサンは、本発明の特性を損なわない範囲で、R2SiO1.5単位(T単位)及び/又はR2 2SiO単位(D単位)を有していてもよい。 Two or more kinds of the above-mentioned organopolysiloxane may be used in combination. Further, the organopolysiloxane may have R 2 SiO 1.5 units (T units) and / or R 2 2 SiO units (D units) as long as the characteristics of the present invention are not impaired.
 「ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)」と「ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンからなるシリコーンガム(G0)」と「オルガノポリシロキサンからなるシリコーンレジン(R)」とは、通常は単純に混合して使用すればよい。また、ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)として、上記一般式(2)で示されるオルガノポリシロキサンを含有する場合や、ケイ素原子結合アルケニル基を含有しないオルガノポリシロキサンからなるシリコーンガム(G0)として、上記一般式(4)で示されるオルガノポリシロキサンを含有する場合には、本発明の特性を損なわない限りにおいては、シリコーンガム(Galk)とシリコーンレジン(R)とを、あるいはシリコーンガム(G0)とシリコーンレジン(R)とを、予め反応させて得られる(部分)縮合反応物として使用してもよい。 "Silicone gum (G alk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group ", "Silicone gum (G 0 ) composed of an organopolysiloxane containing no silicon atom-bonded alkenyl group", and "Consists of an organopolysiloxane" The "silicone resin (R)" may usually be simply mixed and used. Further, as a silicone gum ( Galk ) composed of an organopolysiloxane containing a silicon atom-bonded alkenyl group, a case where the organopolysiloxane represented by the above general formula (2) is contained, or an organo without a silicon atom-bonded alkenyl group is contained. When the silicone gum (G 0 ) composed of polysiloxane contains the organopolysiloxane represented by the above general formula (4), the silicone gum (G alk ) and silicone are provided as long as the characteristics of the present invention are not impaired. The resin (R) or the silicone gum (G 0 ) and the silicone resin (R) may be reacted in advance to be used as a (partial) condensation reaction product.
(シリコーン系樹脂全体におけるシリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R)))
 本実施形態の粘着剤層3に含まれるシリコーン系樹脂全体において、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))は、質量比で35.0/65.0~50.0/50.0の範囲である。ここで、シリコーンガム(G)を2種以上併用する場合は、それぞれのシリコーンガム(G)の合計量を、シリコーン系樹脂全体におけるシリコーンガム(G)の質量と見做す。例えば、シリコーンガム(G)として、シリコーンガム(Galk)とシリコーンガム(G0)を併用した場合、シリコーン系樹脂全体におけるシリコーンガム(G)の質量は、シリコーンガム(Galk)の質量とシリコーンガム(G0)の質量との合計量である。同様に、シリコーンレジン(R)を2種以上併用する場合も、それぞれのシリコーンレジンの合計量を、シリコーン系樹脂全体におけるシリコーンレジン(R)の質量と見做す。
(Mixing ratio of silicone gum (G) and silicone resin (R) in the entire silicone resin ((G) / (R)))
In the entire silicone-based resin contained in the pressure-sensitive adhesive layer 3 of the present embodiment, the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is 35.0 / by mass ratio. It is in the range of 65.0 to 50.0 / 50.0. Here, when two or more types of silicone gum (G) are used in combination, the total amount of each silicone gum (G) is regarded as the mass of the silicone gum (G) in the entire silicone-based resin. For example, when silicone gum (G alk ) and silicone gum (G 0 ) are used in combination as the silicone gum (G), the mass of the silicone gum (G) in the entire silicone-based resin is the mass of the silicone gum (G alk ). It is the total amount with the mass of silicone gum (G 0). Similarly, when two or more types of silicone resins (R) are used in combination, the total amount of each silicone resin is regarded as the mass of the silicone resin (R) in the entire silicone resin.
 本実施形態の粘着剤層3に含まれるシリコーン系樹脂全体において、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が上記範囲の下限値未満であると、粘着テープ1に紫外線等の光を照射した際に、シリコーンガム(G)が有するケイ素原子結合アルケニル基とシリコーン系樹脂に対する架橋剤が有するケイ素原子結合水素原子(SiH基)との間の架橋反応(付加反応)による架橋密度の向上の寄与が不十分となり、粘着剤が硬化し難く、凝集力が向上しにくくなる。この場合、所望のタック力低下や保持力試験における破壊モードが得られず、粘着テープ1を半導体素子基板等のダイシングに使用した後、得られた半導体チップ等を粘着テープ1から剥離する際に、個片化された半導体チップのピックアップ性が悪くなるおそれや、半導体チップ等に糊残りが生じやすくなるおそれがある。 In the entire silicone-based resin contained in the pressure-sensitive adhesive layer 3 of the present embodiment, the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is less than the lower limit of the above range. And the silicon atom-bonded alkenyl group of the silicone gum (G) and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent for the silicone-based resin when the adhesive tape 1 is irradiated with light such as ultraviolet rays. The contribution of improving the cross-linking density by the cross-linking reaction (addition reaction) becomes insufficient, the adhesive is hard to cure, and the cohesive force is hard to improve. In this case, the desired reduction in tack force and the breaking mode in the holding force test cannot be obtained, and after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1. , There is a risk that the pickability of the individualized semiconductor chip will deteriorate, and there is a risk that adhesive residue will easily occur on the semiconductor chip or the like.
 一方、本実施形態の粘着剤層3に含まれるシリコーン系樹脂全体において、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が上記範囲の上限値を超えると、紫外線等の光を照射する前の粘着剤が硬化していない状態において、半導体素子基板等のダイシングを行う際に、ダイシングの振動が粘着剤層3に伝わりやすくなって振動幅が大きくなり、例えば、半導体素子基板が基準位置からずれるおそれがある。そして、これに伴って、個片化された半導体チップに欠け(チッピング)が生じるおそれや、個々の半導体チップごとに大きさのずれが生じるおそれがある。また、粘着剤層3の粘着力やタック力が低下するおそれもある。この場合、粘着テープ1を後述する半導体素子基板や蛍光基板等のダイシングに用いる場合に、切断片である半導体チップ等が飛散するおそれがある。 On the other hand, in the entire silicone-based resin contained in the pressure-sensitive adhesive layer 3 of the present embodiment, the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) has an upper limit of the above range. If it exceeds the limit, the vibration of the dicing is easily transmitted to the pressure-sensitive adhesive layer 3 when dicing the semiconductor element substrate or the like in a state where the pressure-sensitive adhesive before irradiation with light such as ultraviolet rays is not cured, and the vibration width becomes large. Therefore, for example, the semiconductor element substrate may deviate from the reference position. Along with this, there is a risk that the fragmented semiconductor chips may be chipped (chipping), or that the size of each semiconductor chip may deviate. In addition, the adhesive force and tack force of the pressure-sensitive adhesive layer 3 may decrease. In this case, when the adhesive tape 1 is used for dicing a semiconductor element substrate, a fluorescent substrate, etc., which will be described later, there is a risk that semiconductor chips or the like, which are cut pieces, may scatter.
 これに対し、本実施形態の粘着剤層3に含まれるシリコーン系樹脂全体において、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))を上述した範囲とすることにより、以下の効果を実現できる。すなわち、紫外線等の光の照射前の段階においては、硬化していない状態の粘着剤層3に対して、ダイシングの際に切断片である半導体チップ等の飛散が発生しない適切な粘着力およびタック力を付与させることが可能となる。一方、紫外線等の光の照射後は、粘着剤層3のシリコーン系樹脂は、上述したようにシリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量が1.8×10-6mol/g以上1.0×10-5mol/g以下の範囲となるように構成されているので、シリコーンガム(G)が有するケイ素原子結合アルケニル基とシリコーン系樹脂に対する架橋剤が有するケイ素原子結合水素原子(SiH基)との間で架橋反応(付加反応)が十分に進む。これにより、粘着剤層3の硬化が進行することで、架橋密度が高くなり、凝集力が向上するため、所望のタック力の低下や保持力試験における破壊モードが得られるようになる。この結果、粘着テープ1を半導体素子基板等のダイシングに使用した後、得られた半導体チップ等を粘着テープ1から剥離する際の良好なピックアップ性を実現できるとともに、半導体チップ等に対する糊残りを抑制することが可能となる。 On the other hand, in the entire silicone-based resin contained in the pressure-sensitive adhesive layer 3 of the present embodiment, the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is within the above range. By doing so, the following effects can be realized. That is, in the stage before irradiation with light such as ultraviolet rays, the adhesive layer 3 in the uncured state has an appropriate adhesive force and tack that does not cause scattering of semiconductor chips or the like which are cut pieces during dicing. It is possible to give power. On the other hand, after irradiation with light such as ultraviolet rays, the silicone-based resin of the pressure-sensitive adhesive layer 3 has a silicon atom-bonded alkenyl group content of 1.8 × 10 -6 mol / g or more in the entire silicone-based resin as described above. Since it is configured to have a range of 1.0 × 10 -5 mol / g or less, the silicon atom-bonded alkenyl group of the silicone gum (G) and the silicon atom-bonded hydrogen atom of the cross-linking agent for the silicone-based resin ( The cross-linking reaction (addition reaction) with the SiH group) proceeds sufficiently. As a result, the curing of the pressure-sensitive adhesive layer 3 progresses, so that the crosslink density is increased and the cohesive force is improved, so that a desired decrease in tack force and a fracture mode in the holding force test can be obtained. As a result, after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, good pick-up performance when peeling the obtained semiconductor chip or the like from the adhesive tape 1 can be realized, and adhesive residue on the semiconductor chip or the like is suppressed. It becomes possible to do.
 また、本発明のシリコーンガム(G)とシリコーンレジン(R)とが混合されたシリコーン系樹脂としては、以下に例示する市販の材料を適宜組み合わせて混合調製したものを使用することもできる。ここで、「適宜組み合わせて混合調製したもの」とは、「粘着剤層3のシリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量が1.8×10-6mol/g以上1.0×10-5mol/g以下の範囲、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が35.0/65.0~50.0/50.0の範囲となるように個々の材料を適宜組み合わせ混合調製したもの」を意味する。適宜組み合わせて混合調製するための個々の市販材料としては、例えば、以下の材料(1)~(4)等が挙げられる。 Further, as the silicone-based resin in which the silicone gum (G) and the silicone resin (R) of the present invention are mixed, those prepared by appropriately combining commercially available materials exemplified below can also be used. Here, "a mixture prepared by appropriately combining" means "the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin of the pressure-sensitive adhesive layer 3 is 1.8 × 10 -6 mol / g or more 1.0 ×. The mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) is 35.0 / 65.0 to 50.0 / 50.0 in the range of 10 -5 mol / g or less. It means "a product prepared by appropriately combining individual materials so as to fall within the range of." Examples of individual commercially available materials for mixing and preparing in appropriate combinations include the following materials (1) to (4).
 ケイ素原子結合アルケニル基を含有するシリコーン系樹脂としては、(1)シリコーンガム(Galk)とシリコーンレジン(R)が所定の比率で混合された市販の付加反応型シリコーン系粘着剤や、(2)シリコーンガム(Galk)を主成分とする市販の付加反応型シリコーン系離型剤等が挙げられる。また、ケイ素原子結合アルケニル基を含有しないシリコーン系樹脂としては、(3)シリコーンガム(G0)とシリコーンレジン(R)とが所定の比率で混合された市販の過酸化物硬化型シリコーン系粘着剤や、(4)市販のシリコーンレジン(R)の単独物等が挙げられる。本発明において、これら市販の個々の材料を適宜組み合わせて混合調製する場合、少なくとも(2)の付加反応型シリコーン系離型剤を含むことが好ましく、さらにこれに加えて(1)の付加反応型シリコーン系粘着剤を含むことがより好ましい。 Examples of the silicone-based resin containing a silicon atom-bonded alkenyl group include (1) a commercially available addition-reaction silicone-based pressure-sensitive adhesive in which silicone gum (Galk ) and silicone resin (R) are mixed in a predetermined ratio, and (2). ) Examples thereof include a commercially available addition-reaction type silicone-based release agent containing silicone gum (Galk) as a main component. Further, as the silicone-based resin containing no silicon atom-bonded alkenyl group, (3) a commercially available peroxide-curable silicone-based adhesive in which silicone gum (G 0 ) and silicone resin (R) are mixed in a predetermined ratio. Examples thereof include agents and (4) a single product of a commercially available silicone resin (R). In the present invention, when these commercially available individual materials are appropriately combined and prepared, it is preferable to contain at least the addition reaction type silicone release agent of (2), and in addition to this, the addition reaction type of (1). It is more preferable to include a silicone-based pressure-sensitive adhesive.
 上述したように、ケイ素原子結合アルケニル基を含有するシリコーン系樹脂としては、(1)シリコーンガム(Galk)とシリコーンレジン(R)が所定の比率で混合された市販の付加反応型シリコーン系粘着剤や、(2)シリコーンガム(Galk)を主成分とする市販の付加反応型シリコーン系離型剤等を使用することができる。以下、具体的な市販材料について例示する。 As described above, the silicone-based resin containing the silicon atom-bonded alkenyl group includes (1) a commercially available addition-reaction silicone-based adhesive in which silicone gum (Galk ) and silicone resin (R) are mixed in a predetermined ratio. Agents, (2) commercially available addition-reaction type silicone-based mold release agents containing silicone gum (G alk) as a main component, and the like can be used. Hereinafter, specific commercially available materials will be illustrated.
(1)付加反応型シリコーン系粘着剤
 上記市販の付加反応型シリコーン系粘着剤としては、一般的にシリコーン系粘着テープ用のシリコーン系粘着剤として用いられるものであれば、特に限定されない。具体的には、例えば、信越化学工業株式会社製のKR-3700、KR-3701、X-40-3237-1、X-40-3240、X-40-3291-1、X-40-3229、X-40-3270、X-40-3306(いずれも商品名)、モメンティブ・パフォーマンス・マテリアルズ社製のTSR1512、TSR1516、XR37-B9204(いずれも商品名)、ダウ・東レ株式会社製のSD4580、SD4584、SD4585、SD4560、SD4564、SD4565、SD4570、SD4574、SD4575、SD4600PFC、SD4593、DC7651ADHESIVE(いずれも商品名)等の型番において、白金(Pt)系触媒および後述する架橋剤が内添されていないタイプを使用することができる。なお、架橋剤が内添されているタイプを使用することもできるが、内添された架橋剤が有するケイ素原子結合水素原子(SiH基)の含有量が不明の場合は、該含有量は、後述するH-NMR(核磁気共鳴)スペクトル測定の分析等により求めることができる。
(1) Addition Reaction Silicone Adhesive The commercially available addition reaction silicone adhesive is not particularly limited as long as it is generally used as a silicone adhesive for silicone adhesive tapes. Specifically, for example, KR-3700, KR-3701, X-40-3237-1, X-40-3240, X-40-3291-1, X-40-3229, manufactured by Shin-Etsu Chemical Co., Ltd., X-40-3270, X-40-3306 (all product names), TSR1512, TSR1516, XR37-B9204 (all product names) manufactured by Momentive Performance Materials, SD4580 manufactured by Dow Toray Co., Ltd., SD4584, SD4585, SD4560, SD4564, SD4565, SD4570, SD4574, SD4575, SD4600PFC, SD4593, DC7651ADHESIVE (trade names), etc., in which a platinum (Pt) -based catalyst and a cross-linking agent described later are not added. Can be used. A type in which a cross-linking agent is added can also be used, but if the content of the silicon atom-bonded hydrogen atom (SiH group) contained in the cross-linked agent is unknown, the content is determined by the content. It can be obtained by analysis of 1 H-NMR (nuclear magnetic resonance) spectrum measurement described later.
(2)付加反応型シリコーン系離型剤
 上記市販の付加反応型シリコーン系離型剤としては、一般的に粘着テープ用のシリコーン系離型フィルムの離型処理剤として用いられるものであれば、特に限定されない。具体的には、例えば、ダウ・東レ株式会社製のLTC750A、LTC310、LTC300B(いずれも商品名)、信越化学工業株式会社製のKS3600、KS778(いずれも商品名)、モメンティブ・パフォーマンス・マテリアルズ社製のTPR6710、TPR6700(いずれも商品名)等を使用することができる。この場合も、架橋剤が内添されていないタイプおよび架橋剤が内添されているタイプのいずれを使用してもよく、内添された架橋剤が有するケイ素原子結合水素原子(SiH基)の含有量は、H-NMR(核磁気共鳴)スペクトル測定の分析等により求めることができる。
(2) Addition-reaction type silicone-based mold release agent The commercially available addition-reaction type silicone-based mold release agent is as long as it is generally used as a release treatment agent for a silicone-based mold release film for adhesive tapes. There is no particular limitation. Specifically, for example, LTC750A, LTC310, LTC300B (all product names) manufactured by Dow Toray Co., Ltd., KS3600, KS778 (all product names) manufactured by Shin-Etsu Chemical Co., Ltd., Momentive Performance Materials Co., Ltd. TPR6710, TPR6700 (both are trade names) and the like manufactured by TPR6710 and TPR6700 (both are trade names) can be used. In this case as well, either a type without a cross-linking agent or a type with a cross-linking agent may be used, and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linked agent contained therein may be used. The content can be determined by analysis of 1 H-NMR (nuclear magnetic resonance) spectrum measurement or the like.
 上記市販の付加反応型シリコーン系粘着剤におけるシリコーンガム(G)とシリコーンレジン(R)との混合比率が不明な場合は、該混合比率は、29Si-NMR(核磁気共鳴)スペクトル測定により、D単位とQ単位とのピーク面積比(シリコーンガム:シリコーンレジン=D単位:Q単位)から求めることができる。また、ゲル浸透クロマトグラフィー(GPC)により測定される、それぞれのピーク面積の比率からも求めることができる。 When the mixing ratio of silicone gum (G) and silicone resin (R) in the above-mentioned commercially available addition reaction type silicone-based pressure-sensitive adhesive is unknown, the mixing ratio is determined by 29 Si-NMR (nuclear magnetic resonance) spectrum measurement. It can be obtained from the peak area ratio of the D unit and the Q unit (silicone gum: silicone resin = D unit: Q unit). It can also be determined from the ratio of each peak area measured by gel permeation chromatography (GPC).
 また、ケイ素原子結合アルケニル基を含有しないシリコーン系樹脂としては、シリコーンガム(G0)とシリコーンレジン(R)とが所定の比率で混合された市販の過酸化物硬化型シリコーン系粘着剤や、市販のシリコーンレジン(R)の単独物等を使用することができる。以下、具体的な市販材料について例示する。 Examples of the silicone-based resin that does not contain a silicon atom-bonded alkenyl group include a commercially available peroxide-curable silicone-based pressure-sensitive adhesive in which silicone gum (G 0) and silicone resin (R) are mixed in a predetermined ratio. A commercially available silicone resin (R) alone can be used. Hereinafter, specific commercially available materials will be illustrated.
(3)過酸化物硬化型シリコーン系粘着剤
 上記市販の過酸化物硬化型シリコーン系粘着剤としては、一般的にシリコーン系粘着テープ用のシリコーン系粘着剤として用いられるものであれば、特に限定されない。具体的には、例えば、信越化学工業株式会社製のKR-100、KR-101-10(いずれも商品名)、モメンティブ・パフォーマンス・マテリアルズ社製のYR3340、YR3286、PSA610-SM、XR37-B6722、YF3897(いずれも商品名)、ダウ・東レ株式会社製のSH4280、SH4282、SE4200、BY24-717、BY24-715、Q2-7735(いずれも商品名)等が挙げられる。
(3) Peroxide Curable Silicone Adhesive The above-mentioned commercially available peroxide curable silicone adhesive is particularly limited as long as it is generally used as a silicone adhesive for silicone adhesive tapes. Not done. Specifically, for example, KR-100, KR-101-10 (all trade names) manufactured by Shin-Etsu Chemical Co., Ltd., YR3340, YR3286, PSA610-SM, XR37-B6722 manufactured by Momentive Performance Materials Co., Ltd. , YF3897 (all trade names), SH4280, SH4282, SE4200, BY24-717, BY24-715, Q2-7735 (all trade names) manufactured by Dow Toray Co., Ltd. and the like.
(4)シリコーンレジン
 市販のシリコーンレジン(R)の単独物としては、具体的には、例えば、モメンティブ・パフォーマンス・マテリアルズ社製のYF3800、XF3905、YF3057、YF3807、YF3802、YF3897、XC96-723、2D SILANOL FLUID(いずれも商品名)等が挙げられる。
(4) Silicone Resin As a single product of the commercially available silicone resin (R), specifically, for example, YF3800, XF3905, YF3057, YF3807, YF3802, YF3897, XC96-723, manufactured by Momentive Performance Materials Co., Ltd. 2D SILANOL FLUID (both are trade names) and the like can be mentioned.
 上記市販の過酸化物硬化型シリコーン系粘着剤におけるシリコーンガム(G)とシリコーンレジン(R)との混合比率が不明な場合は、該混合比率は、上記と同様に、29Si-NMR(核磁気共鳴)スペクトル測定により、D単位とQ単位とのピーク面積比(シリコーンガム:シリコーンレジン=D単位:Q単位)から求めることができる。また、ゲル浸透クロマトグラフィー(GPC)により測定される、それぞれのピーク面積の比率からも求めることができる。 When the mixing ratio of the silicone gum (G) and the silicone resin (R) in the above-mentioned commercially available peroxide-curable silicone-based pressure-sensitive adhesive is unknown, the mixing ratio is 29 Si-NMR (nucleus) in the same manner as described above. It can be obtained from the peak area ratio of D unit and Q unit (silicone gum: silicone resin = D unit: Q unit) by magnetic resonance) spectrum measurement. It can also be determined from the ratio of each peak area measured by gel permeation chromatography (GPC).
 これら市販のシリコーン系樹脂は、上述したように、粘着剤層3のシリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量が1.8×10-6mol/g以上1.0×10-5mol/g以下の範囲、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が35.0/65.0~50.0/50.0の範囲となるように適宜組み合わせて混合調製した状態で使用すればよい。これら市販のシリコーン系樹脂を用いる場合の好ましい態様例としては、具体的には、例えば、(a)付加反応型シリコーン系粘着剤に付加反応型シリコーン系離型剤を添加したシリコーン系樹脂や、(b)これらにさらに過酸化物硬化型シリコーン系粘着剤および/またはシリコーンレジン(R)を添加したシリコーン系樹脂を、粘着剤層3を構成する粘着剤組成物の主成分として用いればよい。
 なお、本実施の形態の説明において、「主成分として」とは、粘着剤組成物の固形分を100質量部とした場合に75質量部以上を占めることを意味し、好ましくは90質量部以上、より好ましくは95質量部以上である。
As described above, these commercially available silicone-based resins have a silicon atom-bonded alkenyl group content of 1.8 × 10 -6 mol / g or more in the entire silicone-based resin of the pressure-sensitive adhesive layer 3 of 1.0 × 10 -5. In the range of mol / g or less, the mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) is in the range of 35.0 / 65.0 to 50.0 / 50.0. It may be used in a state of being mixed and prepared by appropriately combining them as described above. Specific examples of preferred embodiments when using these commercially available silicone-based resins include (a) a silicone-based resin obtained by adding an addition-reaction type silicone-based release agent to an addition-reaction type silicone-based pressure-sensitive adhesive. (B) A silicone-based resin to which a peroxide-curable silicone-based pressure-sensitive adhesive and / or a silicone resin (R) is further added may be used as the main component of the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3.
In the description of the present embodiment, "as the main component" means that the pressure-sensitive adhesive composition occupies 75 parts by mass or more when the solid content is 100 parts by mass, and preferably 90 parts by mass or more. , More preferably 95 parts by mass or more.
(架橋剤)
 本実施の形態における架橋剤は、紫外線等の光が粘着剤層3に照射されることにより、シリコーン系粘着剤に対する架橋剤としての機能を発現する。すなわち、本実施の形態における架橋剤は、紫外線等の光を粘着剤層3に照射することで、シリコーン系粘着剤中の光感応白金(Pt)触媒が活性化された際に、シリコーン系樹脂に含まれるシリコーンガム(Galk)が有するケイ素原子結合アルケニル基に対して付加反応させ、粘着剤層3を架橋させるために用いられる。架橋剤によってシリコーン系樹脂が架橋し粘着剤層3が硬化して、架橋密度が高くなるので、粘着剤層3の凝集力が紫外線等の光を照射する前と比較して増大する。
 架橋剤としては、1分子中に少なくとも2個、好ましくは3個以上のケイ素原子結合水素原子(SiH基)を有するオルガノポリシロキサン(オルガノハイドロジェンポリシロキサン)が使用される。以下の説明において、ケイ素原子結合水素原子(SiH基)を有するオルガノポリシロキサンを、単にオルガノハイドロジェンポリシロキサンと表記する場合がある。
(Crosslinking agent)
The cross-linking agent in the present embodiment exhibits a function as a cross-linking agent for the silicone-based pressure-sensitive adhesive by irradiating the pressure-sensitive adhesive layer 3 with light such as ultraviolet rays. That is, the cross-linking agent in the present embodiment is a silicone-based resin when the light-sensitive platinum (Pt) catalyst in the silicone-based pressure-sensitive adhesive is activated by irradiating the pressure-sensitive adhesive layer 3 with light such as ultraviolet rays. by addition reaction against silicon-bonded alkenyl groups silicone gum (G alk) have contained, used to crosslink the pressure-sensitive adhesive layer 3. Since the silicone-based resin is crosslinked by the cross-linking agent and the pressure-sensitive adhesive layer 3 is cured to increase the cross-linking density, the cohesive force of the pressure-sensitive adhesive layer 3 is increased as compared with that before irradiation with light such as ultraviolet rays.
As the cross-linking agent, an organopolysiloxane (organohydrogenpolysiloxane) having at least two, preferably three or more silicon atom-bonded hydrogen atoms (SiH groups) in one molecule is used. In the following description, an organopolysiloxane having a silicon atom-bonded hydrogen atom (SiH group) may be simply referred to as an organohydrogenpolysiloxane.
 架橋剤として使用されるオルガノハイドロジェンポリシロキサンの分子構造としては、例えば、直鎖状、一部分枝を有する直鎖状、分枝鎖状、網状が例示される。オルガノハイドロジェンポリシロキサンは、25℃における粘度が1mPa・s以上5,000mPa・s以下の範囲であることが好ましい。なお、上記粘度はB型回転粘度計を用いて測定することができる。 Examples of the molecular structure of the organohydrogenpolysiloxane used as a cross-linking agent include linear, linear with partial branches, branched chain, and network. The organohydrogenpolysiloxane preferably has a viscosity at 25 ° C. of 1 mPa · s or more and 5,000 mPa · s or less. The viscosity can be measured using a B-type rotational viscometer.
 架橋剤として使用されるオルガノハイドロジェンポリシロキサンは、従来公知のものを用いることができる。例えば、このオルガノハイドロジェンポリシロキサンとしては、下記一般式(5)または一般式(6)で示すものが挙げられるが、これらに限定されるものではない。 As the organohydrogenpolysiloxane used as a cross-linking agent, conventionally known ones can be used. For example, examples of this organohydrogenpolysiloxane include those represented by the following general formula (5) or general formula (6), but are not limited thereto.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
 ここで、一般式(5)、一般式(6)において、R3は、炭素数1~10の1価炭化水素基であり、bは0または1であり、pおよびqは整数であり、オルガノハイドロジェンポリシロキサンの25℃における粘度が1mPa・s以上5,000mPa・s以下となる値である。rは2以上の整数であり、sは0以上の整数であり、且つr+s≧3であり、好ましくは8≧r+s≧3である。オルガノハイドロジェンポリシロキサンは2種以上の混合物であってもよい。 Here, in the general formulas (5) and (6), R 3 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, b is 0 or 1, and p and q are integers. This is a value at which the viscosity of the organohydrogenpolysiloxane at 25 ° C. is 1 mPa · s or more and 5,000 mPa · s or less. r is an integer of 2 or more, s is an integer of 0 or more, and r + s ≧ 3, preferably 8 ≧ r + s ≧ 3. The organohydrogenpolysiloxane may be a mixture of two or more.
 R3は、炭素数1~10、好ましくは炭素数1~7の1価炭化水素基である。例えば、メチル基、エチル基、プロピル基、及びブチル基等のアルキル基;シクロヘキシル基等のシクロアルキル基;及びフェニル基、及びトリル基等のアリール基、ビニル基及びアリル基等のアルケニル基が挙げられ、特に、メチル基又はフェニル基が好ましい。 R 3 is a monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 7 carbon atoms. For example, alkyl groups such as methyl group, ethyl group, propyl group and butyl group; cycloalkyl group such as cyclohexyl group; and aryl group such as phenyl group and trill group, and alkenyl group such as vinyl group and allyl group can be mentioned. In particular, a methyl group or a phenyl group is preferable.
 本実施の形態の粘着剤層3における架橋剤として使用されるオルガノハイドロジェンポリシロキサンの含有量は、シリコーンガム(Galk)のケイ素原子結合アルケニル基の含有量およびオルガノハイドロジェンポリシロキサンが有するケイ素原子結合水素原子の含有量との兼ね合いで適切な範囲が変わるので、一概には言えないが、通常は、例えば、粘着剤層3を構成する粘着剤組成物に含まれるシリコーン系樹脂のケイ素原子結合アルケニル基の含有量(総量)に対する、粘着剤組成物に含まれる架橋剤のケイ素原子結合水素原子(SiH基)の含有量(総量)のモル比率が2.0以上10.0以下の範囲となる量が好ましい。 The content of the organohydrogenpolysiloxane used as the cross-linking agent in the pressure-sensitive adhesive layer 3 of the present embodiment is the content of the silicon atom-bonded alkenyl group of the silicone gum (Galk ) and the silicon contained in the organohydrogenpolysiloxane. Since the appropriate range changes depending on the content of the atomic-bonded hydrogen atom, it cannot be said unconditionally, but usually, for example, the silicon atom of the silicone-based resin contained in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3 is used. The molar ratio of the content (total amount) of the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent contained in the pressure-sensitive adhesive composition to the content (total amount) of the bonded alkenyl group is in the range of 2.0 or more and 10.0 or less. Is preferable.
 オルガノハイドロジェンポリシロキサンの含有量が上記下限値未満である場合、粘着テープ1に紫外線等の光を照射した際に、シリコーンガムが有するケイ素原子結合アルケニル基と架橋剤が有するケイ素原子結合水素原子(SiH基)との間の架橋反応(付加反応)による架橋密度の向上が不十分となり、粘着剤が硬化し難く、凝集力が向上しにくくなる。この場合、所望のタック力低下や保持力試験における破壊モードが得られず、粘着テープ1を半導体素子基板等のダイシングに使用した後、得られた半導体チップ等を粘着テープ1から剥離する際に、個片化された半導体チップのピックアップ性が悪くなるおそれや、半導体チップ等に糊残りが生じやすくなるおそれがある。 When the content of organohydrogenpolysiloxane is less than the above lower limit, when the adhesive tape 1 is irradiated with light such as ultraviolet rays, the silicon atom-bonded alkenyl group of the silicone gum and the silicon atom-bonded hydrogen atom of the cross-linking agent are present. The improvement of the cross-linking density by the cross-linking reaction (addition reaction) with the (SiH group) becomes insufficient, the adhesive is hard to cure, and the cohesive force is hard to be improved. In this case, the desired reduction in tack force and the breaking mode in the holding force test cannot be obtained, and after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1. , There is a risk that the pickability of the individualized semiconductor chip will deteriorate, and there is a risk that adhesive residue will easily occur on the semiconductor chip or the like.
 一方、オルガノハイドロジェンポリシロキサンの含有量が上記上限値を超える場合、未反応のオルガノハイドロジェンポリシロキサンが半導体チップを汚染するおそれがある。また、未反応のオルガノハイドロジェンポリシロキサン中のケイ素原子結合水素原子(SiH基)が空気中の酸素や水分と反応してSiOHに変化し、粘着剤層3の被着体に対する粘着力が大きくなって、個片化された半導体チップのピックアップ性が悪くなるおそれがある。 On the other hand, if the content of organohydrogenpolysiloxane exceeds the above upper limit, unreacted organohydrogenpolysiloxane may contaminate the semiconductor chip. Further, the silicon atom-bonded hydrogen atom (SiH group) in the unreacted organohydrogenpolysiloxane reacts with oxygen and water in the air to change to SiOH, and the adhesive force of the pressure-sensitive adhesive layer 3 to the adherend is large. As a result, the pickability of the individualized semiconductor chip may deteriorate.
 本実施の形態の粘着剤層3における架橋剤の含有量は、上述したように、粘着剤層3中のシリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量(総量)に対する架橋剤全体のケイ素原子結合水素原子(SiH基)の含有量(総量)のモル比率が上述した範囲内になるように調整すればよい。この範囲を満たす架橋剤の含有量としては、架橋剤が有するケイ素原子結合水素原子(SiH基)の数によっても異なるが、例えば、粘着剤層3を構成する粘着剤組成物に含まれるシリコーン系樹脂全体の固形分100質量部に対して、架橋剤を固形分で0.20質量部以上20.00質量部以下の範囲となるように添加すればよい。 As described above, the content of the cross-linking agent in the pressure-sensitive adhesive layer 3 of the present embodiment is the silicon of the entire cross-linking agent with respect to the content (total amount) of the silicon atom-bonded alkenyl groups in the entire silicone-based resin in the pressure-sensitive adhesive layer 3. The molar ratio of the content (total amount) of the atomically bonded hydrogen atom (SiH group) may be adjusted to be within the above range. The content of the cross-linking agent satisfying this range varies depending on the number of silicon atom-bonded hydrogen atoms (SiH groups) contained in the cross-linking agent, but for example, the silicone type contained in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3. The cross-linking agent may be added so that the solid content is in the range of 0.20 parts by mass or more and 20.00 parts by mass or less with respect to 100 parts by mass of the solid content of the entire resin.
 粘着剤層3中のシリコーン系樹脂に対する架橋剤の含有量を上述した範囲とすることで、半導体チップをダイシング用粘着テープから剥離する際に、紫外線等の光を粘着剤層3に照射することで、シリコーン系粘着剤中の光感応白金(Pt)触媒が活性化され、シリコーン系樹脂中のシリコーンガム(Galk)が有するケイ素原子結合アルケニル基と当該シリコーン系樹脂に対する架橋剤が有するケイ素原子結合水素原子(SiH基)との間の架橋反応(付加反応)が促進されて、架橋密度が高くなり、粘着剤の凝集力が紫外線等の光照射前と比較して大きくなる。この結果、粘着剤層3のタック力が適切に低下し、半導体チップ等を粘着テープ1から剥離する際の良好なピックアップ性を実現できるとともに、半導体チップ等に対する糊残りを抑制することが可能となる。 By setting the content of the cross-linking agent with respect to the silicone-based resin in the pressure-sensitive adhesive layer 3 within the above-mentioned range, the pressure-sensitive adhesive layer 3 is irradiated with light such as ultraviolet rays when the semiconductor chip is peeled off from the adhesive tape for dying. Then, the photosensitive platinum (Pt) catalyst in the silicone-based pressure-sensitive adhesive is activated, and the silicon atom-bonded alkenyl group contained in the silicone gum (Galk) in the silicone-based resin and the silicon atom contained in the cross-linking agent for the silicone-based resin. The cross-linking reaction (addition reaction) with the bonded hydrogen atom (SiH group) is promoted, the cross-linking density becomes high, and the cohesive force of the adhesive becomes larger than that before light irradiation such as ultraviolet rays. As a result, the tacking force of the pressure-sensitive adhesive layer 3 is appropriately reduced, good pick-up performance when peeling the semiconductor chip or the like from the pressure-sensitive adhesive tape 1 can be realized, and adhesive residue on the semiconductor chip or the like can be suppressed. Become.
 架橋剤としては、一般的に付加反応型シリコーン系粘着剤の架橋剤として使用されるもの、すなわち、1分子中に少なくとも2個のケイ素原子結合水素原子(SiH基)を有するオルガノポリシロキサン(オルガノハイドロジェンポリシロキサン)であればよく、特に限定されるものではない。具体的には、例えば、信越化学株式会社製のX-92-122(商品名)、ダウ・東レ株式会社製のBY24-741(商品名)等が挙げられる。なお、これら架橋剤が有するケイ素原子結合水素原子(SiH基)の含有量が不明の場合は、該含有量は、後述するH-NMR(核磁気共鳴)スペクトル測定の分析等により求めることができる。 The cross-linking agent is generally used as a cross-linking agent for an addition-reaction type silicone-based pressure-sensitive adhesive, that is, an organopolysiloxane (organo) having at least two silicon atom-bonded hydrogen atoms (SiH groups) in one molecule. It may be (hydrogen polysiloxane), and is not particularly limited. Specific examples thereof include X-92-122 (trade name) manufactured by Shin-Etsu Chemical Co., Ltd. and BY24-741 (trade name) manufactured by Dow Toray Co., Ltd. If the content of the silicon atom-bonded hydrogen atom (SiH group) contained in these cross-linking agents is unknown, the content can be determined by analysis of 1 H-NMR (nuclear magnetic resonance) spectrum measurement described later. it can.
(光感応白金(Pt)触媒)
 光感応白金(Pt)触媒は、紫外線等の光の照射によって、粘着剤層3を構成するシリコーン系樹脂と架橋剤との付加反応(ヒドロシリル化)による硬化を促進させるために用いられる。シリコーン系粘着剤中のシリコーンガム(Galk)が有するケイ素原子結合アルケニル基と架橋剤が有するケイ素原子結合水素原子(SiH基)との付加反応による硬化を促進させるために使用できる光の波長は、240nm以上400nm以下の範囲であることが好ましい。
 光感応白金(Pt)触媒としては、光感応性および反応速度が良好である点から、光活性シクロペンタジエニル白金(IV)化合物を用いることが好ましい。
(Photosensitive platinum (Pt) catalyst)
The photosensitive platinum (Pt) catalyst is used to accelerate curing by an addition reaction (hydrosilylation) between the silicone resin constituting the pressure-sensitive adhesive layer 3 and a cross-linking agent by irradiation with light such as ultraviolet rays. The wavelength of light that can be used to promote curing by the addition reaction between the silicon atom-bonded alkenyl group of the silicone gum (Galk ) in the silicone-based pressure-sensitive adhesive and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent is , 240 nm or more and preferably 400 nm or less.
As the photosensitive platinum (Pt) catalyst, it is preferable to use a photoactive cyclopentadienyl platinum (IV) compound from the viewpoint of good photosensitivity and reaction rate.
 この光活性シクロペンタジエニル白金(IV)化合物としては、特に限定されるものではないが、例えば、(シクロペンタジエニル)ジメチルトリメチルシリルメチル白金、(シクロペンタジエニル)ジエチルトリメチルシリルメチル白金、(シクロペンタジエニル)ジプロピルトリメチルシリルメチル白金、(シクロペンタジエニル)ジイソプロピルトリメチルシリルメチル白金、(シクロペンタジエニル)ジアリルトリメチルシリルメチル白金、(シクロペンタジエニル)ジベンジルトリメチルシリルメチル白金、(シクロペンタジエニル)ジメチルトリエチルシリルメチル白金、(シクロペンタジエニル)ジメチルトリプロピルシリルメチル白金、(シクロペンタジエニル)ジメチルトリイソプロピルシリルメチル白金、(シクロペンタジエニル)ジメチルトリフェニルシリルメチル白金、(シクロペンタジエニル)ジメチルジメチルフェニルシリルメチル白金、(シクロペンタジエニル)ジメチルメチルジフェニルシリルメチル白金、(シクロペンタジエニル)ジメチルジメチル(トリメチルシロキシ)シリルメチル白金、(シクロペンタジエニル)ジメチルジメチル(ジメチルビニルシロキシ)シリルメチル白金、[(1’-ナフチル)シクロペンタジエニル]トリメチルシリルメチル白金、[(2’-ナフチル)シクロペンタジエニル]トリメチルシリルメチル白金、[1-メチル-3-(1’-ナフチル)シクロペンタジエニル]トリメチルシリルメチル白金、[1-メチル-3-(2’-ナフチル)シクロペンタジエニル]トリメチルシリルメチル白金、[(4’-ビフェニル)シクロペンタジエニル]トリメチルシリルメチル白金、[1-(4’-ビフェニル)-3-メチルシクロペンタジエニル]トリメチルシリルメチル白金、[(9’-フェナントリル)シクロペンタジエニル]トリメチルシリルメチル白金、[1-メチル-3-(9’-フェナントリル)シクロペンタジエニル]トリメチルシリルメチル白金、[1-(2’-アントラセニル)-3-メチルシクロペンタジエニル]トリメチルシリルメチル白金、[(2’-アントラセニル)シクロペンタジエニル]トリメチルシリルメチル白金、[(1’-ピレニル)シクロペンタジエニル]トリメチルシリルメチル白金、[1-メチル-3-(1’-ピレニル)シクロペンタジエニル]トリメチルシリルメチル白金等が挙げられる。 The photoactive cyclopentadienyl platinum (IV) compound is not particularly limited, but for example, (cyclopentadienyl) dimethyltrimethylsilylmethyl platinum, (cyclopentadienyl) diethyltrimethylsilylmethyl platinum, (cyclo). Pentazienyl) dipropyltrimethylsilylmethyl platinum, (cyclopentadienyl) diisopropyltrimethylsilylmethyl platinum, (cyclopentadienyl) diallyltrimethylsilylmethyl platinum, (cyclopentadienyl) dibenzyltrimethylsilylmethyl platinum, (cyclopentadienyl) Dimethyltriethylsilylmethyl platinum, (cyclopentadienyl) dimethyltripropylsilylmethyl platinum, (cyclopentadienyl) dimethyltriisopropylsilylmethyl platinum, (cyclopentadienyl) dimethyltriphenylsilylmethyl platinum, (cyclopentadienyl) ) Dimethyldimethylphenylsilylmethyl platinum, (cyclopentadienyl) dimethylmethyldiphenylsilylmethyl platinum, (cyclopentadienyl) dimethyldimethyl (trimethylsiloxy) silylmethyl platinum, (cyclopentadienyl) dimethyldimethyl (dimethylvinylsiloxy) silylmethyl Platinum, [(1'-naphthyl) cyclopentadienyl] trimethylsilylmethyl platinum, [(2'-naphthyl) cyclopentadienyl] trimethylsilylmethyl platinum, [1-methyl-3- (1'-naphthyl) cyclopentadi Enyl] trimethylsilylmethyl platinum, [1-methyl-3- (2'-naphthyl) cyclopentadienyl] trimethylsilylmethyl platinum, [(4'-biphenyl) cyclopentadienyl] trimethylsilylmethyl platinum, [1- (4') -Biphenyl) -3-methylcyclopentadienyl] trimethylsilylmethyl platinum, [(9'-phenanthril) cyclopentadienyl] trimethylsilylmethyl platinum, [1-methyl-3- (9'-phenanthril) cyclopentadienyl] Trimethylsilylmethyl platinum, [1- (2'-anthrasenyl) -3-methylcyclopentadienyl] trimethylsilylmethyl platinum, [(2'-anthrasenyl) cyclopentadienyl] trimethylsilylmethyl platinum, [(1'-pyrenyl) cyclo Examples thereof include [pentadienyl] trimethylsilylmethyl platinum and [1-methyl-3- (1'-pyrenyl) cyclopentadienyl] trimethylsilylmethyl platinum.
 上述した化合物中のシクロペンタジエニル環は、メチル、クロロ、フルオロ、トリメチルシリル、トリエチルシリル、ジメチルフェニルシリル、メチルジフェニルシリル、トリフェニルシリル、フェニル、フルオロフェニル、クロロフェニル、メトキシ、ナフチル、ビフェニル、アントラセニル、ピレニル、2-ベンゾイルナフタレン、チオキサントン、2-クロロチオキサントン、2-イソプロピルチオキサントン、アントラキノン、1-クロロアントラキノン、アセトフェノン、ベンゾフェノン、9,10-ジメチルアントラセン、9,10-ジクロロアントラセンおよびこれらの中から選択される1以上の基で置換されたシクロペンタジエニル環で置換してもよい。
 また、上述した化合物において、シクロペンタジエニル環がη5-フルオレニル基に置換されていてもよい。
The cyclopentadienyl ring in the above-mentioned compounds includes methyl, chloro, fluoro, trimethylsilyl, triethylsilyl, dimethylphenylsilyl, methyldiphenylsilyl, triphenylsilyl, phenyl, fluorophenyl, chlorophenyl, methoxy, naphthyl, biphenyl, anthracenyl, and the like. Pyrenyl, 2-benzoylnaphthalene, thioxanthone, 2-chlorothioxanthone, 2-isopropylthioxanthone, anthracene, 1-chloroanthracene, acetophenone, benzophenone, 9,10-dimethylanthracene, 9,10-dichloroanthracene and selected from these It may be replaced with a cyclopentadienyl ring substituted with one or more groups.
Further, in the above-mentioned compound, the cyclopentadienyl ring may be substituted with a η5-fluorenyl group.
 上述した化合物中のシクロペンタジエニル環としては、置換されていないもの、1以上の芳香族有機基で置換されているもの、1以上の脂肪族有機基で置換されているもの、1以上の芳香族有機基と1以上の脂肪族有機基とで置換されているものが好ましい。また、シクロペンタジエニル環に置換される有機基としては、ナフチル、ビフェニル、アントラセニル、フェナントリルおよびピレニルが好ましい。 The cyclopentadienyl ring in the above-mentioned compound includes one that is not substituted, one that is substituted with one or more aromatic organic groups, one that is substituted with one or more aliphatic organic groups, and one or more. Those substituted with an aromatic organic group and one or more aliphatic organic groups are preferable. Further, as the organic group substituted with the cyclopentadienyl ring, naphthyl, biphenyl, anthracenyl, phenanthryl and pyrenyl are preferable.
 本実施の形態の粘着剤層3における光感応白金(Pt)触媒の含有量は、紫外線等の光の照射により、シリコーン系粘着剤中のシリコーンガム(Galk)が有するケイ素原子結合アルケニル基と架橋剤が有するケイ素原子結合水素原子(SiH基)との付加反応を促進することができれば、特に限定されるものではない。本実施の形態の粘着剤層3における光感応白金(Pt)触媒の含有量は、例えば、粘着剤層3を構成する粘着剤組成物中のシリコーン系樹脂全体の固形分100質量部に対して、固形分で0.10質量部以上3.00質量部以下の範囲とすることが好ましい。光感応白金(Pt)触媒の含有量が0.10質量部未満である場合、粘着テープ1に紫外線等の光を照射した際に、シリコーンガムが有するケイ素原子結合アルケニル基と架橋剤が有するケイ素原子結合水素原子(SiH基)との間の架橋反応(付加反応)が十分に進行せず、架橋密度の向上が不十分となり、粘着剤が硬化し難く、凝集力が向上しにくくなる。この場合、所望のタック力低下や保持力試験における破壊モードが得られず、粘着テープ1を半導体素子基板等のダイシングに使用した後、得られた半導体チップ等を粘着テープ1から剥離する際に、個片化された半導体チップのピックアップ性が悪くなるおそれや、半導体チップ等に糊残りが生じやすくなるおそれがある。一方、光感応白金(Pt)触媒の含有量が3.00質量部を超える場合、上記の架橋反応(付加反応)は十分に進行するため、例えば10.0質量部の含有量でも粘着テープ1の特性としては特に問題はないが、経済性の観点からは好ましくない。 The content of the photosensitive platinum (Pt) catalyst in the pressure-sensitive adhesive layer 3 of the present embodiment is the same as that of the silicon atom-bonded alkenyl group contained in the silicone gum (Galk) in the silicone-based pressure-sensitive adhesive by irradiation with light such as ultraviolet rays. The cross-linking agent is not particularly limited as long as it can promote the addition reaction with the silicon atom-bonded hydrogen atom (SiH group). The content of the photosensitive platinum (Pt) catalyst in the pressure-sensitive adhesive layer 3 of the present embodiment is, for example, relative to 100 parts by mass of the solid content of the entire silicone-based resin in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3. The solid content is preferably in the range of 0.10 parts by mass or more and 3.00 parts by mass or less. When the content of the photosensitive platinum (Pt) catalyst is less than 0.10 parts by mass, the silicon atom-bonded alkenyl group contained in the silicone gum and the silicon contained in the cross-linking agent when the adhesive tape 1 is irradiated with light such as ultraviolet rays. The cross-linking reaction (addition reaction) with the atomic-bonded hydrogen atom (SiH group) does not proceed sufficiently, the improvement of the cross-linking density becomes insufficient, the adhesive is hard to cure, and the cohesive force is hard to be improved. In this case, the desired reduction in tack force and the breaking mode in the holding force test cannot be obtained, and after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1. , There is a risk that the pickability of the individualized semiconductor chip will deteriorate, and there is a risk that adhesive residue will easily occur on the semiconductor chip or the like. On the other hand, when the content of the photosensitive platinum (Pt) catalyst exceeds 3.00 parts by mass, the above-mentioned cross-linking reaction (addition reaction) proceeds sufficiently. Therefore, for example, even if the content is 10.0 parts by mass, the adhesive tape 1 There is no particular problem with the characteristics of the above, but it is not preferable from the viewpoint of economic efficiency.
(他の成分)
 本実施の形態のシリコーン系粘着剤層は、主成分としてシリコーンガム(G)とシリコーンレジン(R)とが混合されたシリコーン系樹脂、シリコーン系樹脂に対する架橋剤として1分子中に少なくとも2個以上のケイ素原子結合水素原子(SiH基)を有するオルガノポリシロキサン、および、光感応白金(Pt)触媒、を含む粘着剤組成物からなるものであるが、本発明の効果を損なわない範囲内で、他の成分を含有してもよい。他の成分としては、凝集力向上剤、補強充填剤、剥離コントロール剤等が挙げられる。
(Other ingredients)
The silicone-based pressure-sensitive adhesive layer of the present embodiment is a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed as main components, and at least two or more in one molecule as a cross-linking agent for the silicone-based resin. It is composed of a pressure-sensitive adhesive composition containing an organopolysiloxane having a silicon atom-bonded hydrogen atom (SiH group) and a photosensitive platinum (Pt) catalyst, but within a range that does not impair the effects of the present invention. Other components may be contained. Examples of other components include a cohesive force improving agent, a reinforcing filler, a peeling control agent, and the like.
(凝集力向上剤)
 凝集力向上剤は、粘着剤層3の凝集力を向上させるために、必要に応じて用いられる。凝集力向上剤としては、特に限定されるものではないが、例えば、多官能チオールが用いられる。多官能チオールからなる凝集力向上剤としては、例えば、昭和電工株式会社製のカレンズ(登録商標)MT-PE1、カレンズMT-NR1等が挙げられる。
(Cohesive force improver)
The cohesive force improver is used as necessary to improve the cohesive force of the pressure-sensitive adhesive layer 3. The cohesive force improving agent is not particularly limited, but for example, a polyfunctional thiol is used. Examples of the cohesive force improving agent composed of polyfunctional thiol include Karenz (registered trademark) MT-PE1 and Karenz MT-NR1 manufactured by Showa Denko KK.
 ただし、粘着剤層3を構成する粘着剤組成物中のシリコーン系樹脂に多官能チオールは相溶しないため、凝集力向上剤として多官能チオールを使用するためには、シリコーン系樹脂と多官能チオールとの相溶化剤を用いる必要がある。相溶化剤としては、特に限定されるものでないが、例えば、メルカプト基を有するシランカップリング剤である信越化学工業株式会社製のKBM-802、KBM-803(いずれも商品名)、ダウ・東レ株式会社製のSH6062(商品名)等が挙げられる。
 粘着剤層3に凝集力向上剤を用いる場合、凝集力向上剤の添加量は、シリコーン系樹脂全体の固形分100質量部に対して、固形分で6質量部以下の範囲が好ましい。凝集力向上剤の添加量が、シリコーン系樹脂全体の固形分100質量部に対して固形分で6質量部を超える場合、相溶化剤を添加してもシリコーン系樹脂と凝集力向上剤である多官能チオールとが相分離するおそれがある。
However, since the polyfunctional thiol is incompatible with the silicone-based resin in the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3, in order to use the polyfunctional thiol as a cohesive force improving agent, the silicone-based resin and the polyfunctional thiol are used. It is necessary to use a compatibilizer with. The compatibilizer is not particularly limited, but for example, KBM-802 and KBM-803 (trade names) manufactured by Shin-Etsu Chemical Co., Ltd., which are silane coupling agents having a mercapto group, and Dow Toray. SH6062 (trade name) manufactured by Co., Ltd. and the like can be mentioned.
When a cohesive force improving agent is used for the pressure-sensitive adhesive layer 3, the amount of the cohesive force improving agent added is preferably in the range of 6 parts by mass or less in terms of solid content with respect to 100 parts by mass in solid content of the entire silicone resin. When the amount of the cohesive force improver added exceeds 6 parts by mass in terms of solid content with respect to 100 parts by mass of the solid content of the entire silicone resin, the silicone resin and the cohesive force improver are still present even if the compatibilizer is added. There is a risk of phase separation from the polyfunctional thiol.
(補強充填剤)
 補強充填剤は、粘着剤層3の強度を向上させるために、必要に応じて用いられる。補強充填剤としては、特に限定されるものではないが、例えば、日本アエロジル株式会社製のアエロジル(登録商標)130、アエロジル200、アエロジル300、株式会社トクヤマ製のレオロシール(登録商標)QS-102、レオロシールQS-30、DSL.ジャパン株式会社製のカープレックス(登録商標)80、PPG製のHi-Sil(登録商標)-233-D等が挙げられる。
(Reinforcing filler)
The reinforcing filler is used, if necessary, in order to improve the strength of the pressure-sensitive adhesive layer 3. The reinforcing filler is not particularly limited, but for example, Aerosil (registered trademark) 130, Aerosil 200, Aerosil 300 manufactured by Nippon Aerosil Co., Ltd., Leoloseal (registered trademark) QS-102 manufactured by Tokuyama Corporation, Leolosil QS-30, DSL. Examples thereof include Carplex (registered trademark) 80 manufactured by Japan Co., Ltd. and Hi-Sil (registered trademark) -233-D manufactured by PPG.
(剥離コントロール剤)
 剥離コントロール剤は、紫外線等の光照射後の粘着剤層3の粘着力をより低減させるために、必要に応じて用いられる。剥離コントロール剤としては、特に限定されるものではないが、例えば、シリコーンオイル等の軽剥離添加剤が挙げられる。但し、剥離コントロール剤の添加量が多い場合、ブリードアウトにより被着体表面が汚染されるおそれがあるので、被着体表面の汚染レベルが許容できる範囲内で添加するのが好ましい。
(Peeling control agent)
The peeling control agent is used as necessary in order to further reduce the adhesive force of the pressure-sensitive adhesive layer 3 after irradiation with light such as ultraviolet rays. The peeling control agent is not particularly limited, and examples thereof include a light peeling additive such as silicone oil. However, if the amount of the peeling control agent added is large, the surface of the adherend may be contaminated by bleeding out, so it is preferable to add the peeling control agent within an acceptable range.
<粘着剤層の厚さ>
 粘着剤層3の厚さは、10μm以上100μm以下の範囲が好ましく、20μm以上40μm以下の範囲がより好ましい。粘着剤層3の厚さが10μm未満の場合には、粘着剤層3に含まれるシリコーン系粘着剤の厚さが薄くなるため、粘着テープ1の粘着力が低下しやすい。一方、粘着剤層3の厚さが100μmよりも厚い場合には、粘着剤層3の凝集破壊が発生しやすくなるおそれがある。そして、粘着テープ1を半導体素子基板等のダイシングに使用した後、得られた半導体チップ等を粘着テープ1から剥離する際に、半導体チップ等に糊残りが生じやすくなるおそれがある。また、半導体素子基板等のダイシング時に、ダイシングの振動が粘着剤層3に伝わりやすくなって振動幅が大きくなり、例えば、半導体素子基板が基準位置からずれるおそれがある。そして、これに伴って、個片化された半導体チップに欠け(チッピング)が生じるおそれや、個々の半導体チップごとに大きさのずれが生じるおそれがある。
<Thickness of adhesive layer>
The thickness of the pressure-sensitive adhesive layer 3 is preferably in the range of 10 μm or more and 100 μm or less, and more preferably in the range of 20 μm or more and 40 μm or less. When the thickness of the pressure-sensitive adhesive layer 3 is less than 10 μm, the thickness of the silicone-based pressure-sensitive adhesive contained in the pressure-sensitive adhesive layer 3 becomes thin, so that the adhesive strength of the pressure-sensitive adhesive tape 1 tends to decrease. On the other hand, when the thickness of the pressure-sensitive adhesive layer 3 is thicker than 100 μm, cohesive failure of the pressure-sensitive adhesive layer 3 may easily occur. Then, after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1, there is a possibility that adhesive residue is likely to occur on the semiconductor chip or the like. Further, when dicing a semiconductor element substrate or the like, the vibration of the dicing is easily transmitted to the pressure-sensitive adhesive layer 3, and the vibration width becomes large. For example, the semiconductor element substrate may deviate from the reference position. Along with this, there is a risk that the fragmented semiconductor chips may be chipped (chipping), or that the size of each semiconductor chip may deviate.
<アンカーコート層>
 上述したように、本実施の形態の粘着テープ1では、粘着テープ1の製造条件や製造後の粘着テープ1の使用条件等に応じて、基材2と粘着剤層3との間に、基材2の種類に合わせたアンカーコート層を設けたり、コロナ処理等の表面処理を施したりしてもよい。これにより、基材2と粘着剤層3との密着力を改善させることが可能になる。
<Anchor coat layer>
As described above, in the adhesive tape 1 of the present embodiment, a base is formed between the base material 2 and the adhesive layer 3 according to the manufacturing conditions of the adhesive tape 1 and the usage conditions of the adhesive tape 1 after production. An anchor coat layer suitable for the type of the material 2 may be provided, or a surface treatment such as a corona treatment may be applied. This makes it possible to improve the adhesion between the base material 2 and the pressure-sensitive adhesive layer 3.
<表面処理>
 基材2の表面(粘着剤層3に対向する面とは反対側の面)には、剥離性改良処理等の表面処理が施されていてもよい。基材2の表面処理に用いられる処理剤としては、特に限定されるものではないが、例えば、長鎖アルキルビニルモノマー重合物、フッ化アルキルビニルモノマー重合物、ポリビニルアルコールカルバメート、アミノアルキド系樹脂等の非シリコーン系の剥離処理剤等を用いることができる。このような非シリコーン系の剥離処理剤としては、例えば、ライオン・スペシャリティ・ケミカルズ株式会社製のピーロイル(登録商標)1050、ピーロイル1200等が挙げられる。
<Surface treatment>
The surface of the base material 2 (the surface opposite to the surface facing the pressure-sensitive adhesive layer 3) may be subjected to a surface treatment such as a peelability improving treatment. The treatment agent used for the surface treatment of the base material 2 is not particularly limited, but for example, a long-chain alkyl vinyl monomer polymer, a fluoroalkyl vinyl monomer polymer, a polyvinyl alcohol carbamate, an aminoalkyd resin and the like. Non-silicone-based release treatment agent and the like can be used. Examples of such a non-silicone-based peeling agent include Peroyl (registered trademark) 1050 and Peroyl 1200 manufactured by Lion Specialty Chemicals Co., Ltd.
<剥離ライナー>
 また、粘着剤層3の表面(基材2に対向する面とは反対側の面)には、必要に応じて、剥離ライナーを設けてもよい。剥離ライナーとしては、紙、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート等のフィルムに、粘着剤層3に含まれるシリコーン系粘着剤との離型性を高めるための剥離処理を施したものを用いることができる。剥離ライナーの剥離処理に用いる材料としては、特に限定されないが、例えば、フロロアルキル変性シリコーン、長鎖アルキルビニルモノマー重合物、アミノアルキド系樹脂等の材料を用いることができる。
<Peeling liner>
Further, a release liner may be provided on the surface of the pressure-sensitive adhesive layer 3 (the surface opposite to the surface facing the base material 2), if necessary. As the peeling liner, a film such as paper, polyethylene, polypropylene, polyethylene terephthalate, etc., which has been subjected to a peeling treatment for enhancing the releasability from the silicone-based pressure-sensitive adhesive contained in the pressure-sensitive adhesive layer 3 can be used. The material used for the peeling treatment of the peeling liner is not particularly limited, and for example, a material such as fluoroalkyl-modified silicone, a long-chain alkylvinyl monomer polymer, or an aminoalkyd-based resin can be used.
<粘着テープの厚さ>
 以上説明したような構成を有する粘着テープ1の全体としての厚さは、20μm以上200μm以下の範囲が好ましい。
 粘着テープ1の厚さが20μm未満である場合、粘着テープ1を半導体素子基板等のダイシングに用いた場合に、形成された半導体チップ等を粘着テープ1から剥がし取ることが困難になる場合がある。
 一方、粘着テープ1の厚さが200μmを超える場合、粘着テープ1を半導体素子基板に貼り付ける際に、粘着テープ1が半導体素子基板の貼り付け面に形成された凹凸に追従しにくくなる。この場合、粘着テープ1と半導体素子基板等との接着面積が小さくなり、ダイシングの際に半導体チップ等が飛散しやすくなるおそれがある。
<Thickness of adhesive tape>
The overall thickness of the adhesive tape 1 having the structure as described above is preferably in the range of 20 μm or more and 200 μm or less.
When the thickness of the adhesive tape 1 is less than 20 μm, when the adhesive tape 1 is used for dicing a semiconductor element substrate or the like, it may be difficult to peel off the formed semiconductor chip or the like from the adhesive tape 1. ..
On the other hand, when the thickness of the adhesive tape 1 exceeds 200 μm, when the adhesive tape 1 is attached to the semiconductor element substrate, it becomes difficult for the adhesive tape 1 to follow the unevenness formed on the attachment surface of the semiconductor element substrate. In this case, the adhesive area between the adhesive tape 1 and the semiconductor element substrate or the like becomes small, and the semiconductor chip or the like may easily scatter during dicing.
[粘着テープの製造方法]
 続いて、本実施の形態の粘着テープ1の製造方法について説明する。なお、以下で説明する粘着テープ1の製造方法は一例であって、粘着テープ1の製造方法はこれに限定されるものではない。
[Manufacturing method of adhesive tape]
Subsequently, a method for manufacturing the adhesive tape 1 of the present embodiment will be described. The method for producing the adhesive tape 1 described below is an example, and the method for producing the adhesive tape 1 is not limited to this.
 粘着テープ1を製造する際には、まず、トルエンや酢酸エチル等の汎用の有機溶剤に、上述したシリコーン系粘着剤、架橋剤、光感応白金(Pt)触媒等の成分を溶解させ、粘着剤溶液を得る。続いて、この粘着剤溶液を、必要に応じて表面処理やアンカーコート層の形成を行った基材2の表面に、コンマコータ等を用いて予め定めた厚さになるように塗布する。
 次いで、粘着剤溶液が塗布された基材2を、乾燥炉で加熱することで、粘着剤溶液を乾燥させ、粘着剤層3を形成する。加熱・乾燥の条件としては、例えば、特開2012-107125等に開示されている条件を参照することができる。具体的には、例えば、基材2に粘着剤層3用の粘着剤溶液を塗布し、乾燥炉の前半ゾーン部において、40~90℃の温度で段階的に温度を上げて初期乾燥した後、乾燥炉の後半ゾーン部において、120~200℃の温度範囲で、1~5分間の加熱乾燥を行い、ロール状の原反として巻き取ればよい。
 以上の工程により、図1に示したように、基材2の上に粘着剤層3が積層された粘着テープ1が得られる。
When producing the adhesive tape 1, first, components such as the above-mentioned silicone-based pressure-sensitive adhesive, cross-linking agent, and photosensitive platinum (Pt) catalyst are dissolved in a general-purpose organic solvent such as toluene or ethyl acetate to prepare the pressure-sensitive adhesive. Get the solution. Subsequently, this pressure-sensitive adhesive solution is applied to the surface of the base material 2 which has undergone surface treatment or formation of an anchor coat layer, if necessary, so as to have a predetermined thickness using a comma coater or the like.
Next, the base material 2 coated with the pressure-sensitive adhesive solution is heated in a drying furnace to dry the pressure-sensitive adhesive solution and form the pressure-sensitive adhesive layer 3. As the heating / drying conditions, for example, the conditions disclosed in Japanese Patent Application Laid-Open No. 2012-107125 can be referred to. Specifically, for example, after applying the pressure-sensitive adhesive solution for the pressure-sensitive adhesive layer 3 to the base material 2, the temperature is gradually raised at a temperature of 40 to 90 ° C. in the first half zone portion of the drying furnace to perform initial drying. In the latter half zone of the drying oven, heat drying may be performed for 1 to 5 minutes in a temperature range of 120 to 200 ° C., and the roll-shaped raw material may be wound up.
By the above steps, as shown in FIG. 1, the adhesive tape 1 in which the adhesive layer 3 is laminated on the base material 2 is obtained.
[粘着テープの使用方法]
 本実施の形態の粘着テープ1は、LED(Light Emitting Diode)やパワー半導体等の半導体素子を有する半導体チップの製造工程において、半導体チップの元となる半導体材料のダイシングに用いられる。
[How to use adhesive tape]
The adhesive tape 1 of the present embodiment is used for dicing a semiconductor material that is a source of a semiconductor chip in a process of manufacturing a semiconductor chip having a semiconductor element such as an LED (Light Emitting Diode) or a power semiconductor.
 具体的には、粘着テープ1は、樹脂やセラミック等からなる基板上にLED素子やパワー半導体素子等の半導体素子が複数形成された半導体素子基板をダイシングして、個片化された半導体チップを得るために用いられる。ここで、基板上に複数の半導体素子が形成された半導体素子基板では、通常、半導体素子を温度や湿度等の外部環境から保護するために、半導体素子を覆うように被覆材の一例としての封止樹脂が設けられる場合がある。
 本実施の形態の粘着テープ1は、特に封止樹脂が設けられた半導体素子基板のダイシングにより好ましく用いることができる。
Specifically, the adhesive tape 1 is a semiconductor chip formed by dicing a semiconductor element substrate in which a plurality of semiconductor elements such as LED elements and power semiconductor elements are formed on a substrate made of resin, ceramic, or the like. Used to obtain. Here, in a semiconductor element substrate in which a plurality of semiconductor elements are formed on the substrate, usually, in order to protect the semiconductor element from an external environment such as temperature and humidity, a seal is used as an example of a coating material so as to cover the semiconductor element. A stop resin may be provided.
The adhesive tape 1 of the present embodiment can be preferably used by dicing a semiconductor device substrate provided with a sealing resin.
 封止樹脂が設けられた半導体素子基板を切断して複数の半導体チップを得るための方法としては、例えば以下のような方法が従来、知られている。
 まず、半導体素子基板の基板側からダイシング用の粘着テープを貼り付けるとともに、ダイサー等により半導体素子基板を半導体素子が形成される側から切断する。そして、切断により形成されたそれぞれの半導体チップを粘着テープから剥がし取ることで、複数の半導体チップを得る。
As a method for cutting a semiconductor element substrate provided with a sealing resin to obtain a plurality of semiconductor chips, for example, the following method is conventionally known.
First, an adhesive tape for dicing is attached from the substrate side of the semiconductor element substrate, and the semiconductor element substrate is cut from the side where the semiconductor element is formed by a dicer or the like. Then, each semiconductor chip formed by cutting is peeled off from the adhesive tape to obtain a plurality of semiconductor chips.
 しかし、このように半導体素子基板の基板側からダイシング用の粘着テープを貼り付け半導体素子基板の切断を行った場合、切断面(半導体チップの基板側面)に欠落が生じる所謂ダレが発生したり、切断面が粗くなったりする等の課題がある。
 そこで、近年では、このような課題を解決するために、半導体素子基板に対して、基板側だけでなく、半導体素子が形成される側、すなわち半導体素子を封止する封止樹脂側からダイシング用の粘着テープを貼り付けて、半導体素子基板を切断する方法が提案されている。
However, when the adhesive tape for dicing is attached from the substrate side of the semiconductor element substrate in this way to cut the semiconductor element substrate, so-called sagging may occur in which the cut surface (side surface of the semiconductor chip substrate) is chipped. There is a problem that the cut surface becomes rough.
Therefore, in recent years, in order to solve such a problem, not only the substrate side but also the side where the semiconductor element is formed, that is, the sealing resin side for sealing the semiconductor element, is used for dicing with respect to the semiconductor element substrate. A method of cutting a semiconductor device substrate by attaching the adhesive tape of the above has been proposed.
 ここで、LEDやパワー半導体等の半導体素子用の封止樹脂としては、従来、電気特性や耐熱性に優れるエポキシ樹脂が利用されているが、エポキシ樹脂は、高出力のLEDやパワー半導体に使用した場合、短波長のLEDに使用した場合、または半導体チップの使用環境等によって、変色しやすいという問題がある。 Here, as a sealing resin for semiconductor elements such as LEDs and power semiconductors, epoxy resins having excellent electrical characteristics and heat resistance have been conventionally used, but epoxy resins are used for high-power LEDs and power semiconductors. If this is the case, there is a problem that the color is easily discolored when used for a short-wavelength LED, or depending on the usage environment of the semiconductor chip.
 これに対し、エポキシ樹脂と比較して熱や光による変色が起こりにくいという理由で、近年では、LEDやパワー半導体等の半導体素子用の封止樹脂としてシリコーン樹脂が用いられる場合が多い。より具体的には、官能基としてメチル基およびフェニル基の双方または一方を含有するシリコーン樹脂、すなわちメチル基を含有するシリコーン樹脂、フェニル基を含有するシリコーン樹脂、メチル基とフェニル基との双方を含有するシリコーン樹脂が用いられる場合が多い。 On the other hand, in recent years, silicone resins are often used as sealing resins for semiconductor elements such as LEDs and power semiconductors because discoloration due to heat or light is less likely to occur compared to epoxy resins. More specifically, a silicone resin containing both or one of a methyl group and a phenyl group as a functional group, that is, a silicone resin containing a methyl group, a silicone resin containing a phenyl group, and both a methyl group and a phenyl group. In many cases, the contained silicone resin is used.
 半導体素子の封止樹脂としてシリコーン樹脂を用いることで、熱や光による封止樹脂の変色を抑制することができる。また、シリコーン樹脂は、光透過率が88%以上(波長400~800nm)と高く、屈折率を1.41以上1.57以下の範囲で調整できる。このため、半導体素子がLEDである場合、封止樹脂として、より屈折率の高いシリコーン樹脂を用いることで、LEDからの放射光を効率的にパッケージの外部に取り出すことができる。上述したシリコーン樹脂の中でも、フェニル基を含有するシリコーン樹脂を用いることで、メチル基を含有するシリコーン樹脂を用いる場合と比べて、封止材の屈折率をより高くすることができるので、更なる放射光の効率化を図ることができる。 By using a silicone resin as the sealing resin for the semiconductor element, discoloration of the sealing resin due to heat or light can be suppressed. Further, the silicone resin has a high light transmittance of 88% or more (wavelength 400 to 800 nm), and the refractive index can be adjusted in the range of 1.41 or more and 1.57 or less. Therefore, when the semiconductor element is an LED, the synchrotron radiation from the LED can be efficiently taken out of the package by using a silicone resin having a higher refractive index as the sealing resin. Among the above-mentioned silicone resins, by using a silicone resin containing a phenyl group, the refractive index of the encapsulant can be made higher than that in the case of using a silicone resin containing a methyl group. The efficiency of emitted light can be improved.
 メチル基を含有するシリコーン樹脂としては、特に限定されるものではないが、例えば、信越化学工業株式会社製のKER-2300、KER-2460、KER-2500N、KER-2600、KER-2700、KER-2900、X-32-2528(いずれも商品名)、モメンティブ・パフォーマンス・マテリアルズ社製のIVS4312、IVS4312、XE14-C2042、IVS4542、IVS4546、IVS4622、IVS4632、IVS4742、IVS4752、IVSG3445、IVSG0810、IVSG5778、XE13-C2479、IVSM4500(いずれも商品名)、ダウ・東レ株式会社製のOE-6351、OE-6336、OE-6301(いずれも商品名)等が挙げられる。
 メチル基とフェニル基とを含有するシリコーン樹脂としては、特に限定されるものではないが、例えば、信越化学工業株式会社製KER-6075、KER-6150、KER-6020(いずれも商品名)等が挙げられる。
 フェニル基を含有するシリコーン樹脂としては、特に限定されるものではないが、例えば、信越化学工業株式会社製KER-6110、KER-6000、KER-6200、ASP-1111、ASP-1060、ASP-1120、ASP-1050P(いずれも商品名)、モメンティブ・パフォーマンス・マテリアルズ社製のXE14-C2508(商品名)、ダウ・東レ株式会社製のOE-6520、OE-6550、OE-6631、OE-6636、OE-6635、OE-6630(いずれも商品名)等が挙げられる。
The silicone resin containing a methyl group is not particularly limited, but for example, KER-2300, KER-2460, KER-2500N, KER-2600, KER-2700, KER- of Shin-Etsu Chemical Co., Ltd. 2900, X-32-2528 (all trade names), IVS4312, IVS4312, XE14-C2042, IVS4542, IVS4546, IVS4622, IVS4632, IVS4742, IVS4752, IVSG3445, IVSG0810, IVSG5778, XE13 manufactured by Momentive Performance Materials. -C2479, IVSM4500 (all trade names), OE-6351, OE-6336, OE-6301 (all trade names) manufactured by Dow Toray Co., Ltd. and the like can be mentioned.
The silicone resin containing a methyl group and a phenyl group is not particularly limited, and examples thereof include KER-6075, KER-6150, and KER-6020 (trade names) manufactured by Shin-Etsu Chemical Co., Ltd. Can be mentioned.
The silicone resin containing a phenyl group is not particularly limited, but for example, KER-6110, KER-6000, KER-6200, ASP-1111, ASP-1060, ASP-1120 manufactured by Shin-Etsu Chemical Co., Ltd. , ASP-1050P (trade name), XE14-C2508 (trade name) manufactured by Momentive Performance Materials, OE-6520, OE-6550, OE-6331, OE-6636 manufactured by Dow Toray Co., Ltd. , OE-6635, OE-6630 (all are trade names) and the like.
 ところで、従来、半導体素子を切断するために使用されるダイシング用の粘着テープとしては、例えば粘着剤層がアクリル樹脂系の粘着剤からなる粘着テープが使用されている。
 しかし、このような従来の粘着テープを、半導体素子基板の半導体素子が形成される側(封止樹脂側)から貼り付けて半導体素子基板のダイシングを行うと、例えば、封止樹脂と粘着テープとの粘着力が不十分な場合には、ダイシング時に半導体チップが飛散する等の問題が生じるおそれがある。
By the way, conventionally, as an adhesive tape for dicing used for cutting a semiconductor element, for example, an adhesive tape in which the adhesive layer is made of an acrylic resin-based adhesive is used.
However, when such a conventional adhesive tape is attached from the side where the semiconductor element of the semiconductor element substrate is formed (sealing resin side) and the semiconductor element substrate is diced, for example, the sealing resin and the adhesive tape are obtained. If the adhesive strength of the semiconductor chip is insufficient, problems such as scattering of semiconductor chips during dicing may occur.
 特に、上述したシリコーン樹脂は、例えば封止樹脂として従来用いられるエポキシ樹脂等と比較して離型性が高い性質を有している。したがって、封止樹脂としてシリコーン樹脂を使用した半導体素子基板に対して、例えば粘着剤層がアクリル樹脂系の粘着剤からなる粘着テープを貼り付けた場合には、封止樹脂であるシリコーン樹脂と粘着テープとの接着力が小さくなりやすい。この結果、半導体素子基板のダイシングの際に半導体チップの飛散等の問題がより生じやすくなる。 In particular, the above-mentioned silicone resin has a property of higher releasability as compared with, for example, an epoxy resin conventionally used as a sealing resin. Therefore, for example, when an adhesive tape whose adhesive layer is an acrylic resin-based adhesive is attached to a semiconductor element substrate using a silicone resin as a sealing resin, it adheres to the silicone resin which is the sealing resin. Adhesive strength with the tape tends to be small. As a result, problems such as scattering of semiconductor chips are more likely to occur during dicing of the semiconductor element substrate.
 これに対し、本実施の形態の粘着テープ1は、上述したように、粘着剤層3がシリコーンガム(G)とシリコーンレジン(R)とが適切な比率で混合されたシリコーン系樹脂を含む粘着剤組成物により構成されることで、半導体素子基板のダイシングを行う場合に、シリコーン樹脂からなる封止樹脂側から貼り付けて使用した場合であっても、半導体素子基板の封止樹脂に対する粘着力およびタック力を良好に保つことができる。そして、従来の粘着テープと比較して、半導体素子基板のダイシングを行う場合に、半導体チップの飛散等の発生を抑制することができる。
 一方で、粘着剤層3を構成する粘着剤組成物が上述したシリコーン系樹脂とともに光感応白金(Pt)触媒および架橋剤を含有することで、紫外線等の光を照射することによってシリコーン系樹脂中の光感応白金(Pt)触媒が活性化され、シリコーン系樹脂中のシリコーンガム(Galk)が有するケイ素原子結合アルケニル基と当該シリコーン系樹脂に対する架橋剤が有するケイ素原子結合水素原子(SiH基)との間の架橋反応(付加反応)が促進され架橋密度が高くなるので、粘着剤の凝集力が紫外線等の光照射前と比較して大きくなる。この結果、粘着剤層3のタック力が適切に低下し、さらに保持力試験における破壊モードが「界面剥離」あるいは保持力試験において「落下しない」ものとなる。これにより、半導体チップ等を粘着テープ1から剥離する際の良好なピックアップ性を実現できるとともに、半導体チップ等に対する糊残りを抑制することが可能となる。
On the other hand, in the adhesive tape 1 of the present embodiment, as described above, the adhesive layer 3 contains a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed in an appropriate ratio. By being composed of an agent composition, when dying a semiconductor element substrate, the adhesive strength of the semiconductor element substrate to the encapsulating resin even when it is attached from the sealing resin side made of silicone resin. And the tack force can be kept good. Then, as compared with the conventional adhesive tape, it is possible to suppress the occurrence of scattering of the semiconductor chip when dicing the semiconductor element substrate.
On the other hand, the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer 3 contains a photosensitive platinum (Pt) catalyst and a cross-linking agent together with the above-mentioned silicone-based resin, so that the silicone-based resin is irradiated with light such as ultraviolet rays. The photosensitive platinum (Pt) catalyst is activated, and the silicon atom-bonded alkenyl group of the silicone gum (Galk ) in the silicone-based resin and the silicon atom-bonded hydrogen atom (SiH group) of the cross-linking agent for the silicone-based resin. Since the cross-linking reaction (addition reaction) between the adhesive is promoted and the cross-linking density is increased, the cohesive force of the adhesive becomes larger than that before irradiation with light such as ultraviolet rays. As a result, the tack force of the pressure-sensitive adhesive layer 3 is appropriately reduced, and the fracture mode in the holding force test is "interfacial peeling" or "does not fall" in the holding force test. As a result, it is possible to realize good pick-up performance when peeling the semiconductor chip or the like from the adhesive tape 1, and it is possible to suppress adhesive residue on the semiconductor chip or the like.
 以下、本実施の形態の粘着テープ1の使用方法、および本実施の形態の粘着テープ1を使用した半導体チップの製造方法について、詳細に説明する。図2(a)~(e)は、本実施の形態の粘着テープ1を使用した半導体チップの製造方法を示した図である。
 なお、ここでは、粘着テープ1を用いて、半導体素子としてLED素子を有する半導体チップを製造する場合を例に挙げて説明する。また、以下で説明する方法は、粘着テープ1の使用方法、および粘着テープ1を使用した半導体チップの製造方法の一例であって、以下の方法に限定されるものではない。
Hereinafter, a method of using the adhesive tape 1 of the present embodiment and a method of manufacturing a semiconductor chip using the adhesive tape 1 of the present embodiment will be described in detail. 2 (a) to 2 (e) are views showing a method of manufacturing a semiconductor chip using the adhesive tape 1 of the present embodiment.
Here, a case where a semiconductor chip having an LED element as a semiconductor element is manufactured by using the adhesive tape 1 will be described as an example. Further, the method described below is an example of a method of using the adhesive tape 1 and a method of manufacturing a semiconductor chip using the adhesive tape 1, and is not limited to the following methods.
 本実施の形態では、まず、例えば樹脂材料やセラミック等からなる基板101上に、複数の半導体素子102を積載し、半導体素子基板100を作製する。なお、半導体素子102は、例えばLED素子であって、図示は省略するが、例えば通電により発光する発光層等を含む複数の半導体層が積層されて構成され、上部には電極が形成されている。
 次に、半導体素子基板100の基板101上に形成された複数の半導体素子を、シリコーン系樹脂からなる封止樹脂103で封止する(封止工程)。なお、この例では、複数の半導体素子102を封止樹脂103によりまとめて封止しているが、個々の半導体素子102を封止樹脂103により個別に封止してもよい。
In the present embodiment, first, a plurality of semiconductor elements 102 are mounted on a substrate 101 made of, for example, a resin material or ceramic, to manufacture a semiconductor element substrate 100. The semiconductor element 102 is, for example, an LED element, and although not shown, the semiconductor element 102 is configured by stacking a plurality of semiconductor layers including, for example, a light emitting layer that emits light when energized, and an electrode is formed on the upper portion. ..
Next, a plurality of semiconductor elements formed on the substrate 101 of the semiconductor element substrate 100 are sealed with a sealing resin 103 made of a silicone-based resin (sealing step). In this example, the plurality of semiconductor elements 102 are collectively sealed with the sealing resin 103, but the individual semiconductor elements 102 may be individually sealed with the sealing resin 103.
 続いて、図2(a)に示すように、粘着テープ1の粘着剤層3が半導体素子基板100の封止樹脂103と対向するように、粘着テープ1と半導体素子基板100とを貼り合わせる(貼付工程)。
 次いで、図2(b)、(c)に示すように、粘着テープ1と半導体素子基板100とを貼り合わせた状態で、切断予定ラインXに沿って、半導体素子基板100をダイサーなどによって切断する(切断工程)。この例では、粘着テープ1が貼り付けられた半導体素子基板100を、基板101側から切断している。また、図2(c)に示すように、この例では、半導体素子基板100を厚さ方向に全て切り込む所謂フルカットを行っている。
Subsequently, as shown in FIG. 2A, the adhesive tape 1 and the semiconductor element substrate 100 are bonded together so that the adhesive layer 3 of the adhesive tape 1 faces the sealing resin 103 of the semiconductor element substrate 100 ( Pasting process).
Next, as shown in FIGS. 2 (b) and 2 (c), the semiconductor element substrate 100 is cut by a dicer or the like along the planned cutting line X in a state where the adhesive tape 1 and the semiconductor element substrate 100 are bonded together. (Cutting process). In this example, the semiconductor element substrate 100 to which the adhesive tape 1 is attached is cut from the substrate 101 side. Further, as shown in FIG. 2C, in this example, a so-called full cut is performed in which the semiconductor element substrate 100 is completely cut in the thickness direction.
 続いて、図2(d)に示すように、半導体素子基板100に貼り付けられた粘着テープ1に対して、基材2側から紫外線の光を照射する(照射工程)。上述したように、基材2は、紫外線等の光を透過する材質により構成されている。したがって、粘着テープ1に対して基材2側から紫外線等の光を照射することで、基材2を透過して粘着剤層3に紫外線等の光が照射されることになる。
 本実施の形態の粘着テープ1では、粘着剤層3が光感応白金(Pt)触媒を有することから、粘着剤層3に紫外線等の光が照射されることで、光感応白金(Pt)触媒が活性化し、粘着剤層3におけるケイ素原子結合アルケニル基を含有するシリコーン系樹脂と架橋剤との付加反応が促進される。これにより、紫外線等の光を照射する前と比べて粘着剤層3における架橋密度、すなわち凝集力が上昇し、粘着剤層3のタック力が低下する。
Subsequently, as shown in FIG. 2D, the adhesive tape 1 attached to the semiconductor element substrate 100 is irradiated with ultraviolet light from the base material 2 side (irradiation step). As described above, the base material 2 is made of a material that transmits light such as ultraviolet rays. Therefore, by irradiating the adhesive tape 1 with light such as ultraviolet rays from the base material 2 side, the pressure-sensitive adhesive layer 3 is irradiated with light such as ultraviolet rays through the base material 2.
In the pressure-sensitive adhesive tape 1 of the present embodiment, since the pressure-sensitive adhesive layer 3 has a light-sensitive platinum (Pt) catalyst, the pressure-sensitive adhesive layer 3 is irradiated with light such as ultraviolet rays to obtain a light-sensitive platinum (Pt) catalyst. Is activated, and the addition reaction between the silicone-based resin containing the silicon atom-bonded alkenyl group in the pressure-sensitive adhesive layer 3 and the cross-linking agent is promoted. As a result, the crosslink density in the pressure-sensitive adhesive layer 3, that is, the cohesive force increases, and the tack force of the pressure-sensitive adhesive layer 3 decreases, as compared with before irradiating with light such as ultraviolet rays.
 続いて、半導体素子基板100を切断することにより形成された半導体チップ200を、粘着テープ1から剥がし取る(ピックアップする)ことで、図2(e)に示すように、個片化された半導体チップ200を得ることができる(剥離工程)。 Subsequently, the semiconductor chip 200 formed by cutting the semiconductor element substrate 100 is peeled off (picked up) from the adhesive tape 1, and as shown in FIG. 2E, the semiconductor chip is separated into individual pieces. 200 can be obtained (peeling step).
 上述したように、本実施の形態の粘着テープ1は、粘着剤層3がシリコーンガム(G)とシリコーンレジン(R)とが適切な比率で混合されたシリコーン系樹脂を含んで構成される。これにより、粘着テープ1をダイシングに使用する場合に、半導体素子基板100に対する粘着テープ1の粘着力およびタック力を良好に保つことができる。
 特に、近年では、半導体素子102を封止する封止樹脂103として、離型性の高いシリコーン樹脂を使用することが多い。これに対し、本実施の形態の粘着テープ1は、上述した構成を有することで、シリコーン樹脂からなる封止樹脂103に対しても良好な粘着力およびタック力を有する。
 この結果、本実施の形態の粘着テープ1は、半導体素子基板100のダイシングに使用した場合に、半導体チップ200の飛散を抑制することができる。
As described above, the adhesive tape 1 of the present embodiment is configured such that the adhesive layer 3 contains a silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed in an appropriate ratio. Thereby, when the adhesive tape 1 is used for dicing, the adhesive force and the tack force of the adhesive tape 1 with respect to the semiconductor element substrate 100 can be kept good.
In particular, in recent years, a silicone resin having high releasability is often used as the sealing resin 103 for sealing the semiconductor element 102. On the other hand, the adhesive tape 1 of the present embodiment has a good adhesive force and a tack force with respect to the sealing resin 103 made of a silicone resin by having the above-mentioned structure.
As a result, the adhesive tape 1 of the present embodiment can suppress the scattering of the semiconductor chip 200 when used for dicing the semiconductor element substrate 100.
 さらに、本実施の形態の粘着テープ1の粘着剤層3を構成するシリコーン系樹脂を含んでなる粘着剤組成物は、上述したように封止樹脂103と良好な粘着力を有する一方で、離型性が高い性質を有している。
 すなわち、本実施の形態の粘着テープ1は、例えば紫外線等の光の照射により粘着剤層3中のケイ素原子結合アルケニル基を含有するシリコーン系樹脂と架橋剤との付加反応を促進する光感応白金(Pt)触媒を含んでいる。そして、切断工程の後、剥離工程の前に基材2を介して粘着剤層3に紫外線等の光を照射することで、光感応白金(Pt)触媒が活性化され、粘着剤層3においてケイ素原子結合アルケニル基を含有するシリコーン系樹脂と架橋剤との付加反応を促進させて、紫外線等の光を照射する前と比べて粘着剤層3における架橋密度を高め、すなわち凝集力を増大させ、粘着剤層3のタック力を低下させることができる。これにより、剥離工程において、半導体素子基板100のダイシングにより得られた半導体チップ200を粘着テープ1から剥がし取る(ピックアップする)際に、半導体チップ200に粘着剤が付着する所謂糊残りの発生を抑制することができる。また、半導体チップ200を粘着テープ1から剥離する際の良好なピックアップ性を実現できる。
Further, the pressure-sensitive adhesive composition containing the silicone-based resin constituting the pressure-sensitive adhesive layer 3 of the pressure-sensitive adhesive tape 1 of the present embodiment has good adhesive strength with the sealing resin 103 as described above, while being separated. It has a high type property.
That is, the adhesive tape 1 of the present embodiment is a photosensitive platinum that promotes an addition reaction between a silicone-based resin containing a silicon atom-bonded alkenyl group in the adhesive layer 3 and a cross-linking agent by irradiation with light such as ultraviolet rays. Contains (Pt) catalyst. Then, after the cutting step and before the peeling step, the pressure-sensitive adhesive layer 3 is irradiated with light such as ultraviolet rays via the base material 2, so that the light-sensitive platinum (Pt) catalyst is activated and the pressure-sensitive adhesive layer 3 is formed. By promoting the addition reaction between the silicone resin containing a silicon atom-bonded alkenyl group and the cross-linking agent, the cross-linking density in the pressure-sensitive adhesive layer 3 is increased, that is, the cohesive force is increased as compared with before irradiation with light such as ultraviolet rays. , The tacking force of the pressure-sensitive adhesive layer 3 can be reduced. As a result, in the peeling step, when the semiconductor chip 200 obtained by dicing the semiconductor element substrate 100 is peeled (picked up) from the adhesive tape 1, the generation of so-called adhesive residue on the semiconductor chip 200 is suppressed. can do. In addition, good pick-up performance when peeling the semiconductor chip 200 from the adhesive tape 1 can be realized.
 なお、上記では、基板上に複数の半導体素子が形成された半導体素子基板に対して、粘着テープ1を封止樹脂側から貼り付けてダイシングを行い、個片化された半導体チップを得る方法について説明した。しかしながら、本実施の形態の粘着テープ1の用途は、これに限定されるものではない。
 本実施の形態の粘着テープ1は、例えばチップスケールパッケージLEDの製造において、複数のLED素子が被覆材の一例としての蛍光体に被覆された半導体材料をダイシングして、個片化されたチップスケールパッケージLEDを得るために用いてもよい。なお、蛍光体とは、樹脂材料やセラミック等に蛍光材料が分散された部材である。
In the above description, the method for obtaining an individualized semiconductor chip by attaching an adhesive tape 1 to a semiconductor element substrate on which a plurality of semiconductor elements are formed from the sealing resin side and performing dicing. explained. However, the use of the adhesive tape 1 of the present embodiment is not limited to this.
The adhesive tape 1 of the present embodiment is, for example, in the manufacture of a chip scale package LED, in which a plurality of LED elements are diced from a semiconductor material coated with a phosphor as an example of a coating material, and the chip scale is individualized. It may be used to obtain a package LED. The phosphor is a member in which the fluorescent material is dispersed in a resin material, ceramic, or the like.
 近年、チップスケールパッケージLEDの小型化に伴い、ダイシング時に個片化されたチップスケールパッケージLEDが飛散しやすい傾向がある。これに対し、上述した構成を有する本実施の形態の粘着テープ1を用いることで、蛍光体と粘着剤層3との接着力を良好に保つことが可能となり、個片化されたチップスケールパッケージLEDの飛散を抑制することができる。
 また、ダイシング後、粘着剤層3に紫外線等の光を照射してタック力を低下させることで、粘着テープ1から個片化されたチップスケールパッケージLEDを剥離しやすくなるとともに、剥離したチップスケールパッケージLEDに対する糊残りの発生を抑制することができる。
In recent years, with the miniaturization of chip scale package LEDs, the chip scale package LEDs that have been separated during dicing tend to scatter easily. On the other hand, by using the adhesive tape 1 of the present embodiment having the above-described configuration, it is possible to maintain good adhesive force between the phosphor and the adhesive layer 3, and the chip scale package is individualized. It is possible to suppress the scattering of LEDs.
Further, after dicing, the adhesive layer 3 is irradiated with light such as ultraviolet rays to reduce the tacking force, so that the chip scale package LED separated from the adhesive tape 1 can be easily peeled off and the peeled chip scale is peeled off. It is possible to suppress the generation of adhesive residue on the package LED.
 続いて、実施例および比較例を用いて本発明をさらに具体的に説明する。なお、本発明は、以下の実施例に限定されるものではない。 Subsequently, the present invention will be described in more detail with reference to Examples and Comparative Examples. The present invention is not limited to the following examples.
 実施例および比較例に使用する各種の粘着剤組成物を調整するために、粘着剤組成物の主成分として下記のシリコーン系樹脂(a)~(h)、架橋剤として下記のケイ素原子結合水素原子(SiH)を有するオルガノポリシロキサン(オルガノハイドロジェンポリシロキサン)(m)および(n)を用いた。 In order to prepare various pressure-sensitive adhesive compositions used in Examples and Comparative Examples, the following silicone-based resins (a) to (h) are used as the main components of the pressure-sensitive adhesive composition, and the following silicon atom-bonded hydrogen is used as the cross-linking agent. Organopolysiloxanes (organohydrogenpolysiloxanes) (m) and (n) having an atom (SiH) were used.
 シリコーン系樹脂(a)~(c)は、いずれもケイ素原子結合アルケニル基を含有するシリコーンガム(Galk)とシリコーンレジン(R)との混合物であり、その混合比率およびケイ素原子結合アルケニル基含有量が互いに異なる。該シリコーンガム(Galk)には、重量平均分子量(Mw)が約50万の分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルシロキサン・メチルビニルシロキサン共重合体を用い、該シリコーンレジン(R)には、重量平均分子量(Mw)が約5,000のR2 3SiO0.5単位(M単位)およびSiO2単位(Q単位)を有するオルガノポリシロキサン(MQレジン)を用いた。 The silicone-based resins (a) to (c) are all a mixture of a silicone gum (Galk ) containing a silicon atom-bonded alkenyl group and a silicone resin (R), and the mixing ratio thereof and the silicon atom-bonded alkenyl group are contained. The amounts are different from each other. For the silicone gum ( Galk ), a dimethylvinylsiloxy group-blocking dimethylsiloxane / methylvinylsiloxane copolymer having a weight average molecular weight (Mw) of about 500,000 at both ends of the molecular chain was used, and for the silicone resin (R). , Organopolysiloxane (MQ resin) having R 2 3 SiO 0.5 unit (M unit) and SiO 2 unit (Q unit) having a weight average molecular weight (Mw) of about 5,000 was used.
 また、シリコーン系樹脂(d)および(e)は、ともにケイ素原子結合アルケニル基を含有するシリコーンガム(Galk)の単独物であり、ケイ素原子結合アルケニル基含有量が互いに異なる。シリコーン系樹脂(d)のシリコーンガム(Galk)には、重量平均分子量(Mw)が約30万の分子鎖両末端ジメチルヘキセニルシロキシ基封鎖ジメチルシロキサン・メチルヘキセニルシロキサン共重合体を用い、シリコーン系樹脂(e)のシリコーンガム(Galk)には、重量平均分子量(Mw)が約20万の分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルシロキサン重合体を用いた。 Moreover, silicone resin (d) and (e) are both alone of a silicone gum containing silicon-bonded alkenyl groups (G alk), mutually different silicon atom-bonded alkenyl group content. For the silicone gum (Galk ) of the silicone-based resin (d), a dimethylsiloxane / methylhexenylsiloxane copolymer having a weight average molecular weight (Mw) of about 300,000 at both ends of the molecular chain and dimethylhexenylsiloxy group-sealed is used, and the silicone-based resin (d) is silicone-based. As the silicone gum (Galk ) of the resin (e), a dimethylvinylsiloxy group-blocked dimethylsiloxane polymer having a weight average molecular weight (Mw) of about 200,000 at both ends of the molecular chain was used.
 さらに、シリコーン系樹脂(f)および(g)は、ともにケイ素原子結合アルケニル基を含有しないシリコーンガム(G0)とシリコーンレジン(R)との混合物であり、混合比率が互いに異なる。該シリコーンガム(G0)には、重量平均分子量(Mw)が約50万のジメチルシロキサン重合体を用い、該シリコーンレジン(R)には、重量平均分子量(Mw)が約5,000のR2 3SiO0.5単位(M単位)およびSiO2単位(Q単位)を有するオルガノポリシロキサン(MQレジン)を用いた。 Further, the silicone-based resins (f) and (g) are a mixture of a silicone gum (G 0 ) and a silicone resin (R), both of which do not contain a silicon atom-bonded alkenyl group, and the mixing ratios are different from each other. A dimethylsiloxane polymer having a weight average molecular weight (Mw) of about 500,000 was used for the silicone gum (G 0 ), and R having a weight average molecular weight (Mw) of about 5,000 was used for the silicone resin (R). 2 3 Organopolysiloxane (MQ resin) having 0.5 units of SiO (M units) and 2 units of SiO (Q units) was used.
 さらにまた、シリコーン系樹脂(h)は、シリコーンレジン(R)の単独物であり、該シリコーンレジン(R)には、重量平均分子量(Mw)が約5,000のR2 3SiO0.5単位(M単位)およびSiO2単位(Q単位)を有するオルガノポリシロキサン(MQレジン)を用いた。 Furthermore, the silicone-based resin (h) is a single substance of the silicone resin (R), and the silicone resin (R) has a weight average molecular weight (Mw) of about 5,000 in 0.5 units of R 2 3 SiO (R). Organopolysiloxane (MQ resin) having 2 units of SiO (M unit) and 2 units of SiO (Q unit) was used.
・シリコーン系樹脂(a)
  シリコーンガム(Galk)とシリコーンレジン(R)との混合物
  (Galk)/(R)=40.0質量%/60.0質量%
  アルケニル基(ビニル基)含有量:2.0×10-6mol/g
-Silicone resin (a)
Mixture of silicone gum (G alk ) and silicone resin (R) (G alk ) / (R) = 40.0% by mass / 60.0% by mass
Alkenyl group (vinyl group) content: 2.0 × 10 -6 mol / g
・シリコーン系樹脂(b) 
  シリコーンガム(Galk)とシリコーンレジン(R)との混合物
  (Galk)/(R)=35.0質量%/65.0質量%
  アルケニル基(ビニル基)含有量:1.8×10-6mol/g
-Silicone resin (b)
Mixture of silicone gum (G alk ) and silicone resin (R) (G alk ) / (R) = 35.0% by mass / 65.0% by mass
Alkenyl group (vinyl group) content: 1.8 × 10 -6 mol / g
・シリコーン系樹脂(c)
  シリコーンガム(Galk)とシリコーンレジン(R)との混合物
  (Galk)/(R)=50.0質量%/50.0質量%
  アルケニル基(ビニル基)含有量:2.5×10-6mol/g
-Silicone resin (c)
Mixture of silicone gum (G alk ) and silicone resin (R) (G alk ) / (R) = 50.0% by mass / 50.0% by mass
Alkenyl group (vinyl group) content: 2.5 × 10 -6 mol / g
・シリコーン系樹脂(d)
  シリコーンガム(Galk)単体
  アルケニル基(ヘキセニル基)含有量:2.0×10-4mol/g
-Silicone resin (d)
Silicone gum (G alk ) elemental alkenyl group (hexenyl group) content: 2.0 × 10 -4 mol / g
・シリコーン系樹脂(e)
  シリコーンガム(Galk)単体
  アルケニル基(ビニル基)含有量:2.7×10-3mol/g
-Silicone resin (e)
Silicone gum (G alk ) elemental alkenyl group (vinyl group) content: 2.7 × 10 -3 mol / g
・シリコーン系樹脂(f)
  シリコーンガム(G0)とシリコーンレジン(R)との混合物
  (G0)/(R)=40.0質量%/60.0質量%
  アルケニル基不含有
-Silicone resin (f)
Mixture of silicone gum (G 0 ) and silicone resin (R) (G 0 ) / (R) = 40.0% by mass / 60.0% by mass
Alkenyl group free
・シリコーン系樹脂(g)
  シリコーンガム(G0)とシリコーンレジン(R)との混合物
  (G0)/(R)=60.0質量%/40.0質量%
  アルケニル基不含有
・ Silicone resin (g)
Mixture of silicone gum (G 0 ) and silicone resin (R) (G 0 ) / (R) = 60.0% by mass / 40.0% by mass
Alkenyl group free
・シリコーン系樹脂(h)
  シリコーンレジン(R)単体
  アルケニル基不含有
-Silicone resin (h)
Silicone resin (R) simple substance alkenyl group free
・架橋剤(m)
  オルガノハイドロジェンポリシロキサン
  SiH基含有量:2.0×10-2mol/g
・ Crosslinking agent (m)
Organohydrogenpolysiloxane SiH group content: 2.0 × 10 -2 mol / g
・架橋剤(n)
  オルガノハイドロジェンポリシロキサン
  SiH基含有量:2.4×10-3mol/g
-Crosslinking agent (n)
Organohydrogenpolysiloxane SiH group content: 2.4 × 10 -3 mol / g
 なお、上記で用いたシリコーン系樹脂のアルケニル基含有量および架橋剤のSiH基含有量は、500MHzの1H-NMR(核磁気共鳴)スペクトルを測定することにより定量した。具体的には、上記シリコーン系樹脂の不揮発成分を、内部標準試料としてジメチルスルホキシドを含む重クロロホルムに十分に溶解させ、日本電子株式会社製NMR装置“JNM・ECA500”(製品名)を用いて1H-NMR(核磁気共鳴)スペクトルを測定した。次いで、測定スペクトルにおける内部標準試料のジメチルスルホキシドの共鳴シグナル面積(積分値)とアルケニル基の共鳴シグナル面積(積分値)を求め、その比率から、シリコーン系樹脂1g(固形分)当たりのアルケニル基の含有量を算出した。また、架橋剤のSiH基含有量についても、同様にして、1H-NMRスペクトルを測定し、測定スペクトルにおける内部標準試料のジメチルスルホキシドの共鳴シグナル面積(積分値)とSiH基の共鳴シグナル面積(積分値)を求め、その比率から、架橋剤1g(固形分)当たりのSiH基の含有量を算出した。なお、架橋剤がシリコーン系樹脂に最初から内添されている場合は、その1H-NMRスペクトルからアルケニル基とSiH基の含有量を同時に算出すればよい。 The alkenyl group content of the silicone resin used above and the SiH group content of the cross-linking agent were quantified by measuring a 1 H-NMR (nuclear magnetic resonance) spectrum at 500 MHz. Specifically, the non-volatile components of the silicone-based resin, was sufficiently dissolved in deuterated chloroform containing dimethylsulfoxide as the internal standard sample, using a JEOL Ltd. NMR apparatus "JNM · ECA500" (product name) 1 The H-NMR (Nuclear Magnetic Resonance) spectrum was measured. Next, the resonance signal area (integral value) of the dimethyl sulfoxide of the internal standard sample and the resonance signal area (integral value) of the alkenyl group in the measurement spectrum were obtained, and from the ratio, the alkenyl group per 1 g (solid content) of the silicone resin was used. The content was calculated. Regarding the SiH group content of the cross-linking agent, the 1 H-NMR spectrum was measured in the same manner, and the resonance signal area (integrated value) of the dimethyl sulfoxide of the internal standard sample in the measurement spectrum and the resonance signal area of the SiH group (integrated value) The integrated value) was obtained, and the content of SiH groups per 1 g (solid content) of the cross-linking agent was calculated from the ratio. When the cross-linking agent is internally added to the silicone resin from the beginning, the contents of the alkenyl group and the SiH group may be calculated at the same time from the 1 H-NMR spectrum.
1.粘着テープの作製
(実施例1)
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(a)とシリコーン系樹脂(d)とを質量比(a)/(d)が96.85/3.15となるように混合したシリコーン系樹脂(S1)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S1)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S1)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が41.9/58.1であり、アルケニル基含有量が8.2×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(a)のシリコーンガム(Galk)」と「シリコーン系樹脂(d)のシリコーンガム(Galk)」との合計量である。また、シリコーンレジン(R)の総質量は、シリコーン系樹脂(a)のシリコーンレジン(R)の量である。
1. 1. Preparation of Adhesive Tape (Example 1)
<Preparation of silicone resin solution>
The silicone resin (S1), which is a mixture of the silicone resin (a) and the silicone resin (d) so that the mass ratio (a) / (d) is 96.85 / 3.15, is diluted with toluene. The mixture was stirred to prepare a silicone resin (S1) solution (solid content concentration: 30% by mass). This silicone-based resin (S1) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 41.9 / 58.1, and has an alkenyl group content of 8. It was 2 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (a)" and the "silicone gum (G alk ) of the silicone resin (d)". .. The total mass of the silicone resin (R) is the amount of the silicone resin (R) of the silicone resin (a).
<架橋剤溶液の調製>
 続いて、架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が8.82/91.18となるように混合した架橋剤(C1)をトルエンにて希釈・撹拌し、架橋剤(C1)溶液(固形分濃度20質量%)を調製した。この架橋剤(C1)は、SiH基含有量が4.0×10-3mol/gであった。
<Preparation of cross-linking agent solution>
Subsequently, the cross-linking agent (C1) obtained by mixing the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 8.82 / 91.18 is diluted with toluene. The mixture was stirred to prepare a cross-linking agent (C1) solution (solid content concentration: 20% by mass). This cross-linking agent (C1) had a SiH group content of 4.0 × 10 -3 mol / g.
<粘着剤溶液の作製>
 続いて、上記シリコーン系樹脂(S1)溶液333.00質量部(固形分換算100質量部)に対して、架橋剤(C1)溶液3.50質量部(固形分換算0.70質量部、SiH基/アルケニル基のモル比=3.4)をディスパーにて配合し、均一に撹拌・混合した。次いで、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”をトルエンで固形分濃度15質量%に希釈した溶液5.13質量部(固形分換算0.77質量部)をディスパーにて配合し、均一に撹拌・混合して塗工用粘着剤溶液を作製した。
<Preparation of adhesive solution>
Subsequently, 3.50 parts by mass of the cross-linking agent (C1) solution (0.70 parts by mass in terms of solid content, SiH) with respect to 333.00 parts by mass of the silicone resin (S1) solution (100 parts by mass in terms of solid content). The molar ratio of group / alkenyl group = 3.4) was blended with a disper, and the mixture was uniformly stirred and mixed. Next, 5.13 parts by mass (solid) of a solution of photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC diluted with toluene to a solid content concentration of 15% by mass. (0.77 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
 続いて、この粘着剤溶液を、厚さ38μmのポリエチレンテレフタレート(PET)フィルムからなる基材2上に塗布した。そして、基材2上に塗布した粘着剤溶液を、乾燥炉の前半部において、40~90℃の温度にて段階的に初期乾燥し、さらに、乾燥炉の後半部に設けられた熱処理の最高温度が120℃となるゾーンで3分間加熱することにより乾燥させ、乾燥後の厚さが20μmの粘着剤層3を形成した。次いで、フロロアルキル変性シリコーンで離型処理された剥離ライナーを粘着剤層3に貼合した。これにより、乾燥後の総厚が58μmの粘着テープ1を得た。 Subsequently, this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 μm. Then, the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 20 μm after drying. Next, a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3. As a result, an adhesive tape 1 having a total thickness of 58 μm after drying was obtained.
(実施例2)
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(b)とシリコーン系樹脂(d)とシリコーン系樹脂(h)とを質量比(b)/(d)/(h)が97.30/0.95/1.75となるように混合したシリコーン系樹脂(S2)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S2)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S2)は、シリコーンガム(G)とシリコーンレジン(R)の混合比率((G)/(R))が35.0/65.0であり、アルケニル基含有量が3.6×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(b)のシリコーンガム(Galk)」と「シリコーン系樹脂(d)のシリコーンガム(Galk)」との合計量である。また、シリコーンレジン(R)の総質量は、「シリコーン系樹脂(b)のシリコーンレジン(R)」と「シリコーン系樹脂(h)のシリコーンレジン(R)」との合計量である。
(Example 2)
<Preparation of silicone resin solution>
The mass ratio (b) / (d) / (h) of the silicone-based resin (b), the silicone-based resin (d), and the silicone-based resin (h) is 97.30 / 0.95 / 1.75. The silicone-based resin (S2) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S2) solution (solid content concentration: 30% by mass). This silicone-based resin (S2) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 35.0 / 65.0, and has an alkenyl group content of 3. It was 6 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (b)" and the "silicone gum (G alk ) of the silicone resin (d)". .. The total mass of the silicone resin (R) is the total amount of the "silicone resin (R) of the silicone resin (b)" and the "silicone resin (R) of the silicone resin (h)".
 <架橋剤溶液の調製>
 続いて、架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が2.83/97.17となるように混合した架橋剤(C2)をトルエンにて希釈・撹拌し、架橋剤(C2)溶液(固形分濃度20質量%)を調製した。この架橋剤(C2)は、SiH基含有量が2.9×10-3mol/gであった。
<Preparation of cross-linking agent solution>
Subsequently, the cross-linking agent (C2), which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 2.83 / 97.17, is diluted with toluene. The mixture was stirred to prepare a cross-linking agent (C2) solution (solid content concentration: 20% by mass). This cross-linking agent (C2) had a SiH group content of 2.9 × 10 -3 mol / g.
<粘着剤溶液の作製>
 続いて、上記シリコーン系樹脂(S2)溶液333.00質量部(固形分換算100質量部)に対して、架橋剤(C2)溶液3.30質量部(固形分換算0.66質量部、SiH基/アルケニル基のモル比=5.3)をディスパーにて配合し、均一に撹拌・混合した。次いで、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”をトルエンで固形分濃度15質量%に希釈した溶液5.20質量部(固形分換算0.78質量部)をディスパーにて配合し、均一に撹拌・混合して塗工用粘着剤溶液を作製した。
<Preparation of adhesive solution>
Subsequently, the silicone resin (S2) solution was 333.00 parts by mass (100 parts by mass in terms of solid content), whereas the cross-linking agent (C2) solution was 3.30 parts by mass (0.66 parts by mass in terms of solid content, SiH). The molar ratio of group / alkenyl group = 5.3) was blended with a disper, and the mixture was uniformly stirred and mixed. Next, 5.20 parts by mass (solid) of a solution obtained by diluting the photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC with toluene to a solid content concentration of 15% by mass. 0.78 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
 続いて、この粘着剤溶液を、厚さ12μmのポリエチレンテレフタレート(PET)フィルムからなる基材2上に塗布した。そして、基材2上に塗布した粘着剤溶液を、乾燥炉の前半部において、40~90℃の温度にて段階的に初期乾燥し、さらに、乾燥炉の後半部に設けられた熱処理の最高温度が120℃となるゾーンで3分間加熱することにより乾燥させ、乾燥後の厚さが10μmの粘着剤層3を形成した。次いで、フロロアルキル変性シリコーンで離型処理された剥離ライナーを粘着剤層3に貼合した。これにより、乾燥後の総厚が22μmの粘着テープ1を得た。 Subsequently, this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 12 μm. Then, the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 10 μm after drying. Next, a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3. As a result, an adhesive tape 1 having a total thickness of 22 μm after drying was obtained.
(実施例3)
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(c)とシリコーン系樹脂(d)とシリコーン系樹脂(h)とを質量比(c)/(d)/(h)が92.66/3.63/3.71となるように混合したシリコーン系樹脂(S3)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S3)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S3)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が50.0/50.0であり、アルケニル基含有量が9.6×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(c)のシリコーンガム(Galk)」と「シリコーン系樹脂(d)のシリコーンガム(Galk)」との合計量である。また、シリコーンレジン(R)の総質量は、シリコーン系樹脂(c)のシリコーンレジン(R)とシリコーン系樹脂(h)のシリコーンレジン(R)との合計量である。
(Example 3)
<Preparation of silicone resin solution>
The mass ratio (c) / (d) / (h) of the silicone-based resin (c), the silicone-based resin (d), and the silicone-based resin (h) is 92.66 / 3.63 / 3.71. The silicone-based resin (S3) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S3) solution (solid content concentration: 30% by mass). This silicone-based resin (S3) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 50.0 / 50.0, and has an alkenyl group content of 9. It was .6 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (c)" and the "silicone gum (G alk ) of the silicone resin (d)". .. The total mass of the silicone resin (R) is the total amount of the silicone resin (R) of the silicone resin (c) and the silicone resin (R) of the silicone resin (h).
<架橋剤溶液の調製>
 続いて、架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が10.43/89.57となるように混合した架橋剤(C3)をトルエンにて希釈・撹拌し、架橋剤(C3)溶液(固形分濃度20質量%)を調製した。この架橋剤(C3)は、SiH基含有量が4.2×10-3mol/gであった。
<Preparation of cross-linking agent solution>
Subsequently, the cross-linking agent (C3), which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 10.43 / 89.57, is diluted with toluene. The mixture was stirred to prepare a cross-linking agent (C3) solution (solid content concentration: 20% by mass). This cross-linking agent (C3) had a SiH group content of 4.2 × 10 -3 mol / g.
<粘着剤溶液の作製>
 続いて、上記シリコーン系樹脂(S3)溶液333.00質量部(固形分換算100質量部)に対して、架橋剤(C3)溶液3.45質量部(固形分換算0.69質量部、SiH基/アルケニル基のモル比=3.0)をディスパーにて配合し、均一に撹拌・混合した。次いで、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”をトルエンで固形分濃度15質量%に希釈した溶液4.93質量部(固形分換算0.74質量部)をディスパーにて配合し、均一に撹拌・混合して塗工用粘着剤溶液を作製した。
<Preparation of adhesive solution>
Subsequently, the silicone resin (S3) solution was 333.00 parts by mass (100 parts by mass in terms of solid content), whereas the cross-linking agent (C3) solution was 3.45 parts by mass (0.69 parts by mass in terms of solid content, SiH). The molar ratio of group / alkenyl group = 3.0) was blended with a disper, and the mixture was uniformly stirred and mixed. Next, a solution of the photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC diluted with toluene to a solid content concentration of 15% by mass was 4.93 parts by mass (solid). 0.74 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
 続いて、この粘着剤溶液を、厚さ50μmのポリエチレンテレフタレート(PET)フィルムからなる基材2上に塗布した。そして、基材2上に塗布した粘着剤溶液を、乾燥炉の前半部において、40~90℃の温度にて段階的に初期乾燥し、さらに、乾燥炉の後半部に設けられた熱処理の最高温度が120℃となるゾーンで3分間加熱することにより乾燥させ、乾燥後の厚さが40μmの粘着剤層3を形成した。次いで、フロロアルキル変性シリコーンで離型処理された剥離ライナーを粘着剤層3に貼合した。これにより、乾燥後の総厚が90μmの粘着テープ1を得た。 Subsequently, this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 50 μm. Then, the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 40 μm after drying. Next, a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3. As a result, an adhesive tape 1 having a total thickness of 90 μm after drying was obtained.
(実施例4)
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(a)とシリコーン系樹脂(d)とを質量比(a)/(d)が98.08/1.92となるように混合したシリコーン系樹脂(S4)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S4)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S4)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が41.2/58.8であり、アルケニル基含有量が5.8×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(a)のシリコーンガム(Galk)」と「シリコーン系樹脂(d)のシリコーンガム(Galk)」との合計量である。また、シリコーンレジン(R)の総質量は、シリコーン系樹脂(a)のシリコーンレジン(R)の量である。
(Example 4)
<Preparation of silicone resin solution>
The silicone-based resin (S4), which is a mixture of the silicone-based resin (a) and the silicone-based resin (d) so that the mass ratio (a) / (d) is 98.08 / 1.92, is diluted with toluene. The mixture was stirred to prepare a silicone resin (S4) solution (solid content concentration: 30% by mass). This silicone-based resin (S4) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 41.2 / 58.8, and has an alkenyl group content of 5. It was .8 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (a)" and the "silicone gum (G alk ) of the silicone resin (d)". .. The total mass of the silicone resin (R) is the amount of the silicone resin (R) of the silicone resin (a).
<架橋剤溶液の調製>
 続いて、架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が10.43/89.57となるように混合した架橋剤(C4)をトルエンにて希釈・撹拌し、架橋剤(C4)溶液(固形分濃度20質量%)を調製した。この架橋剤(C4)は、SiH基含有量が4.2×10-3mol/gであった。
<Preparation of cross-linking agent solution>
Subsequently, the cross-linking agent (C4), which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 10.43 / 89.57, is diluted with toluene. The mixture was stirred to prepare a cross-linking agent (C4) solution (solid content concentration: 20% by mass). This cross-linking agent (C4) had a SiH group content of 4.2 × 10 -3 mol / g.
<粘着剤溶液の作製>
 続いて、上記シリコーン系樹脂(S4)溶液333.00質量部(固形分換算100質量部)に対して、架橋剤(C4)溶液1.80質量部(固形分換算0.36質量部、SiH基/アルケニル基のモル比=2.6)をディスパーにて配合し、均一に撹拌・混合した。次いで、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”をトルエンで固形分濃度15質量%に希釈した溶液5.20質量部(固形分換算0.78質量部)をディスパーにて配合し、均一に撹拌・混合して塗工用粘着剤溶液を作製した。
<Preparation of adhesive solution>
Subsequently, with respect to 333.00 parts by mass of the silicone resin (S4) solution (100 parts by mass in terms of solid content), 1.80 parts by mass of the cross-linking agent (C4) solution (0.36 parts by mass in terms of solid content, SiH) The molar ratio of group / alkenyl group = 2.6) was blended with a disper, and the mixture was uniformly stirred and mixed. Next, 5.20 parts by mass (solid) of a solution obtained by diluting the photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC with toluene to a solid content concentration of 15% by mass. 0.78 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
 続いて、この粘着剤溶液を、厚さ38μmのポリエチレンテレフタレート(PET)フィルムからなる基材2上に塗布した。そして、基材2上に塗布した粘着剤溶液を、乾燥炉の前半部において、40~90℃の温度にて段階的に初期乾燥し、さらに、乾燥炉の後半部に設けられた熱処理の最高温度が120℃となるゾーンで3分間加熱することにより乾燥させ、乾燥後の厚さが20μmの粘着剤層3を形成した。次いで、フロロアルキル変性シリコーンで離型処理された剥離ライナーを粘着剤層3に貼合した。これにより、乾燥後の総厚が58μmの粘着テープ1を得た。 Subsequently, this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 μm. Then, the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 20 μm after drying. Next, a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3. As a result, an adhesive tape 1 having a total thickness of 58 μm after drying was obtained.
(実施例5)
 架橋剤(C5)溶液を下記のように調製し、粘着剤溶液の作製において、架橋剤を架橋剤(C4)溶液から架橋剤(C5)溶液に変更し、架橋剤(C5)溶液の配合量を8.30質量部(固形分換算1.66質量部、SiH基/アルケニル基のモル比=8.0)に変更した以外は、実施例4と同様にして乾燥後の総厚が58μmの粘着テープ1を得た。
(Example 5)
The cross-linking agent (C5) solution was prepared as follows, and in the preparation of the pressure-sensitive adhesive solution, the cross-linking agent was changed from the cross-linking agent (C4) solution to the cross-linking agent (C5) solution, and the blending amount of the cross-linking agent (C5) solution was changed. Was changed to 8.30 parts by mass (1.66 parts by mass in terms of solid content, molar ratio of SiH group / alkenyl group = 8.0), and the total thickness after drying was 58 μm in the same manner as in Example 4. Adhesive tape 1 was obtained.
<架橋剤溶液の調製>
 架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が2.28/97.72となるように混合した架橋剤(C5)をトルエンにて希釈・撹拌し、架橋剤(C5)溶液(固形分濃度20質量%)を調製した。この架橋剤(C5)は、SiH基含有量が2.8×10-3mol/gであった。
<Preparation of cross-linking agent solution>
The cross-linking agent (C5), which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 2.28 / 97.72, is diluted with toluene and stirred. A cross-linking agent (C5) solution (solid content concentration 20% by mass) was prepared. This cross-linking agent (C5) had a SiH group content of 2.8 × 10 -3 mol / g.
(実施例6)
 架橋剤(C6)溶液を下記のように調製し、粘着剤溶液の作製において、架橋剤を架橋剤(C4)溶液から架橋剤(C6)溶液に変更し、架橋剤(C6)溶液の配合量を3.45質量部(固形分換算0.69質量部、SiH基/アルケニル基のモル比=4.0)、光感応白金(Pt)触媒の溶液の配合量を1.93質量部(固形分換算0.29質量部)に変更した以外は、実施例4と同様にして乾燥後の総厚が58μmの粘着テープ1を得た。
(Example 6)
The cross-linking agent (C6) solution is prepared as follows, and in the preparation of the pressure-sensitive adhesive solution, the cross-linking agent is changed from the cross-linking agent (C4) solution to the cross-linking agent (C6) solution, and the blending amount of the cross-linking agent (C6) solution 3.45 parts by mass (0.69 parts by mass in terms of solid content, molar ratio of SiH group / alkenyl group = 4.0), and 1.93 parts by mass (solid) of the solution of the photosensitive platinum (Pt) catalyst. An adhesive tape 1 having a total thickness of 58 μm after drying was obtained in the same manner as in Example 4 except that the value was changed to 0.29 parts by mass in terms of minutes.
<架橋剤溶液の調製>
 架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が5.50/94.50となるように混合した架橋剤(C6)をトルエンにて希釈・撹拌し、架橋剤(C6)溶液(固形分濃度20質量%)を調製した。この架橋剤(C6)は、SiH基含有量が3.4×10-3mol/gであった。
<Preparation of cross-linking agent solution>
The cross-linking agent (C6), which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 5.50 / 94.50, is diluted with toluene and stirred. A cross-linking agent (C6) solution (solid content concentration 20% by mass) was prepared. This cross-linking agent (C6) had a SiH group content of 3.4 × 10 -3 mol / g.
(実施例7)
 粘着剤溶液の作製において光感応白金(Pt)触媒の溶液の配合量を19.60質量部(固形分換算2.94質量部)に変更した以外は、実施例6と同様にして乾燥後の総厚が58μmの粘着テープ1を得た。
(Example 7)
After drying in the same manner as in Example 6 except that the blending amount of the photosensitive platinum (Pt) catalyst solution was changed to 19.60 parts by mass (2.94 parts by mass in terms of solid content) in the preparation of the pressure-sensitive adhesive solution. An adhesive tape 1 having a total thickness of 58 μm was obtained.
(実施例8)
 シリコーン系樹脂(S5)溶液を下記のように調製し、粘着剤溶液の作製において、架橋剤(C6)溶液の配合量を2.85質量部(固形分換算0.57質量部、SiH基/アルケニル基のモル比=3.7)、光感応白金(Pt)触媒の溶液の配合量を4.40質量部(固形分換算0.66質量部)に変更し、粘着剤層3の乾燥後の厚さを30μmに変更した以外は、実施例6と同様にして乾燥後の総厚が68μmの粘着テープ1を得た。
(Example 8)
The silicone resin (S5) solution was prepared as follows, and in the preparation of the pressure-sensitive adhesive solution, the blending amount of the cross-linking agent (C6) solution was 2.85 parts by mass (solid content equivalent 0.57 parts by mass, SiH group /). After changing the molar ratio of the alkenyl group = 3.7) and the blending amount of the photosensitive platinum (Pt) catalyst solution to 4.40 parts by mass (0.66 parts by mass in terms of solid content) and drying the pressure-sensitive adhesive layer 3. An adhesive tape 1 having a total thickness of 68 μm after drying was obtained in the same manner as in Example 6 except that the thickness of the adhesive tape was changed to 30 μm.
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(a)とシリコーン系樹脂(d)とシリコーン系樹脂(f)とを質量比(a)/(d)/(f)が81.99/1.61/16.40となるように混合したシリコーン系樹脂(S5)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S5)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S5)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が49.2/50.8であり、アルケニル基含有量が5.3×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(a)のシリコーンガム(Galk)」と「シリコーン系樹脂(d)のシリコーンガム(Galk)」と「シリコーン系樹脂(f)のシリコーンガム(G0)」との合計量である。また、シリコーンレジン(R)の総質量は、「シリコーン系樹脂(a)のシリコーンレジン(R)」と「シリコーン系樹脂(f)のシリコーンレジン(R)」との合計量である。
<Preparation of silicone resin solution>
The mass ratio (a) / (d) / (f) of the silicone-based resin (a), the silicone-based resin (d), and the silicone-based resin (f) is 81.99 / 1.61 / 16.40. The silicone-based resin (S5) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S5) solution (solid content concentration: 30% by mass). This silicone-based resin (S5) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 49.2 / 50.8, and has an alkenyl group content of 5. It was 3 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is "silicone gum (G alk ) of the silicone resin (a)", "silicone gum (G alk ) of the silicone resin (d)", and "silicone resin (G alk)". f) Silicone gum (G 0 ) ”is the total amount. The total mass of the silicone resin (R) is the total amount of the "silicone resin (R) of the silicone resin (a)" and the "silicone resin (R) of the silicone resin (f)".
(実施例9)
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(a)とシリコーン系樹脂(d)とシリコーン系樹脂(f)とシリコーン系樹脂(h)とを質量比(a)/(d)/(f)/(h)が66.49/0.26/26.60/6.65となるように混合したシリコーン系樹脂(S6)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S6)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S6)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が37.5/62.5であり、アルケニル基含有量が1.9×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(a)のシリコーンガム(Galk)」と「シリコーン系樹脂(d)のシリコーンガム(Galk)」と「シリコーン系樹脂(f)のシリコーンガム(G0)」との合計量である。また、シリコーンレジン(R)の総質量は、「シリコーン系樹脂(a)のシリコーンレジン(R)」と「シリコーン系樹脂(f)のシリコーンレジン(R)」と「シリコーン系樹脂(h)のシリコーンレジン(R)」との合計量である。
(Example 9)
<Preparation of silicone resin solution>
The mass ratio (a) / (d) / (f) / (h) of the silicone-based resin (a), the silicone-based resin (d), the silicone-based resin (f), and the silicone-based resin (h) is 66.49. The silicone resin (S6) mixed so as to be /0.26 / 26.60 / 6.65 is diluted and stirred with toluene to prepare a silicone resin (S6) solution (solid content concentration: 30% by mass). did. This silicone-based resin (S6) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 37.5 / 62.5, and has an alkenyl group content of 1. It was .9 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is "silicone gum (G alk ) of the silicone resin (a)", "silicone gum (G alk ) of the silicone resin (d)", and "silicone resin (G alk)". f) Silicone gum (G 0 ) ”is the total amount. The total mass of the silicone resin (R) is that of "silicone resin (R) of silicone resin (a)", "silicone resin (R) of silicone resin (f)" and "silicone resin (h)". It is the total amount with "silicone resin (R)".
<架橋剤溶液の調製>
 続いて、架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が1.15/98.85となるように混合した架橋剤(C7)をトルエンにて希釈・撹拌し、架橋剤(C7)溶液(固形分濃度20質量%)を調製した。この架橋剤(C7)は、SiH基含有量が2.6×10-3mol/gであった。
<Preparation of cross-linking agent solution>
Subsequently, the cross-linking agent (C7), which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 1.15 / 98.85, is diluted with toluene. The mixture was stirred to prepare a cross-linking agent (C7) solution (solid content concentration: 20% by mass). This cross-linking agent (C7) had a SiH group content of 2.6 × 10 -3 mol / g.
<粘着剤溶液の作製>
 続いて、上記シリコーン系樹脂(S6)溶液333.00質量部(固形分換算100質量部)に対して、架橋剤(C7)溶液2.20質量部(固形分換算0.44質量部、SiH基/アルケニル基のモル比=6.2)をディスパーにて配合し、均一に撹拌・混合した。次いで、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”をトルエンで固形分濃度15質量%に希釈した溶液3.53質量部(固形分換算0.53質量部)をディスパーにて配合し、均一に撹拌・混合して塗工用粘着剤溶液を作製した。
<Preparation of adhesive solution>
Subsequently, with respect to 333.00 parts by mass of the silicone resin (S6) solution (100 parts by mass in terms of solid content), 2.20 parts by mass of the cross-linking agent (C7) solution (0.44 parts by mass in terms of solid content, SiH). The molar ratio of group / alkenyl group = 6.2) was blended with a disper, and the mixture was uniformly stirred and mixed. Next, 3.53 parts by mass (solid) of a solution of photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC diluted with toluene to a solid content concentration of 15% by mass. (0.53 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
 続いて、この粘着剤溶液を、厚さ38μmのポリエチレンテレフタレート(PET)フィルムからなる基材2上に塗布した。そして、基材2上に塗布した粘着剤溶液を、乾燥炉の前半部において、40~90℃の温度にて段階的に初期乾燥し、さらに、乾燥炉の後半部に設けられた熱処理の最高温度が120℃となるゾーンで3分間加熱することにより乾燥させ、乾燥後の厚さが30μmの粘着剤層3を形成した。次いで、フロロアルキル変性シリコーンで離型処理された剥離ライナーを粘着剤層3に貼合した。これにより、乾燥後の総厚が68μmの粘着テープ1を得た。 Subsequently, this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 μm. Then, the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 30 μm after drying. Next, a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3. As a result, an adhesive tape 1 having a total thickness of 68 μm after drying was obtained.
(実施例10)
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(c)とシリコーン系樹脂(d)とシリコーン系樹脂(f)とを質量比(c)/(d)/(f)が71.18/0.35/28.47となるように混合したシリコーン系樹脂(S7)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S7)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S7)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が47.3/52.7であり、アルケニル基含有量が2.5×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(c)のシリコーンガム(Galk)」と「シリコーン系樹脂(d)のシリコーンガム(Galk)」との合計量である。また、シリコーンレジン(R)の総質量は、「シリコーン系樹脂(c)のシリコーンレジン(R)」と「シリコーン系樹脂(f)のシリコーンレジン(R)」との合計量である。
(Example 10)
<Preparation of silicone resin solution>
The mass ratio (c) / (d) / (f) of the silicone-based resin (c), the silicone-based resin (d), and the silicone-based resin (f) is 71.18 / 0.35 / 28.47. The silicone-based resin (S7) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S7) solution (solid content concentration: 30% by mass). This silicone-based resin (S7) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 47.3 / 52.7, and has an alkenyl group content of 2. It was .5 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (c)" and the "silicone gum (G alk ) of the silicone resin (d)". .. The total mass of the silicone resin (R) is the total amount of the "silicone resin (R) of the silicone resin (c)" and the "silicone resin (R) of the silicone resin (f)".
<架橋剤溶液の調製>
 続いて、架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が1.44/98.56となるように混合した架橋剤(C8)をトルエンにて希釈・撹拌し、架橋剤(C8)溶液(固形分濃度20質量%)を調製した。この架橋剤(C8)は、SiH基含有量が2.7×10-3mol/gであった。
<Preparation of cross-linking agent solution>
Subsequently, the cross-linking agent (C8) obtained by mixing the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 1.44 / 98.56 is diluted with toluene. The mixture was stirred to prepare a cross-linking agent (C8) solution (solid content concentration: 20% by mass). This cross-linking agent (C8) had a SiH group content of 2.7 × 10 -3 mol / g.
<粘着剤溶液の作製>
 続いて、上記シリコーン系樹脂(S7)溶液333.00質量部(固形分換算100質量部)に対して、架橋剤(C8)溶液2.35質量部(固形分換算0.47質量部、SiH基/アルケニル基のモル比=5.1)をディスパーにて配合し、均一に撹拌・混合した。次いで、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”をトルエンで固形分濃度15質量%に希釈した溶液3.80質量部(固形分換算0.57質量部)をディスパーにて配合し、均一に撹拌・混合して塗工用粘着剤溶液を作製した。
<Preparation of adhesive solution>
Subsequently, with respect to 333.00 parts by mass of the silicone resin (S7) solution (100 parts by mass in terms of solid content), 2.35 parts by mass of the cross-linking agent (C8) solution (0.47 parts by mass in terms of solid content, SiH). The molar ratio of group / alkenyl group = 5.1) was blended with a disper, and the mixture was uniformly stirred and mixed. Next, 3.80 parts by mass (solid) of a solution of photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC diluted with toluene to a solid content concentration of 15% by mass. (0.57 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
 続いて、この粘着剤溶液を、厚さ38μmのポリエチレンテレフタレート(PET)フィルムからなる基材2上に塗布した。そして、基材2上に塗布した粘着剤溶液を、乾燥炉の前半部において、40~90℃の温度にて段階的に初期乾燥し、さらに、乾燥炉の後半部に設けられた熱処理の最高温度が120℃となるゾーンで3分間加熱することにより乾燥させ、乾燥後の厚さが30μmの粘着剤層3を形成した。次いで、フロロアルキル変性シリコーンで離型処理された剥離ライナーを粘着剤層3に貼合した。これにより、乾燥後の総厚が68μmの粘着テープ1を得た。 Subsequently, this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 μm. Then, the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 30 μm after drying. Next, a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3. As a result, an adhesive tape 1 having a total thickness of 68 μm after drying was obtained.
(比較例1)
 シリコーン系樹脂(S8)溶液を下記のように調製し、粘着剤溶液の作製において、シリコーン系樹脂をシリコーン系樹脂(S4)溶液からシリコーン系樹脂(S8)溶液に変更し、架橋剤を配合せずに、粘着剤層3の乾燥後の厚さを35μmとした以外は実施例4と同様にして乾燥後の総厚が73μmの粘着テープ1を得た。
(Comparative Example 1)
Prepare the silicone resin (S8) solution as follows, change the silicone resin from the silicone resin (S4) solution to the silicone resin (S8) solution in the preparation of the adhesive solution, and add the cross-linking agent. Instead, an adhesive tape 1 having a total thickness of 73 μm after drying was obtained in the same manner as in Example 4 except that the thickness of the pressure-sensitive adhesive layer 3 after drying was 35 μm.
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(a)とシリコーン系樹脂(e)とを質量比(a)/(e)が99.75/0.25となるように混合したシリコーン系樹脂(S8)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S8)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S8)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が40.1/59.9であり、アルケニル基含有量が8.7×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(a)のシリコーンガム(Galk)」と「シリコーン系樹脂(e)のシリコーンガム(Galk)」との合計量である。また、シリコーンレジン(R)の総質量は、シリコーン系樹脂(a)のシリコーンレジン(R)の量である。
<Preparation of silicone resin solution>
The silicone resin (S8), which is a mixture of the silicone resin (a) and the silicone resin (e) so that the mass ratio (a) / (e) is 99.75 / 0.25, is diluted with toluene. The mixture was stirred to prepare a silicone resin (S8) solution (solid content concentration: 30% by mass). This silicone-based resin (S8) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 40.1 / 59.9, and has an alkenyl group content of 8. It was 7 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (a)" and the "silicone gum (G alk ) of the silicone resin (e)". .. The total mass of the silicone resin (R) is the amount of the silicone resin (R) of the silicone resin (a).
(比較例2)
 粘着剤溶液の作製において、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”の溶液1.93質量部に代えて、ダウ・東レ株式会社製白金(Pt)金属系触媒“NC-25”(商品名、固形分濃度25質量%)の溶液5.88質量部(固形分換算1.47質量部)を用い、粘着剤層3の乾燥後の厚さを20μmとした以外は、実施例6と同様にして、乾燥後の総厚が58μmの粘着テープ1を得た。
(Comparative Example 2)
In the preparation of the pressure-sensitive adhesive solution, Dow Toray Co., Ltd. replaced 1.93 parts by mass of the solution of the photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma Aldrich Japan GK. Using 5.88 parts by mass (1.47 parts by mass of solid content equivalent) of a solution of platinum (Pt) metal catalyst "NC-25" (trade name, solid content concentration 25% by mass) manufactured by the company, the pressure-sensitive adhesive layer 3 An adhesive tape 1 having a total thickness of 58 μm after drying was obtained in the same manner as in Example 6 except that the thickness after drying was 20 μm.
(比較例3)
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(d)とシリコーン系樹脂(f)とシリコーン系樹脂(h)とを質量比(d)/(f)/(h)が0.18/90.75/9.07となるように混合したシリコーン系樹脂(S9)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S9)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S9)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が36.5/63.5であり、アルケニル基含有量が3.6×10-7mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(d)のシリコーンガム(Galk)」と「シリコーン系樹脂(f)のシリコーンガム(G0)」との合計量である。また、シリコーンレジン(R)の総質量は、「シリコーン系樹脂(f)のシリコーンレジン(R)」と「シリコーン系樹脂(h)のシリコーンレジン(R)」との合計量である。
(Comparative Example 3)
<Preparation of silicone resin solution>
The mass ratio (d) / (f) / (h) of the silicone-based resin (d), the silicone-based resin (f), and the silicone-based resin (h) is 0.18 / 90.75 / 9.07. The silicone-based resin (S9) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S9) solution (solid content concentration: 30% by mass). This silicone-based resin (S9) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 36.5 / 63.5, and has an alkenyl group content of 3. It was .6 × 10 -7 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (d)" and the "silicone gum (G 0 ) of the silicone resin (f)". .. The total mass of the silicone resin (R) is the total amount of the "silicone resin (R) of the silicone resin (f)" and the "silicone resin (R) of the silicone resin (h)".
<架橋剤溶液の調製>
 続いて、架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が0.58/99.42となるように混合した架橋剤(C9)をトルエンにて希釈・撹拌し、架橋剤溶液(固形分濃度20質量%)を調製した。この架橋剤(C9)は、SiH基含有量が2.5×10-3mol/gであった。
<Preparation of cross-linking agent solution>
Subsequently, the cross-linking agent (C9), which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 0.58 / 99.42, is diluted with toluene. The mixture was stirred to prepare a cross-linking agent solution (solid content concentration: 20% by mass). This cross-linking agent (C9) had a SiH group content of 2.5 × 10 -3 mol / g.
<粘着剤溶液の作製>
 続いて、上記シリコーン系樹脂(S9)溶液333.00質量部(固形分換算100質量部)に対して、架橋剤(C9)溶液3.00質量部(固形分換算0.60質量部、SiH基/アルケニル基のモル比=42.4)をディスパーにて配合し、均一に撹拌・混合した。次いで、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”をトルエンで固形分濃度15質量%に希釈した溶液4.87質量部(固形分換算0.73質量部)をディスパーにて配合し、均一に撹拌・混合して塗工用粘着剤溶液を作製した。
<Preparation of adhesive solution>
Subsequently, 3.00 parts by mass of the cross-linking agent (C9) solution (0.60 parts by mass in terms of solid content, SiH) with respect to 333.00 parts by mass of the silicone resin (S9) solution (100 parts by mass in terms of solid content). The molar ratio of group / alkenyl group = 42.4) was blended with a disper, and the mixture was uniformly stirred and mixed. Next, 4.87 parts by mass (solid) of a solution of photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC diluted with toluene to a solid content concentration of 15% by mass. 0.73 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
 続いて、この粘着剤溶液を、厚さ38μmのポリエチレンテレフタレート(PET)フィルムからなる基材2上に塗布した。そして、基材2上に塗布した粘着剤溶液を、乾燥炉の前半部において、40~90℃の温度にて段階的に初期乾燥し、さらに、乾燥炉の後半部に設けられた熱処理の最高温度が120℃となるゾーンで3分間加熱することにより乾燥させ、乾燥後の厚さが30μmの粘着剤層3を形成した。次いで、フロロアルキル変性シリコーンで離型処理された剥離ライナーを粘着剤層3に貼合した。これにより、乾燥後の総厚が68μmの粘着テープ1を得た。 Subsequently, this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 μm. Then, the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 30 μm after drying. Next, a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3. As a result, an adhesive tape 1 having a total thickness of 68 μm after drying was obtained.
(比較例4)
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(d)とシリコーン系樹脂(g)とを質量比(d)/(g)が5.56/94.44となるように混合したシリコーン系樹脂(S10)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S10)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S10)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が62.2/37.8であり、アルケニル基含有量が1.1×10-5mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(d)のシリコーンガム(Galk)」と「シリコーン系樹脂(g)のシリコーンガム(G0)」との合計量である。また、シリコーンレジン(R)の総質量は、シリコーン系樹脂(g)のシリコーンレジン(R)の量である。
(Comparative Example 4)
<Preparation of silicone resin solution>
The silicone resin (S10), which is a mixture of the silicone resin (d) and the silicone resin (g) so that the mass ratio (d) / (g) is 5.56 / 94.44, is diluted with toluene. The mixture was stirred to prepare a silicone resin (S10) solution (solid content concentration: 30% by mass). This silicone-based resin (S10) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 62.2 / 37.8, and has an alkenyl group content of 1. It was 1 × 10 -5 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (d)" and the "silicone gum (G 0 ) of the silicone resin (g)". .. The total mass of the silicone resin (R) is the amount of the silicone resin (R) of the silicone resin (g).
<架橋剤溶液の調製>
 続いて、架橋剤(m)と架橋剤(n)とを質量比(m)/(n)が14.88/85.12となるように混合した架橋剤(C10)をトルエンにて希釈・撹拌し、架橋剤(C10)溶液(固形分濃度20質量%)を調製した。この架橋剤(C10)は、SiH基含有量が5.0×10-3mol/gであった。
<Preparation of cross-linking agent solution>
Subsequently, the cross-linking agent (C10), which is a mixture of the cross-linking agent (m) and the cross-linking agent (n) so that the mass ratio (m) / (n) is 14.88 / 85.12, is diluted with toluene. The mixture was stirred to prepare a cross-linking agent (C10) solution (solid content concentration: 20% by mass). This cross-linking agent (C10) had a SiH group content of 5.0 × 10 -3 mol / g.
<粘着剤溶液の作製>
 続いて、上記シリコーン系樹脂(S10)溶液333.00質量部(固形分換算100質量部)に対して、架橋剤(C10)溶液3.65質量部(固形分換算0.73質量部、SiH基/アルケニル基のモル比=3.3)をディスパーにて配合し、均一に撹拌・混合した。次いで、シグマ アルドリッチ ジャパン合同会社製の光感応白金(Pt)触媒“トリメチル(メチルシクロペンタジエニル)白金(IV)”をトルエンで固形分濃度15質量%に希釈した溶液5.07質量部(固形分換算0.76質量部)をディスパーにて配合し、均一に撹拌・混合して塗工用粘着剤溶液を作製した。
<Preparation of adhesive solution>
Subsequently, with respect to 333.00 parts by mass of the silicone resin (S10) solution (100 parts by mass in terms of solid content), 3.65 parts by mass of the cross-linking agent (C10) solution (0.73 parts by mass in terms of solid content, SiH). The molar ratio of group / alkenyl group = 3.3) was blended with a disper, and the mixture was uniformly stirred and mixed. Next, 5.07 parts by mass (solid) of a solution obtained by diluting the photosensitive platinum (Pt) catalyst "trimethyl (methylcyclopentadienyl) platinum (IV)" manufactured by Sigma-Aldrich Japan LLC with toluene to a solid content concentration of 15% by mass. (0.76 parts by mass in terms of minutes) was blended with a diluent and uniformly stirred and mixed to prepare a coating pressure-sensitive adhesive solution.
 続いて、この粘着剤溶液を、厚さ38μmのポリエチレンテレフタレート(PET)フィルムからなる基材2上に塗布した。そして、基材2上に塗布した粘着剤溶液を、乾燥炉の前半部において、40~90℃の温度にて段階的に初期乾燥し、さらに、乾燥炉の後半部に設けられた熱処理の最高温度が120℃となるゾーンで3分間加熱することにより乾燥させ、乾燥後の厚さが40μmの粘着剤層3を形成した。次いで、フロロアルキル変性シリコーンで離型処理された剥離ライナーを粘着剤層3に貼合した。これにより、乾燥後の総厚が78μmの粘着テープ1を得た。 Subsequently, this pressure-sensitive adhesive solution was applied onto a base material 2 made of a polyethylene terephthalate (PET) film having a thickness of 38 μm. Then, the pressure-sensitive adhesive solution applied on the base material 2 is initially dried stepwise at a temperature of 40 to 90 ° C. in the first half of the drying furnace, and further, the highest heat treatment provided in the second half of the drying furnace. It was dried by heating in a zone where the temperature was 120 ° C. for 3 minutes to form an adhesive layer 3 having a thickness of 40 μm after drying. Next, a release liner separated from the fluoroalkyl-modified silicone was attached to the pressure-sensitive adhesive layer 3. As a result, an adhesive tape 1 having a total thickness of 78 μm after drying was obtained.
(比較例5)
 シリコーン系樹脂(S11)溶液を下記のように調製し、粘着剤溶液の作製において、光感応白金(Pt)触媒の溶液の配合量を5.07質量部(固形分換算0.76質量部)に変更し、粘着剤層3の乾燥後の厚さを20μmに変更した以外は、実施例2と同様にして乾燥後の総厚が58μmの粘着テープ1を得た。
(Comparative Example 5)
A silicone resin (S11) solution was prepared as follows, and in the preparation of the pressure-sensitive adhesive solution, the blending amount of the photosensitive platinum (Pt) catalyst solution was 5.07 parts by mass (0.76 parts by mass in terms of solid content). The pressure-sensitive adhesive tape 1 having a total thickness of 58 μm after drying was obtained in the same manner as in Example 2 except that the thickness of the pressure-sensitive adhesive layer 3 after drying was changed to 20 μm.
<シリコーン系樹脂溶液の調製>
 シリコーン系樹脂(b)とシリコーン系樹脂(d)とシリコーン系樹脂(h)とを質量比(b)/(d)/(h)が91.76/0.90/7.34となるように混合したシリコーン系樹脂(S11)をトルエンにて希釈・撹拌し、シリコーン系樹脂(S11)溶液(固形分濃度30質量%)を調製した。このシリコーン系樹脂(S11)は、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が33.0/67.0であり、アルケニル基含有量が3.4×10-6mol/gであった。ここで、シリコーンガム(G)の総質量は、「シリコーン系樹脂(b)のシリコーンガム(Galk)」と「シリコーン系樹脂(d)のシリコーンガム(Galk)」との合計量である。また、シリコーンレジン(R)の総質量は、「シリコーン系樹脂(b)のシリコーンレジン(R)」と「シリコーン系樹脂(h)のシリコーンレジン(R)」との合計量である。
<Preparation of silicone resin solution>
The mass ratio (b) / (d) / (h) of the silicone-based resin (b), the silicone-based resin (d), and the silicone-based resin (h) is 91.76 / 0.90 / 7.34. The silicone-based resin (S11) mixed in the above was diluted with toluene and stirred to prepare a silicone-based resin (S11) solution (solid content concentration: 30% by mass). This silicone-based resin (S11) has a mixing ratio ((G) / (R)) of silicone gum (G) and silicone resin (R) of 33.0 / 67.0, and has an alkenyl group content of 3. It was 4 × 10 -6 mol / g. Here, the total mass of the silicone gum (G) is the total amount of the "silicone gum (G alk ) of the silicone resin (b)" and the "silicone gum (G alk ) of the silicone resin (d)". .. The total mass of the silicone resin (R) is the total amount of the "silicone resin (R) of the silicone resin (b)" and the "silicone resin (R) of the silicone resin (h)".
 実施例1~10、および比較例1~5で作製した粘着テープ1における層構成および粘着剤層3の組成を、表1~表3に示す。 Tables 1 to 3 show the layer structure and the composition of the pressure-sensitive adhesive layer 3 in the pressure-sensitive adhesive tapes 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
2.評価方法
 続いて、粘着テープ1の評価方法について説明する。
(1)粘着力試験(UV照射前)
 実施例1~10および比較例1~5で作製した粘着テープ1について、粘着テープ・粘着シート試験方法(JIS Z 0237(2009))に記載された方法に準拠して、対BA-SUS粘着力試験(引き剥がし粘着力試験)を行った。
 具体的には、剥離ライナーを剥がした粘着テープ1をブライトアニール(BA)処理した表面粗さ(Ra)が50±25nmのステンレス板(SUS304)に貼り付け、質量2000gのローラを5mm/sの速度で1往復させて、圧着した。続いて、20~40分放置した後、引張試験機を用いて、ステンレス板に対して180°方向へ5mm/sの速度で引き剥がし、研磨SUS板に対する粘着力を測定した。
 なお、粘着力試験は、紫外線(UV)を照射する前の粘着テープ1に対して行った。また、粘着力試験の結果としては、粘着テープ1を半導体材料のダイシングに用いる場合の固定力を考慮すると、2.4N/10mm以上であることが好ましく、ダイシングにより個片化された半導体チップ等のピックアップ性の観点から、5.5N/10mm以下であることが好ましい。より好ましくは、2.7N/10mm以上、4.1N/10mm以下である。
2. Evaluation Method Subsequently, the evaluation method of the adhesive tape 1 will be described.
(1) Adhesive strength test (before UV irradiation)
Adhesive Tapes 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5 have adhesive strength against BA-SUS in accordance with the method described in the adhesive tape / adhesive sheet test method (JIS Z 0237 (2009)). A test (peeling adhesive strength test) was performed.
Specifically, the adhesive tape 1 from which the release liner has been peeled off is attached to a stainless steel plate (SUS304) having a surface roughness (Ra) of 50 ± 25 nm treated with bright annealing (BA), and a roller having a mass of 2000 g is attached to a roller having a mass of 5 mm / s. It was reciprocated once at a speed and crimped. Then, after leaving it to stand for 20 to 40 minutes, it was peeled off from the stainless steel plate at a speed of 5 mm / s in the 180 ° direction using a tensile tester, and the adhesive strength to the polished SUS plate was measured.
The adhesive strength test was performed on the adhesive tape 1 before it was irradiated with ultraviolet rays (UV). Further, as a result of the adhesive strength test, considering the fixing force when the adhesive tape 1 is used for dicing a semiconductor material, it is preferably 2.4 N / 10 mm or more, and a semiconductor chip or the like individualized by dicing or the like. From the viewpoint of pick-up property, it is preferably 5.5 N / 10 mm or less. More preferably, it is 2.7 N / 10 mm or more and 4.1 N / 10 mm or less.
(2)ボールタック試験
(2-1)初期(UV照射前)ボールタックの測定
 実施例1~10および比較例1~5で作製したUVを照射する前の粘着テープ1について、粘着テープ・粘着シート試験方法(JIS Z 0237(2009))に記載された方法に準拠して、ボールタック試験を行った。
(2) Ball tack test (2-1) Initial (before UV irradiation) Ball tack measurement Adhesive tape / adhesive tape 1 prepared in Examples 1 to 10 and Comparative Examples 1 to 5 before UV irradiation. The ball tack test was performed according to the method described in the sheet test method (JIS Z 0237 (2009)).
(2-2)UV照射後ボールタックの測定
 実施例1~10および比較例1~5で作製したそれぞれの粘着テープの基材側からUVを照射し、温度23℃、湿度50±5%RHの条件下で20~40分放置した後、それぞれの粘着テープ1の剥離ライナーを剥がし、粘着テープ・粘着シート試験方法(JIS Z 0237(2009))に記載された方法に準拠して、初期ボールタックと同様にして、ボールタック試験を行った。
 UVの照射は、高圧水銀ランプを用い、波長365nmの紫外線が積算光量で1200mJ/cm2になるよう調整し照射した。なお、積算光量を3000mJ/cm2とした場合のボールタックについても同様に測定したが、積算光量を1200mJ/cm2とした場合との差が見られなかったため、ここでは、積算光量を1200mJ/cm2として評価を行った。
(2-2) Measurement of ball tack after UV irradiation UV is irradiated from the base material side of each of the adhesive tapes prepared in Examples 1 to 10 and Comparative Examples 1 to 5, and the temperature is 23 ° C. and the humidity is 50 ± 5% RH. After leaving it for 20 to 40 minutes under the above conditions, the release liner of each adhesive tape 1 is peeled off, and the initial balls are prepared according to the method described in the adhesive tape / adhesive sheet test method (JIS Z 0237 (2009)). A ball tack test was performed in the same manner as the tack.
The UV irradiation was performed by using a high-pressure mercury lamp, adjusting the ultraviolet rays having a wavelength of 365 nm to 1200 mJ / cm 2 in integrated light intensity. Although was similarly measured for the ball tack when the cumulative amount of light with 3000 mJ / cm 2, the difference between the case where the cumulative amount of light with 1200 mJ / cm 2 was observed, here, the integrated light quantity of 1200 mJ / It was evaluated as cm 2.
 ボールタック試験の結果としては、ダイシングにより個片化された半導体チップ等のピックアップ性を考慮すると、初期ボールタック(ボールNo.)と比べてUV照射後ボールタック(ボールNo.)が低いことが好ましい。すなわち、UV照射前のボールナンバーの値をBN0、UV照射後のボールナンバーの値をBN1とした場合に、BN0>BN1の関係であることが好ましい。この関係は、UV照射により粘着剤層3の架橋反応が促進され、凝集力がUV照射前よりも増大したことを意味する。 As a result of the ball tack test, the ball tack (ball No.) after UV irradiation is lower than that of the initial ball tack (ball No.), considering the pick-up property of the semiconductor chip, etc., which has been separated by dicing. preferable. That is, when the value of the ball number before UV irradiation is BN0 and the value of the ball number after UV irradiation is BN1, the relationship of BN0> BN1 is preferable. This relationship means that the cross-linking reaction of the pressure-sensitive adhesive layer 3 was promoted by UV irradiation, and the cohesive force was increased as compared with that before UV irradiation.
(3)保持力試験
(3-1)初期(UV照射前)保持力の測定
 実施例1~10および比較例1~5で作製したUVを照射する前の粘着テープ1について、粘着テープ・粘着シート試験方法(JIS Z 0237(2009))に記載された方法に準拠して、保持力試験を行った。
 具体的には、それぞれの粘着テープ1の剥離ライナーを剥がし、粘着剤層3を、耐水研磨紙で研磨したステンレス板(SUS304)に貼り付け、所定の重りを取り付けた状態で温度40℃、湿度33%RHの条件下で保持し、粘着テープ1がステンレス板から剥離して落下するまでの経過時間(落下時間(分))を測定した。さらに、粘着テープ1がステンレス板から剥離した際の破壊モード(粘着剤層3とステンレス板との間の破壊モードが界面剥離であるか凝集破壊であるか)を観察した。なお、保持力試験における落下時間の測定は、2880分まで行った。また、後述する表4~表6に示す保持力試験の結果として、落下時間(分)および粘着テープ1の破壊モードを示している。
(3) Holding force test (3-1) Measurement of initial (before UV irradiation) Adhesive tape 1 prepared in Examples 1 to 10 and Comparative Examples 1 to 5 before UV irradiation is adhered to the adhesive tape. The holding force test was performed according to the method described in the sheet test method (JIS Z 0237 (2009)).
Specifically, the release liner of each adhesive tape 1 is peeled off, the adhesive layer 3 is attached to a stainless plate (SUS304) polished with water-resistant abrasive paper, and a temperature of 40 ° C. and humidity are attached with a predetermined weight attached. The adhesive tape 1 was held under the condition of 33% RH, and the elapsed time (falling time (minutes)) until the adhesive tape 1 was peeled off from the stainless steel plate and dropped was measured. Further, the fracture mode when the adhesive tape 1 was peeled off from the stainless steel plate (whether the fracture mode between the adhesive layer 3 and the stainless steel plate was interfacial peeling or cohesive fracture) was observed. The drop time in the holding force test was measured up to 2880 minutes. Further, as a result of the holding force test shown in Tables 4 to 6 described later, the drop time (minutes) and the breaking mode of the adhesive tape 1 are shown.
(3-2)UV照射後保持力の測定
 上述したUV照射後のボールタックの測定に記載した条件と同様にして、粘着テープ1にUVを照射し、放置した後、初期保持力と同様にして保持力試験を行った。
(3-2) Measurement of Retaining Power after UV Irradiation The adhesive tape 1 is irradiated with UV in the same manner as described in the above-mentioned measurement of ball tack after UV irradiation, left to stand, and then the same as the initial holding power. The holding power test was conducted.
(3-3)保持力と破壊モードとの関係について
 ここで、粘着テープ1の保持力と破壊モードとの関係について説明する。図3は、粘着剤層3におけるシリコーン系樹脂の架橋密度と、粘着テープ1の保持力試験の結果(落下時間)との関係を示した模式図である。
 図3に示すように、粘着テープ1では、粘着剤層3におけるシリコーン系樹脂の架橋密度が高くなるに従い、保持力試験による粘着テープ1のステンレス板に対する破壊モードが、[粘着剤層3の凝集破壊(落下)]→[保持(落下しない)]→[粘着剤層3とステンレス板との界面剥離(落下)]へと変化する。
(3-3) Relationship between Holding Force and Breaking Mode Here, the relationship between the holding power of the adhesive tape 1 and the breaking mode will be described. FIG. 3 is a schematic view showing the relationship between the crosslink density of the silicone-based resin in the pressure-sensitive adhesive layer 3 and the result (falling time) of the holding force test of the pressure-sensitive adhesive tape 1.
As shown in FIG. 3, in the adhesive tape 1, as the cross-linking density of the silicone-based resin in the adhesive layer 3 increases, the breaking mode of the adhesive tape 1 with respect to the stainless steel plate by the holding force test is changed to [Aggregation of the adhesive layer 3]. It changes in the order of [break (fall)] → [hold (do not fall)] → [intersection peeling (fall) between the adhesive layer 3 and the stainless steel plate].
 また、図3に示すように、粘着テープ1の破壊モードが凝集破壊である領域では、粘着テープ1の保持力(落下時間)は、粘着剤層3におけるシリコーン系樹脂の架橋密度が高くなるに従い上昇する。
 一方、図3に示すように、粘着テープ1の破壊モードが界面剥離である領域では、粘着テープ1の保持力(落下時間)は、粘着剤層3におけるシリコーン系樹脂の架橋密度が高くなるに従い低下する。これは、シリコーン系樹脂の架橋密度が高くなるに従って粘着剤層3の凝集力が上昇し、粘着テープ1の粘着力が低下して、結果として粘着テープがステンレス板から剥離して落下しやすくなるためであると推測される。
Further, as shown in FIG. 3, in the region where the fracture mode of the adhesive tape 1 is cohesive fracture, the holding force (falling time) of the adhesive tape 1 increases as the cross-linking density of the silicone-based resin in the adhesive layer 3 increases. To rise.
On the other hand, as shown in FIG. 3, in the region where the fracture mode of the adhesive tape 1 is interfacial peeling, the holding force (falling time) of the adhesive tape 1 increases as the cross-linking density of the silicone-based resin in the adhesive layer 3 increases. descend. This is because the cohesive force of the adhesive layer 3 increases as the cross-linking density of the silicone-based resin increases, the adhesive force of the adhesive tape 1 decreases, and as a result, the adhesive tape easily peels off from the stainless steel plate and falls off. It is presumed that this is the reason.
 保持力試験の結果としては、少なくともUV照射後の破壊モードが保持または界面剥離であることが好ましく、少なくともUV照射後の破壊モードが界面剥離であることがより好ましく、初期(UV照射前)およびUV照射後の破壊モードがともに界面剥離であることがさらに好ましい。また、初期(UV照射前)とUV照射後の破壊モードがともに界面剥離である場合には、落下時間は、初期(UV照射前)においては、粘着テープ1を半導体材料のダイシングに用いる場合の固定力の観点から、できるだけ長い、あるいは落下しないことが好ましく、UV照射後においては、ダイシングにより個片化された半導体チップ等のピックアップ性の観点から、初期(UV照射前)と比べて短いことが好ましい。
 この場合、粘着テープ1を半導体素子基板等のダイシングに使用した後、得られた半導体チップ等を粘着テープ1から剥離する際に、粘着テープ1にUV照射することにより半導体チップ等に糊残りが生じにくくなる。
As a result of the holding power test, at least the destruction mode after UV irradiation is preferably retention or interfacial peeling, and at least the destruction mode after UV irradiation is more preferably interfacial peeling, and the initial (before UV irradiation) and It is more preferable that both destruction modes after UV irradiation are interfacial peeling. When both the initial (before UV irradiation) and post-UV irradiation destruction modes are interfacial peeling, the drop time is the initial (before UV irradiation) when the adhesive tape 1 is used for dicing the semiconductor material. From the viewpoint of fixing force, it is preferable that it is as long as possible or does not fall, and after UV irradiation, it is shorter than the initial stage (before UV irradiation) from the viewpoint of picking up semiconductor chips and the like that have been separated by dicing. Is preferable.
In this case, after the adhesive tape 1 is used for dicing the semiconductor element substrate or the like, when the obtained semiconductor chip or the like is peeled off from the adhesive tape 1, the adhesive tape 1 is irradiated with UV to leave adhesive residue on the semiconductor chip or the like. It is less likely to occur.
(4)対シリコーン樹脂糊残り試験
 実施例1~10および比較例1~5で作製した粘着テープ1について、シリコーン樹脂に対する糊残り試験を行った。
 まず、LEDデバイス用シリコーン樹脂であるメチル基を含有するシリコーン樹脂(信越化学工業株式会社製KER-2500N(商品名))のA剤とB剤とを混合比1:1で混合して混合液を作製した。この混合液を、ステンレス板に塗布し、100℃×1時間、さらに150℃×2時間の条件で加熱し硬化させて、シリコーン試験片Aを作製した。
 同様に、LEDデバイス用シリコーン樹脂であるフェニル基を含有するシリコーン樹脂(信越化学工業株式会社製のKER-6110(商品名))のA剤とB剤とを混合比3:7で混合して混合液を作製した。この混合液を、ステンレス板に塗布し、100℃×2時間、さらに150℃×5時間の条件で加熱し硬化させて、シリコーン試験片Bを作製した。
(4) Anti-Silicone Resin Adhesive Residual Test The adhesive tape 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5 was subjected to an adhesive residue test on a silicone resin.
First, agent A and agent B of a silicone resin containing a methyl group (KER-2500N (trade name) manufactured by Shin-Etsu Chemical Co., Ltd.), which is a silicone resin for LED devices, are mixed at a mixing ratio of 1: 1 to prepare a mixed solution. Was produced. This mixed solution was applied to a stainless steel plate and heated and cured under the conditions of 100 ° C. × 1 hour and further 150 ° C. × 2 hours to prepare a silicone test piece A.
Similarly, the A agent and the B agent of a silicone resin containing a phenyl group (KER-6110 (trade name) manufactured by Shin-Etsu Chemical Co., Ltd.), which is a silicone resin for LED devices, are mixed at a mixing ratio of 3: 7. A mixed solution was prepared. This mixed solution was applied to a stainless steel plate and heated and cured under the conditions of 100 ° C. × 2 hours and further 150 ° C. × 5 hours to prepare a silicone test piece B.
 続いて、粘着テープ1の剥離ライナーを剥がし、粘着剤層3を、シリコーン試験片A、Bにそれぞれ貼り付け、質量2000gのローラを5mm/sの速度で1往復させて、圧着した。続いて、UV照射後のボールタックの測定に記載した条件と同様にして、粘着テープ1の基材2側からUVを照射した後、温度40℃、湿度90%RHの環境下に120時間放置した。その後、室温にし、粘着テープ1を、シリコーン試験片A、Bに対して90°方向へ800mm/s~1200mm/sの速度で引き剥がし、シリコーン試験片A、Bに対する糊残りを目視で確認した。 Subsequently, the release liner of the adhesive tape 1 was peeled off, the adhesive layer 3 was attached to the silicone test pieces A and B, respectively, and a roller having a mass of 2000 g was reciprocated once at a speed of 5 mm / s and crimped. Subsequently, UV is irradiated from the base material 2 side of the adhesive tape 1 in the same manner as described in the measurement of ball tack after UV irradiation, and then left in an environment of a temperature of 40 ° C. and a humidity of 90% RH for 120 hours. did. Then, at room temperature, the adhesive tape 1 was peeled off at a speed of 800 mm / s to 1200 mm / s in the 90 ° direction with respect to the silicone test pieces A and B, and the adhesive residue on the silicone test pieces A and B was visually confirmed. ..
(5)対エポキシ樹脂糊残り試験
 実施例1~10および比較例1~5で作製した粘着テープ1について、エポキシ樹脂に対する糊残り試験を行った。
 ガラスクロス基材にエポキシ樹脂を含侵させたエポキシ樹脂板(日光化成株式会社製NL-EG-23(商品名))からなるエポキシ試験片に対して、剥離ライナーを剥がした粘着テープ1の粘着剤層3を貼り付け、質量2000gのローラを5mm/sの速度で1往復させて、圧着した。続いて、UV照射後のボールタックの測定に記載した条件と同様にして、粘着テープ1の基材2側からUVを照射した後、温度40℃、湿度90%RHの環境下に120時間放置した。その後、室温にし、粘着テープ1を、エポキシ試験片に対して90°方向へ800mm/s~1200mm/sの速度で引き剥がし、エポキシ試験片に対する糊残りを目視で確認した。
(5) Adhesive Residual Test Against Epoxy Resin The adhesive tape 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5 was subjected to an adhesive residue test on an epoxy resin.
Adhesive tape 1 with the release liner peeled off from an epoxy test piece made of an epoxy resin plate (NL-EG-23 (trade name) manufactured by Nikko Kasei Co., Ltd.) in which an epoxy resin is impregnated in a glass cloth base material. The agent layer 3 was attached, and a roller having a mass of 2000 g was reciprocated once at a speed of 5 mm / s and pressure-bonded. Subsequently, UV is irradiated from the base material 2 side of the adhesive tape 1 in the same manner as described in the measurement of ball tack after UV irradiation, and then left in an environment of a temperature of 40 ° C. and a humidity of 90% RH for 120 hours. did. Then, at room temperature, the adhesive tape 1 was peeled off from the epoxy test piece in the 90 ° direction at a speed of 800 mm / s to 1200 mm / s, and the adhesive residue on the epoxy test piece was visually confirmed.
 対シリコーン樹脂糊残り試験、および対エポキシ樹脂糊残り試験は、以下の判断基準で評価を行った。なお、AまたはBの評価を合格とした。
 A:試験片の単位面積当たり100%の範囲で糊残りなし
 B:試験片の単位面積当たり2%未満の範囲で糊残りが見られる
 C:試験片の単位面積当たり2%以上5%未満の範囲で糊残りが見られる
 D:試験片の単位面積当たり5%以上の範囲で糊残りが見られる、または、試験片のエッジ部分に糊残りが見られる
The anti-silicone resin adhesive residue test and the anti-epoxy resin adhesive residue test were evaluated according to the following criteria. The evaluation of A or B was accepted.
A: No adhesive residue in the range of 100% per unit area of the test piece B: Adhesive residue is seen in the range of less than 2% per unit area of the test piece C: 2% or more and less than 5% per unit area of the test piece Adhesive residue is seen in the range D: Adhesive residue is seen in the range of 5% or more per unit area of the test piece, or glue residue is seen at the edge part of the test piece.
(6)ダイシング試験
 実施例1~10および比較例1~5で作製した粘着テープ1について、ダイシング試験を行った。
 具体的には、まず、モールド用エポキシ樹脂(日立化成株式会社製CEL-400ZHF40-W75G(商品名))を金型に入れ、封止圧力50kgf/cm2(491N/cm2)、封止材の厚さ0.3mm、加熱温度150℃×300秒の条件で加熱硬化させ、円板状(直径200mm(8インチ))のダイシング試験片を作製した。
 続いて、剥離ライナーを剥がした粘着テープ1の粘着剤層3をダイシング用リングに貼り付け、リングからはみ出した部分を切り取った後、さらにフッ素系剥離フィルム(ニッパ株式会社製SS1A(商品名)、厚さ75μm)に貼り合わせた。続いて、質量2000gのローラを往復させて、粘着テープ1とリング部分とを圧着した。続いて、フッ素系剥離フィルムを剥がし、リング中央部分の粘着剤層3にダイシング試験片を貼り合わせ、圧着した。
(6) Dicing test The adhesive tape 1 produced in Examples 1 to 10 and Comparative Examples 1 to 5 was subjected to a dicing test.
Specifically, first, an epoxy resin for molding (CEL-400ZHF40-W75G (trade name) manufactured by Hitachi Kasei Co., Ltd.) is placed in a mold, a sealing pressure of 50 kgf / cm 2 (491 N / cm 2 ), and a sealing material. A disk-shaped (diameter 200 mm (8 inches)) dicing test piece was prepared by heating and curing under the conditions of a thickness of 0.3 mm and a heating temperature of 150 ° C. × 300 seconds.
Subsequently, the adhesive layer 3 of the adhesive tape 1 from which the release liner was peeled off was attached to the dicing ring, and after cutting off the portion protruding from the ring, a fluorine-based release film (SS1A (trade name) manufactured by Nippa Corporation), It was bonded to a thickness of 75 μm). Subsequently, a roller having a mass of 2000 g was reciprocated to crimp the adhesive tape 1 and the ring portion. Subsequently, the fluorine-based release film was peeled off, and the dicing test piece was attached to the pressure-sensitive adhesive layer 3 at the center of the ring and pressure-bonded.
 さらに、東京精密株式会社製ダイシング装置(A-WD-100A(商品名))を用いて、株式会社ディスコ製のダイシングブレードにて、ダイシング試験片を粘着テープ1とともに10mm×10mmのチップに切断した。この際、飛散したチップの個数を計測し、ダイシング試験における固定力の評価を行った。
 続いて、10mm×10mmに個片化したチップに貼り付けられた粘着テープ1に対して、UV照射後ボールタックの測定に記載した条件と同様にして、UVを照射した。その後、粘着テープ1から個片化したチップをピックアップし、チップへの糊残りの有無を目視で確認して、ダイシング試験における糊残りの評価を行った。また、チップをピックアップした際に、ピックアップに失敗したチップの個数を計測して、ダイシング試験におけるピックアップ性の評価を行った。
Further, using a dicing device manufactured by Tokyo Seimitsu Co., Ltd. (A-WD-100A (trade name)), a dicing test piece was cut into a 10 mm × 10 mm chip together with the adhesive tape 1 with a dicing blade manufactured by Disco Corporation. .. At this time, the number of scattered chips was measured and the fixing force in the dicing test was evaluated.
Subsequently, the adhesive tape 1 attached to the chip pieced into pieces of 10 mm × 10 mm was irradiated with UV in the same conditions as described in the measurement of ball tack after UV irradiation. Then, the individualized chips were picked up from the adhesive tape 1, and the presence or absence of adhesive residue on the chip was visually confirmed to evaluate the adhesive residue in the dicing test. In addition, when the chips were picked up, the number of chips that failed to be picked up was measured to evaluate the pick-up property in the dicing test.
 ダイシング試験における固定力は、以下の判断基準で評価を行った。なお、AまたはBの評価を合格とした。
 A:飛散したチップの数が100個中0個で、チップの欠けが認められない
 B:飛散したチップの数が100個中1個で、チップの欠けが認められない
 C:飛散したチップの数が100個中2個で、チップの欠けが認められない
 D:飛散したチップの数が100個中3個以上、あるいはチップの欠けが認められる
The fixing force in the dicing test was evaluated according to the following criteria. The evaluation of A or B was accepted.
A: The number of scattered chips is 0 out of 100 and no chip chipping is observed. B: The number of scattered chips is 1 out of 100 and no chip chipping is observed. C: The number of scattered chips is not recognized. The number is 2 out of 100, and no chip chipping is observed. D: The number of scattered chips is 3 or more out of 100, or chip chipping is observed.
 ダイシング試験における糊残りは、以下の判断基準で評価を行った。なお、Aの評価を合格とした。
 A:チップに糊残りが見られない
 D:チップに糊残りが見られる、またはチップの側面に粘着剤の糸曳が見られる
The adhesive residue in the dicing test was evaluated according to the following criteria. The evaluation of A was passed.
A: No adhesive residue is seen on the tip D: Adhesive residue is seen on the tip, or adhesive threading is seen on the side of the tip.
 ダイシング試験におけるピックアップ性は、以下の判断基準で評価を行った。なお、AまたはBの評価を合格とした。
 A:ピックアップに失敗したチップの個数が100個中0個
 B:ピックアップに失敗したチップの個数が100個中1個
 C:ピックアップに失敗したチップの個数が100個中2個
 D:ピックアップに失敗したチップの個数が100個中3個以上
The pick-up property in the dicing test was evaluated according to the following criteria. The evaluation of A or B was accepted.
A: 0 out of 100 chips failed to pick up B: 1 out of 100 chips failed to pick up C: 2 out of 100 chips failed to pick up D: failed to pick up 3 or more out of 100 chips
3.試験結果
 実施例1~10、および比較例1~5の粘着テープ1に対する評価結果について、表4~6に示す。
3. 3. Test Results Tables 4 to 6 show the evaluation results for the adhesive tape 1 of Examples 1 to 10 and Comparative Examples 1 to 5.
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000012
Figure JPOXMLDOC01-appb-T000012
 表4、5に示すように、粘着剤層が、本発明の要件を満足する実施例1~10の粘着テープ1では、粘着力試験、ボールタック試験、保持力試験、対シリコーン樹脂糊残り試験、対エポキシ樹脂糊残り試験、およびダイシング試験(固定力、糊残りおよびピックアップ性)のいずれにおいても好ましい結果が得られることが確認された。 As shown in Tables 4 and 5, in the adhesive tapes 1 of Examples 1 to 10 in which the adhesive layer satisfies the requirements of the present invention, the adhesive strength test, the ball tack test, the holding force test, and the silicone resin adhesive residue test , It was confirmed that favorable results were obtained in all of the epoxy resin adhesive residue test and the dicing test (fixing force, adhesive residue and pick-up property).
 中でも、シリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量が、3.0×10-6mol/g以上1.0×10-5mol/g以下の範囲である実施例1~8の粘着テープ1は、シリコーン系樹脂全体におけるケイ素原子結合アルケニル基の含有量が、それぞれ1.9×10-6mol/g、2.5×10-6mol/gである実施例9、10の粘着テープ1と比べて、対シリコーン樹脂糊残り試験および対エポキシ樹脂糊残り試験において評価結果が総じて良好であった。 Above all, the adhesive of Examples 1 to 8 in which the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is in the range of 3.0 × 10 -6 mol / g or more and 1.0 × 10 -5 mol / g or less. The tape 1 has adhesives of Examples 9 and 10, wherein the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is 1.9 × 10 -6 mol / g and 2.5 × 10 -6 mol / g, respectively. Compared with Tape 1, the evaluation results were generally better in the silicone resin adhesive residue test and the epoxy resin adhesive residue test.
 これにより、実施例1~10の粘着テープ1は、半導体材料のダイシング用粘着テープ、より具体的には、半導体素子基板の封止樹脂側から貼り付けてダイシングに使用するダイシング用粘着テープとして有用であることが確認された。 Thereby, the adhesive tape 1 of Examples 1 to 10 is useful as an adhesive tape for dicing of a semiconductor material, more specifically, an adhesive tape for dicing which is attached from the sealing resin side of the semiconductor element substrate and used for dicing. It was confirmed that.
 これに対し、表6に示すように、粘着剤層3が本発明の要件を満たさない比較例1~5の粘着テープ1は、対シリコーン樹脂糊残り試験、対エポキシ樹脂糊残り試験、およびダイシング試験(固定力、糊残りおよびピックアップ性)において、いずれかの試験結果が実施例1~10より劣る結果であることが確認された。 On the other hand, as shown in Table 6, the adhesive tapes 1 of Comparative Examples 1 to 5 in which the pressure-sensitive adhesive layer 3 does not satisfy the requirements of the present invention are subjected to a silicone resin adhesive residue test, an epoxy resin adhesive residue test, and dicing. In the tests (fixing force, adhesive residue and pick-up property), it was confirmed that any of the test results was inferior to that of Examples 1 to 10.
 具体的には、粘着剤層3が架橋剤を含まない比較例1の粘着テープ1では、UV照射を施してもシリコーン系樹脂の架橋は起こらないため、UV照射前後で、ボールタック試験および保持力試験の結果には変化は見られず、UV照射による粘着剤層3の凝集力の増大が認められなかった。そのため、実用性確認のための対シリコーン樹脂糊残り試験および対エポキシ樹脂糊残り試験において、糊残りが多く見られた。また、ダイシング試験においても、ダイシンング試験片のチップのピックアップ性が劣り、チップに糊残りが見られた。 Specifically, in the adhesive tape 1 of Comparative Example 1 in which the adhesive layer 3 does not contain a cross-linking agent, cross-linking of the silicone resin does not occur even if UV irradiation is applied, so that the ball tack test and holding are performed before and after UV irradiation. No change was observed in the results of the force test, and no increase in the cohesive force of the pressure-sensitive adhesive layer 3 due to UV irradiation was observed. Therefore, a large amount of adhesive residue was observed in the silicone resin adhesive residue test and the epoxy resin adhesive residue test for confirming practicality. Also, in the dicing test, the pick-up property of the chip of the dicing test piece was inferior, and adhesive residue was observed on the chip.
 また、粘着剤層3が光感応白金(Pt)触媒を含まず、通常の白金(Pt)触媒を含む比較例2の粘着テープ1では、UV照射前の段階、すなわち、粘着剤層3を基材2に塗設するための加熱・乾燥工程で、既に粘着剤層3中のシリコーン系樹脂のケイ素原子結合アルケニル基と架橋剤のSiH基とが白金(Pt)触媒により付加反応が進行し、架橋・硬化して硬くなり過ぎたため、ダイシング試験において、ダイシング試験片の固定力がやや低く、ダイシング時にチップの飛散がやや多く見られた。粘着剤層3は光感応白金(Pt)触媒を含んでいないため、UV照射を施しても凝集力が増大することはなく、UV照射前後で、ボールタック試験および保持力試験の結果には変化は見られなかったが、粘着剤層3の凝集力は高いため、対シリコーン樹脂糊残り試験および対エポキシ樹脂糊残り試験において糊残りは見られなかった。また、ダイシング試験においても、飛散しなかったチップについては、糊残りは見られなかった。 Further, in the pressure-sensitive adhesive tape 1 of Comparative Example 2 in which the pressure-sensitive adhesive layer 3 does not contain a photosensitive platinum (Pt) catalyst and contains a normal platinum (Pt) catalyst, the stage before UV irradiation, that is, the pressure-sensitive adhesive layer 3 is used as a base. In the heating / drying step for coating on the material 2, the addition reaction of the silicon atom-bonded alkenyl group of the silicone-based resin and the SiH group of the cross-linking agent in the pressure-sensitive adhesive layer 3 has already proceeded by the platinum (Pt) catalyst. In the dicing test, the fixing force of the dicing test piece was a little low because it was crosslinked and hardened and became too hard, and a little more chips were scattered during the diving test. Since the pressure-sensitive adhesive layer 3 does not contain a photosensitive platinum (Pt) catalyst, the cohesive force does not increase even when UV irradiation is applied, and the results of the ball tack test and the holding power test change before and after UV irradiation. However, since the cohesive force of the pressure-sensitive adhesive layer 3 was high, no adhesive residue was observed in the silicone resin adhesive residue test and the epoxy resin adhesive residue test. Also, in the dicing test, no adhesive residue was found on the chips that did not scatter.
 さらに、粘着剤層3中のシリコーン系樹脂におけるケイ素原子結合アルケニル基の含有量が、本発明の要件の下限値未満である比較例3の粘着テープ1では、UV照射前後で、ボールタック試験および保持力試験の結果には変化は見られず、UV照射による粘着剤層3の凝集力の増大効果が不十分であり、凝集力自体も小さかった。そのため、対シリコーン樹脂糊残り試験および対エポキシ樹脂糊残り試験において、糊残りが多く見られた。また、ダイシング試験においても、ダイシンング試験片のチップのピックアップ性が劣り、チップに糊残りが見られた。 Further, in the pressure-sensitive adhesive tape 1 of Comparative Example 3 in which the content of the silicon atom-bonded alkenyl group in the silicone-based resin in the pressure-sensitive adhesive layer 3 is less than the lower limit of the requirements of the present invention, a ball tack test and a ball tack test are performed before and after UV irradiation. No change was observed in the results of the holding power test, the effect of increasing the cohesive power of the pressure-sensitive adhesive layer 3 by UV irradiation was insufficient, and the cohesive power itself was small. Therefore, a large amount of adhesive residue was observed in the silicone resin adhesive residue test and the epoxy resin adhesive residue test. Also, in the dicing test, the pick-up property of the chip of the dicing test piece was inferior, and adhesive residue was observed on the chip.
 さらにまた、粘着剤層3中のシリコーン系樹脂におけるシリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が、本発明の要件の上限値を超える比較例4の粘着テープ1では、粘着剤層3中のシリコーンガム(G)の比率が多く、ダイシング試験において、ダイシングの振動が粘着剤層3に伝わりやすくなって振動幅が大きくなり、個片化された半導体チップに欠けが認められた。また、粘着力も低いため、ダイシング試験片の固定力が低く、ダイシング時にチップの飛散が多く見られた。また、粘着剤層3中のシリコーン系樹脂におけるケイ素原子結合アルケニル基の含有量が、本実施の形態の上限値を超えているため、粘着テープ1を試験に供する際、他の粘着テープ1に比べて、剥離ライナーが粘着剤層3から剥離しにくく作業性が悪かった。なお、UV照射による粘着剤層3の凝集力の増大効果は十分であったため、対シリコーン樹脂糊残り試験および対エポキシ樹脂糊残り試験において糊残りは見られなかった。また、ダイシング試験においても、飛散しなかったチップについては、糊残りは見られなかった。 Furthermore, a comparative example in which the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) in the silicone-based resin in the pressure-sensitive adhesive layer 3 exceeds the upper limit of the requirements of the present invention. In the adhesive tape 1 of 4, the ratio of the silicone gum (G) in the adhesive layer 3 is large, and in the dicing test, the vibration of the dicing is easily transmitted to the adhesive layer 3, the vibration width becomes large, and the pieces are separated. A chip was found in the semiconductor chip. In addition, since the adhesive strength was low, the fixing force of the dicing test piece was low, and many chips were scattered during dicing. Further, since the content of the silicon atom-bonded alkenyl group in the silicone-based resin in the pressure-sensitive adhesive layer 3 exceeds the upper limit value of the present embodiment, when the pressure-sensitive adhesive tape 1 is subjected to the test, it is applied to another pressure-sensitive adhesive tape 1. In comparison, the release liner was difficult to separate from the adhesive layer 3 and the workability was poor. Since the effect of increasing the cohesive force of the pressure-sensitive adhesive layer 3 by UV irradiation was sufficient, no adhesive residue was observed in the silicone resin adhesive residue test and the epoxy resin adhesive residue test. Also, in the dicing test, no adhesive residue was found on the chips that did not scatter.
 さらにまた、シリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が本発明の要件の下限値未満である比較例5の粘着テープ1では、粘着剤層3中にケイ素原子結合アルケニル基を有さないシリコーンレジン(R)の比率が多く、UV照射による粘着剤層3の凝集力の増大効果は十分とは言えず、対シリコーン樹脂糊残り試験および対エポキシ樹脂糊残り試験において、シリコーンレジン(R)の未架橋成分に起因すると思われる糊残りがやや多く見られた。また、ダイシング試験においても、ダイシンング試験片のチップのピックアップ性が劣り、チップに糊残りが多く見られた。 Furthermore, in the adhesive tape 1 of Comparative Example 5 in which the mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) is less than the lower limit of the requirements of the present invention, the pressure-sensitive adhesive layer The ratio of the silicone resin (R) having no silicon atom-bonded alkenyl group in 3 is large, and the effect of increasing the cohesive force of the pressure-sensitive adhesive layer 3 by UV irradiation cannot be said to be sufficient. In the epoxy resin adhesive residue test, a slightly large amount of adhesive residue was observed, which was considered to be caused by the uncrosslinked component of the silicone resin (R). Also, in the dicing test, the pick-up property of the chip of the dicing test piece was inferior, and a large amount of adhesive residue was observed on the chip.
1…粘着テープ、2…基材、3…粘着剤層、100…半導体素子基板、101…基板、102…半導体素子、103…封止樹脂、200…半導体チップ 1 ... Adhesive tape, 2 ... Base material, 3 ... Adhesive layer, 100 ... Semiconductor element substrate, 101 ... Substrate, 102 ... Semiconductor element, 103 ... Encapsulating resin, 200 ... Semiconductor chip

Claims (7)

  1.  基材と当該基材に積層される粘着剤層とを備え、被覆材で被覆された複数の半導体素子を有する半導体材料を、複数の半導体チップに分割する際に使用されるダイシング用粘着テープであって、
     前記粘着剤層は、
     シリコーンガム(G)とシリコーンレジン(R)とが混合されたシリコーン系樹脂、当該シリコーン系樹脂に対する架橋剤として1分子中に少なくとも2個以上のケイ素原子結合水素原子(SiH基)を有するオルガノポリシロキサン、および、光感応白金(Pt)触媒を含む粘着剤組成物からなり、
     前記シリコーン系樹脂全体におけるシリコーンガム(G)とシリコーンレジン(R)との混合比率((G)/(R))が、質量比で35.0/65.0~50.0/50.0の範囲であり、
     前記シリコーンガム(G)が、ケイ素原子結合アルケニル基を含有するオルガノポリシロキサンからなるシリコーンガム(Galk)を含み、
     前記シリコーン系樹脂全体における前記ケイ素原子結合アルケニル基の含有量が、1.8×10-6mol/g以上1.0×10-5mol/g以下の範囲であることを特徴とするダイシング用粘着テープ。
    An adhesive tape for dicing used when a semiconductor material having a base material and an adhesive layer laminated on the base material and having a plurality of semiconductor elements coated with a coating material is divided into a plurality of semiconductor chips. There,
    The pressure-sensitive adhesive layer
    A silicone-based resin in which silicone gum (G) and silicone resin (R) are mixed, and an organopoly having at least two or more silicon atom-bonded hydrogen atoms (SiH groups) in one molecule as a cross-linking agent for the silicone-based resin. Consists of a pressure-sensitive adhesive composition containing a siloxane and a photosensitive platinum (Pt) catalyst.
    The mixing ratio ((G) / (R)) of the silicone gum (G) and the silicone resin (R) in the entire silicone resin is 35.0 / 65.0 to 50.0 / 50.0 by mass ratio. Is in the range of
    The silicone gum (G) contains a silicone gum (G alk ) made of an organopolysiloxane containing a silicon atom-bonded alkenyl group.
    For dicing, the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is in the range of 1.8 × 10 -6 mol / g or more and 1.0 × 10 -5 mol / g or less. Adhesive tape.
  2.  複数の前記半導体素子がシリコーン樹脂からなる前記被覆材により封止された前記半導体材料に対して、当該被覆材側から貼り付けられて使用されることを特徴とする請求項1に記載のダイシング用粘着テープ。 The dicing application according to claim 1, wherein the plurality of the semiconductor elements are attached to the semiconductor material sealed with the coating material made of a silicone resin from the coating material side. Adhesive tape.
  3.  前記粘着剤層は、前記シリコーン系樹脂全体における前記ケイ素原子結合アルケニル基の含有量が、3.0×10-6mol/g以上1.0×10-5mol/g以下の範囲であることを特徴とする請求項1または2に記載のダイシング用粘着テープ。 In the pressure-sensitive adhesive layer, the content of the silicon atom-bonded alkenyl group in the entire silicone-based resin is in the range of 3.0 × 10 -6 mol / g or more and 1.0 × 10 -5 mol / g or less. The adhesive tape for dicing according to claim 1 or 2.
  4.  前記粘着剤層は、前記粘着剤組成物に含まれる前記シリコーン系樹脂全体における前記ケイ素原子結合アルケニル基の含有量(総量)に対する、当該粘着剤組成物に含まれる前記架橋剤の前記ケイ素原子結合水素原子(SiH基)の含有量(総量)のモル比率(SiH基/ケイ素原子結合アルケニル基)が、2.0以上10.0以下の範囲であることを特徴とする請求項1乃至3のいずれか1項に記載のダイシング用粘着テープ。 The pressure-sensitive adhesive layer has the silicon atom bond of the cross-linking agent contained in the pressure-sensitive adhesive composition with respect to the content (total amount) of the silicon atom-bonded alkenyl group in the entire silicone-based resin contained in the pressure-sensitive adhesive composition. Claims 1 to 3, wherein the molar ratio (SiH group / silicon atom-bonded alkenyl group) of the content (total amount) of the hydrogen atom (SiH group) is in the range of 2.0 or more and 10.0 or less. The adhesive tape for dying according to any one of the items.
  5.  前記粘着剤層は、前記粘着剤組成物における前記光感応白金(Pt)触媒の含有量が、前記シリコーン系樹脂全体の固形分100質量部に対し、固形分で0.10質量部以上3.00質量部以下の範囲であることを特徴とする請求項1乃至4のいずれか1項に記載のダイシング用粘着テープ。 In the pressure-sensitive adhesive layer, the content of the photosensitive platinum (Pt) catalyst in the pressure-sensitive adhesive composition is 0.10 parts by mass or more in terms of solid content with respect to 100 parts by mass in solid content of the entire silicone-based resin. The adhesive tape for dicing according to any one of claims 1 to 4, which is characterized by having a range of 00 parts by mass or less.
  6.   JIS Z 0237(2009)に準拠した粘着特性において下記条件(a)~(c)の全てを満たすことを特徴とする請求項1乃至5のいずれか1項に記載のダイシング用粘着テープ。
    (a)BA-SUS試験板に対する光照射前の粘着力は、2.7N/10mm以上4.1N/10mm以下の範囲であること。
    (b)傾斜式ボールタック試験(傾斜角30°、温度23℃、相対湿度50%RH)におけるボールナンバーの値は、光照射前のボールナンバーの値をBN0、光照射後のボールナンバーの値をBN1とした場合に、BN0>BN1の関係であること。
    (c)光照射後の保持力試験(温度40℃、相対湿度33%RH、放置時間2880分)において、落下時の破壊現象は、前記粘着剤層とBA-SUS試験板との界面剥離であること、もしくは、当該保持力試験において落下しないこと。
    The adhesive tape for dicing according to any one of claims 1 to 5, wherein the adhesive characteristics conforming to JIS Z 0237 (2009) satisfy all of the following conditions (a) to (c).
    (A) The adhesive strength of the BA-SUS test plate before light irradiation shall be in the range of 2.7 N / 10 mm or more and 4.1 N / 10 mm or less.
    (B) The ball number values in the tilted ball tack test (tilt angle 30 °, temperature 23 ° C., relative humidity 50% RH) are the ball number value before light irradiation as BN0 and the ball number value after light irradiation. When is BN1, the relationship is BN0> BN1.
    (C) In the holding power test after light irradiation (temperature 40 ° C., relative humidity 33% RH, leaving time 2880 minutes), the fracture phenomenon at the time of dropping is the interface peeling between the adhesive layer and the BA-SUS test plate. There is, or it does not fall in the holding force test.
  7.  請求項1乃至6のいずれか1項に記載のダイシング用粘着テープを、シリコーン樹脂からなる封止樹脂で封止された複数の前記半導体素子が基板上に形成された半導体素子基板に対して、当該封止樹脂側から貼り付ける貼付工程と、
     前記ダイシング用粘着テープが貼り付けられた前記半導体素子基板を、複数の半導体チップに切断する切断工程と、
     前記半導体素子基板の前記ダイシング用粘着テープに光を照射する照射工程と、
     前記複数の半導体チップから、前記ダイシング用粘着テープを剥がす剥離工程と
    を含む半導体チップの製造方法。
    The dicing adhesive tape according to any one of claims 1 to 6 is applied to a semiconductor device substrate in which a plurality of the semiconductor elements sealed with a sealing resin made of a silicone resin are formed on the substrate. The sticking process of sticking from the sealing resin side and
    A cutting step of cutting the semiconductor element substrate to which the adhesive tape for dicing is attached into a plurality of semiconductor chips, and
    An irradiation step of irradiating the dicing adhesive tape of the semiconductor element substrate with light,
    A method for manufacturing a semiconductor chip, which comprises a peeling step of peeling the adhesive tape for dicing from the plurality of semiconductor chips.
PCT/JP2020/041707 2019-12-19 2020-11-09 Adhesive tape for dicing, and method for producing semiconductor chip WO2021124725A1 (en)

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